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JP2017164788A - Friction stir spot welding method and friction stir spot welding apparatus - Google Patents

Friction stir spot welding method and friction stir spot welding apparatus Download PDF

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JP2017164788A
JP2017164788A JP2016053513A JP2016053513A JP2017164788A JP 2017164788 A JP2017164788 A JP 2017164788A JP 2016053513 A JP2016053513 A JP 2016053513A JP 2016053513 A JP2016053513 A JP 2016053513A JP 2017164788 A JP2017164788 A JP 2017164788A
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shoulder
workpiece
press
friction stir
stirring
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JP6650801B2 (en
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俊祐 春名
Shunsuke Haruna
俊祐 春名
慎太郎 深田
Shintaro Fukada
慎太郎 深田
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Kawasaki Heavy Industries Ltd
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Priority to JP2016053513A priority Critical patent/JP6650801B2/en
Priority to KR1020187029158A priority patent/KR102021501B1/en
Priority to EP17766627.8A priority patent/EP3431217B1/en
Priority to CN201780017051.7A priority patent/CN108778603B/en
Priority to US16/084,630 priority patent/US11045898B2/en
Priority to PCT/JP2017/010009 priority patent/WO2017159627A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/1255Tools therefor, e.g. characterised by the shape of the probe
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/121Control circuits therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/123Controlling or monitoring the welding process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/125Rotary tool drive mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1265Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/22Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/22Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
    • B23K20/233Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
    • B23K20/2336Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer both layers being aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/10Aluminium or alloys thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

【課題】保護層を有する被接合物を複動式の摩擦攪拌点接合によって接合したときの接合部の強度低下を抑制する。【解決手段】本発明の一態様に係る摩擦攪拌点接合方法は、回転ツールを回転させながらショルダを第1被接合物側から第2被接合物に向かって圧入する圧入工程と、圧入工程においてショルダの内部に流入した攪拌材料を外部に押し出し、ショルダを圧入したことで生じる圧入穴に攪拌材料を埋め戻す埋戻し工程と、を含み、埋戻し工程が完了したとき保護層の成分が攪拌部の中央部分に集中した状態となるよう、圧入工程において、ショルダを第1被接合物と第2被接合物の境界から第2被接合物側へ1mm以上圧入する。【選択図】図5An object of the present invention is to suppress a decrease in strength of a bonded portion when a workpiece having a protective layer is bonded by double-acting friction stir spot bonding. A friction stir spot welding method according to an aspect of the present invention includes a press-fitting step of press-fitting a shoulder from a first workpiece side toward a second workpiece while rotating a rotary tool, and a press-fitting step. And a backfilling step of backfilling the stirring material into a press-fitting hole generated by press-fitting the shoulder, and when the backfilling step is completed, the components of the protective layer In the press-fitting step, the shoulder is press-fitted at least 1 mm from the boundary between the first workpiece and the second workpiece to the second workpiece side so as to be concentrated in the central portion. [Selection] Figure 5

Description

本発明は、摩擦攪拌点接合方法及び摩擦攪拌点接合装置に関する。   The present invention relates to a friction stir spot welding method and a friction stir spot welding apparatus.

摩擦攪拌点接合(FSJ;Friction Spot Joining)は、スポット溶接接合やリベット接合に代わるものとして期待されている。摩擦攪拌点接合では、重ねた被接合物に回転ツールを圧入し、摩擦熱により両被接合物を部分的に軟化させて攪拌することにより接合を行う。摩擦攪拌点接合には、ショルダとピンが固定された回転ツールを用いた単動式の摩擦攪拌点接合と、ショルダとピンが相対移動する回転ツールを用いた複動式の摩擦攪拌点接合がある。このうち複動式の摩擦攪拌点接合では、圧入工程後に埋戻し工程が行われ、回転ツールを圧入することによって生じる穴(圧入穴)に攪拌材料が埋め戻されることから、接合による痕を目立たなくすることができる(特許文献1参照)。   Friction spot joining (FSJ) is expected as an alternative to spot welding joining and rivet joining. In the friction stir spot welding, a rotating tool is press-fitted into the stacked workpieces, and both the workpieces are partially softened by frictional heat and stirred. Friction stir spot welding includes single-acting friction stir spot welding using a rotating tool with a shoulder and pin fixed, and double-acting friction stir spot welding using a rotating tool in which the shoulder and pin move relative to each other. is there. Of these, in double-acting friction stir spot welding, the backfilling process is performed after the press-fitting process, and the stir material is backfilled in the holes (press-fit holes) generated by press-fitting the rotary tool, so the marks due to the joining are conspicuous. It can be eliminated (see Patent Document 1).

特開2012−196682号公報JP 2012-196682 A

ところで、被接合物の表面には、アノダイズ処理などの表面処理やプライマー塗装によって母材とは異なる材料からなる保護層が形成される場合がある。この保護層を有する被接合物を複動式の摩擦攪拌点接合で接合した場合、保護層を有しない被接合物を同じようにして複動式の摩擦攪拌点接合で接合した場合に比べ、接合部の強度が低下することが判明した。さらに、発明者らは、この接合部の強度低下が複動式の摩擦攪拌点接合における保護層成分の分布に起因することを発見した。   By the way, a protective layer made of a material different from the base material may be formed on the surface of the object to be bonded by surface treatment such as anodizing treatment or primer coating. When the workpiece having this protective layer is joined by double-acting friction stir spot welding, compared to the case where the workpiece having no protective layer is joined by double-acting friction stirring spot joining in the same manner, It has been found that the strength of the joint is reduced. Furthermore, the inventors have discovered that the strength reduction of the joint is caused by the distribution of the protective layer component in the double-acting friction stir spot joining.

本発明は、以上のような事情に鑑みてなされたものであり、保護層を有する被接合物を複動式の摩擦攪拌点接合によって接合したときにおける、接合部の強度低下を抑制可能な摩擦攪拌点接合方法を提供することを目的とする。   The present invention has been made in view of the circumstances as described above, and friction that can suppress a decrease in strength of a joint when a workpiece having a protective layer is joined by double-acting friction stir spot joining. It aims at providing the stirring point joining method.

