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JP2018015831A - Work carrier and method for manufacturing work carrier - Google Patents

Work carrier and method for manufacturing work carrier Download PDF

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Publication number
JP2018015831A
JP2018015831A JP2016147308A JP2016147308A JP2018015831A JP 2018015831 A JP2018015831 A JP 2018015831A JP 2016147308 A JP2016147308 A JP 2016147308A JP 2016147308 A JP2016147308 A JP 2016147308A JP 2018015831 A JP2018015831 A JP 2018015831A
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Japan
Prior art keywords
inclined surface
work
holding hole
carrier
resin insert
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JP2016147308A
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Japanese (ja)
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JP6673772B2 (en
Inventor
伸一 三橋
Shinichi Mihashi
伸一 三橋
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SpeedFam Co Ltd
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SpeedFam Co Ltd
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Priority to JP2016147308A priority Critical patent/JP6673772B2/en
Priority to KR1020170068559A priority patent/KR102327479B1/en
Priority to TW106119145A priority patent/TWI706456B/en
Priority to CN201710451987.2A priority patent/CN107662155B/en
Publication of JP2018015831A publication Critical patent/JP2018015831A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • B29C45/14344Moulding in or through a hole in the article, e.g. outsert moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

【課題】キャリア基板と樹脂インサート部との一体性が高いワークキャリアを提供する。【解決手段】金属製のキャリア基板1に形成されたワーク保持孔2の内周面に沿って樹脂インサート部3が設けられたワークキャリア10である。そして、ワーク保持孔2には、周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面(正傾斜部21)と負傾斜面(負傾斜部22)とが連続して形成され、正傾斜面及び負傾斜面に樹脂インサート部3が密着して形成されている。【選択図】図1A work carrier having high integration between a carrier substrate and a resin insert portion is provided. A work carrier provided with a resin insert portion along an inner peripheral surface of a work holding hole formed in a metal carrier substrate. In the work holding hole 2, a positively inclined surface (positively inclined portion 21) and a negatively inclined surface (negatively inclined portion 22) whose inclinations with respect to the front and back directions are opposite to each other are continuously formed in the circumferential direction. The resin insert portion 3 is formed in close contact with the positive inclined surface and the negative inclined surface. [Selection diagram] Fig. 1

Description

本発明は、シリコンウエーハ、ガラス、セラミックス、水晶等の薄板状のワークを研磨装置によって研磨加工する際に、ワークの保持に使用されるワークキャリア及びワークキャリアの製造方法に関するものである。   The present invention relates to a work carrier used for holding a work when a thin plate-like work such as silicon wafer, glass, ceramics, or quartz is polished by a polishing apparatus, and a method for manufacturing the work carrier.

シリコンウエーハなどのワークの両面又は片面を研磨装置によって研磨加工する際に、ワーク保持孔を有するワークキャリアにワークを保持させることが知られている(特許文献1−3など参照)。   It is known to hold a work on a work carrier having a work holding hole when polishing both sides or one side of a work such as a silicon wafer by a polishing apparatus (see Patent Documents 1-3).

ワークキャリアの本体となるキャリア基板は、SK鋼やステンレス鋼といった硬質の金属素材によって形成されているため、キャリア基板に穿孔されたワーク保持孔に直接、ワークを保持させると、研磨加工中にワークがワーク保持孔の内周面に接触し、ワークに割れや欠けなどの損傷が生じるおそれがある。   Since the carrier substrate that is the main body of the work carrier is formed of a hard metal material such as SK steel or stainless steel, if the workpiece is held directly in the workpiece holding hole drilled in the carrier substrate, May come into contact with the inner peripheral surface of the work holding hole, and the work may be damaged such as cracking or chipping.

そこで、特許文献1−3に開示されているように、ワーク保持孔の内周面に沿って合成樹脂製の軟質のインサートを取り付け、研磨加工中のワークの損傷を防ぐ処理が行われている。   Therefore, as disclosed in Patent Documents 1-3, a soft insert made of synthetic resin is attached along the inner peripheral surface of the work holding hole, and processing to prevent damage to the work during polishing is performed. .

特許文献1には、ワーク保持孔の内周面に周方向に間隔を置いて凸歯を設け、凸歯間の歯溝に合成樹脂製保護リング(インサート)の凸歯を嵌合させる咬合構造が開示されている。この文献には、合成樹脂製保護リングが上下方向に抜けにくくするために、凸歯の側縁に交互に反対方向の傾斜面を設けることも記載されている。   Patent Document 1 discloses an occlusal structure in which convex teeth are provided at intervals in the circumferential direction on the inner peripheral surface of a work holding hole, and convex teeth of a synthetic resin protective ring (insert) are fitted in a tooth gap between the convex teeth. Is disclosed. This document also describes that inclined surfaces in opposite directions are alternately provided on the side edges of the convex teeth in order to make it difficult for the synthetic resin protective ring to come off in the vertical direction.

一方、特許文献2には、保持孔の内周面に上開きのテーパー面を形成し、そのテーパー面を介して樹脂インサートが保持孔に嵌め込まれる構造が開示されている。   On the other hand, Patent Document 2 discloses a structure in which an upwardly opening tapered surface is formed on the inner peripheral surface of the holding hole, and the resin insert is fitted into the holding hole through the tapered surface.

また、特許文献3には、キャリア基板のワーク保持孔の内周面に沿って溝を設け、その溝に合成樹脂材が入り込むように射出成形することによって、軟質のリング状のインサートを設けることが記載されている。   In Patent Document 3, a groove is provided along the inner peripheral surface of the work holding hole of the carrier substrate, and a soft ring-shaped insert is provided by injection molding so that a synthetic resin material enters the groove. Is described.

特許第3552108号公報Japanese Patent No. 3552108 特許第4605233号公報Japanese Patent No. 4605233 特許第5114113号公報Japanese Patent No. 5114113

しかしながら特許文献1に開示された咬合構造は、凸歯の側縁にのみ傾斜面が設けられる構造であり、歯溝の奥には傾斜面が設けられていない。すなわち傾斜面は、ワーク保持孔の内周面に連続して設けられているものではない。   However, the occlusal structure disclosed in Patent Document 1 is a structure in which an inclined surface is provided only on the side edge of the convex tooth, and no inclined surface is provided in the back of the tooth gap. That is, the inclined surface is not provided continuously on the inner peripheral surface of the work holding hole.

