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JP2017160721A - Cosmetic material - Google Patents

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Publication number
JP2017160721A
JP2017160721A JP2016047488A JP2016047488A JP2017160721A JP 2017160721 A JP2017160721 A JP 2017160721A JP 2016047488 A JP2016047488 A JP 2016047488A JP 2016047488 A JP2016047488 A JP 2016047488A JP 2017160721 A JP2017160721 A JP 2017160721A
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molding
groove
groove portion
back surface
face
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JP6676419B2 (en
Inventor
敦宣 星野
Atsunobu Hoshino
敦宣 星野
勝也 添田
Katsuya Soeda
勝也 添田
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Lixil Corp
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Lixil Corp
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Abstract

【課題】化粧材のデザインやサイズが異なっても生産性を向上することができる、モール材の設けられた化粧材を提供すること。
【解決手段】表面から裏面まで貫通する溝部20が形成された面材と、溝部20に沿って配置されたモール材4と、を備える化粧材1であって、モール材4は、面材2の表面側に係止するモール本体41と、モール本体41から裏面側に延出して弾性変形可能に設けられ、裏面側における溝部20の周縁部に係止する係止部42と、を有する化粧材である。
【選択図】図2
To provide a decorative material provided with a molding material, which can improve productivity even if the design and size of the decorative material are different.
SOLUTION: A decorative material 1 comprising a face material in which a groove portion 20 penetrating from the front surface to the back surface is formed, and a molding material 4 arranged along the groove portion 20, wherein the molding material 4 is a surface material 2. A cosmetic body having a molding main body 41 that latches to the front surface side of the garment, and a latching portion that extends from the molding body 41 to the back surface side and is elastically deformable and latches to the peripheral edge of the groove portion 20 on the back surface side. It is a material.
[Selection] Figure 2

Description

本発明は、化粧材に関し、例えば戸体の装飾をする化粧材に関する。   The present invention relates to a decorative material, for example, a decorative material for decorating a door.

従来、室内外の戸体や板状の部材に装飾を施す際に、表面の面材に溝部を形成し、溝部に樹脂のモール材を配置して、溝部の切断面を覆うとともに意匠性を向上させた化粧材を用いることが知られている。このような化粧材では、面材の裏面側に芯材が配置される。芯材は、化粧材の四周に枠状に配置される枠体と、枠体の一方から他方へ延び、面材の溝部に対応する位置に配置される目地部により構成される。目地部にはモール材を取り付ける溝が形成され、モール材は、面材の下方に配置された目地部に接着されている(例えば、特許文献1参照)。   Conventionally, when decorating indoor and outdoor doors and plate-like members, grooves are formed on the surface material of the surface, and a resin molding material is arranged in the groove to cover the cut surface of the groove and enhance the design. It is known to use improved cosmetics. In such a decorative material, the core material is disposed on the back surface side of the face material. The core material includes a frame body arranged in a frame shape around the four circumferences of the decorative material, and a joint portion that extends from one side of the frame body to the other and is located at a position corresponding to the groove portion of the face material. A groove for attaching a molding material is formed in the joint part, and the molding material is bonded to the joint part disposed below the face material (see, for example, Patent Document 1).

実用新案登録第3111079号公報Utility Model Registration No. 3111079

特許文献1に記載の化粧材を製造する場合、予め化粧材のどの位置に溝部を配置するかデザインが決定しており、このデザインに応じて面材に溝部を形成するとともに、溝部の位置に応じてモール材を接着する芯材の目地部を配置する必要があった。このため、個々の化粧材のデザインやサイズに合わせて溝部の位置及び枠体や目地部のパターンを変える必要があり、化粧材の材料の切断や組み立てに工数がかかり、自動化が難しく、生産性を向上させにくかった。   When manufacturing the decorative material described in Patent Document 1, the design is determined in advance in which position of the decorative material the groove portion is arranged, and the groove portion is formed in the face material according to this design, and the position of the groove portion is determined. Accordingly, it is necessary to arrange the joint portion of the core material to which the molding material is bonded. For this reason, it is necessary to change the position of the groove and the pattern of the frame and joints in accordance with the design and size of each decorative material. It was difficult to improve.

本発明は、化粧材のデザインやサイズが異なっても生産性を向上することができる、モール材の設けられた化粧材を提供することを目的とする。   An object of the present invention is to provide a decorative material provided with a molding material, which can improve productivity even if the design and size of the decorative material are different.

上記目的を達成するため本発明は、表面から裏面まで貫通する溝部(例えば、後述の溝部20)が形成された面材(例えば、後述の面材2)と、前記溝部に沿って配置されたモール材(例えば、後述のモール材4)と、を備える化粧材(例えば、後述の化粧材1)であって、前記モール材(例えば、後述のモール材4)は、前記面材の表面側に係止するモール本体(例えば、後述のモール本体41)と、前記モール本体から裏面側に延出して弾性変形可能に設けられ、裏面側における前記溝部の周縁部に係止する係止部(例えば、後述の係止部42)と、を有する化粧材を提供する。   In order to achieve the above object, the present invention is arranged along a face material (for example, a face material 2 described later) formed with a groove portion (for example, a groove portion 20 described later) penetrating from the front surface to the back surface, and the groove portion. A molding material (e.g., a molding material 1 described later), wherein the molding material (e.g., a molding material 4 described below) is on the surface side of the face material. A molding main body (for example, a molding main body 41 to be described later), and a locking portion that extends from the molding main body to the back surface side so as to be elastically deformable and locks to the peripheral edge of the groove portion on the back surface side ( For example, a decorative material having a locking portion 42) described later is provided.

