JP2017066345A - Non-halogen flame retardant resin composition and insulated wire and cable using the same - Google Patents
Non-halogen flame retardant resin composition and insulated wire and cable using the same Download PDFInfo
- Publication number
- JP2017066345A JP2017066345A JP2015196852A JP2015196852A JP2017066345A JP 2017066345 A JP2017066345 A JP 2017066345A JP 2015196852 A JP2015196852 A JP 2015196852A JP 2015196852 A JP2015196852 A JP 2015196852A JP 2017066345 A JP2017066345 A JP 2017066345A
- Authority
- JP
- Japan
- Prior art keywords
- flame retardant
- resin composition
- resin
- biomass
- halogen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 98
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 239000011342 resin composition Substances 0.000 title claims abstract description 68
- 229910052736 halogen Inorganic materials 0.000 title claims abstract description 56
- 150000002367 halogens Chemical class 0.000 claims abstract description 53
- 239000002028 Biomass Substances 0.000 claims abstract description 47
- 229920005989 resin Polymers 0.000 claims abstract description 40
- 239000011347 resin Substances 0.000 claims abstract description 40
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 35
- 239000004020 conductor Substances 0.000 claims abstract description 18
- -1 polyethylene Polymers 0.000 claims description 31
- 229920000573 polyethylene Polymers 0.000 claims description 24
- 239000004698 Polyethylene Substances 0.000 claims description 22
- 239000011247 coating layer Substances 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 11
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 9
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 7
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 229920006026 co-polymeric resin Polymers 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 14
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 239000012212 insulator Substances 0.000 description 31
- 238000012360 testing method Methods 0.000 description 11
- 239000006087 Silane Coupling Agent Substances 0.000 description 10
- 238000004132 cross linking Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 229920000388 Polyphosphate Polymers 0.000 description 7
- 239000003431 cross linking reagent Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000001205 polyphosphate Substances 0.000 description 7
- 235000011176 polyphosphates Nutrition 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 4
- 229910000000 metal hydroxide Inorganic materials 0.000 description 4
- 150000004692 metal hydroxides Chemical class 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 235000019441 ethanol Nutrition 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- ULUZGMIUTMRARO-UHFFFAOYSA-N (carbamoylamino)urea Chemical compound NC(=O)NNC(N)=O ULUZGMIUTMRARO-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 description 2
- 239000004114 Ammonium polyphosphate Substances 0.000 description 2
- 239000004156 Azodicarbonamide Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000004708 Very-low-density polyethylene Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 2
- 235000019399 azodicarbonamide Nutrition 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 238000002144 chemical decomposition reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 150000007973 cyanuric acids Chemical class 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 2
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- 229920001179 medium density polyethylene Polymers 0.000 description 2
- 239000004701 medium-density polyethylene Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 150000003918 triazines Chemical class 0.000 description 2
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 2
- 229920001866 very low density polyethylene Polymers 0.000 description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 description 1
- MYOQALXKVOJACM-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy pentaneperoxoate Chemical compound CCCCC(=O)OOOC(C)(C)C MYOQALXKVOJACM-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 1
- UBRWPVTUQDJKCC-UHFFFAOYSA-N 1,3-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC(C(C)(C)OOC(C)(C)C)=C1 UBRWPVTUQDJKCC-UHFFFAOYSA-N 0.000 description 1
- ODBCKCWTWALFKM-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhex-3-yne Chemical compound CC(C)(C)OOC(C)(C)C#CC(C)(C)OOC(C)(C)C ODBCKCWTWALFKM-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- YZEZMSPGIPTEBA-UHFFFAOYSA-N 2-n-(4,6-diamino-1,3,5-triazin-2-yl)-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2N=C(N)N=C(N)N=2)=N1 YZEZMSPGIPTEBA-UHFFFAOYSA-N 0.000 description 1
- ZYAASQNKCWTPKI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propan-1-amine Chemical compound CO[Si](C)(OC)CCCN ZYAASQNKCWTPKI-UHFFFAOYSA-N 0.000 description 1
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
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- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
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- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
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- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
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- 125000003118 aryl group Chemical group 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
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- ORSVWFJAARXBHC-UHFFFAOYSA-N carbamic acid;phosphoric acid Chemical compound NC(O)=O.OP(O)(O)=O ORSVWFJAARXBHC-UHFFFAOYSA-N 0.000 description 1
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- CEDDGDWODCGBFQ-UHFFFAOYSA-N carbamimidoylazanium;hydron;phosphate Chemical compound NC(N)=N.OP(O)(O)=O CEDDGDWODCGBFQ-UHFFFAOYSA-N 0.000 description 1
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- 238000006297 dehydration reaction Methods 0.000 description 1
- JQZRVMZHTADUSY-UHFFFAOYSA-L di(octanoyloxy)tin Chemical compound [Sn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O JQZRVMZHTADUSY-UHFFFAOYSA-L 0.000 description 1
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- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
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- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 description 1
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- 150000002430 hydrocarbons Chemical class 0.000 description 1
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- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
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- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
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- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical class CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
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- 239000003208 petroleum Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical class O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 150000008039 phosphoramides Chemical class 0.000 description 1
- VBQCHPIMZGQLAZ-UHFFFAOYSA-N phosphorane Chemical class [PH5] VBQCHPIMZGQLAZ-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 150000003873 salicylate salts Chemical class 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- TXDNPSYEJHXKMK-UHFFFAOYSA-N sulfanylsilane Chemical class S[SiH3] TXDNPSYEJHXKMK-UHFFFAOYSA-N 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 125000005580 triphenylene group Chemical group 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は、ノンハロゲン難燃性樹脂組成物に関し、更に詳しくは、電線・ケーブルの絶縁体やシース等の被覆材として好適なノンハロゲン難燃性樹脂組成物及び該ノンハロゲン難燃性樹脂組成物を用いた絶縁電線・ケーブルに関する。 The present invention relates to a halogen-free flame retardant resin composition, and more particularly, to a halogen-free flame retardant resin composition suitable as a coating material for an insulator or sheath of electric wires and cables, and the halogen-free flame retardant resin composition. Related to insulated wires and cables.
近年、地球的環境問題への取り組みから、バイオマス材料が注目されている。バイオマス材料は、植物等の生物体を由来とし、その炭素源は大気中二酸化炭素を利用したものであるため、カーボンニュートラルの観点から環境に配慮したものと言える。 In recent years, biomass materials have attracted attention for their efforts to address global environmental issues. Biomass material is derived from organisms such as plants, and its carbon source uses carbon dioxide in the atmosphere, so it can be said that it is environmentally friendly from the viewpoint of carbon neutrality.
電線やケーブルという技術分野においても環境問題への関心は高く、例えば、導体と該導体の外周を被覆する絶縁体とを備えた絶縁電線において、絶縁体をバイオマス材料と塩化ビニル樹脂とを含有する樹脂組成物より形成する技術が開示されている(例えば、特許文献1、2)。
In the technical field of electric wires and cables, there is a high interest in environmental issues. For example, in an insulated wire including a conductor and an insulator covering the outer periphery of the conductor, the insulator contains a biomass material and a vinyl chloride resin. Techniques for forming from a resin composition are disclosed (for example,
また、燃焼時に有害なガスを発生させることのないノンハロゲン難燃性樹脂組成物が多用されるようになっており、例えば、(A)エチレン−酢酸ビニル共重合体40〜80質量部、(B)融点が100℃以上のエチレン−エチルアクリレート共重合体60〜20質量部、(C)金属水酸化物を(A)と(B)の合計100質量部に対して20〜300質量部からなり、上記エチレン−酢酸ビニル共重合体(A)がシラン架橋されているノンハロゲン難燃性樹脂組成物が開示され、該ノンハロゲン難燃性樹脂組成物を、絶縁体又はシースに用いた電線・ケーブルが提案されている(例えば、特許文献3)。 In addition, non-halogen flame retardant resin compositions that do not generate harmful gases during combustion are frequently used. For example, (A) 40-80 parts by mass of an ethylene-vinyl acetate copolymer, (B ) 60 to 20 parts by mass of an ethylene-ethyl acrylate copolymer having a melting point of 100 ° C. or higher, and (C) a metal hydroxide comprising 20 to 300 parts by mass with respect to a total of 100 parts by mass of (A) and (B). A non-halogen flame retardant resin composition in which the ethylene-vinyl acetate copolymer (A) is silane-crosslinked is disclosed, and an electric wire / cable using the non-halogen flame retardant resin composition for an insulator or a sheath is disclosed. It has been proposed (for example, Patent Document 3).
