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JP2017054579A - Manufacturing method of compound-based superconducting wire rod and manufacturing method of compound-based superconducting cable - Google Patents

Manufacturing method of compound-based superconducting wire rod and manufacturing method of compound-based superconducting cable Download PDF

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JP2017054579A
JP2017054579A JP2015175301A JP2015175301A JP2017054579A JP 2017054579 A JP2017054579 A JP 2017054579A JP 2015175301 A JP2015175301 A JP 2015175301A JP 2015175301 A JP2015175301 A JP 2015175301A JP 2017054579 A JP2017054579 A JP 2017054579A
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wire
compound
bending
superconducting
heat treatment
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JP6182577B2 (en
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昌弘 杉本
Masahiro Sugimoto
昌弘 杉本
宏和 坪内
Hirokazu Tsubouchi
宏和 坪内
亮 高木
Akira Takagi
亮 高木
仁司 清水
Hitoshi Shimizu
仁司 清水
和雄 渡辺
Kazuo Watanabe
和雄 渡辺
智 淡路
Satoshi Awaji
智 淡路
英俊 小黒
Hidetoshi Oguro
英俊 小黒
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Tohoku University NUC
Furukawa Electric Co Ltd
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Furukawa Electric Co Ltd
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Abstract

【課題】本発明は、コイル運転時おいて、優れた超伝導特性(特に高い臨界電流)を具備するだけなく、適正な運転安全率でのコイル設計を可能とする、化合物系超電導線材の製造方法等を提供することにある。【解決手段】本発明の化合物系超電導線材の製造方法100は、化合物系超電導原料21と該原料21の周囲に配置された強化材22とを有する複合材から線材20を形成する線材形成工程S101と、線材20に曲げ歪みを加えた状態で熱処理を施して前記原料21を超電導体1にするとともに、前記線材20を化合物系超電導線材10にする熱処理工程S102とこの熱処理工程S102において得られた超電導線材10に曲げ加工を施して、-(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加える曲げ加工工程S103とこの曲げ加工工程S103の後の超電導線材10に、曲げ歪みを連続的に±0.7%の範囲内に制限しながら加えて巻線して超電導コイルを形成する巻線工程S104とを含むことを特徴とする。【選択図】図1The present invention provides a compound superconducting wire that not only has excellent superconducting properties (particularly high critical current) during coil operation, but also enables coil design with an appropriate driving safety factor. It is to provide a method and the like. A method 100 for producing a compound superconducting wire according to the present invention includes a wire forming step S101 for forming a wire 20 from a composite material having a compound superconducting raw material 21 and a reinforcing material 22 arranged around the raw material 21. The heat treatment is performed in a state in which bending strain is applied to the wire 20 to obtain the raw material 21 as the superconductor 1, and the heat treatment step S102 to obtain the wire 20 as the compound superconducting wire 10 and the heat treatment step S102. Bending process S103 in which bending work is applied to superconducting wire 10 and bending strains of-(0.1 to 0.6)% and + (0.1 to 0.6)% are each applied twice or more and superconducting wire 10 after this bending process S103 And a winding step S104 in which a bending strain is continuously limited to within a range of ± 0.7% and wound to form a superconducting coil. [Selection] Figure 1

Description

本発明は、超電導コイルの形成に用いるのに好適な化合物系超電導線材の製造方法、およびこれらの化合物系超電導線材を用いて超電導ケーブルを形成するケーブル化工程を備えた化合物系超電導ケーブルの製造方法に関する。   The present invention relates to a method for producing a compound-based superconducting wire suitable for use in forming a superconducting coil, and a method for producing a compound-based superconducting cable including a cable forming step for forming a superconducting cable using these compound-based superconducting wires. About.

従来、NbSn等の化合物系超電導線材、または、これらの化合物系超電導ケーブルを用いた超電導マグネットの製造には、一般に超伝導コイル用巻枠に超電導線を巻線してマグネットを形成した後に化合物生成熱処理を施す、いわゆるワインド・アンド・リアクト法を適用する。これは、熱処理されたNbSn等の化合物系超電導線材、および、これらの化合物系超電導ケーブルが歪みに対して非常に弱く、熱処理後に大きな歪みが作用する巻線工程などを実施できないことが原因である。 Conventionally, superconducting magnets using compound superconducting wires such as Nb 3 Sn or these compound superconducting cables are generally manufactured after winding a superconducting wire around a superconducting coil winding frame to form a magnet. A so-called wind-and-react method, in which a compound-forming heat treatment is performed, is applied. This is because the heat treatment of compound superconducting wires such as Nb 3 Sn and these compound superconducting cables are very weak against strain, and the winding process in which large strain acts after heat treatment cannot be performed. It is.

ワインド・アンド・リアクト法を用いて高磁界加速器用ダイポールマグネット、高磁界大口径マグネット等の大型マグネットを製造する場合、NbSn生成のための化合物生成熱処理を、600℃以上の所定の温度で真空または不活性ガス雰囲気の炉内で行う必要があるが、この熱処理を行なうには、大型マグネット全体を収容できる大型の熱処理炉を用意しなければならず、マグネットの寸法に制限されるという問題があった。 When manufacturing large magnets such as dipole magnets for high magnetic field accelerators and high magnetic field large-diameter magnets using the wind-and-react method, a compound generation heat treatment for generating Nb 3 Sn is performed at a predetermined temperature of 600 ° C. or higher. Although it is necessary to perform in a furnace in a vacuum or an inert gas atmosphere, in order to perform this heat treatment, a large heat treatment furnace that can accommodate the entire large magnet must be prepared, and the size of the magnet is limited. was there.

さらに、高磁界でコンパクトな超電導マグネットを製造するには、超電導導体の臨界電流密度を高めて、大電流を流せる構成にする事が有効であり、その手段の一つとして超電導素線の撚線化が挙げられる。しかし、NbSn等の化合物系超電導線を用いて撚線化した場合であっても、大きな歪みを与えることができないのは、NbSn等の化合物系超電導線を用いている限りは同じであって、上記で示した問題は解決されない。 Furthermore, in order to produce a compact superconducting magnet with a high magnetic field, it is effective to increase the critical current density of the superconducting conductor so that a large current can flow. One of the means is a twisted superconducting wire. Can be mentioned. However, even if it is twisted using a compound superconducting wire such as Nb 3 Sn, a large strain cannot be given as long as a compound superconducting wire such as Nb 3 Sn is used. However, the problem described above is not solved.

