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JP2018067382A - Power storage device - Google Patents

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JP2018067382A
JP2018067382A JP2016203573A JP2016203573A JP2018067382A JP 2018067382 A JP2018067382 A JP 2018067382A JP 2016203573 A JP2016203573 A JP 2016203573A JP 2016203573 A JP2016203573 A JP 2016203573A JP 2018067382 A JP2018067382 A JP 2018067382A
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resin member
bipolar electrodes
current collector
storage device
power storage
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真也 奥田
Shinya Okuda
真也 奥田
諭史 遠藤
Satoshi Endo
諭史 遠藤
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Toyota Industries Corp
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Connection Of Batteries Or Terminals (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a power storage device in which the displacement between adjacent bipolar electrodes is suppressed.SOLUTION: A power storage device 10 comprises a plurality of bipolar electrodes 12 laminated. Each bipolar electrode 12 has: a current collector 16 having a first face 16a and a second face 16b on a side opposite to the first face 16a; a positive electrode layer 18 provided on the first face 16a; and a negative electrode layer 20 provided on the second face 16b. The power storage device 10 further comprises: a resin member 28 provided on at least one face of the first face 16a and the second face 16b in at least a part of an outer peripheral portion 161 of the current collector 16; an insulative case 30 provided on the resin members 28, and supporting the outer peripheral portions 161 of the current collectors 16 through the resin members 28; and a resin member 128 serving to join the resin members 28 of adjacent bipolar electrodes 12 to each other in a lamination direction of the plurality of bipolar electrodes 12.SELECTED DRAWING: Figure 3

Description

本発明の一側面は、蓄電装置に関する。   One aspect of the present invention relates to a power storage device.

集電体の一方の面に正極が形成され、他方の面に負極が形成されたバイポーラ電極を備えるバイポーラ電池が知られている。バイポーラ電池では、電解質層を挟んで複数のバイポーラ電極が直列に積層されている。   A bipolar battery is known that includes a bipolar electrode in which a positive electrode is formed on one surface of a current collector and a negative electrode is formed on the other surface. In a bipolar battery, a plurality of bipolar electrodes are stacked in series across an electrolyte layer.

例えば特許文献1に開示されたバイポーラ電池では、ポリプロピレン層が、ニッケルなどの金属を使用したバイポーラプレート(集電体)の周辺を覆っている。そして、ポリプロピレン層と、複数の集電体を支持するためのポリプロピレン製のセルケーシングとが一体成形により固着されている。ポリプロピレン層とセルケーシングとを一体成形する際には、ポリプロピレン層が被覆されたバイポーラプレートを金型内に配置し、金型内にポリプロピレンを流入して射出成形を行う(インサート成形法)。   For example, in the bipolar battery disclosed in Patent Document 1, a polypropylene layer covers the periphery of a bipolar plate (current collector) using a metal such as nickel. A polypropylene layer and a polypropylene cell casing for supporting a plurality of current collectors are fixed together by integral molding. When the polypropylene layer and the cell casing are integrally molded, a bipolar plate coated with the polypropylene layer is placed in a mold, and the polypropylene is injected into the mold to perform injection molding (insert molding method).

特開2005―135764号公報JP 2005-135664 A

複数のバイポーラプレートを積層して金型内に配置して射出成形を行うと、金型内に流入したポリプロピレンの圧力により、隣り合う複数のバイポーラプレート間に位置ずれが生じる場合がある。   When injection molding is performed by laminating a plurality of bipolar plates in a mold, positional deviation may occur between the adjacent bipolar plates due to the pressure of polypropylene flowing into the mold.

本発明の一側面は、隣り合うバイポーラ電極間の位置ずれが抑制された蓄電装置を提供することを目的とする。   An object of one embodiment of the present invention is to provide a power storage device in which positional deviation between adjacent bipolar electrodes is suppressed.

本発明の一側面に係る蓄電装置は、積層された複数のバイポーラ電極であり、前記複数のバイポーラ電極のそれぞれが、第1の面及び前記第1の面とは反対側の第2の面を有する集電体と、前記第1の面に設けられた正極層と、前記第2の面に設けられた負極層とを有している、前記複数のバイポーラ電極と、前記集電体の外周部の少なくとも一部において、前記第1の面及び前記第2の面の少なくとも一方の面上に設けられた第1の樹脂部材と、前記第1の樹脂部材上に設けられ、前記第1の樹脂部材を介して前記集電体の前記外周部を支持する第2の樹脂部材と、前記複数のバイポーラ電極の積層方向において隣り合うバイポーラ電極のそれぞれの前記第1の樹脂部材同士を接続する第3の樹脂部材と、を備える。   The power storage device according to one aspect of the present invention includes a plurality of stacked bipolar electrodes, and each of the plurality of bipolar electrodes has a first surface and a second surface opposite to the first surface. A plurality of bipolar electrodes, and an outer periphery of the current collector, the current collector having a current collector, a positive electrode layer provided on the first surface, and a negative electrode layer provided on the second surface A first resin member provided on at least one of the first surface and the second surface, and provided on the first resin member in at least a part of the portion; A second resin member that supports the outer peripheral portion of the current collector via a resin member and a first resin member that connects each of the first resin members of the bipolar electrodes adjacent in the stacking direction of the plurality of bipolar electrodes. 3 resin members.

上記の蓄電装置では、複数のバイポーラ電極の積層方向において隣り合うバイポーラ電極のそれぞれの第1の樹脂部材同士が第3の樹脂部材により接続されている。そのため、第2の樹脂部材を形成する際に、バイポーラ電極に圧力が加えられても、隣り合うバイポーラ電極間の位置ずれを抑制できる。   In the power storage device described above, the first resin members of the bipolar electrodes adjacent in the stacking direction of the plurality of bipolar electrodes are connected by the third resin member. Therefore, even when pressure is applied to the bipolar electrode when forming the second resin member, it is possible to suppress positional deviation between adjacent bipolar electrodes.

前記第1の樹脂部材には、前記複数のバイポーラ電極の積層方向に前記第1の樹脂部材を貫通する貫通孔が設けられており、前記第3の樹脂部材が前記貫通孔を貫通してもよい。   The first resin member is provided with a through-hole penetrating the first resin member in the stacking direction of the plurality of bipolar electrodes, and the third resin member passes through the through-hole. Good.

この場合、複数のバイポーラ電極の積層方向に直交する方向において、隣り合う第1の樹脂部材間の位置ずれが抑制される。   In this case, misalignment between adjacent first resin members is suppressed in a direction orthogonal to the stacking direction of the plurality of bipolar electrodes.

前記第1の樹脂部材には、複数の前記貫通孔が設けられており、前記第3の樹脂部材が前記複数の貫通孔のそれぞれを貫通してもよい。   The first resin member may be provided with a plurality of through holes, and the third resin member may penetrate each of the plurality of through holes.

この場合、貫通孔が1つの場合に比べて位置ずれを抑制する効果が大きくなる。   In this case, the effect of suppressing displacement is greater than in the case of one through hole.

前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材は、前記貫通孔よりも外側に位置する外側部分を有しており、前記貫通孔は、前記集電体の前記外周部と前記外側部分との間に位置してもよい。   The first resin member has an outer portion located outside the through hole when viewed from the stacking direction of the plurality of bipolar electrodes, and the through hole is the outer peripheral portion of the current collector. And the outer portion.

この場合、第3の樹脂部材が貫通孔の外側に移動することを抑制できる。   In this case, it can suppress that a 3rd resin member moves to the outer side of a through-hole.

