JP2018053230A - Thermoplastic polyester resin composition and molding thereof - Google Patents
Thermoplastic polyester resin composition and molding thereof Download PDFInfo
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- JP2018053230A JP2018053230A JP2017012009A JP2017012009A JP2018053230A JP 2018053230 A JP2018053230 A JP 2018053230A JP 2017012009 A JP2017012009 A JP 2017012009A JP 2017012009 A JP2017012009 A JP 2017012009A JP 2018053230 A JP2018053230 A JP 2018053230A
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- 229920006230 thermoplastic polyester resin Polymers 0.000 title claims abstract description 16
- 239000000203 mixture Substances 0.000 title claims description 14
- 238000000465 moulding Methods 0.000 title description 23
- -1 carbodiimide compound Chemical class 0.000 claims abstract description 118
- 238000000071 blow moulding Methods 0.000 claims abstract description 38
- 239000011342 resin composition Substances 0.000 claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 13
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims description 13
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 150000002009 diols Chemical class 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 238000001746 injection moulding Methods 0.000 claims description 7
- 230000001747 exhibiting effect Effects 0.000 claims description 4
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical group C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 125000002030 1,2-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([*:2])C([H])=C1[H] 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 32
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 43
- 235000014113 dietary fatty acids Nutrition 0.000 description 35
- 239000000194 fatty acid Substances 0.000 description 35
- 229930195729 fatty acid Natural products 0.000 description 35
- 229920000728 polyester Polymers 0.000 description 33
- 239000000178 monomer Substances 0.000 description 29
- 150000004665 fatty acids Chemical class 0.000 description 27
- 239000000047 product Substances 0.000 description 25
- 150000002148 esters Chemical class 0.000 description 24
- 239000004973 liquid crystal related substance Substances 0.000 description 20
- 239000002253 acid Substances 0.000 description 19
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 16
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 14
- 125000003118 aryl group Chemical group 0.000 description 11
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 11
- 239000011112 polyethylene naphthalate Substances 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 10
- 230000003078 antioxidant effect Effects 0.000 description 9
- 150000001718 carbodiimides Chemical class 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000007654 immersion Methods 0.000 description 9
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 8
- 241000790917 Dioxys <bee> Species 0.000 description 8
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 8
- 239000006096 absorbing agent Substances 0.000 description 8
- 239000003963 antioxidant agent Substances 0.000 description 8
- 235000006708 antioxidants Nutrition 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 8
- 229920001296 polysiloxane Polymers 0.000 description 8
- 150000004820 halides Chemical class 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000006068 polycondensation reaction Methods 0.000 description 7
- 239000001993 wax Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 6
- 125000003545 alkoxy group Chemical group 0.000 description 6
- 125000004122 cyclic group Chemical group 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000013067 intermediate product Substances 0.000 description 6
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 6
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical class OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 150000002989 phenols Chemical class 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 5
- 150000003568 thioethers Chemical class 0.000 description 5
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 4
- AESQDCMZHBUWPN-UHFFFAOYSA-N 4h-1,3,2-dioxaphosphinine Chemical compound C1OPOC=C1 AESQDCMZHBUWPN-UHFFFAOYSA-N 0.000 description 4
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 4
- 239000005711 Benzoic acid Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 150000002367 halogens Chemical group 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 4
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 3
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 3
- 150000004984 aromatic diamines Chemical class 0.000 description 3
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 3
- ZJOLCKGSXLIVAA-UHFFFAOYSA-N ethene;octadecanamide Chemical compound C=C.CCCCCCCCCCCCCCCCCC(N)=O.CCCCCCCCCCCCCCCCCC(N)=O ZJOLCKGSXLIVAA-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- AIBRSVLEQRWAEG-UHFFFAOYSA-N 3,9-bis(2,4-ditert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP1OCC2(COP(OC=3C(=CC(=CC=3)C(C)(C)C)C(C)(C)C)OC2)CO1 AIBRSVLEQRWAEG-UHFFFAOYSA-N 0.000 description 2
- VZQSBJKDSWXLKX-UHFFFAOYSA-N 3-(3-hydroxyphenyl)phenol Chemical group OC1=CC=CC(C=2C=C(O)C=CC=2)=C1 VZQSBJKDSWXLKX-UHFFFAOYSA-N 0.000 description 2
- BWBGEYQWIHXDKY-UHFFFAOYSA-N 3-(4-hydroxyphenyl)phenol Chemical group C1=CC(O)=CC=C1C1=CC=CC(O)=C1 BWBGEYQWIHXDKY-UHFFFAOYSA-N 0.000 description 2
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 2
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 description 2
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical group C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 2
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 2
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 2
- BCEQKAQCUWUNML-UHFFFAOYSA-N 4-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=C(O)C(C(O)=O)=C1 BCEQKAQCUWUNML-UHFFFAOYSA-N 0.000 description 2
- QNVNLUSHGRBCLO-UHFFFAOYSA-N 5-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(O)=CC(C(O)=O)=C1 QNVNLUSHGRBCLO-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- 208000010444 Acidosis Diseases 0.000 description 2
- 235000021357 Behenic acid Nutrition 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XAQKFOUWWAKVCH-UHFFFAOYSA-N OP(O)OP(O)O.C(C)(C)(C1=CC=CC=C1)C1=C(C=CC(=C1)C(C)(C)C1=CC=CC=C1)C(O)C(CO)(CO)CO Chemical compound OP(O)OP(O)O.C(C)(C)(C1=CC=CC=C1)C1=C(C=CC(=C1)C(C)(C)C1=CC=CC=C1)C(O)C(CO)(CO)CO XAQKFOUWWAKVCH-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- FVUAWPYXXUUWMC-UHFFFAOYSA-N [1-bis(2,4-ditert-butylphenoxy)phosphanylbiphenylen-2-yl]-bis(2,4-ditert-butylphenoxy)phosphane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(C=1C(=C2C3=CC=CC=C3C2=CC=1)P(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C FVUAWPYXXUUWMC-UHFFFAOYSA-N 0.000 description 2
- BEIOEBMXPVYLRY-UHFFFAOYSA-N [4-[4-bis(2,4-ditert-butylphenoxy)phosphanylphenyl]phenyl]-bis(2,4-ditert-butylphenoxy)phosphane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(C=1C=CC(=CC=1)C=1C=CC(=CC=1)P(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C BEIOEBMXPVYLRY-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
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- 208000026545 acidosis disease Diseases 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 229940114079 arachidonic acid Drugs 0.000 description 2
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- 239000012298 atmosphere Substances 0.000 description 2
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
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- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
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- 230000000694 effects Effects 0.000 description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 2
- 125000004185 ester group Chemical group 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 229960004488 linolenic acid Drugs 0.000 description 2
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
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- YKIBJOMJPMLJTB-UHFFFAOYSA-M sodium;octacosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O YKIBJOMJPMLJTB-UHFFFAOYSA-M 0.000 description 1
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- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical class [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 1
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- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
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- 239000004408 titanium dioxide Substances 0.000 description 1
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- 239000003440 toxic substance Substances 0.000 description 1
- MZHULIWXRDLGRR-UHFFFAOYSA-N tridecyl 3-(3-oxo-3-tridecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCC MZHULIWXRDLGRR-UHFFFAOYSA-N 0.000 description 1
- LZGVDNRJCGPNDS-UHFFFAOYSA-N trinitromethane Chemical compound [O-][N+](=O)C([N+]([O-])=O)[N+]([O-])=O LZGVDNRJCGPNDS-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Substances C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 1
- OOZKMYBQDPXENQ-UHFFFAOYSA-N tris(2,3-diethylphenyl) phosphite Chemical compound CCC1=CC=CC(OP(OC=2C(=C(CC)C=CC=2)CC)OC=2C(=C(CC)C=CC=2)CC)=C1CC OOZKMYBQDPXENQ-UHFFFAOYSA-N 0.000 description 1
- AJHKJOCIGPIJFZ-UHFFFAOYSA-N tris(2,6-ditert-butylphenyl) phosphite Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1OP(OC=1C(=CC=CC=1C(C)(C)C)C(C)(C)C)OC1=C(C(C)(C)C)C=CC=C1C(C)(C)C AJHKJOCIGPIJFZ-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- QFGXDXGDZKTYFD-UHFFFAOYSA-N tris[2,3-di(propan-2-yl)phenyl] phosphite Chemical compound CC(C)C1=CC=CC(OP(OC=2C(=C(C(C)C)C=CC=2)C(C)C)OC=2C(=C(C(C)C)C=CC=2)C(C)C)=C1C(C)C QFGXDXGDZKTYFD-UHFFFAOYSA-N 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000002076 α-tocopherol Substances 0.000 description 1
- 235000004835 α-tocopherol Nutrition 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、耐薬品性に優れ、延伸ブロー成形可能な熱可塑性樹脂組成物およびそれからなる成形品に関する。 The present invention relates to a thermoplastic resin composition having excellent chemical resistance and capable of stretch blow molding, and a molded article comprising the same.
薬品や香料等を保存する容器は、高い耐薬品性が求められ、ガラス製の容器やシーラボトルなどの樹脂製の容器が用いられている。ガラス製の容器は、耐薬品性に優れる一方で、容器自体が重いため取り扱いが不便であり、落下により割れてしまうことがある。特に半導体分野、医療分野など毒性の高い薬品を扱う場合は、薬品の暴露によって甚大な健康被害を被る恐れがある。一方、樹脂製の容器は、ガラス製の容器よりも軽いため取り扱い易く、落下による容器割れのリスクも小さい特徴がある。しかし、ガラスに比べ耐薬品性に劣るため、その使用分野は限られていた。 Containers for storing chemicals and fragrances are required to have high chemical resistance, and glass containers and resin containers such as sealer bottles are used. While a glass container is excellent in chemical resistance, it is inconvenient to handle because the container itself is heavy, and may be broken by dropping. In particular, when handling highly toxic chemicals such as in the semiconductor field and the medical field, there is a risk of serious health damage due to chemical exposure. On the other hand, a resin container is lighter than a glass container and thus is easy to handle, and has a feature that the risk of container cracking due to dropping is small. However, since the chemical resistance is inferior to glass, its field of use has been limited.
ポリブチレンテレフタレート(以下PBTと略する)やポリブチレンナフタレート(以下PBNと略する)をはじめとする熱可塑性ポリエステル樹脂(以下熱可塑性ポリエステルと略す)は結晶化し易いため、機械特性、熱特性、耐薬品性、電気特性、成形性に優れ、さまざまな用途に用いられている。結晶性を有するが、結晶化の遅い熱可塑性ポリエステルとして、ポリエチレンテレフタレート(以下PETと略する)、ポリエチレンナフタレート(以下PENと略する)が挙げられ、延伸ブロー成形法で簡単に容器にすることができる特徴がある。しかしながら、半導体分野、医療分野の薬品容器として広く使用するためには、未だ耐薬品性は不十分であり、その使用範囲は一部に限定されてきた。一方で、サーモトロピック液晶ポリエステル樹脂(以下液晶ポリエステルと略す)は、PENと比較し、優れた耐薬品性を有している。しかしながら、硬くて脆い樹脂のため延伸ブロー成形には適しておらず、またドローダウンし易いためダイレクトブロー成形にも適していないため、容器形状に成形するのが困難である。 Since thermoplastic polyester resins (hereinafter abbreviated as thermoplastic polyester) including polybutylene terephthalate (hereinafter abbreviated as PBT) and polybutylene naphthalate (hereinafter abbreviated as PBN) are easily crystallized, mechanical properties, thermal properties, It has excellent chemical resistance, electrical properties, and moldability, and is used in various applications. Examples of thermoplastic polyesters that have crystallinity but are slow to crystallize include polyethylene terephthalate (hereinafter abbreviated as PET) and polyethylene naphthalate (hereinafter abbreviated as PEN). There is a feature that can. However, chemical resistance is still insufficient for wide use as a chemical container in the semiconductor field and medical field, and the range of use has been limited to a part. On the other hand, the thermotropic liquid crystal polyester resin (hereinafter abbreviated as liquid crystal polyester) has excellent chemical resistance as compared with PEN. However, since it is a hard and brittle resin, it is not suitable for stretch blow molding, and since it is easy to draw down, it is not suitable for direct blow molding, so it is difficult to mold into a container shape.
特許文献1には、熱可塑性ポリエステル、ポリカーボネート樹脂、液晶ポリエステル混合品の非晶性ポリエステル樹脂のダイレクトブロー成形品と耐薬品性について例示されている。しかしながら、特許文献1記載の非晶性ポリエステル樹脂は半導体分野や医療分野等に使用される強い薬液に対する十分な耐薬品性が得られないという問題が生じる。
特許文献2には、熱可塑性ポリエステルと液晶ポリエステルに対し、2つ以上のグリシジルエステル基を有するエポキシ化合物を含む組成物が例示されている。しかしながら、2つ以上のグリシジルエステル基を有するエポキシ化合物を用いた場合、ブロー性を悪化させる問題があった。
Patent Document 1 exemplifies a direct blow-molded product and chemical resistance of an amorphous polyester resin that is a mixture of thermoplastic polyester, polycarbonate resin, and liquid crystal polyester. However, the amorphous polyester resin described in Patent Document 1 has a problem that sufficient chemical resistance against strong chemicals used in the semiconductor field and the medical field cannot be obtained.
Patent Document 2 exemplifies a composition containing an epoxy compound having two or more glycidyl ester groups with respect to thermoplastic polyester and liquid crystal polyester. However, when an epoxy compound having two or more glycidyl ester groups is used, there is a problem of deteriorating blowability.
本発明の目的は耐薬品性に優れ、延伸ブロー成形可能な熱可塑性樹脂組成物を提供することに有る。 An object of the present invention is to provide a thermoplastic resin composition having excellent chemical resistance and capable of stretch blow molding.
本発明者らは、上記目的を達成として鋭意研究を重ねた結果、液晶性を示さない熱可塑性ポリエステル樹脂と液晶性を示す熱可塑性ポリエステル樹脂にカルボジイミド化合物を配合することにより、耐薬品性に優れ、延伸ブロー成形可能な熱可塑性樹脂組成物が得られることを見出し、上記課題を解決するに至った。 As a result of intensive studies to achieve the above object, the present inventors have excellent chemical resistance by adding a carbodiimide compound to a thermoplastic polyester resin that does not exhibit liquid crystallinity and a thermoplastic polyester resin that exhibits liquid crystallinity. The inventors have found that a thermoplastic resin composition that can be stretch blow molded is obtained, and have solved the above-mentioned problems.
すなわち上記課題は、(A)液晶性を示さない熱可塑性ポリエステル樹脂(A成分)95〜50重量%、(B)液晶性を示す熱可塑性ポリエステル樹脂(B成分)5〜50重量%からなる樹脂成分100重量部に対し、(C)カルボジイミド化合物(C成分)0.1〜5重量部を含有する樹脂組成物によって達成できる。 That is, the above-mentioned problems are (A) 95 to 50% by weight of a thermoplastic polyester resin (component A) that does not exhibit liquid crystallinity, and (B) a resin comprising 5 to 50% by weight of a thermoplastic polyester resin (component B) that exhibits liquid crystallinity. This can be achieved by a resin composition containing 0.1 to 5 parts by weight of (C) a carbodiimide compound (C component) with respect to 100 parts by weight of the component.
