JP2017067190A - Wood screw - Google Patents
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- JP2017067190A JP2017067190A JP2015194414A JP2015194414A JP2017067190A JP 2017067190 A JP2017067190 A JP 2017067190A JP 2015194414 A JP2015194414 A JP 2015194414A JP 2015194414 A JP2015194414 A JP 2015194414A JP 2017067190 A JP2017067190 A JP 2017067190A
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- cutting
- shaft portion
- thread
- cutting grooves
- cutting groove
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- 239000002023 wood Substances 0.000 title claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 231
- 239000000463 material Substances 0.000 description 44
- 239000000843 powder Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 5
- 238000013459 approach Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
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Abstract
Description
この発明は、ねじ込み時に発生する切り粉によって起因するねじ込み抵抗の発生を抑え、締結時のねじ込み性能を向上させることができる木ねじに関する。 The present invention relates to a wood screw that can suppress the occurrence of screwing resistance caused by chips generated during screwing and improve the screwing performance during fastening.
木質材の締結に用いる一般的な木ねじは、締結に必要な所定の長さを有する軸部と、この軸部の一端に設けられた回転を受けるための頭部と、前記軸部の他端に設けた先端部とを備え、前記先端部から軸部にわたってねじ山が設けられた構造を有している。 A general wood screw used for fastening a wood material has a shaft portion having a predetermined length necessary for fastening, a head portion provided at one end of the shaft portion for receiving rotation, and the other end of the shaft portion. And has a structure in which a screw thread is provided from the tip portion to the shaft portion.
このような木ねじを下孔なしに木質材へ直接ねじ込むと、ねじ山のタッピング機能によって軸部が進入するが、このとき、進入する軸部が木質材を内部から押し広げることになり、木質材の材質やねじ込み位置等によっては木質材に割れを生じさせる危惧があり、また、軸部に木質材の繊維を切っていく機能がないため、木質材に対する軸部のねじ込み抵抗の発生が大きいという問題がある。 When such a wood screw is screwed directly into a wood material without a pilot hole, the shaft portion enters by the tapping function of the screw thread. At this time, the entering shaft portion pushes the wood material from the inside, and the wood material Depending on the material and screwing position of the wood, there is a risk of causing cracks in the wood material, and because there is no function to cut the wood material fiber in the shaft part, the generation of screwing resistance of the shaft part to the wood material is said to be large There's a problem.
従来、上記のような問題を解決する木ねじとして、軸部や先端部のねじ山を形成した部分に、軸部の軸方向に沿って複数のねじ山を分断する長さを有する切削溝を設けたものが提案されており、木質材へのねじ込み時に、切削溝のねじ込み方向後方に位置する刃先縁で、木質材内部のねじ山や軸部が進入する部分の繊維を切りながらを切削し、切削によって生じた切り粉を前記切削溝で木質材の外部に排出したり、切削溝内に一部を収納するものである。(特許文献1乃至3参照) Conventionally, as a wood screw that solves the above-described problems, a cutting groove having a length that divides a plurality of threads along the axial direction of the shaft portion is provided in a portion where the thread portion of the shaft portion or the tip portion is formed. At the edge of the cutting edge located at the rear of the cutting groove in the screwing direction, when cutting into the wood material, cutting the thread inside the wood material while cutting the fiber where the shaft part enters, Chips generated by cutting are discharged to the outside of the wood material through the cutting grooves, or a part thereof is stored in the cutting grooves. (See Patent Documents 1 to 3)
上記のような特許文献1乃至3のような切削溝を設けた各木ねじは、一般的な木ねじに比べ、ねじ込み時に切削溝の刃先縁で木質材内部を切削するので、木質材に下孔を空ける工程を省いてねじ込んでも、木質材に対する軸部のねじ込み抵抗の発生を低減し、しかも、木質材内部を切削することで木質材の割れ発生を防ぐことができるという利点があり、また、発生した切り粉を切削溝で外部に排出するので、前記したねじ込み抵抗の発生低減の機能が一段と向上することになる。 Each wood screw provided with a cutting groove as in Patent Documents 1 to 3 as described above cuts the interior of the wood material with the cutting edge of the cutting groove when screwed, compared to a general wood screw. Even if it is screwed in without removing the process, there is an advantage that the occurrence of screwing resistance of the shaft part to the wood material is reduced, and the wood material can be prevented from cracking by cutting the inside of the wood material. Since the cut chips are discharged to the outside through the cutting grooves, the function of reducing the occurrence of the screwing resistance is further improved.
しかしながら、特許文献1の木ねじは、錐形に形成された先端部の位置に複数の切削溝を周方向に等間隔の配置で設けた構造になっているので、ねじ込み時に先端部が木質材の内部を軸部やねじ山の外径よりも小さな径でしか切削できないと共に、切削溝は切削によって生じた切り粉の収納容量が少ないので、余剰の切り粉が木質材とねじ山の界面間に食い込み、これがねじ込み抵抗の増大を招くことになる。 However, the wood screw of Patent Document 1 has a structure in which a plurality of cutting grooves are provided at equal intervals in the circumferential direction at the position of the tip portion formed in a conical shape. The inside can only be cut with a diameter smaller than the outer diameter of the shaft or thread, and the cutting groove has a small storage capacity for the chips produced by the cutting, so surplus chips are placed between the wood and the thread interface. This bites in and increases the screwing resistance.
また、短い先端部にだけ設けた切削溝は、ねじ込み初期の段階で切削溝が切り粉で埋まり、切削機能が低下した状態でねじ山を設けた長い軸部をねじ込まなければならないので、特許文献1のような木ねじは、軸部のねじ込み抵抗の発生低減及び木質材の割れ発生を防ぐ機能も少ないという点で問題がある。 In addition, the cutting groove provided only at the short tip must be screwed in the long shaft part provided with the thread in the state where the cutting groove is filled with chips at the initial stage of screwing and the cutting function is lowered. The wood screw like 1 has a problem in that it has a small function of reducing the screwing resistance of the shaft portion and preventing the wood material from cracking.
