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JP2018020445A - Resin molding apparatus and resin molded product manufacturing method - Google Patents

Resin molding apparatus and resin molded product manufacturing method Download PDF

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JP2018020445A
JP2018020445A JP2016151026A JP2016151026A JP2018020445A JP 2018020445 A JP2018020445 A JP 2018020445A JP 2016151026 A JP2016151026 A JP 2016151026A JP 2016151026 A JP2016151026 A JP 2016151026A JP 2018020445 A JP2018020445 A JP 2018020445A
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resin material
resin
film
frame
film tension
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JP6672103B2 (en
Inventor
慎也 林口
Shinya Hayashiguchi
慎也 林口
芳文 荒木
Yoshifumi Araki
芳文 荒木
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Towa Corp
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Towa Corp
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Priority to JP2016151026A priority Critical patent/JP6672103B2/en
Priority to TW106118377A priority patent/TWI679100B/en
Priority to KR1020170094343A priority patent/KR102122318B1/en
Priority to CN201710641786.9A priority patent/CN107672103B/en
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    • H10W74/016
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • H10P72/0438
    • H10P72/0441
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C2043/181Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3411Feeding the material to the mould or the compression means using carrying means mounted onto arms, e.g. grippers, fingers, clamping frame, suction means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3483Feeding the material to the mould or the compression means using band or film carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)

Abstract

【課題】樹脂材料による装置内の汚染を低減することができる樹脂成形装置を提供する。【解決手段】樹脂成形装置は、開口部111を有する樹脂材料収容枠11と、開口部111を含む樹脂材料収容枠11の下面を覆うように樹脂材料収容枠11の下面にフィルムを吸着するための吸着機構12と樹脂材料収容枠11の内周を囲うように、且つ昇降可能に設けられたフィルムテンション枠材13と、フィルムテンション枠材13を所定の高さ位置で停止させる停止部14と、フィルムテンション枠材13を上方から押圧する押圧部材16と、押圧部材を上下させる駆動部17とを備える。フィルムテンション枠材13の内側に収容した樹脂材料Pを成形型に供給した後に押圧部材16によるフィルムテンション枠材13の押圧及び解除を行うことにより、フィルムテンション枠材13に付着した樹脂材料Pを離脱させ、フィルムテンション枠材13等の搬送中に樹脂材料Pによって搬送路が汚染されることが低減される。【選択図】図1An object of the present invention is to provide a resin molding apparatus capable of reducing contamination in the apparatus due to a resin material. A resin molding apparatus is provided for adsorbing a film to a lower surface of a resin material storage frame so as to cover a resin material storage frame having an opening and a lower surface of the resin material storage frame including the opening. A film tension frame 13 provided so as to surround the inner periphery of the suction mechanism 12 and the resin material storage frame 11 and to be able to move up and down, and a stop portion 14 for stopping the film tension frame 13 at a predetermined height. A pressing member 16 for pressing the film tension frame 13 from above, and a driving unit 17 for moving the pressing member up and down. After the resin material P housed inside the film tension frame 13 is supplied to the mold, the pressing member 16 presses and releases the film tension frame 13 to remove the resin material P adhered to the film tension frame 13. The transfer path is prevented from being contaminated by the resin material P during the transfer of the film tension frame member 13 and the like after being separated. [Selection diagram] Fig. 1

Description

本発明は、半導体チップ等の電子部品を樹脂封止した樹脂封止品等の樹脂成形品を製造するための樹脂成形装置及び樹脂成形品製造方法に関する。   The present invention relates to a resin molding apparatus and a resin molded product manufacturing method for manufacturing a resin molded product such as a resin sealed product in which an electronic component such as a semiconductor chip is resin sealed.

電子部品を光、熱、湿気等の環境から保護するために、電子部品は一般に樹脂に封止される。樹脂封止の方法には、圧縮成形法や移送成形法等がある。圧縮成形法では、下型と上型から成る成形型を用い、下型のキャビティに樹脂材料を供給し、電子部品を装着した基板を上型に取り付けたうえで、下型と上型を加熱しつつ両者を型締めすることにより成形が行われる。移送成形法では、上型と下型のうち一方のキャビティに基板を取り付けたうえで、下型と上型を加熱しつつ両者を型締めし、プランジャで樹脂をキャビティに圧入することにより成形が行われる。移送成形法では、プランジャからキャビティに樹脂を送給する経路中に樹脂の一部が残存して無駄が生じるうえに、樹脂が流動することによって半導体基板や配線が損傷するという問題が生じるため、近年では圧縮成形法が主流となっている。   In order to protect an electronic component from an environment such as light, heat, and moisture, the electronic component is generally sealed with a resin. Examples of the resin sealing method include a compression molding method and a transfer molding method. In the compression molding method, a mold consisting of a lower mold and an upper mold is used, resin material is supplied to the cavity of the lower mold, a board with electronic components mounted is attached to the upper mold, and then the lower mold and the upper mold are heated. However, molding is performed by clamping both of them. In the transfer molding method, the substrate is attached to one of the upper mold and the lower mold, and then the lower mold and the upper mold are heated and both are clamped, and the resin is pressed into the cavity with a plunger. Done. In the transfer molding method, a part of the resin remains in the path for feeding the resin from the plunger to the cavity, resulting in waste, and the problem that the semiconductor substrate and wiring are damaged by the flow of the resin occurs. In recent years, compression molding has become the mainstream.

特許文献1には、圧縮成形法により樹脂封止を行う装置であって、樹脂材料を樹脂材料供給装置から下型のキャビティに移送する樹脂材料移送部に特徴を有する樹脂成形装置が記載されている。この樹脂材料移送部90は、図8に示すように、後述の下型LMのキャビティMCと同じ平面形状を有する開口部911が設けられた樹脂材料収容枠91と、開口部911を含む樹脂材料収容枠91の下面を覆うように樹脂材料収容枠91の下面に離型フィルムを吸着するための吸着機構92と、樹脂材料収容枠91の内周を囲うように且つ昇降可能に設けられたフィルムテンション枠材93と、フィルムテンション枠材93を所定の高さ位置で停止させる停止部94と、樹脂材料収容枠91等を樹脂材料供給装置とキャビティの間で移動させる搬送機構95を有する。   Patent Document 1 describes a resin molding apparatus that performs resin sealing by a compression molding method, and has a resin material transfer unit that transfers resin material from a resin material supply apparatus to a lower mold cavity. Yes. As shown in FIG. 8, the resin material transfer unit 90 includes a resin material containing frame 91 provided with an opening 911 having the same planar shape as a cavity MC of a lower mold LM described later, and a resin material including the opening 911. An adsorption mechanism 92 for adsorbing the release film to the lower surface of the resin material accommodation frame 91 so as to cover the lower surface of the accommodation frame 91, and a film provided so as to surround the inner periphery of the resin material accommodation frame 91 and to be movable up and down A tension frame member 93, a stop portion 94 that stops the film tension frame member 93 at a predetermined height position, and a transport mechanism 95 that moves the resin material housing frame 91 and the like between the resin material supply device and the cavity.