本発明によれば、耐薬品性に優れ、延伸ブロー成形可能な熱可塑性ポリエステル樹脂組成物を提供することができる。本発明の樹脂組成物より得られるブロー延伸容器は薬品や香料等を保存する容器や半導体分野における高純度薬品類を高純度のまま保存できる樹脂容器を提供することができる。 According to the present invention, a thermoplastic polyester resin composition having excellent chemical resistance and capable of stretch blow molding can be provided. The blow-drawn container obtained from the resin composition of the present invention can provide a container for storing chemicals, fragrances and the like, and a resin container capable of storing high-purity chemicals in the semiconductor field with high purity.
以下、本発明に使用する樹脂の調製方法、成形加工方法について順次説明する。
<A成分について>
本発明のA成分の液晶性を示さない熱可塑性ポリエステル樹脂としては、ジカルボン酸類又はその反応性誘導体からなるジカルボン酸成分と、ジオール類又はそのエステル誘導体からなるジオール成分とを主成分とする縮合反応により得られる重合体又は共重合体であるが、好ましくは、ジカルボン酸成分のうち少なくとも50モル%がナフタレンジカルボン酸であり、ジオール成分のうち少なくとも50モル%がエチレングリコールである液晶性を示さない熱可塑性ポリエステル樹脂である。
Hereinafter, the preparation method and molding processing method of the resin used in the present invention will be sequentially described.
<About component A>
The thermoplastic polyester resin that does not exhibit liquid crystallinity of the A component of the present invention includes a condensation reaction mainly composed of a dicarboxylic acid component comprising a dicarboxylic acid or a reactive derivative thereof and a diol component comprising a diol or an ester derivative thereof. Preferably, at least 50 mol% of the dicarboxylic acid component is naphthalenedicarboxylic acid and at least 50 mol% of the diol component is ethylene glycol and does not exhibit liquid crystallinity. It is a thermoplastic polyester resin.
上記のナフタレンジカルボン酸以外のジカルボン酸成分の例としては、例えばテレフタル酸、イソフタル酸、2−クロロテレフタル酸、2,5−ジクロロテレフタル酸、2−メチルテレフタル酸、4,4−スチルベンジカルボン酸、4,4−ビフェニルジカルボン酸、オルトフタル酸、ビス安息香酸、ビス(p−カルボキシフェニル)メタン、アントラセンジカルボン酸、4,4−ジフェニルエーテルジカルボン酸、4,4−ジフェノキシエタンジカルボン酸、5−Naスルホイソフタル酸、エチレン−ビス−p−安息香酸等の芳香族ジカルボン酸、アジピン酸、セバシン酸、アゼライン酸、ドデカン二酸、1,3−シクロヘキサンジカルボン酸、および1,4−シクロヘキサンジカルボン酸等の脂肪族ジカルボン酸を例示することができるが、なかでもテレフタル酸が好ましい。これらのジカルボン酸は単独でまたは2種以上混合して使用することができる。 Examples of dicarboxylic acid components other than the above naphthalenedicarboxylic acid include, for example, terephthalic acid, isophthalic acid, 2-chloroterephthalic acid, 2,5-dichloroterephthalic acid, 2-methylterephthalic acid, 4,4-stilbene dicarboxylic acid, 4,4-biphenyldicarboxylic acid, orthophthalic acid, bisbenzoic acid, bis (p-carboxyphenyl) methane, anthracene dicarboxylic acid, 4,4-diphenyl ether dicarboxylic acid, 4,4-diphenoxyethanedicarboxylic acid, 5-Na sulfo Aromatic dicarboxylic acids such as isophthalic acid, ethylene-bis-p-benzoic acid, fats such as adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, 1,3-cyclohexanedicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid Group dicarboxylic acid can be exemplified , Among them, terephthalic acid is preferred. These dicarboxylic acids can be used alone or in admixture of two or more.
上記のエチレングリコール以外のジオール成分としては、例えば、ジエチレングリコール、1,2−プロピレングリコール、1,3−プロパンジオール、2,2−ジメチル−1,3−プロパンジオール、トランス−または−2,2,4,4−テトラメチル−1,3−シクロブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,4−シクロヘキサンジメタノール、1,3−シクロヘキサンジメタノール、デカメチレングリコール、シクロヘキサンジオール、p−キシレンジオール、ビスフェノールAなどを挙げることができる。これらは単独でも、2種以上を混合して使用することができる。 Examples of the diol component other than the ethylene glycol include diethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 2,2-dimethyl-1,3-propanediol, trans- or -2,2, 4,4-tetramethyl-1,3-cyclobutanediol, 1,4-butanediol, neopentyl glycol, 1,5-pentanediol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, 1,3 -Cyclohexanedimethanol, decamethylene glycol, cyclohexanediol, p-xylenediol, bisphenol A and the like can be mentioned. These can be used alone or in admixture of two or more.
上記の液晶性を示さない熱可塑性ポリエステル樹脂は、従来公知の製造方法によって製造することができる。すなわちジカルボン酸成分とジオール成分とを直接反応させて水を留去しエステル化した後、減圧下に重縮合を行う直接エステル化法、またはジカルボン酸ジメチルエステルとジオール成分とを反応させてメチルアルコールを留去しエステル交換させた後、減圧下に重縮合を行うエステル交換法により製造される。更に極限粘度数を増大させるために固相重合を行うことができる。 The above-mentioned thermoplastic polyester resin that does not exhibit liquid crystallinity can be produced by a conventionally known production method. That is, the dicarboxylic acid component and the diol component are directly reacted to distill off water and esterify, and then the direct esterification method in which polycondensation is performed under reduced pressure, or the dicarboxylic acid dimethyl ester and the diol component are reacted to produce methyl alcohol. Is distilled off and subjected to transesterification, followed by a transesterification method in which polycondensation is performed under reduced pressure. Further, solid state polymerization can be performed to increase the intrinsic viscosity number.
上記のエステル交換反応、エステル化反応および重縮合反応時には、触媒および安定剤を使用することが好ましい。エステル交換触媒としてはMg化合物、Mn化合物、Ca化合物、Zn化合物などが使用され、例えばこれらの酢酸塩、モノカルボン酸塩、アルコラート、および酸化物などが挙げられる。またエステル化反応は触媒を添加せずに、ジカルボン酸およびジオールのみで実施することが可能であるが、後述の重縮合触媒の存在下に実施することもできる。重縮合触媒としては、Ge化合物、Ti化合物、Sb化合物などが使用可能であり、例えば二酸化ゲルマニウム、水酸化ゲルマニウム、ゲルマニウムアルコラート、チタンテトラブトキサイド、チタンテトライソプロポキサイド、および蓚酸チタンなどが挙げられる。安定剤としてはリン化合物を用いることが好ましい。好ましいリン化合物としては、リン酸およびそのエステル、亜リン酸およびそのエステル並びに次亜リン酸およびそのエステルなどが挙げられる。またエステル化反応時には、ジエチレングリコール副生を抑制するためにトリエチルアミンなどの第3級アミン、水酸化テトラエチルアンモニウムなどの水酸化第4級アンモニウム、および炭酸ナトリウムなどの塩基性化合物を添加することもできる。また得られたポリエステル樹脂には、各種の安定剤および改質剤を配合することができる。 In the transesterification reaction, esterification reaction and polycondensation reaction, it is preferable to use a catalyst and a stabilizer. As the transesterification catalyst, Mg compound, Mn compound, Ca compound, Zn compound and the like are used. Examples thereof include acetates, monocarboxylates, alcoholates and oxides thereof. Further, the esterification reaction can be carried out only with dicarboxylic acid and diol without adding a catalyst, but can also be carried out in the presence of a polycondensation catalyst described later. As the polycondensation catalyst, Ge compounds, Ti compounds, Sb compounds, and the like can be used. Examples thereof include germanium dioxide, germanium hydroxide, germanium alcoholate, titanium tetrabutoxide, titanium tetraisopropoxide, and titanium oxalate. . As the stabilizer, a phosphorus compound is preferably used. Preferable phosphorus compounds include phosphoric acid and its ester, phosphorous acid and its ester, hypophosphorous acid and its ester, and the like. In addition, in the esterification reaction, a tertiary amine such as triethylamine, a quaternary ammonium hydroxide such as tetraethylammonium hydroxide, and a basic compound such as sodium carbonate can be added to suppress diethylene glycol by-product. Moreover, various stabilizers and modifiers can be blended in the obtained polyester resin.
A成分の固有粘度は0.6〜1.0dl/gであることが好ましく、より好ましくは0.65〜0.95dl/gであり、さらに好ましくは0.7〜0.9dl/gである。A成分の固有粘度が0.6dl/g未満では耐薬品性が不足し、1.0dl/gを超えると成形ができない場合がある。 The intrinsic viscosity of the component A is preferably 0.6 to 1.0 dl / g, more preferably 0.65 to 0.95 dl / g, and still more preferably 0.7 to 0.9 dl / g. . If the intrinsic viscosity of component A is less than 0.6 dl / g, chemical resistance is insufficient, and if it exceeds 1.0 dl / g, molding may not be possible.
<B成分について>
本発明の樹脂組成物は、液晶性を示す熱可塑性ポリエステル樹脂(以下液晶ポリエステルと略す)を含有する。液晶ポリエステルを構成する主たる繰返し単位は、芳香族オキシカルボニル繰返し単位、芳香族ジカルボニル繰返し単位、芳香族ジオキシ繰返し単位、芳香族アミノオキシ繰返し単位、芳香族ジアミノ繰返し単位、芳香族アミノカルボニル繰返し単位、芳香族オキシジカルボニル繰返し単位、および脂肪族ジオキシ繰返し単位から選択される1種以上である。
<About B component>
The resin composition of the present invention contains a thermoplastic polyester resin exhibiting liquid crystallinity (hereinafter abbreviated as liquid crystal polyester). The main repeating units constituting the liquid crystal polyester are aromatic oxycarbonyl repeating units, aromatic dicarbonyl repeating units, aromatic dioxy repeating units, aromatic aminooxy repeating units, aromatic diamino repeating units, aromatic aminocarbonyl repeating units, It is at least one selected from aromatic oxydicarbonyl repeating units and aliphatic dioxy repeating units.
また、液晶ポリエステルは本発明の目的を損なわない範囲で、上記の主たる繰り返し単位以外の繰り返し単位を構成成分として含んでいてもよく、例えば、チオエステル結合を含むものであってもよい。このような結合を与える単量体としては、メルカプト芳香族カルボン酸、および芳香族ジチオールおよびヒドロキシ芳香族チオールなどが挙げられる。これらの主たる繰り返し単位以外の繰り返し単位を与える単量体の使用量は、芳香族オキシカルボニル繰返し単位、芳香族ジカルボニル繰返し単位、芳香族ジオキシ繰返し単位、芳香族アミノオキシ繰返し単位、芳香族ジアミノ繰返し単位、芳香族アミノカルボニル繰り返し単位、芳香族オキシジカルボニル繰返し単位、および脂肪族ジオキシ繰返し単位を与える主たる単量体の合計量に対して10モル%以下であることが好ましい。 In addition, the liquid crystalline polyester may contain a repeating unit other than the main repeating unit as a constituent component within a range not impairing the object of the present invention, and may contain, for example, a thioester bond. Examples of the monomer that gives such a bond include mercapto aromatic carboxylic acid, aromatic dithiol, and hydroxy aromatic thiol. The amount of the monomer that gives a repeating unit other than these main repeating units is aromatic oxycarbonyl repeating unit, aromatic dicarbonyl repeating unit, aromatic dioxy repeating unit, aromatic aminooxy repeating unit, aromatic diamino repeating unit. It is preferably 10 mol% or less based on the total amount of main monomers giving the unit, the aromatic aminocarbonyl repeating unit, the aromatic oxydicarbonyl repeating unit, and the aliphatic dioxy repeating unit.
これらの各繰返し単位から構成される液晶ポリエステルは構成成分およびポリマー中の組成比、シークエンス分布によっては、異方性溶融相を形成するものとしないものが存在するが、本発明に使用される液晶ポリエステルは異方性溶融相を形成するものであることが好ましい。 Liquid crystal polyesters composed of these repeating units may or may not form an anisotropic melt phase depending on the constituent components, the composition ratio in the polymer, and the sequence distribution, but the liquid crystal used in the present invention. The polyester preferably forms an anisotropic molten phase.
芳香族オキシカルボニル繰返し単位を与える単量体の具体例としては、例えば、パラヒドロキシ安息香酸、メタヒドロキシ安息香酸、オルトヒドロキシ安息香酸、6−ヒドロキシ−2−ナフトエ酸、5−ヒドロキシ−2−ナフトエ酸、3−ヒドロキシ−2−ナフトエ酸、4’−ヒドロキシフェニル−4−安息香酸、3’−ヒドロキシフェニル−4−安息香酸、4’−ヒドロキシフェニル−3−安息香酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにこれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。これらの中では、パラヒドロキシ安息香酸、6−ヒドロキシ−2−ナフトエ酸が得られる液晶ポリエステルの特性や結晶融解温度を調整しやすいという点から好ましい。 Specific examples of the monomer that gives an aromatic oxycarbonyl repeating unit include, for example, parahydroxybenzoic acid, metahydroxybenzoic acid, orthohydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, and 5-hydroxy-2-naphthoic acid. Acid, 3-hydroxy-2-naphthoic acid, 4'-hydroxyphenyl-4-benzoic acid, 3'-hydroxyphenyl-4-benzoic acid, 4'-hydroxyphenyl-3-benzoic acid, their alkyl, alkoxy or Halogen-substituted products, and ester-forming derivatives such as acylated products, ester derivatives, and acid halides thereof can be mentioned. In these, it is preferable from the point of being easy to adjust the characteristic and crystal melting temperature of liquid crystal polyester from which parahydroxybenzoic acid and 6-hydroxy-2-naphthoic acid are obtained.
芳香族ジカルボニル繰返し単位を与える単量体の具体例としては、例えば、テレフタル酸、イソフタル酸、2、6−ナフタレンジカルボン酸、1,6−ナフタレンジカルボン酸、2,7−ナフタレンジカルボン酸、1,4−ナフタレンジカルボン酸、4,4’−ジカルボキシビフェニル等の芳香族ジカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのエステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。これらの中では、テレフタル酸、2、6−ナフタレンジカルボン酸が得られる液晶ポリエステルの機械物性、耐熱性、結晶融解温度、成形性を適度なレベルに調整しやすいことから好ましい。 Specific examples of the monomer that gives an aromatic dicarbonyl repeating unit include, for example, terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1 , 4-naphthalenedicarboxylic acid, aromatic dicarboxylic acids such as 4,4′-dicarboxybiphenyl, alkyl, alkoxy or halogen-substituted products thereof, and ester-forming derivatives such as ester derivatives and acid halides thereof. . Among these, terephthalic acid, 2,6-naphthalenedicarboxylic acid is preferable because it is easy to adjust the mechanical properties, heat resistance, crystal melting temperature, and moldability of the liquid crystalline polyester from which it is obtained.
