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JP2017091642A - Electric wire module manufacturing method and electric wire module - Google Patents

Electric wire module manufacturing method and electric wire module Download PDF

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Publication number
JP2017091642A
JP2017091642A JP2015216468A JP2015216468A JP2017091642A JP 2017091642 A JP2017091642 A JP 2017091642A JP 2015216468 A JP2015216468 A JP 2015216468A JP 2015216468 A JP2015216468 A JP 2015216468A JP 2017091642 A JP2017091642 A JP 2017091642A
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core wire
heat
shrinkable tube
terminal
adhesive
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勇人 青井
Isato Aoi
勇人 青井
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

【課題】より簡単に熱収縮チューブの止水性を確認すること。【解決手段】電線モジュール製造方法は、端子付電線7の芯線接続部82の周りに熱可塑性で第一色の接着剤3を配置しつつ、芯線接続部82の周囲を収縮前の熱収縮チューブ2で覆う熱収縮チューブ配設工程と、端子8の芯線接続部82と接続された芯線91の先端面910に対向する位置に第一色と異なる色の第二色の着色部材5を配設する着色部材配設工程と、収縮前の熱収縮チューブ2が芯線接続部82の周囲を覆う状態で収縮前の熱収縮チューブ2を加熱し収縮させる加熱工程と、を備える。【選択図】図6An object of the present invention is to more easily check the water-stopping property of a heat-shrinkable tube. A method of manufacturing an electric wire module includes a heat-shrinkable tube before shrinking around the core wire connecting portion while arranging the thermoplastic first color adhesive around the core wire connecting portion of the electric wire with terminal 7. The heat-shrinkable tube disposing step covered with 2 and the coloring member 5 of the second color different from the first color is disposed at a position facing the tip surface 910 of the core wire 91 connected to the core wire connecting portion 82 of the terminal 8. And a heating step of heating and shrinking the heat-shrinkable tube 2 before shrinkage in a state where the heat-shrinkable tube 2 before shrinkage covers the periphery of the core wire connecting portion 82. [Selection] Figure 6

Description

本発明は、本発明は、熱収縮チューブ及び接着剤で端子と芯線との接続部分が止水された電線モジュール及びその製造方法に関する。   The present invention relates to an electric wire module in which a connection portion between a terminal and a core wire is water-stopped with a heat-shrinkable tube and an adhesive, and a manufacturing method thereof.

例えば、特許文献1に示されるように、端子付電線における端子と絶縁電線の芯線との接続部分に接着剤が配設された状態で、この周囲を覆う収縮前の熱収縮チューブが加熱されることで、熱収縮チューブが収縮し端子と芯線との接続部分が止水される。   For example, as shown in Patent Document 1, a heat-shrinkable tube before contraction covering the periphery is heated in a state where an adhesive is disposed at a connection portion between a terminal of a terminal-attached electric wire and a core wire of an insulated wire. As a result, the heat-shrinkable tube contracts, and the connection portion between the terminal and the core wire is stopped.

特開2012−094340号公報JP 2012-094340 A

ところで、収縮後の熱収縮チューブによって止水された箇所を液体に浸け、この反対側の端部の芯線と絶縁被覆との間から空気を送り込み、熱収縮チューブの止水性が確認されることがある。しかしながら、この場合、空気を送り込む装置等が必要となり、また、止水性の確認に多くの時間を要する。   By the way, the place where water is stopped by the heat-shrinkable tube after shrinkage is immersed in liquid, air is sent from between the core wire on the opposite end and the insulation coating, and the water-stopping property of the heat-shrinkable tube can be confirmed. is there. However, in this case, a device for feeding air or the like is required, and much time is required for confirming the water stoppage.

本発明は、より簡単に熱収縮チューブの止水性を確認できる技術を提供することを目的とする。   An object of this invention is to provide the technique which can confirm the water stop of a heat contraction tube more easily.

第1態様に係る電線モジュール製造方法は、芯線と前記芯線の周囲を覆う絶縁被覆とを備える絶縁電線と、一端側に設けられ相手側部材に接続可能な相手側接続部と前記相手側接続部よりも他端側に設けられ前記絶縁電線の端部の露出した前記芯線に接続された芯線接続部とを含む端子と、を備える端子付電線の前記芯線接続部の周りに熱可塑性で第一色の接着剤を配置しつつ、前記芯線接続部の周囲を収縮前の熱収縮チューブで覆う熱収縮チューブ配設工程と、前記端子の前記芯線接続部と接続された前記芯線の先端面に対向する位置に前記第一色と異なる色の第二色の着色部材を配設する着色部材配設工程と、収縮前の前記熱収縮チューブが前記芯線接続部の周囲を覆う状態で収縮前の前記熱収縮チューブを加熱し収縮させる加熱工程と、を備える。   The electric wire module manufacturing method which concerns on a 1st aspect is an insulated wire provided with a core wire and the insulation coating | cover which covers the circumference | surroundings of the said core wire, the other party connection part which is provided in one end side and can be connected to the other party member, and the said other party connection part And a terminal including a core wire connection portion connected to the core wire exposed at an end portion of the insulated wire provided on the other end side of the first wire with a thermoplastic material around the core wire connection portion of the electric wire with terminal. A heat-shrinkable tube disposing step of covering the periphery of the core wire connecting portion with a heat-shrinkable tube before shrinkage while disposing a color adhesive, and facing the front end surface of the core wire connected to the core wire connecting portion of the terminal A coloring member disposing step of disposing a coloring member of a second color of a color different from the first color at a position where the heat shrinking tube before contraction covers the periphery of the core wire connecting portion. A heating step of heating and shrinking the heat shrinkable tube; Equipped with a.

第2態様に係る電線モジュール製造方法は、第1態様に係る電線モジュール製造方法の一態様である。第2態様に係る電線モジュール製造方法においては、前記着色部材配設工程では、前記着色部材が、前記芯線の先端面及び前記端子のうち前記芯線側の主面に接触する位置に配設される。   The electric wire module manufacturing method according to the second aspect is an aspect of the electric wire module manufacturing method according to the first aspect. In the electric wire module manufacturing method according to the second aspect, in the colored member disposing step, the colored member is disposed at a position in contact with the leading end surface of the core wire and the main surface on the core wire side of the terminal. .

第3態様に係る電線モジュールは、芯線と前記芯線の周囲を覆う絶縁被覆とを備える絶縁電線と、一端側に設けられ相手側部材に接続可能な相手側接続部と前記相手側接続部よりも他端側に設けられ前記絶縁電線の端部の露出した前記芯線に接続された芯線接続部とを含む端子と、を備える端子付電線と、熱収縮チューブと前記熱収縮チューブの内周面に形成された熱可塑性の接着剤とを備え、収縮した状態で前記端子の前記芯線接続部に密着して前記芯線接続部の周囲を覆う止水チューブと、を備え、前記接着剤のうち、前記熱収縮チューブのうち前記端子の前記相手側接続部側の一方端から溢れ出た状態で固化した部分が、前記接着剤のうち収縮後の前記熱収縮チューブ内の前記芯線接続部周りの部分と異なる色で着色されている。   The electric wire module which concerns on a 3rd aspect is an insulated wire provided with a core wire and the insulation coating which covers the circumference | surroundings of the said core wire, the other party connection part which can be connected to the other party member provided in one end side, and the said other party connection part A terminal provided with a core wire connecting portion provided on the other end side and connected to the core wire exposed at the end of the insulated wire; and a heat-shrinkable tube and an inner peripheral surface of the heat-shrinkable tube. A thermoplastic adhesive formed, and a water stop tube that tightly contacts the core wire connection portion of the terminal and covers the periphery of the core wire connection portion in a contracted state, and includes the adhesive, Of the heat-shrinkable tube, the portion solidified in a state of overflowing from one end of the terminal on the counterpart connection portion side is a portion around the core wire connection portion in the heat-shrinkable tube after shrinking in the adhesive. It is colored with different colors.

