JP2018167891A - Package with excellent freshness retaining capacity for fruit and vegetables, and method for retaining freshness of fruit and vegetables - Google Patents
Package with excellent freshness retaining capacity for fruit and vegetables, and method for retaining freshness of fruit and vegetables Download PDFInfo
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- JP2018167891A JP2018167891A JP2017069108A JP2017069108A JP2018167891A JP 2018167891 A JP2018167891 A JP 2018167891A JP 2017069108 A JP2017069108 A JP 2017069108A JP 2017069108 A JP2017069108 A JP 2017069108A JP 2018167891 A JP2018167891 A JP 2018167891A
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- lettuce
- vegetables
- package
- film
- fruits
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Landscapes
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
【課題】包装容器内にレタスを含む青果物を収納してなる包装体であって、当該レタスを含む青果物の褐変を抑制するなど、該青果物の鮮度保持機能に優れた包装体を提供する。【解決手段】高分子フィルムを含んでなる包装容器内にレタスを含む青果物を収納してなり、包装体の封止後10℃で72時間保持した後における内部酸素濃度が7.0体積%以下である、包装体。【選択図】 なしPROBLEM TO BE SOLVED: To provide a packaging body in which fruits and vegetables containing lettuce are stored in a packaging container, which has an excellent function of maintaining the freshness of the fruits and vegetables, such as suppressing browning of the fruits and vegetables containing the lettuce. SOLUTION: Fruits and vegetables containing lettuce are stored in a packaging container containing a polymer film, and the internal oxygen concentration after holding the package at 10 ° C. for 72 hours after sealing is 7.0% by volume or less. The packaging. [Selection diagram] None
Description
本発明は、レタスを含む青果物の鮮度保持性能に優れた包装体に関し、より具体的には、高分子フィルムを有する包装容器内にレタスを含む青果物を収納してなり、特定の酸素濃度を有する包装体に関する。 The present invention relates to a package excellent in the freshness retention performance of fruits and vegetables containing lettuce, and more specifically, contains fruits and vegetables containing lettuce in a packaging container having a polymer film, and has a specific oxygen concentration. It relates to a package.
高分子フィルム基材に気体透過部を設けて、この気体透過部から酸素、二酸化炭素、水蒸気等の気体を透過させる気体透過性フィルムは、食品分野において、青果物、特にカット野菜等の生鮮野菜の包装材として好適に使用されている。このような気体透過性フィルムを用いて、例えば野菜、果物等を包装すると、内容物である野菜、果物の鮮度保持に適した酸素濃度、例えば1から4%程度の酸素濃度、を保つことで、比較的長い期間にわたり鮮度を保持して内容物を保管することができることが知られている。
例えば特許文献1には、青果物を密封した高分子フィルムよりなる青果物入り包装体において、前記包装体が(A)有孔高分子フィルムと(B)無孔高分子フィルムにより構成されており、前記(A)、(B)の少なくとも一方のフィルム特性が25℃、相対湿度75%の条件下で測定した水蒸気透過率が前記包装体の有効表面積を基準にして50〜800gm-2d-1であり、前記(A)の開孔面積比率は前記包装体の有効表面積に対し3×10-6〜7×10-4%であることを特徴とする青果物入り包装体が記載されており、より具体的には、(A)有孔高分子フィルムとして、厚さ35μmの延伸ポリプロピレンからなり、平均孔径30μmの孔を95個あけたもの、平均孔径が60μmの孔を9個開けたもの等が使用されている。
A gas permeable film that is provided with a gas permeable portion on a polymer film substrate and allows gas such as oxygen, carbon dioxide, and water vapor to pass through the gas permeable portion is used in the field of foods, particularly for fresh vegetables such as fruits and vegetables. It is suitably used as a packaging material. Using such a gas permeable film, for example, when packaging vegetables, fruits, etc., the oxygen concentration suitable for maintaining the freshness of the vegetables, fruits, etc., for example, an oxygen concentration of about 1 to 4% is maintained. It is known that contents can be stored while maintaining freshness over a relatively long period of time.
For example, in Patent Document 1, in a package containing fruits and vegetables made of a polymer film in which fruits and vegetables are sealed, the package is composed of (A) a porous polymer film and (B) a non-porous polymer film, The water vapor transmission rate measured under the conditions where the film characteristics of at least one of (A) and (B) are 25 ° C. and the relative humidity is 75% is 50 to 800 gm −2 d −1 based on the effective surface area of the package. There is described a packaged product with fruits and vegetables characterized in that the open area ratio of (A) is 3 × 10 −6 to 7 × 10 −4 % with respect to the effective surface area of the package. Specifically, (A) a porous polymer film made of stretched polypropylene having a thickness of 35 μm, having 95 holes with an average pore diameter of 30 μm, 9 holes with an average pore diameter of 60 μm, etc. It is used.
カットレタスは、簡便に食事に供することができることなどから近年需要が増加しており、またレタスがサラダ用などとして最も一般的な野菜の一つであることから、高い経済的価値を有する。この様な背景から、褐変、異臭等を長期間にわたって抑制できる等、レタスを含む青果物の鮮度保持が可能な技術が提案されており、例えば特許文献2には、1袋/レタス1Kg当たりの酸素透過量が所定値であるフィルムからなる袋にカットレタスを入れ、包装時に酸素をレタス1Kg当たり所定量充填する技術が記載されている。しかしながら上記技術によっても、依然としてカットレタスからの異臭を十分に抑制できない場合があった。
この様な背景から、褐変を長期間にわたって抑制できる等、従来技術の水準を超えてレタスを含む青果物の鮮度保持が可能な技術が強く求められていた。
Cut lettuce has increased in demand in recent years because it can be easily provided for meals, and has high economic value because lettuce is one of the most common vegetables for salads. From such a background, a technique capable of maintaining the freshness of fruits and vegetables including lettuce has been proposed, such as browning and off-flavor can be suppressed over a long period of time. For example, Patent Document 2 discloses oxygen per 1 bag / kg of lettuce. A technique is described in which cut lettuce is put into a bag made of a film having a predetermined permeation amount, and oxygen is filled in a predetermined amount per 1 kg of lettuce during packaging. However, even with the above-described technique, the off-flavor from cut lettuce may still not be sufficiently suppressed.
From such a background, there has been a strong demand for a technique capable of maintaining the freshness of fruits and vegetables including lettuce exceeding the level of the prior art, such as being able to suppress browning over a long period of time.
本発明は、上記の背景技術の限界に鑑み、包装容器内にレタスを含む青果物を収納してなる包装体であって、当該レタスを含む青果物の褐変を抑制するなど、該青果物の鮮度保持機能に優れた包装体を提供することを課題とする。
本発明者は、鋭意検討の結果、包装体の封止後所定時間経過後の包装体の内部酸素濃度を所定値以下に制御することが、レタスを含む青果物の褐変の抑制等の鮮度保持に特に有効であることを見出し、本発明を完成するに至った。
In view of the limitations of the above-mentioned background art, the present invention is a packaged body containing fruits and vegetables containing lettuce in a packaging container, and the freshness maintaining function of the fruits and vegetables such as suppressing browning of the fruits and vegetables containing the lettuce. It is an object of the present invention to provide an excellent package.
As a result of intensive studies, the present inventor can control the internal oxygen concentration of the package after a predetermined time has elapsed after sealing the package to a predetermined value or less to maintain the freshness such as the suppression of browning of fruits and vegetables containing lettuce. The present invention has been found to be particularly effective, and the present invention has been completed.
すなわち本発明は、
[1]
高分子フィルムを含んでなる包装容器内にレタスを含む青果物を収納してなり、包装体の封止後10℃で72時間保持した後における内部酸素濃度が7.0体積%以下である、包装体、である。
That is, the present invention
[1]
Packaging containing fruits and vegetables containing lettuce in a packaging container comprising a polymer film, and having an internal oxygen concentration of 7.0% by volume or less after being held at 10 ° C. for 72 hours after sealing the package The body.
以下、[2]から[13]は、それぞれ本発明の一態様又は好ましい実施形態の一つである。
[2]
前記レタスの褐変、及び臭いの発生を、包装体の封止後10℃で72時間以上抑制する、[1]に記載の包装体。
[3]
包装体の封止直後の前記包装容器内の酸素濃度が、0.0〜12.0体積%である、[1]又は[2]に記載の包装体。
[4]
前記包装容器内に更に窒素が封入されている、[1]から[3]のいずれか一項に記載の包装体。
[5]
前記高分子フィルムの酸素透過度が、20℃、90%RHにおいて、10000cc/m2/atm/day以下である、[1]から[4]のいずれか一項に記載の包装体。
[6]
前記包装容器が、インク洩れチェッカーで確認できる貫通孔を有さない、[1]から[5]のいずれか一項に記載の包装体。
[7]
前記高分子フィルムの厚みが、15から45μmである、[1]から[6]のいずれか一項に記載の包装体。
[8]
前記高分子フィルムが、延伸ポリプロピレンフィルム、ポリエチレン系フィルム、又は延伸フィルムとポリエチレン系フィルムとの積層体である、[1]から[7]のいずれか一項に記載の包装体。
[9]
前記高分子フィルムが、少なくとも1種の抗菌剤を含有し、又は少なくとも1種の抗菌剤が塗布されている、[1]から[8]のいずれか一項に記載の包装体。
[10]
前記レタスがカットレタスである、[1]から[9]のいずれか一項に記載の包装体。
[11]
更に吸湿剤、及び/又は抗菌剤を収納してなる、[1]から[10]のいずれか一項に記載の包装体。
[12]
高分子フィルムを含んでなる包装容器内にレタスを含む青果物を収納して封止する工程、及び該包装容器内の酸素濃度を2〜15℃で包装体の封止後72時間以上にわたって7.0体積%以下に維持する工程、を有する、青果物の鮮度保持方法。
[13]
該包装容器内に窒素を封入する工程を更に有する、[12]に記載の、青果物の鮮度保持方法。
Hereinafter, [2] to [13] are each one aspect or preferred embodiment of the present invention.
[2]
The package according to [1], wherein browning of the lettuce and generation of odor are suppressed for 72 hours or more at 10 ° C. after sealing of the package.
[3]
The package according to [1] or [2], wherein the oxygen concentration in the packaging container immediately after sealing the package is 0.0 to 12.0% by volume.
[4]
The packaging body according to any one of [1] to [3], wherein nitrogen is further enclosed in the packaging container.
[5]
The package according to any one of [1] to [4], wherein the polymer film has an oxygen permeability of 10,000 cc / m 2 / atm / day or less at 20 ° C. and 90% RH.
[6]
The packaging body according to any one of [1] to [5], wherein the packaging container does not have a through hole that can be confirmed by an ink leakage checker.
[7]
The package according to any one of [1] to [6], wherein the polymer film has a thickness of 15 to 45 μm.
[8]
The package according to any one of [1] to [7], wherein the polymer film is a stretched polypropylene film, a polyethylene film, or a laminate of a stretched film and a polyethylene film.
[9]
The package according to any one of [1] to [8], wherein the polymer film contains at least one antibacterial agent or is coated with at least one antibacterial agent.
[10]
The package according to any one of [1] to [9], wherein the lettuce is cut lettuce.
[11]
The package according to any one of [1] to [10], further containing a hygroscopic agent and / or an antibacterial agent.
[12]
6. A process of storing and sealing lettuce-containing fruits and vegetables in a packaging container comprising a polymer film, and an oxygen concentration in the packaging container at 2 to 15 ° C. for 72 hours or more after sealing the package. A method for maintaining the freshness of fruits and vegetables, comprising the step of maintaining the volume at 0% by volume or less.
[13]
The method for maintaining freshness of fruits and vegetables according to [12], further comprising the step of enclosing nitrogen in the packaging container.