特許文献1、2に記載の技術では、塩化ビニル樹脂というハロゲンを含む樹脂が使用されているため、例えば建築物、発電所、各種プラント等において火災が発生した場合に、人体に対する影響や機器の腐食の原因となるハロゲン系ガスが発生する恐れがある。
また、特許文献3に記載の技術では、金属水酸化物を比較的多量に配合する必要があり、これにより電線・ケーブルの密度が高くなり、運搬時のコストが増加するとともに、引張強度や伸び等の機械的強度の低下を招いてしまうという問題点があった。
In the techniques described in
Moreover, in the technique described in Patent Document 3, it is necessary to mix a relatively large amount of metal hydroxide, which increases the density of electric wires and cables, increases the cost during transportation, and increases tensile strength and elongation. There is a problem that the mechanical strength is reduced.
したがって本発明の目的は、バイオマス材料を有効に利用し、かつ難燃性及び機械的強度にも優れるノンハロゲン難燃性樹脂組成物及びこれを導体の被覆材として用いた電線・ケーブルを提供することにある。 Accordingly, an object of the present invention is to provide a halogen-free flame retardant resin composition that effectively uses a biomass material and is excellent in flame retardancy and mechanical strength, and an electric wire / cable using the same as a coating material for a conductor. It is in.
本発明者は鋭意研究を重ねた結果、ベース樹脂にバイオマス由来のバイオマス樹脂を特定量以上使用するとともに、難燃剤の含有量を特定量としたノンハロゲン難燃性樹脂組成物が上記課題を解決することを見出し、本発明を完成するに至った。 As a result of intensive research, the present inventors have used a biomass-derived biomass resin in a specific amount or more as a base resin, and a non-halogen flame-retardant resin composition having a specific amount of flame retardant solves the above problem. As a result, the present invention has been completed.
すなわち本発明は以下の(1)〜(7)の通りである。
(1)(A)ポリオレフィン系樹脂及び(B)難燃剤を含有するノンハロゲン難燃性樹脂組成物であって、前記(A)ポリオレフィン系樹脂がバイオマス由来のバイオマス樹脂を含有し、該バイオマス樹脂はノンハロゲン難燃性樹脂組成物中45質量%以上含有され、前記(A)ポリオレフィン系樹脂100質量部に対して、前記(B)難燃剤を30質量部以上含有することを特徴とするノンハロゲン難燃性樹脂組成物。
(2)前記バイオマス樹脂は、密度が0.915〜0.950g/cm3であり、JIS K7210に準拠して190℃、2.16kg荷重の条件で測定したメルトフローレート(MFR)が0.2〜10.0g/10minであることを特徴とする前記(1)に記載のノンハロゲン難燃性樹脂組成物。
(3)前記バイオマス樹脂が、バイオマス由来のポリオレフィン樹脂であることを特徴とする前記(1)又は(2)に記載のノンハロゲン難燃性樹脂組成物。
(4)前記ポリオレフィン樹脂が、ポリエチレン、ポリプロピレン、エチレン―エチルアクリレート共重合樹脂及びエチレン―酢酸ビニル共重合樹脂からなる群から選択される少なくとも1種であることを特徴とする前記(3)に記載のノンハロゲン難燃性樹脂組成物。
(5)前記(B)難燃剤が、リン系難燃剤及び窒素系難燃剤のうちの少なくとも1種を含むことを特徴とする前記(1)〜(4)のいずれか1つに記載のノンハロゲン難燃性樹脂組成物。
(6)導体と該導体を被覆する被覆層とを備える絶縁電線・ケーブルであって、前記被覆層は少なくとも一層からなり、前記被覆層の少なくとも最外層が、前記(1)〜(5)のいずれか1つに記載のノンハロゲン難燃性樹脂組成物により形成されることを特徴とする絶縁電線・ケーブル。
(7)前記最外層の密度が、1.10g/cm3以下であることを特徴とする前記(6)に記載の絶縁電線・ケーブル。
That is, the present invention is as follows (1) to (7).
(1) A non-halogen flame retardant resin composition containing (A) a polyolefin-based resin and (B) a flame retardant, wherein the (A) polyolefin-based resin contains a biomass-derived biomass resin, 45% by mass or more in the non-halogen flame retardant resin composition, and 30 parts by mass or more of the (B) flame retardant with respect to 100 parts by mass of the (A) polyolefin resin. Resin composition.
(2) The biomass resin has a density of 0.915 to 0.950 g / cm 3 and a melt flow rate (MFR) measured under conditions of 190 ° C. and 2.16 kg load in accordance with JIS K7210 is 0.00. The non-halogen flame retardant resin composition as described in (1) above, which is 2 to 10.0 g / 10 min.
(3) The non-halogen flame retardant resin composition according to (1) or (2), wherein the biomass resin is a biomass-derived polyolefin resin.
(4) The polyolefin resin is at least one selected from the group consisting of polyethylene, polypropylene, ethylene-ethyl acrylate copolymer resin, and ethylene-vinyl acetate copolymer resin. Non-halogen flame retardant resin composition.
(5) The non-halogen according to any one of (1) to (4), wherein the flame retardant (B) contains at least one of a phosphorus flame retardant and a nitrogen flame retardant. Flame retardant resin composition.
(6) An insulated electric wire / cable comprising a conductor and a coating layer covering the conductor, wherein the coating layer is composed of at least one layer, and at least the outermost layer of the coating layer is the one described in (1) to (5). An insulated wire / cable characterized by being formed of any one of the non-halogen flame-retardant resin compositions.
(7) The insulated wire / cable according to (6), wherein the density of the outermost layer is 1.10 g / cm 3 or less.
本発明のノンハロゲン難燃性樹脂組成物は、ベース樹脂である(A)ポリオレフィン系樹脂がバイオマス由来のバイオマス樹脂を含有し、バイオマス樹脂が組成物中45質量%以上含まれるため、地球環境上有利であり、また、難燃剤の構成及び配合量を特定化したことから難燃性及び機械的強度に優れる。
したがって本発明のノンハロゲン難燃性樹脂組成物を用いた絶縁電線・ケーブルは、環境面に優れ、難燃性及び機械的強度にも優れる。
In the non-halogen flame retardant resin composition of the present invention, the base resin (A) polyolefin-based resin contains a biomass-derived biomass resin, and the biomass resin is contained in an amount of 45% by mass or more in the composition. Moreover, since the composition and blending amount of the flame retardant are specified, the flame retardancy and mechanical strength are excellent.
Therefore, the insulated wire / cable using the halogen-free flame retardant resin composition of the present invention is excellent in environmental aspects, and is excellent in flame retardancy and mechanical strength.
以下、本発明のノンハロゲン難燃性樹脂組成物及びこれを用いた絶縁電線・ケーブルについてさらに詳細に説明する。 Hereinafter, the non-halogen flame retardant resin composition of the present invention and the insulated wire / cable using the same will be described in more detail.
〔ノンハロゲン難燃性樹脂組成物〕
本発明のノンハロゲン難燃性樹脂組成物は、(A)ポリオレフィン系樹脂及び(B)難燃剤を含有する。
以下、各成分について説明する。
[Non-halogen flame retardant resin composition]
The non-halogen flame retardant resin composition of the present invention contains (A) a polyolefin resin and (B) a flame retardant.
Hereinafter, each component will be described.