NbSn等の化合物超電導線が歪みに弱い原因は、超電導体が熱処理後に脆化する傾向があることに加えて、化合物系超電導線が異なる複数の材料からなる複合材料として構成されていることにより、冷却した場合に超電導線を構成するそれぞれの材料の熱収縮の違いによって超電導体に圧縮残留歪みが発生することによるものだが、最近、CuNb、CuAlなどの強化材を内包した強化型NbSn線材が開発され、その強度向上により、線材に熱処理を施して得られた超電導線材を、その後、超電導コイルを形成するために巻線する、いわゆるリアクト・アンド・ワインド法によっても、マグネットを製造できるようになった。 The reason why compound superconducting wires such as Nb 3 Sn are weak against strain is that the superconductor tends to become brittle after heat treatment, and that the compound superconducting wires are composed of a composite material composed of a plurality of different materials. This is due to the fact that compressive residual strain is generated in the superconductor due to the difference in thermal shrinkage of each material constituting the superconducting wire when cooled, but recently, strengthening including reinforcing materials such as CuNb and CuAl 2 O 3 A type Nb 3 Sn wire has been developed, and due to its strength improvement, a superconducting wire obtained by heat-treating the wire is then wound to form a superconducting coil, so-called a react and wind method, Magnets can be manufactured.

リアクト・アンド・ワインド法による従来の化合物系超伝導コイルの製造方法としては、例えば特許文献1および2に開示されている。しかしながら、特許文献1および2に開示された製造方法は、巻線工程における超電導線に作用する歪みの許容値の上限を1%程度に限定する構成を採用しているだけであって、冷却による超電導体の圧縮残留歪みの発生に関しては何ら考慮されておらず、かかる構成では、超電導体の圧縮残留歪みの発生に伴って電流特性が劣化するという問題があった。   For example, Patent Documents 1 and 2 disclose a conventional method for producing a compound superconducting coil by the react and wind method. However, the manufacturing methods disclosed in Patent Documents 1 and 2 only adopt a configuration in which the upper limit of the allowable strain acting on the superconducting wire in the winding process is limited to about 1%. No consideration is given to the occurrence of compressive residual strain in the superconductor, and with such a configuration, there is a problem in that current characteristics deteriorate as the compressive residual strain in the superconductor occurs.

また、特許文献3は、補強安定化超伝導線材を、あらかじめ熱処理により超伝導物質とした後、張力の付与下にコイル状に巻いて成形する超伝導磁石の製造方法を開示し、0.5%までの曲げ加工であれば、リアクト・アンド・ワインド法でのコイル(超伝導磁石)の製造が可能であるとしている。しかしながら、特許文献3は、単に性能低下の観点から、0.5%までの曲げ加工であれば、コイル形状を比較的自由に設計できることを開示しただけであって、超電導コイルを形成するまでの線材の歪特性を制御して、超電導特性(特に臨界電流)の適正化を図ることを目的としたものではない。   Patent Document 3 discloses a method of manufacturing a superconducting magnet in which a reinforced and stabilized superconducting wire is preliminarily made into a superconducting material by heat treatment and then wound into a coil shape under application of tension. If the bending process is up to 50%, the coil (superconducting magnet) can be manufactured by the react-and-wind method. However, Patent Document 3 merely discloses that the coil shape can be designed relatively freely if bending is performed up to 0.5% from the viewpoint of performance degradation. It is not intended to optimize the superconducting characteristics (especially critical current) by controlling the strain characteristics of the wire.

さらに、本出願人は、リアクト・アンド・ワインド法を用いた化合物系超電導線材等の製造方法を、特許文献4〜6において提案した。   Furthermore, the present applicant has proposed a method of manufacturing a compound superconducting wire or the like using the react and wind method in Patent Documents 4 to 6.

特許文献4では、化合物超電導線材内部に残留する歪みを緩和して、従来よりも耐歪み特性および臨界電流等の超電導特性の向上が図れる化合物超電導線材等の製造方法を開示し、また、特許文献5では、化合物超電導線内部に残留する歪みを緩和し、かつ、撚線加工の際に超電導特性の性能を低下させない化合物超電導撚線の製造方法を開示した。   Patent Document 4 discloses a method for producing a compound superconducting wire or the like that can relieve strain remaining in the compound superconducting wire and improve superconducting characteristics such as strain resistance and critical current as compared with the prior art. No. 5 discloses a method for producing a compound superconducting stranded wire that relieves strain remaining inside the compound superconducting wire and does not deteriorate the performance of superconducting characteristics during twisting.

特許文献4および5に記載の製造方法は、熱処理工程において得られた化合物超電導線材(特許文献4)および化合物超電導撚線(特許文献5)のそれぞれに、曲げ歪みを加える曲げ加工工程を備えたものであるが、いずれの製造方法とも、曲げ加工工程後に超伝導コイルを形成するために巻線する巻線工程での曲げ歪みについては考慮していなかったため、例えば超電導コイル用巻枠の胴径の違いによっては、超伝導コイルを構成する化合物超電導線材に作用する曲げ歪みが変化することから、十分な超電導特性(特に臨界電流)が得られない場合があった。   The manufacturing method described in Patent Documents 4 and 5 includes a bending process step of applying bending strain to each of the compound superconducting wire (Patent Document 4) and the compound superconducting stranded wire (Patent Document 5) obtained in the heat treatment process. However, none of the manufacturing methods considered bending strain in the winding process of winding to form a superconducting coil after the bending process, so, for example, the body diameter of the superconducting coil winding frame Depending on the difference, the bending strain acting on the compound superconducting wire constituting the superconducting coil changes, so that sufficient superconducting characteristics (particularly critical current) may not be obtained.

本出願人は、特許文献4および5では、反応熱処理済み化合物超電導線材または化合物超電導撚線に、ダメージを与えることなく残留歪を緩和または除去して、それらの性能を向上させることを可能にし、リアクト・アンド・ワインド用の線材または撚線として利用することを提案したが、実際にどのように使うのかについては、具体的に開示しておらず、使用するに際しては、適正条件を確認するための作業が必要であった。   In the patent documents 4 and 5, the present applicant can reduce or remove the residual strain without damaging the reaction heat-treated compound superconducting wire or compound superconducting stranded wire, and improve their performance. Proposed to be used as a wire for react and wind or a stranded wire, but the actual usage is not specifically disclosed, and in order to confirm the proper conditions when using it Work was necessary.

また、特許文献6では、リアクト処理した歪み依存性を示す化合物系超電導線に曲げ歪みを付加した後、該曲げ歪みを除荷し、コイル巻きして機械的特性および臨界電流値を向上させた化合物系超電導線を用いた超伝導マグネットを開示したが、この場合も特許文献4および5と同様、曲げ加工工程後に超伝導コイルを形成するために巻線する巻線工程での曲げ歪みについては考慮していなかったため、十分な超電導特性(特に臨界電流)が得られない場合があった。   Further, in Patent Document 6, after adding bending strain to the compound-based superconducting wire exhibiting strain dependence subjected to the react treatment, the bending strain is unloaded and coiled to improve the mechanical characteristics and critical current value. Although a superconducting magnet using a compound superconducting wire has been disclosed, in this case as well, as in Patent Documents 4 and 5, bending distortion in the winding process of winding to form a superconducting coil after the bending process is described. There was a case where sufficient superconducting characteristics (especially critical current) could not be obtained because of no consideration.