芳香族ジオキシ繰返し単位を与える単量体の具体例としては、例えば、ハイドロキノン、レゾルシン、2,6−ジヒドロキシナフタレン、2,7−ジヒドロキシナフタレン、1,6−ジヒドロキシナフタレン、1,4−ジヒドロキシナフタレン、4,4’−ジヒドロキシビフェニル、3,3’−ジヒドロキシビフェニル、3,4’−ジヒドロキシビフェニル、4,4’−ジヒドロキシビフェニルエーテル等の芳香族ジオール、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのエステル形成性誘導体が挙げられる。これらの中では、ハイドロキノンおよび4,4’−ジヒドロキシビフェニルが重合時の反応性や得られる液晶ポリエステルの特性などの点から好ましい。 Specific examples of the monomer that provides an aromatic dioxy repeating unit include, for example, hydroquinone, resorcin, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, Aromatic diols such as 4,4′-dihydroxybiphenyl, 3,3′-dihydroxybiphenyl, 3,4′-dihydroxybiphenyl, 4,4′-dihydroxybiphenyl ether, alkyl, alkoxy or halogen substituted products thereof, and And ester-forming derivatives such as acylated products. Among these, hydroquinone and 4,4'-dihydroxybiphenyl are preferable from the viewpoint of reactivity during polymerization and characteristics of the obtained liquid crystal polyester.
芳香族アミノオキシ繰返し単位を与える単量体の具体例としては、例えば、p−アミノフェノール、m−アミノフェノール、4−アミノ−1−ナフトール、5−アミノ−1−ナフトール、8−アミノ−2−ナフトール、4−アミノ−4’−ヒドロキシビフェニル等の芳香族ヒドロキシアミン、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのエステルまたはアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic aminooxy repeating unit include, for example, p-aminophenol, m-aminophenol, 4-amino-1-naphthol, 5-amino-1-naphthol, and 8-amino-2. -Aromatic amines such as naphthol and 4-amino-4'-hydroxybiphenyl, alkyl, alkoxy or halogen substituents thereof, and ester or amide-forming derivatives thereof such as acylated products thereof.
芳香族ジアミノ繰返し単位を与える単量体の具体例としては、例えば、p−フェニレンジアミン、m−フェニレンジアミン、1,5−ジアミノナフタレン、1,8−ジアミノナフタレン等の芳香族ジアミン、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic diamino repeating unit include aromatic diamines such as p-phenylenediamine, m-phenylenediamine, 1,5-diaminonaphthalene, 1,8-diaminonaphthalene, and alkyls thereof. , Alkoxy- or halogen-substituted products, and amide-forming derivatives thereof such as acylated products thereof.
芳香族アミノカルボニル繰返し単位を与える単量体の具体例としては、例えば、p−アミノ安息香酸、m−アミノ安息香酸、6−アミノ−2−ナフトエ酸等の芳香族アミノカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステルまたはアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic aminocarbonyl repeating unit include aromatic aminocarboxylic acids such as p-aminobenzoic acid, m-aminobenzoic acid, 6-amino-2-naphthoic acid, and alkyls thereof. , Alkoxy- or halogen-substituted products, and ester or amide-forming derivatives thereof such as acylated products, ester derivatives, and acid halides.
芳香族オキシジカルボニル繰返し単位を与える単量体の具体例としては、例えば、3−ヒドロキシ−2,7−ナフタレンジカルボン酸、4−ヒドロキシイソフタル酸、および5−ヒドロキシイソフタル酸等のヒドロキシ芳香族ジカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。 Specific examples of monomers that give aromatic oxydicarbonyl repeating units include hydroxy aromatic dicarboxylic acids such as 3-hydroxy-2,7-naphthalenedicarboxylic acid, 4-hydroxyisophthalic acid, and 5-hydroxyisophthalic acid. Examples include acids, alkyl, alkoxy or halogen-substituted products thereof, and ester-forming derivatives such as acylated products, ester derivatives, and acid halides thereof.
脂肪族ジオキシ繰返し単位を与える単量体の具体例としては、例えば、エチレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオールなどの脂肪族ジオール、ならびにそれらのアシル化物が挙げられる。また、ポリエチレンテレフタレートや、ポリブチレンテレフタレートなどの脂肪族ジオキシ繰返し単位を含有するポリエステルを、前記の芳香族オキシカルボン酸、芳香族ジカルボン酸、芳香族ジオール、芳香族ヒドロキシアミン、芳香族ジアミン、芳香族アミノカルボン酸、芳香族オキシジカルボン酸およびそれらのアシル化物、エステル誘導体、酸ハロゲン化物などと反応させることによっても、脂肪族ジオキシ繰返し単位を含む液晶ポリエステルを得ることができる。 Specific examples of the monomer that gives an aliphatic dioxy repeating unit include aliphatic diols such as ethylene glycol, 1,4-butanediol, 1,6-hexanediol, and acylated products thereof. Polyesters containing aliphatic dioxy repeating units, such as polyethylene terephthalate and polybutylene terephthalate, are converted into the above aromatic oxycarboxylic acids, aromatic dicarboxylic acids, aromatic diols, aromatic hydroxyamines, aromatic diamines, aromatics. A liquid crystal polyester containing an aliphatic dioxy repeating unit can also be obtained by reacting with an aminocarboxylic acid, an aromatic oxydicarboxylic acid and an acylated product, an ester derivative, an acid halide or the like thereof.
以上、本発明において用いる液晶ポリエステルに含まれる繰返し単位とそれを与える単量体について説明したが、本発明において用いる液晶ポリエステルは、繰返し単位として以下に示す式(2)〜式(5)で表される芳香族オキシカルボニル繰返し単位により構成されることが好ましい。 As mentioned above, although the repeating unit contained in the liquid crystalline polyester used in this invention and the monomer which gives it were demonstrated, the liquid crystalline polyester used in this invention is represented by the following formula | equation (2)-Formula (5) as a repeating unit. The aromatic oxycarbonyl repeating unit is preferably constituted.
[式中、Ar1は下記式(6)または(7)であり、Ar2は下記式(6)または(8)であり、p、q、r、およびsは、それぞれ各繰返し単位のモル組成比(モル%)を示し、式[1]〜[5]を満たす数値である。] [In the formula, Ar 1 is the following formula (6) or (7), Ar 2 is the following formula (6) or (8), and p, q, r, and s are the moles of each repeating unit, respectively. The composition ratio (mol%) is shown and is a numerical value satisfying the formulas [1] to [5]. ]
なお、Ar1およびAr2が共に上記式(6)であることが好ましい。
式(2)で表される繰返し単位を与える単量体としては、6−ヒドロキシ−2−ナフトエ酸ならびに、そのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性の誘導体が挙げられる。
式(3)で表される繰返し単位を与える単量体としては、p−ヒドロキシ安息香酸ならびに、そのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性の誘導体が挙げられる。
In addition, it is preferable that both Ar 1 and Ar 2 are the above formula (6).
Examples of the monomer that gives the repeating unit represented by the formula (2) include 6-hydroxy-2-naphthoic acid and ester-forming derivatives such as acylated products, ester derivatives, and acid halides.
Examples of the monomer that gives the repeating unit represented by the formula (3) include p-hydroxybenzoic acid and ester-forming derivatives such as acylated products, ester derivatives, and acid halides.
式(4)で表される繰返し単位を与える単量体としては、ハイドロキノン、レゾルシン、4,4’−ジヒドロキシビフェニル、3,3’−ジヒドロキシビフェニル、3,4’−ジヒドロキシビフェニル、1,4−ナフタレンジカルボン酸、4,4’−ジヒドロキシビフェニルエ−テル、2,6−ジヒドロキシナフタレン、2,7−ジヒドロキシナフタレン、1,6−ジヒドロキシナフタレン、1,4−ジヒドロキシナフタレンなどの芳香族ジオール、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにこれらのアシル化物などのエステル形成性誘導体が挙げられる。 Examples of the monomer that gives the repeating unit represented by the formula (4) include hydroquinone, resorcin, 4,4′-dihydroxybiphenyl, 3,3′-dihydroxybiphenyl, 3,4′-dihydroxybiphenyl, 1,4- Aromatic diols such as naphthalenedicarboxylic acid, 4,4′-dihydroxybiphenyl ether, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, these Examples include alkyl-, alkoxy- or halogen-substituted products, and ester-forming derivatives such as acylated products thereof.
式(5)で表される繰返し単位を与える単量体としては、テレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、1,6−ナフタレンジカルボン酸、2,7−ナフタレンジカルボン酸、1,4−ナフタレンジカルボン酸、4,4’−ジカルボキシビフェニル、ビス(4−カルボキシフェニル)エ−テルなどの芳香族ジカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにこれらのエステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。 Monomers that give the repeating unit represented by the formula (5) include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, Aromatic dicarboxylic acids such as 4-naphthalenedicarboxylic acid, 4,4′-dicarboxybiphenyl, bis (4-carboxyphenyl) ether, alkyl, alkoxy or halogen substituted products thereof, ester derivatives thereof, acid halogens And ester-forming derivatives such as compounds.
本発明の液晶ポリエステルは、本発明の目的を損なわない範囲で一般式(2)〜(5)で表される繰返し単位を与える主たる単量体の他に、他の繰り返し単位を与える単量体を共重合せしめてもよい。他の繰り返し単位を与える単量体としては、芳香族ヒドロキシカルボン酸、芳香族ジオール、芳香族ジカルボン酸、芳香族ヒドロキシジカルボン酸、芳香族ヒドロキシアミン、芳香族ジアミン、芳香族アミノカルボン酸、脂環族ジカルボン酸、脂肪族ジオール、脂環族ジオール、芳香族メルカプトカルボン酸、芳香族ジチオールおよび芳香族メルカプトフェノールなどが例示される。これらの他の繰り返し単位を与える単量体は、一般式(2)〜(5)で表される繰返し単位を与える単量体の合計に対し、10モル%以下であるのが好ましい。 The liquid crystalline polyester of the present invention is a monomer that provides other repeating units in addition to the main monomer that provides the repeating units represented by the general formulas (2) to (5) within a range that does not impair the object of the present invention. May be copolymerized. Other monomers that give repeating units include aromatic hydroxycarboxylic acids, aromatic diols, aromatic dicarboxylic acids, aromatic hydroxydicarboxylic acids, aromatic hydroxyamines, aromatic diamines, aromatic aminocarboxylic acids, alicyclic rings Examples include aromatic dicarboxylic acids, aliphatic diols, alicyclic diols, aromatic mercaptocarboxylic acids, aromatic dithiols, and aromatic mercaptophenols. It is preferable that the monomer which gives these other repeating units is 10 mol% or less with respect to the sum total of the monomers which give the repeating unit represented by General Formula (2)-(5).
本発明の液晶ポリエステルの製造方法には特に限定はなく、上記単量体成分間にエステル結合を形成させる公知のポリエステルの重縮合法、たとえば溶融アシドリシス法、スラリー重合法などを用いることができる。
溶融アシドリシス法とは、最初に単量体を加熱して反応物質の溶融溶液を形成し、続いて反応を続けて溶融ポリマーを得るものである。なお、縮合の最終段階で副生する揮発物(たとえば酢酸、水など)の除去を容易にするために真空を適用してもよい。この方法は、本発明において特に好適に用いられる。
スラリー重合法とは、熱交換流体の存在下で反応させる方法であって、固体生成物は熱交換媒質中に懸濁した状態で得られる。
The method for producing the liquid crystalline polyester of the present invention is not particularly limited, and a known polyester polycondensation method for forming an ester bond between the monomer components, such as a melt acidification method or a slurry polymerization method, can be used.
In the melt acidosis method, a monomer is first heated to form a molten solution of a reactant, and then the reaction is continued to obtain a molten polymer. A vacuum may be applied to facilitate removal of volatiles (for example, acetic acid, water, etc.) by-produced in the final stage of condensation. This method is particularly preferably used in the present invention.
The slurry polymerization method is a method of reacting in the presence of a heat exchange fluid, and the solid product is obtained in a state suspended in a heat exchange medium.
溶融アシドリシス法およびスラリー重合法のいずれの場合においても、液晶ポリエステルを製造する際に使用する重合性単量体成分は、ヒドロキシル基をエステル化した変性形態、すなわち低級アシルエステルとして反応に供することもできる。低級アシル基は炭素原子数2〜5のものが好ましく、炭素原子数2または3のものがより好ましい。特に好ましくは前記単量体成分の酢酸エステルを反応に用いる方法が挙げられる。単量体の低級アシルエステルは、別途アシル化して予め合成したものを用いてもよいし、液晶ポリエステルの製造時にモノマーに無水酢酸等のアシル化剤を加えて反応系内で生成せしめることもできる。 In both the melt acidification method and the slurry polymerization method, the polymerizable monomer component used in producing the liquid crystal polyester may be subjected to the reaction as a modified form in which a hydroxyl group is esterified, that is, a lower acyl ester. it can. The lower acyl group preferably has 2 to 5 carbon atoms, more preferably 2 or 3 carbon atoms. Particularly preferred is a method using an acetate of the monomer component in the reaction. The monomeric lower acyl ester may be separately acylated and synthesized in advance, or may be produced in the reaction system by adding an acylating agent such as acetic anhydride to the monomer during the production of the liquid crystalline polyester. .
溶融アシドリシス法またはスラリー重合法のいずれにおいても、必要に応じて触媒を用いてもよい。触媒の具体例としては、ジアルキルスズオキシド(たとえばジブチルスズオキシド)、ジアリールスズオキシドなどの有機スズ化合物;二酸化チタン、三酸化アンチモン、アルコキシチタンシリケート、チタンアルコキシドなどの有機チタン化合物;カルボン酸のアルカリおよびアルカリ土類金属塩(たとえば酢酸カリウム);無機酸のアルカリおよびアルカリ土類金属塩(たとえば硫酸カリウム);ルイス酸(たとえばBF3)、ハロゲン化水素(たとえばHCl)などの気体状酸触媒などが挙げられる。触媒の使用割合は、通常モノマー全量に対し10〜1000ppm、好ましくは20〜200ppmである。 In either the melt acidosis method or the slurry polymerization method, a catalyst may be used as necessary. Specific examples of the catalyst include organic tin compounds such as dialkyltin oxide (for example, dibutyltin oxide) and diaryltin oxide; organic titanium compounds such as titanium dioxide, antimony trioxide, alkoxy titanium silicate, and titanium alkoxide; alkali and alkali of carboxylic acid Earth metal salts (eg, potassium acetate); inorganic acid alkali and alkaline earth metal salts (eg, potassium sulfate); gaseous acids catalysts such as Lewis acids (eg, BF3), hydrogen halides (eg, HCl), and the like . The ratio of the catalyst used is usually 10 to 1000 ppm, preferably 20 to 200 ppm, based on the total amount of monomers.
このようにして得られる本発明の液晶ポリエステルは、示差走査熱量計(DSC)で20℃/minにて昇温して測定した融点が190〜250℃あることが好ましく、より好ましくは200〜240℃、さらに好ましくは210〜230℃である。融点が250℃を超えると、耐薬品性が十分発揮できない場合がある。また、融点が190℃未満になると、液晶性を示さなくなる場合がある。
A成分とB成分との重量比率は、A成分が50〜95重量%、B成分が5〜50重量%であり、好ましくはA成分が60〜92重量%、B成分が8〜40重量%、より好ましくはA成分が70〜90重量%、B成分が10〜30重量%である。B成分が5重量%未満になると、耐薬品性が不足する。また、50重量%を超えると、ブロー成形ができなくなる。
The liquid crystalline polyester of the present invention thus obtained preferably has a melting point of 190 to 250 ° C., more preferably 200 to 240, as measured by heating at 20 ° C./min with a differential scanning calorimeter (DSC). ° C, more preferably 210-230 ° C. When the melting point exceeds 250 ° C., chemical resistance may not be sufficiently exhibited. Further, when the melting point is less than 190 ° C., liquid crystal properties may not be exhibited.