本発明の一態様に係る摩擦攪拌点接合方法は、円筒状のショルダと当該ショルダの内部を移動可能な円柱状のピンとを有する回転ツールを用いて、第1被接合物と第2被接合物を摩擦攪拌点接合により接合する複動式の摩擦攪拌点接合方法であって、前記第1被接合物及び前記第2被接合物のうち少なくとも一方の接合面には保護層が形成されており、当該摩擦攪拌点接合方法は、前記回転ツールを回転させながら前記ショルダを前記第1被接合物側から前記第2被接合物に向かって圧入することにより、前記第1被接合物及び前記第2被接合物の材料を部分的に攪拌して攪拌部を形成し、その際に他の攪拌材料とともに保護層の成分を前記ショルダの内部に流入させる圧入工程と、前記回転ツールを回転させながら、前記圧入工程において前記ショルダの内部に流入した攪拌材料を前記ピンによって前記ショルダの外部に押し出すと同時に、前記ショルダを後退させることにより、前記ショルダを圧入したことで生じる圧入穴に攪拌材料を埋め戻す埋戻し工程と、を含み、前記埋戻し工程が完了したとき前記保護層の成分が前記攪拌部の中央部分に集中した状態となるよう、前記圧入工程において前記ショルダを前記第1被接合物と前記第2被接合物の境界から前記第2被接合物側へ1mm以上圧入する。   A friction stir spot welding method according to an aspect of the present invention uses a rotary tool having a cylindrical shoulder and a columnar pin that can move inside the shoulder, and a first workpiece and a second workpiece. Is a double-acting friction stir spot joining method by friction stir spot joining, and a protective layer is formed on at least one joining surface of the first article to be joined and the second article to be joined. In the friction stir spot welding method, the shoulder is press-fitted from the first workpiece side toward the second workpiece while rotating the rotary tool, whereby the first workpiece and the first workpiece are joined. 2 The material of the object to be joined is partially stirred to form a stirring portion, and at that time, the press-fitting step for allowing the components of the protective layer to flow into the shoulder together with other stirring materials, and while rotating the rotary tool In the press-fitting process A backfilling step of backfilling the stirring material into a press-fitting hole caused by press-fitting the shoulder by retreating the shoulder at the same time as the stirring material flowing into the shoulder is pushed out of the shoulder by the pin; In the press-fitting step, the shoulder is connected to the first workpiece and the second workpiece so that the components of the protective layer are concentrated in the central portion of the stirring portion when the backfilling step is completed. 1 mm or more is press-fitted from the boundary of the bonded object to the second bonded object side.

ここで、圧入工程では攪拌部が形成されるが、保護層の成分は攪拌部全体に広がるわけではなく、攪拌部の内部に保護層の成分の密度が高い層、つまり保護層の成分を主成分とする層(残存層)が形成される。そして、従来の摩擦攪拌点接合方法では、埋戻し工程を行うことで、残存層は保護層が存在していた位置の近くにまで移動する。この場合、接合部に力が加わると残存層から亀裂が生じてしまい、これが接合部の強度低下を招く原因であることが発明者らの実験によって判明した。これに対し、上記の方法によれば、埋戻し工程において、残存層を攪拌部の中心部に集中させることができるため、残存部から亀裂が生じることがなく、接合部の強度低下を抑えることができる。   Here, the stirring portion is formed in the press-fitting step, but the component of the protective layer does not spread over the entire stirring portion. A component layer (residual layer) is formed. In the conventional friction stir spot joining method, the backfilling process is performed, so that the remaining layer moves to the vicinity of the position where the protective layer was present. In this case, when a force is applied to the joint portion, a crack is generated from the remaining layer, and it has been found through experiments by the inventors that this is a cause of a decrease in strength of the joint portion. On the other hand, according to the above method, in the backfilling process, the remaining layer can be concentrated on the central portion of the stirring portion, so that the remaining portion does not crack and suppresses the strength reduction of the joint portion. Can do.

また、上記の摩擦攪拌点接合方法において、前記埋戻し工程における前記攪拌部に対する前記ショルダの面圧を、前記圧入工程における前記攪拌部に対する前記ショルダの面圧よりも小さくしてもよい。   In the friction stir spot welding method described above, the surface pressure of the shoulder with respect to the stirrer in the backfilling step may be smaller than the surface pressure of the shoulder with respect to the stirrer in the press-fitting step.

前述のように圧入工程において一定以上の圧入深さにまでショルダを圧入する場合、攪拌部のみならず、その周辺部分の材料も流動しやすくなる。そのため、埋戻し工程においてショルダが攪拌部を押圧することにより、攪拌部の周辺部分が隆起するという現象が生じうる。これに対し、上記のように埋め戻し工程における攪拌部に対するショルダの面圧を小さくすることにより、このような現象を防ぐことができる。   As described above, when the shoulder is press-fitted to a press-fitting depth of a certain level or more in the press-fitting process, not only the stirring part but also the material in the peripheral part thereof easily flows. Therefore, a phenomenon that the peripheral portion of the stirring unit rises due to the shoulder pressing the stirring unit in the backfilling process may occur. On the other hand, such a phenomenon can be prevented by reducing the surface pressure of the shoulder with respect to the stirring unit in the backfilling step as described above.

また、上記の摩擦攪拌点接合方法の前記埋戻し工程において、90〜175MPaの面圧で前記ショルダを前記攪拌部に押圧してもよい。   Moreover, you may press the said shoulder to the said stirring part with the surface pressure of 90-175 MPa in the said backfilling process of said friction stir spot joining method.

このように、埋戻し工程における攪拌部に対するショルダの面圧を90〜175MPaという比較的小さい値にすれば、攪拌部がショルダに押圧されることで生じうる攪拌部の周辺部分における隆起を抑えることができる。   Thus, if the shoulder surface pressure with respect to the stirring part in the backfilling process is set to a relatively small value of 90 to 175 MPa, the bulge in the peripheral part of the stirring part that may be caused by pressing the stirring part against the shoulder is suppressed. Can do.