さらに、特許文献7には、超電導コイルに曲げ歪を印加することにより、超伝導コイルの臨界電流値を向上させる方法が開示されている。しかしながら、特許文献7に記載の方法は、巻線前の線材そのもの残留歪を除去または緩和することを何ら考慮していないため、本質的な性能向上の効果が得られないという問題がある。   Furthermore, Patent Document 7 discloses a method for improving the critical current value of a superconducting coil by applying a bending strain to the superconducting coil. However, since the method described in Patent Document 7 does not consider removing or alleviating the residual strain of the wire itself before winding, there is a problem that an essential performance improvement effect cannot be obtained.

以上のことから、これまで提案されているNbSn線材を、実際に超電導コイルを形成するため巻線したとしても、コイルとしての性能を予測できないため、運転安全率の高い設計をせざるを得なかった。そのため、線材の通電容量の大容量化や、線材長の増大により、コイルそのものや、冷却システムの大型化により、高コストとなり、商用ベースでの実用化には至っていないというのが現状である。 From the above, even if the Nb 3 Sn wire material that has been proposed so far is actually wound to form a superconducting coil, the performance as a coil cannot be predicted, so a design with a high driving safety factor must be made. I didn't get it. Therefore, the current situation is that the energization capacity of the wire is increased, the length of the wire is increased, the coil itself and the cooling system are enlarged, the cost is increased, and commercial use has not been achieved yet.

また、通電容量の増大を目的とし、超電導素線を複数本撚り合わせた丸型ケーブルや平角型ラザフォードケーブルなどのケーブル導体において、歪が印加された時の超電導特性は、ケーブルを構成している素線の特性に起因している。例えば、事前曲げ歪が印加された時の超電導特性向上に関して、丸型ケーブルは非特許文献1に、平角型ラザフォードケーブルは非特許文献2に記載されている。また、本出願人は、非特許文献3および非特許文献4を公開したが、この時点では、商用ベースでの実用化につながる具体的な知見を得ていない。   Also, for the purpose of increasing current carrying capacity, the superconducting characteristics when a strain is applied to a cable conductor such as a round cable or a flat Rutherford cable in which a plurality of superconducting wires are twisted together constitute the cable. This is due to the characteristics of the wire. For example, regarding improvement of superconducting characteristics when pre-bending strain is applied, Non-Patent Document 1 describes a round cable and Non-Patent Document 2 describes a flat-type Rutherford cable. In addition, the present applicant has published Non-Patent Document 3 and Non-Patent Document 4, but at this point, no specific knowledge has been obtained that will lead to commercialization on a commercial basis.

特開2002−231524号公報JP 2002-231524 A 特開平6−204029号公報JP-A-6-204029 特許第3240323号公報Japanese Patent No. 3340323 特許第4532369号公報Japanese Patent No. 4532369 特許第5718171号公報Japanese Patent No. 5718171 特開2004−63128号公報JP 2004-63128 A 特開2003−332122号公報JP 2003-332122 A

G.Nishijima, H. Oguro, S. Awaji, H. Tsubouchi, S. Hanai, and Kazuo Watanabe, “Application of prebending effect to triplet cables using bronze-rote Nb3Sn strands,” IEEE Trans. Appl. Supercond., vol. 17, no. 2, Jun. 2007, pp. 2595-2598.G.Nishijima, H. Oguro, S. Awaji, H. Tsubouchi, S. Hanai, and Kazuo Watanabe, “Application of prebending effect to triplet cables using bronze-rote Nb3Sn strands,” IEEE Trans. Appl. Supercond., Vol. 17, no. 2, Jun. 2007, pp. 2595-2598. M. Sugimoto, H. Tsubouchi, S. Endoh, A. Takagi, K. Watanabe, S. Awaji, and H. Oguro, “Development of Nb-rod-method Cu-Nb reinforced Nb3Sn Rutherford cables for react-and-wind processed wide-bore high magnetic field coils,” IEEE Trans. Appl. Supercond., vol. 25, no. 3, Jun. 2015, Art. ID. 6000605.M. Sugimoto, H. Tsubouchi, S. Endoh, A. Takagi, K. Watanabe, S. Awaji, and H. Oguro, “Development of Nb-rod-method Cu-Nb reinforced Nb3Sn Rutherford cables for react-and-wind processed wide-bore high magnetic field coils, ”IEEE Trans. Appl. Supercond., vol. 25, no. 3, Jun. 2015, Art. ID. 6000605. 大村拓也、小黒英俊、淡路智、渡辺和雄、杉本昌弘、坪内宏和、「CuNb/Nb3Sn線材の臨界電流に与えるコイル径の影響」、第90回2014年度秋季低温工学・超電導学会予稿集p214.Takuya Omura, Hidetoshi Oguro, Satoshi Awaji, Kazuo Watanabe, Masahiro Sugimoto, Hirokazu Tsubouchi, "Effect of Coil Diameter on the Critical Current of CuNb / Nb3Sn Wire", Proc. 大村拓也、小黒英俊、淡路智、渡辺和雄、杉本昌弘、坪内宏和、「CuNb/Nb3Sn線材の臨界電流と純粋曲げひずみの関係の解析」、第91回2015年度春季低温工学・超電導学会予稿集p92.Takuya Omura, Hidetoshi Oguro, Satoshi Awaji, Kazuo Watanabe, Masahiro Sugimoto, Hirokazu Tsubouchi, "Analysis of the relationship between critical current and pure bending strain of CuNb / Nb3Sn wire", Proceedings of the 91st Spring 2015 Low Temperature Engineering and Superconductivity Society p92 .

本発明の目的は、超伝導コイルの形成に用いるのに好適な化合物系超電導線材を製造する工程のうち、特に熱処理工程、曲げ加工工程(事前曲げ歪み導入工程)および巻線工程(純粋曲げ歪み導入工程)からなる一連の工程を通じて、線材の内部歪(特に曲げ歪み)を適正に制御することによって、コイル運転時おいて、優れた超伝導特性(特に高い臨界電流)を具備するだけなく、適正な運転安全率でのコイル設計を可能とする、化合物系超電導線材の製造方法、およびこれらの化合物系超電導線材を用いて超電導ケーブルを形成するケーブル化工程を備えた化合物系超電導ケーブルの製造方法を提供することにある。   The object of the present invention is to provide a compound-based superconducting wire suitable for use in forming a superconducting coil, in particular, a heat treatment process, a bending process (pre-bending strain introduction process) and a winding process (pure bending strain). By properly controlling the internal strain (particularly bending strain) of the wire through a series of steps consisting of the introduction step), not only has excellent superconducting properties (particularly high critical current) during coil operation, Method for producing compound superconducting wire that enables coil design with an appropriate driving safety factor, and method for producing compound superconducting cable including a cable forming step for forming a superconducting cable using these compound superconducting wires Is to provide.

本発明の要旨構成は、以下のとおりである。   The gist configuration of the present invention is as follows.