また、前記係止部は、互いに対向して配置される一対の係止爪(例えば、後述の係止爪422)を有することが好ましい。   Moreover, it is preferable that the said latching | locking part has a pair of latching claw (for example, the below-mentioned latching claw 422) arrange | positioned facing each other.

また、前記溝部の裏面側に配置された芯材(例えば、後述の芯材3)をさらに備え、前記芯材の前記溝部に対向する位置には、前記係止部が収容される凹部(例えば、後述の凹部34、枠体凹部341、補強材凹部342)が形成されることが好ましい。   Further, a core material (for example, a core material 3 described later) disposed on the back side of the groove portion is further provided, and a concave portion (for example, the locking portion is accommodated at a position facing the groove portion of the core material). It is preferable that a recess 34, a frame recess 341, and a reinforcing material recess 342) to be described later are formed.

上記の化粧材を備える戸体(例えば、後述の戸体10)であって、前記芯材は、前記戸体の枠体(例えば、後述の枠体31)を含んで構成され、前記枠体に形成された前記凹部に収容される前記係止部は、接着剤(例えば、後述の接着剤6)により該凹部の内壁に接着される戸体であることが好ましい。   A door body (for example, a door body 10 to be described later) provided with the above-described decorative material, wherein the core material includes a frame body (for example, a frame body 31 to be described later) of the door body, and the frame body. It is preferable that the said latching | locking part accommodated in the said recessed part formed in is a door body adhere | attached on the inner wall of this recessed part with an adhesive agent (for example, the adhesive agent 6 mentioned later).

本発明によれば、化粧材のデザインやサイズが異なっても生産性を向上することができる、モール材の設けられた化粧材を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the decorative material provided with the molding material which can improve productivity even if the design and size of a decorative material differ can be provided.

本発明の第1実施形態に係る戸体を示し、図1(a)は、正面図であり、図1(b)は、図1(a)の戸体10において、化粧材1に設けられた表面の面材2を透明で表した状態の正面図である。The door body which concerns on 1st Embodiment of this invention is shown, Fig.1 (a) is a front view, FIG.1 (b) is provided in the decorative material 1 in the door body 10 of Fig.1 (a). It is the front view of the state which expressed the face material 2 of the surface which was transparent. 図1(b)におけるA−A断面図である。It is AA sectional drawing in FIG.1 (b). 図1(b)におけるB−B断面図である。It is BB sectional drawing in FIG.1 (b). 図1(b)におけるC−C断面図である。It is CC sectional drawing in FIG.1 (b). 本発明の第2実施形態に係るモール材を示し、図5(a)は、モール材の断面図であり、図5(b)は、図5(a)のモール材が溝部に取り付けられた状態の断面図である。The molding material which concerns on 2nd Embodiment of this invention is shown, Fig.5 (a) is sectional drawing of a molding material, FIG.5 (b) is the molding material of Fig.5 (a) attached to the groove part. It is sectional drawing of a state. 本発明の第3実施形態に係るモール材を示し、図6(a)は、モール材の断面図であり、図6(b)は、図6(a)のモール材が、溝部に取り付けられた状態の断面図である。6A shows a molding material according to a third embodiment of the present invention, FIG. 6A is a cross-sectional view of the molding material, and FIG. 6B shows the molding material of FIG. FIG.

以下、本発明の第1実施形態について、図面を参照しながら詳しく説明する。
図1(a)は、本実施形態に係る戸体10の正面図である。図1(b)は、図1(a)の戸体10において、化粧材1に設けられた表面の面材2を透明で表した状態の正面図である。戸体10は、化粧材1を備え、化粧材1は、面材2と、芯材3と、モール材4と、を有する。
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings.
Fig.1 (a) is a front view of the door 10 which concerns on this embodiment. FIG.1 (b) is the front view of the state which expressed transparent the face material 2 of the surface provided in the decorative material 1 in the door body 10 of Fig.1 (a). The door body 10 includes a decorative material 1, and the decorative material 1 includes a face material 2, a core material 3, and a molding material 4.

図1(a)に示すように、本実施形態では、化粧材1は玄関のドア等の長方形の戸体10に設けられ、戸体10を装飾する。   As shown in FIG. 1 (a), in the present embodiment, the decorative material 1 is provided on a rectangular door 10 such as a front door, and decorates the door 10.

面材2は、化粧材1の表面を覆う板状の部材であり、複数の溝部20を有する。
溝部20は、面材2の長手方向に沿って延びるとともに所定の間隔を開けて配置される。溝部20は、面材2の表面から裏面まで上下方向に貫通する所定幅の切込みである。
The face material 2 is a plate-like member that covers the surface of the decorative material 1 and has a plurality of grooves 20.
The groove portion 20 extends along the longitudinal direction of the face material 2 and is disposed at a predetermined interval. The groove portion 20 is a notch having a predetermined width penetrating in the vertical direction from the front surface to the back surface of the face material 2.

