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JP2018168435A - Galvanized steel sheet, and production method of galvanized steel sheet - Google Patents

Galvanized steel sheet, and production method of galvanized steel sheet Download PDF

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JP2018168435A
JP2018168435A JP2017067929A JP2017067929A JP2018168435A JP 2018168435 A JP2018168435 A JP 2018168435A JP 2017067929 A JP2017067929 A JP 2017067929A JP 2017067929 A JP2017067929 A JP 2017067929A JP 2018168435 A JP2018168435 A JP 2018168435A
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steel sheet
hot dip
dip galvanized
galvanized steel
hot
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JP6772930B2 (en
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悠一 小澤
Yuichi Ozawa
悠一 小澤
大輔 原子
Daisuke Harako
大輔 原子
真人 今村
Masato Imamura
真人 今村
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JFE Steel Corp
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Abstract

To provide a galvanized steel sheet having high glossiness; and to provide a production method of the galvanized steel sheet capable of producing easily and inexpensively the galvanized steel sheet having high glossiness.SOLUTION: In a galvanized steel sheet, an orientation ratio of a (002) plane of Zn crystal on the surface of a galvanized layer is 45% or less.SELECTED DRAWING: Figure 1

Description

本発明は、溶融亜鉛めっき鋼板および溶融亜鉛めっき鋼板の製造方法に関する。   The present invention relates to a hot dip galvanized steel sheet and a method for producing a hot dip galvanized steel sheet.

従来、溶融亜鉛系めっき鋼板において、表面の光沢度を高める方法として、溶融亜鉛浴中の成分にSb等の微量金属を添加する方法(特許文献1参照)や、溶融亜鉛めっき原板の表面粗度を調整する方法(特許文献2参照)や、めっき後の調質圧延(SK処理)で用いるSKロールの粗度の変更する方法(特許文献3参照)等が提案されている。   Conventionally, in hot dip galvanized steel sheet, as a method of increasing the glossiness of the surface, a method of adding a trace metal such as Sb to the components in the hot dip zinc bath (see Patent Document 1), or the surface roughness of the hot dip galvanized base plate A method of adjusting the roughness (see Patent Document 2), a method of changing the roughness of the SK roll used in temper rolling after plating (SK treatment) (see Patent Document 3), and the like have been proposed.

特開平5−320848号公報JP-A-5-320848 特開平9−263967号公報JP-A-9-263967 特開2004−143505号公報JP 2004-143505 A

しかしながら、特許文献1で提案された方法では、Sb等の微量金属を含む溶融亜鉛浴を、Sb等の微量金属を含まない通常の溶融亜鉛浴とは別に用意する必要があり、かつ鋼板に応じて両者を切り替える必要があるため、切り替えロスが発生するという問題があった。また、特許文献1で提案された方法は、ラインを一旦停止させなければ溶融亜鉛浴の切り替えを行うことができないため、現実の操業では適用が困難であった。   However, in the method proposed in Patent Document 1, it is necessary to prepare a molten zinc bath containing a trace metal such as Sb separately from a normal molten zinc bath not containing a trace metal such as Sb, and depending on the steel plate. Therefore, there is a problem that switching loss occurs. Moreover, since the method proposed by patent document 1 cannot switch a molten zinc bath unless a line is once stopped, application was difficult in the actual operation.

また、特許文献2,3で提案された方法では、粗度を調整したロールへの変更に伴いコストが増加するという問題があった。   In addition, the methods proposed in Patent Documents 2 and 3 have a problem that the cost increases with the change to the roll whose roughness is adjusted.

本発明は、上記に鑑みてなされたものであって、高光沢度を有する溶融亜鉛めっき鋼板と、高光沢度を有する溶融亜鉛めっき鋼板を容易かつ低コストで製造することができる溶融亜鉛めっき鋼板の製造方法と、を提供することを目的とする。   The present invention has been made in view of the above, and a hot dip galvanized steel sheet having high glossiness and a hot dip galvanized steel sheet capable of easily and inexpensively manufacturing a hot dip galvanized steel sheet having high glossiness. It is an object of the present invention to provide a manufacturing method.

上述した課題を解決し、目的を達成するために、本発明に係る溶融亜鉛めっき鋼板は、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が45%以下であることを特徴とする。   In order to solve the above-described problems and achieve the object, the hot dip galvanized steel sheet according to the present invention has a (002) plane orientation ratio of 45% or less of Zn crystal on the surface of the hot dip galvanized layer. Features.