吸着機構92は、樹脂材料収容枠91の下面に設けられた溝と、該溝の空気を吸引する吸引装置(図示せず)を有する。フィルムテンション枠材93は、外周側に突出部を有する断面が逆L字形のリングである。停止部94は、樹脂材料収容枠91の内周側の下端部分が内側に張り出したものである。フィルムテンション枠材93の前記突出部が停止部94に当接することにより、フィルムテンション枠材93は所定の高さ位置で停止する(図8参照)。一方、フィルムテンション枠材93の高さは停止部94の高さよりも大きく、樹脂材料収容枠91を平坦な台の上に載置すると、フィルムテンション枠材93は停止部94から離れる(図9(a)参照)。搬送機構95は、樹脂材料収容枠91を側方から挟んで把持する1対の樹脂材料収容枠把持部951と、各樹脂材料収容枠把持部951の下に設けられた、離型フィルムFを把持するフィルム把持部952と、それら樹脂材料収容枠把持部951及びフィルム把持部952を移動させる移動手段(図示せず)を有する。   The suction mechanism 92 includes a groove provided on the lower surface of the resin material housing frame 91 and a suction device (not shown) that sucks air in the groove. The film tension frame member 93 is a ring having an inverted L-shaped cross section having a protrusion on the outer peripheral side. The stop portion 94 is such that the lower end portion on the inner peripheral side of the resin material containing frame 91 projects inward. When the protruding portion of the film tension frame member 93 comes into contact with the stop portion 94, the film tension frame member 93 stops at a predetermined height position (see FIG. 8). On the other hand, the height of the film tension frame member 93 is larger than the height of the stop portion 94, and when the resin material housing frame 91 is placed on a flat base, the film tension frame member 93 moves away from the stop portion 94 (FIG. 9). (See (a)). The transport mechanism 95 includes a pair of resin material housing frame gripping portions 951 that sandwich and grip the resin material housing frame 91 from the side, and a release film F provided under each resin material housing frame gripping portion 951. It has a film gripping portion 952 to be gripped, and a moving means (not shown) for moving the resin material containing frame gripping portion 951 and the film gripping portion 952.

図9を用いて、樹脂材料移送部90の動作を説明する。まず、平坦な台TBの上に離型フィルムFを張設した後、搬送機構95により樹脂材料収容枠91及びフィルムテンション枠材93を離型フィルムFの上に載置する(a)。この段階では上述のようにフィルムテンション枠材93は停止部94から離れた状態にある。次に、樹脂材料供給装置からフィルムテンション枠材93の内側に樹脂材料Pを供給する(b)。樹脂材料移送部90への樹脂材料Pの供給装置及び供給方法には、既知の装置及び方法(例えば特許文献2参照)を用いる。   The operation of the resin material transfer unit 90 will be described with reference to FIG. First, after the release film F is stretched on the flat table TB, the resin material storage frame 91 and the film tension frame member 93 are placed on the release film F by the transport mechanism 95 (a). At this stage, the film tension frame member 93 is away from the stop portion 94 as described above. Next, the resin material P is supplied to the inside of the film tension frame member 93 from the resin material supply device (b). As the apparatus and method for supplying the resin material P to the resin material transfer unit 90, a known apparatus and method (see, for example, Patent Document 2) are used.

次に、吸着機構92によって離型フィルムFを吸引し、続いて樹脂材料収容枠把持部951で樹脂材料収容枠91を挟むと共に離型フィルムFの周囲をフィルム把持部952で把持する。続いて、搬送機構95により樹脂材料収容枠91を持ち上げる(c)。その際、吸着機構92による離型フィルムFの吸引の強さを適切に設定しておくことによりフィルムテンション枠材93がその自重によって停止部94に当接するところまで降下すると共に、離型フィルムFがフィルムテンション枠材93に押されて伸張しつつ樹脂材料収容枠91の下面に密着する。こうして、フィルムテンション枠材93内の樹脂材料Pを載置する離型フィルムFに張力が付与されると共に、それらフィルムテンション枠材93と離型フィルムFにより樹脂材料収容部PCが形成される。   Next, the release film F is sucked by the suction mechanism 92, and then the resin material storage frame 91 is sandwiched by the resin material storage frame gripping portion 951 and the periphery of the release film F is gripped by the film gripping portion 952. Subsequently, the resin material housing frame 91 is lifted by the transport mechanism 95 (c). At that time, by appropriately setting the suction strength of the release film F by the suction mechanism 92, the film tension frame member 93 is lowered to a position where it comes into contact with the stop portion 94 by its own weight, and the release film F Is in close contact with the lower surface of the resin material housing frame 91 while being pushed and extended by the film tension frame member 93. In this way, tension is applied to the release film F on which the resin material P in the film tension frame member 93 is placed, and the resin material accommodation portion PC is formed by the film tension frame member 93 and the release film F.

続いて、樹脂材料移送部90を搬送機構95により下型LMのキャビティMCの直上まで移動させた(d)後に降下させる(e)ことにより、樹脂材料収容部PCをキャビティMC内に導入する。そして、吸着機構92による離型フィルムFの吸引及びフィルム把持部952による把持を解除したうえで、樹脂材料収容枠91を上昇させる(f)。これにより、キャビティMCの内面を離型フィルムFで覆った状態で樹脂材料PがキャビティMC内に供給される。また、フィルムテンション枠材93は停止部94に引っ掛けられた状態で樹脂材料収容枠91と共に上昇する。その後、樹脂材料移送部90は、次の樹脂材料の供給のために、樹脂材料供給装置に返送される。   Subsequently, the resin material transfer unit 90 is moved to the position directly above the cavity MC of the lower mold LM by the transfer mechanism 95 (d) and then lowered (e), thereby introducing the resin material container PC into the cavity MC. Then, after releasing the suction of the release film F by the suction mechanism 92 and the gripping by the film gripping portion 952, the resin material accommodation frame 91 is raised (f). Thus, the resin material P is supplied into the cavity MC in a state where the inner surface of the cavity MC is covered with the release film F. Further, the film tension frame member 93 rises together with the resin material accommodation frame 91 while being hooked on the stop portion 94. Thereafter, the resin material transfer unit 90 is returned to the resin material supply device for supply of the next resin material.

特開2015-222760号公報JP 2015-222760 特開2007-125783号公報JP 2007-125783 A

最近、電子部品や配線がより精密になるのに伴い、キャビティ内で溶融する際の樹脂の移動をより一層小さくするために、使用される樹脂材料の粒径が小さくなる傾向にある。また、電子部品と基板をはんだバンプで接続するフリップチップ接続においても、はんだバンプの高さ(電子部品と基板の距離)が低くなっていることから、樹脂材料に含有されるフィラーの粒径も小さくなっている。従来、このような粒径の小さい樹脂やフィラーに対応することができる技術は提案されていない。   Recently, as electronic parts and wiring become more precise, the particle size of the resin material used tends to be smaller in order to further reduce the movement of the resin when melted in the cavity. Also, in flip-chip connection where the electronic component and the substrate are connected by solder bumps, the height of the solder bump (distance between the electronic component and the substrate) is low, so the particle size of the filler contained in the resin material is also low. It is getting smaller. Conventionally, a technique that can cope with such a small particle size resin or filler has not been proposed.

本発明が解決しようとする課題は、粒径の小さい樹脂やフィラーを含有する樹脂材料に対応することができる樹脂成形装置及び樹脂成形品製造方法を提供することである。   The problem to be solved by the present invention is to provide a resin molding apparatus and a resin molded product manufacturing method capable of dealing with a resin material containing a resin or filler having a small particle size.