また、本発明の一態様に係る摩擦攪拌点接合装置は、少なくとも一方の接合面に保護層が形成された第1被接合物と第2被接合物を摩擦攪拌点接合により接合する摩擦攪拌点接合装置であって、円筒状のショルダと当該ショルダの内部を移動可能な円柱状のピンとを有する回転ツールと、前記回転ツールを制御する制御部と、を備え、前記制御部は、前記回転ツールを回転させながら前記ショルダを前記第1被接合物側から前記第2被接合物に向かって圧入することにより、前記第1被接合物及び前記第2被接合物の材料を部分的に攪拌して攪拌部を形成し、その際に他の攪拌材料とともに保護層の成分を前記ショルダの内部に流入させた後、前記回転ツールを回転させながら、前記圧入工程において前記ショルダの内部に流入した攪拌材料を前記ピンによって前記ショルダの外部に押し出すと同時に、前記ショルダを後退させることにより、前記ショルダを圧入したことで生じる圧入穴に攪拌材料を埋め戻し、前記攪拌部を形成する際に前記ショルダを前記第1被接合物と前記第2被接合物の境界から前記第2被接合物側へ1mm以上圧入する。   In addition, the friction stir spot welding device according to one aspect of the present invention is a friction stir point that joins a first workpiece having a protective layer formed on at least one joining surface and a second workpiece by friction stir spot welding. A joining apparatus, comprising: a rotating tool having a cylindrical shoulder and a columnar pin movable within the shoulder; and a control unit for controlling the rotating tool, wherein the control unit includes the rotating tool. The material of the first workpiece and the second workpiece is partially agitated by press-fitting the shoulder from the first workpiece side toward the second workpiece while rotating. In this case, after the components of the protective layer are caused to flow into the shoulder together with other stirring materials, the stirring that has flowed into the shoulder in the press-fitting step while rotating the rotary tool. material The pin is pushed out of the shoulder by the pin, and at the same time, by retracting the shoulder, the stirring material is filled back into the press-fitting hole generated by press-fitting the shoulder, and the shoulder is formed when the stirring portion is formed. 1 mm or more is press-fitted into the second workpiece side from the boundary between the first workpiece and the second workpiece.

上述した摩擦攪拌点接合方法によれば、保護層を有する被接合物を接合したときにおける、接合部の強度低下を抑えることができる。   According to the friction stir spot joining method described above, it is possible to suppress a decrease in strength of the joint portion when a workpiece having a protective layer is joined.

図1は、摩擦攪拌点接合装置の全体図である。FIG. 1 is an overall view of a friction stir spot welding apparatus. 図2は、摩擦攪拌点接合装置の制御系のブロック図である。FIG. 2 is a block diagram of a control system of the friction stir spot welding device. 図3は、従来の摩擦攪拌点接合方法の圧入工程を示した概念図である。FIG. 3 is a conceptual diagram showing a press-fitting process of a conventional friction stir spot welding method. 図4は、従来の摩擦攪拌点接合方法の埋戻し工程を示した概念図であるFIG. 4 is a conceptual diagram showing a backfilling process of a conventional friction stir spot welding method. 図5は、実施形態に係る摩擦攪拌点接合方法の圧入工程を示した概念図である。FIG. 5 is a conceptual diagram showing a press-fitting process of the friction stir spot welding method according to the embodiment. 図6は、実施形態に係る摩擦攪拌点接合方法の埋戻し工程を示した概念図である。FIG. 6 is a conceptual diagram showing a backfilling step of the friction stir spot welding method according to the embodiment.

<接合装置>
まず、本実施形態に係る摩擦溶接点接合方法(以下、単に「接合方法」ともいう)で使用する摩擦攪拌点接合装置(以下、単に「接合装置」ともいう)100について説明する。図1は、接合装置100の概略図である。また、図2は、接合装置100の制御系のブロック図である。接合装置100は、第1被接合物101と第2被接合物102(以下、これらを合わせて「被接合物103」という)を摩擦攪拌点接合によって接合する装置であって、本体10と、ツールユニット20と、制御部40とを備えている。
<Jointing device>
First, a friction stir spot welding apparatus (hereinafter also simply referred to as “joining apparatus”) 100 used in the friction welding point joining method (hereinafter also simply referred to as “joining method”) according to the present embodiment will be described. FIG. 1 is a schematic view of a joining apparatus 100. FIG. 2 is a block diagram of a control system of the bonding apparatus 100. The joining device 100 is a device that joins the first workpiece 101 and the second workpiece 102 (hereinafter referred to as “the workpiece 103” together) by friction stir spot welding, and the main body 10, A tool unit 20 and a control unit 40 are provided.

本体10は、C字状に形成されたフレーム11と、フレーム11の一端側の部分(図1の紙面下方部分)に設けられており被接合物103を支持する裏当て12と、裏当て12に対向するようにフレーム11の他端側の部分(図1の紙面上方部分)に設けられたツールユニット駆動部13と、を有している。   The main body 10 includes a frame 11 formed in a C shape, a backing 12 that is provided on a portion on one end side of the frame 11 (a lower portion in the drawing in FIG. 1) and supports the article 103 to be joined, and a backing 12. And a tool unit driving unit 13 provided at a portion on the other end side of the frame 11 (an upper portion on the paper surface of FIG. 1).

ツールユニット駆動部13は、ツールユニット20を被接合物103に向かう方向に移動(以下、「進行」という)させることができるとともに、被接合物103から離れる方向に移動(以下、「後退」という)させることができる。また、ツールユニット駆動部13には、ツールユニット圧力センサ41が設けられている(図2参照)。なお、本実施形態のツールユニット駆動部13は、ラックアンドピニオン機構によって構成されているが、ボールねじ機構、油圧アクチュエータ機構等によって構成してもよい。   The tool unit driving unit 13 can move the tool unit 20 in a direction toward the workpiece 103 (hereinafter referred to as “advance”) and move in a direction away from the workpiece 103 (hereinafter referred to as “retreat”). ). Moreover, the tool unit drive part 13 is provided with the tool unit pressure sensor 41 (refer FIG. 2). The tool unit drive unit 13 of the present embodiment is configured by a rack and pinion mechanism, but may be configured by a ball screw mechanism, a hydraulic actuator mechanism, or the like.

ツールユニット20は、本体10のツールユニット駆動部13に接続されたツール保持部21と、ツール保持部21に保持されたクランプ22と、同じくツール保持部21に保持されクランプ22の内側に位置する回転ツール23とを有している。   The tool unit 20 includes a tool holding unit 21 connected to the tool unit driving unit 13 of the main body 10, a clamp 22 held by the tool holding unit 21, and also held by the tool holding unit 21 and positioned inside the clamp 22. And a rotating tool 23.

クランプ22は、円筒状の押し当て部材24と、押し当て部材24を被接合物103に向かって付勢する付勢部25とを有している。なお、本実施形態の付勢部25は、スプリングコイルによって構成されているが、ラックアンドピニオン機構、ボールねじ機構、油圧アクチュエータ機構等によって構成してもよい。   The clamp 22 includes a cylindrical pressing member 24 and a biasing portion 25 that biases the pressing member 24 toward the workpiece 103. In addition, although the urging | biasing part 25 of this embodiment is comprised by the spring coil, you may comprise by a rack and pinion mechanism, a ball screw mechanism, a hydraulic actuator mechanism, etc.

