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JP2018147860A - Power storage device exterior material and power storage device - Google Patents

Power storage device exterior material and power storage device Download PDF

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JP2018147860A
JP2018147860A JP2017044851A JP2017044851A JP2018147860A JP 2018147860 A JP2018147860 A JP 2018147860A JP 2017044851 A JP2017044851 A JP 2017044851A JP 2017044851 A JP2017044851 A JP 2017044851A JP 2018147860 A JP2018147860 A JP 2018147860A
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layer
storage device
thickness
exterior material
exterior
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JP6932523B2 (en
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圭太郎 川北
Keitaro Kawakita
圭太郎 川北
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Resonac Packaging Corp
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Showa Denko Packaging Co Ltd
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Priority to JP2017044851A priority Critical patent/JP6932523B2/en
Priority to KR1020180026749A priority patent/KR102537628B1/en
Priority to TW107107944A priority patent/TWI775821B/en
Priority to CN201810192794.4A priority patent/CN108574059B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/124Primary casings; Jackets or wrappings characterised by the material having a layered structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/78Cases; Housings; Encapsulations; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/117Inorganic material
    • H01M50/119Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/121Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/131Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
    • H01M50/133Thickness
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/183Sealing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/10Batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Inorganic Chemistry (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Laminated Bodies (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)

Abstract

【課題】折り曲げ等を受けても外装材にピンホールやクラック等が生じない曲げ耐性に優れた蓄電デバイス用外装材を提供する。【解決手段】耐熱性樹脂フィルムからなる基材層2と、内側層としてのシーラント層3と、基材層2とシーラント層3の間に配置された金属箔層4と、を含む構成とし、基材層を構成する耐熱性樹脂フィルムは、ヤング率が2.5GPa〜4.5GPaの耐熱性樹脂フィルムであり、基材層2の厚さは、金属箔層4の厚さの1.5倍〜3.0倍である構成とする。【選択図】図1Provided is an exterior material for an electric storage device having excellent bending resistance in which pinholes, cracks, and the like do not occur in the exterior material even when subjected to bending or the like. The structure includes a base layer made of a heat-resistant resin film, a sealant layer as an inner layer, and a metal foil layer disposed between the base layer and the sealant layer. The heat-resistant resin film constituting the base layer is a heat-resistant resin film having a Young's modulus of 2.5 GPa to 4.5 GPa, and the thickness of the base layer 2 is 1.5 times the thickness of the metal foil layer 4. Double to 3.0 times. [Selection diagram] Fig. 1

Description

本発明は、スマートフォン、タブレット等の携帯機器に使用される電池やコンデンサ、ハイブリッド自動車、電気自動車、風力発電、太陽光発電、夜間電気の蓄電用に使用される電池やコンデンサ等の蓄電デバイス用の外装材および該外装材で外装された蓄電デバイスに関する。   The present invention is for batteries and capacitors used for portable devices such as smartphones and tablets, hybrid vehicles, electric vehicles, wind power generation, solar power generation, storage devices such as batteries and capacitors used for storage of night electricity. The present invention relates to an exterior material and an electricity storage device that is exteriorized with the exterior material.

近年、ICカード、クレジットカード等のカードに各種情報を保有させる技術が進んできている。このような情報量の多いカード内の情報をやり取りするためには、大きな電力が必要になってきている。従来は、RFIDタグ等の磁束を利用するものが使用されているが、十分な電力量が得られなかった。   In recent years, techniques for holding various information in cards such as IC cards and credit cards have been advanced. In order to exchange information in a card with such a large amount of information, a large amount of power is required. Conventionally, a device using magnetic flux such as an RFID tag has been used, but a sufficient amount of electric power has not been obtained.

情報量の多いカード内の情報をやり取りするためには、十分な電力量の得られる薄型の電池が必要になる。薄型電池を製造するには、薄型の要請があるがゆえに金属缶等の厚い外装材を使用することができないし、また薄型の要請があるために内部に配置される電池要素(電極板、セパレーター等)を薄く設計しなければならず、このような薄型化により電池要素として十分な強度を確保し難く、これら電池要素の折り曲げ耐性が低下するという問題がある。   In order to exchange information in a card having a large amount of information, a thin battery capable of obtaining a sufficient amount of power is required. In order to manufacture a thin battery, a thin exterior material such as a metal can cannot be used because there is a demand for thinness, and a battery element (electrode plate, separator, etc.) disposed inside because there is a demand for thinness. Etc.) must be designed to be thin, and it is difficult to secure sufficient strength as a battery element due to such a thinning, and the bending resistance of these battery elements is reduced.

特許文献1に、薄型電池の内部の集電体全体の厚さと、薄型電池を搭載する電子デバイス側の厚さとの関係を規定することにより、曲げ変形を受けても搭載電池に断線等の機能低下が生じないようにした薄型電池搭載電子デバイスが提案されている。即ち、特許文献1に、正極、負極、および前記正極と前記負極との間に介在し、電解質層を具備するシート状の電極群と、前記電極群を密閉する外装体を具備した薄型電池を搭載した薄型電池搭載電子デバイスであって、前記電極群の厚みhと、前記電極群の上面から薄型電池搭載電子デバイス上面までの距離H1、前記電極群下面から薄型電池搭載電子デバイス下面までの距離H2が、10≦H1/h、かつ10≦H2/hの関係を満たす薄型電池搭載電子デバイスが記載されている(特許文献の図6等参照)。   In Patent Document 1, by defining the relationship between the thickness of the entire current collector inside the thin battery and the thickness of the electronic device on which the thin battery is mounted, functions such as disconnection of the mounted battery even when subjected to bending deformation There has been proposed a thin battery-equipped electronic device that does not cause a decrease. That is, Patent Document 1 discloses a thin battery including a positive electrode, a negative electrode, a sheet-like electrode group having an electrolyte layer interposed between the positive electrode and the negative electrode, and an outer package for sealing the electrode group. A thin battery-mounted electronic device mounted, wherein the electrode group has a thickness h, a distance H1 from the upper surface of the electrode group to the upper surface of the thin battery-mounted electronic device, and a distance from the lower surface of the electrode group to the lower surface of the thin battery-mounted electronic device. A thin battery-equipped electronic device that satisfies the relationship of H2 = 10 ≦ H1 / h and 10 ≦ H2 / h is described (see FIG. 6 of Patent Document).

特開2013−161691号公報JP2013-161691A

しかしながら、上記従来技術は、曲げ変形をさせた際に、搭載した薄型電池に起因した機能低下が生じないように、薄型電池の集電体全体の厚さと、搭載される電子デバイス側の厚さとの関係を規定したものであり、薄型電池そのものの構成や構造を規定して解決を図ったものではない。即ち、課題解決のためには、電池が搭載されるカード等の電子デバイス側の構成や構造に制限をもたらすという問題があった。   However, the above-described prior art has a thickness of the entire current collector of the thin battery and a thickness on the electronic device side to be mounted so that the function deterioration due to the mounted thin battery does not occur when bending deformation is performed. This is not intended to be solved by defining the configuration and structure of the thin battery itself. That is, in order to solve the problem, there is a problem that the configuration and structure on the electronic device side such as a card on which a battery is mounted are limited.