The weight ratio of the A component to the B component is 50 to 95% by weight for the A component, 5 to 50% by weight for the B component, preferably 60 to 92% by weight for the A component, and 8 to 40% by weight for the B component. More preferably, the A component is 70 to 90% by weight and the B component is 10 to 30% by weight. When the B component is less than 5% by weight, the chemical resistance is insufficient. If it exceeds 50% by weight, blow molding cannot be performed.
<C成分について>
本発明の熱可塑性ポリエステル樹脂組成物を構成するカルボジイミド化合物は、カルボジイミド基(−N=C=N−)を分子内に有する化合物である。
分子内に1個のカルボジイミド基を有するモノカルボジイミドとしては、例えば、N,N′−ジ−2,6−ジイソプロピルフェニルカルボジイミド、N,N′−ジフェニルカルボジイミド、N,N′−ジ−2,6−ジメチルフェニルカルボジイミド、N,N′−ジ−2,6−ジ−tert−ブチルフェニルカルボジイミド、N−トリル−N′−フェニルカルボジイミド、N,N′−ジ−p−ニトロフェニルカルボジイミド、N,N′−ジ−p−アミノフェニルカルボジイミド、N,N′−ジ−p−ヒドロキシフェニルカルボジイミド、N−オクタデシル−N′−フェニルカルボジイミド、N−ベンジル−N′−フェニルカルボジイミド、N,N′−ジ−o−エチルフェニルカルボジイミド、N,N′−ジ−p−エチルフェニルカルボジイミド、N,N′−ジ−o−イソプロピルフェニルカルボジイミド、N,N′−ジ−p−イソプロピルフェニルカルボジイミド、N,N′−ジ−o−イソブチルフェニルカルボジイミド、N,N′−ジ−p−イソブチルフェニルカルボジイミド、N,N′−ジ−2,6−ジエチルフェニルカルボジイミド、N,N′−ジ−2−エチル−6−イソプロピルフェニルカルボジイミド、N,N′−ジ−2−イソブチル−6−イソプロピルフェニルカルボジイミド、N,N′−ジ−2,4,6−トリメチルフェニルカルボジイミド、N,N′−ジ−2,4,6−トリイソプロピルフェニルカルボジイミド、N,N′−ジ−2,4,6−トリイソブチルフェニルカルボジイミド、ジ−β−ナフチルカルボジイミド、N,N′−ジ−o−トリルカルボジイミド、N−トリル−N′−シクロヘキシルカルボジイミド、N,N′−ジ−p−トリルカルボジイミド、N,N′−ベンジルカルボジイミド、N−オクタデシル−N′−トリルカルボジイミド、N−シクロヘキシル−N′−トリルカルボジイミド、N−ベンジル−N′−トリルカルボジイミド等の芳香族モノカルボジイミド、N,N′−ジオクチルデシルカルボジイミド、N,N′−ジ−シクロヘキシルカルボジイミド、ジイソプロピルカルボジイミド、ジメチルカルボジイミド、ジイソブチルカルボジイミド、ジオクチルカルボジイミド、t−ブチルイソプロピルカルボジイミド、ジ−t−ブチルカルボジイミド等の脂肪族/または脂環族モノカルボジイミドが挙げられる。
<About component C>
The carbodiimide compound constituting the thermoplastic polyester resin composition of the present invention is a compound having a carbodiimide group (—N═C═N—) in the molecule.
Examples of the monocarbodiimide having one carbodiimide group in the molecule include N, N′-di-2,6-diisopropylphenylcarbodiimide, N, N′-diphenylcarbodiimide, and N, N′-di-2,6. -Dimethylphenylcarbodiimide, N, N'-di-2,6-di-tert-butylphenylcarbodiimide, N-tolyl-N'-phenylcarbodiimide, N, N'-di-p-nitrophenylcarbodiimide, N, N '-Di-p-aminophenylcarbodiimide, N, N'-di-p-hydroxyphenylcarbodiimide, N-octadecyl-N'-phenylcarbodiimide, N-benzyl-N'-phenylcarbodiimide, N, N'-di- o-Ethylphenylcarbodiimide, N, N'-di-p-ethylphenylcarbodiimide N, N'-di-o-isopropylphenylcarbodiimide, N, N'-di-p-isopropylphenylcarbodiimide, N, N'-di-o-isobutylphenylcarbodiimide, N, N'-di-p-isobutylphenyl Carbodiimide, N, N'-di-2,6-diethylphenylcarbodiimide, N, N'-di-2-ethyl-6-isopropylphenylcarbodiimide, N, N'-di-2-isobutyl-6-isopropylphenylcarbodiimide N, N'-di-2,4,6-trimethylphenylcarbodiimide, N, N'-di-2,4,6-triisopropylphenylcarbodiimide, N, N'-di-2,4,6-tri Isobutylphenylcarbodiimide, di-β-naphthylcarbodiimide, N, N′-di-o-tolylcarbodiimide, N -Tolyl-N'-cyclohexylcarbodiimide, N, N'-di-p-tolylcarbodiimide, N, N'-benzylcarbodiimide, N-octadecyl-N'-tolylcarbodiimide, N-cyclohexyl-N'-tolylcarbodiimide, N -Aromatic monocarbodiimides such as benzyl-N'-tolylcarbodiimide, N, N'-dioctyldecylcarbodiimide, N, N'-di-cyclohexylcarbodiimide, diisopropylcarbodiimide, dimethylcarbodiimide, diisobutylcarbodiimide, dioctylcarbodiimide, t-butylisopropyl Aliphatic / or alicyclic monocarbodiimides such as carbodiimide and di-t-butylcarbodiimide are exemplified.
同一分子内に2個以上のカルボジイミド基を有するポリカルボジイミドとしては、例えば、ポリ(p−フェニレンカルボジイミド)、ポリ(m−フェニレンカルボジイミド)、ポリ(4,4′−ジフェニルメタンカルボジイミド)、ポリ(メチル−ジイソプロピルフェニレンカルボジイミド)、ポリ(トリイソプロピルフェニレンカルボジイミド)、ポリ(トリイルカルボジイミド)、ポリ(ジイソプロピルフェニレンカルボジイミド)、p−フェニレン−ビス−ジ−o−トリルカルボジイミド、p−フェニレン−ビス−ジシクロヘキシルカルボジイミド、エチレン−ビス−ジフェニルカルボジイミド、ヘキサメチレン−ビス−ジシクロヘキシルカルボジイミド等が挙げられる。これらの化合物のうち、カルボジイミド基を2つ含有するカルボジイミドはp−フェニレン−ビス−ジ−o−トリルカルボジイミド、p−フェニレン−ビス−ジシクロヘキシルカルボジイミド、エチレン−ビス−ジフェニルカルボジイミド、ヘキサメチレン−ビス−ジシクロヘキシルカルボジイミドである。 Examples of the polycarbodiimide having two or more carbodiimide groups in the same molecule include poly (p-phenylenecarbodiimide), poly (m-phenylenecarbodiimide), poly (4,4′-diphenylmethanecarbodiimide), and poly (methyl- Diisopropylphenylenecarbodiimide), poly (triisopropylphenylenecarbodiimide), poly (triylcarbodiimide), poly (diisopropylphenylenecarbodiimide), p-phenylene-bis-di-o-tolylcarbodiimide, p-phenylene-bis-dicyclohexylcarbodiimide, ethylene -Bis-diphenylcarbodiimide, hexamethylene-bis-dicyclohexylcarbodiimide and the like. Among these compounds, carbodiimides containing two carbodiimide groups are p-phenylene-bis-di-o-tolylcarbodiimide, p-phenylene-bis-dicyclohexylcarbodiimide, ethylene-bis-diphenylcarbodiimide, hexamethylene-bis-dicyclohexyl. Carbodiimide.
本発明において、カルボジイミド化合物は、カルボジイミド基を2つ以上有する化合物からなる群から選ばれる少なくとも1種のカルボジイミド化合物が好ましく、カルボジイミド基を2つ有する化合物からなる群から選ばれる少なくとも1種のカルボジイミド化合物が更に好ましい。カルボジイミド基を2つ以上有する場合、カルボジイミド基が各々液晶を示さないポリエステルと液晶ポリエステルと反応し、相溶性を向上させることができる。更に、カルボジイミド基を2つ有する場合、カルボジイミドの両端に液晶を示さないポリエステルと液晶ポリエステルをつなぎ、射出成形品の表面に多くせん断配向層が形成され、更なる高い耐薬品性が得られる。
更に、そのカルボジイミドは環状であることがより好ましい。環状であることにより、イソシアネートガスの発生が抑制でき、作業環境が良くなる。
環状カルボジイミド化合物において、下記式(1) で表される化合物が挙げられる。
In the present invention, the carbodiimide compound is preferably at least one carbodiimide compound selected from the group consisting of compounds having two or more carbodiimide groups, and at least one carbodiimide compound selected from the group consisting of compounds having two carbodiimide groups. Is more preferable. In the case of having two or more carbodiimide groups, the carbodiimide group can react with the polyester and the liquid crystal polyester each not exhibiting liquid crystal, thereby improving the compatibility. Further, in the case of having two carbodiimide groups, the polyester which does not show liquid crystal and the liquid crystal polyester are connected to both ends of the carbodiimide, so that many shear alignment layers are formed on the surface of the injection-molded product, and further higher chemical resistance is obtained.
Furthermore, the carbodiimide is more preferably cyclic. By being cyclic, generation of isocyanate gas can be suppressed and the working environment is improved.
Examples of the cyclic carbodiimide compound include compounds represented by the following formula (1).
式中Xは、下記式(1−1)で表される4価の基である。式中Ar1〜Ar4は各々独立に、炭素数1〜6のアルキル基もしくはフェニル基で置換されていてもよい、オルトフェニレン基または1,2−ナフタレン−ジイル基である。置換基の炭素数1〜6のアルキル基として、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基などが挙げられる。 In the formula, X is a tetravalent group represented by the following formula (1-1). In the formula, Ar 1 to Ar 4 are each independently an orthophenylene group or a 1,2-naphthalene-diyl group which may be substituted with an alkyl group having 1 to 6 carbon atoms or a phenyl group. Examples of the alkyl group having 1 to 6 carbon atoms of the substituent include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group.
環状カルボジイミド化合物は環状構造を有する。環状構造は、カルボジイミド基(−N=C=N−)を1個有しその第一窒素と第二窒素とが結合基により結合されている。一つの環状構造中には、1個のカルボジイミド基のみを有する。
環状カルボジイミド化合物の分子量は、好ましくは100〜1,000である。分子量が、100より小さいと、環状カルボジイミド化合物について構造の安定性や揮発性が問題となる場合がある。また分子量が、1,000より大きいと、環状カルボジイミドの製造上、希釈系での合成が必要となったり、収率が低下したりするため、コスト面で問題となる場合がある。かかる観点より、より好ましくは100〜750であり、さらに好ましくは250〜750である。
かかる環状カルボジイミド化合物としては、下記化合物を挙げることができる。
The cyclic carbodiimide compound has a cyclic structure. The cyclic structure has one carbodiimide group (—N═C═N—), and the first nitrogen and the second nitrogen are bonded by a bonding group. One cyclic structure has only one carbodiimide group.
The molecular weight of the cyclic carbodiimide compound is preferably 100 to 1,000. If the molecular weight is less than 100, the structural stability and volatility of the cyclic carbodiimide compound may be a problem. On the other hand, if the molecular weight is larger than 1,000, synthesis in a diluting system is required for the production of cyclic carbodiimide, and the yield may be lowered, which may cause a problem in cost. From this viewpoint, it is more preferably 100 to 750, and further preferably 250 to 750.
Examples of the cyclic carbodiimide compound include the following compounds.
また、これらの環状カルボジイミド化合物は、各種の文献および特許公報などで周知の方法(例えば、国際公開WO10/071213号パンフレットに記載の方法)により製造することができる。
C成分の含有量は、A成分とB成分との合計100重量部に対し、0.1〜5重量部であり、0.2〜4重量部が好ましく、0.3〜3重量部がより好ましく、0.4〜2重量部がさらに好ましい。C成分の含有量が0.1重量部未満では、耐薬品性が十分発揮できないか、又はブロー成形ができなくなる。5重量部を超えると、加工性が悪化する。
In addition, these cyclic carbodiimide compounds can be produced by various methods known in various literatures and patent publications (for example, the method described in International Publication WO 10/071213 pamphlet).
Content of C component is 0.1-5 weight part with respect to a total of 100 weight part of A component and B component, 0.2-4 weight part is preferable, and 0.3-3 weight part is more. Preferably, 0.4 to 2 parts by weight is more preferable. If the content of component C is less than 0.1 parts by weight, chemical resistance cannot be sufficiently exhibited, or blow molding cannot be performed. If it exceeds 5 parts by weight, the workability deteriorates.
<その他の成分>
なお、本発明の樹脂組成物は、本発明の趣旨に反しない範囲で、加熱助剤、酸化防止剤、離型剤等の各添加剤を含むことが出来る。
<Other ingredients>
In addition, the resin composition of this invention can contain each additive, such as a heating adjuvant, antioxidant, and a mold release agent, in the range which is not contrary to the meaning of this invention.
<加熱助剤>
本発明の樹脂組成物は、ブロー成形時の赤外線(IR)ヒーターによる加熱効率を良くし、加熱時間を短縮する目的で、加熱助剤を含むことが出来る。かかる加熱助剤としてはフタロシアニン系近赤外線吸収剤、ATO、ITO、酸化イリジウムおよび酸化ルテニウムおよび酸化イモニウムなどの金属酸化物系近赤外線吸収剤、ホウ化ランタン、ホウ化セリウムおよびホウ化タングステンなどの金属ホウ化物系や酸化タングステン系近赤外線吸収剤などの近赤外吸収能に優れた各種の金属化合物、ならびに炭素フィラーが好適に例示される。かかるフタロシアニン系近赤外線吸収剤としてはたとえば三井化学(株)製MIR−362が市販され容易に入手可能である。炭素フィラーとしてはカーボンブラック、グラファイト(天然、および人工のいずれも含む)およびフラーレンなどが例示され、好ましくはカーボンブラックおよびグラファイトである。これらは単体または2種以上を併用して使用することができる。フタロシアニン系近赤外線吸収剤の含有量は、A成分とB成分との合計100重量部に対し、0.0005〜0.2重量部が好ましく、0.0008〜0.1重量部がより好ましく、0.001〜0.07重量部がさらに好ましい。上記含有量が0.0005重量部より少ない場合は加熱助剤としての効果が十分に得られずに、ブロー成形時のプリフォームの加熱に時間を多く要する場合がある。また、かかる含有量が0.2重量部よりも多い場合、ブロー成形の過熱時に加熱助剤がブリードアウトする場合がある。金属酸化物系近赤外線吸収剤、金属ホウ化物系近赤外線吸収剤、酸化タングステン系赤外線吸収剤および炭素フィラーの含有量は、樹脂組成物中、0.1〜500ppm(重量割合)の範囲が好ましく、0.5〜300ppmの範囲がより好ましい。上記含有量が0.1ppmより少ない場合は加熱助剤としての効果が十分に得られずに、ブロー成形時のプリフォームの加熱に時間を多く要する場合がある。また、かかる含有量が500ppmよりも多い場合、樹脂成分が大きく分解する場合がある。
<Heating aid>
The resin composition of the present invention can contain a heating aid for the purpose of improving the heating efficiency by an infrared (IR) heater during blow molding and shortening the heating time. Such heating aids include phthalocyanine-based near-infrared absorbers, metal oxide-based near-infrared absorbers such as ATO, ITO, iridium oxide, ruthenium oxide, and immonium oxide, metals such as lanthanum boride, cerium boride, and tungsten boride. Preferable examples include various metal compounds having excellent near-infrared absorption ability, such as boride-based and tungsten oxide-based near-infrared absorbers, and carbon fillers. As such a phthalocyanine-based near infrared absorber, for example, MIR-362 manufactured by Mitsui Chemicals, Inc. is commercially available and easily available. Examples of the carbon filler include carbon black, graphite (including both natural and artificial) and fullerene, and carbon black and graphite are preferable. These can be used alone or in combination of two or more. The content of the phthalocyanine-based near infrared absorber is preferably 0.0005 to 0.2 parts by weight, more preferably 0.0008 to 0.1 parts by weight, with respect to 100 parts by weight of the total of the A component and the B component. 0.001-0.07 weight part is further more preferable. If the content is less than 0.0005 parts by weight, the effect as a heating aid may not be sufficiently obtained, and it may take a long time to heat the preform during blow molding. Moreover, when this content is more than 0.2 parts by weight, the heating aid may bleed out during blow molding overheating. The content of the metal oxide near infrared absorber, metal boride near infrared absorber, tungsten oxide infrared absorber and carbon filler is preferably in the range of 0.1 to 500 ppm (weight ratio) in the resin composition. The range of 0.5 to 300 ppm is more preferable. If the content is less than 0.1 ppm, the effect as a heating aid may not be sufficiently obtained, and it may take a long time to heat the preform during blow molding. In addition, when the content is more than 500 ppm, the resin component may be greatly decomposed.
