JP2018030901A - Polyester film - Google Patents
Polyester film Download PDFInfo
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- JP2018030901A JP2018030901A JP2016161671A JP2016161671A JP2018030901A JP 2018030901 A JP2018030901 A JP 2018030901A JP 2016161671 A JP2016161671 A JP 2016161671A JP 2016161671 A JP2016161671 A JP 2016161671A JP 2018030901 A JP2018030901 A JP 2018030901A
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- Prior art keywords
- layer
- film
- resin
- polyester film
- stretching
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- 229920006267 polyester film Polymers 0.000 title claims abstract description 40
- 239000010410 layer Substances 0.000 description 91
- 239000011347 resin Substances 0.000 description 42
- 229920005989 resin Polymers 0.000 description 42
- 238000000034 method Methods 0.000 description 20
- 229920000728 polyester Polymers 0.000 description 16
- -1 Aliphatic dicarboxylic acids Chemical class 0.000 description 13
- 229920000139 polyethylene terephthalate Polymers 0.000 description 13
- 239000005020 polyethylene terephthalate Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 9
- 241000282341 Mustela putorius furo Species 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- 229920000306 polymethylpentene Polymers 0.000 description 8
- 239000011116 polymethylpentene Substances 0.000 description 8
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- 229920000106 Liquid crystal polymer Polymers 0.000 description 4
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000002310 reflectometry Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000012760 heat stabilizer Substances 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000011112 polyethylene naphthalate Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000003484 crystal nucleating agent Substances 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical class CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- VHOJALQDYQKSMT-UHFFFAOYSA-N 2-(4-carboxyphenyl)-9H-fluorene-1-carboxylic acid Chemical class C(=O)(O)C1=CC=C(C=C1)C1=C(C=2CC3=CC=CC=C3C=2C=C1)C(=O)O VHOJALQDYQKSMT-UHFFFAOYSA-N 0.000 description 1
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- GIXNHONPKYUROG-UHFFFAOYSA-N 4-(9h-fluoren-1-yl)phenol Chemical compound C1=CC(O)=CC=C1C1=CC=CC2=C1CC1=CC=CC=C12 GIXNHONPKYUROG-UHFFFAOYSA-N 0.000 description 1
- 241000670727 Amida Species 0.000 description 1
- JJOJFIHJIRWASH-UHFFFAOYSA-N Eicosanedioic acid Natural products OC(=O)CCCCCCCCCCCCCCCCCCC(O)=O JJOJFIHJIRWASH-UHFFFAOYSA-N 0.000 description 1
- 101000576320 Homo sapiens Max-binding protein MNT Proteins 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920006121 Polyxylylene adipamide Polymers 0.000 description 1
- JGYDPAVSBZOQAN-UHFFFAOYSA-N S(=O)(=O)(O)C1=C(C(=O)O)C=CC=C1C(=O)O.[Th] Chemical compound S(=O)(=O)(O)C1=C(C(=O)O)C=CC=C1C(=O)O.[Th] JGYDPAVSBZOQAN-UHFFFAOYSA-N 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- YWMLORGQOFONNT-UHFFFAOYSA-N [3-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=CC(CO)=C1 YWMLORGQOFONNT-UHFFFAOYSA-N 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- LBVBDLCCWCJXFA-UHFFFAOYSA-N adamantane-1,2-dicarboxylic acid Chemical compound C1C(C2)CC3CC1C(C(=O)O)C2(C(O)=O)C3 LBVBDLCCWCJXFA-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- FNGGVJIEWDRLFV-UHFFFAOYSA-N anthracene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=CC3=C(C(O)=O)C(C(=O)O)=CC=C3C=C21 FNGGVJIEWDRLFV-UHFFFAOYSA-N 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- IHWUGQBRUYYZNM-UHFFFAOYSA-N bicyclo[2.2.1]hept-2-ene-3,4-dicarboxylic acid Chemical compound C1CC2(C(O)=O)C(C(=O)O)=CC1C2 IHWUGQBRUYYZNM-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UKFXDFUAPNAMPJ-UHFFFAOYSA-N ethylmalonic acid Chemical compound CCC(C(O)=O)C(O)=O UKFXDFUAPNAMPJ-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- ZIYVHBGGAOATLY-UHFFFAOYSA-N methylmalonic acid Chemical compound OC(=O)C(C)C(O)=O ZIYVHBGGAOATLY-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- ABMFBCRYHDZLRD-UHFFFAOYSA-N naphthalene-1,4-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1 ABMFBCRYHDZLRD-UHFFFAOYSA-N 0.000 description 1
- DFFZOPXDTCDZDP-UHFFFAOYSA-N naphthalene-1,5-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1C(O)=O DFFZOPXDTCDZDP-UHFFFAOYSA-N 0.000 description 1
- HRRDCWDFRIJIQZ-UHFFFAOYSA-N naphthalene-1,8-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=CC2=C1 HRRDCWDFRIJIQZ-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- AJDJKHROQJQURF-UHFFFAOYSA-N phenanthrene-1,2-dicarboxylic acid Chemical compound C1=CC=C2C3=CC=C(C(=O)O)C(C(O)=O)=C3C=CC2=C1 AJDJKHROQJQURF-UHFFFAOYSA-N 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、優れた反射性・光沢感を有し、光源反射部材や装飾部材として好適に用いられるポリエステルフィルムに関するものである。 The present invention relates to a polyester film that has excellent reflectivity and gloss and is suitably used as a light source reflecting member or a decorative member.
従来、空洞を含有するフィルムは、マトリクス樹脂に非相溶樹脂を分散させて延伸することにより、非相溶樹脂周辺に微細気泡(ボイド)を発生させることが一般的である。これらの微細気泡含有フィルムは、反射性と隠蔽性に優れ、紙と同じようなソフト感や柔軟性が得られると共に、低比重化を図れることから、ラベルやポスター、感熱記録紙、昇華感熱記録紙、ICカードなど各種の用途に広く用いられ、特に内照式電飾看板や液晶ディスプレイ用の反射板基材として欠かせないものとなっている(特許文献1〜2)。またこれらの微細気泡含有フィルムの欠点である折れ皺の改善やさらなる反射性向上のために、微細気泡を含有する層とそれを隔てる樹脂層を交互に積層することも提案されている(特許文献3〜5)。 Conventionally, a film containing voids generally generates fine bubbles (voids) around the incompatible resin by stretching the incompatible resin dispersed in a matrix resin. These microbubble-containing films are excellent in reflectivity and concealment, provide softness and flexibility similar to paper, and can achieve low specific gravity, so labels and posters, thermal recording paper, sublimation thermal recording It is widely used for various applications such as paper and IC cards, and is particularly indispensable as a reflector base material for internally illuminated electric signs and liquid crystal displays (Patent Documents 1 and 2). In addition, in order to improve creases and further reflectivity, which are disadvantages of these fine bubble-containing films, it has also been proposed to alternately laminate layers containing fine bubbles and a resin layer separating the layers (Patent Literature). 3-5).
しかしながら、特許文献に示される微細気泡含有フィルムは以下の点が課題としてある。微細気泡含有フィルムの反射性は、微細気泡と樹脂の界面での散乱によって生じているため、微細気泡をいかに小さく、そして多く作ることに依存している。その一方で、特許文献に示される微細気泡含有フィルムは、フィルムを構成する樹脂に非相溶な樹脂を含有させた後延伸することで、非相溶樹脂を核として微細な気泡を含有せしめるものであるが、核となる非相溶樹脂を微分散化しすぎると微細気泡が発生しなくなるため、微細気泡の微小化には限度がある。また、微細気泡は拡散光が主体であるため光沢が一切なく、装飾用で用いるためには別の手段によって光沢を付与する必要がある。 However, the microbubble-containing film shown in the patent literature has the following problems. Since the reflectivity of the film containing fine bubbles is caused by scattering at the interface between the fine bubbles and the resin, it depends on how small and many fine bubbles are made. On the other hand, the microbubble-containing film shown in the patent document is a film containing fine bubbles with the incompatible resin as the core by stretching after containing an incompatible resin in the resin constituting the film. However, since fine bubbles are not generated if the incompatible resin as a core is too finely dispersed, there is a limit to miniaturization of the fine bubbles. Further, since the fine bubbles are mainly diffused light, they do not have any gloss, and it is necessary to give them gloss by another means in order to use them for decoration.