上記課題を解決するために成された本発明に係る樹脂成形装置は、
a) 開口部を有する樹脂材料収容枠と、
b) 前記開口部を含む前記樹脂材料収容枠の下面を覆うように該樹脂材料収容枠の下面にフィルムを吸着するための吸着機構と、
c) 前記樹脂材料収容枠の内周を囲うように、且つ昇降可能に設けられたフィルムテンション枠材と、
d) 前記フィルムテンション枠材を所定の高さ位置で停止させる停止部と、
e) 前記フィルムテンション枠材を上方から押圧する押圧部材と、
f) 前記押圧部材を上下させる駆動部と
を備えることを特徴とする。
The resin molding apparatus according to the present invention, which has been made to solve the above problems,
a) a resin material containing frame having an opening;
b) an adsorption mechanism for adsorbing a film to the lower surface of the resin material containing frame so as to cover the lower surface of the resin material containing frame including the opening;
c) a film tension frame material provided so as to be capable of ascending and descending so as to surround the inner periphery of the resin material accommodation frame;
d) a stop portion for stopping the film tension frame member at a predetermined height position;
e) a pressing member for pressing the film tension frame member from above;
and f) a drive unit that moves the pressing member up and down.

本発明に係る樹脂成形品製造方法は、
開口部を有する樹脂材料収容枠の該開口部を含む下面を覆うようにフィルムを配置する工程と、
前記樹脂材料収容枠の内周を囲うように、且つ昇降可能に設けられたフィルムテンション枠材の内側に樹脂材料を供給する工程と、
前記樹脂材料収容枠の下面に前記フィルムを吸着しつつ、該樹脂材料収容枠を上昇させることで前記フィルムテンション枠材を降下させて所定の高さ位置で停止させることにより、前記フィルムが下方に突出して内側に樹脂材料が収容された樹脂材料収容部を形成する工程と、
前記樹脂材料収容部を成形型のキャビティに収容する工程と、
前記樹脂材料収容枠の下面への前記フィルムの吸着を解除し、該樹脂材料収容枠を上昇させる工程と、
押圧部材により前記フィルムテンション枠材を上方から押圧し、該押圧部材を上に引き上げる操作を行う工程と
を有することを特徴とする。
The resin molded product manufacturing method according to the present invention includes:
Arranging the film so as to cover the lower surface including the opening of the resin material containing frame having the opening;
Supplying a resin material to the inside of a film tension frame member provided so as to be movable up and down so as to surround the inner periphery of the resin material housing frame;
By adsorbing the film to the lower surface of the resin material housing frame, the film tension frame material is lowered by raising the resin material housing frame and stopped at a predetermined height position so that the film moves downward. A step of projecting and forming a resin material accommodating portion in which the resin material is accommodated;
Storing the resin material container in a cavity of a mold;
Releasing the adsorption of the film to the lower surface of the resin material housing frame, and raising the resin material housing frame;
And a step of pressing the film tension frame member from above with a pressing member and pulling the pressing member upward.

本発明に係る樹脂成形装置及び樹脂成形品製造方法によれば、粒径の小さい樹脂やフィラーを含有する樹脂材料に対応することができる。   According to the resin molding apparatus and the resin molded product manufacturing method according to the present invention, it is possible to deal with a resin material containing a resin having a small particle size or a filler.

本発明に係る樹脂成形装置の一実施形態における樹脂材料移送部の構成を示す縦断面図。The longitudinal cross-sectional view which shows the structure of the resin material transfer part in one Embodiment of the resin molding apparatus which concerns on this invention. 本実施形態の樹脂成形装置における押圧部材を上昇させた状態を示す正面図(a)、押圧部材を降下させた状態を示す正面図(b)、及び押圧部材を上昇させた状態を示す側面図(c)。The front view (a) which shows the state which raised the press member in the resin molding apparatus of this embodiment, the front view (b) which shows the state which lowered the press member, and the side view which shows the state where the press member was raised (c). 本実施形態の樹脂成形装置における樹脂材料収容枠及びフィルムテンション枠材(実線)、並びに押圧部材(破線)の上面図。The top view of the resin material accommodation frame in the resin molding apparatus of this embodiment, a film tension frame material (solid line), and a press member (dashed line). 本実施形態の樹脂成形装置における樹脂材料移送部の動作のうち、成形型に樹脂材料収容部を導入するまでの各動作を示す図。The figure which shows each operation | movement until it introduce | transduces the resin material accommodating part into a shaping | molding die among the operation | movement of the resin material transfer part in the resin molding apparatus of this embodiment. 本実施形態の樹脂成形装置における樹脂材料移送部の動作のうち、フィルムテンション枠材に付着した樹脂材料を離脱させるための動作を示す図。The figure which shows the operation | movement for releasing the resin material adhering to the film tension frame material among the operation | movement of the resin material transfer part in the resin molding apparatus of this embodiment. 圧縮成形部の一例を示す概略図。Schematic which shows an example of a compression molding part. 材料受入モジュール、成形モジュール、及び払出モジュールを備える樹脂成形装置の例を示す概略図。Schematic which shows the example of a resin molding apparatus provided with a material acceptance module, a shaping | molding module, and a payout module. 従来の樹脂成形装置における樹脂材料移送部の構成の一例を示す縦断面図。The longitudinal cross-sectional view which shows an example of a structure of the resin material transfer part in the conventional resin molding apparatus. 従来の樹脂材料移送部の動作を示す縦断面図。The longitudinal cross-sectional view which shows operation | movement of the conventional resin material transfer part. 従来の樹脂成形装置における樹脂材料移送部の構成の変形例を示す縦断面図。The longitudinal cross-sectional view which shows the modification of the structure of the resin material transfer part in the conventional resin molding apparatus.

本発明に係る樹脂成形装置では、樹脂材料収容枠の下面を覆うように該樹脂材料収容枠の下面にフィルムを吸着機構により吸着したうえでフィルムテンション枠材の内側に樹脂材料を供給し、樹脂材料収容枠を持ち上げることにより、フィルムテンション枠材が下方に突出し、それによってフィルムが下方に突出し、その内側に樹脂材料が収容された樹脂材料収容部を形成する。次いで、該樹脂材料収容部を成形型のキャビティ内に導入したうえで、吸着機構による吸着を解除して樹脂材料収容枠を上昇させる。ここまでは上述の従来の樹脂成形装置と同様である。その後、駆動部により押圧部材を上下させることでフィルムテンション枠材を押圧部材で押圧する動作を繰り返すことによって、フィルムテンション枠材に付着している樹脂材料の樹脂やフィラーを該フィルムテンション枠材から離脱させ、キャビティ内に落下させる。   In the resin molding apparatus according to the present invention, the resin material is supplied to the inner side of the film tension frame member after the film is adsorbed to the lower surface of the resin material accommodation frame by an adsorption mechanism so as to cover the lower surface of the resin material accommodation frame. By lifting the material storage frame, the film tension frame member protrudes downward, whereby the film protrudes downward to form a resin material storage portion in which the resin material is stored. Next, after introducing the resin material accommodation portion into the cavity of the mold, the adsorption by the adsorption mechanism is released to raise the resin material accommodation frame. Up to this point, it is the same as the above-described conventional resin molding apparatus. After that, by repeating the operation of pressing the film tension frame member with the pressing member by moving the pressing member up and down by the drive unit, the resin or filler of the resin material adhering to the film tension frame member is removed from the film tension frame member. Remove and drop into the cavity.