回転ツール23は、回転モータ26を介してツール保持部21に取り付けられている。そのため、回転ツール23は、ツール保持部21及び被接合物103に対して回転する。また、回転ツール23は、回転モータ26に接続されたショルダ保持部27と、ショルダ保持部27に保持されたショルダ28と、ショルダ28の内部に位置するピン29と、を有している。   The rotary tool 23 is attached to the tool holding unit 21 via a rotary motor 26. Therefore, the rotating tool 23 rotates with respect to the tool holding unit 21 and the workpiece 103. The rotary tool 23 includes a shoulder holder 27 connected to the rotary motor 26, a shoulder 28 held by the shoulder holder 27, and a pin 29 located inside the shoulder 28.

ショルダ28は、押し当て部材24の内側に位置しており、円筒状の形状を有している。ショルダ28の中心軸は、回転ツール23の回転軸に一致する。摩擦攪拌点接合を行う際には、ショルダ28は回転しながら被接合物103に圧入される。   The shoulder 28 is located inside the pressing member 24 and has a cylindrical shape. The central axis of the shoulder 28 coincides with the rotational axis of the rotary tool 23. When performing friction stir spot welding, the shoulder 28 is press-fitted into the workpiece 103 while rotating.

ピン29は、円柱状の形状を有している。ピン29の中心軸は、回転ツール23の回転軸及びショルダ28の中心軸に一致する。ピン29は、ピン駆動部30を介してショルダ28に接続されている。ピン駆動部30は、ピン29をショルダ28の内部を軸方向に沿って移動させることができる。なお、被接合物103に対するピン29の軸方向位置は、ツールユニット20の移動量とショルダ28に対するピン29の移動量によって決まる。また、ピン29はショルダ28とともに回転する。   The pin 29 has a cylindrical shape. The central axis of the pin 29 coincides with the rotational axis of the rotary tool 23 and the central axis of the shoulder 28. The pin 29 is connected to the shoulder 28 via the pin driving unit 30. The pin driving unit 30 can move the pin 29 in the shoulder 28 along the axial direction. Note that the axial position of the pin 29 with respect to the workpiece 103 is determined by the amount of movement of the tool unit 20 and the amount of movement of the pin 29 with respect to the shoulder 28. Further, the pin 29 rotates together with the shoulder 28.

制御部40は、CPU、ROM、RAM等によって構成されており、回転ツール23を含む接合装置100全体を制御する。   The control unit 40 is configured by a CPU, a ROM, a RAM, and the like, and controls the entire joining apparatus 100 including the rotary tool 23.

図2に示すように、制御部40は、ツールユニット圧力センサ41と電気的に接続されており、ツールユニット圧力センサ41から送信される測定信号に基づいて、ツールユニット20を被接合物103に押圧したときのツールユニット20の押圧力(以下、「ツールユニット押圧力」という)を取得することができる。なお、取得したツールユニット押圧力及びクランプ22の付勢力(ツールユニット20の移動量から算出)に基づいて、被接合物103を押圧したときのショルダ28の押圧力(以下、「ショルダ押圧力」という)を算出することができる。ショルダ押圧力は、接合装置100とは別に設けられた外部装置(例えば外部PC)で算出してもよく、制御部40で算出してもよい。   As shown in FIG. 2, the control unit 40 is electrically connected to the tool unit pressure sensor 41, and the tool unit 20 is attached to the workpiece 103 based on a measurement signal transmitted from the tool unit pressure sensor 41. The pressing force of the tool unit 20 when pressed (hereinafter referred to as “tool unit pressing force”) can be acquired. In addition, based on the acquired tool unit pressing force and the urging force of the clamp 22 (calculated from the movement amount of the tool unit 20), the pressing force of the shoulder 28 when the workpiece 103 is pressed (hereinafter referred to as "shoulder pressing force"). Can be calculated. The shoulder pressing force may be calculated by an external device (for example, an external PC) provided separately from the joining device 100, or may be calculated by the control unit 40.

また、制御部40は、ツールユニット駆動部13、回転モータ26、及びピン駆動部30と電気的に接続されており、これらの機器に制御信号を送信することにより、それぞれツールユニット20を任意の移動量及び移動速度で移動させることができ、回転ツール23を任意の回転速度(以下、「ツール回転速度」という)で回転させることができ、ショルダ28に対してピン29を任意の移動量及び移動速度で移動させることができる。なお、ショルダ28の移動量及び移動速度は、ツールユニット20の移動量及び移動速度に等しい。   Further, the control unit 40 is electrically connected to the tool unit driving unit 13, the rotary motor 26, and the pin driving unit 30, and by transmitting a control signal to these devices, each of the tool units 20 can be arbitrarily set. The rotary tool 23 can be rotated at an arbitrary rotational speed (hereinafter referred to as “tool rotational speed”), and the pin 29 can be moved relative to the shoulder 28 with an arbitrary moving amount and It can be moved at a moving speed. The moving amount and moving speed of the shoulder 28 are equal to the moving amount and moving speed of the tool unit 20.

以上が接合装置100の説明である。以上で説明した接合装置100では、クランプ22、ショルダ28、及びピン29は一体となって進行及び後退するように構成されており、ショルダ28及びピン29は一体となって回転するように構成されている。しかしながら、クランプ22、ショルダ28、及びピン29は互いに独立して移動又は回転するように構成されていてもよい。なお、図1では、第1被接合物101及び第2被接合物102は平板状の部材として図示されているが、第1被接合物101及び第2被接合物102は平板状の部材に限られない。   The above is the description of the bonding apparatus 100. In the joining apparatus 100 described above, the clamp 22, the shoulder 28, and the pin 29 are configured to advance and retreat integrally, and the shoulder 28 and the pin 29 are configured to rotate integrally. ing. However, the clamp 22, shoulder 28, and pin 29 may be configured to move or rotate independently of each other. In FIG. 1, the first workpiece 101 and the second workpiece 102 are illustrated as flat members, but the first workpiece 101 and the second workpiece 102 are formed as flat members. Not limited.

<従来の接合方法>
続いて、本実施形態に係る接合方法を説明する前に、従来の接合方法について説明する。図3及び図4は、従来の接合方法を示した概念図である。図3及び図4では、要部であるショルダ28、ピン29、第1被接合物101、及び第2被接合物102のみを図示している(図5及び図6も同様)。
<Conventional joining method>
Next, a conventional bonding method will be described before describing the bonding method according to the present embodiment. 3 and 4 are conceptual diagrams showing a conventional joining method. 3 and 4, only the shoulder 28, the pin 29, the first object 101, and the second object 102, which are the main parts, are illustrated (the same applies to FIGS. 5 and 6).