本発明は、上記課題を鑑みてなされたものであり、優れた反射性能と光沢感を両立させたものである。 The present invention has been made in view of the above problems, and achieves both excellent reflection performance and glossiness.
上記課題を解決するための本発明は、以下の構成を有する。
空洞を含有するポリエステルフィルムであって、以下の式(1)(2)を満たしたポリエステルフィルム。
L1≧50 (1)
L3/L1≧0.04 (2)
L1:L(SCI)
L2:L(SCE)
L3:L(SCI)−L(SCE)
The present invention for solving the above problems has the following configuration.
A polyester film containing a cavity and satisfying the following formulas (1) and (2).
L1 ≧ 50 (1)
L3 / L1 ≧ 0.04 (2)
L1: L (SCI)
L2: L (SCE)
L3: L (SCI) -L (SCE)
本発明のポリエステルフィルムは、軽量で反射性能と光沢感を併せ持ち、液晶ディスプレイなどのバックライトに使用できるほか、優れた光沢感から装飾用フィルムに使用することができる。 The polyester film of the present invention is lightweight, has both reflection performance and glossiness, can be used for backlights such as liquid crystal displays, and can be used for decorative films due to its excellent glossiness.
以下に具体例を挙げつつ、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail with specific examples.
本発明はポリエステルフィルムに係るものである。 The present invention relates to a polyester film.
ここでいうポリエステルは、ジカルボン酸構成成分とジオール構成成分を有してなるものである。なお、本明細書内において、構成成分とはポリエステルを加水分解することで得ることが可能な最小単位のことを示す。 The polyester here has a dicarboxylic acid component and a diol component. In addition, in this specification, a structural component shows the minimum unit which can be obtained by hydrolyzing polyester.
本発明のポリエステルフィルムに用いられるポリエステルを構成するジカルボン酸構成成分としては、マロン酸、コハク酸、グルタル酸、アジピン酸、スベリン酸、セバシン酸、ドデカンジオン酸、ダイマー酸、エイコサンジオン酸、ピメリン酸、アゼライン酸、メチルマロン酸、エチルマロン酸等の脂肪族ジカルボン酸類、アダマンタンジカルボン酸、ノルボルネンジカルボン酸、シクロヘキサンジカルボン酸、デカリンジカルボン酸、などの脂環族ジカルボン酸、テレフタル酸、イソフタル酸、フタル酸、1,4−ナフタレンジカルボン酸、1,5−ナフタレンジカルボン酸、2,6−ナフタレンジカルボン酸、1,8−ナフタレンジカルボン酸、4,4’−ジフェニルジカルボン酸、4,4’−ジフェニルエーテルジカルボン酸、5−ナトリウムスルホイソフタル酸、フェニルエンダンジカルボン酸、アントラセンジカルボン酸、フェナントレンジカルボン酸、9,9’−ビス(4−カルボキシフェニル)フルオレン酸等芳香族ジカルボン酸などのジカルボン酸、もしくはそのエステル誘導体が挙げられるがこれらに限定されない。 The dicarboxylic acid component constituting the polyester used in the polyester film of the present invention includes malonic acid, succinic acid, glutaric acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, dimer acid, eicosandioic acid, pimeline Aliphatic dicarboxylic acids such as acids, azelaic acid, methylmalonic acid, ethylmalonic acid, and the like, adamantane dicarboxylic acid, norbornene dicarboxylic acid, cyclohexane dicarboxylic acid, decalin dicarboxylic acid, terephthalic acid, isophthalic acid, phthalate Acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 1,8-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 4,4′-diphenyletherdicarboxylic acid Acid, 5- Examples include dicarboxylic acids such as thorium sulfoisophthalic acid, phenylendanedicarboxylic acid, anthracene dicarboxylic acid, phenanthrene dicarboxylic acid, and aromatic dicarboxylic acid such as 9,9′-bis (4-carboxyphenyl) fluorenic acid, or ester derivatives thereof. It is not limited to these.
また、本発明のポリエステルフィルムに用いられるポリエステルを構成するジオール構成成分としては、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,4−ブタンジオール、1,2−ブタンジオール、1,3−ブタンジオール等の脂肪族ジオール類、シクロヘキサンジメタノール、スピログリコールなどの脂環式ジオール類、ビスフェノールA、1,3―ベンゼンジメタノール,1,4−ベンセンジメタノール、9,9’−ビス(4−ヒドロキシフェニル)フルオレン、芳香族ジオール類等のジオール、上述のジオールが複数個連なったものなどが例としてあげられるがこれらに限定されない。 Examples of the diol component constituting the polyester used in the polyester film of the present invention include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, and 1,2-butanediol. Aliphatic diols such as 1,3-butanediol, cycloaliphatic diols such as cyclohexanedimethanol and spiroglycol, bisphenol A, 1,3-benzenedimethanol, 1,4-benzenedimethanol, 9,9 Examples include, but are not limited to, diols such as' -bis (4-hydroxyphenyl) fluorene and aromatic diols, and a plurality of the aforementioned diols linked together.
本発明のポリエステルフィルムにおいては、上述したポリエステルの中でもポリエチレンテレフタレート、ポリエチレンナフタレートを主成分とするポリエステルが好ましい。本発明において、主成分とは、ポリエステルフィルムを構成する樹脂組成物中60質量%以上であることをいう。また、ポリエチレンテレフタレート、ポリエチレンナフタレートの共重合体や編生体、他のポリマーとのブレンドであっても良い。特に、ポリエチレンテレフタレート(以降、PETと記載することがある)を主成分とするポリエステルであると、機械強度、耐熱性、耐薬品性、耐久性などの観点から好ましい。このポリエステル中には各種添加剤、例えば、酸化防止剤、熱安定剤、すべり剤、ブロッキング防止剤、帯電防止剤、無機粒子及び有機粒子などを添加含有させてもよい。
本発明のポリエステルフィルムは、空洞を含有するポリエステルフィルムであって、以下の式(1)(2)を満たす。
L1≧50 (1)
L3/L1≧0.04 (2)
L1:L(SCI)
L2:L(SCE)
L3:L(SCI)−L(SCE)
ここで求められるL1、L2は、コニカミノルタ製の分光測色計CM−3600AもしくはCM−3700Aにて測定される値である。L(SCI)はSCI方式で測定される正反射光込み(全反射光)の明度、L(SCE)はSCE方式で測定される正反射光を除外した明度を表し、L(SCI)−L(SCE)は正反射光の明度を表す。すなわち、(2)式の(L(SCI)−L(SCE))/L(SCI)は全反射光に占める正反射光の比率を表す。この値が0.04以上であると、光沢感を示す。さらに好ましくは0.1以上、さらに好ましくは0.2以上である。この値が1に近づくほど鏡面体になり好ましいが、本発明の製造方法上、すべての反射光を正反射のみとすることは困難であり0.6が上限である。また、L(SCI)は50以上である必要がある。L(SCI)が50未満であると、反射性能および光沢感に劣ったものとなる。より好ましくはL(SCI)が80以上であることが好ましい。
In the polyester film of the present invention, among the polyesters described above, a polyester mainly composed of polyethylene terephthalate or polyethylene naphthalate is preferable. In this invention, a main component means that it is 60 mass% or more in the resin composition which comprises a polyester film. Further, it may be a copolymer of polyethylene terephthalate or polyethylene naphthalate, a knitted body, or a blend with another polymer. In particular, a polyester mainly composed of polyethylene terephthalate (hereinafter sometimes referred to as PET) is preferable from the viewpoint of mechanical strength, heat resistance, chemical resistance, durability, and the like. Various additives such as an antioxidant, a heat stabilizer, a slipping agent, an antiblocking agent, an antistatic agent, inorganic particles, and organic particles may be added to the polyester.