そのため、キャビティ内に樹脂材料を供給した後に、次の樹脂材料を樹脂材料収容部に収容させるために樹脂材料収容枠やフィルムテンション枠材等を移送する際に、移送路が樹脂やフィラーによって汚染されることが低減される。この移送路は、樹脂成形を行う前の基板を成形型に搬入する搬入路や、樹脂成形後の樹脂成形品を成形型から搬出する搬出路としても使用されることから、この移送路の汚染を低減することにより、基板や樹脂成形品が樹脂やフィラーで汚染されることを低減することができる。また、樹脂材料収容部に収容した樹脂材料がフィルムテンション枠材に付着して残ることなくキャビティ内に導入されるため、必要な量の樹脂材料を上述した従来の技術よりも正確にキャビティ内に供給することができる。   Therefore, after the resin material is supplied into the cavity, the transfer path is contaminated by the resin or filler when the resin material storage frame or the film tension frame material is transferred in order to store the next resin material in the resin material storage portion. Is reduced. This transfer path is also used as a carry-in path for carrying the substrate before resin molding into the mold, and a carry-out path for carrying out the resin molded product after resin molding from the mold. It is possible to reduce the contamination of the substrate and the resin molded product with the resin and the filler. In addition, since the resin material accommodated in the resin material accommodating portion is introduced into the cavity without adhering to the film tension frame material, the required amount of resin material can be more accurately placed in the cavity than the conventional technique described above. Can be supplied.

樹脂材料を成形型に移送する際には、フィルムテンション枠材が樹脂材料収容枠に対して相対的に上下に振動することがある。前述した従来の樹脂材料移送部90においてこのような振動が発生すると、樹脂材料がフィルムテンション枠材93と離型フィルムFの間に侵入して、フィルムテンション枠材93の下面から樹脂材料収容枠91の下面にかけて付着してしまう。特許文献1には、フィルムテンション枠材の振動を抑制するために、フィルムテンション枠材93を下方に付勢するバネ96(図10参照)を用いることが記載されている。それに対して本発明では、このような課題を解決するために、樹脂材料を成形型に移送する際に、駆動部がフィルムテンション枠材を上方から押圧する状態を維持することにより、フィルムテンション枠材を上方から停止部材に向けて押圧する状態を維持することができる。これにより、フィルムテンション枠材の振動を抑制して、それにより樹脂材料がフィルムテンション枠材と離型フィルムの間に侵入することを低減できるため、樹脂材料が圧縮されてフィルムテンション枠材に固着し難くなる。しかも、フィルムテンション枠材に(圧縮されずに)付着した樹脂材料を離脱させるという前述の作用と、樹脂材料がフィルムテンション枠材と離型フィルムの間に侵入することを低減する作用を、共通の構成によって奏することができる。   When the resin material is transferred to the mold, the film tension frame material may vibrate up and down relatively with respect to the resin material housing frame. When such vibration occurs in the conventional resin material transfer unit 90 described above, the resin material enters between the film tension frame member 93 and the release film F, and the resin material accommodation frame is formed from the lower surface of the film tension frame member 93. It adheres to the lower surface of 91. Patent Document 1 describes that a spring 96 (see FIG. 10) for biasing the film tension frame member 93 downward is used to suppress vibration of the film tension frame member. On the other hand, in the present invention, in order to solve such a problem, when the resin material is transferred to the mold, the driving unit maintains the state of pressing the film tension frame material from above, thereby the film tension frame. A state in which the material is pressed from above toward the stop member can be maintained. As a result, the vibration of the film tension frame material can be suppressed, thereby reducing the intrusion of the resin material between the film tension frame material and the release film, so that the resin material is compressed and fixed to the film tension frame material. It becomes difficult to do. Moreover, the above-mentioned action of removing the resin material adhering to the film tension frame material (without compression) and the action of reducing the resin material from entering between the film tension frame material and the release film are common. It can play by the structure of.

停止部は、樹脂材料収容枠と一体で形成されたものであってもよいし、樹脂材料収容枠とは別の部材から構成されたものであってもよい。   The stop part may be formed integrally with the resin material housing frame, or may be formed of a member different from the resin material housing frame.

上記樹脂成形品製造方法において、前記フィルムテンション枠材の内側に樹脂材料を供給してから前記樹脂材料収容部を前記成形型のキャビティに収容するまで、押圧部材により前記フィルムテンション枠材を上方から押圧する状態を維持することが望ましい。   In the method of manufacturing a resin molded product, the film tension frame material is moved from above by a pressing member from the time when the resin material is supplied to the inside of the film tension frame material until the resin material accommodating portion is accommodated in the cavity of the mold. It is desirable to maintain the pressing state.

以下、図1〜図7を用いて、本発明に係る樹脂成形装置及び樹脂成形品製造方法の、より具体的な実施形態を説明する。   Hereinafter, a more specific embodiment of the resin molding apparatus and the resin molded product manufacturing method according to the present invention will be described with reference to FIGS.

本実施形態の樹脂成形装置は、図1に示す樹脂材料移送部10、及び型締装置等を有する圧縮成形部20(後述)等を有する。まず、樹脂材料移送部10の構成及び動作を説明する。   The resin molding apparatus according to this embodiment includes a resin material transfer unit 10 illustrated in FIG. 1 and a compression molding unit 20 (described later) having a mold clamping device and the like. First, the configuration and operation of the resin material transfer unit 10 will be described.

樹脂材料移送部10は、樹脂材料収容枠11と、吸着機構12と、フィルムテンション枠材13と、停止部14と、搬送機構15と、押圧部材16と、駆動部17を有する。   The resin material transfer unit 10 includes a resin material storage frame 11, an adsorption mechanism 12, a film tension frame member 13, a stop unit 14, a transport mechanism 15, a pressing member 16, and a drive unit 17.

樹脂材料収容枠11は、後述の下型LMのキャビティMCの平面形状に対応した長方形の開口部111を有する。吸着機構12は樹脂材料収容枠11の下面に設けられた溝と、該溝の空気を吸引する吸引装置(図示せず)を有する。フィルムテンション枠材13は、開口部111の形状に対応した長方形の枠材であって、外周側に突出部131を有する断面が逆L字形のリングである。停止部14は、樹脂材料収容枠11の内周側の下端部分が内側に張り出したものである。フィルムテンション枠材13は、樹脂材料収容枠11に対して相対的に上下に移動可能に設けられており、突出部131が停止部14に当たることにより下側への移動が停止するようになっている。搬送機構15は、樹脂材料収容枠11を側方から挟んで把持する1対の樹脂材料収容枠把持部151と、各樹脂材料収容枠把持部151の下に設けられた、離型フィルムを把持するフィルム把持部152と、それら樹脂材料収容枠把持部151及びフィルム把持部152を移動させる移動手段(図示せず)を有する。   The resin material accommodation frame 11 has a rectangular opening 111 corresponding to the planar shape of the cavity MC of the lower mold LM described later. The suction mechanism 12 has a groove provided on the lower surface of the resin material housing frame 11 and a suction device (not shown) for sucking air in the groove. The film tension frame member 13 is a rectangular frame member corresponding to the shape of the opening 111, and is a ring having a reverse L-shaped cross section having a protrusion 131 on the outer peripheral side. The stop portion 14 is a portion in which a lower end portion on the inner peripheral side of the resin material housing frame 11 projects inward. The film tension frame member 13 is provided so as to be movable up and down relatively with respect to the resin material housing frame 11, and the downward movement is stopped when the protruding portion 131 hits the stop portion 14. Yes. The transport mechanism 15 grips a pair of resin material housing frame grips 151 that sandwich and grip the resin material housing frame 11 from the side, and grips a release film provided under each resin material housing frame grip 151. And a moving means (not shown) for moving the resin material storage frame gripping portion 151 and the film gripping portion 152.

