JP2017125116A - Method for producing polyethylene resin composition - Google Patents
Method for producing polyethylene resin composition Download PDFInfo
- Publication number
- JP2017125116A JP2017125116A JP2016004704A JP2016004704A JP2017125116A JP 2017125116 A JP2017125116 A JP 2017125116A JP 2016004704 A JP2016004704 A JP 2016004704A JP 2016004704 A JP2016004704 A JP 2016004704A JP 2017125116 A JP2017125116 A JP 2017125116A
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- Prior art keywords
- group
- resin composition
- polyethylene resin
- acid
- tert
- Prior art date
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- Pending
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 229920013716 polyethylene resin Polymers 0.000 title claims abstract description 45
- 239000011342 resin composition Substances 0.000 title claims abstract description 42
- -1 aluminum compound Chemical class 0.000 claims abstract description 105
- 229920000573 polyethylene Polymers 0.000 claims abstract description 93
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 55
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 33
- 229910001873 dinitrogen Inorganic materials 0.000 claims abstract description 30
- 239000005977 Ethylene Substances 0.000 claims abstract description 29
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 27
- 239000000126 substance Substances 0.000 claims abstract description 26
- 239000003960 organic solvent Substances 0.000 claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 16
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 12
- 239000012046 mixed solvent Substances 0.000 claims abstract description 10
- 238000004898 kneading Methods 0.000 claims abstract description 7
- 239000002667 nucleating agent Substances 0.000 claims description 83
- 150000001875 compounds Chemical class 0.000 claims description 72
- 125000004432 carbon atom Chemical group C* 0.000 claims description 49
- 238000000034 method Methods 0.000 claims description 40
- 125000000217 alkyl group Chemical group 0.000 claims description 32
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 28
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 27
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 10
- 229910052783 alkali metal Inorganic materials 0.000 claims description 9
- 150000001340 alkali metals Chemical group 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 5
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 17
- 125000003118 aryl group Chemical group 0.000 description 17
- 229910052751 metal Inorganic materials 0.000 description 17
- 239000002184 metal Substances 0.000 description 17
- 239000000654 additive Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 14
- 239000002253 acid Substances 0.000 description 13
- 229910052757 nitrogen Inorganic materials 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 239000007983 Tris buffer Substances 0.000 description 12
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 12
- 239000000975 dye Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 11
- 125000002947 alkylene group Chemical group 0.000 description 11
- 125000000753 cycloalkyl group Chemical group 0.000 description 11
- 125000001424 substituent group Chemical group 0.000 description 11
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 10
- 230000000996 additive effect Effects 0.000 description 10
- 239000003063 flame retardant Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 10
- 150000001336 alkenes Chemical class 0.000 description 9
- 239000002216 antistatic agent Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
- 229930195729 fatty acid Natural products 0.000 description 9
- 229910052698 phosphorus Inorganic materials 0.000 description 9
- 239000011574 phosphorus Substances 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 8
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 8
- 150000002430 hydrocarbons Chemical group 0.000 description 8
- 229910001701 hydrotalcite Inorganic materials 0.000 description 8
- 229960001545 hydrotalcite Drugs 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- 239000000049 pigment Substances 0.000 description 8
- 230000037048 polymerization activity Effects 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 7
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 7
- 235000006708 antioxidants Nutrition 0.000 description 7
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 7
- 239000000945 filler Substances 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 229910052749 magnesium Inorganic materials 0.000 description 7
- 239000011777 magnesium Substances 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 7
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- 239000008188 pellet Substances 0.000 description 7
- 239000002685 polymerization catalyst Substances 0.000 description 7
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000003545 alkoxy group Chemical group 0.000 description 6
- 125000003368 amide group Chemical group 0.000 description 6
- 230000003078 antioxidant effect Effects 0.000 description 6
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 125000004185 ester group Chemical group 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 125000001841 imino group Chemical group [H]N=* 0.000 description 6
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical class CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 6
- 125000004430 oxygen atom Chemical group O* 0.000 description 6
- 229920005672 polyolefin resin Polymers 0.000 description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 6
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000006467 substitution reaction Methods 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 125000004434 sulfur atom Chemical group 0.000 description 6
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 5
- 230000002411 adverse Effects 0.000 description 5
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 5
- 125000003342 alkenyl group Chemical group 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002530 phenolic antioxidant Substances 0.000 description 5
- 235000021317 phosphate Nutrition 0.000 description 5
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 4
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- 239000004594 Masterbatch (MB) Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 229920000388 Polyphosphate Polymers 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- 125000004423 acyloxy group Chemical group 0.000 description 4
- 125000003302 alkenyloxy group Chemical group 0.000 description 4
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 4
- 125000000732 arylene group Chemical group 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 4
- 239000012964 benzotriazole Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 125000004093 cyano group Chemical group *C#N 0.000 description 4
- 125000002993 cycloalkylene group Chemical group 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 4
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 4
- 239000000347 magnesium hydroxide Substances 0.000 description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 4
- 239000010445 mica Substances 0.000 description 4
- 229910052618 mica group Inorganic materials 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 4
- 239000001205 polyphosphate Substances 0.000 description 4
- 235000011176 polyphosphates Nutrition 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- RLHGFJMGWQXPBW-UHFFFAOYSA-N 2-hydroxy-3-(1h-imidazol-5-ylmethyl)benzamide Chemical compound NC(=O)C1=CC=CC(CC=2NC=NC=2)=C1O RLHGFJMGWQXPBW-UHFFFAOYSA-N 0.000 description 3
- 125000003229 2-methylhexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 3
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical group C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 125000005234 alkyl aluminium group Chemical group 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229940125782 compound 2 Drugs 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Chemical group C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 230000000873 masking effect Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 3
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 3
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- NZNAAUDJKMURFU-UHFFFAOYSA-N tetrakis(2,2,6,6-tetramethylpiperidin-4-yl) butane-1,2,3,4-tetracarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CC(C(=O)OC1CC(C)(C)NC(C)(C)C1)C(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 NZNAAUDJKMURFU-UHFFFAOYSA-N 0.000 description 1
- 239000001017 thiazole dye Substances 0.000 description 1
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- 125000005407 trans-1,4-cyclohexylene group Chemical group [H]C1([H])C([H])([H])[C@]([H])([*:2])C([H])([H])C([H])([H])[C@@]1([H])[*:1] 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- 239000001003 triarylmethane dye Substances 0.000 description 1
- MZHULIWXRDLGRR-UHFFFAOYSA-N tridecyl 3-(3-oxo-3-tridecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCC MZHULIWXRDLGRR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
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- LTXMJHWSYUANCC-UHFFFAOYSA-N tris(2,4-ditert-butyl-5-methylphenyl) phosphite Chemical compound C1=C(C(C)(C)C)C(C)=CC(OP(OC=2C(=CC(=C(C)C=2)C(C)(C)C)C(C)(C)C)OC=2C(=CC(=C(C)C=2)C(C)(C)C)C(C)(C)C)=C1C(C)(C)C LTXMJHWSYUANCC-UHFFFAOYSA-N 0.000 description 1
- DECPGQLXYYCNEZ-UHFFFAOYSA-N tris(6-methylheptyl) phosphite Chemical compound CC(C)CCCCCOP(OCCCCCC(C)C)OCCCCCC(C)C DECPGQLXYYCNEZ-UHFFFAOYSA-N 0.000 description 1
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- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
本発明は、ポリエチレン樹脂組成物の製造方法に関し、詳しくは、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤に溶解させた造核剤を供給してエチレンモノマーを重合して得られるエチレン重合体において、エチレン重合体に含まれる造核剤を工業的に簡便且つ効果的に再生することにより、透明性と加工性に優れたポリエチレン樹脂組成物を製造する方法に関する。 The present invention relates to a method for producing a polyethylene resin composition, and more specifically, in an ethylene polymer obtained by polymerizing an ethylene monomer by supplying a nucleating agent dissolved in an organic aluminum compound or an organic aluminum compound and an organic solvent, The present invention relates to a method for producing a polyethylene resin composition excellent in transparency and workability by industrially simply and effectively regenerating a nucleating agent contained in an ethylene polymer.
ポリエチレン等のポリオレフィン系樹脂は、安価で、透明性、耐熱性、表面光沢性、耐油性、力学的特性などの諸特性が良好であることから、工業材料、自動車材料、家電材料、包装材料など幅広い分野に用いられている。安価な製品であるため、他の樹脂材料の代替え検討が進められている。 Polyolefin resins such as polyethylene are inexpensive and have excellent properties such as transparency, heat resistance, surface glossiness, oil resistance, and mechanical properties, so industrial materials, automotive materials, home appliance materials, packaging materials, etc. Used in a wide range of fields. Since it is an inexpensive product, alternatives to other resin materials are being studied.
ポリオレフィン系樹脂は成形後の結晶化速度が遅いため、成形サイクルが低く、また、加熱成形後の結晶化の進行具合によっては大きな結晶が生成し、成形品の透明性や強度が不足する欠点があった。これらの欠点は、全て、ポリオレフィン系樹脂の結晶性に由来するものであり、オレフィン樹脂の結晶化温度を高め、微細な結晶を急速に生成させることができれば解消されることが知られている。 Polyolefin-based resins have a low crystallization rate after molding, so the molding cycle is low, and depending on the degree of crystallization after heat molding, large crystals are generated, and the transparency and strength of the molded product are insufficient. there were. These drawbacks are all derived from the crystallinity of the polyolefin-based resin, and it is known to be eliminated if the crystallization temperature of the olefin resin can be increased and fine crystals can be rapidly generated.
オレフィンモノマーの重合前又は重合中に造核剤を添加する方法として、例えば、特許文献1では、プロピレンの予備重合後に、造核剤としてアルミニウム−ビス(p−第三ブチル安息香酸)ヒドロキシ又は安息香酸ナトリウム塩を添加して二段階の重合を行う方法が提案されている。
特許文献2ではオレフィンモノマーに造核剤を添加して重合する製造方法が提案されている。
As a method of adding a nucleating agent before or during polymerization of an olefin monomer, for example, in Patent Document 1, after prepolymerization of propylene, aluminum-bis (p-tert-butylbenzoic acid) hydroxy or benzoic acid as a nucleating agent. A method for carrying out two-stage polymerization by adding an acid sodium salt has been proposed.
Patent Document 2 proposes a production method in which a nucleating agent is added to an olefin monomer for polymerization.
重合前又は重合中に造核剤を添加する方法は、重合後の押出加工等の溶融混練による造核剤の配合工程を省略できる利点が得られるが、造核剤が重合触媒の触媒活性を低下させたり、重合触媒の金属との相互作用によって重合体を着色させたりする問題が指摘されており、重合条件の選定、管理が煩雑になる問題があった。 The method of adding a nucleating agent before or during polymerization provides the advantage that the step of blending the nucleating agent by melt kneading such as extrusion after polymerization can be omitted, but the nucleating agent has a catalytic activity of the polymerization catalyst. Problems have been pointed out, such as lowering or coloring the polymer by interaction with the metal of the polymerization catalyst, and there has been a problem that the selection and management of the polymerization conditions become complicated.
上記特許文献1記載の方法は、造核剤の均一分散と、それによる重合体の剛性の改善を目的とするが、二段階重合による重合方法であって、プロピレンの一段階重合後に造核剤を添加する方法である。特許文献1には、造核剤が重合活性に影響を与えうること、造核剤をマスキングすること、および、造核剤をマスキングすることにより触媒活性に対する悪影響を防ぐこと、のいずれについても開示されていない。また、特許文献1記載の方法では、造核剤を重合触媒に直接接触させる一段階重合においては効果が得られない。また、特許文献1に記載の造核剤は、有機アルミニウム化合物及び有機溶媒には溶解せず、重合活性を損ねるものであった。 The method described in Patent Document 1 is aimed at uniform dispersion of a nucleating agent and thereby improving the rigidity of the polymer, and is a polymerization method by two-stage polymerization, wherein the nucleating agent is obtained after one-stage polymerization of propylene. It is a method of adding. Patent Document 1 discloses any of the fact that the nucleating agent can affect the polymerization activity, masking the nucleating agent, and preventing adverse effects on the catalytic activity by masking the nucleating agent. It has not been. In the method described in Patent Document 1, no effect is obtained in the one-step polymerization in which the nucleating agent is directly brought into contact with the polymerization catalyst. Moreover, the nucleating agent described in Patent Document 1 does not dissolve in the organoaluminum compound and the organic solvent, and impairs the polymerization activity.
特許文献2記載の方法は、本願で用いられている造核剤をオレフィンモノマーに添加して重合することが示されているが、エチレンモノマーに添加することは具体的に記載されていなかった。 Although the method described in Patent Document 2 shows that the nucleating agent used in the present application is added to the olefin monomer for polymerization, the addition to the ethylene monomer has not been specifically described.
一般的に、造核剤単体では流動性に乏しく、溶媒でスラリー化する必要があるが、溶液拡散性に乏しく、経時で造核剤が沈殿して濃度が不均一になるためバッチ式の重合方法で重合したエチレン重合体は造核作用効果にムラが生じる問題があった。 In general, the nucleating agent itself has poor fluidity and needs to be slurried with a solvent, but the solution diffusibility is poor, and the nucleating agent precipitates over time, resulting in a non-uniform concentration. The ethylene polymer polymerized by the method has a problem in that the nucleation effect is uneven.
そこで本発明の目的は、透明性及び加工性に優れたポリエチレン樹脂組成物を製造できるポリエチレン樹脂組成物の製造方法を提供することにある。 Then, the objective of this invention is providing the manufacturing method of the polyethylene resin composition which can manufacture the polyethylene resin composition excellent in transparency and workability.
本発明者等は、上記課題の解決のために鋭意検討をした結果、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に造核剤を溶解させたものを供給してエチレンモノマーを重合する方法に想到した。
さらに、本発明者等は、マスキングされた造核剤がエチレン重合体に配合されたままでは、造核剤の作用効果を十分に発揮できず、エチレン重合体を成形した成形品の透明性が損なわれる場合があることを見出した。この点について検討を重ねたところ、水分又はプロトン供与性物質を含む窒素ガス、あるいは、スチームを適用することにより上記課題を解決できることを見出し、本発明を完成するに至った。
本発明者等の検討したところによれば、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解させた造核剤の再生は、水分やプロトン供与性物質との接触により行うことができる。水処理工程で重合触媒を分解させる手法を採用する場合、水処理によって造核剤の再生を行うことも期待できるが、処理水の量が増えるとエチレン重合体中の水分量も増加する。水分量が多いエチレン重合体を成形した場合、成形品の透明性が低下したり、成形品に気泡が生じたりする等の問題がある。さらに、水処理工程の増大は、水とエチレン重合体の分離又は乾燥工程に要するエネルギーも増大し、工業的に不利である。従って、水分又はプロトン供与性物質を含む窒素ガス、あるいは、スチームを適用することで、工業的に有利な方法で、透明性と加工性に優れたポリエチレン樹脂組成物を製造することが可能となる。
As a result of intensive investigations to solve the above problems, the present inventors supplied an organoaluminum compound or a mixture of an organoaluminum compound and an organic solvent with a nucleating agent dissolved therein to polymerize the ethylene monomer. I came up with a way to do it.
Furthermore, the present inventors have not been able to fully exhibit the action and effect of the nucleating agent when the masked nucleating agent is blended in the ethylene polymer, and the transparency of the molded product obtained by molding the ethylene polymer is low. We found that it may be damaged. As a result of repeated studies on this point, the present inventors have found that the above problem can be solved by applying nitrogen gas containing moisture or a proton donating substance or steam, and have completed the present invention.
According to the study by the present inventors, regeneration of the nucleating agent dissolved in the organoaluminum compound or the mixed solvent of the organoaluminum compound and the organic solvent can be performed by contact with moisture or a proton donating substance. it can. When employing a technique for decomposing the polymerization catalyst in the water treatment step, it can be expected that the nucleating agent is regenerated by water treatment, but the amount of water in the ethylene polymer increases as the amount of treated water increases. When an ethylene polymer having a large amount of moisture is molded, there are problems such as a decrease in transparency of the molded product and formation of bubbles in the molded product. Furthermore, the increase in the water treatment process increases the energy required for the separation or drying process of water and the ethylene polymer, which is industrially disadvantageous. Accordingly, by applying nitrogen gas containing moisture or a proton donating substance or steam, it becomes possible to produce a polyethylene resin composition having excellent transparency and processability by an industrially advantageous method. .
すなわち、本発明のポリエチレン樹脂組成物の製造方法は、重合前又は重合中に、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解させた造核剤を配合してオレフィンモノマーを重合して得られるエチレン重合体に対して、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを接触させる工程を備えることを特徴とするものである。 That is, the method for producing a polyethylene resin composition according to the present invention comprises polymerizing an olefin monomer by blending a nucleating agent dissolved in an organic aluminum compound or a mixed solvent of an organic aluminum compound and an organic solvent before or during the polymerization. The ethylene polymer obtained as described above is provided with a step of contacting water or nitrogen gas containing a proton donating substance or steam.
また、本発明のポリエチレン樹脂組成物の製造方法は、重合前又は重合中に、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解させた造核剤を配合してエチレンモノマーを重合してなるエチレン重合体に対して、水分又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを押出機内に圧入してエチレン重合体を溶融混練する工程を備えることを特徴とするものである。 In addition, the method for producing the polyethylene resin composition of the present invention comprises polymerizing an ethylene monomer by blending a nucleating agent dissolved in an organic aluminum compound or a mixed solvent of an organic aluminum compound and an organic solvent before or during the polymerization. It is characterized by comprising a step of melt-kneading the ethylene polymer by press-fitting nitrogen gas containing moisture or a proton donating substance or steam into the extruder to the ethylene polymer formed. .
本発明においては、上記造核剤が、下記一般式(1)で表される化合物であることが好ましい。
本発明においては、上記造核剤がアミド化合物であることが好ましい。 In the present invention, the nucleating agent is preferably an amide compound.
また、本発明の製造方法においては、上記有機アルミニウム化合物が、トリアルキルアルミニウムであることが好ましい。 Moreover, in the manufacturing method of this invention, it is preferable that the said organoaluminum compound is a trialkylaluminum.
また、本発明の製造方法においては、上記有機溶剤が、脂肪族炭化水素化合物及び芳香族炭化水素化合物から選択されるものであることが好ましい。 Moreover, in the manufacturing method of this invention, it is preferable that the said organic solvent is a thing selected from an aliphatic hydrocarbon compound and an aromatic hydrocarbon compound.
本発明においては、上記プロトン供与性物質が、メタノール及びエタノールから選択されるものであることが好ましい。 In the present invention, the proton donating substance is preferably selected from methanol and ethanol.
また、本発明はエチレン重合体が、重量平均分子量10000〜7000000のポリエチレンであることが好ましい。 In the present invention, the ethylene polymer is preferably polyethylene having a weight average molecular weight of 10,000 to 7000000.
本発明のポリエチレン樹脂組成物は、上記本発明のポリエチレン樹脂組成物の製造方法により製造され、含まれる水分量が、エチレン重合体100質量部に対して、0.1〜5質量部の範囲内であることを特徴とするものである。 The polyethylene resin composition of the present invention is produced by the above-described method for producing a polyethylene resin composition of the present invention, and the amount of water contained is in the range of 0.1 to 5 parts by mass with respect to 100 parts by mass of the ethylene polymer. It is characterized by being.