前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材は、前記集電体の前記外周部と前記貫通孔との間に位置する内側部分を有してもよい。   When viewed from the stacking direction of the plurality of bipolar electrodes, the first resin member may have an inner portion located between the outer peripheral portion of the current collector and the through hole.

この場合、第3の樹脂部材が貫通孔の内側に移動することを抑制できる。そのため、第3の樹脂部材によって集電体の外周部が変形することを抑制できる。   In this case, it can suppress that a 3rd resin member moves to the inner side of a through-hole. Therefore, it is possible to suppress the outer peripheral portion of the current collector from being deformed by the third resin member.

前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材の端面に前記第3の樹脂部材が設けられてもよい。   The third resin member may be provided on an end surface of the first resin member when viewed from the stacking direction of the plurality of bipolar electrodes.

前記複数のバイポーラ電極の積層方向から見て、前記第3の樹脂部材は、矩形形状を有する前記集電体の各辺に配置されてもよい。   The third resin member may be disposed on each side of the current collector having a rectangular shape when viewed from the stacking direction of the plurality of bipolar electrodes.

この場合、第3の樹脂部材が集電体の各頂点に配置される場合に比べて、隣り合うバイポーラ電極間の位置ずれを抑制する効果が大きい。   In this case, compared with the case where the 3rd resin member is arrange | positioned at each vertex of an electrical power collector, the effect which suppresses the position shift between adjacent bipolar electrodes is large.

本発明の一側面によれば、隣り合うバイポーラ電極間の位置ずれが抑制された蓄電装置が提供され得る。   According to one aspect of the present invention, a power storage device in which positional deviation between adjacent bipolar electrodes is suppressed can be provided.

実施形態に係る蓄電装置を模式的に示す断面図である。It is sectional drawing which shows typically the electrical storage apparatus which concerns on embodiment. 実施形態に係る蓄電装置の一部を模式的に示す分解斜視図である。It is an exploded perspective view showing typically a part of power storage device concerning an embodiment. 第1の樹脂部材、第2の樹脂部材及び第3の樹脂部材の拡大断面図である。It is an expanded sectional view of the 1st resin member, the 2nd resin member, and the 3rd resin member. 図1のIV−IV線に沿った蓄電装置の断面図である。It is sectional drawing of the electrical storage apparatus along the IV-IV line of FIG. 変形例に係る第3の樹脂部材を有する蓄電装置の断面図である。It is sectional drawing of the electrical storage apparatus which has the 3rd resin member which concerns on a modification. 変形例に係る第3の樹脂部材を有する蓄電装置の断面図である。It is sectional drawing of the electrical storage apparatus which has the 3rd resin member which concerns on a modification. 変形例に係る第1の樹脂部材、第2の樹脂部材及び第3の樹脂部材の拡大断面図である。It is an expanded sectional view of the 1st resin member concerning the modification, the 2nd resin member, and the 3rd resin member. 実施形態に係る蓄電装置の製造方法の一工程を示す断面図である。It is sectional drawing which shows 1 process of the manufacturing method of the electrical storage apparatus which concerns on embodiment. 実施形態に係る蓄電装置の製造方法の一工程を示す断面図である。It is sectional drawing which shows 1 process of the manufacturing method of the electrical storage apparatus which concerns on embodiment. 実施形態に係る蓄電装置の製造方法の一工程を示す断面図である。It is sectional drawing which shows 1 process of the manufacturing method of the electrical storage apparatus which concerns on embodiment.

以下、添付図面を参照しながら本発明の実施形態が詳細に説明される。図面の説明において、同一又は同等の要素には同一符号が用いられ、重複する説明は省略される。図面には必要に応じてXYZ直交座標系が示される。   Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are used for the same or equivalent elements, and redundant descriptions are omitted. In the drawing, an XYZ orthogonal coordinate system is shown as necessary.

図1は、実施形態に係る蓄電装置を模式的に示す断面図である。図2は、実施形態に係る蓄電装置の一部を模式的に示す分解斜視図である。図1に示される蓄電装置10は、例えばニッケル水素二次電池、リチウムイオン二次電池等の二次電池であってもよいし、電気二重層キャパシタであってもよい。蓄電装置10は、例えばフォークリフト、ハイブリッド自動車、電気自動車等の車両に搭載され得る。   FIG. 1 is a cross-sectional view schematically showing the power storage device according to the embodiment. FIG. 2 is an exploded perspective view schematically showing a part of the power storage device according to the embodiment. The power storage device 10 shown in FIG. 1 may be a secondary battery such as a nickel hydride secondary battery or a lithium ion secondary battery, or may be an electric double layer capacitor. The power storage device 10 can be mounted on a vehicle such as a forklift, a hybrid vehicle, or an electric vehicle.

蓄電装置10は、複数のバイポーラ電極12を備える。複数のバイポーラ電極12は、セパレータ14を介して直列に積層される。複数のバイポーラ電極12のそれぞれは、第1の面16a及び第1の面16aとは反対側の第2の面16bを有する集電体16と、第1の面16aに設けられた正極層18と、第2の面16bに設けられた負極層20とを有している。正極層18及び負極層20は、複数のバイポーラ電極12の積層方向(以下、Z軸方向ともいう)に交差する平面(例えばXY平面)に沿って延在している。   The power storage device 10 includes a plurality of bipolar electrodes 12. The plurality of bipolar electrodes 12 are stacked in series via the separator 14. Each of the bipolar electrodes 12 includes a current collector 16 having a first surface 16a and a second surface 16b opposite to the first surface 16a, and a positive electrode layer 18 provided on the first surface 16a. And a negative electrode layer 20 provided on the second surface 16b. The positive electrode layer 18 and the negative electrode layer 20 extend along a plane (for example, an XY plane) that intersects the stacking direction of the plurality of bipolar electrodes 12 (hereinafter also referred to as the Z-axis direction).

セパレータ14はシート状であってもよいし、袋状であってもよい。セパレータ14は例えば多孔膜又は不織布である。セパレータ14は電解液を透過させ得る。セパレータ14の材料としては、例えばポリエチレン、ポリプロピレン等のポリオレフィン、ポリイミド、アラミド繊維などポリアミド系等が挙げられる。また、フッ化ビニリデン樹脂化合物で補強されたセパレータ14が使用されてもよい。電解液としては、例えば水酸化カリウム水溶液等のアルカリ溶液が使用され得る。   The separator 14 may be a sheet shape or a bag shape. The separator 14 is a porous film or a nonwoven fabric, for example. The separator 14 can permeate the electrolytic solution. Examples of the material of the separator 14 include polyolefins such as polyethylene and polypropylene, polyamides such as polyimide and aramid fibers, and the like. Moreover, the separator 14 reinforced with the vinylidene fluoride resin compound may be used. As the electrolytic solution, for example, an alkaline solution such as an aqueous potassium hydroxide solution can be used.