第1態様及び第2態様においては、端子の芯線接続部と接続された芯線の先端面に対向する位置に第一色と異なる色の第二色の着色部材を配設する着色部材配設工程が行われる。この場合、溶融し流動状となった接着剤が芯線の先端面を通過しさらにその先の熱収縮チューブの一方端部側へ流れ出ていくことで着色部材に接触する。そして、以下のようにして簡単に止水性を確認できる。即ち、熱収縮チューブの端部から溢れ出た接着剤の色が第二色であれば、接着剤が芯線の先端面に到達していること、即ち、接着剤が芯線を十分に覆い、止水されていることが分かる。一方、熱収縮チューブの端部から溢れ出た接着剤の色が第一色であれば、接着剤が芯線の先端面に到達していないこと、即ち、接着剤が芯線を十分に覆っておらず、止水性が不十分であることが分かる。この場合、空気を送り込む装置等が不要となり、また、止水性を目視ですぐに確認できる。   In the first aspect and the second aspect, a coloring member disposing step of disposing a coloring member of a second color different from the first color at a position facing the front end surface of the core wire connected to the core wire connecting portion of the terminal. Is done. In this case, the melted and fluidized adhesive passes through the end surface of the core wire, and further flows out toward the one end of the heat shrinkable tube, thereby contacting the colored member. And the water stop can be easily confirmed as follows. That is, if the color of the adhesive overflowing from the end of the heat shrinkable tube is the second color, the adhesive has reached the end surface of the core wire, that is, the adhesive has sufficiently covered the core wire and stopped. You can see that it is watered. On the other hand, if the color of the adhesive overflowing from the end of the heat-shrinkable tube is the first color, the adhesive has not reached the end surface of the core wire, that is, the adhesive has sufficiently covered the core wire. It can be seen that the waterstop is insufficient. In this case, a device for feeding air or the like is not necessary, and the water stoppage can be immediately confirmed visually.

また、第2態様において、着色部材配設工程では、着色部材が、芯線の先端面及び端子のうち芯線側の主面に接触する位置に配設される。この着色部材が配設される位置は、溶融し流動状となった接着剤が最も到達し難い箇所である。このため、熱収縮チューブの端部から溢れ出た接着剤の色が第二色であれば、接着剤が、流動状となった接着剤が最も到達し難い箇所に到達していると判断できる。この場合、止水性の確認の精度がより向上する。   Further, in the second aspect, in the coloring member disposing step, the coloring member is disposed at a position in contact with the main surface on the core wire side of the tip surface of the core wire and the terminal. The position where the coloring member is disposed is the place where the adhesive that has been melted and fluidized is most difficult to reach. For this reason, if the color of the adhesive overflowing from the end of the heat-shrinkable tube is the second color, it can be determined that the adhesive has reached the location where the adhesive in the fluid state is most difficult to reach. . In this case, the accuracy of the water-stop confirmation is further improved.

また、第3態様では、接着剤のうち、熱収縮チューブのうち端子の相手側接続部側の一方端から溢れ出た状態で固化した部分が、接着剤のうち収縮後の熱収縮チューブ内の芯線接続部周りの部分と異なる色で着色されている。この場合、例えば、着色部材を用いて簡単に止水性を確認できる。   Further, in the third aspect, of the adhesive, the portion of the heat shrinkable tube that has solidified in a state of overflowing from one end of the terminal on the mating side of the terminal is in the heat shrinkable tube after shrinkage of the adhesive. It is colored with a different color from the part around the core wire connection part. In this case, for example, the water stoppage can be easily confirmed using a colored member.

実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法の一部を説明する説明図である。It is explanatory drawing explaining a part of electric wire module manufacturing method which concerns on embodiment. 実施形態に係る電線モジュール製造方法によって得られる電線モジュールの断面図である。It is sectional drawing of the electric wire module obtained by the electric wire module manufacturing method which concerns on embodiment.

以下、添付の図面を参照しつつ、実施形態について説明する。以下の実施形態は、本発明を具現化した一例であり、本発明の技術的範囲を限定する事例ではない。   Hereinafter, embodiments will be described with reference to the accompanying drawings. The following embodiment is an example embodying the present invention, and is not an example of limiting the technical scope of the present invention.

<実施形態>
まず、図7を参照しつつ、本実施形態の電線モジュール製造方法で得られる電線モジュール100について説明する。図7は、電線モジュール100の側方断面図である。ここでは、電線モジュール100は、端子付電線7と収縮した止水チューブ1とを備える。端子付電線7は、絶縁電線9と端子8とを備える。また、止水チューブ1は、熱収縮チューブ2とこの熱収縮チューブ2の内周面に設けられた接着剤3とを備える。
<Embodiment>
First, the electric wire module 100 obtained by the electric wire module manufacturing method of this embodiment is demonstrated, referring FIG. FIG. 7 is a side sectional view of the electric wire module 100. Here, the electric wire module 100 includes the terminal-attached electric wire 7 and the contracted water stop tube 1. The terminal-attached electric wire 7 includes an insulated electric wire 9 and a terminal 8. The water stop tube 1 includes a heat shrinkable tube 2 and an adhesive 3 provided on the inner peripheral surface of the heat shrinkable tube 2.

ここでは、絶縁電線9は、芯線91と芯線91の周囲を覆う絶縁被覆92とを備える。芯線91は、例えば、アルミニウム又は銅等の金属を主成分とする導体である。絶縁被覆92は、樹脂の絶縁部材である。絶縁被覆92は、例えば、ポリエチレン又は塩化ビニル等を主成分とする合成樹脂の部材である。   Here, the insulated wire 9 includes a core wire 91 and an insulating coating 92 that covers the periphery of the core wire 91. The core wire 91 is a conductor whose main component is a metal such as aluminum or copper, for example. The insulating coating 92 is a resin insulating member. The insulating coating 92 is a member of synthetic resin whose main component is, for example, polyethylene or vinyl chloride.

端子付電線7においては、絶縁電線9の端部の芯線91の周囲の絶縁被覆92が除去される。そして、この絶縁電線9の端部の芯線91には、端子8が接続される。   In the terminal-attached electric wire 7, the insulating coating 92 around the core wire 91 at the end of the insulated electric wire 9 is removed. A terminal 8 is connected to the core wire 91 at the end of the insulated wire 9.

端子8は、例えば、銅等の金属を主成分とする部材である。端子8は、端子8の一端88側に設けられ相手側部材61に接続可能な相手側接続部81と、相手側接続部81よりも他端89側に設けられ絶縁電線9の端部の露出した芯線91に接続された芯線接続部82と、絶縁被覆92に接続される被覆接続部83と、相手側接続部81と芯線接続部82とを繋ぐ部分である中間部84と、を備える。   The terminal 8 is a member mainly composed of a metal such as copper. The terminal 8 is provided on the one end 88 side of the terminal 8 and can be connected to the mating member 61, and the exposed end of the insulated wire 9 is provided on the other end 89 side of the counterpart connecting portion 81. A core connection portion 82 connected to the core wire 91, a cover connection portion 83 connected to the insulation coating 92, and an intermediate portion 84 that is a portion connecting the counterpart connection portion 81 and the core wire connection portion 82.

