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JP2018158290A - Electrolyzed water generator - Google Patents

Electrolyzed water generator Download PDF

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JP2018158290A
JP2018158290A JP2017056450A JP2017056450A JP2018158290A JP 2018158290 A JP2018158290 A JP 2018158290A JP 2017056450 A JP2017056450 A JP 2017056450A JP 2017056450 A JP2017056450 A JP 2017056450A JP 2018158290 A JP2018158290 A JP 2018158290A
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JP6885758B2 (en
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正博 時任
Masahiro Tokito
正博 時任
崇 品川
Takashi Shinagawa
崇 品川
裕喜 島本
Hiroki Shimamoto
裕喜 島本
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Maxell Ltd
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Abstract

【課題】 電解水の生成に際し、電解対象とされる水の電気伝導度の違いに関わりなく短絡等の異常状態を検出でき、電解水の生成を適切に実行でき、安全性を高められる電解水生成装置を提供する。【解決手段】 電極部16a、16b、16c間の電流の短絡検出として、電解槽に水がある状態で、短時間だけ電極部間に電圧を印加し、電極部間に流れる電流値を制御部30で取得し、加えて、電極部間に印加する電圧は、交流の全波整流により得られる脈流波形における、極小値近傍のごく短い所定期間の電圧となるようにし、得られた電流値について、制御部30が閾値と比較して短絡状態か否か判定することから、検出のための通電時における電極部間の電圧を小さくして、短絡ではない状態における電極部間での電流を抑えられ、短絡状態の大電流との差異を明確にでき、適切に短絡を判別して装置の安全性を向上させられる。【選択図】 図4PROBLEM TO BE SOLVED: To detect an abnormal state such as a short circuit in the generation of electrolyzed water regardless of the difference in electrical conductivity of water to be electrolyzed, to appropriately generate electrolyzed water, and to improve safety. A generator is provided. SOLUTION: To detect a short circuit of a current between electrodes 16a, 16b, 16c, a voltage is applied between the electrodes for a short time in a state where there is water in an electrolytic tank, and a control unit controls the current value flowing between the electrodes. In addition, the voltage acquired at 30 and applied between the electrodes is set to be a voltage for a very short predetermined period near the minimum value in the pulsating flow waveform obtained by AC full-wave rectification, and the obtained current value is obtained. Since the control unit 30 determines whether or not it is in a short-circuited state in comparison with the threshold value, the voltage between the electrode units during energization for detection is reduced to reduce the current between the electrode units in a non-short-circuited state. It can be suppressed, the difference from the large current in the short-circuit state can be clarified, and the short-circuit can be appropriately identified to improve the safety of the device. [Selection diagram] Fig. 4

Description

本発明は、供給される原水を電気分解して所定の電解水を生成する電解水生成装置に関する。   The present invention relates to an electrolyzed water generating apparatus that electrolyzes supplied raw water to generate predetermined electrolyzed water.

供給された水道水や井戸水等から有害物質等を除去して飲用に適した水を得る浄水器や、水道水等を電気分解して電解水、すなわち飲用水として利用可能なアルカリ水と洗浄水等の非飲用に用いる酸性水とを生成する電解水生成器といった機器が、従来より広く用いられている。   Water purifiers that remove harmful substances from supplied tap water and well water to obtain water suitable for drinking, and alkaline water and washing water that can be used as electrolyzed water, that is, potable water by electrolyzing tap water Devices such as an electrolyzed water generator that generates acidic water used for non-drinking such as the above have been widely used.

こうした機器では、電気分解を行うために通電がなされることから、機器に過剰に電流が流れ、電源部等が過熱する事態を防ぎ、安全を確保するために、電流を検出して、定格を大きく超えて電流が流れる過電流の状態を判別する機構が設けられるのが一般的である。   Such devices are energized to perform electrolysis, so that excessive current flows through the devices and prevents overheating of the power supply, etc., and in order to ensure safety, the current is detected and rated. In general, a mechanism for determining the state of an overcurrent in which a current greatly exceeds is provided.

これにより、電極部同士が製造不具合や破損等により誤って直接接触し、電極部間で短絡が生じたり、電極部間へのスケール等の異物の介在で電極部間の電気抵抗が下がり、電極部間に過大な電流が流れる、といった電流に係る異常状態を早期に検知し、通電停止などの対策を可能としていた。
このような電流の異常を検知する機構を設けた従来の電解水生成器の例として、特開平5−115877号公報に開示されるものがある。
As a result, the electrode parts are in direct contact with each other by mistake due to manufacturing defects or damage, and a short circuit occurs between the electrode parts, or the electrical resistance between the electrode parts decreases due to the presence of foreign matters such as scales between the electrode parts. An abnormal state related to the current such as an excessive current flowing between the parts is detected at an early stage, and measures such as energization stop are made possible.
An example of a conventional electrolyzed water generator provided with a mechanism for detecting such a current abnormality is disclosed in Japanese Patent Laid-Open No. 5-115877.

特開平5−115877号公報JP-A-5-115877

従来の電解水生成器は、前記特許文献に示されるように、電気分解の際の電流の大きさを検出し、電流値があらかじめ設定された閾値を超える状態にあると判定すると、過電流の状態にあると見なし、電解電圧を抑えるように制御を行っていた。   When the conventional electrolyzed water generator detects the magnitude of current during electrolysis and determines that the current value exceeds a preset threshold, as shown in the patent document, an overcurrent The control was performed so as to suppress the electrolysis voltage.

こうした従来の電解水生成器では、我が国の一般的な水道水のような電気伝導度が低い水の電気分解の場合、水を介して電極間に流れる電流は比較的小さく、電極同士が直接接する短絡時のような大電流が流れる異常状態との間には大きな差異があり、こうした短絡等の異常状態を問題なく判別して対応できた。そして、異常を判別するための閾値は、速やかに異常を判別して安全を確保するために小さめに設定することができた。   In such a conventional electrolyzed water generator, in the case of electrolysis of water having low electrical conductivity such as general tap water in Japan, the current flowing between the electrodes through water is relatively small, and the electrodes are in direct contact with each other. There is a big difference between the abnormal state in which a large current flows when a short circuit occurs, and such an abnormal state such as a short circuit can be identified and dealt with without problems. The threshold value for discriminating an abnormality could be set small to quickly discriminate the abnormality and ensure safety.

ただし、海外のような、電気伝導度の低い水が容易には入手しにくい環境で、電気伝導度の高い水質の水を電解水生成に用いる場合、水の電気分解の際、水を介して電極間に流れる電流が大きくなり、短絡時のような異常状態における電流値との差異が小さくなり、異常を判別するための電流の閾値が電気伝導度が低い水の場合と同様の値であると、異常ではない電気分解状態でもこの電流の閾値を超える事態が起り得ることとなり、その場合、短絡等により大電流が流れる異常状態と、水の電気分解を実行中の状態とを判別できない事態に陥る、という課題を有していた。   However, when water with high electrical conductivity is used for electrolyzed water generation in environments where water with low electrical conductivity is difficult to obtain, such as overseas, when water is electrolyzed, The current flowing between the electrodes is increased, the difference from the current value in an abnormal state such as a short circuit is reduced, and the current threshold for determining an abnormality is the same value as in the case of water with low electrical conductivity. In this case, the current threshold may be exceeded even in a non-abnormal electrolysis state. In such a case, an abnormal state in which a large current flows due to a short circuit or the like and a state in which water electrolysis is being performed cannot be distinguished. Had the problem of falling into

これに対し、短絡等の異常と判定する電流の閾値を、電解対象の水の電気伝導度が高い場合を考慮して大きく設定すると、電極が短絡状態となっていても、検出される電流が大きめに設定された閾値を超えるまでは異常と判定されず、短絡等の異常をその初期状態で判別できないことで、安全を十分に確保できなくなるおそれがあった。   On the other hand, if the current threshold value for determining an abnormality such as a short circuit is set large in consideration of the case where the electric conductivity of the water to be electrolyzed is high, the detected current is reduced even if the electrode is in a short circuit state. Until the threshold value set larger is exceeded, it is not determined that there is an abnormality, and an abnormality such as a short circuit cannot be determined in its initial state, so that safety may not be sufficiently secured.