集電体16は、例えばニッケル箔等の金属箔であってもよいし、例えば導電性樹脂フィルム等の導電性樹脂部材であってもよい。集電体16の厚みは、例えば0.1〜1000μmである。正極層18は、正極活物質を含む。蓄電装置10がニッケル水素二次電池の場合、正極活物質は、例えば水酸化ニッケル(Ni(OH))の粒子である。蓄電装置10がリチウムイオン二次電池の場合、正極活物質は、例えば複合酸化物、金属リチウム、硫黄等である。負極層20は、負極活物質を含む。蓄電装置10がニッケル水素二次電池の場合、負極活物質は、例えば水素吸蔵合金の粒子である。蓄電装置10がリチウムイオン二次電池の場合、負極活物質は、例えば黒鉛、高配向性グラファイト、メソカーボンマイクロビーズ、ハードカーボン、ソフトカーボン等のカーボン、リチウム、ナトリウム等のアルカリ金属、金属化合物、SiO(0.5≦x≦1.5)等の金属酸化物、ホウ素添加炭素等である。 The current collector 16 may be a metal foil such as a nickel foil, or may be a conductive resin member such as a conductive resin film. The thickness of the current collector 16 is, for example, 0.1 to 1000 μm. The positive electrode layer 18 includes a positive electrode active material. When the power storage device 10 is a nickel metal hydride secondary battery, the positive electrode active material is, for example, nickel hydroxide (Ni (OH) 2 ) particles. When the power storage device 10 is a lithium ion secondary battery, the positive electrode active material is, for example, a composite oxide, metallic lithium, sulfur, or the like. The negative electrode layer 20 includes a negative electrode active material. When the power storage device 10 is a nickel metal hydride secondary battery, the negative electrode active material is, for example, particles of a hydrogen storage alloy. When the power storage device 10 is a lithium ion secondary battery, the negative electrode active material is, for example, carbon such as graphite, highly oriented graphite, mesocarbon microbeads, hard carbon, and soft carbon, alkali metals such as lithium and sodium, metal compounds, Examples thereof include metal oxides such as SiO x (0.5 ≦ x ≦ 1.5), boron-added carbon and the like.

Z軸方向において、複数のバイポーラ電極12及び複数のセパレータ14は、電極112及び電極212によって挟まれてもよい。電極112及び電極212は、Z軸方向において最も外側に位置する電極である。電極112は、集電体116と、集電体116のセパレータ14側の面に設けられた正極層18とを備える。電極212は、集電体116と、集電体116のセパレータ14側の面に設けられた負極層20とを備える。集電体116は、Z軸方向において集電体16よりも厚いこと以外は集電体16と同じ構成を備える。   In the Z-axis direction, the plurality of bipolar electrodes 12 and the plurality of separators 14 may be sandwiched between the electrode 112 and the electrode 212. The electrode 112 and the electrode 212 are electrodes located on the outermost side in the Z-axis direction. The electrode 112 includes a current collector 116 and a positive electrode layer 18 provided on the surface of the current collector 116 on the separator 14 side. The electrode 212 includes a current collector 116 and a negative electrode layer 20 provided on the surface of the current collector 116 on the separator 14 side. The current collector 116 has the same configuration as the current collector 16 except that it is thicker than the current collector 16 in the Z-axis direction.

蓄電装置10は、樹脂部材28(第1の樹脂部材)、絶縁ケース30(第2の樹脂部材)及び樹脂部材128(第3の樹脂部材)を備えている。樹脂部材28は、集電体16の外周部161(後述の図3参照)に設けられる。絶縁ケース30は、樹脂部材28を介して、複数のバイポーラ電極12を支持する樹脂ケースである。樹脂部材128は、複数のバイポーラ電極12の積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材28同士を接続する。樹脂部材128の材料は樹脂部材128の材料と同じでもよいし、異なってもよい。絶縁ケース30の材料は樹脂部材28又は樹脂部材128の材料と同じでもよいし、異なってもよい。絶縁ケース30は、例えばポリパラフェニレンベンゾビスオキサゾール(ザイロン(登録商標))製のケースである。絶縁ケース30は、電極112及び電極212を支持してもよい。絶縁ケース30は、複数のバイポーラ電極12及び複数のセパレータ14を収容し得る筒状部材であってもよい。絶縁ケース30内には電解液が収容される。樹脂部材28、絶縁ケース30及び樹脂部材128の詳細については、後に図3〜図6を参照して改めて説明する。   The power storage device 10 includes a resin member 28 (first resin member), an insulating case 30 (second resin member), and a resin member 128 (third resin member). The resin member 28 is provided on the outer peripheral portion 161 (see FIG. 3 described later) of the current collector 16. The insulating case 30 is a resin case that supports the plurality of bipolar electrodes 12 via the resin member 28. The resin member 128 connects the resin members 28 of the bipolar electrodes 12 adjacent to each other in the stacking direction of the plurality of bipolar electrodes 12. The material of the resin member 128 may be the same as or different from the material of the resin member 128. The material of the insulating case 30 may be the same as or different from the material of the resin member 28 or the resin member 128. The insulating case 30 is, for example, a case made of polyparaphenylene benzobisoxazole (Zylon (registered trademark)). The insulating case 30 may support the electrode 112 and the electrode 212. The insulating case 30 may be a cylindrical member that can accommodate the plurality of bipolar electrodes 12 and the plurality of separators 14. An electrolytic solution is accommodated in the insulating case 30. Details of the resin member 28, the insulating case 30, and the resin member 128 will be described later with reference to FIGS.

蓄電装置10は、正極プレート40及び負極プレート50を備えてもよい。正極プレート40及び負極プレート50は、Z軸方向において、複数のバイポーラ電極12及び複数のセパレータ14を挟持する。正極プレート40及び負極プレート50は、電極112、電極212及び絶縁ケース30を挟持してもよい。電極112は正極プレート40とセパレータ14との間に配置される。電極212は負極プレート50とセパレータ14との間に配置される。正極プレート40には正極端子42が接続される。負極プレート50には負極端子52が接続される。正極端子42及び負極端子52により蓄電装置10の充放電を行うことができる。   The power storage device 10 may include a positive electrode plate 40 and a negative electrode plate 50. The positive electrode plate 40 and the negative electrode plate 50 sandwich the plurality of bipolar electrodes 12 and the plurality of separators 14 in the Z-axis direction. The positive electrode plate 40 and the negative electrode plate 50 may sandwich the electrode 112, the electrode 212, and the insulating case 30. The electrode 112 is disposed between the positive electrode plate 40 and the separator 14. The electrode 212 is disposed between the negative electrode plate 50 and the separator 14. A positive electrode terminal 42 is connected to the positive electrode plate 40. A negative electrode terminal 52 is connected to the negative electrode plate 50. The positive and negative terminals 42 and 52 can charge and discharge the power storage device 10.

正極プレート40及び負極プレート50には、Z軸方向に延びるボルトBを貫通するための貫通孔が設けられる。貫通孔は、Z軸方向から見て絶縁ケース30の外側に配置される。ボルトBは、正極プレート40と負極プレート50とから絶縁された状態で正極プレート40から負極プレート50に向かって挿通され得る。ボルトBの先端にはナットNが螺合される。これにより、正極プレート40及び負極プレート50は、複数のバイポーラ電極12、複数のセパレータ14、電極112、電極212及び絶縁ケース30を拘束できる。その結果、絶縁ケース30内は密封され得る。   The positive electrode plate 40 and the negative electrode plate 50 are provided with through holes for passing through the bolts B extending in the Z-axis direction. The through hole is disposed outside the insulating case 30 when viewed from the Z-axis direction. The bolt B can be inserted from the positive electrode plate 40 toward the negative electrode plate 50 while being insulated from the positive electrode plate 40 and the negative electrode plate 50. A nut N is screwed to the tip of the bolt B. Thereby, the positive electrode plate 40 and the negative electrode plate 50 can restrain the plurality of bipolar electrodes 12, the plurality of separators 14, the electrodes 112, the electrodes 212, and the insulating case 30. As a result, the inside of the insulating case 30 can be sealed.

