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JP2017180709A - Insulation piping for water supply and construction method for heat insulation piping for water supply - Google Patents

Insulation piping for water supply and construction method for heat insulation piping for water supply Download PDF

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JP2017180709A
JP2017180709A JP2016069895A JP2016069895A JP2017180709A JP 2017180709 A JP2017180709 A JP 2017180709A JP 2016069895 A JP2016069895 A JP 2016069895A JP 2016069895 A JP2016069895 A JP 2016069895A JP 2017180709 A JP2017180709 A JP 2017180709A
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heat insulating
insulating material
pipe
bag
heat
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JP6422461B2 (en
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英邦 飯田
Hidekuni Iida
英邦 飯田
有 秀島
Tamotsu Hideshima
有 秀島
慶人 伊藤
Yoshito Ito
慶人 伊藤
誠 泉水
Makoto Sensui
誠 泉水
卓三 萩原
Takuzo Hagiwara
卓三 萩原
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Furukawa Electric Co Ltd
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Abstract

【課題】簡便に施工可能で、耐火性能と断熱性能が良好な送水用断熱配管を提供する。【解決手段】配管10と、配管10の外周側に設けられた断熱材20と、断熱材20の外周側に設けられた金属管40と、を備え、断熱材20は、樹脂フィルム30の層間に配置され、断熱材20の内層20aおよび外層20bが樹脂フィルム30により被覆されたシート状の断熱材であり、樹脂フィルム30は、袋状樹脂部材であり、例えば大気圧以下の所定圧力に保持されている。【選択図】図1The present invention provides a heat-insulating piping for water supply that can be easily constructed and has good fire resistance and heat insulation performance. SOLUTION: A pipe 10, a heat insulating material 20 provided on the outer peripheral side of the pipe 10, and a metal tube 40 provided on the outer peripheral side of the heat insulating material 20 are provided. Is a sheet-like heat insulating material in which the inner layer 20a and the outer layer 20b of the heat insulating material 20 are covered with the resin film 30, and the resin film 30 is a bag-like resin member, and is maintained at a predetermined pressure, for example, lower than atmospheric pressure. Has been. [Selection] Figure 1

Description

本発明は、配管が断熱材で被覆された送水用断熱配管、及びこの送水用断熱配管の施工方法に関する。   The present invention relates to a water supply heat insulation pipe whose pipe is covered with a heat insulating material, and a construction method of the water supply heat insulation pipe.

従来から、送配水を行う配管には、ポリエチレン管などの樹脂製の配管が一般的に使用される。配水用ポリエチレン管は、熱の影響で変形するなど性能が低下する虞があることから、特に消火配管として使用される場合、火災の熱の影響のない個所に布設されて使用される場合が多い。このため、例えば屋外の場合は地中、屋内の場合は不燃性の天井裏等に限定して布設されている。   Conventionally, resin pipes such as polyethylene pipes are generally used for pipes for supplying and distributing water. Since polyethylene pipes for water distribution may be deformed due to the influence of heat and the performance may be reduced, especially when used as fire extinguishing pipes, they are often laid and used in locations that are not affected by the heat of fire. . For this reason, for example, it is laid only in the ground in the case of the outdoors and limited to the nonflammable ceiling or the like in the case of the indoors.

また、特許文献1には、補強層や保護層を有し、これにセラミックファイバーなどの繊維系断熱材や発泡系断熱材、無機系断熱材を使用して、耐火性能を高めた消火配管が開示されている(例えば、特許文献1)。   Further, Patent Document 1 has a fire extinguishing pipe having a reinforcing layer and a protective layer, and using a fiber-based heat insulating material such as ceramic fiber, a foamed heat insulating material, and an inorganic heat insulating material to improve fire resistance. It is disclosed (for example, Patent Document 1).

特開2012−251628号公報JP 2012-251628 A

上述した特許文献1に開示されているような消火配管は、多くの場合、大規模プラントや原子力発電所などの大規模設備の消火用に用いられる。このような大規模設備においては、多くの場合に、配管が複雑に入り組んでいることから、簡便に施工が可能な施工方法と、これに用いられる構造を有する配水用ポリエチレン管の構造の開発が望まれていた。   Fire extinguishing pipes as disclosed in Patent Document 1 described above are often used for extinguishing large-scale facilities such as large-scale plants and nuclear power plants. In such large-scale facilities, in many cases, the piping is complicated and complicated, so it is necessary to develop a construction method that allows simple construction and a structure of a polyethylene pipe for water distribution having a structure used for this construction method. It was desired.

本発明の目的は、上述した課題に鑑みてなされたものであり、簡便に施工可能で、耐火性能と断熱性能が良好な送水用断熱配管、及び当該送水用断熱配管の施工方法を提供することを目的とする。   The object of the present invention is made in view of the above-described problems, and provides a heat-insulating pipe that can be easily constructed and has good fire resistance and heat insulation performance, and a method for constructing the water-insulating pipe. With the goal.

本発明に係る送水用断熱配管は、配管と、前記配管の外周側に設けられた断熱材と、前記断熱材の外周側に設けられた金属管と、を備え、前記断熱材は、樹脂フィルムの層間に配置され、該断熱材の表面が前記樹脂フィルム層により被覆されたシート状の断熱材であることを特徴とする。   The heat-insulating piping for water supply according to the present invention includes a pipe, a heat insulating material provided on the outer peripheral side of the pipe, and a metal tube provided on the outer peripheral side of the heat insulating material, and the heat insulating material is a resin film. The heat insulating material is a sheet-like heat insulating material that is disposed between the two layers, and the surface of the heat insulating material is covered with the resin film layer.

上記構成によれば、断熱材の表面が樹脂フィルム層により被覆されているため、樹脂フィルム層を減圧するなどして容易に断熱材を圧縮して、配管と金属管との間に隙間なく充填することができ、耐火性能と断熱性能との両方を高めることができる。   According to the above configuration, since the surface of the heat insulating material is covered with the resin film layer, the heat insulating material is easily compressed by, for example, reducing the pressure of the resin film layer, and the space between the pipe and the metal tube is filled with no gap. It is possible to improve both fire resistance and heat insulation performance.

また、断熱材は、水分を吸収すると耐火性能が維持されるが、上述の通り、樹脂フィルム層により防水されているので、水分による断熱性能の低下を防止することができる。   In addition, when the heat insulating material absorbs moisture, the fireproof performance is maintained, but as described above, since it is waterproofed by the resin film layer, it is possible to prevent deterioration of the heat insulating performance due to water.

また、本発明に係る送水用断熱配管において、前記樹脂フィルムは、袋状樹脂部材であり、大気圧以下の所定圧力に保持されることが好ましい。   Moreover, in the heat-insulating piping for water supply according to the present invention, the resin film is a bag-like resin member, and is preferably held at a predetermined pressure equal to or lower than atmospheric pressure.

また、本発明に係る送水用断熱配管において、前記断熱材は、セラミックファイバー、生体溶解性ファイバー、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールのうちの少なくとも1種からなることが好ましい。袋状樹脂部材としては、透湿性の低い樹脂部材を使用するか、あるいはアルミニウム箔をラミネートした袋状樹脂部材またはアルミニウムを蒸着した袋状樹脂部材を用いてもよい。   Moreover, in the water supply heat insulating pipe according to the present invention, the heat insulating material is preferably made of at least one of ceramic fiber, biosoluble fiber, rock wool, glass wool impregnated with silica airgel, and glass wool. . As the bag-shaped resin member, a resin member having low moisture permeability may be used, or a bag-shaped resin member laminated with an aluminum foil or a bag-shaped resin member deposited with aluminum may be used.

また、本発明に係る送水用断熱配管において、前記断熱材は、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールの少なくとも1種を、前記配管側に配置した第1断熱層と、セラミックファイバー及び生体溶解性ファイバーの少なくとも1種を、前記金属管側に配置した第2断熱層と、を有することが好ましい。   Moreover, in the heat-insulating piping for water supply according to the present invention, the heat insulating material includes a first heat-insulating layer in which at least one of rock wool, glass wool impregnated with silica airgel, and glass wool is disposed on the piping side, and ceramic. It is preferable to have a second heat insulating layer in which at least one of a fiber and a biosoluble fiber is disposed on the metal tube side.

また、本発明に係る送水用断熱配管において、前記断熱材は、前記配管に最も近い側に、ポリスチレンフォーム、硬質ウレタンフォーム、フェノールフォーム、及び発泡プラスチック保温材の少なくとも1種からなる断熱層を有することが好ましい。   Moreover, in the heat-insulating piping for water supply according to the present invention, the heat insulating material has a heat insulating layer made of at least one of polystyrene foam, rigid urethane foam, phenol foam, and foamed plastic heat insulating material on the side closest to the piping. It is preferable.