図1(b)は面材2の裏面側を示しており、芯材3は、面材2の裏面側に配置される。図1(b)に示すように、芯材3は、枠体31と、補強材32と、枠体補助部33と、凹部34(図2参照)、補強材凹部342(図3参照)及び枠体凹部341(図4参照)と、を有する。   FIG. 1B shows the back surface side of the face material 2, and the core material 3 is disposed on the back surface side of the face material 2. As shown in FIG. 1 (b), the core member 3 includes a frame 31, a reinforcing member 32, a frame auxiliary portion 33, a recess 34 (see FIG. 2), a reinforcing member recess 342 (see FIG. 3), and Frame body recess 341 (see FIG. 4).

枠体31は、戸体10の四周の枠であり、また、化粧材1の四周に配置される。枠体31は、向かい合う一対の長辺及び一対の短辺を有する。枠体31は、LVL芯材(積層ベニヤ材)により構成され、所定の剛性を備える。   The frame body 31 is a four-round frame of the door body 10, and is arranged on the four rounds of the decorative material 1. The frame 31 has a pair of long sides and a pair of short sides facing each other. The frame 31 is made of an LVL core material (laminated veneer material) and has a predetermined rigidity.

枠体補助部33は、枠体31の長手方向の中央部に短手方向に沿って配置される板材である。枠体補助部33は、枠体31と同様の素材で形成される。枠体補助部33は、化粧材1の強度を補強する部材である。   The frame body auxiliary portion 33 is a plate material that is disposed along the short side direction at the center portion of the frame body 31 in the longitudinal direction. The frame auxiliary part 33 is formed of the same material as the frame 31. The frame auxiliary portion 33 is a member that reinforces the strength of the decorative material 1.

補強材32は、化粧材1の平面方向に延在し、溝部20の裏面側に配置されるハニカム構造の厚紙材である。補強材32は、芯材3の厚さ方向に起立する略円筒状の複数の構成部321を備える。補強材32は、構成部321の連続体であり、構成部321が平面状に連続することで構成される。補強材32の厚さ(構成部321の高さ)は、枠体31の厚さより薄く、面材2の裏面で枠体31及び枠体補助部33を除く面に配置されている。補強材32は、以下に説明するモール材4に押されて変形可能な剛性を有する。   The reinforcing material 32 is a cardboard material having a honeycomb structure that extends in the planar direction of the decorative material 1 and is disposed on the back side of the groove 20. The reinforcing member 32 includes a plurality of substantially cylindrical components 321 that stand in the thickness direction of the core member 3. The reinforcing member 32 is a continuous body of the constituent portions 321 and is configured by the constituent portions 321 being continuous in a planar shape. The thickness of the reinforcing material 32 (height of the constituent portion 321) is thinner than the thickness of the frame body 31 and is disposed on the surface of the back surface of the face material 2 excluding the frame body 31 and the frame body auxiliary portion 33. The reinforcing member 32 has rigidity that can be deformed by being pushed by the molding material 4 described below.

図2は、図1(a)のA−A断面図であり、補強材32における構成部321の内部の空間に位置している化粧材1の断面図である。図3は、図1(a)のB−B断面図であり、補強材32が配置された部分に位置している化粧材1の断面図である。図4は、図1(a)のC−C断面図であり、枠体31に位置している化粧材1の断面図である。図2〜4に示されるように凹部(34、341、342)は、面材2の裏面で芯材3内に形成される中空の空間である。   FIG. 2 is a cross-sectional view taken along the line AA in FIG. 1A, and is a cross-sectional view of the decorative material 1 positioned in the space inside the constituent portion 321 in the reinforcing material 32. FIG. 3 is a cross-sectional view taken along the line B-B in FIG. 1A, and is a cross-sectional view of the decorative material 1 positioned at a portion where the reinforcing material 32 is disposed. 4 is a cross-sectional view taken along the line C-C in FIG. 1A, and is a cross-sectional view of the decorative material 1 positioned on the frame body 31. As shown in FIGS. 2 to 4, the recesses (34, 341, 342) are hollow spaces formed in the core material 3 on the back surface of the face material 2.

図2に示すように、凹部34は、溝部20の裏側で溝部20に対向する位置にある、略円筒状の構成部321の内部空間である。構成部321の内部にモール材4が位置しているところでは、面材2の下に何も配置されていない。   As shown in FIG. 2, the recess 34 is an internal space of the substantially cylindrical component 321 located at the position facing the groove 20 on the back side of the groove 20. Where the molding material 4 is located inside the component 321, nothing is arranged under the face material 2.

図3に示すように、補強材凹部342は、溝部20に対向する位置で補強材32の上面が窪んで形成される。補強材凹部342は、溝部20と同じ幅と有し、溝部20と上下方向に連続して配置される。補強材凹部342の底面は、溝部20の底面を構成する。   As shown in FIG. 3, the reinforcing material recess 342 is formed such that the upper surface of the reinforcing material 32 is recessed at a position facing the groove 20. The reinforcing material recess 342 has the same width as the groove 20 and is arranged continuously with the groove 20 in the vertical direction. The bottom surface of the reinforcing material recess 342 constitutes the bottom surface of the groove 20.

図4に示すように、枠体凹部341は、溝部20に対向する位置で枠体31の上面が窪んで形成される。枠体凹部341は、枠体31の向かい合う一対の短辺において、所定の間隔を開けて形成される。枠体凹部341は、溝部20と同じ幅と有し、その内壁が溝部20と上下方向に連続するように配置される。枠体凹部341の底面は、溝部20の底面を構成する。   As shown in FIG. 4, the frame body concave portion 341 is formed such that the upper surface of the frame body 31 is recessed at a position facing the groove portion 20. The frame recess 341 is formed at a predetermined interval on a pair of short sides facing the frame 31. The frame recess 341 has the same width as the groove 20 and is disposed so that the inner wall thereof is continuous with the groove 20 in the vertical direction. The bottom surface of the frame recess 341 constitutes the bottom surface of the groove 20.