(1)化合物系超電導体生成前原料と、該原料の周囲に配置された強化材とを有する複合材から線材を形成する線材形成工程と、前記線材に曲げ歪みを加えた状態で熱処理を施して前記原料を化合物系超電導体にするとともに、前記線材を化合物系超電導線材にする熱処理工程と、該熱処理工程において得られた前記超電導線材に曲げ加工を施して、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪み(事前曲げ歪)をそれぞれ2回以上加える曲げ加工工程と、該曲げ加工工程後の前記超電導線材に曲げ歪み(純粋曲げ歪)を連続的に±0.7%の範囲内に制限しながら加えて巻線して超電導コイルを形成する巻線工程とを含むことを特徴とする化合物系超電導線材の製造方法。 (1) A wire forming step of forming a wire from a composite material having a raw material before compound superconductor generation and a reinforcing material disposed around the raw material, and a heat treatment is performed in a state where bending strain is applied to the wire. The raw material is made into a compound superconductor, the heat treatment step to make the wire into a compound superconducting wire, and the superconducting wire obtained in the heat treatment step is subjected to bending, and-(0.1-0. 6) Bending process in which bending strain (pre-bending strain) of% and + (0.1-0.6)% is applied twice or more, and bending strain (pure bending strain) in the superconducting wire after the bending process And a winding step of forming a superconducting coil by continuously winding the wire while restricting it within a range of ± 0.7%.

(2)前記複合材は、前記原料と前記強化材の間にSn拡散防止材をさらに有することを特徴とする上記(1)に記載の化合物系超電導線材の製造方法。 (2) The method for producing a compound superconducting wire according to (1), wherein the composite material further includes an Sn diffusion preventing material between the raw material and the reinforcing material.

(3)前記複合材は、前記強化材の周囲に安定化材をさらに有することを特徴とする上記(1)または(2)に記載の化合物系超電導線材の製造方法。 (3) The method for producing a compound superconducting wire according to (1) or (2), wherein the composite material further includes a stabilizing material around the reinforcing material.

(4)前記複合材は、前記安定化材がCuまたはCu合金で構成されることを特徴とする上記(3)に記載の化合物系超電導線材の製造方法。 (4) The method for producing a compound superconducting wire according to (3), wherein the stabilizing material is made of Cu or a Cu alloy.

(5)前記複合材は、前記超電導体がNbSnで構成され、前記強化材が少なくともCuおよびNbで構成されることを特徴とする上記(1)から(4)までのいずれか1項に記載の化合物系超電導線材の製造方法。 (5) The composite material is any one of (1) to (4), wherein the superconductor is composed of Nb 3 Sn, and the reinforcing material is composed of at least Cu and Nb. The manufacturing method of the compound type superconducting wire described in 1.

(6)前記曲げ歪みは、前記熱処理工程では、前記線材を、所定の胴径をもつ熱処理用ボビンに巻き付けることによって加えられ、前記曲げ加工工程では、前記超電導線材を前記熱処理用ボビンから引き出した後、間隔をおいて配置された所定の胴径をもつ複数の曲げ治具間を通過させることにより加えられ、そして、前記巻線工程では、前記熱処理用ボビンの胴径とは異なる所定の胴径をもつ超電導コイル用巻枠に巻き付けることによって制限しながら加えられることを特徴とする上記(1)から(5)までのいずれか1項に記載の化合物系超電導線材の製造方法。 (6) The bending strain is applied by winding the wire around a heat treatment bobbin having a predetermined body diameter in the heat treatment step, and the superconducting wire is drawn from the heat treatment bobbin in the bending step. Then, it is added by passing between a plurality of bending jigs having a predetermined cylinder diameter arranged at intervals, and, in the winding step, a predetermined cylinder different from the cylinder diameter of the bobbin for heat treatment The method for producing a compound-based superconducting wire according to any one of (1) to (5) above, wherein the compound-based superconducting wire is added while being wound around a winding frame for a superconducting coil having a diameter.

(7)前記線材形成工程後、前記熱処理工程前に、前記線材形成工程により形成された複数本の前記線材に、撚線加工、または、撚線加工の後に成形加工を施してケーブルを形成するケーブル化工程をさらに備え、上記(1)から(6)までのいずれか1項に記載の化合物系超電導線材の製造方法を、前記ケーブルに適用することを特徴とする化合物系超電導ケーブルの製造方法。 (7) After the wire forming step and before the heat treatment step, the plurality of wires formed by the wire forming step are subjected to stranded wire processing or forming processing after stranded wire forming to form a cable. A method for producing a compound superconducting cable, further comprising a cable forming step, wherein the method for producing a compound superconducting wire according to any one of (1) to (6) is applied to the cable. .

本発明によれば、化合物系超電導体生成前原料と、該原料の周囲に配置された強化材とを有する複合材から線材を形成する線材形成工程と、前記線材に曲げ歪みを加えた状態で熱処理を施して前記原料を化合物系超電導体にするとともに、前記線材を化合物系超電導線材にする熱処理工程と、該熱処理工程において得られた前記超電導線材に曲げ加工を施して、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加える曲げ加工工程と、該曲げ加工工程後の前記超電導線材に曲げ歪みを連続的に±0.7%の範囲内に制限しながら加えて巻線して超電導コイルを形成する巻線工程とを含むことによって、線材の内部歪(特に曲げ歪み)が適正に制御され、コイル運転時おいて、優れた超伝導特性(特に高い臨界電流)を具備するだけなく、適正な運転安全率でのコイル設計を可能とする、化合物系超電導線材の製造方法、およびこれらの化合物系超電導線材を用いて超電導ケーブルを形成するケーブル化工程を備えた化合物系超電導ケーブルの製造方法の提供が可能になった。   According to the present invention, a wire forming step of forming a wire from a composite material having a raw material before compound superconductor generation and a reinforcing material disposed around the raw material, and in a state where bending strain is applied to the wire A heat treatment is performed to turn the raw material into a compound superconductor, a heat treatment step to turn the wire into a compound superconducting wire, and bending to the superconducting wire obtained in the heat treatment step. ~ 0.6)% and + (0.1-0.6)% bending process each of which is applied twice or more, and bending stress is continuously added to the superconducting wire after the bending process by ± 0. In addition to the winding process of forming a superconducting coil by winding while limiting within the range of 7%, the internal strain (especially bending strain) of the wire is appropriately controlled, and during coil operation Excellent superconducting properties (especially high critical current) A compound system comprising a compound superconducting wire manufacturing method and a cable forming process for forming a superconducting cable using these compound superconducting wires, which enables coil design with an appropriate driving safety factor. It has become possible to provide a method for manufacturing a superconducting cable.