上述した課題を解決し、目的を達成するために、本発明に係る溶融亜鉛めっき鋼板の製造方法は、アルミニウム濃度が0.160%以下に制御された溶融亜鉛浴に鋼板を浸漬させるめっき工程を行うことを特徴とする。   In order to solve the above-described problems and achieve the object, the manufacturing method of the hot dip galvanized steel sheet according to the present invention includes a plating step of immersing the steel sheet in a hot dip galvanized bath in which the aluminum concentration is controlled to 0.160% or less. It is characterized by performing.

また、本発明に係る溶融亜鉛めっき鋼板の製造方法は、上記発明において、前記めっき工程の後に、加熱炉の出側板温が430℃〜455℃となるように、前記鋼板を加熱する加熱工程を行うことを特徴とする。   Moreover, the manufacturing method of the hot dip galvanized steel sheet which concerns on this invention is a heating process which heats the said steel plate so that the exit side plate temperature of a heating furnace may become 430 degreeC-455 degreeC after the said plating process in the said invention. It is characterized by performing.

本発明に係る溶融亜鉛めっき鋼板は、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が45%以下に制御されているため、高光沢度を有している。また、本発明に係る溶融亜鉛めっき鋼板の製造方法によれば、アルミニウム濃度を0.160%以下に制御した溶融亜鉛浴によって鋼板のめっきを行うことにより、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率を45%以下に制御することができ、高光沢度を有する溶融亜鉛めっき鋼板を容易かつ低コストで製造することができる。   The hot-dip galvanized steel sheet according to the present invention has high glossiness because the orientation ratio of the (002) plane of Zn crystals on the surface of the hot-dip galvanized layer is controlled to 45% or less. Moreover, according to the manufacturing method of the hot dip galvanized steel sheet which concerns on this invention, by plating a steel plate with the hot dip zinc bath which controlled aluminum concentration to 0.160% or less, Zn crystal | crystallization on the surface of a hot dip galvanized layer is carried out. The orientation ratio of the (002) plane can be controlled to 45% or less, and a hot dip galvanized steel sheet having a high glossiness can be produced easily and at low cost.

図1は、本発明の実施形態に係る溶融亜鉛めっき鋼板の製造方法に用いられる溶融亜鉛めっきライン1の要部を示す図である。Drawing 1 is a figure showing the important section of hot dip galvanizing line 1 used for the manufacturing method of the hot dip galvanized steel sheet concerning the embodiment of the present invention. 図2は、溶融亜鉛めっき鋼板の溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率と、溶融亜鉛めっき層の表面の光沢度との関係を示すグラフである。FIG. 2 is a graph showing the relationship between the orientation ratio of the (002) plane of Zn crystals on the surface of the hot dip galvanized steel sheet and the surface gloss of the hot dip galvanized steel sheet. 図3は、鋼板に発生した斜め模様を説明するための図である。FIG. 3 is a diagram for explaining an oblique pattern generated in the steel plate. 図4は、めっき後の鋼板の加熱温度と斜め模様との関係を示すグラフである。FIG. 4 is a graph showing the relationship between the heating temperature of the steel sheet after plating and the oblique pattern.

本発明に係る溶融亜鉛めっき鋼板および溶融亜鉛めっき鋼板の製造方法について、図面を参照しながら説明する。なお、本発明は以下の実施形態に限定されるものではない。また、以下の実施形態における構成要素には、当業者が置換可能かつ容易なもの、あるいは実質的に同一のものが含まれる。   A hot-dip galvanized steel sheet and a method for producing a hot-dip galvanized steel sheet according to the present invention will be described with reference to the drawings. In addition, this invention is not limited to the following embodiment. In addition, constituent elements in the following embodiments include those that can be easily replaced by those skilled in the art or those that are substantially the same.

本実施形態に係る溶融亜鉛めっき鋼板を製造するための溶融亜鉛めっきライン1は、図1に示すように、溶融亜鉛ポット10と、シンクロール20と、一対のサポートロール30と、一対のワイピングノズル40と、合金化炉50と、を備えている。そして、この溶融亜鉛めっきライン1を利用した溶融亜鉛めっき鋼板の製造方法では、めっき工程と、付着量調整工程と、加熱工程と、を実施する。   As shown in FIG. 1, a hot dip galvanizing line 1 for producing a hot dip galvanized steel sheet according to the present embodiment includes a hot dip galvanizing pot 10, a sink roll 20, a pair of support rolls 30, and a pair of wiping nozzles. 40 and an alloying furnace 50. And in the manufacturing method of the hot dip galvanized steel plate using this hot dip galvanizing line 1, a plating process, an adhesion amount adjustment process, and a heating process are implemented.