また、本発明に係る送水用断熱配管において、前記樹脂フィルムは、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリスチレン、ポリ塩化ビニル、ポリアミドの少なくとも1種の熱可塑樹脂からなる樹脂フィルム、又は前記樹脂フィルムにアルミニウムを積層したフィルムからなることが好ましい。   Moreover, in the heat-insulating piping for water supply according to the present invention, the resin film is a resin film made of at least one thermoplastic resin of polyethylene, polypropylene, polyethylene terephthalate, polystyrene, polyvinyl chloride, and polyamide, or aluminum in the resin film. It is preferable to consist of the film which laminated | stacked.

また、本発明に係る送水用断熱配管において、前記配管は、ポリエチレン管、又は前記ポリエチレン管に鋼帯とポリアリレート繊維とアラミド繊維との少なくとも1種を巻き付けて形成される補強帯状体を有するポリエチレン管であることが好ましい。   Further, in the water supply heat insulating pipe according to the present invention, the pipe has a polyethylene pipe or a polyethylene having a reinforcing band formed by winding at least one of a steel strip, a polyarylate fiber, and an aramid fiber around the polyethylene pipe. A tube is preferred.

また、本発明に係る送水用断熱配管において、前記金属管は、スパイラルダクト鋼管又はシームレス鋼管であることが好ましい。ここで、前記スパイラルダクト鋼管は、金属管に形成されたハゼ部から管内への水の侵入を防止するために、ハゼ部にパッキンを設けて防水処理をするか、あるいはハゼ部の外周に防水テープを巻くことで防水処理をすることが好ましい。   In the heat-insulating piping for water supply according to the present invention, the metal pipe is preferably a spiral duct steel pipe or a seamless steel pipe. Here, in order to prevent water from entering the pipe from the goby part formed in the metal pipe, the spiral duct steel pipe is waterproofed by providing a packing on the goby part, or waterproofed on the outer circumference of the goby part. It is preferable to perform waterproofing by winding a tape.

また、本発明に係る送水用断熱配管の施工方法は、断熱材が圧縮状態で挿入された袋状樹脂部材が配管に巻き付けられた筒状部材を、準備する第1工程と、前記筒状部材を金属管の内部に挿入する第2工程と、前記第2工程終了後に、前記袋状樹脂部材に装入された断熱材を圧縮状態から解放させて、前記断熱材を前記配管と前記金属管との間に充満させる第3工程と、を有することを特徴とする。   Moreover, the construction method of the heat insulation piping for water supply which concerns on this invention is the 1st process which prepares the cylindrical member by which the bag-shaped resin member in which the heat insulating material was inserted in the compression state was wound around piping, The said cylindrical member A second step of inserting the inside of the metal pipe, and after completion of the second step, the heat insulating material charged in the bag-like resin member is released from the compressed state, and the heat insulating material is connected to the pipe and the metal pipe. And a third step of filling between.

上記構成によれば、断熱材の表面を樹脂フィルム層で被覆するため、樹脂フィルム層を減圧するなどして容易に断熱材を圧縮して、配管と金属管との間に隙間なく充填することができ、耐火性能と断熱性能との両方を高めることができる。   According to the said structure, in order to coat | cover the surface of a heat insulating material with a resin film layer, it compresses a heat insulating material easily, such as reducing the pressure of a resin film layer, and it is filled without gap between piping and a metal pipe. It is possible to improve both fire resistance and heat insulation performance.

また、断熱材は、水分を吸収しても耐火性能が維持されるが、吸水により断熱性能が低下するので、上述の通り、樹脂フィルム層により防水されていることから、水分による断熱性能の低下を防止することができる。ここで、袋状樹脂部材として透湿性の低い樹脂部材を使用するか、あるいはアルミニウム箔をラミネートした袋状樹脂部材またはアルミニウムを蒸着した袋状樹脂部材を用いれば、吸湿による断熱性能の低下を防止することができる。   In addition, the thermal insulation performance is maintained even if moisture is absorbed, but since the thermal insulation performance is reduced due to water absorption, as described above, it is waterproofed by the resin film layer. Can be prevented. Here, if a resin member with low moisture permeability is used as the bag-shaped resin member, or a bag-shaped resin member laminated with aluminum foil or a bag-shaped resin member deposited with aluminum is used, deterioration of heat insulation performance due to moisture absorption is prevented. can do.

また、本発明に係る送水用断熱配管の施工方法において、前記第1工程は、前記断熱材が挿入された前記袋状樹脂部材を減圧して前記断熱材を圧縮する工程と、前記断熱材を圧縮した後に、前記袋状樹脂部材を前記配管に巻きつけて、前記筒状部材を準備する工程と、を有することが好ましい。   Moreover, in the construction method of the heat insulation piping for water supply which concerns on this invention, the said 1st process decompresses the said bag-shaped resin member in which the said heat insulating material was inserted, and compresses the said heat insulating material, and the said heat insulating material. After compressing, it is preferable to have a step of winding the bag-shaped resin member around the pipe to prepare the cylindrical member.

また、本発明に係る送水用断熱配管の施工方法において、前記第1工程は、前記断熱材が装入された前記袋状樹脂部材を前記配管に巻きつける工程と、前記袋状樹脂部材を前記配管に巻きつけた後に、前記袋状樹脂部材を減圧して前記断熱材を圧縮して、前記筒状部材を準備する工程と、を有することが好ましい。   Moreover, in the construction method of the heat insulation piping for water supply which concerns on this invention, the said 1st process winds the said bag-shaped resin member with which the said heat insulating material was inserted to the said piping, The said bag-shaped resin member is the said It is preferable to have a step of preparing the cylindrical member by deflating the bag-shaped resin member and compressing the heat insulating material after winding the pipe.

また、本発明に係る送水用断熱配管の施工方法において、前記第1工程では、前記袋上樹脂部材を外部から押し潰すことで前記断熱材を圧縮することが好ましい。   Moreover, in the construction method of the water supply heat insulation piping which concerns on this invention, in the said 1st process, it is preferable to compress the said heat insulating material by crushing the said resin member on a bag from the outside.

また、本発明に係る送水用断熱配管の施工方法においては、前記第1工程では、前記袋状樹脂部材を減圧後に、前記袋状樹脂部材が有する開口部を閉塞することで、圧縮された断熱材を密閉し、前記第3工程では、前記袋状樹脂部材が有する開口部を開放することで、前記袋状樹脂部材の密閉状態を開封して、前記断熱材を前記配管と金属管との間に充満させることが好ましい。   Moreover, in the construction method of the heat-insulating piping for water supply according to the present invention, in the first step, after the bag-shaped resin member is depressurized, the opening of the bag-shaped resin member is closed, thereby compressing the heat insulation. The material is sealed, and in the third step, the opening of the bag-shaped resin member is opened to open the sealed state of the bag-shaped resin member, and the heat insulating material is connected to the pipe and the metal tube. It is preferable to fill in between.

また、本発明に係る送水用断熱配管の施工方法においては、前記第1工程では、前記袋状樹脂部材を脱気して減圧することで、前記断熱材を厚さ方向に圧縮し、前記第3工程では、前記袋状樹脂部材の開口部からの脱気を中止して、開口部から空気を導入することで、前記袋状樹脂部材の内部を大気圧、あるいは大気圧未満の所定圧力に復圧させることで、前記圧縮された断熱材を厚さ方向に膨張させて、前記断熱材の密度を減圧前の断熱材密度より高密度化することが好ましい。   Moreover, in the construction method of the heat-insulating piping for water supply according to the present invention, in the first step, the bag-shaped resin member is degassed and decompressed to compress the heat insulating material in the thickness direction, and the first step In the third step, the degassing from the opening of the bag-shaped resin member is stopped, and air is introduced from the opening to bring the inside of the bag-shaped resin member to atmospheric pressure or a predetermined pressure less than atmospheric pressure. It is preferable to expand the compressed heat insulating material in the thickness direction by restoring the pressure so that the density of the heat insulating material is higher than the density of the heat insulating material before decompression.

また、本発明に係る送水用断熱配管の施工方法においては、前記第1工程では袋状樹脂部材内を脱気しながら減圧して、前記袋状樹脂部材の減圧状態を保持することで、前記断熱材を厚さ方向に圧縮した前記筒状部材を金属管の内部に挿入してもよい。また、前記第3工程では、前記袋状樹脂部材の開口部からの脱気を中止して、開口部から空気を導入することで、前記袋状樹脂部材の内部を大気圧、あるいは大気圧未満の所定圧力に復圧させて、前記圧縮された断熱材を厚さ方向に膨張させ、前記断熱材の密度を減圧前の断熱材密度より高密度化することができる。   Moreover, in the construction method of the heat-insulating piping for water supply according to the present invention, in the first step, the bag-shaped resin member is depressurized while degassing, and the bag-shaped resin member is maintained in a reduced pressure state, The cylindrical member obtained by compressing the heat insulating material in the thickness direction may be inserted into the metal tube. In the third step, the degassing from the opening of the bag-shaped resin member is stopped, and air is introduced from the opening, so that the interior of the bag-shaped resin member is at atmospheric pressure or less than atmospheric pressure. Thus, the compressed heat insulating material is expanded in the thickness direction, and the density of the heat insulating material can be made higher than the density of the heat insulating material before decompression.