また、特許文献2に開示された保持孔のテーパー面は、上開きの傾斜面のみであるため、樹脂インサートの下方への脱落は防ぐことができるが、上方に外れることに対しては防ぐことができない。   Moreover, since the taper surface of the holding hole disclosed in Patent Document 2 is only an upwardly inclined surface, it is possible to prevent the resin insert from falling downward, but to prevent it from coming off upward. I can't.

そこで、本発明は、キャリア基板と樹脂インサート部との一体性が高いワークキャリア及びワークキャリアの製造方法を提供することを目的としている。   Accordingly, an object of the present invention is to provide a work carrier having a high unity between the carrier substrate and the resin insert portion and a method for manufacturing the work carrier.

前記目的を達成するために、本発明のワークキャリアは、金属製のキャリア基板に形成されたワーク保持孔の内周面に沿って樹脂インサート部が設けられたワークキャリアであって、前記ワーク保持孔には、周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面と負傾斜面とが連続して形成され、前記正傾斜面及び負傾斜面に前記樹脂インサート部が密着して形成されていることを特徴とする。   In order to achieve the above object, a work carrier according to the present invention is a work carrier provided with a resin insert portion along an inner peripheral surface of a work holding hole formed in a metal carrier substrate, the work holding In the hole, a positively inclined surface and a negatively inclined surface that are alternately inclined in the circumferential direction are alternately formed in the circumferential direction, and the resin insert portion is in close contact with the positively inclined surface and the negatively inclined surface. It is formed.

ここで、前記ワーク保持孔には、周方向に凹凸が形成されているとともに、前記凹凸の全長に前記正傾斜面又は負傾斜面が形成されている構成とすることができる。   Here, the workpiece holding hole may be configured such that unevenness is formed in the circumferential direction, and the positive inclined surface or the negative inclined surface is formed over the entire length of the unevenness.

また、複数の凹凸に連続して前記正傾斜面が形成されているとともに、それに隣接する複数の凹凸に連続して前記負傾斜面が形成されている構成とすることもできる。   Further, the positive inclined surface may be formed continuously with a plurality of irregularities, and the negative inclined surface may be formed continuously with a plurality of adjacent irregularities.

さらに、ワークキャリアの製造方法の発明は、上記いずれかのワークキャリアの製造方法であって、前記キャリア基板に前記ワーク保持孔を穿孔するために、前記キャリア基板の表側から周方向に間隔を置いて前記正傾斜面を切断加工する工程と、前記キャリア基板の裏側から前記正傾斜面間に前記負傾斜面を切断加工することで前記ワーク保持孔を形成する工程と、前記ワーク保持孔に対して射出成形によって樹脂インサート部を設ける工程とを備えたことを特徴とする。   Further, the invention of the method for manufacturing a work carrier is any one of the above-described methods for manufacturing a work carrier, wherein an interval is provided in a circumferential direction from the front side of the carrier substrate in order to drill the work holding hole in the carrier substrate. Cutting the positive inclined surface, forming the workpiece holding hole by cutting the negative inclined surface between the positive inclined surface from the back side of the carrier substrate, and the workpiece holding hole. And a step of providing a resin insert portion by injection molding.

このように構成された本発明のワークキャリアは、ワーク保持孔の周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面と負傾斜面とが連続して形成され、それらの傾斜面に密着して樹脂インサート部が設けられる。   The work carrier of the present invention configured as described above is formed by continuously forming a positive inclined surface and a negative inclined surface that are opposite to each other in the circumferential direction of the work holding hole, and the inclined surfaces are opposite to each other. A resin insert portion is provided in close contact with.

傾斜が反対となる正傾斜面と負傾斜面とが設けられることにより、キャリア基板の表裏いずれの方向に対しても樹脂インサート部がワーク保持孔から脱落することを防止できるうえに、傾斜面がワーク保持孔の周方向に連続して設けられるため、ワーク保持孔が樹脂インサート部を保持する保持力を高めることができる。このため、キャリア基板と樹脂インサート部との一体性が高いワークキャリアとすることができる。   By providing a positive inclined surface and a negative inclined surface that are opposite to each other, it is possible to prevent the resin insert portion from falling out of the work holding hole in both the front and back directions of the carrier substrate, and the inclined surface Since it is continuously provided in the circumferential direction of the workpiece holding hole, the holding force for holding the resin insert portion by the workpiece holding hole can be increased. For this reason, it can be set as the work carrier with high integrity of a carrier substrate and a resin insert part.

特に、ワーク保持孔の周方向に凹凸が形成されることによって、その凹凸による嵌合と凹凸の全長に形成された正傾斜面及び負傾斜面との相乗効果により、キャリア基板と樹脂インサート部は高い一体性を確保することができる。また、複数の凹凸に連続して正傾斜面と負傾斜面を形成するのであれば、効率的に切断加工が行えるようになる。   In particular, by forming unevenness in the circumferential direction of the work holding hole, the carrier substrate and the resin insert portion are formed by the synergistic effect of the fitting by the unevenness and the positive inclined surface and the negative inclined surface formed over the entire length of the unevenness. High integrity can be ensured. Moreover, if a positively inclined surface and a negatively inclined surface are formed continuously with a plurality of irregularities, cutting can be performed efficiently.

さらに、ワークキャリアの製造方法の発明では、キャリア基板の表側から周方向に間隔を置いて正傾斜面を切断加工する工程と、キャリア基板の裏側から負傾斜面を切断加工する工程とによって、ワーク保持孔の穿孔と傾斜面の成形とを同時に行うことができ、効率的である。   Further, in the work carrier manufacturing method invention, the work substrate includes a step of cutting the positive inclined surface at a circumferential interval from the front side of the carrier substrate and a step of cutting the negative inclined surface from the back side of the carrier substrate. The holding hole can be drilled and the inclined surface can be formed simultaneously, which is efficient.