本発明は前記課題を解消するためになされたもので、電解水の生成に際し、電解対象とされる水の電気伝導度の違いに関わりなく短絡等の異常状態を検出でき、電解水の生成を適切に実行でき、安全性を高められる電解水生成装置を提供することを目的とする。   The present invention has been made in order to solve the above problems, and when generating electrolyzed water, it is possible to detect an abnormal state such as a short circuit regardless of the difference in electric conductivity of water to be electrolyzed, and to generate electrolyzed water. It is an object of the present invention to provide an electrolyzed water generating device that can be appropriately executed and can improve safety.

本発明の開示に係る電解水生成装置は、電解槽内で水を電気分解して電解水を生成する電解水生成装置において、前記電解槽内に配設される電気分解用の複数の電極部と、所定の交流電源と接続され、前記各電極部への電力供給を行う電源部と、前記各電極部と電気的に接続され、前記電源部から電極部への通電可否を切り替える通電切替部と、少なくとも前記通電切替部の制御を行うと共に、前記電極部間に流れる電流値を取得可能とされる制御部とを備え、前記電源部が、電極部に通電する際の電圧波形を、前記交流電源から得られる交流の全波整流に基づく、交流の周期の1/2となる周期で変化する脈流とし、前記制御部が、前記電解槽内に電気分解対象の水が存在する状態で、前記通電制御部を所定期間、電極部に対する通電可能状態とした上で、電極部間に流れる電流値が短絡に対応する所定の閾値を超えているか否かを判定する短絡検出を、所定の繰り返し周期で複数回繰り返し実行可能とされ、前記制御部が前記通電制御部を通電可能状態とする前記所定期間が、前記脈流の電圧が周期変化の極小値である時を始点とし、電極部間が短絡した場合の電流値を制御部で取得可能となる時間で、且つ脈流における一周期の1/2より短い時間とされるものである。   An electrolyzed water generating apparatus according to the disclosure of the present invention is an electrolyzed water generating apparatus that electrolyzes water in an electrolyzer to generate electrolyzed water. In the electrolyzed water generator, a plurality of electrode portions for electrolysis disposed in the electrolyzer And a power supply unit that is connected to a predetermined AC power source and supplies power to each of the electrode units, and an energization switching unit that is electrically connected to each of the electrode units and switches between energization from the power supply unit to the electrode unit. And at least a control of the energization switching unit, and a control unit capable of acquiring a current value flowing between the electrode units, the voltage waveform when the power supply unit energizes the electrode unit, Based on the full-wave rectification of alternating current obtained from an alternating current power source, the pulsating flow changes with a period that is half the period of alternating current, and the control unit is in a state where water to be electrolyzed exists in the electrolytic cell. The energization control unit can energize the electrode unit for a predetermined period The short-circuit detection for determining whether or not the value of the current flowing between the electrode parts exceeds a predetermined threshold corresponding to the short-circuit can be repeatedly executed at a predetermined repetition cycle. The control unit can acquire the current value when the electrode section is short-circuited, starting from the time when the voltage of the pulsating current is the minimum value of the periodic change during the predetermined period in which the energization control unit can be energized. And a time shorter than ½ of one cycle in the pulsating flow.

このように本発明の開示によれば、電極部間の電流の異常検出として、電解槽に水がある状態で、検出のために短い時間だけ電極部間に電圧を印加する状態を複数回繰り返し可能とし、電圧印加のつど電極部間に流れる電流値を制御部で取得し、加えて、電極部間に印加する電圧は、交流の全波整流により得られる脈流波形における、極小値近傍のごく短い所定期間の電圧となるようにし、得られた電流値について、制御部があらかじめ設定された閾値と比較して異常状態か否か判定することにより、検出のための各通電時における電極部間の電圧を小さくして、電極部間に介在する水の水質が電気伝導度の大きいものである場合でも、短絡ではない状態においては電極部間での電流を抑えられ、電極部間に大電流が流れる短絡状態との差異を明確にすることができ、電解対象の水における電気伝導度の差異に関わりなく、適切に短絡等の異常を判別でき、過大な電流からの装置保護が図れることとなり、装置の安全性を向上させられる。   As described above, according to the disclosure of the present invention, as an abnormality detection of the current between the electrode parts, a state in which a voltage is applied between the electrode parts for a short time for detection is repeated a plurality of times in a state where there is water in the electrolytic cell. The control unit obtains the value of the current flowing between the electrode units each time a voltage is applied, and in addition, the voltage applied between the electrode units is in the vicinity of the minimum value in the pulsating waveform obtained by AC full-wave rectification. The voltage at each energization for detection is determined by determining whether or not the control unit is in an abnormal state by comparing the obtained current value with a preset threshold value so that the voltage for a very short predetermined period is obtained. Even when the voltage between the electrodes is reduced and the water quality between the electrodes is high in electrical conductivity, the current between the electrodes can be suppressed in a non-short-circuited state, Difference from short-circuit state in which current flows Regardless of the difference in electrical conductivity in the water to be electrolyzed, abnormalities such as short-circuits can be properly identified, and the device can be protected from excessive current, improving the safety of the device. It is done.

また、本発明の開示に係る電解水生成装置は必要に応じて、前記通電切替部の通電可能状態で、前記電源部から電極部に通電する際の電圧波形が、交流電源から電源部に入力される交流と位相が同じ又は位相が180°の整数倍ずれたものとなる交流を全波整流した脈流とされ、前記制御部が、交流電源から前記電源部に入力される交流電圧が0となるタイミングを取得し、当該タイミングを基準として前記短絡検出の繰り返し周期を設定し、且つ、前記通電制御部を通電可能状態とする開始時点を、前記交流電圧が0となるタイミングとするものである。   In addition, in the electrolyzed water generating device according to the disclosure of the present invention, a voltage waveform at the time of energization from the power supply unit to the electrode unit is input from the AC power supply to the power supply unit in the energized state of the energization switching unit as necessary. The alternating current having the same phase as that of the alternating current or a phase shifted by an integral multiple of 180 ° is a full-wave rectified pulsating current, and the control unit receives an alternating voltage of 0 from the alternating current power source to the power source unit. Is set as the timing at which the AC voltage becomes 0, and the start time at which the energization control unit is energized is set. is there.

このように本発明の開示によれば、電極部間に通電される脈流の極小値のあらわれるタイミングが交流電圧の0となるタイミングと一致するようにした上で、脈流波形の基となる交流電圧が0となるタイミングを起点として電極部に通電を行い、電極間に通電された電流の大きさを検出して短絡か否かの判定を実行することにより、電極部間に通電するための通電切替部の切替タイミングを、交流のゼロクロス検出で取得でき、一般的に用いられるゼロクロス検出を切替制御に利用するようにして、制御部を簡略且つ低コスト化でき、確実に短絡を検出可能としつつ、装置全体のコストを抑えられる。   Thus, according to the disclosure of the present invention, the timing at which the minimum value of the pulsating current energized between the electrode portions appears coincides with the timing at which the AC voltage becomes 0, and then becomes the basis of the pulsating waveform. To energize between the electrode parts by energizing the electrode parts starting from the timing when the AC voltage becomes 0, detecting the magnitude of the current energized between the electrodes, and determining whether or not there is a short circuit The switching timing of the current switching section can be obtained by AC zero-cross detection, and the commonly used zero-cross detection can be used for switching control, so that the control section can be simplified and reduced in cost, and a short circuit can be detected reliably. However, the cost of the entire apparatus can be suppressed.

また、本発明の開示に係る電解水生成装置は必要に応じて、前記制御部が前記通電制御部を通電可能状態とする前記所定期間が、前記脈流における一周期の1/6に相当する時間とされるものである。   In addition, in the electrolyzed water generating apparatus according to the disclosure of the present invention, the predetermined period in which the control unit allows the energization control unit to be energized corresponds to 1/6 of one cycle in the pulsating flow as necessary. It is time.