モール材4は、溝部20に沿って配置され、化粧材1の長手方向に沿うとともに短手方向に所定の間隔を開けて配置される細長い樹脂製の部材である。モール材4は、溝部20の幅よりも幅方向の寸法が大きく、溝部20に圧入するようにして取り付けられる。
モール材4は、図2〜図4に示すように、モール本体41及び係止部42を有する。
The molding material 4 is an elongated resin member that is disposed along the groove portion 20 and is disposed along the longitudinal direction of the decorative material 1 and at a predetermined interval in the lateral direction. The molding material 4 has a dimension in the width direction larger than the width of the groove portion 20 and is attached so as to be press-fitted into the groove portion 20.
As shown in FIGS. 2 to 4, the molding material 4 includes a molding body 41 and a locking portion 42.

モール本体41は、溝部20に嵌め込まれたときに化粧材1の外面から見える部分であり、断面視でモール材4の上部側に位置する。モール本体41は、略V字状に分岐する分岐部411と、分岐した先端の先端部412とを有し、先端部412は水平方向外側へ延び、溝部20の表面側における周縁部に係止する。モール本体41の幅、すなわち先端部412の端部同士の距離は、溝部20の幅よりも広い幅を有している。   The molding body 41 is a portion that can be seen from the outer surface of the decorative material 1 when fitted into the groove 20, and is located on the upper side of the molding material 4 in a cross-sectional view. The molding body 41 has a branching portion 411 that branches in a substantially V shape, and a leading end portion 412 that branches off. The leading end portion 412 extends outward in the horizontal direction, and is locked to the peripheral edge portion on the surface side of the groove portion 20. To do. The width of the molding main body 41, that is, the distance between the end portions of the tip end portion 412 is wider than the width of the groove portion 20.

係止部42は、モール本体41の幅方向略中央部から裏面側に延出し、アンカー状に湾曲して分岐している。係止部42は、モール本体41の裏面から下方に延出する延出部421と、延出部421を挟んで互いに対向して配置される一対の係止爪422と、を有する。係止部42は、弾性変形することが可能な部材、例えばABS樹脂及びエラストマーの混合材料により構成される。係止部42は、弾性変形して溝部20の裏面側における周縁部に係止する。   The locking part 42 extends from the substantially central part in the width direction of the molding body 41 to the back surface side, and is bent in an anchor shape. The locking portion 42 includes an extending portion 421 that extends downward from the back surface of the molding body 41 and a pair of locking claws 422 that are disposed to face each other with the extending portion 421 interposed therebetween. The locking portion 42 is configured by a member that can be elastically deformed, for example, a mixed material of ABS resin and elastomer. The locking portion 42 is elastically deformed and locked to the peripheral edge portion on the back surface side of the groove portion 20.

図1(b)〜図4を参照しながら、以上の化粧材1の製造方法について説明する。
図1(b)に示すように、まず、所定の寸法に調整した枠体31を形成し、枠体31の長手方向略中央部に枠体補助部33を配置する。また、枠体31が形成されていない部分に、ハニカム構造を有する補強材32を配置し、タッカーで枠体31に固定し、芯材3を用意する。
枠体31の上に、面材2を位置合わせしながら貼付して取り付ける。この時点では、芯材3及び面材2には、溝部20を形成していない。
The manufacturing method of the above decorative material 1 is demonstrated referring FIG.1 (b)-FIG.
As shown in FIG. 1B, first, the frame body 31 adjusted to a predetermined size is formed, and the frame body auxiliary portion 33 is disposed at a substantially central portion in the longitudinal direction of the frame body 31. In addition, a reinforcing material 32 having a honeycomb structure is disposed in a portion where the frame body 31 is not formed, and is fixed to the frame body 31 with a tacker to prepare the core material 3.
The face material 2 is attached to the frame body 31 while being aligned. At this time, the groove portion 20 is not formed in the core material 3 and the face material 2.

次に、所望のデザインに応じて、芯材3と面材2の積層体にカッターで溝部20を形成する。このとき、カッターで、面材2を貫通して切断するとともに芯材3における面材2側の面の一部を切断し、溝部20とともに、枠体31における溝部20に対向する位置に枠体凹部341を形成し、補強材32における溝部に対向する位置に補強材凹部342を形成する。このように溝部20、枠体凹部341及び補強材凹部342を、積層体の短手方向に間隔を開けるともに長手方向に沿って形成する。なお、補強材32におけるハニカム構造の構成部321の内部では、溝部20の下に何もない凹部34が形成されている。その後、溝部20に沿ってモール材4を取り付ける。   Next, according to a desired design, the groove part 20 is formed in the laminated body of the core material 3 and the face material 2 with a cutter. At this time, the cutter cuts through the face material 2 while cutting a part of the face on the face material 2 side of the core material 3, and the frame body is positioned at a position facing the groove portion 20 in the frame body 31 together with the groove portion 20. The concave portion 341 is formed, and the reinforcing material concave portion 342 is formed at a position facing the groove portion in the reinforcing material 32. Thus, the groove part 20, the frame body recessed part 341, and the reinforcing material recessed part 342 are formed along the longitudinal direction while being spaced apart in the lateral direction of the laminated body. In addition, inside the structural part 321 of the honeycomb structure in the reinforcing member 32, there is formed an empty recess 34 below the groove part 20. Thereafter, the molding material 4 is attached along the groove 20.