本発明は、かかる技術的背景に鑑みてなされたものであって、折り曲げ等の曲げ変形を受けても外装材にピンホールやクラック等が生じない曲げ耐性に優れた蓄電デバイス用外装材を提供することを目的とする。   The present invention has been made in view of such a technical background, and provides an exterior material for an electricity storage device having excellent bending resistance that does not cause pinholes or cracks in the exterior material even when subjected to bending deformation such as bending. The purpose is to do.

本出願人は、電池等の蓄電デバイス用の外装材そのものの構成や構造を工夫して曲げ耐性に優れたものを提供するべく鋭意研究を行い、本発明を完成したものである。即ち、前記目的を達成するために、本発明は以下の手段を提供する。   The present applicant has completed the present invention by conducting intensive research to provide a material having excellent bending resistance by devising the configuration and structure of the exterior material itself for a power storage device such as a battery. That is, in order to achieve the above object, the present invention provides the following means.

[1]耐熱性樹脂フィルムからなる基材層と、内側層としてのシーラント層と、前記基材層と前記シーラント層の間に配置された金属箔層と、を含む蓄電デバイス用外装材において、
前記基材層を構成する耐熱性樹脂フィルムは、ヤング率が2.5GPa〜4.5GPaの耐熱性樹脂フィルムであり、
前記基材層の厚さは、前記金属箔層の厚さの1.5倍〜3.0倍であることを特徴とする蓄電デバイス用外装材。
[1] In an exterior material for an electricity storage device comprising a base material layer made of a heat-resistant resin film, a sealant layer as an inner layer, and a metal foil layer disposed between the base material layer and the sealant layer,
The heat resistant resin film constituting the base material layer is a heat resistant resin film having a Young's modulus of 2.5 GPa to 4.5 GPa,
The thickness of the said base material layer is 1.5 times-3.0 times the thickness of the said metal foil layer, The exterior material for electrical storage devices characterized by the above-mentioned.

[2]前記金属箔層の厚さは5μm〜35μmである前項1に記載の蓄電デバイス用外装材。   [2] The exterior material for an electricity storage device according to the above item 1, wherein the thickness of the metal foil layer is 5 μm to 35 μm.

[3]前記基材層を構成する耐熱性樹脂フィルムは、ポリエステル樹脂フィルムである前項1または2に記載の蓄電デバイス用外装材。   [3] The exterior material for an electricity storage device according to item 1 or 2, wherein the heat resistant resin film constituting the base material layer is a polyester resin film.

[4]前記蓄電デバイス用外装材の厚さが70μm〜120μmである前項1〜3のいずれか1項に記載の蓄電デバイス用外装材。   [4] The power storage device exterior material according to any one of items 1 to 3, wherein the power storage device exterior material has a thickness of 70 μm to 120 μm.

[5]前項1〜4のいずれか1項に記載の蓄電デバイス用外装材の成形体からなる蓄電デバイス用外装ケース。   [5] An electricity storage device exterior case comprising the molded body of the electricity storage device exterior material according to any one of 1 to 4 above.

[6]蓄電デバイス本体部と、
前項1〜4のいずれか1項に記載の蓄電デバイス用外装材及び/又は前項5に記載の蓄電デバイス用外装ケースからなる外装部材とを備え、
前記蓄電デバイス本体部が、前記外装部材で外装されていることを特徴とする蓄電デバイス。
[6] A power storage device body,
The exterior member for an electricity storage device according to any one of items 1 to 4 and / or the exterior member comprising the exterior case for an energy storage device according to item 5 above,
The electricity storage device, wherein the electricity storage device body is covered with the exterior member.

[1]の発明では、基材層を構成する耐熱性樹脂フィルムとして、ヤング率が2.5GPa〜4.5GPaのものを使用しているから、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れていて、折り曲げ等を受けても外装材にピンホールやクラック等が生じない蓄電デバイス用外装材が提供される。また、基材層を構成する耐熱性樹脂フィルムのヤング率が4.5GPa以下であるので、蓄電デバイス用外装材として良好な成形性が確保される。また、基材層の厚さは、金属箔層の厚さの1.5倍〜3.0倍であるから、外装材の厚さが薄い構成(例えば60μm〜90μmの厚さ)であっても、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れた蓄電デバイス用外装材が提供される。また、この蓄電デバイス用外装材は、突き刺し強度等の機械強度(物理強度)にも優れている。   In the invention of [1], since the heat-resistant resin film constituting the base material layer has a Young's modulus of 2.5 GPa to 4.5 GPa, bending resistance such as bending resistance (bending recovery force) Thus, an exterior material for an electricity storage device is provided that is excellent in resistance and does not cause pinholes or cracks in the exterior material even when subjected to bending or the like. Moreover, since the Young's modulus of the heat resistant resin film constituting the base material layer is 4.5 GPa or less, good moldability is ensured as an exterior material for an electricity storage device. Moreover, since the thickness of the base material layer is 1.5 times to 3.0 times the thickness of the metal foil layer, the thickness of the exterior material is thin (for example, a thickness of 60 μm to 90 μm). In addition, an exterior material for an electricity storage device having excellent bending resistance such as bending resistance (bending recovery force) is provided. Moreover, this exterior material for an electricity storage device is also excellent in mechanical strength (physical strength) such as piercing strength.

[2]の発明では、金属箔層の厚さが5μm〜35μmであるので、耐折り曲げ性等の曲げ耐性(曲げ回復力)により優れた蓄電デバイス用外装材が提供される。   In the invention of [2], since the thickness of the metal foil layer is 5 μm to 35 μm, an exterior material for an electricity storage device that is superior in bending resistance (bending recovery force) such as bending resistance is provided.

[3]の発明では、耐水性等の耐候性に優れた蓄電デバイス用外装材が提供される。   In the invention of [3], an exterior material for an electricity storage device having excellent weather resistance such as water resistance is provided.

[4]の発明では、蓄電デバイス用外装材の熱封止性(ヒートシール性)を向上させることができる。   In the invention of [4], the heat sealing property (heat sealing property) of the exterior member for an electricity storage device can be improved.

[5]の発明では、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れていて、折り曲げ等を受けても外装材にピンホールやクラック等が生じない蓄電デバイス用外装ケースが提供される。また、外装ケースの厚さが薄い構成(例えば60μm〜90μmの厚さ)であっても、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れている。また、この外装ケースは、突き刺し強度等の機械強度(物理強度)にも優れている。   In the invention of [5], there is provided an outer case for an electricity storage device that is excellent in bending resistance (bending recovery force) such as bending resistance and that does not cause pinholes or cracks in the outer packaging even when subjected to bending or the like. . Further, even when the outer case is thin (for example, 60 μm to 90 μm thick), it has excellent bending resistance (bending recovery force) such as bending resistance. Moreover, this exterior case is also excellent in mechanical strength (physical strength) such as piercing strength.

[6]の発明では、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れた蓄電デバイス用外装材で外装されているので、折り曲げ等を受けても外装材にピンホールやクラック等が生じない蓄電デバイスが提供される。   In the invention of [6], since it is packaged with an exterior material for an electricity storage device having excellent bending resistance (bending recovery force) such as bending resistance, pinholes and cracks are generated in the exterior material even when subjected to bending or the like. No electricity storage device is provided.