さらに、本発明に係る送水用断熱配管の施工方法においては、断熱材を圧縮状態で密閉した袋状樹脂部材が配管に巻き付けられた筒状部材を、準備する第1工程と、前記筒状部材を金属管の内部に挿入する第2工程と、前記第2工程終了後に、前記袋状樹脂部材の密閉状態のまま、前記袋状樹脂部材のガス透過性を利用して断熱材を前記配管と前記金属管との間に空気を充満させる第3工程と、を有する送水用断熱配管の施工方法とすることもできる。   Furthermore, in the construction method of the heat-insulating piping for water supply according to the present invention, a first step of preparing a cylindrical member in which a bag-shaped resin member in which a heat insulating material is sealed in a compressed state is wound around the piping, and the cylindrical member A second step of inserting the inside of the metal pipe, and after completion of the second step, the heat insulating material is connected to the pipe using the gas permeability of the bag-like resin member while the bag-like resin member is kept sealed. It can also be set as the construction method of the heat insulation piping for water supply which has a 3rd process filled with air between the said metal pipes.

本発明によれば、簡便に施工可能で、耐火性能と断熱性能が良好な送水用断熱配管、及び当該送水用断熱配管の施工方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the construction method of the water supply heat insulation piping which can be constructed simply and has favorable fireproof performance and heat insulation performance, and the said water supply heat insulation piping can be provided.

図1は、本実施形態に係る送水用断熱配管1の断面図である。FIG. 1 is a cross-sectional view of a water supply heat insulating pipe 1 according to the present embodiment. 図2は、断熱材20を袋状樹脂部材(樹脂フィルム30)で密閉する工程について説明するための断熱シートの配置図である。FIG. 2 is a layout diagram of a heat insulating sheet for explaining a process of sealing the heat insulating material 20 with a bag-shaped resin member (resin film 30). 図3は、断熱材20を圧縮する工程について説明するための袋状樹脂部材(樹脂フィルム30)中の断熱シートの配置図である。FIG. 3 is a layout diagram of the heat insulating sheet in the bag-shaped resin member (resin film 30) for explaining the process of compressing the heat insulating material 20. FIG. 図4は、断熱材20を配管10に巻き付ける工程について説明するための図である。FIG. 4 is a diagram for explaining a process of winding the heat insulating material 20 around the pipe 10. 図5は、配管10に巻き付けたときの断熱シート21〜26の断面構造を示す図である。FIG. 5 is a diagram illustrating a cross-sectional structure of the heat insulating sheets 21 to 26 when wound around the pipe 10. 図6は、断熱材20を配管10に巻き付けた筒状部材を金属管40の内部に挿入する工程について説明するための図である。FIG. 6 is a view for explaining a process of inserting a cylindrical member in which the heat insulating material 20 is wound around the pipe 10 into the metal tube 40. 図7は、変形例に係る金属管について説明するための図である。FIG. 7 is a diagram for explaining a metal tube according to a modification.

本発明を実施するための形態(以下、本実施形態という。)について具体例を示して説明する。本実施形態は、配管が断熱材で被覆された送水用断熱配管、及びこの送水用断熱配管の施工方法に関する。   A mode for carrying out the present invention (hereinafter referred to as the present embodiment) will be described with a specific example. The present embodiment relates to a heat-insulating pipe for water supply in which the pipe is covered with a heat insulating material, and a method for constructing the heat-insulating pipe for water supply.

図1は、本実施形態に係る送水用断熱配管1の断面図である。送水用断熱配管1は、図1に示すように、配管10と、配管10の外周側に設けられた断熱材20と、断熱材20の外周側に設けられた金属管40と、を備える。   FIG. 1 is a cross-sectional view of a water supply heat insulating pipe 1 according to the present embodiment. As shown in FIG. 1, the water supply heat insulating pipe 1 includes a pipe 10, a heat insulating material 20 provided on the outer peripheral side of the pipe 10, and a metal tube 40 provided on the outer peripheral side of the heat insulating material 20.

配管10は、ポリエチレン管などの熱可塑性の樹脂管であって、所定の配水経路に沿って配置されるものである。具体的に、配管10の材料としては、ポリエチレン管を用いたり、或いは、このポリエチレン管に鋼帯とポリアリレート繊維とアラミド繊維との少なくとも1種を巻き付けて形成される補強帯状体を有するポリエチレン管を用いたりすることが好ましい。   The pipe 10 is a thermoplastic resin pipe such as a polyethylene pipe, and is arranged along a predetermined water distribution path. Specifically, as a material of the pipe 10, a polyethylene pipe is used, or a polyethylene pipe having a reinforcing strip formed by winding at least one of a steel strip, a polyarylate fiber, and an aramid fiber around the polyethylene pipe. It is preferable to use.

断熱材20は、シート状の断熱材料であって、好ましくは、JISA1304(建築構造部分の耐火試験方法)の標準曲線に準じた30分加熱に対して耐火性能を満足するよう断熱材密度や厚さを適宜調整して用いることができる部材である。具体的には、断熱材20としては、例えば、セラミックファイバー、生体溶解性ファイバー、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールなどの、断熱性能および耐火性能の高い材料が用いられる。さらに具体的には、後述するように、断熱材20は、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールの少なくとも1種を、配管10側に配置した第1断熱層とし、セラミックファイバー及び生体溶解性ファイバーの少なくとも1種を、金属管40側に配置した第2断熱層とすることが好ましい。さらに、上記第1及び第2断熱層に加えて、断熱材20は、配管10に最も近い側に、ポリスチレンフォーム、硬質ウレタンフォーム、フェノールフォーム、及び発泡プラスチック保温材の少なくとも1種からなる断熱層を有することができる。   The heat insulating material 20 is a sheet-shaped heat insulating material, and preferably has a heat insulating material density and thickness so as to satisfy the fire resistance performance for 30 minutes heating according to the standard curve of JIS A1304 (fire resistance test method for building structure part). It is a member that can be used by appropriately adjusting the thickness. Specifically, as the heat insulating material 20, for example, a material having high heat insulating performance and fire resistance such as ceramic fiber, biosoluble fiber, rock wool, glass wool impregnated with silica airgel, and glass wool is used. More specifically, as will be described later, the heat insulating material 20 is a first heat insulating layer in which at least one of rock wool, glass wool impregnated with silica airgel, and glass wool is disposed on the pipe 10 side, and ceramic fiber. It is preferable that at least one of the biosoluble fibers is a second heat insulating layer disposed on the metal tube 40 side. Further, in addition to the first and second heat insulating layers, the heat insulating material 20 is provided on the side closest to the pipe 10 with a heat insulating layer made of at least one of polystyrene foam, hard urethane foam, phenol foam, and foamed plastic heat insulating material. Can have.

また、断熱材20は、図1に示すように、樹脂フィルム30の層間に配置され、断熱材20の内層20aおよび外層20bが樹脂フィルム30により被覆されている。ここで、断熱材20を構成する複数枚(図1の例では6枚)の断熱シート200の両端部の突き合わせ部の配置は、断熱シート200毎に所定間隔でずらして配置することが望ましい。このように断熱シート200の両端部の突き合わせ部を配置することで、断熱シート200の両端部の突き合わせ部の隙間からの熱侵入を、前記突き合わせ部の隙間を円周方向の同一位置に設けた場合よりも緩和することができる。また、各断熱シート200の長さは、各断熱シート200を配管に巻き付けた時に、各断熱シート200の両端部の突き合わせ部に隙間ができないように、配管に巻き付け時の外周部の計算上の周長に合わせて設計するか、あるいは僅かに大きめの長さとする必要がある。このように、各断熱シート200の長さを設計することで、各断熱シート200の突き合わせ部の隙間の形成を防止することが可能となる。なお、この際に、各断熱シート200の長さを巻き付け時の外周部の周長に一致させるか、外周部の周長より僅かに大きくするのは、内周部の周長に略一致させると各断熱シート200の突き合わせ部に隙間ができ、前記突き合わせ部からの熱浸入が起こり易くなるためである。この時、各断熱シート200の内周部の周長は、内周部の巻き付けに必要な長さよりも僅かに長くなるが、各断熱シート200の突き合わせ部を押し込むことで、断熱シート200の両端部が断熱シート200の長さ方向に圧縮され、圧縮部近傍の断熱材が僅かに高密度化することで、各断熱シート200の内周部に生じる余長を吸収することができる。   As shown in FIG. 1, the heat insulating material 20 is disposed between the layers of the resin film 30, and the inner layer 20 a and the outer layer 20 b of the heat insulating material 20 are covered with the resin film 30. Here, the arrangement of the butted portions at both ends of the plurality of (6 in the example of FIG. 1) heat insulating sheets 200 constituting the heat insulating material 20 is desirably shifted by a predetermined interval for each heat insulating sheet 200. By arranging the abutting portions at both ends of the heat insulating sheet 200 in this manner, heat intrusion from the gaps between the abutting portions at both ends of the heat insulating sheet 200 is provided at the same position in the circumferential direction. It can be relaxed more than the case. Moreover, the length of each heat insulation sheet 200 is the calculation of the outer peripheral part at the time of winding to piping so that there may be no gap in the butting | matching part of the both ends of each heat insulation sheet 200 when each heat insulation sheet 200 is wound around piping. It is necessary to design according to the circumference, or to make it slightly longer. In this way, by designing the length of each heat insulating sheet 200, it is possible to prevent the formation of a gap between the butted portions of each heat insulating sheet 200. At this time, the length of each heat insulating sheet 200 is made to coincide with the circumferential length of the outer peripheral portion at the time of winding, or slightly larger than the circumferential length of the outer peripheral portion is made to substantially coincide with the circumferential length of the inner peripheral portion. This is because a gap is formed at the abutting portion of each heat insulating sheet 200, and heat intrusion from the abutting portion is likely to occur. At this time, the circumferential length of the inner peripheral portion of each heat insulating sheet 200 is slightly longer than the length necessary for winding the inner peripheral portion, but both ends of the heat insulating sheet 200 are pushed by pushing the butted portions of each heat insulating sheet 200. Since the portion is compressed in the length direction of the heat insulating sheet 200 and the heat insulating material in the vicinity of the compressed portion is slightly densified, the extra length generated in the inner peripheral portion of each heat insulating sheet 200 can be absorbed.