本発明によれば、包装から所定時間後の包装体内部の酸素濃度を所定値以下に制御することで、レタスの褐変及び臭いの発生を有効に抑制し、レタスを含む青果物の鮮度を有効に抑制することができる包装体、及び青果物の鮮度保持方法が提供される。
According to the present invention, by controlling the oxygen concentration inside the package after a predetermined time from packaging to a predetermined value or less, browning of lettuce and generation of odor are effectively suppressed, and the freshness of fruits and vegetables containing lettuce is made effective. A package that can be suppressed and a method for maintaining freshness of fruits and vegetables are provided.
以下、本発明を実施するための形態を説明する。
本発明は、高分子フィルムを含んでなる包装容器内にレタスを含む青果物を収納してなり、包装体の封止後10℃で72時間保持した後における内部酸素濃度が7.0体積%以下である、包装体である。すなわち、本発明の包装体は、少なくとも、包装容器と、そこに収納された青果物と、を有するものである。
Hereinafter, modes for carrying out the present invention will be described.
The present invention contains fruit and vegetables containing lettuce in a packaging container comprising a polymer film, and the internal oxygen concentration after holding the package at 10 ° C. for 72 hours is 7.0 vol% or less. It is a package. That is, the package of the present invention has at least a packaging container and fruits and vegetables stored therein.
包装容器
本発明の包装体を構成する包装容器は、高分子フィルムを含んでなるものである。ここで「高分子フィルムを含んでなる」とは、包装容器の全部が高分子フィルムで構成されている場合、及び蓋材等包装容器の一部が高分子フィルムで構成されている場合、の双方を含む趣旨である。
従って、上記包装容器は、全部又は主要部が可撓性の高分子フィルムで構成された可撓性の包装容器、いわゆる包装袋であってもよく、可撓性の高分子フィルムとコーティング紙等のそれ以外の可撓性の部材を組み合わせた可撓性の包装容器であってもよく、あるいは可撓性の高分子フィルムと剛直な部材とを組み合わせた包装容器、例えば、蓋材としての高分子フィルムと、トレー、カップ等の剛直な部材とを組み合わせた形態のものであってもよい。
Packaging container The packaging container which comprises the package of this invention comprises a polymer film. Here, “comprising a polymer film” means that when the entire packaging container is made of a polymer film and when a part of the packaging container such as a lid is made of a polymer film, It is intended to include both.
Therefore, the packaging container may be a flexible packaging container, or a so-called packaging bag, whose whole or main part is composed of a flexible polymer film, such as a flexible polymer film and coated paper. It may be a flexible packaging container in which other flexible members are combined, or a packaging container in which a flexible polymer film and a rigid member are combined, for example, as a lid material. It may be in the form of a combination of a molecular film and a rigid member such as a tray or cup.
包装容器がいわゆる包装袋である実施形態においては、例えば、2枚の高分子フィルムを互いに重ね合わせた状態、または1枚の高分子フィルムを折り重ねた状態で、3辺または2辺を熱シールにより融着させる等して包装袋を形成することができる。残る1辺は、青果物等の内容物を包装袋内に配置した後、同様に熱シールにより融着させるなどして封止することができる。
なお、このような包装袋は、その平面視での形状は円形、三角形、四角形、四角形以上の多角形でもよいが、加工性や取扱いの容易さの観点から長方形をなすことが好ましい。
In an embodiment in which the packaging container is a so-called packaging bag, for example, three or two sides are heat-sealed in a state where two polymer films are overlapped with each other or one polymer film is folded. A packaging bag can be formed by, for example, fusing. The remaining one side can be sealed by arranging the contents such as fruits and vegetables in the packaging bag and then fusing it by heat sealing.
Such a packaging bag may have a circular shape, a triangular shape, a quadrangular shape, or a polygonal shape equal to or more than a quadrangular shape in a plan view, but is preferably rectangular from the viewpoint of processability and ease of handling.
本発明で用いる包装容器は、以上説明した高分子フィルムを含んでなるものであり、その酸素透過度には特に限定は無いが、例えば500から10000cc/m2/atm/dayの範囲内であるものを好ましく使用することができ、750から5000cc/m2/atm/dayの範囲内であるものをより好ましく使用することができ900から2500cc/m2/atm/dayの範囲内であるものをより好ましく使用することができ950から1500cc/m2/atm/dayの範囲内であるものを特に好ましく使用することができ、収納される青果物の量、種類及び包装体の封止後10℃で72時間保持した後における所望の内部酸素濃度に合わせて適正な酸素透過度を選択することができる。 The packaging container used in the present invention comprises the polymer film described above, and its oxygen permeability is not particularly limited, but is within the range of, for example, 500 to 10,000 cc / m 2 / atm / day. Can be preferably used, those within the range of 750 to 5000 cc / m 2 / atm / day, more preferably those within the range of 900 to 2500 cc / m 2 / atm / day More preferably, those within the range of 950 to 1500 cc / m 2 / atm / day can be used particularly preferably, at 10 ° C. after sealing the amount and type of fruits and vegetables to be stored and the package. An appropriate oxygen permeability can be selected in accordance with a desired internal oxygen concentration after holding for 72 hours.
青果物
本発明の包装体は、上記包装容器内にレタスを含む青果物を収納してなる。ここで、ほう青果物がレタスを「含む」とは、当該青果物の全部がレタスで構成されている場合、及び当該青果物の一部がレタスで構成されている場合、の双方を包含する趣旨である。従って、包装容器内に収納される青果物は、レタス以外の野菜、果物等を含んでいてもよく、含んでいなくともよい。更には、レタスを含んでいる限りにおいては、青果物以外の成分、例えば青果物以外の食品、調味料、食品添加物等を含んでいてもよい。
Fruits and vegetables The package of the present invention is obtained by storing fruits and vegetables containing lettuce in the packaging container. Here, the phrase "a fruit and vegetable contains" lettuce "means that it includes both the case where all the fruits and vegetables are made of lettuce and the case where a part of the fruits and vegetables are made of lettuce. . Therefore, the fruits and vegetables stored in the packaging container may or may not contain vegetables, fruits and the like other than lettuce. Furthermore, as long as lettuce is included, components other than fruits and vegetables, for example, foods other than fruits and vegetables, seasonings, food additives and the like may be included.
本発明の包装体を構成する(包装容器に収納される)「レタス」は、キク科アキノノゲシ属チシャ種に属する野菜一般を包含する概念であり、「レタス」の名称そのもので流通する野菜には限定されない。
すなわち、ここでいう「レタス」は、サンチュなどに代表される、掻きチシャまたはカッティングレタスと呼ばれるもので茎から葉を掻き採るタイプ;ロメインレタスなどに代表される、葉がほとんど巻かず立っている立ちチシャと呼ばれるタイプ;サニーレタスやグリーンリーフなどに代表される、非結球のリーフレタス(葉チシャ);及び一般的にレタスと呼ばれるものに代表される、結球する玉レタス(玉チシャ);の全てを包含する概念である。
ここでいう「レタス」の好ましい具体例としては、レタス(玉レタス)、グリーンリーフ、ロメインレタス(コスレタス)、サニーレタス、シルクレタス、ピンクロウスター、サラダ菜、ブーケレタス、グリーンオークリーフ(サラノバレタス)、フリルレタス、(チマ)サンチュ、茎レタス(ステムレタス)等を挙げることができるが、これらには限定されない。
The “lettuce” constituting the package of the present invention (contained in a packaging container) is a concept that includes vegetables in general belonging to the Asteraceae genus Chisha species, and the vegetable distributed under the name “lettuce” itself It is not limited.
That is, "lettuce" here is a type called scraping chisha or cutting lettuce typified by sanchu, etc., where the leaves are scraped off from the stem; All of the types called chisha; non-headed leaf lettuce (leaf chisha) represented by Sunny lettuce and green leaf; and the ball-letting lettuce (ball chisha) typically represented by lettuce It is a concept that includes
Preferable specific examples of “lettuce” here include lettuce (ball lettuce), green leaf, romaine lettuce (kos lettuce), sunny lettuce, silk lettuce, pink low star, salad vegetables, bouquet lettuce, green oak leaf (sarano ballet), frills. Examples include, but are not limited to, lettuce, (Cima) sanchu, stem lettuce (stem lettuce), and the like.
本発明において包装容器内に、レタスとともに収納することができるレタス以外の青果物には特に制限は無く、レタスとともに食用に供され得る、非加熱又は加熱の青果物を適宜収納することができる。その様な青果物の具体例としては、バナナ、マンゴー、ウメ、リンゴ、イチゴ、ミカン、ブドウ、和梨、西洋梨のような果実類、ダイコン、ニンジン、ナガイモ、ゴボウのような根菜類、トマト、キュウリ、ナス、ピーマン、エダマメ、オクラのような果菜類、緑豆モヤシ、大豆モヤシ、トウミョウのような芽物類、シイタケ、シメジ、エリンギ、マイタケ、マツタケのような菌茸類(キノコ類)、ブロッコリー、ホウレンソウ、コマツナ、チンゲンサイ、キャベツ、レタス、アスパラガスのような葉茎菜類、花卉または苗を挙げることができるが、これらには限定されない。酸素濃度を制御し、これにより保持するという本実施形態の作用からは、実質的に呼吸を行っている形態の青果物の鮮度保持に特に有効である。 In the present invention, there are no particular limitations on the fruits and vegetables other than lettuce that can be stored together with the lettuce in the packaging container, and unheated or heated fruits and vegetables that can be used for food together with the lettuce can be appropriately stored. Specific examples of such fruits and vegetables include fruits such as bananas, mangoes, ume, apples, strawberries, mandarin, grapes, Japanese pears, pears, radish, carrots, yams, root vegetables such as burdock, tomatoes, Fruits and vegetables such as cucumber, eggplant, bell pepper, green beans, okra, mung bean sprout, soybean sprout, sprout such as cypress, fungi such as shiitake, shimeji, eringi, maitake, matsutake, broccoli , Spinach, komatsuna, pak choi, cabbage, lettuce, leafy vegetables such as asparagus, flower buds or seedlings, but are not limited thereto. The action of the present embodiment of controlling and maintaining the oxygen concentration is particularly effective for maintaining the freshness of fruits and vegetables that are substantially breathing.
本発明において包装容器に収納され鮮度保持されるレタスをの形態にも特に制限は無い。従って、レタスを含む青果物は、収穫されたままのものであってもよく、外葉等を除去したいわゆる前処理済みのものであってもよく、カット済みのいわゆるカット野菜(カットレタス)であってもよい。また、青果物は、洗浄、冷却、脱水等の処理のいずれか又は全てを行ったものであってもよく、またこれらの処理のいずれも行わないものであってもよい。
なお、収納され鮮度保持されるレタスがカットされたレタスの場合には、カット、洗浄、脱水および/または乾燥処理を行い、適正な水分量に調整されていることが好ましい。および/具体的にはおよび/カットされたレタスを「大量調理施設衛生管理マニュアル」(厚生省)に基づき80〜120ppm、10〜20分の次亜塩素酸洗浄後に「栄養表示基準における栄養表示等の分析方法」(消費者庁)に基づき70℃で5時間の減圧乾燥をおこなったときの重量減少を元に測定した水分量が20〜30%の範囲にすることが、臭気発生の防止および褐変等外観の劣化の防止のバランスの観点から特に好ましい。
In the present invention, the form of the lettuce stored in the packaging container and kept fresh is not particularly limited. Therefore, the fruits and vegetables containing lettuce may be as-harvested or so-called pre-treated from which outer leaves have been removed, or cut so-called cut vegetables (cut lettuce). May be. In addition, the fruits and vegetables may be those that have been subjected to any or all of the treatments such as washing, cooling, and dehydration, and may be those that do not perform any of these treatments.
In addition, in the case of lettuce in which the lettuce stored and kept fresh is cut, it is preferable that the amount of moisture is adjusted by performing cutting, washing, dehydration and / or drying. And / or specifically and / or cut the lettuce after washing with hypochlorous acid for 10 to 20 minutes based on the “Manufacturing Sanitation Management Manual” (Ministry of Health and Welfare). Analytical method "(Consumer Affairs Agency) Based on the weight loss when dried under reduced pressure at 70 ° C for 5 hours, the moisture content measured based on the range of 20-30% is to prevent odor generation and browning It is particularly preferable from the viewpoint of the balance of preventing the appearance deterioration.
