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JP2018020892A - Bowl feeder - Google Patents

Bowl feeder Download PDF

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Publication number
JP2018020892A
JP2018020892A JP2016153815A JP2016153815A JP2018020892A JP 2018020892 A JP2018020892 A JP 2018020892A JP 2016153815 A JP2016153815 A JP 2016153815A JP 2016153815 A JP2016153815 A JP 2016153815A JP 2018020892 A JP2018020892 A JP 2018020892A
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JP
Japan
Prior art keywords
bowl
conveyance
air
transport
air supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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JP2016153815A
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Japanese (ja)
Inventor
山本 賢
Masaru Yamamoto
賢 山本
迎 邦暁
Kuniaki Mukai
邦暁 迎
喜文 田邉
Yoshifumi Tanabe
喜文 田邉
陽裕 清水
Akihiro Shimizu
陽裕 清水
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Sinfonia Technology Co Ltd
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Sinfonia Technology Co Ltd
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Publication date
Application filed by Sinfonia Technology Co Ltd filed Critical Sinfonia Technology Co Ltd
Priority to JP2016153815A priority Critical patent/JP2018020892A/en
Priority to TW106117223A priority patent/TW201805217A/en
Priority to KR1020170092431A priority patent/KR20180016262A/en
Priority to CN201710639815.8A priority patent/CN107685994A/en
Publication of JP2018020892A publication Critical patent/JP2018020892A/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/34Jigging conveyors comprising a series of co-operating units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1421Vibratory movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/02Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/16Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2812/00Indexing codes relating to the kind or type of conveyors
    • B65G2812/03Vibrating conveyors
    • B65G2812/0304Driving means or auxiliary devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2812/00Indexing codes relating to the kind or type of conveyors
    • B65G2812/03Vibrating conveyors
    • B65G2812/0384Troughs, tubes or the like
    • B65G2812/0388Troughs, tubes or the like characterised by the configuration

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Jigging Conveyors (AREA)
  • Control Of Conveyors (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a bowl feeder which can reduce a degree (contact time and the number of contact) of contact of a transport object, which is placed into a storage part of a bowl and transported in a desired direction by vibration, with a transport surface to prevent/inhibit deterioration of the transport processing ability.SOLUTION: A bowl feeder B includes a placement surface B81 and a vibration source which vibrates the placement surface B81 and transports a transport object W on the placement surface B81 by vibration. An entire part or part of the placement surface B81 is formed by a porous material BS. The bowl feeder B is configured to jet air supplied from an air supply source BA to the transport object W on the placement surface B81 from below through the porous material BS to lift the transport object W from the placement surface 81.SELECTED DRAWING: Figure 2

Description

本発明は、搬送対象物を収容するボウルを備え、ボウルの底面に形成された貯留部に存在するワーク等の搬送対象物を、始端が貯留部に連続している螺旋状のボウル搬送路に沿って搬送可能なボウルフィーダに関するものである。   The present invention includes a bowl that accommodates an object to be conveyed, and the object to be conveyed, such as a workpiece, existing in a reservoir formed on the bottom surface of the bowl is placed in a spiral bowl conveyance path whose start end is continuous with the reservoir. It is related with the bowl feeder which can be conveyed along.

従来より、電子部品等の搬送対象物(ワーク)を振動によって搬送する振動搬送装置として、搬送対象物を収容可能なボウルを主体とし、ボウルの底部に形成された貯留部と、ボウルの内周壁に沿って螺旋状に形成されたボウル搬送路とを備えたボウルフィーダが知られている。このようなボウルフィーダは、貯留部にボウル搬送路の始端が連続するように形成され、所定の投入部から貯留部に向かって投入された搬送対象物を振動によってボウル搬送路の始端に向かって搬送し、引き続きボウル搬送路に沿って所定の供給先へ搬送可能に構成されている。また、ボウル搬送路やボウル搬送路よりも下流に設けられた搬送路等から貯留部に戻された(リターン投入された)搬送対象物も、振動によってボウル搬送路の始端に向かって搬送される(例えば、下記特許文献1参照)。   2. Description of the Related Art Conventionally, as a vibration conveyance device that conveys an object to be conveyed (workpiece) such as an electronic component by vibration, a storage unit mainly formed in a bowl that can accommodate the object to be conveyed, formed at the bottom of the bowl, and an inner peripheral wall of the bowl There is known a bowl feeder provided with a bowl conveyance path formed in a spiral shape. Such a bowl feeder is formed so that the starting end of the bowl conveyance path is continuous with the storage section, and the object to be transferred input from the predetermined input section toward the storage section is vibrated toward the start end of the bowl conveyance path. It is configured such that it can be conveyed and subsequently conveyed along a bowl conveyance path to a predetermined supply destination. Also, the object to be conveyed returned (returned in) from the bowl conveyance path or the conveyance path provided downstream of the bowl conveyance path to the storage unit is also conveyed toward the beginning of the bowl conveyance path by vibration. (For example, refer to Patent Document 1 below).

特開2006−309541号公報JP 2006-309541 A

ところで、上述した構成が採用されたボウルフィーダでは、加振源からの距離や加振周波数等によって、ボウルの底部、すなわち貯留部において、振幅に強弱の差が出てしまい、特にボウルの中心部に近いほど小さくなる傾向があり、貯留部に投入された搬送対象物がボウルの中心部及びその近傍に滞留し易く、搬送対象物をボウル搬送路の始端に向かってスムーズに搬送することができない事態が生じる。すなわち、ボウルの中心部に近いほど貯留部の振幅が小さいために、貯留部のうちボウルの中心部近傍における搬送対象物と、貯留部の上向き面である載置面との接触する機会及び時間が増加し、これに伴って、搬送対象物が静電気(摩擦帯電、接触帯電、剥離帯電)を帯び易くなる。そして、静電気によって搬送対象物が載置面に対してくっつこうとする力が大きくなり、このような静電気を帯びた状態の搬送対象物を搬送し続けることになれば、搬送対象物の搬送速度が所期の搬送速度よりも低下し、搬送対象物をスムーズに搬送することができず、搬送処理能力が低下してしまう。   By the way, in the bowl feeder adopting the above-described configuration, the difference in strength is generated at the bottom of the bowl, that is, the storage portion, depending on the distance from the excitation source, the excitation frequency, and the like. It tends to be smaller as it is closer to, and the object to be transported that has been thrown into the reservoir tends to stay in the center of the bowl and in the vicinity thereof, and the object to be transported cannot be smoothly transported toward the beginning of the bowl transport path. Things happen. That is, the closer to the center of the bowl, the smaller the amplitude of the reservoir, so the opportunity and time of contact between the transport object in the vicinity of the center of the bowl and the mounting surface that is the upward surface of the reservoir Accordingly, the object to be transported is easily charged with static electricity (friction charging, contact charging, peeling charging). Then, the force that the object to be transported sticks to the mounting surface due to static electricity increases, and if the object to be transported with such static electricity continues to be transported, The speed is lower than the intended transport speed, and the transport target cannot be transported smoothly, resulting in a decrease in transport processing capability.

本発明は、このような問題に着目してなされたものであって、主たる目的は、ボウルの貯留部に投入されて振動により所望の方向に搬送される搬送対象物が貯留部の載置面に接触する度合い(接触時間や回数)を低減して、搬送処理能力の低下を防止・抑制可能なボウルフィーダを提供することにある。   The present invention has been made paying attention to such a problem, and a main object thereof is to place an object to be transported, which is put into a storage part of the bowl and transported in a desired direction by vibration, on the storage part. The purpose of the present invention is to provide a bowl feeder that can reduce the degree of contact (contact time and number of times) and prevent or suppress a decrease in conveyance processing capacity.