めっき工程では、図示しないめっき工程の前工程で所定の熱処理が施され、かつ表面が清浄化および活性化された鋼板Sが、外気に触れないように図示しないスナウト内を介して、溶融亜鉛ポット10に保持された溶融亜鉛浴11に侵入する。そして、溶融亜鉛浴11に侵入した鋼板Sを、浴中のシンクロール20によって搬送方向を概ね鉛直上向き方向に方向転換し、サポートロール30によって溶融亜鉛浴11から引き上げる。   In the plating step, the hot-dip zinc pot is passed through the inside of a snout (not shown) so that the steel plate S, which has been subjected to a predetermined heat treatment before the plating step (not shown) and whose surface is cleaned and activated, is not exposed to the outside air. 10 enters the molten zinc bath 11 held at 10. Then, the steel sheet S that has entered the molten zinc bath 11 is changed in the direction of conveyance substantially vertically upward by the sink roll 20 in the bath, and pulled up from the molten zinc bath 11 by the support roll 30.

続いて、付着量調整工程では、溶融亜鉛浴11から引き上げた直後の鋼板Sに対して、ワイピングノズル40から高圧気体を吹き付け、鋼板Sに付着した過剰の溶融亜鉛を下方に絞り落とすことにより、鋼板Sの亜鉛付着量を調整する。   Subsequently, in the adhesion amount adjusting step, by blowing high-pressure gas from the wiping nozzle 40 to the steel sheet S immediately after being pulled up from the molten zinc bath 11, the excess molten zinc adhering to the steel sheet S is squeezed downward. The zinc adhesion amount of the steel sheet S is adjusted.

溶融亜鉛めっきを製造する場合、通常は、引き続く加熱工程(再加熱工程)である合金化炉50の使用の必要はないが、本実施例では、後記する鋼板Sの表面の斜め模様を改善するために、当該合金化炉50の出側板温を所定範囲となるように鋼板Sを加熱(再加熱)する。なお、溶融亜鉛浴11には、アルミニウムが微量添加されている。   When manufacturing hot dip galvanizing, it is usually unnecessary to use the alloying furnace 50 which is a subsequent heating step (reheating step), but in this embodiment, the oblique pattern on the surface of the steel sheet S to be described later is improved. Therefore, the steel sheet S is heated (reheated) so that the outlet side plate temperature of the alloying furnace 50 falls within a predetermined range. A small amount of aluminum is added to the molten zinc bath 11.

本発明者らは、溶融亜鉛めっきの光沢度を高めるため、種々の製造条件を試行し、光沢度が高くなる条件があることを突き止めた。また、光沢度が異なる鋼板を種々調査した結果、光沢度は、(002)面の配向性比率と相関があることを新たに見出した。   In order to increase the glossiness of hot dip galvanizing, the present inventors have tried various production conditions and found that there are conditions that increase the glossiness. Further, as a result of various investigations of steel sheets having different glossiness levels, it has been newly found that the glossiness has a correlation with the orientation ratio of the (002) plane.

ここで、図2は、溶融亜鉛めっき鋼板において、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率と、溶融亜鉛めっき層の表面の光沢度との関係を示しており、横軸が(002)面の配向性比率を、縦軸が光沢度(G値)を示している。   Here, FIG. 2 shows the relationship between the orientation ratio of the (002) plane of Zn crystal on the surface of the hot dip galvanized layer and the glossiness of the surface of the hot dip galvanized layer in the hot dip galvanized steel sheet. The horizontal axis represents the orientation ratio of the (002) plane, and the vertical axis represents the glossiness (G value).

本発明者らは、図2に示すように、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が低い程、溶融亜鉛めっき層の表面の光沢度(G値)が高くなることを見出した。そして、例えば「高光沢度」を、「光沢度(G値)が300以上」と定義した場合、同図のドット部に示すように、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率を45%以下に制御することにより、製造後の溶融亜鉛めっき鋼板の光沢度(G値)を300以上に制御できることが分かる。さらに、本発明者らは、鋭意検討の結果、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率を低下させるためには、溶融亜鉛浴11のアルミニウム濃度を低下させればよいことを見出した。   As shown in FIG. 2, the present inventors show that the lower the orientation ratio of the (002) plane of the Zn crystal on the surface of the hot dip galvanized layer, the higher the glossiness (G value) of the surface of the hot dip galvanized layer. I found out that For example, when “high glossiness” is defined as “glossiness (G value) of 300 or more”, the (002) plane of Zn crystal on the surface of the hot dip galvanized layer as shown in the dot portion of FIG. It can be seen that the glossiness (G value) of the hot-dip galvanized steel sheet after manufacture can be controlled to 300 or more by controlling the orientation ratio of the steel sheet to 45% or less. Furthermore, as a result of intensive studies, the inventors have reduced the aluminum concentration of the molten zinc bath 11 in order to reduce the orientation ratio of the (002) plane of Zn crystals on the surface of the hot dip galvanized layer. I found a good thing.