本実施の形態のワークキャリアのワーク保持孔の内周面付近を拡大して説明する平面図である。It is a top view which expands and demonstrates the internal peripheral surface vicinity of the workpiece | work holding hole of the workpiece | work carrier of this Embodiment. ワークキャリアの概略構成を説明する平面図である。It is a top view explaining schematic structure of a work carrier. 本実施の形態のワークキャリアの製造方法の工程を説明するフローチャートである。It is a flowchart explaining the process of the manufacturing method of the work carrier of this Embodiment. ワーク保持孔の内周面付近を拡大して説明する斜視図である。It is a perspective view which expands and demonstrates the inner peripheral surface vicinity of a workpiece | work holding hole. 図4のA−A矢視方向で見た断面図である。It is sectional drawing seen in the AA arrow direction of FIG. 図4のB−B矢視方向で見た断面図である。It is sectional drawing seen in the BB arrow direction of FIG. 図4のC−C矢視方向で見た断面図である。It is sectional drawing seen in the CC arrow direction of FIG. 図4のD−D矢視方向で見た断面図である。It is sectional drawing seen in the DD arrow direction of FIG. ワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する図5Aと同じ位置の断面図である。It is sectional drawing of the same position as FIG. 5A explaining the structure which provided the resin insert part in the internal peripheral surface of a workpiece | work holding hole. ワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する図5Bと同じ位置の断面図である。It is sectional drawing of the same position as FIG. 5B explaining the structure which provided the resin insert part in the internal peripheral surface of a workpiece | work holding hole. ワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する図5Cと同じ位置の断面図である。It is sectional drawing of the same position as FIG. 5C explaining the structure which provided the resin insert part in the internal peripheral surface of a workpiece | work holding hole. ワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する図5Dと同じ位置の断面図である。It is sectional drawing of the same position as FIG. 5D explaining the structure which provided the resin insert part in the internal peripheral surface of a workpiece | work holding hole. 実施例のワーク保持孔の内周面付近を拡大して説明する平面図である。It is a top view which expands and demonstrates the internal peripheral surface vicinity of the workpiece | work holding hole of an Example. 図7のE−E矢視方向で見た断面図である。It is sectional drawing seen in the EE arrow direction of FIG. 図7のF−F矢視方向で見た断面図である。It is sectional drawing seen in the FF arrow direction of FIG. 別の実施形態のワークキャリアの概略構成を説明する平面図である。It is a top view explaining the schematic structure of the work carrier of another embodiment.

以下、本発明の実施の形態について図面を参照して説明する。図1,2は、本実施の形態のワークキャリア10の構成を説明する図であって、図2が全体の概略構成を示し、図1がワーク保持孔2の内周面付近を拡大して示している。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 are diagrams for explaining the configuration of the work carrier 10 according to the present embodiment. FIG. 2 shows the overall schematic configuration, and FIG. 1 is an enlarged view of the vicinity of the inner peripheral surface of the workpiece holding hole 2. Show.

ワークキャリア10は、シリコンウエーハやガラスなどのワークの両面又は片面を研磨加工する平面研磨装置に装着して使用される。例えばワークの両面を研磨加工する平面研磨装置は、定盤である上定盤及び下定盤と、この上定盤及び下定盤の中心部に回転自在に配置されたサンギアと、上定盤及び下定盤の外周側に配置されたインターナルギアとを備えている。   The work carrier 10 is used by being attached to a flat polishing apparatus that polishes both or one side of a work such as a silicon wafer or glass. For example, a flat surface polishing apparatus that polishes both surfaces of a workpiece is an upper surface plate and a lower surface plate that are surface plates, a sun gear that is rotatably disposed at the center of the upper surface plate and the lower surface plate, and an upper surface plate and a lower surface plate. And an internal gear arranged on the outer peripheral side of the panel.

そして、図2に示すようなワークキャリア10は、平面研磨装置の上定盤と下定盤との間に配置される。
ワークキャリア10は、金属製のキャリア基板1によって円板状の本体が形成される。このキャリア基板1には、例えば円形のワーク保持孔2,・・・と研磨剤供給孔12,・・・とが穿孔される。そして、ワーク保持孔2の内周面に沿って樹脂インサート部3が設けられる。
And the work carrier 10 as shown in FIG. 2 is arrange | positioned between the upper surface plate and lower surface plate of a plane polishing apparatus.
The work carrier 10 has a disk-shaped main body formed of a metal carrier substrate 1. For example, circular work holding holes 2,... And abrasive supply holes 12,. A resin insert portion 3 is provided along the inner peripheral surface of the workpiece holding hole 2.

このワークキャリア10には、外縁となる外形部11にサンギア及びインターナルギアに噛合する歯部(図示省略)が設けられており、サンギア及びインターナルギアの回転により自転及び公転していくようになっている。そして、ワークキャリア10の自転及び公転により、ワークキャリア10のワーク保持孔2内に配置されたワークの両面が研磨される。   The work carrier 10 is provided with a tooth portion (not shown) that meshes with the sun gear and the internal gear in the outer shape portion 11 serving as an outer edge, and rotates and revolves as the sun gear and the internal gear rotate. Yes. Then, due to the rotation and revolution of the work carrier 10, both surfaces of the work arranged in the work holding hole 2 of the work carrier 10 are polished.

キャリア基板1は、金属板から円板状に切り出される。金属板としては、ステンレス鋼(SUS)、高炭素クロム軸受鋼、炭素工具鋼(SK鋼)、高速度工具鋼、合金工具鋼、高張力鋼、チタンなどが使用できる。   The carrier substrate 1 is cut out from a metal plate into a disk shape. As the metal plate, stainless steel (SUS), high carbon chromium bearing steel, carbon tool steel (SK steel), high speed tool steel, alloy tool steel, high tensile steel, titanium, and the like can be used.

一方、樹脂インサート部3は、合成樹脂材によって成形される。合成樹脂材には、ポリアミド(PA)、ポリアセタール(POM)、ポリイミド(PI)、ポリ塩化ビニル(PVC)、布ベーク、ポリアミドイミド(PAI)、ポリカーボネート(PC)などが使用できる。後述するように射出成形によって樹脂インサート部3を設ける場合には、熱可塑性樹脂が使用される。   On the other hand, the resin insert portion 3 is formed of a synthetic resin material. As the synthetic resin material, polyamide (PA), polyacetal (POM), polyimide (PI), polyvinyl chloride (PVC), cloth bake, polyamideimide (PAI), polycarbonate (PC), or the like can be used. As will be described later, when the resin insert portion 3 is provided by injection molding, a thermoplastic resin is used.

本実施の形態のワーク保持孔2の内周面には、樹脂インサート部3との一体性を高めるために、図1に示すように、周方向に凹凸が連続して形成される。凹凸としては、キャリア基板1側に窪む凹部211(221)と、ワーク保持孔2の中心側に突出する凸部212(222)とが交互に設けられる。   As shown in FIG. 1, unevenness is continuously formed in the circumferential direction on the inner peripheral surface of the work holding hole 2 of the present embodiment in order to enhance the integrity with the resin insert portion 3. As the irregularities, concave portions 211 (221) recessed toward the carrier substrate 1 and convex portions 212 (222) protruding toward the center side of the work holding hole 2 are alternately provided.