すなわち本発明は、搬送対象物を収容可能なボウルの底面に形成され多数の搬送対象物を貯留可能な貯留部と、ボウルの内周面に形成され且つ始端が貯留部に連続している螺旋状のボウル搬送路とを備え、貯留部の上向き面である載置面及びボウル搬送路の上向き面であるボウル搬送面を加振源によって振動させることによって、載置面上の搬送対象物及びボウル搬送面上の搬送対象物を移動させながら所定の搬送先に搬送可能なボウルフィーダに関するものである。ここで、本発明における「載置面」及び「ボウル搬送路」は、水平又は略水平な面(水平面)、又は水平に対して傾斜角度傾斜した面(傾斜面、鉛直面)の何れをも包含する概念であり、特にその形状が限定されるものではない。また搬送対象物としては、例えば電子部品などの微小部品を挙げることができるが、電子部品以外の物品であってもよい。   That is, the present invention includes a storage portion that is formed on the bottom surface of a bowl that can accommodate a conveyance object and that can store a large number of conveyance objects, and a spiral that is formed on the inner peripheral surface of the bowl and has a starting end continuous with the storage portion. And a bowl conveying surface, which is an upward surface of the storage unit, and a bowl conveying surface, which is an upward surface of the bowl conveying path, are vibrated by an excitation source, The present invention relates to a bowl feeder that can be transported to a predetermined transport destination while moving a transport object on the bowl transport surface. Here, the “mounting surface” and “bowl conveyance path” in the present invention are either a horizontal or substantially horizontal surface (horizontal plane) or a surface inclined at an inclination angle with respect to the horizontal (inclined surface, vertical surface). The concept is encompassed, and the shape is not particularly limited. Moreover, as a conveyance target object, although microcomponents, such as an electronic component, can be mentioned, for example, articles other than an electronic component may be sufficient.

そして、本発明に係るボウルフィーダは、少なくとも載置面の全部または一部を多孔質材によって構成し、エア供給源から供給されたエアを載置面上の搬送対象物に対して多孔質材を通じて噴射することによって搬送対象物を載置面から浮上可能に構成したことを特徴としている。   In the bowl feeder according to the present invention, at least all or part of the mounting surface is made of a porous material, and the air supplied from the air supply source is porous to the object to be conveyed on the mounting surface. It is characterized in that the object to be transported can be levitated from the placement surface by spraying through.

このようなボウルフィーダであれば、エア供給源から供給されたエアを載置面上の搬送対象物に対して多孔質材を通じて噴射することによって、搬送対象物を載置面から強制的に浮かせて、搬送対象物が載置面に接触しない状態または接触し難い状態を確保することができる。そして、本発明に係るボウルフィーダであれば、全部または一部を多孔質材によって構成した載置面上の搬送対象物を加振源からの振動によって所定方向に動く慣性で、当該所定方向に移動させる処理中に、移動中の搬送対象物が載置面と接触する機会及び時間を低減することができるため、移動中の搬送対象物が載置面と接触し続ける構成と比較して、搬送中の搬送対象物が静電気(摩擦帯電、接触帯電、剥離帯電)を帯び難くなり、その結果、搬送中の搬送対象物は載置面に付着し難くなって、静電気が原因で生じる搬送速度の低下という不具合を解消・抑制することができ、載置面上において搬送対象物を所期の搬送速度でスムーズに搬送することができる。したがって、本発明によれば、加振源によって振動する載置面のうちボウルの中心部に近いほど振幅が小さくなる傾向にあるボウルフィーダであっても、載置面上の搬送対象物を小さい振幅で所定の搬送先(ボウル搬送路の始端)に向かって効率良くスムーズに搬送することが可能である。   With such a bowl feeder, the air to be conveyed is forcibly floated from the mounting surface by injecting air supplied from an air supply source through the porous material onto the conveying object on the mounting surface. Thus, it is possible to secure a state in which the conveyance object does not contact the placement surface or is difficult to contact. In the bowl feeder according to the present invention, the object to be transported on the mounting surface, which is entirely or partially made of a porous material, moves in a predetermined direction by vibration from the excitation source, and moves in the predetermined direction. During the process of moving, since the opportunity and time for the moving conveyance object to contact the placement surface can be reduced, compared to the configuration in which the moving conveyance object keeps contacting the placement surface, The transport object being transported is less likely to be charged with static electricity (friction charge, contact charge, peeling charge). As a result, the transport object being transported is less likely to adhere to the mounting surface, resulting in transport speed caused by static electricity. Can be eliminated and suppressed, and the object to be transported can be smoothly transported at the intended transport speed on the placement surface. Therefore, according to the present invention, even in a bowl feeder whose amplitude tends to be smaller as it is closer to the center of the bowl among the placement surfaces that are vibrated by the excitation source, the conveyance object on the placement surface is small. It can be efficiently and smoothly transported toward a predetermined transport destination (starting end of the bowl transport path) with an amplitude.

また、本発明に係るボウルフィーダでは、載置面の全部または一部のみならず、ボウル搬送面の全部または一部も多孔質材によって構成し、エア供給源から供給されたエアをボウル搬送面上の搬送対象物に対して多孔質材を通じて噴射することによって搬送対象物をボウル搬送面から浮上可能に構成することも可能である。このような構成であれば、ボウル搬送面上を移動する搬送対象物がボウル搬送面と接触し続ける構成と比較して、移動中の搬送対象物が静電気(摩擦帯電、接触帯電、剥離帯電)を帯び難くなる。その結果、移動中の搬送対象物がボウル搬送面に付着し難くなり、静電気が原因で生じる搬送速度の低下という不具合を解消・抑制することができ、ボウル搬送面上において搬送対象物を所期の搬送速度でスムーズに搬送することができる。   In the bowl feeder according to the present invention, not only all or part of the mounting surface but also all or part of the bowl conveying surface is made of a porous material, and air supplied from an air supply source is supplied to the bowl conveying surface. It is also possible to configure the transport object so that it can float from the bowl transport surface by spraying the transport object through the porous material. With such a configuration, compared to a configuration in which the conveyance object moving on the bowl conveyance surface keeps in contact with the bowl conveyance surface, the conveyance object being moved is static (friction charge, contact charge, peeling charge). It becomes difficult to take on. As a result, it is difficult for the moving conveyance object to adhere to the bowl conveyance surface, and the problem of a decrease in the conveyance speed caused by static electricity can be solved and suppressed. It can be smoothly transported at a transport speed of.

特に、本発明において、エア供給源からのエアによって少なくとも載置面から浮上した搬送対象物及び浮上した搬送対象物の周辺に向けてイオン化空気を噴射するイオナイザを備えたボウルフィーダにすれば、浮上した搬送対象物及びその浮上した搬送対象物の周辺にイオナイザによってイオン化空気を噴射することで、浮上する直前まで載置面に接触していた面を含む搬送対象物全体にイオン化空気を確実に吹き付けることができるとともに、浮上した搬送対象物が直前まで接触していた載置面の所定領域にもイオン化空気を吹き付けることが可能である。このように浮上した搬送対象物に向かってイオン化空気を噴射するイオナイザを、浮上した搬送対象物の周辺にある載置面にイオン化空気を噴射するイオナイザとして共用することが可能な構成であれば、搬送対象物に対してイオン化空気を噴射するイオナイザと、載置面全体に亘る広範囲にイオン化空気を噴射するイオナイザとを個別に設ける態様と比較して、部品点数の削減及び低コスト化を図ることができる点、及びイオナイザの噴射領域を限定することでイオナイザ自体のコンパクト化及びイオン化空気の使用量低減を図ることができる点で有利である。また、本発明では、載置面のみならずボウル搬送面から浮上した搬送対象物及び浮上した搬送対象物の周辺に向けてイオン化空気を噴射するイオナイザを備えたボウルフィーダに構成することも可能である。   In particular, in the present invention, if the bowl feeder is provided with an ionizer that injects ionized air toward at least the periphery of the transport object that has been levitated from the mounting surface and the surface of the transport object that has levitated by air from the air supply source, The ionized air is reliably blown to the entire conveyance object including the surface that has been in contact with the mounting surface until just before ascending, by injecting ionized air around the conveyed conveyance object and the floating conveyance object with an ionizer. In addition, it is possible to blow ionized air onto a predetermined region of the mounting surface where the transported object that has been lifted is in contact until immediately before. If the ionizer that injects ionized air toward the transported object that has floated in this way can be shared as an ionizer that injects ionized air to the mounting surface around the transported object that has floated, Compared to an aspect in which an ionizer that injects ionized air to the object to be transported and an ionizer that injects ionized air over a wide range over the entire mounting surface are separately provided, the number of parts is reduced and the cost is reduced. This is advantageous in that the ionizer itself can be made compact and the amount of ionized air used can be reduced by limiting the injection region of the ionizer. Further, in the present invention, it is also possible to configure a bowl feeder provided with an ionizer that injects ionized air toward the periphery of the transport object and the transport object that has floated from the bowl transport surface as well as the mounting surface. is there.