本実施形態では、以上の知見に基づき、めっき工程において、アルミニウム濃度が0.160%以下に制御された溶融亜鉛浴11に鋼板Sを浸漬してめっきを行う。これにより、製造後の溶融亜鉛めっき鋼板の溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が45%以下に制御され、溶融亜鉛めっき層の表面の光沢度(G値)が300以上となる。なお、溶融亜鉛浴11のアルミニウム濃度は、0.140%以下とすることがさらに好ましい。   In this embodiment, based on the above knowledge, in the plating process, the steel sheet S is immersed in the hot dip zinc bath 11 in which the aluminum concentration is controlled to 0.160% or less to perform plating. Thereby, the orientation ratio of the (002) plane of the Zn crystal on the surface of the hot dip galvanized layer of the hot dip galvanized steel sheet after manufacture is controlled to 45% or less, and the glossiness (G value) of the surface of the hot dip galvanized layer. Becomes 300 or more. The aluminum concentration in the molten zinc bath 11 is more preferably 0.140% or less.

ここで、溶融亜鉛めっき鋼板の溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率R(hk・l)は、X線回折測定によって得られる回折ピーク強度に基づいて、下記式(1)のように定義することができる。   Here, the orientation ratio R (hk · l) of the (002) plane of the Zn crystal on the surface of the hot dip galvanized layer of the hot dip galvanized steel sheet is based on the diffraction peak intensity obtained by X-ray diffraction measurement. It can be defined as (1).

R(hk・l)=[I(hk・l)/Is(hk・l)]/Σ[I(hk・l)/Is(hk・l)] ・・・(1) R (hk · l) = [I (hk · l) / Is (hk · l)] / Σ [I (hk · l) / Is (hk · l)] (1)

但し、上記式(1)において、I(hk・l)は、X線回折測定によって得た溶融亜鉛めっき層の各結晶面(hk・l)の回折ピーク強度値(cps)であり、Is(hk・l)は、標準亜鉛粉末の各結晶面(hk・l)の回折ピーク強度値(cps)である。また、上記式(1)におけるΣは、評価に必要な10種の結晶面、すなわち(00・2),(10・0),(10・1),(10・2),(10・3),(11・0),(11・2),(20・1),(10・4),(20・3)の各結晶面についての値を合計することを意味している。   However, in the above formula (1), I (hk · l) is the diffraction peak intensity value (cps) of each crystal plane (hk · l) of the hot-dip galvanized layer obtained by X-ray diffraction measurement, and Is ( hk · l) is a diffraction peak intensity value (cps) of each crystal plane (hk · l) of the standard zinc powder. In addition, Σ in the above formula (1) is ten kinds of crystal planes necessary for the evaluation, that is, (00 · 2), (10 · 0), (10 · 1), (10 · 2), (10 · 3). ), (11.0), (11.2), (20.1), (10.4), (20.3) means summing up the values for the crystal planes.

また、溶融亜鉛めっき鋼板の溶融亜鉛めっき層の表面の光沢度(G値)は、例えば「JIS Z 8741(1997年)」に基づいて、光沢度計で60度鏡面光沢度(G値)を測定することにより求めることが可能である。   Further, the glossiness (G value) of the surface of the hot dip galvanized steel sheet is 60 degrees specular glossiness (G value) with a gloss meter based on, for example, “JIS Z 8741 (1997)”. It can be obtained by measuring.

なお、めっき工程において、溶融亜鉛浴11のアルミニウム濃度が低すぎると、浴中にドロスが発生し、品質に影響を及ぼす可能性がある。従って、溶融亜鉛浴11のアルミニウム濃度は、0.100%以上に制御することが望ましい。   In the plating step, if the aluminum concentration of the molten zinc bath 11 is too low, dross is generated in the bath, which may affect the quality. Therefore, it is desirable to control the aluminum concentration of the molten zinc bath 11 to 0.100% or more.