ここでカット野菜は、簡便に食事に供することができることなどから近年需要が増加しており、高い経済的価値を有する。カットレタスは、カット野菜の代表的なものであり、そのままサラダ等として簡便に食事に供することができるので、特に高い経済的価値を有する。一方、野菜、特にレタスはカットされることにより呼吸作用や代謝反応が急激に活発化し、品質が急激に低下する傾向がある。本実施形態は、この様なカットレタスの鮮度保持に有効に用いることができるので、特に高い経済的価値を有する。 Here, the demand for cut vegetables has increased in recent years because they can be easily used for meals, and has high economic value. Cut lettuce is a typical cut vegetable and has a particularly high economic value because it can be simply used as a salad for meals. On the other hand, when vegetables, especially lettuce, are cut, the respiratory action and metabolic reaction are rapidly activated, and the quality tends to decrease rapidly. Since this embodiment can be used effectively for maintaining the freshness of such cut lettuce, it has a particularly high economic value.
レタス(及び存在する場合にはレタスとともに収納される青果物)の種類及び形態により、鮮度保持に好ましい酸素濃度は、本発明の範囲内である程度異なり、それに伴い好ましい酸素透過度、並びにその様な酸素透過度を与える高分子フィルムの態様も異なるが、これらを適切に設定することで、上記レタス(及び存在する場合にはレタスとともに収納される青果物)のいずれについても、本発明によって有効に鮮度保持を行うことができる。 Depending on the type and form of lettuce (and the fruits and vegetables stored with the lettuce, if present), the preferred oxygen concentration for maintaining freshness will vary to some extent within the scope of the present invention, and accordingly the preferred oxygen permeability, as well as such oxygen Although the aspect of the polymer film that gives the permeability is different, by appropriately setting them, the present invention effectively maintains freshness for any of the above lettuce (and the fruits and vegetables stored together with the lettuce, if present). It can be performed.
包装体
本発明の包装体の、包装体の封止後10℃で72時間保持した後における内部酸素濃度は、7.0体積%以下である。包装体の封止後10℃で72時間保持した後における内部酸素濃度が7.0体積%以下であることによって、包装容器内に収容された青果物中のレタスの褐変が有効に抑制される。本発明の包装体の好ましい実施形態においては、青果物中のレタスの褐変、及び臭いの発生を、包装体の封止後長期間、好ましくは72時間以上にわたって抑制することができる。
Package Body The internal oxygen concentration of the package body of the present invention after holding the package body at 10 ° C. for 72 hours is 7.0% by volume or less. When the internal oxygen concentration after holding the package for 72 hours at 10 ° C. is 7.0% by volume or less, browning of lettuce in the fruits and vegetables contained in the packaging container is effectively suppressed. In a preferred embodiment of the package of the present invention, browning of lettuce in fruits and vegetables and generation of odor can be suppressed for a long period of time, preferably 72 hours or more after sealing of the package.
本発明の包装体の、包装体の封止後10℃で72時間保持した後における内部酸素濃度は3.5体積%以下であることが好ましく、1.5体積%以下であることがより好ましく、0.5体積%以下であることが更に好ましく、0.3体積%以下であることが特に好ましい。
包装体の内部の酸素濃度は、例えば、包装体内部の気体を、サンプリング針チューブでサンプリングして、食品包装用ジルコニア酸素濃度計にて酸素濃度を測定することにより、特定することができる。
ここで、「包装体の封止後」とは、包装容器内にレタスを含む青果物を収納した後、包装容器を封止してから所定温度で保持したときの経過時間をいい、「包装体の封止後25℃で72時間保持した後」とは、包装容器内にレタスを含む青果物を収納した後、包装容器を封止してから10℃で72時間保持した直後の状態をいう。
The internal oxygen concentration of the package of the present invention after being held at 10 ° C. for 72 hours after sealing the package is preferably 3.5% by volume or less, more preferably 1.5% by volume or less. , 0.5% by volume or less is more preferable, and 0.3% by volume or less is particularly preferable.
The oxygen concentration inside the package can be specified by, for example, sampling the gas inside the package with a sampling needle tube and measuring the oxygen concentration with a zirconia oxygen concentration meter for food packaging.
Here, “after packaging” means the elapsed time when the packaging container is stored and then kept at a predetermined temperature after storing the fruit and vegetables containing lettuce. “After holding at 25 ° C. for 72 hours after sealing” means a state immediately after holding the fruit and vegetables containing lettuce in the packaging container and then holding the packaging container at 10 ° C. for 72 hours.
本発明の包装体においては、内部酸素濃度が、大気の酸素濃度よりも著しく低いため、外部からの酸素の侵入により、内部酸素濃度が経時的に上昇する場合が多い。従って、包装体の封止後10℃で72時間保持した後における内部酸素濃度が7.0体積%以下である本発明においては、包装体の封止後10℃で0から72時間にわたって、内部酸素濃度は、7.0体積%以下である可能性が高い。この様な酸素濃度の履歴は、青果物中のレタスの褐変及び臭いの発生を更に有効に抑制するうえで、特に好ましい。
また、呼吸を抑え休眠状態に保つ及びレタス断面の酸化(褐変)を抑える観点から、包装体の保持温度は2〜15℃が好ましく、3〜10℃が特に好ましい。
酸素濃度の履歴については、包装体の封止直後の、すなわち包装容器内にレタス、好ましくはカット、洗浄、脱水および/または乾燥処理を行い、適正な水分量に調整されたレタス、を含む青果物を収納した後包装容器を封止した直後の、包装容器内の酸素濃度が、0.0〜12.0体積%であることが好ましい。包装直後の包装容器内の酸素濃度は、0.0〜6.0体積%であることがより好ましく、0.0〜0.5体積%であることが特に好ましい。
また、包装体の封止後72時間における、包装容器の封止からの経過時間と、内部酸素濃度との積分値が、504(時間×体積%)(72時間×7.0体積%)以下であることが好ましく、252(時間×体積%)(72時間×3.5体積%)以下であることがより好ましく、36(時間×体積%)(72時間×0.5体積%)であることが特に好ましい。
In the package of the present invention, since the internal oxygen concentration is significantly lower than the oxygen concentration in the atmosphere, the internal oxygen concentration often increases with time due to the entry of oxygen from the outside. Therefore, in the present invention in which the internal oxygen concentration after holding the package for 72 hours at 10 ° C. for 72 hours or less is 0 to 72 hours at 10 ° C. for 0 to 72 hours after sealing the package. The oxygen concentration is likely to be 7.0% by volume or less. Such a history of oxygen concentration is particularly preferable in order to more effectively suppress browning of lettuce and odor generation in fruits and vegetables.
Moreover, 2-15 degreeC is preferable and the holding | maintenance temperature of a package is especially preferable 3-10 degreeC from a viewpoint of suppressing respiration and keeping it in a dormant state and suppressing the oxidation (browning) of a lettuce cross section.
As for the history of oxygen concentration, fruits and vegetables containing lettuce immediately after sealing of the package, that is, lettuce that has been cut, washed, dehydrated and / or dried and adjusted to an appropriate amount of water after being packaged. It is preferable that the oxygen concentration in the packaging container immediately after the packaging container is sealed is 0.0 to 12.0% by volume. The oxygen concentration in the packaging container immediately after packaging is more preferably 0.0 to 6.0% by volume, and particularly preferably 0.0 to 0.5% by volume.
In addition, the integrated value of the elapsed time from the sealing of the packaging container and the internal oxygen concentration at 72 hours after sealing of the package is 504 (time × volume%) (72 hours × 7.0 volume%) or less. It is preferable that it is 252 (time x volume%) (72 hours x 3.5 volume%) or less, and 36 (time x volume%) (72 hours x 0.5 volume%). It is particularly preferred.
上述した所望の内部酸素濃度を実現する観点から、包装容器内には、更に窒素が封入されていることが好ましい。包装容器の封止時に窒素を封入することで、包装直後の内部酸素濃度を低く保つことができるからである。また、更に窒素を封入することで、包装容器内の圧力を高く保つことが可能となり、より酸素濃度の高い外気の流入を防ぎ、包装体の封止後72時間における内部酸素濃度を低く保つことができる。 From the viewpoint of realizing the above-mentioned desired internal oxygen concentration, it is preferable that nitrogen is further enclosed in the packaging container. It is because the internal oxygen concentration immediately after packaging can be kept low by sealing nitrogen at the time of sealing the packaging container. Furthermore, by further enclosing nitrogen, it becomes possible to keep the pressure in the packaging container high, prevent the inflow of outside air with a higher oxygen concentration, and keep the internal oxygen concentration at 72 hours after sealing the package. Can do.
高分子フィルム
また、上述した所望の内部酸素濃度を実現するためには、酸素透過度が所定値以下である高分子フィルムを用いて、包装容器を構成することが望ましい。
すなわち、本発明において用いる高分子フィルムの酸素透過度は、20℃、90%RHにおいて、10000cc/m2/atm/day以下であることが好ましい。20℃、90%RHにおける酸素透過度が上記値以下であることによって、外気からの酸素の侵入を防ぎ、包装体の封止後72時間経過時においても、7.0体積%以下という低い内部酸素濃度を維持するのに好適である。本発明において用いる高分子フィルムの酸素透過度は、20℃、90%RHにおいて、5000cc/m2/atm/day以下であることがより好ましく、3000cc/m2/atm/day以下であることが更に好ましく、1500cc/m2/atm/day以下であることが特に好ましい。
高分子フィルムの酸素透過度には特に下限は存在しないが、ガスバリアコーティング等を行っていない、通常の高分子フィルムを使う限りにおいて、20℃、90%RHにおいて、500cc/m2/atm/day以上となることが一般的である。
また、収納された青果物からの臭いの発生を防ぐ観点からは、高分子フィルムは、青果物の呼吸が可能な程度の酸素透過率を有することが好ましい。この観点からは、高分子フィルムの酸素透過度は、20℃、90%RHにおいて、500cc/m2/atm/day以上であることが好ましく、900cc/m2/atm/day以上であることがより好ましく、1000cc/m2/atm/day以上であることが特に好ましい。
In addition, in order to realize the above-described desired internal oxygen concentration, it is desirable to configure the packaging container using a polymer film having an oxygen permeability of a predetermined value or less.
That is, the oxygen permeability of the polymer film used in the present invention is preferably 10000 cc / m 2 / atm / day or less at 20 ° C. and 90% RH. Oxygen permeability at 20 ° C. and 90% RH is not more than the above value, so that intrusion of oxygen from the outside air is prevented. It is suitable for maintaining the oxygen concentration. The oxygen permeability of the polymer film used in the present invention is more preferably 5000 cc / m 2 / atm / day or less at 20 ° C. and 90% RH, and preferably 3000 cc / m 2 / atm / day or less. More preferably, it is particularly preferably 1500 cc / m 2 / atm / day or less.
There is no particular lower limit to the oxygen permeability of the polymer film, but 500 cc / m 2 / atm / day at 20 ° C. and 90% RH as long as a normal polymer film without gas barrier coating or the like is used. Generally, this is the case.
Moreover, from the viewpoint of preventing the generation of odor from the stored fruits and vegetables, the polymer film preferably has an oxygen permeability that allows the fruits and vegetables to breathe. From this viewpoint, the oxygen permeability of the polymer film is preferably 500 cc / m 2 / atm / day or more at 20 ° C. and 90% RH, and more preferably 900 cc / m 2 / atm / day or more. More preferably, it is particularly preferably 1000 cc / m 2 / atm / day or more.