また、本発明の成形品は上記ポリエチレン樹脂組成物を成形してなることを特徴とするものである。 Moreover, the molded article of the present invention is formed by molding the polyethylene resin composition.
本発明によれば、透明性と加工性に優れたポリエチレン樹脂組成物を製造できるポリエチレン樹脂組成物の製造方法、それにより製造されたポリエチレン樹脂組成物および成形品を提供することが可能となる。 ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to provide the manufacturing method of the polyethylene resin composition which can manufacture the polyethylene resin composition excellent in transparency and workability, the polyethylene resin composition manufactured by it, and a molded article.
本発明のポリエチレン樹脂組成物の製造方法について、以下に詳述する。
本発明のポリエチレン樹脂組成物の製造方法は、重合前又は重合中に、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解させた造核剤を配合してエチレンモノマーを重合して得られるエチレン重合体を用いる。
The method for producing the polyethylene resin composition of the present invention will be described in detail below.
The method for producing the polyethylene resin composition of the present invention comprises polymerizing an ethylene monomer by blending a nucleating agent dissolved in an organic aluminum compound or a mixed solvent of an organic aluminum compound and an organic solvent before or during polymerization. The resulting ethylene polymer is used.
本発明に用いられる造核剤成分としては、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解する造核剤が挙げられる。溶解しないものは樹脂中への分散性が悪く本発明の効果が得られない場合がある。造核剤成分の溶解性については、本発明の製造方法を実施する前にあらかじめ確認しておく必要がある。溶解するか否かは、造核剤を、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤との混合溶媒に溶解させ、残存物が発生するかを目視により確認することで判断できる。
また、有機アルミニウム化合物によって分解する造核剤は重合体を着色させたり、重合活性を阻害する場合があるため、本発明の製造方法に採用できない。
Examples of the nucleating agent component used in the present invention include nucleating agents that dissolve in an organic aluminum compound or a mixed solvent of an organic aluminum compound and an organic solvent. Those that do not dissolve may have poor dispersibility in the resin, and the effects of the present invention may not be obtained. About the solubility of a nucleating agent component, it is necessary to confirm beforehand before implementing the manufacturing method of this invention. Whether or not to dissolve can be determined by dissolving a nucleating agent in an organic aluminum compound or a mixed solvent of an organic aluminum compound and an organic solvent and visually confirming whether a residue is generated.
Moreover, since the nucleating agent which decomposes | disassembles with an organoaluminum compound may color a polymer or may inhibit polymerization activity, it cannot employ | adopt for the manufacturing method of this invention.
本発明において、好ましい造核剤成分としては、下記一般式(1)、
上記一般式(1)中の、R1、R2、R3及びR4で表される、炭素原子数1〜9のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、−sec−ブチル基、tert−ブチル基、イソブチル基、アミル基、イソアミル基、tert−アミル基、ヘキシル基、シクロヘキシル基、ヘプチル基、イソヘプチル基、tert−ヘプチル基が挙げられるが、これらの中でも特に、メチル基、tert−ブチル基、tert−ヘプチル基であるものが好ましい。 Examples of the alkyl group having 1 to 9 carbon atoms represented by R 1 , R 2 , R 3 and R 4 in the general formula (1) include, for example, a methyl group, an ethyl group, a propyl group, and an isopropyl group. Butyl group, -sec-butyl group, tert-butyl group, isobutyl group, amyl group, isoamyl group, tert-amyl group, hexyl group, cyclohexyl group, heptyl group, isoheptyl group, tert-heptyl group, Among these, a methyl group, a tert-butyl group, and a tert-heptyl group are particularly preferable.
上記一般式(1)中のM1で表される第二族元素としては、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム、ラジウムが挙げられ、これらの中でも、マグネシウム、カルシウムであるものが、造核剤成分の核剤効果が顕著であるので好ましい。 Examples of the second group element represented by M 1 in the general formula (1) include beryllium, magnesium, calcium, strontium, barium, and radium. Among these, elements that are magnesium and calcium are nucleating. Since the nucleating agent effect of the agent component is remarkable, it is preferable.
本発明で用いられる造核剤成分としては、例えば、下記に示す化合物が挙げられる。但し、本発明は下記の化合物により制限を受けるものではない。
前記アミド化合物としては、例えば、下記一般式(2)、
下記一般式(3)、
下記一般式(4)、
下記一般式(5)、
下記一般式(6)、
下記一般式(7)、
The following general formula (3),
The following general formula (4),
The following general formula (5),
The following general formula (6),
The following general formula (7),
上記一般式(2)で表されるカルバメート構造が結合する炭素原子数1〜10の炭化水素基とは、炭素原子と水素原子で構成される官能基を表し、その分子構造は、アルカン、アルケン、シクロアルカン、芳香族炭化水素等が挙げられ、かかる炭化水素基の少なくとも4個の水素原子がカルバメート構造で置換されたものを表す。上記炭化水素基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又はアリール基で中断されていてもよく、炭化水素基中の水素原子が下記の置換基で置換されたものであってもよい。これら中断又は置換は組み合わされていてもよい。 The hydrocarbon group having 1 to 10 carbon atoms to which the carbamate structure represented by the general formula (2) is bonded represents a functional group composed of a carbon atom and a hydrogen atom, and its molecular structure includes alkane and alkene. , Cycloalkane, aromatic hydrocarbon and the like, and represents a hydrocarbon group in which at least 4 hydrogen atoms are substituted with a carbamate structure. The hydrocarbon group may be interrupted by an oxygen atom, a sulfur atom, a carbonyl group, an ester group, an amide group, an imino group or an aryl group, and the hydrogen atom in the hydrocarbon group is substituted with the following substituent. It may be a thing. These interruptions or substitutions may be combined.
上記一般式(2)中のR6で表される直鎖又は分岐を有する炭素原子数1〜12のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec−基、tert−ブチル基、イソブチル基、ペンチル基、イソペンチル基、tert−ペンチル基、ヘキシル基、2−ヘキシル基、3−ヘキシル基、ヘプチル基、2−ヘプチル基、3−ヘプチル基、イソヘプチル基、tert−ヘプチル基、n−オクチル基、イソオクチル基、tert−オクチル基、ノニル基、イソノニル基、デシル基、ウンデシル基、ドデシル基等が挙げられる。中でもヘキシル基、オクチル基が好ましい。
これらアルキル基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又は下記のアリール基で中断されていてもよく、アルキル基中の水素原子が下記の置換基で置換されていてもよく、これら中断または置換は組み合わされていてもよい。
Examples of the linear or branched alkyl group having 1 to 12 carbon atoms represented by R 6 in the general formula (2) include, for example, methyl group, ethyl group, propyl group, isopropyl group, butyl group, sec -Group, tert-butyl group, isobutyl group, pentyl group, isopentyl group, tert-pentyl group, hexyl group, 2-hexyl group, 3-hexyl group, heptyl group, 2-heptyl group, 3-heptyl group, isoheptyl group Tert-heptyl group, n-octyl group, isooctyl group, tert-octyl group, nonyl group, isononyl group, decyl group, undecyl group, dodecyl group and the like. Of these, a hexyl group and an octyl group are preferable.
These alkyl groups may be interrupted by an oxygen atom, a sulfur atom, a carbonyl group, an ester group, an amide group, an imino group or the following aryl group, and a hydrogen atom in the alkyl group is substituted with the following substituent. These interruptions or substitutions may be combined.
上記一般式(2)中のアルキル基の水素原子と置換する置換基としては、ヒドロキシ基、ハロゲン原子、アミノ基、ニトロ基、シアノ基、アルケニル基、アルケニルオキシ基、アルカノイルオキシ基、アルコキシカルボニル基等の鎖状脂肪族基、ピロール、フラン、チオフェン、イミダゾール、ピリジン、ピリダジン、ピリミジン、ピラジン、ピペリジン、モルホリン、2H−ピラン、4H−ピラン、フェニル、ビフェニル、トリフェニル、ナフタレン、アントラセン、ピロリジン、ピリンジン、インドリン、インドール、イソインドール、インダゾール、プリン、キノリジン、キノリン、イソキノリン、又はシクロアルキル基等の環状脂肪族基が挙げられる。 Examples of the substituent that replaces the hydrogen atom of the alkyl group in the general formula (2) include a hydroxy group, a halogen atom, an amino group, a nitro group, a cyano group, an alkenyl group, an alkenyloxy group, an alkanoyloxy group, and an alkoxycarbonyl group. Chain aliphatic groups such as pyrrole, furan, thiophene, imidazole, pyridine, pyridazine, pyrimidine, pyrazine, piperidine, morpholine, 2H-pyran, phenyl, biphenyl, triphenyl, naphthalene, anthracene, pyrrolidine, pyridine , An indoline, an indole, an isoindole, an indazole, a purine, a quinolidine, a quinoline, an isoquinoline, or a cyclic aliphatic group such as a cycloalkyl group.
上記一般式(2)中のR6で表される、炭素数3〜12のシクロアルキル基としては、シクロプロピル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロノニル基、シクロデシル基等が挙げられ、シクロヘキシル基が好ましい。
また、シクロアルキル基中の水素原子が、ヒドロキシ基、ハロゲン原子、アルキル基、アルコキシ基、アルケニル基、アルケニルオキシ基、アルコキシアルキル基、アルカノイルオキシ基、アルコキシカルボニル基、ニトリル基又はシアノ基で置換されていてもよい。
Examples of the cycloalkyl group having 3 to 12 carbon atoms represented by R 6 in the general formula (2) include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a cyclononyl group, and a cyclodecyl group. A cyclohexyl group is preferable.
In addition, a hydrogen atom in the cycloalkyl group is substituted with a hydroxy group, a halogen atom, an alkyl group, an alkoxy group, an alkenyl group, an alkenyloxy group, an alkoxyalkyl group, an alkanoyloxy group, an alkoxycarbonyl group, a nitrile group, or a cyano group. It may be.
上記一般式(2)中のR6で表される、炭素原子数6〜20のアリール基は、アリール基中の水素原子が、ハロゲン原子、ニトロ基、シアノ基、アルキル基、アルコキシ基、アルケニル基、アルケニルオキシ基、アルコキシアルキル基、アルカノイルオキシ基、又はアルコキシカルボニル基で置換されていてもよい。これらアリール基としては、例えば、フェニル基、3,4,5−トリメトキシフェニル基、4−第三ブチルフェニル基、ビフェニル基、ナフチル基、メチルナフチル基、アントラセニル基、フェナントリル基等が挙げられ、本発明においては、フェニル基が好ましい。 In the aryl group having 6 to 20 carbon atoms represented by R 6 in the general formula (2), a hydrogen atom in the aryl group is a halogen atom, a nitro group, a cyano group, an alkyl group, an alkoxy group, an alkenyl group. A group, an alkenyloxy group, an alkoxyalkyl group, an alkanoyloxy group, or an alkoxycarbonyl group may be substituted. Examples of these aryl groups include phenyl group, 3,4,5-trimethoxyphenyl group, 4-tert-butylphenyl group, biphenyl group, naphthyl group, methylnaphthyl group, anthracenyl group, phenanthryl group, and the like. In the present invention, a phenyl group is preferred.
上記一般式(2)で表される化合物のうち、下記一般式(8)、
本発明における上記一般式(2)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
上記一般式(3)中におけるX1の直鎖又は分岐を有する炭素原子数1〜5のアルキレン基としては、メチレン基、エチレン基、プロピレン基、ブチレン基、イソブチレン基、ペンチレン基等が挙げられ、これらのアルキレン基中の−CH2−は、−O−、−CO−、−COO−又は−OCO−で置換されていてもよく、またアルキレン基中の水素原子が、ハロゲン原子、アルケニル基、アルケニルオキシ基、アルカノイルオキシ基、アルコキシカルボニル基、ニトロ基、シアノ基、アリール基又は飽和脂肪族環で置換されていてもよい。 The linear or alkylene group having 1 to 5 carbon atoms having a branch of X 1 in the general formula (3), a methylene group, an ethylene group, a propylene group, butylene group, isobutylene group, pentylene group and the like , -CH 2 in these alkylene groups - is, -O -, - CO -, - COO- or -OCO- may be substituted with, also hydrogen atoms in the alkylene group, a halogen atom, an alkenyl group , An alkenyloxy group, an alkanoyloxy group, an alkoxycarbonyl group, a nitro group, a cyano group, an aryl group, or a saturated aliphatic ring.
上記一般式(3)中におけるR7〜R10の直鎖又は分岐を有する炭素原子数1〜4のアルキル基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、第三ブチル基等が挙げられ、これらアルキル基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又は上記のアリール基で中断されていてもよく、アルキル基中の水素原子が上記の置換基で置換されていてもよく、これら中断または置換は組み合わされていてもよい。 Examples of the alkyl group having 1 to 4 carbon atoms having linear or branched R 7 to R 10 in the general formula (3) include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and tertiary butyl. These alkyl groups may be interrupted by an oxygen atom, a sulfur atom, a carbonyl group, an ester group, an amide group, an imino group or the above aryl group, and the hydrogen atom in the alkyl group is It may be substituted with a substituent, and these interruptions or substitutions may be combined.
上記一般式(3)中におけるR7〜R10の炭素原子数1〜4のアルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基、ブトキシ基等が挙げられる。これらアルコキシ基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又は上記のアリール基で中断されていてもよく、アルコキシ基中の水素原子が上記の置換基で置換されていてもよく、これら中断または置換は組み合わされていてもよい。 Examples of the alkoxy group having 1 to 4 carbon atoms of R 7 to R 10 in the general formula (3) include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, and a butoxy group. These alkoxy groups may be interrupted by an oxygen atom, a sulfur atom, a carbonyl group, an ester group, an amide group, an imino group or the above aryl group, and a hydrogen atom in the alkoxy group is substituted with the above substituent. These interruptions or substitutions may be combined.
本発明における上記一般式(3)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
上記一般式(3)で表される化合物の中でも、一般式(3)中のR7及びR10がベンゼン環のオルト位にある化合物が好ましく用いられる。 Among the compounds represented by the general formula (3), compounds in which R 7 and R 10 in the general formula (3) are in the ortho position of the benzene ring are preferably used.
また、上記一般式(3)中のp及びsが1かつqおよびrが2である化合物が好ましく用いられる。 Moreover, the compound whose p and s in the said General formula (3) are 1 and q and r are 2 is used preferably.
上記一般式(4)中のR11又はR12で表される、直鎖又は分岐を有する炭素原子数1〜10のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec−ブチル基、tert−ブチル基、イソブチル基、ペンチル基、イソペンチル基、tert−ペンチル基、ヘキシル基、2−ヘキシル基、3−ヘキシル基、ヘプチル基、2−ヘプチル基、3−ヘプチル基、イソヘプチル基、tert−ヘプチル基、n−オクチル基、イソオクチル基、tert−オクチル基、ノニル基、イソノニル基、デシル基等が挙げられ、これらアルキル基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又は上記のアリール基で中断されていてもよく、アルキル基中の水素原子が上記の置換基で置換されていてもよく、これら中断または置換は組み合わされていてもよい。 Examples of the linear or branched alkyl group having 1 to 10 carbon atoms represented by R 11 or R 12 in the general formula (4) include, for example, a methyl group, an ethyl group, a propyl group, an isopropyl group, Butyl, sec-butyl, tert-butyl, isobutyl, pentyl, isopentyl, tert-pentyl, hexyl, 2-hexyl, 3-hexyl, heptyl, 2-heptyl, 3- Examples include heptyl group, isoheptyl group, tert-heptyl group, n-octyl group, isooctyl group, tert-octyl group, nonyl group, isononyl group, decyl group, and the like. These alkyl groups are oxygen atom, sulfur atom, carbonyl group. , An ester group, an amide group, an imino group or the above aryl group may be interrupted, and the hydrogen atom in the alkyl group is substituted as described above. In may be substituted, these interruptions or substitutions may be combined.
上記一般式(4)中のR11又はR12で表される、炭素原子数3〜12のシクロアルキル基としては、上記一般式(2)中のR6と同じものが挙げられる。 The general formula (4) represented by R 11 or R 12 in, the cycloalkyl group having 3 to 12 carbon atoms include the same R 6 in the general formula (2).
上記一般式(4)中のR11又はR12で表される、炭素原子数6〜20のアリール基としては、上記一般式(2)中のR6と同じものが挙げられる。 Examples of the aryl group having 6 to 20 carbon atoms represented by R 11 or R 12 in the general formula (4) include the same as R 6 in the general formula (2).
上記一般式(4)中のX2又はX3で表される、直鎖又は分岐を有する炭素原子数1〜5のアルキレン基とは、上記一般式(3)中のX1と同じものが挙げられる。 The linear or branched alkylene group having 1 to 5 carbon atoms represented by X 2 or X 3 in the general formula (4) is the same as X 1 in the general formula (3). Can be mentioned.
上記一般式(4)で表される化合物のうち、下記一般式(10)〜(12)、
本発明における上記一般式(4)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
上記一般式(5)中のR13及びR14又は上記一般式(6)中のR15で表される、直鎖又は分岐を有する炭素原子数1〜12のアルキル基としては、上記一般式(2)中のR6と同じものが挙げられる。 Examples of the linear or branched alkyl group having 1 to 12 carbon atoms represented by R 13 and R 14 in the general formula (5) or R 15 in the general formula (6) include the above general formula. (2) the same thing can be mentioned as R 6 in.
上記一般式(5)中のR13及びR14又は上記一般式(6)中のR15で表される、炭素原子数3〜12のシクロアルキル基としては、上記一般式(2)中のR6と同じものが挙げられる。 Examples of the cycloalkyl group having 3 to 12 carbon atoms represented by R 13 and R 14 in the general formula (5) or R 15 in the general formula (6) include those in the general formula (2). same as R 6 and the like.
上記一般式(5)中のR13及びR14又は上記一般式(6)中のR15で表される、炭素原子数6〜20のアリール基としては、上記一般式(2)中のR6と同じものが挙げられる。 The aryl group having 6 to 20 carbon atoms represented by R 13 and R 14 in the general formula (5) or R 15 in the general formula (6) is R in the general formula (2). The same thing as 6 is mentioned.
上記一般式(5)又は(6)中のX4及びX5で表される、直鎖又は分岐を有する炭素原子数1〜10のアルキレン基としては、メチレン基、エチレン基、プロピレン基、メチルエチレン基、ブチレン基、1−メチルプロピレン基、2−メチルプロピレン基、1,2−ジメチルプロピレン基、1,3−ジメチルプロピレン基、1−メチルブチレン基、2−メチルブチレン基、3−メチルブチレン基、1,3−ジメチルブチレン基、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基等が挙げられる。これらアルキレン基は、酸素原子、硫黄原子、カルボニル基、エステル基、アミド基、イミノ基又は上記のアリール基で中断されていてもよく、アルキレン基中の水素原子が上記の置換基で置換されていてもよく、これら中断または置換は組み合わされていてもよい。 Examples of the linear or branched alkylene group having 1 to 10 carbon atoms represented by X 4 and X 5 in the general formula (5) or (6) include a methylene group, an ethylene group, a propylene group, and a methyl group. Ethylene group, butylene group, 1-methylpropylene group, 2-methylpropylene group, 1,2-dimethylpropylene group, 1,3-dimethylpropylene group, 1-methylbutylene group, 2-methylbutylene group, 3-methylbutylene Group, 1,3-dimethylbutylene group, pentylene group, hexylene group, heptylene group, octylene group and the like. These alkylene groups may be interrupted by an oxygen atom, a sulfur atom, a carbonyl group, an ester group, an amide group, an imino group or the above aryl group, and the hydrogen atom in the alkylene group is substituted by the above substituent. These interruptions or substitutions may be combined.