次に、特許文献2と3の木ねじは、先端部と軸部の境界から頭部側に延びる短い切削溝を、周方向に等間隔の配置で二本〜四本設けた構造になっているので、ねじ込みの初期時に軸部やねじ山の外径に見合う径で切削できるが、隣接する切削溝の周方向の配置角度が直角もしくはそれ以上となり、このように、隣接する切削溝の間隔が周方向に広くなると、各切削溝で削られた切り粉がねじ込み方向の次位置切削溝に収納されるまでの距離が長くなり、このため、切削溝間において、ねじ山の外周と木質材の内部の界面間に食い込んだ切り粉が木ねじのねじ込み方向の後方に移行することになり、これが軸部のねじ込みに対する抵抗となり、ねじ込み抵抗の発生を低減する機能が少ないという問題がある。 Next, the wood screws of Patent Documents 2 and 3 have a structure in which two to four short cutting grooves extending from the boundary between the tip portion and the shaft portion to the head side are arranged at equal intervals in the circumferential direction. Therefore, at the initial stage of screwing, cutting can be performed with a diameter commensurate with the outer diameter of the shaft portion or thread, but the circumferential arrangement angle of adjacent cutting grooves becomes a right angle or more, and in this way, the interval between adjacent cutting grooves is When the width is increased in the circumferential direction, the distance until the chips cut in each cutting groove are stored in the cutting groove in the next position in the screwing direction becomes longer. Therefore, between the cutting grooves, the outer periphery of the screw thread and the wood material There is a problem that the chips that have digged between the internal interfaces move to the rear in the screwing direction of the wood screw, and this becomes resistance to screwing of the shaft portion, and there is little function to reduce the generation of screwing resistance.
そこで、この発明の課題は、軸部に二本の切削溝を周方向の間隔が接近した状態で設け、ねじ込み回転方向の前方に位置する切削溝によって生じた切り粉を、後続の切削溝によって速やかに収納し、ねじ山の外周と木質材の内部の界面間に切り粉が食い込むのを少なくすることで、ねじ込み性能を大幅に向上させることができるタッピング木ねじを提供することにある。 Therefore, the object of the present invention is to provide two cutting grooves in the shaft portion in a state in which the circumferential interval is close, and the chips generated by the cutting grooves positioned in the front in the screwing rotation direction are removed by the subsequent cutting grooves. It is an object of the present invention to provide a tapping wood screw that can be stored quickly and reduce the amount of chips from getting into the interface between the outer periphery of the screw thread and the inside of the wood material, thereby greatly improving the screwing performance.
上記のような課題を解決するため、請求項1の発明は、軸部と、この軸部の一端に設けられた頭部と、前記軸部の他端に設けた先端部とを備え、前記先端部から軸部にわたってねじ山が設けられた木ねじであって、前記軸部のねじ山を設けた部分で、軸部の周方向に距離を隔てた位置に二本の切削溝を設け、前記二本の切削溝は、軸部の軸方向に沿って複数のねじ山を分断する長さと、このねじ山間の谷よりも深い深さを有し、両切削溝の軸部軸心を中心とする配置角度を、互いに重ならない範囲で直角以下になるよう設定したものである。 In order to solve the above problems, the invention of claim 1 includes a shaft portion, a head portion provided at one end of the shaft portion, and a tip portion provided at the other end of the shaft portion, A wood screw provided with a screw thread from the tip part to the shaft part, wherein two cutting grooves are provided at positions spaced apart in the circumferential direction of the shaft part at the part where the screw thread of the shaft part is provided, The two cutting grooves have a length that divides a plurality of threads along the axial direction of the shaft section, and a depth deeper than a valley between the thread threads, with the shaft center of both cutting grooves as the center. The arrangement angle to be set is set to be equal to or less than a right angle within a range not overlapping each other.
請求項2の発明は、上記軸部のねじ山を設けた部分で、上記二本の切削溝の直角以下になるよう設定した隣接間隔と別の位置に、前記切削溝と同様の長さと深さを有する他の切削溝を所要数本設けたものである。 The invention of claim 2 is the same length and depth as the cutting groove at a position different from the adjacent interval set so as to be equal to or less than the right angle of the two cutting grooves at the portion where the thread of the shaft portion is provided. A required number of other cutting grooves having a thickness are provided.
請求項3の発明は、上記軸部のねじ山を設けた部分に、上記二本が一組となる切削溝を、軸部の周方向に沿って等間隔の配置で複数組設けたものである。 According to a third aspect of the present invention, a plurality of sets of cutting grooves, each of which is a set of the two, are provided at equal intervals along the circumferential direction of the shaft portion in the portion where the thread of the shaft portion is provided. is there.
請求項4の発明は、上記二本が一組となる切削溝及び別の切削溝は、軸部のねじ山を設けた部分の軸方向に沿った複数箇所の位置にそれぞれ距離を隔てて設け、軸部の軸方向に隣接する各切削溝の端部間に、溝のないねじ山が残されているようにしたものである。 According to a fourth aspect of the present invention, the two cutting grooves and the other cutting groove are provided at a plurality of positions along the axial direction of the portion where the thread of the shaft portion is provided at a distance from each other. In addition, a thread without a groove is left between the end portions of the cutting grooves adjacent to each other in the axial direction of the shaft portion.
請求項5の発明は、上記各切削溝は、先端部側に位置する端部に対して頭部側に位置する端部が、木ねじのねじ込み回転方向の後方に位置するように傾斜状に設けられているようにしたものである。 According to a fifth aspect of the present invention, each of the cutting grooves is provided so as to be inclined such that an end portion located on the head side is located behind the end portion located on the tip end side in the screwing rotation direction of the wood screw. It is what has been made.
請求項6に記載の発明は、上記軸部の先端部側寄りの位置に設けた切削溝は、先端部側に位置する端部が前記先端部と軸部の境界部分から始まっているようにしたものである。 According to a sixth aspect of the present invention, the cutting groove provided at a position closer to the tip end side of the shaft portion is such that an end portion located on the tip end side starts from a boundary portion between the tip end portion and the shaft portion. It is what.