本発明で用いる高分子フィルムの酸素透過度は、例えば以下の方法によって測定することができる。
まず、次の方法で内寸a(cm)×b(cm)の袋を形成する。
1枚のフィルムをほぼ均等に2つ折りにし約5mm幅で、インパルスシーラー(富士インパルス社製、品番Fi−200−10WK)で加熱条件の目盛を3に設定してヒートシールを行い、当該ヒートシール辺がほぼ中央にくるようにヒートシール辺とほぼ垂直をなす辺の一方の全体を、他方の辺の一方の連通部となる端部約2cmを除く全体をヒートシールして、内寸a(cm)×b(cm)の袋を形成する。
次に前記連通部から窒素ガスを注入し、袋内が飽和状態になれば袋内のガスを連通部からほぼすべて排出する。この操作を5回繰り返した後、窒素ガスを注入して袋内を窒素ガスで飽和させて連通部を前記インパルスシーラーで同様の条件でヒートシールする。窒素ガスを飽和させた袋を22℃、相対湿度40%の空気中(1気圧、酸素濃度:21%、窒素濃度:79%)の室内に6時間放置する。
次にサンプリング針チューブで約20ccサンプリングして食品包装用ジルコニア酸素濃度計(東レエンジニアリング社製、型番LC−750F)にて袋中の酸素濃度を測定する。さらに、袋中の気体の体積を測定し、下記の式から酸素透過度を算出する。
(式) 酸素透過度=内部酸素濃度変化(%)/100×体積(cm3)×24×60/時間(360分)×10000cm2/面積(a×b×2cm2)/0.21(酸素の分圧)
The oxygen permeability of the polymer film used in the present invention can be measured, for example, by the following method.
First, a bag having an inner size a (cm) × b (cm) is formed by the following method.
One film is folded almost equally into two, approximately 5 mm wide, and heat sealing is performed with an impulse sealer (manufactured by Fuji Impulse Co., product number Fi-200-10WK) with the heating condition scale set to 3, and the heat sealing is performed. Heat seal the whole of one side that is almost perpendicular to the heat seal side so that the side is almost in the middle, except the end of about 2 cm that is one communicating part of the other side, and the inner dimension a ( cm) × b (cm).
Next, nitrogen gas is injected from the communication portion, and when the inside of the bag becomes saturated, almost all the gas in the bag is discharged from the communication portion. After repeating this operation five times, nitrogen gas is injected to saturate the inside of the bag with nitrogen gas, and the communicating portion is heat-sealed with the impulse sealer under the same conditions. The bag saturated with nitrogen gas is left in a room at 22 ° C. and 40% relative humidity in air (1 atm, oxygen concentration: 21%, nitrogen concentration: 79%) for 6 hours.
Next, about 20 cc is sampled with a sampling needle tube, and the oxygen concentration in the bag is measured with a food packaging zirconia oxygen concentration meter (model number LC-750F, manufactured by Toray Engineering Co., Ltd.). Furthermore, the volume of the gas in the bag is measured, and the oxygen permeability is calculated from the following formula.
(Expression) Oxygen permeability = change in internal oxygen concentration (%) / 100 × volume (cm 3 ) × 24 × 60 / hour (360 minutes) × 10000 cm 2 / area (a × b × 2 cm 2 ) /0.21 ( Oxygen partial pressure)
高分子フィルムの材質、厚さ、加工方法等を適宜選択することで、高分子フィルムの酸素透過度を適宜調節することができる。例えば、二軸延伸ポリプロピレン(OPP)フィルムの場合には、厚みを45μm以下とすることで、20℃、90%RHにおける酸素透過度を、500cc/m2/atm/day以上とすることができるので好ましい。機械的強度等も併せて考慮すれば、高分子フィルムの厚みは、15〜45μmであることがより好ましく、20〜40μmであることが特に好ましい。 By appropriately selecting the material, thickness, processing method and the like of the polymer film, the oxygen permeability of the polymer film can be adjusted as appropriate. For example, in the case of a biaxially oriented polypropylene (OPP) film, the oxygen permeability at 20 ° C. and 90% RH can be 500 cc / m 2 / atm / day or more by setting the thickness to 45 μm or less. Therefore, it is preferable. Considering the mechanical strength and the like, the thickness of the polymer film is more preferably 15 to 45 μm, and particularly preferably 20 to 40 μm.
上述の様に、高分子フィルムの酸素透過度は、高分子フィルムの材質、厚さ、加工方法等を適宜線多雨することで、調節することができるので、必ずしも、酸素透過度の調節のために高分子フィルムに開口部を設けることを要しない。特に、本発明の好ましい実施形態における、20℃、90%RHにおける500cc/m2/atm/day以上の酸素透過度は、高分子フィルムに開口部を設けることなしに実現することができる。
高分子フィルムに開口部を設ける必要が無いため、製造プロセスがより簡便、低コストなものとなり、また開口部の大きさ、形状等を精密に制御することも不要となる。
高分子フィルム中に開口部が存在しないことは、例えば、包装容器を構成する高分子フィルムが、インク洩れチェッカーで確認できる貫通孔を有さないことにより、確認することができる。
As described above, the oxygen permeability of the polymer film can be adjusted by appropriately raining the material, thickness, processing method, etc. of the polymer film. It is not necessary to provide an opening in the polymer film. In particular, the oxygen permeability of 500 cc / m 2 / atm / day or more at 20 ° C. and 90% RH in a preferred embodiment of the present invention can be realized without providing an opening in the polymer film.
Since it is not necessary to provide an opening in the polymer film, the manufacturing process is simpler and less expensive, and it is not necessary to precisely control the size, shape, etc. of the opening.
The absence of an opening in the polymer film can be confirmed, for example, by the fact that the polymer film constituting the packaging container does not have a through-hole that can be confirmed with an ink leak checker.
一方で、本発明の一実施形態においては、厚い高分子フィルムや、酸素透過度の低い高分子素材を使用する必要がある場合等に、所望の酸素透過度を実現するために、高分子フィルムに設けた開口部を併用しても良い。開口部の形状には特に限定は無く、円形、略円形であってもよく、スリット状であってもよい。円形、略円形の開口部は、加工が容易である点等において好ましく、スリット状での開口部は、異物の侵入を有効に防止できる点等において好ましい。
微孔の方法としては、加熱針等の物理的手段および、レーザー等の光学的手段のいずれも用いることができる。100〜300μmの孔径であれば、物理的手段を用いても十分に開孔可能な範囲であり、コスト的にも有利である。もちろんレーザー等でも開孔可能であり、この場合には、更に、精密な孔径の制御が可能となる。本発明において、微孔開孔にレーザーを用いる場合には、対象フィルムが効率良くレーザー光を吸収することが好ましい。例えば、二酸化炭素レーザー、YAGレーザー、ヘリウムネオンレーザー、エキシマレーザー、U V レーザー光発振機、半導体レーザー光発振機、を用いることができるが、特にこれらに限定されるものではない。
また、本発明の包装体の製造において好ましく用いられるレーザー孔加工はスリット加工と異なり、金属による物理的接触がないため、欠落した刃、針等の混入のおそれがなく、また開口面積はスリットに比べて一定の為品質管理(ガス透過度の管理)がしやすく、好ましい。
スリット加工としては、個々の開口部の大きさと、開口部の個数は、高分子フィルムの酸素透過度が適切な限りにおいて、適宜設定、変更可能であり、その際には、高分子フィルムの有効面積に占める開口部の数が指針となる。例えば2mmの長さのスリット状の開口部であって、閉じた状態では光学顕微鏡(オリンパス社製、型式SZH−131)にて倍率4倍による観察では貫通口としての幅は視認することができないものを設ける場合、200mm×200mmの包装容器に対して1つ存在するごとに約1000cc/m2/day/atmの酸素透過度を上げる効果があり、この様な知見に基づき必要とされる包装容器全体の酸素透過度からスリット開口部の数を決めることが好ましい。
レーザー加工としては、50〜200μmφの孔を1〜5程度を設けることが好ましく、開口孔については光学顕微鏡(オリンパス社製、型式SZH−131)にて倍率4倍による観察で視認することができる。
On the other hand, in one embodiment of the present invention, when it is necessary to use a thick polymer film or a polymer material having a low oxygen permeability, the polymer film is used to achieve a desired oxygen permeability. You may use together the opening provided in. The shape of the opening is not particularly limited, and may be circular, substantially circular, or may be slit. A circular or substantially circular opening is preferable because it is easy to process, and a slit-shaped opening is preferable because it can effectively prevent foreign substances from entering.
As a method of micropores, any of physical means such as a heating needle and optical means such as a laser can be used. If the hole diameter is 100 to 300 μm, the hole can be sufficiently opened even by using physical means, which is advantageous in terms of cost. Of course, it is possible to make a hole with a laser or the like, and in this case, it is possible to further precisely control the hole diameter. In the present invention, when a laser is used for micropore opening, it is preferable that the target film efficiently absorbs laser light. For example, a carbon dioxide laser, a YAG laser, a helium neon laser, an excimer laser, a U V laser light oscillator, and a semiconductor laser light oscillator can be used, but it is not particularly limited to these.
In addition, unlike the slit processing, the laser hole processing preferably used in the production of the package of the present invention has no physical contact with metal, so there is no possibility of mixing of missing blades, needles, etc., and the opening area is in the slit. Since it is constant, quality control (control of gas permeability) is easy and preferable.
For slit processing, the size of each opening and the number of openings can be appropriately set and changed as long as the oxygen permeability of the polymer film is appropriate. The number of openings in the area is a guide. For example, a slit-like opening having a length of 2 mm, and in the closed state, the width as a through-hole cannot be visually recognized with an optical microscope (Olympus, model SZH-131) at a magnification of 4 times. When a product is provided, there is an effect of increasing the oxygen permeability of about 1000 cc / m 2 / day / atm for every 200 mm × 200 mm packaging container. Packaging required based on such knowledge It is preferable to determine the number of slit openings from the oxygen permeability of the entire container.
As laser processing, it is preferable to provide about 1 to 5 holes with a diameter of 50 to 200 μm, and the opening holes can be visually confirmed with an optical microscope (manufactured by Olympus, model SZH-131) at a magnification of 4 times. .
本発明で用いる高分子フィルムの厚みには特に制限は無く、好適な酸素透過度、包装容器を形成した際の可撓性、強度、透明性、経済性等、開口部を設ける場合には開口部の形成の際の精度や容易性、等の観点から、高分子フィルムを形成する材料との関係において適宜好適な厚みを選択すればよい。典型的には、高分子フィルムの厚みは、15から45μmであることが好ましく、20〜40μmであることがより好ましい。 There is no particular limitation on the thickness of the polymer film used in the present invention, and when an opening is provided such as suitable oxygen permeability, flexibility when forming a packaging container, strength, transparency, economy, etc. From the viewpoint of accuracy and ease in forming the part, a suitable thickness may be selected as appropriate in relation to the material forming the polymer film. Typically, the thickness of the polymer film is preferably 15 to 45 μm, and more preferably 20 to 40 μm.
上記高分子フィルムの材質には、特に制限は無いが、従来の青果物包装用のフィルムにに用いられる高分子を適宜使用することができる。例えば、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリスチレン、ナイロン(ポリアミド)、エチレン酢酸ビニル共重合体(EVA)、ポリブチレンサクシネート、ポリブチレンサクシネート・アジペート、ポリ乳酸等を挙げることができる。また、例えば、セロハン等の天然高分子を用いることもできる。更にこれらのうちのいずれかの材質を単独で用いても良く、これらの複数をブレンドして、及び/又はラミネートして用いてもよい。 Although there is no restriction | limiting in particular in the material of the said polymer film, The polymer used for the film for conventional fruit and vegetables packaging can be used suitably. Examples thereof include polyethylene, polypropylene, polyethylene terephthalate, polystyrene, nylon (polyamide), ethylene vinyl acetate copolymer (EVA), polybutylene succinate, polybutylene succinate adipate, and polylactic acid. Further, for example, natural polymers such as cellophane can be used. Further, any one of these materials may be used alone, or a plurality of these materials may be blended and / or laminated.