図3は、樹脂部材28、絶縁ケース30及び樹脂部材128の拡大断面図である。樹脂部材28は、集電体16の外周部161の少なくとも一部に設けられる。樹脂部材28は、外周部161全体にわたって環状に設けられてもよい。樹脂部材28は、集電体16の第1の面16a及び第2の面16bの少なくとも一方の面上に設けられている。図3に示される例では、樹脂部材28は、集電体16の第1の面16a及び第2の面16bの両方の面上に設けられている。樹脂部材28は、集電体16の第1の面16aに接触する接触面28aと、集電体16の第2の面16bに接触する接触面28bとを有している。樹脂部材28は、集電体16の端面16c上にも設けられてよく、この場合、樹脂部材28は、集電体16の端面16cに接触する接触面28cも有する。端面16cは、第1の面16aと第2の面16bとを繋ぐ面である。接触面28cは、接触面28aと接触面28bとを繋ぐ面である。樹脂部材28は、集電体16の外周部161を覆うように、集電体16の外周方向(図3に示される部分ではY軸方向)に直交する方向から見て、断面U字形状を有する。   FIG. 3 is an enlarged cross-sectional view of the resin member 28, the insulating case 30, and the resin member 128. The resin member 28 is provided on at least a part of the outer peripheral portion 161 of the current collector 16. The resin member 28 may be provided in an annular shape over the entire outer peripheral portion 161. The resin member 28 is provided on at least one of the first surface 16 a and the second surface 16 b of the current collector 16. In the example shown in FIG. 3, the resin member 28 is provided on both the first surface 16 a and the second surface 16 b of the current collector 16. The resin member 28 has a contact surface 28 a that contacts the first surface 16 a of the current collector 16 and a contact surface 28 b that contacts the second surface 16 b of the current collector 16. The resin member 28 may also be provided on the end surface 16c of the current collector 16, and in this case, the resin member 28 also has a contact surface 28c that contacts the end surface 16c of the current collector 16. The end surface 16c is a surface that connects the first surface 16a and the second surface 16b. The contact surface 28c is a surface that connects the contact surface 28a and the contact surface 28b. The resin member 28 has a U-shaped cross section as viewed from the direction orthogonal to the outer peripheral direction of the current collector 16 (Y-axis direction in the portion shown in FIG. 3) so as to cover the outer peripheral portion 161 of the current collector 16. Have.

樹脂部材28には、Z軸方向に樹脂部材28を貫通する貫通孔28hが設けられている。貫通孔28hの数は1つでもよいし、2つ以上でもよい。樹脂部材128は貫通孔28hを貫通している。   The resin member 28 is provided with a through hole 28h that penetrates the resin member 28 in the Z-axis direction. The number of through holes 28h may be one, or two or more. The resin member 128 passes through the through hole 28h.

樹脂部材28の材料の例は、ポリスチレン(PS)、ポリアミド(PA)66、ポリカーボネート(PC)、ポリフェニレンサルファイド(PPS)、ポリブチレンテレフタレート(PBT樹脂)等である。これらの材料を用いることで、樹脂部材28に絶縁性を持たせることもできる。   Examples of the material of the resin member 28 are polystyrene (PS), polyamide (PA) 66, polycarbonate (PC), polyphenylene sulfide (PPS), polybutylene terephthalate (PBT resin), and the like. By using these materials, the resin member 28 can be provided with insulating properties.

絶縁ケース30は、樹脂部材28上に設けられている。絶縁ケース30は、樹脂部材28を介して集電体16の外周部161を支持する。図3に示される例では、樹脂部材28は、集電体16の外周部161とともに絶縁ケース30内に埋設されている。絶縁ケース30は、Z軸方向において隣り合う樹脂部材28の間に位置する第1の部分301と、樹脂部材28の外側を覆う第2の部分302とを有する。第1の部分301と第2の部分302とは、Z軸方向において、交互に配置される。   The insulating case 30 is provided on the resin member 28. The insulating case 30 supports the outer peripheral portion 161 of the current collector 16 through the resin member 28. In the example shown in FIG. 3, the resin member 28 is embedded in the insulating case 30 together with the outer peripheral portion 161 of the current collector 16. The insulating case 30 includes a first portion 301 located between the resin members 28 adjacent in the Z-axis direction, and a second portion 302 that covers the outside of the resin member 28. The first portions 301 and the second portions 302 are alternately arranged in the Z-axis direction.

樹脂部材128は、Z軸方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材28同士を固定する。樹脂部材128は、Z軸方向において一端のバイポーラ電極12から他端のバイポーラ電極12まで延在する。樹脂部材128は、例えば棒状部材である。樹脂部材128は、樹脂部材28の貫通孔28hに樹脂を流し込むことによって形成されてもよいし、予め成形された樹脂部材128を貫通孔28hに挿入してもよい。   The resin member 128 fixes the resin members 28 of the bipolar electrodes 12 adjacent in the Z-axis direction. The resin member 128 extends from the bipolar electrode 12 at one end to the bipolar electrode 12 at the other end in the Z-axis direction. The resin member 128 is, for example, a rod-shaped member. The resin member 128 may be formed by pouring resin into the through hole 28h of the resin member 28, or a pre-molded resin member 128 may be inserted into the through hole 28h.

図4は、図1のIV−IV線に沿った蓄電装置の断面図である。図4に示されるように、Z軸方向から見て、樹脂部材128は、例えば矩形形状を有する集電体16の各辺に配置されてもよい。この場合、複数の樹脂部材128が互いに離間して配置される。樹脂部材128は、集電体16の各辺の例えば中心に配置される。樹脂部材128は、例えば矩形形状を有する集電体16の各頂点に配置されてもよい。   FIG. 4 is a cross-sectional view of the power storage device taken along line IV-IV in FIG. As shown in FIG. 4, the resin member 128 may be disposed on each side of the current collector 16 having a rectangular shape, for example, when viewed from the Z-axis direction. In this case, the plurality of resin members 128 are arranged apart from each other. The resin member 128 is disposed, for example, at the center of each side of the current collector 16. The resin member 128 may be disposed at each vertex of the current collector 16 having a rectangular shape, for example.

図4に示されるように、樹脂部材28には複数の貫通孔28hが設けられており、樹脂部材128が複数の貫通孔28hのそれぞれを貫通している。Z軸方向から見て、樹脂部材28は、貫通孔28hよりも外側に位置する外側部分282を有しており、貫通孔28hは、集電体16の外周部161と外側部分282との間に位置している。樹脂部材28は、外側部分282を有していなくてもよい。この場合、樹脂部材28の端面28eに貫通孔28hが露出することになる。Z軸方向から見て、樹脂部材28は、集電体16の外周部161と貫通孔28hとの間に位置する内側部分281を有している。樹脂部材28は、内側部分281を有していなくてもよい。この場合、貫通孔28hは集電体16の外周部161に接触することになる。   As shown in FIG. 4, the resin member 28 is provided with a plurality of through holes 28h, and the resin member 128 passes through each of the plurality of through holes 28h. The resin member 28 has an outer portion 282 located outside the through hole 28h when viewed from the Z-axis direction. The through hole 28h is located between the outer peripheral portion 161 and the outer portion 282 of the current collector 16. Is located. The resin member 28 may not have the outer portion 282. In this case, the through hole 28h is exposed at the end face 28e of the resin member 28. When viewed from the Z-axis direction, the resin member 28 has an inner portion 281 located between the outer peripheral portion 161 of the current collector 16 and the through hole 28h. The resin member 28 may not have the inner portion 281. In this case, the through hole 28 h comes into contact with the outer peripheral portion 161 of the current collector 16.