樹脂フィルム30は、袋状の樹脂部材であって、具体的には後述するように、大気圧以下の所定圧力に保持されていることが好ましい。また、樹脂フィルム30の材料としては、例えば、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリスチレン、ポリ塩化ビニル、ポリアミドの少なくとも1種の熱可塑樹脂からなるフィルムを用いることができる。具体的には、内層にポリエチレン、外層にポリアミドを配置した2層の袋状樹脂部材を用いることができる。また、樹脂フィルム30としては、透湿性の低い樹脂部材を使用するか、あるいはアルミニウム箔をラミネートした袋状樹脂部材またはアルミニウムを蒸着した袋状樹脂部材を用いてもよい。ここで、樹脂フィルム30は、耐久性を確保するため、フィルム厚さが0.05mm以上であることが好ましい。   The resin film 30 is a bag-shaped resin member, and specifically, is preferably maintained at a predetermined pressure equal to or lower than atmospheric pressure, as will be described later. Moreover, as a material of the resin film 30, the film which consists of at least 1 sort (s) of thermoplastic resin of a polyethylene, a polypropylene, a polyethylene terephthalate, a polystyrene, a polyvinyl chloride, and a polyamide can be used, for example. Specifically, a two-layer bag-shaped resin member in which polyethylene is disposed in the inner layer and polyamide is disposed in the outer layer can be used. Moreover, as the resin film 30, you may use the resin member with low moisture permeability, or the bag-shaped resin member which laminated | stacked aluminum foil, or the bag-shaped resin member which vapor-deposited aluminum. Here, the resin film 30 preferably has a film thickness of 0.05 mm or more in order to ensure durability.

金属管40は、耐火性能を実現するため、上述したように断熱材20の外周側に設けられる金属製の管状体である。金属管40は、スパイラルダクト又はシームレス鋼管から構成されることが好ましい。   The metal tube 40 is a metal tubular body provided on the outer peripheral side of the heat insulating material 20 as described above in order to achieve fire resistance. It is preferable that the metal pipe 40 is comprised from a spiral duct or a seamless steel pipe.

次に、以上のような構成からなる送水用断熱配管1の具体的な施工方法について説明する。   Next, the concrete construction method of the water supply heat insulation piping 1 which consists of the above structures is demonstrated.

まず、図2(A)に示すように、断熱材20を袋状の樹脂フィルム30で密閉にする、言い換えれば袋とじ(袋状の樹脂フィルム30の開口部分30aを閉じる)にする。本工程においては、断熱材20は、例えば図2(B)に示すように6枚の断熱シート21〜26を用いる。後述の巻き付け工程から明らかなように、断熱シート21〜26は、同一の形状であって、長手方向に少しずらす、特に図2(B)に示すように、断熱シート21、22、23、24、25、26の順番に、長手方向に1/6ずらして積層することが好ましい。   First, as shown in FIG. 2A, the heat insulating material 20 is hermetically sealed with a bag-shaped resin film 30, in other words, a bag binding (opening portion 30a of the bag-shaped resin film 30 is closed). In this step, the heat insulating material 20 uses, for example, six heat insulating sheets 21 to 26 as shown in FIG. As is clear from the winding process described later, the heat insulating sheets 21 to 26 have the same shape and are slightly shifted in the longitudinal direction. In particular, as shown in FIG. 2B, the heat insulating sheets 21, 22, 23, 24 , 25, and 26 in the order of 1/6 in the longitudinal direction.

なお、図2(B)は、袋樹脂部材(樹脂フィルム30)を密閉する工程において、断熱シート21〜26を配管10の外周に円周方向に間隔をずらして積層して巻き付けるため、断熱シート21〜26の配置例を示した図である。言い換えれば、図2(B)は、配管10に巻き付ける前の密閉時の袋樹脂部材(樹脂フィルム30)中の断熱材20を構成する各断熱シート21〜26であって、各断熱シート21〜26の両端部が当接する突き合わせ部の隙間の配置を所定間隔でずらした配置を示している。このように、断熱シートの円周方向の両端部が当接する突き合わせ部の隙間の配置を、断熱シートの積層枚数に合わせて各層毎に円周方向に等角度になるようにずらすことができる。具体的には、6枚の断熱シート21〜26を配管10に巻き付ける場合に、60°間隔で各断熱シート21〜26の突き合わせ部を配置する断熱材の構造が得られる。この場合、断熱シート巻き付け時の各層毎の周長の増加に対応するように、積層する各断熱シート21〜26の長さは内層から外層に向かって順にシート厚さの2倍ずつ増加させる必要がある。このように断熱シート21〜26の両端部の突き合わせ部を所定間隔でずらして設けることで、送水用断熱配管1が加熱された時に、断熱シート21〜26の長手方向の両端部の突き合わせ部の隙間からの熱侵入を最も効率的に防止できる。   2B shows that in the process of sealing the bag resin member (resin film 30), the heat insulating sheets 21 to 26 are laminated and wound around the outer periphery of the pipe 10 at intervals in the circumferential direction. It is the figure which showed the example of arrangement | positioning of 21-26. In other words, FIG. 2 (B) is each heat insulation sheet 21-26 which comprises the heat insulating material 20 in the bag resin member (resin film 30) at the time of sealing before winding around the piping 10, Comprising: The arrangement | positioning which shifted the arrangement | positioning of the clearance gap of the butting | matching part which both ends of 26 contact | abut at the predetermined space | interval is shown. As described above, the arrangement of the gaps of the abutting portions where both ends in the circumferential direction of the heat insulating sheet abut can be shifted so as to be equiangular in the circumferential direction for each layer according to the number of laminated heat insulating sheets. Specifically, when the six heat insulating sheets 21 to 26 are wound around the pipe 10, a structure of a heat insulating material in which the butted portions of the heat insulating sheets 21 to 26 are arranged at intervals of 60 ° is obtained. In this case, it is necessary to increase the length of each heat insulating sheet 21 to 26 to be laminated in order from the inner layer to the outer layer by two times the sheet thickness so as to correspond to the increase in the peripheral length of each layer at the time of winding the heat insulating sheet. There is. Thus, when the heat-insulating piping 1 for water supply is heated by providing the butted portions at both ends of the heat-insulating sheets 21 to 26 at predetermined intervals, the length of the butted portions at both ends in the longitudinal direction of the heat-insulating sheets 21 to 26 is increased. The most effective prevention of heat intrusion from the gap.