上記一般式(5)又は(6)中のX4及びX5で表される、炭素原子数3〜12のシクロアルキレン基としては、1,2−シクロプロピレン基、1,3−シクロヘプチレン基、トランス−1,4−シクロヘキシレン基等が挙げられる。これらシクロアルキレン基中の水素原子が上記の置換基で置換されていてもよい。 Examples of the cycloalkylene group having 3 to 12 carbon atoms represented by X 4 and X 5 in the general formula (5) or (6) include a 1,2-cyclopropylene group, a 1,3-cycloheptylene group, Examples include trans-1,4-cyclohexylene group. The hydrogen atom in these cycloalkylene groups may be substituted with the above substituents.
上記一般式(5)又は(6)中のX4及びX5で表される、炭素原子数6〜20のアリーレン基としては、例えば、1,4−フェニレン基、1,3−フェニレン基、1,5−ナフチレン基、2,6−ナフチレン基、2,6−フェナレン基、1,6−フェナントレン基、2,7−フェナントレン基、2,6−アントラセン基等が挙げられる。これらアリーレン基の水素原子が上記の置換基で置換されていてもよい。 Examples of the arylene group having 6 to 20 carbon atoms represented by X 4 and X 5 in the general formula (5) or (6) include a 1,4-phenylene group, a 1,3-phenylene group, Examples include 1,5-naphthylene group, 2,6-naphthylene group, 2,6-phenalene group, 1,6-phenanthrene group, 2,7-phenanthrene group, 2,6-anthracene group and the like. The hydrogen atom of these arylene groups may be substituted with the above substituent.
また、上記一般式(5)中のR13及びR14又は、上記一般式(6)中のR15がアルキル基である場合、アルキル基の炭素数が長くなると、オレフィン重合体の造核剤としての作用効果を示すものの、化合物自身の耐熱性が低下し、オレフィン重合体の成形加工の際に、分解して成形品に悪影響を及ぼす場合があるので、本発明において、R13、R14、又はR15が表すアルキル基の炭素原子数は1〜8の範囲内が好ましく、1〜5の範囲内が特に好ましい。 Further, when R 13 and R 14 in the general formula (5) or R 15 in the general formula (6) is an alkyl group, the nucleating agent for the olefin polymer is increased when the carbon number of the alkyl group is increased. However, in the present invention, R 13 , R 14 may deteriorate the heat resistance of the compound itself and may decompose and adversely affect the molded product when the olefin polymer is molded. , Or the number of carbon atoms of the alkyl group represented by R 15 is preferably within the range of 1 to 8, particularly preferably within the range of 1 to 5.
本発明における上記一般式(5)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
本発明における上記一般式(6)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
上記一般式(7)におけるR16及びR17で表される、分岐を有してもよい炭素原子数1〜6のアルキル基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、第三ブチル基、ペンチル基、イソペンチル基、第三ペンチル基、ネオペンチル基、ヘキシル基、イソヘキシル基等が挙げられる。 Examples of the alkyl group having 1 to 6 carbon atoms which may have a branch represented by R 16 and R 17 in the general formula (7) include a methyl group, an ethyl group, a propyl group, an isopropyl group, and a butyl group. , Isobutyl group, tertiary butyl group, pentyl group, isopentyl group, tertiary pentyl group, neopentyl group, hexyl group, isohexyl group and the like.
上記一般式(7)で表される化合物のうち、下記一般式(13)、
又は、下記一般式(14)、
Or the following general formula (14),
本発明における上記一般式(7)で表される化合物の具体的な構造としては、下記の化合物が挙げられる。ただし、本発明は以下の化合物に制限されるものではない。
上記脂肪酸アミド化合物としては、例えば、エチレンビスステアロアミド、エチレンビス(12−ヒドロキシステアロアミド)、ステアリン酸アミド等が挙げられる。 Examples of the fatty acid amide compound include ethylene bisstearamide, ethylene bis (12-hydroxystearamide), stearic acid amide, and the like.
また、上記したもの以外のアミド化合物として、例えば、1,2,3−プロパントリカルボン酸トリシクロヘキシルアミド、1,2,3−プロパントリカルボン酸トリ(2−メチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−メチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−メチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2,3−ジメチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−エチルシクロヘキシルアミド)1,2,3−プロパントリカルボン酸トリ(3−エチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−エチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−n−プロピルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−n−プロピルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−n−プロピルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−イソプロピルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−イソプロピルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−イソプロピルシクロヘキシルアミド)、 1,2,3−プロパントリカルボン酸トリ(2−n−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−n−ブチルシクロヘキシルアミド)1,2,3−プロパントリカルボン酸トリ(4−n−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−イソブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−イソブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−イソブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−sec−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−sec−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−sec−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(2−tert−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(3−tert−ブチルシクロヘキシルアミド)、1,2,3−プロパントリカルボン酸トリ(4−tert−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラシクロヘキシルアミド、1,2,3,4−ブタンテトラカルボン酸テトラ(2−メチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−メチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−メチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−エチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−エチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−エチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−n−プロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−n−プロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−n−プロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−イソプロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−イソプロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−イソプロピルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−n−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−n−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−n−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−イソブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−イソブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−イソブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−sec−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−sec−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−sec−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(2−tert−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(3−tert−ブチルシクロヘキシルアミド)、1,2,3,4−ブタンテトラカルボン酸テトラ(4−tert−ブチルシクロヘキシルアミド)、1,3,5−ベンゼントリカルボン酸トリス(ベンジルアミド)、1,3,5−ベンゼントリカルボン酸トリス(シクロヘプチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(3−メチルシクロヘキシルアミド)、1,3,5−ベンゼントリカルボン酸トリス(3,4−ジメチルフェニルアミド)、1,3,5−ベンゼントリカルボン酸トリス(シクロドデシルアミド)、1,3,5−ベンゼントリカルボン酸トリス(第三オクチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(S(+)−1−シクロヘキシルエチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(R(−)−1−シクロヘキシルエチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(シクロオクチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(2,3−ジメチルシクロヘキシルアミド)、1,3,5−ベンゼントリカルボン酸トリス(シクロオクチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(n−ブチルアミド)、1,3,5−ベンゼントリカルボン酸トリス(1,1,3,3−テトラメチルブチルアミド)、1,3,5−トリス(2,2−ジメチルプロピオンアミド)ベンゼン等が挙げられる。 Examples of amide compounds other than those described above include 1,2,3-propanetricarboxylic acid tricyclohexylamide, 1,2,3-propanetricarboxylic acid tri (2-methylcyclohexylamide), 1,2,3- Propanetricarboxylic acid tri (3-methylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (4-methylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (2,3-dimethylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (2-ethylcyclohexylamide) 1,2,3-propanetricarboxylic acid tri (3-ethylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (4-ethylcyclohexyl) Amide), 1,2,3-propanetricarboxylic acid Tri (2-n-propylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3-n-propylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (4-n-propylcyclohexylamide) 1,2,3-propanetricarboxylic acid tri (2-isopropylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3-isopropylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (4- Isopropylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (2-n-butylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3-n-butylcyclohexylamide) 1,2,3- Propane tricarboxylic acid tri (4-n-butylcyclohex Silamide), 1,2,3-propanetricarboxylic acid tri (2-isobutylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3-isobutylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri ( 4-isobutylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (2-sec-butylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3-sec-butylcyclohexylamide), 1,2 , 3-propanetricarboxylic acid tri (4-sec-butylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (2-tert-butylcyclohexylamide), 1,2,3-propanetricarboxylic acid tri (3- tert-butylcyclohexylamide), 1, , 3-propanetricarboxylic acid tri (4-tert-butylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetracyclohexylamide, 1,2,3,4-butanetetracarboxylic acid tetra (2-methyl) Cyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3-methylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (4-methylcyclohexylamide), 1,2, 3,4-butanetetracarboxylic acid tetra (2-ethylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3-ethylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid Tetra (4-ethylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra La (2-n-propylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3-n-propylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (4- n-propylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (2-isopropylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3-isopropylcyclohexylamide), 1 , 2,3,4-Butanetetracarboxylic acid tetra (4-isopropylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (2-n-butylcyclohexylamide), 1,2,3,4 -Butanetetracarboxylic acid tetra (3-n-butylcyclohexylamide), 1,2,3,4-butante Tetracarboxylic acid tetra (4-n-butylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (2-isobutylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3 -Isobutylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (4-isobutylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (2-sec-butylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (3-sec-butylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (4-sec-butylcyclohexylamide), 1,2, 3,4-butanetetracarboxylic acid tetra (2-tert-butylcyclohexylamide), , 2,3,4-Butanetetracarboxylic acid tetra (3-tert-butylcyclohexylamide), 1,2,3,4-butanetetracarboxylic acid tetra (4-tert-butylcyclohexylamide), 1,3,5 Benzenetricarboxylic acid tris (benzylamide), 1,3,5-benzenetricarboxylic acid tris (cycloheptylamide), 1,3,5-benzenetricarboxylic acid tris (3-methylcyclohexylamide), 1,3,5- Benzenetricarboxylic acid tris (3,4-dimethylphenylamide), 1,3,5-benzenetricarboxylic acid tris (cyclododecylamide), 1,3,5-benzenetricarboxylic acid tris (tertiary octylamide), 1,3 , 5-Benzenetricarboxylic acid tris (S (+)-1-cyclohexylethyla ), 1,3,5-benzenetricarboxylic acid tris (R (−)-1-cyclohexylethylamide), 1,3,5-benzenetricarboxylic acid tris (cyclooctylamide), 1,3,5-benzenetricarboxylic acid Acid tris (2,3-dimethylcyclohexylamide), 1,3,5-benzenetricarboxylic acid tris (cyclooctylamide), 1,3,5-benzenetricarboxylic acid tris (n-butylamide), 1,3,5- Examples include benzenetricarboxylic acid tris (1,1,3,3-tetramethylbutyramide), 1,3,5-tris (2,2-dimethylpropionamide) benzene and the like.
上記造核剤成分の使用量の範囲は、重合により得られるエチレン重合体100質量部に対して、0.001〜0.5質量部の範囲が好ましく、0.005〜0.3質量部の範囲がより好ましい。0.001質量部より少ないと、核剤の作用効果が得られない場合があり、0.5質量部以上の配合は、本発明の製造方法により得られるポリエチレン樹脂組成物単独で成形加工した場合、添加効果が得られない場合があり不経済である。 The range of the amount of the nucleating agent component used is preferably 0.001 to 0.5 parts by mass, preferably 0.005 to 0.3 parts by mass with respect to 100 parts by mass of the ethylene polymer obtained by polymerization. A range is more preferred. When the amount is less than 0.001 part by mass, the effect of the nucleating agent may not be obtained, and when 0.5 parts by mass or more is molded by the polyethylene resin composition obtained by the production method of the present invention alone, The addition effect may not be obtained, which is uneconomic.
本発明の製造方法で用いられるエチレン重合体を重合するに当たって、上記造核剤成分が有機アルミニウム化合物、又は有機アルミニウム及び有機溶剤に溶解されたものをオレフィンモノマーの重合前又は重合中に添加されるが、添加箇所としては特に限定されず、例えば、重合系、触媒系、配合管のいずれにも添加することができる。 In the polymerization of the ethylene polymer used in the production method of the present invention, the nucleating agent component dissolved in an organic aluminum compound or organic aluminum and an organic solvent is added before or during the polymerization of the olefin monomer. However, the addition location is not particularly limited, and for example, it can be added to any of a polymerization system, a catalyst system, and a compounding tube.
上記造核剤成分をエチレンモノマーの重合前又は重合中に添加する場合は、造核剤成分及び有機アルミニウム化合物を混合したものであってもよく、有機溶媒中に上記造核剤を分散させてから有機アルミニウム化合物を加えて、造核剤成分を溶解させたものであってもよい。これにより造核剤成分が、有機アルミニウム化合物によりマスキングされると考えられる。 When the nucleating agent component is added before or during the polymerization of the ethylene monomer, it may be a mixture of the nucleating agent component and the organoaluminum compound, and the nucleating agent is dispersed in an organic solvent. In addition, an organoaluminum compound may be added to dissolve the nucleating agent component. Thereby, it is considered that the nucleating agent component is masked by the organoaluminum compound.
上記有機アルミニウム化合物としては、例えば、アルキルアルミニウム、アルキルアルミニウムハイドライド等が使用できるが、アルキルアルミニウムが好ましく、特に好ましくは、トリアルキルアルミニウムであり、具体的には、トリメチルアルミニウム、トリエチルアルミニウム、トリ−n−プロピルアルミニウム、トリイソブチルアルミニウム、トリ−n−へキシルアルミニウム、トリ−n−オクチルアルミニウム等が挙げられる。上記有機アルミニウム化合物はいずれも混合物として使用することができる。また、アルキルアルミニウム又はアルキルアルミニウムハイドライドと水との反応によって得られるアルミノキサンも同様に使用することができる。 As the organoaluminum compound, for example, alkylaluminum, alkylaluminum hydride and the like can be used, but alkylaluminum is preferable, and trialkylaluminum is particularly preferable, and specifically, trimethylaluminum, triethylaluminum, tri-n. -Propyl aluminum, triisobutyl aluminum, tri-n-hexyl aluminum, tri-n-octyl aluminum and the like. Any of the above organoaluminum compounds can be used as a mixture. Moreover, the aluminoxane obtained by reaction of alkylaluminum or alkylaluminum hydride and water can be used similarly.
上記エチレン重合体を得るに当たって、有機アルミニウム化合物でマスキング処理されたものを水、アルコール、酸等の水素供与性化合物で処理することにより、再生可能となるような有機アルミニウム化合物を用いることが好ましい。 In obtaining the ethylene polymer, it is preferable to use an organoaluminum compound that can be regenerated by treating a material masked with an organoaluminum compound with a hydrogen-donating compound such as water, alcohol, or acid.
上記造核剤成分と有機アルミニウム化合物の混合比としては、造核剤成分と有機アルミニウム化合物のアルミニウム分のモル比が、1/1000〜1/0.3が好ましい。1/0.3より造核剤成分が多いと、過剰な造核剤成分がエチレンモノマーの重合活性に悪影響を及ぼす問題があり、1/1000より造核剤成分が少ないと重合後に有機アルミニウム化合物がエチレン重合体に残留し、エチレン重合体の物性が低下したり、触媒金属の成分に影響して所望の重合を行えない場合がある。 As a mixing ratio of the nucleating agent component and the organoaluminum compound, the molar ratio of aluminum in the nucleating agent component and the organoaluminum compound is preferably 1/1000 to 1 / 0.3. If the nucleating agent component is more than 1 / 0.3, the excess nucleating agent component may adversely affect the polymerization activity of the ethylene monomer. If the nucleating agent component is less than 1/1000, the organoaluminum compound after polymerization. May remain in the ethylene polymer, and the physical properties of the ethylene polymer may deteriorate, or the desired metal may not be polymerized due to the influence of the catalyst metal component.
上記有機溶剤としては、脂肪族及び芳香族炭化水素化合物が挙げられる。脂肪族炭化水素化合物としては、例えば、n−ペンタン、n−ヘキサン、n−ヘプタン、n−オクタン、イソオクタン及び精製ケロシン等の飽和炭化水素化合物、シクロペンタン、シクロヘキサン、シクロヘプタン等の環状飽和炭化水素化合物等が挙げられ、芳香族炭化水素化合物としては、例えば、ベンゼン、トルエン、エチルベンゼンおよびキシレンなどの化合物が挙げられる。これら有機溶媒は1種を単独で用いてもよく、2種以上を併用してもよい。
上記有機溶媒のうち、n−ヘキサン、又は、n−ヘプタンが好ましく用いられる。有機溶媒中の有機アルミニウム化合物の濃度は、0.001〜0.5mol/Lの範囲が好ましく、特に好ましくは、0.01〜0.1mol/Lである。
Examples of the organic solvent include aliphatic and aromatic hydrocarbon compounds. Examples of the aliphatic hydrocarbon compound include saturated hydrocarbon compounds such as n-pentane, n-hexane, n-heptane, n-octane, isooctane and purified kerosene, and cyclic saturated hydrocarbons such as cyclopentane, cyclohexane and cycloheptane. Examples of the aromatic hydrocarbon compound include compounds such as benzene, toluene, ethylbenzene, and xylene. These organic solvents may be used individually by 1 type, and may use 2 or more types together.
Of the above organic solvents, n-hexane or n-heptane is preferably used. The concentration of the organoaluminum compound in the organic solvent is preferably in the range of 0.001 to 0.5 mol / L, particularly preferably 0.01 to 0.1 mol / L.
本発明におけるエチレン重合体は、エチレンモノマーの単独重合体の他に、5mol%以下のα−オレフィン単量体の共重合体、又は、官能基に炭素、酸素、及び水素原子だけを持つ1mol%以下の非オレフィン単量体との共重合体を含むものであってもよい。 The ethylene polymer in the present invention is an ethylene monomer homopolymer, a copolymer of 5 mol% or less α-olefin monomer, or 1 mol% having only carbon, oxygen and hydrogen atoms in the functional group. It may contain a copolymer with the following non-olefin monomer.
上記α−オレフィン単量体としては、プロペン、1−ブテン、1−ヘキセン、プロペン酸メチル、プロペン酸エチル、3−メチル−1−ブテン、3−メチル−1−ペンテン、4−メチル−1−ペンテン、ビニルシクロアルカン、ビニルシクロアルカンあるいはこれらの誘導体等が挙げられ、非オレフィン単量体としては、ビニルアセテート、スチレンあるいはこれらの誘導体等が挙げられる。 Examples of the α-olefin monomer include propene, 1-butene, 1-hexene, methyl propenoate, ethyl propenoate, 3-methyl-1-butene, 3-methyl-1-pentene, and 4-methyl-1- Examples include pentene, vinylcycloalkane, vinylcycloalkane, and derivatives thereof. Examples of the non-olefin monomer include vinyl acetate, styrene, and derivatives thereof.