加工の容易さやコストの観点からは、上記高分子フィルムの材質は、熱可塑性樹脂であることが好ましい。該熱可塑性樹脂としては、例えば、エチレン、プロピレン、1−ブテン、1−ヘキセン、4−メチル・1−ペンテン、1−オクテン等のα−オレフィンの単独重合体または共重合体が挙げられる。具体的には、高圧法低密度ポリエチレン、線状低密度ポリエチレン(LLDPE)、高密度ポリエチレンなどのエチレン系重合体、プロピレン単独重合体、プロピレン・α−オレフィンランダム共重合体、プロピレンブロック共重合体などのプロピレン系重合体、ポリ1−ブテン、ポリ4−メチル・1−ペンテンなどのポリオレフィンが挙げられる。また、該熱可塑性樹脂としては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等のポリエステル、ナイロン−6、ナイロン−66、ポリメタキシレンアジパミド等のポリアミド、ポリ塩化ビニル、ポリイミド、エチレン・酢酸ビニル共重合体またはその鹸化物、ポリビニルアルコール、ポリアクリロニトリル、ポリカーボネート、ポリスチレン、アイオノマー、ポリ乳酸、ポリブチレンサクシネート等の生分解性樹脂、あるいはこれらの混合物等が挙げられる。これらの熱可塑性樹脂は一種を用いてもよく、二種以上を併用してもよい。これらの中でも、該熱可塑性樹脂としては、ポリオレフィン、ポリエステル、ポリアミド等が剛性、透明性に優れるため好ましい。また、該熱可塑性樹脂としては、エチレン系重合体、プロピレン系重合体が軽量でフィルム加工性に優れるためより好ましく、柔軟性、透明性の観点からプロピレン系重合体がさらに好ましい。 From the viewpoint of ease of processing and cost, the polymer film is preferably made of a thermoplastic resin. Examples of the thermoplastic resin include homopolymers or copolymers of α-olefins such as ethylene, propylene, 1-butene, 1-hexene, 4-methyl / 1-pentene, and 1-octene. Specifically, ethylene polymers such as high pressure method low density polyethylene, linear low density polyethylene (LLDPE), high density polyethylene, propylene homopolymer, propylene / α-olefin random copolymer, propylene block copolymer. And propylene-based polymers such as poly 1-butene and poly 4-methyl / 1-pentene. Examples of the thermoplastic resin include polyesters such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate, polyamides such as nylon-6, nylon-66, and polymetaxylene adipamide, polyvinyl chloride, polyimide, and ethylene / acetic acid. Examples thereof include a vinyl copolymer or a saponified product thereof, polyvinyl alcohol, polyacrylonitrile, polycarbonate, polystyrene, ionomer, polylactic acid, polybutylene succinate and the like, or a mixture thereof. These thermoplastic resins may be used alone or in combination of two or more. Among these, as the thermoplastic resin, polyolefin, polyester, polyamide and the like are preferable because they are excellent in rigidity and transparency. As the thermoplastic resin, an ethylene polymer and a propylene polymer are more preferable because they are lightweight and excellent in film processability, and a propylene polymer is more preferable from the viewpoint of flexibility and transparency.
<プロピレン系重合体>
前記プロピレン系重合体としては、ポリプロピレンの名称で製造、販売されているプロピレン単独重合体(ホモPPとも呼ばれている)、プロピレン・α−オレフィンランダム共重合体(ランダムPPとも呼ばれている)、プロピレン単独重合体と、低結晶性または非晶性のプロピレン・エチレンランダム共重合体との混合物(ブロックPPとも呼ばれている)などのプロピレンを主成分とする結晶性の重合体が挙げられる。また、プロピレン系重合体は、分子量が異なるプロピレン単独重合体の混合物であってもよく、プロピレン単独重合体と、プロピレンとエチレン又は炭素数4から10のα−オレフィンとのランダム共重合体との混合物であってもよい。
<Propylene polymer>
Examples of the propylene polymer include a propylene homopolymer (also referred to as homo PP) manufactured and sold under the name of polypropylene, and a propylene / α-olefin random copolymer (also referred to as random PP). And crystalline polymers mainly composed of propylene such as a mixture of propylene homopolymer and low crystalline or amorphous propylene / ethylene random copolymer (also called block PP). . Further, the propylene-based polymer may be a mixture of propylene homopolymers having different molecular weights, and is composed of a propylene homopolymer and a random copolymer of propylene and ethylene or an α-olefin having 4 to 10 carbon atoms. It may be a mixture.
前記プロピレン系重合体としては、具体的には、ポリプロピレン、プロピレン・エチレン共重合体、プロピレン・エチレン・1−ブテン共重合体、プロピレン・1−ブテン共重合体、プロピレン・1−ペンテン共重合体、プロピレン・1−ヘキセン共重合体、プロピレン・1−オクテン共重合体などのプロピレンを主要モノマーとし、これとエチレン及び炭素数4から10のα−オレフィンから選ばれる少なくとも1種類以上との共重合体が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。 Specific examples of the propylene polymer include polypropylene, propylene / ethylene copolymer, propylene / ethylene / 1-butene copolymer, propylene / 1-butene copolymer, and propylene / 1-pentene copolymer. Copolymer of propylene such as propylene / 1-hexene copolymer and propylene / 1-octene copolymer as a main monomer and at least one selected from ethylene and α-olefin having 4 to 10 carbon atoms Coalescence is mentioned. These may use 1 type and may use 2 or more types together.
前記プロピレン系重合体の密度は、0.890〜0.930g/cm3であることが好ましく、0.900〜0.920g/cm3であることがより好ましい。また、前記プロピレン系重合体のMFR(ASTM D1238 荷重2160g、温度230℃)は、0.5〜60g/10分が好ましく、0.5〜10g/10分がより好ましく、1〜5g/10分がさらに好ましい。 The density of the propylene-based polymer is preferably 0.890 to 0.930 g / cm 3 , and more preferably 0.900 to 0.920 g / cm 3 . The propylene-based polymer MFR (ASTM D1238 load 2160 g, temperature 230 ° C.) is preferably 0.5 to 60 g / 10 minutes, more preferably 0.5 to 10 g / 10 minutes, and more preferably 1 to 5 g / 10 minutes. Is more preferable.
<エチレン系重合体>
前記エチレン系重合体としては、エチレンの単独重合体、エチレンを主要モノマーとし、それと炭素数3から8のα−オレフィンの少なくとも1種類以上との共重合体、エチレン・酢酸ビニル共重合体、そのケン化物及びアイオノマーが挙げられる。具体的には、ポリエチレン、エチレン・プロピレン共重合体、エチレン・1−ブテン共重合体、エチレン・1−ペンテン共重合体、エチレン・1−ヘキセン共重合体、エチレン・4−メチル−1−ペンテン共重合体、エチレン・1−オクテン共重合体などのエチレンを主要モノマーとし、これと炭素数3から8のα−オレフィンの少なくとも1種類以上との共重合体が挙げられる。これらの共重合体中のα−オレフィンの割合は、1〜15モル%であることが好ましい。
<Ethylene polymer>
Examples of the ethylene polymer include a homopolymer of ethylene, a copolymer of ethylene as a main monomer and at least one α-olefin having 3 to 8 carbon atoms, an ethylene / vinyl acetate copolymer, Saponifications and ionomers are mentioned. Specifically, polyethylene, ethylene / propylene copolymer, ethylene / 1-butene copolymer, ethylene / 1-pentene copolymer, ethylene / 1-hexene copolymer, ethylene / 4-methyl-1-pentene Examples thereof include copolymers of ethylene as a main monomer, such as a copolymer and an ethylene / 1-octene copolymer, and at least one kind of an α-olefin having 3 to 8 carbon atoms. The proportion of α-olefin in these copolymers is preferably 1 to 15 mol%.
また、前記エチレン系重合体としては、ポリエチレンの名称で製造・販売されているエチレンの重合体が挙げられる。具体的には、高圧法低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、高密度ポリエチレン(HDPE)が好ましく、LLDPEがより好ましい。LLDPEは、エチレンと、少量のプロピレン、ブテン−1、ヘプテン−1、ヘキセン−1、オクテン−1、4−メチル−ペンテン−1等との共重合体である。また、前記エチレン系重合体は、エチレンの単独重合体であってもよく、LLDPE等のエチレンを主体とする重合体であってもよい。 Examples of the ethylene polymer include ethylene polymers manufactured and sold under the name of polyethylene. Specifically, high pressure method low density polyethylene (LDPE), linear low density polyethylene (LLDPE), and high density polyethylene (HDPE) are preferable, and LLDPE is more preferable. LLDPE is a copolymer of ethylene and a small amount of propylene, butene-1, heptene-1, hexene-1, octene-1, 4-methyl-pentene-1, and the like. The ethylene polymer may be an ethylene homopolymer or a polymer mainly composed of ethylene such as LLDPE.
前記エチレン系重合体の密度は0.910〜0.940g/cm3が好ましく、0.920〜0.930g/cm3がより好ましい。該密度が0.910g/cm3以上であることにより、ヒートシール性が向上する。また、該密度が0.940g/cm3以下であることにより、加工性および透明性が向上する Density of the ethylene polymer is preferably 0.910~0.940g / cm 3, 0.920~0.930g / cm 3 is more preferable. When the density is 0.910 g / cm 3 or more, heat sealability is improved. Further, when the density is 0.940 g / cm 3 or less, workability and transparency are improved.
なお、ブレンド、及び/又はラミネートは、上記の高分子のうちのいずれか同士のブレンド、及び/又はラミネートであってもよく、また上記の高分子のうちのいずれかと、高分子以外の材料とのブレンド、及び/又はラミネートであってもよい。すなわち、高分子フィルムは、高分子以外の素材、例えば耐熱安定剤(酸化防止剤)、耐候安定剤、紫外線吸収剤、滑剤、スリップ剤、核剤、ブロッキング防止剤、帯電防止剤、防曇剤、顔料、染料等の他、タルク、シリカ、珪藻土などの各種フィラー類を含んでいてもよいし、高分子フィルムと金属箔、紙、不織布等とのラミネートであってもよい。 The blend and / or laminate may be a blend and / or laminate of any of the above polymers, and any of the above polymers and a material other than the polymer. Blends and / or laminates. That is, the polymer film is a material other than a polymer, such as a heat stabilizer (antioxidant), a weather stabilizer, an ultraviolet absorber, a lubricant, a slip agent, a nucleating agent, an antiblocking agent, an antistatic agent, an antifogging agent. In addition to pigments and dyes, various fillers such as talc, silica, and diatomaceous earth may be included, or a laminate of a polymer film and metal foil, paper, nonwoven fabric, or the like may be used.
本発明において包装容器を構成する高分子フィルムは、無延伸フィルム、延伸フィルムのいずれであってもよい。
機械的強度等の観点からは、各種高分子の延伸フィルムを好適に用いることができる。
特に、プロピレン系重合体を用いた延伸フィルム(延伸ポリプロピレンフィルム)は、機械的強度、透明性、耐熱性等に優れるため、本発明に用いる包装容器において、特に好ましく使用することができる。
また、エチレン系重合体を用いたフィルム(ポリエチレン系フィルム)も、無延伸フィルム、延伸フィルムのいずれであってもよいが、ヒートシール性等の観点から、無延伸のものを、特に好ましく使用することができる。
本発明において包装容器を構成する高分子フィルムとして特に好適なものの例として、延伸ポリプロピレンフィルム、ポリエチレン系フィルム、及び延伸フィルムとポリエチレン系フィルムとの積層体を挙げることができる。
In the present invention, the polymer film constituting the packaging container may be an unstretched film or a stretched film.
From the viewpoint of mechanical strength and the like, stretched films of various polymers can be suitably used.
In particular, a stretched film (stretched polypropylene film) using a propylene-based polymer is excellent in mechanical strength, transparency, heat resistance and the like, and therefore can be particularly preferably used in the packaging container used in the present invention.
Further, the film using the ethylene polymer (polyethylene film) may be either a non-stretched film or a stretched film, but a non-stretched film is particularly preferably used from the viewpoint of heat sealability and the like. be able to.