加えて、イオナイザを備えたボウルフィーダであれば、載置面上の搬送対象物やボウル搬送面上の搬送対象物に対して多孔質材を通じてから噴射するエア供給源からのエアによって、載置面上やボウル搬送面にはエアを載置面やボウル搬送面から浮上させる気流が形成され、このような気流中に置かれた搬送対象物に対してイオナイザによって噴射したイオン化空気の気流は、搬送対象物周りの風圧分布を変化させる要因となり、載置面上またはボウル搬送路上において静電気又は粘着性などによって複数の搬送対象物同士が付着している場合であっても、搬送対象物周りの圧力分布が変化することによって各搬送対象物の相互に異なる不規則な挙動を惹起することができ、搬送対象物同士の付着状態を解除することが期待できる。   In addition, in the case of a bowl feeder equipped with an ionizer, the placement is performed by air from an air supply source that is ejected through the porous material to the transport object on the placement surface or the transport object on the bowl transport surface. On the surface and the bowl conveying surface, an air flow is formed that causes air to rise from the mounting surface and the bowl conveying surface, and the air flow of ionized air sprayed by the ionizer on the object to be conveyed placed in such an air flow is This is a factor that changes the wind pressure distribution around the conveyance object, and even if multiple conveyance objects adhere to each other due to static electricity or adhesiveness on the mounting surface or the bowl conveyance path, By changing the pressure distribution, it is possible to cause different irregular behaviors of the respective conveyance objects, and it can be expected that the adhesion state between the conveyance objects is released.

また、本発明では、エア供給源から供給されるエアとして、イオン化空気を適用することが可能であり、このような構成であれば、エア供給源からのエア、つまりイオン化空気によって載置面やボウル搬送面から浮上した搬送対象物は、その時点でイオン化空気が吹き付けられた状態にあり、静電気を迅速に中和除去することができ、搬送処理能力の向上に貢献する。   In the present invention, it is possible to apply ionized air as the air supplied from the air supply source. With such a configuration, air from the air supply source, that is, ionized air can be used to mount the mounting surface. The object to be conveyed that has floated from the bowl conveyance surface is in a state where ionized air is blown at that time, and can quickly neutralize and remove static electricity, thereby contributing to an improvement in conveyance processing capacity.

なお、本発明では、エア供給源から供給されるエアとしてイオン化空気を適用するとともに、上述のイオナイザを備えたボウルフィーダを構成したり、エア供給源から供給されるエアとしてイオン化空気を適用せず、上述のイオナイザを備えたボウルフィーダを構成したり、上述のイオナイザを備えず、エア供給源から供給されるエアとしてイオン化空気を適用したボウルフィーダを構成することができる。   In the present invention, the ionized air is applied as the air supplied from the air supply source, and the bowl feeder provided with the above-described ionizer is not configured, or the ionized air is not applied as the air supplied from the air supply source. A bowl feeder including the above-described ionizer can be configured, or a bowl feeder that does not include the above-described ionizer and that uses ionized air as air supplied from an air supply source can be configured.

本発明によれば、多孔質材で構成した載置面にエアを供給して、載置面上の搬送対象物に向かって多孔質材を通じて吹き付けるエアによって搬送対象物を載置面から強制的に浮かせて、搬送対象物に静電気が帯び難い状況を確保することができ、小さな振幅であっても加振源から付与される振動の方向に搬送対象物を所期の搬送速度で搬送することができ、ボウルフィーダの搬送処理能力低下を防止・抑制することができる。   According to the present invention, air is supplied to a mounting surface made of a porous material, and the transport target is forced from the mounting surface by air blown through the porous material toward the transport target on the mounting surface. It is possible to ensure that the object to be conveyed is less likely to be charged with static electricity, and to convey the object to be conveyed at the desired conveying speed in the direction of vibration applied from the excitation source even with a small amplitude. It is possible to prevent and suppress a decrease in the conveyance processing capacity of the bowl feeder.

本発明の第1実施形態に係るボウルフィーダを一部破断して模式的に示す側面図。1 is a side view schematically showing a partially broken portion of a bowl feeder according to a first embodiment of the present invention. 同実施形態におけるボウルを一部省略して模式的に示す側断面図。FIG. 4 is a side cross-sectional view schematically showing a part of the bowl with a part omitted. 本発明に係るボウルフィーダに適用される搬送対象物の一例であるレンズ型LEDの外観模式図。The external appearance schematic diagram of lens type LED which is an example of the conveyance target applied to the bowl feeder which concerns on this invention. 同実施形態に係るボウルフィーダの一変形例を図2に対応して示す図。The figure which shows the modification of the bowl feeder which concerns on the embodiment corresponding to FIG.

以下、本発明の一実施形態を、図面を参照して説明する。
本実施形態に係るボウルフィーダBは、図1及び図2に示すように、電子部品等の搬送対象物W(例えば図3に示すレンズ型LED等)を螺旋状の搬送路(ボウル搬送路B1)上において振動により移動させながら所定の搬送先(供給先)に搬送する装置である。本実施形態に係るボウルフィーダBは、収容した搬送対象物Wを整列させながら搬送するボウルB2と、ボウルB2を支持する支持部B3と、ボウルB2に振動を発生させる加振源B4とを備えている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 and 2, the bowl feeder B according to the present embodiment transfers a conveyance object W such as an electronic component (for example, a lens type LED shown in FIG. 3) in a spiral conveyance path (bowl conveyance path B1). ) It is a device that transports to a predetermined transport destination (supply destination) while moving by vibration. The bowl feeder B according to the present embodiment includes a bowl B2 that conveys the accommodated conveyance object W while aligning it, a support portion B3 that supports the bowl B2, and a vibration source B4 that generates vibration in the bowl B2. ing.

支持部B3は、図1に示すように、ボウルB2の底部に取り付けた可動台B5と、防振ゴムBGを介して床面に固定した固定台B6と、可動台B5及び固定台B6を連結する板バネ等からなる連結部B7とを備え、可動台B5を介してボウルB2を振動可能に支持するものである。   As shown in FIG. 1, the support portion B3 connects the movable base B5 attached to the bottom of the bowl B2, the fixed base B6 fixed to the floor via the vibration isolating rubber BG, and the movable base B5 and the fixed base B6. And a connecting portion B7 made of a leaf spring or the like, and supports the bowl B2 through the movable base B5 so as to be able to vibrate.

本実施形態の加振源B4は、図1に示すように、可動台B5と固定台B6との間に設けられ、これら可動台B5と固定台B6の間に電磁吸引力を作用させてボウルB2に対して高振動数の捩り振動を発生させるものである。ボウルB2に対して振動を発生させることによって、ボウルB2内に収容された搬送対象物WがボウルB2の搬送路2に沿って移動させることができる。   As shown in FIG. 1, the vibration source B4 of the present embodiment is provided between a movable base B5 and a fixed base B6, and an electromagnetic attraction force is applied between the movable base B5 and the fixed base B6 so that the bowl A torsional vibration having a high frequency is generated with respect to B2. By generating vibration for the bowl B2, the conveyance object W accommodated in the bowl B2 can be moved along the conveyance path 2 of the bowl B2.

ボウルB2は、図2(同図は図1から抽出したボウルB2の断面模式図である)に示すように、底面に形成され多数のワークWを貯留可能な平面視略円形の貯留部B8と、貯留部B8の周縁部における所定部分を始端として内周壁B9に沿って登り傾斜の螺旋状に形成したボウル搬送路B1(トラックとも称される)とを備えた鉢状のものである。   As shown in FIG. 2 (the figure is a schematic sectional view of the bowl B2 extracted from FIG. 1), the bowl B2 is formed on the bottom surface and has a substantially circular storage section B8 that can store a large number of workpieces W. The bowl-shaped thing provided with the bowl conveyance path B1 (it is also called a track | truck) formed in the spiral shape which inclines along the internal peripheral wall B9 with the predetermined part in the peripheral part of the storage part B8 as a starting end.

貯留部B8は、中心側を径方向外側よりも高くなるように設定された上向き面である載置面B81を有し、ボウルB2の振動や貯留部B8内に収容されている搬送対象物Wの自重によって、載置面B81上の搬送対象物Wを径方向外側へ移動させるものである。載置面B81上において径方向外側へ移動した搬送対象物Wは、ボウル搬送路B1の始端に到達し、そのままボウル搬送路B1の始端を通過してボウル搬送路B1に沿って移動する。   The storage unit B8 has a placement surface B81 that is an upward surface set so that the center side is higher than the outside in the radial direction, and the conveyance object W accommodated in the vibration of the bowl B2 or in the storage unit B8. The conveyance target W on the mounting surface B81 is moved radially outward by its own weight. The transport object W that has moved radially outward on the mounting surface B81 reaches the start end of the bowl transport path B1, passes through the start end of the bowl transport path B1, and moves along the bowl transport path B1.

