JP2018141085A - Poly (thio) carbonate - Google Patents
Poly (thio) carbonate Download PDFInfo
- Publication number
- JP2018141085A JP2018141085A JP2017036486A JP2017036486A JP2018141085A JP 2018141085 A JP2018141085 A JP 2018141085A JP 2017036486 A JP2017036486 A JP 2017036486A JP 2017036486 A JP2017036486 A JP 2017036486A JP 2018141085 A JP2018141085 A JP 2018141085A
- Authority
- JP
- Japan
- Prior art keywords
- carbonate
- thio
- poly
- formula
- bis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- -1 Poly (thio) carbonate Polymers 0.000 title claims abstract description 77
- 125000003118 aryl group Chemical group 0.000 claims abstract description 4
- 230000003287 optical effect Effects 0.000 claims description 34
- 230000009477 glass transition Effects 0.000 claims description 14
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 125000005647 linker group Chemical group 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 125000001153 fluoro group Chemical group F* 0.000 claims description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- 150000002009 diols Chemical class 0.000 abstract description 8
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 8
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 abstract description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 42
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 27
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 11
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 10
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 9
- 239000010408 film Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 7
- 239000011342 resin composition Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- PPTXVXKCQZKFBN-UHFFFAOYSA-N (S)-(-)-1,1'-Bi-2-naphthol Chemical compound C1=CC=C2C(C3=C4C=CC=CC4=CC=C3O)=C(O)C=CC2=C1 PPTXVXKCQZKFBN-UHFFFAOYSA-N 0.000 description 5
- NUDSREQIJYWLRA-UHFFFAOYSA-N 4-[9-(4-hydroxy-3-methylphenyl)fluoren-9-yl]-2-methylphenol Chemical compound C1=C(O)C(C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C)C(O)=CC=2)=C1 NUDSREQIJYWLRA-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 4
- DIFMOXDTKAEVHX-UHFFFAOYSA-N 4-[2-(4-sulfanylphenyl)propan-2-yl]benzenethiol Chemical compound C=1C=C(S)C=CC=1C(C)(C)C1=CC=C(S)C=C1 DIFMOXDTKAEVHX-UHFFFAOYSA-N 0.000 description 3
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 3
- YWFPGFJLYRKYJZ-UHFFFAOYSA-N 9,9-bis(4-hydroxyphenyl)fluorene Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 YWFPGFJLYRKYJZ-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 3
- 239000008346 aqueous phase Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 3
- 150000004662 dithiols Chemical class 0.000 description 3
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229920005668 polycarbonate resin Polymers 0.000 description 3
- 239000004431 polycarbonate resin Substances 0.000 description 3
- 239000002685 polymerization catalyst Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- MJGPTHPXMVMHPS-UHFFFAOYSA-N 1,3,2-dioxathietan-4-one Chemical compound O=C1OSO1 MJGPTHPXMVMHPS-UHFFFAOYSA-N 0.000 description 2
- KSJBMDCFYZKAFH-UHFFFAOYSA-N 2-(2-sulfanylethylsulfanyl)ethanethiol Chemical compound SCCSCCS KSJBMDCFYZKAFH-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- FLMZHPQIDVOWEJ-UHFFFAOYSA-N 4-[9-(4-hydroxy-3-phenylphenyl)fluoren-9-yl]-2-phenylphenol Chemical compound OC1=CC=C(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(O)=CC=2)C=2C=CC=CC=2)C=C1C1=CC=CC=C1 FLMZHPQIDVOWEJ-UHFFFAOYSA-N 0.000 description 2
- FDFFZHSTXLYRLH-UHFFFAOYSA-N 4-[9-(4-sulfanylphenyl)fluoren-9-yl]benzenethiol Chemical compound C1=CC(S)=CC=C1C1(C=2C=CC(S)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 FDFFZHSTXLYRLH-UHFFFAOYSA-N 0.000 description 2
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 238000012695 Interfacial polymerization Methods 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 239000012788 optical film Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- ZWZVWGITAAIFPS-UHFFFAOYSA-N thiophosgene Chemical compound ClC(Cl)=S ZWZVWGITAAIFPS-UHFFFAOYSA-N 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- GPFJHNSSBHPYJK-UHFFFAOYSA-N (3-methylphenyl) hydrogen carbonate Chemical compound CC1=CC=CC(OC(O)=O)=C1 GPFJHNSSBHPYJK-UHFFFAOYSA-N 0.000 description 1
- ZDSPTFQHKJLGFQ-UHFFFAOYSA-N 10,10-bis(4-hydroxyphenyl)anthracen-9-one Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)C2=CC=CC=C21 ZDSPTFQHKJLGFQ-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- YBHWVDKCKDWQBX-UHFFFAOYSA-N 2-[2-cyclohexyl-4-[9-[3-cyclohexyl-4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound OCCOC1=CC=C(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(OCCO)=CC=2)C2CCCCC2)C=C1C1CCCCC1 YBHWVDKCKDWQBX-UHFFFAOYSA-N 0.000 description 1
- VYPZHMOPRNFKBI-UHFFFAOYSA-N 2-[2-ethyl-4-[9-[3-ethyl-4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound C1=C(OCCO)C(CC)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(CC)C(OCCO)=CC=2)=C1 VYPZHMOPRNFKBI-UHFFFAOYSA-N 0.000 description 1
- CUPZWXCTZHAVPP-UHFFFAOYSA-N 2-[2-tert-butyl-4-[9-[3-tert-butyl-4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound C1=C(OCCO)C(C(C)(C)C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(OCCO)=CC=2)C(C)(C)C)=C1 CUPZWXCTZHAVPP-UHFFFAOYSA-N 0.000 description 1
- ZSROLSVYJOBHHD-UHFFFAOYSA-N 2-[3-ethyl-4-[9-[2-ethyl-4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound CCC1=CC(OCCO)=CC=C1C1(C=2C(=CC(OCCO)=CC=2)CC)C2=CC=CC=C2C2=CC=CC=C21 ZSROLSVYJOBHHD-UHFFFAOYSA-N 0.000 description 1
- APGPNPCFMNCAOG-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)-2-methylphenyl]fluoren-9-yl]-3-methylphenoxy]ethanol Chemical compound CC1=CC(OCCO)=CC=C1C1(C=2C(=CC(OCCO)=CC=2)C)C2=CC=CC=C2C2=CC=CC=C21 APGPNPCFMNCAOG-UHFFFAOYSA-N 0.000 description 1
- QRCCWWMVEGTUOR-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)-3-(2-methylpropyl)phenyl]fluoren-9-yl]-2-(2-methylpropyl)phenoxy]ethanol Chemical compound C1=C(OCCO)C(CC(C)C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(CC(C)C)C(OCCO)=CC=2)=C1 QRCCWWMVEGTUOR-UHFFFAOYSA-N 0.000 description 1
- LUXQHIIWBDDUDE-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)-3-methylphenyl]fluoren-9-yl]-2-methylphenoxy]ethanol Chemical compound C1=C(OCCO)C(C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C)C(OCCO)=CC=2)=C1 LUXQHIIWBDDUDE-UHFFFAOYSA-N 0.000 description 1
- HBTONAMIPDVQRI-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)-3-phenylphenyl]fluoren-9-yl]-2-phenylphenoxy]ethanol Chemical compound OCCOC1=CC=C(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(OCCO)=CC=2)C=2C=CC=CC=2)C=C1C1=CC=CC=C1 HBTONAMIPDVQRI-UHFFFAOYSA-N 0.000 description 1
- NQXNYVAALXGLQT-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound C1=CC(OCCO)=CC=C1C1(C=2C=CC(OCCO)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 NQXNYVAALXGLQT-UHFFFAOYSA-N 0.000 description 1
- HQRSOHFIGHYESQ-UHFFFAOYSA-N 2-butan-2-yl-4-[9-(3-butan-2-yl-4-hydroxyphenyl)fluoren-9-yl]phenol Chemical compound C1=C(O)C(C(C)CC)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(O)=CC=2)C(C)CC)=C1 HQRSOHFIGHYESQ-UHFFFAOYSA-N 0.000 description 1
- VFIWRWAGUSQPKU-UHFFFAOYSA-N 2-butyl-4-[9-(3-butyl-4-hydroxyphenyl)fluoren-9-yl]phenol Chemical compound C1=C(O)C(CCCC)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(CCCC)C(O)=CC=2)=C1 VFIWRWAGUSQPKU-UHFFFAOYSA-N 0.000 description 1