ここで、めっき工程において溶融亜鉛浴11のアルミニウム濃度を0.160%以下に制御してめっきを行うと、鋼板Sが溶融亜鉛浴11に侵入した際にその表面に形成される初期合金層が成長し、鋼板Sの表面に凹凸が形成される場合がある。そして、この凹凸は、付着量調整工程においてワイピングノズル40から高圧気体が吹き付けられると、高圧気体の衝突による凹凸助長効果(ベルヌーイの定理)によって成長する。これにより、例えば図3に示すように、鋼板Sの表面に複数の斜め模様(しわ)Pが形成され、高速で操業するほど外観品質が低下する可能性が高くなる。   Here, when plating is performed while controlling the aluminum concentration of the molten zinc bath 11 to 0.160% or less in the plating step, the initial alloy layer formed on the surface when the steel sheet S enters the molten zinc bath 11 is formed. In some cases, the surface of the steel sheet S grows and irregularities are formed. Then, when the high pressure gas is blown from the wiping nozzle 40 in the adhesion amount adjusting step, the unevenness grows by the unevenness promotion effect (Bernoulli's theorem) due to the collision of the high pressure gas. Thereby, as shown in FIG. 3, for example, a plurality of diagonal patterns (wrinkles) P are formed on the surface of the steel sheet S, and the possibility that the quality of appearance decreases as the operation speed increases.

そこで、本実施形態では、めっき工程の後に加熱工程を実施する。そして、この加熱工程では、合金化炉50において、当該合金化炉50の出側板温が430℃〜455℃となるように鋼板Sを加熱する。これにより、鋼板Sの表面を平準化し、図3に示すような斜め模様Pの発生を抑制する。なお、430℃未満では、改善効果が不足し、455℃超では、亜鉛と鋼板Sとの界面で合金化が進行して合金化溶融亜鉛めっきになってしまうため、加熱温度は430℃〜455℃の範囲とすることが好ましい。   Therefore, in this embodiment, the heating process is performed after the plating process. In this heating step, the steel sheet S is heated in the alloying furnace 50 so that the outlet side plate temperature of the alloying furnace 50 is 430 ° C to 455 ° C. Thereby, the surface of the steel plate S is leveled, and the occurrence of the oblique pattern P as shown in FIG. 3 is suppressed. If the temperature is lower than 430 ° C., the improvement effect is insufficient, and if it exceeds 455 ° C., alloying proceeds at the interface between the zinc and the steel sheet S, resulting in alloyed hot dip galvanizing, so the heating temperature is 430 ° C. to 455 ° C. It is preferable to make it into the range of ° C.

図4は、めっき後の鋼板Sの加熱温度(合金化炉50の出側板温)と、鋼板Sの表面に形成される斜め模様Pとの関係を示している。同図に示すように、めっき後の鋼板Sの加熱温度を430℃〜455℃に制御することにより、鋼板Sの表面に斜め模様Pが全く形成されないか(横軸の「◎」参照)、あるいは斜め模様Pは多少形成されるものの品質には影響を及ぼさない範囲(横軸の「○」参照)に留めることができる。一方、同図に示すように、めっき後の鋼板Sを加熱しない場合、当該鋼板Sの表面に、品質に影響を及ぼす程度の斜め模様Pが形成される(横軸の「×」参照)。   FIG. 4 shows the relationship between the heating temperature of the steel sheet S after plating (the temperature at the outlet side of the alloying furnace 50) and the oblique pattern P formed on the surface of the steel sheet S. As shown in the figure, by controlling the heating temperature of the steel sheet S after plating to 430 ° C. to 455 ° C., is there no oblique pattern P formed on the surface of the steel sheet S (see “◎” on the horizontal axis)? Alternatively, although the diagonal pattern P is formed to some extent, it can be kept within a range that does not affect the quality (see “◯” on the horizontal axis). On the other hand, as shown in the figure, when the steel plate S after plating is not heated, an oblique pattern P that affects the quality is formed on the surface of the steel plate S (see “X” on the horizontal axis).