端子8の相手側接続部81は、この端子8の接続相手である相手側部材61に接続可能な部分であり、ここでは、相手側部材61に対しボルト締結を可能にするボルト孔810を含む。なお、相手側部材61としては、例えば、バッテリー又は金属ボディ(端子台)等が考えられる。図7には、相手側部材61が仮想線(二点鎖線)で示されている。また、図7には、相手側部材61と相手側接続部81とを固定するボルト62及びナット63も仮想線(二点鎖線)で示されている。   The counterpart connection portion 81 of the terminal 8 is a portion that can be connected to the counterpart member 61 that is a connection counterpart of the terminal 8, and includes a bolt hole 810 that enables bolt fastening to the counterpart member 61. . In addition, as the other party member 61, a battery or a metal body (terminal block) etc. can be considered, for example. In FIG. 7, the counterpart member 61 is indicated by a virtual line (two-dot chain line). In FIG. 7, the bolt 62 and the nut 63 that fix the mating member 61 and the mating connection portion 81 are also indicated by phantom lines (two-dot chain lines).

本実施形態において、相手側接続部81は、ボルト62及びナット63によって相手側部材61と固定された際に、一方の面側でナット63に接触する部分と他方の面側で相手側部材61に接触する部分とを含む。   In the present embodiment, when the mating connection portion 81 is fixed to the mating member 61 by the bolt 62 and the nut 63, the mating member 61 is in contact with the nut 63 on one surface side and the mating member 61 on the other surface side. And a portion in contact with.

端子8の芯線接続部82は、絶縁電線9の端部の芯線91に接続される部分である。ここでは、芯線接続部82は、絶縁電線9の端部の芯線91に圧着可能な圧着片を含む。端子付電線7においては、芯線接続部82の圧着片が、絶縁電線9の端部の芯線91の周囲を覆う状態でかしめられる。なお、別の例として、芯線接続部が、絶縁電線9の端部の芯線91に超音波溶接等によって溶接される場合ももちろん考えられる。この場合、芯線接続部は、絶縁電線9の端部の芯線91を溶接可能な平板状に形成されていること等が考えられる。   The core wire connecting portion 82 of the terminal 8 is a portion connected to the core wire 91 at the end of the insulated wire 9. Here, the core wire connecting portion 82 includes a crimping piece that can be crimped to the core wire 91 at the end of the insulated wire 9. In the terminal-attached electric wire 7, the crimping piece of the core wire connecting portion 82 is caulked in a state of covering the periphery of the core wire 91 at the end of the insulated wire 9. As another example, it is of course conceivable that the core wire connecting portion is welded to the core wire 91 at the end of the insulated wire 9 by ultrasonic welding or the like. In this case, it is conceivable that the core wire connecting portion is formed in a flat plate shape capable of welding the core wire 91 at the end of the insulated wire 9.

また、端子8の被覆接続部83は、芯線接続部82よりも端子8の他端89側に設けられている。被覆接続部83は、絶縁電線9の絶縁被覆92に接続される部分であり、ここでは、絶縁被覆92に圧着可能な圧着片を含む。端子付電線7においては、被覆接続部83の圧着片が絶縁被覆92の周囲を覆う状態でかしめられる。   Further, the covering connection portion 83 of the terminal 8 is provided on the other end 89 side of the terminal 8 with respect to the core wire connection portion 82. The covering connection portion 83 is a portion connected to the insulating coating 92 of the insulated wire 9, and here includes a crimping piece that can be crimped to the insulating coating 92. In the terminal-attached electric wire 7, the crimping piece of the covering connection portion 83 is caulked in a state of covering the periphery of the insulating coating 92.

中間部84は、相手側接続部81と芯線接続部82とを繋ぐ部分であり、ここでは、平板状に形成されている。例えば、端子付電線7における端子8のうち絶縁電線9の芯線91の先端から相手側接続部81までの部分が中間部84である。   The intermediate portion 84 is a portion that connects the counterpart connection portion 81 and the core wire connection portion 82, and is formed in a flat plate shape here. For example, in the terminal 8 in the terminal-attached electric wire 7, a portion from the tip of the core wire 91 of the insulated wire 9 to the counterpart connection portion 81 is the intermediate portion 84.

止水チューブ1は、熱収縮チューブ2及び接着剤3を備える。熱収縮チューブ2は、熱を受けて収縮する熱収縮タイプのチューブである。熱収縮チューブ2は、例えば、ポリオレフィン系樹脂もしくはナイロン系樹脂などの合成樹脂によって形成された管状の部材である。熱収縮チューブ2は、押し出し成形によりごく細い管状に成形された樹脂部材が、架橋処理後、加熱された状態で太い管状へ引き伸ばされた後に冷却されることによって得られる。このようにして得られた熱収縮チューブ2は、加熱された場合、引き伸ばされる前の細い管状まで収縮する形状記憶特性を有する。そして、熱収縮チューブ2の内周面には、熱可塑性の接着剤3が設けられている。接着剤3は、例えば、変性オレフィン系又はポリエステル系のホットメルト接着剤などが考えられる。   The water stop tube 1 includes a heat shrink tube 2 and an adhesive 3. The heat-shrinkable tube 2 is a heat-shrinkable tube that shrinks when receiving heat. The heat shrinkable tube 2 is a tubular member formed of a synthetic resin such as a polyolefin resin or a nylon resin, for example. The heat-shrinkable tube 2 is obtained by cooling a resin member that has been formed into a very thin tube by extrusion molding, after being stretched into a thick tube in a heated state. The heat-shrinkable tube 2 thus obtained has a shape memory characteristic that, when heated, contracts to a thin tubular shape before being stretched. A thermoplastic adhesive 3 is provided on the inner peripheral surface of the heat shrinkable tube 2. As the adhesive 3, for example, a modified olefin-based or polyester-based hot-melt adhesive can be considered.

電線モジュール100においては、熱収縮チューブ2の一方端21が、端子8の相手側接続部81側に配置された状態で、収縮後の止水チューブ1が端子8の芯線接続部82の周囲を覆っている。より具体的には、収縮後の止水チューブ1の内部の隙間を、溶融しその後固化した接着剤3が埋めた状態で、収縮後の止水チューブ1が、端子8の芯線接続部82と絶縁電線9の芯線91との接続部分を覆っている。これにより、端子8と芯線91との接続部分が収縮後の止水チューブ1によって止水される。   In the electric wire module 100, the water-stopping tube 1 after shrinking around the core wire connecting portion 82 of the terminal 8 with the one end 21 of the heat shrinkable tube 2 disposed on the counterpart connecting portion 81 side of the terminal 8. Covering. More specifically, in the state where the gap inside the water-stop tube 1 after shrinkage is filled with the adhesive 3 that has been melted and then solidified, the water-stop tube 1 after shrinkage is connected to the core wire connection portion 82 of the terminal 8. The connection part with the core wire 91 of the insulated wire 9 is covered. Thereby, the connection part of the terminal 8 and the core wire 91 is water-stopped by the water-stop tube 1 after contraction.