ここで、木ねじのねじ山は、先端部から軸部の略中間部の範囲に設けられ軸部の中間部から頭部側は円軸状の無ねじ部になっているものであっても、前記無部ねじ部を設けず先端部から頭部側までねじ山を設けたものであってもよく、前記ねじ山は多条ねじと単条ねじの何れであってもよい。 Here, the screw thread of the wood screw is provided in the range of the substantially intermediate part of the shaft part from the tip part, and the head side from the intermediate part of the shaft part is a circular screw-free part, A thread may be provided from the tip to the head without providing the non-threaded thread, and the thread may be either a multiple thread or a single thread.
また、軸部に設けた各切削溝は、例えば、70°の開口角度で外面側に開放していると共に、請求項4の発明において、軸部の軸方向に沿った切削溝間に残された溝のないねじ山は、1山から4山程度の長さになっており、この溝のないねじ山で軸方向に分断された先端側の切削溝は、切り粉を内部に閉じ込めて収納する機能を有し、頭部側の切削溝が余剰切り粉を収納することで、切り粉により起因するねじ込み抵抗の発生を低減すると同時に、軸方向に位置する両切削溝で保持された切り粉が、切削溝による軸部及びねじ山の木質材に対する接触面積の減少を補完し、これにより、木ねじの耐引き抜き強度の低下を抑えることができる。 Further, each cutting groove provided in the shaft portion is opened to the outer surface side at an opening angle of 70 °, for example, and in the invention of claim 4, the cutting groove is left between the cutting grooves along the axial direction of the shaft portion. The thread without a groove has a length of about 1 to 4 threads, and the cutting groove on the tip side divided in the axial direction by the thread without the groove encloses the chips and stores them inside. The cutting groove on the head side contains excess cutting powder, reducing the occurrence of screwing resistance caused by cutting powder, and at the same time, cutting powder held in both cutting grooves located in the axial direction However, it complements the reduction of the contact area with the wood material of the shaft portion and screw thread due to the cutting groove, thereby suppressing the drop of the pull-out strength of the wood screw.
更に、二本が一組となる切削溝の配置角度を直角以下に接近させることで、木ねじの製造時にねじ山における二本の切削溝間を鋭利化させることが可能になり、この部分による木質材繊維の切断効率及び、切り粉の収納機能の向上が図れることになる。 Furthermore, by making the angle of arrangement of the two cutting grooves close to a right angle or less, it becomes possible to sharpen the space between the two cutting grooves in the screw thread during the manufacture of the wood screw. The cutting efficiency of the material fibers and the storage function of the chips can be improved.
請求項1の発明の木ねじによると、軸部のねじ山を設けた部分に、軸部の軸方向に沿って複数のねじ山を分断する長さと、このねじ山間の谷よりも深い深さを有する二本の切削溝を設け、両切削溝の軸部軸心を中心とする配置角度を直角以下に接近するよう設定したので、ねじ込み方向の先に位置する切削溝によって削られた木質材の切り粉を、この切削溝と次位置の切削溝で速やかに集中して収納することができ、軸部及びねじ山の外周と木質材の内部の界面間に食い込む切り粉の発生を極力少なくすることで、切り粉がねじ込み抵抗になるのを防ぎ、ねじ込み性能を損なうことなく円滑にねじ込むことができることになる。 According to the wood screw of the first aspect of the present invention, the length where the plurality of threads are divided along the axial direction of the shaft portion and the depth deeper than the valley between the threads are provided in the portion where the thread portion of the shaft portion is provided. The two cutting grooves have been provided, and the arrangement angle centered on the axial center of both cutting grooves was set to be close to a right angle or less, so the wood material cut by the cutting groove located at the tip of the screwing direction Chips can be quickly concentrated and stored in this cutting groove and the cutting groove at the next position, and the generation of chips that bite between the outer periphery of the shaft and screw threads and the interior of the wood is minimized. Thus, it is possible to prevent the chips from becoming screwing resistance and to smoothly screw in without impairing the screwing performance.
また、請求項2と3の発明によると、二本の切削溝と別の切削溝を設けるか更に二本の切削溝を設けることにより、ねじ込み時の切削効率と切り粉の収納効率の向上を図ることができ、一段と効率よく円滑にねじ込むことができることになる。 Further, according to the inventions of claims 2 and 3, by providing two cutting grooves and another cutting groove, or by further providing two cutting grooves, the cutting efficiency at the time of screwing and the chip storage efficiency can be improved. Therefore, it can be screwed more efficiently and smoothly.
また、請求項4の発明によると、各切削溝内を埋める切り粉は閉じ込められて木質材の内周に接触することで、切削溝を設けることによる、軸部及びねじ山の木質材に対するの接触面積の減少を補完することができ、ねじ込み後の締結力向上と耐引き抜き強度の低下発生を抑え、切削溝のない木ねじと同等の耐引き抜き強度を確保することができる。 According to the invention of claim 4, the chips filling each cutting groove are confined and come into contact with the inner periphery of the wood material, so that the cutting groove is provided, so that the shaft portion and the thread wood material can be reduced. The reduction of the contact area can be complemented, and the improvement of the fastening force after screwing and the reduction of the pull-out strength can be suppressed, and the pull-out strength equivalent to that of a wood screw without a cutting groove can be ensured.
更に、請求項5の発明によると、切削溝を軸方向の離れた位置に設けることにより、切削溝は軸部の軸方向に長く確保できるので、切り粉の発生量に見合う収納容積を確保することができ、これにより、前記切削溝内に閉じ込められて過度に圧縮された切り粉が、木ねじのねじ込みに対する抵抗の要素となるのを防ぐことができ、円滑にねじ込むことができることになる。 Further, according to the invention of claim 5, by providing the cutting groove at a position separated in the axial direction, the cutting groove can be secured long in the axial direction of the shaft portion, so that a storage volume commensurate with the amount of chips generated is ensured. Thus, the chips that are confined in the cutting groove and excessively compressed can be prevented from becoming an element of resistance to screwing of the wood screw, and can be screwed smoothly.