図1は、本発明の化合物系超電導線材の製造方法を説明するための代表的な工程フロー図である。FIG. 1 is a typical process flow diagram for explaining a method for producing a compound superconducting wire of the present invention. 図2は、本発明の代表的な化合物系超電導線材の一例を示す概略断面図である。FIG. 2 is a schematic sectional view showing an example of a typical compound-based superconducting wire of the present invention. 図3は、熱処理工程において、熱処理用ボビンに巻きつけられて熱処理される線材の熱処理前の状態を説明するための図である。FIG. 3 is a diagram for explaining a state before the heat treatment of the wire wound around the heat treatment bobbin and heat-treated in the heat treatment step. 図4は、曲げ加工工程において、超電導線材に曲げ歪みを加える状態を説明するための図である。FIG. 4 is a diagram for explaining a state in which bending strain is applied to the superconducting wire in the bending process. 図5は、巻線工程において、超電導コイル用巻枠に超電導線材を巻線したときの状態を説明するための図である。FIG. 5 is a diagram for explaining a state when a superconducting wire is wound around a superconducting coil winding frame in the winding step. 図6は、熱処理工程、曲げ加工工程(事前曲げ歪み導入工程)および巻線工程(純粋曲げ歪み導入工程)の各工程で、線材に曲げ歪みを加える状態を説明するための概念図である。FIG. 6 is a conceptual diagram for explaining a state in which bending strain is applied to the wire in each of the heat treatment step, the bending step (preliminary bending strain introduction step), and the winding step (pure bending strain introduction step). 図7は、本発明における化合物系超電導線材の通電特性を示した図である。FIG. 7 is a diagram showing current-carrying characteristics of the compound superconducting wire in the present invention.

以下に、本発明の化合物系超電導線材の製造方法について、図面を参照しながら詳細に説明する。   Below, the manufacturing method of the compound type superconducting wire of this invention is demonstrated in detail, referring drawings.

図1は、本発明の化合物系超電導線材の製造方法の一つの実施形態の工程フローを示したものである。図1に示す化合物系超電導線材の製造方法100は、化合物系超電導体生成前原料と、この原料の周囲に配置された強化材とを有する複合材から線材を形成する線材形成工程S101と、この線材に曲げ歪みを加えた状態で熱処理を施して前記原料を化合物系超電導体にするとともに、線材を化合物系超電導線材にする熱処理工程S102と、この熱処理工程S102において得られた超電導線材に曲げ加工を施して、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加える曲げ加工工程S103と、この曲げ加工工程S103で曲げ歪みを加えられた後の超電導線材に、曲げ歪みを連続的に−0.7%から+0.7%までの範囲内で制限しながら加えて巻線して超電導コイルを形成する巻線工程S104とを含むことを特徴とする化合物系超電導線材の製造方法である。   FIG. 1 shows a process flow of one embodiment of a method for producing a compound superconducting wire of the present invention. A method 100 for manufacturing a compound superconducting wire shown in FIG. 1 includes a wire forming step S101 for forming a wire from a composite material having a raw material before compound superconductor generation and a reinforcing material arranged around the raw material, A heat treatment is performed in a state where bending strain is applied to the wire to make the raw material into a compound superconductor, and a heat treatment step S102 to convert the wire into a compound superconducting wire, and bending to the superconducting wire obtained in the heat treatment step S102 And bending process S103 in which bending strains of-(0.1 to 0.6)% and + (0.1 to 0.6)% are each applied twice or more, and bending strain in this bending process S103. A winding step S104 in which a superconducting coil is formed by adding a bending strain to the superconducting wire after being added while continuously limiting the bending strain within a range of -0.7% to + 0.7% to form a superconducting coil; including This is a method for producing a compound superconducting wire.

<線材形成工程>
線材形成工程S101は、化合物系超電導体生成前原料と、この原料の周囲に配置された強化材とを有する複合材から線材を形成するための工程である。線材は前記複合材から形成され、下記に示す熱処理工程によって強化型化合物系超電導線材となる。また、複合材およびこの複合材から形成される線材は、化合物系超電導体生成前原料と強化材の間にSn拡散防止材をさらに有していてもよく、加えて、強化材の周囲に安定化材をさらに有していてもよい。
<Wire forming process>
The wire forming step S101 is a step for forming a wire from a composite material having a raw material before compound superconductor generation and a reinforcing material arranged around the raw material. The wire is formed from the composite material, and becomes a reinforced compound superconducting wire by the heat treatment process described below. Further, the composite material and the wire formed from this composite material may further have an Sn diffusion preventing material between the raw material before the compound superconductor generation and the reinforcing material, and in addition, stable around the reinforcing material. You may further have a chemical.

線材20の断面構造の一例としては、例えば図3に示すように、線材断面の中央部に、直径dfbをもつ強化型未反応NbSn超電導フィラメント群21を配置し、その周囲にTaまたはNbからなるすず(Sn)拡散防止材23を配置し、その周囲に1μm未満のNbフィラメントを銅または銅合金に埋設した強化材22をリング状に配置した後、その周囲に銅シースからなる安定化材24を配置した、直径dのCu−Nb強化型NbSn線材構造にする場合が挙げられる。 As an example of the cross-sectional structure of the wire 20, for example, as shown in FIG. 3, a reinforced unreacted Nb 3 Sn superconducting filament group 21 having a diameter d fb is arranged at the center of the cross section of the wire, and Ta or A tin (Sn) diffusion prevention material 23 made of Nb is arranged, and a reinforcing material 22 in which Nb filaments of less than 1 μm are embedded in copper or a copper alloy is arranged in a ring shape around it, and then a stable consisting of a copper sheath around it. There is a case where a Cu—Nb reinforced Nb 3 Sn wire structure having a diameter d, in which the chemical material 24 is disposed, is used.

強化材22および安定化材24には、金属または合金材料等の導電性を有する材料が用いられる。強化材22は、少なくともCuおよびNbで構成されることが好ましく、例えばCuNbやCuNbTi等が挙げられ、特にCuNbを用いることがより好適であるが、かかる組成だけには限定されず、例えばCuAl、Ta等で構成されていてもよい。また、安定化材24は、CuまたはCu合金で構成されることが好ましい。 For the reinforcing material 22 and the stabilizing material 24, a conductive material such as a metal or an alloy material is used. Reinforcement 22 is preferably configured with at least Cu and Nb, for example CuNb and CuNbTi and the like, but it is more preferable to particularly use CuNb, not limited to the such compositions, for example, CuAl 2 It may be composed of O 3 , Ta or the like. Moreover, it is preferable that the stabilizing material 24 is comprised with Cu or Cu alloy.

化合物系超電導体生成前原料は、超伝導体にするための熱処理工程を経ることによって、例えばNbSn、NbAl等の化合物になるように構成されていることが好ましい。また、化合物系超電導体生成前原料は、例えば1μm以上の直径を有するNbフィラメントを複数本組み合わせて得られる構成にすることができる。 The raw material before compound superconductor production is preferably configured to be a compound such as Nb 3 Sn, Nb 3 Al, etc., through a heat treatment step for making a superconductor. Moreover, the raw material before compound superconductor production | generation can be made into the structure obtained by combining several Nb filament which has a diameter of 1 micrometer or more, for example.

線材形成工程S101としては、例えば化合物系超電導体がNbSnの場合には、ブロンズ法や内部スズ(Sn)拡散法、パウダインチューブ(PIT)法などの既知のNbSn線材の作製方法を用いることが、良好な加工性を得る点で適している。 As the wire forming step S101, for example, when the compound superconductor is Nb 3 Sn, a method for producing a known Nb 3 Sn wire such as a bronze method, an internal tin (Sn) diffusion method, or a powder tube (PIT) method is used. Is suitable from the viewpoint of obtaining good processability.