本発明に係る蓄電デバイス用外装材の一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the exterior material for electrical storage devices which concerns on this invention. 本発明に係る蓄電デバイス用外装材を用いて構成された蓄電デバイスの一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the electrical storage device comprised using the exterior material for electrical storage devices which concerns on this invention.

本発明に係る蓄電デバイス用外装材1の一実施形態を図1に示す。この蓄電デバイス用外装材1は、リチウムイオン2次電池ケース用として用いられるものである。即ち、前記蓄電デバイス用外装材1は、例えば、深絞り成形、張り出し成形等の成形に供されて2次電池のケース等として用いられるものである。   One embodiment of an exterior material 1 for an electricity storage device according to the present invention is shown in FIG. The power storage device exterior material 1 is used for a lithium ion secondary battery case. In other words, the power storage device exterior material 1 is used as a case of a secondary battery by being subjected to molding such as deep drawing molding or stretch molding, for example.

前記蓄電デバイス用外装材1は、金属箔層4の一方の面に第1接着剤層5を介して耐熱性樹脂フィルム層(外側層;基材層)2が積層一体化されると共に、前記金属箔層4の他方の面に第2接着剤層6を介して熱融着性樹脂層(内側層;シーラント層)3が積層一体化された構成からなる。   The power storage device exterior material 1 has a heat-resistant resin film layer (outer layer; base material layer) 2 laminated and integrated on one surface of a metal foil layer 4 via a first adhesive layer 5. The heat-fusing resin layer (inner layer; sealant layer) 3 is laminated and integrated on the other surface of the metal foil layer 4 via the second adhesive layer 6.

本発明の蓄電デバイス用外装材1では、前記基材層2を構成する耐熱性樹脂フィルムが、ヤング率が2.5GPa〜4.5GPaの耐熱性樹脂フィルムであり、前記基材層2の厚さが、前記金属箔層4の厚さの1.5倍〜3.0倍である構成である。本発明では、基材層2を構成する耐熱性樹脂フィルムとして、ヤング率が2.5GPa〜4.5GPaの耐熱性樹脂フィルムを使用しているから、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れていて、折り曲げ、湾曲等を受けても外装材にピンホールやクラック等が生じない蓄電デバイス用外装材が提供される。従って、折り曲げ、湾曲等を受けても、蓄電デバイスにおける短絡や液漏れを防止することができる。また、基材層2を構成する耐熱性樹脂フィルムのヤング率が4.5GPa以下であるので、蓄電デバイス用外装材1を成形する場合においては良好な成形性が確保される。また、基材層2の厚さは、金属箔層4の厚さの1.5倍〜3.0倍であるから、外装材の総厚さが薄い構成(例えば60μm〜90μmの厚さ)であっても、耐折り曲げ性等の曲げ耐性(曲げ回復力)に優れた蓄電デバイス用外装材1が提供される。   In the power storage device exterior material 1 of the present invention, the heat-resistant resin film constituting the base material layer 2 is a heat-resistant resin film having a Young's modulus of 2.5 GPa to 4.5 GPa, and the thickness of the base material layer 2 Is configured to be 1.5 to 3.0 times the thickness of the metal foil layer 4. In the present invention, since a heat-resistant resin film having a Young's modulus of 2.5 GPa to 4.5 GPa is used as the heat-resistant resin film constituting the base material layer 2, bending resistance such as bending resistance (bending recovery force) ), And an exterior material for an electricity storage device that does not cause pinholes or cracks in the exterior material even when subjected to bending, bending, or the like is provided. Therefore, even when subjected to bending, bending, or the like, a short circuit or liquid leakage in the electricity storage device can be prevented. Moreover, since the Young's modulus of the heat-resistant resin film constituting the base material layer 2 is 4.5 GPa or less, good moldability is ensured when the power storage device exterior material 1 is molded. Moreover, since the thickness of the base material layer 2 is 1.5 times to 3.0 times the thickness of the metal foil layer 4, the total thickness of the exterior material is thin (for example, a thickness of 60 μm to 90 μm). Even so, it is possible to provide the exterior device 1 for an electricity storage device that is excellent in bending resistance (bending recovery force) such as bending resistance.

前記基材層2を構成する耐熱性樹脂フィルムのヤング率が2.5GPaより小さいと、耐折り曲げ性等の曲げ耐性が低下する。また、前記基材層2を構成する耐熱性樹脂フィルムのヤング率が4.5GPaを超えると、角度の大きい曲げを行うと外装材にピンホールやクラック等を生じやすいという問題がある。中でも、前記基材層2を構成する耐熱性樹脂フィルムのヤング率が、3.0GPa〜4.0GPaの範囲であるのが好ましい。   When the Young's modulus of the heat resistant resin film constituting the base material layer 2 is less than 2.5 GPa, bending resistance such as bending resistance is lowered. Moreover, when the Young's modulus of the heat-resistant resin film constituting the base material layer 2 exceeds 4.5 GPa, there is a problem that pinholes, cracks, and the like are likely to occur in the exterior material when bending at a large angle is performed. Especially, it is preferable that the Young's modulus of the heat resistant resin film which comprises the said base material layer 2 is the range of 3.0 GPa-4.0 GPa.

前記基材層2の厚さが、前記金属箔層4の厚さの1.5倍未満であると、外装材の曲げにより外装材の強度低下を生じやすいという問題がある。また、前記基材層2の厚さが、前記金属箔層4の厚さの3.0倍を超えると、外装材の曲げにより外装材のバリア性が低下しやすいという問題がある。中でも、前記基材層2の厚さは、前記金属箔層4の厚さの2.0倍〜2.7倍であるのが好ましい。   When the thickness of the base material layer 2 is less than 1.5 times the thickness of the metal foil layer 4, there is a problem that the strength of the exterior material is likely to be reduced due to bending of the exterior material. Moreover, when the thickness of the base material layer 2 exceeds 3.0 times the thickness of the metal foil layer 4, there is a problem that the barrier property of the exterior material is likely to be lowered due to the bending of the exterior material. Especially, it is preferable that the thickness of the base material layer 2 is 2.0 times to 2.7 times the thickness of the metal foil layer 4.

前記基材層(外側層)2を構成する耐熱性樹脂としては、外装材をヒートシールする際のヒートシール温度で溶融しない耐熱性樹脂を用いる。前記耐熱性樹脂としては、熱融着性樹脂層(シーラント層)3を構成する熱融着性樹脂の融点より10℃以上高い融点を有する耐熱性樹脂を用いるのが好ましく、熱融着性樹脂の融点より20℃以上高い融点を有する耐熱性樹脂を用いるのが特に好ましい。   As the heat-resistant resin constituting the base material layer (outer layer) 2, a heat-resistant resin that does not melt at the heat sealing temperature when heat-sealing the exterior material is used. As the heat resistant resin, it is preferable to use a heat resistant resin having a melting point higher by 10 ° C. than the melting point of the heat fusible resin constituting the heat fusible resin layer (sealant layer) 3. It is particularly preferable to use a heat-resistant resin having a melting point that is 20 ° C. higher than the melting point.