<酸化防止剤>
本発明の樹脂組成物は酸化防止剤として、ヒンダードフェノール系化合物、ホスファイト系化合物、ホスホナイト系化合物、およびチオエーテル系化合物からなる群より選ばれる少なくとも1種の酸化防止剤を含むことができる。酸化防止剤を配合することにより、成形加工時の色相や流動性が安定するだけでなく、耐加水分解性の向上にも効果がある。
<Antioxidant>
The resin composition of the present invention may contain at least one antioxidant selected from the group consisting of hindered phenol compounds, phosphite compounds, phosphonite compounds, and thioether compounds as an antioxidant. By blending an antioxidant, not only is the hue and fluidity at the time of molding stabilized, it is also effective in improving hydrolysis resistance.
ヒンダードフェノール系化合物としては、例えば、α−トコフェロール、ブチルヒドロキシトルエン、シナピルアルコール、ビタミンE、n−オクタデシル−β−(4’−ヒドロキシ−3’,5’−ジ−tert−ブチルフェル)プロピオネート、2−tert−ブチル−6−(3’−tert−ブチル−5’−メチル−2’−ヒドロキシベンジル)−4−メチルフェニルアクリレート、2,6−ジ−tert−ブチル−4−(N,N−ジメチルアミノメチル)フェノール、3,5−ジ−tert−ブチル−4−ヒドロキシベンジルホスホネートジエチルエステル、2,2’−メチレンビス(4−メチル−6−tert−ブチルフェノール)、2,2’−メチレンビス(4−エチル−6−tert−ブチルフェノール)、4,4’−メチレンビス(2,6−ジ−tert−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−シクロヘキシルフェノール)、2,2’−ジメチレン−ビス(6−α−メチル−ベンジル−p−クレゾール)2,2’−エチリデン−ビス(4,6−ジ−tert−ブチルフェノール)、2,2’−ブチリデン−ビス(4−メチル−6−tert−ブチルフェノール)、4,4’−ブチリデンビス(3−メチル−6−tert−ブチルフェノール)、トリエチレングリコール−N−ビス−3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオネート、1,6−へキサンジオールビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、ビス[2−tert−ブチル−4−メチル6−(3−tert−ブチル−5−メチル−2−ヒドロキシベンジル)フェニル]テレフタレート、3,9−ビス{2−[3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ]−1,1,−ジメチルエチル}−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン、4,4’−チオビス(6−tert−ブチル−m−クレゾール)、4,4’−チオビス(3−メチル−6−tert−ブチルフェノール)、2,2’−チオビス(4−メチル−6−tert−ブチルフェノール)、ビス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)スルフィド、4,4’−ジ−チオビス(2,6−ジ−tert−ブチルフェノール)、4,4’−トリ−チオビス(2,6−ジ−tert−ブチルフェノール)、2,2−チオジエチレンビス−[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、2,4−ビス(n−オクチルチオ)−6−(4−ヒドロキシ−3’,5’−ジ−tert−ブチルアニリノ)−1,3,5−トリアジン、N,N’−ヘキサメチレンビス−(3,5−ジ−tert−ブチル−4−ヒドロキシヒドロシンナミド)、N,N’−ビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニル]ヒドラジン、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタン、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)ベンゼン、トリス(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)イソシアヌレート、トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)イソシアヌレート、1,3,5−トリス(4−tert−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)イソシアヌレート、1,3,5−トリス2[3(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]エチルイソシアヌレート、およびテトラキス[メチレン−3−(3’,5’−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]メタンなどが例示される。上記化合物の中でも、テトラキス[メチレン−3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオネート]メタン、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、および3,9−ビス[2−{3−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ}−1,1−ジメチルエチル]−2,4,8,10−テトラオキサスピロ[5,5]ウンデカンが好ましく利用される。特にオクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネートが好ましい。これらはいずれも入手容易である。上記ヒンダードフェノール系化合物は、単独でまたは2種以上を組み合わせて使用することができる。 Examples of the hindered phenol compound include α-tocopherol, butylhydroxytoluene, sinapyl alcohol, vitamin E, n-octadecyl-β- (4′-hydroxy-3 ′, 5′-di-tert-butylfel) propionate. 2-tert-butyl-6- (3′-tert-butyl-5′-methyl-2′-hydroxybenzyl) -4-methylphenyl acrylate, 2,6-di-tert-butyl-4- (N, N-dimethylaminomethyl) phenol, 3,5-di-tert-butyl-4-hydroxybenzylphosphonate diethyl ester, 2,2′-methylenebis (4-methyl-6-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert-butylphenol), 4,4′-methylenebi (2,6-di-tert-butylphenol), 2,2′-methylenebis (4-methyl-6-cyclohexylphenol), 2,2′-dimethylene-bis (6-α-methyl-benzyl-p-cresol) ) 2,2′-ethylidene-bis (4,6-di-tert-butylphenol), 2,2′-butylidene-bis (4-methyl-6-tert-butylphenol), 4,4′-butylidenebis (3- Methyl-6-tert-butylphenol), triethylene glycol-N-bis-3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate, 1,6-hexanediol bis [3- (3 , 5-di-tert-butyl-4-hydroxyphenyl) propionate], bis [2-tert-butyl-4-methyl 6- ( -Tert-butyl-5-methyl-2-hydroxybenzyl) phenyl] terephthalate, 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] -1 , 1, -dimethylethyl} -2,4,8,10-tetraoxaspiro [5,5] undecane, 4,4′-thiobis (6-tert-butyl-m-cresol), 4,4′-thiobis (3-methyl-6-tert-butylphenol), 2,2′-thiobis (4-methyl-6-tert-butylphenol), bis (3,5-di-tert-butyl-4-hydroxybenzyl) sulfide, 4 , 4′-di-thiobis (2,6-di-tert-butylphenol), 4,4′-tri-thiobis (2,6-di-tert-butylphenol) ), 2,2-thiodiethylenebis- [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2,4-bis (n-octylthio) -6- (4-hydroxy -3 ′, 5′-di-tert-butylanilino) -1,3,5-triazine, N, N′-hexamethylenebis- (3,5-di-tert-butyl-4-hydroxyhydrocinnamide), N, N′-bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyl] hydrazine, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butyl Phenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, tris (3,5-di-tert-butyl) 4-hydroxyphenyl) isocyanurate, tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-tris (4-tert-butyl-3-hydroxy-2,6- Dimethylbenzyl) isocyanurate, 1,3,5-tris 2 [3 (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] ethyl isocyanurate, and tetrakis [methylene-3- (3 ′, 5′-di-tert-butyl-4-hydroxyphenyl) propionate] methane and the like. Among the above compounds, tetrakis [methylene-3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate] methane, octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) ) Propionate and 3,9-bis [2- {3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy} -1,1-dimethylethyl] -2,4,8,10 -Tetraoxaspiro [5,5] undecane is preferably used. Particularly preferred is octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate. All of these are readily available. The said hindered phenol type compound can be used individually or in combination of 2 or more types.
ホスファイト系化合物としては、トリフェニルホスファイト、トリス(ノニルフェニル)ホスファイト、トリデシルホスファイト、トリオクチルホスファイト、トリオクタデシルホスファイト、ジデシルモノフェニルホスファイト、ジオクチルモノフェニルホスファイト、ジイソプロピルモノフェニルホスファイト、モノブチルジフェニルホスファイト、モノデシルジフェニルホスファイト、モノオクチルジフェニルホスファイト、トリス(ジエチルフェニル)ホスファイト、トリス(ジ−iso−プロピルフェニル)ホスファイト、トリス(ジ−n−ブチルフェニル)ホスファイト、トリス(2,4−ジ−tert−ブチルフェニル)ホスファイト、トリス(2,6−ジ−tert−ブチルフェニル)ホスファイト、ジステアリルペンタエリスリトールジホスファイト、ビス(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6−ジ−tert−ブチル−4−メチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6−ジ−tert−ブチル−4−エチルフェニル)ペンタエリスリトールジホスファイト、ビス{2,4−ビス(1−メチル−1−フェニルエチル)フェニル}ペンタエリスリトールジホスファイト、フェニルビスフェノールAペンタエリスリトールジホスファイト、ビス(ノニルフェニル)ペンタエリスリトールジホスファイト、およびジシクロヘキシルペンタエリスリトールジホスファイト等が挙げられる。さらに他のホスファイト系化合物としては二価フェノール類と反応し環状構造を有するものも使用できる。例えば、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)(2,4−ジ−tert−ブチルフェニル)ホスファイト、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)(2−tert−ブチル−4−メチルフェニル)ホスファイト、および2,2−メチレンビス(4,6−ジ−tert−ブチルフェニル)オクチルホスファイト等が挙げられる。好適なホスファイト系化合物は、ジステアリルペンタエリスリトールジホスファイト、ビス(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6−ジ−tert−ブチル−4−メチルフェニル)ペンタエリスリトールジホスファイト、およびビス{2,4−ビス(1−メチル−1−フェニルエチル)フェニル}ペンタエリスリトールジホスファイトである。 Phosphite compounds include triphenyl phosphite, tris (nonylphenyl) phosphite, tridecyl phosphite, trioctyl phosphite, trioctadecyl phosphite, didecyl monophenyl phosphite, dioctyl monophenyl phosphite, diisopropyl mono Phenyl phosphite, monobutyl diphenyl phosphite, monodecyl diphenyl phosphite, monooctyl diphenyl phosphite, tris (diethylphenyl) phosphite, tris (di-iso-propylphenyl) phosphite, tris (di-n-butylphenyl) ) Phosphite, tris (2,4-di-tert-butylphenyl) phosphite, tris (2,6-di-tert-butylphenyl) phosphite, distearyl pentae Thritol diphosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite, bis ( 2,6-di-tert-butyl-4-ethylphenyl) pentaerythritol diphosphite, bis {2,4-bis (1-methyl-1-phenylethyl) phenyl} pentaerythritol diphosphite, phenylbisphenol A penta Examples include erythritol diphosphite, bis (nonylphenyl) pentaerythritol diphosphite, and dicyclohexylpentaerythritol diphosphite. Furthermore, as other phosphite compounds, those that react with dihydric phenols and have a cyclic structure can be used. For example, 2,2′-methylenebis (4,6-di-tert-butylphenyl) (2,4-di-tert-butylphenyl) phosphite, 2,2′-methylenebis (4,6-di-tert- Butylphenyl) (2-tert-butyl-4-methylphenyl) phosphite, 2,2-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, and the like. Suitable phosphite compounds are distearyl pentaerythritol diphosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis (2,6-di-tert-butyl-4-methyl). Phenyl) pentaerythritol diphosphite, and bis {2,4-bis (1-methyl-1-phenylethyl) phenyl} pentaerythritol diphosphite.
また、例えば2,4,8,10−テトラ−t−ブチル−6−[3−(3−メチル−4−ヒドロキシ−5−t−ブチルフェニル)プロポキシ]ジベンゾ[d,f][1,3,2]ジオキサホスフェピン〔「スミライザーGP」(住友化学株式会社製)として市販されている。〕、2,10−ジメチル−4,8−ジ−t−ブチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロポキシ]−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ブチル−6−[3−(3、5−ジ−t−ブチル−4−ヒドロキシフェニル)プロポキシ]ジベンゾ[d,f][1,3,2]ジオキサホスフェピン、2,4,8,10−テトラ−t−ペンチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロポキシ]−12−メチル−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,10−ジメチル−4,8−ジ−t−ブチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ペンチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]−12−メチル−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ブチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニルオキシ]−ジベンゾ[d,f][1,3,2]ジオキサホスフェピン、2,10−ジメチル−4,8−ジ−t−ブチル−6−(3,5−ジ−t−ブチル−4−ヒドロキシベンゾイルオキシ)−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ブチル−6−(3,5−ジ−t−ブチル−4−ヒドロキシベンゾイルオキシ)−12−メチル−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,10−ジメチル−4,8−ジ−t−ブチル−6−[3−(3−メチル−4−ヒドロキシ−5−t−ブチルフェニル)プロポキシ]−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ブチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロポキシ]−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,10−ジエチル−4,8−ジ−t−ブチル−6−[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロポキシ]−12H−ジベンゾ[d,g][1,3,2]ジオキサホスホシン、2,4,8,10−テトラ−t−ブチル−6−[2,2−ジメチル−3−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロポキシ]−ジベンゾ[d,f][1,3,2]ジオキサホスフェピンなどを挙げることができる。これらはいずれも入手容易である。上記ホスファイト系化合物は、単独でまたは2種以上を組み合わせて使用することができる。 Also, for example, 2,4,8,10-tetra-t-butyl-6- [3- (3-methyl-4-hydroxy-5-t-butylphenyl) propoxy] dibenzo [d, f] [1,3 , 2] dioxaphosphine [commercially available as “Sumilyzer GP” (manufactured by Sumitomo Chemical Co., Ltd.). 2,10-dimethyl-4,8-di-t-butyl-6- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propoxy] -12H-dibenzo [d, g] [1,3,2] dioxaphosphocin, 2,4,8,10-tetra-t-butyl-6- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propoxy] dibenzo [D, f] [1,3,2] dioxaphosphine, 2,4,8,10-tetra-t-pentyl-6- [3- (3,5-di-t-butyl-4- Hydroxyphenyl) propoxy] -12-methyl-12H-dibenzo [d, g] [1,3,2] dioxaphosphocin, 2,10-dimethyl-4,8-di-t-butyl-6- [3 -(3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy] -12H Dibenzo [d, g] [1,3,2] dioxaphosphocine, 2,4,8,10-tetra-t-pentyl-6- [3- (3,5-di-t-butyl-4- Hydroxyphenyl) propionyloxy] -12-methyl-12H-dibenzo [d, g] [1,3,2] dioxaphosphocin, 2,4,8,10-tetra-t-butyl-6- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionyloxy] -dibenzo [d, f] [1,3,2] dioxaphosphine, 2,10-dimethyl-4,8-di -T-butyl-6- (3,5-di-t-butyl-4-hydroxybenzoyloxy) -12H-dibenzo [d, g] [1,3,2] dioxaphosphocin, 2,4,8 , 10-Tetra-t-butyl-6- (3,5-di-t-butyl-4- Roxybenzoyloxy) -12-methyl-12H-dibenzo [d, g] [1,3,2] dioxaphosphocin, 2,10-dimethyl-4,8-di-t-butyl-6- [3- (3-Methyl-4-hydroxy-5-t-butylphenyl) propoxy] -12H-dibenzo [d, g] [1,3,2] dioxaphosphocine, 2,4,8,10-tetra-t -Butyl-6- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propoxy] -12H-dibenzo [d, g] [1,3,2] dioxaphosphocine, 2,10 -Diethyl-4,8-di-t-butyl-6- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propoxy] -12H-dibenzo [d, g] [1,3 2] Dioxaphosphocin, 2,4,8,10-tetra-t-butyl Ru-6- [2,2-dimethyl-3- (3-t-butyl-4-hydroxy-5-methylphenyl) propoxy] -dibenzo [d, f] [1,3,2] dioxaphosphine And so on. All of these are readily available. The above phosphite compounds can be used alone or in combination of two or more.