ここで、電線モジュール100における接着剤3は、止水チューブ1が収縮する前の状態において、第一色を示す。しかしながら、電線モジュール100において、接着剤3のうち熱収縮チューブ2の一方端21側から溢れ出た状態で固化した部分は、第一色と異なる色の第二色を示す。電線モジュール100が、後述する電線モジュール製造方法によって得られるためである。詳細については、後述する。   Here, the adhesive 3 in the electric wire module 100 shows a first color in a state before the water stop tube 1 contracts. However, in the electric wire module 100, the part solidified in the state overflowing from the one end 21 side of the heat shrinkable tube 2 in the adhesive 3 shows a second color different from the first color. It is because the electric wire module 100 is obtained by the electric wire module manufacturing method mentioned later. Details will be described later.

次に、図1〜6を参照しつつ、本実施形態の電線モジュール製造方法について説明する。図1,2は、電線モジュール製造方法における着色部材配設工程を説明する説明図である。図3は、電線モジュール製造方法における熱収縮チューブ配設工程を説明する説明図である。図4〜6は、電線モジュール製造方法における加熱工程を説明する説明図である。なお、図5は、電線モジュール製造方法における加熱工程時の着色部材5が配設された箇所を拡大する一部拡大図である。   Next, the electric wire module manufacturing method of this embodiment is demonstrated, referring FIGS. 1 and 2 are explanatory views for explaining a colored member disposing step in the electric wire module manufacturing method. Drawing 3 is an explanatory view explaining the heat contraction tube arrangement process in an electric wire module manufacturing method. 4-6 is explanatory drawing explaining the heating process in an electric wire module manufacturing method. In addition, FIG. 5 is a partially enlarged view in which a portion where the coloring member 5 is disposed in the heating step in the electric wire module manufacturing method is enlarged.

まず、電線モジュール製造方法における接着剤3及び着色部材5の詳細について説明する。ここでは、上述のように収縮前の止水チューブ1において、接着剤3は、第一色を示す。この接着剤3は、着色部材5によって着色されない場合には、止水チューブ1の収縮後も第一色を示す。例えば、接着剤3が示す第一色は、透明な無色である。   First, the details of the adhesive 3 and the colored member 5 in the electric wire module manufacturing method will be described. Here, in the water stop tube 1 before contraction as described above, the adhesive 3 shows the first color. When the adhesive 3 is not colored by the coloring member 5, the adhesive 3 exhibits the first color even after the water stop tube 1 is contracted. For example, the first color indicated by the adhesive 3 is transparent and colorless.

着色部材5は、加熱されて流動状となった接着剤3のうち着色部材5に接触した部分が第二色を示すようにする部材である。ここでは、着色部材5は、無色透明な接着剤3に第二色を色付けする部材である。例えば、着色部材5は、PE系の顔料を含む液状又は固形状の部材である。なお、第二色は、第一色と異なる色である。ここでは、第一色が無色透明であるため、第二色は、緑色若しくは青色等、何色であってもよい。   The colored member 5 is a member that causes the portion in contact with the colored member 5 of the adhesive 3 that has been heated and fluidized to exhibit the second color. Here, the coloring member 5 is a member that colors the second color to the colorless and transparent adhesive 3. For example, the coloring member 5 is a liquid or solid member containing a PE-based pigment. The second color is a color different from the first color. Here, since the first color is colorless and transparent, the second color may be any color such as green or blue.

なお、本実施形態では、無色透明な(第一色の)接着剤3が着色部材5によって第二色に着色される場合が示されているが、別の例も考えられる。例えば、接着剤に発色成分が含まれておりこの発色成分と着色部材とが接触し反応することで、接着剤が第一色から第二色に変化する場合等が考えられる。   In this embodiment, the case where the colorless and transparent (first color) adhesive 3 is colored to the second color by the coloring member 5 is shown, but another example is also conceivable. For example, a case where a color developing component is contained in the adhesive and the color developing component and the colored member come into contact with each other and react to cause the adhesive to change from the first color to the second color is considered.

電線モジュール製造方法においては、着色部材配設工程は、端子8の芯線接続部82と接続された芯線91の先端面910に対向する位置に第二色の着色部材5を配設する工程である。ここでは、着色部材配設工程が、熱収縮チューブ配設工程よりも前に行われている。   In the electric wire module manufacturing method, the coloring member disposing step is a step of disposing the second color coloring member 5 at a position facing the front end surface 910 of the core wire 91 connected to the core wire connecting portion 82 of the terminal 8. . Here, the coloring member disposing step is performed before the heat shrinkable tube disposing step.

また、本実施形態において、着色部材配設工程では、図1に示されるように、芯線91の先端面910に接触する位置に着色部材5が配設されている。即ち、ここでは、着色部材5は、芯線91の先端面910に間隔を空けないで対向する位置に配設されている。なお、別の例として、芯線91の先端面910に僅かに間隔を空けて着色部材5が配設されることも考えられる。   In the present embodiment, in the coloring member disposing step, the coloring member 5 is disposed at a position in contact with the front end surface 910 of the core wire 91 as shown in FIG. That is, here, the coloring member 5 is disposed at a position facing the front end surface 910 of the core wire 91 without a gap. As another example, it is also conceivable that the coloring member 5 is disposed on the front end surface 910 of the core wire 91 with a slight space therebetween.

また、さらに、本実施形態においては、着色部材配設工程では、着色部材が、芯線91の先端面910及び端子8のうち芯線91側の主面(以下、一方主面80)に接触する位置に設けられている。ここでは、芯線91の先端面910と端子8の中間部84の箇所における一方主面80とに接触するように着色部材5が配設されている。例えば、着色部材5が液状の場合、着色部材配設工程では、液状の着色部材5が芯線91の先端面910のうち最も端子8の一方主面80側の部分に塗布される。また、着色部材5が固形状の場合、着色部材配設工程では、着色部材5が芯線91の先端面910に接触しつつ端子8の一方主面80に設置される。   Furthermore, in the present embodiment, in the colored member disposing step, the colored member is in contact with the main surface on the core wire 91 side (hereinafter, one main surface 80) of the tip surface 910 and the terminal 8 of the core wire 91. Is provided. Here, the coloring member 5 is disposed so as to come into contact with the leading end surface 910 of the core wire 91 and the one main surface 80 at the intermediate portion 84 of the terminal 8. For example, when the colored member 5 is in a liquid state, the liquid colored member 5 is applied to the portion of the tip surface 910 of the core wire 91 closest to the one main surface 80 side in the colored member disposing step. When the coloring member 5 is solid, the coloring member 5 is placed on the one main surface 80 of the terminal 8 in contact with the front end surface 910 of the core wire 91 in the coloring member disposing step.

また、ここでは、図2に示されるように、着色部材5は、端子8の幅方向において芯線91の先端面910全体に亘って配設される。この場合、着色部材5に接触し、その後熱収縮チューブ2の一方端21から溢れ出す接着剤3が端子8の幅方向において全体的に第二色に着色されることが考えられる。このため、接着剤3が第二色を示すことを目視で簡単に確認できる。なお、その他の例として、着色部材5が、端子8の幅方向において芯線91の先端面910の一部に配設される場合も考えられる。例えば、着色部材が、端子8の幅方向において芯線91の先端面910の中央部分のみに配設される場合が考えられる。   Here, as shown in FIG. 2, the coloring member 5 is disposed over the entire front end surface 910 of the core wire 91 in the width direction of the terminal 8. In this case, it is conceivable that the adhesive 3 that comes into contact with the coloring member 5 and then overflows from the one end 21 of the heat-shrinkable tube 2 is entirely colored in the second color in the width direction of the terminal 8. For this reason, it can confirm easily visually that the adhesive agent 3 shows a 2nd color. As another example, the coloring member 5 may be disposed on a part of the front end surface 910 of the core wire 91 in the width direction of the terminal 8. For example, a case where the coloring member is disposed only in the central portion of the front end surface 910 of the core wire 91 in the width direction of the terminal 8 can be considered.