あるいは、図5及び図6に示されるように、Z軸方向から見て、樹脂部材28の端面28eに樹脂部材128が設けられてもよい。図5に示される例では、樹脂部材128が、樹脂部材28の端面28eに設けられた切り込み部28g内に配置されている。切り込み部28gは、Z軸方向に樹脂部材28を貫通している。この場合、樹脂部材128は、例えば樹脂部材28の端面28eに平板を押し当てた状態で切り込み部28g内に樹脂を流し込むことによって形成され得る。図6に示される例では、樹脂部材128が、樹脂部材28の平坦な端面28e上に配置されている。この場合、例えば樹脂部材128は端面28eに溶着される。   Alternatively, as shown in FIGS. 5 and 6, a resin member 128 may be provided on the end surface 28 e of the resin member 28 when viewed from the Z-axis direction. In the example shown in FIG. 5, the resin member 128 is disposed in a cut portion 28 g provided on the end surface 28 e of the resin member 28. The cut portion 28g penetrates the resin member 28 in the Z-axis direction. In this case, the resin member 128 can be formed, for example, by pouring resin into the cut portion 28g in a state where a flat plate is pressed against the end surface 28e of the resin member 28. In the example shown in FIG. 6, the resin member 128 is disposed on the flat end surface 28 e of the resin member 28. In this case, for example, the resin member 128 is welded to the end face 28e.

以上説明した蓄電装置10では、Z軸方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材28同士が樹脂部材128により接続されている。そのため、例えば射出成形(インサート成形)により絶縁ケース30を形成する際に、例えば絶縁ケース30の材料の流体によりバイポーラ電極12に横方向(XY平面内の方向)の圧力が加えられても、隣り合うバイポーラ電極12間の位置ずれを抑制できる。バイポーラ電極12の積層数が多くなったり、バイポーラ電極12の厚みが薄くなったりすると、通常、隣り合うバイポーラ電極間の位置ずれが大きくなり易い。しかし、そのような場合であっても、上記蓄電装置10では隣り合うバイポーラ電極12間の位置ずれを抑制できる。隣り合うバイポーラ電極間の位置ずれを抑制することによって、隣り合うバイポーラ電極同士の接触に起因する短絡、バイポーラ電極の寸法不良、及び絶縁ケース30内の内部空間の位置ずれ等が抑制される。   In the power storage device 10 described above, the resin members 28 of the bipolar electrodes 12 adjacent in the Z-axis direction are connected by the resin member 128. Therefore, for example, when the insulating case 30 is formed by injection molding (insert molding), for example, even if a pressure in the lateral direction (in the XY plane) is applied to the bipolar electrode 12 by the fluid of the material of the insulating case 30, for example, The positional deviation between the matching bipolar electrodes 12 can be suppressed. When the number of stacked bipolar electrodes 12 is increased or the thickness of the bipolar electrode 12 is decreased, the positional deviation between the adjacent bipolar electrodes tends to be large. However, even in such a case, the power storage device 10 can suppress misalignment between adjacent bipolar electrodes 12. By suppressing misalignment between the adjacent bipolar electrodes, short circuit due to contact between the adjacent bipolar electrodes, poor dimension of the bipolar electrode, misalignment of the internal space in the insulating case 30, and the like are suppressed.

樹脂部材28に貫通孔28hが設けられており、樹脂部材128が貫通孔28hを貫通していると、Z軸方向に直交する方向(例えばXY平面内の方向)において、隣り合う樹脂部材28間の位置ずれが抑制される。樹脂部材28に複数の貫通孔28hが設けられており、樹脂部材128が各貫通孔28hを貫通していると、貫通孔28hが1つの場合に比べて位置ずれを抑制する効果が大きくなる。   When the resin member 28 is provided with a through hole 28h, and the resin member 128 passes through the through hole 28h, in a direction orthogonal to the Z-axis direction (for example, a direction in the XY plane), the resin members 28 are adjacent to each other. Is suppressed. If the resin member 28 is provided with a plurality of through holes 28h and the resin member 128 passes through each through hole 28h, the effect of suppressing the displacement is greater than in the case where there is one through hole 28h.

Z軸方向から見て、樹脂部材28が、貫通孔28hよりも外側に位置する外側部分282を有しており、貫通孔28hが、集電体16の外周部161と外側部分282との間に位置していると、樹脂部材128が貫通孔28hの外側に移動することを抑制できる。   The resin member 28 has an outer portion 282 positioned outside the through hole 28h when viewed from the Z-axis direction, and the through hole 28h is between the outer peripheral portion 161 and the outer portion 282 of the current collector 16. If it is located, it can suppress that the resin member 128 moves to the outer side of the through-hole 28h.

Z軸方向から見て、樹脂部材28が、集電体16の外周部161と貫通孔28hとの間に位置する内側部分281を有していると、樹脂部材128が貫通孔28hの内側に移動することを抑制できる。そのため、樹脂部材128によって集電体16の外周部161が変形することを抑制できる。   When the resin member 28 has an inner portion 281 positioned between the outer peripheral portion 161 of the current collector 16 and the through hole 28h when viewed from the Z-axis direction, the resin member 128 is located inside the through hole 28h. It can suppress moving. Therefore, deformation of the outer peripheral portion 161 of the current collector 16 by the resin member 128 can be suppressed.

図4〜図6に示されるように、Z軸方向から見て、樹脂部材128が、矩形形状を有する集電体16の各辺に配置されていると、樹脂部材128が集電体16の各頂点に配置される場合に比べて、隣り合うバイポーラ電極12間の位置ずれを抑制する効果が大きい。これは、通常、集電体16の各頂点に比べて各辺の方が、バイポーラ電極12に加わる圧力が大きく、位置ずれ量が大きくなるからである。   As shown in FIG. 4 to FIG. 6, when the resin member 128 is disposed on each side of the current collector 16 having a rectangular shape when viewed from the Z-axis direction, the resin member 128 of the current collector 16 is Compared with the case where it arrange | positions at each vertex, the effect which suppresses the position shift between the adjacent bipolar electrodes 12 is large. This is because, generally, the pressure applied to the bipolar electrode 12 is larger at each side than the apexes of the current collector 16, and the amount of displacement is larger.

以上説明した例では、隣り合う第1の樹脂部材(樹脂部材28)同士は絶縁ケース30を介して離間して設けられているが、第1の樹脂部材同士が接触するように設けられていてもよい。図7は、そのような変形例に係る第1の樹脂部材(樹脂部材29)、第2の樹脂部材(絶縁ケース31)及び第3の樹脂部材(樹脂部材129)の拡大断面図である。図7に示される例では、Z軸方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士は、接触している。具体的に、樹脂部材29は、集電体16の第1の面16aに接触する接触面29aとは反対側に接触面29cを有し、集電体16の第2の面16bに接触する接触面29bとは反対側に接触面29dを有している。樹脂部材29の接触面29cは、下方(Z軸負方向の)の樹脂部材29の接触面29dと接触している。樹脂部材29の接触面29dは、上方(Z軸正方向)の樹脂部材29の接触面29cと接触している。セパレータ14は、Z軸方向から見たときに、樹脂部材29の内側に位置している。図7に示される例では、Z軸方向において、樹脂部材29の接触面29cは、当該樹脂部材29が設けられた集電体16の下方のセパレータ14の中央に位置している。樹脂部材29の接触面29dは、当該樹脂部材29が設けられた集電体16の上方のセパレータ14の中央に位置している。絶縁ケース31は、樹脂部材29の形状に合わせた形状とされ、絶縁ケース30(図3)と比較して、Z軸方向において隣り合う樹脂部材29の間に位置する部分を有さない点で相違する。   In the example described above, the first resin members (resin members 28) adjacent to each other are provided apart via the insulating case 30, but are provided so that the first resin members are in contact with each other. Also good. FIG. 7 is an enlarged cross-sectional view of the first resin member (resin member 29), the second resin member (insulating case 31), and the third resin member (resin member 129) according to such a modification. In the example shown in FIG. 7, the resin members 29 of the bipolar electrodes 12 adjacent in the Z-axis direction are in contact with each other. Specifically, the resin member 29 has a contact surface 29 c on the side opposite to the contact surface 29 a that contacts the first surface 16 a of the current collector 16, and contacts the second surface 16 b of the current collector 16. A contact surface 29d is provided on the side opposite to the contact surface 29b. The contact surface 29c of the resin member 29 is in contact with the contact surface 29d of the resin member 29 below (in the negative Z-axis direction). The contact surface 29d of the resin member 29 is in contact with the upper contact surface 29c of the resin member 29 (Z-axis positive direction). The separator 14 is located inside the resin member 29 when viewed from the Z-axis direction. In the example shown in FIG. 7, the contact surface 29 c of the resin member 29 is located in the center of the separator 14 below the current collector 16 provided with the resin member 29 in the Z-axis direction. The contact surface 29 d of the resin member 29 is located at the center of the separator 14 above the current collector 16 provided with the resin member 29. The insulating case 31 is shaped to match the shape of the resin member 29, and does not have a portion located between the resin members 29 adjacent in the Z-axis direction as compared to the insulating case 30 (FIG. 3). Is different.