なお、断熱材20を構成する各層(本例では6層)については、各層を構成する断熱シートが必ずしも1枚のシート部材である場合に限らず、任意の枚数のシート部材を長手方向につなぎ合わせたものであってもよい。例えば図2(B)に示す例では、最外層の断熱シート26は、最内層の断熱シート21と比べて長くなるため、2枚のシート部材から構成されてもよい。このように任意の枚数のシート部材をつなぎ合わせることで、各層専用の長さのシートを用意しなくてもよく、また、任意の口径の配管に対して容易に隙間無く断熱材を巻き付けることができる。ここで、本実施形態における「つなぎ合わせる」とは、必ずしも接着材などで接合することに限らず、付き合わせて配置してもよい。このため、断熱シート26として任意枚数のシート部材を長手方向につなぎ合わせて使用する場合に、隣接する層間の断熱シートの突き合わせ部(つなぎ合わせ部を含む)の配置が円周方向の同一位置とならないようにする必要がある。   In addition, about each layer (6 layers in this example) which comprises the heat insulating material 20, not only the case where the heat insulation sheet which comprises each layer is one sheet member, but arbitrary number of sheet members are connected to a longitudinal direction. It may be combined. For example, in the example illustrated in FIG. 2B, the outermost heat insulating sheet 26 is longer than the innermost heat insulating sheet 21, and may be formed of two sheet members. In this way, by joining together any number of sheet members, it is not necessary to prepare a sheet having a length dedicated to each layer, and it is possible to easily wrap a heat insulating material around a pipe having an arbitrary diameter without a gap. it can. Here, “joining” in the present embodiment is not necessarily limited to joining with an adhesive or the like, and may be arranged together. For this reason, when using an arbitrary number of sheet members connected in the longitudinal direction as the heat insulating sheet 26, the arrangement of the abutting portions (including the connecting portions) of the heat insulating sheets between adjacent layers is the same position in the circumferential direction. It is necessary not to become.

図3は、袋状樹脂部材(樹脂フィルム30)を圧縮する工程の説明図である。続いて、図3に示すように、袋状の樹脂フィルム30で断熱材20を密閉した状態で、袋状の樹脂フィルム30の内部を減圧することにより、断熱材20を圧縮する。具体的に、樹脂フィルム30からなる袋状樹脂部材に設けられた開口部35に、吸引装置50のノズル55を挿入し、ノズル55により袋状の樹脂フィルム30内部の空気を吸引すること、すなわち、樹脂フィルム30内を脱気することで減圧して断熱材20を圧縮する。   FIG. 3 is an explanatory diagram of a process of compressing the bag-shaped resin member (resin film 30). Subsequently, as shown in FIG. 3, the heat insulating material 20 is compressed by reducing the pressure inside the bag-shaped resin film 30 in a state where the heat insulating material 20 is sealed with the bag-shaped resin film 30. Specifically, the nozzle 55 of the suction device 50 is inserted into the opening 35 provided in the bag-shaped resin member made of the resin film 30, and the air inside the bag-shaped resin film 30 is sucked by the nozzle 55, that is, The heat insulating material 20 is compressed by reducing the pressure by degassing the resin film 30.

続いて、図4に示すように、断熱材20の長手方向の端部から延びた樹脂フィルム30、すなわち断熱シート21の断熱シート22が重畳していない側の短辺21aから延びた樹脂フィルム30と、配管10とをテープ36で貼り合わせる。そして配管10を回転させることで、配管10に断熱シート21、22、23、24、25、26の順番で巻き付ける。   Then, as shown in FIG. 4, the resin film 30 extended from the edge part of the longitudinal direction of the heat insulating material 20, ie, the resin film 30 extended from the short side 21a of the side in which the heat insulation sheet 22 of the heat insulation sheet 21 is not superimposed. Then, the pipe 10 is bonded with the tape 36. Then, by rotating the pipe 10, the heat insulating sheets 21, 22, 23, 24, 25, and 26 are wound around the pipe 10.

ここで、配管10に巻き付けたときの断熱シート21〜26の断面構造を図5に示す。図5に示すように、断熱シート21〜26の順番に、円周方向に60°ずつずらしながら最内周から最外周に亘って巻き付けられることとなる。これは、上述したように、断熱シート21、22、23、24、25、26の順番に、長手方向の両端部が当接する突き合わせ部の隙間211、221、231,241,251,261を、図5に示すように各層毎に60°ずつずらして配管10の外周に円周方向に円周の(1/6)分割した位置に配置されるように積層しているためである。図5では、6層の断熱シートを巻き付けた場合を示したが、配管に対する断熱シートの巻き付け層数は、6層に限らず5層としてもよく、例えば、各層の断熱シートを1枚で形成して5層の断熱シートを巻き付けた場合には、各層の断熱シートの両端部の突き合わせ部の配置間隔は、72°間隔となる。このように、断熱シートの突き合わせ部の配置間隔は、断熱材の種類や被覆厚さなどにより適宜変更することができる。   Here, the cross-sectional structure of the heat insulating sheets 21 to 26 when wound around the pipe 10 is shown in FIG. As shown in FIG. 5, the heat insulating sheets 21 to 26 are wound around the outermost periphery from the innermost periphery while shifting by 60 ° in the circumferential direction. As described above, this is because the gaps 211, 221, 231, 241, 251, and 261 of the abutting portions where both ends in the longitudinal direction abut in the order of the heat insulating sheets 21, 22, 23, 24, 25, 26 This is because, as shown in FIG. 5, the layers are stacked so as to be shifted by 60 ° for each layer and arranged on the outer periphery of the pipe 10 in positions circumferentially divided by (1/6). FIG. 5 shows a case where a six-layer heat insulating sheet is wound, but the number of layers of the heat insulating sheet wound around the pipe is not limited to six layers, and may be five layers, for example, a single heat insulating sheet for each layer is formed. Then, when the five-layer heat insulating sheet is wound, the arrangement interval of the butted portions at both ends of the heat insulating sheet of each layer is 72 °. Thus, the arrangement | positioning space | interval of the butt | matching part of a heat insulation sheet can be suitably changed with the kind of insulation, coating thickness, etc.

なお、複数枚の断熱シートを厚さ方向に重畳させずに配管に巻き付けたり、層厚の1枚の断熱シートを配管に巻き付けることで、断熱層を形成してもよいが、次の理由から、断熱シート21、22、23、24、25、26の順番に、長手方向に断熱シートの長さの(1/6)ずつずらして積層することが好ましい。ここで、複数枚の断熱シートを重畳させる場合であっても、断熱シート21、22、23の3枚をこの順番に重畳させて袋状樹脂部材に詰めて配管10に巻き付けて減圧後密閉して、さらに、断熱シート24、25、26の3枚をこの順番に重畳させて袋状樹脂部材に詰めて配管10に巻き付け減圧後密閉して使用してもよい。このように、複数の袋状樹脂部材に断熱材を別々に詰めることで、断熱材の密度を、それぞれの袋状樹脂部材によって異なるものとすることができる。   In addition, a heat insulating layer may be formed by winding a plurality of heat insulating sheets around a pipe without overlapping in the thickness direction, or by winding a heat insulating sheet having a layer thickness around a pipe, for the following reason It is preferable that the heat insulating sheets 21, 22, 23, 24, 25, and 26 are laminated in the order of (1/6) the length of the heat insulating sheet in the longitudinal direction. Here, even when a plurality of heat insulating sheets are superposed, three heat insulating sheets 21, 22, and 23 are superposed in this order, packed in a bag-like resin member, wound around the pipe 10, and sealed after decompression. In addition, three heat insulating sheets 24, 25, and 26 may be superposed in this order, packed in a bag-like resin member, wound around the pipe 10, and sealed after use under reduced pressure. Thus, the density of a heat insulating material can be varied with each bag-shaped resin member by separately packing a plurality of bag-shaped resin members with a heat insulating material.

また、断熱シート21〜26を巻き付けた場合には、合計6枚の断熱材を厚さ方向に重畳させずに6重に巻き付けた場合に比べて、断熱材20の厚みにムラが生じることなく、断熱材20を配管10に巻き付けることができる。つまり、径方向の厚みにムラが生じないので、金属管40に対して配管10が偏心することを防止することができる。   In addition, when the heat insulating sheets 21 to 26 are wound, the thickness of the heat insulating material 20 is not uneven as compared to the case where a total of six heat insulating materials are not overlapped in the thickness direction and wound six times. The heat insulating material 20 can be wound around the pipe 10. That is, since the thickness in the radial direction is not uneven, it is possible to prevent the piping 10 from being eccentric with respect to the metal tube 40.