(A)ポリオレフィン系樹脂は本発明のノンハロゲン難燃性樹脂組成物のベース樹脂として用いられる。ポリオレフィン系樹脂としては、ハロゲンを含まないものであれば特に限定されず、例えば、高密度ポリエチレン(HDPE),中密度ポリエチレン(MDPE),低密度ポリエチレン(LDPE),線状低密度ポリエチレン(L−LDPE),超低密度ポリエチレン(V−LDPE)等のポリエチレン(PE)、ポリプロピレン(PP)、エチレン−プロピレン共重合体(EPR)、エチレン−メチルアクリレート共重合体(EMA)、等が挙げられる。これらの(A)ポリオレフィン系樹脂は、1種を単独で用いてもよいし、2種以上を混合して用いてもよい。 (A) Polyolefin resin is used as the base resin of the non-halogen flame retardant resin composition of the present invention. The polyolefin resin is not particularly limited as long as it does not contain halogen. For example, high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), linear low-density polyethylene (L- LDPE), polyethylene (PE) such as very low density polyethylene (V-LDPE), polypropylene (PP), ethylene-propylene copolymer (EPR), ethylene-methyl acrylate copolymer (EMA), and the like. These (A) polyolefin resin may be used individually by 1 type, and 2 or more types may be mixed and used for it.
本発明において、(A)ポリオレフィン系樹脂はバイオマス由来のバイオマス樹脂を含有する。バイオマス樹脂を含むことにより、環境に配慮した樹脂組成物を得ることができる。
バイオマス樹脂は、バイオマス由来のポリオレフィン樹脂であることが好ましい。このようなポリオレフィン樹脂は公知であり、例えば、サトウキビやトウモロコシ等の植物原料から抽出する糖の発酵物又はセルロース発酵物から得たエチルアルコールを用いて、アルコール脱水反応を介して植物由来のエチレンやプロピレンを製造し、これを出発原料にして合成したポリエチレンやポリプロピレン等が挙げられる。
本発明の効果向上の観点から、バイオマス由来のポリオレフィン樹脂は、ポリエチレン、ポリプロピレン、エチレン−エチルアクリレート共重合樹脂、エチレン−酢酸ビニル共重合樹脂からなる群から選択される少なくとも1種であるのが好ましい。このようなポリエチレンとしては、市販されているものを使用することができ、例えば、Braskem社製のグリーンポリエチレンに属する各種ポリエチレン樹脂、具体的には商品名SLH118、SBC818、SHE150、SHA7260、SGF4960等が挙げられる。
In the present invention, the (A) polyolefin-based resin contains a biomass-derived biomass resin. By including the biomass resin, an environment-friendly resin composition can be obtained.
The biomass resin is preferably a biomass-derived polyolefin resin. Such polyolefin resins are known, for example, using plant-derived ethylene or alcohol derived from a fermented sugar extracted from plant raw materials such as sugarcane and corn or ethyl alcohol obtained from a cellulose fermented product through an alcohol dehydration reaction. Examples include polyethylene and polypropylene produced by producing propylene and using this as a starting material.
From the viewpoint of improving the effect of the present invention, the polyolefin-derived polyolefin resin is preferably at least one selected from the group consisting of polyethylene, polypropylene, ethylene-ethyl acrylate copolymer resin, and ethylene-vinyl acetate copolymer resin. . As such polyethylene, commercially available ones can be used. For example, various polyethylene resins belonging to Green polyethylene manufactured by Braskem, specifically, trade names SLH118, SBC818, SHE150, SHA7260, SGF4960, etc. Can be mentioned.
また、ノンハロゲン難燃性樹脂組成物の難燃性及び機械的強度を高めるという理由から、バイオマス由来のバイオマス樹脂の密度は0.915〜0.950g/cm3であることが好ましい。なお、本発明でいう密度は、JIS K7112(1992)に準拠して測定される値である。バイオマス樹脂の密度が0.915g/cm3未満であると、電線用途として十分な引張強さを保持できなくなるため好ましくなく、0.950g/cm3を超えると、電線用途として十分な引張伸びを保持できなくなるため好ましくない。そのため、本発明において、バイオマス樹脂の密度は、0.915〜0.950g/cm3であるのが好ましい。 Moreover, it is preferable that the density of biomass-derived biomass resin is 0.915-0.950 g / cm < 3 > from the reason for raising the flame retardance and mechanical strength of a non-halogen flame retardant resin composition. In addition, the density as used in the field of this invention is a value measured based on JISK7112 (1992). When the density of the biomass resin is less than 0.915 g / cm 3, it is not preferable because the tensile strength sufficient for the electric wire application cannot be maintained, and when it exceeds 0.950 g / cm 3 , the tensile elongation sufficient for the electric wire application is insufficient. This is not preferable because it cannot be held. Therefore, in this invention, it is preferable that the density of biomass resin is 0.915-0.950g / cm < 3 >.
さらにまた、ノンハロゲン難燃性樹脂組成物の難燃性及び機械的強度を高めるという理由から、バイオマス由来のバイオマス樹脂の、JIS K7210に準拠して190℃、2.16kg荷重の条件で測定したメルトフローレート(MFR)が0.2〜10.0g/10minであることが好ましい。バイオマス樹脂のMFRが0.2g/10min未満であると、電線押出時の負荷が高くなるため好ましくなく、10.0g/10minを超えると、電線の外観を著しく損なう虞があるため好ましくない。そのため、本発明において、バイオマス樹脂のMFRは0.2〜1.0g/10minであるのが好ましい。 Furthermore, because of increasing the flame retardancy and mechanical strength of the non-halogen flame retardant resin composition, a biomass-derived biomass resin was measured under conditions of 190 ° C. and 2.16 kg load according to JIS K7210. The flow rate (MFR) is preferably 0.2 to 10.0 g / 10 min. If the MFR of the biomass resin is less than 0.2 g / 10 min, the load at the time of wire extrusion becomes high, which is not preferable, and if it exceeds 10.0 g / 10 min, the appearance of the wire may be remarkably impaired. Therefore, in this invention, it is preferable that MFR of biomass resin is 0.2-1.0 g / 10min.
本発明において、ノンハロゲン難燃性樹脂組成物中、前記バイオマス由来のバイオマス樹脂を45質量%以上含有する。組成物中のバイオマス樹脂の含有量が45質量%以上であると、環境に悪影響を与えることのない樹脂組成物を得ることができる。バイオマス樹脂は、ノンハロゲン難燃性樹脂組成物中、50質量%以上であるのが好ましく、70質量%以上であるのがより好ましく、95質量%以上であるのが更に好ましい。
また、(A)ポリオレフィン系樹脂におけるバイオマス樹脂の割合は、65質量%以上が好ましく、80質量%以上がより好ましく、(A)ポリオレフィン系樹脂が全てバイオマス樹脂であるのが更に好ましい。
In this invention, 45 mass% or more of said biomass-derived biomass resins are contained in a non-halogen flame-retardant resin composition. When the content of the biomass resin in the composition is 45% by mass or more, a resin composition that does not adversely affect the environment can be obtained. The biomass resin is preferably 50% by mass or more, more preferably 70% by mass or more, and still more preferably 95% by mass or more in the halogen-free flame retardant resin composition.
Further, the proportion of the biomass resin in the (A) polyolefin-based resin is preferably 65% by mass or more, more preferably 80% by mass or more, and (A) the polyolefin-based resin is more preferably a biomass resin.
本発明で使用できる(B)難燃剤としては、特に制限されないが、リン系難燃剤、窒素系難燃剤等が挙げられる。
リン系難燃剤としては、例えば、ポリリン酸メラミン等のポリリン酸化合物、芳香族リン酸エステル、芳香族縮合リン酸エステル等が挙げられる。詳細には、リン系難燃剤としては、例えば、リン酸メラミン、ポリリン酸メラミン、リン酸グアニジン、ポリリン酸グアニジン、リン酸アンモニウム、ポリリン酸アンモニウム、リン酸アミドアンモニウム、ポリリン酸アミドアンモニウム、リン酸カルバメート、ポリリン酸カルバメート等のリン酸塩系化合物やポリリン酸塩系化合物、赤リン、有機リン酸エステル化合物、ホスファゼン化合物、ホスホン酸化合物、ホスフィン酸化合物、ホスフィンオキシド化合物、ホスホラン化合物、ホスホルアミド化合物等を使用することができる。
Although it does not restrict | limit especially as a flame retardant (B) which can be used by this invention, A phosphorus flame retardant, a nitrogen flame retardant, etc. are mentioned.