前記耐熱性樹脂フィルム層(基材層)2としては、特に限定されるものではないが、例えば、ナイロンフィルム等のポリアミドフィルム、ポリエステルフィルム、ポリオレフィンフィルム、ポリカーボネートフィルム等が挙げられ、これらの延伸フィルムが好ましく用いられる。中でも、前記耐熱性樹脂フィルム2としては、二軸延伸ポリブチレンテレフタレート(PBT)フィルム、二軸延伸ポリエチレンテレフタレート(PET)フィルム、二軸延伸ポリエチレンナフタレート(PEN)フィルム等の二軸延伸ポリエステルフィルムを用いるのが特に好ましい。前記ナイロンフィルムとしては、特に限定されるものではないが、例えば、6ナイロンフィルム、6,6ナイロンフィルム、MXDナイロンフィルム等が挙げられる。なお、前記耐熱性樹脂フィルム層2は、単層で形成されていても良いし、或いは、例えばポリエステルフィルム/ポリアミドフィルムからなる複層(PETフィルム/ナイロンフィルムからなる複層等)で形成されていても良い。前記例示した複層構成において、ポリエステルフィルムがポリアミドフィルムよりも外側に配置されるのが好ましく、同様にPETフィルムがナイロンフィルムよりも外側に配置されるのが好ましい。   The heat-resistant resin film layer (base material layer) 2 is not particularly limited, and examples thereof include polyamide films such as nylon films, polyester films, polyolefin films, and polycarbonate films. These stretched films Is preferably used. Among them, the heat-resistant resin film 2 is a biaxially stretched polyester film such as a biaxially stretched polybutylene terephthalate (PBT) film, a biaxially stretched polyethylene terephthalate (PET) film, or a biaxially stretched polyethylene naphthalate (PEN) film. It is particularly preferable to use it. The nylon film is not particularly limited, and examples thereof include 6 nylon film, 6,6 nylon film, MXD nylon film, and the like. The heat-resistant resin film layer 2 may be formed as a single layer or, for example, a multilayer composed of a polyester film / polyamide film (such as a multilayer composed of PET film / nylon film). May be. In the multilayer structure exemplified above, the polyester film is preferably disposed outside the polyamide film, and similarly, the PET film is preferably disposed outside the nylon film.

前記耐熱性樹脂フィルム層(基材層)2の厚さは、9μm〜100μmに設定されるのが好ましい。上記好適下限値以上に設定することで外装材として十分な強度を確保できると共に、上記好適上限値以下に設定することで張り出し成形、絞り成形等の成形時の応力を小さくできて成形性を向上させることができる。中でも、前記耐熱性樹脂フィルム層(基材層)2の厚さは、25μm〜60μmに設定されるのが特に好ましい。   The thickness of the heat resistant resin film layer (base material layer) 2 is preferably set to 9 μm to 100 μm. By setting it above the above preferred lower limit value, it is possible to ensure sufficient strength as an exterior material, and by setting it below the above preferred upper limit value, it is possible to reduce the stress at the time of molding such as stretch forming, draw forming, etc. and improve moldability Can be made. Especially, it is especially preferable that the thickness of the heat resistant resin film layer (base material layer) 2 is set to 25 μm to 60 μm.

前記シーラント層(熱融着性樹脂層)(内側層)3は、リチウムイオン二次電池等で用いられる腐食性の強い電解液などに対しても優れた耐薬品性を具備させると共に、外装材にヒートシール性を付与する役割を担うものである。   The sealant layer (heat-fusible resin layer) (inner layer) 3 has excellent chemical resistance against a highly corrosive electrolytic solution used in a lithium ion secondary battery or the like, and an exterior material. It plays a role of imparting heat-sealing properties.

前記熱融着性樹脂層3としては、特に限定されるものではないが、熱融着性樹脂無延伸フィルム層であるのが好ましい。前記熱融着性樹脂無延伸フィルム層3は、特に限定されるものではないが、ポリエチレン、ポリプロピレン、オレフィン系共重合体、これらの酸変性物およびアイオノマーからなる群より選ばれた少なくとも1種の熱融着性樹脂からなる無延伸フィルムにより構成されるのが好ましい。なお、前記熱融着性樹脂層3は、単層であってもよいし、複層であってもよい。   The heat-fusible resin layer 3 is not particularly limited, but is preferably a heat-fusible resin unstretched film layer. The heat-fusible resin unstretched film layer 3 is not particularly limited, but is at least one selected from the group consisting of polyethylene, polypropylene, olefin copolymers, acid-modified products thereof, and ionomers. It is preferably composed of an unstretched film made of a heat-fusible resin. The heat-fusible resin layer 3 may be a single layer or a multilayer.

中でも、前記熱融着性樹脂層3としては、エラストマー成分を含有したオレフィン系樹脂を含む中間層の両面に、オレフィン系樹脂を含む被覆層が積層された3層積層構造を少なくとも含む構成であって、前記中間層が、前記エラストマー成分が島になっている海島構造を備えた構成であるのが好ましい。   In particular, the heat-fusible resin layer 3 includes at least a three-layer laminated structure in which a coating layer containing an olefin resin is laminated on both surfaces of an intermediate layer containing an olefin resin containing an elastomer component. The intermediate layer preferably has a sea-island structure in which the elastomer component is an island.

前記エラストマー成分を含有したオレフィン系樹脂としては、オレフィン系樹脂にエラストマーが添加された(配合された)構成であってもよいし、オレフィン系樹脂骨格にエラストマー成分が化学的に結合されてなるエラストマー変性オレフィン系樹脂であってもよい。なお、前記「エラストマー」の語は、ゴム成分をも含む意味で用いている。   The olefin resin containing the elastomer component may have a structure in which an elastomer is added (blended) to the olefin resin, or an elastomer in which the elastomer component is chemically bonded to the olefin resin skeleton. It may be a modified olefin resin. The term “elastomer” is used to include a rubber component.

前記熱融着性樹脂層3の厚さは、20μm〜80μmに設定されるのが好ましい。20μm以上とすることでピンホールの発生を十分に防止できると共に、80μm以下に設定することで樹脂使用量を低減できてコスト低減を図り得る。中でも、前記熱融着性樹脂層3の厚さは20μm〜40μmに設定されるのが特に好ましい。   The thickness of the heat-fusible resin layer 3 is preferably set to 20 μm to 80 μm. When the thickness is 20 μm or more, pinholes can be sufficiently prevented from being generated, and by setting the thickness to 80 μm or less, the amount of resin used can be reduced, and the cost can be reduced. In particular, the thickness of the heat-fusible resin layer 3 is particularly preferably set to 20 μm to 40 μm.

なお、蓄電デバイス用外装材1に成形を行う場合には、成形性向上のために前記熱融着性樹脂層3に滑剤を含有せしめるのが好ましい。前記滑剤としては、特に限定されるものではないが、例えば、飽和脂肪酸アミド、不飽和脂肪酸アミド、置換アミド、メチロールアミド、飽和脂肪酸ビスアミド、不飽和脂肪酸ビスアミド、脂肪酸エステルアミド、芳香族系ビスアミド等が挙げられる。   In addition, when shape | molding in the exterior | packing material 1 for electrical storage devices, it is preferable to make the said heat-fusible resin layer 3 contain a lubricant for the improvement of a moldability. The lubricant is not particularly limited, and examples thereof include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides. Can be mentioned.