さらに、層厚の1枚の断熱シートを断熱材として配管に巻き付けた場合には、断熱シートの長手方向の両端部に隙間が生じ、当該隙間が熱の伝達経路となることから断熱性能が低下してしまう。これに対して断熱シート21〜26を巻き付けた場合には、個々の断熱シート21〜26の長手方向の両端部に隙間が生じうるが、最外周(断熱シート26)を除いた断熱シート21〜25それぞれの両端部に生じる隙間が直上の断熱シートで覆われるため、断熱性能の低下を抑制することができる。ここで、断熱シートは、図1のように断熱シート200各層を所定間隔でずらして配置することもできるが、より望ましくは、図6に示すように各層の断熱シート21〜26の配置間隔を最大化するために、断熱シート21〜26をそれぞれ60°ずつずらして配置するのが望ましい。このようにすることで、断熱シート21〜26の各層の長手方向の両端部の隙間が最も離隔した位置に設けることができるので、断熱シート21〜26の両端部の隙間からの熱侵入をより効果的に防止することができる。   Furthermore, when a heat insulating sheet having a layer thickness is wound around a pipe as a heat insulating material, a gap is generated at both ends in the longitudinal direction of the heat insulating sheet, and the heat insulating path is lowered because the gap serves as a heat transfer path. Resulting in. On the other hand, when the heat insulating sheets 21 to 26 are wound, gaps may be generated at both ends in the longitudinal direction of the individual heat insulating sheets 21 to 26, but the heat insulating sheets 21 to 21 excluding the outermost periphery (the heat insulating sheet 26). 25 Since the clearance gap which arises in the both ends of each is covered with the heat insulation sheet | seat immediately above, the fall of heat insulation performance can be suppressed. Here, the heat insulation sheet can be arranged by shifting each layer of the heat insulation sheet 200 at a predetermined interval as shown in FIG. 1, but more desirably, the arrangement interval of the heat insulation sheets 21 to 26 of each layer as shown in FIG. 6. In order to maximize the temperature, it is desirable to dispose the heat insulating sheets 21 to 26 while being shifted by 60 °. By doing in this way, since the clearance of the both ends of the longitudinal direction of each layer of the heat insulation sheets 21-26 can be provided in the most separated position, the heat | fever penetration | invasion from the clearance gap of the both ends of the heat insulation sheets 21-26 more It can be effectively prevented.

続いて、図6に示すように、断熱材20を配管10に巻き付けた筒状部材を金属管40の内部に挿入し、袋状の樹脂フィルム30に装入された断熱材20を圧縮状態から解放させて、断熱材20を配管10と金属管40との間に充満させる。金属管40は、互いに隣接する金属管体のハゼ部45、45を接続して形成された金属製の管状体である。図6は、ハゼ部45が管軸方向に対して螺旋状に設けた例を示している。ここで、ハゼ部45から管内への水の侵入を防止するために、ハゼ部45にパッキンを設けて防水処理をするか、あるいはハゼ部45の外周に防水テープを巻くことで防水処理をすることが好ましい。なお、金属管40としては、ハゼ部45を管軸方向に対して垂直に短尺で設けた金属管やシームレス鋼管を用いることもできる。なお、外管にスパイラルダクト鋼管を用いると、ハゼ部45により、金属管40の長手方向にリブが形成され、管の断面が補強されることから、金属管40が薄肉高剛性のものを得ることができる。なお、金属管40の耐食性を向上させるためには、金属管40の表面に亜鉛メッキを施した亜鉛めっき鋼板を金属管40の素材として用いることが望ましい。   Subsequently, as shown in FIG. 6, the tubular member in which the heat insulating material 20 is wound around the pipe 10 is inserted into the metal tube 40, and the heat insulating material 20 charged in the bag-shaped resin film 30 is removed from the compressed state. The heat insulating material 20 is filled between the pipe 10 and the metal pipe 40 by being released. The metal tube 40 is a metal tubular body formed by connecting the goby portions 45, 45 of adjacent metal tube bodies. FIG. 6 shows an example in which the goby portion 45 is provided spirally with respect to the tube axis direction. Here, in order to prevent intrusion of water from the goby portion 45 into the pipe, the gouge portion 45 is provided with a packing to be waterproofed or waterproofed by wrapping a waterproof tape around the outer face of the goby portion 45. It is preferable. In addition, as the metal tube 40, a metal tube or a seamless steel tube in which the goby portion 45 is provided in a short length perpendicular to the tube axis direction can also be used. If a spiral duct steel pipe is used for the outer pipe, the rib 45 is formed in the longitudinal direction of the metal pipe 40 by the gouge portion 45 and the cross section of the pipe is reinforced, so that the metal pipe 40 is thin and has high rigidity. be able to. In order to improve the corrosion resistance of the metal tube 40, it is desirable to use a galvanized steel sheet in which the surface of the metal tube 40 is galvanized as a material for the metal tube 40.

具体的には、断熱材20を配管10と金属管40との間に充満させるため、袋状の樹脂フィルム30を減圧後に、袋状の樹脂フィルム30が有する開口部35を開放することで、袋状の樹脂フィルム30の密閉状態を開封する。すなわち、袋状の樹脂フィルム30の開口部35からの脱気を中止して、開口部35から空気を導入することで、袋状の樹脂フィルム30の内部を大気圧、あるいは大気圧未満の所定圧力に復圧させることで、圧縮された断熱材20を厚さ方向に膨張させて、断熱材20の密度を減圧前より高密度化する。より具体的には、耐火材は、減圧前に比べて圧縮率が5%〜80%の範囲となるように圧縮することが好ましい。これは、減圧前に比べて圧縮率が80%を超えて圧縮しすぎると、繊維が破断するなどして断熱性能ないし耐火性能が損なわれてしまうことがあり、5%以下の圧縮率であると、復圧時の断熱材の膨張量が不安定になるからである。このようにして圧縮率が5%〜80%の範囲となるように圧縮することにより、後述の工程で断熱材20を配管10と金属管40との間に高密度に充填でき、さらに外圧強度の向上も図ることができる。また、断熱材20の密度は、送水用断熱配管1の外径や断熱性能の設計に合わせて適宜調整することができる。   Specifically, in order to fill the insulating material 20 between the pipe 10 and the metal tube 40, by opening the opening 35 of the bag-shaped resin film 30 after decompressing the bag-shaped resin film 30, The sealed state of the bag-shaped resin film 30 is opened. That is, by stopping the deaeration from the opening 35 of the bag-shaped resin film 30 and introducing air from the opening 35, the interior of the bag-shaped resin film 30 is at atmospheric pressure or a predetermined pressure less than atmospheric pressure. By returning to the pressure, the compressed heat insulating material 20 is expanded in the thickness direction, and the density of the heat insulating material 20 is made higher than before the pressure reduction. More specifically, the refractory material is preferably compressed so that the compression ratio is in the range of 5% to 80% as compared with that before decompression. This is a compression ratio of 5% or less, which may result in damage to heat insulation performance or fire resistance performance due to fiber breakage, etc., if the compression ratio exceeds 80% and is compressed too much compared to before decompression. This is because the expansion amount of the heat insulating material at the time of return pressure becomes unstable. Thus, by compressing so that a compression rate may be in the range of 5% to 80%, the heat insulating material 20 can be filled in a high density between the pipe 10 and the metal pipe 40 in a later-described process, and the external pressure strength is further increased. Can be improved. Moreover, the density of the heat insulating material 20 can be suitably adjusted according to the design of the outer diameter and heat insulating performance of the water supply heat insulating pipe 1.

具体的に断熱材20を配管10と金属管40との間に充満させるには、樹脂フィルム30の開口部35からの脱気を中止して開口部35から空気を導入する場合に限定されない。例えばガス透過性を有する樹脂フィルムを用いれば、開口部がなくても、時間の経過により断熱材を配管と金属管との間に充満することができる。具体的には、断熱材を配管に巻き付けた筒状部材を金属管の内部に挿入してから所定の時間が経過すれば、樹脂フィルムのガス透過性により空気が導入され減圧状態が解放することで、断熱材を配管と金属管との間に空気を充満することができる。ガス透過性が大きい樹脂としては、ポリエチレン、ポリスチレン、ポリエチエン等を用いることができる。例えば、低密度ポリエチレン(LDPE)、ポリスチレン(PS)、無延伸ポリプロピレン(CPP)、高密度ポリエチレン(HDPE)、二軸延伸ポリプロピレン(OPP)等を用いる。   Specifically, filling the heat insulating material 20 between the pipe 10 and the metal pipe 40 is not limited to the case where the degassing from the opening 35 of the resin film 30 is stopped and the air is introduced from the opening 35. For example, if a resin film having gas permeability is used, the heat insulating material can be filled between the pipe and the metal pipe over time even if there is no opening. Specifically, if a predetermined time elapses after a cylindrical member wound around a pipe is inserted into the inside of the metal tube, air is introduced due to the gas permeability of the resin film and the decompressed state is released. Thus, air can be filled between the pipe and the metal pipe. Polyethylene, polystyrene, polyethylene or the like can be used as the resin having high gas permeability. For example, low density polyethylene (LDPE), polystyrene (PS), unstretched polypropylene (CPP), high density polyethylene (HDPE), biaxially stretched polypropylene (OPP), or the like is used.

以上のようにして、上記図2〜図6を用いて説明した方法により施工される送水用断熱配管1は、断熱材の表面が樹脂フィルム層により被覆されているため、樹脂フィルム層を減圧するなどして容易に断熱材を圧縮して、配管と金属管との間に隙間なく充填することができ、耐火性能と断熱性能とをともに高めることができる。   As mentioned above, since the surface of the heat insulating material is covered with the resin film layer, the heat-insulating piping 1 for water supply constructed by the method described with reference to FIGS. 2 to 6 depressurizes the resin film layer. Thus, the heat insulating material can be easily compressed and filled without any gap between the pipe and the metal pipe, and both the fire resistance performance and the heat insulation performance can be improved.