図2に示すように、補強材32を構成する略円筒状の構成部321の内部にモール材4が位置しているところでは、係止部42を収容可能な凹部34が形成されている。面材2の下に何もない凹部34では、モール材4を溝部20に押し込むのみで、接着剤6は使用しない。凹部34は溝部20と連続しているため、係止部42は、溝部20を通過している間は窄まるように変形して溝部20を通過し、面材2の裏面側へ到達すると、係止部42の係止爪422が弾性変形して元の形へ戻るように広がる。係止爪422は、溝部20の裏面側の周縁部に係止する。同時に、先端部412は溝部20の表面側における周縁部に係止する。この状態で、モール材4は、係止爪422と、モール本体41の先端部412で面材2の厚さ方向の側面を挟持する。   As shown in FIG. 2, a recess 34 that can accommodate the locking portion 42 is formed where the molding material 4 is located inside a substantially cylindrical component 321 constituting the reinforcing member 32. In the concave portion 34 having nothing under the face material 2, the molding material 4 is simply pushed into the groove portion 20, and the adhesive 6 is not used. Since the concave portion 34 is continuous with the groove portion 20, the locking portion 42 is deformed so as to be narrowed while passing through the groove portion 20, passes through the groove portion 20, and reaches the back surface side of the face material 2. The locking claw 422 of the locking part 42 is elastically deformed so as to return to its original shape. The locking claw 422 is locked to the peripheral edge portion on the back surface side of the groove portion 20. At the same time, the tip portion 412 is locked to the peripheral edge portion on the surface side of the groove portion 20. In this state, the molding material 4 sandwiches the side surface in the thickness direction of the face material 2 between the locking claw 422 and the tip portion 412 of the molding body 41.

図3に示すように、溝部20の裏面側に補強材32が位置しているところでは、モール材が溝部20及び補強材凹部342へ収容される。このとき、面材2の裏側に配置されている補強材32は、厚紙材であるので、溝部20の裏面側における周縁部に位置する補強材32は、係止爪422に押されると移動する。このため、係止爪422は、溝部20を通過している間は窄まるように変形して溝部20を通過し、面材2の裏面側へ到達すると、周囲の補強材32を押しながら、係止爪422が弾性変形して元の形へ戻るように広がる。係止爪422は、溝部20の裏面側における周縁部に係止する。同時に、先端部412が溝部20の表面側における周縁部に係止する。この状態で、モール材4は、係止爪422と、モール本体41の先端部412で、面材2の厚さ方向の側面を挟持する。なお、補強材32は、係止爪422により下方に押された後、もとの位置へ戻り、係止爪422の裏面を支持する。   As shown in FIG. 3, the molding material is accommodated in the groove 20 and the reinforcing material recess 342 where the reinforcing material 32 is located on the back side of the groove 20. At this time, since the reinforcing material 32 disposed on the back side of the face material 2 is a cardboard material, the reinforcing material 32 located at the peripheral edge on the back surface side of the groove portion 20 moves when pressed by the locking claw 422. . For this reason, the locking claw 422 is deformed so as to be narrowed while passing through the groove portion 20, passes through the groove portion 20, and reaches the back surface side of the face material 2, while pressing the surrounding reinforcing material 32, The locking claw 422 is elastically deformed and spreads back to its original shape. The locking claw 422 is locked to the peripheral edge portion on the back surface side of the groove portion 20. At the same time, the tip 412 is locked to the peripheral edge on the surface side of the groove 20. In this state, the molding material 4 sandwiches the side surface in the thickness direction of the face material 2 with the locking claw 422 and the tip portion 412 of the molding body 41. The reinforcing member 32 is pushed downward by the locking claw 422 and then returns to the original position to support the back surface of the locking claw 422.

図4に示すように、溝部20の裏面側に枠体31が位置しているところでは、モール材4の係止爪422は、弾性変形して幅方向に窄まった状態で溝部20及び枠体凹部341に収容される。このとき、モール本体41の下面から一本の延出部421が延びて係止爪422に連続しており、モール本体41と係止爪422との間に間隔が空いているので、係止爪422は上方に向かって窄まりやすい。枠体凹部341の底面には、接着剤6を塗布しておき、モール材4を溝部20に押し込むことで、係止爪422の下面を、枠体凹部341の内壁における底面に接着する。このとき、モール本体41の先端部412は、溝部20の表面側における周縁部に係止する。   As shown in FIG. 4, where the frame body 31 is located on the back surface side of the groove portion 20, the locking claw 422 of the molding material 4 is elastically deformed and is narrowed in the width direction so as to be narrowed in the width direction. Housed in body recess 341. At this time, since one extending portion 421 extends from the lower surface of the molding body 41 and is continuous with the locking claw 422, there is a gap between the molding body 41 and the locking claw 422. The nail | claw 422 tends to squeeze upwards. The adhesive 6 is applied to the bottom surface of the frame recess 341, and the molding material 4 is pushed into the groove portion 20, thereby bonding the lower surface of the locking claw 422 to the bottom surface of the inner wall of the frame recess 341. At this time, the front end portion 412 of the molding main body 41 is locked to the peripheral edge portion on the surface side of the groove portion 20.