前記金属箔層4は、外装材1に酸素や水分の侵入を阻止するガスバリア性を付与する役割を担うものである。前記金属箔層4としては、特に限定されるものではないが、例えば、アルミニウム箔、SUS箔(ステンレス箔)、銅箔、ニッケル箔等が挙げられ、アルミニウム箔が一般的に用いられる。前記金属箔層4の厚さは、5μm〜35μmであるのが好ましい。5μm以上であることで金属箔を製造する際の圧延時のピンホール発生を防止できると共に、35μm以下であることで張り出し成形、絞り成形等の成形時の応力を小さくできて成形性を向上させることができる。中でも、前記金属箔層4の厚さは、9μm〜25μmであるのが特に好ましい。   The metal foil layer 4 plays a role of imparting a gas barrier property to the exterior material 1 to prevent entry of oxygen and moisture. Although it does not specifically limit as said metal foil layer 4, For example, aluminum foil, SUS foil (stainless steel foil), copper foil, nickel foil etc. are mentioned, Aluminum foil is generally used. The thickness of the metal foil layer 4 is preferably 5 μm to 35 μm. When it is 5 μm or more, it is possible to prevent the occurrence of pinholes during rolling when manufacturing metal foil, and when it is 35 μm or less, it is possible to reduce the stress during forming such as stretch forming and draw forming, thereby improving formability. be able to. Especially, it is especially preferable that the thickness of the metal foil layer 4 is 9 μm to 25 μm.

前記金属箔層4は、少なくとも内側の面(第2接着剤層6側の面)に化成処理が施されているのが好ましい。このような化成処理が施されていることによって内容物(電池の電解液等)による金属箔表面の腐食を十分に防止できる。例えば次のような処理をすることによって金属箔に化成処理を施す。即ち、例えば、脱脂処理を行った金属箔の表面に、
1)リン酸と、
クロム酸と、
フッ化物の金属塩及びフッ化物の非金属塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
2)リン酸と、
アクリル系樹脂、キトサン誘導体樹脂及びフェノール系樹脂からなる群より選ばれる少なくとも1種の樹脂と、
クロム酸及びクロム(III)塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
3)リン酸と、
アクリル系樹脂、キトサン誘導体樹脂及びフェノール系樹脂からなる群より選ばれる少なくとも1種の樹脂と、
クロム酸及びクロム(III)塩からなる群より選ばれる少なくとも1種の化合物と、
フッ化物の金属塩及びフッ化物の非金属塩からなる群より選ばれる少なくとも1種の化合物と、を含む混合物の水溶液
上記1)〜3)のうちのいずれかの水溶液を塗工した後、乾燥することにより、化成処理を施す。
The metal foil layer 4 is preferably subjected to a chemical conversion treatment on at least the inner surface (the surface on the second adhesive layer 6 side). By performing such a chemical conversion treatment, corrosion of the metal foil surface by the contents (battery electrolyte or the like) can be sufficiently prevented. For example, the metal foil is subjected to chemical conversion treatment by the following treatment. That is, for example, on the surface of the metal foil that has been degreased,
1) phosphoric acid;
Chromic acid,
An aqueous solution of a mixture comprising at least one compound selected from the group consisting of a metal salt of fluoride and a nonmetal salt of fluoride; 2) phosphoric acid;
At least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenolic resins;
An aqueous solution of a mixture comprising at least one compound selected from the group consisting of chromic acid and a chromium (III) salt, 3) phosphoric acid,
At least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenolic resins;
At least one compound selected from the group consisting of chromic acid and a chromium (III) salt;
An aqueous solution of a mixture comprising at least one compound selected from the group consisting of a fluoride metal salt and a fluoride non-metal salt. After applying an aqueous solution of any one of the above 1) to 3), drying is performed. Then, chemical conversion treatment is performed.

前記化成皮膜は、クロム付着量(片面当たり)として0.1mg/m2〜50mg/m2が好ましく、特に2mg/m2〜20mg/m2が好ましい。 The conversion coating, chromium coating weight preferably is 0.1mg / m 2 ~50mg / m 2 as a (per one surface), in particular 2mg / m 2 ~20mg / m 2 preferred.

前記第1接着剤層5としては、特に限定されるものではないが、例えば、ポリウレタン接着剤層、ポリエステルポリウレタン接着剤層、ポリエーテルポリウレタン接着剤層等が挙げられる。前記第1接着剤層5の厚さは、1μm〜5μmに設定されるのが好ましい。中でも、外装材の薄膜化、軽量化の観点から、前記第1接着剤層5の厚さは、1μm〜3μmに設定されるのが特に好ましい。   The first adhesive layer 5 is not particularly limited, and examples thereof include a polyurethane adhesive layer, a polyester polyurethane adhesive layer, and a polyether polyurethane adhesive layer. The thickness of the first adhesive layer 5 is preferably set to 1 μm to 5 μm. Especially, it is especially preferable that the thickness of the said 1st adhesive bond layer 5 is set to 1 micrometer-3 micrometers from a viewpoint of thickness reduction of an exterior material and weight reduction.

前記第2接着剤層6としては、特に限定されるものではないが、例えば、上記第1接着剤層5として例示したものも使用できるが、電解液による膨潤の少ないポリオレフィン系接着剤を使用するのが好ましい。前記第2接着剤層6の厚さは、1μm〜5μmに設定されるのが好ましい。中でも、外装材の薄膜化、軽量化の観点から、前記第2接着剤層6の厚さは、1μm〜3μmに設定されるのが特に好ましい。   Although it does not specifically limit as said 2nd adhesive bond layer 6, For example, what was illustrated as said 1st adhesive bond layer 5 can be used, However, The polyolefin-type adhesive agent with few swelling by electrolyte solution is used. Is preferred. The thickness of the second adhesive layer 6 is preferably set to 1 μm to 5 μm. Especially, it is especially preferable that the thickness of the said 2nd adhesive bond layer 6 is set to 1 micrometer-3 micrometers from a viewpoint of thickness reduction of an exterior material and weight reduction.

本発明の蓄電デバイス用外装材1の厚さは、70μm〜120μmに設定されるのが好ましく、中でも80μm〜110μmに設定されるのが特に好ましい。   The thickness of the power storage device exterior material 1 of the present invention is preferably set to 70 μm to 120 μm, and particularly preferably set to 80 μm to 110 μm.

本発明の蓄電デバイス用外装材1において、前記耐熱性樹脂フィルム層(基材層)2のさらに外側に(金属箔層4側とは反対側の面に)1ないし複数の他の層が積層されていてもよい。   In the energy storage device exterior material 1 of the present invention, one or more other layers are laminated on the outer side of the heat resistant resin film layer (base material layer) 2 (on the surface opposite to the metal foil layer 4 side). May be.

本発明の蓄電デバイス用外装材1を成形(深絞り成形、張り出し成形等)することにより、成形ケース(電池ケース等)を得ることができる。なお、本発明の蓄電デバイス用外装材1は、成形に供されずにそのまま使用することもできる。   A molded case (battery case or the like) can be obtained by molding (deep drawing molding, stretch molding or the like) of the electricity storage device exterior material 1 of the present invention. In addition, the exterior | packing material 1 for electrical storage devices of this invention can also be used as it is, without providing for shaping | molding.