ポリエチレンとしては、高密度ポリエチレン、低密度ポリエチレン、超低密度ポリエチレン、直鎖状低密度ポリエチレン、超高分子量ポリエチレン等が挙げられるが、本発明においては特に制限なく用いることができる。また、エチレン酢酸ビニルコポリマーのようにポリエチレンを部分構造として持つ共重合体に対しても本発明の製造方法を利用することが可能である。 Examples of the polyethylene include high-density polyethylene, low-density polyethylene, ultra-low density polyethylene, linear low-density polyethylene, and ultra-high molecular weight polyethylene, and can be used without particular limitation in the present invention. The production method of the present invention can also be used for a copolymer having polyethylene as a partial structure, such as an ethylene vinyl acetate copolymer.
本発明に係るエチレン重合体の好ましい密度は、0.890〜0.970g/cm3であり、より好ましくは、0.900〜0.940g/cm3である。平均分子量としては、重量平均分子量が、10000 〜 7000000の範囲のものが好ましい。 Preferred density of the ethylene polymer according to the present invention is a 0.890~0.970g / cm 3, more preferably 0.900~0.940g / cm 3. The average molecular weight is preferably a weight average molecular weight in the range of 10,000 to 7000000.
本発明の製造方法は、上記エチレンモノマーの重合前又は重合中に、造核剤を有機アルミニウム化合物又は有機アルミニウム化合物と有機溶剤に溶解させたものを配合して、エチレンモノマーを重合して得られるエチレン重合体を用いるものである。エチレンモノマーと造核剤成分の比率としては、エチレンモノマーを重合して得られるエチレン重合体100質量部に対して、造核剤成分が0.001〜0.5質量部となるように調整して行われる。 The production method of the present invention is obtained by polymerizing an ethylene monomer by blending a nucleating agent dissolved in an organic aluminum compound or an organic aluminum compound and an organic solvent before or during the polymerization of the ethylene monomer. An ethylene polymer is used. The ratio of the ethylene monomer and the nucleating agent component is adjusted so that the nucleating agent component is 0.001 to 0.5 parts by mass with respect to 100 parts by mass of the ethylene polymer obtained by polymerizing the ethylene monomer. Done.
エチレン重合体に対して、造核剤成分を上記の配合量に調整する方法としては、造核剤成分を加えずに重合した場合の重合活性を求め、得られる重合体に対して、所望の配合量の造核剤成分になるように、造核剤を有機アルミニウム化合物又は有機アルミニウム化合物と有機溶媒に溶解させたものを加えて、造核剤成分を加えなかった場合と同一条件で重合する方法を採用することができる。また、各成分の添加量を調整する機器を重合設備に導入して、造核剤成分が上記配合量になるように調整して重合するものであってもよい。 As a method of adjusting the amount of the nucleating agent component to the above-mentioned blending amount with respect to the ethylene polymer, the polymerization activity when polymerized without adding the nucleating agent component is obtained, and the desired polymer is obtained with respect to the obtained polymer. Add nucleating agent dissolved in organoaluminum compound or organoaluminum compound and organic solvent so that blending amount of nucleating agent component is added, and polymerize under the same conditions as when no nucleating agent component was added. The method can be adopted. Moreover, the apparatus which introduce | transduces the apparatus which adjusts the addition amount of each component into superposition | polymerization equipment, and may adjust and polymerize so that a nucleating agent component may become the said compounding quantity.
エチレンモノマーの重合は、重合触媒の存在下で、窒素等の不活性ガス雰囲気中にて行うことができるが、上記の有機溶剤中で行ってもよい。また、重合を阻害しない範囲で、活性水素化合物、微粒子状担体、有機アルミニウム化合物、イオン交換性層状化合物、無機珪酸塩を添加してもよい。 The polymerization of the ethylene monomer can be performed in an inert gas atmosphere such as nitrogen in the presence of a polymerization catalyst, but may be performed in the above organic solvent. In addition, an active hydrogen compound, a particulate carrier, an organoaluminum compound, an ion exchange layered compound, and an inorganic silicate may be added as long as polymerization is not inhibited.
上記重合触媒は、特に限定されるものではなく、公知の重合触媒を利用可能であり、例えば、周期表第3〜11族の遷移金属(例えば、チタン、ジルコニウム、ハフニウム、バナジウム、鉄、ニッケル、鉛、白金、イットリウム、サマリウム等)の化合物があげられ、代表的なものとしては、チーグラー触媒、チタン含有固体状遷移金属成分と有機金属成分からなるチーグラー・ナッタ触媒、少なくとも一個のシクロペンタジエニル骨格を有する周期表第4族〜第6族の遷移金属化合物と助触媒成分からなるメタロセン触媒、クロム系触媒等を用いることができる。 The said polymerization catalyst is not specifically limited, A well-known polymerization catalyst can be utilized, For example, a transition metal (for example, titanium, zirconium, hafnium, vanadium, iron, nickel, periodic table group 3-11) Lead, platinum, yttrium, samarium, etc.), and typical examples include a Ziegler catalyst, a Ziegler-Natta catalyst comprising a titanium-containing solid transition metal component and an organometallic component, and at least one cyclopentadienyl. A metallocene catalyst, a chromium-based catalyst, or the like composed of a transition metal compound of Group 4 to Group 6 of the periodic table having a skeleton and a promoter component can be used.
エチレンモノマーの重合方法としては、例えば、ブタン、ペンタン、ヘキサン、ヘプタン、イソオクタンなどの脂肪族炭化水素、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環族炭化水素、トルエン、キシレン、エチルベンゼンなどの芳香族炭化水素、ガソリン留分、水素化ジーゼル留分などの不活性溶媒中での重合であるスラリー重合法、重合を気相中で実施する気相重合法、エチレンモノマー自体を溶媒として使用するバルク重合法、ポリマーを液状で生成させる溶液重合法、若しくはこれらを組み合わせた重合法、一段重合法又は多段重合法によって、エチレンモノマーを重合して、エチレン単独重合体を製造する方法や、プロピレンと、炭素原子数2〜12のエチレン単位からなる群から選ばれる少なくとも1種のオレフィン(プロピレンを除く)単位を共重合して共重合体を製造する方法の重合方法が挙げられ、また、バッチ式、連続式の生産方式がある。 Examples of the polymerization method of the ethylene monomer include aliphatic hydrocarbons such as butane, pentane, hexane, heptane and isooctane, alicyclic hydrocarbons such as cyclopentane, cyclohexane and methylcyclohexane, and aromatics such as toluene, xylene and ethylbenzene. Slurry polymerization, which is polymerization in an inert solvent such as hydrocarbons, gasoline fractions, hydrogenated diesel fractions, etc., gas phase polymerization methods in which polymerization is carried out in the gas phase, bulk weight using ethylene monomer itself as the solvent A method of producing an ethylene homopolymer by polymerizing an ethylene monomer by a combination method, a solution polymerization method for producing a polymer in a liquid state, a polymerization method combining these, a single-stage polymerization method or a multi-stage polymerization method, propylene and carbon At least one selected from the group consisting of ethylene units having 2 to 12 atoms. Olefins (excluding propylene) polymerization process of a method for producing a copolymer to copolymer units may be mentioned, also, there is a batch type, a continuous type production system.
本発明においては、バルク重合法、気相重合法又はこれらの組合せを有する重合設備においては、従来の重合設備のまま本発明を適用可能であるため、好ましく用いられ、連続式であるものは工業的に有利であるので好ましい。また、スラリー重合法、溶液重合法等でも、本発明を利用可能であるが、これらの重合法はエチレン重合体の乾燥工程を要するため、省力化の観点からは好ましくない。 In the present invention, in a polymerization facility having a bulk polymerization method, a gas phase polymerization method, or a combination thereof, the present invention can be applied as it is with a conventional polymerization facility. This is preferable because it is advantageous. The present invention can also be used in a slurry polymerization method, a solution polymerization method, etc., but these polymerization methods are not preferable from the viewpoint of labor saving because they require a drying step of an ethylene polymer.
本発明の製造方法は、上述のようにして得られるエチレン重合体に対して、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを接触させる工程を備えることを特徴とするものである。
また、本発明の他の製造方法は、上述のようにして得られるエチレン重合体に対して、水分又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを押出機内に圧入してエチレン重合体を溶融混練する工程を備えることを特徴とするものである。
これにより、有機アルミニウム化合物又は有機アルミニウム化合物と有機溶媒に溶解した造核剤を再生させることができると考えられる。
The production method of the present invention comprises a step of bringing water or a nitrogen gas containing a proton donating substance or steam into contact with the ethylene polymer obtained as described above. .
In addition, according to another production method of the present invention, an ethylene polymer obtained by press-fitting nitrogen gas or steam containing moisture or a proton donating substance into an extruder into the ethylene polymer obtained as described above. It is characterized by comprising a step of melt-kneading.
Thereby, it is considered that the nucleating agent dissolved in the organic aluminum compound or the organic aluminum compound and the organic solvent can be regenerated.
本発明の製造方法において、水またはプロトン供与性物質を含んだ窒素ガスを使用する際は、好ましくは、窒素1に対して容積比1.0×10−6〜2.5×10−2、より好ましくは、1.0×10−3〜1.5×10−2の水を含んでなる窒素ガスが好ましい。窒素1に対する容積比が、1.0×10−6より少ないと、造核剤を再生するのに時間を要し、2.5×10−2より多いと、得られるエチレン重合体の水分含有量が高くなってしまい、成形加工の際、発泡する場合がある。 In the production method of the present invention, when nitrogen gas containing water or a proton donating substance is used, the volume ratio with respect to nitrogen 1 is preferably 1.0 × 10 −6 to 2.5 × 10 −2 , More preferably, nitrogen gas comprising 1.0 × 10 −3 to 1.5 × 10 −2 of water is preferable. If the volume ratio to nitrogen 1 is less than 1.0 × 10 −6 , it takes time to regenerate the nucleating agent, and if it exceeds 2.5 × 10 −2 , the resulting ethylene polymer contains water. The amount increases, and foaming may occur during the molding process.
上述のようにして得られるエチレン重合体に対して、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを接触させる工程を、連続式の生産方式に対応させる場合には、エチレン重合体が間欠的に、又は、連続して供給される槽において、上記窒素ガス又はスチームをエチレン重合体に接触させることができる設備を用いればよい。例えば、円筒状のカラムにおいて間欠的または連続的にカラムの上方からエチレン重合体が供給され、カラムの底部から窒素ガス又はスチームが供給されるタイプ、あるいは槽の上方からエチレン重合体が供給され、下方から上記窒素ガスが供給されるタイプなど、再生された造核剤を含有するエチレン重合体を排出できるものであればよい。具体的な槽としては、パージカラム、スチーマーなどが挙げられる。 In the case where the step of contacting water or a nitrogen gas containing a proton donating substance or steam with the ethylene polymer obtained as described above corresponds to a continuous production system, the ethylene polymer May be used in a tank that is intermittently or continuously supplied, and a facility capable of bringing the nitrogen gas or steam into contact with the ethylene polymer may be used. For example, in a cylindrical column, ethylene polymer is supplied intermittently or continuously from the top of the column, nitrogen gas or steam is supplied from the bottom of the column, or ethylene polymer is supplied from the top of the tank, What is necessary is just to be able to discharge the ethylene polymer containing the regenerated nucleating agent, such as a type in which the nitrogen gas is supplied from below. Specific examples of the tank include a purge column and a steamer.
上記プロトン供与性物質としては、例えば、メタノール、エタノール、1−プロパノール、2−プロパノール、n−ブタノール、イソブタノール、sec−ブタノール、tert−ブタノール、エチレングリコール、グリセリンなどのアルコールや、フェノール性物質、塩酸、硫酸等の鉱酸が挙げられるが、本発明においては、メタノール、エタノールが好ましく用いられる。 Examples of the proton donating substance include alcohols such as methanol, ethanol, 1-propanol, 2-propanol, n-butanol, isobutanol, sec-butanol, tert-butanol, ethylene glycol, glycerin, phenolic substances, Although mineral acids, such as hydrochloric acid and a sulfuric acid, are mentioned, In this invention, methanol and ethanol are used preferably.
上記のようにして得られたエチレン重合体を押出機で溶融混練する際に、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを押出機内に圧入する工程を備えることを特徴とするポリエチレン樹脂組成物の製造方法では、エチレン重合体を溶融混練する際に、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームをエチレン重合体に接触させることにより、エチレン重合体に含まれる造核剤成分を再生することが可能となる。上記エチレン重合体を必要に応じて他の添加剤と混合して押出機で溶融混練する押出機を設置し、押出機内に、水又はプロトン供与性物質を含んだ窒素ガス、あるいは、スチームを導入するものが、特に新規の設備投資の必要がないので好ましい。 When the ethylene polymer obtained as described above is melt-kneaded with an extruder, it comprises a step of press-fitting nitrogen gas containing water or a proton donating substance or steam into the extruder. In the method for producing a polyethylene resin composition, when the ethylene polymer is melt-kneaded, it is contained in the ethylene polymer by bringing water or a nitrogen gas containing a proton donating substance or steam into contact with the ethylene polymer. It becomes possible to regenerate the nucleating agent component. Install an extruder that melts and kneads the ethylene polymer with other additives if necessary, and introduces nitrogen gas or steam containing water or a proton-donating substance into the extruder. This is preferable because there is no need for new capital investment.
上記押出機は、単軸、二軸、多軸等の押出方式の区別なく用いることができ、エチレン重合体を溶融して混練でき、スチームを押出機に導入できるものであればよい。 The extruder can be used without any distinction between single-screw, twin-screw, and multi-screw extrusion methods, and can be any one that can melt and knead the ethylene polymer and introduce steam into the extruder.
本発明のポリエチレン樹脂組成物の製造方法において、得られたポリエチレン樹脂組成物に含まれる水分量が、エチレン重合体100質量部に対して、0.1〜5質量部の範囲内であることが好ましい。水分量が、エチレン重合体100質量部に対して0.1質量部より少ないと、造核剤の再生が十分でない場合があり、5質量部より多いと、ポリエチレン樹脂組成物の成形加工時に発泡が発生し、成形品の外観を損ねる場合がある。 In the method for producing a polyethylene resin composition of the present invention, the amount of water contained in the obtained polyethylene resin composition is in the range of 0.1 to 5 parts by mass with respect to 100 parts by mass of the ethylene polymer. preferable. If the moisture content is less than 0.1 parts by mass with respect to 100 parts by mass of the ethylene polymer, the nucleating agent may not be sufficiently regenerated. If the moisture content is more than 5 parts by mass, foaming occurs during the molding of the polyethylene resin composition. May occur and the appearance of the molded product may be impaired.
本発明において重合に悪影響を与えない範囲において、必要に応じてさらに、ポリエチレン樹脂に通常使用される他の添加剤をエチレンモノマーの重合時に添加することができる。エチレンモノマーの重合時に添加する場合において、その他の添加剤、造核剤及び有機アルミニウム化合物を混合・撹拌したものを用いてもよい。また、添加剤と溶媒を混合して懸濁状態(スラリー化)したものを供給する方法を用いることができる。溶媒は特に限定されず、例えば、上記したものが挙げられる。添加剤は、重合後に配合してもよい。 In the present invention, as long as it does not adversely affect the polymerization, other additives usually used for polyethylene resins can be added as necessary when the ethylene monomer is polymerized. When adding at the time of superposition | polymerization of an ethylene monomer, you may use what mixed and stirred the other additive, the nucleating agent, and the organoaluminum compound. Moreover, the method of supplying what suspended and mixed the additive and the solvent (slurry) can be used. A solvent is not specifically limited, For example, what was mentioned above is mentioned. You may mix | blend an additive after superposition | polymerization.
尚、この方法による反応において、副生した化合物が重合物へ影響しない場合はそのまま用いることができるが、副生した化合物が重合物へ悪影響を与える場合は、該化合物を減圧留去等により取り除いてから用いることが好ましい。 In the reaction by this method, when the by-product compound does not affect the polymer, it can be used as it is. However, when the by-product compound has an adverse effect on the polymer, the compound is removed by distillation under reduced pressure or the like. It is preferable to use after using.
また、その他の添加剤が、直接添加すると重合に悪影響があるものであっても、有機アルミニウム化合物でマスキングすることによって、重合に対する影響を抑制できる場合は、本発明のオレフィン樹脂組成物の製造方法に用いることができる。 Moreover, even if other additives have a negative effect on the polymerization when added directly, if the influence on the polymerization can be suppressed by masking with an organoaluminum compound, the method for producing the olefin resin composition of the present invention Can be used.
上記その他の添加剤としては、例えば、フェノール系酸化防止剤、リン系酸化防止剤、紫外線吸収剤、ヒンダードアミン化合物、重金属不活性化剤、造核剤、難燃剤、金属石鹸(脂肪族カルボン酸金属塩)、ハイドロタルサイト、充填剤、滑剤、帯電防止剤、顔料、染料、可塑剤等が挙げられる。 Examples of the other additives include phenolic antioxidants, phosphorus antioxidants, ultraviolet absorbers, hindered amine compounds, heavy metal deactivators, nucleating agents, flame retardants, metal soaps (aliphatic carboxylate metal) Salt), hydrotalcite, filler, lubricant, antistatic agent, pigment, dye, plasticizer and the like.