ここで、接合対象である第1被接合物101及び第2被接合物102はアルミ合金であって、第1被接合物101の第2被接合物102と接する面(接合面)には保護層104が形成されており、第2被接合物102の第1被接合物101と接する面(接合面)にも保護層104が形成されているものとする。なお、保護層104には、アノダイズ処理層、塗装層、クラッド層、シーリング層等が含まれる。   Here, the 1st to-be-joined object 101 and the 2nd to-be-joined object 102 which are joining objects are aluminum alloys, Comprising: The surface (joint surface) which contact | connects the 2nd to-be-joined object 102 of the 1st to-be-joined object 101 is protected. It is assumed that the layer 104 is formed and the protective layer 104 is also formed on the surface (bonding surface) of the second bonded object 102 in contact with the first bonded object 101. The protective layer 104 includes an anodized layer, a coating layer, a cladding layer, a sealing layer, and the like.

従来の接合方法には、圧入工程(図3)と、埋戻し工程(図4)とが含まれる。各行程は、制御部40がツールユニット駆動部13、回転モータ26、及びピン駆動部30に制御信号を送信し、回転ツール23の動作を制御することにより行われる。   The conventional joining method includes a press-fitting step (FIG. 3) and a backfilling step (FIG. 4). Each process is performed by the control unit 40 transmitting control signals to the tool unit driving unit 13, the rotary motor 26, and the pin driving unit 30 to control the operation of the rotary tool 23.

圧入工程では、ショルダ28を被接合物103に圧入する。具体的には、図3に示すように、回転ツール23を回転させながらショルダ28を第1被接合物101側から第2被接合物102に向かって進行させる。この時、ピン29は後退した状態にしておく。なお、ショルダ28は、第1被接合物101と第2被接合物102の境界から第2被接合物102側へ0.1〜0.3mmのところにまで圧入する。   In the press-fitting process, the shoulder 28 is press-fitted into the workpiece 103. Specifically, as shown in FIG. 3, the shoulder 28 is advanced from the first workpiece 101 side toward the second workpiece 102 while rotating the rotary tool 23. At this time, the pin 29 is in a retracted state. The shoulder 28 is press-fitted from the boundary between the first workpiece 101 and the second workpiece 102 toward the second workpiece 102 to a position of 0.1 to 0.3 mm.

この圧入工程により、第1被接合物101及び第2被接合物102の材料が摩擦熱により部分的に軟化し、ショルダ28の回転によって軟化した材料は攪拌される。その結果、ショルダ28によって攪拌された材料(攪拌材料)からなる攪拌部105(斜線部分)が形成される。このとき、第1被接合物101の母材の成分、第2被接合物102の母材の成分、及び、保護層104の成分が、ショルダ28の内部に流入する。   By this press-fitting process, the materials of the first workpiece 101 and the second workpiece 102 are partially softened by frictional heat, and the softened material by the rotation of the shoulder 28 is stirred. As a result, a stirring portion 105 (shaded portion) made of the material (stirring material) stirred by the shoulder 28 is formed. At this time, the component of the base material of the first workpiece 101, the component of the base material of the second workpiece 102, and the component of the protective layer 104 flow into the shoulder 28.

ここで、圧入工程によって保護層104の成分は攪拌部105全体に広がるわけではなく、ある程度固まった状態で流動する。そのため、図3に示すように、保護層104の成分の密度が高い層、つまり保護層104の成分を主成分とする層(以下、「残存層106」という)が形成される。そして、圧入工程によって、残存層106はショルダ28の内部に流入する。   Here, the components of the protective layer 104 do not spread over the entire stirring portion 105 by the press-fitting step, but flow in a state of being hardened to some extent. Therefore, as shown in FIG. 3, a layer having a high component density of the protective layer 104, that is, a layer containing the component of the protective layer 104 as a main component (hereinafter referred to as “residual layer 106”) is formed. The remaining layer 106 flows into the shoulder 28 by the press-fitting process.

なお、上記の圧入工程では、被接合物103にショルダ28が圧入されるため、そのままショルダ28を後退させて攪拌部105が冷え固まると、ショルダ28が圧入されていた部分に圧入穴が形成されてしまう。そこで、攪拌部105に圧入穴が形成されないように、圧入工程に引き続いて以下で説明する埋戻し工程を行う。   In the above press-fitting process, the shoulder 28 is press-fitted into the workpiece 103. Therefore, when the shoulder 28 is moved back as it is and the stirring portion 105 is cooled and hardened, a press-fitting hole is formed in the portion where the shoulder 28 has been press-fitted. End up. Therefore, the backfilling step described below is performed subsequent to the press-fitting step so that the press-fitting hole is not formed in the stirring unit 105.

埋戻し工程では、回転ツール23を回転させながら、ショルダ28に対してピン29を進行させる。これにより、ショルダ28の内部に流入した攪拌材料はピン29によってショルダ28の外部に押し出される。そして、ショルダ28の内部から押し出された攪拌材料は、ショルダ28の進行方向側の端面(図3における下面)に力を加えてショルダ28を後退させるとともに、ショルダ28が圧入されていた部分(圧入穴)に流入する。以上の動作はピン29の被接合物103に接触する面とショルダ28の被接合物103に接触する面の軸方向位置が一致するまで続く。これにより、圧入穴が攪拌材料によって埋め戻され、第1被接合物101の表面が平らになる。   In the backfilling process, the pin 29 is advanced with respect to the shoulder 28 while rotating the rotary tool 23. As a result, the stirring material flowing into the shoulder 28 is pushed out of the shoulder 28 by the pins 29. Then, the stirring material pushed out from the inside of the shoulder 28 applies a force to the end surface (the lower surface in FIG. 3) of the shoulder 28 in the traveling direction to retract the shoulder 28, and the portion into which the shoulder 28 has been press-fitted (press-fit) Flows into the hole). The above operation continues until the axial position of the surface of the pin 29 that contacts the workpiece 103 and the surface of the shoulder 28 that contacts the workpiece 103 coincide. Thereby, the press-fitting hole is backfilled with the stirring material, and the surface of the first workpiece 101 becomes flat.