樹脂部材29には、Z軸方向に樹脂部材29を貫通する貫通孔29hが設けられている。貫通孔29hの数は1つでもよいし、2つ以上でもよい。樹脂部材129は貫通孔29hを貫通している。   The resin member 29 is provided with a through hole 29h that penetrates the resin member 29 in the Z-axis direction. The number of through holes 29h may be one or two or more. The resin member 129 passes through the through hole 29h.

樹脂部材29の厚みは、正極層18の厚み及び負極層20の厚みのいずれの厚みよりも大きい。集電体16の第1の面16a及び第2の面16bの両方の面上に樹脂部材29が設けられる場合には、樹脂部材29のうち、集電体16の第1の面16a上に設けられた部分の厚み(Z軸方向の長さ)が、負極層20の厚みよりも大きい。また、樹脂部材29のうち、集電体16の第2の面16b上に設けられた部分の厚みが、正極層18の厚みよりも大きい。   The thickness of the resin member 29 is larger than any of the thickness of the positive electrode layer 18 and the thickness of the negative electrode layer 20. In the case where the resin member 29 is provided on both the first surface 16 a and the second surface 16 b of the current collector 16, the resin member 29 is provided on the first surface 16 a of the current collector 16. The thickness of the provided portion (the length in the Z-axis direction) is larger than the thickness of the negative electrode layer 20. Further, the thickness of the portion of the resin member 29 provided on the second surface 16 b of the current collector 16 is larger than the thickness of the positive electrode layer 18.

以上説明したように、樹脂部材29の厚みは、正極層18の厚み及び負極層20の厚みのいずれの厚みよりも大きくてもよい。これにより、複数のバイポーラ電極12の積層方向(Z軸方向)において隣り合うバイポーラ電極12の集電体16に設けられた正極層18と負極層20との間隔を確保することができる。   As described above, the thickness of the resin member 29 may be larger than any of the thickness of the positive electrode layer 18 and the thickness of the negative electrode layer 20. Thereby, the space | interval of the positive electrode layer 18 and the negative electrode layer 20 which were provided in the electrical power collector 16 of the bipolar electrode 12 adjacent in the lamination direction (Z-axis direction) of the some bipolar electrode 12 is securable.

Z軸方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士は、接触していてもよい。これにより、樹脂部材29の厚みを利用して集電体16同士の間隔を定めることができる。   The resin members 29 of the bipolar electrodes 12 adjacent in the Z-axis direction may be in contact with each other. Thereby, the distance between the current collectors 16 can be determined using the thickness of the resin member 29.

樹脂部材129は、Z軸方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士を固定する。樹脂部材129は、Z軸方向において一端のバイポーラ電極12から他端のバイポーラ電極12まで延在する。樹脂部材129は、樹脂部材128と同様の方法によって形成され得る。樹脂部材129は、図4〜図6に示される樹脂部材128の位置と同様の位置に配置されてもよい。樹脂部材129の材料の例は、樹脂部材128の材料の例と同じである。   The resin member 129 fixes the resin members 29 of the bipolar electrodes 12 adjacent in the Z-axis direction. The resin member 129 extends from the bipolar electrode 12 at one end to the bipolar electrode 12 at the other end in the Z-axis direction. The resin member 129 can be formed by the same method as the resin member 128. The resin member 129 may be arranged at a position similar to the position of the resin member 128 shown in FIGS. An example of the material of the resin member 129 is the same as the example of the material of the resin member 128.

Z軸方向から見て、樹脂部材29は、貫通孔29hよりも外側に位置する外側部分292を有しており、貫通孔29hは、集電体16の外周部161と外側部分292との間に位置している。樹脂部材29は、外側部分292を有していなくてもよい。この場合、Z軸方向から見て樹脂部材29の外側に位置する端面29eに貫通孔29hが露出することになる。Z軸方向から見て、樹脂部材29は、集電体16の外周部161と貫通孔29hとの間に位置する内側部分291を有している。樹脂部材29は、内側部分291を有していなくてもよい。この場合、貫通孔29hは集電体16の外周部161に接触することになる。   The resin member 29 has an outer portion 292 positioned outside the through hole 29h when viewed from the Z-axis direction. The through hole 29h is located between the outer peripheral portion 161 of the current collector 16 and the outer portion 292. Is located. The resin member 29 may not have the outer portion 292. In this case, the through hole 29h is exposed at the end face 29e located outside the resin member 29 when viewed from the Z-axis direction. When viewed from the Z-axis direction, the resin member 29 has an inner portion 291 located between the outer peripheral portion 161 of the current collector 16 and the through hole 29h. The resin member 29 may not have the inner portion 291. In this case, the through hole 29 h comes into contact with the outer peripheral portion 161 of the current collector 16.

次に、図8〜図10を用いて、蓄電装置10の製造方法の一例について説明する。図8〜図10は、実施形態に係る蓄電装置の製造方法の一工程を示す断面図である。ここでは、第1の樹脂部材、第2の樹脂部材及び第3の樹脂部材が、先に説明した図7に示される樹脂部材29、絶縁ケース31及び樹脂部材129である場合について説明する。   Next, an example of a method for manufacturing the power storage device 10 will be described with reference to FIGS. 8-10 is sectional drawing which shows 1 process of the manufacturing method of the electrical storage apparatus which concerns on embodiment. Here, a case where the first resin member, the second resin member, and the third resin member are the resin member 29, the insulating case 31, and the resin member 129 shown in FIG. 7 described above will be described.

(準備工程)
まず、図8に示されるように、複数のバイポーラ電極12と複数のセパレータ14とを準備する。複数のバイポーラ電極12のそれぞれは、集電体16と、正極層18と、負極層20とを有している。
(Preparation process)
First, as shown in FIG. 8, a plurality of bipolar electrodes 12 and a plurality of separators 14 are prepared. Each of the plurality of bipolar electrodes 12 includes a current collector 16, a positive electrode layer 18, and a negative electrode layer 20.

(第1の樹脂部材を設ける工程)
次に、図8に示されるように、樹脂部材29を、集電体16の外周部161(図7参照)に設ける。樹脂部材29は、外周部161全体にわたって、集電体16の第1の面16a及び第2の面16bの両方の面上に設けられてよい。例えば、樹脂部材29が集電体16の外周部161を覆うように、射出成形により、樹脂部材29が形成される。これにより、集電体16と樹脂部材29とが溶着される。
(Step of providing the first resin member)
Next, as shown in FIG. 8, the resin member 29 is provided on the outer peripheral portion 161 (see FIG. 7) of the current collector 16. The resin member 29 may be provided on both the first surface 16 a and the second surface 16 b of the current collector 16 over the entire outer peripheral portion 161. For example, the resin member 29 is formed by injection molding so that the resin member 29 covers the outer peripheral portion 161 of the current collector 16. Thereby, the current collector 16 and the resin member 29 are welded.