Examples of the phosphorus flame retardant include polyphosphate compounds such as melamine polyphosphate, aromatic phosphate esters, and aromatic condensed phosphate esters. Specifically, examples of the phosphoric flame retardant include melamine phosphate, melamine polyphosphate, guanidine phosphate, guanidine polyphosphate, ammonium phosphate, ammonium polyphosphate, ammonium amidophosphate, ammonium polyphosphate, and carbamate phosphate. , Phosphate compounds such as polyphosphate carbamate and polyphosphate compounds, red phosphorus, organic phosphate ester compounds, phosphazene compounds, phosphonic acid compounds, phosphinic acid compounds, phosphine oxide compounds, phosphorane compounds, phosphoramide compounds, etc. can do.
窒素系難燃剤としては、メラミンシアヌレート等のメラミン系化合物、トリアジン化合物、グアニジン化合物等が挙げられる。詳細には、窒素系難燃剤としては、メラミン、メラム、メレム、メロン、メラミンシアヌレート等のトリアジン系化合物、シアヌル酸化合物、イソシアヌル酸化合物、トリアゾール系化合物、テトラゾール化合物、ジアゾ化合物、尿素等を使用することができる。 Examples of nitrogen flame retardants include melamine compounds such as melamine cyanurate, triazine compounds, and guanidine compounds. Specifically, as nitrogen-based flame retardants, triazine compounds such as melamine, melam, melem, melon, melamine cyanurate, cyanuric acid compounds, isocyanuric acid compounds, triazole compounds, tetrazole compounds, diazo compounds, urea, etc. are used. can do.
これらの(B)難燃剤は、1種を単独で用いてもよいし、2種以上を混合して用いてもよい。(B)難燃剤を2種類以上併用することにより、難燃剤の相乗効果により、難燃剤の使用量を低減しつつ、電線・ケーブルの被覆材として使用する場合は、電線・ケーブルに十分な難燃性を付与することができる。 These (B) flame retardants may be used individually by 1 type, and 2 or more types may be mixed and used for them. (B) When two or more flame retardants are used in combination, the amount of flame retardant used is reduced due to the synergistic effect of the flame retardant, and when used as a coating material for wires and cables, it is difficult enough for wires and cables. Flammability can be imparted.
本発明において、(B)難燃剤は、リン系難燃剤と窒素系難燃剤を組み合わせて用いることが好ましい。 In the present invention, the flame retardant (B) is preferably used in combination of a phosphorus flame retardant and a nitrogen flame retardant.
なお、本発明では、ノンハロゲン難燃性樹脂組成物を低密度にし、運搬コストを低減し、取扱い性を高めるという観点から、(B)難燃剤として金属水酸化物をできる限り配合しないことが望ましい。金属水酸化物としては、例えば水酸化アルミニウム、水酸化マグネシウム、塩基性炭酸マグネシウム、水酸化カルシウム、ハイドロタルサイト類等が挙げられる。 In the present invention, from the viewpoint of reducing the density of the non-halogen flame retardant resin composition, reducing the transportation cost, and improving the handleability, it is preferable that (B) a metal hydroxide is not blended as much as possible. . Examples of the metal hydroxide include aluminum hydroxide, magnesium hydroxide, basic magnesium carbonate, calcium hydroxide, hydrotalcites and the like.
本発明のノンハロゲン難燃性樹脂組成物において、(B)難燃剤は、(A)ポリオレフィン系樹脂100質量部に対し30質量部以上含有する。(B)難燃剤の含有量が30質量部以上であると、ノンハロゲン難燃性樹脂組成物に所望の難燃性を付与することができるので、本発明のノンハロゲン難燃性樹脂組成物を被覆材として用いた絶縁電線・ケーブルを軽量化することができ、絶縁電線・ケーブルの機械特性を向上させることができる。(B)難燃剤の含有量は、(A)ポリオレフィン系樹脂100質量部に対し、30〜60質量部であるのが好ましい。 In the non-halogen flame retardant resin composition of the present invention, the flame retardant (B) is contained in an amount of 30 parts by mass or more with respect to 100 parts by mass of the (A) polyolefin resin. (B) When the content of the flame retardant is 30 parts by mass or more, the non-halogen flame retardant resin composition can be provided with desired flame retardancy, and thus the non-halogen flame retardant resin composition of the present invention is coated. The insulated wire / cable used as the material can be reduced in weight, and the mechanical properties of the insulated wire / cable can be improved. (B) It is preferable that content of a flame retardant is 30-60 mass parts with respect to 100 mass parts of (A) polyolefin resin.
本発明のノンハロゲン難燃性樹脂組成物は、必要に応じて、発泡剤、酸化防止剤、加工助剤、紫外線吸収剤、着色剤、帯電防止剤、分散剤、その他の滑剤等の公知の各種添加剤を配合することもできる。 The non-halogen flame retardant resin composition of the present invention may contain various known materials such as a foaming agent, an antioxidant, a processing aid, an ultraviolet absorber, a colorant, an antistatic agent, a dispersant, and other lubricants as necessary. Additives can also be blended.
発泡剤としては、化学的分解によって炭酸ガスや窒素ガスなどを発生させる公知の化学分解型発泡剤等を用いることができ、例えば、アゾジカルボンアミド(ADCA)等のアゾ化合物、N−N’−ジニトロソペンタメチレンテトラミン等のニトロソ化合物、4,4’−オキシビス(ベンゼンスルホニルヒドラジド)(OBSH)やヒドラゾジカルボンアミド(HDCA)等のヒドラジン誘導体、炭酸水素ナトリウム等が挙げられる。 As the foaming agent, a known chemical decomposition foaming agent that generates carbon dioxide gas, nitrogen gas, or the like by chemical decomposition can be used. For example, an azo compound such as azodicarbonamide (ADCA), NN′— Examples thereof include nitroso compounds such as dinitrosopentamethylenetetramine, hydrazine derivatives such as 4,4′-oxybis (benzenesulfonylhydrazide) (OBSH) and hydrazodicarbonamide (HDCA), and sodium bicarbonate.
酸化防止剤としては、例えば、フェノール系酸化防止剤、アミン系酸化防止剤、リン系酸化防止剤などが挙げられる。 Examples of the antioxidant include a phenolic antioxidant, an amine antioxidant, and a phosphorus antioxidant.
加工助剤としては、例えば、樹脂材料等に添加されるパラフィン系油、アロマチック系油、ナフテン系油等の石油系油が挙げられる。 Examples of processing aids include petroleum oils such as paraffinic oils, aromatic oils, and naphthenic oils that are added to resin materials and the like.
紫外線吸収剤としては、例えば、ベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチレート系化合物、置換トリル系化合物、金属キレート系化合物等が挙げられる。 Examples of the ultraviolet absorber include benzophenone compounds, benzotriazole compounds, salicylate compounds, substituted tolyl compounds, metal chelate compounds, and the like.
着色剤としては、「顔料便覧(日本顔料技術協会編)」に記載されている一般的な無機顔料や有機顔料を用いることができる。例えば、無機顔料としては、チタンイエロー等のチタンを含む(複合)金属酸化物、酸化亜鉛、酸化鉄、硫化亜鉛、三酸化アンチモン等が挙げられる。有機顔料はフタロシアニン系、アンスラキノン系、キナクリドン系、アゾ系、イソインドリノン系、キノフタロン系、ペリノン系、ペリレン系等の顔料が挙げられる。 As the colorant, general inorganic pigments and organic pigments described in “Handbook of Pigments (edited by Japan Pigment Technical Association)” can be used. Examples of inorganic pigments include (complex) metal oxides containing titanium such as titanium yellow, zinc oxide, iron oxide, zinc sulfide, and antimony trioxide. Examples of the organic pigment include phthalocyanine, anthraquinone, quinacridone, azo, isoindolinone, quinophthalone, perinone, and perylene pigments.