本発明の外装材1を用いて構成された蓄電デバイス20の一実施形態を図2に示す。この蓄電デバイス20は、リチウムイオン2次電池である。   One Embodiment of the electrical storage device 20 comprised using the exterior | packing material 1 of this invention is shown in FIG. The electricity storage device 20 is a lithium ion secondary battery.

前記電池20は、電解質21と、タブリード22と、成形に供されていない平面状の前記外装材1と、前記外装材1が成形されて得られた収容凹部11bを有する成形ケース11とを備える(図2参照)。前記電解質21および前記タブリード22により蓄電デバイス本体部19が構成されている。   The battery 20 includes an electrolyte 21, a tab lead 22, the planar outer packaging material 1 that is not used for molding, and a molding case 11 having an accommodation recess 11 b obtained by molding the outer packaging material 1. (See FIG. 2). The electrolyte 21 and the tab lead 22 constitute a power storage device main body 19.

前記成形ケース11の収容凹部11b内に前記電解質21と前記タブリード22の一部が収容され、該成形ケース11の上に前記平面状の外装材1が配置され、該外装材1の周縁部(の内側層3)と前記成形ケース11の封止用周縁部11a(の内側層3)とがヒートシールにより接合されて熱封止部(ヒートシール部)が形成されることによって、前記電池20が構成されている。なお、前記タブリード22の先端部は、外部に導出されている(図2参照)。   A part of the electrolyte 21 and the tab lead 22 is accommodated in the accommodating recess 11 b of the molding case 11, the planar exterior material 1 is disposed on the molding case 11, and a peripheral portion ( The inner layer 3) and the sealing peripheral edge portion 11a of the molded case 11 (the inner layer 3) are joined by heat sealing to form a heat sealing portion (heat sealing portion), whereby the battery 20 is formed. Is configured. The leading end of the tab lead 22 is led out to the outside (see FIG. 2).

次に、本発明の具体的実施例について説明するが、本発明はこれら実施例のものに特に限定されるものではない。   Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.

<実施例1>
厚さ25μmのアルミニウム箔(金属箔)4の両面に、リン酸、ポリアクリル酸(アクリル系樹脂)、クロム(III)塩化合物、水、アルコールからなる化成処理液を塗布した後、180℃で乾燥を行って、化成皮膜を形成した。この化成皮膜のクロム付着量は片面当たり10mg/m2であった。
<Example 1>
After applying a chemical conversion treatment solution composed of phosphoric acid, polyacrylic acid (acrylic resin), chromium (III) salt compound, water, alcohol on both sides of an aluminum foil (metal foil) 4 having a thickness of 25 μm, the temperature is 180 ° C. Drying was performed to form a chemical conversion film. The amount of chromium deposited on this chemical film was 10 mg / m 2 per side.

次に、前記化成処理済みアルミニウム箔4の一方の面に、2液硬化型のウレタン系接着剤(外側接着剤)5を介して厚さ50μmの二軸延伸ポリエチレンテレフタレート(PET)樹脂フィルム(基材層用フィルム)2をドライラミネートした(貼り合わせた)。この二軸延伸ポリエチレンテレフタレート(PET)樹脂フィルムのヤング率は、4.0GPaである。   Next, a biaxially stretched polyethylene terephthalate (PET) resin film (base) having a thickness of 50 μm is formed on one surface of the chemical conversion-treated aluminum foil 4 via a two-component curable urethane adhesive (outer adhesive) 5. The material layer film) 2 was dry laminated (bonded). The Young's modulus of this biaxially stretched polyethylene terephthalate (PET) resin film is 4.0 GPa.

次に、厚さ30μmの無延伸ポリプロピレンフィルム(シーラントフィルム層)3の一方の面に2液硬化型のウレタン系接着剤(内側接着剤)6を介して、前記ドライラミネート後のアルミニウム箔4の他方の面を重ね合わせて、ゴムニップロールと、100℃に加熱されたラミネートロールとの間に挟み込んで圧着することによりドライラミネートし、しかる後、50℃で5日間エージングする(加熱する)ことによって、図1に示す構成の総厚さ111μmの蓄電デバイス用外装材1を得た。   Next, the dry-laminated aluminum foil 4 is placed on one surface of a 30 μm-thick unstretched polypropylene film (sealant film layer) 3 via a two-component curable urethane adhesive (inner adhesive) 6. By laminating the other surface, sandwiching between a rubber nip roll and a laminating roll heated to 100 ° C. and press-bonding, and then aging (heating) at 50 ° C. for 5 days As a result, an exterior packaging material 1 for an electricity storage device having a total thickness of 111 μm having the configuration shown in FIG. 1 was obtained.

<実施例2>
金属箔4として20μmのアルミニウム箔を用い、外装材の総厚さを106μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 2>
A power storage device exterior material 1 shown in FIG. 1 was obtained in the same manner as in Example 1 except that a 20 μm aluminum foil was used as the metal foil 4 and the total thickness of the exterior material was 106 μm.

<実施例3>
基材層用フィルム2として、厚さ38μmの二軸延伸PET樹脂フィルムを用い、金属箔4として20μmのアルミニウム箔を用い、外装材の総厚さを94μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 3>
The same as Example 1 except that a biaxially stretched PET resin film with a thickness of 38 μm was used as the substrate layer film 2, an aluminum foil with a thickness of 20 μm was used as the metal foil 4, and the total thickness of the exterior material was 94 μm. Thus, the exterior device 1 for an electricity storage device shown in FIG. 1 was obtained.

<実施例4>
基材層用フィルム2として、厚さ38μmの二軸延伸PET樹脂フィルムを用い、金属箔4として厚さ20μmのアルミニウム箔を用い、シーラントフィルム3として厚さ20μmの無延伸ポリプロピレンフィルムを用い、外装材の総厚さを84μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 4>
A biaxially stretched PET resin film with a thickness of 38 μm is used as the base film 2, an aluminum foil with a thickness of 20 μm is used as the metal foil 4, and an unstretched polypropylene film with a thickness of 20 μm is used as the sealant film 3. 1 was obtained in the same manner as in Example 1 except that the total thickness of the material was 84 μm.

<実施例5>
基材層用フィルム2として、厚さ30μmの二軸延伸PET樹脂フィルム/厚さ20μmの二軸延伸ナイロンフィルムの共押出積層フィルム(PET樹脂フィルムをより外側に配置)を用い、金属箔4として20μmのアルミニウム箔を用い、外装材の総厚さを109μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 5>
As the base layer film 2, a 30 μm-thick biaxially stretched PET resin film / a 20 μm-thick biaxially stretched nylon film coextruded laminated film (PET resin film is disposed on the outer side) is used as the metal foil 4. A power storage device exterior material 1 shown in FIG. 1 was obtained in the same manner as in Example 1 except that a 20 μm aluminum foil was used and the total thickness of the exterior material was 109 μm.

<実施例6>
基材層用フィルム2として、厚さ20μmの二軸延伸PET樹脂フィルム/厚さ30μmの二軸延伸ナイロンフィルムの共押出積層フィルム(PET樹脂フィルムをより外側に配置)を用い、金属箔4として20μmのアルミニウム箔を用い、外装材の総厚さを109μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 6>
As the base layer film 2, a 20 μm-thick biaxially stretched PET resin film / 30 μm-thick biaxially stretched nylon film coextruded laminated film (PET resin film is disposed on the outer side) is used as the metal foil 4. A power storage device exterior material 1 shown in FIG. 1 was obtained in the same manner as in Example 1 except that a 20 μm aluminum foil was used and the total thickness of the exterior material was 109 μm.