本実施形態によれば、以下の効果が奏される。
本実施形態では、化粧材1を、表面から裏面まで貫通する溝部20が形成された面材2と、溝部20に沿って配置されたモール材4と、により構成し、モール材4を、面材2の表面側に係止するモール本体41と、モール本体41から裏面側に延出して弾性変形可能に設けられ、裏面側における溝部20の周縁部に係止する係止部42と、を含んで構成した。
本実施形態によれば、溝部20に沿って配置したモール材4が、面材2の表面側に係止するとともに面材2の裏面側にも係止するので、化粧材1に芯材3を設けなくても、モール材4を面材2に係止させることができる。このため、化粧材1に芯材3を設けなくてよいか、設けたとしても溝部20の位置と芯材3の位置を合わせる必要がなくなる。さらに、面材2の自由な位置に溝部20を形成し、モール材4を取り付けることができるので、化粧材1のデザインやサイズを予め決めておかなくても、面材2等の化粧材1を構成する部品の準備をすることができ、生産性を向上することができる。
According to this embodiment, the following effects are produced.
In this embodiment, the decorative material 1 is constituted by a face material 2 in which a groove portion 20 penetrating from the front surface to the back surface is formed, and a molding material 4 arranged along the groove portion 20, and the molding material 4 is formed on the surface. A molding main body 41 that is locked to the front surface side of the material 2, and a locking portion 42 that extends from the molding main body 41 to the back surface side and is elastically deformable and locks to the peripheral edge of the groove portion 20 on the back surface side. Constructed including.
According to the present embodiment, the molding material 4 arranged along the groove portion 20 is locked to the front surface side of the face material 2 and also to the back surface side of the face material 2, so that the core material 3 is attached to the decorative material 1. Even if it does not provide, the molding material 4 can be locked to the face material 2. For this reason, it is not necessary to provide the core material 3 in the decorative material 1 or even if it is provided, it is not necessary to match the position of the groove 20 and the position of the core material 3. Furthermore, since the groove part 20 can be formed in the free position of the face material 2 and the molding material 4 can be attached, the decorative material 1 such as the face material 2 can be obtained without determining the design and size of the decorative material 1 in advance. Can be prepared, and productivity can be improved.

本実施形態によれば、係止部42を、互いに対向して配置される一対の係止爪422を含んで構成した。これにより、係止爪422が面材2の裏面側における溝部20の周縁部に係止するので、モール材4を芯材3に固定する必要がなくなる。よって、上記と同様の効果を奏する。   According to this embodiment, the latching | locking part 42 was comprised including a pair of latching claw 422 arrange | positioned facing each other. Thereby, the locking claw 422 is locked to the peripheral edge portion of the groove portion 20 on the back surface side of the face material 2, so that it is not necessary to fix the molding material 4 to the core material 3. Therefore, the same effect as described above is obtained.

本実施形態によれば、溝部20の裏面側に配置された芯材3をさらに含んで構成し、芯材3の溝部20に対向する位置には、係止部24が収容される凹部34、枠体凹部341、補強材凹部342を形成した。これにより、化粧材1に芯材3を設けた場合でも、芯材3が溝部20の裏面に存在していなくてもよいので、溝部20の位置を芯材3の位置に合わせる必要がない。このため、どのようなデザインの化粧材1を製造する場合であっても、面材2と芯材3の材料の切断や組み立てを統一することができる。また、モール材4を固定するために、芯材3の位置と面材2における溝部20を形成する位置とを合わせる必要がないので、化粧材1のデザインや寸法を予め決めておかなくても、芯材3の位置と関係なく自由な位置に溝部20を形成し、モール材4を取り付けることができる。よって、化粧材1の生産性を向上することができる。   According to this embodiment, it further comprises the core material 3 arrange | positioned at the back surface side of the groove part 20, and the recessed part 34 in which the latching | locking part 24 is accommodated in the position facing the groove part 20 of the core material 3, A frame recess 341 and a reinforcing material recess 342 were formed. Thereby, even when the core material 3 is provided on the decorative material 1, the core material 3 does not have to exist on the back surface of the groove portion 20, so that it is not necessary to match the position of the groove portion 20 with the position of the core material 3. For this reason, cutting and assembling of the material of the face material 2 and the core material 3 can be unified regardless of the design of the decorative material 1 of any design. Moreover, since it is not necessary to match the position of the core material 3 and the position where the groove portion 20 is formed in the face material 2 in order to fix the molding material 4, the design and dimensions of the decorative material 1 need not be determined in advance. The groove portion 20 can be formed at a free position regardless of the position of the core material 3 and the molding material 4 can be attached. Therefore, the productivity of the decorative material 1 can be improved.

本実施形態によれば、面材2と芯材3を有する上記化粧材1を備える戸体10を構成し、芯材3を、戸体10の枠体31を含んで構成し、枠体31に形成された枠体凹部341に収容される係止部42を、接着剤6により枠体凹部341の内壁に接着した。これにより、化粧材1の生産性を向上できることに伴い、戸体10の生産性も向上させることができる。   According to the present embodiment, the door body 10 including the decorative material 1 having the face material 2 and the core material 3 is configured, and the core material 3 is configured including the frame body 31 of the door body 10. The locking portion 42 accommodated in the frame recess 341 formed in the above was adhered to the inner wall of the frame recess 341 with the adhesive 6. Thereby, the productivity of the door 10 can be improved along with the improvement of the productivity of the decorative material 1.