ホスホナイト系化合物としては、テトラキス(2,4−ジ−tert−ブチルフェニル)−4,4’−ビフェニレンジホスホナイト、テトラキス(2,4−ジ−tert−ブチルフェニル)−4,3’−ビフェニレンジホスホナイト、テトラキス(2,4−ジ−tert−ブチルフェニル)−3,3’−ビフェニレンジホスホナイト、テトラキス(2,6−ジ−tert−ブチルフェニル)−4,4’−ビフェニレンジホスホナイト、テトラキス(2,6−ジ−tert−ブチルフェニル)−4,3’−ビフェニレンジホスホナイト、テトラキス(2,6−ジ−tert−ブチルフェニル)−3,3’−ビフェニレンジホスホナイト、ビス(2,4−ジ−tert−ブチルフェニル)−4−フェニル−フェニルホスホナイト、ビス(2,4−ジ−tert−ブチルフェニル)−3−フェニル−フェニルホスホナイト、ビス(2,6−ジ−n−ブチルフェニル)−3−フェニル−フェニルホスホナイト、ビス(2,6−ジ−tert−ブチルフェニル)−4−フェニル−フェニルホスホナイト、ビス(2,6−ジ−tert−ブチルフェニル)−3−フェニル−フェニルホスホナイト等が挙げられる。テトラキス(ジ−tert−ブチルフェニル)−ビフェニレンジホスホナイト、ビス(ジ−tert−ブチルフェニル)−フェニル−フェニルホスホナイトが好ましく、テトラキス(2,4−ジ−tert−ブチルフェニル)−ビフェニレンジホスホナイト、ビス(2,4−ジ−tert−ブチルフェニル)−フェニル−フェニルホスホナイトがより好ましい。かかるホスホナイト系化合物は上記アルキル基が2以上置換したアリール基を有するホスファイト系化合物との併用可能であり好ましい。ホスホナイト系化合物としてはテトラキス(2,4−ジ−tert−ブチルフェニル)−ビフェニレンジホスホナイトが好ましく、該ホスホナイトを主成分とする安定剤は、Sandostab P−EPQ(商標、Clariant社製)およびIrgafos P−EPQ(商標、CIBA SPECIALTY CHEMICALS社製)として市販されておりいずれも利用できる。上記ホスホナイト系化合物は、単独でまたは2種以上を組み合わせて使用することができる。 Examples of the phosphonite compound include tetrakis (2,4-di-tert-butylphenyl) -4,4′-biphenylenediphosphonite, tetrakis (2,4-di-tert-butylphenyl) -4,3′-biphenyl. Range phosphonite, tetrakis (2,4-di-tert-butylphenyl) -3,3'-biphenylene diphosphonite, tetrakis (2,6-di-tert-butylphenyl) -4,4'-biphenylene diphospho Knight, tetrakis (2,6-di-tert-butylphenyl) -4,3′-biphenylene diphosphonite, tetrakis (2,6-di-tert-butylphenyl) -3,3′-biphenylene diphosphonite, Bis (2,4-di-tert-butylphenyl) -4-phenyl-phenylphosphonite, bis (2,4- -Tert-butylphenyl) -3-phenyl-phenylphosphonite, bis (2,6-di-n-butylphenyl) -3-phenyl-phenylphosphonite, bis (2,6-di-tert-butylphenyl) Examples include -4-phenyl-phenyl phosphonite, bis (2,6-di-tert-butylphenyl) -3-phenyl-phenyl phosphonite. Tetrakis (di-tert-butylphenyl) -biphenylenediphosphonite, bis (di-tert-butylphenyl) -phenyl-phenylphosphonite are preferred, and tetrakis (2,4-di-tert-butylphenyl) -biphenylenediphosphonite Knight and bis (2,4-di-tert-butylphenyl) -phenyl-phenylphosphonite are more preferred. Such a phosphonite compound is preferable because it can be used in combination with a phosphite compound having an aryl group in which two or more alkyl groups are substituted. The phosphonite compound is preferably tetrakis (2,4-di-tert-butylphenyl) -biphenylenediphosphonite, and stabilizers based on the phosphonite are Sandostab P-EPQ (trademark, manufactured by Clariant) and Irgafos. P-EPQ (trademark, manufactured by CIBA SPECIALTY CHEMICALS) is commercially available and any of them can be used. The said phosphonite type compound can be used individually or in combination of 2 or more types.
チオエーテル系化合物の具体例として、ジラウリルチオジプロピオネート、ジトリデシルチオジプロピオネート、ジミリスチルチオジプロピオネート、ジステアリルチオジプロピオネート、ペンタエリスリトール−テトラキス(3−ラウリルチオプロピオネート)、ペンタエリスリトール−テトラキス(3−ドデシルチオプロピオネート)、ペンタエリスリトール−テトラキス(3−オクタデシルチオプロピオネート)、ペンタエリスリトールテトラキス(3−ミリスチルチオプロピオネート)、ペンタエリスリトール−テトラキス(3−ステアリルチオプロピオネート)等が挙げられる。上記チオエーテル系化合物は、単独でまたは2種以上を組み合わせて使用することができる。 Specific examples of thioether compounds include dilauryl thiodipropionate, ditridecyl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, pentaerythritol-tetrakis (3-lauryl thiopropionate), Pentaerythritol-tetrakis (3-dodecylthiopropionate), pentaerythritol-tetrakis (3-octadecylthiopropionate), pentaerythritol tetrakis (3-myristylthiopropionate), pentaerythritol-tetrakis (3-stearylthio) Propionate) and the like. The said thioether type compound can be used individually or in combination of 2 or more types.
酸化防止剤の含有量は、A成分とB成分との合計100重量部に対し、0.01〜2重量部が好ましく、より好ましくは0.03〜1重量部、さらに好ましくは0.05〜0.5重量部である。酸化防止剤の含有量が0.01重量部より少ない場合は酸化防止効果が不足し、成形加工時の色相や流動性が不安定になるだけでなく、耐加水分解性も悪化する場合がある。また、かかる含有量が2重量部よりも多い場合、酸化防止剤由来の反応成分などがかえって耐加水分解性を悪化させてしまう場合がある。
また、前記ヒンダードフェノール系化合物とホスファイト系化合物、ホスホナイト系化合物、チオエーテル系化合物のいずれか2種類以上を組み合わせて使用することが好ましい。ヒンダードフェノール系化合物とホスファイト系化合物、ホスホナイト系化合物、チオエーテル系化合物のいずれか2種類以上を組み合わせて使用することで、安定剤としての相乗効果が発揮され、より成形加工時の色相、流動性の安定化、耐加水分解性の向上に効果がある。
The content of the antioxidant is preferably from 0.01 to 2 parts by weight, more preferably from 0.03 to 1 part by weight, and even more preferably from 0.05 to 1 part by weight based on 100 parts by weight of the total of the component A and the component B. 0.5 parts by weight. When the content of the antioxidant is less than 0.01 parts by weight, the antioxidant effect is insufficient, and not only the hue and fluidity at the time of molding become unstable, but also the hydrolysis resistance may deteriorate. . In addition, when the content is more than 2 parts by weight, the reaction component derived from the antioxidant may be deteriorated and the hydrolysis resistance may be deteriorated.
In addition, it is preferable to use a combination of two or more of the hindered phenol compounds and phosphite compounds, phosphonite compounds, and thioether compounds. By using a combination of two or more of hindered phenol compounds and phosphite compounds, phosphonite compounds, and thioether compounds, a synergistic effect as a stabilizer is demonstrated, and more hue and flow during molding. It is effective in stabilizing the properties and improving the hydrolysis resistance.
<離型剤>
本発明の樹脂組成物は離型剤を含むことができる。離型剤として具体的には、脂肪酸、脂肪酸金属塩、オキシ脂肪酸、パラフィン、低分子量のポリオレフィン、脂肪酸アミド、アルキレンビス脂肪酸アミド、脂肪族ケトン、脂肪酸部分鹸化エステル、脂肪酸低級アルコールエステル、脂肪酸多価アルコールエステル、脂肪酸ポリグリコールエステルおよび変性シリコーン等を挙げることができる。これらを配合することで機械特性、成形性、耐熱性に優れた成形品を得ることができる。
<Release agent>
The resin composition of the present invention can contain a release agent. Specific examples of release agents include fatty acids, fatty acid metal salts, oxy fatty acids, paraffins, low molecular weight polyolefins, fatty acid amides, alkylene bis fatty acid amides, aliphatic ketones, fatty acid partial saponified esters, fatty acid lower alcohol esters, fatty acid polyvalents. Examples thereof include alcohol esters, fatty acid polyglycol esters, and modified silicones. By blending these, a molded product excellent in mechanical properties, moldability, and heat resistance can be obtained.
脂肪酸としては炭素数6〜40のものが好ましく、具体的には、オレイン酸、ステアリン酸、ラウリン酸、ヒドロキシステアリン酸、ベヘン酸、アラキドン酸、リノール酸、リノレン酸、リシノール酸、パルミチン酸、モンタン酸およびこれらの混合物等が挙げられる。脂肪酸金属塩としては炭素数6〜40の脂肪酸のアルカリ(土類)金属塩が好ましく、具体的にはステアリン酸カルシウム、モンタン酸ナトリウム、モンタン酸カルシウム等が挙げられる。 Fatty acids having 6 to 40 carbon atoms are preferred. Specifically, oleic acid, stearic acid, lauric acid, hydroxystearic acid, behenic acid, arachidonic acid, linoleic acid, linolenic acid, ricinoleic acid, palmitic acid, montan Examples thereof include acids and mixtures thereof. The fatty acid metal salt is preferably an alkali (earth) metal salt of a fatty acid having 6 to 40 carbon atoms, and specific examples include calcium stearate, sodium montanate, and calcium montanate.
オキシ脂肪酸としては1,2−オキシステリン酸等が挙げられる。パラフィンとしては炭素数18以上のものが好ましく、流動パラフィン、天然パラフィン、マイクロクリスタリンワックス、ペトロラクタム等が挙げられる。
低分子量のポリオレフィンとしては例えば分子量5000以下のものが好ましく、具体的にはポリエチレンワックス、マレイン酸変性ポリエチレンワックス、酸化タイプポリエチレンワックス、塩素化ポリエチレンワックス、ポリプロピレンワックス等が挙げられる。
Examples of the oxy fatty acid include 1,2-oxysteric acid. Paraffin having 18 or more carbon atoms is preferable, and examples thereof include liquid paraffin, natural paraffin, microcrystalline wax, petrolactam and the like.
As the low molecular weight polyolefin, for example, those having a molecular weight of 5000 or less are preferable, and specific examples include polyethylene wax, maleic acid-modified polyethylene wax, oxidized type polyethylene wax, chlorinated polyethylene wax, and polypropylene wax.
脂肪酸アミドとしては炭素数6以上のものが好ましく、具体的にはオレイン酸アミド、エルカ酸アミド、ベヘン酸アミド等が挙げられる。
アルキレンビス脂肪酸アミドとしては炭素数6以上のものが好ましく、具体的にはメチレンビスステアリン酸アミド、エチレンビスステアリン酸アミド、N,N−ビス(2−ヒドロキシエチル)ステアリン酸アミド等が挙げられる。
脂肪族ケトンとしては炭素数6以上のものが好ましく、高級脂肪族ケトン等が挙げられる。
Fatty acid amides having 6 or more carbon atoms are preferred, and specific examples include oleic acid amide, erucic acid amide, and behenic acid amide.
The alkylene bis fatty acid amide is preferably one having 6 or more carbon atoms, and specifically includes methylene bis stearic acid amide, ethylene bis stearic acid amide, N, N-bis (2-hydroxyethyl) stearic acid amide and the like.
As the aliphatic ketone, those having 6 or more carbon atoms are preferable, and examples thereof include higher aliphatic ketones.
脂肪酸部分鹸化エステルとしてはモンタン酸部分鹸化エステル等が挙げられる。脂肪酸低級アルコールエステルとしてはステアリン酸エステル、オレイン酸エステル、リノール酸エステル、リノレン酸エステル、アジピン酸エステル、ベヘン酸エステル、アラキドン酸エステル、モンタン酸エステル、イソステアリン酸エステル等が挙げられる。
脂肪酸多価アルコールエステルとしては、グリセロールトリステアレート、グリセロールジステアレート、グリセロールモノステアレート、ペンタエリスルトールテトラステアレート、ペンタエリスルトールトリステアレート、ペンタエリスルトールジミリステート、ペンタエリスルトールモノステアレート、ペンタエリスルトールアジペートステアレート、ソルビタンモノベヘネート等が挙げられる。脂肪酸ポリグリコールエステルとしてはポリエチレングリコール脂肪酸エステル、ポリトリメチレングリコール脂肪酸エステル、ポリプロピレングリコール脂肪酸エステル等が挙げられる。
Examples of the fatty acid partial saponified ester include a montanic acid partial saponified ester. Examples of the fatty acid lower alcohol ester include stearic acid ester, oleic acid ester, linoleic acid ester, linolenic acid ester, adipic acid ester, behenic acid ester, arachidonic acid ester, montanic acid ester, isostearic acid ester and the like.
Examples of fatty acid polyhydric alcohol esters include glycerol tristearate, glycerol distearate, glycerol monostearate, pentaerythritol tetrastearate, pentaerythritol tristearate, pentaerythritol dimyristate, pentaerythritol Examples include tall monostearate, pentaerythritol adipate stearate, sorbitan monobehenate and the like. Examples of fatty acid polyglycol esters include polyethylene glycol fatty acid esters, polytrimethylene glycol fatty acid esters, and polypropylene glycol fatty acid esters.