Examples of the polymer film that is particularly suitable as the polymer film constituting the packaging container in the present invention include a stretched polypropylene film, a polyethylene film, and a laminate of the stretched film and the polyethylene film.
<延伸ポリプロピレンフィルム>
本発明において好ましく用いられる延伸ポリプロピレンフィルムは少なくとも一方向に延伸されたフィルムから構成されていてもよいし、延伸ポリプロピレンフィルム自体が少なくとも一方向に延伸されていてもよい。また、延伸ポリプロピレンフィルムとして二軸延伸フィルムを得る場合には、例えば逐次、あるいは同時二軸延伸することにより容易に製造することも可能である。延伸ポリプロピレンフィルムとして二軸延伸フィルムを得る場合には、通常、縦方向に5〜8倍延伸し、続いて横方向にテンター機構を用いて8〜10倍延伸し、フィルムの厚さを最終的に20〜40μmとする方法、あるいは、縦方向及び横方向に夫々5〜10倍(面倍率で25〜100倍)延伸することにより製造することができる。
<ポリエチレン系フィルム>
本発明において好ましく用いられるポリエチレン系フィルムは、前記エチレン系重合体を含むフィルムである。ポリエチレン系フィルムは種々の公知の成型方法を用いることができるが、エクストルーダーによる押出によるキャスト成型が、生産効率の観点から好ましい。
<Stretched polypropylene film>
The stretched polypropylene film preferably used in the present invention may be composed of a film stretched in at least one direction, or the stretched polypropylene film itself may be stretched in at least one direction. Moreover, when obtaining a biaxially stretched film as a stretched polypropylene film, it can also be easily manufactured by, for example, sequential or simultaneous biaxial stretching. When a biaxially stretched film is obtained as a stretched polypropylene film, it is usually stretched 5 to 8 times in the machine direction, and then stretched 8 to 10 times in the transverse direction using a tenter mechanism, and the film thickness is finally adjusted. Or 20 to 40 μm, or by stretching 5 to 10 times (25 to 100 times in terms of surface magnification) in the longitudinal direction and the transverse direction, respectively.
<Polyethylene film>
The polyethylene film preferably used in the present invention is a film containing the ethylene polymer. Various known molding methods can be used for the polyethylene film, but cast molding by extrusion using an extruder is preferred from the viewpoint of production efficiency.
<延伸フィルム>
ナイロン6、ナイロン66等からなるポリアミドフィルム、ポリエチレンテレフタレート、ポリエチレンナフタレートに代表されるポリエステルからなるフィルム、ポリカーボネートフィルム、エチレン・ビニルアルコール共重合体フィルム、ポリビニルアルコールフィルム、ポリ塩化ビニルフィルム、ポリ塩化ビニリデンフィルム、ポリスチレンフィルム、ポリプロピレン等のポリオレフィン及びポリL乳酸、ポリD乳酸、またはポリL乳酸とポリD乳酸を精密に配位したステレオコンプレックス晶ポリ乳酸からなる一軸あるいは二軸延伸フィルムである。
<Stretched film>
Polyamide film made of nylon 6, nylon 66, etc., film made of polyester represented by polyethylene terephthalate, polyethylene naphthalate, polycarbonate film, ethylene / vinyl alcohol copolymer film, polyvinyl alcohol film, polyvinyl chloride film, polyvinylidene chloride Films, polystyrene films, polyolefins such as polypropylene, and poly-L lactic acid, poly-D lactic acid, or uniaxial or biaxially stretched films composed of stereocomplex crystal polylactic acid in which poly-L lactic acid and poly-D lactic acid are coordinated precisely.
<延伸フィルムとポリエチレン系フィルムとの積層体>
本発明において好ましく用いられる延伸フィルムとポリエチレン系フィルムとの積層体は上記ポリエチレン系フィルムの層と延伸フィルムの層を積層して得られる。ポリエチレン系フィルムは一方向または二方向に延伸されていてもよいが、包装袋の機械的強度の安定性の観点から、無延伸フィルムであることが好ましい。
予め作製された延伸フィルムとポリエチレン系フィルムとを接着剤により貼着させるドライラミネーションを行うが、ここで接着剤を塗布する延伸フィルム表面にはコロナ処理をしておくことが接着安定性の観点から好ましい。具体的には、コロナ処理後のフィルム表面の表面張力が接着安定性の観点から、35mN/m以上が好ましく、40mN/m以上がより好ましい。
<Laminated body of stretched film and polyethylene film>
A laminate of a stretched film and a polyethylene film preferably used in the present invention is obtained by laminating the polyethylene film layer and the stretched film layer. The polyethylene film may be stretched in one or two directions, but is preferably an unstretched film from the viewpoint of the stability of the mechanical strength of the packaging bag.
Dry lamination is performed by adhering a stretched film and a polyethylene film prepared in advance with an adhesive. From the viewpoint of adhesion stability, the surface of the stretched film to which the adhesive is applied should be corona treated. preferable. Specifically, the surface tension of the film surface after the corona treatment is preferably 35 mN / m or more, more preferably 40 mN / m or more, from the viewpoint of adhesion stability.
また、これらの高分子フィルムは、延伸加工、防曇加工や印刷が施されていてもよく、銀、銅のような無機系抗菌剤や、キチン、キトサン、アリルイソチオシアネートのような有機系抗菌剤が塗布されたものであってもよいし、これらがフィルム中に練り込まれているものであってもよい。
青果物等の内容物の鮮度保持の観点からは、上記高分子フィルムが、少なくとも1種の抗菌剤を含有することが好ましい。
また、上記高分子フィルムの表面に特定の界面活性剤が特定量存在し、又は上記高分子フィルムが特定の界面活性剤を特定量含むことで、抗菌機能を有していてもよい。例えば、パルミチルジエタノールアミン、ステアリルジエタノールアミン、グリセリンモノラウレートおよびジグリセリンモノラウレートからなる群から選択される少なくとも一種の化合物が、上記高分子フィルムの少なくとも一方の表面に存在することが好ましく、当該少なくとも1種の化合物が0.002〜0.5g/m2存在することが特に好ましい。あるいは、上記高分子フィルムが、パルミチルジエタノールアミン、ステアリルジエタノールアミン、グリセリンモノラウレートおよびグリセリンモノカプレートからなる群から選択される少なくとも一種の化合物を含有していることが好ましく、0.001〜3質量部含有していることが特に好ましい。
上記高分子フィルムの表面に特定の界面活性剤が特定量存在し、又は上記高分子フィルムが特定の界面活性剤を特定量含むことで、該高分子フィルムの表面での結露が抑制され、雑菌の繁殖が抑制されることにより、結露(ドリップ)中での雑菌の増殖が抑制され、抗菌機能が発揮される。
These polymer films may be stretched, antifogged or printed, and include inorganic antibacterial agents such as silver and copper, and organic antibacterial agents such as chitin, chitosan, and allylisothiocyanate. The agent may be applied, or these may be kneaded in the film.
From the viewpoint of maintaining the freshness of contents such as fruits and vegetables, the polymer film preferably contains at least one antibacterial agent.
Further, a specific amount of a specific surfactant is present on the surface of the polymer film, or the polymer film may have a specific amount of a specific surfactant to have an antibacterial function. For example, it is preferable that at least one compound selected from the group consisting of palmityl diethanolamine, stearyl diethanolamine, glycerol monolaurate and diglycerol monolaurate is present on at least one surface of the polymer film, it is particularly preferred that one compound 0.002~0.5g / m 2 is present. Alternatively, the polymer film preferably contains at least one compound selected from the group consisting of palmityl diethanolamine, stearyl diethanolamine, glycerol monolaurate, and glycerol monocaprate, 0.001 to 3 parts by mass It is particularly preferable to contain.
When a specific amount of a specific surfactant is present on the surface of the polymer film, or the polymer film contains a specific amount of a specific surfactant, dew condensation on the surface of the polymer film is suppressed, Suppression of the growth of bacteria suppresses the growth of germs in the dew (drip) and exhibits an antibacterial function.
透明性、可撓性、コスト等の観点からは、従来当該技術分野において広く用いられていた延伸ポリプロピレンフィルム、又は延伸ポリプロピレンフィルムとポリエチレン系フィルムとの積層体を高分子フィルムとして用いることが特に好ましい。これらのフィルムは一般にヒートシール性に優れるので、包装容器の製造において生産性が良好である。
この場合、延伸プロピレンフィルム単体で用いる場合は、その厚さが10〜100μmであることが好ましく、延伸ポリプロピレンフィルムとポリエチレン系フィルムとの積層体を用いる場合には、前者の厚さが10〜50μm、後者の厚さが10〜120μmであることが好ましい。
From the viewpoints of transparency, flexibility, cost, etc., it is particularly preferable to use a stretched polypropylene film or a laminate of a stretched polypropylene film and a polyethylene film that has been widely used in the art as a polymer film. . Since these films are generally excellent in heat sealability, productivity is good in the production of packaging containers.
In this case, when the stretched propylene film is used alone, the thickness is preferably 10 to 100 μm, and when the laminate of the stretched polypropylene film and the polyethylene film is used, the former thickness is 10 to 50 μm. The latter thickness is preferably 10 to 120 μm.
なお、ヒートシールに必ずしも適さない高分子フィルムを用いる場合には、該高分子フィルムの全部又は一部にシーラント層をラミネートあるいはコーティングすることで形成すればよい。例えば、アクリル樹脂をコーティングしたセロハンフィルム、ポリエチレンテレフタレート(PET)に線状低密度ポリエチレン(LLDPE)ポリスチレンとEVAをラミネートしたフィルムが挙げられ、これらを好適な高分子フィルムとして用いることができる。 When a polymer film that is not necessarily suitable for heat sealing is used, it may be formed by laminating or coating a sealant layer on all or part of the polymer film. Examples thereof include a cellophane film coated with an acrylic resin and a film obtained by laminating polyethylene terephthalate (PET) with linear low density polyethylene (LLDPE) polystyrene and EVA, and these can be used as suitable polymer films.
包装体の製造方法、及び鮮度保持方法
また、上記高分子フィルムの表面に特定の界面活性剤が特定量存在し、又は上記高分子フィルムが特定の界面活性剤を特定量含むことで、抗菌機能を有していてもよい。例えば、パルミチルジエタノールアミン、ステアリルジエタノールアミン、グリセリンモノラウレートおよびジグリセリンモノラウレートからなる群から選択される少なくとも一種の化合物が、上記高分子フィルムの少なくとも一方の表面に存在することが好ましく、当該少なくとも1種の化合物が0.002〜0.5g/m2存在することが特に好ましい。あるいは、上記高分子フィルムが、パルミチルジエタノールアミン、ステアリルジエタノールアミン、グリセリンモノラウレートおよびグリセリンモノカプレートからなる群から選択される少なくとも一種の化合物を含有していることが好ましく、0.001〜3質量部含有していることが特に好ましい。
レタスを含む青果物を本発明の包装容器に収納し、その内部酸素濃度を適宜調整することで、本発明の包装体を製造することができ、また本発明の一実施形態である青果物の鮮度保持方法を実施することができる。
以下、本発明の包装体の製造方法を、カット、洗浄、脱水、および/または乾燥処理を行い、適正な水分量に調整されたカットレタスの鮮度保持用の包装体を例に説明する。
A method for producing a package and a method for maintaining freshness In addition, a specific amount of a specific surfactant is present on the surface of the polymer film, or the polymer film contains a specific amount of a specific surfactant, thereby providing an antibacterial function. You may have. For example, it is preferable that at least one compound selected from the group consisting of palmityl diethanolamine, stearyl diethanolamine, glycerol monolaurate and diglycerol monolaurate is present on at least one surface of the polymer film, it is particularly preferred that one compound 0.002~0.5g / m 2 is present. Alternatively, the polymer film preferably contains at least one compound selected from the group consisting of palmityl diethanolamine, stearyl diethanolamine, glycerol monolaurate, and glycerol monocaprate, 0.001 to 3 parts by mass It is particularly preferable to contain.