The polyester film of the present invention is a polyester film containing cavities and satisfies the following formulas (1) and (2).
L1 ≧ 50 (1)
L3 / L1 ≧ 0.04 (2)
L1: L (SCI)
L2: L (SCE)
L3: L (SCI) -L (SCE)
L1 and L2 calculated | required here are the values measured by the spectrophotometer CM-3600A or CM-3700A made from Konica Minolta. L (SCI) represents the brightness of the specularly reflected light (total reflected light) measured by the SCI method, L (SCE) represents the lightness excluding the specularly reflected light measured by the SCE method, and L (SCI) −L (SCE) represents the brightness of specularly reflected light. That is, (L (SCI) −L (SCE)) / L (SCI) in the expression (2) represents the ratio of regular reflection light to total reflection light. When this value is 0.04 or more, glossiness is exhibited. More preferably, it is 0.1 or more, More preferably, it is 0.2 or more. As this value approaches 1, it becomes a mirror body, which is preferable. However, in the manufacturing method of the present invention, it is difficult to set all reflected light to regular reflection only, and 0.6 is the upper limit. L (SCI) needs to be 50 or more. When L (SCI) is less than 50, the reflection performance and glossiness are inferior. More preferably, L (SCI) is 80 or more.
本発明のポリエステルフィルムは、A層とB層が厚み方向に交互に30層以上積層されていることが好ましい。計30層以上の積層フィルムである部分を少なくとも一部構造として有していればよく、例えば、最表層をなす層として上記各層には該当しない層があっても差し支えないものである。また、層数も多いほど反射率が向上することから200層以上であることが好ましいが、多すぎるとフィルム表面にフローマークが出現しやすいこと、また、各層が不安定化してきれいなフィルムが得られなくなることなどから1000層以下であることが好ましい。 As for the polyester film of this invention, it is preferable that the A layer and the B layer are laminated | stacked 30 layers or more alternately by the thickness direction. It is only necessary to have at least a part of a laminated film having a total of 30 or more layers. For example, there may be a layer that does not correspond to each of the above layers as the outermost layer. Moreover, since the reflectance improves as the number of layers increases, it is preferably 200 layers or more. However, if the number is too large, flow marks tend to appear on the film surface, and each layer becomes unstable and a beautiful film is obtained. It is preferable that it is 1000 layers or less because it becomes impossible to do so.
本発明のポリエステルフィルムは、A層とB層が厚み方向に交互に30層以上積層されてなる場合、少なくとも一方の層(例えばB層)が空洞を有することによりL(SCI)の値は上昇し、またフィルムを軽量化できるため好ましい。また、空洞を有する層と樹脂層とが交互に積層されていることにより、延伸時の応力集中が緩和される為に高倍率に延伸しても破れづらく、製膜安定性が向上する。 In the polyester film of the present invention, when 30 layers or more of the A layer and the B layer are alternately laminated in the thickness direction, the value of L (SCI) increases because at least one layer (for example, the B layer) has a cavity. In addition, it is preferable because the film can be lightened. Further, by alternately laminating layers having cavities and resin layers, stress concentration at the time of stretching is alleviated, so that it is difficult to break even when stretched at a high magnification, and film forming stability is improved.
特に、B層に含まれる空洞の形状は、平均アスペクト比(平面方向/厚み方向)が15以上1000以下であることが好ましい。より好ましくは20以上、さらに好ましくは30以上である。高アスペクト比の空洞であると、L3の比率が大きくなり光沢感を有するようになる。平均アスペクト比は高いほど光沢感が高まり好ましいが、高くなりすぎると空洞の形状が維持できなくなり空洞がつぶれてしまうため好ましくない。そのため空洞の平均アスペクト比の上限は150以下がより好ましい。
ここで空洞の平均アスペクト比の導出は、フィルムをミクロトームにて切削して得られたフィルムのSEMもしくはTEM断面画像から行う。また、切削の仕方にて空洞の断面形状が変化しないように、サンプルはメチルメタクリレート(MMA)またはブチルメタクリレート(BMA)を主成分とするアクリル系樹脂、もしくはエポキシ樹脂で包埋した後に、液体窒素で凍結させて1μmのステップで断面形状を切り出していくことにより、きれいな断面形状を得ることができる。平面方向とは、厚み方向に対して70〜110°の傾きの範囲方向であれば特に方位は限定されない。平均アスペクト比は独立した空洞を少なくとも100個以上測定したときの平均値で表される。
In particular, the shape of the cavity included in the B layer preferably has an average aspect ratio (plane direction / thickness direction) of 15 or more and 1000 or less. More preferably, it is 20 or more, More preferably, it is 30 or more. When the cavity has a high aspect ratio, the ratio of L3 is increased and the glossiness is obtained. The higher the average aspect ratio, the higher the glossiness and the better. However, if the average aspect ratio is too high, the shape of the cavity cannot be maintained and the cavity is crushed. Therefore, the upper limit of the average aspect ratio of the cavity is more preferably 150 or less.
Here, the average aspect ratio of the cavity is derived from the SEM or TEM cross-sectional image of the film obtained by cutting the film with a microtome. Also, in order to prevent the cross-sectional shape of the cavity from changing depending on the cutting method, the sample was embedded in an acrylic resin or an epoxy resin mainly composed of methyl methacrylate (MMA) or butyl methacrylate (BMA), and then liquid nitrogen. The cross-sectional shape is cut out in steps of 1 μm after freezing in step 1, whereby a clean cross-sectional shape can be obtained. The plane direction is not particularly limited as long as it is in the range of 70 to 110 ° with respect to the thickness direction. The average aspect ratio is represented by an average value when at least 100 independent cavities are measured.
本発明のポリエステルフィルムは、前記A層の空隙率2体積%未満であり、前記B層の空隙率が50〜90体積%であることが好ましい。B層に占める空隙率が高くなるほどA層とB層の反射効率が上がるため、L1を高くすることができる。A層の空隙率は1体積%未満であることがより好ましく、実質的に空隙を含有しないことがさらに好ましい。 In the polyester film of the present invention, the porosity of the A layer is preferably less than 2% by volume, and the porosity of the B layer is preferably from 50 to 90% by volume. Since the reflection efficiency of the A layer and the B layer increases as the porosity in the B layer increases, L1 can be increased. The porosity of the A layer is more preferably less than 1% by volume, and still more preferably substantially free of voids.
本発明のポリエステルフィルムは、前記A層の1層あたりの最大の厚みが、0.05μm以上2μm未満であることが好ましい。A層の厚みを薄くすればするほど、フィルム内に占めるB層の比率ひいては空洞の比率が高くなるためL1を高くすることができる。一方で、0.05μm未満とすると空洞の形状を維持するのが困難になるため好ましくない。 The polyester film of the present invention preferably has a maximum thickness per layer of the A layer of 0.05 μm or more and less than 2 μm. As the thickness of the A layer is reduced, the ratio of the B layer in the film, and hence the ratio of the cavities, is increased, so that L1 can be increased. On the other hand, if it is less than 0.05 μm, it is difficult to maintain the shape of the cavity, which is not preferable.