帯電防止剤としては、例えば、アルキルリン酸エステル、ケイ酸化合物などが挙げられる。 Examples of the antistatic agent include alkyl phosphate esters and silicate compounds.
分散剤としては、例えば、アクリル系分散剤、脂肪酸エステル系分散剤、ポリエチレングリコール系分散剤、非イオン性界面活性剤、両親媒性トリフェニレン誘導体、ピレン誘導体等が挙げられる。 Examples of the dispersant include acrylic dispersants, fatty acid ester dispersants, polyethylene glycol dispersants, nonionic surfactants, amphiphilic triphenylene derivatives, and pyrene derivatives.
その他の滑剤としては、例えば、炭化水素系滑剤、脂肪酸系滑剤、エステル系滑剤等が挙げられる。 Examples of other lubricants include hydrocarbon lubricants, fatty acid lubricants, ester lubricants, and the like.
また、本発明のノンハロゲン難燃性樹脂組成物を電線・ケーブルの被覆層に使用する場合は、シランカップリング剤、架橋剤、架橋触媒を配合してもよい。具体的には、(A)ポリオレフィン系樹脂に、架橋剤を用いてシランカップリング剤を導入した後、架橋触媒を用いて(A)ポリオレフィン系樹脂をシラン架橋させることが好ましい。より詳細には、(A)ポリオレフィン系樹脂の主鎖に対し、シランカップリング剤をグラフト反応させ、その後、シランカップリング剤を縮合等させることにより、架橋構造を形成することが好ましい。このように架橋構造としてシロキサン結合を生成することにより、(A)ポリオレフィン系樹脂の柔軟性を損なわずに耐久性を付与することができる。 Moreover, when using the halogen-free flame-retardant resin composition of this invention for the coating layer of an electric wire and a cable, you may mix | blend a silane coupling agent, a crosslinking agent, and a crosslinking catalyst. Specifically, it is preferable to introduce a silane coupling agent into a polyolefin resin (A) using a crosslinking agent and then silane-crosslink the (A) polyolefin resin using a crosslinking catalyst. More specifically, it is preferable to form a cross-linked structure by grafting a silane coupling agent to the main chain of the (A) polyolefin resin and then condensing the silane coupling agent. Thus, by producing a siloxane bond as a crosslinked structure, durability can be imparted without impairing the flexibility of the (A) polyolefin resin.
シランカップリング剤としては、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン等のビニルシラン化合物、γ−アミノプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−β−(アミノエチル)γ−アミノプロピルトリメトキシシラン、β−(アミノエチル)γ−アミノプロピルメチルジメトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン等のアミノシラン化合物、β−(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン等のエポキシシラン化合物、γ−メタクリロキシプロピルトリメトキシシラン等のアクリルシラン化合物、ビス(3−(トリエトキシシリル)プロピル)ジスルフィド、ビス(3−(トリエトキシシリル)プロピル)テトラスルフィド等のポリスルフィドシラン化合物、3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルトリエトキシシラン等のメルカプトシラン化合物等を挙げることができる。ただ、シランカップリング剤はこれらに限定されるものではない。また、これらは1種又は2種以上を組み合わせて使用することができる。さらに、シランカップリング剤の配合割合は、(A)ポリオレフィン系樹脂100質量部に対して1.0〜2.0質量部であることが好ましい。 Examples of the silane coupling agent include vinyl silane compounds such as vinyl trimethoxy silane, vinyl triethoxy silane, vinyl tris (β-methoxy ethoxy) silane, γ-aminopropyl trimethoxy silane, γ-aminopropyl triethoxy silane, N-β- Aminosilane compounds such as (aminoethyl) γ-aminopropyltrimethoxysilane, β- (aminoethyl) γ-aminopropylmethyldimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, β- (3,4 epoxy cyclohexyl) ) Epoxy silane compounds such as ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, acrylic silane compounds such as γ-methacryloxypropyltrimethoxysilane, bis Polysulfide silane compounds such as 3- (triethoxysilyl) propyl) disulfide and bis (3- (triethoxysilyl) propyl) tetrasulfide, mercaptosilane compounds such as 3-mercaptopropyltrimethoxysilane and 3-mercaptopropyltriethoxysilane Etc. However, the silane coupling agent is not limited to these. Moreover, these can be used 1 type or in combination of 2 or more types. Furthermore, it is preferable that the mixture ratio of a silane coupling agent is 1.0-2.0 mass parts with respect to 100 mass parts of (A) polyolefin resin.
架橋剤(ラジカル発生剤)としては、有機過酸化物が挙げられるが、これに限定されるものではない。具体的には、架橋剤としては、ジクミルパーオキサイド、ジ−tert−ブチルパーオキサイド、2,5−ジメチル−2,5−ジ−(tert−ブチルパーオキシ)ヘキサン、2,5−ジメチル−2,5−ジ−(tert−ブチルパーオキシ)ヘキシン−3、1,3−ビス(tert−ブチルパーオキシイソプロピル)ベンゼン、1,1−ビス(tert−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、n−ブチル−4,4−ビス(tert−ブチルパーオキシ)バレレート、ベンゾイルパーオキサイド、2,4−ジクロロベンゾイルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルパーオキシイソプロピルカーボネート、ジアセチルパーオキサイド、ラウロイルパーオキサイド、tert−ブチルクミルパーオキサイド等が挙げられる。また、これらは1種又は2種以上を組み合わせて使用することができる。さらに、架橋剤の配合割合は、(A)ポリオレフィン系樹脂100質量部に対して0.05〜0.10質量部であることが好ましい。 Examples of the crosslinking agent (radical generator) include organic peroxides, but are not limited thereto. Specifically, as the crosslinking agent, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di- (tert-butylperoxy) hexane, 2,5-dimethyl- 2,5-di- (tert-butylperoxy) hexyne-3, 1,3-bis (tert-butylperoxyisopropyl) benzene, 1,1-bis (tert-butylperoxy) -3,3,5 -Trimethylcyclohexane, n-butyl-4,4-bis (tert-butylperoxy) valerate, benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, tert-butylperoxybenzoate, tert-butylperoxyisopropyl carbonate, Diacetyl peroxide, lauroyl peroxide, tert- Chill cumyl peroxide, and the like. Moreover, these can be used 1 type or in combination of 2 or more types. Furthermore, it is preferable that the mixture ratio of a crosslinking agent is 0.05-0.10 mass part with respect to 100 mass parts of (A) polyolefin resin.
架橋触媒としては、ジブチル錫ジラウレート、ジブチル錫ジアセテート、ジブチル錫ジオクタエート、酢酸第1錫、カプリル酸第1錫、カプリル酸亜鉛、ナフテン酸鉛、ナフテン酸コバルトが挙げられるが、これらに限定されるものではない。さらに、架橋触媒の配合割合は、ジブチル錫ジラウレートの場合であれば(A)ポリオレフィン系樹脂100質量部に対して0.1〜0.2質量部であることが好ましい。 Examples of the crosslinking catalyst include, but are not limited to, dibutyltin dilaurate, dibutyltin diacetate, dibutyltin dioctate, stannous acetate, stannous caprylate, zinc caprylate, lead naphthenate, and cobalt naphthenate. It is not a thing. Furthermore, the blending ratio of the crosslinking catalyst is preferably 0.1 to 0.2 parts by mass with respect to 100 parts by mass of the (A) polyolefin resin in the case of dibutyltin dilaurate.