このように本発明の開示によれば、制御部が通電切替部を制御して、脈流の極小値から一周期の1/6が経過した時点までの間、電極部間に通電を行い、これら電極部間に通電された電流値を検出して短絡が生じているか否かの判定を実行することにより、短絡時の電流値が取得できるような通電時間を設定しつつも、脈流の極小値から電圧があまり上昇しない間に限って電極部に通電を行って、電気分解で電流が流れやすい水質の場合でも電流を抑えられ、短時間の通電でも電極部間に大電流が流れる短絡状態との差異を明確にすることができ、適切に短絡を判別して安全を確保できる。   Thus, according to the disclosure of the present invention, the control unit controls the energization switching unit, and energizes between the electrode units until 1/6 of one cycle has elapsed from the minimum value of the pulsating flow, By detecting the current value supplied between these electrode parts and determining whether or not a short circuit has occurred, while setting the energization time so that the current value at the time of the short circuit can be acquired, Only when the voltage does not rise so much from the minimum value, the electrode part is energized, the current can be suppressed even in the case of water quality where the current easily flows by electrolysis, and a short circuit in which a large current flows between the electrode parts even when energized for a short time The difference with the state can be clarified, and safety can be ensured by appropriately determining a short circuit.

本発明の第1の実施形態に係る電解水生成装置の概略斜視図である。It is a schematic perspective view of the electrolyzed water generating apparatus concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る電解水生成装置の水処理系統概略構成図である。It is a water treatment system schematic block diagram of the electrolyzed water generating apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る電解水生成装置のブロック図である。It is a block diagram of the electrolyzed water generating apparatus concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る電解水生成装置における電解用回路部の概略構成説明図である。It is schematic structure explanatory drawing of the circuit part for electrolysis in the electrolyzed water generating apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る電解水生成装置の低電気伝導度の水使用時における短絡検出過程での各部電圧及び電流値説明図である。It is each part voltage and electric current value explanatory drawing in the short circuit detection process at the time of water use of the low electrical conductivity of the electrolyzed water generating apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る電解水生成装置の高電気伝導度の水使用時における短絡検出過程での各部電圧及び電流値説明図である。It is each part voltage and electric current value explanatory drawing in the short circuit detection process at the time of water use of the high electrical conductivity of the electrolyzed water generating apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る電解水生成装置の電極部短絡時における短絡検出過程での各部電圧及び電流値説明図である。It is each part voltage and electric current value explanatory drawing in the short circuit detection process at the time of the electrode part short circuit of the electrolyzed water generating apparatus which concerns on the 1st Embodiment of this invention.

(本発明の第1の実施形態)
以下、本発明の第1の実施形態に係る電解水生成装置を前記図1ないし図7に基づいて説明する。本実施形態においては、水道等からの通水により流入した原水に対し連続して電解処理を行い、得られたアルカリ水等の電解水を吐出する、連続式の電解水生成装置の例について説明する。
(First embodiment of the present invention)
Hereinafter, an electrolyzed water generating apparatus according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 7. In the present embodiment, an example of a continuous electrolyzed water generating device that continuously performs electrolytic treatment on raw water that has flowed in through water from a water supply or the like and discharges the obtained electrolyzed water such as alkaline water will be described. To do.

前記各図において本実施形態に係る電解水生成装置10は、水道や井戸等の水供給源に通じる水栓40に接続されてこの水栓40を介して送給される原水としての水を導入する給水管11と、ろ過手段を内蔵したカートリッジを交換可能とされて原水を浄化するカートリッジ式の浄水部12と、この浄水部12で浄化された水の流量を測定する流量センサ13と、浄化された水に食塩を添加する食塩添加筒14aと、浄化された水にカルシウムを添加するカルシウム添加筒14bと、流量センサ13を経た水を食塩添加筒14aとカルシウム添加筒14bのいずれに向わせるか切換える流路切替部15と、複数の板状の電極部16a、16b、16cを有して食塩添加筒14a又はカルシウム添加筒14bを通過した水の電解を行う電解槽16と、使用に供する電解水を流す吐水流路17aと、使用に供さない水を排出する排出流路17bと、吐出する電解水の情報や装置各部の作動状態等の表示を行う表示部18と、本装置の起動、停止や各種電解水の生成等を指示する複数のスイッチを有して使用者の操作入力を受付ける操作部19と、電解槽16の各電極部16a、16b、16cへの通電を可能とする電解用回路部20と、電気的に接続された各部を制御する制御部30とを備える構成である。   In each of the drawings, the electrolyzed water generating apparatus 10 according to the present embodiment introduces water as raw water that is connected to a faucet 40 that is connected to a water supply source such as a water supply or a well and is fed through the faucet 40. A water supply pipe 11 to be replaced, a cartridge-type water purifying section 12 for purifying raw water that can be replaced with a cartridge having a filtering means, a flow rate sensor 13 for measuring a flow rate of water purified by the water purifying section 12, and a purification A salt addition cylinder 14a for adding salt to the purified water; a calcium addition cylinder 14b for adding calcium to the purified water; An electrolytic cell 1 that has a flow path switching unit 15 that switches between and a plurality of plate-like electrode portions 16a, 16b, and 16c and performs electrolysis of water that has passed through the salt addition tube 14a or the calcium addition tube 14b. And a discharge portion 17b for discharging the electrolyzed water to be used, a discharge passage 17b for discharging the unusable water, and a display unit 18 for displaying information on the electrolyzed water to be discharged, operating states of each part of the apparatus, and the like. And an operation unit 19 having a plurality of switches for instructing starting and stopping of the apparatus, generation of various electrolyzed water, and the like, and accepting a user's operation input, and each electrode unit 16a, 16b, 16c of the electrolytic cell 16. It is the structure provided with the circuit part 20 for electrolysis which enables energization of this, and the control part 30 which controls each part electrically connected.

この電解水生成装置10のうち、通水により流入した原水に対する電気分解(電解)とそれにより得られる電解水の供給に係る、給水管11、浄水部12、流量センサ13、食塩添加筒14a、カルシウム添加筒14b、流路切替部15、電解槽16、吐水流路17a、及び排出流路17bの各機構の構成については、電解水としてのアルカリ水並びに酸性水、及び、浄水部で浄化されるだけで電解されない浄水を、それぞれ吐水供給可能な公知の電解水生成器と同様のものであり、詳細な説明を省略する。   Among the electrolyzed water generating device 10, water supply pipe 11, water purification unit 12, flow rate sensor 13, salt addition cylinder 14 a, electrolysis (electrolysis) with respect to raw water flowing in by water flow and supply of electrolyzed water obtained thereby. About the structure of each mechanism of the calcium addition cylinder 14b, the flow-path switching part 15, the electrolytic vessel 16, the water discharge flow path 17a, and the discharge flow path 17b, it is refine | purified by the alkaline water and acidic water as electrolyzed water, and a water purification part. The purified water that is simply not electrolyzed is similar to a known electrolyzed water generator that can supply and discharge water, and detailed description thereof is omitted.

また、電解水生成装置10における、各種情報や状態表示を行う表示部18、及び、使用者の操作入力を受付けるスイッチとしての操作部19の構成についても、アルカリ水、酸性水、及び、浄水を吐水供給可能な公知の一般的な電解水生成器と同様のものであり、詳細な説明を省略する。   Moreover, about the structure of the display part 18 which performs various information and a status display in the electrolyzed water production | generation apparatus 10, and the operation part 19 as a switch which receives a user's operation input, alkaline water, acidic water, and purified water are also used. Since it is the same as a well-known general electrolyzed water generator which can supply water discharge, detailed description is abbreviate | omitted.

前記電解用回路部20は、制御部30による制御を受けて各電極部16a、16b、16cへの通電を可能とするものである。詳細には、この電解用回路部20は、所定の交流電源と接続され、各電極部16a、16b、16cへの電力供給を行う電源部21と、交流電源から電源部21に入力された交流電圧のゼロ点通過を検出するゼロクロス検出部22と、各電極部16a、16b、16cと電気的に接続され、電源部21から電極部16a、16b、16cへの通電可否を切り替える通電切替部23と、電極部16a、16b、16c間に流れる電流値を検出するための信号を制御部30に対し出力する電流検出部24とを備える構成である。   The electrolysis circuit unit 20 is energized to the electrode units 16a, 16b, and 16c under the control of the control unit 30. Specifically, the electrolysis circuit unit 20 is connected to a predetermined AC power source, and supplies power to the electrode units 16a, 16b, and 16c, and an AC input from the AC power source to the power source unit 21. A zero-cross detection unit 22 that detects the passage of a zero point of voltage, and an energization switching unit 23 that is electrically connected to each of the electrode units 16a, 16b, and 16c and switches energization from the power source unit 21 to the electrode units 16a, 16b, and 16c. And a current detection unit 24 that outputs a signal for detecting a current value flowing between the electrode units 16a, 16b, and 16c to the control unit 30.