ボウル搬送路B1は、始端が貯留部B8に連続しており、上向き面であるボウル搬送面B11を例えば径方向外側に向けて下方に傾斜させた平坦な面に設定したものである。そして、振動によって搬送対象物Wが受ける搬送力のうち径方向外側へ向かう力とボウル搬送面B11の傾斜によって、搬送対象物WはボウルB2の内周壁B9に接しながら下流側(ボウル搬送路B1の終端側)に向けて搬送される。本実施形態では、このようなボウル搬送路B1の所定箇所に整列手段(図示省略)を設け、整列手段によって所定姿勢である搬送対象物Wのみを搬送方向下流側に搬送し、所定姿勢ではない搬送対象物Wを貯留部B8へ戻す(落下させる)ように構成している。本実施形態のボウルフィーダBは、ボウル搬送路B1の終端を図示しないリニアフィーダに設けた直線状の搬送路(直線トラックとも称される)の始端に連続するように接続して、整列させた搬送対象物Wをリニアフィーダに搬送(供給)できるように構成している。   The bowl conveyance path B1 has a starting end that is continuous with the storage portion B8, and the bowl conveyance surface B11 that is an upward surface is set to a flat surface that is inclined downward, for example, radially outward. Then, the conveyance object W is in contact with the inner peripheral wall B9 of the bowl B2 while being in contact with the inner peripheral wall B9 of the bowl B2 due to the radially outward force of the conveyance force received by the conveyance object W due to vibration and the inclination of the bowl conveyance surface B11 (the bowl conveyance path B1). It is transported toward the terminal end side). In the present embodiment, alignment means (not shown) is provided at a predetermined location in such a bowl conveyance path B1, and only the conveyance object W in a predetermined attitude is conveyed downstream in the conveyance direction by the alignment means, and is not in a predetermined attitude. The conveyance object W is configured to be returned (dropped) to the storage unit B8. The bowl feeder B of this embodiment is connected and aligned so that the end of the bowl transport path B1 is continuous with the start end of a linear transport path (also referred to as a straight track) provided in a linear feeder (not shown). The conveyance object W is configured to be conveyed (supplied) to the linear feeder.

そして、本実施形態に係るボウルフィーダBは、貯留部B8のうち上向き面である載置面B81の全部又は略全部、及びボウル搬送路B1のうち上向き面であるボウル搬送面B11の全部又は略全部を、多孔質材からなるブロック体BSによって構成している。具体的には、貯留部B8及びボウル搬送路B1のうち図2(同図は図1に示すボウルの断面模式図である)において所定のパターンを付した領域を、多孔質材からなるブロック体BSで構成している。   And the bowl feeder B which concerns on this embodiment is all or substantially all of the mounting surface B81 which is an upward surface among the storage parts B8, and all or substantially all of the bowl conveyance surface B11 which is an upward surface among bowl conveyance paths B1. All are comprised by the block body BS which consists of porous materials. Specifically, in the storage unit B8 and the bowl transport path B1, an area with a predetermined pattern in FIG. 2 (the figure is a schematic sectional view of the bowl shown in FIG. 1) is a block body made of a porous material. It is composed of BS.

本実施形態における多孔質材は、例えば無機質材料の粉粒体からなる骨材と、骨材相互を連結する結合材(バインダ)との混合物を焼結して形成されたものである。無機質材料の粉粒体からなる骨材の好適な例としては、アルミナや炭化ケイ素を挙げることができ、結合材の好適な例としては、ビトリファイド、ジレノイド、セメント、ゴム及びガラス等を挙げることができる。このようなセラミックス製の多孔質材は、骨材と結合材の混合材料を成型金型に投入して焼結することで金型に応じた成形品にすることが可能である。多孔質材は、焼結工程により内部に無数の微細気孔が形成され、多孔質材の表面に開口する微細気孔と内部の微細気孔が連なって空気流路が形成される。微細気孔は、機械加工する場合に比べてその内径が著しく小さく、多孔質材の表面全体に亘って無数に形成される。なお、本発明における骨材や結合材の種類は上述のものに特に限定されず、適宜選択したものを適用することが可能である。本実施形態では、適宜の金型等を用いて、ボウルB2の大部分を構成するブロック状の多孔質材(多孔質材からなるブロック体BS)を形成している。以下では、多孔質材からなるブロック体BSを、「多孔質ブロック体BS」と称す。   The porous material in the present embodiment is formed, for example, by sintering a mixture of an aggregate made of a granular material of an inorganic material and a binder (binder) that connects the aggregates. Preferable examples of the aggregate made of inorganic material granular materials include alumina and silicon carbide, and preferable examples of the binder include vitrified, zirenoid, cement, rubber, glass and the like. it can. Such a ceramic porous material can be made into a molded product according to the mold by charging the mixed material of the aggregate and the binder into the mold and sintering it. An infinite number of fine pores are formed inside the porous material by a sintering process, and the air flow path is formed by connecting the fine pores opening on the surface of the porous material and the internal fine pores. The inner diameter of the fine pores is remarkably small as compared with the case of machining, and an infinite number of fine pores are formed over the entire surface of the porous material. Note that the types of aggregates and binders in the present invention are not particularly limited to those described above, and those appropriately selected can be applied. In the present embodiment, a block-shaped porous material (block body BS made of a porous material) that constitutes most of the bowl B2 is formed using an appropriate mold or the like. Hereinafter, the block body BS made of a porous material is referred to as a “porous block body BS”.

多孔質ブロック体BSは、上述したように内部に無数の微細気孔が形成され、表面に開口する微細気孔と内部の微細気孔が連なって形成される空気流路を有するものであり。すなわち、多孔質ブロック体BSは、流体が流通(透過)可能な内部を有し、表面全体に多数の孔が満遍なく露出しているものである。なお、各孔(微細気孔)は、搬送対象物Wが当該孔に落下しない微小サイズ、例えば60μm程度の大きさである。図2に示すように、多孔質ブロック体BSの中央部分には、高さ方向に貫通する第1空洞部BS1が形成され、多孔質ブロック体BSの底面には、第1空洞部BS1に連通する第2空洞部BS2が形成されている。また、多孔質ブロック体BSの外周面は、金属等の適宜の素材から形成した椀状のカバーBCで被覆されている。   As described above, the porous block body BS has innumerable fine pores formed therein, and has an air flow path in which fine pores opened on the surface and internal fine pores are formed continuously. In other words, the porous block body BS has an inside through which fluid can flow (permeate), and a large number of holes are evenly exposed on the entire surface. Each hole (micropore) has a minute size, for example, about 60 μm, at which the conveyance target W does not fall into the hole. As shown in FIG. 2, a first cavity portion BS1 penetrating in the height direction is formed in the central portion of the porous block body BS, and the bottom surface of the porous block body BS communicates with the first cavity portion BS1. A second cavity BS2 is formed. Further, the outer peripheral surface of the porous block body BS is covered with a bowl-shaped cover BC formed of an appropriate material such as metal.

本実施形態のボウルフィーダBは、エア供給ノズルBNを第2空洞部BS2に臨む位置に設け、エア供給源BAから供給されたエアを、エア供給ノズルBNから多孔質ブロック体BSの内部に向かって噴射するように設定している。図2では、エア供給源BAとエア供給ノズルBNを接続する配管を二点鎖線で示すとともに、エア供給源BAからエア供給ノズルBNに供給されるエアの流れを矢印で模式的に示している。   The bowl feeder B of this embodiment is provided with an air supply nozzle BN facing the second cavity BS2, and air supplied from the air supply source BA is directed from the air supply nozzle BN to the inside of the porous block body BS. Is set to inject. In FIG. 2, piping connecting the air supply source BA and the air supply nozzle BN is indicated by a two-dot chain line, and the flow of air supplied from the air supply source BA to the air supply nozzle BN is schematically indicated by arrows. .