また、断熱材は、水分を吸収しても耐火性能が維持されるが、吸水により断熱性能が低下するので、上述の通り、樹脂フィルム層により防水されていることから、水分による断熱性能の低下を防止することができる。ここで、袋状樹脂部材として透湿性の低い樹脂部材を使用するか、あるいはアルミニウム箔をラミネートした袋状樹脂部材またはアルミニウムを蒸着した袋状樹脂部材を用いれば、吸湿による断熱性能の低下を防止することができる。   In addition, the thermal insulation performance is maintained even if moisture is absorbed, but since the thermal insulation performance is reduced due to water absorption, as described above, it is waterproofed by the resin film layer. Can be prevented. Here, if a resin member with low moisture permeability is used as the bag-shaped resin member, or a bag-shaped resin member laminated with aluminum foil or a bag-shaped resin member deposited with aluminum is used, deterioration of heat insulation performance due to moisture absorption is prevented. can do.

また、配管10に近い側の断熱材については、配管10から離れた金属管40に近い側の断熱材に比べて耐熱温度が低い材料を用いても、断熱材20全体としての耐熱性能が大きく低下することはないことから、耐熱温度によらず熱伝導率が低い材料を用いることが好ましい。一方、金属管40に近い側の断熱材は、配管10に近い側の断熱材に比べて熱伝導率が高くても、耐熱温度が高い材料を用いることが好ましい。   Moreover, about the heat insulating material near the piping 10, even if it uses a material with a low heat resistant temperature compared with the heat insulating material near the metal tube 40 away from the piping 10, the heat resistance performance of the heat insulating material 20 as a whole is large. Since it does not decrease, it is preferable to use a material having a low thermal conductivity regardless of the heat-resistant temperature. On the other hand, the heat insulating material near the metal tube 40 is preferably made of a material having a high heat resistance temperature, even if the heat conductivity is higher than that of the heat insulating material close to the pipe 10.

例えば、配管10の最も近い側に設けられる断熱シート21、22については、断熱シート23〜26と比較して、耐熱温度が低いが熱伝導率が低い材料、具体的にはポリスチレンフォーム、硬質ウレタンフォーム、フェノールフォーム、及び発泡プラスチック保温材の少なくとも1種の材料を用いる。断熱シート21、22の次に配管10に近い側の断熱シート23、24については、断熱シート25、26と比較して、耐熱温度が低いが熱伝導率が低い材料、具体的には、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールの少なくとも1種の材料を用いる。配管10から離れた金属管40に近い側に設けられる断熱シート25、26については、セラミックファイバー及び生体溶解性ファイバーの少なくとも1種の材料を用いる。   For example, for the heat insulating sheets 21 and 22 provided on the closest side of the pipe 10, compared to the heat insulating sheets 23 to 26, a material having a low heat resistance but low thermal conductivity, specifically, polystyrene foam, hard urethane. At least one material of foam, phenol foam, and foamed plastic insulation is used. About the heat insulation sheets 23 and 24 on the side next to the pipe 10 next to the heat insulation sheets 21 and 22, compared with the heat insulation sheets 25 and 26, a material having a low heat resistance but low thermal conductivity, specifically, a lock At least one material of wool, glass wool impregnated with silica airgel, and glass wool is used. About the heat insulation sheets 25 and 26 provided in the side close | similar to the metal pipe 40 away from the piping 10, at least 1 sort (s) of a ceramic fiber and biosoluble fiber is used.

このようにして、送水用断熱配管1では、上述したように、異なる材料からなる断熱材を組み合わせることで、耐熱性能と断熱性能の両方を維持しながら、例えば断熱シート21、22のシート厚みを薄くできる。つまり、耐熱性能と断熱性能の両方を維持しながら、断熱材20全体の厚みを薄くすることができる。   Thus, in the water supply heat insulation piping 1, as described above, by combining the heat insulating materials made of different materials, for example, the sheet thickness of the heat insulating sheets 21 and 22 is maintained while maintaining both the heat resistance performance and the heat insulation performance. Can be thin. That is, the overall thickness of the heat insulating material 20 can be reduced while maintaining both the heat resistance performance and the heat insulation performance.

なお、本実施形態では、上記図2〜図6を用いて説明した方法に限らず、種々の変更が可能である。例えば、袋状の樹脂フィルム30を配管10に巻きつけた後に、袋状の樹脂フィルム30を減圧して断熱材20を圧縮して筒状部材を準備してもよい。   In addition, in this embodiment, not only the method demonstrated using the said FIGS. 2-6, but a various change is possible. For example, after winding the bag-shaped resin film 30 around the pipe 10, the bag-shaped resin film 30 may be decompressed to compress the heat insulating material 20 to prepare a cylindrical member.

また、断熱材20を圧縮する工程については、袋状の樹脂フィルム30を減圧する場合に限らず、袋上の樹脂フィルム30を外部から押し潰すことで断熱材20を圧縮してもよい。   Moreover, about the process which compresses the heat insulating material 20, you may compress the heat insulating material 20 not only when reducing the pressure of the bag-shaped resin film 30 but crushing the resin film 30 on a bag from the outside.

また、断熱材20を配管10に巻き付けた筒状部材を金属管40の内部に挿入する場合に限らず、金属管として、例えば、図7に示すように、フランジ付きの断面半円形の分割管状体51、52を用いてもよい。つまり、断熱材20を配管10に巻き付けた筒状部材を、上下方向からそれぞれ分割管状体51、52で挟み込む。そして、分割管状体51のフランジ部511と分割管状体52のフランジ部512とを突き合わせた状態で、ボルトとナットからなる締結部材60で締結してもよい。このようにして分割管状体51、52を用いることで、例えば収縮させた断熱材20が膨張し始めても確実に挟み込むことができる。   Further, the tubular member in which the heat insulating material 20 is wound around the pipe 10 is not limited to being inserted into the inside of the metal tube 40. As a metal tube, for example, as shown in FIG. The bodies 51 and 52 may be used. That is, the cylindrical member around which the heat insulating material 20 is wound around the pipe 10 is sandwiched between the divided tubular bodies 51 and 52 from the vertical direction. And you may fasten with the fastening member 60 which consists of a volt | bolt and a nut in the state which faced the flange part 511 of the division | segmentation tubular body 51, and the flange part 512 of the division | segmentation tubular body 52. FIG. By using the divided tubular bodies 51 and 52 in this way, for example, even if the contracted heat insulating material 20 starts to expand, it can be reliably sandwiched.

さらに、断熱材20は、配管10と金属管40との間に設けられていれば、他の部材が介在していてもよい。例えば断熱材20と配管10との間、或いは断熱材20と金属管40との間に、衝撃吸収材を設けてもよい。   Furthermore, as long as the heat insulating material 20 is provided between the pipe 10 and the metal pipe 40, other members may be interposed. For example, an impact absorbing material may be provided between the heat insulating material 20 and the pipe 10 or between the heat insulating material 20 and the metal pipe 40.

1 送水用断熱配管
10 配管
20 断熱材
200、21、22、23、24、25、26 断熱シート
211、221、231、241、251、261 突き合わせ部の隙間
20a 内層
20b 外層
30 樹脂フィルム(袋状樹脂部材)
35 開口部
40 金属管
45 ハゼ部
50 吸引装置
51、52 分割管状体
511,521 分割管状体のフランジ部
60 締結部材(ボルト、ナット)
DESCRIPTION OF SYMBOLS 1 Heat insulation pipe for water supply 10 Pipe 20 Heat insulation material 200, 21, 22, 23, 24, 25, 26 Heat insulation sheet 211,221,231,241,251,261 Gap of abutting part 20a Inner layer 20b Outer layer 30 Resin film (bag shape) Resin member)
35 Opening portion 40 Metal tube 45 Seam portion 50 Suction device 51, 52 Split tubular body 511, 521 Flange portion of split tubular body 60 Fastening member (bolt, nut)

Claims (15)