押圧部材16はフィルムテンション枠材13の上面を押圧する部材であり、板部161の下面に、押圧時にフィルムテンション枠材13と接触するピン162を取り付けたものである。駆動部17はシリンダ171と該シリンダ171から下方に押し出されるピストン172と、該ピストン172を移動させる動力源(図示せず)を有する。ピストン172の先端は押圧部材16の板部161の上面に固定されている。これら押圧部材16及び駆動部17の構成により、ピストン172が下方に押し出されたときに押圧部材16が降下してフィルムテンション枠材13を押圧する。本実施例では、1枚の板部161にピン162を2個取り付けたものを2組(従って、合わせて板部161を2枚、ピン162を2個)用い、各板部161にピストン172を1個(従って、合わせてピストン172を2個、シリンダ171を1個)用いる(図2)。合計4個のピン162は、長方形であるフィルムテンション枠材13の四隅を押圧する(図3)。   The pressing member 16 is a member that presses the upper surface of the film tension frame member 13, and a pin 162 that contacts the film tension frame member 13 when pressed is attached to the lower surface of the plate portion 161. The drive unit 17 includes a cylinder 171, a piston 172 pushed downward from the cylinder 171, and a power source (not shown) that moves the piston 172. The tip of the piston 172 is fixed to the upper surface of the plate portion 161 of the pressing member 16. With the configuration of the pressing member 16 and the driving unit 17, the pressing member 16 descends and presses the film tension frame member 13 when the piston 172 is pushed downward. In this embodiment, two sets of two plates 162 attached to one plate portion 161 (therefore, two plate portions 161 and two pins 162 are combined) are used, and each plate portion 161 has a piston 172. 1 (and accordingly, two pistons 172 and one cylinder 171) are used (FIG. 2). A total of four pins 162 press the four corners of the rectangular film tension frame member 13 (FIG. 3).

図4及び図5を用いて、本実施形態の樹脂成形装置における樹脂材料移送部10の動作を説明する。まず、平坦な台TBの上面に離型フィルムFを張設する。その際、台TBの上面から気体を吸引する吸引装置を設けておくことにより、離型フィルムFを台TB上に固定することができる。次に、搬送機構15により樹脂材料収容枠11及びフィルムテンション枠材13を離型フィルムFの上に載置する(図4(a))。これにより、フィルムテンション枠材13は、台TBの上面からの反作用により、樹脂材料収容枠11に対して相対的に上側に移動し、突出部131が停止部14から離れた状態になっている。この時点では、押圧部材16によるフィルムテンション枠材13の上面の押圧は行っていない。   Operation | movement of the resin material transfer part 10 in the resin molding apparatus of this embodiment is demonstrated using FIG.4 and FIG.5. First, the release film F is stretched on the upper surface of the flat table TB. At that time, by providing a suction device for sucking gas from the upper surface of the table TB, the release film F can be fixed on the table TB. Next, the resin material storage frame 11 and the film tension frame member 13 are placed on the release film F by the transport mechanism 15 (FIG. 4A). As a result, the film tension frame member 13 moves upward relative to the resin material housing frame 11 due to the reaction from the upper surface of the table TB, and the protruding portion 131 is separated from the stop portion 14. . At this time, the pressing member 16 does not press the upper surface of the film tension frame member 13.

次に、樹脂材料供給装置からフィルムテンション枠材13の内側に樹脂材料Pを供給する(b)。樹脂材料Pには、例えばエポキシ樹脂の粉末から成る樹脂と、シリカの粉末から成るフィラーを混合したものを用いることができる。樹脂材料Pの供給装置及び供給方法には、例えば特許文献2に記載の既知の装置及び方法を用いることができる。   Next, the resin material P is supplied from the resin material supply device to the inside of the film tension frame member 13 (b). As the resin material P, for example, a mixture of a resin made of epoxy resin powder and a filler made of silica powder can be used. As the supply apparatus and supply method for the resin material P, for example, a known apparatus and method described in Patent Document 2 can be used.

次に、駆動部17により押圧部材16を降下させ、フィルムテンション枠材13の上面を押圧部材16により押圧する(c)。そして、吸着機構12によって離型フィルムFを吸引し、樹脂材料収容枠把持部151で樹脂材料収容枠11を挟むと共に離型フィルムFの周囲をフィルム把持部152で把持する。そして、搬送機構15により樹脂材料収容枠11を持ち上げる(d)。その際、吸着機構12による離型フィルムFの吸引の強さを適切に設定しておくことによりフィルムテンション枠材13がその自重によって停止部14に当接するところまで降下すると共に、離型フィルムFがフィルムテンション枠材13に押されて伸張しつつ樹脂材料収容枠11の下面に密着する。これにより、フィルムテンション枠材13内の樹脂材料Pを載置する離型フィルムFに張力が付与されると共に、それらフィルムテンション枠材13と離型フィルムFにより樹脂材料収容部PCが形成される。なお、この時に離型フィルムFに皺が生じている場合は、フィルム把持部152が離型フィルムFを図4の横方向に引っ張ることにより、皺の発生を低減させてもよい。また、後述の樹脂材料移送部10全体の移動の際に確実に振動を抑制するために、この(d)の段階で押圧部材16によりフィルムテンション枠材13の上面を押圧する力を増して、この力を増した状態を維持してもよい。   Next, the pressing member 16 is lowered by the driving unit 17 and the upper surface of the film tension frame member 13 is pressed by the pressing member 16 (c). Then, the release film F is sucked by the suction mechanism 12, the resin material housing frame 11 is sandwiched by the resin material housing frame gripping portion 151, and the periphery of the release film F is gripped by the film gripping portion 152. Then, the resin material storage frame 11 is lifted by the transport mechanism 15 (d). At that time, by appropriately setting the suction strength of the release film F by the suction mechanism 12, the film tension frame member 13 is lowered to a position where it comes into contact with the stop portion 14 by its own weight, and the release film F Is in close contact with the lower surface of the resin material housing frame 11 while being pushed and extended by the film tension frame member 13. Thus, tension is applied to the release film F on which the resin material P in the film tension frame member 13 is placed, and the resin material accommodation portion PC is formed by the film tension frame member 13 and the release film F. . In addition, when wrinkles are generated in the release film F at this time, the film gripping part 152 may reduce the generation of wrinkles by pulling the release film F in the lateral direction of FIG. Further, in order to reliably suppress vibration during the movement of the entire resin material transfer unit 10 described later, the force for pressing the upper surface of the film tension frame member 13 by the pressing member 16 at the stage (d) is increased, You may maintain the state which increased this force.