次に、第2実施形態について説明する。第2実施形態以降の説明において、第1実施形態と異なる構成についてのみ説明し、特に説明されない事項については、第1実施形態の構成と同じである。また、第1実施形態と共通する要素については、第1実施形態と共通する符号を用いて説明する。   Next, a second embodiment will be described. In the description of the second and subsequent embodiments, only the configuration different from that of the first embodiment will be described, and matters that are not particularly described are the same as those of the first embodiment. Elements common to the first embodiment will be described using reference numerals common to the first embodiment.

図5は第2実施形態に係るモール材4Aを示し、図5(a)は、モール材4Aの断面図であり、自然状態のモール材4Aの断面を示す。図5(b)は、図5(a)のモール材4Aが、下面に補強材32が位置するところで溝部20に取り付けられた状態を示す。   FIG. 5 shows a molding material 4A according to the second embodiment, and FIG. 5A is a sectional view of the molding material 4A, showing a cross section of the molding material 4A in a natural state. FIG. 5B shows a state where the molding material 4A of FIG. 5A is attached to the groove portion 20 where the reinforcing material 32 is located on the lower surface.

図5(a)に示すように、他の実施形態におけるモール材4Aのモール本体41Aは、V字状ではなく、底面部413と、一対の側面部414と、先端部415と、を有する。底面部413は、面材2の平面が延在する方向に略平行に延びる平坦な面である。一対の側面部414は底面部の幅方向両端部からそれぞれ上方外側へ傾斜するように延びる。先端部415は、一対の側面部414の上端からさらに両外側へ延出する。
また、係止部42Aは、アンカー状ではなく、係止爪422Aが互いに近づくように、モール材4Aの内側へ屈曲している。
第2実施形態では、係止部42Aは、延出部421を有さず、モール本体41Aから直接、係止部42Aが連続している。
As shown in FIG. 5A, the molding body 41 </ b> A of the molding material 4 </ b> A according to another embodiment is not V-shaped, and has a bottom surface portion 413, a pair of side surface portions 414, and a tip portion 415. The bottom surface portion 413 is a flat surface extending substantially parallel to the direction in which the plane of the face material 2 extends. The pair of side surface portions 414 extend so as to incline upward and outward from both widthwise end portions of the bottom surface portion. The tip portion 415 extends further outward from the upper ends of the pair of side surface portions 414.
Further, the locking portion 42A is not anchored, but is bent inward of the molding material 4A so that the locking claws 422A approach each other.
In the second embodiment, the locking portion 42A does not have the extending portion 421, and the locking portion 42A is continuous directly from the molding body 41A.

図5(b)に示すように、第2実施形態によれば、モール材4Aを溝部20へ押し込むと、上方外側へ向かって傾斜していたモール本体41Aの側面部414が、溝部20を構成する面材2の端面に沿うように変形する。具体的には、側面部414の上端側が、外側に傾斜していた位置から内側へ移動し、側面部414が起立する。この変形の力が、係止部42Aに伝わると、内側へ向かって屈曲していた係止部42Aが幅方向外側へ広がる。これにより、先端部415と、係止部42Aの幅方向外側へ広がった部分により面材2が挟持されるので、モール材4Aは、芯材3に接着されなくても固定される。   As shown in FIG. 5B, according to the second embodiment, when the molding material 4 </ b> A is pushed into the groove portion 20, the side surface portion 414 of the molding body 41 </ b> A that is inclined upward and outward constitutes the groove portion 20. It deform | transforms along the end surface of the face material 2 to perform. Specifically, the upper end side of the side surface portion 414 moves inward from the position inclined outward, and the side surface portion 414 rises. When this deformation force is transmitted to the locking portion 42A, the locking portion 42A that has been bent inwardly spreads outward in the width direction. As a result, the face material 2 is sandwiched between the tip portion 415 and the portion of the locking portion 42 </ b> A spreading outward in the width direction, so that the molding material 4 </ b> A is fixed without being bonded to the core material 3.

図6は、第3実施形態に係るモール材4Bを示し、図6(a)は、モール材4Bの断面図であり、自然状態のモール材4Bの断面を示す。図6(b)は、図6(a)のモール材4Bが、下面に補強材32が位置するところで溝部20に取り付けられた状態のモール材4Bの断面を示す。
第3実施形態のモール材4Bは、係止部42Bの構成が第2実施形態と異なる。
FIG. 6 shows a molding material 4B according to the third embodiment, and FIG. 6A is a sectional view of the molding material 4B, showing a cross section of the molding material 4B in a natural state. FIG. 6B shows a cross section of the molding material 4B in a state where the molding material 4B of FIG. 6A is attached to the groove portion 20 where the reinforcing material 32 is located on the lower surface.
The molding material 4B of the third embodiment is different from the second embodiment in the configuration of the locking portion 42B.

図6(a)に示すように、第3実施形態では、係止部42Bは、モール本体41Bにおける側面部414の傾斜に連続して下方内側へ延び、下端部で外側へ跳ね返るように屈曲する。係止爪422Bは、係止部42Bの下端から上方外側に傾斜する。   As shown in FIG. 6 (a), in the third embodiment, the locking portion 42B is bent so as to extend downward inward continuously with the inclination of the side surface portion 414 in the molding body 41B and to bounce outward at the lower end portion. . The locking claw 422B is inclined upward and outward from the lower end of the locking portion 42B.