- UQFAPXHGDUABRM-UHFFFAOYSA-N 2-cyclohexyl-4-[9-(3-cyclohexyl-4-hydroxyphenyl)fluoren-9-yl]phenol Chemical compound OC1=CC=C(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(O)=CC=2)C2CCCCC2)C=C1C1CCCCC1 UQFAPXHGDUABRM-UHFFFAOYSA-N 0.000 description 1
- UMRAPFOXRCGLPS-UHFFFAOYSA-N 2-methyl-4-(3-methyl-4-sulfanylphenyl)sulfanylbenzenethiol Chemical compound C1=C(S)C(C)=CC(SC=2C=C(C)C(S)=CC=2)=C1 UMRAPFOXRCGLPS-UHFFFAOYSA-N 0.000 description 1
- BHEUHZKBYVNFKH-UHFFFAOYSA-N 2-tert-butyl-4-[9-(3-tert-butyl-4-hydroxyphenyl)fluoren-9-yl]phenol Chemical compound C1=C(O)C(C(C)(C)C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(O)=CC=2)C(C)(C)C)=C1 BHEUHZKBYVNFKH-UHFFFAOYSA-N 0.000 description 1
- YMTYZTXUZLQUSF-UHFFFAOYSA-N 3,3'-Dimethylbisphenol A Chemical compound C1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=CC=2)=C1 YMTYZTXUZLQUSF-UHFFFAOYSA-N 0.000 description 1
- JCSFSWZCYRFSQG-UHFFFAOYSA-N 3-ethyl-4-[9-(2-ethyl-4-hydroxyphenyl)fluoren-9-yl]phenol Chemical compound CCC1=CC(O)=CC=C1C1(C=2C(=CC(O)=CC=2)CC)C2=CC=CC=C2C2=CC=CC=C21 JCSFSWZCYRFSQG-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- IBNFPRMKLZDANU-UHFFFAOYSA-N 4-(4-hydroxy-3-methylphenyl)sulfanyl-2-methylphenol Chemical compound C1=C(O)C(C)=CC(SC=2C=C(C)C(O)=CC=2)=C1 IBNFPRMKLZDANU-UHFFFAOYSA-N 0.000 description 1
- BATCUENAARTUKW-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)-diphenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 BATCUENAARTUKW-UHFFFAOYSA-N 0.000 description 1
- ICYDRUIZSPKQOH-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)decyl]phenol Chemical compound C=1C=C(O)C=CC=1C(CCCCCCCCC)C1=CC=C(O)C=C1 ICYDRUIZSPKQOH-UHFFFAOYSA-N 0.000 description 1
- XJGAWOUZDSIZIA-UHFFFAOYSA-N 4-[1-(4-sulfanylphenyl)cyclohexyl]benzenethiol Chemical compound C1=CC(S)=CC=C1C1(C=2C=CC(S)=CC=2)CCCCC1 XJGAWOUZDSIZIA-UHFFFAOYSA-N 0.000 description 1
- WJZHBPSXJJQGJO-UHFFFAOYSA-N 4-[2,6-di(propan-2-yl)phenyl]phenol Chemical compound CC(C)C1=CC=CC(C(C)C)=C1C1=CC=C(O)C=C1 WJZHBPSXJJQGJO-UHFFFAOYSA-N 0.000 description 1
- PVFQHGDIOXNKIC-UHFFFAOYSA-N 4-[2-[3-[2-(4-hydroxyphenyl)propan-2-yl]phenyl]propan-2-yl]phenol Chemical compound C=1C=CC(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 PVFQHGDIOXNKIC-UHFFFAOYSA-N 0.000 description 1
- JVKWMPUPMZQWRM-UHFFFAOYSA-N 4-[3,3,5-trimethyl-1-(4-sulfanylphenyl)cyclohexyl]benzenethiol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(S)=CC=1)C1=CC=C(S)C=C1 JVKWMPUPMZQWRM-UHFFFAOYSA-N 0.000 description 1
- MZFABAJYCLRQJF-UHFFFAOYSA-N 4-[9-(4-hydroxy-2-propylphenyl)fluoren-9-yl]-3-propylphenol Chemical compound CCCC1=CC(O)=CC=C1C1(C=2C(=CC(O)=CC=2)CCC)C2=CC=CC=C2C2=CC=CC=C21 MZFABAJYCLRQJF-UHFFFAOYSA-N 0.000 description 1
- PSLSQHVPMSZQGS-UHFFFAOYSA-N 4-[9-(4-hydroxy-3-propan-2-ylphenyl)fluoren-9-yl]-2-propan-2-ylphenol Chemical compound C1=C(O)C(C(C)C)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(C(O)=CC=2)C(C)C)=C1 PSLSQHVPMSZQGS-UHFFFAOYSA-N 0.000 description 1
- GUGCDEVISPTZJD-UHFFFAOYSA-N 4-[9-(4-hydroxy-3-propylphenyl)fluoren-9-yl]-2-propylphenol Chemical compound C1=C(O)C(CCC)=CC(C2(C3=CC=CC=C3C3=CC=CC=C32)C=2C=C(CCC)C(O)=CC=2)=C1 GUGCDEVISPTZJD-UHFFFAOYSA-N 0.000 description 1
- JLLMOYPIVVKFHY-UHFFFAOYSA-N Benzenethiol, 4,4'-thiobis- Chemical compound C1=CC(S)=CC=C1SC1=CC=C(S)C=C1 JLLMOYPIVVKFHY-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- NXYCYTCPEWUTGC-UHFFFAOYSA-N C1=CC=C(C=C1)C2=C(C=CC(=C2)OCCO)C3(C4=CC=CC=C4C5=CC=CC=C53)C6=C(C=C(C=C6)OCCO)C7=CC=CC=C7 Chemical compound C1=CC=C(C=C1)C2=C(C=CC(=C2)OCCO)C3(C4=CC=CC=C4C5=CC=CC=C53)C6=C(C=C(C=C6)OCCO)C7=CC=CC=C7 NXYCYTCPEWUTGC-UHFFFAOYSA-N 0.000 description 1
- HVADKJRPPVPAMD-UHFFFAOYSA-N CC(C)(C1=CC(=C(C=C1)S)C)C1=CC(=C(C=C1)S)C Chemical compound CC(C)(C1=CC(=C(C=C1)S)C)C1=CC(=C(C=C1)S)C HVADKJRPPVPAMD-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-QTVWNMPRSA-N D-mannopyranose Chemical compound OC[C@H]1OC(O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-QTVWNMPRSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- VKDPSTNROWSESS-UHFFFAOYSA-N OCCOC1(C(=C2C=CC=CC2=CC1)C1=CC=CC2=CC=CC=C12)OCCO Chemical group OCCOC1(C(=C2C=CC=CC2=CC1)C1=CC=CC2=CC=CC=C12)OCCO VKDPSTNROWSESS-UHFFFAOYSA-N 0.000 description 1
- COYTVZAYDAIHDK-UHFFFAOYSA-N [5-(sulfanylmethyl)-1,4-dithian-2-yl]methanethiol Chemical compound SCC1CSC(CS)CS1 COYTVZAYDAIHDK-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229950011260 betanaphthol Drugs 0.000 description 1
- MUCRFDZUHPMASM-UHFFFAOYSA-N bis(2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Cl MUCRFDZUHPMASM-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 150000004650 carbonic acid diesters Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- QLVWOKQMDLQXNN-UHFFFAOYSA-N dibutyl carbonate Chemical compound CCCCOC(=O)OCCCC QLVWOKQMDLQXNN-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 150000002291 germanium compounds Chemical class 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 1
- 150000002908 osmium compounds Chemical class 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- RKHQZMOCQHXUBC-UHFFFAOYSA-N phenol;potassium Chemical compound [K].OC1=CC=CC=C1 RKHQZMOCQHXUBC-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- RKHXQBLJXBGEKF-UHFFFAOYSA-M tetrabutylphosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)CCCC RKHXQBLJXBGEKF-UHFFFAOYSA-M 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
Abstract
Description
本発明は、高屈折率、耐熱性および成形性のバランスに優れるポリ(チオ)カーボネートに関する。 The present invention relates to a poly (thio) carbonate having an excellent balance of high refractive index, heat resistance and moldability.
2,2―ビス(4―ヒドロキシフェニル)プロパン(通称ビスフェノールA)とホスゲンあるいは炭酸ジフェニルなどの炭酸エステル形成性化合物と反応させて製造される従来のポリカーボネート樹脂は、透明性が高く、耐熱性や耐衝撃性に優れるため、光ディスク等の光学部材に使用されてきた。しかしながら、複屈折が大きいことや表面が傷つきやすいといった欠点があり、使用用途が限られていた。複屈折を小さくする方法として、側鎖にフルオレン構造を有するビスフェノール類の共重合が報告されている。(特許文献1,2,3,4)。しかしながら、特許文献1や特許文献2のポリカーボネート樹脂は、ガラス転移温度が高く、溶融時の粘度が極めて高いため、光学レンズや光ディスクなどを成形するのは困難である。また、特許文献3や特許文献4のポリカーボネート樹脂は、成形上の問題のない溶融粘度を有するポリカーボネートであり、光ディスクに好適との記載があるが、光学レンズに使用するには屈折率が不十分であった。 A conventional polycarbonate resin produced by reacting 2,2-bis (4-hydroxyphenyl) propane (commonly called bisphenol A) with a carbonate-forming compound such as phosgene or diphenyl carbonate has high transparency, heat resistance, Since it has excellent impact resistance, it has been used for optical members such as optical disks. However, there are drawbacks such as large birefringence and the surface being easily damaged, and the usage is limited. As a method for reducing birefringence, the copolymerization of bisphenols having a fluorene structure in the side chain has been reported. (Patent Documents 1, 2, 3, 4). However, since the polycarbonate resins of Patent Document 1 and Patent Document 2 have a high glass transition temperature and extremely high viscosity when melted, it is difficult to mold an optical lens or an optical disk. Moreover, although the polycarbonate resin of patent document 3 and patent document 4 is a polycarbonate which has a melt viscosity which does not have a shaping | molding problem, and there exists description that it is suitable for an optical disk, refractive index is insufficient for using for an optical lens. Met.