また、請求項6の発明のように、切削溝を軸方向の離れた位置に設け、軸方向に隣接する切削溝間に溝のないねじ山を残すようにすると、先端部側の切削溝によって削られた木質材の切り粉は、溝のないねじ山で内部に収まり、余剰の切り粉は後続して進入する軸部及びねじ山の外周と木質材の内部の界面間に進入するが、前記界面間に進入した切り粉は、抵抗要因になる前に速やかに頭部側の切削溝に納まり、ねじ込み時に生じた切り粉が後続の軸部及びねじ山の進入に対して抵抗になるのを防ぎ、ねじ込み性能を損なうことなく円滑にねじ込むことができることになる。 Further, as in the invention of claim 6, when the cutting groove is provided at a position separated in the axial direction and a thread without a groove is left between the cutting grooves adjacent in the axial direction, The shavings of the cut wood material are stored inside with a thread without a groove, and the surplus cutting powder enters between the shaft part and the outer periphery of the thread and the interface between the inside of the wood material. The swarf that enters between the interfaces immediately enters the cutting groove on the head side before it becomes a resistance factor, and the swarf generated at the time of screwing becomes resistance to the ingress of the subsequent shaft and thread. Thus, the screw can be smoothly screwed without impairing the screwing performance.
以下、この発明の実施の形態を添付図面に基づいて説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.
図示のように、木ねじ1は、所定の長さと直径を有する軸部2と、この軸部の一端に設けられた大径の頭部3と、前記軸部2の他端に設けた鋭利な錐形の先端部4とを備え、前記軸部2と先端部4の外周面には、先端部4から頭部3側に向けて、軸部2の長さ方向の途中で終わるねじ山5が連続するように設けられ、前記軸部2のねじ山5と頭部3の間がストレートな円軸状の無ねじ部2aになっていると共に、頭部3には回転工具の係合孔6が設けられている。 As shown in the figure, a wood screw 1 includes a shaft portion 2 having a predetermined length and a diameter, a large-diameter head portion 3 provided at one end of the shaft portion, and a sharp portion provided at the other end of the shaft portion 2. A thread 5 that includes a conical tip 4 and ends on the outer peripheral surface of the shaft 2 and the tip 4 from the tip 4 toward the head 3 in the middle of the length of the shaft 2. Are formed in a continuous manner, and a straight circular screw-free portion 2a is formed between the screw thread 5 of the shaft portion 2 and the head portion 3, and an engagement hole of the rotary tool is formed in the head portion 3. 6 is provided.
上記木ねじ1において、軸部2のねじ山5を設けた部分に、前記軸部2の軸方向に沿って長い複数の切削溝7が、軸部2の周方向に後述する配置間隔の条件で設けられ、この切削溝7は、軸部2の軸方向に沿って複数のねじ山5を分断する長さと、前記ねじ山5間の谷よりも深い深さを有して軸部2の外面に開口し、図示の場合、前記切削溝7は、軸部2の軸方向に距離を隔てた配置で二組を設け、軸部2の軸方向に隣接する切削溝7の端部間に、溝のないねじ山5aが残されている例を示している。 In the wood screw 1, a plurality of cutting grooves 7 that are long along the axial direction of the shaft portion 2 are formed in the portion provided with the screw thread 5 of the shaft portion 2 under the condition of the arrangement interval described later in the circumferential direction of the shaft portion 2. The cutting groove 7 is provided with a length that divides the plurality of screw threads 5 along the axial direction of the shaft portion 2 and a depth deeper than a valley between the screw threads 5, and the outer surface of the shaft portion 2. In the case shown in the drawing, the cutting grooves 7 are provided in two sets in an arrangement spaced apart in the axial direction of the shaft portion 2, and between the ends of the cutting grooves 7 adjacent in the axial direction of the shaft portion 2, The example in which the thread 5a without a groove is left is shown.
図1(b)のように、上記切削溝7は、それぞれ軸部2の周方向に沿って並列する二本が一組となると共に、これが二組設けられ、二組の切削溝7は、軸部2の軸心を挟んで対称位置に配置されている。 As shown in FIG. 1 (b), each of the cutting grooves 7 is a set of two in parallel along the circumferential direction of the shaft portion 2, and two sets of the cutting grooves 7 are provided. It arrange | positions in the symmetrical position on both sides of the axial center of the axial part 2. As shown in FIG.
各切削溝7は、ねじ山5間の谷に対して凹入する底部から外方に向けて、開口角度αが70°もしくはその前後の角度で開放する横断面V字状となり、軸部2及びねじ山5の外周面と切削溝7のねじ込み回転方向の後方に位置する開口縁がなすエッジ部分が切削刃8になっている。 Each cutting groove 7 has a V-shaped cross section with an opening angle α opened at an angle of 70 ° or the front and rear thereof from the bottom portion recessed with respect to the valley between the screw threads 5 to the shaft portion 2. And the edge part which the outer peripheral surface of the thread 5 and the opening edge located in the back of the screwing rotation direction of the cutting groove 7 make is the cutting blade 8.
図1(a)の場合、軸部2の軸方向に距離を隔てて設けられた切削溝7は、ねじ山5の先端部4側に位置するものを第1の切削溝群7a、頭部3側寄りに位置するものを第2の切削溝群7bとし、軸部2の軸方向に隣接する第1の切削溝群7aと第2の切削溝群7bの端部間に、溝のないねじ山5aが残され、また、前記第2の切削溝群7bと頭部3側に位置する無ねじ部2aの間にも溝のないねじ山5bが所定長さにわたって残っている。 In the case of FIG. 1A, the cutting grooves 7 provided at a distance in the axial direction of the shaft portion 2 are the ones located on the tip portion 4 side of the thread 5, the first cutting groove group 7 a, the head What is located closer to the third side is the second cutting groove group 7b, and there is no groove between the ends of the first cutting groove group 7a and the second cutting groove group 7b adjacent to each other in the axial direction of the shaft portion 2. The thread 5a is left, and the thread 5b without a groove remains between the second cutting groove group 7b and the unthreaded portion 2a located on the head 3 side over a predetermined length.
上記した二本が一組となる切削溝7は、軸部2の軸心を中心とする配置角度θが、互いに重ならない範囲で直角以下になるよう設定され、図1(b)の例では、上記配置角度θを80°に設定した例を示し、二組の切削溝7を設けた場合、相手組切削溝との隣接間隔θ1は100°になる。 The above-described two cutting grooves 7 are set so that the arrangement angle θ centered on the axis of the shaft portion 2 is not more than a right angle within a range where they do not overlap each other. In the example of FIG. An example in which the arrangement angle θ is set to 80 ° is shown. When two sets of cutting grooves 7 are provided, the adjacent interval θ1 with the counterpart cutting groove is 100 °.