そして、本実施形態では、着色部材配設工程の後、熱収縮チューブ配設工程が行われる。熱収縮チューブ配設工程は、絶縁電線9の芯線91と接続された端子8の芯線接続部82に接着剤3を配置しつつ、芯線接続部82の周囲を収縮前の熱収縮チューブ2で覆う工程である。図3に示されるように、ここでは、熱収縮チューブ配設工程では、絶縁電線9の芯線91と接続された端子8の芯線接続部82の周囲を、内周面に接着剤3が設けられた熱収縮チューブ2を含む止水チューブ1が覆うように配設される。   And in this embodiment, a heat contraction tube arrangement | positioning process is performed after a coloring member arrangement | positioning process. In the heat shrinkable tube disposing step, the adhesive 3 is disposed on the core wire connecting portion 82 of the terminal 8 connected to the core wire 91 of the insulated wire 9, and the periphery of the core wire connecting portion 82 is covered with the heat shrinkable tube 2 before shrinkage. It is a process. As shown in FIG. 3, here, in the heat shrinkable tube disposing step, the adhesive 3 is provided on the inner peripheral surface around the core wire connection portion 82 of the terminal 8 connected to the core wire 91 of the insulated wire 9. The water-stop tube 1 including the heat-shrinkable tube 2 is disposed so as to cover it.

次に、加熱工程について説明する。加熱工程は、収縮前の熱収縮チューブ2が芯線接続部82の周囲を覆う状態で収縮前の熱収縮チューブ2を加熱し収縮させる工程である。ここでは、加熱工程は、熱収縮チューブ配設工程の後に行われる。図4,6に示されるように、ここでは、加熱工程では、端子8の芯線接続部82の周囲を覆う収縮前の止水チューブ1がヒータ等の加熱部4によって加熱される。これにより、止水チューブ1の接着剤3が溶融しつつ、熱収縮チューブ2が収縮する。   Next, the heating process will be described. The heating step is a step of heating and shrinking the heat-shrinkable tube 2 before shrinkage in a state where the heat-shrinkable tube 2 before shrinkage covers the periphery of the core wire connecting portion 82. Here, the heating step is performed after the heat-shrinkable tube disposing step. As shown in FIGS. 4 and 6, here, in the heating process, the water stop tube 1 before contraction covering the periphery of the core wire connection portion 82 of the terminal 8 is heated by the heating unit 4 such as a heater. Thereby, the heat shrinkable tube 2 contracts while the adhesive 3 of the water stop tube 1 melts.

やがて、図6に示されるように、熱収縮チューブ2が完全に収縮する。熱収縮チューブ2が完全に収縮した際、溶融し流動状の接着剤3は、収縮後の熱収縮チューブ2の内部の隙間を埋め、また、接着剤3の一部が、熱収縮チューブ2の一方端21及び他方端29から溢れ出る。そして、この接着剤3が固化することで、端子8と芯線91との接続部分が収縮後の止水チューブ1によって止水される。   Eventually, as shown in FIG. 6, the heat-shrinkable tube 2 is completely contracted. When the heat-shrinkable tube 2 is completely shrunk, the melted and fluid adhesive 3 fills the gap inside the heat-shrinkable tube 2 after shrinkage, and a part of the adhesive 3 is part of the heat-shrinkable tube 2. It overflows from one end 21 and the other end 29. And since this adhesive agent 3 solidifies, the connection part of the terminal 8 and the core wire 91 is water-stopped by the water-stop tube 1 after shrinkage | contraction.

ところで、止水チューブ1によって端子8と芯線91との接続部分の止水性を確保するためには、加熱されて溶融した接着剤3が、芯線91の先端面910を十分に覆った状態で固化することが好ましい。   By the way, in order to ensure the water-stopping property of the connection portion between the terminal 8 and the core wire 91 by the water-stop tube 1, the heated and melted adhesive 3 is solidified in a state where the tip surface 910 of the core wire 91 is sufficiently covered. It is preferable to do.

収縮中の熱収縮チューブ2の内部に着目すると、図5に示されるように、収縮過程の熱収縮チューブ2の内部では、熱収縮チューブ2の内周面に設けられた接着剤3が溶融し、芯線接続部82の周囲を覆いつつ、一部が熱収縮チューブ2の一方端21側へ向かうように流れる。このとき、流動状の接着剤3が、芯線91の先端面910に到達し、この先端面910を十分に覆うような経路(以下、理想の経路と称する)を通って熱収縮チューブ2の一方端21側へ流れる場合、液体が芯線接続部82へ到達可能な隙間が形成され難くなる。即ち、止水チューブ1によって端子8と芯線91との接続部分の止水性が十分に確保されているといえる。   Focusing on the inside of the heat shrinkable tube 2 during shrinkage, as shown in FIG. 5, the adhesive 3 provided on the inner peripheral surface of the heat shrinkable tube 2 melts inside the heat shrinkable tube 2 in the shrinking process. While flowing around the core wire connection portion 82, a part flows toward the one end 21 side of the heat shrinkable tube 2. At this time, the fluid adhesive 3 reaches the tip surface 910 of the core wire 91 and passes through a path (hereinafter referred to as an ideal path) that sufficiently covers the tip surface 910, one of the heat shrinkable tubes 2. When flowing to the end 21 side, it is difficult to form a gap through which the liquid can reach the core wire connecting portion 82. That is, it can be said that the water stop tube 1 sufficiently secures water stoppage at the connection portion between the terminal 8 and the core wire 91.

しかしながら、流動状の接着剤3の粘度又は加熱温度等によっては、流動状の接着剤3が上記理想の経路を通らずに熱収縮チューブ2の一方端21側へ流れることもある。この場合、止水チューブ1によって端子8と芯線91との接続部分の止水性が十分に確保されているとはいえない。   However, depending on the viscosity of the fluid adhesive 3 or the heating temperature, the fluid adhesive 3 may flow to the one end 21 side of the heat shrinkable tube 2 without passing through the ideal path. In this case, it cannot be said that the water stop tube 1 sufficiently secures the water stoppage of the connecting portion between the terminal 8 and the core wire 91.

従って、流動状の接着剤3が、上記理想の経路を通過しているか否かが分かれば、電線モジュール100の止水性が十分に確保されているか否かを判断することができる。   Therefore, if it is known whether or not the fluid adhesive 3 is passing through the ideal path, it can be determined whether or not the water stopping property of the electric wire module 100 is sufficiently secured.