そこで本発明の目的は、高屈折率、耐熱性および成形性のバランスに優れるポリ(チオ)カーボネートを提供することにある。 Accordingly, an object of the present invention is to provide a poly (thio) carbonate having an excellent balance of high refractive index, heat resistance and moldability.
本発明者らはこの目的を達成せんとして鋭意研究を重ねた結果、下記1〜9のポリ(チオ)カーボネートによって、上記課題を解決することができることを見出し本発明に到達した。 As a result of intensive studies aimed at achieving this object, the present inventors have found that the above problems can be solved by the following poly (thio) carbonates 1 to 9, and have reached the present invention.
すなわち、本発明は、
1.下記式(1)および下記式(2)で表される単位からなる群より選ばれる少なくとも1つを繰返し単位として含むポリ(チオ)カーボネート。
That is, the present invention
1. Poly (thio) carbonate containing at least one selected from the group consisting of units represented by the following formula (1) and the following formula (2) as a repeating unit.
3.下記式(3)で表される繰り返し単位を含む前記1または2に記載のポリ(チオ)カーボネート。
3. 3. The poly (thio) carbonate according to the above 1 or 2, comprising a repeating unit represented by the following formula (3).
4.前記式(1)と前記式(2)で表される繰り返し単位の合計と前記式(3)で表される繰り返し単位のmol比が80:20〜20:80である前記3に記載のポリ(チオ)カーボネート。
5.前記式(3)中のmおよびnが0である前記2〜4のいずれかに記載のポリ(チオ)カーボネート。
6.ガラス転移温度が130〜160℃である前記1〜5のいずれかに記載のポリ(チオ)カーボネート。
7.屈折率が1.665〜1.710である前記1〜6のいずれかに記載のポリ(チオ)カーボネート。
8.前記1〜7のいずれかに記載のポリ(チオ)カーボネートからなる光学部材。
9.光学レンズである前記8に記載の光学部材。
4). 4. The poly of the above 3, wherein the molar ratio of the total of the repeating units represented by the formula (1) and the formula (2) and the repeating unit represented by the formula (3) is 80:20 to 20:80. (Thio) carbonate.
5. The poly (thio) carbonate according to any one of 2 to 4 above, wherein m and n in the formula (3) are 0.
6). The poly (thio) carbonate according to any one of 1 to 5 above, which has a glass transition temperature of 130 to 160 ° C.
7). 7. The poly (thio) carbonate according to any one of 1 to 6 above, which has a refractive index of 1.665 to 1.710.
8). An optical member comprising the poly (thio) carbonate according to any one of 1 to 7 above.
9. 9. The optical member according to 8, which is an optical lens.
本発明のポリ(チオ)カーボネートは、高屈折率であり、かつ、耐熱性と成形性のバランスに優れるためその奏する産業上の効果は格別である。 Since the poly (thio) carbonate of the present invention has a high refractive index and an excellent balance between heat resistance and moldability, the industrial effect is particularly remarkable.
本発明をさらに詳しく説明する。
<ポリ(チオ)カーボネート>
本発明のポリ(チオ)カーボネートは、前記式(1)および前記式(2)で表される単位からなる群より選ばれる少なくとも1つを繰返し単位として含有することが必要であり、前記式(1)と前記式(2)で表される繰り返し単位の合計は、全繰返し単位を基準として下限は、30mol%以上含有することが好ましく、40mol%以上含有することがより好ましく、50mol%以上含有することがさらに好ましい。前記式(1)と前記式(2)で表される繰り返し単位の合計が前記範囲であると高屈折率であり好ましい。
他方、上限は特に制限されないが、80mol%以下含有することが好ましく、70mol%以下含有することがより好ましい。前記式(1)と前記式(2)で表される繰り返し単位の合計が前記範囲であると耐熱性と成形性のバランスに優れるため好ましい。
The present invention will be described in more detail.
<Poly (thio) carbonate>
The poly (thio) carbonate of the present invention must contain at least one selected from the group consisting of units represented by the formula (1) and the formula (2) as a repeating unit. The total of the repeating units represented by 1) and formula (2) is preferably 30 mol% or more, more preferably 40 mol% or more, and more preferably 50 mol% or more, based on all repeating units. More preferably. If the total of the repeating units represented by the formula (1) and the formula (2) is within the above range, a high refractive index is preferable.
On the other hand, the upper limit is not particularly limited, but it is preferably 80 mol% or less, more preferably 70 mol% or less. It is preferable that the total of the repeating units represented by the formula (1) and the formula (2) is in the above range because of excellent balance between heat resistance and moldability.
本発明のポリ(チオ)カーボネートは、前記式(3)で表される繰返し単位をさらに有することが好ましい。前記式(3)で表される繰り返し単位を含む場合、前記式(3)で表される繰り返し単位のR1〜R8はそれぞれ独立に水素原子、フッ素原子、塩素原子、臭素原子、ヨウ素原子、炭素原子数1〜12の芳香族基を含んでいても良い炭化水素基を示し、好ましくは水素原子、メチル基、フェニル基である。 The poly (thio) carbonate of the present invention preferably further has a repeating unit represented by the formula (3). When the repeating unit represented by the formula (3) is included, R 1 to R 8 of the repeating unit represented by the formula (3) are each independently a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. Represents a hydrocarbon group which may contain an aromatic group having 1 to 12 carbon atoms, preferably a hydrogen atom, a methyl group or a phenyl group.
本発明のポリ(チオ)カーボネートにおいて、前記式(3)で表される繰り返し単位を含む場合、前記式(3)で表される繰り返し単位のL1〜L2はそれぞれ独立に2価の連結基を示し、好ましくは炭素数1〜10の連結基であり、より好ましくは炭素数1〜10の脂肪族の連結基であり、さらに好ましくは炭素数1〜5の脂肪族の連結基を示す。例としては、メチレン、エチレン、プロピレン、ブチレン、オキシエチレン、オキシブチレン、チオエチレン、チオブチレン、アミノメチレン、アミノブチレン、カルボニレン等が挙げられ、好ましくはオキシエチレン基である。 In the poly (thio) carbonate of the present invention, when the repeating unit represented by the formula (3) is included, L 1 to L 2 of the repeating unit represented by the formula (3) are each independently a divalent linkage. Group, preferably a linking group having 1 to 10 carbon atoms, more preferably an aliphatic linking group having 1 to 10 carbon atoms, and still more preferably an aliphatic linking group having 1 to 5 carbon atoms. . Examples include methylene, ethylene, propylene, butylene, oxyethylene, oxybutylene, thioethylene, thiobutylene, aminomethylene, aminobutylene, carbonylene and the like, preferably an oxyethylene group.
本発明のポリ(チオ)カーボネートにおいて、前記式(3)で表される繰り返し単位を含む場合、前記式(3)で表される繰り返し単位のm、nはそれぞれ独立に0または1を示し、好ましくは0である。 When the poly (thio) carbonate of the present invention contains a repeating unit represented by the formula (3), m and n of the repeating unit represented by the formula (3) each independently represent 0 or 1, Preferably it is 0.
本発明のポリ(チオ)カーボネートにおいて、前記式(3)で表される繰り返し単位を含む場合、前記式(1)と前記式(2)で表される繰り返し単位の合計と前記式(3)で表される繰り返し単位のmol比が80:20〜20:80であることが好ましく、70:30〜30:70であるとより好ましく、65:35〜35:65であるとさらに好ましい。前記式(1)で表される繰り返し単位および(2)で表される繰り返し単位の合計と前記式(3)で表される繰り返し単位とのmol比が、前記範囲であると、高屈折率であることに加え、耐熱性と成形性のバランスにも優れるため好ましい。 When the poly (thio) carbonate of the present invention contains the repeating unit represented by the formula (3), the total of the repeating units represented by the formula (1) and the formula (2) and the formula (3) Is preferably 80:20 to 20:80, more preferably 70:30 to 30:70, and even more preferably 65:35 to 35:65. When the molar ratio of the repeating unit represented by the formula (1) and the repeating unit represented by (2) and the repeating unit represented by the formula (3) is within the above range, a high refractive index. In addition to the above, it is preferable because of excellent balance between heat resistance and moldability.