また、図2の例は、軸部2の周方向に二本の切削溝7を最接近させた配置で設けた場合を示し、配置角度θは45°に設定されており、相手組切削溝との隣接間隔θ1は135°となる。ここで、前記配置角度θは、ねじ山5の直径と高さ、切削溝7の開口角度α等の関係から45°が下限値であり、これ以上配置角度θを狭くしてしまうと、ねじ山の部分で切削溝7が互いに重なり合うことでねじ山5cの外径が小さくなり、ねじ山5のねじ込み機能と締結後の耐引き抜き強度を低下させることになる。 Moreover, the example of FIG. 2 shows the case where the two cutting grooves 7 are arranged in the circumferential direction of the shaft portion 2 so as to be closest to each other, and the arrangement angle θ is set to 45 °. The adjoining interval θ1 is 135 °. Here, the arrangement angle θ has a lower limit of 45 ° from the relationship between the diameter and height of the thread 5 and the opening angle α of the cutting groove 7, and if the arrangement angle θ is further narrowed, Since the cutting grooves 7 overlap each other at the crest portion, the outer diameter of the thread 5c is reduced, and the screwing function of the thread 5 and the pull-out strength after fastening are reduced.
二本が一組となる切削溝7において、その配置角度θを直角以下になるよう設定すれば、二本が一組となる切削溝7は周方向に接近した配置となり、木ねじ1を例えば転造によって製造する場合、切削溝7の形成のために押し込まれた材料の一部を、一組となる切削溝7間のねじ山形成部分へ効率的に移行させることができ、これにより、一組となる切削溝7間のねじ山5cを鋭利な刃先状に形成することができ、ねじ込み時に木質材の繊維を効率よく切断してねじ込み時の抵抗を低減することができるという利点がある。 If the arrangement angle θ is set to be equal to or less than a right angle in the two cutting grooves 7 as a set, the two cutting grooves 7 are arranged close to each other in the circumferential direction. In the case of manufacturing by manufacturing, a part of the material pushed for forming the cutting groove 7 can be efficiently transferred to the thread forming portion between the pair of cutting grooves 7. The thread 5c between the cutting grooves 7 forming a set can be formed in a sharp edge shape, and there is an advantage that the resistance of the screwing can be reduced by efficiently cutting the fibers of the wood material when screwing.
図1(a)のように、上記軸部2の先端部4側寄りに設けられた第1の切削溝群7aの切削溝7は、先端部4側に位置する端部が前記先端部4と軸部2の境界部分から始まり、ねじ山5の複数山を分断するように軸部の軸方向に沿った長さを有し、ねじ込み初期から切削を開始することで木質材の割れ発生を有効に防ぐようになっていると共に、更に、この第1の切削溝群7aの切削溝7は、木質材に対するねじ込み時の切削性能を向上させるため、先端部4側に位置する端部に対して頭部3側に位置する端部が、木ねじ1のねじ込み回転方向の後方に位置するような、例えば、軸部の軸線に対して17°程度の角度になるような傾斜状に設けられている。 As shown in FIG. 1A, the cutting groove 7 of the first cutting groove group 7 a provided near the tip portion 4 side of the shaft portion 2 has an end located on the tip portion 4 side at the tip portion 4. Starting from the boundary between the shaft portion 2 and the shaft 5, the length along the axial direction of the shaft portion is divided so as to divide the plurality of threads 5. In addition to being effectively prevented, the cutting groove 7 of the first cutting groove group 7a further improves the cutting performance when screwed into the wood material, so that the end portion located on the tip portion 4 side is improved. The end portion located on the head 3 side is provided in an inclined shape so as to be positioned at the rear of the screwing rotation direction of the wood screw 1, for example, at an angle of about 17 ° with respect to the axis of the shaft portion. Yes.
上記軸部2の頭部3側寄りに設けられた第2の切削溝群7bの切削溝7も、上記第1の切削溝群7aの切削溝7と同様の長さと傾斜状の条件で設けられ、この第1の切削溝群7aと第2の切削溝群7bの隣接する端部間の間隔は、その間に残された溝のないねじ山5aが1〜4山程度の長さになるように設定されている。 The cutting groove 7 of the second cutting groove group 7b provided near the head 3 side of the shaft portion 2 is also provided under the same length and inclined conditions as the cutting groove 7 of the first cutting groove group 7a. The interval between the adjacent ends of the first cutting groove group 7a and the second cutting groove group 7b is such that the thread 5a without grooves left between them has a length of about 1 to 4 threads. Is set to
なお、木ねじ1に設けるねじ山5は、図示のような2条ねじに限るものではなく、それ以上でも単条でもよく、また、切削溝7についても、その長さと深さ及び軸部2の軸方向に配置する数は、木ねじ1の木質材へのねじ込み時における効率的な木質材の切削と、この切削によって生じる切り粉の全量を確実に収納できる条件で適宜設定することができ、ちなみに、木ねじ1の各部の具体的な数値の一例を示すと、全長が65mmで軸部2の径が3mmの2条ねじの木ねじ1において、切削溝7は、軸部2の軸方向に沿う長さが7.5mmでねじ山5の谷に対して底部が0.3mm凹入する深さを有し、第1の切削溝群7aと第2の切削溝群7bの端部間の間隔は5.5mmに設定されている。 The thread 5 provided on the wood screw 1 is not limited to the double thread as shown in the figure, but may be a single thread or more, and the length and depth of the cutting groove 7 and the shaft portion 2 The number to be arranged in the axial direction can be set as appropriate under the condition that efficient cutting of the wood material when screwed into the wood material of the wood screw 1 and the total amount of chips generated by this cutting can be securely stored. An example of specific numerical values of each part of the wood screw 1 is shown. In the double thread wood screw 1 having a total length of 65 mm and a diameter of the shaft portion 2 of 3 mm, the cutting groove 7 is a length along the axial direction of the shaft portion 2. The depth between the end portions of the first cutting groove group 7a and the second cutting groove group 7b is as follows. It is set to 5.5 mm.