<熱処理工程(化合物系超電導体の生成工程)>
熱処理工程S102は、曲げ歪みεhiを加えた状態の線材を、所定の熱処理条件下で熱処理を施して化合物系超電導体生成前原料を化合物系超電導体にするとともに、線材形成工程S101において形成された線材20を化合物系超電導線材10にするための工程である。曲げ歪みεhiは、例えば、線材20を、所定の胴径Dをもつ熱処理用ボビン29に巻き付けることによって線材20に加えることが好ましく、好適な曲げ歪みεhi(%)としては、例えば、0.01〜0.7%の範囲である。熱処理時の曲げ歪εhiが小さすぎると熱処理炉自体が大きくなるという製造コスト上の問題があり、熱処理時の曲げ歪εhiが大きすぎると、熱処理後、線材を熱処理ボビン29から直線状に引き出しただけで、大きな逆方向の曲げ歪εhiが化合物系超電導フィラメントに印加され、フィラメント断線が生じる場合があるためである。図3は、熱処理工程S102において、熱処理用ボビンにコイル状に巻き付けられて熱処理される線材20の熱処理前の状態を説明するための図である。
<Heat treatment process (generation process of compound superconductor)>
The heat treatment step S102 is formed in the wire forming step S101 while subjecting the wire with the bending strain ε hi to heat treatment under a predetermined heat treatment condition to make the compound superconductor raw material before the compound superconductor generation. This is a process for making the wire 20 into the compound superconducting wire 10. The bending strain ε hi is preferably applied to the wire rod 20 by, for example, winding the wire rod 20 on a heat treatment bobbin 29 having a predetermined body diameter D h , and suitable bending strain ε hi (%) is, for example, It is in the range of 0.01 to 0.7%. If the bending strain ε hi at the time of heat treatment is too small, there is a problem in the manufacturing cost that the heat treatment furnace itself becomes large. If the bending strain ε hi at the time of heat treatment is too large, the wire is straightened from the heat treatment bobbin 29 after the heat treatment. This is because a large bending strain ε hi in the opposite direction is applied to the compound superconducting filament simply by pulling out, and filament breakage may occur. FIG. 3 is a diagram for explaining a state before the heat treatment of the wire 20 that is wound around the heat treatment bobbin in a coil shape and heat-treated in the heat treatment step S102.

熱処理工程S102における、線材20に加えられる曲げ歪みεhiは、以下に示す(1)式で算出することができる。すなわち、線材20を熱処理ボビンに巻きつけたときの巻層数をi(i=1〜n)、i層目の線材20の曲げ半径をRhi(mm)とし、超電導フィラメント群21の直径をdfb(mm)、線材20の直径をd(mm)とするとき、曲げ歪みεhiは、
εhi(%)=(dfb/2)×(1/Rhi)×100 ・・・(1)
で表すことができる。なお、上記(1)式を、熱処理用ボビン29の胴径Dhを含めた式に書き換えると、下記の(1)´式のようになる。
εhi(%)=(dfb/2)×(2/(Dh+2d×i−d))×100 ・・・(1´)
The bending strain ε hi applied to the wire 20 in the heat treatment step S102 can be calculated by the following equation (1). That is, the number of winding layers when the wire 20 is wound around the heat treatment bobbin is i (i = 1 to n), the bending radius of the wire 20 of the i-th layer is R hi (mm), and the diameter of the superconducting filament group 21 is When d fb (mm) and the diameter of the wire 20 is d (mm), the bending strain ε hi is
ε hi (%) = (d fb / 2) × (1 / R hi ) × 100 (1)
Can be expressed as When the above equation (1) is rewritten into an equation including the body diameter D h of the heat treatment bobbin 29, the following equation (1) ′ is obtained.
ε hi (%) = (d fb / 2) × (2 / (D h + 2d × id)) × 100 (1 ′)

曲げ歪みεhiは、巻層数が1層目で、線材の曲げ半径がRh1のときの曲げ歪みεh1(=(dfb/2)×(1/Rh1)×100)で最大となり、巻層数がn層目の最外層で、線材の曲げ半径がRhnのときの曲げ歪みεhn(=(dfb/2)×(1/Rhn)×100)で最小となる。 The bending strain ε hi is the maximum at the bending strain ε h1 (= (d fb / 2) × (1 / R h1 ) × 100) when the number of winding layers is the first layer and the bending radius of the wire is R h1. The bending strain ε hn (= (d fb / 2) × (1 / R hn ) × 100) when the number of winding layers is the outermost layer of the nth layer and the bending radius of the wire is R hn is minimized.

この熱処理は、例えばブロンズ法NbSnの場合、真空中または不活性ガス雰囲気中にて、600℃以上、例えば650〜700℃の温度で50時間以上、好適には50〜150時間の条件下で行うことができる。また、その熱処理を行なう前に、例えば550〜590℃の温度で50〜150時間の条件下の予備加熱を加えていてもよい。なお、この熱処理の条件は、一般に、生成しようとする化合物系超電導体、化合物系超電導体生成前原料、線材の構成、寸法等に応じて異なる。 For example, in the case of the bronze method Nb 3 Sn, this heat treatment is performed under conditions of 600 ° C. or higher, for example, a temperature of 650 to 700 ° C. for 50 hours or longer, preferably 50 to 150 hours in a vacuum or in an inert gas atmosphere. Can be done. Moreover, before performing the heat treatment, for example, preheating under a condition of 50 to 150 hours at a temperature of 550 to 590 ° C. may be applied. The conditions for this heat treatment generally vary depending on the compound superconductor to be produced, the raw material before production of the compound superconductor, the configuration, dimensions, etc. of the wire.

図2は、化合物系超電導線材10の断面構造の一例を示したものである。超電導線材10は、断面中央位置に化合物系超電導体1を有し、この化合物系超電導体1の周囲に強化材2を有する断面構造をもち、さらに、図2では、化合物系超電導体1と強化材2の間にSn拡散防止材3を有するとともに、強化材2の周囲に安定化材4を有している。   FIG. 2 shows an example of a cross-sectional structure of the compound superconducting wire 10. The superconducting wire 10 has a compound superconductor 1 at the center of the cross section, and has a cross-sectional structure having a reinforcing material 2 around the compound superconductor 1, and in FIG. The Sn diffusion preventing material 3 is provided between the materials 2 and the stabilizing material 4 is provided around the reinforcing material 2.

<曲げ加工工程(事前曲げ歪み導入工程)>
曲げ加工工程は、熱処理工程において得られた超電導線材10に曲げ加工を施して、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加える工程である。図4は、曲げ加工工程において、超電導線材10に曲げ歪みを加える状態を説明するための図である。
<Bending process (pre-bending strain introduction process)>
In the bending process, bending is performed on the superconducting wire 10 obtained in the heat treatment process, so that bending strains of − (0.1 to 0.6)% and + (0.1 to 0.6)% are 2 respectively. It is a process of adding more than once. FIG. 4 is a diagram for explaining a state in which bending strain is applied to the superconducting wire 10 in the bending process.