<実施例7>
基材層用フィルム2として、厚さ40μmの二軸延伸ナイロンフィルムを用い、金属箔4として25μmのアルミニウム箔を用い、シーラントフィルム3として厚さ40μmの無延伸ポリプロピレンフィルムを用い、外装材の総厚さを111μmとした以外は、実施例1と同様にして、図1に示す蓄電デバイス用外装材1を得た。
<Example 7>
A biaxially stretched nylon film having a thickness of 40 μm is used as the base film 2, an aluminum foil having a thickness of 25 μm is used as the metal foil 4, and an unstretched polypropylene film having a thickness of 40 μm is used as the sealant film 3. 1 was obtained in the same manner as in Example 1 except that the thickness was 111 μm.

<比較例1>
基材層用フィルムとして、厚さ25μmの二軸延伸ナイロンフィルムを用い、金属箔として40μmのアルミニウム箔を用い、シーラントフィルムとして厚さ40μmの無延伸ポリプロピレンフィルムを用い、外装材の総厚さを111μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 1>
A biaxially stretched nylon film with a thickness of 25 μm is used as the film for the substrate layer, an aluminum foil with a thickness of 40 μm is used as the metal foil, an unstretched polypropylene film with a thickness of 40 μm is used as the sealant film, and the total thickness of the exterior material is set. An exterior material for an electricity storage device was obtained in the same manner as in Example 1 except that the thickness was 111 μm.

<比較例2>
基材層用フィルムとして、厚さ15μmの二軸延伸ナイロンフィルムを用い、金属箔として35μmのアルミニウム箔を用い、外装材の総厚さを86μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 2>
As in Example 1, except that a biaxially stretched nylon film with a thickness of 15 μm was used as the base layer film, an aluminum foil with a thickness of 35 μm was used as the metal foil, and the total thickness of the exterior material was 86 μm. An exterior material for an electricity storage device was obtained.

<比較例3>
基材層用フィルムとして、厚さ12μmの二軸延伸PET樹脂フィルムを用い、金属箔として30μmのアルミニウム箔を用い、シーラントフィルムとして厚さ25μmの無延伸ポリプロピレンフィルムを用い、外装材の総厚さを73μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 3>
The total thickness of the exterior material is a biaxially stretched PET resin film with a thickness of 12 μm as the film for the base material layer, an aluminum foil with a thickness of 30 μm is used as the metal foil, and an unstretched polypropylene film with a thickness of 25 μm is used as the sealant film. Was obtained in the same manner as in Example 1 except that the thickness was 73 μm.

<比較例4>
基材層用フィルムとして、厚さ6μmの二軸延伸PET樹脂フィルムを用い、金属箔として20μmのアルミニウム箔を用い、シーラントフィルムとして厚さ20μmの無延伸ポリプロピレンフィルムを用い、外装材の総厚さを52μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative example 4>
The total thickness of the exterior material is a biaxially stretched PET resin film having a thickness of 6 μm as the film for the base material layer, an aluminum foil having a thickness of 20 μm is used as the metal foil, and an unstretched polypropylene film having a thickness of 20 μm is used as the sealant film. Was obtained in the same manner as in Example 1 except that the thickness was 52 μm.

<比較例5>
基材層用フィルムとして、厚さ10μmの二軸延伸PET樹脂フィルム/厚さ40μmの二軸延伸ナイロンフィルムの共押出積層フィルム(PET樹脂フィルムをより外側に配置)を用い、金属箔として20μmのアルミニウム箔を用い、外装材の総厚さを109μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 5>
As the base layer film, a 10 μm thick biaxially stretched PET resin film / a 40 μm thick biaxially stretched nylon film co-extruded laminated film (PET resin film is disposed on the outer side) and a metal foil of 20 μm An exterior material for an electricity storage device was obtained in the same manner as in Example 1 except that aluminum foil was used and the total thickness of the exterior material was set to 109 μm.

<比較例6>
基材層用フィルムとして、ヤング率が4.8GPaの厚さ50μmの二軸延伸PET樹脂フィルム(実施例1で使用した二軸延伸PET樹脂フィルムとはオリゴマー含有率が異なっており、ヤング率も異なる)を用いた以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 6>
As a film for a substrate layer, a Biaxially stretched PET resin film having a Young's modulus of 4.8 GPa and a thickness of 50 μm (the oligomer content is different from the biaxially stretched PET resin film used in Example 1, and the Young's modulus is also Except for using (different), an exterior material for an electricity storage device was obtained in the same manner as in Example 1.

<比較例7>
基材層用フィルムとして、厚さ55μmの二軸延伸PET樹脂フィルムを用い、金属箔として15μmのアルミニウム箔を用い、外装材の総厚さを106μmとした以外は、実施例1と同様にして、蓄電デバイス用外装材を得た。
<Comparative Example 7>
As in Example 1, except that a biaxially stretched PET resin film having a thickness of 55 μm was used as the base layer film, an aluminum foil having a thickness of 15 μm was used as the metal foil, and the total thickness of the exterior material was 106 μm. Thus, an exterior material for an electricity storage device was obtained.

<ヤング率の測定方法>
蓄電デバイス用外装材の製造に使用する積層前の各基材層用フィルムについて、JIS K7127(1999)に準拠して、試料長さ100mm、試料幅15mm、評点間距離50mm、引張速度200mm/分の条件で、試料片(基材層用フィルムの試料片)を引張試験機で引張測定して得られた「応力−ひずみ曲線(SSカーブ)」からヤング率(単位:GPa)を算出した。前記応力−ひずみ曲線における「直線部分の接線の傾き」がヤング率である。引張試験機として島津製作所製の「ストログラフ(AGS−5kNX)」を使用した。前記「ヤング率」の語は、ASTM−D−882で定義されているヤング率と同義である。
<Measurement method of Young's modulus>
About each base material layer film before lamination used for manufacturing an exterior material for an electricity storage device, in accordance with JIS K7127 (1999), a sample length is 100 mm, a sample width is 15 mm, a distance between ratings is 50 mm, and a tensile speed is 200 mm / min. The Young's modulus (unit: GPa) was calculated from a “stress-strain curve (SS curve)” obtained by tensile measurement of a sample piece (sample piece of a base layer film) under the above conditions. “Slope of tangent of straight line portion” in the stress-strain curve is Young's modulus. “Strograph (AGS-5kNX)” manufactured by Shimadzu Corporation was used as a tensile tester. The term “Young's modulus” is synonymous with Young's modulus defined in ASTM-D-882.

なお、実施例5、6及び比較例5では、基材層用フィルムとして積層フィルムが用いられているが、この場合には、積層フィルム状態で上記ヤング率を測定するものとする。   In Examples 5 and 6 and Comparative Example 5, a laminated film is used as the base layer film. In this case, the Young's modulus is measured in the laminated film state.