次に、フィルムテンション枠材13の上面を押圧部材16により押圧した状態を維持しながら、搬送機構15は樹脂材料移送部10全体を下型LMのキャビティMCの直上まで移動させる(e)。このように移動の間にフィルムテンション枠材13の上面を押圧部材16で押圧した状態を維持することにより、フィルムテンション枠材13を上方から停止部14に向けて押圧する状態が維持されるため、移動中のフィルムテンション枠材13の振動が抑制される。そのため、樹脂材料Pがフィルムテンション枠材13と離型フィルムFの間や樹脂材料収容枠11と離型フィルムFの間に侵入することが低減され、樹脂材料Pが圧縮されてフィルムテンション枠材13や樹脂材料収容枠11に固着し難くなる。   Next, while maintaining the state in which the upper surface of the film tension frame member 13 is pressed by the pressing member 16, the transport mechanism 15 moves the entire resin material transfer unit 10 to a position directly above the cavity MC of the lower mold LM (e). Thus, by maintaining the state where the upper surface of the film tension frame member 13 is pressed by the pressing member 16 during the movement, the state of pressing the film tension frame member 13 from above toward the stop portion 14 is maintained. The vibration of the moving film tension frame member 13 is suppressed. Therefore, it is reduced that the resin material P enters between the film tension frame member 13 and the release film F or between the resin material accommodation frame 11 and the release film F, and the resin material P is compressed and the film tension frame member. 13 and the resin material housing frame 11 are difficult to adhere.

次に、キャビティMCの直上まで移動させた樹脂材料移送部10全体を降下させることにより、樹脂材料収容部PCをキャビティMC内に導入する(f)。そして、吸着機構12による離型フィルムFの吸引及びフィルム把持部152による把持を解除したうえで、樹脂材料収容枠11を上昇させる(g)。   Next, the resin material container PC is introduced into the cavity MC by lowering the entire resin material transfer unit 10 moved to just above the cavity MC (f). Then, after releasing the suction of the release film F by the suction mechanism 12 and the grip by the film gripping part 152, the resin material housing frame 11 is raised (g).

続いて、駆動部17により押圧部材16を上下させる動作を繰り返す(図5)。これにより、フィルムテンション枠材13の上面を押圧部材16のピン162によって叩くように繰り返し押圧し、フィルムテンション枠材13に振動を付与する。そうすると、フィルムテンション枠材13に付着していた樹脂材料Pがフィルムテンション枠材13から離脱してキャビティMC内に落下する。従って、樹脂材料供給装置から樹脂材料移送部10に供給された樹脂材料が、フィルムテンション枠材に付着して残ることなくキャビティMC内に導入されるため、必要な量の樹脂材料を正確に該キャビティMC内に供給することができる。   Subsequently, the operation of moving the pressing member 16 up and down by the driving unit 17 is repeated (FIG. 5). Accordingly, the upper surface of the film tension frame member 13 is repeatedly pressed so as to be hit by the pins 162 of the pressing member 16, and vibration is applied to the film tension frame member 13. As a result, the resin material P adhering to the film tension frame member 13 is detached from the film tension frame member 13 and falls into the cavity MC. Accordingly, since the resin material supplied from the resin material supply device 10 to the resin material transfer unit 10 is introduced into the cavity MC without remaining attached to the film tension frame material, the required amount of resin material can be accurately added. It can be supplied into the cavity MC.

その後、樹脂材料移送部10全体を台TBに返送する。その際、既にフィルムテンション枠材13から樹脂材料Pが離脱していることから、搬送路(移送路、返送路)に樹脂材料Pが落下することなく、搬送路が樹脂材料P(樹脂及びフィラー)によって汚染されることが低減される。   Thereafter, the entire resin material transfer unit 10 is returned to the table TB. At that time, since the resin material P has already detached from the film tension frame member 13, the transport path does not fall on the transport path (transfer path, return path), and the transport path is not the resin material P (resin and filler). ) To reduce contamination.

圧縮成形部20は、従来の樹脂成形装置におけるものと同様であるが、以下に図6を用いて構成及び動作を簡単に説明する。   Although the compression molding part 20 is the same as that in the conventional resin molding apparatus, a structure and operation | movement are demonstrated easily using FIG. 6 below.

圧縮成形部20は、下部固定盤211の四隅にそれぞれタイバー22(合わせて4本)が立設されており、タイバー22の上端付近には長方形の上部固定盤212が設けられている。下部固定盤211と上部固定盤212の間には長方形の可動プラテン23が設けられている。可動プラテン23は、四隅にタイバー22が通過する孔が設けられており、タイバー22に沿って上下に移動可能である。下部固定盤211の上には、可動プラテン23を上下に移動させる装置である型締装置24が設けられている。可動プラテン23の上面には下部ヒータ251が配置され、下部ヒータ251の上に、キャビティMCを有する下型LMが設けられている。キャビティMCの内面には吸引口(図示せず)が設けられており、前述のように樹脂材料収容部PCをキャビティMC内に導入した際に該吸引口から吸引することにより、キャビティMCの内面に樹脂材料収容部PCの離型フィルムFが密着するようになっている。上部固定盤212の下面には上部ヒータ252が配置され、上部ヒータ252の下に上型UMが取り付けられている。上型UMの下面には、半導体チップが実装された基板Sを取り付けることができるようになっている。   In the compression molding unit 20, tie bars 22 (four in total) are erected at four corners of the lower fixed plate 211, and a rectangular upper fixed plate 212 is provided near the upper end of the tie bar 22. A rectangular movable platen 23 is provided between the lower fixed platen 211 and the upper fixed platen 212. The movable platen 23 is provided with holes through which the tie bars 22 pass at the four corners, and can move up and down along the tie bars 22. A mold clamping device 24 that is a device for moving the movable platen 23 up and down is provided on the lower fixed platen 211. A lower heater 251 is disposed on the upper surface of the movable platen 23, and a lower mold LM having a cavity MC is provided on the lower heater 251. A suction port (not shown) is provided on the inner surface of the cavity MC, and when the resin material container PC is introduced into the cavity MC as described above, the suction is performed from the suction port, thereby allowing the inner surface of the cavity MC to be sucked. The release film F of the resin material container PC is in close contact with the resin material container PC. An upper heater 252 is disposed on the lower surface of the upper fixed platen 212, and an upper mold UM is attached below the upper heater 252. A substrate S on which a semiconductor chip is mounted can be attached to the lower surface of the upper mold UM.

圧縮成形部20の動作は以下の通りである。まず、基板移動機構(図示せず)により、上型UMの下面に、半導体チップが実装された基板Sを取り付ける。次に、樹脂材料移送部10により樹脂材料収容部PCをキャビティMC内に導入し(前述)、キャビティMCの内面の吸引口から吸引することにより離型フィルムFを該内面に密着させる。押圧部材16を上下させる動作を繰り返し、フィルムテンション枠材13に付着していた樹脂材料Pがフィルムテンション枠材13から離脱させた(前述)後、樹脂材料移送部10を圧縮成形部20から台TBに返送する。。なお、上型UMへの基板Sの取り付けと、キャビティMCへの樹脂材料収容部PCの導入は、上記と逆の順で行ってもよい。   The operation of the compression molding unit 20 is as follows. First, the substrate S on which the semiconductor chip is mounted is attached to the lower surface of the upper mold UM by a substrate moving mechanism (not shown). Next, the resin material container PC is introduced into the cavity MC by the resin material transfer unit 10 (described above), and the release film F is brought into close contact with the inner surface by suction from the suction port on the inner surface of the cavity MC. After the operation of raising and lowering the pressing member 16 is repeated and the resin material P adhering to the film tension frame member 13 is separated from the film tension frame member 13 (described above), the resin material transfer unit 10 is moved from the compression molding unit 20 to the base. Return to TB. . Note that the attachment of the substrate S to the upper mold UM and the introduction of the resin material accommodating portion PC into the cavity MC may be performed in the reverse order.