前記電源部21は、交流電源、例えば商用電源(単相交流100V)と接続され、供給された電圧を電解に適した大きさの電圧に変圧する変圧器や、この変圧器を経た交流を全波整流して直流にするダイオードブリッジ等を有する公知の構成であり、詳細な説明を省略する。この電源部21で、電極部16a、16b、16cに通電する際の電圧波形を、交流電源から得られる交流の全波整流に基づく周期変化のある脈流とする仕組みである。   The power source unit 21 is connected to an AC power source, for example, a commercial power source (single-phase AC 100 V), and transforms the supplied voltage into a voltage having a magnitude suitable for electrolysis, or all the AC that has passed through this transformer. This is a known configuration having a diode bridge or the like that is rectified by waves and converted into direct current, and detailed description thereof is omitted. In this power supply unit 21, the voltage waveform when the electrodes 16a, 16b and 16c are energized is a pulsating flow with a periodic change based on full-wave rectification of alternating current obtained from an alternating current power supply.

この他、電源部21は、制御部30により制御されて回路の断続を切り替えるリレー等を有して、制御部30の制御に基づき、交流電源から電力供給を受ける状態と電力供給の停止状態とを切替可能としたり、制御部30の制御に基づいて各電極部16a、16b、16cへの通電時における各電極部16a、16b、16cの極性を切替可能とする構成とすることもできる。   In addition, the power supply unit 21 includes a relay or the like that is controlled by the control unit 30 to switch the circuit, and based on the control of the control unit 30, the power supply unit 21 receives power from the AC power supply and the power supply stop state. The polarity of each electrode part 16a, 16b, 16c at the time of electricity supply to each electrode part 16a, 16b, 16c based on control of the control part 30 can also be made switchable.

前記ゼロクロス検出部22は、交流電圧のゼロ点通過を検出する公知のゼロクロス回路からなるものであり、検出回路そのものについての詳細な説明は省略する。このゼロクロス検出部22は、電源部21と制御部30に電気的に接続され、交流電源から電源部21に入力される交流電圧を同時に入力されて、この交流電圧のゼロ点通過を検出し、制御部30に検出タイミングを出力する仕組みである。   The zero-cross detector 22 is a known zero-cross circuit that detects the passage of a zero point of an AC voltage, and a detailed description of the detection circuit itself is omitted. The zero-cross detection unit 22 is electrically connected to the power supply unit 21 and the control unit 30, and receives an AC voltage input from the AC power supply to the power supply unit 21 at the same time, detects the zero point passage of the AC voltage, This is a mechanism for outputting the detection timing to the control unit 30.

前記通電切替部23は、制御部30の制御に基づいて、電源部21から電極部16a、16b、16cに電解可能に通電する状態と、非通電として電解を行わせない状態とを切り替えるものであり、例えばFET等のスイッチング素子やリレーが用いられる。   Based on the control of the control unit 30, the energization switching unit 23 switches between a state where the power source unit 21 energizes the electrode units 16 a, 16 b, and 16 c so that electrolysis is possible and a state where electrolysis is not performed as non-energization. For example, a switching element such as an FET or a relay is used.

前記電流検出部24は、電源部21と制御部30に電気的に接続され、電源部21から各電極部16a、16b、16cに通電される電流の大きさに基づく検出用信号を制御部30に出力する、例えば、通電用の回路に直列に挿入された検出用抵抗での電圧降下を増幅して制御部30に出力する、公知の検出回路であり、回路そのものについての詳細な説明は省略する。この電流検出部24と組み合わせる制御部30も、電流検出部24からの出力を受け取って所定の基準値と比較する公知の機能を有しており、これら電流検出部24と制御部30を用いることで、電極部16a、16b、16c間に流れる電流値を取得可能としている。   The current detection unit 24 is electrically connected to the power supply unit 21 and the control unit 30, and a detection signal based on the magnitude of the current supplied from the power supply unit 21 to the electrode units 16 a, 16 b, 16 c is supplied to the control unit 30. For example, a known detection circuit that amplifies a voltage drop at a detection resistor inserted in series in the energization circuit and outputs the amplified voltage to the control unit 30, and detailed description of the circuit itself is omitted. To do. The control unit 30 combined with the current detection unit 24 also has a known function of receiving an output from the current detection unit 24 and comparing it with a predetermined reference value. The current detection unit 24 and the control unit 30 are used. Thus, the value of the current flowing between the electrode portions 16a, 16b, and 16c can be acquired.

前記制御部30は、操作部19の操作や、あらかじめ記録設定された電解水の状態、また流量センサ13等から得た情報に基づいて、流路切替部15の切替、電解槽16の各電極部16a、16b、16cへの通電をそれぞれ行わせて、適切に電解水を生成、供給するための制御を行うものである。   The control unit 30 switches the flow path switching unit 15 and each electrode of the electrolytic cell 16 based on the operation of the operation unit 19, the state of electrolytic water recorded and set in advance, and information obtained from the flow rate sensor 13 and the like. The parts 16a, 16b, and 16c are energized, respectively, and control for appropriately generating and supplying electrolyzed water is performed.

この制御部30は、そのハードウェア構成として、CPUや記憶部、入出力インターフェース等を備えるコンピュータとなっており、記憶部に格納されるプログラムにより、コンピュータを制御部30として動作させる仕組みである。この制御部30をなすコンピュータは、CPUや記憶部、ROM等を一体的に形成されたマイクロコンピュータとしてもかまわない。   The control unit 30 is a computer including a CPU, a storage unit, an input / output interface, and the like as its hardware configuration, and is a mechanism that causes the computer to operate as the control unit 30 by a program stored in the storage unit. The computer constituting the control unit 30 may be a microcomputer in which a CPU, a storage unit, a ROM, and the like are integrally formed.

この制御部30をなすコンピュータのユニットは、装置筐体10a内部の所定のスペースに配設され、同じく内部の流量センサ13、流路切替部15をはじめとする電磁弁機構、及び、電解槽16の各電極部16a、16b、16cへの通電を可能にする電解用回路部20とそれぞれ電気的に接続され、制御信号を出力して各部の作動を制御する。加えて、制御部30は、装置表面の表示部18、及び操作部19ともそれぞれ電気的に接続され、各種表示や、各スイッチ操作に対応した機能実行等の制御を行うこととなる。   The computer unit constituting the control unit 30 is disposed in a predetermined space inside the apparatus housing 10a. Similarly, the internal flow rate sensor 13, the electromagnetic valve mechanism including the flow path switching unit 15, and the electrolytic cell 16 are provided. The electrode sections 16a, 16b, and 16c are electrically connected to the electrolysis circuit section 20 that enables energization, and control signals are output to control the operations of the sections. In addition, the control unit 30 is electrically connected to the display unit 18 and the operation unit 19 on the surface of the apparatus, and controls various displays and function execution corresponding to each switch operation.

そして、制御部30は、操作部19で使用者により選択指示を受けた電解水、例えば、アルカリ水や酸性水等、の供給実行の際には、対応する電解水のデータを読み出し、データに基づく制御信号を出力して、各機構、具体的には、流路切替部15他の弁機構や電解用回路部20等を適宜作動させ、水の通過する流路の設定を行った上で、浄水部12を通過した水の流量を把握すると共に、電解槽16に入った水への通電に伴って水の電気伝導率や電解電流値等を取得して、これらの装置内実測データに基づいて、設定された電解水の水質目標値(pHなど)を実現するように、電解槽16の各電極板16a、16b、16cへの所定電圧印加による電解状態の制御を行う。これにより、使用者の選択した電解水を生成して吐水流路17aを通じ供給可能としている。   Then, the control unit 30 reads the data of the corresponding electrolyzed water when executing the supply of the electrolyzed water, for example, alkaline water or acidic water, which has been selected by the user through the operation unit 19, and converts the data into the data. The control signal is output based on each mechanism, specifically, the flow path switching unit 15 and other valve mechanisms, the electrolysis circuit unit 20 and the like are appropriately operated to set the flow path through which water passes. In addition to grasping the flow rate of the water that has passed through the water purification unit 12, the electrical conductivity of the water, the electrolysis current value, etc. are acquired along with the energization of the water that has entered the electrolytic cell 16, and the actual measurement data in these devices is obtained. Based on this, the electrolysis state is controlled by applying a predetermined voltage to each electrode plate 16a, 16b, 16c of the electrolytic cell 16 so as to realize the set water quality target value (pH, etc.). Thereby, the electrolyzed water selected by the user can be generated and supplied through the water discharge channel 17a.