前記フェノール系酸化防止剤としては、例えば、2,6−ジ−tert−ブチル−4−エチルフェノール、2−tert−ブチル−4,6−ジメチルフェノール、スチレン化フェノール、2,2’−メチレンビス(4−エチル−6−tert−ブチルフェノール)、2,2’−チオビス−(6−tert−ブチル−4−メチルフェノール)、2,2’−チオジエチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、2−メチル−4,6−ビス(オクチルスルファニルメチル)フェノール、2,2’−イソブチリデンビス(4,6−ジメチルフェノール)、イソオクチル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、N,N’−ヘキサン−1,6−ジイルビス[3−(3,5−ジ−tert−っっvブチル−4−ヒドロキシフェニル)プロピオンアミド、2,2’−オキサミド−ビス[エチル−3−(3,5−ジ−tertブチル−4−ヒドロキシフェニル)プロピオネート]、2−エチルヘキシル−3−(3’,5’−ジ−tert−ブチル−4’−ヒドロキシフェニル)プロピオネート、2,2’−エチレンビス(4,6−ジ−tertブチルフェノール)、3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシ−ベンゼンプロパン酸及びC13−15アルキルのエステル、2,5−ジ−tertアミルヒドロキノン、ヒンダードフェノールの重合物(アデカパルマロール社製商品名AO.OH.98)、2,2’−メチレンビス[6−(1−メチルシクロヘキシル)−p−クレゾール]、2−tertブチル−6−(3−tertブチル−2−ヒドロキシ−5−メチルベンジル)−4−メチルフェニルアクリレート、2−[1−(2−ヒドロキシ−3,5−ジ−tertペンチルフェニル)エチル]−4,6−ジ−tertペンチルフェニルアクリレート、6−[3−(3−tert−ブチル−4−ヒドロキシ−5−メチル)プロポキシ]−2,4,8,10−テトラ−tert−ブチルベンズ[d,f][1,3,2]−ジオキサホスフォビン、ヘキサメチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、ビス[モノエチル(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)ホスホネートカルシウム塩、5,7−ビス(1,1−ジメチルエチル)−3−ヒドロキシ−2(3H)−ベンゾフラノン、とo−キシレンとの反応生成物、2,6−ジ−tert−ブチル−4−(4,6−ビス(オクチルチオ)−1,3,5−トリアジン−2−イルアミノ)フェノール、DL−a−トコフェノール(ビタミンE)、2,6−ビス(α−メチルベンジル)−4−メチルフェノール、ビス[3,3−ビス−(4’−ヒドロキシ−3’−tert−ブチル−フェニル)ブタン酸]グリコールエステル、2,6−ジ−tert−ブチル−p−クレゾール、2,6−ジフェニル−4−オクタデシロキシフェノール、ステアリル(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、ジステアリル(3,5−ジ−tertブチル−4−ヒドロキシベンジル)ホスホネート、トリデシル−3,5−ジ−tert−ブチル−4−ヒドロキシベンジルチオアセテート、チオジエチレンビス[(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、4,4’−チオビス(6−tert−ブチル−m−クレゾール)、2−オクチルチオ−4,6−ジ(3,5−ジ−tertブチル−4−ヒドロキシフェノキシ)−s−トリアジン、2,2’−メチレンビス(4−メチル−6−tertブチルフェノール)、ビス[3,3−ビス(4−ヒドロキシ−3−tertブチルフェニル)ブチリックアシッド]グリコールエステル、4,4’−ブチリデンビス(2,6−ジ−tert−ブチルフェノール)、4,4’−ブチリデンビス(6−tert−ブチル−3−メチルフェノール)、2,2’−エチリデンビス(4,6−ジ−tert−ブチルフェノール)、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタン、ビス[2−tert−ブチル−4−メチル−6−(2−ヒドロキシ−3−tert−ブチル−5−メチルベンジル)フェニル]テレフタレート、1,3,5−トリス(2,6−ジメチル−3−ヒドロキシ−4−tert−ブチルベンジル)イソシアヌレート、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)イソシアヌレート、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)−2,4,6−トリメチルベンゼン、1,3,5−トリス[(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオニルオキシエチル]イソシアヌレート、テトラキス[メチレン−3−(3’,5’−ジ−tert−ブチル−4’−ヒドロキシフェニル)プロピオネート]メタン、2−tert−ブチル−4−メチル−6−(2−アクリロイルオキシ−3−tert−ブチル−5−メチルベンジル)フェノール、3,9−ビス[2−(3−tert−ブチル−4−ヒドロキシ−5−メチルヒドロシンナモイルオキシ)−1,1−ジメチルエチル]−2,4,8,10−テトラオキサスピロ[5.5]ウンデカン、トリエチレングリコールビス[β−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオネート]、ステアリル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオン酸アミド、パルミチル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオン酸アミド、ミリスチル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオン酸アミド、ラウリル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオン酸アミド等の3−(3,5−ジアルキル−4−ヒドロキシフェニル)プロピオン酸誘導体等が挙げられる。
前記フェノール系酸化防止剤の使用量は、得られるエチレン重合体に対し、0.001〜10質量部、より好ましくは、0.01〜0.5質量部である。
Examples of the phenolic antioxidant include 2,6-di-tert-butyl-4-ethylphenol, 2-tert-butyl-4,6-dimethylphenol, styrenated phenol, 2,2′-methylenebis ( 4-ethyl-6-tert-butylphenol), 2,2′-thiobis- (6-tert-butyl-4-methylphenol), 2,2′-thiodiethylenebis [3- (3,5-di-tert -Butyl-4-hydroxyphenyl) propionate], 2-methyl-4,6-bis (octylsulfanylmethyl) phenol, 2,2'-isobutylidenebis (4,6-dimethylphenol), isooctyl-3- ( 3,5-di-tert-butyl-4-hydroxyphenyl) propionate, N, N′-hexane-1,6-diylbis [3 (3,5-di-tert-v-butyl-4-hydroxyphenyl) propionamide, 2,2′-oxamido-bis [ethyl-3- (3,5-di-tertbutyl-4-hydroxyphenyl) Propionate], 2-ethylhexyl-3- (3 ′, 5′-di-tert-butyl-4′-hydroxyphenyl) propionate, 2,2′-ethylenebis (4,6-di-tertbutylphenol), 3, Polymer of 5-bis (1,1-dimethylethyl) -4-hydroxy-benzenepropanoic acid and C13-15 alkyl, 2,5-di-tert-amylhydroquinone, hindered phenol (product of Adeka Palmalol) Name AO.OH.98), 2,2′-methylenebis [6- (1-methylcyclohexyl) -p-cresol], 2-tert Tyl-6- (3-tertbutyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2- [1- (2-hydroxy-3,5-di-tertpentylphenyl) ethyl] -4 , 6-Di-tert-pentylphenyl acrylate, 6- [3- (3-tert-butyl-4-hydroxy-5-methyl) propoxy] -2,4,8,10-tetra-tert-butylbenz [d, f ] [1,3,2] -dioxaphosphobin, hexamethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, bis [monoethyl (3,5-di-tert -Butyl-4-hydroxybenzyl) phosphonate calcium salt, 5,7-bis (1,1-dimethylethyl) -3-hydroxy-2 (3H) -ben Reaction product of zofuranone and o-xylene, 2,6-di-tert-butyl-4- (4,6-bis (octylthio) -1,3,5-triazin-2-ylamino) phenol, DL- a-tocophenol (vitamin E), 2,6-bis (α-methylbenzyl) -4-methylphenol, bis [3,3-bis- (4′-hydroxy-3′-tert-butyl-phenyl) butane Acid] glycol ester, 2,6-di-tert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, stearyl (3,5-di-tert-butyl-4-hydroxyphenyl) propionate Distearyl (3,5-di-tertbutyl-4-hydroxybenzyl) phosphonate, tridecyl-3,5-di-tert-butyl-4- Droxybenzylthioacetate, thiodiethylenebis [(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 4,4′-thiobis (6-tert-butyl-m-cresol), 2-octylthio -4,6-di (3,5-di-tertbutyl-4-hydroxyphenoxy) -s-triazine, 2,2'-methylenebis (4-methyl-6-tertbutylphenol), bis [3,3-bis (4-Hydroxy-3-tertbutylphenyl) butyric acid] glycol ester, 4,4′-butylidenebis (2,6-di-tert-butylphenol), 4,4′-butylidenebis (6-tert-butyl-3) -Methylphenol), 2,2'-ethylidenebis (4,6-di-tert-butylphenol), 1, , 3-Tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, bis [2-tert-butyl-4-methyl-6- (2-hydroxy-3-tert-butyl-5-methyl) Benzyl) phenyl] terephthalate, 1,3,5-tris (2,6-dimethyl-3-hydroxy-4-tert-butylbenzyl) isocyanurate, 1,3,5-tris (3,5-di-tert- Butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -2,4,6-trimethylbenzene, 1,3,5-tris [(3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxyethyl] isocyanurate, tetrakis [methylene-3- (3 ′, '-Di-tert-butyl-4'-hydroxyphenyl) propionate] methane, 2-tert-butyl-4-methyl-6- (2-acryloyloxy-3-tert-butyl-5-methylbenzyl) phenol, 3 , 9-bis [2- (3-tert-butyl-4-hydroxy-5-methylhydrocinnamoyloxy) -1,1-dimethylethyl] -2,4,8,10-tetraoxaspiro [5.5 ] Undecane, triethylene glycol bis [β- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate], stearyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propion Acid amide, palmityl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid amide, 3 such as listyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid amide, lauryl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid amide -(3,5-dialkyl-4-hydroxyphenyl) propionic acid derivatives and the like.
The usage-amount of the said phenolic antioxidant is 0.001-10 mass parts with respect to the ethylene polymer obtained, More preferably, it is 0.01-0.5 mass part.
前記リン系酸化防止剤としては、例えば、トリフェニルホスファイト、ジイソオクチルホスファイト、ヘプタキス(ジプロピレングリコール)トリホスファイト、トリイソデシルホスファイト、ジフェニルイソオクチルホスファイト、ジイソオクチルフェニルホスファイト、ジフェニルトリデシルホスファイト、トリイソオクチルホスファイト、トリラウリルホスファイト、ジフェニルホスファイト、トリス(ジプロピレングリコール)ホスファイト、ジイソデシルペンタエリスリトールジホスファイト、ジオレイルヒドロゲンホスファイト、トリラウリルトリチオホスファイト、ビス(トリデシル)ホスファイト、トリス(イソデシル)ホスファイト、トリス(トリデシル)ホスファイト、ジフェニルデシルホスファイト、ジノニルフェニルビス(ノニルフェニル)ホスファイト、ポリ(ジプロピレングリコール)フェニルホスファイト、テトラフェニルジプロピルグリコールジホスファイト、トリスノニルフェニルホスファイト、トリス(2,4−ジ−tert−ブチルフェニル)ホスファイト、トリス(2,4−ジ−tert−ブチル−5−メチルフェニル)ホスファイト、トリス〔2−tert−ブチル−4−(3−tert−ブチル−4−ヒドロキシ−5−メチルフェニルチオ)−5−メチルフェニル〕ホスファイト、トリ(デシル)ホスファイト、オクチルジフェニルホスファイト、ジ(デシル)モノフェニルホスファイト、ジステアリルペンタエリスリトールジホスファイト、ジステアリルペンタエリスリトールとステアリン酸カルシウム塩との混合物、アルキル(C10)ビスフェノールAホスファイト、ジ(トリデシル)ペンタエリスリトールジホスファイト、ジ(ノニルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4−ジ−tert−ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6−ジ−tert−ブチル−4−メチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4,6−トリ−tert−ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4−ジクミルフェニル)ペンタエリスリトールジホスファイト、テトラフェニル−テトラ(トリデシル)ペンタエリスリトールテトラホスファイト、ビス(2,4−ジ−tert−ブチル−6−メチルフェニル)エチルホスファイト、テトラ(トリデシル)イソプロピリデンジフェノールジホスファイト、テトラ(トリデシル)−4,4’−n−ブチリデンビス(2―tert−ブチル−5−メチルフェノール)ジホスファイト、ヘキサ(トリデシル)−1,1,3−トリス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタントリホスファイト、テトラキス(2,4−ジ−tert−ブチルフェニル)ビフェニレンジホスホナイト、9,10−ジハイドロ−9−オキサ−10−ホスファフェナンスレン−10−オキサイド、(1−メチル−1―プロペニル−3−イリデン)トリス(1,1−ジメチルエチル)−5−メチル−4,1−フェニレン)ヘキサトリデシルホスファイト、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)−2−エチルヘキシルホスファイト、2,2’−メチレンビス(4,6−ジ−tert−ブチルフェニル)−オクタデシルホスファイト、2,2’−エチリデンビス(4,6−ジ−tert−ブチルフェニル)フルオロホスファイト、4,4’−ブチリデンビス(3−メチル−6−tert−ブチルフェニルジトリデシル)ホスファイト、トリス(2−〔(2,4,8,10−テトラキス−tert−ブチルジベンゾ〔d,f〕〔1,3,2〕ジオキサホスフェピン−6−イル)オキシ〕エチル)アミン、3,9−ビス(4−ノニルフェノキシ)−2,4,8,10−テトラオキサ−3,9−ジホスフェススピロ[5,5]ウンデカン、2,4,6−トリ−tert−ブチルフェニル−2−ブチル−2−エチル−1,3−プロパンジオールホスファイト、ポリ4,4’−イソプロピリデンジフェノールC12−15アルコールホスファイト等が挙げられる。
リン系酸化防止剤の好ましい使用量は、エチレン重合体100質量部に対して、0.001〜10質量部、より好ましくは、0.01〜0.5質量部である。
Examples of the phosphorus antioxidant include triphenyl phosphite, diisooctyl phosphite, heptakis (dipropylene glycol) triphosphite, triisodecyl phosphite, diphenylisooctyl phosphite, diisooctylphenyl phosphite, Diphenyl tridecyl phosphite, triisooctyl phosphite, trilauryl phosphite, diphenyl phosphite, tris (dipropylene glycol) phosphite, diisodecyl pentaerythritol diphosphite, dioleyl hydrogen phosphite, trilauryl trithiophosphite, Bis (tridecyl) phosphite, tris (isodecyl) phosphite, tris (tridecyl) phosphite, diphenyldecylphosphite, dinonylpheny Bis (nonylphenyl) phosphite, poly (dipropylene glycol) phenyl phosphite, tetraphenyldipropyl glycol diphosphite, trisnonylphenyl phosphite, tris (2,4-di-tert-butylphenyl) phosphite, tris (2,4-di-tert-butyl-5-methylphenyl) phosphite, tris [2-tert-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) -5-methyl Phenyl] phosphite, tri (decyl) phosphite, octyldiphenyl phosphite, di (decyl) monophenyl phosphite, distearyl pentaerythritol diphosphite, a mixture of distearyl pentaerythritol and calcium stearate, alkyl ( 10) Bisphenol A phosphite, di (tridecyl) pentaerythritol diphosphite, di (nonylphenyl) pentaerythritol diphosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis (2 , 6-Di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite, bis (2,4,6-tri-tert-butylphenyl) pentaerythritol diphosphite, bis (2,4-dicumylphenyl) ) Pentaerythritol diphosphite, tetraphenyl-tetra (tridecyl) pentaerythritol tetraphosphite, bis (2,4-di-tert-butyl-6-methylphenyl) ethyl phosphite, tetra (tridecyl) isopropylidene dipheno Diphosphite, tetra (tridecyl) -4,4′-n-butylidenebis (2-tert-butyl-5-methylphenol) diphosphite, hexa (tridecyl) -1,1,3-tris (2-methyl-4) -Hydroxy-5-tert-butylphenyl) butanetriphosphite, tetrakis (2,4-di-tert-butylphenyl) biphenylenediphosphonite, 9,10-dihydro-9-oxa-10-phosphaphenanthrene- 10-oxide, (1-methyl-1-propenyl-3-ylidene) tris (1,1-dimethylethyl) -5-methyl-4,1-phenylene) hexatridecyl phosphite, 2,2′-methylenebis ( 4,6-di-tert-butylphenyl) -2-ethylhexyl phosphite, 2,2'-methylene (4,6-di-tert-butylphenyl) -octadecyl phosphite, 2,2′-ethylidenebis (4,6-di-tert-butylphenyl) fluorophosphite, 4,4′-butylidenebis (3- Methyl-6-tert-butylphenylditridecyl) phosphite, tris (2-[(2,4,8,10-tetrakis-tert-butyldibenzo [d, f] [1,3,2] dioxaphosphine Pin-6-yl) oxy] ethyl) amine, 3,9-bis (4-nonylphenoxy) -2,4,8,10-tetraoxa-3,9-diphosphesspiro [5,5] undecane, 2 , 4,6-Tri-tert-butylphenyl-2-butyl-2-ethyl-1,3-propanediol phosphite, poly 4,4′-isopropylidenediphenol C 2-15 alcohol phosphite, and the like.
The preferable usage-amount of phosphorus antioxidant is 0.001-10 mass parts with respect to 100 mass parts of ethylene polymers, More preferably, it is 0.01-0.5 mass part.
前記チオエーテル系酸化防止剤としては、例えば、テトラキス[メチレン−3−(ラウリルチオ)プロピオネート]メタン、ビス(メチル−4−[3−n−アルキル(C12/C14)チオプロピオニルオキシ]5−tert−ブチルフェニル)スルファイド、ジトリデシル−3,3’−チオジプロピオネート、ジラウリル−3,3’−チオジプロピオネート、ジミリスチル−3,3’−チオジプロピオネート、ジステアリル−3,3’−チオジプロピオネート、ラウリル/ステアリルチオジプロピオネート、4,4’−チオビス(6−tert−ブチル−m−クレゾール)、2,2’−チオビス(6−tert−ブチル−p−クレゾール)、ジステアリル−ジサルファイドが挙げられる。
チオエーテル系酸化防止剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.001〜10質量部、より好ましくは、0.01〜0.5質量部である。
Examples of the thioether-based antioxidant include tetrakis [methylene-3- (laurylthio) propionate] methane, bis (methyl-4- [3-n-alkyl (C12 / C14) thiopropionyloxy] 5-tert-butyl. Phenyl) sulfide, ditridecyl-3,3′-thiodipropionate, dilauryl-3,3′-thiodipropionate, dimyristyl-3,3′-thiodipropionate, distearyl-3,3′-thiodipro Pionate, lauryl / stearyl thiodipropionate, 4,4′-thiobis (6-tert-butyl-m-cresol), 2,2′-thiobis (6-tert-butyl-p-cresol), distearyl- Disulfide is mentioned.
The preferable usage-amount of a thioether type | system | group antioxidant is 0.001-10 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 0.01-0.5 mass part.