超電導線材10に曲げ歪みを加える(導入する)方法としては、図4に示すように、熱処理工程を経た超電導線材10を、熱処理用ボビン30から所定の張力で引き出した後に、間隔をおいて配置された所定の胴径をもつ複数の曲げ治具、例えばプーリー31、32、・・間を通過させて超電導線材10に曲げ加工を施す方法が挙げられ、図4では、熱処理用ボビン30に巻き付けた方向と同じ方向に超電導線材10に曲げ加工を施す位置に配設されかつ熱処理用ボビン30のボビン径Dよりも小さい径Dp1をもつプーリー31と、熱処理用ボビン30に巻き付けた方向とは逆方向に超電導線材10に曲げ加工を施す位置に配設されかつ熱処理用ボビン30のボビン径Dよりも大きい径Dp2をもつプーリー32とを連続して2回以上通過させて超電導線材10に曲げ加工を施す場合を一例として示している。 As a method of applying (introducing) bending strain to the superconducting wire 10, as shown in FIG. 4, the superconducting wire 10 that has undergone the heat treatment step is drawn from the bobbin 30 for heat treatment with a predetermined tension, and then arranged at intervals. A method of bending the superconducting wire 10 through a plurality of bending jigs having a predetermined body diameter, for example, pulleys 31, 32,... Is wound around the bobbin 30 for heat treatment in FIG. A pulley 31 having a diameter D p1 that is smaller than the bobbin diameter D h of the heat treatment bobbin 30, and a direction wound around the heat treatment bobbin 30. passing two or more times in succession and the pulley 32 with the bobbin diameter D b larger diameter D p2 than in the reverse direction to be disposed in a position subjected to bending a superconducting wire 10 and the heat treatment bobbins 30 By is shown as an example the case of applying a bending a superconducting wire 10.

また、本発明における曲げ加工工程において、熱処理工程後の超電導線材10に、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加えるとした理由は、熱処理用ボビン30に巻き付けた方向と同じ方向に超電導線材10に曲げ加工を施す位置に配設されたプーリー31を通過することによって得られる正方向の曲げ歪み、および熱処理用ボビン30に巻き付けた方向とは逆方向に超電導線材10に曲げ加工を施す位置に配設されたプーリー32を通過することによって得られる負の方向の曲げ歪みの一方または双方の絶対値が0.1%未満だと、その後に行われる巻線工程で所定の曲げ歪みを加えたとしても、事前曲げ加工による化合物超電導フィラメントの残留歪緩和効果が小さいため、純粋曲げ歪下での超電導特性の向上効果が期待できず、また、前記正方向の曲げ歪みおよび前記負の方向の曲げ歪みの一方または双方の絶対値が0.6%よりも大きいと、化合物超電導フィラメントの局所的な損傷の発生する場合があり、加えて、超電導特性の向上効果が期待できないからである。   In the bending process of the present invention, the superconducting wire 10 after the heat treatment process is subjected to bending strains of − (0.1 to 0.6)% and + (0.1 to 0.6)% two times or more, respectively. The reason for the addition is that the bending strain in the positive direction obtained by passing through the pulley 31 disposed at a position where the superconducting wire 10 is bent in the same direction as the direction wound around the bobbin 30 for heat treatment, and for heat treatment The absolute value of one or both of the bending strains in the negative direction obtained by passing through the pulley 32 disposed at the position where the superconducting wire 10 is bent in the direction opposite to the direction wound around the bobbin 30 is 0. If it is less than 1%, even if a predetermined bending strain is applied in the subsequent winding process, the residual strain relaxation effect of the compound superconducting filament by the pre-bending process is small. If the absolute value of one or both of the positive direction bending strain and the negative direction bending strain is larger than 0.6%, the local effect of the compound superconducting filament cannot be expected. This is because damage may occur, and in addition, an effect of improving the superconducting characteristics cannot be expected.

曲げ加工工程S103における、直径dの超伝導線材10に加えられる正の曲げ歪みをεpbi+、負の曲げ歪みをεpbi-とし、熱処理工程における線材20を熱処理ボビンに巻きつけたときのi層目の線材の曲げ半径Rhiに対応する、曲げ治具(例えばプーリー)31による正方向曲げ半径をRPb1i、曲げ治具(例えばプーリー)32による逆(負)方向曲げ半径をRPb2iとすると、正の曲げ歪みεpbi+および負の曲げ歪みεpbi-は、それぞれ以下に示す(2)式および(3)式で算出することができる。
εpbi+(%)=(d/2)×{(1/RPb1i)−(1/Rhi)}×100 ・・・(2)
εpbi-(%)=(d/2)×{(1/RPb2i)−(1/Rhi)}×100 ・・・(3)
よって、上記(2)式および(3)式から、εpbi+およびεpbi-を決めると、Rhiに応じて、RPb1iおよびRPb2iが一義的に決定される。
In the bending step S103, the positive bending strain applied to the superconducting wire 10 having the diameter d is ε pbi + , the negative bending strain is ε pbi−, and the i layer when the wire 20 in the heat treatment step is wound around the heat treatment bobbin. corresponding to the bending radius R hi eye of the wire, bending jig (e.g. a pulley) 31 by forward bending radius R Pb1i, a bending jig (e.g. a pulley) 32 by reverse (negative) direction bending radius When R Pb2i The positive bending strain ε pbi + and the negative bending strain ε pbi- can be calculated by the following equations (2) and (3), respectively.
ε pbi + (%) = (d / 2) × {(1 / R Pb1i ) − (1 / R hi )} × 100 (2)
ε pbi− (%) = (d / 2) × {(1 / R Pb2i ) − (1 / R hi )} × 100 (3)
Therefore, when ε pbi + and ε pbi− are determined from the above equations (2) and (3), R Pb1i and R Pb2i are uniquely determined according to R hi .

超電導線材10に加える曲げ歪みは、正反両方向からの曲げ歪みをそれぞれ2回以上、好適には、それぞれ5〜10回加える両振り曲げ加工を施すことによって加えることが好ましい。なお、正反両方向から曲げ歪みをそれぞれ2回以上加えることを限定した理由は、曲げ歪みの回数が正反両方向の一方または双方で2回以上行なわないと、線材中のNbSnに印加された残留歪が一様に緩和されない結果、長手方向の超電導性能が不均一になるという問題があるからである。 The bending strain applied to the superconducting wire 10 is preferably applied by performing a double bending process in which bending strains from both the positive and negative directions are applied twice or more, preferably 5 to 10 times. The reason why the bending strain is applied twice or more from both the forward and reverse directions is that the bending strain is applied to Nb 3 Sn in the wire unless the number of bending strains is twice or more in one or both of the forward and backward directions. This is because the residual strain is not alleviated uniformly, resulting in a problem that the superconducting performance in the longitudinal direction becomes non-uniform.