このため、本実施形態では、加熱工程の前に、着色部材5を配設する着色部材配設工程が行われている。着色部材5は、芯線91の先端面910に対向する位置で、かつ、上記理想の経路上に配設される。なお、ここでは、芯線91の先端面910のうち最も端子8の一方主面80に近い位置に着色部材5が配設される。芯線91の先端面910のうち最も端子8の一方主面80に近い位置は、流動状の接着剤3が最も到達し難い位置である。流動状の接着剤3が、芯線91の先端面910のうち最も端子8の一方主面80に近い位置を通過する場合、芯線91の先端面910がより確実に流動状の接着剤3によって覆われているということができる。   For this reason, in this embodiment, the coloring member arrangement | positioning process which arrange | positions the coloring member 5 is performed before the heating process. The coloring member 5 is disposed at a position facing the front end surface 910 of the core 91 and on the ideal path. Here, the coloring member 5 is disposed at a position closest to the one main surface 80 of the terminal 8 in the front end surface 910 of the core wire 91. The position of the tip end surface 910 of the core wire 91 that is closest to the one main surface 80 of the terminal 8 is the position where the fluid adhesive 3 is most difficult to reach. When the fluid adhesive 3 passes through a position closest to the one main surface 80 of the terminal 8 among the tip surfaces 910 of the core wire 91, the tip surface 910 of the core wire 91 is more reliably covered with the fluid adhesive 3. It can be said that

本実施形態では、加熱されて溶融した接着剤3が、上記理想の経路を通過する場合、その経路上に設けられた着色部材5に接触する。ここで、接着剤3は、元々、第一色を示す。しかしながら、図5に示されるように、流動状の接着剤3のうち着色部材5を通過後の部分では、第二色を示すようになる。そして、この流動状の接着剤3のうち第二色を示す部分が熱収縮チューブ2の一方端21側へ向かって流れていき、やがて、熱収縮チューブ2の一方端21から溢れ出す。即ち、加熱工程完了後、熱収縮チューブ2の一方端21から溢れ出た接着剤3が第二色を示す場合、流動状の接着剤3は上記理想の経路を通過していることとなり、止水チューブ1によって端子8と芯線91との接続部分が十分に止水されていると判断することができる。   In this embodiment, when the adhesive 3 heated and melted passes through the ideal path, it contacts the colored member 5 provided on the path. Here, the adhesive 3 originally exhibits the first color. However, as shown in FIG. 5, the portion of the fluid adhesive 3 after passing through the coloring member 5 exhibits the second color. And the part which shows a 2nd color among this fluid adhesives 3 flows toward the one end 21 side of the heat contraction tube 2, and overflows from the one end 21 of the heat contraction tube 2 soon. That is, after the heating process is completed, when the adhesive 3 overflowing from the one end 21 of the heat-shrinkable tube 2 shows the second color, the fluid adhesive 3 has passed through the ideal path, and is stopped. It can be determined that the connection portion between the terminal 8 and the core wire 91 is sufficiently stopped by the water tube 1.

一方、加熱された溶融した接着剤3が、上記理想の経路を通過しない場合、着色部材5に接触せず、熱収縮チューブ2の一方端21から溢れ出た接着剤3は、第一色を示す。この場合、止水チューブ1によって端子8と芯線91との接続部分が十分に止水されていないと判断することができる。   On the other hand, when the heated and melted adhesive 3 does not pass through the ideal path, the adhesive 3 that does not contact the coloring member 5 and overflows from the one end 21 of the heat shrinkable tube 2 has the first color. Show. In this case, it can be determined that the water stop tube 1 does not sufficiently stop the connection between the terminal 8 and the core 91.

ここで、本実施形態では、端子8の一方主面80側に着色部材5が配設されている。これは、以下の理由のためである。熱収縮チューブ2及び接着剤3を用いて端子8と芯線91との接続部分が止水される場合、端子8の幅方向における中央部分に隙間が形成されやすい。特に本実施形態のように、端子8の中間部84が断面視扁平状である場合、端子8の幅方向における中央部分に隙間が形成されやすい。熱収縮チューブ2の断面形状が円形状であるのに対し、端子8の中間部84の断面形状が扁平状のためである。この現象をより具体的に説明すると、まず、扁平状の中間部84の両側面には、収縮開始後比較的すぐに熱収縮チューブ2の内周面に設けられた接着剤3が接触しやすい。このため、中間部84の両側面は、接着剤3によって熱収縮チューブ2の内周面と十分に接着され、隙間が形成されにくい。一方、中間部84のうち端子8の幅方向における中央部分には、熱収縮チューブ2がある程度収縮しないと接着剤3が接触しない。また、先に中間部84の両側面に熱収縮チューブ2の内周面が接触するため、熱収縮チューブ2のうち端子8の幅方向における中央部分に接触する予定の部分が盛り上がり易い。さらに、端子8の一方主面80側には芯線91及び芯線接続部82が存在するため、熱収縮チューブ2のうち端子8の幅方向における中央部分の一方主面80側に接触する予定の部分は、特に盛り上がり易い。このため、一方主面80側の端子8の中間部84の幅方向における中央部分では、接着剤3によって熱収縮チューブ2の内周面と十分に接着され難く、隙間が形成されやすい。このため、本実施形態では、芯線91の先端面910に対向する位置に着色部材5を配設する着色部材配設工程が行われる。この場合、上記比較的隙間が形成されやすい部分に十分に接着剤3が行き渡っているか否かを目視で確認することができる。なお、ここでは、着色部材5を流動状の接着剤3が最も到達し難い位置に配設することで、止水性の判断をより確実なものとすることができる。   Here, in the present embodiment, the coloring member 5 is disposed on the one main surface 80 side of the terminal 8. This is for the following reason. When the connection portion between the terminal 8 and the core wire 91 is stopped using the heat-shrinkable tube 2 and the adhesive 3, a gap is easily formed at the central portion in the width direction of the terminal 8. In particular, as in the present embodiment, when the intermediate portion 84 of the terminal 8 is flat when viewed in cross section, a gap is likely to be formed at the central portion in the width direction of the terminal 8. This is because the cross-sectional shape of the intermediate portion 84 of the terminal 8 is flat while the cross-sectional shape of the heat-shrinkable tube 2 is circular. To explain this phenomenon more specifically, first, the adhesive 3 provided on the inner peripheral surface of the heat-shrinkable tube 2 is likely to come into contact with both side surfaces of the flat intermediate portion 84 relatively soon after the start of shrinkage. . For this reason, both side surfaces of the intermediate portion 84 are sufficiently bonded to the inner peripheral surface of the heat-shrinkable tube 2 by the adhesive 3, and a gap is not easily formed. On the other hand, the adhesive 3 does not contact the central portion of the intermediate portion 84 in the width direction of the terminal 8 unless the heat-shrinkable tube 2 contracts to some extent. In addition, since the inner peripheral surface of the heat shrinkable tube 2 comes into contact with both side surfaces of the intermediate portion 84 first, the portion of the heat shrinkable tube 2 that is scheduled to contact the central portion in the width direction of the terminal 8 is likely to rise. Furthermore, since the core wire 91 and the core wire connecting portion 82 exist on the one main surface 80 side of the terminal 8, a portion of the heat shrinkable tube 2 that is scheduled to contact the one main surface 80 side of the central portion in the width direction of the terminal 8. Is particularly prone to excitement. For this reason, in the center part in the width direction of the intermediate part 84 of the terminal 8 on the one main surface 80 side, it is difficult to be sufficiently bonded to the inner peripheral surface of the heat-shrinkable tube 2 by the adhesive 3, and a gap is easily formed. For this reason, in this embodiment, the coloring member arrangement | positioning process which arrange | positions the coloring member 5 in the position facing the front end surface 910 of the core wire 91 is performed. In this case, it can be visually confirmed whether or not the adhesive 3 is sufficiently spread over the portion where the gap is relatively easily formed. Here, the water-stopping determination can be made more reliable by disposing the coloring member 5 at a position where the fluid adhesive 3 is most difficult to reach.

以上のように、本実施形態の電線モジュール製造方法では、熱収縮チューブ2の一方端21から溢れ出た接着剤3の色を確認することで、止水チューブ1によって端子8と芯線91との接続部分が止水されているか否かを簡単に判断することができる。   As described above, in the electric wire module manufacturing method of the present embodiment, by confirming the color of the adhesive 3 overflowing from the one end 21 of the heat shrinkable tube 2, the terminal 8 and the core 91 are connected by the water stop tube 1. It is possible to easily determine whether or not the connection portion is stopped.