また、埋戻し工程ではショルダ28は後退するが、これは攪拌材料によってショルダ28が押し上げられることによる。そのため、ショルダ28は被接合物103を押圧したまま後退する。つまり、ショルダ28は図4の白抜き矢印で示す方向に移動するが、この移動方向とは逆の方向に被接合物103(攪拌部105)を押圧する。そのときのショルダ28による押圧力(ショルダ押圧力)は、200MPa程度である。   In the backfilling process, the shoulder 28 is retracted because the shoulder 28 is pushed up by the stirring material. Therefore, the shoulder 28 moves backward while pressing the workpiece 103. That is, the shoulder 28 moves in the direction indicated by the white arrow in FIG. 4, but presses the article 103 (stirring portion 105) in the direction opposite to the moving direction. The pressing force (shoulder pressing force) by the shoulder 28 at that time is about 200 MPa.

埋戻し工程が完了すると、攪拌部105において第1被接合物101と第2被接合物102の材料が部分的に攪拌された状態で冷え固まることにより、円柱状の接合部が形成される。これによって、第1被接合物101と第2被接合物102が接合される。   When the backfilling process is completed, the first bonded object 101 and the second bonded object 102 are cooled and solidified in a state where the materials of the first bonded object 101 and the second bonded object 102 are partially stirred, thereby forming a cylindrical bonded part. As a result, the first article 101 and the second article 102 are joined.

ここで、図4に示すように、従来の接合方法では、埋戻し工程において圧入穴に攪拌材料が埋め戻されると、残存層106は保護層104が存在していた位置の近くにまで押し戻される。これにより第1被接合物101と第2被接合物102の接合が完了したとき、残存層106の外周部分は接合部(攪拌部105)の外周面又はその近傍にまで達しており、残存層106の外周部分の軸方向位置は第1被接合物101と第2被接合物102の境界の軸方向位置に近い。この場合、接合部に力が加わると、残存層106の外周部分から亀裂が発生しやすくなる。これを原因として、保護層が形成された被接合物同士を接合する場合、保護層が形成されていない被接合物同士を接合する場合に比べて接合部の強度が低下するのである。   Here, as shown in FIG. 4, in the conventional joining method, when the stirring material is backfilled in the press-fitting hole in the backfilling process, the remaining layer 106 is pushed back to the vicinity of the position where the protective layer 104 was present. . Thus, when the joining of the first workpiece 101 and the second workpiece 102 is completed, the outer peripheral portion of the remaining layer 106 reaches the outer peripheral surface of the bonding portion (stirring portion 105) or the vicinity thereof, and the remaining layer The axial position of the outer peripheral portion 106 is close to the axial position of the boundary between the first workpiece 101 and the second workpiece 102. In this case, if a force is applied to the joint, cracks are likely to occur from the outer peripheral portion of the remaining layer 106. For this reason, when joining objects to be joined having a protective layer, the strength of the joint portion is reduced as compared to joining objects to be joined without a protective layer.

<実施形態に係る接合方法>
次に、本実施形態に係る接合方法について説明する。図5及び図6は、本実施形態に係る接合方法を示した図である。なお、第1被接合物101及び第2被接合物102の接合面には、保護層104が形成されているものとする。
<Joining method according to the embodiment>
Next, the joining method according to this embodiment will be described. 5 and 6 are views showing a bonding method according to the present embodiment. Note that a protective layer 104 is formed on the bonding surfaces of the first workpiece 101 and the second workpiece 102.

本実施形態に係る接合方法は、従来の接合方法と同様に、圧入工程(図5)と、埋戻し工程(図6)とが含まれる。各行程は、制御部40がツールユニット駆動部13、回転モータ26、及びピン駆動部30に制御信号を送信し、回転ツール23を制御することにより行われる。   The joining method according to the present embodiment includes a press-fitting step (FIG. 5) and a backfilling step (FIG. 6), similarly to the conventional joining method. Each process is performed by the control unit 40 transmitting a control signal to the tool unit driving unit 13, the rotary motor 26, and the pin driving unit 30 to control the rotary tool 23.

本実施形態の圧入工程では、従来の圧入工程と同様に、回転ツール23を回転させながらショルダ28を第1被接合物101側から第2被接合物102に向かって進行させて圧入する。ただし、図5に示すように、本実施形態におけるショルダ28の被接合物103への圧入深さは、従来の接合方法における圧入深さに比べて大きい(図3参照)。具体的には、本実施形態ではショルダ28を第1被接合物101と第2被接合物102の境界から第2被接合物102側へ1mm以上圧入する。   In the press-fitting process of the present embodiment, the shoulder 28 is advanced from the first workpiece 101 side toward the second workpiece 102 and press-fitted while rotating the rotary tool 23, as in the conventional press-fitting process. However, as shown in FIG. 5, the press-fit depth of the shoulder 28 into the workpiece 103 in this embodiment is larger than the press-fit depth in the conventional joining method (see FIG. 3). Specifically, in this embodiment, the shoulder 28 is press-fitted by 1 mm or more from the boundary between the first workpiece 101 and the second workpiece 102 to the second workpiece 102 side.

このように、ショルダ28の圧入深さを大きくすると、圧入深さが小さい場合に比べて、攪拌部105の範囲が第2被接合物102側に広がる。そのため、ショルダ28の内部に流入する攪拌材料のうち、第1被接合物101の母材の成分及び保護層104の成分の量はほぼ同じであるが、第2被接合物102の母材の成分が大幅に増加する。   As described above, when the press-fitting depth of the shoulder 28 is increased, the range of the stirring unit 105 is expanded toward the second workpiece 102 as compared with the case where the press-fitting depth is small. Therefore, among the stirring materials flowing into the shoulder 28, the amount of the base material component of the first bonded object 101 and the amount of the component of the protective layer 104 are substantially the same. Ingredients increase significantly.

なお、圧入工程におけるショルダ28の圧入を、第1被接合物101と第2被接合物102の境界付近で止めてしまうと、第1被接合物101の攪拌材料が第2被接合物102側に押し込まれるだけとなり、第1被接合物101と第2被接合物102は十分に混合されない。この傾向は、第1被接合物101と第2被接合物102の境界に保護層104などの不純物が存在する場合に特に顕著である。   If the press-fitting of the shoulder 28 in the press-fitting process is stopped near the boundary between the first workpiece 101 and the second workpiece 102, the stirring material of the first workpiece 101 becomes the second workpiece 102 side. The first workpiece 101 and the second workpiece 102 are not sufficiently mixed. This tendency is particularly remarkable when impurities such as the protective layer 104 exist at the boundary between the first article 101 and the second article 102.

続いて、本実施形態の埋戻し工程では、従来の埋戻し工程と同様に、回転ツール23を回転させながら、ショルダ28の内部に流入した攪拌材料をピン29によってショルダ28の外部に押し出して、ショルダ28を後退させる。   Subsequently, in the backfilling process of the present embodiment, as in the conventional backfilling process, while rotating the rotary tool 23, the stirring material that has flowed into the shoulder 28 is pushed out of the shoulder 28 by the pins 29, The shoulder 28 is moved backward.