The package of the present invention can be produced by storing the fruit and vegetables containing lettuce in the packaging container of the present invention and adjusting the internal oxygen concentration as appropriate, and the freshness maintenance of the fruits and vegetables that is one embodiment of the present invention The method can be carried out.
Hereinafter, the manufacturing method of the package of the present invention will be described by taking as an example a package for maintaining the freshness of cut lettuce that has been cut, washed, dehydrated and / or dried and adjusted to an appropriate amount of water.
まず前処理工程において、手作業で外葉を取り除き、2〜4分割し、芯を取り除くなどしたレタスをコンベヤーに供給する。コンベヤーで搬送されたレタスは、スライサーでカットされ、冷水を満たした洗浄槽で冷却を兼ねて「大量調理施設衛生管理マニュアル」(厚生省)に基づき80〜120ppm、10〜20分の次亜塩素酸で洗浄され、水切り後遠心脱水機等で脱水される。脱水されたカットレタスは、本実施形態で用いる高分子フィルムを含んでなる包装容器(一辺が封止されていないもの)に詰められ、計量後包装容器が封止され、カットレタスの鮮度保持用包装体が製造される。 First, in the pretreatment process, lettuce is manually removed to remove the outer leaves, divide into 2 to 4 parts, and remove the core. Lettuce transported by the conveyor is cut with a slicer and cooled in a washing tank filled with cold water. The hypochlorous acid is 80 to 120 ppm for 10 to 20 minutes based on the “Manufacturing Sanitation Management Manual” (Ministry of Health and Welfare). After washing with water, it is dehydrated with a centrifugal dehydrator or the like. The dehydrated cut lettuce is packed in a packaging container (not sealed on one side) containing the polymer film used in this embodiment, and after packaging, the packaging container is sealed to maintain the freshness of the cut lettuce. A package is produced.
カットレタスの鮮度保持の観点からは、切れ味の良い刃を用い、切断面に生ずる傷をより少なくすることが好ましい。
また、カット幅が狭いほど、切断面積が増加し、鮮度保持がより困難になるため、鮮度保持の観点からは、需要の形態に適合する限りにおいてカット幅が広い方が好ましい。
更に、カットレタスに当初から雑菌が多く付着していると、鮮度保持がより困難になるため、カットレタスをよく洗浄するなどして、雑菌の付着をできるだけ低減することが好ましい。洗浄は、雑菌の付着を低減するばかりか、活性の高い酵素等を含み変色等の原因となりうる細胞液等を除去する効果もあるため、鮮度保持のために特に有効である。
加えて、洗浄後にカットレタス表面に付着した水分を十分に除去することが、鮮度保持のために重要である。洗浄後静置して水切りを行っても、カットレタス表面にはなお多くの水が付着している場合が多いので、遠心脱水機等を用いて水分を除去することが有効である。
これは水分を適正にすることで余分に付着した微小水滴中での雑菌の増殖が抑制できるからである。より具体的には、例えば「大量調理施設衛生管理マニュアル」(厚生省)に基づき80〜120ppm、10〜20分の次亜塩素酸洗浄後に「栄養表示基準における栄養表示等の分析方法」(消費者庁)に基づき70℃で5時間の減圧乾燥をおこなったときの重量減少を元に測定した水分量を20〜30%の範囲とすることが好ましい。
From the viewpoint of maintaining the freshness of the cut lettuce, it is preferable to use a sharp blade and reduce the number of scratches on the cut surface.
In addition, as the cut width is narrower, the cutting area increases and it becomes more difficult to maintain freshness. From the viewpoint of maintaining freshness, it is preferable that the cut width is wider as long as it matches the form of demand.
Furthermore, if many germs are attached to the cut lettuce from the beginning, it is more difficult to maintain freshness. Therefore, it is preferable to reduce the adherence of germs as much as possible by washing the cut lettuce well. Washing is particularly effective for maintaining freshness because it not only reduces the adhesion of various bacteria, but also has the effect of removing cell fluids and the like that contain highly active enzymes and the like and can cause discoloration.
In addition, it is important for maintaining the freshness to sufficiently remove water adhering to the surface of the cut lettuce after washing. Even if water is drained after standing after washing, it is often effective to remove water using a centrifugal dehydrator or the like because much water is still attached to the surface of the cut lettuce.
This is because by making the water appropriate, the growth of germs in the extra small water droplets can be suppressed. More specifically, for example, based on the “Manufacturing Sanitation Management Manual for Large-scale Cooking Facilities” (Ministry of Health and Welfare), after 80-120 ppm for 10-20 minutes of hypochlorous acid cleaning, “Analytical Methods for Nutrition Labeling in Nutrition Labeling Standards” It is preferable that the water content measured based on the weight loss when reduced-pressure drying is performed at 70 ° C. for 5 hours based on the government) is in the range of 20 to 30%.
なお、本実施形態の青果物鮮度保持用包装体は、レタスを含む青果物の収納及び包装容器の封止後に、窒素封入及び/又は脱気を行ってもよい。窒素封入及び/又は脱気を行うことにより、包装容器の酸素透過度と青果物の呼吸量の平衡状態として設計される所望の酸素濃度に速やかに到達することが可能となり、鮮度保持に有利である。
また、流通の過程での効率向上やスペース節約、特定の気体の排除等の観点からも、包装容器の封止後に脱気を行ってもよい。
In addition, the fruit and vegetable freshness-keeping package of the present embodiment may be filled with nitrogen and / or deaerated after storing the fruit and vegetables containing lettuce and sealing the packaging container. By performing nitrogen sealing and / or degassing, it becomes possible to quickly reach a desired oxygen concentration designed as an equilibrium state between the oxygen permeability of the packaging container and the respiration rate of fruits and vegetables, which is advantageous for maintaining freshness. .
In addition, deaeration may be performed after sealing the packaging container from the viewpoint of improving efficiency in the process of distribution, saving space, and eliminating a specific gas.
上述の様な方法に従って高分子フィルムを含んでなる包装容器内にレタスを含む青果物を収納する工程を実施した後、2〜15℃、より好ましくは3〜10℃、特に好ましくは約10℃で、該包装容器内の酸素濃度を包装体の封止後72時間以上にわたって7.0体積%以下に維持する工程を実施することで、レタスを含む青果物の鮮度を有効に保持することができる。 After carrying out the step of storing the fruits and vegetables containing lettuce in the packaging container comprising the polymer film according to the method as described above, the temperature is 2 to 15 ° C, more preferably 3 to 10 ° C, particularly preferably about 10 ° C. The freshness of the fruits and vegetables including lettuce can be effectively maintained by performing the step of maintaining the oxygen concentration in the packaging container at 7.0% by volume or less for 72 hours or more after sealing the package.
本発明の包装体は、包装容器中にレタスを含む青果物のみが収納されていてもよいし、更にそれ以外の部材が収納されていてもよい。
例えば、青果物に加えて、吸湿剤、及び/又は抗菌剤が包装容器中に収納されていてもよい。
吸湿剤には特に限定は無く、吸湿効果または調湿効果を有する公知又は市販の材料を使用することができる。吸湿剤として好適に用いられるものとしては、例えば、活性炭、シリカゲル、アルミナゲル、シリカアルミナゲル、無水硫酸マグネシウム、ゼオライト、合成ゼオライト、酸化カルシウム、塩化カルシウム、及び、焼ミョウバン、又はこれらの混合物等が挙げられるが、これらに限定されない。
これらの中でも、青果物への影響や食品である青果物等の近くで使用することに関する懸念の比較的少ない活性炭を用いることが特に好ましい。活性炭は粉末状、粒状どちらでも何ら差し支えなく、原料はヤシ殻、おがくず、木炭、竹炭、褐炭、泥炭、ほね、石油ピッチなどどんなものでも差し支えない。また活性炭は不織布、セロファン、紙などなどで使用単位毎に包装してあることが望ましいが、活性炭自体が繊維状になったものでも差し支えない。活性炭の包材としては、合成樹脂からなる不織布のように、ヒートシール性を有するものが好ましいが、水蒸気透過性を有しかつ活性炭がこぼれないもので有れば、紙、天然繊維などでも何ら問題ない。
The packaging body of the present invention may contain only fruits and vegetables containing lettuce in the packaging container, or may contain other members.
For example, in addition to fruits and vegetables, a hygroscopic agent and / or an antibacterial agent may be stored in the packaging container.
There is no limitation in particular in a moisture absorbent, The well-known or commercially available material which has a moisture absorption effect or a humidity control effect can be used. Suitable examples of the hygroscopic agent include activated carbon, silica gel, alumina gel, silica alumina gel, anhydrous magnesium sulfate, zeolite, synthetic zeolite, calcium oxide, calcium chloride, and calcined alum, or a mixture thereof. For example, but not limited to.
Among these, it is particularly preferable to use activated carbon which has relatively little concern about the influence on fruits and vegetables and the use of fruits and vegetables near foods. The activated carbon can be either powdered or granular, and the raw material can be anything from coconut husk, sawdust, charcoal, bamboo charcoal, lignite, peat, diamond, and petroleum pitch. The activated carbon is preferably wrapped in non-woven fabric, cellophane, paper, etc. for each unit used, but the activated carbon itself may be in the form of a fiber. The activated carbon packaging material is preferably a heat-sealable material such as a non-woven fabric made of a synthetic resin. However, any material such as paper or natural fiber can be used as long as it has water vapor permeability and does not spill activated carbon. no problem.
抗菌剤には特に限定は無く、抗菌作用を有する物質を適宜使用することができるが、青果物への影響や食品である青果物等の近くで使用することに関する懸念の比較的少ない天然性抗菌剤を好ましく使用することができる。より具体的には、天然性抗菌剤であるキトサン、アリルイソチオシアネート、ヒノキチオール、リモネン等を、包装容器内に収納することができる。 There is no particular limitation on the antibacterial agent, and a substance having an antibacterial action can be used as appropriate, but a natural antibacterial agent with relatively little concern about the effect on fruits and vegetables and use in the vicinity of fruits and vegetables as foods. It can be preferably used. More specifically, natural antibacterial agents such as chitosan, allyl isothiocyanate, hinokitiol, limonene and the like can be stored in the packaging container.
以下、実施例/比較例を参照しながら、本発明を具体的に説明する。なお、本発明はいかなる意味においても、以下の実施例によって限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples / Comparative Examples. It should be noted that the present invention is not limited in any way by the following examples.