本発明のポリ(チオ)カーボネートは、25℃で測定した波長589nmの屈折率(以下nDと略すことがある)は、1.665〜1.710であることが好ましい。屈折率が下限以上の場合、レンズの球面収差を低減でき、さらにレンズの焦点距離を短くする事ができる。また、屈折率が、上限以下の場合は、耐熱性と成形性のバランスに優れる。 The poly (thio) carbonate of the present invention preferably has a refractive index with a wavelength of 589 nm (hereinafter sometimes abbreviated as nD) measured at 25 ° C. of 1.665 to 1.710. When the refractive index is equal to or higher than the lower limit, the spherical aberration of the lens can be reduced, and the focal length of the lens can be shortened. Moreover, when a refractive index is below an upper limit, it is excellent in the balance of heat resistance and a moldability.
本発明のポリ(チオ)カーボネートは、ガラス転移温度(以下Tgと略すことがある)が130〜160℃であることが好ましく、135〜160℃であるとより好ましく、140〜160℃であるとよりいっそう好ましい。ガラス転移温度が上記範囲内であると、耐熱性と成形性のバランスに優れるため好ましい。 The poly (thio) carbonate of the present invention preferably has a glass transition temperature (hereinafter sometimes abbreviated as Tg) of 130 to 160 ° C, more preferably 135 to 160 ° C, and 140 to 160 ° C. Even more preferable. It is preferable for the glass transition temperature to be in the above range since the balance between heat resistance and moldability is excellent.
本発明のポリ(チオ)カーボネートの比粘度は、0.12〜0.40であることが好ましく、0.15〜0.35であるとさらに好ましく、0.18〜0.30であるとよりいっそう好ましい。比粘度が上記範囲内であると成形性と機械強度のバランスに優れるため好ましい。なお、比粘度は、従来の方法で測定できる。 The specific viscosity of the poly (thio) carbonate of the present invention is preferably 0.12 to 0.40, more preferably 0.15 to 0.35, and more preferably 0.18 to 0.30. Even more preferable. It is preferable for the specific viscosity to be in the above range since the balance between moldability and mechanical strength is excellent. The specific viscosity can be measured by a conventional method.
本発明のポリ(チオ)カーボネートのアッベ数(ν)は、25℃で測定した波長486nm、589nm、656nmの屈折率から下記式を用いて算出する。本発明において、下記式で算出されるアッベ数は20〜30の範囲であると好ましい。
ν=(nD−1)/(nF−nC)
なお、本発明においては、
nD:波長589nmでの屈折率、
nC:波長656nmでの屈折率、
nF:波長486nmでの屈折率を意味する。
The Abbe number (ν) of the poly (thio) carbonate of the present invention is calculated from the refractive indices at wavelengths of 486 nm, 589 nm, and 656 nm measured at 25 ° C. using the following formula. In the present invention, the Abbe number calculated by the following formula is preferably in the range of 20-30.
v = (nD-1) / (nF-nC)
In the present invention,
nD: refractive index at a wavelength of 589 nm,
nC: refractive index at a wavelength of 656 nm,
nF: Refractive index at a wavelength of 486 nm.
本発明のポリ(チオ)カーボネートは、1mm厚の全光線透過率が、好ましくは80%以上、より好ましくは85%以上、さらに好ましくは88%以上である。全光線透過率が上記範囲内であると、光学部材として適している。 The poly (thio) carbonate of the present invention has a total light transmittance of 1 mm thickness, preferably 80% or more, more preferably 85% or more, and still more preferably 88% or more. When the total light transmittance is within the above range, it is suitable as an optical member.
本発明のポリ(チオ)カーボネートは、23℃、24時間浸漬後の吸水率が0.25%以下であると好ましく、0.20%以下であるとより好ましい。吸水率が上記範囲内であると、吸水による光学特性の変化が小さいため好ましい。 The poly (thio) carbonate of the present invention preferably has a water absorption rate of 0.25% or less after being immersed at 23 ° C. for 24 hours, more preferably 0.20% or less. It is preferable for the water absorption rate to be within the above range since the change in optical properties due to water absorption is small.
具体的な原料について説明する。
<原料モノマー>
(前記式(1)および(2)のジチオール成分)
本発明の前記式(1)および(2)の繰返し単位を誘導するジチオール成分は、下記式(a)および(b)で表されるジチオール成分が好ましく用いられる。
Specific raw materials will be described.
<Raw material monomer>
(Dithiol component of the above formulas (1) and (2))
As the dithiol component for deriving the repeating units of the formulas (1) and (2) of the present invention, dithiol components represented by the following formulas (a) and (b) are preferably used.
本発明の前記式(3)の繰返し単位を誘導するジオール成分は、下記式(c)で表されるジオール成分が好ましく用いられる。
A diol component represented by the following formula (c) is preferably used as the diol component for deriving the repeating unit of the formula (3) of the present invention.
以下、一般式(c)で表されるジオールの代表的な具体例を示すが、本発明の一般式(c)に用いられる原料としては、それらによって限定されるものではない。 Hereinafter, typical specific examples of the diol represented by the general formula (c) are shown, but the raw materials used in the general formula (c) of the present invention are not limited thereto.
本発明のポリ(チオ)カーボネートの式(3)で表される単位に使用するジオール成分は、9,9−ビス(4−ヒドロキシフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−メチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−メチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−エチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−エチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−n−プロピルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−n−プロピルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−イソプロピルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−イソプロピルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−n−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−n−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−sec−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−sec−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−tert−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−tert−ブチルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−シクロヘキシルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−シクロヘキシルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−2−フェニルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−フェニルフェニル)フルオレン、9,9−ビス〔4−ヒドロキシ−3−(3−メチルフェニル)フェニル〕フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)フェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−メチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−メチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−エチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−エチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−イソプロピルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−イソプロピルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−イソブチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−イソブチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−tert−ブチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−tert−ブチルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−シクロヘキシルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−シクロヘキシルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−2−フェニルフェニル)フルオレン、9,9−ビス(4−(2−ヒドロキシエトキシ)−3−フェニルフェニル)フルオレン等が挙げられる。なかでも9,9−ビス(4−ヒドロキシ−3−フェニルフェニル)フルオレン、9,9−ビス(4−ヒドロキシ−3−メチルフェニル)フルオレンが好ましい。これらは単独で使用してもよく、または二種以上組み合わせて用いてもよい。 The diol component used for the unit represented by the formula (3) of the poly (thio) carbonate of the present invention is 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-2-). Methylphenyl) fluorene, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, 9,9-bis (4-hydroxy-2-ethylphenyl) fluorene, 9,9-bis (4-hydroxy-3) -Ethylphenyl) fluorene, 9,9-bis (4-hydroxy-2-n-propylphenyl) fluorene, 9,9-bis (4-hydroxy-3-n-propylphenyl) fluorene, 9,9-bis ( 4-hydroxy-2-isopropylphenyl) fluorene, 9,9-bis (4-hydroxy-3-isopropylphenyl) fluorene, 9,9-bis ( -Hydroxy-2-n-butylphenyl) fluorene, 9,9-bis (4-hydroxy-3-n-butylphenyl) fluorene, 9,9-bis (4-hydroxy-2-sec-butylphenyl) fluorene, 9,9-bis (4-hydroxy-3-sec-butylphenyl) fluorene, 9,9-bis (4-hydroxy-2-tert-butylphenyl) fluorene, 9,9-bis (4-hydroxy-3- tert-butylphenyl) fluorene, 9,9-bis (4-hydroxy-2-cyclohexylphenyl) fluorene, 9,9-bis (4-hydroxy-3-cyclohexylphenyl) fluorene, 9,9-bis (4-hydroxy) -2-phenylphenyl) fluorene, 9,9-bis (4-hydroxy-3-phenylphenyl) fluorene 9,9-bis [4-hydroxy-3- (3-methylphenyl) phenyl] fluorene, 9,9-bis (4- (2-hydroxyethoxy) phenyl) fluorene, 9,9-bis (4- ( 2-hydroxyethoxy) -2-methylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-methylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy)- 2-ethylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-ethylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -2-isopropylphenyl) fluorene 9,9-bis (4- (2-hydroxyethoxy) -3-isopropylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) Ii) -2-isobutylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-isobutylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -2-tert -Butylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-tert-butylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -2-cyclohexylphenyl) Fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-cyclohexylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -2-phenylphenyl) fluorene, 9,9- Bis (4- (2-hydroxyethoxy) -3-phenylphenyl) fluorene and the like can be mentioned. Of these, 9,9-bis (4-hydroxy-3-phenylphenyl) fluorene and 9,9-bis (4-hydroxy-3-methylphenyl) fluorene are preferable. These may be used alone or in combination of two or more.