前記紫外線吸収剤としては、例えば、2,4−ジヒドロキシベンゾフェノン、5,5’−メチレンビス(2−ヒドロキシ−4−メトキシベンゾフェノン)等の2−ヒドロキシベンゾフェノン類;2−(2−ヒドロキシ−5−メチルフェニル)ベンゾトリアゾール、2−(2−ヒドロキシ−5−tert−オクチルフェニル)ベンゾトリアゾール、2−(2−ヒドロキシ−3,5−ジ−tert−ブチルフェニル)−5−クロロベンゾトリアゾール、2−(2−ヒドロキシ−3−tert−ブチル−5−メチルフェニル)−5−クロロベンゾトリアゾール、2−(2−ヒドロキシ−3,5−ジクミルフェニル)ベンゾトリアゾール、2,2’−メチレンビス(4−tert−オクチル−6−ベンゾトリアゾリルフェノール)、2−(2−ヒドロキシ−3−tert−ブチル−5−カルボキシフェニル)ベンゾトリアゾールのポリエチレングリコールエステル、2−〔2−ヒドロキシ−3−(2−アクリロイルオキシエチル)−5−メチルフェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−(2−メタクリロイルオキシエチル)−5−tert−ブチルフェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−(2−メタクリロイルオキシエチル)−5−tert−オクチルフェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−(2−メタクリロイルオキシエチル)−5−tert−ブチルフェニル〕−5−クロロベンゾトリアゾール、2−〔2−ヒドロキシ−5−(2−メタクリロイルオキシエチル)フェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−tert−ブチル−5−(2−メタクリロイルオキシエチル)フェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−tert−アミル−5−(2−メタクリロイルオキシエチル)フェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−3−tert−ブチル−5−(3−メタクリロイルオキシプロピル)フェニル〕−5−クロロベンゾトリアゾール、2−〔2−ヒドロキシ−4−(2−メタクリロイルオキシメチル)フェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−4−(3−メタクリロイルオキシ−2−ヒドロキシプロピル)フェニル〕ベンゾトリアゾール、2−〔2−ヒドロキシ−4−(3−メタクリロイルオキシプロピル)フェニル〕ベンゾトリアゾール等の2−(2−ヒドロキシフェニル)ベンゾトリアゾール類;フェニルサリシレート、レゾルシノールモノベンゾエート、2,4−ジ−tert−ブチルフェニル−3,5−ジ−tert−ブチル−4−ヒドロキシベンゾエート、オクチル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート、ドデシル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート、テトラデシル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート、ヘキサデシル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート、オクタデシル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート、ベヘニル(3,5−ジ−tert−ブチル−4−ヒドロキシ)ベンゾエート等のベンゾエート類;2−エチル−2’−エトキシオキザニリド、2−エトキシ−4’−ドデシルオキザニリド等の置換オキザニリド類;エチル−α−シアノ−β,β−ジフェニルアクリレート、メチル−2−シアノ−3−メチル−3−(p−メトキシフェニル)アクリレート等のシアノアクリレート類;各種の金属塩、又は金属キレート、特にニッケル、クロムの塩、又はキレート類等が挙げられる。
前記紫外線吸収剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.001〜5質量部、より好ましくは0.005〜0.5質量部である。
Examples of the ultraviolet absorber include 2-hydroxybenzophenones such as 2,4-dihydroxybenzophenone and 5,5′-methylenebis (2-hydroxy-4-methoxybenzophenone); 2- (2-hydroxy-5-methyl) Phenyl) benzotriazole, 2- (2-hydroxy-5-tert-octylphenyl) benzotriazole, 2- (2-hydroxy-3,5-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- ( 2-hydroxy-3-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3,5-dicumylphenyl) benzotriazole, 2,2'-methylenebis (4-tert -Octyl-6-benzotriazolylphenol), 2- (2-hydroxy) Polyethylene glycol ester of 3-tert-butyl-5-carboxyphenyl) benzotriazole, 2- [2-hydroxy-3- (2-acryloyloxyethyl) -5-methylphenyl] benzotriazole, 2- [2-hydroxy -3- (2-methacryloyloxyethyl) -5-tert-butylphenyl] benzotriazole, 2- [2-hydroxy-3- (2-methacryloyloxyethyl) -5-tert-octylphenyl] benzotriazole, 2- [2-hydroxy-3- (2-methacryloyloxyethyl) -5-tert-butylphenyl] -5-chlorobenzotriazole, 2- [2-hydroxy-5- (2-methacryloyloxyethyl) phenyl] benzotriazole, 2- [2-hydroxy-3- tert-butyl-5- (2-methacryloyloxyethyl) phenyl] benzotriazole, 2- [2-hydroxy-3-tert-amyl-5- (2-methacryloyloxyethyl) phenyl] benzotriazole, 2- [2- Hydroxy-3-tert-butyl-5- (3-methacryloyloxypropyl) phenyl] -5-chlorobenzotriazole, 2- [2-hydroxy-4- (2-methacryloyloxymethyl) phenyl] benzotriazole, 2- [ 2- (2-hydroxy) such as 2-hydroxy-4- (3-methacryloyloxy-2-hydroxypropyl) phenyl] benzotriazole, 2- [2-hydroxy-4- (3-methacryloyloxypropyl) phenyl] benzotriazole Phenyl) benzotriazoles Phenyl salicylate, resorcinol monobenzoate, 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate, octyl (3,5-di-tert-butyl-4-hydroxy) benzoate , Dodecyl (3,5-di-tert-butyl-4-hydroxy) benzoate, tetradecyl (3,5-di-tert-butyl-4-hydroxy) benzoate, hexadecyl (3,5-di-tert-butyl-4) Benzoates such as -hydroxy) benzoate, octadecyl (3,5-di-tert-butyl-4-hydroxy) benzoate, behenyl (3,5-di-tert-butyl-4-hydroxy) benzoate; 2-ethyl-2 '-Ethoxyoxanilide, 2-ethoxy-4'-dodecyl Substituted oxanilides such as oxanilide; cyanoacrylates such as ethyl-α-cyano-β, β-diphenyl acrylate, methyl-2-cyano-3-methyl-3- (p-methoxyphenyl) acrylate; various metal salts; Alternatively, metal chelates, particularly nickel, chromium salts, chelates and the like can be mentioned.
The preferable usage-amount of the said ultraviolet absorber is 0.001-5 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 0.005-0.5 mass part.
上記難燃剤としては、例えば、トリフェニルホスフェート、トリクレジルホスフェート、トリキシレニルホスフェート、クレジルジフェニルホスフェート、クレジル−2,6−キシレニルホスフェート及びレゾルシノールビス(ジフェニルホスフェート)等の芳香族リン酸エステル、フェニルホスホン酸ジビニル、フェニルホスホン酸ジアリル及びフェニルホスホン酸(1−ブテニル)等のホスホン酸エステル、ジフェニルホスフィン酸フェニル、ジフェニルホスフィン酸メチル、9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキシド誘導体等のホスフィン酸エステル、ビス(2−アリルフェノキシ)ホスファゼン、ジクレジルホスファゼン等のホスファゼン化合物、リン酸メラミン、ピロリン酸メラミン、ポリリン酸メラミン、ポリリン酸メラム、ポリリン酸アンモニウム、リン含有ビニルベンジル化合物及び赤リン等のリン系難燃剤、水酸化マグネシウム、水酸化アルミニウム等の金属水酸化物、臭素化ビスフェノールA型エポキシ樹脂、臭素化フェノールノボラック型エポキシ樹脂、ヘキサブロモベンゼン、ペンタブロモトルエン、エチレンビス(ペンタブロモフェニル)、エチレンビステトラブロモフタルイミド、1,2−ジブロモ−4−(1,2−ジブロモエチル)シクロヘキサン、テトラブロモシクロオクタン、ヘキサブロモシクロドデカン、ビス(トリブロモフェノキシ)エタン、臭素化ポリフェニレンエーテル、臭素化ポリスチレン及び2,4,6−トリス(トリブロモフェノキシ)−1,3,5−トリアジン、トリブロモフェニルマレイミド、トリブロモフェニルアクリレート、トリブロモフェニルメタクリレート、テトラブロモビスフェノールA型ジメタクリレート、ペンタブロモベンジルアクリレート、及び、臭素化スチレン等の臭素系難燃剤等が挙げられる。 Examples of the flame retardant include aromatic phosphoric acid such as triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, cresyl-2,6-xylenyl phosphate, and resorcinol bis (diphenyl phosphate). Phosphonates such as esters, divinyl phenylphosphonate, diallyl phenylphosphonate and phenylphosphonic acid (1-butenyl), phenyl diphenylphosphinate, methyl diphenylphosphinate, 9,10-dihydro-9-oxa-10-phospha Phosphonic acid esters such as phenanthrene-10-oxide derivatives, phosphazene compounds such as bis (2-allylphenoxy) phosphazene and dicresyl phosphazene, melamine phosphate, melamine pyrophosphate, Melamine phosphate, melam polyphosphate, ammonium polyphosphate, phosphorus-containing vinylbenzyl compounds and phosphorus-based flame retardants such as red phosphorus, metal hydroxides such as magnesium hydroxide and aluminum hydroxide, brominated bisphenol A type epoxy resin, bromine Phenol novolac epoxy resin, hexabromobenzene, pentabromotoluene, ethylenebis (pentabromophenyl), ethylenebistetrabromophthalimide, 1,2-dibromo-4- (1,2-dibromoethyl) cyclohexane, tetrabromocyclo Octane, hexabromocyclododecane, bis (tribromophenoxy) ethane, brominated polyphenylene ether, brominated polystyrene and 2,4,6-tris (tribromophenoxy) -1,3,5-triazine, tribromophenyl Reimido, tribromophenyl acrylate, tribromophenyl methacrylate, tetrabromobisphenol A type dimethacrylate, pentabromobenzyl acrylate, and include brominated flame retardants such as brominated styrene and the like.
前記ヒンダードアミン化合物としては、例えば、2,2,6,6−テトラメチル−4−ピペリジルステアレート、1,2,2,6,6−ペンタメチル−4−ピペリジルステアレート、2,2,6,6−テトラメチル−4−ピペリジルベンゾエート、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、テトラキス(2,2,6,6−テトラメチル−4−ピペリジル)−1,2,3,4−ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6−ペンタメチル−4−ピペリジル)−1,2,3,4−ブタンテトラカルボキシレート、ビス(2,2,6,6−テトラメチル−4−ピペリジル)・ジ(トリデシル)−1,2,3,4−ブタンテトラカルボキシレート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)−ジ(トリデシル)−1,2,3,4−ブタンテトラカルボキシレート、ビス(1,2,2,4,4−ペンタメチル−4−ピペリジル)−2−ブチル−2−(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)マロネート、1−(2−ヒドロキシエチル)−2,2,6,6−テトラメチル−4−ピペリジノ−ル/コハク酸ジエチル重縮合物、1,6−ビス(2,2,6,6−テトラメチル−4−ピペリジルアミノ)ヘキサン/2,4−ジクロロ−6−モルホリノ−s−トリアジン重縮合物、1,6−ビス(2,2,6,6−テトラメチル−4−ピペリジルアミノ)ヘキサン/2,4−ジクロロ−6−tert−オクチルアミノ−s−トリアジン重縮合物、1,5,8,12−テトラキス〔2,4−ビス(N−ブチル−N−(2,2,6,6−テトラメチル−4−ピペリジル)アミノ)−s−トリアジン−6−イル〕−1,5,8,12−テトラアザドデカン、1,5,8,12−テトラキス〔2,4−ビス(N−ブチル−N−(1,2,2,6,6−ペンタメチル−4−ピペリジル)アミノ)−s−トリアジン−6−イル〕−1,5,8−12−テトラアザドデカン、1,6,11−トリス〔2,4−ビス(N−ブチル−N−(2,2,6,6−テトラメチル−4−ピペリジル)アミノ)−s−トリアジン−6−イル〕アミノウンデカン、1,6,11−トリス〔2,4−ビス(N−ブチル−N−(1,2,2,6,6−ペンタメチル−4−ピペリジル)アミノ)−s−トリアジン−6−イル〕アミノウンデカン、ビス{4−(1−オクチルオキシ−2,2,6,6−テトラメチル)ピペリジル}デカンジオナート、ビス{4−(2,2,6,6−テトラメチル−1−ウンデシルオキシ)ピペリジル)カーボナート、チバ・スペシャルティ・ケミカルズ社製TINUVIN NOR 371等が挙げられる。
前記ヒンダードアミン化合物の好ましい使用量は、得られたエチレン体重合体100質量部に対して、0.001〜5質量部、より好ましくは0.005〜0.5質量部である。
Examples of the hindered amine compound include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2,6,6. -Tetramethyl-4-piperidylbenzoate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2, 3,4-butanetetracarboxylate, tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, bis (2,2,6,6) -Tetramethyl-4-piperidyl) -di (tridecyl) -1,2,3,4-butanetetracarboxylate, bis (1,2,2,6,6-pentamethyl-4-pi Lysyl) -di (tridecyl) -1,2,3,4-butanetetracarboxylate, bis (1,2,2,4,4-pentamethyl-4-piperidyl) -2-butyl-2- (3,5 -Di-tert-butyl-4-hydroxybenzyl) malonate, 1- (2-hydroxyethyl) -2,2,6,6-tetramethyl-4-piperidinol / diethyl succinate polycondensate, 1,6 -Bis (2,2,6,6-tetramethyl-4-piperidylamino) hexane / 2,4-dichloro-6-morpholino-s-triazine polycondensate, 1,6-bis (2,2,6, 6-tetramethyl-4-piperidylamino) hexane / 2,4-dichloro-6-tert-octylamino-s-triazine polycondensate, 1,5,8,12-tetrakis [2,4-bis (N- Butyl-N- 2,2,6,6-tetramethyl-4-piperidyl) amino) -s-triazin-6-yl] -1,5,8,12-tetraazadodecane, 1,5,8,12-tetrakis [2 , 4-Bis (N-butyl-N- (1,2,2,6,6-pentamethyl-4-piperidyl) amino) -s-triazin-6-yl] -1,5,8-12 tetraaza Dodecane, 1,6,11-tris [2,4-bis (N-butyl-N- (2,2,6,6-tetramethyl-4-piperidyl) amino) -s-triazin-6-yl] amino Undecane, 1,6,11-tris [2,4-bis (N-butyl-N- (1,2,2,6,6-pentamethyl-4-piperidyl) amino) -s-triazin-6-yl] Aminoundecane, bis {4- (1-octyloxy-2,2,6, 6-tetramethyl) piperidyl} decanedionate, bis {4- (2,2,6,6-tetramethyl-1-undecyloxy) piperidyl) carbonate, TINUVIN NOR 371 manufactured by Ciba Specialty Chemicals It is done.
The preferable usage-amount of the said hindered amine compound is 0.001-5 mass parts with respect to 100 mass parts of obtained ethylene polymer, More preferably, it is 0.005-0.5 mass part.
前記難燃剤としては、例えば、トリフェニルホスフェート、トリクレジルホスフェート、トリキシレニルホスフェート、クレジルジフェニルホスフェート、クレジル−2,6−ジキシレニルホスフェート、レゾルシノールビス(ジフェニルホスフェート)、(1−メチルエチリデン)−4,1−フェニレンテトラフェニルジホスフェート、1,3−フェニレンテトラキス(2,6−ジメチルフェニル)ホスフェート、株式会社ADEKA製商品名アデカスタブFP−500、株式会社ADEKA製商品名アデカスタブFP−600、株式会社ADEKA製商品名アデカスタブFP−800等の芳香族リン酸エステル、フェニルホスホン酸ジビニル、フェニルホスホン酸ジアリル、フェニルホスホン酸(1−ブテニル)等のホスホン酸エステル、ジフェニルホスフィン酸フェニル、ジフェニルホスフィン酸メチル、9,10−ジヒドロ−9−オキサ−10−ホスファフェナントレン−10−オキシド誘導体等のホスフィン酸エステル、ビス(2−アリルフェノキシ)ホスファゼン、ジクレジルホスファゼン等のホスファゼン化合物、リン酸メラミン、ピロリン酸メラミン、ポリリン酸メラミン、ポリリン酸メラム、ポリリン酸アンモニウム、リン酸ピペラジン、ピロリン酸ピペラジン、ポリリン酸ピペラジン、リン含有ビニルベンジル化合物及び赤リン等のリン系難燃剤、水酸化マグネシウム、水酸化アルミニウム等の金属水酸化物、臭素化ビスフェノールA型エポキシ樹脂、臭素化フェノールノボラック型エポキシ樹脂、ヘキサブロモベンゼン、ペンタブロモトルエン、エチレンビス(ペンタブロモフェニル)、エチレンビステトラブロモフタルイミド、1,2−ジブロモ−4−(1,2−ジブロモエチル)シクロヘキサン、テトラブロモシクロオクタン、ヘキサブロモシクロドデカン、ビス(トリブロモフェノキシ)エタン、臭素化ポリフェニレンエーテル、臭素化ポリスチレン及び2,4,6−トリス(トリブロモフェノキシ)−1,3,5−トリアジン、トリブロモフェニルマレイミド、トリブロモフェニルアクリレート、トリブロモフェニルメタクリレート、テトラブロモビスフェノールA型ジメタクリレート、ペンタブロモベンジルアクリレート、及び、臭素化スチレン等の臭素系難燃剤等を挙げることができる。これら難燃剤はフッ素樹脂等のドリップ防止剤や多価アルコール、ハイドロタルサイト等の難燃助剤と併用することが好ましい。
前記難燃剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、1〜50質量部、より好ましくは、10〜30質量部である。
Examples of the flame retardant include triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, cresyl-2,6-dixylenyl phosphate, resorcinol bis (diphenyl phosphate), (1-methylethylidene) ) -4,1-phenylenetetraphenyl diphosphate, 1,3-phenylenetetrakis (2,6-dimethylphenyl) phosphate, trade name ADEKA STAB FP-500 manufactured by ADEKA Corporation, trade name ADEKA STAB FP-600 manufactured by ADEKA Corporation, ADEKA Co., Ltd. product name Adeka Stub FP-800 and other aromatic phosphates, phenylphosphonic acid divinyl, phenylphosphonic acid diallyl, phenylphosphonic acid (1-butenyl) and other phosphonic acid esters Phosphinic acid esters such as phenyl diphenylphosphinate, methyl diphenylphosphinate, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide derivatives, bis (2-allylphenoxy) phosphazene, dicresyl phosphazene, etc. Phosphazene compounds, melamine phosphate, melamine pyrophosphate, melamine polyphosphate, melam polyphosphate, ammonium polyphosphate, piperazine phosphate, piperazine pyrophosphate, piperazine polyphosphate, phosphorus-containing vinylbenzyl compounds and phosphorus-based flame retardants such as red phosphorus, Metal hydroxide such as magnesium hydroxide and aluminum hydroxide, brominated bisphenol A type epoxy resin, brominated phenol novolac type epoxy resin, hexabromobenzene, pentabromotoluene, ethylene vinyl (Pentabromophenyl), ethylenebistetrabromophthalimide, 1,2-dibromo-4- (1,2-dibromoethyl) cyclohexane, tetrabromocyclooctane, hexabromocyclododecane, bis (tribromophenoxy) ethane, bromination Polyphenylene ether, brominated polystyrene and 2,4,6-tris (tribromophenoxy) -1,3,5-triazine, tribromophenyl maleimide, tribromophenyl acrylate, tribromophenyl methacrylate, tetrabromobisphenol A type dimethacrylate , Pentabromobenzyl acrylate, and brominated flame retardants such as brominated styrene. These flame retardants are preferably used in combination with anti-drip agents such as fluororesins, and flame retardant aids such as polyhydric alcohols and hydrotalcite.
The preferable usage-amount of the said flame retardant is 1-50 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 10-30 mass parts.
前記滑剤は、成形体表面に滑性を付与し傷つき防止効果を高める目的で加えられる。滑剤としては、例えば、オレイン酸アミド、エルカ酸アミド等の不飽和脂肪酸アミド;ベヘン酸アミド、ステアリン酸アミド等の飽和脂肪酸アミド、ブチルステアレート、ステアリルアルコール、ステアリン酸モノグリセライド、ソルビタンモノパルミチテート、ソルビタンモノステアレート、マンニトール、ステアリン酸、硬化ひまし油、ステアリンサンアマイド、オレイン酸アマイド、エチレンビスステアリン酸アマイド等が挙げられる。これらは1種を単独で用いてもよく、2種以上を併用して用いてもよい。
前記滑剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.03〜2質量部、より好ましくは、0.01〜0.5質量部である。
The lubricant is added for the purpose of imparting lubricity to the surface of the molded body and enhancing the effect of preventing damage. Examples of the lubricant include unsaturated fatty acid amides such as oleic acid amide and erucic acid amide; saturated fatty acid amides such as behenic acid amide and stearic acid amide, butyl stearate, stearyl alcohol, stearic acid monoglyceride, sorbitan monopalmititate, Examples include sorbitan monostearate, mannitol, stearic acid, hydrogenated castor oil, stearic acid amide, oleic acid amide, ethylene bis stearic acid amide and the like. These may be used alone or in combination of two or more.
The preferable usage-amount of the said lubricant is 0.03-2 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 0.01-0.5 mass part.