前述のとおり、本実施形態に係る接合方法では、圧入工程においてショルダ28の内部に流入する第2被接合物の母材の成分が増加している。そのため、埋め戻し工程ではショルダ28が後退することに伴って、ショルダ28が圧入されていた部分(圧入穴)に第2被接合物の母材の成分が多く流動する。その結果、図6に示すように、埋戻し工程が完了したとき、攪拌部105(接合部)の外周面付近には第1被接合物101又は第2被接合物102の母材の成分が広がり、残存層106が攪拌部105の内側に閉じ込められた状態となる。つまり、保護層104の成分は攪拌部105の中央部分に集中した状態となる。また、別の言い方をすれば、攪拌部105の外周部分に比べて、攪拌部105の中心軸付近の方が、その部分における攪拌材料に対する保護層104の成分の割合が大きい。   As described above, in the joining method according to the present embodiment, the component of the base material of the second article to be joined flowing into the shoulder 28 in the press-fitting process is increased. Therefore, in the backfilling process, as the shoulder 28 moves backward, a large amount of the component of the base material of the second workpiece flows into the portion (press-fit hole) where the shoulder 28 is press-fitted. As a result, as shown in FIG. 6, when the backfilling process is completed, the components of the base material of the first workpiece 101 or the second workpiece 102 are present near the outer peripheral surface of the stirring portion 105 (joining portion). It spreads and the remaining layer 106 is confined inside the stirring unit 105. That is, the components of the protective layer 104 are concentrated in the central portion of the stirring unit 105. In other words, the ratio of the component of the protective layer 104 to the stirring material in the portion near the central axis of the stirring portion 105 is larger than that in the outer peripheral portion of the stirring portion 105.

そのため、保護層104の成分は攪拌部105の外周部分にはほとんど達しない。また、残存層106の外周部分の軸方向位置は、第1被接合物101と第2被接合物102の境界の軸方向位置からも離れている。よって、本実施形態に係る接合方法によって形成した接合部は、従来の接合方法によって形成された接合部に比べて強度が高くなる。   Therefore, the component of the protective layer 104 hardly reaches the outer peripheral portion of the stirring unit 105. Further, the axial position of the outer peripheral portion of the remaining layer 106 is also away from the axial position of the boundary between the first workpiece 101 and the second workpiece 102. Therefore, the joint part formed by the joining method according to the present embodiment has higher strength than the joint part formed by the conventional joining method.

なお、第2被接合物102の母材は、ショルダ28に直接接触する部分が多く比較流動性が高い。そのため、埋戻し工程においてショルダ28を素早く後退させれば、ショルダ28が後退することにより生じる空間(圧入穴)には、第2被接合物102の母材の成分が優先的に流入し、残存層106を第2被接合物102の母材で覆うことができる。   Note that the base material of the second workpiece 102 has many portions that are in direct contact with the shoulder 28 and has high comparative fluidity. Therefore, if the shoulder 28 is quickly retracted in the backfilling step, the component of the base material of the second workpiece 102 preferentially flows into the space (press-fit hole) generated by the retracting of the shoulder 28 and remains. The layer 106 can be covered with the base material of the second workpiece 102.

また、本実施形態では、ショルダ28の圧入深さが大きく、摩擦による熱量が多くなるため、より広い範囲で材料が流動しやすくなる。そのため、埋戻し工程におけるショルダ押圧力を従来の接合方法と同程度の圧力にしてしまうと、ショルダ28に直接押圧されている部分の外側の部分はクランプ22の付勢力に抗して隆起し、接合部とその周辺部分の間に大きな段差が生じてしまう。   Moreover, in this embodiment, since the press-fit depth of the shoulder 28 is large and the amount of heat due to friction increases, the material easily flows in a wider range. Therefore, if the shoulder pressing force in the backfilling process is set to the same level as the conventional joining method, the outer portion of the portion directly pressed against the shoulder 28 is raised against the urging force of the clamp 22, A large step is generated between the joint and its peripheral portion.

そこで、本実施形態の埋戻し工程では、従来の接合方法の場合に比べてショルダ圧力を小さくする。例えば、本実施形態では、埋戻し工程における攪拌部105に対するショルダ28の面圧(ショルダ圧力)を、圧入工程における攪拌部105に対するショルダ28の面圧(ショルダ圧力)よりも小さくする。より具体的には、90〜175MPaの面圧でショルダ28を攪拌部105に押圧する。これにより、埋戻し工程によって生じうる接合部とその周辺部分の間の段差を小さく又は無くすことができる。   Therefore, in the backfilling process of the present embodiment, the shoulder pressure is reduced as compared with the case of the conventional joining method. For example, in this embodiment, the surface pressure (shoulder pressure) of the shoulder 28 with respect to the stirring unit 105 in the backfilling process is made smaller than the surface pressure (shoulder pressure) of the shoulder 28 with respect to the stirring unit 105 in the press-fitting process. More specifically, the shoulder 28 is pressed against the stirring unit 105 with a surface pressure of 90 to 175 MPa. Thereby, the level | step difference between the junction part which may arise by a backfilling process, and its peripheral part can be made small or can be eliminated.

なお、埋戻し工程において隆起が生じうる部分は、攪拌部105の径方向外方の部分、すなわちクランプ22に対応する部分である。そのため、クランプ22による押圧力を大きくして、隆起を抑えることも考えられる。ただし、この場合には、クランプ22を駆動させる機構が別途必要となり、接合装置100の大型化及び複雑化を招くおそれがある。そのため、上記のような、埋戻し工程におけるショルダ圧力を小さくする方法は、接合装置100の大型化及び複雑化を抑えることができるという点でも有効である。   Note that the portion where the bulge can occur in the backfilling step is a portion on the radially outer side of the stirring portion 105, that is, a portion corresponding to the clamp 22. Therefore, it is also conceivable to suppress the bulge by increasing the pressing force by the clamp 22. However, in this case, a mechanism for driving the clamp 22 is required separately, which may increase the size and complexity of the joining device 100. Therefore, the method for reducing the shoulder pressure in the backfilling process as described above is also effective in that the increase in size and complexity of the bonding apparatus 100 can be suppressed.