(一般式(1)〜(3)以外の共重合成分)
本発明のポリ(チオ)カーボネートは、本発明の特性を損なわい程度に他のジ(チ)オール成分を共重合してもよい。他のジ(チ)オール成分は、全繰り返し単位中30mol%未満が好ましい。その他のジオール成分として、ヒドロキノン、レゾルシノール、2,2−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス(3−メチル−4−ヒドロキシフェニル)プロパン、1,1−ビス(4−ヒドロキシフェニル)−1−フェニルエタン、ビス(4−ヒドロキシフェニル)ジフェニルメタン、1,3−ビス(2−(4−ヒドロキシフェニル)−2−プロピル)ベンゼン、α,α′−ビス(4−ヒドロキシフェニル)−m−ジイソプロピルベンゼン、1,1−ビス(4−ヒドロキシフェニル)デカン、ビス(4−ヒドロキシフェニル)スルホン、ビス(4−ヒドロキシフェニル)スルフィド、ビス(4−ヒドロキシ−3−メチルフェニル)スルフィド、1,1−ビス(4−ヒドロキシフェニル)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサン、ビフェノール、1,1−ビ−2−ナフトール、2,2−ビス(2−ヒドロキシエトキシ)−1,1−ビナフチル、ジヒドロキシナフタレン、10,10−ビス(4−ヒドロキシフェニル)アントロン、2,2−ビス(4−メルカプトフェニル)プロパン、2,2−ビス(3−メチル−4−メルカプトフェニル)プロパン、ビス(4−メルカプトフェニル)スルフィド、ビス(4−メルカプト−3−メチルフェニル)スルフィド、1,1−ビス(4−メルカプトフェニル)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(4−メルカプトフェニル)シクロヘキサン、1,1−ビ−2−チオナフトール、2,2−ビス(2−メルカプトエトキシ)−1,1−ビナフチル、ジメルカプトナフタレン、1,4−ジチアン−2,5−ジ(メタンチオール)等が挙げられ、1,1−ビ−2−ナフトールが特に好ましい。これらは単独で使用してもよく、または二種以上組み合わせて用いてもよい。
(Copolymerization component other than general formulas (1) to (3))
The poly (thio) carbonate of the present invention may be copolymerized with other di (thio) ol components to such an extent that the characteristics of the present invention are not impaired. The other di (thi) ol component is preferably less than 30 mol% in all repeating units. Other diol components include hydroquinone, resorcinol, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3-methyl-4-hydroxyphenyl) propane, 1,1-bis (4-hydroxyphenyl) ) -1-phenylethane, bis (4-hydroxyphenyl) diphenylmethane, 1,3-bis (2- (4-hydroxyphenyl) -2-propyl) benzene, α, α'-bis (4-hydroxyphenyl)- m-diisopropylbenzene, 1,1-bis (4-hydroxyphenyl) decane, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfide, bis (4-hydroxy-3-methylphenyl) sulfide, 1 , 1-Bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohex Sun, 1,1-bis (4-hydroxyphenyl) cyclohexane, biphenol, 1,1-bi-2-naphthol, 2,2-bis (2-hydroxyethoxy) -1,1-binaphthyl, dihydroxynaphthalene, 10, 10-bis (4-hydroxyphenyl) anthrone, 2,2-bis (4-mercaptophenyl) propane, 2,2-bis (3-methyl-4-mercaptophenyl) propane, bis (4-mercaptophenyl) sulfide, Bis (4-mercapto-3-methylphenyl) sulfide, 1,1-bis (4-mercaptophenyl) -3,3,5-trimethylcyclohexane, 1,1-bis (4-mercaptophenyl) cyclohexane, 1,1 -Bi-2-thionaphthol, 2,2-bis (2-mercaptoethoxy) -1,1-binaphthyl Dimercapto naphthalene, 1,4-dithiane-2,5-di (methanethiol), and the like, 1,1-bi-2-naphthol is particularly preferable. These may be used alone or in combination of two or more.
本発明のポリ(チオ)カーボネートは、例えばジ(チ)オール成分にホスゲンや炭酸ジエステルなどのカーボネート前駆物質を反応させる方法等により製造される。以下にその具体例を示す。 The poly (thio) carbonate of the present invention is produced, for example, by a method of reacting a di (thi) ol component with a carbonate precursor such as phosgene or carbonic acid diester. Specific examples are shown below.
<ポリ(チオ)カーボネートの製造方法>
本発明のポリ(チオ)カーボネートは、ジ(チ)オール成分とカーボネート前駆体を界面重合法または溶融重合法によって反応させて得られる。ポリ(チオ)カーボネート樹脂を製造するに当っては、必要に応じて触媒、末端停止剤、酸化防止剤等を使用してもよい。
<Method for producing poly (thio) carbonate>
The poly (thio) carbonate of the present invention can be obtained by reacting a di (thio) ol component and a carbonate precursor by an interfacial polymerization method or a melt polymerization method. In producing the poly (thio) carbonate resin, a catalyst, a terminal terminator, an antioxidant and the like may be used as necessary.
界面重合法による反応は、通常、ジ(チ)オール成分とホスゲンとの反応であり、酸結合剤および有機溶媒の存在下に反応させる。酸結合剤としては、例えば水酸化ナトリウム、水酸化カリウム等のアルカリ金属水酸化物またはピリジン等のアミン化合物が用いられる。有機溶媒としては、例えば塩化メチレン、クロロベンゼン等のハロゲン化炭化水素が用いられる。また、反応促進のために例えばトリエチルアミン、テトラ−n−ブチルアンモニウムブロマイド、テトラ−n−ブチルホスホニウムブロマイド等の第三級アミン、第四級アンモニウム化合物、第四級ホスホニウム化合物等の触媒を用いることもできる。その際、反応温度は通常0〜40℃、反応時間は10分〜5時間程度、反応中のpHは9以上に保つことが好ましい。 The reaction by the interfacial polymerization method is usually a reaction between a di (thio) ol component and phosgene, and is allowed to react in the presence of an acid binder and an organic solvent. As the acid binder, for example, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide or an amine compound such as pyridine is used. As the organic solvent, for example, halogenated hydrocarbons such as methylene chloride and chlorobenzene are used. In order to accelerate the reaction, a catalyst such as a tertiary amine such as triethylamine, tetra-n-butylammonium bromide or tetra-n-butylphosphonium bromide, a quaternary ammonium compound or a quaternary phosphonium compound may be used. it can. In that case, it is preferable to keep reaction temperature normally 0-40 degreeC, reaction time about 10 minutes-about 5 hours, and pH during reaction at 9 or more.
溶融重合法による反応は、通常、ジ(チ)オール成分とカーボネートエステルとのエステル交換反応であり、不活性ガスの存在下にジ(チ)オール成分とカーボネートエステルとを加熱しながら混合して、生成するアルコールまたはフェノールを留出させる方法により行われる。反応温度は生成するアルコールまたはフェノールの沸点等により異なるが、通常120〜350℃ の範囲である。反応後期には系を1000〜1Pa程度に減圧して生成するアルコールまたはフェノールの留出を容易にさせる。反応時間は通常1〜8時間程度である。 The reaction by the melt polymerization method is usually a transesterification reaction between the di (thi) ol component and the carbonate ester, and the di (thi) ol component and the carbonate ester are mixed with heating in the presence of an inert gas. The alcohol or phenol produced is distilled off. The reaction temperature varies depending on the boiling point of the alcohol or phenol produced, but is usually in the range of 120 to 350 ° C. In the latter stage of the reaction, the system is evacuated to about 1000 to 1 Pa to facilitate the distillation of the alcohol or phenol produced. The reaction time is usually about 1 to 8 hours.
カーボネートエステルとしては、置換されていてもよい炭素数6〜10のアリール基、アラルキル基あるいは炭素数1〜4のアルキル基などのエステルが挙げられる。具体的にはジフェニルカーボネート、ジトリルカーボネート、ビス(クロロフェニル)カーボネート、m−クレジルカーボネート、ジナフチルカーボネート、ビス(ジフェニル)カーボネート、ジメチルカーボネート、ジエチルカーボネート、ジブチルカーボネートなどが挙げられ、なかでもジフェニルカーボネートが好ましい。 Examples of the carbonate ester include esters such as an optionally substituted aryl group having 6 to 10 carbon atoms, an aralkyl group, or an alkyl group having 1 to 4 carbon atoms. Specific examples include diphenyl carbonate, ditolyl carbonate, bis (chlorophenyl) carbonate, m-cresyl carbonate, dinaphthyl carbonate, bis (diphenyl) carbonate, dimethyl carbonate, diethyl carbonate, and dibutyl carbonate. Is preferred.