前記充填剤としては、例えば、タルク、マイカ、炭酸カルシウム、酸化カルシウム、水酸化カルシウム、炭酸マグネシウム、水酸化マグネシウム、酸化マグネシウム、硫酸マグネシウム、水酸化アルミニウム、硫酸バリウム、ガラス粉末、ガラス繊維、クレー、ドロマイト、マイカ、シリカ、アルミナ、チタン酸カリウムウィスカー、ワラステナイト、繊維状マグネシウムオキシサルフェート等を挙げることができ、粒子径(繊維状においては繊維径や繊維長及びアスペクト比)を適宜選択して用いることができる。また、充填剤は、必要に応じて表面処理したものを用いることができる。
前記充填剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.01〜80質量部、より好ましくは、1〜50質量部である。
Examples of the filler include talc, mica, calcium carbonate, calcium oxide, calcium hydroxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, magnesium sulfate, aluminum hydroxide, barium sulfate, glass powder, glass fiber, clay, Examples thereof include dolomite, mica, silica, alumina, potassium titanate whisker, wollastonite, fibrous magnesium oxysulfate, and the like. be able to. Moreover, what was surface-treated as needed can be used for a filler.
The preferable usage-amount of the said filler is 0.01-80 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 1-50 mass parts.
上記脂肪族カルボン酸金属塩としては、例えば、下記一般式(15)、
上記一般式(15)において、R26は、炭素原子数1〜30の脂肪族基であり、ヒドロキシル基を有するものでもよく、シクロアルキル基を有するものでもよく、分岐を有してもよい。脂肪族基としては、アルキル基、アルケニル基、2つ以上の不飽和結合が導入されたアルキル基等の炭化水素基が挙げられる。上記一般式(15)で表される脂肪族カルボン酸の具体例としては、酢酸、プロピオン酸、乳酸、酪酸、吉草酸、カプロン酸、2−エチルヘキサン酸、エナント酸、ペラルゴン酸、カプリル酸、ネオデシル酸、ウンデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、マルガリン酸、ステアリン酸、ノナデシル酸、アラキジン酸、ベヘン酸、リグノセリン酸、セロチン酸、モンタン酸、メリシン酸、トウハク酸、リンデル酸、ツズ酸、パルミトレイン酸、ミリストレイン酸、ペトロセリン酸、オレイン酸、エライジン酸、バクセン酸、リノール酸、リノエライジン酸、γ−リノレン酸、リノレン酸、リシノール酸、ナフテン酸、アビエチン酸、ヒドロキシ酢酸、乳酸、β−ヒドロキシプロピオン酸、2−メチル−β−ヒドロキシプロピオン酸、α−ヒドロキシ酪酸、β−ヒドロキシ酪酸、γ−ヒドロキシ酪酸、モノメチロールプロピオン酸、ジメチロールプロピオン酸、12−ヒドロキシステアリン酸等が挙げられる。これらの中でも、炭素原子数12〜22の脂肪族基であるものが、オレフィン樹脂の物性改善効果が高くなるので好ましく、特に、ミリスチン酸、ステアリン酸、12−ヒドロキシステアリン酸等が好ましい。 In the general formula (15), R 26 is an aliphatic group having 1 to 30 carbon atoms, may have a hydroxyl group, may have a cycloalkyl group, or may have a branch. Examples of the aliphatic group include hydrocarbon groups such as an alkyl group, an alkenyl group, and an alkyl group into which two or more unsaturated bonds are introduced. Specific examples of the aliphatic carboxylic acid represented by the general formula (15) include acetic acid, propionic acid, lactic acid, butyric acid, valeric acid, caproic acid, 2-ethylhexanoic acid, enanthic acid, pelargonic acid, caprylic acid, Neodecylic acid, undecylic acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, margaric acid, stearic acid, nonadecylic acid, arachidic acid, behenic acid, lignoceric acid, serotic acid, montanic acid, melicic acid, succinic acid , Lindelic acid, Tuzuic acid, Palmitoleic acid, Myristoleic acid, Petrothelic acid, Oleic acid, Elaidic acid, Vaccenoic acid, Linoleic acid, Linoleic acid, γ-Linolenic acid, Linolenic acid, Ricinoleic acid, Naphthenic acid, Abietic acid , Hydroxyacetic acid, lactic acid, β-hydroxypropionic acid, 2-methyl Examples include ru-β-hydroxypropionic acid, α-hydroxybutyric acid, β-hydroxybutyric acid, γ-hydroxybutyric acid, monomethylolpropionic acid, dimethylolpropionic acid, and 12-hydroxystearic acid. Among these, those having an aliphatic group having 12 to 22 carbon atoms are preferable because the effect of improving the physical properties of the olefin resin is increased, and myristic acid, stearic acid, 12-hydroxystearic acid, and the like are particularly preferable.
上記一般式(15)において、M2で表される金属原子とは、アルカリ金属、マグネシウム、カルシウム、ストロンチウム、バリウム、チタニウム、マンガン、鉄、亜鉛、珪素、ジルコニウム、イットリウム、バリウム又はハフニウム等が挙げられる。これらの中でも、ナトリウム、リチウム、カリウム等のアルカリ金属が好ましく、特に、ナトリウム及びリチウムがエチレン重合体の結晶化温度が良好となるので好ましく用いられる。
前記脂肪族カルボン酸金属塩の好ましい使用量は、得られたエチレン重合体100質量部に対し、0.001〜10質量部、より好ましくは、0.01〜5質量部である。
In the general formula (15), the metal atom represented by M 2 includes alkali metal, magnesium, calcium, strontium, barium, titanium, manganese, iron, zinc, silicon, zirconium, yttrium, barium, hafnium, and the like. It is done. Among these, alkali metals such as sodium, lithium, and potassium are preferable, and sodium and lithium are particularly preferably used because the crystallization temperature of the ethylene polymer becomes good.
The amount of the aliphatic carboxylic acid metal salt used is preferably 0.001 to 10 parts by mass, more preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the obtained ethylene polymer.
前記ハイドロタルサイト類としては、天然物や合成物として知られるマグネシウム、アルミニウム、水酸基、炭酸基及び任意の結晶水からなる複合塩化合物であり、マグネシウム又はアルミニウムの一部をアルカリ金属や亜鉛等他の金属で置換したものや水酸基、炭酸基を他のアニオン基で置換したものが挙げられ、具体的には、例えば、下記一般式(16)で表されるハイドロタルサイトの金属をアルカリ金属に置換したものが挙げられる。また、Al―Li系のハイドロタルサイト類としては、下記一般式(17)で表される化合物も用いることができる。
0≦x2/x1<10,2≦x1+x2≦20
で表される条件を満たす数を表し、pは0又は正の数を表す。
また、前記ハイドロタルサイト類における炭酸アニオンは、一部を他のアニオンで置換したものでもよい。
The hydrotalcite is a complex salt compound composed of magnesium, aluminum, hydroxyl group, carbonate group and any crystal water known as a natural product or synthetic product, and part of magnesium or aluminum may be alkali metal, zinc, etc. And those obtained by substituting hydroxyl groups and carbonate groups with other anionic groups. Specifically, for example, the hydrotalcite metal represented by the following general formula (16) is used as an alkali metal. Substituted ones are mentioned. In addition, as the Al—Li-based hydrotalcite, a compound represented by the following general formula (17) can also be used.
0 ≦ x2 / x1 <10, 2 ≦ x1 + x2 ≦ 20
And p represents 0 or a positive number.
The carbonate anion in the hydrotalcite may be partially substituted with another anion.
前記ハイドロタルサイト類は、結晶水を脱水したものであってもよく、ステアリン酸等の高級脂肪酸、オレイン酸アルカリ金属塩等の高級脂肪酸金属塩、ドデシルベンゼンスルホン酸アルカリ金属塩等の有機スルホン酸金属塩、高級脂肪酸アミド、高級脂肪酸エステル又はワックス等で被覆されたものであってもよい。 The hydrotalcites may be those obtained by dehydrating crystal water, higher fatty acids such as stearic acid, higher fatty acid metal salts such as alkali metal oleate, and organic sulfonic acids such as alkali metal dodecylbenzenesulfonate. It may be coated with a metal salt, higher fatty acid amide, higher fatty acid ester or wax.
前記ハイドロタルサイト類は、天然物であってもよく、また合成品であってもよい。該化合物の合成方法としては、特公昭46−2280号公報、特公昭50−30039号公報、特公昭51−29129合公報、特公平3−36839号公報、特開昭61−174270号公報、特開平5−179052号公報等に記載されている公知の方法が挙げられる。また、前記ハイドロタルサイト類は、その結晶構造、結晶粒子等に制限されることなく使用することができる。
前記ハイドロタルサイト類の好ましい使用量は、得られたエチレン重合体100質量部に対し、0.001〜5質量部、より好ましくは、0.05〜3質量部である。
The hydrotalcites may be natural products or synthetic products. As methods for synthesizing the compounds, Japanese Patent Publication No. 46-2280, Japanese Patent Publication No. 50-30039, Japanese Patent Publication No. 51-29129, Japanese Patent Publication No. 3-36839, Japanese Patent Publication No. 61-174270, Known methods described in, for example, Kaihei No. 5-179052. Further, the hydrotalcites can be used without being limited by their crystal structure, crystal particles and the like.
The preferable usage-amount of the said hydrotalcites is 0.001-5 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 0.05-3 mass parts.
前記帯電防止剤としては、例えば、脂肪酸第四級アンモニウムイオン塩、ポリアミン四級塩等のカチオン系帯電防止剤;高級アルコールリン酸エステル塩、高級アルコールEO付加物、ポリエチレングリコール脂肪酸エステル、アニオン型のアルキルスルホン酸塩、高級アルコール硫酸エステル塩、高級アルコールエチレンオキシド付加物硫酸エステル塩、高級アルコールエチレンオキシド付加物リン酸エステル塩等のアニオン系帯電防止剤;多価アルコール脂肪酸エステル、ポリグリコールリン酸エステル、ポリオキシエチレンアルキルアリルエーテル等のノニオン系帯電防止剤;アルキルジメチルアミノ酢酸ベタイン等の両性型アルキルベタイン、イミダゾリン型両性活性剤等の両性帯電防止剤が挙げられる。係る帯電防止剤は単独で用いてもよく、また、2種類以上の帯電防止剤を組み合わせて用いてもよい。
前記帯電防止剤の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.01〜20質量部、より好ましくは、3〜10質量部である。
Examples of the antistatic agent include cationic antistatic agents such as fatty acid quaternary ammonium ion salts and polyamine quaternary salts; higher alcohol phosphate esters, higher alcohol EO adducts, polyethylene glycol fatty acid esters, anionic type Anionic antistatic agents such as alkyl sulfonates, higher alcohol sulfates, higher alcohol ethylene oxide adduct sulfates, higher alcohol ethylene oxide adduct phosphates; polyhydric alcohol fatty acid esters, polyglycol phosphates, poly Nonionic antistatic agents such as oxyethylene alkyl allyl ether; amphoteric antistatic agents such as amphoteric alkylbetaines such as alkyldimethylaminoacetic acid betaine and imidazoline type amphoteric activators. Such antistatic agents may be used alone, or two or more kinds of antistatic agents may be used in combination.
The preferable usage-amount of the said antistatic agent is 0.01-20 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 3-10 mass parts.
前記顔料としては、市販の顔料を用いることもでき、例えば、ピグメントレッド1、2、3、9、10、17、22、23、31、38、41、48、49、88、90、97、112、119、122、123、144、149、166、168、169、170、171、177、179、180、184、185、192、200、202、209、215、216、217、220、223、224、226、227、228、240、254;ピグメントオレンジ13、31、34、36、38、43、46、48、49、51、52、55、59、60、61、62、64、65、71;ピグメントイエロー1、3、12、13、14、16、17、20、24、55、60、73、81、83、86、93、95、97、98、100、109、110、113、114、117、120、125、126、127、129、137、138、139、147、148、150、151、152、153、154、166、168、175、180、185;ピグメントグリーン7、10、36;ピグメントブルー15、15:1、15:2、15:3、15:4、15:5、15:6、22、24、56、60、61、62、64;ピグメントバイオレット1、19、23、27、29、30、32、37、40、50等が挙げられる。 As the pigment, commercially available pigments can also be used. For example, Pigment Red 1, 2, 3, 9, 10, 17, 22, 23, 31, 38, 41, 48, 49, 88, 90, 97, 112, 119, 122, 123, 144, 149, 166, 168, 169, 170, 171, 177, 179, 180, 184, 185, 192, 200, 202, 209, 215, 216, 217, 220, 223, 224, 226, 227, 228, 240, 254; Pigment Orange 13, 31, 34, 36, 38, 43, 46, 48, 49, 51, 52, 55, 59, 60, 61, 62, 64, 65, 71; Pigment Yellow 1, 3, 12, 13, 14, 16, 17, 20, 24, 55, 60, 73, 81, 83, 86, 93, 95, 97, 98 100, 109, 110, 113, 114, 117, 120, 125, 126, 127, 129, 137, 138, 139, 147, 148, 150, 151, 152, 153, 154, 166, 168, 175, 180, 185; Pigment Green 7, 10, 36; Pigment Blue 15, 15: 1, 15: 2, 15: 3, 15: 4, 15: 5, 15: 6, 22, 24, 56, 60, 61, 62, 64; Pigment violet 1, 19, 23, 27, 29, 30, 32, 37, 40, 50 and the like.
前記染料としては、アゾ染料、アントラキノン染料、インジゴイド染料、トリアリールメタン染料、キサンテン染料、アリザリン染料、アクリジン染料、スチルベン染料、チアゾール染料、ナフトール染料、キノリン染料、ニトロ染料、インダミン染料、オキサジン染料、フタロシアニン染料、シアニン染料等の染料等が挙げられ、これらは複数を混合して用いてもよい。 Examples of the dye include an azo dye, anthraquinone dye, indigoid dye, triarylmethane dye, xanthene dye, alizarin dye, acridine dye, stilbene dye, thiazole dye, naphthol dye, quinoline dye, nitro dye, indamine dye, oxazine dye, phthalocyanine Examples thereof include dyes and dyes such as cyanine dyes, and a plurality of these may be used in combination.
上記充填剤としては、例えば、タルク、マイカ、炭酸カルシウム、酸化カルシウム、水酸化カルシウム、炭酸マグネシウム、水酸化マグネシウム、酸化マグネシウム、硫酸マグネシウム、水酸化アルミニウム、硫酸バリウム、ガラス粉末、ガラス繊維、クレー、ドロマイト、マイカ、シリカ、アルミナ、チタン酸カリウムウィスカー、ワラステナイト、繊維状マグネシウムオキシサルフェート等が好ましい。これらの充填剤において、平均粒径(球状乃至平板状のもの)又は平均繊維径(針状乃至繊維状)が5μm以下のものが好ましい。
前記充填材の好ましい使用量は、得られたエチレン重合体100質量部に対して、0.01〜50質量部、より好ましくは、1〜30質量部である。
Examples of the filler include talc, mica, calcium carbonate, calcium oxide, calcium hydroxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, magnesium sulfate, aluminum hydroxide, barium sulfate, glass powder, glass fiber, clay, Dolomite, mica, silica, alumina, potassium titanate whisker, wollastonite, fibrous magnesium oxysulfate and the like are preferable. Among these fillers, those having an average particle diameter (spherical or flat) or an average fiber diameter (needle or fiber) of 5 μm or less are preferable.
The preferable usage-amount of the said filler is 0.01-50 mass parts with respect to 100 mass parts of obtained ethylene polymers, More preferably, it is 1-30 mass parts.
尚、上記に示した各添加剤の使用量とは、本発明の製造方法で作製されたマスターバッチを用いて成形された成形品中の各添加剤の使用量を示すものである。 In addition, the usage-amount of each additive shown above shows the usage-amount of each additive in the molded article shape | molded using the masterbatch produced with the manufacturing method of this invention.
本発明の製造方法で得られた造核剤マスターバッチをポリエチレン樹脂に適用する場合、ポリエチレン樹脂及びマスターバッチの混練はニーダー、ロールミル、単軸押出機、二軸押出機、多軸押出機などが使用可能であるが、操作性の面で単軸押出機、二軸押出機が好ましい。二軸押出機を用いる場合は、スクリュー回転方向が同方向、異方向の区別無く用いることができる。また、品質や作業環境の改善のために不活性ガスによる置換や一段及び多段ベントで脱気することが好ましい。 When the nucleating agent master batch obtained by the production method of the present invention is applied to a polyethylene resin, the kneading of the polyethylene resin and the master batch is performed by a kneader, a roll mill, a single screw extruder, a twin screw extruder, a multi screw extruder, or the like. Although usable, a single screw extruder and a twin screw extruder are preferable in terms of operability. When using a twin-screw extruder, the screw rotation direction can be used without distinction between the same direction and different directions. Moreover, it is preferable to deaerate by replacement with an inert gas or single-stage and multistage vents in order to improve the quality and working environment.
また、上記その他の添加剤は、本発明の製造方法で得られたマスターバッチと一緒にポリエチレン樹脂に配合して溶融混練することができる。 Moreover, the said other additive can be mix | blended and melt-kneaded with a polyethylene resin with the masterbatch obtained with the manufacturing method of this invention.
本発明の製造方法で得られたポリエチレン樹脂組成物に対して、上記その他の添加剤を配合する場合、エチレン重合体と上記その他の添加剤を混合した後に、ニーダー、ロールミル、単軸押出機、二軸押出機、多軸押出機などの加工機器で溶融混練する方法が挙げられ、操作性の面で単軸押出機、二軸押出機が好ましい。二軸押出機を用いる場合は、スクリュー回転方向が同方向、異方向の区別無く用いることができる。また、品質や作業環境の改善のために不活性ガスによる置換や一段及び多段ベントで脱気することが好ましい。 When blending the other additive to the polyethylene resin composition obtained by the production method of the present invention, after mixing the ethylene polymer and the other additive, kneader, roll mill, single screw extruder, Examples thereof include a melt kneading method using a processing machine such as a twin screw extruder or a multi screw extruder, and a single screw extruder or a twin screw extruder is preferable in terms of operability. When using a twin-screw extruder, the screw rotation direction can be used without distinction between the same direction and different directions. Moreover, it is preferable to deaerate by replacement with an inert gas or single-stage and multistage vents in order to improve the quality and working environment.
本発明の製造方法で得られたポリエチレン樹脂組成物は、押出成形、射出成形、中空成形、ブロー成形、圧縮成形等の公知の成形方法で成形することができ、食品用容器、化粧品・衣料用容器、食品用ボトル、飲料用ボトル、食用油ボトル、調味料ボトル等のボトル、食品用包装材、ラッピング材、輸送用包装材等の包装材料、シート・フィルム、繊維、日用雑貨、玩具等の成形品を容易に得ることができる。また、ガラス繊維、カーボン繊維等を配合して繊維強化プラスチックとしてもよい。 The polyethylene resin composition obtained by the production method of the present invention can be molded by a known molding method such as extrusion molding, injection molding, hollow molding, blow molding, compression molding, etc., for food containers, cosmetics and clothing. Containers, food bottles, beverage bottles, edible oil bottles, seasoning bottles and other bottles, food packaging materials, wrapping materials, packaging materials for transport packaging materials, sheets / films, fibers, daily goods, toys, etc. The molded product can be easily obtained. Moreover, it is good also as a fiber reinforced plastic by mix | blending glass fiber, carbon fiber, etc.
以下、製造例、実施例及び比較例を挙げて、本発明を更に具体的に説明するが、本発明は以下の実施例等によって何ら制限されるものではない。 EXAMPLES Hereinafter, although a manufacture example, an Example, and a comparative example are given and this invention is demonstrated further more concretely, this invention is not restrict | limited at all by the following examples.