その後、樹脂部材29に貫通孔29hが形成される。貫通孔29hは、例えば成形された樹脂部材に貫通孔をあけることによって形成されてもよいし、樹脂部材29を成形する際に形成されてもよい。貫通孔29hは、後述の積層工程の後に形成されてもよい。   Thereafter, a through hole 29 h is formed in the resin member 29. The through hole 29h may be formed, for example, by making a through hole in a molded resin member, or may be formed when the resin member 29 is molded. The through hole 29h may be formed after a laminating process described later.

(積層工程)
次に、図9に示されるように、セパレータ14を介して複数のバイポーラ電極12を直列に積層する。この積層工程では、複数のバイポーラ電極12の積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士は、接触している。セパレータ14は、複数のバイポーラ電極12の積層方向(Z軸方向)から見て、樹脂部材29の内側に位置するように設けられる。積層工程では、貫通孔29hを用いて隣り合うバイポーラ電極12同士を位置決めできる。
(Lamination process)
Next, as shown in FIG. 9, a plurality of bipolar electrodes 12 are stacked in series via a separator 14. In this lamination step, the resin members 29 of the bipolar electrodes 12 adjacent in the lamination direction of the plurality of bipolar electrodes 12 are in contact with each other. The separator 14 is provided so as to be positioned inside the resin member 29 when viewed from the stacking direction (Z-axis direction) of the plurality of bipolar electrodes 12. In the lamination step, the adjacent bipolar electrodes 12 can be positioned using the through holes 29h.

(第3の樹脂部材を設ける工程)
次に、図9に示されるように、複数のバイポーラ電極12の積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士を樹脂部材129により接続する。樹脂部材129は、例えば、樹脂部材29の貫通孔29hに樹脂を流し込むことによって形成されてもよいし、予め成形された樹脂部材129を貫通孔29hに挿入してもよい。これにより、隣り合うバイポーラ電極12同士を固定する。
(Step of providing a third resin member)
Next, as shown in FIG. 9, the resin members 29 of the bipolar electrodes 12 adjacent in the stacking direction of the plurality of bipolar electrodes 12 are connected by a resin member 129. The resin member 129 may be formed, for example, by pouring resin into the through hole 29h of the resin member 29, or a pre-molded resin member 129 may be inserted into the through hole 29h. Thereby, the adjacent bipolar electrodes 12 are fixed.

(第2の樹脂部材を設ける工程)
次に、図10に示されるように、樹脂部材129により互いに接続された樹脂部材29上に、絶縁ケース31を設ける。例えば金型Mを用いた射出成形により絶縁ケース31を形成する。まず、樹脂部材129によって互いに接続された複数のバイポーラ電極12を金型M内に配置する。その後、金型M内に絶縁ケース31の材料の流体を供給し、当該材料を固化する。これにより、樹脂部材29及び樹脂部材129と絶縁ケース31とが溶着される。絶縁ケース31は、樹脂部材29を介して集電体16の外周部を支持する。
(Step of providing the second resin member)
Next, as shown in FIG. 10, the insulating case 31 is provided on the resin members 29 connected to each other by the resin member 129. For example, the insulating case 31 is formed by injection molding using a mold M. First, a plurality of bipolar electrodes 12 connected to each other by the resin member 129 are arranged in the mold M. Thereafter, the material fluid of the insulating case 31 is supplied into the mold M, and the material is solidified. Thereby, the resin member 29 and the resin member 129 and the insulating case 31 are welded. The insulating case 31 supports the outer peripheral portion of the current collector 16 through the resin member 29.

その後、先に図1を参照して説明したように、正極プレート40及び負極プレート50により、複数のバイポーラ電極12、複数のセパレータ14、電極112、電極212及び絶縁ケース31を挟持する。さらに、ボルトB及びナットNを用いて正極プレート40及び負極プレート50に拘束力を付与する。これにより、蓄電装置10が製造される。   Thereafter, as described above with reference to FIG. 1, the plurality of bipolar electrodes 12, the plurality of separators 14, the electrodes 112, the electrodes 212, and the insulating case 31 are sandwiched between the positive electrode plate 40 and the negative electrode plate 50. Further, a binding force is applied to the positive electrode plate 40 and the negative electrode plate 50 using the bolt B and the nut N. Thereby, the electrical storage apparatus 10 is manufactured.

なお、第1の樹脂部材、第2の樹脂部材及び第3の樹脂部材が図3に示される樹脂部材28、絶縁ケース30及び樹脂部材128の場合も、上述した製造方法と同様の方法により蓄電装置10を製造できる。   In addition, when the first resin member, the second resin member, and the third resin member are the resin member 28, the insulating case 30, and the resin member 128 shown in FIG. The device 10 can be manufactured.

上記の蓄電装置の製造方法によれば、集電体16の外周部161の少なくとも一部において、第1の面16a及び第2の面16bの少なくとも一方の面上に樹脂部材29を設けた後に、複数のバイポーラ電極12を積層する。これにより、複数のバイポーラ電極12を積層する際に、それぞれのバイポーラ電極12の集電体16に設けられた樹脂部材29を、集電体同士の相対的な位置決めに利用することもできる。   According to the method for manufacturing the power storage device described above, after providing the resin member 29 on at least one of the first surface 16 a and the second surface 16 b in at least a part of the outer peripheral portion 161 of the current collector 16. A plurality of bipolar electrodes 12 are stacked. Thereby, when laminating | stacking the some bipolar electrode 12, the resin member 29 provided in the collector 16 of each bipolar electrode 12 can also be utilized for relative positioning of collectors.

また、複数のバイポーラ電極12の積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士が樹脂部材129により接続されている。そのため、例えば射出成形により絶縁ケース31を形成する際に、例えば絶縁ケース31の材料の流体によりバイポーラ電極12に横方向の圧力が加えられても、隣り合うバイポーラ電極12間の位置ずれを抑制できる。   In addition, the resin members 29 of the bipolar electrodes 12 adjacent in the stacking direction of the plurality of bipolar electrodes 12 are connected by the resin member 129. Therefore, for example, when forming the insulating case 31 by injection molding, even if a lateral pressure is applied to the bipolar electrode 12 by the fluid of the material of the insulating case 31, for example, it is possible to suppress the positional deviation between the adjacent bipolar electrodes 12. .

樹脂部材29(第1の樹脂部材)を設ける工程では、第1の面16a及び第2の面16bの両方の面上に樹脂部材29が設けられてよい。積層工程では、セパレータ14を介して複数のバイポーラ電極12が積層され、複数のバイポーラ電極12の積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士が接触しており、複数のバイポーラ電極12の積層方向から見たときに、セパレータ14が樹脂部材29の内側に位置していてよい。この場合、積層方向において隣り合うバイポーラ電極12のそれぞれの樹脂部材29同士が接触しているので、樹脂部材29の厚みを利用して集電体16同士の間隔を定めることができる。また、積層方向から見たときに、セパレータ14が樹脂部材29の内側に位置しているので、樹脂部材29を利用してセパレータ14の位置決めを行うこともできる。   In the step of providing the resin member 29 (first resin member), the resin member 29 may be provided on both the first surface 16a and the second surface 16b. In the stacking step, a plurality of bipolar electrodes 12 are stacked via the separators 14, and the resin members 29 of the bipolar electrodes 12 adjacent in the stacking direction of the plurality of bipolar electrodes 12 are in contact with each other. The separator 14 may be located inside the resin member 29 when viewed from the stacking direction. In this case, since the resin members 29 of the bipolar electrodes 12 adjacent in the stacking direction are in contact with each other, the distance between the current collectors 16 can be determined using the thickness of the resin member 29. Further, since the separator 14 is positioned inside the resin member 29 when viewed from the stacking direction, the separator 14 can be positioned using the resin member 29.