また、溶融法において重合速度を速めるために重合触媒を用いることができ、かかる重合触媒としては、例えば水酸化ナトリウム、水酸化カリウム、二価フェノールのナトリウム塩、カリウム塩等のアルカリ金属化合物、水酸化カルシウム、水酸化バリウム、水酸化マグネシウム等のアルカリ土類金属化合物、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、トリメチルアミン、トリエチルアミン等の含窒素塩基性化合物、アルカリ金属やアルカリ土類金属のアルコキシド類、アルカリ金属やアルカリ土類金属の有機酸塩類、亜鉛化合物類、ホウ素化合物類、アルミニウム化合物類、珪素化合物類、ゲルマニウム化合物類、有機スズ化合物類、鉛化合物類、オスミウム化合物類、アンチモン化合物類、マンガン化合物類、チタン化合物類、ジルコニウム化合物類などの通常エステル化反応、エステル交換反応に使用される触媒を用いることができる。触媒は単独で使用してもよいし、2種以上組み合わせ使用してもよい。これらの重合触媒の使用量は、原料のジ(チ)オール成分1モルに対し、1×10−8〜1×10−3モルの範囲が好ましい。 In addition, a polymerization catalyst can be used to increase the polymerization rate in the melting method. Examples of such a polymerization catalyst include alkali metal compounds such as sodium hydroxide, potassium hydroxide, sodium salt of dihydric phenol, potassium salt, water Alkaline earth metal compounds such as calcium oxide, barium hydroxide and magnesium hydroxide, nitrogen-containing basic compounds such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, trimethylamine and triethylamine, alkali metal and alkaline earth metal alkoxides , Organic acid salts of alkali metals and alkaline earth metals, zinc compounds, boron compounds, aluminum compounds, silicon compounds, germanium compounds, organotin compounds, lead compounds, osmium compounds, antimony compounds, man Emission compounds, titanium compounds, usually the esterification reaction, such as zirconium compounds, there can be used a catalyst used in the transesterification reaction. A catalyst may be used independently and may be used in combination of 2 or more types. The amount of these polymerization catalysts used is preferably in the range of 1 × 10 −8 to 1 × 10 −3 mol per 1 mol of the raw di (thio) ol component.
本発明のポリ(チオ)カーボネートは、その重合反応において、末端停止剤として通常使用される単官能フェノール類を使用することができる。殊にカーボネート前駆物質としてホスゲンを使用する反応の場合、単官能フェノール類は末端停止剤として分子量調節のために一般的に使用され、また得られたポリマーは、末端が単官能フェノール類に基づく基によって封鎖されているので、そうでないものと比べて熱安定性に優れている。 In the poly (thio) carbonate of the present invention, monofunctional phenols usually used as a terminal terminator can be used in the polymerization reaction. Especially in the case of reactions using phosgene as a carbonate precursor, monofunctional phenols are generally used as end-capping agents for molecular weight control, and the polymers obtained are based on groups based on monofunctional phenols. Since it is blocked by, it is superior in thermal stability compared to other cases.
本発明のポリ(チオ)カーボネートは、用途や必要に応じて熱安定剤、可塑剤、光安定剤、重合金属不活性化剤、難燃剤、滑剤、帯電防止剤、界面活性剤、抗菌剤、紫外線吸収剤、離型剤等の添加剤を配合し、樹脂組成物として使用することができる。 The poly (thio) carbonate of the present invention is a heat stabilizer, a plasticizer, a light stabilizer, a polymerized metal deactivator, a flame retardant, a lubricant, an antistatic agent, a surfactant, an antibacterial agent, if necessary and necessary. Additives such as ultraviolet absorbers and mold release agents can be blended and used as a resin composition.
本発明のポリ(チオ)カーボネートは、射出成形、圧縮成形、射出圧縮成形、溶融押出成形、溶融押出製膜、キャスティング製膜等の任意の方法により成形、加工することができ、光ディスク、透明導電性基板、光カード、シート、フィルム、光ファイバー、光学レンズ、プリズム、光学膜、基盤、光学フィルター、ハードコート膜等の光学部材として好適である。 The poly (thio) carbonate of the present invention can be molded and processed by any method such as injection molding, compression molding, injection compression molding, melt extrusion molding, melt extrusion film formation, casting film formation, etc. It is suitable as an optical member such as a conductive substrate, optical card, sheet, film, optical fiber, optical lens, prism, optical film, substrate, optical filter, and hard coat film.
<光学レンズ>
本発明のポリ(チオ)カーボネートは、光学部材、特に光学レンズに好適である。
本発明のポリ(チオ)カーボネートの光学レンズを射出成型で製造する場合、シリンダー温度240〜350℃、金型温度70〜160℃の条件にて成形することが好ましい。さらに好ましくは、シリンダー温度260〜300℃、金型温度100〜150℃の条件にて成形することが好ましい。シリンダー温度が350℃より高い場合では、熱可塑性樹脂が分解着色し、240℃より小さい場合では、溶融粘度が高く成形が困難になりやすい。また金型温度が160℃より高い場合では、熱可塑性樹脂から成る成形片が金型から取り出すことが困難になりやすい。他方、金型温度が、70℃未満では、成型時の金型内で樹脂が早く固まり過ぎて成形片の形状が制御しにくくなったり、金型に付された賦型を十分に転写することが困難になりやすい。
<Optical lens>
The poly (thio) carbonate of the present invention is suitable for optical members, particularly optical lenses.
When the poly (thio) carbonate optical lens of the present invention is produced by injection molding, it is preferably molded under conditions of a cylinder temperature of 240 to 350 ° C. and a mold temperature of 70 to 160 ° C. More preferably, molding is preferably performed under conditions of a cylinder temperature of 260 to 300 ° C and a mold temperature of 100 to 150 ° C. When the cylinder temperature is higher than 350 ° C., the thermoplastic resin is decomposed and colored, and when it is lower than 240 ° C., the melt viscosity is high and the molding tends to be difficult. When the mold temperature is higher than 160 ° C., it is difficult to take out a molded piece made of a thermoplastic resin from the mold. On the other hand, if the mold temperature is less than 70 ° C., the resin hardens too quickly in the mold during molding, making it difficult to control the shape of the molded piece, or sufficiently transferring the molding attached to the mold. Tends to be difficult.
本発明の光学レンズは、必要に応じて非球面レンズの形を用いることが好適に実施される。非球面レンズは、1枚のレンズで球面収差を実質的にゼロとすることが可能であるため、複数の球面レンズの組み合わせで球面収差を取り除く必要が無く、軽量化および成形コストの低減化が可能になる。したがって、非球面レンズは、光学レンズの中でも特にカメラレンズとして有用である。 The optical lens of the present invention is preferably implemented using an aspherical lens shape as necessary. Since an aspheric lens can substantially eliminate spherical aberration with a single lens, it is not necessary to remove spherical aberration with a combination of a plurality of spherical lenses, thus reducing weight and reducing molding costs. It becomes possible. Therefore, the aspherical lens is particularly useful as a camera lens among optical lenses.
また、本発明の光学レンズは、成形流動性が高いため、薄肉小型で複雑な形状である光学レンズの材料として特に有用である。具体的なレンズサイズとして、中心部の厚みが0.05〜3.0mm、より好ましくは0.05〜2.0mm、さらに好ましくは0.1〜2.0mmである。また、直径が1.0mm〜20.0mm、より好ましくは1.0〜10.0mm、さらに好ましくは、3.0〜10.0mmである。また、その形状として片面が凸、片面が凹であるメニスカスレンズであることが好ましい。 Further, the optical lens of the present invention is particularly useful as a material for an optical lens having a thin and small size and a complicated shape because of high molding fluidity. As a specific lens size, the thickness of the central portion is 0.05 to 3.0 mm, more preferably 0.05 to 2.0 mm, and still more preferably 0.1 to 2.0 mm. Moreover, a diameter is 1.0 mm-20.0 mm, More preferably, it is 1.0-10.0 mm, More preferably, it is 3.0-10.0 mm. In addition, it is preferably a meniscus lens having a convex surface on one side and a concave surface on the other side.
本発明の光学レンズは、金型成形、切削、研磨、レーザー加工、放電加工、エッチングなど任意の方法により成形される。この中でも、製造コストの面から金型成形がより好ましい。 The optical lens of the present invention is molded by an arbitrary method such as mold molding, cutting, polishing, laser processing, electric discharge machining, and etching. Among these, die molding is more preferable from the viewpoint of manufacturing cost.
以下に実施例を挙げて本発明をさらに説明するが、本発明は、これに限定されるものではない。なお、評価は次に示す方法で行った。 EXAMPLES The present invention will be further described below with reference to examples, but the present invention is not limited thereto. The evaluation was performed by the following method.