本発明のノンハロゲン難燃性樹脂組成物の調製は、公知の方法に従い行うことができる。例えば、あらかじめヘンシェルミキサー等の高速混合装置を用いてプリブレンドした後、バンバリーミキサー、ニーダー、ロールミル等の公知の混練機を用いて混練する方法が挙げられる。 The non-halogen flame retardant resin composition of the present invention can be prepared according to a known method. For example, after pre-blending using a high-speed mixing device such as a Henschel mixer, it is kneaded using a known kneader such as a Banbury mixer, a kneader, or a roll mill.
なお、シラン架橋を形成する場合には、まず、(A)ポリオレフィン系樹脂に、架橋剤を用いてシランカップリング剤をグラフト反応させる。次に、シランカップリング剤を導入した(A)ポリオレフィン系樹脂と、架橋触媒とを混練することにより、シラン架橋を形成することができる。なお、この場合、(B)難燃剤は、シラン架橋を形成する前に添加してもよく、形成後に添加してもよい。 In addition, when forming silane bridge | crosslinking, a silane coupling agent is first made to graft-react with (A) polyolefin resin using a crosslinking agent. Next, silane crosslinking can be formed by kneading the (A) polyolefin resin into which the silane coupling agent is introduced and the crosslinking catalyst. In this case, the flame retardant (B) may be added before the silane crosslinking is formed, or may be added after the formation.
また、本発明のノンハロゲン難燃性樹脂組成物の機械特性は、密度が1.000g/cm3以下(JIS K7112(1999)準拠)、引張強さが10MPa以上(JIS C3005(2014)準拠)、引張伸びが350%以上(JIS C3005(2014)準拠)であることが好ましい。また、上記ノンハロゲン難燃性樹脂組成物の柔軟性は硬度がHDD55以下(JIS K7215準拠)であることが好ましい。このような機械的特性及び柔軟性を満たすことにより、電線及びケーブルの絶縁体やシースとして使用した場合に、長期間に亘り絶縁性を確保することが可能となる。
本発明のノンハロゲン難燃性樹脂組成物の難燃性は、JIS C3005(4.26)に準拠した燃焼試験に基づき、60秒以内の消炎性を有することが好ましい。滑り性は静摩擦係数が0.7以下(ASTM D1894準拠)であることが好ましい。このような難燃性及び滑り性を満たすことにより、電線及びケーブルの絶縁体やシースとして使用した場合でも、耐燃特性を維持しながら施工性を向上させることができる。
The mechanical properties of the halogen-free flame retardant resin composition of the present invention are as follows: density is 1.000 g / cm 3 or less (based on JIS K7112 (1999)), tensile strength is 10 MPa or more (based on JIS C3005 (2014)), The tensile elongation is preferably 350% or more (based on JIS C3005 (2014)). The non-halogen flame retardant resin composition preferably has a hardness of HDD55 or less (based on JIS K7215). By satisfying such mechanical properties and flexibility, it is possible to ensure insulation for a long period of time when used as an insulator or sheath for electric wires and cables.
The flame retardancy of the non-halogen flame retardant resin composition of the present invention preferably has flame extinguishing properties within 60 seconds based on a combustion test based on JIS C3005 (4.26). For the slipperiness, the static friction coefficient is preferably 0.7 or less (according to ASTM D1894). By satisfying such flame retardancy and slipperiness, workability can be improved while maintaining flame resistance even when used as an insulator or sheath for electric wires and cables.
〔絶縁電線・ケーブル〕
本発明のノンハロゲン難燃性樹脂組成物は、絶縁体やシースなどの導体の被覆材として用いることにより、耐熱性及び滑り性に優れた絶縁電線・ケーブルを得ることができる。
本発明の絶縁電線・ケーブルは、導体と該導体を被覆する被覆層とを備え、この被覆層が、本発明のノンハロゲン難燃性樹脂組成物によって形成される。被覆層は少なくとも一層からなり、被覆層の少なくとも最外層が本発明のノンハロゲン難燃性樹脂組成物によって形成される。
[Insulated wire / cable]
By using the non-halogen flame retardant resin composition of the present invention as a covering material for conductors such as insulators and sheaths, an insulated wire / cable excellent in heat resistance and slipperiness can be obtained.
The insulated wire / cable of the present invention includes a conductor and a coating layer covering the conductor, and the coating layer is formed by the non-halogen flame retardant resin composition of the present invention. The coating layer is composed of at least one layer, and at least the outermost layer of the coating layer is formed by the non-halogen flame retardant resin composition of the present invention.
図1は、本発明の実施形態に係る絶縁電線の概略断面図であり、図2(a)及び(b)は、本発明の実施形態に係る絶縁ケーブルの概略断面図である。
図1に示すように、本実施形態における絶縁電線(以下、単に「電線」という)1は、導体10と、該導体10の周縁を覆う、被覆層5としての絶縁体11とを備える。また、図2(a)に示すように、本実施形態における絶縁ケーブル(以下、単に「ケーブル」という)2は、束ねられた複数の電線1(1a,1b,1c)と、束ねられた複数の電線1の周縁を覆う、被覆層5としてのシース21とを備える。なお、ケーブル2は、必ずしも複数の電線1を束ねている必要はなく、図2(b)に示すように、導体10の周縁を絶縁体11とシース21からなる被覆層5で覆ったものとしてもよい。
FIG. 1 is a schematic cross-sectional view of an insulated wire according to an embodiment of the present invention, and FIGS. 2A and 2B are schematic cross-sectional views of an insulated cable according to an embodiment of the present invention.
As shown in FIG. 1, an insulated wire (hereinafter simply referred to as “wire”) 1 in the present embodiment includes a
導体10は、1本の素線のみであってもよく、複数本の素線を束ねて形成したものであってもよい。導体10の材料としては、例えば、銅、メッキされた銅、銅合金、アルミニウム、アルミニウム合金等の導電性金属を用いることができる。
The
本発明において、被覆層5は少なくとも一層からなり、被覆層5の少なくとも最外層が本発明のノンハロゲン難燃性樹脂組成物より形成される。すなわち、図1においては、絶縁体11が本発明のノンハロゲン難燃性樹脂組成物より形成され、図2(a)及び図2(b)においては、少なくともシース21が本発明のノンハロゲン難燃性樹脂組成物より形成される。なお、図2(a)及び図2(b)における絶縁体11も本発明のノンハロゲン難燃性樹脂組成物より形成されていても構わない。
In the present invention, the
本発明の電線1及びケーブル2において、本発明のノンハロゲン難燃性樹脂組成物により形成された絶縁体11及びシース21の密度は、1.10g/cm3以下であることが好ましい。このような密度によれば、電線1又はケーブル2の軽量化が達成され、運搬コストや取扱い性を高めることができる。なお、該密度は、ベースポリマー種類、難燃剤及びその他の配合物の種類や配合部数によって調節することができる。
In the
電線・ケーブルの作製方法は、公知の方法に従い行うことができ、例えば、一般的な押出成形法を採用することができる。
例えば、導体10を構成する銅等の素線上に、単軸押出機や二軸押出機等の押出機により本発明のノンハロゲン難燃性樹脂組成物を押出被覆して絶縁体11を形成することにより電線1が得られる。ケーブル2は、このようにして得られた電線1を1本ないしは複数本束ねて、それらの外部に本発明のノンハロゲン難燃性樹脂組成物を押出被覆してシース21を形成することにより得られる。
The production method of the electric wire / cable can be performed according to a known method, and for example, a general extrusion molding method can be adopted.
For example, the
以下、本発明を実施例及び比較例によりさらに説明するが、本発明は下記例に制限されるものではない。なお、単に「部」とあるのは質量部を意味する。 EXAMPLES Hereinafter, although an Example and a comparative example further demonstrate this invention, this invention is not restrict | limited to the following example. It should be noted that simply “parts” means parts by mass.