この他に、電解水生成装置10への水の通水状態を切り替える水栓40を自動開閉可能として、制御部30が、生成する電解水を選択する操作がなされた際に、給水関連情報を受け取り、電解水生成装置10の各部を電解水に対応した作動状態とすることに加えて、水栓40も自動で開放して通水を行うようにして、電解水の生成、供給を、使用者の水栓操作を介さずに自動実行する構成とすることもできる。   In addition, the faucet 40 that switches the water flow state to the electrolyzed water generating apparatus 10 can be automatically opened and closed, and when the control unit 30 performs an operation of selecting the electrolyzed water to be generated, the water supply related information is displayed. In addition to receiving and putting each part of the electrolyzed water generating device 10 into an operating state corresponding to electrolyzed water, the faucet 40 is also automatically opened to allow water to flow, so that electrolyzed water is generated and supplied. It can also be set as the structure which performs automatically without going through a person's faucet operation.

制御部30は、さらに、アルカリ水や酸性水を生成する電解に先立って、電解槽16の各電極部16a、16b、16cにおける短絡状態を検出する機能を有するものである。詳細には、制御部30は、電解槽16内に電気分解対象の水が存在する状態で、通電切替部23の制御により電源部21と電極部16a、16b、16cとを所定のタイミングで通電させ、それに応じて電極部16a、16b、16c間で水を介した通電がなされる状態で、電流検出部24からの出力を用いて、各電極部16a、16b、16c間に流れる電流値を取得し、この電流値に基づいて電極部が短絡状態にあるか否かを判別することとなる。   The control unit 30 further has a function of detecting a short-circuit state in each of the electrode units 16a, 16b, and 16c of the electrolytic cell 16 prior to electrolysis that generates alkaline water or acidic water. Specifically, the control unit 30 energizes the power source unit 21 and the electrode units 16a, 16b, and 16c at a predetermined timing under the control of the energization switching unit 23 in a state where water to be electrolyzed exists in the electrolytic cell 16. The current value flowing between the electrode portions 16a, 16b, and 16c is determined using the output from the current detection unit 24 in a state where electricity is supplied between the electrode portions 16a, 16b, and 16c in response thereto. It is obtained and it is determined whether or not the electrode portion is in a short circuit state based on the current value.

また、制御部30は、ゼロクロス検出部22を通じて交流電源から電源部21に入力される交流電圧が0となるタイミングを取得し、このタイミングを基準とする所定期間に、通電切替部23を、電源部21と各電極部16a、16b、16c間で通電可能な状態とする制御を所定回数繰り返し実行する。そして、前記所定期間以外では、制御部30の制御により、通電切替部23は、電源部21と各電極部16a、16b、16cとが通電しない状態に切り替えられる。   In addition, the control unit 30 acquires a timing at which the AC voltage input from the AC power source to the power source unit 21 is zero through the zero-cross detection unit 22, and switches the energization switching unit 23 to the power source during a predetermined period based on this timing. The control for setting the power supply state between the unit 21 and each of the electrode units 16a, 16b, and 16c is repeatedly performed a predetermined number of times. Then, except for the predetermined period, under the control of the control unit 30, the energization switching unit 23 is switched to a state where the power source unit 21 and the electrode units 16a, 16b, and 16c are not energized.

制御部30が通電切替部23を通電可能状態とする前記所定期間は、交流電源から電源部21に入力される交流電圧波形における一周期の1/4より短い時間、すなわち、全波整流後の脈流の極小値から極大値に達する時間よりも短い時間として設定される。この所定期間としては、例えば、電源部21の変圧器で変圧した周波数50Hzの単相交流電圧を全波整流して得られる、ピーク電圧が約50Vとなる脈流を電極間への通電に用いる場合、交流電圧波形における一周期の1/12程度(約1ms)とするのが好ましい。   The predetermined period in which the control unit 30 allows the energization switching unit 23 to be energized is a time shorter than ¼ of one cycle in the AC voltage waveform input from the AC power source to the power source unit 21, that is, after full-wave rectification. It is set as a time shorter than the time from the minimum value of the pulsating flow to the maximum value. As this predetermined period, for example, a pulsating current having a peak voltage of about 50 V obtained by full-wave rectification of a single-phase AC voltage with a frequency of 50 Hz transformed by the transformer of the power supply unit 21 is used for energization between the electrodes. In this case, it is preferable that the period is about 1/12 (about 1 ms) of one cycle in the AC voltage waveform.

制御部30が通電切替部23を通電可能とする所定期間がこれより短いと、電流検出部24におけるフィルタ特性等の影響で、短絡の場合の電流について、電流検出部24を用いて制御部30で正しい電流値を取得することができるだけの十分な時間を確保できず、小さめの不正確な電流値となるおそれがある。   If the predetermined period during which the control unit 30 can energize the energization switching unit 23 is shorter than this, the current detection unit 24 is used to control the current in the case of a short circuit due to the filter characteristics in the current detection unit 24. In this case, it is not possible to secure a sufficient time for obtaining a correct current value, and there is a possibility that the current value may be smaller and less accurate.

逆に、通電可能とする所定期間が長いと、電極部に加わる電圧が大きくなることで、電気伝導度の高い水の場合における通電時の電流が大きくなり、短絡の場合の電流値との差異が小さくなり、短絡の判別が困難となる。   On the other hand, if the predetermined period during which energization is possible is long, the voltage applied to the electrode portion increases, so that the current during energization in water with high electrical conductivity increases, and the difference from the current value in the case of a short circuit Becomes small, and it becomes difficult to determine a short circuit.

具体的には、例えば、ゼロクロス検出部22で交流電圧のゼロ点通過を検出すると、制御部30は、各検出時点から1msの間、通電切替部23を通電可能状態として、各電極部16a、16b、16c間での通電を実行する。その際の電極部間に流れる電流に基づく電流検出部24の出力から、制御部30は電流値を取得し、その値が短絡に対応する所定の閾値を超えているか否かを判定する。そして、電流値が閾値を超えず短絡と判定できない場合は、一連の処理開始時からの判定回数があらかじめ設定された所定回数、例えば20回、に達するまで、交流電圧のゼロ点通過を検出するごとに、同様の制御処理を繰り返すこととなる。   Specifically, for example, when the zero-cross detection unit 22 detects the passage of the zero point of the AC voltage, the control unit 30 sets the energization switching unit 23 in the energized state for 1 ms from each detection time, and sets each electrode unit 16a, Energization is performed between 16b and 16c. From the output of the current detection unit 24 based on the current flowing between the electrode units at that time, the control unit 30 acquires a current value and determines whether or not the value exceeds a predetermined threshold corresponding to the short circuit. If the current value does not exceed the threshold value and cannot be determined as a short circuit, the zero point passage of the AC voltage is detected until the number of determinations from the start of the series of processing reaches a predetermined number of times set in advance, for example, 20 times. The same control process is repeated every time.

複数回(例えば、2回)連続で電流値が閾値を超えた場合は、制御部30は電極部間が短絡状態にあると認定し、電源部21や通電切替部23を制御して、電極部間での通電を行わないようにすると共に、表示部18での電極部の短絡に係るエラー表示を実行する。一方、短絡の判定までの処理が前記所定回数繰り返されても、複数回連続で短絡と判定する事態が生じなかった場合には、制御部30は電極部間が短絡状態にはないと認定し、電解水生成の処理に移行することとなる。   When the current value exceeds the threshold value continuously for a plurality of times (for example, twice), the control unit 30 recognizes that the electrodes are short-circuited, and controls the power supply unit 21 and the energization switching unit 23 to control the electrodes. While not energizing between parts, the error display regarding the short circuit of the electrode part in the display part 18 is performed. On the other hand, even if the process up to the determination of the short circuit is repeated the predetermined number of times, if the situation where it is determined that the short circuit is continuously performed a plurality of times does not occur, the control unit 30 recognizes that the electrodes are not in the short circuit state. Therefore, the process proceeds to electrolyzed water generation.