なお、特に断りのない限り「部」は「重量部」を「%」は「重量%」を意味する。
(a)フィルム
得られた樹脂3gを塩化メチレン50mlに溶解させ、ガラスシャーレ上にキャストする。室温にて十分に乾燥させた後、120℃以下の温度にて8時間乾燥して、厚さ約100μmのキャストフィルムを作成した。
(b)成形片
得られた樹脂を(株)神藤金属工業所製真空圧縮成形機SFV−10にて、真空熱プレスし、1mm厚の成形片を作成した。金型温度は樹脂のガラス転移温度+30℃とした。
(1)樹脂組成:重合終了後に得られた樹脂を日本電子社製JNM−AL400のプロトンNMRを用いて測定した。
(2)屈折率(nD)、アッベ数(ν):上記(a)の方法により作成したフィルムをATAGO製DR−M2のアッベ屈折計を用いて、25℃における屈折率(波長:589nm)及びアッベ数(波長:589nm、656nm、486nm)を測定した。
(3)ガラス転移温度:重合終了後に得られた樹脂を島津製作所製DSC−60Aにより、試料15mg、昇温速度20℃/minで測定した。
(4)比粘度:重合終了後に得られた樹脂を十分に乾燥し、該樹脂0.7gを塩化メチレン100mlに溶解した溶液から、その溶液の20℃における比粘度(ηsp)を測定した。
Unless otherwise specified, “part” means “part by weight” and “%” means “% by weight”.
(A) Film 3 g of the obtained resin is dissolved in 50 ml of methylene chloride and cast on a glass petri dish. After sufficiently drying at room temperature, it was dried at a temperature of 120 ° C. or lower for 8 hours to prepare a cast film having a thickness of about 100 μm.
(B) Molded piece The obtained resin was vacuum hot-pressed with a vacuum compression molding machine SFV-10 manufactured by Shinto Metal Industry Co., Ltd. to produce a 1 mm thick molded piece. The mold temperature was the glass transition temperature of the resin + 30 ° C.
(1) Resin composition: The resin obtained after completion of polymerization was measured using proton NMR of JNM-AL400 manufactured by JEOL Ltd.
(2) Refractive index (nD), Abbe number (ν): A film prepared by the method of (a) above using a DR-M2 Abbe refractometer manufactured by ATAGO, the refractive index at 25 ° C. (wavelength: 589 nm) and Abbe number (wavelength: 589 nm, 656 nm, 486 nm) was measured.
(3) Glass transition temperature: The resin obtained after completion of polymerization was measured by DSC-60A manufactured by Shimadzu Corporation at a sample rate of 15 mg and a heating rate of 20 ° C./min.
(4) Specific viscosity: The resin obtained after the completion of polymerization was sufficiently dried, and the specific viscosity (η sp ) at 20 ° C. of the solution was measured from a solution obtained by dissolving 0.7 g of the resin in 100 ml of methylene chloride.
実施例1
温度計、撹拌機の付いた反応器に、窒素をフロー下、イオン交換水28,008部に炭酸ナトリウム3,789部を溶解させた後、これに、9,9−ビス(4−ヒドロキシ−3−フェニルフェニル)フルオレン(以下、OPPFLと省略することがある)1,953部、p−tert−ブチルフェノール18部、ハイドロサルファイト7部を仕込んだ。その後、塩化メチレン11,880部、ビス(2−メルカプトエチル)スルフィド(以下、BMESと省略することがある)600部、トリエチルアミン39部を仕込んだ後、撹拌下15〜25℃でホスゲン1,230部を60分かけて吹き込んだ。ホスゲン吹き込み終了後、25%水酸化ナトリウム水溶液2,487部を加え、乳化後、トリエチルアミン157部を加えて30℃で2時間撹拌し、反応を終了した。反応終了後、生成物を塩化メチレンで希釈して水洗した後、塩酸酸性にして水洗し、さらに水相の導電率がイオン交換水とほぼ同じになるまで水洗を繰り返し、ポリ(チオ)カーボネートの塩化メチレン溶液を得た。次いで、この溶液を温水に滴下し、塩化メチレンを留去しながらポリ(チオ)カーボネートをフレーク化した。その後、ポリ(チオ)カーボネートを120℃で12時間乾燥した。ポリ(チオ)カーボネートを用いて、樹脂組成、屈折率、ガラス転移温度、比粘度を評価し、結果を表1に示した。
Example 1
In a reactor equipped with a thermometer and a stirrer, 3,789 parts of sodium carbonate was dissolved in 28,008 parts of ion-exchanged water under a flow of nitrogen, and then 9,9-bis (4-hydroxy-) was added thereto. 1,953 parts of 3-phenylphenyl) fluorene (hereinafter sometimes abbreviated as OPPFL), 18 parts of p-tert-butylphenol, and 7 parts of hydrosulfite were charged. Thereafter, 11,880 parts of methylene chloride, 600 parts of bis (2-mercaptoethyl) sulfide (hereinafter sometimes abbreviated as BMES) and 39 parts of triethylamine were charged, and phosgene 1,230 at 15 to 25 ° C. with stirring. The part was blown in over 60 minutes. After completion of the phosgene blowing, 2,487 parts of 25% aqueous sodium hydroxide solution was added, and after emulsification, 157 parts of triethylamine was added and stirred at 30 ° C. for 2 hours to complete the reaction. After completion of the reaction, the product is diluted with methylene chloride, washed with water, acidified with hydrochloric acid, washed with water, and further washed with water until the conductivity of the aqueous phase becomes substantially the same as that of ion-exchanged water. A methylene chloride solution was obtained. Subsequently, this solution was dropped into warm water, and poly (thio) carbonate was flaked while distilling off methylene chloride. Thereafter, the poly (thio) carbonate was dried at 120 ° C. for 12 hours. Poly (thio) carbonate was used to evaluate the resin composition, refractive index, glass transition temperature, and specific viscosity, and the results are shown in Table 1.
実施例2
温度計、撹拌機の付いた反応器に、窒素をフロー下、イオン交換水26,826部に炭酸ナトリウム4,032部を溶解させた後、これに、OPPFL2,078部、1,178ビ−2−ナフトール(以下、BINOLと省略することがある)118部、p−tert−ブチルフェノール19部、ハイドロサルファイト7部を仕込んだ。その後、塩化メチレン9,109部、BMES574部、トリエチルアミン42部を仕込んだ後、撹拌下15〜25ミンイト7部を仕309部を60分かけて吹き込んだ。ホスゲン吹き込み終了後、25%水酸化ナトリウム水溶液2,647部を加え、乳化後、トリエチルアミン168部を加えて30後、トリエチルアミン1吹き込み終了後、25%水酸化ナトリウム水溶液2,リウムにして水洗し、さらに水相の導電率がイオン交換水とほぼ同じになるまで水洗を繰り返し、に樹脂が残ってしまうポリ(チオ)カーボネートの塩化メチレン溶液を得た。次いで、この溶液を温水に滴下し、塩化メチレンを留去しながらポリ(チオ)カーボネートをフレーク化した。その後、ポリ(チオ)カーボネートを120オ)カーボネート、次いでポリ(チオ)カーボネートを用いて、樹脂組成、屈折率、ガラス転移温度、比粘度を評価し、結果を表1に示した。
Example 2
In a reactor equipped with a thermometer and a stirrer, 4,032 parts of sodium carbonate was dissolved in 26,826 parts of ion-exchanged water under a flow of nitrogen, and then, 2,078 parts of OPPFL, 1,178 bead. 118 parts of 2-naphthol (hereinafter sometimes abbreviated as BINOL), 19 parts of p-tert-butylphenol, and 7 parts of hydrosulfite were charged. Thereafter, 9,109 parts of methylene chloride, 574 parts of BMES, and 42 parts of triethylamine were charged, and then 7 parts of 15 to 25 minites were blown over 309 parts over 60 minutes with stirring. After the completion of phosgene blowing, 2,647 parts of 25% aqueous sodium hydroxide solution was added, and after emulsification, 168 parts of triethylamine was added, and after 30 blows of triethylamine 1, the aqueous 25% sodium hydroxide solution was added to 2, lium and washed with water. Further, washing with water was repeated until the electric conductivity of the aqueous phase became substantially the same as that of ion-exchanged water to obtain a poly (thio) carbonate methylene chloride solution in which the resin remained. Subsequently, this solution was dropped into warm water, and poly (thio) carbonate was flaked while distilling off methylene chloride. Thereafter, the resin composition, the refractive index, the glass transition temperature, and the specific viscosity were evaluated using 120 (o) carbonate for poly (thio) carbonate and then poly (thio) carbonate, and the results are shown in Table 1.