空洞を発生させる方法としては、B層樹脂中に高融点の非相溶樹脂を細かく分散させ、それを延伸することにより非相溶樹脂粒子の周囲に空洞が形成される。延伸は好ましくは二軸延伸である。従来の微細気泡を含有するフィルムもこのように作成される(図1)。しかしこのようにして作成した空洞は粒子を支点として発生しているため、空洞の形状は楕円形となりアスペクト比は低い。また、空洞の厚み方向の長さは粒子径に依存するため、各層厚みを薄くしていったとしても本質的に変わらない(図2)。
本発明の好ましい形態である高アスペクト比の空洞を発生させる場合には、B層の樹脂の50重量%以上99重量%以下が延伸性の低い樹脂(C)であり、それに対し非相溶な樹脂(D)が1重量%以上50重量%以下含まれていることが好ましい。より好ましくは樹脂Cが65重量%以上95重量%以下である。このような構成をとることにより、溶融押出し後のフィルムは、樹脂Cが海、樹脂Dが島として存在する。このフィルムに二軸延伸を行うと、樹脂Cと樹脂Dの界面で界面剥離を生じた後、B層が二軸延伸に追従しないため、層が断絶したような構造となる(図3)。この時に生じた空洞の比率は図1の微細気泡と比べて大きく、フィルムに対して水平方向の部分が多いため正反射性が高い。さらに層間の断裂によって発生した空洞であるため空洞の厚みはB層厚みにほぼ依存する。これにより、層数によって層厚みを制御すればアスペクト比を高くすることが可能となり、究極的にはアミダ模様の多層構造を作成することができる(図4、図5)。また、層数を多くすると界面の干渉反射も発生し、真珠光沢のような外観を呈する。
一方で層数を増やし、1層あたりの厚みが2μm以下となってくると、延伸性が低い樹脂であっても空洞が発生しづらくなる。そのため、延伸面倍率を16倍〜39倍にすることにより空洞が伸展しやすくなることから好ましい。延伸面倍率は逐次二軸および同時二軸どちらにも限定されないが、一度に高倍率延伸を行うと破れやすいことから、多段延伸することが好ましい。
上記延伸性の低い樹脂(C)とは、A層ポリエステル樹脂(A)のガラス転移温度Tg(A)と樹脂Cのガラス転移温度Tg(C)が、下記式を満たしていることが好ましい。
Tg(C)−Tg(A)≧25 (3)
より好ましくは、Tg(C)−Tg(A)≧50が好ましい。このような構成にすると、延伸工程において、A層は延伸するがB層は延伸しないため、図3のような空洞がより発生しやすくなる。本発明においてはポリエチレンナフタレート、ポリメチルペンテン、シクロオレフィン、ポリアセタール、ポリカーボネート、ポリアクリロニトリル、変性ポリフェニレンエーテルなどのエンプラ樹脂、ポリアリレート、液晶ポリマー、ポリサルホンなどのスーパーエンプラ樹脂が挙げられる。コストや取扱い性から考えれば、これらの中でポリメチルペンテンが最も好ましい。
また、樹脂Cは、上記(3)式を満たしていない場合であっても、例えばガラス繊維を配合したPET樹脂(GF強化PET)、剛性粒子を高濃度に分散させた樹脂、キャストした時点で40%以上冷結晶化する樹脂(PBT、MXD6)や結晶核剤および結晶助長剤を多量に含有する樹脂も二軸延伸が困難であるため該当する。結晶核剤としては、タルク、脂肪族カルボン酸アミド、脂肪族カルボン酸塩、脂肪族アルコール、脂肪族カルボン酸エステル、脂肪族/芳香族カルボン酸ヒドラジド、ソルビトール系化合物、有機リン酸化合物といった群から好ましく選ぶことができる。
As a method for generating cavities, a high melting point incompatible resin is finely dispersed in the B-layer resin and stretched to form cavities around the incompatible resin particles. Stretching is preferably biaxial stretching. A film containing conventional fine bubbles is also produced in this way (FIG. 1). However, since the cavity created in this way is generated using particles as a fulcrum, the cavity has an elliptical shape and a low aspect ratio. Moreover, since the length of the cavity in the thickness direction depends on the particle diameter, even if the thickness of each layer is reduced, there is essentially no change (FIG. 2).
In the case of generating a high aspect ratio cavity which is a preferred embodiment of the present invention, 50% by weight or more and 99% by weight or less of the resin of the B layer is the resin (C) having low stretchability, which is incompatible with the resin. The resin (D) is preferably contained in an amount of 1% by weight to 50% by weight. More preferably, the resin C is 65% by weight or more and 95% by weight or less. By adopting such a configuration, the film after melt extrusion exists as resin C as sea and resin D as islands. When biaxial stretching is performed on this film, after peeling at the interface between the resin C and the resin D, the layer B does not follow the biaxial stretching, and thus the layer is cut off (FIG. 3). The ratio of the cavities generated at this time is larger than that of the fine bubbles in FIG. Further, since the cavity is generated by the tearing between layers, the thickness of the cavity substantially depends on the thickness of the B layer. As a result, if the layer thickness is controlled by the number of layers, the aspect ratio can be increased, and ultimately, a multi-layer structure having an amida pattern can be created (FIGS. 4 and 5). Further, when the number of layers is increased, interference reflection at the interface is also generated, and an appearance like pearly luster is exhibited.
On the other hand, when the number of layers is increased and the thickness per layer becomes 2 μm or less, even if the resin has low stretchability, it becomes difficult to generate cavities. Therefore, it is preferable because the cavity is easily extended by setting the draw plane magnification to 16 to 39 times. The stretching plane magnification is not limited to both sequential biaxial and simultaneous biaxial, but it is preferable to perform multi-stage stretching because high-stretching tends to be broken at once.
With the resin (C) having low stretchability, the glass transition temperature Tg (A) of the A-layer polyester resin (A) and the glass transition temperature Tg (C) of the resin C preferably satisfy the following formula.
Tg (C) −Tg (A) ≧ 25 (3)
More preferably, Tg (C) −Tg (A) ≧ 50 is preferable. With such a configuration, in the stretching step, the A layer is stretched but the B layer is not stretched, so that a cavity as shown in FIG. 3 is more likely to occur. In the present invention, engineering plastic resins such as polyethylene naphthalate, polymethylpentene, cycloolefin, polyacetal, polycarbonate, polyacrylonitrile, and modified polyphenylene ether, and super engineering plastic resins such as polyarylate, liquid crystal polymer, and polysulfone are exemplified. Of these, polymethylpentene is most preferable from the viewpoint of cost and handleability.
Further, even when the resin C does not satisfy the above formula (3), for example, a PET resin (GF reinforced PET) blended with glass fiber, a resin in which rigid particles are dispersed at a high concentration, and when cast Resins that cold-crystallize 40% or more (PBT, MXD6) and resins containing a large amount of a crystal nucleating agent and a crystal facilitator are also applicable because biaxial stretching is difficult. Crystal nucleating agents include talc, aliphatic carboxylic acid amides, aliphatic carboxylates, aliphatic alcohols, aliphatic carboxylic acid esters, aliphatic / aromatic carboxylic acid hydrazides, sorbitol compounds, and organic phosphoric acid compounds. It can be selected preferably.
本発明のポリエステルフィルムは、各種添加剤、例えば、酸化防止剤、耐熱安定剤、耐候安定剤、紫外線吸収剤、有機系易滑剤、顔料、染料、有機又は無機の微粒子、充填剤、帯電防止剤、核剤などがその特性を悪化させない程度に添加してもよい。 The polyester film of the present invention has various additives such as antioxidants, heat stabilizers, weathering stabilizers, ultraviolet absorbers, organic lubricants, pigments, dyes, organic or inorganic fine particles, fillers, antistatic agents. Further, a nucleating agent or the like may be added to such an extent that the characteristics are not deteriorated.
次に、本発明の二軸配向ポリエステルフィルムの好ましい製造方法を以下に説明する。本発明はかかる例に限定して解釈されるものではない。 Next, the preferable manufacturing method of the biaxially-oriented polyester film of this invention is demonstrated below. The present invention should not be construed as being limited to such examples.