この通電切替部23を通電可能状態として通電を実行する期間の電圧波形は、電源部21で整流前の交流電圧波形の半周期にあたる、全波整流波形の極小値から次の極小値に至る期間を、全波整流波形の一周期とすると、全波整流波形の極小値から全波整流波形の1/6周期分の波形(位相0〜30°)に対応する。このため、電極部への印加電圧を、全波整流波形の極大値、すなわちピーク値の電圧を印加する場合に比べて、小さくすることができ、電極部同士の短絡がなく電極部間で水を通じて通電する際の電流は、仮に電気伝導度の高い水であっても小さな値となり、短絡の場合に大きな電流が流れる状態との間に大きな差異が生じることとなる。   The voltage waveform during the period of energization when the energization switching unit 23 is energized is a period from the minimum value of the full-wave rectified waveform to the next minimum value, which corresponds to a half cycle of the AC voltage waveform before rectification in the power source unit 21. Is one cycle of the full-wave rectified waveform from the minimum value of the full-wave rectified waveform to 1/6 cycles of the full-wave rectified waveform (phase 0 to 30 °). For this reason, the voltage applied to the electrode parts can be reduced as compared with the case where the maximum value of the full-wave rectified waveform, that is, the peak value voltage is applied. The current at the time of energizing through becomes a small value even if the water has a high electrical conductivity, and a large difference occurs between the case where a large current flows in the case of a short circuit.

次に、本実施形態に係る電解水生成装置の水の電解に先立つ短絡検出に係る制御処理について説明する。前提として、電解水生成装置10は、原水としての水道水を通水可能に設置済みであり、設置直後の初回通水も完了し、また、浄水カートリッジや食塩、カルシウムの補充も適切になされて、使用のための準備が整った状態にあるものとする。この状態では、電解槽16には既に水が存在している。   Next, a control process related to short circuit detection prior to water electrolysis of the electrolyzed water generating apparatus according to the present embodiment will be described. As a premise, the electrolyzed water generating device 10 has been installed so that tap water as raw water can be passed, and the first water flow immediately after installation has been completed, and the water purification cartridge, salt, and calcium have been appropriately replenished. , Ready to use. In this state, water already exists in the electrolytic cell 16.

使用者が、電解水生成装置10の電源プラグをコンセントに差し込む、又は、主電源スイッチをオンとするなどして、電源を投入し、さらに操作部19を操作して電解水、すなわちアルカリ水又は酸性水の生成を選択してから、水栓40を開いて装置への通水が開始されると、電解水の生成に係る電気分解の実行に先立って短絡検出過程が開始する。   A user inserts the power plug of the electrolyzed water generating apparatus 10 into an outlet, or turns on the main power switch to turn on the power, and further operates the operation unit 19 to perform electrolyzed water, that is, alkaline water or When the generation of the acidic water is selected and then the faucet 40 is opened and the water flow to the apparatus is started, the short circuit detection process is started prior to the execution of the electrolysis related to the generation of the electrolyzed water.

短絡検出過程では、制御部30は、ゼロクロス検出部22を通じて交流電源から電源部21に入力される交流電圧が0となるタイミングを取得し、このタイミングを基準として、交流電圧波形における一周期の1/12にあたる所定期間(全波整流波形の一周期の1/6)に、通電切替部23を、電源部21と各電極部16a、16b、16c間で通電可能な状態とする。   In the short circuit detection process, the control unit 30 acquires a timing at which the AC voltage input from the AC power source to the power source unit 21 is zero through the zero-cross detection unit 22, and uses this timing as a reference for one cycle of the AC voltage waveform. In a predetermined period corresponding to / 12 (1/6 of one cycle of the full-wave rectified waveform), the energization switching unit 23 is in a state in which energization is possible between the power supply unit 21 and the electrode units 16a, 16b, and 16c.

これにより、通電可能状態となった通電切替部23を通じて、電源部21から各電極部16a、16b、16cに通電がなされ、電源部21で交流電圧を変圧し、さらに全波整流して得られた、脈流をなす直流電圧が、電極部16a、16b、16c間に印加される。この通電における電圧波形は、交流電圧を全波整流した脈流における、電源部21で整流前の交流電圧波形のゼロ点に対応する、全波整流波形の極小値を始点とする、全波整流波形の1/6周期分の波形となる(図5、図6、図7参照)。
なお、電源部21では整流直前まで交流電圧波形の位相に変化はなく、交流電圧のゼロ点と整流後の脈流の極小値は一致している。
As a result, power is supplied from the power supply unit 21 to the electrode units 16a, 16b, and 16c through the energization switching unit 23 that is in the energized state, and the AC voltage is transformed by the power supply unit 21 and further obtained by full-wave rectification. In addition, a pulsating DC voltage is applied between the electrode portions 16a, 16b, and 16c. The voltage waveform in this energization is full-wave rectification starting from the minimum value of the full-wave rectified waveform corresponding to the zero point of the alternating-current voltage waveform before rectification in the power supply unit 21 in the pulsating current obtained by full-wave rectification of the alternating voltage The waveform corresponds to 1/6 period of the waveform (see FIGS. 5, 6 and 7).
In the power supply unit 21, the phase of the AC voltage waveform does not change until immediately before rectification, and the zero point of the AC voltage and the minimum value of the pulsating flow after rectification match.

こうして、電極部16a、16b、16c間で水を介した通電がなされる状態で、制御部30は、電流検出部24からの出力を用いて、各電極部16a、16b、16c間に流れる電流値を取得し、この電流値に基づいて電極部が短絡状態にあるか否かを判定することとなる。   Thus, the current flowing between the electrode portions 16a, 16b, and 16c is controlled by the control unit 30 using the output from the current detection unit 24 in a state in which energization is performed between the electrode portions 16a, 16b, and 16c. A value is acquired, and it is determined whether or not the electrode portion is in a short-circuit state based on the current value.

制御部30において、取得された電流値が複数回連続して閾値を超えて短絡状態にあると判定された場合(図7参照)、制御部30はエラーとして認定し、通電切替部23を通電不可能状態に切り替え、また、必要に応じて電源部21の変圧器の一次側への通電を停止し、電源部21から各電極部16a、16b、16cへの通電を停止する。合わせて、制御部30は表示部でのエラー表示を実行して、使用者に注意を喚起する   When it is determined in the control unit 30 that the acquired current value exceeds the threshold value for a plurality of times in succession (see FIG. 7) (see FIG. 7), the control unit 30 recognizes as an error and energizes the energization switching unit 23. Switching to the impossible state, and if necessary, energization to the primary side of the transformer of the power supply unit 21 is stopped, and energization from the power supply unit 21 to each electrode unit 16a, 16b, 16c is stopped. At the same time, the control unit 30 executes an error display on the display unit to alert the user.

こうして、仮に電極部が短絡を生じる状態にある場合でも、過大な電流から速やかに短絡を判別して通電を行わない状態に移行でき、電源部21の過熱等を防いで安全を確保できる。
一方、取得された電流値が閾値を超えないか、閾値を超えても前回判定から連続した閾値超えではない状態で、通電切替部23を通電可能とする所定期間が経過すると、制御部30は、通電切替部23を、電源部21と各電極部16a、16b、16cとが通電しない状態に切り替える。
In this way, even if the electrode part is in a state where a short circuit occurs, it is possible to promptly determine a short circuit from an excessive current and shift to a state where no power is supplied, and it is possible to prevent overheating of the power source part 21 and to ensure safety.
On the other hand, if the acquired current value does not exceed the threshold value, or if the current value does not exceed the threshold value continuously from the previous determination even when the threshold value is exceeded, the control unit 30 will be The energization switching unit 23 is switched to a state where the power source unit 21 and the electrode units 16a, 16b, and 16c are not energized.