実施例3
温度計、撹拌機の付いた反応器に、窒素をフロー下、イオン交換水11,673部に25%水酸化ナトリウム水溶液7,973部を溶解させた後、これに、9,9−ビス(4−ヒドロキシ−3−メチルフェニル)フルオレン1,886部、ハイドロサルファイト22部を仕込んだ。その後、塩化メチレン14,812部、1,4−ジチアン−2,5−ジ(メタンチオール)(以下、BMMDと省略することがある)1,600部を仕込んだ後、撹拌下15〜25℃でホスゲン1,602部を60分かけて吹き込んだ。ホスゲン吹き込み終了後、25%水酸化ナトリウム水溶液399部、p−tert−ブチルフェノール28部を加え、撹拌した後、トリエチルアミン32部を加え乳化させた。その後、トリエチルアミン32部、塩化メチレン8,464部を加えて30℃で2時間撹拌し、反応を終了した。反応終了後、生成物を塩化メチレンで希釈して水洗した後、塩酸酸性にして水洗し、さらに水相の導電率がイオン交換水とほぼ同じになるまで水洗を繰り返し、ポリ(チオ)カーボネートの塩化メチレン溶液を得た。次いで、この溶液を温水に滴下し、塩化メチレンを留去しながらポリ(チオ)カーボネートをフレーク化した。その後、ポリ(チオ)カーボネートを120℃で12時間乾燥した。ポリ(チオ)カーボネートを用いて、樹脂組成、屈折率、ガラス転移温度、比粘度を評価し、結果を表1に示した。
Example 3
In a reactor equipped with a thermometer and a stirrer, 7,973 parts of 25% aqueous sodium hydroxide solution was dissolved in 11,673 parts of ion-exchanged water under a flow of nitrogen, and then 9,9-bis ( 4-hydroxy-3-methylphenyl) fluorene (1,886 parts) and hydrosulfite (22 parts) were charged. Thereafter, 14,812 parts of methylene chloride and 1,600 parts of 1,4-dithian-2,5-di (methanethiol) (hereinafter sometimes abbreviated as BMMD) were added, and then stirred at 15 to 25 ° C. Then, 1,602 parts of phosgene was blown in over 60 minutes. After completion of the phosgene blowing, 399 parts of a 25% aqueous sodium hydroxide solution and 28 parts of p-tert-butylphenol were added and stirred, and then 32 parts of triethylamine was added and emulsified. Thereafter, 32 parts of triethylamine and 8,464 parts of methylene chloride were added and stirred at 30 ° C. for 2 hours to complete the reaction. After completion of the reaction, the product is diluted with methylene chloride, washed with water, acidified with hydrochloric acid, washed with water, and further washed with water until the conductivity of the aqueous phase becomes substantially the same as that of ion-exchanged water. A methylene chloride solution was obtained. Subsequently, this solution was dropped into warm water, and poly (thio) carbonate was flaked while distilling off methylene chloride. Thereafter, the poly (thio) carbonate was dried at 120 ° C. for 12 hours. Poly (thio) carbonate was used to evaluate the resin composition, refractive index, glass transition temperature, and specific viscosity, and the results are shown in Table 1.
比較例1
特開2010−53251号公報の実施例1に記載の方法で、2,2−ビス(4−ヒドロキシフェニル)プロパンおよび9,9−ビス(4−ヒドロキシフェニル)フルオレンおよびチオホスゲンの重縮合物であるポリチオカーボネート樹脂(R−3)を得た。該ポリチオカーボネート樹脂を用いて、樹脂組成、屈折率、複屈折、ガラス転移温度、熱分解温度を評価し、結果を表1に示した。
Comparative Example 1
It is a polycondensate of 2,2-bis (4-hydroxyphenyl) propane, 9,9-bis (4-hydroxyphenyl) fluorene and thiophosgene according to the method described in Example 1 of JP 2010-53251 A A polythiocarbonate resin (R-3) was obtained. Using the polythiocarbonate resin, the resin composition, refractive index, birefringence, glass transition temperature, and thermal decomposition temperature were evaluated, and the results are shown in Table 1.
比較例2
特開2010−53251号公報の実施例1に記載の方法で、9,9−ビス(4−メルカプトフェニル)フルオレンおよび2,2−ビス(4−メルカプトフェニル)プロパンおよびチオホスゲンの重縮合物であるポリチオカーボネート樹脂(R−4)を得た。該ポリチオカーボネート樹脂を用いて、樹脂組成、屈折率、ガラス転移温度、比粘度を評価し、結果を表1に示した。
Comparative Example 2
It is a polycondensate of 9,9-bis (4-mercaptophenyl) fluorene and 2,2-bis (4-mercaptophenyl) propane and thiophosgene according to the method described in Example 1 of JP-A-2010-53251. A polythiocarbonate resin (R-4) was obtained. Using the polythiocarbonate resin, the resin composition, refractive index, glass transition temperature and specific viscosity were evaluated, and the results are shown in Table 1.
BMES:ビス(2−メルカプトエチル)スルフィド
BMMD:1,4−ジチアン−2,5−ジ(メタンチオール)
OPPFL:9,9−ビス(4−ヒドロキシ−3−フェニルフェニル)フルオレン
BINOL:1,1’−ビ−2−ナフトール
BCF:9,9−ビス(4−ヒドロキシ−3−メチルフェニル)フルオレン
BPF:9,9−ビス(4−ヒドロキシフェニル)フルオレン
BPA:2,2−ビス(4−ヒドロキシフェニル)プロパン
BPF−SH:9,9−ビス(4−メルカプトフェニル)フルオレン
BPA−SH:2,2−ビス(4−メルカプトフェニル)プロパン
BMES: bis (2-mercaptoethyl) sulfide BMMD: 1,4-dithian-2,5-di (methanethiol)
OPPFL: 9,9-bis (4-hydroxy-3-phenylphenyl) fluorene BINOL: 1,1′-bi-2-naphthol BCF: 9,9-bis (4-hydroxy-3-methylphenyl) fluorene BPF: 9,9-bis (4-hydroxyphenyl) fluorene BPA: 2,2-bis (4-hydroxyphenyl) propane BPF-SH: 9,9-bis (4-mercaptophenyl) fluorene BPA-SH: 2,2- Bis (4-mercaptophenyl) propane
実施例1〜3で得られた熱可塑性樹脂は、高屈折率であり、かつ、耐熱性と成形性のバランスに優れる。これに対して、比較例1の熱可塑性樹脂は屈折率が低く、ガラス転移点が高いため成形加工が困難である。比較例2の熱可塑性樹脂は高屈折率であるが、ガラス転移点が高いため成形加工が困難である。 The thermoplastic resins obtained in Examples 1 to 3 have a high refractive index and an excellent balance between heat resistance and moldability. On the other hand, the thermoplastic resin of Comparative Example 1 has a low refractive index and a high glass transition point, and thus is difficult to mold. The thermoplastic resin of Comparative Example 2 has a high refractive index, but is difficult to mold because of its high glass transition point.
本発明の熱可塑性樹脂は、光ディスク、透明導電性基板、光カード、シート、フィルム、光ファイバー、光学レンズ、プリズム、光学膜、基盤、光学フィルター、屈折率調整層、ハードコート膜等の光学部材として好適で、特に光学レンズに好適である。 The thermoplastic resin of the present invention is used as an optical member such as an optical disk, a transparent conductive substrate, an optical card, a sheet, a film, an optical fiber, an optical lens, a prism, an optical film, a substrate, an optical filter, a refractive index adjustment layer, and a hard coat film. Suitable, especially for optical lenses.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017036486A JP2018141085A (en) | 2017-02-28 | 2017-02-28 | Poly (thio) carbonate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017036486A JP2018141085A (en) | 2017-02-28 | 2017-02-28 | Poly (thio) carbonate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2018141085A true JP2018141085A (en) | 2018-09-13 |
Family
ID=63526453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017036486A Pending JP2018141085A (en) | 2017-02-28 | 2017-02-28 | Poly (thio) carbonate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2018141085A (en) |
-
2017
- 2017-02-28 JP JP2017036486A patent/JP2018141085A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6958698B2 (en) | Polycarbonate resin | |
| KR102321239B1 (en) | Polycarbonate and optical member including same | |
| JP6336261B2 (en) | Thermoplastic resin and optical member comprising the same | |
| TWI609046B (en) | Polycarbonate resin composition and molded article | |
| JP6916026B2 (en) | Thermoplastic resin | |
| JP2018002893A (en) | Thermoplastic resin | |
| JP6523915B2 (en) | Polycarbonate resin and optical member | |
| JP6139258B2 (en) | Polyester carbonate copolymer | |
| JP2010189508A (en) | Polycarbonate resin composition and method of producing the same | |
| JP5722554B2 (en) | Polycarbonate resin and optical molded body with high refractive index and excellent heat resistance | |
| JP5973587B2 (en) | Thermoplastic resin composition having fluorene skeleton and optical member | |
| JP2008111047A (en) | Method for producing polycarbonate resin | |
| JP6097627B2 (en) | Polycarbonate | |
| JP4366577B2 (en) | Polycarbonate copolymer and process for producing the same | |
| CN116457415B (en) | Thermoplastic resin and optical component comprising the same | |
| JP6591858B2 (en) | Thermoplastic resin and optical member | |
| JP2018141085A (en) | Poly (thio) carbonate | |
| JP2018141084A (en) | Thermoplastic resin | |
| US20240209181A1 (en) | Thermoplastic resin composition, and compounding ingredient to be added to same | |
| JP6599726B2 (en) | Polycarbonate resin composition and optical member | |
| JP4126515B2 (en) | Copolycarbonate resin | |
| JP6130255B2 (en) | Polyester carbonate copolymer |