図1に示した凹部211,221は、平面視で奥側(キャリア基板1側)が広い台形状(楔状)に形成され、凸部212,222は、平面視で開放側(ワーク保持孔2の中心側)が広い台形状(楔状)に形成されている。この凹部211,221と凸部212,222は、すべてが違う平面形状であってもよいが、本実施の形態では、ほぼ同じ平面形状の凹部211,221とほぼ同じ平面形状の凸部212,222とが繰り返し形成される場合について説明する。
また、凹凸の平面形状は、楔状に限定されるものでもなく、正弦波などの曲線によって形成される形状や矩形波のようなテーパーの無い形状などいずれの平面形状であってもよい。
The concave portions 211 and 221 shown in FIG. 1 are formed in a trapezoidal shape (wedge shape) on the back side (carrier substrate 1 side) in a plan view, and the convex portions 212 and 222 are open side (work holding hole 2 in a plan view). Is formed in a wide trapezoidal shape (wedge shape). The concave portions 211 and 221 and the convex portions 212 and 222 may all have different planar shapes, but in the present embodiment, the convex portions 212 and 222 having substantially the same planar shape as the concave portions 211 and 221 having substantially the same planar shape. A case where 222 is repeatedly formed will be described.
The planar shape of the unevenness is not limited to the wedge shape, and may be any planar shape such as a shape formed by a curve such as a sine wave or a shape without a taper such as a rectangular wave.

図4には、凹部211,221と凸部212,222を斜視図で示している。図4のA−A矢視方向及びB−B矢視方向で見た図5A,図5Bの断面図に示したように、凸部212及び凹部211のワーク保持孔2側の内周面は、キャリア基板1の表裏方向に対して傾斜面となっている。この表側から裏側に向けて広がる傾斜面を正傾斜面210とする。   FIG. 4 is a perspective view showing the concave portions 211 and 221 and the convex portions 212 and 222. As shown in the cross-sectional views of FIGS. 5A and 5B as viewed in the direction of arrows AA and BB in FIG. 4, the inner peripheral surface of the convex portion 212 and the concave portion 211 on the workpiece holding hole 2 side is The surface of the carrier substrate 1 is inclined with respect to the front and back direction. The inclined surface spreading from the front side toward the back side is defined as a positive inclined surface 210.

そして、正傾斜面210が形成される範囲を、図1に示すように、正傾斜部21とする。この正傾斜部21は、2つの凹部211,211と2つの凸部212,212とによって構成されている。すなわち、凹部211と凸部212のワーク保持孔2側に露出する側面には、連続して正傾斜面210が設けられる。   Then, the range in which the forward inclined surface 210 is formed is defined as the forward inclined portion 21 as shown in FIG. The forward inclined portion 21 is composed of two concave portions 211 and 211 and two convex portions 212 and 212. That is, the positive inclined surface 210 is continuously provided on the side surface exposed to the work holding hole 2 side of the concave portion 211 and the convex portion 212.

一方、図4のC−C矢視方向及びD−D矢視方向で見た図5C,図5Dの断面図に示したように、凸部222及び凹部221のワーク保持孔2側の内周面も、キャリア基板1の表裏方向に対して傾斜面となっている。この表側から裏側に向けて狭くなる傾斜面を負傾斜面220とする。   On the other hand, as shown in the sectional views of FIGS. 5C and 5D as viewed in the direction of arrows CC and DD in FIG. 4, the inner periphery of the convex portion 222 and the concave portion 221 on the workpiece holding hole 2 side. The surface is also inclined with respect to the front and back direction of the carrier substrate 1. The inclined surface that narrows from the front side toward the back side is defined as a negative inclined surface 220.

そして、負傾斜面220が形成される範囲を、図1に示すように、負傾斜部22とする。この負傾斜部22は、2つの凹部221,221と2つの凸部222,222とによって構成されている。すなわち、凹部221と凸部222のワーク保持孔2側に露出する側面には、連続して負傾斜面220が設けられる。   A range where the negatively inclined surface 220 is formed is defined as a negatively inclined portion 22 as shown in FIG. The negative inclined portion 22 includes two concave portions 221, 221 and two convex portions 222, 222. That is, the negative inclined surface 220 is continuously provided on the side surface exposed to the workpiece holding hole 2 side of the concave portion 221 and the convex portion 222.

樹脂インサート部3は、図6A−図6Dの各断面図に示したように、正傾斜面210と負傾斜面220とにそれぞれ密着して形成される。すなわち、キャリア基板1側に正傾斜面210が設けられた箇所では、樹脂インサート部3の密着させる対峙面は負傾斜面32となる(図6A,図6B参照)。   As shown in the cross-sectional views of FIGS. 6A to 6D, the resin insert portion 3 is formed in close contact with the positive inclined surface 210 and the negative inclined surface 220, respectively. That is, at the location where the positive inclined surface 210 is provided on the carrier substrate 1 side, the facing surface to which the resin insert portion 3 is closely attached becomes the negative inclined surface 32 (see FIGS. 6A and 6B).

一方、キャリア基板1側に負傾斜面220が設けられた箇所では、樹脂インサート部3の密着させる対峙面は正傾斜面31となる(図6C,図6D参照)。なお、樹脂インサート部3のワーク保持孔2の中心側の内側面33は、すべて鉛直面となる。   On the other hand, in the place where the negative inclined surface 220 is provided on the carrier substrate 1 side, the facing surface to which the resin insert portion 3 is in close contact is the positive inclined surface 31 (see FIGS. 6C and 6D). The inner side surface 33 on the center side of the workpiece holding hole 2 of the resin insert portion 3 is all a vertical surface.

次に、本実施の形態のワークキャリア10の製造方法について、図3を参照しながら説明する。
まず、レーザー切断加工機に金属板を設置し、金属板を表側から切断加工する(ステップS1)。ここで、金属板の「表側」とは、最初に切断加工が行われる表面を指し、反対側の面を「裏側」とする。また以下では、表側からの切断加工を「表加工」、裏側からの切断加工を「裏加工」と、省略した用語で説明する場合もある。
Next, the manufacturing method of the work carrier 10 of this Embodiment is demonstrated, referring FIG.
First, a metal plate is installed in a laser cutting machine, and the metal plate is cut from the front side (step S1). Here, the “front side” of the metal plate refers to the surface on which the cutting process is performed first, and the opposite side surface as the “back side”. In the following description, the cutting process from the front side is sometimes referred to as “front processing”, and the cutting process from the back side is described as “back processing”.