なお、溶融亜鉛めっきの光沢度を高めるという本発明の目的は、前記しためっき工程を実施することにより達成可能であり、加熱工程の実施は必須ではない。例えば加熱工程を実施しない、あるいは加熱工程における加熱温度が430℃〜455℃の範囲外であることを理由として、めっき後の鋼板Sに斜め模様Pが形成されたとしても、斜め模様Pが発生した部分を切り落とせば製品として使用可能である。すなわち、本実施形態では、めっき後の鋼板Sに斜め模様Pが発生した際の歩留り低下を抑制するために、めっき工程に加えて加熱工程を実施する。   In addition, the objective of this invention of raising the glossiness of hot dip galvanization can be achieved by implementing the above-mentioned plating process, and implementation of a heating process is not essential. For example, even if the diagonal pattern P is formed on the plated steel sheet S because the heating process is not performed or the heating temperature in the heating process is outside the range of 430 ° C. to 455 ° C., the diagonal pattern P is generated. It can be used as a product by cutting off the part. That is, in this embodiment, in order to suppress the yield fall when the diagonal pattern P generate | occur | produces in the steel plate S after plating, in addition to a plating process, a heating process is implemented.

加熱工程後は、鋼板Sに付着した溶融亜鉛が凝固するように当該鋼板Sを冷却し、必要に応じて形状矯正、化成処理、塗油等の処理が施す。これにより、溶融亜鉛めっき鋼板の製造が完了する。   After the heating step, the steel sheet S is cooled so that the molten zinc adhering to the steel sheet S is solidified, and subjected to processing such as shape correction, chemical conversion treatment, and oil coating as necessary. Thereby, manufacture of a hot dip galvanized steel plate is completed.

以上説明したような本実施形態に係る溶融亜鉛めっき鋼板の製造方法によれば、アルミニウム濃度を0.160%以下に制御した溶融亜鉛浴11によって鋼板Sのめっきを行うことにより、鋼板Sの溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率を45%以下に制御することができ、高光沢度(光沢度(G値)が300以上)を有する溶融亜鉛めっき鋼板を製造することができる。また、めっき後の鋼板Sを、合金化炉50の出側板温が430℃〜455℃となるように加熱することにより、鋼板Sの表面に不良が発生することを抑制することができる。   According to the manufacturing method of the hot dip galvanized steel sheet according to the present embodiment as described above, the steel sheet S is melted by plating with the hot dip zinc bath 11 in which the aluminum concentration is controlled to 0.160% or less. A hot-dip galvanized steel sheet having high glossiness (glossiness (G value) of 300 or more) can be controlled by controlling the orientation ratio of the (002) plane of Zn crystals on the surface of the galvanized layer to 45% or less. can do. Moreover, it can suppress that the defect generate | occur | produces on the surface of the steel plate S by heating the steel plate S after plating so that the delivery side plate temperature of the alloying furnace 50 may be 430 degreeC-455 degreeC.

また、本実施形態に係る溶融亜鉛めっき鋼板の製造方法は、特許文献1のように、Sbのような特別な成分を含む溶融亜鉛浴を用意する必要がなく、切り替えロスもないため、特許文献1と比較して溶融亜鉛めっき鋼板を容易に製造することが可能である。さらに、本実施形態に係る溶融亜鉛めっき鋼板の製造方法は、特許文献2,3のように冷間圧延時の仕上げロールやめっき後の調質圧延(SK処理)のロールの粗度を変更する必要がないため、特許文献2,3と比較して低コストで溶融亜鉛めっき鋼板を製造することが可能である。   Moreover, since the manufacturing method of the hot dip galvanized steel sheet which concerns on this embodiment does not need to prepare the hot dip zinc bath containing special components like Sb like patent document 1, and there is no switching loss, patent documents Compared with 1, hot-dip galvanized steel sheet can be easily manufactured. Furthermore, the manufacturing method of the hot dip galvanized steel sheet according to the present embodiment changes the roughness of the finish roll during cold rolling and the roll of temper rolling after plating (SK treatment) as in Patent Documents 2 and 3. Since it is not necessary, it is possible to manufacture a hot-dip galvanized steel sheet at a lower cost than Patent Documents 2 and 3.

また、本実施形態に係る溶融亜鉛めっき鋼板の製造方法によって製造された溶融亜鉛めっき鋼板は、溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が45%以下に制御されているため、高光沢度(光沢度(G値)が300以上)を有している。   Further, in the hot-dip galvanized steel sheet manufactured by the method for manufacturing a hot-dip galvanized steel sheet according to the present embodiment, the orientation ratio of the (002) plane of Zn crystal on the surface of the hot-dip galvanized layer is controlled to 45% or less. Therefore, it has high glossiness (glossiness (G value) of 300 or more).

以下、本発明の構成要件を満たした本発明例と、本発明の構成要件を満たさない比較例とを比較しながら、本発明の効果について説明する。   Hereinafter, the effect of the present invention will be described while comparing the present invention example that satisfies the constituent requirements of the present invention with the comparative example that does not satisfy the constituent requirements of the present invention.