本発明の二軸配向ポリエステルフィルムは、必要に応じて乾燥した原料を押出機内で加熱溶融し、口金から冷却したキャストドラム上に押し出してシート状に加工する方法(溶融キャスト法)を使用することができる。 The biaxially oriented polyester film of the present invention uses a method (melt cast method) in which a dried raw material is heated and melted in an extruder as necessary and extruded from a die onto a cast drum cooled to be processed into a sheet shape. Can do.
A層に用いるポリエステルAと、B層に用いる樹脂Bをそれぞれ別々の押出機に供給し溶融押出する。この際、押出機内を流通窒素雰囲気下で、酸素濃度を0.7体積%以下とし、樹脂温度は265℃〜295℃に制御することが好ましい。本発明においては、樹脂Aと樹脂Bが多交互に多層積層されていることが好ましく、多層フィードブロック、スクエアーミキサーもしくは多層口金などの複合装置を用いて積層される。フィルターやギヤポンプを通じて、異物の除去、押出量の均整化を各々行い、Tダイより冷却ドラム上にシート状に吐出する。その際、高電圧を掛けた電極を使用して静電気で冷却ドラムと樹脂を密着させる静電印加法、キャスティングドラムと押出したポリマーシート間に水膜を設けるキャスト法、キャスティングドラム温度をポリエステル樹脂のガラス転移点〜(ガラス転移点−20℃)にして押出したポリマーを粘着させる方法、もしくは、これらの方法を複数組み合わせた方法により、シート状ポリマーをキャスティングドラムに密着させ、冷却固化し、未延伸フィルムを得る。これらのキャスト法の中でも、ポリエステルを使用する場合は、生産性や平面性の観点から、静電印加する方法が好ましく使用される。 The polyester A used for the A layer and the resin B used for the B layer are supplied to separate extruders and melt extruded. At this time, it is preferable to control the resin temperature to 265 ° C. to 295 ° C. under an atmosphere of flowing nitrogen in the extruder, with an oxygen concentration of 0.7% by volume or less. In the present invention, it is preferable that the resin A and the resin B are laminated in multiple layers, and are laminated using a composite device such as a multilayer feed block, a square mixer, or a multilayer die. Foreign matter is removed and the amount of extrusion is leveled through a filter and a gear pump, respectively, and discharged from a T-die onto a cooling drum in a sheet form. At that time, an electrostatic application method in which a cooling drum and the resin are brought into close contact with each other by static electricity using an electrode applied with a high voltage, a casting method in which a water film is provided between the casting drum and the extruded polymer sheet, The sheet-like polymer is brought into close contact with the casting drum, cooled and solidified by a method of sticking the extruded polymer at a glass transition point to (glass transition point−20 ° C.) or a combination of these methods, and unstretched. Get a film. Among these casting methods, when using polyester, a method of applying an electrostatic force is preferably used from the viewpoint of productivity and flatness.
本発明の二軸配向ポリエステルフィルムは、未延伸フィルムを長手方向に延伸した後、幅方向に延伸する、あるいは、幅方向に延伸した後、長手方向に延伸する逐次二軸延伸方法により、または、フィルムの長手方向、幅方向をほぼ同時に延伸していく同時二軸延伸方法などにより延伸を行うことで得ることができる。 The biaxially oriented polyester film of the present invention is obtained by stretching an unstretched film in the longitudinal direction and then stretching in the width direction, or by stretching in the width direction and then stretching in the longitudinal direction, or It can be obtained by stretching by a simultaneous biaxial stretching method in which the longitudinal direction and the width direction of the film are stretched almost simultaneously.
かかる延伸方法における延伸倍率としては、層数にもよるが理想的な空洞を得るために、長手方向に、好ましくは、3.5倍以上7.0倍以下、さらに好ましくは3.8倍以上6倍以下が採用される。また、延伸速度は1,000%/分以上200,000%/分以下であることが望ましい。延伸温度としてはA層樹脂のガラス転移温度〜ガラス転移温度+40℃が好ましい。また、幅方向の延伸倍率としては、長手方向の延伸倍率に対して80%以上120%以下である。幅方向の延伸速度および延伸温度は同様である。また、各延伸倍率は一挙に伸ばす必要はなく、長手方向延伸と幅方向延伸の後に、さらに長手方向延伸と幅方向延伸の再延伸を行っても良い。 The stretching ratio in such a stretching method depends on the number of layers, but in order to obtain an ideal cavity, it is preferably 3.5 times or more and 7.0 times or less, more preferably 3.8 times or more in the longitudinal direction. 6 times or less is adopted. The stretching speed is preferably 1,000% / min or more and 200,000% / min or less. The stretching temperature is preferably from the glass transition temperature of the A layer resin to the glass transition temperature + 40 ° C. Further, the stretching ratio in the width direction is 80% or more and 120% or less with respect to the stretching ratio in the longitudinal direction. The stretching speed in the width direction and the stretching temperature are the same. Moreover, it is not necessary to stretch | stretch each draw ratio at once, and after extending | stretching longitudinal direction and width direction extending | stretching, you may re-extend longitudinal direction extension and width direction extending | stretching further.
さらに、二軸延伸の後にフィルムの熱処理を行う。熱処理はオーブン中、加熱したロール上など従来公知の任意の方法により行うことができる。この熱処理は延伸温度以上B層の主成分樹脂の融点よりも―10℃以下で行う必要がある。ここで好ましい熱処理温度とは、二軸延伸後に行う熱処理温度の中で、最も高温となる温度を示す。また、熱処理時間は特性を悪化させない範囲において任意とすることができ、好ましくは5秒以上60秒以下、より好ましくは10秒以上40秒以下、最も好ましくは15秒以上30秒以下で行うのがよい。 Furthermore, the film is heat-treated after biaxial stretching. The heat treatment can be performed by any conventionally known method such as in an oven or on a heated roll. This heat treatment needs to be performed at a stretching temperature or higher and −10 ° C. or lower than the melting point of the main component resin of the B layer. Here, the preferable heat treatment temperature indicates the highest temperature among the heat treatment temperatures performed after biaxial stretching. The heat treatment time can be arbitrarily set within a range not deteriorating the characteristics, and is preferably 5 seconds to 60 seconds, more preferably 10 seconds to 40 seconds, and most preferably 15 seconds to 30 seconds. Good.
さらに、対象物との接着力を向上させるため、少なくとも片面にコロナ処理を行ったり、易接着層をコーティングさせることもできる。コーティング層をフィルム製造工程内のインラインで設ける方法としては、少なくとも一軸延伸を行ったフィルム上にコーティング層組成物を水に分散させたものをメタリングリングバーやグラビアロールなどを用いて均一に塗布し、延伸を施しながら塗剤を乾燥させる方法が好ましく、その際、易接着層厚みとしては0.01μm以上1μm以下とすることが好ましい。また、易接着層中に各種添加剤、例えば、酸化防止剤、耐熱安定剤、紫外線吸収剤、赤外線吸収剤、顔料、染料、有機または無機粒子、帯電防止剤、核剤などを添加してもよい。易接着層に好ましく用いられる樹脂としては、接着性、取扱い性の点からアクリル樹脂、ポリエステル樹脂およびウレタン樹脂から選ばれる少なくとも1種の樹脂であることが好ましい。さらに、140〜200℃条件下でオフアニールすることも好ましく用いられる。 Furthermore, in order to improve the adhesive force with the object, at least one surface can be subjected to corona treatment or can be coated with an easy adhesion layer. As a method of providing the coating layer in-line in the film manufacturing process, at least uniaxially stretched film with a coating layer composition dispersed in water is uniformly applied using a metalling ring bar or gravure roll. Then, a method of drying the coating while stretching is preferable, and in this case, the thickness of the easy adhesion layer is preferably 0.01 μm or more and 1 μm or less. Also, various additives such as antioxidants, heat stabilizers, ultraviolet absorbers, infrared absorbers, pigments, dyes, organic or inorganic particles, antistatic agents, nucleating agents, etc. may be added to the easy-adhesion layer. Good. The resin preferably used for the easy-adhesion layer is preferably at least one resin selected from an acrylic resin, a polyester resin, and a urethane resin from the viewpoint of adhesiveness and handleability. Furthermore, off-annealing under conditions of 140 to 200 ° C. is also preferably used.