Figure 2018147860
Figure 2018147860

<耐折り曲げ性評価法>
各蓄電デバイス用外装材について下記サイズの試験片をそれぞれ2枚用意し、JIS P8115(2001年)の耐折強さ試験法に準拠して折り曲げ試験を行った。
<Bending resistance evaluation method>
Two test pieces of the following sizes were prepared for each of the power storage device exterior materials, and a bending test was performed in accordance with the fold strength test method of JIS P8115 (2001).

試験機器:MIT TYPE FOLDING ENDURANCE TESTER(東洋精機製作所社製)
試験片サイズ:10mm幅×150mm長さ
荷重:1.75kg
折り曲げ速度:175往復/分(「折り曲げて元に戻す」を1往復とカウントする)
折り曲げ角度:90°
折り曲げ先端半径:0.5R
折り曲げ回数:750回、1500回
上記の試験条件等で、一方の試験片について750回の折り曲げ試験を行い、もう一方の試験片について1500回の折り曲げ試験を行い、それぞれ試験後の蓄電デバイス用外装材の状態を目視で調べ、下記判定基準に基づいて評価した。
(判定基準)
「◎」…外装材にピンホール、クラック等の欠陥部は、認められなかった。
「○」…曲げ箇所に薄く折れ筋が見られたが、外装材にピンホール、クラック等の欠陥部は、認められなかった。
「△」…次の3つの現象のうち少なくとも1以上の現象が生じた。
Test equipment: MIT TYPE FOLDING ENDURANCE TESTER (Toyo Seiki Seisakusho)
Test piece size: 10 mm width x 150 mm length Load: 1.75 kg
Bending speed: 175 reciprocations / minute ("bending and return" is counted as one reciprocation)
Bending angle: 90 °
Bending tip radius: 0.5R
Number of bending: 750 times, 1500 times Under the above test conditions, one test piece was subjected to 750 times bending test, and the other test piece was subjected to 1500 times bending test, and the exterior for the electricity storage device after each test The state of the material was visually examined and evaluated based on the following criteria.
(Criteria)
“A”: Defects such as pinholes and cracks were not observed in the exterior material.
“◯”: A thin crease was observed at the bent portion, but no defects such as pinholes and cracks were observed in the exterior material.
“Δ”: At least one of the following three phenomena occurred.

・外装材の金属箔層に割れが発生した
・基材層にピンホールが発生した
・シーラント層にピンホールが発生した
「×」…外装材に破断が生じた。
・ A crack occurred in the metal foil layer of the exterior material. ・ A pinhole occurred in the base material layer. ・ A pinhole occurred in the sealant layer. “X”: A fracture occurred in the exterior material.

表1から明らかなように、本発明の実施例1〜7の蓄電デバイス用外装材は、薄型の外装材でありながら、耐折り曲げ性に優れていた。   As is apparent from Table 1, the power storage device exterior materials of Examples 1 to 7 of the present invention were excellent in bending resistance while being thin.

これに対し、本発明の規定範囲を逸脱する比較例1〜7では、耐折り曲げ性に劣っていた。   On the other hand, in Comparative Examples 1-7 which deviate from the prescription | regulation range of this invention, it was inferior to bending resistance.

本発明に係る蓄電デバイス用外装材は、具体例として、例えば、
・リチウム2次電池(リチウムイオン電池、リチウムポリマー電池等)等の蓄電デバイス
・リチウムイオンキャパシタ
・電気2重層コンデンサ
・全固体電池
等の各種蓄電デバイスの外装材として用いられる。また、本発明に係る蓄電デバイス用外装材は、厚さが薄い構成であっても耐折り曲げ性等の曲げ耐性に優れているので、薄型電池(カード型電池等)用の外装材として好適である。
As a specific example, an exterior material for an electricity storage device according to the present invention is, for example,
-Power storage devices such as lithium secondary batteries (lithium ion batteries, lithium polymer batteries, etc.)-Used as exterior materials for various power storage devices such as lithium ion capacitors, electric double layer capacitors, all solid state batteries Moreover, since the exterior material for an electricity storage device according to the present invention is excellent in bending resistance such as bending resistance even when the thickness is thin, it is suitable as an exterior material for a thin battery (such as a card type battery). is there.

また、本発明に係る蓄電デバイスとしては、例えば上記例示した各種蓄電デバイス等が挙げられる。中でも、薄型電池(カード型電池等)として好適である。   In addition, examples of the electricity storage device according to the present invention include the various electricity storage devices exemplified above. Especially, it is suitable as a thin battery (card type battery etc.).

1…蓄電デバイス用外装材
2…基材層(外側層)
3…シーラント層(内側層)
4…金属箔層
20…蓄電デバイス
DESCRIPTION OF SYMBOLS 1 ... Exterior material for electrical storage devices 2 ... Base material layer (outer layer)
3. Sealant layer (inner layer)
4 ... Metal foil layer 20 ... Electric storage device

Claims (6)

耐熱性樹脂フィルムからなる基材層と、内側層としてのシーラント層と、前記基材層と前記シーラント層の間に配置された金属箔層と、を含む蓄電デバイス用外装材において、
前記基材層を構成する耐熱性樹脂フィルムは、ヤング率が2.5GPa〜4.5GPaの耐熱性樹脂フィルムであり、
前記基材層の厚さは、前記金属箔層の厚さの1.5倍〜3.0倍であることを特徴とする蓄電デバイス用外装材。
In an exterior device for an electricity storage device comprising a base material layer made of a heat-resistant resin film, a sealant layer as an inner layer, and a metal foil layer disposed between the base material layer and the sealant layer,
The heat resistant resin film constituting the base material layer is a heat resistant resin film having a Young's modulus of 2.5 GPa to 4.5 GPa,
The thickness of the said base material layer is 1.5 times-3.0 times the thickness of the said metal foil layer, The exterior material for electrical storage devices characterized by the above-mentioned.
前記金属箔層の厚さは5μm〜35μmである請求項1に記載の蓄電デバイス用外装材。   The power storage device exterior material according to claim 1, wherein the metal foil layer has a thickness of 5 μm to 35 μm. 前記基材層を構成する耐熱性樹脂フィルムは、ポリエステル樹脂フィルムである請求項1または2に記載の蓄電デバイス用外装材。   The heat storage resin film according to claim 1 or 2, wherein the heat-resistant resin film constituting the base material layer is a polyester resin film. 前記蓄電デバイス用外装材の厚さが70μm〜120μmである請求項1〜3のいずれか1項に記載の蓄電デバイス用外装材。   The thickness of the said electricity storage device exterior material is 70 micrometers-120 micrometers, The electrical storage device exterior material of any one of Claims 1-3. 請求項1〜4のいずれか1項に記載の蓄電デバイス用外装材の成形体からなる蓄電デバイス用外装ケース。   The exterior case for electrical storage devices which consists of a molded object of the exterior material for electrical storage devices of any one of Claims 1-4. 蓄電デバイス本体部と、
請求項1〜4のいずれか1項に記載の蓄電デバイス用外装材及び/又は請求項5に記載の蓄電デバイス用外装ケースからなる外装部材とを備え、
前記蓄電デバイス本体部が、前記外装部材で外装されていることを特徴とする蓄電デバイス。
An electricity storage device body,
An exterior member made of the exterior material for an electricity storage device according to any one of claims 1 to 4 and / or the exterior case for an electricity storage device according to claim 5,
The electricity storage device, wherein the electricity storage device body is covered with the exterior member.
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