変性シリコーンとしてはポリエーテル変性シリコーン、高級脂肪酸アルコキシ変性シリコーン、高級脂肪酸含有シリコーン、高級脂肪酸エステル変性シリコーン、メタクリル変性シリコーン、フッ素変性シリコーン等が挙げられる。
そのうち脂肪酸、脂肪酸金属塩、オキシ脂肪酸、脂肪酸エステル、脂肪酸部分鹸化エステル、パラフィン、低分子量ポリオレフィン、脂肪酸アミド、アルキレンビス脂肪酸アミドが好ましく、脂肪酸部分鹸化エステル、アルキレンビス脂肪酸アミドがより好ましい。なかでもモンタン酸エステル、モンタン酸部分鹸化エステル、ポリエチレンワックス、酸価ポリエチレンワックス、ソルビタン脂肪酸エステル、エルカ酸アミド、エチレンビスステアリン酸アミドが好ましく、特にモンタン酸部分鹸化エステル、エチレンビスステアリン酸アミドが好ましい。
Examples of the modified silicone include polyether-modified silicone, higher fatty acid alkoxy-modified silicone, higher fatty acid-containing silicone, higher fatty acid ester-modified silicone, methacryl-modified silicone, and fluorine-modified silicone.
Of these, fatty acid, fatty acid metal salt, oxy fatty acid, fatty acid ester, fatty acid partial saponified ester, paraffin, low molecular weight polyolefin, fatty acid amide, and alkylene bis fatty acid amide are preferable, and fatty acid partial saponified ester and alkylene bis fatty acid amide are more preferable. Of these, montanic acid ester, montanic acid partial saponified ester, polyethylene wax, acid value polyethylene wax, sorbitan fatty acid ester, erucic acid amide, and ethylene bisstearic acid amide are preferable, and montanic acid partial saponified ester and ethylene bisstearic acid amide are particularly preferable. .
離型剤は、1種類で用いても良いし2種以上を組み合わせて用いても良い。離型剤の含有量は、A成分とB成分との合計100重量部に対し、好ましくは0.01〜3重量部、より好ましくは0.03〜2重量部である。 A mold release agent may be used by 1 type and may be used in combination of 2 or more type. The content of the release agent is preferably 0.01 to 3 parts by weight, more preferably 0.03 to 2 parts by weight with respect to 100 parts by weight of the total of the A component and the B component.
<プリフォームの成形>
本発明の樹脂組成物は、通常ペレットとして得られ、これを原料としてプリフォームを成形する。成形方法は、射出成形、プレス成形、押出成形など各種成形方法を選択出来るが、プリフォームを結晶化させずに急冷する観点から、射出成形、プレス成形が好ましい。射出成形においては、通常のコールドランナー方式の成形法だけでなく、ホットランナー方式の成形法も可能である。かかる射出成形においては、通常の成形方法だけでなく、適宜目的に応じて、射出圧縮成形、射出プレス成形、発泡成形(超臨界流体の注入によるものを含む)、インサート成形、インモールドコーティング成形、急速加熱冷却金型成形などの射出成形法を用いて成形品を得ることができる。例えばブロー成形用のプリフォームの射出成形であれば、各ペレットを130〜170℃の熱風乾燥機で5時間以上予備乾燥した後、シリンダ温度260〜300℃で溶融し、射出成形するのが好ましい。予備乾燥温度が130℃未満では乾燥が不十分となり、ペレット中に残存した水分によって樹脂分解を起こし、固有粘度が安定しない場合があり、予備乾燥温度が170℃より高いとペレットが黄変し、成形体の外観が損なわれる場合がある。成形する際の金型温度は5〜40℃が好ましく、10〜30℃が更に好ましい。金型温度が5℃未満では、金型の結露により成形品にシルバーなどの外観が多発する場合があり、金型温度が40℃を超えると成形品の結晶化が進み、ブロー成形の際に容器が破損する場合がある。
<Preform molding>
The resin composition of the present invention is usually obtained as pellets, and a preform is molded using this as a raw material. Various molding methods such as injection molding, press molding, and extrusion molding can be selected as the molding method, but injection molding and press molding are preferred from the viewpoint of rapid cooling without crystallizing the preform. In the injection molding, not only a normal cold runner molding method but also a hot runner molding method is possible. In such injection molding, not only a normal molding method but also injection compression molding, injection press molding, foam molding (including by supercritical fluid injection), insert molding, in-mold coating molding, as appropriate, depending on the purpose. A molded product can be obtained using an injection molding method such as rapid heating / cooling die molding. For example, in the case of injection molding of a preform for blow molding, it is preferable that each pellet is preliminarily dried for 5 hours or more with a hot air dryer at 130 to 170 ° C. and then melted at a cylinder temperature of 260 to 300 ° C. and injection molded. . If the predrying temperature is less than 130 ° C, the drying becomes insufficient, the resin may be decomposed by moisture remaining in the pellets, and the intrinsic viscosity may not be stable. If the predrying temperature is higher than 170 ° C, the pellets turn yellow. The appearance of the molded body may be impaired. The mold temperature during molding is preferably 5 to 40 ° C, more preferably 10 to 30 ° C. When the mold temperature is less than 5 ° C, appearance of silver or the like may occur frequently on the molded product due to the condensation of the mold. When the mold temperature exceeds 40 ° C, the crystallization of the molded product proceeds, and at the time of blow molding Container may be damaged.
<ブロー成形>
本発明の容器の作製方法は、任意の方法が採用される。例えば、ダイレクトブロー成形、押出ダイレクトブロー成形、1ステージの2軸延伸ブロー成形、2ステージの2軸延伸ブロー成形などを挙げることができるが、2ステージの2軸延伸ブロー成形が好ましい。
本発明の容器は、縦2倍以上、横2倍以上の延伸倍率が好ましく、縦2.5倍以上、横2.5倍以上の延伸倍率が更に好ましい。延伸倍率が縦2倍未満、横2倍未満の場合、容器に延伸ムラが発生することがある。さらに、縦方向に少なくとも2倍以上延伸し、かつ、縦方向への延伸の開始から完了までの間に、横方向への2倍以上の延伸を開始することが好ましい。
<Blow molding>
Arbitrary methods are employ | adopted for the preparation methods of the container of this invention. Examples thereof include direct blow molding, extrusion direct blow molding, one-stage biaxial stretch blow molding, and two-stage biaxial stretch blow molding. Two-stage biaxial stretch blow molding is preferable.
The container of the present invention preferably has a draw ratio of 2 times or more in the vertical direction and 2 times or more in the horizontal direction, more preferably a draw ratio of 2.5 times or more in the vertical direction and 2.5 times or more in the horizontal direction. When the draw ratio is less than 2 times in length and less than 2 times in width, uneven stretching may occur in the container. Furthermore, it is preferable to stretch at least 2 times in the machine direction and to start stretching at least 2 times in the transverse direction from the start to the completion of stretching in the machine direction.
2ステージにて2軸延伸ブローする場合、ブロー成形する前に予め加熱(予備加熱)しておくのが好ましい。予備加熱温度は、70〜140℃が好ましく、90℃〜130℃が好ましく、100℃〜110℃が最も好ましい。予備加熱温度が70℃未満では、後工程の本加熱時間に時間を要し、予備加熱温度が140℃を超えると樹脂組成物が結晶化してしまい、ブロー成形中に容器が破損することがある。予備加熱の方法は、熱風乾燥機内でのプリフォームの保管、赤外線ヒーター加熱など任意の方法を取ることができる。 When biaxial stretching blow is performed in two stages, it is preferable to preheat (preheat) before blow molding. The preheating temperature is preferably 70 to 140 ° C, preferably 90 ° C to 130 ° C, and most preferably 100 ° C to 110 ° C. If the preheating temperature is less than 70 ° C., it takes time for the main heating time in the subsequent process. If the preheating temperature exceeds 140 ° C., the resin composition may crystallize, and the container may be damaged during blow molding. . The preheating method may be any method such as storage of a preform in a hot air dryer or heating with an infrared heater.
ブロー成形時の加熱(本加熱)は、プリフォーム内部からの加熱(内部加熱)、プリフォーム外部からの加熱(外部加熱)の両方から加熱しても良い。加熱方式は、加熱効率が良いため赤外線加熱方式が好ましい。ここで、樹脂温度は130〜160℃程度に温める必要がある。かかる樹脂温度範囲でブロー成形することで、厚みムラが少なく、破れなどのない良好なブロー成形体を得ることが出来る。 Heating during blow molding (main heating) may be performed from both heating from the inside of the preform (internal heating) and heating from the outside of the preform (external heating). As the heating method, an infrared heating method is preferable since heating efficiency is good. Here, it is necessary to warm the resin temperature to about 130 to 160 ° C. By performing blow molding in such a resin temperature range, it is possible to obtain a good blow molded article with little thickness unevenness and without tearing.
以下、実施例により本発明を詳述する、ただし、本発明はこれらに限定されるものではない。
物性の評価は以下の方法により実施した。
Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is not limited to these examples.
The physical properties were evaluated by the following methods.
(1).耐薬品性の評価
常温下、規格NO.JIS K 6251記載のJIS3号ダンベル片を薬液シクロペンタノンに1週間浸漬した後、下記評価を行った。サンプル数は、n=3で実施した。
(i)外観変化
1週間浸漬後に取出したサンプルを観察し、浸漬前と比較し、下記の基準で評価した。
○ ・・・ 変化無し
△ ・・・ 表面光沢が若干低下
× ・・・ 表面光沢がない
(1). Evaluation of chemical resistance Standard NO. The JIS No. 3 dumbbell pieces described in JIS K 6251 were immersed in the chemical cyclopentanone for 1 week, and then evaluated as follows. The number of samples was n = 3.
(I) Appearance change A sample taken out after immersion for 1 week was observed, compared with that before immersion, and evaluated according to the following criteria.
○ ・ ・ ・ No change △ ・ ・ ・ Surface gloss slightly decreased × ・ ・ ・ No surface gloss
(ii)重量変化
浸漬実施前後の3ケのダンベル片の重量を測定した。得られた重量を用いて、下記式(a)により重量変化率を算出した。
(iii)引張応力低下率
浸漬実施前後のダンベル片の引張試験を行った。引張チャック間の距離30mm、引張速度50mm/minの条件で試験を実施した。浸漬前後で得られた最大応力値を用い、下記式(b)により引張応力低下率を算出した。
(2).ブロー成形性の評価
プリフォームを用いてブロー成形を実施し、下記の評価を実施した。
○ ・・・ ブロー成形可能であり、かつボトルの肉厚が均一
△ ・・・ ブロー成形可能であるが、ボトルの肉厚が不均一
× ・・・ ブロー成形不可能
(2). Evaluation of blow moldability Blow molding was performed using a preform, and the following evaluation was performed.
○ ... Blow molding is possible and the bottle thickness is uniform △ ... Blow molding is possible, but the bottle thickness is not uniform × ... Blow molding is impossible
なお、本発明の実施例、比較例においては以下の材料を使用した。
<A成分>
A−I:下記の製造例1で製造されたポリエチレンナフタレート樹脂。
[製造例1]
ナフタレンジカルボン酸ジメチルエステル100重量部およびエチレングリコール60重量部を酢酸コバルト四水和物0.010重量部(10ミリモル%)および酢酸マンガン四水和物0.030重量部(30ミリモル%)の存在下、常法によりエステル交換反応させ、メタノール溜出20分後に三酸化アンチモン0.012重量部(10ミリモル%)を添加し、エステル交換反応終了前に正リン酸0.020重量部(50ミリモル%)を添加し、次いで295℃、高真空下重縮合反応を行い固有粘度0.51dl/gのポリエチレンナフタレート樹脂を得た。次に、該ポリエチレンナフタレート樹脂を、温度227℃、真空度0.5Torrの条件にて8時間固相重合を行い、ポリエチレンナフタレート樹脂(A−I)を得た。得られたポリエチレンナフタレート樹脂(A−I)の固有粘度は0.65dl/gであった。
In the examples and comparative examples of the present invention, the following materials were used.
<A component>
AI: Polyethylene naphthalate resin produced in Production Example 1 below.
[Production Example 1]
Presence of 100 parts by weight of naphthalenedicarboxylic acid dimethyl ester and 60 parts by weight of ethylene glycol in the presence of 0.010 parts by weight (10 mmol%) of cobalt acetate tetrahydrate and 0.030 parts by weight (30 mmol%) of manganese acetate tetrahydrate Then, the ester exchange reaction was carried out by a conventional method, 0.012 parts by weight (10 mmol%) of antimony trioxide was added after 20 minutes from the distillation of methanol, and 0.020 part by weight (50 mmol) of normal phosphoric acid before the end of the ester exchange reaction. %) And then a polycondensation reaction was carried out at 295 ° C. under high vacuum to obtain a polyethylene naphthalate resin having an intrinsic viscosity of 0.51 dl / g. Next, the polyethylene naphthalate resin was subjected to solid phase polymerization for 8 hours under the conditions of a temperature of 227 ° C. and a vacuum degree of 0.5 Torr, to obtain a polyethylene naphthalate resin (AI). The intrinsic viscosity of the obtained polyethylene naphthalate resin (AI) was 0.65 dl / g.
A−II:下記の製造例2で製造されたポリエチレンナフタレート樹脂。
[製造例2]
製造例1にて得られたポリエチレンナフタレート樹脂(A−I)を、温度227℃、真空度0.5Torrの条件にて24時間固相重合を行った。得られたポリエチレンナフタレート樹脂(A−II)の固有粘度は0.79dl/gであった。
A−III:帝人(株)製 TRN−8550FF[テレフタル酸100モル%およびエチレングリコール100モル%より製造されたポリエチレンテレフタレート、固有粘度0.77dl/g]
A-II: Polyethylene naphthalate resin produced in Production Example 2 below.
[Production Example 2]
The polyethylene naphthalate resin (AI) obtained in Production Example 1 was subjected to solid phase polymerization for 24 hours under the conditions of a temperature of 227 ° C. and a degree of vacuum of 0.5 Torr. The intrinsic viscosity of the obtained polyethylene naphthalate resin (A-II) was 0.79 dl / g.
A-III: TRN-8550FF manufactured by Teijin Limited [polyethylene terephthalate produced from 100 mol% terephthalic acid and 100 mol% ethylene glycol, intrinsic viscosity 0.77 dl / g]
<B成分>
製造例において、下記の略号は以下の化合物を表す。
BON6:6−ヒドロキシ−2−ナフトエ酸
POB:p−ヒドロキシ安息香酸
HQ:ハイドロキノン
BP:4,4’−ジヒドロキシビフェニル
TPA:テレフタル酸
NDA:2,6−ナフタレンジカルボン酸
<B component>
In the production examples, the following abbreviations represent the following compounds.
BON6: 6-hydroxy-2-naphthoic acid POB: p-hydroxybenzoic acid
HQ: hydroquinone BP: 4,4′-dihydroxybiphenyl TPA: terephthalic acid NDA: 2,6-naphthalenedicarboxylic acid
[製造例3]
トルクメーター付き攪拌装置および留出管を備えた反応容器にBON6、POB、HQおよびTPAを、表1に示す組成比で、総量5molとなるように仕込んだ。ここへ酢酸カリウム0.05g、および全モノマーの水酸基量(モル)に対して1.025倍モルの無水酢酸を仕込み、下記条件で脱酢酸重合を行った。窒素ガス雰囲気下に室温〜150℃まで1時間で昇温し、同温度にて30分間保持した。次いで、副生する酢酸を留去させつつ210℃まで速やかに昇温し、同温度にて30分間保持した。その後、335℃まで3時間かけ昇温した後、30分かけ20mmHgにまで減圧を行なった。所定のトルクを示した時点で重合反応を終了し、反応容器内容物を取り出し、粉砕機により液晶ポリエステルのペレットを得た。得られた液晶ポリエステル(B−I)のDSCにより測定された融点は221℃であった。
[Production Example 3]
BON6, POB, HQ and TPA were charged in a reaction vessel equipped with a stirrer with a torque meter and a distillation tube so that the composition ratio shown in Table 1 was 5 mol in total. To this, 0.05 g of potassium acetate and 1.025 moles of acetic anhydride with respect to the amount of hydroxyl groups (mole) of all monomers were charged, and deacetic acid polymerization was carried out under the following conditions. The temperature was raised from room temperature to 150 ° C. over 1 hour in a nitrogen gas atmosphere, and the temperature was maintained for 30 minutes. Next, while acetic acid produced as a by-product was distilled off, the temperature was quickly raised to 210 ° C. and kept at that temperature for 30 minutes. Then, after heating up to 335 degreeC over 3 hours, it pressure-reduced to 20 mmHg over 30 minutes. When the predetermined torque was exhibited, the polymerization reaction was terminated, the reaction vessel contents were taken out, and liquid crystal polyester pellets were obtained using a pulverizer. The obtained liquid crystal polyester (BI) had a melting point of 221 ° C. measured by DSC.