(予備重合)
オレフィン重合体中の造核剤の配合量を調整するために、造核剤溶液を添加しなかった場合の重合活性を求めた。重合条件は下記にて行った。
(Preliminary polymerization)
In order to adjust the blending amount of the nucleating agent in the olefin polymer, the polymerization activity when the nucleating agent solution was not added was determined. The polymerization conditions were as follows.
(予備重合)
窒素置換したオートクレーブにヘプタン600ml、トリエチルアルミニウム152mg及びチーグラー触媒がTi換算で0.007mmolのヘプタンスラリーとなるようにチーグラー触媒を順次加え、撹拌した。オートクレーブ内をエチレン雰囲気に置換し、で1kgf/cm2Gの圧力をかけ、70℃まで昇温し、オートクレーブ内にエチレンで6kgf/cm2Gの圧力をかけ、70℃で1.5時間重合反応を行った。窒素ガスで系内を置換してから40℃でエタノール5mlを加え重合反応を停止させた後、50℃で減圧脱溶媒を行ない、次いで、真空中、40℃でポリマーを5時間乾燥することにより、重合体を得た。得られた重合体の重合活性は、触媒1gあたり、12.0kgであった。
(Preliminary polymerization)
A Ziegler catalyst was sequentially added and stirred in a nitrogen-substituted autoclave so that 600 ml of heptane, 152 mg of triethylaluminum, and a Ziegler catalyst had a heptane slurry of 0.007 mmol in terms of Ti. The inside of the autoclave is replaced with an ethylene atmosphere, and a pressure of 1 kgf / cm 2 G is applied, the temperature is raised to 70 ° C., a pressure of 6 kgf / cm 2 G is applied to the autoclave with ethylene, and a polymerization reaction is performed at 70 ° C. for 1.5 hours. went. After replacing the system with nitrogen gas, 5 ml of ethanol was added at 40 ° C. to stop the polymerization reaction, and then the solvent was removed under reduced pressure at 50 ° C. Then, the polymer was dried at 40 ° C. in vacuum for 5 hours A polymer was obtained. The polymerization activity of the obtained polymer was 12.0 kg per 1 g of the catalyst.
(造核剤成分の溶液の調製)
窒素置換したフラスコに、表1に記載の配合で、造核剤成分にヘプタンを加え、撹拌しながらトリエチルアルミニウムを滴下して、造核剤成分が20mg/mlの造核剤成分の溶液を調製した。
(Preparation of solution of nucleating agent component)
Prepare a solution of the nucleating agent component with a nucleating agent component of 20 mg / ml by adding heptane to the nucleating agent component to the flask purged with nitrogen and adding dropwise heptane to the nucleating agent component with stirring. did.
化合物2:3,3’−(メチレンビス(2,6−ジエチル−4,1−フェニレン))ビス(1−(o−トリイル)プロパン−2−オン)
化合物3:安息香酸ソジウム塩
Compound 3: Sodium benzoate salt
(重合)
上記予備重合の重合条件において、チーグラー触媒を添加する直前に、重合によって得られるエチレン重合体100質量部に対して、造核剤成分溶液を表2に記載の配合量になるように加え、オートクレーブ中の溶液が全体で600mlになるようヘプタンの量を添加した以外は、上記の予備重合と同一条件で重合した。エタノールは未添加であった。
ただし、混合物Cをエチレンモノマーの重合に供給した場合、重合活性が低く、成形加工に必要な量のエチレン重合体が得られなかった。
(polymerization)
Under the prepolymerization conditions, immediately before adding the Ziegler catalyst, 100 parts by mass of the ethylene polymer obtained by polymerization is added so that the nucleating agent component solution has the blending amount shown in Table 2, and the autoclave Polymerization was carried out under the same conditions as the above prepolymerization except that the amount of heptane was added so that the total amount of the solution was 600 ml. Ethanol was not added.
However, when the mixture C was supplied to the polymerization of the ethylene monomer, the polymerization activity was low, and an amount of ethylene polymer necessary for the molding process could not be obtained.
〔実施例1−1〕
市販の高純度窒素ガスを水に通し、水分量が窒素1に対して容積比で1.2×10−3である窒素ガスを得た。次に、上記の製造方法で得られたそれぞれのエチレン重合体を、溶媒を含んだままパージカラムに移送し、溶媒は窒素雰囲気下でフレアラインに移送し、脱溶剤した。脱溶剤したエチレン重合体に対して、円筒容器の底部から上記窒素ガスを100ml/minの流量で2時間流し、エチレン重合体に含まれる造核剤成分の再生処理を実施した。
[Example 1-1]
A commercially available high-purity nitrogen gas was passed through water to obtain a nitrogen gas having a water content of 1.2 × 10 −3 by volume with respect to nitrogen 1. Next, each ethylene polymer obtained by the above production method was transferred to a purge column while containing a solvent, and the solvent was transferred to a flare line in a nitrogen atmosphere to remove the solvent. The nitrogen polymer was passed from the bottom of the cylindrical container at a flow rate of 100 ml / min for 2 hours to remove the solvent from the ethylene polymer, thereby regenerating the nucleating agent component contained in the ethylene polymer.
〔実施例1−2〕
上記実施例1−1において、水分量が窒素1に対して容積比で1.2×10−3である窒素ガスを、水分量が窒素1に対して容積比で1.0×10−2である窒素ガスに代えた以外は、上記実施例1と同様に実施した。
[Example 1-2]
In Example 1-1, nitrogen gas having a volume ratio of 1.2 × 10 −3 with respect to nitrogen 1 and a volume ratio of 1.0 × 10 −2 with respect to nitrogen 1 was used. This was carried out in the same manner as in Example 1 except that the nitrogen gas was changed.
〔実施例1−3〕
上記実施例1−1において、水をメタノールに代えた以外は、上記実施例1と同様に実施した。
[Example 1-3]
The same operation as in Example 1 was performed except that water was replaced with methanol in Example 1-1.
〔実施例1−4〕
上記実施例1−1において、水をエタノールに代えた以外は、上記実施例1と同様に実施した。
[Example 1-4]
The same operation as in Example 1 was performed except that water was replaced with ethanol in Example 1-1.
〔実施例1−5〕
上記製造例1−1で得たエチレン重合体を、溶媒を含んだままパージカラムに移送し、溶媒は窒素下でフレアラインに移送して脱溶剤した。次に、パージカラムの円筒上のカラム下方から、5kPaのスチームを100ml/minの流量で2時間流し、エチレン重合体に接触させた。
[Example 1-5]
The ethylene polymer obtained in Production Example 1-1 was transferred to a purge column while containing a solvent, and the solvent was transferred to a flare line under nitrogen to remove the solvent. Next, 5 kPa of steam was allowed to flow at a flow rate of 100 ml / min for 2 hours from below the column on the cylinder of the purge column to contact the ethylene polymer.
〔比較例1−1〕
上記実施例1−1において、窒素ガスを水に通さずそのまま用いた以外は、上記実施例1と同様に実施した。
[Comparative Example 1-1]
In Example 1-1, the same procedure as in Example 1 was performed except that nitrogen gas was used as it was without passing through water.
〔比較例1−2〕
上記実施例1−1において、水分を含んだ窒素ガスの代わりに、水(スチームではない)を用いた以外は、上記実施例1−1と同様に実施した。
[Comparative Example 1-2]
In Example 1-1, the procedure was performed in the same manner as in Example 1-1 except that water (not steam) was used instead of nitrogen gas containing moisture.
(評価)
得られたそれぞれのエチレン重合体100質量部に対し、フェノール系酸化防止剤として、テトラキス[メチレン−3−(3’,5’−ジ第三ブチル−4’−ヒドロキシフェニル)プロピオネート]メタン0.03質量部、リン系酸化防止剤として、トリス(2,4−ジ第三ブチルフェニル)ホスファイト0.03質量部、ハイドロタルサイトとして、協和化学工業株式会社製商品名:DHT−4A0.05質量部、脂肪族カルボン酸金属塩として、ステアリン酸ナトリウム塩0.13質量部を配合し、各添加剤を添加・混合し、ラボ用小型射出成形機(DSM Xplore社製Compounder15,Injection molder 12)にて260℃で溶融混練してストランドを得た。ストランドをペレタイズした後、上記ラボ用小型射出成形機を用いて、射出温度260℃、金型温度40℃の条件で射出成形して、50mm×50mm×1mmの平板状試験片を得た。
(Evaluation)
Tetrakis [methylene-3- (3 ′, 5′-ditertiarybutyl-4′-hydroxyphenyl) propionate] methane as a phenolic antioxidant for 100 parts by mass of each obtained ethylene polymer. 03 parts by mass, as phosphorus-based antioxidant, 0.03 parts by mass of tris (2,4-ditert-butylphenyl) phosphite, as hydrotalcite, Kyowa Chemical Industry Co., Ltd. trade name: DHT-4A0.05 0.13 parts by mass of sodium stearate as an aliphatic carboxylic acid metal salt are added, and each additive is added and mixed, and a small injection molding machine for laboratory (Compounder 15, Injection molder 12 manufactured by DSM Xplore) And kneaded at 260 ° C. to obtain a strand. After the pellets were pelletized, the above small laboratory injection molding machine was used for injection molding under conditions of an injection temperature of 260 ° C. and a mold temperature of 40 ° C. to obtain a flat test piece of 50 mm × 50 mm × 1 mm.
(白濁)
得られた平板状試験片の状態を目視で観察した。これらの結果について、それぞれ下記表2に示す。
(Cloudy)
The state of the obtained flat test piece was visually observed. These results are shown in Table 2 below.
(揮発量)
得られたストランドを切り取って、5mgに秤量し、測定試料とした。揮発量は、株式会社リガク製サーモプラス2/(TG−DTAシリーズ)を用いて、窒素雰囲気下(流量:200ml/min)、測定試料:5mg、昇温速度:50℃/minの条件で、室温から150℃に到達したときの重量減少量を測定し、下記式により、揮発量(%)を算出した。
揮発量(%)=(重量減少量)/(測定試料重量−重量減少量)×100
これらの結果について、それぞれ下記表2に示す。
(Volatilization amount)
The obtained strand was cut out, weighed to 5 mg, and used as a measurement sample. The amount of volatilization was Rigaku Co., Ltd. Thermo Plus 2 / (TG-DTA series), under a nitrogen atmosphere (flow rate: 200 ml / min), measurement sample: 5 mg, heating rate: 50 ° C./min. The weight loss when the temperature reached 150 ° C. from room temperature was measured, and the volatilization amount (%) was calculated by the following formula.
Volatilization amount (%) = (weight reduction amount) / (measurement sample weight−weight reduction amount) × 100
These results are shown in Table 2 below.
表2の比較例1−1より、水又はプロトン供与性物質を含んだ窒素ガス、並びに、スチームを導入しなかった場合、造核剤の再生が不十分であり、成形品の透明性は十分なものではなかった。また、比較例1−2より、エチレン重合体を、スチームではない水で処理した場合、成形品の透明性は改善したものの、エチレン重合体の含水量が多く、成形加工時に発泡現象が発生して成形加工が安定しなかった。 From Comparative Example 1-1 of Table 2, when no nitrogen gas containing water or a proton-donating substance and steam were not introduced, regeneration of the nucleating agent was insufficient, and the transparency of the molded article was sufficient It was not something. Further, from Comparative Example 1-2, when the ethylene polymer was treated with water that was not steam, the transparency of the molded product was improved, but the water content of the ethylene polymer was large, and a foaming phenomenon occurred during the molding process. The molding process was not stable.
これらに対し、実施例1−1及び1−2より、水を含んだ窒素ガスをエチレン重合体と接触させる本発明の方法で製造したポリエチレン樹脂組成物の成形品は、透明性に優れ、成形加工時に発泡現象は確認されなかった。また、実施例1−3及び1−4より、水の代わりに、メタノール、エタノールのプロトン供与性物質を用いた場合も本発明の効果が得られることを確認した。また、実施例1−5より、スチームをエチレン重合体に接触させた場合も、本発明の効果が得られることが確認出来た。 On the other hand, from Examples 1-1 and 1-2, the molded article of the polyethylene resin composition produced by the method of the present invention in which nitrogen gas containing water is brought into contact with the ethylene polymer is excellent in transparency and molded. No foaming phenomenon was observed during processing. In addition, from Examples 1-3 and 1-4, it was confirmed that the effects of the present invention can be obtained when proton-donating substances such as methanol and ethanol are used instead of water. Moreover, from Example 1-5, it was confirmed that the effect of the present invention was also obtained when steam was brought into contact with the ethylene polymer.
〔実施例2−1〕
重合時に有機アルミニウム化合物で化合物1を溶解させたものを表3の配合量になるように供給して、エチレンモノマーを重合して得たエチレン重合体100質量部に対し、フェノール系酸化防止剤として、テトラキス[メチレン−3−(3’,5’−ジ第三ブチル−4’−ヒドロキシフェニル)プロピオネート]メタン0.03質量部、リン系酸化防止剤として、トリス(2,4−ジ第三ブチルフェニル)ホスファイト0.03質量部、ハイドロタルサイトとして、協和化学工業株式会社製商品名:DHT−4Aを0.05質量部、脂肪族カルボン酸金属塩として、ステアリン酸ナトリウム塩0.13質量部を配合し、各添加剤を添加・混合し、二軸押出機(株式会社池貝製PCM−30、押出温度:260℃、スクリュー回転速度50rpm)で造粒した。造粒の際に、エチレン重合体を二軸押出機にフィードするまで窒素下で行い、さらに二軸押出機のヘッド部分と、スクリューの中央部付近で、ベントの引き込みを行いながら、エチレン重合体のフィード口からベントまでの間に、スチームを15kPaの圧力、100ml/minの流量でバレル内に圧入し、ペレットを得た。
[Example 2-1]
As a phenolic antioxidant, 100 parts by mass of an ethylene polymer obtained by polymerizing an ethylene monomer by supplying a compound 1 dissolved in an organoaluminum compound at the time of polymerization to a blending amount shown in Table 3 is used. , Tetrakis [methylene-3- (3 ′, 5′-ditertiarybutyl-4′-hydroxyphenyl) propionate] methane 0.03 parts by mass, as a phosphorus-based antioxidant, tris (2,4-ditertiary Butylphenyl) phosphite 0.03 parts by mass, hydrotalcite, Kyowa Chemical Industry Co., Ltd. trade name: DHT-4A 0.05 parts by mass, aliphatic carboxylic acid metal salt 0.13 sodium stearate A mass part is mix | blended, each additive is added and mixed, and a twin screw extruder (Ikegai-made PCM-30, extrusion temperature: 260 degreeC, screw rotational speed 50rpm) In was granulated. During granulation, the ethylene polymer is run under nitrogen until the ethylene polymer is fed to the twin screw extruder, and the ethylene polymer is drawn while venting is performed near the head of the twin screw extruder and the center of the screw. From the feed port to the vent, steam was pressed into the barrel at a pressure of 15 kPa and a flow rate of 100 ml / min to obtain pellets.
〔実施例2−2〕
実施例2−1において、スチーム導入の代わりに、水分が窒素1に対する容積比で、1.0×10−3の窒素ガスを100ml/minの流量で導入した以外は、実施例2−1と同様に実施してペレットを得た。
[Example 2-2]
In Example 2-1, in place of steam introduction, Example 2-1, except that 1.0 × 10 −3 nitrogen gas was introduced at a flow rate of 100 ml / min in a volume ratio with respect to nitrogen 1. It carried out similarly and obtained the pellet.
〔実施例2−3〕
上記実施例2−1において、造核剤が化合物1の代わりに化合物2であるエチレン重合体に変更した以外は、上記実施例2−1と同様に実施してペレットを得た。
[Example 2-3]
In Example 2-1 above, pellets were obtained in the same manner as in Example 2-1 except that the nucleating agent was changed to the ethylene polymer which was compound 2 instead of compound 1.
〔実施例2−4〕
上記実施例2−2において、造核剤が化合物1の代わりに化合物2であるエチレン重合体に変更した以外は、上記実施例2−2と同様に実施した。
[Example 2-4]
Example 2-2 was carried out in the same manner as in Example 2-2 except that the nucleating agent was changed to an ethylene polymer that was compound 2 instead of compound 1.
〔比較例2−1〕
上記実施例2−1において、エチレン重合体の造粒の際に、スチームの導入及びベントの引き込みを行わなかった以外は、上記実施例2−1と同様に実施してペレットを得た。
[Comparative Example 2-1]
In Example 2-1 above, pellets were obtained in the same manner as in Example 2-1 except that steam introduction and vent drawing were not performed during the granulation of the ethylene polymer.
〔比較例2−2〕
上記実施例2−3において、エチレン重合体の造粒の際に、スチームの導入及びベントの引き込みを行わなかった以外は、上記実施例2−3と同様に実施してペレットを得た。
[Comparative Example 2-2]
In Example 2-3, pellets were obtained in the same manner as in Example 2-3 except that steam was not introduced and vent was not drawn during the granulation of the ethylene polymer.
〔評価〕
上記各実施例、比較例で得られたペレットについて、ラボ用小型射出成形機(DSC Xplore社製Compounder15,Injection molder 12)にて射出温度260℃、金型温度40℃の条件で射出成形して、50mm×50mm×1mmの平板状試験片を得た。
[Evaluation]
The pellets obtained in each of the above Examples and Comparative Examples were injection molded under the conditions of an injection temperature of 260 ° C. and a mold temperature of 40 ° C. using a small laboratory injection molding machine (Compounder 15, Injection molder 12 manufactured by DSC Xplore). A flat test piece of 50 mm × 50 mm × 1 mm was obtained.
得られた平板状試験片において、白濁の有無確認を行った。これらの結果について、それぞれ表3に示す。 In the obtained flat test piece, the presence or absence of cloudiness was confirmed. These results are shown in Table 3.
表3の比較例2−1及び2−2より、本発明の製造方法を用いなかったエチレン重合体の成形品は、充分な透明性が得られなかった。これらに対し、実施例2−1〜2−4より、本発明の製造方法で得たエチレン重合体を用いた成形品は、良好な透明性が得られることが確認できた。 From Comparative Examples 2-1 and 2-2 in Table 3, the molded article of the ethylene polymer that did not use the production method of the present invention could not obtain sufficient transparency. On the other hand, from Examples 2-1 to 2-4, it was confirmed that the molded article using the ethylene polymer obtained by the production method of the present invention has good transparency.
以上より、本発明はエチレン重合体を造粒加工する際に、水又はプロトン供与性物質を含んだ窒素ガス、或いは、スチームを押出機内に圧入することによって、優れた透明性を示す成形品が得られることが確認できた。 From the above, the present invention provides a molded article exhibiting excellent transparency by granulating the ethylene polymer by pressing water or nitrogen gas containing a proton donating substance or steam into the extruder. It was confirmed that it was obtained.
Claims (10)
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| KR20210116501A (en) | 2019-01-21 | 2021-09-27 | 가부시키가이샤 아데카 | Nucleating agent composition, olefin-based resin composition, molded article thereof, and manufacturing method of olefin-based resin composition |
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