実施例、比較例に使用した各成分は以下の通りである。
<バイオマス樹脂>
A1:ポリエチレン(PE)、Braskem社製「SLH118」(商品名、密度0.916g/cm3、MFR1.0)
A2:ポリエチレン(PE)、Braskem社製「SBC818」(商品名、密度0.918g/cm3、MFR8.1)
A3:ポリエチレン(PE)、Braskem社製「SHE150」(商品名、密度0.948g/cm3、MFR1.0)
A4:ポリエチレン(PE)、Braskem社製「SHA7260」(商品名、密度0.92g/cm3、MFR22.0)
A5:ポリエチレン(PE)、Braskem社製「SGF4960」(商品名、密度0.961g/cm3、MFR0.3)
Each component used for the Example and the comparative example is as follows.
<Biomass resin>
A1: Polyethylene (PE), “SLH118” manufactured by Braskem (trade name, density 0.916 g / cm 3 , MFR 1.0)
A2: Polyethylene (PE), “SBC818” manufactured by Braskem (trade name, density 0.918 g / cm 3 , MFR 8.1)
A3: Polyethylene (PE), “SHE150” manufactured by Braskem (trade name, density 0.948 g / cm 3 , MFR 1.0)
A4: Polyethylene (PE), “SHA7260” manufactured by Braskem (trade name, density 0.92 g / cm 3 , MFR 22.0)
A5: Polyethylene (PE), “SGF4960” manufactured by Braskem (trade name, density 0.961 g / cm 3 , MFR 0.3)
<非バイオマス樹脂>
B1:ポリエチレン(PE)、JPE社製「LF640MA」(商品名、密度0.924g/cm3、MFR5.0)
B2:ポリエチレン(PE)、日本ポリエチレン株式会社製「KF270」(商品名、密度0.907g/cm3、MFR2.0)
B3:エチレン−酢酸ビニル共重合体(EVA)、宇部丸善ポリエチレン株式会社製「V215」(商品名、密度0.940g/cm3、MFR2.0)
<Non-biomass resin>
B1: Polyethylene (PE), “LF640MA” manufactured by JPE (trade name, density: 0.924 g / cm 3 , MFR 5.0)
B2: Polyethylene (PE), “KF270” (trade name, density 0.907 g / cm 3 , MFR 2.0) manufactured by Nippon Polyethylene Co., Ltd.
B3: Ethylene-vinyl acetate copolymer (EVA), “V215” manufactured by Ube Maruzen Polyethylene Co., Ltd. (trade name, density 0.940 g / cm 3 , MFR 2.0)
<シランカップリング剤>
C1:ビニルトリエトキシシラン、信越シリコーン株式会社製「KBA−1003」(商品名)
<架橋剤>
D1:有機過酸化物、三井化学ファイン株式会社「DCP」(商品名)
<架橋触媒>
E1:ジブチル錫ジラウレート、東京ファインケミカル株式会社製「L−101」(商品名)
<難燃剤>
G1:ポリリン酸メラミン、BASF社製「Melapur200」(商品名)
G2:メラミンシアヌレート、堺化学工業株式会社製「STABIACE MC−5S」(商品名)
G3:水酸化マグネシウム、新鉱工業株式会社製「マグラックスST」(商品名)
<Silane coupling agent>
C1: Vinyltriethoxysilane, “KBA-1003” (trade name) manufactured by Shin-Etsu Silicone Co., Ltd.
<Crosslinking agent>
D1: Organic peroxide, Mitsui Chemicals Fine Co., Ltd. “DCP” (trade name)
<Crosslinking catalyst>
E1: Dibutyltin dilaurate, “L-101” (trade name) manufactured by Tokyo Fine Chemical Co., Ltd.
<Flame Retardant>
G1: Melamine polyphosphate, “Melapur200” (trade name) manufactured by BASF
G2: Melamine cyanurate, “STABIACE MC-5S” (trade name) manufactured by Sakai Chemical Industry Co., Ltd.
G3: Magnesium hydroxide, “Maglux ST” (trade name), manufactured by Shin Mining Co., Ltd.
<試験例1>
(実施例1〜10及び比較例1〜3)
表1に示す配合量(質量部)に従い、各成分を温度140℃のニーダーにて混練し、ノンハロゲン難燃性樹脂組成物を調製した。
続いて、押出成形機(HAAKE製「ポリラボシステム」(商品名))を用いて各ノンハロゲン難燃性樹脂組成物を直径2.0mmの銅線上に0.8mm厚となるように絶縁体を形成して試験電線を作製した。
各絶縁体及び試験電線について、下記の評価を行い、結果を表1に示す。
<Test Example 1>
(Examples 1-10 and Comparative Examples 1-3)
According to the blending amount (parts by mass) shown in Table 1, each component was kneaded with a kneader having a temperature of 140 ° C. to prepare a non-halogen flame retardant resin composition.
Subsequently, each non-halogen flame retardant resin composition is formed on a copper wire having a diameter of 2.0 mm by using an extruder (HAAKE “polylab system” (trade name)) so that the thickness of the insulator becomes 0.8 mm. A test wire was formed by forming.
The following evaluation is performed for each insulator and test wire, and the results are shown in Table 1.
(絶縁体の引張伸び・引張強さ)
JIS C3005(2014)に従い、絶縁体の引張伸びを測定した。引張伸びが350%以上であるものを「〇」、350%未満であるものを「×」と評価した。
JIS C3005(2014)に従い、絶縁体の引張強さを測定した。引張強さが20MPa以上のものを「◎」、10MPa以上20MPa未満のものを「〇」、10MPa未満のものを「×」と評価した。
(Tensile elongation / tensile strength of insulator)
The tensile elongation of the insulator was measured in accordance with JIS C3005 (2014). A sample having a tensile elongation of 350% or more was evaluated as “◯”, and a sample having a tensile elongation of less than 350% was evaluated as “X”.
The tensile strength of the insulator was measured according to JIS C3005 (2014). Those having a tensile strength of 20 MPa or more were evaluated as “◎”, those having a tensile strength of 10 MPa or more and less than 20 MPa were evaluated as “◯”, and those having a tensile strength of less than 10 MPa were evaluated as “X”.
(絶縁体の密度)
JIS K7112(1992)に従い、絶縁体の密度を測定した。密度が1.10g/cm3以下のものを「〇」、1.10g/cm3を超えるものを「×」と評価した。
(Insulator density)
The density of the insulator was measured according to JIS K7112 (1992). Those having a density of 1.10 g / cm 3 or less were evaluated as “◯” and those having a density exceeding 1.10 g / cm 3 were evaluated as “x”.
(難燃性)
JIS C3005(2014)に従い、試験電線の燃焼試験を行った。着火後、60秒以内に自然に火が消えるものを「〇」、60秒を超えても火が消えないものを「×」と評価した。
(Flame retardance)
In accordance with JIS C3005 (2014), the test wire was subjected to a combustion test. After ignition, the case where the fire went out naturally within 60 seconds was evaluated as “◯”, and the case where the fire did not go out after 60 seconds was evaluated as “X”.
表1の結果から、実施例1〜10で作製したノンハロゲン難燃性樹脂組成物から形成した絶縁体は、地球環境上有利であり、また、難燃性及び機械的強度に優れることがわかった。また、絶縁体の密度が低いことから、運搬コストを低減でき、取扱い性にも優れる。
これに対し、比較例1,2は難燃性に劣る結果となった。また、比較例3は、バイオマス樹脂の含有量が少なく、また機械的強度及び低密度を同時に満足することができなかった。
From the results of Table 1, it was found that the insulators formed from the non-halogen flame retardant resin compositions prepared in Examples 1 to 10 are advantageous in terms of the global environment and excellent in flame retardancy and mechanical strength. . In addition, since the density of the insulator is low, the transportation cost can be reduced and the handleability is excellent.
On the other hand, Comparative Examples 1 and 2 were inferior in flame retardancy. Moreover, the comparative example 3 had little content of biomass resin, and was not able to satisfy mechanical strength and a low density simultaneously.