レーザー切断加工機によってレーザー加工を行うと、その切断面は、表側から裏側に向けて広がる傾斜面となる(図5A,図5B参照)。ステップS1では、図1及び図4に示す「表加工」の範囲の切断加工を行う。この表加工によって形成される傾斜面が正傾斜面210となる。表加工を行う正傾斜部21は、凹部211、凸部212、凹部211、凸部212が連続して正傾斜面210に切断加工されていく。   When laser processing is performed by a laser cutting machine, the cut surface becomes an inclined surface that spreads from the front side to the back side (see FIGS. 5A and 5B). In step S1, cutting in the range of “surface processing” shown in FIGS. 1 and 4 is performed. The inclined surface formed by this surface processing becomes the positive inclined surface 210. The forward inclined portion 21 that performs surface processing is formed by continuously cutting the concave portion 211, the convex portion 212, the concave portion 211, and the convex portion 212 into the positive inclined surface 210.

そして、裏加工の領域に到達した時点で、一旦切断加工を中断し、レーザー光を照射させる位置を、裏加工領域を挟んで隣接する次の表加工領域の始点まで移動させる。このように断続的な表加工領域の切断加工を、ワーク保持孔2の周方向に間隔を置いて行う。   When reaching the back machining area, the cutting process is temporarily interrupted, and the position where the laser beam is irradiated is moved to the start point of the next adjacent front machining area across the back machining area. In this way, intermittent cutting of the surface processing region is performed at intervals in the circumferential direction of the work holding hole 2.

図2に示したワークキャリア10の場合では、キャリア基板1の3つのワーク保持孔2,2,2におけるすべての表加工領域の切断加工が行われる。そして、金属板を反転させ、金属板の裏側からの切断加工の工程に移行する(ステップS2)。   In the case of the work carrier 10 shown in FIG. 2, all the surface processing regions in the three work holding holes 2, 2, 2 of the carrier substrate 1 are cut. Then, the metal plate is reversed, and the process proceeds to a cutting process from the back side of the metal plate (step S2).

レーザー切断加工機に裏側にした金属板を設置すると、ステップS1において切断された切断線が周方向に間隔を置いて現れる。裏加工では、断続的な切断線を繋ぐ切断加工を行うことで、3つのワーク保持孔2,2,2を切り出す。   When a metal plate placed on the back side is installed in the laser cutting machine, the cutting lines cut in step S1 appear at intervals in the circumferential direction. In the back processing, three workpiece holding holes 2, 2, and 2 are cut out by performing a cutting process that connects intermittent cutting lines.

裏加工においても、切断面は、裏側から表側に向けて広がる傾斜面に形成される(図5C,図5D参照)。この裏加工によって形成される傾斜面が負傾斜面220となる。裏加工を行う負傾斜部22は、凹部221、凸部222、凹部221、凸部222が連続して負傾斜面220に切断加工されていく。   Also in the back processing, the cut surface is formed as an inclined surface that spreads from the back side to the front side (see FIGS. 5C and 5D). The inclined surface formed by this back processing becomes the negative inclined surface 220. The negatively inclined portion 22 that performs the back processing is continuously cut into the negatively inclined surface 220 by the concave portion 221, the convex portion 222, the concave portion 221, and the convex portion 222.

そして、表加工による切断線に到達した時点で、一旦切断加工を中断し、レーザー光を照射させる位置を、表加工領域を挟んで隣接する次の裏加工領域の始点まで移動させる。このように断続的な裏加工領域の切断加工を、ワーク保持孔2の切断線が1周して繋がるまで行う。   Then, when the cutting line is reached by the front processing, the cutting processing is temporarily interrupted, and the position where the laser beam is irradiated is moved to the start point of the next adjacent back processing region across the front processing region. In this way, the intermittent cutting process of the back working region is performed until the cutting line of the work holding hole 2 is connected by one round.

また、ステップS2において、外形部11及び研磨剤供給孔12,・・・の切断加工も行う。そして、キャリア基板1の厚さを調整するラッピング加工及びポリッシュ加工を行う(ステップS3)。   Further, in step S2, the outer shape portion 11 and the abrasive supply holes 12,. Then, lapping and polishing for adjusting the thickness of the carrier substrate 1 are performed (step S3).

このようにして成形されたキャリア基板1のワーク保持孔2,・・・の内周面に対して、ステップS4の工程では、樹脂インサート部3を設ける。樹脂インサート部3は、合成樹脂の射出成形によって設けられる。   In the step S4, the resin insert portion 3 is provided on the inner peripheral surfaces of the workpiece holding holes 2,. The resin insert portion 3 is provided by synthetic resin injection molding.

例えば図6Aから図6Dに示した内側面33となる位置に型枠を設置して、その内側に加熱溶融させた合成樹脂を射出注入し、冷却によって固化させることで射出成形を行うことができる。また、型枠を内側面33に合わせて設置しない場合は、射出成形後に内側面33を形成するための切断加工が行われる。   For example, it is possible to perform injection molding by installing a mold at a position to be the inner side surface 33 shown in FIGS. 6A to 6D, injecting and injecting a synthetic resin heated and melted inside, and solidifying by cooling. . Further, when the mold is not installed along the inner surface 33, a cutting process for forming the inner surface 33 is performed after injection molding.

次に、本実施の形態のワークキャリア10及びワークキャリア10の製造方法の作用について説明する。
このように構成された本実施の形態のワークキャリア10は、ワーク保持孔2の周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面210と負傾斜面220とが連続して形成され、それらの傾斜面(210,220)に密着して樹脂インサート部3が設けられる。
Next, the effect | action of the manufacturing method of the work carrier 10 of this Embodiment and the work carrier 10 is demonstrated.
The work carrier 10 according to the present embodiment configured in this way is formed in such a manner that a positive inclined surface 210 and a negative inclined surface 220 are alternately formed in the circumferential direction of the work holding hole 2 so that the inclination with respect to the front and back directions is opposite. Then, the resin insert portion 3 is provided in close contact with the inclined surfaces (210, 220).

傾斜が反対となる正傾斜面210と負傾斜面220とが設けられることにより、キャリア基板1の表裏いずれの方向に対しても樹脂インサート部3がワーク保持孔2から脱落することを防止できるようになる。
例えば射出成形によって樹脂インサート部3を設けた場合、冷却して固化させた際に収縮が起きるが、両方向の傾斜面(210,220)が設けられていれば、樹脂インサート部3が多少収縮したとしても脱落を防ぐことができる。
By providing the positive inclined surface 210 and the negative inclined surface 220 that are opposite in inclination, it is possible to prevent the resin insert portion 3 from falling out of the workpiece holding hole 2 in either the front or back direction of the carrier substrate 1. become.
For example, when the resin insert portion 3 is provided by injection molding, shrinkage occurs when cooled and solidified. However, if the inclined surfaces (210, 220) in both directions are provided, the resin insert portion 3 is somewhat shrunk. Can also be prevented from falling off.