本発明のポリエステルフィルムは、大画面の液晶ディスプレイなどの表示装置に搭載した際に、高輝度の反射効率を示すことから光源反射部材用フィルムとしても用いることができる。また、真珠光沢を有することから装飾板、贈答品などの包装用リボン、贈答品などのケースや室内壁のライニング等の装飾用フィルムに好適に適用することができる。 The polyester film of the present invention can be used as a film for a light source reflecting member because it exhibits high-brightness reflection efficiency when mounted on a display device such as a large screen liquid crystal display. Moreover, since it has pearl luster, it can be suitably applied to decorative plates, packaging ribbons for gifts, etc., cases for gifts, etc., and decorative films for interior wall linings.
[特性の評価方法]
1.フィルムの総厚み、各層厚み
フィルムをエポキシ樹脂に包埋し、幅方向のフィルム断面をミクロトーム(ライカ製:RM2265)で切り出した。このときの条件は、切り出しにダイヤモンドカッター、冷却に液体窒素を使用し、切り出しステップ間隔1μmで切り出した。該断面を透過型電子顕微鏡(日立製作所製TEM H7100)でそれぞれの層数に応じて1000〜5000倍の倍率で観察し、フィルムの総厚みおよびポリエステル各層の厚みを求めた。
[Characteristic evaluation method]
1. The total film thickness and each layer thickness film were embedded in an epoxy resin, and the film cross section in the width direction was cut out with a microtome (Leica: RM2265). The conditions at this time were as follows: a diamond cutter was used for cutting and liquid nitrogen was used for cooling, and cutting was performed at a cutting step interval of 1 μm. The cross section was observed with a transmission electron microscope (TEM H7100, manufactured by Hitachi, Ltd.) at a magnification of 1000 to 5000 times according to the number of layers, and the total thickness of the film and the thickness of each polyester layer were determined.
2.L(SCI)、L(SCE)、L(SCI)−L(SCE)
サンプルを5cm×5cmで切り出し、次いでサンプル裏面をマジックインキ(名称)で黒く塗り、コニカミノルタ(株)製CM−3600Aを用いて、測定径φ8mmのターゲットマスク(CM−A106)条件下で、SCE方式およびSCI方式にてL値を測定し、n数3の平均値を求めた。なお、白色校正板はCM−A103、ゼロ校正ボックスはCM−A104を用いた。
2. L (SCI), L (SCE), L (SCI) -L (SCE)
A sample was cut out at 5 cm × 5 cm, and then the back surface of the sample was painted black with magic ink (name) and CM-3600A manufactured by Konica Minolta Co., Ltd. was used under the condition of a target mask (CM-A106) with a measuring diameter of 8 mm. The L value was measured by the method and the SCI method, and the average value of n number 3 was obtained. The white calibration plate was CM-A103, and the zero calibration box was CM-A104.
3.B層の空隙率
1で得た断面写真またはその合成写真(倍率1000〜5000倍)を画像寸法測定器(キーエンス製:IM−6125)にて取り込んだ。A層に挟まれた部分をB層とし、このB層のすべての面積(S1)と、B層の空隙部分の面積(S2)を二値化で分離し、S2/S1×100をB層の空隙率とした。なお、全形状がはっきりとした空隙100個を平均したものとする。
3. A cross-sectional photograph obtained with a porosity of layer B of 1 or a composite photograph thereof (1000 to 5000 times magnification) was captured with an image size measuring instrument (manufactured by Keyence: IM-6125). The portion sandwiched between the A layers is defined as the B layer, and the entire area (S1) of the B layer and the area of the void portion (S2) of the B layer are separated by binarization, and S2 / S1 × 100 is defined as the B layer. It was set as the porosity of. It is assumed that 100 voids whose entire shape is clear are averaged.
4.空隙のアスペクト比
3と同様の方法で画像寸法を行った。各空隙について垂直フェレ径(厚み方向)、水平フェレ径(平面方向)を求め、水平フェレ径/垂直フェレ径をアスペクト比とする(図6)。なお、全形状がはっきりとした空隙100個を平均したものとする。
4). The image size was measured in the same manner as for the void aspect ratio of 3. The vertical ferret diameter (thickness direction) and horizontal ferret diameter (plane direction) are obtained for each gap, and the horizontal ferret diameter / vertical ferret diameter is taken as the aspect ratio (FIG. 6). It is assumed that 100 voids whose entire shape is clear are averaged.
5.ガラス転移温度、融点
JIS K7121(1999)に準じて、セイコー電子工業(株)製示差走査熱量測定装置”ロボットDSC−RDC220”を、データ解析にはディスクセッション”SSC/5200”を用いて、下記の要領にて、測定を実施する。
5). Glass transition temperature, melting point In accordance with JIS K7121 (1999), a differential scanning calorimeter “Robot DSC-RDC220” manufactured by Seiko Denshi Kogyo Co., Ltd. was used, and a disk session “SSC / 5200” was used for data analysis. Perform the measurement in the manner described above.
サンプルパンに試料を5mg秤量し、試料を25℃から300℃まで20℃/分の昇温速度で加熱し(1stRUN)、その状態で5分間保持し、次いで25℃以下となるよう急冷する。直ちに引き続いて、再度25℃から20℃/分の昇温速度で300℃まで昇温を行って測定を行い、2ndRUNの示差走査熱量測定チャート(縦軸を熱エネルギー、横軸を温度とする)を得る。2ndRUNのDSC曲線より得られた吸熱ピークの頂点の温度を融点とした。なお、積層フィルムの場合は、積層厚みに応じて、フィルムの各層を削り取ることで、各層単体の融点を測定することができる。本発明において、ポリエステルA層とポリエステルB層とを有するポリエステルフィルムの場合は、各層の融点を測定し、融点の高い層をポリエステルA層、低い方の層をポリエステルB層とした。 5 mg of a sample is weighed in a sample pan, and the sample is heated from 25 ° C. to 300 ° C. at a heating rate of 20 ° C./min (1stRUN), held in that state for 5 minutes, and then rapidly cooled to 25 ° C. or lower. Immediately after that, the temperature was increased again from 25 ° C. to 300 ° C. at a rate of temperature increase of 20 ° C./min. Get. The temperature at the top of the endothermic peak obtained from the 2ndRUN DSC curve was taken as the melting point. In the case of a laminated film, the melting point of each layer alone can be measured by scraping each layer of the film according to the laminated thickness. In the present invention, in the case of a polyester film having a polyester A layer and a polyester B layer, the melting point of each layer was measured, and a layer having a higher melting point was a polyester A layer and a lower layer was a polyester B layer.
6.外観
外観について下記で評価した。
A:反射性能と光沢感に非常に優れる。
B:反射性能と光沢感に優れる。
C:反射性能は低いが 光沢感に優れる
D:反射性能に優れるが光沢感を有しない
7.製膜性
フィルムの製膜性について、下記の基準で評価した。
A:フィルム破れの発生がなく、安定した製膜が可能である。
B:フィルム破れが発生するが、製膜可能である。
C:フィルム破れが多く発生し、連続製膜が困難である。
6). Appearance Appearance was evaluated below.
A: Very excellent in reflection performance and glossiness.
B: Excellent reflection performance and gloss.
C: Low reflection performance but excellent gloss D: Excellent reflection performance but no gloss Film forming property The film forming property of the film was evaluated according to the following criteria.
A: Film breakage does not occur and stable film formation is possible.
B: Film tearing occurs, but film formation is possible.
C: Many film tears occur and continuous film formation is difficult.
以下、本発明について実施例を挙げて説明するが、本発明は必ずしもこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated, this invention is not necessarily limited to these.