また、本実施形態の電線モジュール製造方法によって得られる電線モジュール100では、図7に示されるように、接着剤3のうち熱収縮チューブ2の一方端21側から溢れ出た状態で固化した部分が第二色を示す。   Moreover, in the electric wire module 100 obtained by the electric wire module manufacturing method of this embodiment, as FIG. 7 shows, the part solidified in the state which overflowed from the one end 21 side of the heat shrinkable tube 2 among the adhesive agents 3 is. Indicates the second color.

しかしながら、接着剤3のうち熱収縮チューブ2の他方端29から溢れ出た状態で固化した部分は第一色を示す。熱収縮チューブ2の他方端29側には着色部材5が配設されないためである。熱収縮チューブ2の他方端29は、比較的円形状に近い絶縁電線9の周囲を覆うため、この部分は接着剤3によって絶縁電線9の外周面に密着しやすい。即ち、接着剤3が絶縁電線9の外周面全体に万遍なく行き渡り易く、液体の侵入経路と成り得るような隙間が生じにくいためである。   However, the portion of the adhesive 3 that has solidified in the state of overflowing from the other end 29 of the heat-shrinkable tube 2 exhibits the first color. This is because the coloring member 5 is not disposed on the other end 29 side of the heat shrinkable tube 2. Since the other end 29 of the heat-shrinkable tube 2 covers the periphery of the insulated wire 9 that is relatively circular, this portion is easily adhered to the outer peripheral surface of the insulated wire 9 by the adhesive 3. That is, it is because the adhesive 3 easily spreads over the entire outer peripheral surface of the insulated wire 9, and it is difficult to generate a gap that can serve as a liquid intrusion path.

なお、より具体的には、電線モジュール100の熱収縮チューブ2の内部では、接着剤3のうち芯線91の先端面910から熱収縮チューブ2の一方端21側に存在する部分が第二色を示し、芯線91の先端面910から熱収縮チューブ2の他方端29側に存在する部分が第一色を示す。従って、例えば、接着剤3のうち芯線接続部82の周囲を覆う部分は、第一色を示す。即ち、電線モジュール100においては、接着剤3のうち、熱収縮チューブ2のうち端子8の相手側接続部81側の一方端21から溢れ出た状態で固化した部分は、第二色を示し、接着剤3のうち収縮後の熱収縮チューブ2内の芯線接続部82周りの部分は、第一色を示す。換言すれば、電線モジュール100においては、接着剤3のうち、熱収縮チューブ2のうち端子8の相手側接続部81側の一方端21から溢れ出た状態で固化した部分が、接着剤3のうち収縮後の熱収縮チューブ2内の芯線接続部82周りの部分と異なる色で着色されている。   More specifically, inside the heat-shrinkable tube 2 of the electric wire module 100, a portion of the adhesive 3 existing on the one end 21 side of the heat-shrinkable tube 2 from the tip surface 910 of the core wire 91 has the second color. The part which exists in the other end 29 side of the heat contraction tube 2 from the front end surface 910 of the core wire 91 shows a 1st color. Therefore, for example, a portion of the adhesive 3 that covers the periphery of the core wire connecting portion 82 exhibits the first color. That is, in the electric wire module 100, the part solidified in the state which overflowed from the one end 21 by the side of the other party connection part 81 of the terminal 8 among the heat shrinkable tubes 2 among the adhesive agents 3 shows a 2nd color, The part around the core wire connection part 82 in the heat-shrinkable tube 2 after shrinkage in the adhesive 3 shows the first color. In other words, in the electric wire module 100, a portion of the adhesive 3 that is solidified in the state of overflowing from the one end 21 on the counterpart connection part 81 side of the terminal 8 in the heat shrinkable tube 2 is the adhesive 3. Of these, the heat-shrinkable tube 2 after being contracted is colored in a color different from that around the core wire connecting portion 82.

<効果>
本実施形態においては、端子8の芯線接続部82と接続された芯線91の先端面910に対向する位置に第一色と異なる色の第二色の着色部材5を配設する着色部材配設工程が行われる。この場合、溶融し流動状となった接着剤3が芯線91の先端面910を通過しさらにその先の熱収縮チューブ2の一方端21側へ流れ出ていくことで着色部材5に接触する。そして、以下のようにして簡単に止水性を確認できる。即ち、熱収縮チューブ2の一方端21から溢れ出た接着剤3の色が第二色であれば、接着剤3が芯線91の先端面910に到達していること、即ち、接着剤3が芯線91の先端面910を十分に覆い、止水されていることが分かる。一方、熱収縮チューブ2の一方端21から溢れ出た接着剤3の色が第一色であれば、接着剤3が芯線91の先端面910に到達していないこと、即ち、接着剤3が芯線91の先端面910を十分に覆っておらず、止水性が不十分であることが分かる。この場合、空気を送り込む装置等が不要となり、また、止水性を目視ですぐに確認できる。また、空気を送り込んだ際にその勢いによって接着剤が剥がれてしまうといったことを抑制できる。
<Effect>
In the present embodiment, the coloring member arrangement in which the coloring member 5 of the second color different from the first color is arranged at a position facing the front end surface 910 of the core wire 91 connected to the core wire connecting portion 82 of the terminal 8. A process is performed. In this case, the melted and fluidized adhesive 3 passes through the distal end surface 910 of the core wire 91 and further flows out toward the one end 21 of the heat shrinkable tube 2 to be in contact with the coloring member 5. And the water stop can be easily confirmed as follows. That is, if the color of the adhesive 3 overflowing from the one end 21 of the heat-shrinkable tube 2 is the second color, it means that the adhesive 3 has reached the front end surface 910 of the core wire 91, that is, the adhesive 3 It can be seen that the tip end surface 910 of the core wire 91 is sufficiently covered and water is stopped. On the other hand, if the color of the adhesive 3 overflowing from the one end 21 of the heat-shrinkable tube 2 is the first color, the adhesive 3 has not reached the front end surface 910 of the core wire 91, that is, the adhesive 3 It can be seen that the tip end surface 910 of the core wire 91 is not sufficiently covered, and the water stoppage is insufficient. In this case, a device for feeding air or the like is not necessary, and the water stoppage can be immediately confirmed visually. Moreover, it can suppress that an adhesive peels off with the momentum when air is sent.

また、本実施形態において、着色部材配設工程では、着色部材5が、芯線91の先端面910及び端子8のうち芯線91側の一方主面80に接触する位置に配設される。この着色部材5が配設される位置は、溶融し流動状となった接着剤3が最も到達し難い箇所である。このため、熱収縮チューブ2の一方端21から溢れ出た接着剤3の色が第二色であれば、接着剤3が、流動状となった接着剤3が最も到達し難い箇所に到達していると判断できる。この場合、止水性の確認の精度がより向上する。   Further, in the present embodiment, in the coloring member disposing step, the coloring member 5 is disposed at a position in contact with the one main surface 80 on the core wire 91 side of the tip surface 910 of the core wire 91 and the terminal 8. The position where the colored member 5 is disposed is the place where the adhesive 3 that has been melted and fluidized is most difficult to reach. For this reason, if the color of the adhesive 3 overflowing from the one end 21 of the heat shrinkable tube 2 is the second color, the adhesive 3 reaches the place where the fluidized adhesive 3 is most difficult to reach. Can be judged. In this case, the accuracy of the water-stop confirmation is further improved.