また、第1の切削溝群7aと第2の切削溝群7bにおいて、軸部2の周方向に配置する切削溝7は、図示のような二本が一組となるものを二組設けた図示例のようなものに限るものではなく、例えば、二本が一組となる切削溝7だけを設けたもの、ねじ込み時の更なる切削効率の向上と切り粉の収納スペースの確保のため、二本が一組となる切削溝を基本とし、これに単独の切削溝7を一本又は複数本組み合わせた構造でもよく、単独の切削溝7を別途組み合わせる場合、二本が一組となる切削溝7の直角以下になる間隔間と別の位置に設けるものである。 Further, in the first cutting groove group 7a and the second cutting groove group 7b, two cutting grooves 7 arranged in the circumferential direction of the shaft portion 2 are provided as two sets as shown in the figure. It is not limited to the example shown in the figure, for example, one provided with only two cutting grooves 7 as a set, for further improving the cutting efficiency at the time of screwing and securing the storage space for the chips, A structure in which two or more cutting grooves are basically formed and a single cutting groove 7 or a combination of a plurality of cutting grooves 7 may be combined therewith. It is provided at a position different from the interval between the grooves 7 and below the right angle.
この発明の木ねじは、上記のような構成であり、図示実施例の木ねじ1の使用方法を説明する。 The wood screw of the present invention is configured as described above, and a method of using the wood screw 1 in the illustrated embodiment will be described.
複数の木質材を締結するために該木質材に対して鋭利な先端部4からねじ込むと、この先端部4の外周に形成したねじ山5が食い付き、前記ねじ山5の螺進によって軸部2が続いて進入していくことになり、先ず、軸部2の先端部4側に設けた第1の切削溝群7aの切削溝7がその切削刃8によって木質材を切削し、ねじ山5及び谷径に応じた螺旋孔を切削することによって、ねじ込み時の抵抗の発生を低減すると共に、切削によって生じた切り粉を内部に収納する。 When the wood material is screwed from the sharp tip portion 4 to fasten the wood material, the thread 5 formed on the outer periphery of the tip portion 4 bites, and the shaft portion is caused by the screw 5 being screwed. Then, the cutting groove 7 of the first cutting groove group 7a provided on the tip portion 4 side of the shaft portion 2 cuts the wood material with the cutting blade 8, and the thread By cutting the spiral hole according to 5 and the valley diameter, the generation of resistance during screwing is reduced, and the chips generated by the cutting are housed inside.
上記第1の切削溝群7aは、二本が一組となる切削溝7を備え、この二本が一組となる切削溝7の配置角度θが、互いに重ならない範囲で直角以下になるよう設定されているので、二本が一組となる切削溝7がねじ込み回転方向に接近した構造となり、接近した切削溝7間の鋭利なねじ山5cにより木質材の繊維を効率よく切っていくと共に、ねじ込み回転方向の前方に位置する切削溝7によって削られた木質材の切り粉を、この切削溝7と次位置の切削溝7で速やかに集中して収納することができる。 The first cutting groove group 7a includes a pair of cutting grooves 7, and the arrangement angle θ of the two cutting grooves 7 is a right angle or less as long as they do not overlap each other. As a result, the pair of cutting grooves 7 are close to each other in the screwing rotation direction, and the wood material fibers are efficiently cut by the sharp screw threads 5c between the adjacent cutting grooves 7. The wood chips cut by the cutting groove 7 positioned forward in the screwing rotation direction can be quickly concentrated and stored in the cutting groove 7 and the cutting groove 7 at the next position.
このような切り粉の収納により、軸部2及びねじ山5の外周と木質材の内部の界面間に食い込む切り粉の発生を極力少なくすることができ、切り粉がねじ込み抵抗になるのを防ぎ、ねじ込み性能を損なうことなく木ねじ1を円滑にねじ込むことができることになる。 By storing such chips, it is possible to minimize the generation of chips that bite between the outer periphery of the shaft portion 2 and the thread 5 and the internal interface of the wood material, and to prevent the chips from becoming screwing resistance. Thus, the wood screw 1 can be smoothly screwed without impairing the screwing performance.
上記第1の切削溝群7aの全長が木質材に進入すると、次に、溝のないねじ山5aが進入し、第1の切削溝群7aの切削溝7が前記溝のないねじ山5aで外部と遮断されることで、この第1の切削溝群7aの更なる回転進入による切削により生じた切り粉は切削溝7内に閉じ込められ、切削溝7の形成によって軸部2に発生した空間を切り粉で満たすことになる。 When the entire length of the first cutting groove group 7a enters the wood material, next, the thread 5a without a groove enters, and the cutting groove 7 of the first cutting groove group 7a is a thread 5a without the groove. By being cut off from the outside, the chips generated by cutting by the further rotation approach of the first cutting groove group 7 a are confined in the cutting groove 7, and the space generated in the shaft portion 2 by the formation of the cutting groove 7. Will be filled with chips.
第1の切削溝群7aの切削溝7内を満たした切り粉の余剰分は、溝のないねじ山5a及びその谷と木質材の接触する界面から頭部側に押し出されるが、前記溝のないねじ山5aは、1〜4山程度と短く設定されているので、余剰分の切り粉は、軸部2のねじ込みに対する抵抗要素となる前に次位置の第2の切削溝群7bの切削溝7に収納される。 The surplus portion of the swarf filling the cutting groove 7 of the first cutting groove group 7a is pushed out to the head side from the interface between the thread 5a having no groove and its valley and the wood material. Since the unthreaded thread 5a is set to be as short as 1 to 4 threads, the excess cutting powder is cut in the second cutting groove group 7b at the next position before it becomes a resistance element against screwing of the shaft portion 2. It is stored in the groove 7.