(実施例1)
主原料として、固有粘度0.65のポリエチレンテレフタレート(以降PETとも呼ぶ)を用いた。また、副原料としてポリメチルペンテン(三井化学製:DX820。以降PMPとも呼ぶ)を70重量%、PET22重量%、分散剤として分子量4000のポリエチレングリコール(以降PEGとも呼ぶ)を3重量%添加した原料を用いた。それぞれ180℃の真空乾燥で脱水を行い、それぞれの押出機にて280℃に溶融加熱された原料は、各々の原料を交互に計17層積層するフィードブロックにて多層複合積層し、Tダイに導きシート状に押出して溶融シートとした。なお、この際、両表層が主原料となるように積層せしめた。該溶融シートを表面温度25℃に保たれた冷却ドラム上に静電荷法で密着冷却こさせ未延伸フィルムを得た。
続いて、該未延伸フィルムを常法に従い98℃に加熱されたロール群を用いて長手方向に3.2倍延伸し、25℃のロール群で冷却した。さらに、該延伸フィルムをテンターに導き125℃に加熱された雰囲気中で長手方向に垂直な方向に3.4倍延伸した。その後、テンター内で220℃の熱固定を行い均一に徐冷後巻き取り、厚み100μmのポリエステルフィルムを得た。かくして得られたフィルムの特性は、表1の通りであり、反射性能は高くないが光沢感に優れたフィルムが得られた。副原料に用いられたPMPは未延伸フィルムの時点で結晶化しているため二軸延伸にて延伸されず、空洞は図3に示すような形状であった。
Example 1
As the main raw material, polyethylene terephthalate (hereinafter also referred to as PET) having an intrinsic viscosity of 0.65 was used. Also, a raw material to which 70% by weight of polymethylpentene (manufactured by Mitsui Chemicals: DX820, also referred to as PMP) is added as an auxiliary material, 22% by weight of PET, and 3% by weight of polyethylene glycol having a molecular weight of 4000 (hereinafter also referred to as PEG) is added as a dispersant. Was used. Each material was dehydrated by vacuum drying at 180 ° C. and melted and heated to 280 ° C. in each extruder. The raw materials were laminated in multiple layers in a feed block in which 17 layers of each material were alternately laminated. It was extruded into a guiding sheet to obtain a molten sheet. In addition, it laminated | stacked so that both surface layers might become a main raw material in this case. The molten sheet was tightly cooled by an electrostatic charge method on a cooling drum maintained at a surface temperature of 25 ° C. to obtain an unstretched film.
Subsequently, the unstretched film was stretched 3.2 times in the longitudinal direction using a roll group heated to 98 ° C. according to a conventional method, and cooled with a roll group at 25 ° C. Further, the stretched film was led to a tenter and stretched 3.4 times in a direction perpendicular to the longitudinal direction in an atmosphere heated to 125 ° C. Thereafter, it was heat-set at 220 ° C. in a tenter and uniformly cooled and wound up to obtain a polyester film having a thickness of 100 μm. The properties of the film thus obtained are as shown in Table 1, and a film excellent in glossiness was obtained although the reflection performance was not high. Since PMP used as an auxiliary material was crystallized at the time of an unstretched film, it was not stretched by biaxial stretching, and the cavity had a shape as shown in FIG.
(実施例2)
フィードブロックを変更して積層数を201層とし、延伸倍率を縦3.3倍、横3.54とした以外は、実施例1と同様の方法で二軸延伸ポリエステルフィルムを得た。層数が増大することで反射性能が大幅に増大した一方、光沢感の向上はあまり見られなかった。これは、空洞が発生しづらくなりB層の空隙率は低下したことに起因していると推測される。
(Example 2)
A biaxially stretched polyester film was obtained in the same manner as in Example 1 except that the feed block was changed to 201 layers, the stretch ratio was 3.3 times in length and 3.54 in width. While the reflection performance was greatly increased by increasing the number of layers, the glossiness was not improved much. This is presumably due to the fact that cavities are less likely to occur and the porosity of the B layer has decreased.
(実施例3)
延伸倍率を縦4.0倍、横4.7とした以外は、実施例2と同様の方法で二軸延伸ポリエステルフィルムを得た。面倍率の向上により光沢感はわずかに向上した。
(Example 3)
A biaxially stretched polyester film was obtained in the same manner as in Example 2 except that the stretch ratio was 4.0 times in length and 4.7 in width. Glossiness was slightly improved by improving the surface magnification.
(実施例4)
延伸倍率を縦4.0倍、横4.7とした後に、再度縦方向に1.1倍、横方向に1.1倍延伸した以外は、実施例2と同様の方法で二軸延伸ポリエステルフィルムを得た。面倍率の向上により光沢感は大幅に向上し、真珠光沢のような外観を呈した。
Example 4
A biaxially stretched polyester was produced in the same manner as in Example 2 except that the draw ratio was 4.0 times in the longitudinal direction and 4.7 times in the transverse direction, and then again stretched 1.1 times in the longitudinal direction and 1.1 times in the transverse direction. A film was obtained. Glossiness was greatly improved by increasing the surface magnification, and the appearance was pearly.
(実施例5)
再縦延伸倍率倍、横方向に1.1倍延伸した以外は、実施例2と同様の方法で二軸延伸ポリエステルフィルムを得た。面倍率の向上により光沢感は大幅に向上し、真珠光沢のような外観を呈した。
(Example 5)
A biaxially stretched polyester film was obtained in the same manner as in Example 2 except that the film was stretched 1.1 times in the transverse direction and stretched 1.1 times. Glossiness was greatly improved by increasing the surface magnification, and the appearance was pearly.
(実施例6)
副原料2としてイソフタル酸が10mol%共重合されたポリシクロヘキサンテレフタレート(以降PCT/Iとも呼ぶ)を使用した。3台目の押出機を導入してフィードブロックで多層に積層されたフィルムの両表層にくるように積層した。このときの(A+B)/Cの吐出比は5とした。それ以外は実施例5と同様の方法で二軸延伸ポリエステルフィルムを製膜し、巻き取るときに両表層のPCT/I層を剥ぎ取って厚み100μmのポリエステルフィルムを得た。性能は実施例5とほぼ同じであるが、両表層に支持層が積層されていることにより破れは大幅に低減した。
(Example 6)
As the auxiliary material 2, polycyclohexane terephthalate (hereinafter also referred to as PCT / I) in which 10 mol% of isophthalic acid was copolymerized was used. A third extruder was introduced and laminated so as to be on both surface layers of a multi-layered film with a feed block. At this time, the discharge ratio of (A + B) / C was set to 5. Otherwise, a biaxially stretched polyester film was formed in the same manner as in Example 5, and when wound up, the PCT / I layers on both surface layers were peeled off to obtain a 100 μm thick polyester film. The performance was almost the same as in Example 5, but the breakage was greatly reduced by the support layers being laminated on both surface layers.
(実施例7)
副原料としてPMPを80重量%、シクロポリオレフィン(三井化学製:ゼオノアR1020R。以降COPとも呼ぶ)を20重量%添加した原料を用いた以外は実施例5と同様の方法で二軸延伸ポリエステルフィルムを得た。B層に分散する粒子の径が大幅に小さくなったことにより、空洞はより平面方向に配列し光沢感はさらに向上した。
(Example 7)
A biaxially stretched polyester film was prepared in the same manner as in Example 5 except that a raw material to which 80% by weight of PMP and 20% by weight of cyclopolyolefin (Mitsui Chemicals Co., Ltd .: ZEONOR R1020R, hereinafter also referred to as COP) was added was used. Obtained. Since the diameter of the particles dispersed in the B layer was significantly reduced, the cavities were arranged in a more planar direction, and the glossiness was further improved.