この状態で、下部ヒータ251によりキャビティMC内の樹脂材料Pを加熱することにより軟化させると共に、上部ヒータ252により基板Sを加熱する。樹脂材料P及び基板Sが加熱された状態で、型締装置24により可動プラテン23を上昇させ、成形型(上型UMと下型LM)を型締めし、樹脂材料Pを硬化させる。樹脂材料Pが硬化した後、型締装置24により可動プラテン23を下降させることにより型開きする。これにより、半導体チップが樹脂封止された樹脂封止品(樹脂成形品)が得られる。得られた樹脂封止品は、下型LMの内面が離型フィルムで被覆されていることにより、下型LMからスムーズに離型される。   In this state, the lower heater 251 softens the resin material P in the cavity MC by heating, and the upper heater 252 heats the substrate S. While the resin material P and the substrate S are heated, the movable platen 23 is raised by the mold clamping device 24, the mold (upper mold UM and lower mold LM) is clamped, and the resin material P is cured. After the resin material P is cured, the mold is opened by lowering the movable platen 23 by the mold clamping device 24. Thereby, a resin-sealed product (resin-molded product) in which the semiconductor chip is resin-sealed is obtained. The obtained resin-sealed product is smoothly released from the lower mold LM because the inner surface of the lower mold LM is covered with the release film.

図7を用いて、本発明に係る樹脂成形装置の他の実施形態を説明する。本実施形態の樹脂成形装置30は、材料受入モジュール31、成形モジュール32、及び払出モジュール33を有する。材料受入モジュール31は、樹脂材料P及び基板Sを外部から受け入れて成形モジュール32に送出するための装置であって、基板受入部311及び樹脂材料供給部312を有する。1台の成形モジュール32は前述の圧縮成形部20を1組備える。図7には成形モジュール32が3台示されているが、樹脂成形装置30には成形モジュール32を任意の台数設けることができる。また、樹脂成形装置30を組み上げて使用を開始した後であっても、成形モジュール32を増減することもできる。払出モジュール33は、成形モジュール32で製造された樹脂成形品を成形モジュール32から搬入して保持しておくものであって、樹脂成形品保持部331を有する。   With reference to FIG. 7, another embodiment of the resin molding apparatus according to the present invention will be described. The resin molding apparatus 30 according to this embodiment includes a material receiving module 31, a molding module 32, and a dispensing module 33. The material receiving module 31 is a device for receiving the resin material P and the substrate S from the outside and sending them to the molding module 32, and includes a substrate receiving unit 311 and a resin material supply unit 312. One molding module 32 includes one set of the above-described compression molding section 20. Although three molding modules 32 are shown in FIG. 7, an arbitrary number of molding modules 32 can be provided in the resin molding apparatus 30. Even after the resin molding apparatus 30 is assembled and used, the number of molding modules 32 can be increased or decreased. The payout module 33 carries the resin molded product manufactured by the molding module 32 from the molding module 32 and holds it, and has a resin molded product holding portion 331.

材料受入モジュール31、1又は複数台の成形モジュール32、及び払出モジュール33を貫くように、基板S、樹脂材料移送部10、及び樹脂成形品を搬送する主搬送装置36が設けられている。また、各モジュール内には、主搬送装置36と当該モジュール内の装置との間で基板S、樹脂材料移送部10、及び樹脂成形品を搬送する副搬送装置37が設けられている。これら主搬送装置36及び副搬送装置37は、前述の搬送機構15における移動手段としての機能を有する。   A substrate S, a resin material transfer unit 10, and a main transfer device 36 for transferring the resin molded product are provided so as to penetrate the material receiving module 31, one or a plurality of forming modules 32, and the dispensing module 33. Further, in each module, a sub-transport device 37 that transports the substrate S, the resin material transfer unit 10, and the resin molded product between the main transport device 36 and the devices in the module is provided. The main transport device 36 and the sub transport device 37 have a function as moving means in the transport mechanism 15 described above.

樹脂成形装置30の動作を説明する。基板Sは、ユーザによって材料受入モジュール31の基板受入部311に保持される。主搬送装置36及び副搬送装置37は、基板Sを基板受入部311から、成形モジュール32のうちの1台にある圧縮成形部20に搬送し、基板Sを当該圧縮成形部20の上型UMに取り付ける。次に、材料受入モジュール31において、上述の方法により樹脂材料移送部10に樹脂材料Pを供給する(図4(a)〜(e))。そして、主搬送装置36及び成形モジュール32のうちの1台に設けられた副搬送装置37により、樹脂材料移送部10を当該成形モジュール32の圧縮成形部20における下型LMのキャビティMCの直上まで移動させ(図4(f))、上述の方法によりキャビティMCに樹脂を供給する(図4(g), (h), 図5)。次に、主搬送装置36及び副搬送装置37により樹脂材料移送部10を材料受入モジュール31に搬出したうえで、圧縮成形部20において圧縮成形を行う。当該圧縮成形部20で圧縮成形を行っている間に、他の圧縮成形部20に対してこれまでと同様の操作を行うことにより、複数の圧縮成形部20において時間をずらしながら並行して圧縮成形を行うことができる。圧縮成形により得られた樹脂成形品は、主搬送装置36及び副搬送装置37によって圧縮成形部20から搬出され、払出モジュール33の樹脂成形品保持部331に搬入されて保持される。ユーザは適宜、樹脂成形品を樹脂成形品保持部331から取り出すことができる。   The operation of the resin molding apparatus 30 will be described. The board | substrate S is hold | maintained at the board | substrate receiving part 311 of the material reception module 31 by the user. The main transport device 36 and the sub transport device 37 transport the substrate S from the substrate receiving unit 311 to the compression molding unit 20 in one of the molding modules 32, and the substrate S is an upper mold UM of the compression molding unit 20. Attach to. Next, in the material receiving module 31, the resin material P is supplied to the resin material transfer unit 10 by the above-described method (FIGS. 4A to 4E). The resin material transfer unit 10 is moved to the position immediately above the cavity MC of the lower mold LM in the compression molding unit 20 of the molding module 32 by the sub-conveying device 37 provided in one of the main conveyance device 36 and the molding module 32. It is moved (FIG. 4 (f)), and the resin is supplied to the cavity MC by the above-described method (FIGS. 4 (g), (h), FIG. 5). Next, after the resin material transport unit 10 is carried out to the material receiving module 31 by the main transport device 36 and the sub transport device 37, the compression molding unit 20 performs compression molding. While the compression molding unit 20 is performing compression molding, by performing the same operation as before on the other compression molding units 20, the plurality of compression molding units 20 perform compression in parallel while shifting the time. Molding can be performed. The resin molded product obtained by the compression molding is carried out from the compression molding unit 20 by the main conveyance device 36 and the sub conveyance device 37, and carried into the resin molded product holding unit 331 of the dispensing module 33 and held therein. The user can appropriately take out the resin molded product from the resin molded product holding portion 331.