配管と、
前記配管の外周側に設けられた断熱材と、
前記断熱材の外周側に設けられた金属管と、を備え、
前記断熱材は、樹脂フィルムの層間に配置され、該断熱材の内層および外層が前記樹脂フィルムにより被覆されたシート状の断熱材であることを特徴とする送水用断熱配管。
Piping,
A heat insulating material provided on the outer peripheral side of the pipe;
A metal pipe provided on the outer peripheral side of the heat insulating material,
The heat insulating pipe for water supply, wherein the heat insulating material is a sheet-like heat insulating material that is disposed between layers of a resin film, and an inner layer and an outer layer of the heat insulating material are covered with the resin film.
前記樹脂フィルムは、袋状樹脂部材であり、大気圧以下の所定圧力に保持されることを特徴とする請求項1に記載の送水用断熱配管。   The water supply heat insulation pipe according to claim 1, wherein the resin film is a bag-like resin member and is maintained at a predetermined pressure equal to or lower than atmospheric pressure. 前記断熱材は、
セラミックファイバー、生体溶解性ファイバー、ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールのうちの少なくとも1種からなることを特徴とする請求項1または請求項2に記載の送水用断熱配管。
The heat insulating material is
3. The heat-insulating piping for water supply according to claim 1, comprising at least one of ceramic fiber, biosoluble fiber, rock wool, glass wool impregnated with silica airgel, and glass wool.
前記断熱材は、
ロックウール、シリカエアロジェルを含浸させたグラスウール、及びグラスウールの少なくとも1種を、前記配管側に配置した第1断熱層と、
セラミックファイバー及び生体溶解性ファイバーの少なくとも1種を、前記金属管側に配置した第2断熱層と、
を有することを特徴とする請求項1〜3のいずれか一項に記載の送水用断熱配管。
The heat insulating material is
Rock wool, glass wool impregnated with silica airgel, and at least one of glass wool, a first heat insulating layer disposed on the pipe side,
A second heat insulating layer in which at least one of ceramic fiber and biosoluble fiber is disposed on the metal tube side;
The heat-insulating piping for water supply according to any one of claims 1 to 3, wherein:
前記断熱材は、
前記配管に最も近い側に、ポリスチレンフォーム、硬質ウレタンフォーム、フェノールフォーム、及び発泡プラスチック保温材の少なくとも1種からなる断熱層を有することを特徴とする請求項1〜4のいずれか一項に記載の送水用断熱配管。
The heat insulating material is
The heat insulation layer which consists of at least 1 sort (s) of a polystyrene foam, a hard urethane foam, a phenol foam, and a foamed plastic heat insulating material is provided in the side nearest to the said piping. Insulated piping for water supply.
前記樹脂フィルムは、
ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリスチレン、ポリ塩化ビニル、ポリアミドの少なくとも1種の熱可塑樹脂からなる樹脂フィルム、又は前記樹脂フィルムにアルミニウム箔を積層したフィルムからなることを特徴とする請求項1〜5のいずれか一項に記載の送水用断熱配管。
The resin film is
6. A resin film comprising at least one thermoplastic resin of polyethylene, polypropylene, polyethylene terephthalate, polystyrene, polyvinyl chloride and polyamide, or a film obtained by laminating an aluminum foil on the resin film. The heat insulation piping for water supply as described in any one of these.
前記配管は、ポリエチレン管、又は前記ポリエチレン管に鋼帯とポリアリレート繊維とアラミド繊維との少なくとも1種を巻き付けて形成される補強帯状体を有するポリエチレン管であることを特徴とする請求項1〜6のいずれか一項に記載の送水用断熱配管。   The pipe is a polyethylene pipe or a polyethylene pipe having a reinforcing band formed by winding at least one of steel strip, polyarylate fiber and aramid fiber around the polyethylene pipe. The heat insulation piping for water supply as described in any one of 6. 前記金属管は、
スパイラルダクト鋼管又はシームレス鋼管であることを特徴とする請求項1〜7のいずれか一項に記載の送水用断熱配管。
The metal tube is
It is a spiral duct steel pipe or a seamless steel pipe, The heat insulation piping for water supply as described in any one of Claims 1-7 characterized by the above-mentioned.
断熱材が圧縮状態で装入された袋状樹脂部材が配管に巻き付けられた筒状部材を、準備する第1工程と、
前記筒状部材を金属管の内部に挿入する第2工程と、
前記第2工程終了後に、前記袋状樹脂部材に装入された断熱材を圧縮状態から解放させて、前記断熱材を前記配管と前記金属管との間に充満させる第3工程と、
を有することを特徴とする送水用断熱配管の施工方法。
A first step of preparing a tubular member in which a bag-like resin member charged with a heat insulating material in a compressed state is wound around a pipe;
A second step of inserting the cylindrical member into the metal tube;
A third step of releasing the heat insulating material charged in the bag-shaped resin member from the compressed state after the second step and filling the heat insulating material between the pipe and the metal tube;
The construction method of the heat insulation piping for water supply characterized by having.
前記第1工程は、
前記断熱材が挿入された前記袋状樹脂部材を減圧して前記断熱材を圧縮する工程と、
前記断熱材を圧縮した後に、前記袋状樹脂部材を前記配管に巻きつけて、前記筒状部材を準備する工程と、
を有することを特徴とする請求項9に記載の送水用断熱配管の施工方法。
The first step includes
Reducing the pressure of the bag-shaped resin member into which the heat insulating material is inserted and compressing the heat insulating material;
After compressing the heat insulating material, wrapping the bag-shaped resin member around the pipe, and preparing the tubular member;
The construction method of the heat insulation piping for water supply of Claim 9 characterized by the above-mentioned.
前記第1工程は、
前記断熱材が装入された前記袋状樹脂部材を前記配管に巻きつける工程と、
前記袋状樹脂部材を前記配管に巻きつけた後に、前記袋状樹脂部材を減圧して前記断熱材を圧縮して、前記筒状部材を準備する工程と、
を有することを特徴とする請求項9に記載の送水用断熱配管の施工方法。
The first step includes
Winding the bag-shaped resin member charged with the heat insulating material around the pipe;
After winding the bag-shaped resin member around the pipe, depressurizing the bag-shaped resin member and compressing the heat insulating material to prepare the cylindrical member;
The construction method of the heat insulation piping for water supply of Claim 9 characterized by the above-mentioned.
前記第1工程では、前記袋状樹脂部材を外部から押し潰すことで前記断熱材を圧縮することを特徴とする請求項9〜11のいずれか一項に記載の送水用断熱配管の施工方法。   In the said 1st process, the said heat insulating material is compressed by crushing the said bag-shaped resin member from the outside, The construction method of the heat insulation piping for water supply as described in any one of Claims 9-11 characterized by the above-mentioned. 前記第1工程では、前記袋状樹脂部材を減圧後に、前記袋状樹脂部材が有する開口部を閉塞することで、圧縮された断熱材を密閉し、
前記第3工程では、前記袋状樹脂部材が有する開口部を開放することで、前記袋状樹脂部材の密閉状態を開封して、前記断熱材を前記配管と金属管との間に充満させることを特徴とする請求項9〜12のうちいずれか一項に記載の送水用断熱配管の施工方法。
In the first step, after the pressure of the bag-shaped resin member is reduced, the compressed heat insulating material is sealed by closing the opening of the bag-shaped resin member,
In the third step, by opening the opening of the bag-shaped resin member, the sealed state of the bag-shaped resin member is opened, and the heat insulating material is filled between the pipe and the metal tube. The construction method of the heat insulation piping for water supply as described in any one of Claims 9-12 characterized by these.
前記第1工程では、前記袋状樹脂部材を脱気しながら減圧して、前記袋状樹脂部材の減圧状態を保持することで、前記断熱材を厚さ方向に圧縮し、
前記第3工程では、前記袋状樹脂部材の開口部からの脱気を中止して、開口部から空気を導入することで、前記袋状樹脂部材の内部を大気圧、あるいは大気圧未満の所定圧力に復圧させて、前記圧縮された断熱材を厚さ方向に膨張させ、前記断熱材の密度を減圧前の断熱材密度より高密度化することを特徴とする請求項9〜13のうちいずれか一項に記載の送水用断熱配管の施工方法。
In the first step, the bag-shaped resin member is degassed while being deaerated, and the pressure-reducing state of the bag-shaped resin member is maintained, thereby compressing the heat insulating material in the thickness direction,
In the third step, the degassing from the opening of the bag-shaped resin member is stopped, and air is introduced from the opening, so that the interior of the bag-shaped resin member is at a predetermined atmospheric pressure or less than atmospheric pressure. The pressure is restored to the pressure, the compressed heat insulating material is expanded in the thickness direction, and the density of the heat insulating material is made higher than the density of the heat insulating material before decompression. The construction method of the heat insulation piping for water supply as described in any one of Claims.
断熱材を圧縮状態で密閉した袋状樹脂部材が配管に巻き付けられた筒状部材を、準備する第1工程と、
前記筒状部材を金属管の内部に挿入する第2工程と、
前記第2工程終了後に、前記袋状樹脂部材の密閉状態のまま、前記袋状樹脂部材のガス透過性を利用して断熱材を前記配管と前記金属管との間に空気を充満させる第3工程と、
を有することを特徴とする送水用断熱配管の施工方法。
A first step of preparing a tubular member in which a bag-shaped resin member sealed with a heat insulating material in a compressed state is wound around a pipe;
A second step of inserting the cylindrical member into the metal tube;
After completion of the second step, a third heat-insulating material is filled between the pipe and the metal pipe by utilizing the gas permeability of the bag-like resin member while the bag-like resin member is in a sealed state. Process,
The construction method of the heat insulation piping for water supply characterized by having.
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