また、正傾斜面210と負傾斜面220は、それぞれ正傾斜部21と負傾斜部22の範囲で連続しているだけでなく、ワーク保持孔2の周方向に連続して設けられるため、樹脂インサート部3の対峙面、つまりワーク保持孔2の内周面と接する面が正傾斜面210と負傾斜面220により全周にわたり支持されることになって、ワーク保持孔2が樹脂インサート部3を保持する保持力を高めることができる。   Moreover, since the positive inclined surface 210 and the negative inclined surface 220 are not only continuous in the range of the positive inclined portion 21 and the negative inclined portion 22, respectively, but are continuously provided in the circumferential direction of the workpiece holding hole 2, resin The opposite surface of the insert portion 3, that is, the surface in contact with the inner peripheral surface of the work holding hole 2 is supported over the entire circumference by the positive inclined surface 210 and the negative inclined surface 220, so that the work holding hole 2 becomes the resin insert portion 3. It is possible to increase the holding force for holding.

さらに、ワーク保持孔2の周方向に凹凸(凹部211と凸部212,凹部221と凸部222)が形成されることによって、その凹凸による嵌合と凹凸の全長に形成された正傾斜面210及び負傾斜面220との相乗効果により、キャリア基板1と樹脂インサート部3との一体性が高いワークキャリア10とすることができる。特に、周方向に凹凸が連続して形成された場合は、キャリア基板1と樹脂インサート部3は一層高い一体性を確保することができる。   Further, by forming irregularities (concave portion 211 and convex portion 212, concave portion 221 and convex portion 222) in the circumferential direction of the work holding hole 2, the positive inclined surface 210 formed by fitting with the concave and convex portions and the full length of the concave and convex portions. In addition, due to the synergistic effect with the negative inclined surface 220, the work carrier 10 with high integration between the carrier substrate 1 and the resin insert portion 3 can be obtained. In particular, when unevenness is continuously formed in the circumferential direction, the carrier substrate 1 and the resin insert portion 3 can ensure higher integrity.

また、複数の凹凸(凹部211,凸部212,凹部211,凸部212(又は凹部221,凸部222,凹部221,凸部222))に連続して正傾斜面210(又は負傾斜面220)を形成するのであれば、切断を中断する回数が減って効率的に切断加工が行えるようになる。   In addition, the positive inclined surface 210 (or the negative inclined surface 220) is continuous to the plurality of concave and convex portions (the concave portion 211, the convex portion 212, the concave portion 211, the convex portion 212 (or the concave portion 221, the convex portion 222, the concave portion 221, and the convex portion 222)). ) Is formed, the number of times of cutting is reduced and cutting can be performed efficiently.

さらに、本実施の形態のワークキャリア10の製造方法であれば、キャリア基板1の表側から周方向に間隔を置いて正傾斜面210を切断加工する工程と、キャリア基板1の裏側から周方向に負傾斜面220を切断加工する工程とによって、ワーク保持孔2の穿孔のための切断加工と、傾斜面(210,220)の成形とを同時に行うことができる。   Furthermore, in the manufacturing method of the work carrier 10 according to the present embodiment, the step of cutting the forward inclined surface 210 at intervals from the front side of the carrier substrate 1 in the circumferential direction, and the circumferential direction from the back side of the carrier substrate 1 By the process of cutting the negative inclined surface 220, the cutting process for drilling the workpiece holding hole 2 and the forming of the inclined surfaces (210, 220) can be performed simultaneously.

また、切断加工が行われると、キャリア基板1には応力や加工熱が作用して反りやうねりなどの加工ひずみが発生することがあるが、表側と裏側の両方から切断加工を行うことで、加工ひずみを相殺させて減少させることができる。特に、ワーク保持孔2の周方向に等間隔で表加工と裏加工とを交互に繰り返すことで、より平坦度の高いキャリア基板1に加工することができる。   In addition, when cutting is performed, processing strain such as warpage and waviness may occur due to the stress and processing heat acting on the carrier substrate 1, but by performing cutting from both the front side and the back side, Processing strain can be offset and reduced. In particular, it is possible to process the carrier substrate 1 with higher flatness by alternately repeating the front surface processing and the back surface processing at equal intervals in the circumferential direction of the workpiece holding hole 2.

さらに、上記したステップS2では、外形部11及び研磨剤供給孔12,・・・を裏側から切断加工すると説明したが、これに限定されるものではなく、平坦度や平行度がより高いキャリア基板1にするために、外形部11や研磨剤供給孔12,・・・についても、表側と裏側の両方から切断加工させることができる。   Furthermore, in step S2 described above, it has been described that the outer shape portion 11 and the abrasive supply hole 12, ... are cut from the back side, but the present invention is not limited to this, and the carrier substrate having higher flatness and parallelism. In order to obtain 1, the outer shape part 11 and the abrasive supply holes 12,... Can also be cut from both the front side and the back side.

また、射出成形によって樹脂インサート部3を設けることで、接着剤を使用せずに、キャリア基板1に樹脂インサート部3を取り付けることができる。このため、樹脂インサート部3のみが摩耗、破損又は劣化して交換が必要になった場合には、樹脂インサート部3を加熱するだけで容易に取り除くことができる。   Moreover, the resin insert part 3 can be attached to the carrier substrate 1 without using an adhesive by providing the resin insert part 3 by injection molding. For this reason, when only the resin insert part 3 is worn out, damaged or deteriorated and needs to be replaced, it can be easily removed only by heating the resin insert part 3.

以下、前記実施の形態で説明したワークキャリア10とは別の形態の実施例について、図7,図8A,図8Bを参照しながら説明する。なお、前記実施の形態で説明した内容と同一乃至均等な部分の説明については、同一用語又は同一符号を用いて説明する。   Hereinafter, an example of a form different from the work carrier 10 described in the above embodiment will be described with reference to FIGS. 7, 8A, and 8B. Note that the description of the same or equivalent parts as the contents described in the above embodiment will be described using the same terms or the same reference numerals.

実施例で説明するワークキャリア10は、ワーク保持孔2Aの内周面に凹凸が形成されていないキャリア基板1Aと、樹脂インサート部3Aとによって主に構成される。   The work carrier 10 described in the embodiment is mainly configured by a carrier substrate 1A in which unevenness is not formed on the inner peripheral surface of the work holding hole 2A, and a resin insert portion 3A.