本実施形態では、複数のエア供給ノズルBNを所定ピッチで配置し、各エア供給ノズルBNから多孔質ブロック体BSに向かって噴射したエアが、多孔質ブロック体BSの内部に透過流入して、貯留部B8の載置面B81やボウル搬送路B1のボウル搬送面B11から放出されるように設定している。なお、多孔質ブロック体BSの外周面を上述のカバーBCで被覆することによって、エア等の流体が多孔質ブロック体BSの外周面を透過しないように設定している。また、多孔質ブロック体BSの外周面を、樹脂等を用いた封孔処理によって形成した封止層に設定し、エア等の流体が封止層を透過しないように構成することも可能である。本実施形態では、エア供給源BAから供給されるエアとしてイオン化空気を適用している。   In the present embodiment, a plurality of air supply nozzles BN are arranged at a predetermined pitch, and the air injected from each air supply nozzle BN toward the porous block body BS permeates into the porous block body BS, It is set so as to be discharged from the mounting surface B81 of the reservoir B8 and the bowl transport surface B11 of the bowl transport path B1. In addition, by setting the outer peripheral surface of the porous block body BS with the above-described cover BC, a fluid such as air is set so as not to permeate the outer peripheral surface of the porous block body BS. It is also possible to set the outer peripheral surface of the porous block body BS to a sealing layer formed by a sealing process using a resin or the like so that fluid such as air does not pass through the sealing layer. . In this embodiment, ionized air is applied as the air supplied from the air supply source BA.

本実施形態のボウルフィーダBは、例えばボルト(図示省略)によってボウルB2を可動台B5に固定している。この固定処理に際して、第2空洞部BS2をボルトの固定部分として利用可能に構成している。なお、ボウルB2の外周付近を可動台B5に固定する構成であれば、第2空洞部BS2はボルトの固定部分として利用されることはなく、空気流路(流体流路)としてのみ機能する。何れにしても、多孔質ブロック体BSの内部や周囲に形成した空洞部(第1空洞部BS1、第2空洞部BS2)は、エア供給部から供給されるエアを多孔質ブロック体BS全体に行き渡らせるためのものであると捉えることができる。   In the bowl feeder B of the present embodiment, the bowl B2 is fixed to the movable base B5 by, for example, bolts (not shown). In this fixing process, the second cavity BS2 can be used as a bolt fixing portion. In addition, if it is the structure which fixes the outer periphery vicinity of bowl B2 to movable stand B5, 2nd cavity part BS2 will not be utilized as a fixing | fixed part of a volt | bolt, but will function only as an air flow path (fluid flow path). In any case, the cavities (the first cavities BS1 and the second cavities BS2) formed in and around the porous block body BS allow the air supplied from the air supply section to be supplied to the entire porous block body BS. It can be seen as a way to spread.

そして、本実施形態に係るボウルフィーダBによれば、貯留部B8に投入されて載置面B81上に存在する搬送対象物W及びボウル搬送面B11上の搬送対象物Wを振動によって所定方向に搬送することができ、しかもエア供給源BAから供給されるエアによって搬送対象物Wを載置面B81やボウル搬送面B11から浮上した状態で所定方向に搬送することが可能である。   And according to the bowl feeder B which concerns on this embodiment, the conveyance target object W which was thrown into storage part B8 and exists on mounting surface B81, and the conveyance target object W on bowl conveyance surface B11 are made into a predetermined direction by vibration. In addition, it is possible to transport the object W to be conveyed in a predetermined direction in a state where it is levitated from the mounting surface B81 and the bowl conveying surface B11 by the air supplied from the air supply source BA.

例えば、搬送対象物Wが、図3(a)に示すように、例えばフラットな底面W1と、半球状のレンズ部分W2とを一体的に組み付けたレンズ型LEDと呼ばれる微小な電子部品である場合、フラットな底面W1は面接触する領域が大きく、半球状のレンズ部分W2は面接触する領域が小さいため、レンズ部分W2が下を向く姿勢(下向き姿勢)であれば不安定である。   For example, as shown in FIG. 3A, for example, the conveyance object W is a minute electronic component called a lens-type LED in which a flat bottom surface W1 and a hemispherical lens portion W2 are integrally assembled. Since the flat bottom surface W1 has a large surface contact area, and the hemispherical lens portion W2 has a small surface contact area, it is unstable if the lens portion W2 faces downward (downward posture).

そこで、このようなレンズ型LEDを本実施形態に係るボウルフィーダBで搬送する際に、貯留部B8の載置面B81及びボウル搬送面B11を構成する多孔質ブロック体BSを通じてレンズ型LEDに向かって下方からエアを吹き付けると、図3(b),(c)に示す下向き姿勢にあるレンズ型LEDは、同図(d)に示すような姿勢、つまりレンズ部分W2が上を向く姿勢(上向き姿勢)に変換され、姿勢変換以降もフラットな底面W1にエアが継続して吹き付けられることによって、レンズ型LEDの安定した上向き姿勢が維持され、エアによるスムーズな搬送を実現することができる。すなわち、本実施形態に係るボウルフィーダBであれば、搬送対象物の姿勢変換機構を特別に設ける必要をなくすことができる。なお、同図(b),(c)では、下向き姿勢と上向き姿勢の間の中途姿勢にあるレンズ型LEDを想像線(二点鎖線)で示し、同図(b),(c)、(d)では、エアの吹き付け方向を矢印で模式的に示している。   Therefore, when such a lens-type LED is transported by the bowl feeder B according to the present embodiment, the lens-type LED is directed toward the lens-type LED through the porous block body BS constituting the placement surface B81 of the storage unit B8 and the bowl transport surface B11. When air is blown from below, the lens-type LED in the downward posture shown in FIGS. 3B and 3C has the posture shown in FIG. 3D, that is, the posture in which the lens portion W2 faces upward (upward). (Posture), and air is continuously blown onto the flat bottom surface W1 after the posture change, so that the lens LED is maintained in a stable upward posture, and smooth conveyance by air can be realized. That is, with the bowl feeder B according to the present embodiment, it is possible to eliminate the need for specially providing a posture conversion mechanism for the conveyance object. In FIGS. 7B and 7C, a lens-type LED in an intermediate position between a downward posture and an upward posture is indicated by an imaginary line (two-dot chain line), and FIGS. In d), the air blowing direction is schematically shown by arrows.

このように、本実施形態に係るボウルフィーダBは、加振源B4によって振動が付与された載置面B81上に載置されている搬送対象物Wやボウル搬送面B11上を走行する搬送対象物Wを、所定の振動方向に搬送することができるとともに、貯留部B8の載置面B81及びボウル搬送面B11の略全部を多孔質ブロック体BSによって構成し、エア供給源BAから供給されたエアを載置面B81上の搬送対象物Wやボウル搬送面B11上の搬送対象物Wに対して多孔質ブロック体BSを通じて下方から噴射することによって、載置面B81上及びボウル搬送面B11上に、搬送対象物Wを載置面B81やボウル搬送面B11から浮上させる気流を発生させて、搬送対象物Wを強制的に載置面B81やボウル搬送面B11から浮上させた状態で搬送することができる。その結果、本実施形態に係るボウルフィーダBによれば、搬送対象物Wが載置面B81やボウル搬送面B11に接触し続ける状態で搬送処理を行う態様と比較して、搬送処理中の搬送対象物Wが載置面B81やボウル搬送面B11と接触する機会及び時間を低減することができ、搬送中の搬送対象物Wが静電気(摩擦帯電、接触帯電、剥離帯電)を帯び難く、静電気が原因となって載置面B81やボウル搬送面B11に搬送対象物Wが付着し、搬送速度が低下するという不具合を解消・抑制することができ、載置面B81上の搬送対象物W及びボウル搬送面B11上の搬送対象物Wを所期の搬送速度でスムーズに搬送することができる。したがって、本実施形態に係るボウルフィーダBによれば、加振源B4によって振動する載置面B81のうちボウルB2の中心部に近いほど振幅が小さくなる傾向にあるボウルフィーダBであっても、載置面B81上の搬送対象物Wを小さい振幅で所定の搬送先(ボウル搬送路B11の始端)に向かって効率良くスムーズに搬送することが可能である。   As described above, the bowl feeder B according to the present embodiment is a transport target that travels on the transport target W or the bowl transport surface B11 that is placed on the placement surface B81 that is vibrated by the vibration source B4. The object W can be transported in a predetermined vibration direction, and substantially all of the placement surface B81 and the bowl transport surface B11 of the storage unit B8 are configured by the porous block body BS and supplied from the air supply source BA. By injecting air from below through the porous block body BS to the transport target W on the mounting surface B81 and the transport target W on the bowl transport surface B11, the air is placed on the mounting surface B81 and the bowl transport surface B11. In addition, a state in which an air flow is generated to float the conveyance target W from the placement surface B81 or the bowl conveyance surface B11, and the conveyance target W is forcibly floated from the placement surface B81 or the bowl conveyance surface B11. It can be transported. As a result, according to the bowl feeder B according to the present embodiment, the conveyance during the conveyance process is performed as compared with the aspect in which the conveyance target W is continuously in contact with the placement surface B81 and the bowl conveyance surface B11. The opportunity and time for the object W to contact the mounting surface B81 and the bowl conveyance surface B11 can be reduced, and the conveyance object W during conveyance is less likely to be charged with static electricity (friction charge, contact charge, peeling charge). The problem that the conveyance object W adheres to the placement surface B81 or the bowl conveyance surface B11 due to the above and the conveyance speed decreases can be eliminated / suppressed, and the conveyance object W on the placement surface B81 and The conveyance object W on the bowl conveyance surface B11 can be smoothly conveyed at an intended conveyance speed. Therefore, according to the bowl feeder B according to the present embodiment, even in the bowl feeder B in which the amplitude tends to be smaller as it is closer to the center portion of the bowl B2 in the mounting surface B81 that is vibrated by the excitation source B4, It is possible to efficiently and smoothly convey the conveyance target W on the mounting surface B81 toward a predetermined conveyance destination (starting end of the bowl conveyance path B11) with a small amplitude.