以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではない。   Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment.

例えば、複数のバイポーラ電極12の積層方向から見て、集電体16は例えば多角形又は円形等の形状を有してもよい。   For example, when viewed from the stacking direction of the plurality of bipolar electrodes 12, the current collector 16 may have a shape such as a polygon or a circle.

複数のバイポーラ電極12の積層方向から見て、樹脂部材128又は樹脂部材129が、集電体16の外周部161の全周を取り囲むように配置されてもよい。この場合、樹脂部材128又は樹脂部材129は筒状部材である。あるいは、複数のバイポーラ電極12の積層方向から見て、樹脂部材128又は樹脂部材129は、集電体16の外周部161の少なくとも一部に配置されてもよい。   The resin member 128 or the resin member 129 may be disposed so as to surround the entire periphery of the outer peripheral portion 161 of the current collector 16 when viewed from the stacking direction of the plurality of bipolar electrodes 12. In this case, the resin member 128 or the resin member 129 is a cylindrical member. Alternatively, the resin member 128 or the resin member 129 may be disposed on at least a part of the outer peripheral portion 161 of the current collector 16 when viewed from the stacking direction of the plurality of bipolar electrodes 12.

また、樹脂部材128又は樹脂部材129のZ軸方向に垂直な断面形状は、例えば図4に示されるように円形であってもよいし、例えば図5に示されるように矩形形状の一辺が曲線となった形状であってもよいし、例えば図6に示されるように矩形形状であってもよい。   Further, the cross-sectional shape perpendicular to the Z-axis direction of the resin member 128 or the resin member 129 may be circular as shown in FIG. 4, for example, or one side of the rectangular shape is curved as shown in FIG. For example, as shown in FIG. 6, it may be a rectangular shape.

10…蓄電装置、12…バイポーラ電極、14…セパレータ、16…集電体、16a…第1の面、16b…第2の面、18…正極層、20…負極層、28,29…樹脂部材(第1の樹脂部材)、28e…端面、28h,29h…貫通孔、30,31…絶縁ケース(第2の樹脂部材)、128,129…樹脂部材(第3の樹脂部材)、161…外周部、281,291…内側部分、282,292…外側部分。   DESCRIPTION OF SYMBOLS 10 ... Power storage device, 12 ... Bipolar electrode, 14 ... Separator, 16 ... Current collector, 16a ... First surface, 16b ... Second surface, 18 ... Positive electrode layer, 20 ... Negative electrode layer, 28, 29 ... Resin member (First resin member), 28e ... end face, 28h, 29h ... through hole, 30, 31 ... insulating case (second resin member), 128, 129 ... resin member (third resin member), 161 ... outer periphery Part, 281, 291 ... inner part, 282, 292 ... outer part.

Claims (7)

積層された複数のバイポーラ電極であり、前記複数のバイポーラ電極のそれぞれが、第1の面及び前記第1の面とは反対側の第2の面を有する集電体と、前記第1の面に設けられた正極層と、前記第2の面に設けられた負極層とを有している、前記複数のバイポーラ電極と、
前記集電体の外周部の少なくとも一部において、前記第1の面及び前記第2の面の少なくとも一方の面上に設けられた第1の樹脂部材と、
前記第1の樹脂部材上に設けられ、前記第1の樹脂部材を介して前記集電体の前記外周部を支持する第2の樹脂部材と、
前記複数のバイポーラ電極の積層方向において隣り合うバイポーラ電極のそれぞれの前記第1の樹脂部材同士を接続する第3の樹脂部材と、
を備える、蓄電装置。
A plurality of stacked bipolar electrodes, each of the plurality of bipolar electrodes having a first surface and a second surface opposite to the first surface; and the first surface A plurality of bipolar electrodes having a positive electrode layer provided on the second surface and a negative electrode layer provided on the second surface;
A first resin member provided on at least one of the first surface and the second surface in at least a part of the outer peripheral portion of the current collector;
A second resin member provided on the first resin member and supporting the outer peripheral portion of the current collector via the first resin member;
A third resin member for connecting the first resin members of each of the bipolar electrodes adjacent in the stacking direction of the plurality of bipolar electrodes;
A power storage device.
前記第1の樹脂部材には、前記複数のバイポーラ電極の積層方向に前記第1の樹脂部材を貫通する貫通孔が設けられており、
前記第3の樹脂部材が前記貫通孔を貫通している、請求項1に記載の蓄電装置。
The first resin member is provided with a through hole penetrating the first resin member in the stacking direction of the plurality of bipolar electrodes.
The power storage device according to claim 1, wherein the third resin member passes through the through hole.
前記第1の樹脂部材には、複数の前記貫通孔が設けられており、
前記第3の樹脂部材が前記複数の貫通孔のそれぞれを貫通している、請求項2に記載の蓄電装置。
The first resin member is provided with a plurality of the through holes,
The power storage device according to claim 2, wherein the third resin member passes through each of the plurality of through holes.
前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材は、前記貫通孔よりも外側に位置する外側部分を有しており、前記貫通孔は、前記集電体の前記外周部と前記外側部分との間に位置している、請求項2又は3に記載の蓄電装置。   The first resin member has an outer portion located outside the through hole when viewed from the stacking direction of the plurality of bipolar electrodes, and the through hole is the outer peripheral portion of the current collector. The power storage device according to claim 2, wherein the power storage device is located between the outer portion and the outer portion. 前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材は、前記集電体の前記外周部と前記貫通孔との間に位置する内側部分を有している、請求項2〜4のいずれか一項に記載の蓄電装置。   The first resin member has an inner portion located between the outer peripheral portion of the current collector and the through hole when viewed from the stacking direction of the plurality of bipolar electrodes. 5. The power storage device according to claim 4. 前記複数のバイポーラ電極の積層方向から見て、前記第1の樹脂部材の端面に前記第3の樹脂部材が設けられている、請求項1に記載の蓄電装置。   2. The power storage device according to claim 1, wherein the third resin member is provided on an end surface of the first resin member when viewed from the stacking direction of the plurality of bipolar electrodes. 前記複数のバイポーラ電極の積層方向から見て、前記第3の樹脂部材は、矩形形状を有する前記集電体の各辺に配置されている、請求項1〜6のいずれか一項に記載の蓄電装置。   The third resin member according to any one of claims 1 to 6, wherein the third resin member is disposed on each side of the current collector having a rectangular shape when viewed from the stacking direction of the plurality of bipolar electrodes. Power storage device.
JP2016203573A 2016-10-17 2016-10-17 Power storage device Pending JP2018067382A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020091992A (en) * 2018-12-05 2020-06-11 株式会社豊田自動織機 Power storage module
WO2023189249A1 (en) * 2022-04-01 2023-10-05 株式会社豊田自動織機 Power storage device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020091992A (en) * 2018-12-05 2020-06-11 株式会社豊田自動織機 Power storage module
JP7042204B2 (en) 2018-12-05 2022-03-25 株式会社豊田自動織機 Power storage module
WO2023189249A1 (en) * 2022-04-01 2023-10-05 株式会社豊田自動織機 Power storage device
JP2023152023A (en) * 2022-04-01 2023-10-16 株式会社豊田自動織機 Power storage device

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