<試験例2>
(実施例11〜21及び比較例4〜8)
表2に示す配合量(質量部)に従い、各成分を温度140℃のニーダーにて混練し、ノンハロゲン難燃性樹脂組成物を調製した。
続いて、日本コークス工業製「FM 10C/I型ミキサ」(商品名)を用いてプリプレグ処理により調整した絶縁体用樹脂組成物を、直径2.0mmの銅線上に0.8mm厚となるように絶縁体を形成し、さらにノンハロゲン難燃性樹脂組成物でシースを形成した試験ケーブルを作製した。
各絶縁体、シース及び試験ケーブルについて、下記の評価を行い、結果を表2に示す。
<Test Example 2>
(Examples 11 to 21 and Comparative Examples 4 to 8)
According to the blending amount (part by mass) shown in Table 2, each component was kneaded with a kneader having a temperature of 140 ° C. to prepare a non-halogen flame retardant resin composition.
Subsequently, the resin composition for insulator prepared by prepreg treatment using “FM 10C / I type mixer” (trade name) manufactured by Nippon Coke Industries Co., Ltd. is 0.8 mm thick on a copper wire having a diameter of 2.0 mm. A test cable having an insulator formed thereon and a sheath formed of a non-halogen flame retardant resin composition was prepared.
The following evaluation was performed on each insulator, sheath, and test cable, and the results are shown in Table 2.
(絶縁体の引張伸び・引張強さ)
JIS C3005(4.16)に従い、絶縁体の引張伸びを測定した。引張伸びが200%以上であるものを「〇」、200%未満であるものを「×」と評価した。
JIS C3005(4.16)に従い、絶縁体の引張強さを測定した。引張強さが10MPa以上のものを「〇」、10MPa未満のものを「×」と評価した。
(Tensile elongation / tensile strength of insulator)
The tensile elongation of the insulator was measured according to JIS C3005 (4.16). Those having a tensile elongation of 200% or more were evaluated as “◯”, and those having a tensile elongation of less than 200% were evaluated as “x”.
The tensile strength of the insulator was measured according to JIS C3005 (4.16). Those having a tensile strength of 10 MPa or more were evaluated as “◯”, and those having a tensile strength of less than 10 MPa were evaluated as “x”.
(絶縁体の加熱変形度)
JIS C3005(4.23)に従い、加熱温度を120℃として、絶縁体の加熱変形度を測定した。加熱変形度が40%以下であるものを「〇」、40%を超えるものを「×」と評価した。
(Heat deformation degree of insulator)
According to JIS C3005 (4.23), the heating temperature was set to 120 ° C., and the degree of heat deformation of the insulator was measured. Those having a heat deformation degree of 40% or less were evaluated as “◯”, and those exceeding 40% were evaluated as “X”.
(シースの引張伸び・引張強さ)
JIS C3005(4.16)に従い、シースの引張伸びを測定した。引張伸びが350%以上であるものを「〇」、350%未満であるものを「×」と評価した。
JIS C3005(4.16)に従い、シースの引張強さを測定した。引張強さが20MPa以上のものを「◎」、10MPa以上20MPa未満のものを「〇」、10MPa未満のものを「×」と評価した。
(Tensile elongation / tensile strength of sheath)
The tensile elongation of the sheath was measured according to JIS C3005 (4.16). A sample having a tensile elongation of 350% or more was evaluated as “◯”, and a sample having a tensile elongation of less than 350% was evaluated as “X”.
The tensile strength of the sheath was measured according to JIS C3005 (4.16). Those having a tensile strength of 20 MPa or more were evaluated as “◎”, those having a tensile strength of 10 MPa or more and less than 20 MPa were evaluated as “◯”, and those having a tensile strength of less than 10 MPa were evaluated as “X”.
(シースの密度)
JIS K7112(5.1)に従い、シースの密度を測定した。密度が1.10g/cm3以下のものを「〇」、1.10g/cm3を超えるものを「×」と評価した。
(Sheath density)
The density of the sheath was measured according to JIS K7112 (5.1). Those having a density of 1.10 g / cm 3 or less were evaluated as “◯” and those having a density exceeding 1.10 g / cm 3 were evaluated as “x”.
(難燃性)
JIS C3005(4.26)に従い、試験ケーブルの燃焼試験を行った。着火後、60秒以内に自然に火が消えるものを「〇」、60秒を超えても火が消えないものを「×」と評価した。
(Flame retardance)
According to JIS C3005 (4.26), the test cable was subjected to a combustion test. After ignition, the case where the fire went out naturally within 60 seconds was evaluated as “◯”, and the case where the fire did not go out after 60 seconds was evaluated as “X”.
表2の結果から、実施例11〜21で作製したノンハロゲン難燃性樹脂組成物から形成したシースは、地球環境上有利であり、また、難燃性及び機械的強度に優れることがわかった。また、シースの密度が低いことから、運搬コストを低減でき、取扱い性にも優れる。
これに対し、比較例4〜7は難燃性に劣る結果となった。また、比較例8は、バイオマス樹脂の含有量が少なく、また機械的強度及び低密度を同時に満足することができなかった。
From the results in Table 2, it was found that the sheath formed from the non-halogen flame retardant resin composition produced in Examples 11 to 21 was advantageous in terms of the global environment and excellent in flame retardancy and mechanical strength. Moreover, since the density of a sheath is low, a conveyance cost can be reduced and it is excellent also in handleability.
In contrast, Comparative Examples 4 to 7 resulted in inferior flame retardancy. Moreover, the comparative example 8 had little content of biomass resin, and was not able to satisfy mechanical strength and a low density simultaneously.
1 絶縁電線(電線)
2 絶縁ケーブル(ケーブル)
5 被覆層
10 導体
11 絶縁体
21 シース
1a,1b,1c 電線
1 Insulated wire (wire)
2 Insulated cable (cable)
5
Claims (7)
前記(A)ポリオレフィン系樹脂がバイオマス由来のバイオマス樹脂を含有し、該バイオマス樹脂はノンハロゲン難燃性樹脂組成物中45質量%以上含有され、
前記(A)ポリオレフィン系樹脂100質量部に対して、前記(B)難燃剤を30質量部以上含有する
ことを特徴とするノンハロゲン難燃性樹脂組成物。 A halogen-free flame retardant resin composition containing (A) a polyolefin-based resin and (B) a flame retardant,
The (A) polyolefin-based resin contains biomass-derived biomass resin, and the biomass resin is contained in an amount of 45% by mass or more in the non-halogen flame-retardant resin composition,
The halogen-free flame retardant resin composition comprising 30 parts by mass or more of the flame retardant (B) with respect to 100 parts by mass of the (A) polyolefin resin.
前記被覆層は少なくとも一層からなり、前記被覆層の少なくとも最外層が、請求項1〜5のいずれか1項に記載のノンハロゲン難燃性樹脂組成物により形成されることを特徴とする絶縁電線・ケーブル。 An insulated wire / cable comprising a conductor and a coating layer covering the conductor,
The insulated wire is characterized in that the coating layer comprises at least one layer, and at least the outermost layer of the coating layer is formed of the non-halogen flame retardant resin composition according to any one of claims 1 to 5. cable.
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| JP2015196852A JP2017066345A (en) | 2015-10-02 | 2015-10-02 | Non-halogen flame retardant resin composition and insulated wire and cable using the same |
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| CN107464611A (en) * | 2017-09-05 | 2017-12-12 | 福建通宇电缆有限公司 | A kind of fire resistant flexible insulated cable |
| KR20210005634A (en) * | 2018-04-16 | 2021-01-14 | 브라스켐 에세.아. | Bio-based elastomeric EVA compositions and articles and methods thereof |
| JP2021518873A (en) * | 2018-04-16 | 2021-08-05 | ブラスケム・エス・エー | Bio-based EVA compositions and articles thereof and methods thereof |
| WO2021187337A1 (en) * | 2020-03-16 | 2021-09-23 | 積水化学工業株式会社 | Foam sheet, composite article and vehicle interior material |
| DE112019004984B4 (en) | 2018-10-04 | 2025-03-13 | Autonetworks Technologies, Ltd. | Insulated wire |
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