本実施例では、表1に示すNo.1〜No.5の鋼板に対して、前記した溶融亜鉛めっき鋼板の製造方法、すなわちめっき工程、付着量調整工程および加熱工程の一部または全部を実施し、光沢度(G値)と、斜め模様の有無について評価を行った。なお、表1において、数値の下に示した下線は、その数値が本発明の構成要件を満たしていることを示している。また、表1における「斜め模様」の欄では、斜め模様が全く形成されなかったものを◎で、斜め模様が多少形成されたものの品質には影響を及ぼさないものを○で、品質に影響を及ぼす程度の斜め模様が形成されたものを×で示している。   In this example, No. 1 shown in Table 1 was used. 1-No. The steel sheet of No. 5 is subjected to part or all of the manufacturing method of the hot dip galvanized steel sheet, that is, the plating step, the adhesion amount adjusting step, and the heating step, and the glossiness (G value) and the presence or absence of an oblique pattern Evaluation was performed. In Table 1, the underline shown below the numerical value indicates that the numerical value satisfies the constituent requirements of the present invention. Also, in the column of “oblique pattern” in Table 1, “◎” indicates that no oblique pattern is formed, and “◯” indicates that the oblique pattern is slightly formed but does not affect the quality. An object having an oblique pattern is shown by x.

Figure 2018168435
Figure 2018168435

表1に示すように、No.1の鋼板は、溶融亜鉛浴のアルミニウム濃度を示す浴中AL濃度が0.160%を超えており、(002)面配向性比率が51%と高いため、光沢度(G値)が300未満であり、目標の光沢度(G値)に達していない。なお、No.1の鋼板は、めっき工程の後に加熱工程(合金化炉における加熱)を実施していないものの、浴中AL濃度が高いため、表面の斜め模様は発生していない。   As shown in Table 1, no. Steel plate No. 1 has an aluminum concentration in the bath that indicates the aluminum concentration in the molten zinc bath of more than 0.160%, and the (002) plane orientation ratio is as high as 51%, so the glossiness (G value) is less than 300. And the target glossiness (G value) has not been reached. In addition, No. Although the heating process (heating in an alloying furnace) is not performed after the plating process, the steel sheet No. 1 has a high AL concentration in the bath, and therefore has no oblique pattern on the surface.

次に、No.2の鋼板は、溶融亜鉛浴のアルミニウム濃度を示す浴中AL濃度を0.160%以下として溶融亜鉛めっきを行ったところ、(002)面配向性比率が40%であり、光沢度(G値)300以上を達成した。但し、ライン速度(鋼板の搬送速度)を80mpmとし、その後合金化炉で加熱を行わなかったところ、品質に影響を及ぼす程度の斜め模様が発生した。そのため、No.2の鋼板は、使用に際して、斜め模様が発生した部分を切り落とす必要があり、歩留まりが低下した。   Next, no. Steel plate No. 2 was hot dip galvanized with the AL concentration in the bath indicating the aluminum concentration of the hot dip bath being 0.160% or less, and the (002) plane orientation ratio was 40%, and the glossiness (G value) ) Achieved over 300. However, when the line speed (steel sheet conveying speed) was set to 80 mpm and heating was not performed in the alloying furnace, an oblique pattern to the extent that the quality was affected was generated. Therefore, no. When using the steel plate No. 2, it was necessary to cut off the portion where the diagonal pattern was generated, and the yield decreased.

本発明者らは、上記のようなAL濃度を低くした場合に発生する斜め模様を改善する方法として、合金化炉を利用する方法を鋭意検討した。その結果、No.3の鋼板では、No.2と同じめっき条件で溶融亜鉛めっきした後、加熱工程における加熱温度(合金化炉の出側板温)を430℃として加熱を行ったところ、斜め模様が品質に影響を及ぼさない程度にまで改善した。   The present inventors diligently studied a method using an alloying furnace as a method of improving the oblique pattern generated when the AL concentration is lowered as described above. As a result, no. In the case of steel plate 3, After hot-dip galvanizing under the same plating conditions as in No. 2, heating was performed at a heating temperature of 430 ° C. in the heating process (alloying plate temperature of the alloying furnace), and the oblique pattern was improved to such an extent that the quality was not affected. .