本発明は言うまでもなく上記各実施形態には限定されず、種々の変形が可能である。   Needless to say, the present invention is not limited to the above embodiments, and various modifications are possible.

また、本発明に係る樹脂成形装置は、特に粉末状の樹脂材料を使用する場合に顕著に上記の作用効果を奏するが、顆粒状や液体状等の他の形態の樹脂材料を使用する場合にも用いることができる。例えば、顆粒状の樹脂材料には顆粒の表面にそれよりも粒径が小さい微粉末が付着していることがある。そのような微粉末がフィルムテンション枠材に一旦付着したとしても、駆動部により押圧部材を上下させることでフィルムテンション枠材を押圧部材で押圧する動作を繰り返すことによって、当該微粉末をフィルムテンション枠材から離脱させることができ、それによって搬送路が当該微粉末で汚染されることが低減される。   In addition, the resin molding apparatus according to the present invention exhibits the above-mentioned effects remarkably when using a powdery resin material, but when using other forms of resin materials such as granules and liquids. Can also be used. For example, in the granular resin material, a fine powder having a smaller particle size may adhere to the surface of the granule. Even if such fine powder once adheres to the film tension frame member, the fine powder is removed from the film tension frame by repeating the operation of pressing the film tension frame member with the pressing member by moving the pressing member up and down by the drive unit. It can be detached from the material, thereby reducing the contamination of the conveying path with the fine powder.

10、…樹脂材料移送部
11、91…樹脂材料収容枠
111、911…開口部
12、92…吸着機構
13、93…フィルムテンション枠材
131、931…突出部
14、94…停止部
15、95…搬送機構
151、951…樹脂材料収容枠把持部
152、952…フィルム把持部
16…押圧部材
161…押圧部材の板部
162…押圧部材のピン
17…駆動部
171…シリンダ
172…ピストン
20…圧縮成形部
211…下部固定盤
212…上部固定盤
22…タイバー
23…可動プラテン
24…型締装置
251…下部ヒータ
252…上部ヒータ
30…樹脂成形装置
31…材料受入モジュール
311…基板受入部
312…樹脂材料供給部
32…成形モジュール
33…払出モジュール
331…樹脂成形品保持部
36…主搬送装置
37…副搬送装置
96…バネ
DESCRIPTION OF SYMBOLS 10, ... Resin material transfer part 11, 91 ... Resin material accommodation frame 111,911 ... Opening part 12, 92 ... Adsorption mechanism 13, 93 ... Film tension frame material 131,931 ... Protrusion part 14,94 ... Stop part 15,95 ... transport mechanism 151, 951 ... resin material housing frame gripping part 152, 952 ... film gripping part 16 ... pressing member 161 ... pressing member plate part 162 ... pressing member pin 17 ... driving part 171 ... cylinder 172 ... piston 20 ... compression Molding unit 211 ... Lower fixed platen 212 ... Upper fixed platen 22 ... Tie bar 23 ... Movable platen 24 ... Clamping device 251 ... Lower heater 252 ... Upper heater 30 ... Resin molding device 31 ... Material receiving module 311 ... Substrate receiving unit 312 ... Resin Material supply unit 32... Molding module 33... Dispensing module 331... Molded resin product holding unit 36. ... spring

Claims (3)

a) 開口部を有する樹脂材料収容枠と、
b) 前記開口部を含む前記樹脂材料収容枠の下面を覆うように該樹脂材料収容枠の下面にフィルムを吸着するための吸着機構と、
c) 前記樹脂材料収容枠の内周を囲うように、且つ昇降可能に設けられたフィルムテンション枠材と、
d) 前記フィルムテンション枠材を所定の高さ位置で停止させる停止部と、
e) 前記フィルムテンション枠材を上方から押圧する押圧部材と、
f) 前記押圧部材を上下させる駆動部と
を備えることを特徴とする樹脂成形装置。
a) a resin material containing frame having an opening;
b) an adsorption mechanism for adsorbing a film to the lower surface of the resin material containing frame so as to cover the lower surface of the resin material containing frame including the opening;
c) a film tension frame material provided so as to be capable of ascending and descending so as to surround the inner periphery of the resin material accommodation frame;
d) a stop portion for stopping the film tension frame member at a predetermined height position;
e) a pressing member for pressing the film tension frame member from above;
f) A resin molding apparatus comprising: a drive unit that moves the pressing member up and down.
開口部を有する樹脂材料収容枠の該開口部を含む下面を覆うようにフィルムを配置する工程と、
前記樹脂材料収容枠の内周を囲うように、且つ昇降可能に設けられたフィルムテンション枠材の内側に樹脂材料を供給する工程と、
前記樹脂材料収容枠の下面に前記フィルムを吸着しつつ、該樹脂材料収容枠を上昇させることで前記フィルムテンション枠材を降下させて所定の高さ位置で停止させることにより、前記フィルムが下方に突出して内側に樹脂材料が収容された樹脂材料収容部を形成する工程と、
前記樹脂材料収容部を成形型のキャビティに収容する工程と、
前記樹脂材料収容枠の下面への前記フィルムの吸着を解除し、該樹脂材料収容枠を上昇させる工程と、
押圧部材により前記フィルムテンション枠材を上方から押圧し、該押圧部材を上に引き上げる操作を行う工程と
を有することを特徴とする樹脂成形品製造方法。
Arranging the film so as to cover the lower surface including the opening of the resin material containing frame having the opening;
Supplying a resin material to the inside of a film tension frame member provided so as to be movable up and down so as to surround the inner periphery of the resin material housing frame;
By adsorbing the film to the lower surface of the resin material housing frame, the film tension frame material is lowered by raising the resin material housing frame and stopped at a predetermined height position so that the film moves downward. A step of projecting and forming a resin material accommodating portion in which the resin material is accommodated;
Storing the resin material container in a cavity of a mold;
Releasing the adsorption of the film to the lower surface of the resin material housing frame, and raising the resin material housing frame;
And a step of pressing the film tension frame member from above with a pressing member and pulling the pressing member upward.
前記フィルムテンション枠材の内側に樹脂材料を供給してから前記樹脂材料収容部を前記成形型のキャビティに収容するまで、前記押圧部材により前記フィルムテンション枠材を上方から押圧する状態を維持することを特徴とする請求項2に記載の樹脂成形品製造方法。   Maintaining a state in which the film tension frame material is pressed from above by the pressing member from the time when the resin material is supplied to the inside of the film tension frame material until the resin material accommodating portion is accommodated in the cavity of the mold. The method for producing a resin molded product according to claim 2.
JP2016151026A 2016-08-01 2016-08-01 Resin molding apparatus and resin molded article manufacturing method Active JP6672103B2 (en)

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JP2016151026A JP6672103B2 (en) 2016-08-01 2016-08-01 Resin molding apparatus and resin molded article manufacturing method
TW106118377A TWI679100B (en) 2016-08-01 2017-06-03 Resin molding apparatus and resin molding product manufacturing method
KR1020170094343A KR102122318B1 (en) 2016-08-01 2017-07-25 Resin molding apparatus and resin molding product manufacturing method
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