<応用例>
熱収縮チューブ配設工程において、熱収縮チューブと接着剤とが別々に配置されてもよい。即ち、熱収縮チューブ配設工程において、例えば固形状の接着剤が端子付電線の端子の芯線接続部に配設された状態で、この周囲を収縮前の熱収縮チューブが覆うように熱収縮チューブが配設される場合も考えられる。
<Application example>
In the heat shrinkable tube disposing step, the heat shrinkable tube and the adhesive may be separately disposed. That is, in the heat shrinkable tube disposing step, for example, in the state where the solid adhesive is disposed on the core wire connecting portion of the terminal of the terminal-attached electric wire, the heat shrinkable tube is covered so that the heat shrinkable tube before shrinking covers the periphery. It is also conceivable that is provided.

また、芯線の先端面のうち端子の一方主面に最も近い位置以外の位置に着色部材が配設される場合も考えられる。例えば、端子の厚み方向において、芯線の先端面の中央の位置若しくは端子の一方主面から最も離れた位置に着色部材が配設される場合も考えられる。   Moreover, the case where a coloring member is arrange | positioned in positions other than the position nearest to the one main surface of a terminal among the front end surfaces of a core wire is also considered. For example, in the thickness direction of the terminal, the coloring member may be disposed at the center position of the front end surface of the core wire or the position farthest from one main surface of the terminal.

なお、本発明に係る電線モジュール製造方法及び電線モジュールは、各請求項に記載された発明の範囲において、以上に示された実施形態及び応用例を自由に組み合わせること、或いは実施形態及び応用例を適宜、変形する又は一部を省略することによって構成されることも可能である。   In addition, the electric wire module manufacturing method and electric wire module which concern on this invention can combine embodiment and application example which were shown above freely within the range of the invention described in each claim, or embodiment and application example. It is also possible to configure by appropriately modifying or omitting a part.

1 止水チューブ
100 電線モジュール
2 熱収縮チューブ
21 一方端
29 他方端
3 接着剤
5 着色部材
7 端子付電線
8 端子
80 一方主面
81 相手側接続部
82 芯線接続部
83 被覆接続部
88 一端
89 他端
9 絶縁電線
91 芯線
910 先端面
92 絶縁被覆
DESCRIPTION OF SYMBOLS 1 Water stop tube 100 Electric wire module 2 Heat-shrinkable tube 21 One end 29 The other end 3 Adhesive 5 Coloring member 7 Electric wire with a terminal 8 Terminal 80 One main surface 81 Opposite side connection part 82 Core wire connection part 83 Covering connection part 88 One end 89 Other End 9 Insulated wire 91 Core wire 910 End face 92 Insulation coating

Claims (3)

芯線と前記芯線の周囲を覆う絶縁被覆とを備える絶縁電線と、一端側に設けられ相手側部材に接続可能な相手側接続部と前記相手側接続部よりも他端側に設けられ前記絶縁電線の端部の露出した前記芯線に接続された芯線接続部とを含む端子と、を備える端子付電線の前記芯線接続部の周りに熱可塑性で第一色の接着剤を配置しつつ、前記芯線接続部の周囲を収縮前の熱収縮チューブで覆う熱収縮チューブ配設工程と、
前記端子の前記芯線接続部と接続された前記芯線の先端面に対向する位置に前記第一色と異なる色の第二色の着色部材を配設する着色部材配設工程と、
収縮前の前記熱収縮チューブが前記芯線接続部の周囲を覆う状態で収縮前の前記熱収縮チューブを加熱し収縮させる加熱工程と、を備える、電線モジュール製造方法。
An insulated wire comprising a core wire and an insulating coating covering the periphery of the core wire; a mating connection portion provided on one end side and connectable to a mating member; and the insulated wire provided on the other end side relative to the mating side connection portion A terminal including a core wire connection portion connected to the core wire exposed at an end of the core wire, while arranging the thermoplastic first color adhesive around the core wire connection portion of the electric wire with terminal. A heat-shrinkable tube disposing step of covering the periphery of the connecting portion with a heat-shrinkable tube before shrinking;
A coloring member disposing step of disposing a coloring member of a second color different from the first color at a position facing a front end surface of the core wire connected to the core wire connecting portion of the terminal;
And a heating step of heating and shrinking the heat-shrinkable tube before shrinkage in a state where the heat-shrinkable tube before shrinkage covers the periphery of the core wire connecting portion.
請求項1に記載の電線モジュール製造方法であって、
前記着色部材配設工程では、前記着色部材が、前記芯線の先端面及び前記端子のうち前記芯線側の主面に接触する位置に配設される、電線モジュール製造方法。
It is an electric wire module manufacturing method of Claim 1, Comprising:
In the coloring member disposing step, the coloring member is disposed at a position where the coloring member is in contact with the leading end surface of the core wire and the main surface on the core wire side among the terminals.
芯線と前記芯線の周囲を覆う絶縁被覆とを備える絶縁電線と、一端側に設けられ相手側部材に接続可能な相手側接続部と前記相手側接続部よりも他端側に設けられ前記絶縁電線の端部の露出した前記芯線に接続された芯線接続部とを含む端子と、を備える端子付電線と、
熱収縮チューブと前記熱収縮チューブの内周面に形成された熱可塑性の接着剤とを備え、収縮した状態で前記端子の前記芯線接続部に密着して前記芯線接続部の周囲を覆う止水チューブと、を備え、
前記接着剤のうち、前記熱収縮チューブのうち前記端子の前記相手側接続部側の一方端から溢れ出た状態で固化した部分が、前記接着剤のうち収縮後の前記熱収縮チューブ内の前記芯線接続部周りの部分と異なる色で着色されている、電線モジュール。
An insulated wire comprising a core wire and an insulating coating covering the periphery of the core wire; a mating connection portion provided on one end side and connectable to a mating member; and the insulated wire provided on the other end side relative to the mating side connection portion A terminal including a core wire connecting portion connected to the exposed core wire of the end of
A water-stopping seal that includes a heat-shrinkable tube and a thermoplastic adhesive formed on the inner peripheral surface of the heat-shrinkable tube, and adheres closely to the core wire connection portion of the terminal in a contracted state to cover the periphery of the core wire connection portion A tube, and
Of the adhesive, the portion of the heat shrinkable tube that has solidified in a state of overflowing from one end of the terminal on the mating connection side is the adhesive in the heat shrinkable tube after shrinking. An electric wire module that is colored in a color different from that around the core wire connecting portion.
JP2015216468A 2015-11-04 2015-11-04 Electric wire module manufacturing method and electric wire module Pending JP2017091642A (en)

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* Cited by examiner, † Cited by third party
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JP2020031465A (en) * 2018-08-21 2020-02-27 矢崎エナジーシステム株式会社 Unit cable for indoor wiring
CN111463586A (en) * 2020-05-13 2020-07-28 上海晗普新材料科技有限公司 Thermal shrinkage terminal
WO2020194980A1 (en) * 2019-03-28 2020-10-01 住友電装株式会社 Wire harness

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020031465A (en) * 2018-08-21 2020-02-27 矢崎エナジーシステム株式会社 Unit cable for indoor wiring
WO2020194980A1 (en) * 2019-03-28 2020-10-01 住友電装株式会社 Wire harness
JP2020166966A (en) * 2019-03-28 2020-10-08 住友電装株式会社 Wire harness
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CN113614855B (en) * 2019-03-28 2022-12-06 住友电装株式会社 Wire harness
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