すなわち、図7に示すように、キャリア基板1Aのワーク保持孔2Aの内周面は、平面視略円弧状の正傾斜面210と平面視略円弧状の負傾斜面220とが、周方向に交互に連続して形成される。   That is, as shown in FIG. 7, the inner peripheral surface of the work holding hole 2 </ b> A of the carrier substrate 1 </ b> A has a positive inclined surface 210 having a substantially arc shape in plan view and a negative inclined surface 220 having a substantially arc shape in plan view in the circumferential direction. It is formed alternately and continuously.

表加工によって形成される正傾斜部21Aと裏加工によって形成される負傾斜部22Aの長さ(範囲)は、任意に設定することができる。実施例では、同じ長さの正傾斜部21Aと負傾斜部22Aとが交互に繰り返し形成される場合について説明する。   The length (range) of the positive inclined portion 21A formed by surface processing and the negative inclined portion 22A formed by back processing can be arbitrarily set. In the embodiment, a case will be described in which positive inclined portions 21A and negative inclined portions 22A having the same length are alternately and repeatedly formed.

樹脂インサート部3Aは、図8A,図8Bのそれぞれの断面図に示したように、正傾斜部21Aの正傾斜面210と、負傾斜部22Aの負傾斜面220とにそれぞれ密着して形成される。   As shown in the respective cross-sectional views of FIGS. 8A and 8B, the resin insert portion 3A is formed in close contact with the positive inclined surface 210 of the positive inclined portion 21A and the negative inclined surface 220 of the negative inclined portion 22A. The

このように構成された実施例のワークキャリア10は、ワーク保持孔2Aの周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面210と負傾斜面220とが連続して形成され、それらの傾斜面(210,220)に密着して樹脂インサート部3Aが設けられる。   In the work carrier 10 of the embodiment configured as described above, the positive inclined surface 210 and the negative inclined surface 220 are alternately formed in the circumferential direction of the work holding hole 2A, and the inclination with respect to the front and back directions is opposite to each other. A resin insert portion 3A is provided in close contact with the inclined surfaces (210, 220).

傾斜が反対となる正傾斜面210と負傾斜面220とが設けられることにより、キャリア基板1Aの表裏いずれの方向に対しても樹脂インサート部3Aがワーク保持孔2Aから脱落することを防止できるようになる。
例えば射出成形によって樹脂インサート部3Aを設けた場合、冷却して固化させた際に収縮が起きるが、両方向の傾斜面(210,220)が設けられていれば、樹脂インサート部3Aが多少収縮したとしても脱落を防ぐことができる。
By providing the positive inclined surface 210 and the negative inclined surface 220 that are opposite in inclination, it is possible to prevent the resin insert portion 3A from falling out of the work holding hole 2A in both the front and back directions of the carrier substrate 1A. become.
For example, when the resin insert portion 3A is provided by injection molding, shrinkage occurs when it is cooled and solidified, but if the inclined surfaces (210, 220) in both directions are provided, the resin insert portion 3A is somewhat shrunk. Can also be prevented from falling off.

また、正傾斜部21Aと負傾斜部22Aは、切断線が円弧状と単純な形状であるため、容易に切断加工を行うことができる。しかしながら正傾斜面210と負傾斜面220がワーク保持孔2Aの周方向に連続して設けられるため、樹脂インサート部3Aの対峙面、つまりワーク保持孔2Aの内周面と接する面が正傾斜面210と負傾斜面220により全周にわたり支持されることになって、ワーク保持孔2Aが樹脂インサート部3Aを保持する保持力を高めることができる。   Moreover, since the cutting | disconnection line is a circular arc shape and simple shape, 21 A of positive inclination parts and 22 A of negative inclination parts can be cut easily. However, since the positive inclined surface 210 and the negative inclined surface 220 are continuously provided in the circumferential direction of the workpiece holding hole 2A, the opposite surface of the resin insert portion 3A, that is, the surface in contact with the inner peripheral surface of the workpiece holding hole 2A is a positive inclined surface. By being supported by 210 and the negative inclined surface 220 over the entire circumference, the holding force for holding the resin insert portion 3A by the work holding hole 2A can be increased.

さらに、交互に形成された正傾斜面210と負傾斜面220は、樹脂インサート部3Aが周方向に移動する(ずれる)ことを防止することができる。すなわち凹凸を設けなくても、回り止め機能を発揮させることができる。
なお、実施例のこの他の構成及び作用効果については、前記実施の形態と略同様であるため説明を省略する。
Furthermore, the alternately inclined positive and negative inclined surfaces 210 and 220 can prevent the resin insert portion 3A from moving (displaced) in the circumferential direction. That is, even if there is no unevenness, the anti-rotation function can be exhibited.
Other configurations and operational effects of the examples are substantially the same as those of the above-described embodiment, and thus the description thereof is omitted.

以上、図面を参照して、本発明の実施の形態及び実施例を詳述してきたが、具体的な構成は、この実施の形態及び実施例に限らず、本発明の要旨を逸脱しない程度の設計的変更は、本発明に含まれる。   The embodiments and examples of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to the embodiments and examples, and the gist of the present invention is not deviated. Design changes are included in the present invention.

例えば前記実施の形態及び実施例では、ワーク保持孔2,2Aが円形のワークキャリア10について説明したが、これに限定されるものではない。例えば図9に示すように、長方形(正方形を含む)のワーク保持孔2Bを有するワークキャリア10Bに対しても本発明を適用することができる。要するに、長方形のワーク保持孔2Bの内周面の周方向に正傾斜面210と負傾斜面220とを連続して形成して、その内周面に沿って長方形の樹脂インサート部3Bを設けることができる。さらに、ワーク保持孔は、円形及び長方形以外の別の形状であってもよい。   For example, in the said embodiment and Example, although the workpiece | work holding holes 2 and 2A demonstrated the circular workpiece | work carrier 10, it is not limited to this. For example, as shown in FIG. 9, the present invention can be applied to a work carrier 10B having a rectangular (including a square) work holding hole 2B. In short, the positive inclined surface 210 and the negative inclined surface 220 are continuously formed in the circumferential direction of the inner peripheral surface of the rectangular workpiece holding hole 2B, and the rectangular resin insert portion 3B is provided along the inner peripheral surface. Can do. Furthermore, the workpiece holding hole may have another shape other than a circle and a rectangle.