制御部30の制御により、電極部16a、16b、16cに脈流として通電される電圧波形が、全波整流波形の極小値から全波整流波形の1/6周期分に限定され、電極部への印加電圧を小さくしていることで、短絡なしで通電する場合の電流値を、電気伝導度の低い水だけでなく、電気伝導度の高い水の使用時も小さな値にとどめることができ(図5、図6参照)、短絡発生の場合との差異を大きくして、短絡の判別が容易に行える仕組みである。   Under the control of the control unit 30, the voltage waveform energized as a pulsating current to the electrode units 16a, 16b, and 16c is limited to the 1/6 period of the full-wave rectified waveform from the minimum value of the full-wave rectified waveform to the electrode unit. By reducing the applied voltage, the current value when energizing without a short circuit can be kept small not only when using water with low electrical conductivity, but also when using water with high electrical conductivity ( FIG. 5 and FIG. 6), the difference from the case of occurrence of a short circuit is increased, and the short circuit can be easily discriminated.

そして、制御部30は、電流値が複数回連続して閾値を超えず、短絡と判定しなかった場合には、短絡検出過程の開始時からのこの判定回数があらかじめ設定された所定回数(例えば20回)に達するまで、交流電圧が0となるタイミングごとに、電極部16a、16b、16cへの通電を行い、各電極部16a、16b、16c間に流れる電流値を取得し、電極部が短絡状態にあるか否かを判定する前記一連の処理を繰り返し実行する。   If the current value does not exceed the threshold value a plurality of times continuously and is not determined to be short-circuited, the control unit 30 determines that the number of times of determination from the start of the short-circuit detection process is a predetermined number of times (for example, 20 times) at each timing when the AC voltage becomes 0, the electrodes 16a, 16b, 16c are energized to obtain the current values flowing between the electrodes 16a, 16b, 16c. The series of processes for determining whether or not the short circuit is present is repeatedly executed.

制御部30の制御により、電極部16a、16b、16cへの通電を前記所定回数分繰り返しても、電流値が複数回連続して閾値を超えなかった場合は、制御部30は電極部16a、16b、16cは短絡が生じていない正常状態にあると認定して、使用者の操作で選択された電解水の生成過程に移行する。   If the current value does not exceed the threshold value a plurality of times even when the energization to the electrode portions 16a, 16b, and 16c is repeated for the predetermined number of times under the control of the control unit 30, the control unit 30 determines that the electrode unit 16a, 16b and 16c are recognized as being in a normal state where no short circuit occurs, and the process proceeds to a process of generating electrolyzed water selected by the user's operation.

この後、使用者が電解水の使用を終えた場合には、一般的な電解水生成器の場合と同様、使用者は水栓40を操作して電解水生成装置10への通水を停止させればよい。   Thereafter, when the user finishes using the electrolyzed water, the user operates the faucet 40 to stop the water flow to the electrolyzed water generator 10 as in the case of a general electrolyzed water generator. You can do it.

なお、制御部30は、電極部への通電と短絡判定を、ゼロクロス検出に基づいて交流電圧が0になるごとに行っているが、これに限られるものではなく、通電等のタイミングを、交流電圧が0となる時の一つおきや二つおきなど、適宜設定することもできる。   In addition, although the control part 30 performs the energization and short circuit determination to an electrode part whenever an alternating voltage becomes 0 based on a zero cross detection, it is not restricted to this, The timing of energization etc. is changed to alternating current. It can also be set as appropriate, such as every other time when the voltage becomes 0 or every other time.

このように、本実施形態に係る電解水生成装置は、電極部16a、16b、16c間の電流の異常検出として、電解槽16に水がある状態で、制御部30が通電切替部23を切替制御して、検出のために短い時間だけ電極部間に電圧を印加するようにし、この電極部間に流れる電流値を電流検出部24を通じて制御部30で取得し、加えて、電極部間に印加する電圧は、交流の全波整流により得られる脈流波形における、極小値近傍のごく短い所定期間の電圧となるようにし、得られた電流値について、制御部30があらかじめ設定された閾値と比較して異常状態か否か判定することから、検出のための通電時における電極部間の電圧を小さくして、電極部間に介在する水の水質が電気伝導度の大きいものである場合でも、短絡ではない状態においては電極部間での電流を抑えられ、電極部間に大電流が流れる短絡状態との差異を明確にすることができ、電解対象の水における電気伝導度の差異に関わりなく、適切に短絡等の異常を判別でき、過大な電流からの装置保護が図れることとなり、装置の安全性を向上させられる。   Thus, in the electrolyzed water generating apparatus according to the present embodiment, the control unit 30 switches the energization switching unit 23 in a state where there is water in the electrolytic cell 16 as an abnormality detection of the current between the electrode units 16a, 16b, and 16c. And a voltage is applied between the electrode portions for a short time for detection, and a current value flowing between the electrode portions is acquired by the control unit 30 through the current detection unit 24. The applied voltage is set to a voltage for a very short predetermined period in the vicinity of the minimum value in the pulsating waveform obtained by the full-wave rectification of alternating current, and the control unit 30 sets a preset threshold value for the obtained current value. Since it is determined whether or not it is an abnormal state by comparison, the voltage between the electrode parts during energization for detection is reduced, and even when the water quality intervening between the electrode parts is high in electrical conductivity , Not short circuit In this case, the current between the electrode parts can be suppressed, and the difference from the short-circuit state where a large current flows between the electrode parts can be clarified, regardless of the difference in electrical conductivity in the water to be electrolyzed. Abnormalities such as a short circuit can be determined, and the device can be protected from an excessive current, thereby improving the safety of the device.

(本発明の第2の実施形態)
前記実施形態に係る電解水生成装置は、水供給源に通じる水栓40と接続されて、通水された水を連続して電気分解し、得られた所望の電解水を順次吐出して供給する連続式の装置とされているが、この他、第2の実施形態として、電解槽をなす容器に入れた所定量の水に対し電気分解を行って電解水を生成するものとされ、電解中は容器に対し水の出し入れを行わない、貯槽式の装置として形成する構成とすることもできる。
(Second embodiment of the present invention)
The electrolyzed water generating apparatus according to the embodiment is connected to a faucet 40 that leads to a water supply source, continuously electrolyzes the water that has been passed through, and sequentially discharges and supplies the desired electrolyzed water that is obtained. In addition to this, as a second embodiment, as a second embodiment, electrolytic water is generated by electrolyzing a predetermined amount of water placed in a container forming an electrolytic cell, and electrolysis is performed. The inside of the container may be configured as a storage-type device that does not take in and out water.

この場合、使用者が電解槽をなす容器に水を入れた状態で、装置の電源を投入し、さらに操作部を操作して所望の電解水の生成を選択すると、電解水の生成に係る電気分解の実行に先立って短絡検出過程が開始することとなる。   In this case, when the user turns on the power of the apparatus in a state where water is put in the container constituting the electrolytic cell, and further selects the desired electrolyzed water generation by operating the operation unit, the electric power related to the electrolyzed water generation is selected. Prior to performing the disassembly, the short circuit detection process will begin.

短絡検出過程では、前記実施形態同様、制御部が、交流電源から入力される交流電圧が0となるタイミングを取得し、このタイミングを基準とする所定期間に、通電切替部を通電可能として、容器内の電極部間で水を介した通電がなされる状態とし、電極部間に流れる電流値を取得し、この電流値に基づいて電極部が短絡状態にあるか否かを判定する。   In the short-circuit detection process, as in the above-described embodiment, the control unit obtains the timing when the AC voltage input from the AC power supply becomes 0, and enables the energization switching unit to be energized during a predetermined period with reference to this timing. It is set as the state by which electricity supply via water is made between the inside electrode parts, the value of the electric current which flows between electrode parts is acquired, and it is determined whether an electrode part is in a short circuit state based on this electric current value.