特に、本実施形態に係るボウルフィーダBは、載置面B81に加えて、ボウル搬送面B11も多孔質材によって構成し、エア供給源BAから供給されたエアをボウル搬送面B11上の搬送対象物Wに対して多孔質材を通じて噴射することによって搬送対象物Wをボウル搬送面B11から浮上可能に設定しているため、例えば加振源B4によって振動するボウル搬送面B81のうち加振源B4との相対距離等によって振幅が相対的に小さくなる所定箇所が存在しても、当該所定箇所上を通過する搬送対象物Wも小さい振幅で所定の搬送先(ボウル搬送路B11の始端)に向かって効率良くスムーズに搬送することが可能である。   In particular, in the bowl feeder B according to this embodiment, in addition to the mounting surface B81, the bowl transport surface B11 is also made of a porous material, and the air supplied from the air supply source BA is transported on the bowl transport surface B11. Since the conveying object W is set so as to be able to float from the bowl conveying surface B11 by spraying the object W through the porous material, for example, the vibration source B4 of the bowl conveying surface B81 that vibrates by the vibration source B4. Even if there is a predetermined location where the amplitude is relatively small due to the relative distance between the transport object W and the transport target W passing over the predetermined location, the transport object W is directed toward the predetermined transport destination (starting end of the bowl transport path B11) with a small amplitude. Can be transported efficiently and smoothly.

また、搬送対象物Wを強制的に載置面B81やボウル搬送面B11から浮上させた状態で搬送することが可能な本実施形態に係るボウルフィーダBによれば、搬送対象物Wの損傷・破損・汚れや載置面B81及びボウル搬送面B11の摩耗の発生を効果的に防止・抑制することができる。   Further, according to the bowl feeder B according to this embodiment capable of forcibly conveying the conveyance target object W from the placement surface B81 and the bowl conveyance surface B11, the conveyance target object W is damaged. It is possible to effectively prevent / suppress the occurrence of breakage / dirt and wear of the mounting surface B81 and the bowl conveying surface B11.

さらに、本実施形態にボウルフィーダBは、エア供給源BAからのエアによって載置面B81及びボウル搬送面B11から浮上した搬送対象物W及び浮上した搬送対象物Wの周辺に向けてイオン化空気を噴射するイオナイザ(図示省略)を備えている。そして、浮上した搬送対象物W及びその浮上した搬送対象物Wの周辺にイオナイザによってイオン化空気を噴射することで、浮上する直前まで載置面B81またはボウル搬送面B11に接触していた面を含む搬送対象物W全体にイオン化空気を確実に吹き付けることができるとともに、浮上した搬送対象物Wが直前まで接触していた載置面B81またはボウル搬送面B11の所定領域にもイオン化空気を吹き付けることが可能である。加えて、浮上した搬送対象物Wに向かってイオン化空気を噴射するイオナイザを、浮上した搬送対象物Wの周辺にある載置面B81またはボウル搬送面B11にイオン化空気を噴射するイオナイザとして共用することが可能な構成であるため、搬送対象物Wに対してイオン化空気を噴射するイオナイザと、載置面B81全体及びボウル搬送面B11全体に亘る広範囲にイオン化空気を噴射するイオナイザとを個別に設ける態様と比較して、部品点数の削減及び低コスト化を図ることができる点で有利である。   Furthermore, in this embodiment, the bowl feeder B causes ionized air to be directed toward the periphery of the transport object W and the transport object W that has floated from the mounting surface B81 and the bowl transport surface B11 by air from the air supply source BA. An ionizer (not shown) for spraying is provided. And it includes the surface that has been in contact with the mounting surface B81 or the bowl transport surface B11 until just before ascending by injecting ionized air by the ionizer around the transported object W that has surfaced and the periphery of the transported object W that has surfaced. The ionized air can be reliably blown over the entire transport target W, and the ionized air can also be sprayed onto a predetermined region of the placement surface B81 or the bowl transport surface B11 that has been in contact with the floated transport target W. Is possible. In addition, the ionizer that injects ionized air toward the transported object W that has floated is shared as an ionizer that injects ionized air to the mounting surface B81 or the bowl transport surface B11 around the transported object W that has floated up. The ionizer which injects ionized air with respect to the conveyance target W and the ionizer which injects ionized air in the wide range covering the whole mounting surface B81 and the whole bowl conveyance surface B11 are provided separately. This is advantageous in that the number of parts can be reduced and the cost can be reduced.

さらに、イオナイザを備えたボウルフィーダBによれば、載置面B81上の搬送対象物Wやボウル搬送面B11上の搬送対象物Wに対して多孔質ブロック体BSを通じて下方から噴射するエア供給源BAからのエアによって、載置面B81上、及びボウル搬送面B11上にはエアを載置面B81、ボウル搬送面B11から浮上させる気流が形成され、このような気流中に置かれた搬送対象物Wに対してイオナイザによって噴射したイオン化空気の気流は、搬送対象物W周りの風圧分布を変化させる要因となり、載置面B81上、ボウル搬送面B11上において静電気又は粘着性などによって複数の搬送対象物W同士が付着している場合であっても、搬送対象物W周りの圧力分布が変化することによって各搬送対象物Wの相互に異なる不規則な挙動を惹起することができ、搬送対象物W同士の付着状態を解除することが期待できる。   Furthermore, according to the bowl feeder B provided with the ionizer, the air supply source which injects from the lower side through the porous block body BS with respect to the conveyance target W on the mounting surface B81 and the conveyance target W on the bowl conveyance surface B11. Air from the BA forms an air flow that causes air to rise from the mounting surface B81 and the bowl transport surface B11 on the mounting surface B81 and the bowl transport surface B11, and a transport object placed in such airflow. The air flow of ionized air jetted onto the object W by the ionizer becomes a factor that changes the wind pressure distribution around the object to be conveyed W, and a plurality of objects are conveyed on the mounting surface B81 and the bowl conveying surface B11 due to static electricity or adhesiveness. Even if the objects W adhere to each other, irregularities that are different from each other in the respective conveyance objects W due to a change in the pressure distribution around the conveyance object W. Can induce dynamic, it can be expected to release the adhesion state of the conveyance object W together.

また、本実施形態では、エア供給源BAから供給されるエアとしてイオン化空気を適用しているため、エア供給源BAから供給されるイオン化空気によって載置面B81やボウル搬送面B11から浮上した搬送対象物Wは、その時点でイオン化空気が吹き付けられた状態にあり、静電気を迅速に中和除去することができ、搬送処理能力の更なる向上を図ることが可能である。   Further, in the present embodiment, ionized air is applied as the air supplied from the air supply source BA. Therefore, the transfer that has floated from the mounting surface B81 or the bowl transfer surface B11 by the ionized air supplied from the air supply source BA. The object W is in a state in which ionized air is blown at that time, and can quickly neutralize and remove static electricity, thereby further improving the conveyance processing capability.

なお、本発明は上述した各実施形態に限定されるものではない。例えば、上述した各実施形態では、ボウルフィーダの貯留部とボウル搬送路を共通の多孔質材(多孔質ブロック体)で構成した態様を例示したが、貯留部の載置面を構成する多孔質材と、ボウル搬送路のボウル搬送面を構成する多孔質材とを別々のパーツにしても構わない。   The present invention is not limited to the above-described embodiments. For example, in each of the above-described embodiments, an example in which the storage unit of the bowl feeder and the bowl conveyance path are configured by a common porous material (porous block body) is illustrated, but the porous material that configures the mounting surface of the storage unit The material and the porous material constituting the bowl conveyance surface of the bowl conveyance path may be separate parts.