(実施例8)
副原料として液晶ポリマー(上野製薬製:2030G。以降LCPとも呼ぶ)を70重量%、PETを30重量%添加した原料を用いた以外は実施例5と同様の方法で二軸延伸ポリエステルフィルムを得た。LCPは樹脂Cに属するため、延伸によって生じた空洞は図2と同様であった。一方、B層の空隙率は実施例5よりも低く、光沢感は低下した。
(Example 8)
A biaxially stretched polyester film was obtained in the same manner as in Example 5 except that a raw material to which 70% by weight of a liquid crystal polymer (Ueno Pharmaceutical: 2030G, hereinafter also referred to as LCP) and 30% by weight of PET were added as an auxiliary material. It was. Since LCP belongs to Resin C, the cavities produced by stretching were the same as in FIG. On the other hand, the porosity of B layer was lower than Example 5, and the glossiness fell.
(実施例9)
副原料としてポリカーボネート(出光興産製:タフロンRLC1500。以降PCとも呼ぶ)を70重量%、PMPを30重量%添加した原料を用いた以外は実施例3と同様の方法で二軸延伸ポリエステルフィルムを得た。延伸温度がPCのガラス転移温度よりもかなり低いためにB層が延伸に追従せず、延伸によって生じた空洞は図2と同様であった。一方で、延伸倍率B層の空隙率は実施例3よりも低く、光沢感はやや低下した。
Example 9
A biaxially stretched polyester film was obtained in the same manner as in Example 3 except that polycarbonate (70% by weight, manufactured by Idemitsu Kosan Co., Ltd .: Taflon RLC 1500; hereinafter also referred to as PC) and 30% by weight of PMP was used as an auxiliary material. It was. Since the stretching temperature was considerably lower than the glass transition temperature of PC, the B layer did not follow the stretching, and the cavities produced by the stretching were the same as in FIG. On the other hand, the porosity of the draw ratio B layer was lower than that of Example 3, and the glossiness was slightly lowered.
(比較例1)
副原料としてPETを89重量%、PMPを10重量%、PEGを1重量%添加した原料を用いた以外は実施例1と同様の方法で二軸延伸ポリエステルフィルムを得た。空洞のアスペクト比が小さいためにフィルムに光沢感がまったく見られなかった。
(Comparative Example 1)
A biaxially stretched polyester film was obtained in the same manner as in Example 1 except that a raw material to which 89% by weight of PET, 10% by weight of PMP and 1% by weight of PEG were added as auxiliary materials was used. The film had no glossiness due to the small aspect ratio of the cavities.
(比較例2)
副原料としてイソフタル酸12mol%共重合したポリエチレンテレフタレート(PET/I12)を50重量%、硫酸バリウム粒子50重量%を添加した原料を用いた。また、縦倍率は3.3倍、横倍率は3.3倍、熱処理温度を180℃とした以外は実施例4と同様に行った。B層にほとんど空洞は発生せず、光沢感はまったく見られなかった。
(Comparative Example 2)
As a secondary material, a raw material added with 50% by weight of polyethylene terephthalate (PET / I12) copolymerized with 12 mol% of isophthalic acid and 50% by weight of barium sulfate particles was used. Moreover, it carried out similarly to Example 4 except having made the vertical magnification 3.3 times, the horizontal magnification 3.3 times, and heat processing temperature 180 degreeC. There were almost no cavities in the B layer, and no glossiness was observed.
(比較例3)
延伸倍率を縦4.0倍、横4.7とした以外は、比較例1と同様の方法で二軸延伸ポリエステルフィルムを得た。面倍率を向上してもアスペクト比の向上はわずかであり、光沢感はほとんど変わらなかった。
(比較例4)
延伸倍率を縦3.0倍、横3.1とした以外は、実施例2と同様の方法で二軸延伸ポリエステルフィルムを得た。面倍率が低いために空洞のアスペクト比が低く、光沢感はほとんど見られなかった。
(Comparative Example 3)
A biaxially stretched polyester film was obtained in the same manner as in Comparative Example 1 except that the stretch ratio was 4.0 times in length and 4.7 in width. Even when the surface magnification was improved, the improvement in the aspect ratio was slight, and the glossiness was hardly changed.
(Comparative Example 4)
A biaxially stretched polyester film was obtained in the same manner as in Example 2 except that the stretch ratio was 3.0 times in length and 3.1 in width. Since the surface magnification was low, the cavity aspect ratio was low, and glossiness was hardly seen.
1 A層
2 B層
3 空洞
4 非相溶樹脂
5 樹脂C
6 水平フェレ径
7 垂直フェレ径
1 A layer 2 B layer 3 Cavity 4 Incompatible resin 5 Resin C
6 Horizontal ferret diameter 7 Vertical ferret diameter
Claims (6)
L1≧50 (1)
L3/L1≧0.04 (2)
L1:L(SCI)
L2:L(SCE)
L3:L(SCI)−L(SCE) A polyester film containing cavities, which satisfies the following formulas (1) and (2).
L1 ≧ 50 (1)
L3 / L1 ≧ 0.04 (2)
L1: L (SCI)
L2: L (SCE)
L3: L (SCI) -L (SCE)
The decorative film using the polyester film in any one of Claims 1-4.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016161671A JP2018030901A (en) | 2016-08-22 | 2016-08-22 | Polyester film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016161671A JP2018030901A (en) | 2016-08-22 | 2016-08-22 | Polyester film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2018030901A true JP2018030901A (en) | 2018-03-01 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| JP2016161671A Pending JP2018030901A (en) | 2016-08-22 | 2016-08-22 | Polyester film |
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| JP (1) | JP2018030901A (en) |
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| WO2019208139A1 (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Optical laminate, optical laminate with cover glass, method for producing same, and image display device with cover glass |
| JP2019191464A (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Resin sheet and method for producing the same |
| KR20220072825A (en) * | 2019-08-05 | 2022-06-02 | 플렉스 필름즈 (유에스에이) 인코포레이티드 | Density Controlled Thermoplastic Multilayer Film |
| JP2024507165A (en) * | 2021-02-10 | 2024-02-16 | フレックス フィルムス(ユーエスエー) インコーポレイテッド | Multilayer article and manufacturing method |
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2016
- 2016-08-22 JP JP2016161671A patent/JP2018030901A/en active Pending
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| WO2019208139A1 (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Optical laminate, optical laminate with cover glass, method for producing same, and image display device with cover glass |
| JP2019191465A (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Optical laminate, optical laminate with cover glass, method for producing them, and image display device with cover glass |
| JP2019191464A (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Resin sheet and method for producing the same |
| WO2019208138A1 (en) * | 2018-04-27 | 2019-10-31 | 日東電工株式会社 | Resin sheet and method of manufacture therefor |
| CN112005143A (en) * | 2018-04-27 | 2020-11-27 | 日东电工株式会社 | Optical laminate, optical laminate with protective glass, method for producing optical laminate with protective glass, and image display device with protective glass |
| TWI803617B (en) * | 2018-04-27 | 2023-06-01 | 日商日東電工股份有限公司 | Resin sheet and its manufacturing method |
| KR20220072825A (en) * | 2019-08-05 | 2022-06-02 | 플렉스 필름즈 (유에스에이) 인코포레이티드 | Density Controlled Thermoplastic Multilayer Film |
| JP2022544471A (en) * | 2019-08-05 | 2022-10-19 | フレックス フィルムス(ユーエスエー) インコーポレイテッド | Controlled Density Thermoplastic Multilayer Film |
| JP7610577B2 (en) | 2019-08-05 | 2025-01-08 | フレックス フィルムス(ユーエスエー) インコーポレイテッド | Controlled density thermoplastic multilayer film |
| US12251908B2 (en) | 2019-08-05 | 2025-03-18 | Flex Films (Usa) Inc. | Controlled density thermoplastic multilayer films |
| KR102889815B1 (en) * | 2019-08-05 | 2025-11-27 | 플렉스 필름즈 (유에스에이) 인코포레이티드 | Density-controlled thermoplastic multilayer films |
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