図6(b)に示すように、第3実施形態においても、第1及び第2実施形態と同様に、モール本体41Bの先端部415と、係止爪422Bにより面材2が挟持されるので、モール材4Bは、芯材3に接着されなくても固定される。   As shown in FIG. 6B, in the third embodiment, the face material 2 is sandwiched between the tip portion 415 of the molding body 41B and the locking claw 422B as in the first and second embodiments. The molding material 4B is fixed without being bonded to the core material 3.

以上のように、第2実施形態及び第3実施形態においても、第1実施形態と同様の効果を奏する。   As described above, the second embodiment and the third embodiment also have the same effects as those of the first embodiment.

本発明は上記実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれる。
面材は、意匠性を向上させるために様々なパターンの溝部を有し、また、モール材の形状も意匠性に応じて異なる。このため、モール材の形状は、面材の裏面側及び表面側に係止して面材を挟持でき、接着せずに溝部に固定されるものであればよく、特に限定されない。
The present invention is not limited to the above-described embodiment, and modifications, improvements, and the like within the scope that can achieve the object of the present invention are included in the present invention.
The face material has groove portions with various patterns in order to improve the design property, and the shape of the molding material also varies depending on the design property. For this reason, the shape of the molding material is not particularly limited as long as it can be engaged with the back surface side and the front surface side of the face material to sandwich the face material, and can be fixed to the groove without being bonded.

また、上記実施形態では、凹部を、補強材32の構成部321内部に配置された凹部や、枠体凹部341及び補強材凹部342により説明しているが、これに限られない。化粧材のデザインによって、一部に芯材を配置し、一部に芯材を配置しないような場合に、面材の裏面面側に広く芯材のない凹部が形成された場合も含まれる。   Moreover, although the recessed part is demonstrated by the recessed part arrange | positioned inside the structural part 321 of the reinforcing material 32, the frame recessed part 341, and the reinforcing material recessed part 342 in the said embodiment, it is not restricted to this. Depending on the design of the decorative material, when a core material is arranged in part and no core material is arranged in part, a case where a recess having a large core material is formed on the back surface side of the face material is also included.

また、上記実施形態では、係止部は、ABS樹脂とエラストマーの混合材料により構成されているが、これに限られない。例えば、モール本体41をABS樹脂で形成し、係止部42をエラストマーで構成してもよい。   Moreover, in the said embodiment, although the latching | locking part is comprised by the mixed material of ABS resin and an elastomer, it is not restricted to this. For example, the molding body 41 may be made of ABS resin, and the locking portion 42 may be made of elastomer.

また、上記実施形態では、枠体31の内側にハニカム構造の厚紙材による補強材32を配置しているが、補強材はハニカム構造を有する厚紙材に限られず、化粧材1の強度を上げる平面状の素材であれば限定されない。   Further, in the above-described embodiment, the reinforcing material 32 made of a cardboard material having a honeycomb structure is arranged inside the frame 31, but the reinforcing material is not limited to the cardboard material having a honeycomb structure, and is a plane that increases the strength of the decorative material 1. The material is not limited as long as it is in the shape of a sheet.

1 化粧材
2 面材
3 芯材
4 モール材
6 接着剤
10 戸体
20 溝部
34 凹部
41 モール本体
42 係止部
341 枠体凹部(凹部)
342 補強材凹部(凹部)
422 係止爪
DESCRIPTION OF SYMBOLS 1 Cosmetic material 2 Face material 3 Core material 4 Mold material 6 Adhesive 10 Door 20 Groove 34 Recess 41 Mole body 42 Locking part 341 Frame recessed part (recess)
342 Reinforcing material recess (recess)
422 Locking claw

Claims (4)

表面から裏面まで貫通する溝部が形成された面材と、前記溝部に沿って配置されたモール材と、を備える化粧材であって、
前記モール材は、
前記面材の表面側に係止するモール本体と、
前記モール本体から裏面側に延出して弾性変形可能に設けられ、裏面側における前記溝部の周縁部に係止する係止部と、を有する化粧材。
A decorative material comprising a face material in which a groove portion penetrating from the front surface to the back surface is formed, and a molding material arranged along the groove portion,
The molding material is
A molding body that is locked to the surface side of the face material;
A decorative material, comprising: an engaging portion that extends from the molding body toward the back surface and is elastically deformable and engages with a peripheral edge of the groove portion on the back surface side.
前記係止部は、互いに対向して配置される一対の係止爪を有する請求項1に記載の化粧材。   The decorative material according to claim 1, wherein the locking portion includes a pair of locking claws arranged to face each other. 前記溝部の裏面側に配置された芯材をさらに備え、
前記芯材の前記溝部に対向する位置には、前記係止部が収容される凹部が形成される請求項1又は2に記載の化粧材。
Further comprising a core disposed on the back side of the groove,
The decorative material according to claim 1 or 2, wherein a concave portion in which the locking portion is accommodated is formed at a position facing the groove portion of the core material.
請求項3に記載の化粧材を備える戸体であって、
前記芯材は、前記戸体の枠体を含んで構成され、
前記枠体に形成された前記凹部に収容される前記係止部は、接着剤により該凹部の内壁に接着される戸体。
A door comprising the decorative material according to claim 3,
The core material is configured to include the frame of the door body,
The said latching | locking part accommodated in the said recessed part formed in the said frame is a door body adhere | attached on the inner wall of this recessed part with an adhesive agent.
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