また、載置面において相互に区切られた複数の領域または1つの領域のみを多孔質材によって構成したり、ボウル搬送面において相互に区切られた複数の領域または1つの領域のみを多孔質材によって構成することも可能である。すなわち、本発明に係るボウルフィーダでは、載置面全体及びボウル搬送路全体ではなく、部分的に多孔質材を適用する構成を採用することができる。載置面の特定部分のみを多孔質材で構成する態様の一例としては、載置面のうち相対的に振幅が小さくなる傾向にあるボウルの中心部分及び中心部近傍部分のみを多孔質材で構成する態様を挙げることができる。また、ボウル搬送面の特定部分のみを多孔質材で構成する態様の一例としては、ボウル搬送面における搬送方向上流端(始端)または上流端近傍部分や、ボウル搬送面において搬送対象物の姿勢変換を実施したい部分を挙げることができる。   Further, a plurality of regions or only one region separated from each other on the mounting surface is constituted by a porous material, or a plurality of regions or only one region separated from each other on a bowl transport surface by a porous material. It is also possible to configure. That is, in the bowl feeder according to the present invention, it is possible to adopt a configuration in which the porous material is partially applied instead of the entire placement surface and the entire bowl conveyance path. As an example of an aspect in which only a specific portion of the mounting surface is configured with a porous material, only the central portion of the mounting surface and the portion in the vicinity of the central portion that tend to have a relatively small amplitude on the mounting surface are formed of the porous material. The aspect to comprise can be mentioned. In addition, as an example of a configuration in which only a specific portion of the bowl conveyance surface is made of a porous material, the posture of the conveyance object on the bowl conveyance surface or the upstream end (starting end) in the conveyance direction on the bowl conveyance surface or the vicinity of the upstream end is changed. The part which wants to implement can be mentioned.

また、上述の実施形態では、ボウルの内周壁(図1の符号9参照)のうち、ボウル搬送面に対して所定角度起立した面であって且つボウル搬送面とともにボウル搬送路を構成する内向き面(ボウルの中心側を向く面)からは、エアが噴射しないように構成することも可能である。具体的には、ボウルのうち内周壁の内向き面を上述した封止処理によって流体を流通させない封止層に設定したり、ボウルのうち内周壁の内向き面を含む所定領域を、多孔質材ではない材料で形成すればよい。   Moreover, in the above-mentioned embodiment, it is the surface which stood a predetermined angle with respect to the bowl conveyance surface among the inner peripheral walls of the bowl (see reference numeral 9 in FIG. 1), and inward that constitutes the bowl conveyance path together with the bowl conveyance surface From the surface (the surface facing the center side of the bowl), it is also possible to configure so that air is not injected. Specifically, the inward surface of the inner peripheral wall of the bowl is set to a sealing layer that does not allow fluid to flow by the sealing process described above, or a predetermined region including the inward surface of the inner peripheral wall of the bowl is made porous. What is necessary is just to form with the material which is not a material.

また、本発明に係るボウルフィーダは、図4に示すように、貯留部B8の載置面B81を多孔質材で構成する一方で、ボウル搬送路B1のボウル搬送面B11を多孔質材で構成せずに、周知の適宜の素材から構成したものであってもよい。すなわち、本発明では、貯留部を形成する多孔質材ブロック体BSと、ボウル搬送路を形成する非多孔質ブロック体BHとを別々に製作して、これら多孔質材ブロック体BSと非多孔質ブロック体BHを適宜の固定手段で一体的に組み付けたボウルB2を備えたボウルフィーダを構成することが可能である。なお、図4は、図2に対応して示す図であり、各図において相互に対応する部分、パーツには同じ符号を付している。   Moreover, as shown in FIG. 4, the bowl feeder which concerns on this invention comprises the mounting surface B81 of the storage part B8 with a porous material, and comprises the bowl conveyance surface B11 of the bowl conveyance path B1 with a porous material. Instead, it may be made of a known appropriate material. That is, in the present invention, the porous material block body BS that forms the storage portion and the nonporous block body BH that forms the bowl conveyance path are separately manufactured, and the porous material block body BS and the nonporous material are formed. It is possible to configure a bowl feeder provided with a bowl B2 in which the block body BH is integrally assembled by an appropriate fixing means. FIG. 4 is a diagram corresponding to FIG. 2, and in the respective drawings, parts and parts corresponding to each other are denoted by the same reference numerals.

図4に示すボウルB2は、多孔質ブロック体BSの中央部分に、高さ方向に貫通する第1空洞部BS1を形成し、多孔質ブロック体BSの底面に、第1空洞部BS1に連通する第2空洞部BS2を形成し、第2空洞部BS2の外周端に連通し且つ上方に所定寸法延出するリング状の第3空洞部BS3を形成したものである。そして、エア供給ノズルBNを第2空洞部BS2及び第3空洞部BS3に臨む位置にそれぞれ設け、エア供給源BAから供給されたエアを、エア供給ノズルBNから多孔質ブロック体BSの内部に向かって噴射するように設定している。図4では、図2と同様に、エア供給源BAとエア供給ノズルBNを接続する配管を二点鎖線で示すとともに、エア供給源BAからエア供給ノズルBNに供給されるエアの流れを矢印で模式的に示している。また、図4に示すボウルB2では、多孔質ブロック体BSの外周面を、第3空洞部BS3に臨む部分と、非多孔質ブロック体BHに接触する部分とに区別することができ、多孔質ブロック体BSの外周面のうち第3空洞部BS3に臨む部分をエア等の流体が透過可能であり、多孔質ブロック体BSの外周面のうち非多孔質ブロック体BHに接触する部分をエア等の流体が透過しないように設定している。   The bowl B2 shown in FIG. 4 forms a first cavity portion BS1 penetrating in the height direction in the central portion of the porous block body BS, and communicates with the first cavity portion BS1 on the bottom surface of the porous block body BS. A second cavity portion BS2 is formed, and a ring-shaped third cavity portion BS3 that communicates with the outer peripheral end of the second cavity portion BS2 and extends upward by a predetermined dimension is formed. The air supply nozzle BN is provided at a position facing the second cavity portion BS2 and the third cavity portion BS3, respectively, and the air supplied from the air supply source BA is directed from the air supply nozzle BN to the inside of the porous block body BS. Is set to inject. In FIG. 4, as in FIG. 2, the piping connecting the air supply source BA and the air supply nozzle BN is indicated by a two-dot chain line, and the flow of air supplied from the air supply source BA to the air supply nozzle BN is indicated by an arrow. This is shown schematically. Moreover, in the bowl B2 shown in FIG. 4, the outer peripheral surface of the porous block body BS can be distinguished into a portion facing the third cavity BS3 and a portion contacting the non-porous block body BH. A portion of the outer peripheral surface of the block body BS that faces the third cavity BS3 can pass a fluid such as air, and a portion of the outer peripheral surface of the porous block body BS that contacts the non-porous block body BH is air or the like. The fluid is set so as not to permeate.

このようなボウルフィーダであっても、エア供給源BAから供給されたエアを載置面B81上の搬送対象物Wに対して多孔質ブロック体BSを通じて下方から噴射することによって、搬送対象物Wを強制的に載置面B81から浮上させることができる。その結果、加振源によって振動が付与された載置面B81上において搬送対象物Wが載置面B81に接触し続ける状態で搬送処理を行う態様と比較して、搬送対象物Wが載置面B81と接触する機会及び時間を低減することができ、搬送中の搬送対象物Wが静電気(摩擦帯電、接触帯電、剥離帯電)を帯び難く、静電気が原因となって載置面B81に搬送対象物Wが付着して、搬送速度が低下するという不具合を解消・抑制することができ、載置面B81上の搬送対象物Wを所期の搬送速度でスムーズに搬送することができる。したがって、本実施形態に係るボウルフィーダによれば、加振源によって振動する載置面B81のうちボウルB2の中心部に近いほど振幅が小さくなる傾向が高いボウルフィーダであっても、載置面B81上の搬送対象物Wを小さい振幅で所定の搬送先(ボウル搬送路B11の始端)に向かって効率良くスムーズに搬送することが可能である。   Even in such a bowl feeder, the air supplied from the air supply source BA is jetted from below through the porous block body BS to the object W on the placement surface B81, thereby conveying the object W. Can be forcedly levitated from the mounting surface B81. As a result, the transport target W is placed on the mounting surface B81 to which vibration is applied by the excitation source, compared to the mode in which the transport target W is kept in contact with the mounting surface B81. The opportunity and time of contact with the surface B81 can be reduced, and the object to be conveyed W during conveyance is less likely to be charged with static electricity (friction charge, contact charge, peeling charge) and is transferred to the mounting surface B81 due to static electricity. The problem that the object W adheres and the conveyance speed decreases can be eliminated and suppressed, and the object W on the placement surface B81 can be smoothly conveyed at the intended conveyance speed. Therefore, according to the bowl feeder according to the present embodiment, even if the bowl feeder is such that the amplitude tends to be smaller as it is closer to the center portion of the bowl B2 in the placement surface B81 that is vibrated by the excitation source, the placement surface It is possible to efficiently and smoothly convey the conveyance object W on B81 toward a predetermined conveyance destination (starting end of the bowl conveyance path B11) with a small amplitude.