また、No.4の鋼板では、No.2と同じめっき条件で溶融亜鉛めっきした後、加熱工程における加熱温度(合金化炉の出側板温)を445℃として加熱を行ったところ、斜め模様がさらに改善し、良好な外観が得られた。   No. In the steel plate No. 4, no. After hot dip galvanizing under the same plating conditions as in No. 2, heating was performed at a heating temperature in the heating step (alloying plate temperature of the alloying furnace) of 445 ° C., and the oblique pattern was further improved and a good appearance was obtained. .

なお、No.5の鋼板では、No.2と同じめっき条件で溶融亜鉛めっきした後、加熱工程における加熱温度(合金化炉の出側板温)を465℃として加熱を行ったところ、斜め模様が改善し、良好な外観が得られたものの、合金化が進行して合金化溶融亜鉛めっきとなってしまい、目的の溶融亜鉛めっきとは異なるめっきに変化した。このように、No.5の鋼板の実験結果を通じて、合金化溶融亜鉛めっきとなることを避けるためには、加熱温度(合金化炉の出側板温)を455℃以下とする必要があることを確認した。   In addition, No. In the case of steel plate No. 5, no. After hot dip galvanization under the same plating conditions as in No. 2, heating was performed at a heating temperature in the heating process (outside plate temperature of the alloying furnace) of 465 ° C., but the oblique pattern improved and a good appearance was obtained. As a result, alloying progressed and alloyed hot dip galvanizing was achieved, and the plating was changed to a plating different from the intended hot dip galvanizing. Thus, no. Through the experimental results of No. 5 steel plate, it was confirmed that the heating temperature (outside plate temperature of the alloying furnace) had to be 455 ° C. or lower in order to avoid alloying hot dip galvanization.

以上のように、めっき工程の後に加熱工程を実施することにより、ライン速度を速くすると、溶融亜鉛めっき層の表面に斜め模様が出やすくなるという問題が解消され、ライン速度にかかわらず、斜め模様の発生が抑制されることを確認した。   As described above, when the line speed is increased by carrying out the heating process after the plating process, the problem that an oblique pattern tends to appear on the surface of the hot dip galvanized layer is solved. It was confirmed that the occurrence of was suppressed.

以上、本発明に係る溶融亜鉛めっき鋼板および溶融亜鉛めっき鋼板の製造方法について、発明を実施するための形態および実施例により具体的に説明したが、本発明の趣旨はこれらの記載に限定されるものではなく、特許請求の範囲の記載に基づいて広く解釈されなければならない。また、これらの記載に基づいて種々変更、改変等したものも本発明の趣旨に含まれることはいうまでもない。   As mentioned above, although the hot-dip galvanized steel sheet and the manufacturing method of the hot-dip galvanized steel sheet according to the present invention have been specifically described by the embodiments and examples for carrying out the invention, the gist of the present invention is limited to these descriptions. Rather, it should be construed broadly based on the claims. Needless to say, various changes and modifications based on these descriptions are also included in the spirit of the present invention.

1 溶融亜鉛めっきライン
10 溶融亜鉛ポット
11 溶融亜鉛浴
20 シンクロール
30 サポートロール
40 ワイピングノズル
50 合金化炉
S 鋼板
DESCRIPTION OF SYMBOLS 1 Hot dip galvanizing line 10 Hot dip pot 11 Hot dip zinc bath 20 Sink roll 30 Support roll 40 Wiping nozzle 50 Alloying furnace S Steel plate

Claims (3)

溶融亜鉛めっき層の表面におけるZn結晶の(002)面の配向性比率が45%以下であることを特徴とする溶融亜鉛めっき鋼板。   A hot dip galvanized steel sheet, wherein the orientation ratio of the (002) plane of Zn crystals on the surface of the hot dip galvanized layer is 45% or less. アルミニウム濃度が0.160%以下に制御された溶融亜鉛浴に鋼板を浸漬させるめっき工程を行うことを特徴とする溶融亜鉛めっき鋼板の製造方法。   A method for producing a hot dip galvanized steel sheet, comprising performing a plating step of immersing the steel sheet in a hot dip galvanizing bath whose aluminum concentration is controlled to 0.160% or less. 前記めっき工程の後に、加熱炉の出側板温が430℃〜455℃となるように、前記鋼板を加熱する加熱工程を行うことを特徴とする請求項2に記載の溶融亜鉛めっき鋼板の製造方法。   The method for producing a hot-dip galvanized steel sheet according to claim 2, wherein a heating process for heating the steel sheet is performed after the plating process so that the outlet side plate temperature of the heating furnace is 430 ° C to 455 ° C. .
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