以下の実施例/比較例において、各特性の評価は以下の方法で行った。
(開口部の有無)
赤色浸透液(三菱ガス化学株式会社製、商品名:エージレスシールチェックスプレー)を包装容器内に注入後、インパルスシーラーで加熱条件の目盛を3に設定し、約5mm幅でヒートシールして、紙(コクヨ PPC用紙 共用紙 A4)を押しあて、紙へのインクの転写の有無により、開口部の有無を確認した。
(酸素透過度)
まず、次の方法で内寸220mm×240mmの袋を形成した。
1枚のフィルムをほぼ均等に2つ折りにし約5mm幅で、インパルスシーラー(富士インパルス社製、品番Fi−200−10WK)で加熱条件の目盛を3に設定してヒートシールを行い、当該ヒートシール辺がほぼ中央にくるようにヒートシール辺とほぼ垂直をなす辺の一方の全体を、他方の辺の一方の連通部となる端部約2cmを除く全体をヒートシールして、内寸220mm×240mmの袋を形成した。
次に前記連通部から窒素ガスを注入し、袋内が飽和状態になってから袋内のガスを連通部からほぼすべて排出した。この操作を5回繰り返した後、窒素ガスを注入して袋内を窒素ガスで飽和させて連通部を前記インパルスシーラーで同様の条件でヒートシールした。窒素ガスを飽和させた袋を22℃、相対湿度40%の空気中(1気圧、酸素濃度:21%、窒素濃度:79%)の室内に6時間放置した。
次にサンプリング針チューブで袋内のガスを約20ccサンプリングして食品包装用ジルコニア酸素濃度計(東レエンジニアリング社製、型番LC−750F)にて袋中の酸素濃度を測定した。さらに、袋中の気体の体積を測定し、下記の式から酸素透過度を算出した。
(式)酸素透過度=内部酸素濃度変化(%)/100×体積(cm3)×24×60/時間(360分)×10000cm2/面積(1232cm2)/0.21(酸素の分圧)
(酸素濃度・二酸化炭素濃度)
Dansensor製食品包装用O2/CO2分析計Check Mate 3を用いて測定した。
(外観)
包装体の封を開けて、取り出した青果物を並べ、レタス断面を中心に全体的な褐変部分の面積を目視にてn=3で評価した。
評価基準は以下のとおり。
A:褐変が全くなく問題ない
B:褐変はあるが断面全体の10%以下で少し目立つ状態
C:褐変はあるが断面全体の30%以下であり、かなり目立つが販売可能な状態
D:褐変はあるが断面全体の50%以下であり、著しく目立ち消費者により販売不可能な状態
E:褐変大きく、消費者には明らかに販売不可能な状態
(臭い)
包装体の封を開けた時に顔を近づけて内部のにおいを嗅いでn=3で官能評価した。
評価基準は以下のとおり。
A:新鮮な状態で全く問題ない
B:やや臭いがあるが新鮮と言える状態
C:臭いが強いが市販と同じ状態であり、販売可能な状態
D:更に臭いが強く消費者が気にする状態
E:更に臭いが強く販売不可能な状態
In the following examples / comparative examples, each characteristic was evaluated by the following method.
(With or without opening)
After injecting the red penetrant (Mitsubishi Gas Chemical Co., Ltd., trade name: Ageless Seal Check Spray) into the packaging container, set the scale of the heating condition to 3 with an impulse sealer, heat seal with a width of about 5 mm, and paper (Kokuyo PPC paper, common paper A4) was pressed and the presence or absence of an opening was confirmed by the presence or absence of the transfer of the ink to paper.
(Oxygen permeability)
First, a bag having an inner size of 220 mm × 240 mm was formed by the following method.
One film is folded almost equally into two, approximately 5 mm wide, and heat sealing is performed with an impulse sealer (manufactured by Fuji Impulse Co., product number Fi-200-10WK) with the heating condition scale set to 3, and the heat sealing is performed. Heat seal the whole of one side that is almost perpendicular to the heat seal side so that the side is almost in the center, except the end of about 2 cm that is one communicating part of the other side, and the inner dimension is 220 mm × A 240 mm bag was formed.
Next, nitrogen gas was injected from the communication portion, and after the bag was saturated, almost all the gas in the bag was discharged from the communication portion. After repeating this operation five times, nitrogen gas was injected to saturate the inside of the bag with nitrogen gas, and the communicating portion was heat sealed with the impulse sealer under the same conditions. The bag saturated with nitrogen gas was left in a room at 22 ° C. and 40% relative humidity in air (1 atm, oxygen concentration: 21%, nitrogen concentration: 79%) for 6 hours.
Next, about 20 cc of the gas in the bag was sampled with a sampling needle tube, and the oxygen concentration in the bag was measured with a food packaging zirconia oxygen concentration meter (model number LC-750F, manufactured by Toray Engineering Co., Ltd.). Furthermore, the volume of the gas in the bag was measured, and the oxygen permeability was calculated from the following formula.
(Expression) Oxygen permeability = change in internal oxygen concentration (%) / 100 × volume (cm 3 ) × 24 × 60 / hour (360 minutes) × 10000 cm 2 / area (1232 cm 2 ) /0.21 (partial pressure of oxygen )
(Oxygen concentration / carbon dioxide concentration)
The measurement was performed using an O 2 / CO 2 analyzer, Check Mate 3, for food packaging manufactured by Dansensor.
(appearance)
The package was opened, the fruits and vegetables taken out were arranged, and the area of the entire browning portion was evaluated visually with n = 3 centering on the lettuce cross section.
The evaluation criteria are as follows.
A: No browning and no problem B: Browning but a little conspicuous at 10% or less of the entire cross section C: Although browning is 30% or less of the entire cross section, it is quite conspicuous but can be sold D: Browning Although it is 50% or less of the entire cross section, it is extremely conspicuous and cannot be sold by consumers. E: Large browning and clearly unsaleable to consumers (odor)
When the package was opened, the face was brought close to it and the inside smell was smelled, and sensory evaluation was performed with n = 3.
The evaluation criteria are as follows.
A: There is no problem in the fresh state B: There is a little smell but it can be said that it is fresh C: The state is strong but it is in the same state as the market and can be sold D: The state is more smelly and the consumer cares E: More smelly and unsaleable
(実施例1)
厚さ40μmのOPP(二軸延伸ポリプロピレン)フィルム2枚を重ね合わせて、3辺をヒートシールで封止のうえ切断して、1辺が未封止の包装袋(220mm×240mm、内寸の面積:1232cm2)を作製した。
フィルム中の開口部の有無を確認したところ、開口部が存在しないことが確認された。フィルムの酸素透過度は、1000cc/m2/atm/dayであった。
<カットレタス>
レタスを汚れ、傷み部分を除いた後に概ね4cm角に切り、大量調理施設衛生管理マニュアル」(厚生省)に基づき100ppm、10分の次亜塩素酸洗浄を行った。その後、水分管理を行い、適正に脱水、乾燥処理をおこなった。
また、「栄養表示基準における栄養表示等の分析方法」(消費者庁)に基づき70℃で5時間の減圧乾燥をおこなったときの重量減少を元に測定した水分量は24%であった。
包装容器に、上記カットレタス78gを封入し、窒素充填後、ヒートシールして包装体を作製した。該包装体を10℃で保管し、1日毎に内部酸素濃度及び二酸化炭素濃度を測定し、カットレタスの外観及び臭いを評価した。
結果を表1に示す。
Example 1
Two OPP (biaxially stretched polypropylene) films with a thickness of 40 μm are overlapped, three sides are sealed by heat sealing and cut, and one side is unsealed packaging bag (220 mm × 240 mm, inner dimension Area: 1232 cm 2 ).
When the presence or absence of an opening in the film was confirmed, it was confirmed that there was no opening. The oxygen permeability of the film was 1000 cc / m 2 / atm / day.
<Cut lettuce>
After removing the dirty and damaged portions of the lettuce, it was cut into approximately 4 cm square and washed with 100 ppm and 10 minutes of hypochlorous acid based on the Sanitation Management Manual for Large-scale Cooking Facilities (Ministry of Health and Welfare). Thereafter, moisture management was performed, and proper dehydration and drying processes were performed.
Moreover, the moisture content measured based on the weight reduction when reduced-pressure drying was performed at 70 degreeC for 5 hours based on "analysis method of nutrition labeling in nutrition labeling standards" (Consumer Agency) was 24%.
78 g of the cut lettuce was sealed in a packaging container, filled with nitrogen, and then heat sealed to prepare a package. The package was stored at 10 ° C., and the internal oxygen concentration and carbon dioxide concentration were measured every day to evaluate the appearance and odor of cut lettuce.
The results are shown in Table 1.
(比較例1)
厚さ40μmのOPP(二軸延伸ポリプロピレン)フィルムに直径300μmの孔を1個設けたことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
フィルムの酸素透過率は、10000CC/m2/atm/dayであった。
結果を表1に示す。
(Comparative Example 1)
A package was prepared and evaluated in the same manner as in Example 1 except that one hole having a diameter of 300 μm was provided in an OPP (biaxially stretched polypropylene) film having a thickness of 40 μm.
The oxygen permeability of the film was 10,000 CC / m 2 / atm / day.
The results are shown in Table 1.
(比較例2)
厚さ40μmのOPP(二軸延伸ポリプロピレン)フィルムに直径300μmの孔を3個設けたことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
フィルムの酸素透過率は、15000CC/m2/atm/dayであった。
結果を表1に示す。
(Comparative Example 2)
A package was prepared and evaluated in the same manner as in Example 1 except that three holes having a diameter of 300 μm were provided in a 40 μm thick OPP (biaxially oriented polypropylene) film.
The oxygen transmission rate of the film was 15000 CC / m 2 / atm / day.
The results are shown in Table 1.
(比較例3)
厚さ40μmのOPP(二軸延伸ポリプロピレン)フィルムに直径300μmの孔を10個設けたことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
フィルムの酸素透過率は、30000CC/m2/atm/dayであった。
結果を表1に示す。
(Comparative Example 3)
A package was prepared and evaluated in the same manner as in Example 1 except that 10 holes having a diameter of 300 μm were provided in a 40 μm thick OPP (biaxially stretched polypropylene) film.
The oxygen permeability of the film was 30000 CC / m 2 / atm / day.
The results are shown in Table 1.
(実施例2)
窒素ガスに代えて酸素:5体積%/窒素:95体積%の混合ガスを充填したことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
結果を表1に示す。
(Example 2)
A package was prepared and evaluated in the same manner as in Example 1 except that instead of nitrogen gas, a mixed gas of oxygen: 5% by volume / nitrogen: 95% by volume was filled.
The results are shown in Table 1.
(実施例3)
窒素ガスに代えて酸素:10体積%/窒素:90体積%の混合ガスを充填したことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
結果を表1に示す。
(Example 3)
A package was prepared and evaluated in the same manner as in Example 1 except that instead of nitrogen gas, a mixed gas of oxygen: 10% by volume / nitrogen: 90% by volume was filled.
The results are shown in Table 1.
(比較例4)
窒素ガスに代えて酸素:15体積%/窒素:85体積%の混合ガスを充填したことを除くほか、実施例1と同様にして包装体を作製し、評価を行った。
結果を表1に示す。
(Comparative Example 4)
A package was produced and evaluated in the same manner as in Example 1 except that instead of nitrogen gas, a mixed gas of oxygen: 15% by volume / nitrogen: 85% by volume was filled.
The results are shown in Table 1.
包装体の封止から72時間後の包装体内部の酸素濃度が7.0体積%以下であった各実施例においては、褐変が有効に抑制されるとともに臭いも生じなかった。一方、包装から72時間後の包装体内部の酸素濃度が7.0体積%を上回った各比較例においては、72時間経過迄に一部褐変が生じ、カットレタスの商品価値が一部損なわれた。 In each Example in which the oxygen concentration inside the package 72 hours after sealing the package was 7.0% by volume or less, browning was effectively suppressed and no odor was produced. On the other hand, in each comparative example in which the oxygen concentration inside the package 72 hours after packaging exceeded 7.0% by volume, partial browning occurred by 72 hours, and the commercial value of cut lettuce was partially impaired. It was.
本発明の包装体は、包装体の封止後所定時間経過後の包装体の内部酸素濃度が適切な値を有することで、高い経済的価値を有するカットレタス等のレタスを含む青果物の褐変の抑制等の鮮度保持に特に有効であるなど、実用上高い価値を有するものであり、食品加工、流通、外食などの産業の各分野において高い利用可能性を有する。 The packaging body of the present invention has an appropriate value for the internal oxygen concentration of the packaging body after a predetermined time has elapsed after sealing of the packaging body, so that browning of fruits and vegetables containing lettuce such as cut lettuce having high economic value is achieved. It has a high value in practical use, such as being particularly effective in maintaining freshness such as suppression, and has high applicability in various fields of industry such as food processing, distribution, and dining out.
Claims (13)
The method for maintaining freshness of fruits and vegetables according to claim 12, further comprising the step of enclosing nitrogen in the packaging container.
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Cited By (2)
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| CN112849496A (en) * | 2021-01-06 | 2021-05-28 | 无锡海核装备科技有限公司 | Modified atmosphere packaging method for fresh-cut fruits and vegetables by combining nano coating film with micro-pore film |
| JP2023532989A (en) * | 2020-07-09 | 2023-08-01 | ケンブリッジ・クロップス・インコーポレイテッド | Improved storage and/or transportation of food, flowers and plants |
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