そして、制御部で電極部が短絡状態にあると判定した場合は、各電極部への通電を停止する。また、短絡と判定しなかった場合には、前記実施形態同様、短絡検出過程の開始時からの判定回数があらかじめ設定された所定回数に達するまで、交流電圧が0となるタイミングごとに、電極部への通電を行い、各電極部間に流れる電流値を取得し、電極部が短絡状態にあるか否かを判定する一連の処理を繰り返し実行する。こうした判定を前記所定回数分繰り返しても、短絡と判定できなかった場合は、制御部が、電極部には短絡が生じていない正常状態と認定して、使用者の操作で選択された通常の電解水生成過程に移行し、電極部への通電を実行させ、容器内の水の電気分解を進行させる。   And when it determines with an electrode part being in a short circuit state in a control part, electricity supply to each electrode part is stopped. Further, when it is not determined as a short circuit, as in the above-described embodiment, the electrode unit is provided at every timing when the AC voltage becomes 0 until the number of determinations from the start of the short circuit detection process reaches a predetermined number of times set in advance. Is energized, a current value flowing between the electrode portions is acquired, and a series of processes for determining whether or not the electrode portions are in a short-circuit state are repeatedly executed. If such a determination is repeated for the predetermined number of times, but the short-circuit cannot be determined, the control unit recognizes a normal state in which no short-circuit has occurred in the electrode unit, and is selected by a user's operation. The process proceeds to an electrolyzed water generation process, energization of the electrode unit is performed, and electrolysis of water in the container is advanced.

電気分解の開始から所定時間経過して、電気分解を終了すべき時間に達すると、制御部は電極部への通電を終了させる。この後、使用者が容器から電解水を出して飲用など使用に供することができる。   When a predetermined time elapses from the start of electrolysis and the time for ending electrolysis is reached, the control unit ends energization to the electrode unit. Thereafter, the user can take out the electrolyzed water from the container and use it for drinking.

10 電解水生成装置
11 給水管
12 浄水部
13 流量センサ
14a 食塩添加筒
14b カルシウム添加筒
15 流路切替部
16 電解槽
16a 電極部
16b 電極部
16c 電極部
17a 吐水流路
17b 排出流路
18 表示部
19 操作部
20 電解用回路部
21 電源部
22 ゼロクロス検出部
23 通電切替部
24 電流検出部
30 制御部
40 水栓
DESCRIPTION OF SYMBOLS 10 Electrolyzed water production | generation apparatus 11 Water supply pipe 12 Water purifier 13 Flow sensor 14a Salt addition cylinder 14b Calcium addition cylinder 15 Flow path switching part 16 Electrolytic tank 16a Electrode part 16b Electrode part 16c Electrode part 17a Discharge water flow path 17b Discharge flow path 18 Display part DESCRIPTION OF SYMBOLS 19 Operation part 20 Electrolytic circuit part 21 Power supply part 22 Zero cross detection part 23 Current supply switching part 24 Current detection part 30 Control part 40 Water faucet

Claims (3)

電解槽内で水を電気分解して電解水を生成する電解水生成装置において、
前記電解槽内に配設される電気分解用の複数の電極部と、
所定の交流電源と接続され、前記各電極部への電力供給を行う電源部と、
前記各電極部と電気的に接続され、前記電源部から電極部への通電可否を切り替える通電切替部と、
少なくとも前記通電切替部の制御を行うと共に、前記電極部間に流れる電流値を取得可能とされる制御部とを備え、
前記電源部が、電極部に通電する際の電圧波形を、前記交流電源から得られる交流の全波整流に基づく、交流の周期の1/2となる周期で変化する脈流とし、
前記制御部が、前記電解槽内に電気分解対象の水が存在する状態で、前記通電制御部を所定期間、電極部に対する通電可能状態とした上で、電極部間に流れる電流値が短絡に対応する所定の閾値を超えているか否かを判定する短絡検出を、所定の繰り返し周期で複数回繰り返し実行可能とされ、
前記制御部が前記通電制御部を通電可能状態とする前記所定期間が、前記脈流の電圧が周期変化の極小値である時を始点とし、電極部間が短絡した場合の電流値を制御部で取得可能となる時間で、且つ脈流における一周期の1/2より短い時間とされることを
特徴とする電解水生成装置。
In an electrolyzed water generating device that electrolyzes water in an electrolyzer to generate electrolyzed water,
A plurality of electrode portions for electrolysis disposed in the electrolytic cell;
A power source unit connected to a predetermined AC power source and supplying power to each of the electrode units;
An energization switching unit that is electrically connected to each of the electrode units and switches energization from the power source unit to the electrode unit;
A control unit that controls at least the energization switching unit and is capable of acquiring a current value flowing between the electrode units,
The voltage waveform when the power supply unit energizes the electrode unit is a pulsating flow that changes in a cycle that is 1/2 of the cycle of AC based on the full-wave AC rectification obtained from the AC power source,
In the state where water to be electrolyzed is present in the electrolytic cell, the control unit makes the energization control unit ready to energize the electrode unit for a predetermined period, and the current value flowing between the electrode units is short-circuited. Short-circuit detection for determining whether or not a corresponding predetermined threshold value is exceeded can be repeatedly executed at a predetermined repetition cycle,
The predetermined period during which the control unit is able to energize the energization control unit starts from the time when the voltage of the pulsating current is a minimum value of a periodic change, and the current value when the electrodes are short-circuited is the control unit The electrolyzed water generating apparatus is characterized in that the time can be acquired by the above-described method and is shorter than ½ of one cycle in the pulsating flow.
前記請求項1に記載の電解水生成装置において、
前記通電切替部の通電可能状態で、前記電源部から電極部に通電する際の電圧波形が、交流電源から電源部に入力される交流と位相が同じ又は位相が180°の整数倍ずれたものとなる交流を全波整流した脈流とされ、
前記制御部が、交流電源から前記電源部に入力される交流電圧が0となるタイミングを取得し、当該タイミングを基準として前記短絡検出の繰り返し周期を設定し、且つ、前記通電切替部を通電可能状態とする開始時点を、前記交流電圧が0となるタイミングとすることを
特徴とする電解水生成装置。
In the electrolyzed water generating apparatus according to claim 1,
In the energized state of the energization switching unit, the voltage waveform when energizing the electrode unit from the power source unit is the same as the AC input from the AC power source to the power source unit, or the phase is shifted by an integral multiple of 180 ° It is considered as a pulsating flow with full-wave rectification of alternating current,
The control unit can acquire a timing at which the AC voltage input from the AC power source to the power source unit becomes 0, set a repetition cycle of the short-circuit detection based on the timing, and can energize the energization switching unit An electrolyzed water generating apparatus characterized in that the start point of the state is a timing at which the AC voltage becomes zero.
前記請求項1又は2に記載の電解水生成装置において、
前記制御部が前記通電切替部を通電可能状態とする前記所定期間が、前記脈流における一周期の1/6に相当する時間とされることを
特徴とする電解水生成装置。
In the electrolyzed water generating apparatus according to claim 1 or 2,
The electrolyzed water generating apparatus according to claim 1, wherein the predetermined period in which the control unit allows the energization switching unit to be energized is a time corresponding to 1/6 of one cycle in the pulsating flow.
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CN113264578A (en) * 2021-06-15 2021-08-17 宁波市思虎电子科技有限公司 Method and device for preparing slightly acidic electrolyzed water with controllable stable concentration
JP7061174B1 (en) 2020-11-25 2022-04-27 株式会社日本トリム Electrolysis control method

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JPH0775785A (en) * 1993-06-22 1995-03-20 Mitsuba Eng Kogyo Kk Device for producing ionized water
JPH10156361A (en) * 1996-11-28 1998-06-16 Brother Ind Ltd Electrolyzed water generator
JP2010184221A (en) * 2009-02-13 2010-08-26 Kyushu Hitachi Maxell Ltd Water conditioner

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JPH05115877A (en) * 1991-10-11 1993-05-14 Jiyanitsukusu Kk Controller for continuous electrolytic ionized-water forming device
JPH0775785A (en) * 1993-06-22 1995-03-20 Mitsuba Eng Kogyo Kk Device for producing ionized water
JPH10156361A (en) * 1996-11-28 1998-06-16 Brother Ind Ltd Electrolyzed water generator
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Publication number Priority date Publication date Assignee Title
JP7061174B1 (en) 2020-11-25 2022-04-27 株式会社日本トリム Electrolysis control method
JP2022083693A (en) * 2020-11-25 2022-06-06 株式会社日本トリム Electrolysis control method
CN113264578A (en) * 2021-06-15 2021-08-17 宁波市思虎电子科技有限公司 Method and device for preparing slightly acidic electrolyzed water with controllable stable concentration
CN113264578B (en) * 2021-06-15 2022-05-10 宁波市思虎电子科技有限公司 Method and device for preparing subacid electrolyzed water with controllable stable concentration

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