また、前記実施の形態では、キャリア基板1をレーザー加工により切断加工する場合について説明したが、これに限定されるものではなく、ウォータージェット加工、ワイヤー加工など傾斜面(210,220)を形成できる切断加工であればよい。   In the above embodiment, the case where the carrier substrate 1 is cut by laser processing has been described. However, the present invention is not limited to this, and inclined surfaces (210, 220) such as water jet processing and wire processing can be formed. Any cutting process may be used.

ウォータージェット加工は、高圧水をノズルより噴出させて行われる切断加工で、傾斜面を形成しつつ精密な切断を行うことができる。また、水に研磨材を添加することで、硬質の材料であっても切断が可能になる。
ワイヤー加工は、ワイヤー線とキャリア基板との間に電圧を印加し放電を起して行われる切断加工で、傾斜面を形成しつつ精密な切断を行うことができる。
The water jet process is a cutting process performed by ejecting high-pressure water from a nozzle, and can perform precise cutting while forming an inclined surface. Further, by adding an abrasive to water, cutting is possible even for a hard material.
The wire processing is a cutting process performed by applying a voltage between the wire line and the carrier substrate to cause discharge, and can perform precise cutting while forming an inclined surface.

さらに、前記実施の形態では、2つの凹部211,211(221,221)と2つの凸部212,212(222,222)とによって構成される正傾斜部21(負傾斜部22)を例に説明したが、これに限定されるものではなく、1つの凹凸の組み合わせや5つの凹凸の組み合わせなど、凹凸の数は任意に設定することができる。   Furthermore, in the said embodiment, the positive inclination part 21 (negative inclination part 22) comprised by the two recessed parts 211,211 (221,221) and the two convex parts 212,212 (222,222) is made into an example. Although described, it is not limited to this, The number of unevenness | corrugations, such as the combination of 1 unevenness | corrugation and the combination of 5 unevenness | corrugations, can be set arbitrarily.

また、正傾斜面210と負傾斜面220との切り替えは、凹凸の平面視の辺ごとに行うこともできる。例えば、台形状の凹凸の下底を正傾斜面210として隣接する辺を負傾斜面220としたり、下底と隣接する辺の2辺を正傾斜面210としてそれに続く2辺を負傾斜面220としたりと、正傾斜面210及び負傾斜面220を連続させる辺の数(表加工領域及び裏加工領域の範囲)は、任意に設定することができる。   In addition, switching between the positive inclined surface 210 and the negative inclined surface 220 can be performed for each side of the uneven surface in plan view. For example, the lower base of the trapezoidal irregularities is the positive inclined surface 210 and the adjacent side is the negative inclined surface 220, or the two sides adjacent to the lower base are the positive inclined surface 210 and the following two sides are the negative inclined surface 220. For example, the number of sides (the range of the front processing region and the back processing region) that allows the positive inclined surface 210 and the negative inclined surface 220 to be continuous can be arbitrarily set.

また、前記実施の形態では、ワーク保持孔2の内周面の全周に凹凸が連続して形成される場合について説明したが、これに限定されるものではなく、凹凸は周方向に一定又は任意の間隔を置いて断続的に設けられていてもよい。   Moreover, although the said embodiment demonstrated the case where an unevenness | corrugation was continuously formed in the perimeter of the internal peripheral surface of the workpiece | work holding hole 2, it is not limited to this, An unevenness | corrugation is constant in the circumferential direction or It may be provided intermittently at an arbitrary interval.

10,10B ワークキャリア
1,1A キャリア基板
2,2A,2B ワーク保持孔
210 正傾斜面
21,21A 正傾斜部
211 凹部
212 凸部
220 負傾斜面
22,22A 負傾斜部
221 凹部
222 凸部
3,3A,3B 樹脂インサート部
10, 10B Work carrier 1, 1A Carrier substrate 2, 2A, 2B Work holding hole 210 Positive inclined surface 21, 21A Positive inclined portion 211 Concave portion 212 Convex portion 220 Negative inclined surface 22, 22A Negative inclined portion 221 Concave portion 222 Convex portion 3, 3A, 3B resin insert

Claims (4)

金属製のキャリア基板に形成されたワーク保持孔の内周面に沿って樹脂インサート部が設けられたワークキャリアであって、
前記ワーク保持孔には、周方向に交互に、表裏方向に対する傾斜が反対となる正傾斜面と負傾斜面とが連続して形成され、
前記正傾斜面及び負傾斜面に前記樹脂インサート部が密着して形成されていることを特徴とするワークキャリア。
A work carrier provided with a resin insert along the inner peripheral surface of a work holding hole formed on a metal carrier substrate,
In the work holding hole, a positive inclined surface and a negative inclined surface that are alternately inclined in the circumferential direction and opposite to the front and back directions are continuously formed,
The work carrier, wherein the resin insert portion is formed in close contact with the positive inclined surface and the negative inclined surface.
前記ワーク保持孔には、周方向に凹凸が形成されているとともに、前記凹凸の全長に前記正傾斜面又は負傾斜面が形成されていることを特徴とする請求項1に記載のワークキャリア。   2. The work carrier according to claim 1, wherein the work holding hole is formed with unevenness in a circumferential direction, and the positive inclined surface or the negative inclined surface is formed over the entire length of the unevenness. 複数の凹凸に連続して前記正傾斜面が形成されているとともに、それに隣接する複数の凹凸に連続して前記負傾斜面が形成されていることを特徴とする請求項2に記載のワークキャリア。   The work carrier according to claim 2, wherein the positive inclined surface is formed continuously with a plurality of irregularities, and the negative inclined surface is formed continuously with a plurality of irregularities adjacent thereto. . 請求項1乃至3のいずれか一項に記載のワークキャリアの製造方法であって、
前記キャリア基板に前記ワーク保持孔を穿孔するために、前記キャリア基板の表側から周方向に間隔を置いて前記正傾斜面を切断加工する工程と、
前記キャリア基板の裏側から前記正傾斜面間に前記負傾斜面を切断加工することで前記ワーク保持孔を形成する工程と、
前記ワーク保持孔に対して射出成形によって樹脂インサート部を設ける工程とを備えたことを特徴とするワークキャリアの製造方法。
A method for manufacturing a work carrier according to any one of claims 1 to 3,
Cutting the forward inclined surface at intervals in the circumferential direction from the front side of the carrier substrate in order to drill the work holding hole in the carrier substrate;
Forming the workpiece holding hole by cutting the negative inclined surface between the positive inclined surfaces from the back side of the carrier substrate;
And a step of providing a resin insert portion by injection molding with respect to the workpiece holding hole.
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