[製造例4]
モノマー組成比を、表2に示す組成比に変更する以外は、製造例3と同様にして、液晶ポリエステルのペレットを得た。得られた液晶ポリエステル(B−II)のDSCにより測定された融点は255℃であった。
[Production Example 4]
Liquid crystal polyester pellets were obtained in the same manner as in Production Example 3 except that the monomer composition ratio was changed to the composition ratio shown in Table 2. The obtained liquid crystal polyester (B-II) had a melting point of 255 ° C. measured by DSC.
<C成分>
C−I:下記の製造例で製造された環状カルボジイミド
製造例中における各値は下記の方法で求めた。
(1)環状カルボジイミド構造のNMRによる同定
NMRによる同定は、日本電子(株)製JNREX270を使用し、1H−NMR、13C−NMRによって確認した。尚、溶媒は重クロロホルムを用いた。
(2)カルボジイミド骨格のIRによる同定
カルボジイミド骨格の同定は、ニコレー(株)製Magna−750を使用し、FT−IRよってカルボジイミドに特徴的な2100〜2200cm−1の吸収ピークを確認することで行った。
<C component>
CI: Each value in the cyclic carbodiimide production example produced in the following production example was determined by the following method.
(1) Identification of cyclic carbodiimide structure by NMR Identification by NMR was confirmed by 1 H-NMR and 13 C-NMR using JNREX270 manufactured by JEOL Ltd. In addition, deuterated chloroform was used as a solvent.
(2) Identification of carbodiimide skeleton by IR The identification of the carbodiimide skeleton is performed by using Magna-750 manufactured by Nicorey and confirming the absorption peak at 2100-2200 cm −1 characteristic of carbodiimide by FT-IR. It was.
[製造例5]
o−ニトロフェノール(0.11mol)とペンタエリトリチルテトラブロミド(0.025mol)、炭酸カリウム(0.33mol)、N,N−ジメチルホルムアミド200mlを攪拌装置及び加熱装置を設置した反応装置にN2雰囲気下仕込み、130℃で12時間反応後、DMFを減圧により除去し、得られた固形物をジクロロメタン200mlに溶かし、水100mlで3回分液を行った。有機層を硫酸ナトリウム5gで脱水し、ジクロロメタンを減圧により除去し、中間生成物D(ニトロ体)を得た。
次に中間生成物D(0.1mol)と5%パラジウムカーボン(Pd/C)(2g)、エタノール/ジクロロメタン(70/30)400mlを、攪拌装置を設置した反応装置に仕込み、水素置換を5回行い、25℃で水素を常に供給した状態で反応させ、水素の減少がなくなったら反応を終了した。Pd/Cを回収し、混合溶媒を除去すると中間生成物E(アミン体)が得られた。
[Production Example 5]
o- nitrophenol (0.11 mol) and pentaerythrityl tetra bromide (0.025 mol), potassium carbonate (0.33mol), N, N 2 N- dimethylformamide 200ml in reactor installed with a stirrer and a heating device After charging in an atmosphere and reacting at 130 ° C. for 12 hours, DMF was removed under reduced pressure, and the resulting solid was dissolved in 200 ml of dichloromethane and separated three times with 100 ml of water. The organic layer was dehydrated with 5 g of sodium sulfate, and dichloromethane was removed under reduced pressure to obtain an intermediate product D (nitro form).
Next, intermediate product D (0.1 mol), 5% palladium carbon (Pd / C) (2 g), and 400 ml of ethanol / dichloromethane (70/30) were charged into a reactor equipped with a stirrer, and 5 hydrogen substitution was performed. The reaction was performed in a state where hydrogen was constantly supplied at 25 ° C., and the reaction was terminated when there was no decrease in hydrogen. When Pd / C was recovered and the mixed solvent was removed, an intermediate product E (amine body) was obtained.
次に攪拌装置及び加熱装置、滴下ロートを設置した反応装置に、N2雰囲気下、トリフェニルホスフィンジブロミド(0.11mol)と1,2−ジクロロエタン150mlを仕込み攪拌させた。そこに中間生成物E(0.025mol)とトリエチルアミン(0.25mol)を1,2−ジクロロエタン50mlに溶かした溶液を25℃で徐々に滴下した。滴下終了後、70℃で5時間反応させる。その後、反応溶液をろ過し、ろ液を水100mlで5回分液を行った。有機層を硫酸ナトリウム5gで脱水し、1,2−ジクロロエタンを減圧により除去し、中間生成物F(トリフェニルホスフィン体)が得られた。
次に、攪拌装置及び滴下ロートを設置した反応装置に、N2雰囲気下、ジ−tert−ブチルジカーボネート(0.11mol)とN,N−ジメチル−4−アミノピリジン(0.055mol)、ジクロロメタン150mlを仕込み攪拌させた。そこに、25℃で中間生成物F(0.025mol)を溶かしたジクロロメタン100mlをゆっくりと滴下させた。滴下後、12時間反応させた。その後、ジクロロメタンを除去し得られた固形物を、精製することで、下記式で表されるB−1成分を得た。B−1成分の構造はNMR、IRにより確認した。
Next, triphenylphosphine dibromide (0.11 mol) and 150 ml of 1,2-dichloroethane were charged and stirred in a reactor equipped with a stirrer, a heating device, and a dropping funnel in an N2 atmosphere. A solution prepared by dissolving the intermediate product E (0.025 mol) and triethylamine (0.25 mol) in 50 ml of 1,2-dichloroethane was gradually added dropwise thereto at 25 ° C. After completion of dropping, the reaction is carried out at 70 ° C. for 5 hours. Thereafter, the reaction solution was filtered, and the filtrate was separated 5 times with 100 ml of water. The organic layer was dehydrated with 5 g of sodium sulfate, and 1,2-dichloroethane was removed under reduced pressure to obtain an intermediate product F (triphenylphosphine compound).
Next, in a reactor equipped with a stirrer and a dropping funnel, di-tert-butyl dicarbonate (0.11 mol), N, N-dimethyl-4-aminopyridine (0.055 mol), and dichloromethane 150 ml under N2 atmosphere. Were charged and stirred. Thereto, 100 ml of dichloromethane in which the intermediate product F (0.025 mol) was dissolved was slowly added dropwise at 25 ° C. After dropping, the reaction was allowed to proceed for 12 hours. Then, the B-1 component represented by a following formula was obtained by refine | purifying the solid substance obtained by removing dichloromethane. The structure of the B-1 component was confirmed by NMR and IR.
C−II:日清紡(株)製 カルボジライトHMV−8CA[脂肪族ポリカルボジイミド]
C−III:ラインケミージャパン(株)製 stabaxol−I[ビスカルボジイミド]
C−IV:ナガセケムテックス(株)製 EX−711[2官能芳香族エポキシ樹脂]
C-II: Carbodilite HMV-8CA [aliphatic polycarbodiimide] manufactured by Nisshinbo Co., Ltd.
C-III: Stabaxol-I [biscarbodiimide] manufactured by Rhein Chemie Japan
C-IV: Nagase ChemteX Corporation EX-711 [bifunctional aromatic epoxy resin]
<実施例1〜11、比較例3〜6>
(組成物の調整)
A成分、B成分およびC成分を用いて、表3の組成をドライブレンドにて均一に予備混合した後、かかる予備混合物を第1供給口より供給し、溶融押出してペレット化した。ここで、第一供給口とは根元の供給口のことである。溶融押出は、サイドスクリューを備えた径30mmφのベント式二軸押出機[(株)日本製鋼所製TEX30α−38.5BW−3V]を用い実施した。また、押出温度は、C1/C2/C3/C4〜D=50℃/120℃/280℃/300℃とし、メインスクリュー回転数は200rpm、サイドスクリュー回転数は50rpm、吐出量は20kg/h、ベント減圧度は3kPaとした。
<Examples 1 to 11 and Comparative Examples 3 to 6>
(Adjustment of composition)
The components shown in Table 3 were uniformly premixed by dry blending using the A component, the B component, and the C component, and then the premixed mixture was supplied from the first supply port, melt-extruded, and pelletized. Here, the first supply port is a base supply port. The melt extrusion was carried out using a vent type twin screw extruder (TEX30α-38.5BW-3V manufactured by Nippon Steel Works, Ltd.) having a diameter of 30 mmφ equipped with a side screw. The extrusion temperature is C1 / C2 / C3 / C4 to D = 50 ° C./120° C./280° C./300° C., the main screw rotation speed is 200 rpm, the side screw rotation speed is 50 rpm, the discharge rate is 20 kg / h, The degree of vent pressure reduction was 3 kPa.
(JIS3号ダンベル片成形)
得られたペレットを160℃、5時間熱風乾燥機で乾燥したあと、日精50T(日精樹脂工業株式会社製 NEX50−5E)を用いて、シリンダ温度290℃、金型温度80℃、冷却時間20秒にて成形した。得られたJIS3号ダンベル片を用いて前述の耐薬品性の試験を行った。結果を表3に示す。
(JIS No. 3 dumbbell piece molding)
The obtained pellets were dried at 160 ° C. for 5 hours with a hot air dryer, and then using Nissei 50T (NEX50-5E manufactured by Nissei Plastic Industries Co., Ltd.), cylinder temperature 290 ° C., mold temperature 80 ° C., cooling time 20 seconds. Was molded. Using the obtained JIS No. 3 dumbbell piece, the above-mentioned chemical resistance test was conducted. The results are shown in Table 3.
(ブロー成形)
得られたペレットを160℃、5時間熱風乾燥機で乾燥した後、東芝機械(株)製EC160NII−4Yを使用し、シリンダ温度295℃、金型温度20℃、冷却時間20秒にて成形を行い、厚み4.2mmのプリフォームを得た。次に、フロンティア(株)製FDB−1Dをブロー機として用い、1.5L容器形状のブロー金型(縦2.3倍×横3.4倍)を用いて、下記の要領で前記プリフォームの2軸延伸ブロー成形を行った。100℃、1時間熱風乾燥機内で予備加熱を行ったプリフォームをブロー成形機内にセットし、プリフォーム表面温度が150℃になるようにIR加熱ヒーターの出力を設定し、本加熱を行った。続いて、ロッド延伸速度80%、1次ブロー遅延時間0.28秒、1次ブロー時間0.3秒、1次ブロー圧1.2MPa、2次ブロー時間1.2秒、2次ブロー圧3.4MPa、金型温度20℃の条件にて成形を行い、ブロー成形を行った。前述のブロー成形性の評価を行った。結果を表3に示す。
(Blow molding)
After drying the obtained pellets at 160 ° C. for 5 hours with a hot air dryer, using EC160NII-4Y manufactured by Toshiba Machine Co., Ltd., molding at a cylinder temperature of 295 ° C., a mold temperature of 20 ° C., and a cooling time of 20 seconds. And a preform with a thickness of 4.2 mm was obtained. Next, using the FDB-1D manufactured by Frontier Co., Ltd. as a blower, using a 1.5 L container-shaped blow mold (vertical 2.3 times × horizontal 3.4 times), the preform as described below. The biaxial stretch blow molding was performed. The preform preliminarily heated in a hot air dryer at 100 ° C. for 1 hour was set in a blow molding machine, the output of the IR heater was set so that the preform surface temperature was 150 ° C., and the main heating was performed. Subsequently, rod stretching speed 80%, primary blow delay time 0.28 seconds, primary blow time 0.3 seconds, primary blow pressure 1.2 MPa, secondary blow time 1.2 seconds, secondary blow pressure 3 Molding was performed under conditions of 0.4 MPa and a mold temperature of 20 ° C., and blow molding was performed. The aforementioned blow moldability was evaluated. The results are shown in Table 3.
<比較例1〜2>
A成分とB成分を用い、実施例1と同様の方法で、JIS3号ダンベル片成形の成形とブロー成形を実施した。結果を表3に示す。
<Comparative Examples 1-2>
JIS No. 3 dumbbell piece molding and blow molding were carried out in the same manner as in Example 1 using the A component and the B component. The results are shown in Table 3.
<実施例1〜11>
本発明の請求範囲にある樹脂組成物は、延伸ブロー成形が可能であり、重量変化率、引張応力低下率共に低く耐薬品性にも優れている。
<比較例1〜2>
C成分を含まないため、耐薬品が劣る結果であった。また、ブロー成形もできなかった。
<比較例3>
B成分の添加量が少ないため、耐薬品性が劣った。
<比較例4>
B成分の添加量が多いため、ブロー成形ができなかった。
<比較例5>
規定範囲外のC成分を用いたため、ブロー成形ができなかった。
<比較例6>
C成分の添加量が多いため、押出ができなかった。
<Examples 1 to 11>
The resin composition within the scope of the present invention can be stretch blow molded, has a low weight change rate and a low tensile stress reduction rate, and is excellent in chemical resistance.
<Comparative Examples 1-2>
Since no C component was contained, the chemical resistance was poor. Also, blow molding was not possible.
<Comparative Example 3>
The chemical resistance was inferior due to the small amount of component B added.
<Comparative Example 4>
Blow molding was not possible due to the large amount of component B added.
<Comparative Example 5>
Since the C component outside the specified range was used, blow molding could not be performed.
<Comparative Example 6>
Extrusion was not possible due to the large amount of component C added.
Claims (10)
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| JP2021084976A (en) * | 2019-11-28 | 2021-06-03 | 上野製薬株式会社 | Polyethylene terephthalate resin composition |
| JP2021134314A (en) * | 2020-02-28 | 2021-09-13 | 上野製薬株式会社 | Liquid crystal polymer composition |
| WO2025142952A1 (en) * | 2023-12-27 | 2025-07-03 | 住友化学株式会社 | Liquid crystal polyester composition, pellet, and molded article |
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| JP2021084976A (en) * | 2019-11-28 | 2021-06-03 | 上野製薬株式会社 | Polyethylene terephthalate resin composition |
| JP7365873B2 (en) | 2019-11-28 | 2023-10-20 | 上野製薬株式会社 | Polyethylene terephthalate resin composition |
| JP2021134314A (en) * | 2020-02-28 | 2021-09-13 | 上野製薬株式会社 | Liquid crystal polymer composition |
| JP7461169B2 (en) | 2020-02-28 | 2024-04-03 | 上野製薬株式会社 | liquid crystal polymer composition |
| WO2025142952A1 (en) * | 2023-12-27 | 2025-07-03 | 住友化学株式会社 | Liquid crystal polyester composition, pellet, and molded article |
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