以上が本実施形態に係る接合方法の説明である。以上で説明した接合方法では、圧入工程及び埋め戻し工程についてのみ説明したが、接合方法には圧入工程及び埋戻し工程以外の工程が含まれていてもよい。例えば、接合方法には、圧入工程の前にショルダ28及びピン29を回転させながら第1被接合物101の表面に接触させて当該表面を加熱する工程等を含んでいてもよい。   The above is the description of the bonding method according to the present embodiment. In the bonding method described above, only the press-fitting step and the backfilling step have been described, but the bonding method may include steps other than the press-fitting step and the backfilling step. For example, the bonding method may include a step of contacting the surface of the first workpiece 101 while rotating the shoulder 28 and the pin 29 and heating the surface before the press-fitting step.

23 回転ツール
28 ショルダ
29 ピン
40 制御部
100 摩擦攪拌点接合装置
101 第1被接合物
102 第2被接合物
104 保護層
105 攪拌部
23 Rotary tool 28 Shoulder 29 Pin 40 Control unit 100 Friction stir spot welding apparatus 101 First workpiece 102 Second workpiece 104 Protective layer 105 Stirrer

Claims (4)

円筒状のショルダと当該ショルダの内部を移動可能な円柱状のピンとを有する回転ツールを用いて、第1被接合物と第2被接合物を摩擦攪拌点接合により接合する複動式の摩擦攪拌点接合方法であって、前記第1被接合物及び前記第2被接合物のうち少なくとも一方の接合面には保護層が形成されており、
当該摩擦攪拌点接合方法は、
前記回転ツールを回転させながら前記ショルダを前記第1被接合物側から前記第2被接合物に向かって圧入することにより、前記第1被接合物及び前記第2被接合物の材料を部分的に攪拌して攪拌部を形成し、その際に他の攪拌材料とともに保護層の成分を前記ショルダの内部に流入させる圧入工程と、
前記回転ツールを回転させながら、前記圧入工程において前記ショルダの内部に流入した攪拌材料を前記ピンによって前記ショルダの外部に押し出すと同時に、前記ショルダを後退させることにより、前記ショルダを圧入したことで生じる圧入穴に攪拌材料を埋め戻す埋戻し工程と、を含み、
前記埋戻し工程が完了したとき前記保護層の成分が前記攪拌部の中央部分に集中した状態となるよう、前記圧入工程において前記ショルダを前記第1被接合物と前記第2被接合物の境界から前記第2被接合物側へ1mm以上圧入する、摩擦攪拌点接合方法。
A double-acting friction stirrer that joins a first workpiece and a second workpiece by friction stir spot welding using a rotary tool having a cylindrical shoulder and a cylindrical pin that can move inside the shoulder. It is a point bonding method, and a protective layer is formed on at least one bonding surface of the first bonded object and the second bonded object,
The friction stir spot joining method is:
The shoulder is pressed into the second workpiece from the first workpiece side while rotating the rotary tool, so that the materials of the first workpiece and the second workpiece are partially obtained. To form a stirring portion, and in that case, a press-fitting step for allowing the components of the protective layer to flow into the shoulder together with other stirring materials,
While rotating the rotary tool, the stirring material that has flowed into the shoulder in the press-fitting step is pushed out of the shoulder by the pin, and at the same time, the shoulder is retracted to cause the shoulder to be press-fitted. A backfilling process for backfilling the stirring material into the press-fitting holes,
In the press-fitting step, the shoulder is a boundary between the first and second objects to be bonded so that the components of the protective layer are concentrated in the central portion of the stirring unit when the backfilling process is completed. Friction stir spot welding method in which 1 mm or more is press-fitted from the second side to the second workpiece.
前記埋戻し工程における前記攪拌部に対する前記ショルダの面圧を、前記圧入工程における前記攪拌部に対する前記ショルダの面圧よりも小さくする、請求項1に記載の摩擦攪拌点接合方法。   The friction stir spot joining method according to claim 1, wherein a surface pressure of the shoulder with respect to the stirring portion in the backfilling step is made smaller than a surface pressure of the shoulder with respect to the stirring portion in the press-fitting step. 前記埋戻し工程において、90〜175MPaの面圧で前記ショルダを前記攪拌部に押圧する、請求項1又は2に記載の摩擦攪拌点接合方法。   The friction stir spot joining method according to claim 1 or 2, wherein, in the backfilling step, the shoulder is pressed against the stirring portion with a surface pressure of 90 to 175 MPa. 少なくとも一方の接合面に保護層が形成された第1被接合物と第2被接合物を摩擦攪拌点接合により接合する摩擦攪拌点接合装置であって、
円筒状のショルダと当該ショルダの内部を移動可能な円柱状のピンとを有する回転ツールと、前記回転ツールを制御する制御部と、を備え、
前記制御部は、前記回転ツールを回転させながら前記ショルダを前記第1被接合物側から前記第2被接合物に向かって圧入することにより、前記第1被接合物及び前記第2被接合物の材料を部分的に攪拌して攪拌部を形成し、その際に他の攪拌材料とともに保護層の成分を前記ショルダの内部に流入させた後、前記回転ツールを回転させながら、前記圧入工程において前記ショルダの内部に流入した攪拌材料を前記ピンによって前記ショルダの外部に押し出すと同時に、前記ショルダを後退させることにより、前記ショルダを圧入したことで生じる圧入穴に攪拌材料を埋め戻し、前記圧入穴に攪拌材料を埋め戻したとき前記保護層の成分が前記攪拌部の中央部分に集中した状態となるよう、前記攪拌部を形成する際に前記ショルダを前記第1被接合物と前記第2被接合物の境界から前記第2被接合物側へ1mm以上圧入する、摩擦攪拌点接合装置。
A friction stir spot welding device that joins a first workpiece and a second workpiece having a protective layer formed on at least one joining surface thereof by friction stir spot welding,
A rotating tool having a cylindrical shoulder and a columnar pin movable within the shoulder, and a control unit for controlling the rotating tool,
The controller is configured to press-fit the shoulder from the first workpiece side toward the second workpiece while rotating the rotary tool, whereby the first workpiece and the second workpiece are pressed. In the press-fitting step, the ingredients of the protective layer are made to flow into the shoulder together with other stirring materials, and then the rotating tool is rotated. The stirring material that has flowed into the shoulder is pushed out of the shoulder by the pin, and at the same time, by retracting the shoulder, the stirring material is refilled into the press-fitting hole generated by press-fitting the shoulder, and the press-fitting hole When the stirrer is formed, the shoulder is formed when the stirrer is formed so that the components of the protective layer are concentrated in the central portion of the stirrer. Conjugates and the second press-fitting or 1mm to the second object to be bonded side from the boundary of the object to be bonded, friction stir spot joining device.
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