上記溝のないねじ山5aに続いて頭部3側に設けた第2の切削溝群7bの部分が進入し、溝のないねじ山5aの通過した螺旋孔に沿って進むので、この第2の切削溝群7bの切削溝7は上記した余剰分の切り粉を収納し、切り粉が軸部2のねじ込みに対する抵抗要素にならないようにするものであり、前記第2の切削溝群7bの部分の全長が進入すると、これに続いて頭部3側の溝のないねじ山5bが進入し、第2の切削溝群7bの切削溝7は外部と遮断され、その内部の切り粉は閉じ込められる。 The second cutting groove group 7b provided on the head 3 side enters the thread 5a having no groove, and proceeds along the spiral hole through which the thread 5a having no groove has passed. The cutting groove 7 of the cutting groove group 7b accommodates the above-described excess cutting powder so that the cutting powder does not become a resistance element against screwing of the shaft portion 2, and the cutting groove group 7b of the second cutting groove group 7b When the full length of the part enters, the thread 5b without a groove on the head 3 side enters subsequently, the cutting groove 7 of the second cutting groove group 7b is cut off from the outside, and the chips inside are confined. It is done.
このとき、第2の切削溝群7bにおいても、第1の切削溝群7bと同様に、二本が一組となる切削溝7を備え、この二本が一組となる切削溝7の配置角度θが、互いに重ならない範囲で直角以下になるよう設定し、二本が一組となる切削溝7がねじ込み回転方向に接近した構造とすることで、接近した切削溝7間に鋭利なねじ山5cを設けることができ、切削によって生じた切り粉を細かく切っていくと共に、ねじ込み回転方向の前方に位置する切削溝7によって削られた木質材の切り粉を、この切削溝7と次位置の切削溝7で速やかに集中して収納させることができる。 At this time, also in the second cutting groove group 7b, similarly to the first cutting groove group 7b, the two cutting grooves 7 are provided with a set of cutting grooves 7, and the two cutting grooves 7 are arranged as a set. The angle θ is set to be equal to or less than a right angle within a range where they do not overlap with each other, and a structure in which the two cutting grooves 7 are close to each other in the screwing rotation direction makes it possible to obtain a sharp screw between the adjacent cutting grooves 7. The crest 5c can be provided, and the chips generated by cutting are cut into fine pieces, and the wood material chips cut by the cutting grooves 7 positioned in the front in the screwing rotation direction are separated from the cutting grooves 7 and the next position. The cutting grooves 7 can be quickly concentrated and stored.
また、二本が一組となる切削溝7の間隔を接近させることで、二本が一組となる切削溝7間に位置するねじ山5cの周方向の長さを、切削溝の配置間隔を従来のように90°もしくはそれ以上の配置間隔で設けたものに比べて短くでき、このように、切削溝7間に位置するねじ山5cの周方向の長さを短くすると、木ねじ1のねじ込み時に、木質材に対するねじ山5の接触条件が周方向に不均一となり、ねじ山5cは木質材に対して面接触から線接触の条件に近付き、例えば、図2のように、二本が一組となる切削溝7の配置間隔を45°に設定すると切削溝7間のねじ山5cは外周の部分で尖った刃先形状になり、この部分が木質材へのねじ込み時に突きささるように作用することでガイド機能が生じ、ねじ込み効率を向上させることができる。 Moreover, the distance of the circumferential direction of the thread 5c located between the two cutting grooves 7 which make a pair becomes close by making the space | interval of the cutting grooves 7 which two make a set approach the arrangement | positioning space | interval of a cutting groove. Can be shortened as compared with the conventional one provided at an arrangement interval of 90 ° or more. Thus, when the circumferential length of the thread 5c located between the cutting grooves 7 is shortened, the wood screw 1 At the time of screwing, the contact condition of the screw thread 5 to the wood material becomes uneven in the circumferential direction, and the screw thread 5c approaches the condition of line contact from the surface contact to the wood material. For example, as shown in FIG. When the spacing between the cutting grooves 7 as a set is set to 45 °, the thread 5c between the cutting grooves 7 has a sharp edge shape at the outer peripheral portion, and this portion is projected when screwed into the wood material. By acting, a guide function is created and screwing efficiency can be improved. The
なお、第2の切削溝群7bにおける切削溝7の配置についても、二本が一組となるものを二組設けた図示例のようなものに限るものではなく、例えば、二本が一組となる切削溝7だけを設けたもの、ねじ込み時の更なる切削効率の向上と切り粉の収納スペースの確保のため、二本が一組となる切削溝を基本とし、これに単独の切削溝7を一本又は複数本組み合わせた構造でもよい。 In addition, the arrangement of the cutting grooves 7 in the second cutting groove group 7b is not limited to the illustrated example in which two sets of two are provided as one set. In order to further improve the cutting efficiency during screwing and to secure a storage space for cutting chips, a pair of cutting grooves is basically used as a single cutting groove. A structure in which one or a plurality of 7 is combined may be used.
上記のように、第2の切削溝群7bにおいても、木ねじ1の軸部2のねじ山5に二本が一組となる切削溝7を設け、両切削溝7の軸部軸心を中心とする配置角度を直角以下に接近するよう設定することで、ねじ込み回転方向の先に位置する切削溝7によって削られた木質材の切り粉を、この切削溝7と次位置の切削溝7で速やかに集中して収納することができ、軸部2及びねじ山5の外周と木質材の内部の界面間に食い込む切り粉の発生を極力少なくすることで、切り粉がねじ込み抵抗になるのを防ぎ、ねじ込み性能を損なうことなく木ねじ1を円滑にねじ込むことができ、ねじ山5cの周方向の長さが短くなっても、各切削溝7内は切り粉を閉じ込め状に収納するため、締結後の耐引き抜き強度の低下を招くことはない。 As described above, also in the second cutting groove group 7 b, two sets of cutting grooves 7 are provided on the thread 5 of the shaft portion 2 of the wood screw 1, and the shaft centers of both cutting grooves 7 are centered. The cutting angle of the wood material cut by the cutting groove 7 positioned at the tip of the screwing rotation direction is set between the cutting groove 7 and the cutting groove 7 at the next position. It can be quickly concentrated and stored, and by reducing the generation of chips that bite between the outer periphery of the shaft portion 2 and the thread 5 and the internal interface of the wooden material, the chips can be screwed in. Therefore, the wood screw 1 can be smoothly screwed without impairing the screwing performance, and even if the circumferential length of the thread 5c is shortened, the cutting grooves 7 contain the chips in a confined manner, so that the fastening is possible. There will be no reduction in the subsequent pull-out strength.