また、本発明のボウルフィーダにおいて、載置面やボウル搬送面から浮上した搬送対象物に対してイオン化空気を噴射するイオナイザを備えた構成を採用する場合、載置面全体やボウル搬送面全体に向かってイオン化空気を噴射するように設定したり、載置面における特定部分やボウル搬送面における特定部分に向かってイオン化空間を噴射するように設定することができる。載置面における特定部分やボウル搬送面における特定部分に向かってイオン化空間を噴射するように設定した場合には、イオナイザの噴射領域を限定することでイオナイザ自体のコンパクト化及びイオン化空気の使用量低減を図ることができる。   In addition, in the bowl feeder of the present invention, when adopting a configuration including an ionizer that injects ionized air onto the object to be conveyed that has floated from the placing surface or the bowl conveying surface, the entire placing surface or the entire bowl conveying surface is used. It can be set so that ionized air is ejected toward it, or it can be set so that the ionized space is ejected toward a specific part on the mounting surface or a specific part on the bowl conveyance surface. If the ionization space is set to be ejected toward a specific part on the mounting surface or a specific part on the bowl transport surface, the ionizer itself is made compact and the amount of ionized air used is reduced by limiting the ionizer injection area. Can be achieved.

また、イオナイザによって正のイオン化空気と負のイオン化空気を交互に噴射するように構成してもよい。このような構成であれば、どのような帯電状態にあるワークであっても正のイオン化空気又は負のイオン化空気の何れか一方、或いは両方のイオン化空気によって確実に中和除去することできる。   Moreover, you may comprise so that positive ionized air and negative ionized air may be injected by an ionizer alternately. With such a configuration, any charged workpiece can be reliably neutralized and removed with either positive ionized air or negative ionized air or both ionized air.

また、イオナイザによるイオン化空気の噴射時間は、搬送対象物の種類など種々の条件に基づいて設定・調整可能に構成すればよい。なお、イオナイザを備えていないボウルフィーダを構成してもよい。   Moreover, what is necessary is just to comprise so that the injection time of the ionized air by an ionizer can be set and adjusted based on various conditions, such as the kind of conveyance target object. In addition, you may comprise the bowl feeder which is not equipped with the ionizer.

また、本発明における加振源の具体的な構成は特に限定されず、周知のものを適用することができる。   In addition, the specific configuration of the excitation source in the present invention is not particularly limited, and a well-known one can be applied.

また、本発明のボウルフィーダにおいて、エア供給源から供給されて載置面上の搬送対象物やボウル搬送面上の搬送対象物に向かって吹き付けるエアの噴射力を調整可能に構成したり、エアを常時噴射するか、間欠的に噴射するかを選択可能に構成することも可能である。   Further, in the bowl feeder of the present invention, it is possible to adjust the jetting force of the air supplied from the air supply source and sprayed toward the conveyance object on the mounting surface or the conveyance object on the bowl conveyance surface, It is also possible to select whether to inject continuously or intermittently.

エア供給源から供給されるエアとして、イオン化空気ではなく、ドライエアを適用してもよい。エア供給源から多孔質材にエアを供給する具体的な構成(ノズル等のエア継手の種類や配管のレイアウト等)は特に限定されず、適宜の構成を採用することができる。   Instead of ionized air, dry air may be applied as the air supplied from the air supply source. A specific configuration for supplying air from the air supply source to the porous material (a type of an air joint such as a nozzle and a layout of piping) is not particularly limited, and an appropriate configuration can be adopted.

また、搬送対象物であるワークは、上述したレンズ型LEDに限られず、例えば、サイドビューLED等の各種LEDや、LED以外の電子部品、あるいは食品など電子部品以外のものを搬送対象物としてもよい。   In addition, the work that is the object to be transported is not limited to the above-described lens-type LED. Good.

また、本発明では、ブロック状に形成された多孔質材に代えて、または加えて、例えばシート状又はプレート状に形成された多孔質材によって載置面の全部または一部、ボウル搬送面の全部または一部を構成するようにしてもよい。   Further, in the present invention, instead of or in addition to the porous material formed in the block shape, for example, the whole or a part of the mounting surface, the bowl conveyance surface by the porous material formed in a sheet shape or a plate shape. You may make it comprise all or one part.

その他、各部の具体的構成についても上記実施形態に限られるものではなく、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   In addition, the specific configuration of each part is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.

B…ボウルフィーダ
B11…ボウル搬送面
B4…加振源
B81…載置面
BA…エア供給源
BS…多孔質材(多孔質ブロック体)
W…搬送対象物
B ... Bowl feeder B11 ... Bowl conveyance surface B4 ... Excitation source B81 ... Mounting surface BA ... Air supply source BS ... Porous material (porous block body)
W ... Object to be transported

Claims (4)

搬送対象物を収容可能なボウルの底面に形成され多数の搬送対象物を貯留可能な貯留部と、前記ボウルの内周面に形成され且つ始端が前記貯留部に連続している螺旋状のボウル搬送路とを備え、前記貯留部の上向き面である載置面及び前記ボウル搬送路の上向き面であるボウル搬送面を加振源によって振動させることによって、前記載置面上の前記搬送対象物及び前記ボウル搬送面上の前記搬送対象物を移動させながら所定の搬送先に搬送可能なボウルフィーダであって、
少なくとも前記載置面の全部または一部を多孔質材によって構成し、
エア供給源から供給されたエアを前記載置面上の前記搬送対象物に対して前記多孔質材を通じて噴射することによって前記搬送対象物を前記載置面から浮上可能に構成したことを特徴とするボウルフィーダ。
A storage portion that is formed on the bottom surface of a bowl that can store a transfer object, and that can store a large number of transfer objects, and a spiral bowl that is formed on the inner peripheral surface of the bowl and has a starting end continuous with the storage portion The conveying object on the placement surface by vibrating a mounting surface that is an upward surface of the storage unit and a bowl transportation surface that is an upward surface of the bowl conveyance path by an excitation source. And a bowl feeder that can be transported to a predetermined transport destination while moving the transport object on the bowl transport surface,
At least all or part of the mounting surface is made of a porous material,
The air supply source is configured to be able to float from the mounting surface by injecting air supplied from an air supply source to the transporting object on the mounting surface through the porous material. Bowl feeder.
前記ボウル搬送面の全部または一部を多孔質材によって構成し、
エア供給源から供給されたエアを前記ボウル搬送面上の前記搬送対象物に対して前記多孔質材を通じて噴射することによって前記搬送対象物を前記ボウル搬送面から浮上可能に構成している請求項1に記載のボウルフィーダ。
All or part of the bowl conveying surface is made of a porous material,
The air supply source is configured to be able to float from the bowl conveyance surface by injecting air supplied from an air supply source to the conveyance object on the bowl conveyance surface through the porous material. The bowl feeder according to 1.
前記エア供給源からのエアによって少なくとも前記載置面から浮上した前記搬送対象物及び浮上した前記搬送対象物の周辺に向けてイオン化空気を噴射するイオナイザを備えている請求項1又は2に記載のボウルフィーダ。 3. The ionizer according to claim 1, further comprising: an ionizer that injects ionized air toward at least the periphery of the transport object that has floated from the placement surface and the floated transport object by air from the air supply source. Bowl feeder. 前記エア供給源から供給されるエアがイオン化空気である請求項1乃至3の何れかに記載のボウルフィーダ。 The bowl feeder according to any one of claims 1 to 3, wherein the air supplied from the air supply source is ionized air.
JP2016153815A 2016-08-04 2016-08-04 Bowl feeder Abandoned JP2018020892A (en)

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KR1020170092431A KR20180016262A (en) 2016-08-04 2017-07-21 Bowl feeder
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US12083489B2 (en) * 2020-06-09 2024-09-10 Seoul Viosys Co., Ltd. LED mixer using vibratory bowl feeder

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