また、第2の切削溝群7bと頭部3側に位置する無ねじ部2aの間に溝のないねじ山5bを存在させることにより、第2の切削溝群7bにおける切削溝7を外部と遮断することができ、この切削溝7に切り粉を閉じ込めることにより、軸部2のねじ込みにより生じる切り粉がねじ込みに対して抵抗要素にならないようにすることができる。 Further, by making a screw thread 5b having no groove between the second cutting groove group 7b and the unthreaded portion 2a located on the head 3 side, the cutting groove 7 in the second cutting groove group 7b is set to the outside. It is possible to shut off, and by confining the chips in the cutting grooves 7, it is possible to prevent the chips generated by the screwing of the shaft portion 2 from becoming a resistance element against the screwing.
さらに、第1の切削溝群7aと第2の切削溝群7bは、切削によって生じた切り粉を内部に保持することで、第1の切削溝群7aと第2の切削溝群7bを設けたことによる、軸部2と木質材の接触面積の量が低下した分を切り粉によって補完し、前記接触面積の量を補うことで、締結強度の確保と、締結後の耐引き抜き強度を維持することができることになる。 Furthermore, the 1st cutting groove group 7a and the 2nd cutting groove group 7b provide the 1st cutting groove group 7a and the 2nd cutting groove group 7b by hold | maintaining the chip produced by cutting inside. As a result, the amount of contact area between the shaft 2 and the wood material is reduced by cutting powder, and the amount of the contact area is supplemented to ensure the fastening strength and maintain the pull-out strength after fastening. Will be able to.
なお、図示省略したが、軸部2に二本一組の切削溝7だけや第1の切削溝群7aだけを設けた構造の木ねじの場合、この木ねじのねじ込み時に二本一組の切削溝7や第1の切削溝群7aの切削溝7による切削で生じる切り粉の発生量と、二本一組の切削溝7や第1の切削溝群7aの切削溝7を設ける場合に、該切削溝7における単体の長さと幅及び深さによって設定される切り粉収納容積が予め整合するようにしておけば、ねじ込み時に発生する切り粉がねじ込みの抵抗要素になるのを防ぐことができ、ねじ込み性能を損なうことなく木ねじを円滑にねじ込むことができる。 Although not shown, in the case of a wood screw having a structure in which only two sets of cutting grooves 7 or only the first cutting groove group 7a are provided on the shaft portion 2, a set of two cutting grooves when the wood screws are screwed in. 7 and the amount of chips generated by cutting with the cutting groove 7 of the first cutting groove group 7a, and when the cutting groove 7 of the pair of cutting grooves 7 and the first cutting groove group 7a is provided, If the chip storage volume set by the length, width and depth of the single unit in the cutting groove 7 is matched in advance, it is possible to prevent chips generated during screwing from becoming a resistance element for screwing, A wood screw can be smoothly screwed in without impairing the screwing performance.
1 木ねじ
2 軸部
2a 無ねじ部
3 頭部
4 先端部
5 ねじ山
5a 溝のないねじ山
5b 溝のないねじ山
5c 切削溝間のねじ山
6 係合孔
7 切削溝
7a 第1の切削溝群
7b 第2の切削溝群
8 切削刃
DESCRIPTION OF SYMBOLS 1 Wood screw 2 Shaft part 2a Screwless part 3 Head part 4 Tip part 5 Thread 5a Groove without thread 5b Groove without thread 5c Thread between cutting grooves 6 Engagement hole 7 Cutting groove 7a First cutting groove Group 7b Second cutting groove group 8 Cutting blade
Claims (6)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015194414A JP2017067190A (en) | 2015-09-30 | 2015-09-30 | Wood screw |
| TW105125971A TW201712239A (en) | 2015-09-30 | 2016-08-15 | Wood screw capable of suppressing occurrence of reduction on tensile strength resistance after screwing without affecting screwing performance at the time of fastening |
| CN201610750774.5A CN106555800A (en) | 2015-09-30 | 2016-08-29 | Wood screw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015194414A JP2017067190A (en) | 2015-09-30 | 2015-09-30 | Wood screw |
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| Publication Number | Publication Date |
|---|---|
| JP2017067190A true JP2017067190A (en) | 2017-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015194414A Pending JP2017067190A (en) | 2015-09-30 | 2015-09-30 | Wood screw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018187674A (en) * | 2017-04-28 | 2018-11-29 | 若井ホールディングス株式会社 | Self-drilling screw rolling dies |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01166810U (en) * | 1988-04-30 | 1989-11-22 | ||
| JP2003028122A (en) * | 2001-07-19 | 2003-01-29 | Otis:Kk | Screwing machine screw |
| JP2003139117A (en) * | 2001-11-06 | 2003-05-14 | Isao Kumada | Wood screw |
| JP3942243B2 (en) * | 1997-08-18 | 2007-07-11 | 若井産業株式会社 | Rolled screw and its manufacturing method |
| JP3153125U (en) * | 2009-04-17 | 2009-08-27 | 林忠男 | Self tapping screw |
| JP2014119023A (en) * | 2012-12-17 | 2014-06-30 | Mitsubishi Electric Corp | Wood screw |
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2015
- 2015-09-30 JP JP2015194414A patent/JP2017067190A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01166810U (en) * | 1988-04-30 | 1989-11-22 | ||
| JP3942243B2 (en) * | 1997-08-18 | 2007-07-11 | 若井産業株式会社 | Rolled screw and its manufacturing method |
| JP2003028122A (en) * | 2001-07-19 | 2003-01-29 | Otis:Kk | Screwing machine screw |
| JP2003139117A (en) * | 2001-11-06 | 2003-05-14 | Isao Kumada | Wood screw |
| JP3153125U (en) * | 2009-04-17 | 2009-08-27 | 林忠男 | Self tapping screw |
| JP2014119023A (en) * | 2012-12-17 | 2014-06-30 | Mitsubishi Electric Corp | Wood screw |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018187674A (en) * | 2017-04-28 | 2018-11-29 | 若井ホールディングス株式会社 | Self-drilling screw rolling dies |
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