<巻線工程(純粋曲げ歪み導入工程)>
巻線工程S104は、曲げ加工工程S103の後の超電導線材10に、曲げ歪みεpurejを連続的に−0.7%から+0.7%までの範囲内で制限しながら加えて巻線して超電導コイルを形成する工程である。図4では、胴径(ボビン径)Dを有する超電導コイル用巻枠33に巻線する場合を一例として示している。図5は、巻線工程S104において、超電導コイル用巻枠41に超電導線材10を巻線したときの状態を説明するための図である。巻線工程S104において、超電導線材10に曲げ歪みεpurejを連続的に加える(導入する)方法としては、図5に示すように、熱処理用ボビン29(または30)の胴径Dとは異なる、所定の胴径Dをもつ超電導コイル用巻枠41に巻き付けることによって加えられる方法が挙げられる。
<Winding process (pure bending strain introduction process)>
In the winding step S104, the superconducting wire 10 after the bending step S103 is subjected to winding with a bending strain ε purej being continuously limited within a range of −0.7% to + 0.7%. This is a step of forming a superconducting coil. FIG. 4 shows a case where the bobbin 33 the winding superconducting coil having a body diameter (bobbin diameter) D c as an example. FIG. 5 is a view for explaining a state when the superconducting wire 10 is wound around the superconducting coil winding frame 41 in the winding step S104. In the winding step S104, the method of continuously applying (introducing) the bending strain ε purej to the superconducting wire 10 is different from the body diameter D h of the heat treatment bobbin 29 (or 30) as shown in FIG. , and a method applied by winding a superconducting coil winding frame 41 having a predetermined body diameter D c.

本発明は、熱処理工程、曲げ加工工程および巻線工程の一連の工程における線材20および超電導線材10の内部歪を適正に制御するものであるため、曲げ加工工程S103の後の巻線工程S104においても、超電導線材10に加えられる曲げ歪みεpurejを、連続的に±0.7%の範囲内に制限することが必要である。巻線工程S104における、超電導線材10に導入される曲げ歪みεpurejが±0.7%の範囲内の場合に、曲げ加工工程で、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みを導入した超電導線材の臨界電流が格段に高くなって超電導特性が向上する結果、適正な運転安全率でのコイル設計を行うことが可能になる。一方、超電導線材10に導入される曲げ歪みεpurejが±0.7%の範囲外の場合には、曲げ加工工程S103で所定の曲げ歪みεpbi+およびεpbi-を導入したとしても、超電導線材10の臨界電流の向上効果は期待できないからである。 In the winding process S104 after the bending process S103, the present invention appropriately controls the internal strain of the wire 20 and the superconducting wire 10 in a series of processes including a heat treatment process, a bending process, and a winding process. However , it is necessary to continuously limit the bending strain ε purej applied to the superconducting wire 10 within a range of ± 0.7%. When the bending strain ε purej introduced into the superconducting wire 10 in the winding step S104 is within a range of ± 0.7%, − (0.1 to 0.6)% and + (0 As a result of the critical current of the superconducting wire introduced with 0.1 to 0.6)% bending strain being significantly increased and the superconducting characteristics being improved, it is possible to design a coil with an appropriate driving safety factor. On the other hand, when the bending strain ε purej introduced into the superconducting wire 10 is outside the range of ± 0.7%, even if the predetermined bending strains ε pbi + and ε pbi- are introduced in the bending step S103, the superconducting wire This is because an effect of improving the critical current of 10 cannot be expected.

巻線工程S104において、超伝導線材10に導入される曲げ歪みεpurejは、以下に示す(4)式で算出することができる。すなわち、超電導線材10を超電導コイル用巻枠41に巻きつけたときの巻層数をj(j=1〜m)、j層目の線材の曲げ半径をRcj(mm)とし、超電導フィラメント群21の直径をdfb(mm)、線材20を熱処理ボビン29に巻きつけたときのi層目の線材20の曲げ半径をRhi(mm)とするとき、曲げ歪みεpurejは、
εpurej(%)=(dfb/2)×{(1/Rcj)−(1/Rhi)}×100 ・・・(4)
で表すことができる。
In the winding step S104, the bending strain ε purej introduced into the superconducting wire 10 can be calculated by the following equation (4). That is, the number of winding layers when the superconducting wire 10 is wound around the superconducting coil winding frame 41 is j (j = 1 to m), the bending radius of the j-th layer of wire is R cj (mm), and the superconducting filament group When the diameter of 21 is d fb (mm) and the bending radius of the wire material 20 of the i-th layer when the wire 20 is wound around the heat treatment bobbin 29 is R hi (mm), the bending strain ε purej is
ε purej (%) = (d fb / 2) × {(1 / R cj ) − (1 / R hi )} × 100 (4)
Can be expressed as

上述した実施形態では、超電導線材10が、直径d、超電導フィラメント群21の直径dfbの円形断面をもつ場合で説明してきたが、本発明の超電導線材は、断面が矩形状であっても、同様な効果を奏することができる。 In the embodiment described above, the superconducting wire 10 has been described in the case of having a circular cross section having a diameter d and a diameter dfb of the superconducting filament group 21, but the superconducting wire of the present invention has a rectangular cross section, Similar effects can be achieved.

さらに、本発明の化合物系超電導ケーブルの製造方法は、前記線材形成工程後、前記熱処理工程前に、前記線材形成工程により形成された複数本の前記線材に、撚線加工、または、撚線加工の後に成形加工を施してケーブルを形成するケーブル化工程をさらに備え、上述した化合物系超電導線材の製造方法を、ケーブルに適用することによって、上記した化合物超電導線材と同様の効果を奏する化合物系超電導ケーブルを製造することができる。   Furthermore, in the method for producing a compound superconducting cable according to the present invention, after the wire forming step, before the heat treatment step, the plurality of wires formed by the wire forming step are twisted or twisted. And a cable forming step for forming a cable after forming a compound superconducting wire. The compound superconducting wire having the same effect as the above-described compound superconducting wire by applying the above-described compound superconducting wire manufacturing method to the cable. A cable can be manufactured.

次に、本発明の化合物超電導線材の製造方法を、図面を参照しながら、実施例によって更に詳細に説明するが、本発明はこれら実施例により何ら限定されるものではない。   Next, although the manufacturing method of the compound superconducting wire of this invention is demonstrated still in detail according to an Example, referring drawings, this invention is not limited at all by these Examples.

(実施例)
図2に示す断面構造をもつ化合物系超電導線材10を以下の製造方法により作製した。
熱処理工程前の線材20としては、図3に示すように、線材断面の中央部に、直径dfbが0.51mmである強化型未反応NbSn超電導フィラメント群21を配置し、その周囲にTaからなるSn拡散防止材23と、CuNb強化材22と、銅からなる安定化材24とを配置した、直径dが0.8mmのCu−Nb強化型NbSn線材を用いた。この線材20の断面積に占める面積割合は、Sn拡散防止材23を含む超電導部位を45%、CuNb強化材を38%、そして、Cu安定化材を17%とした。尚、線材20の直径に対して、曲げ半径Rhiが十分大きいとは言えないので、線材10の直径dおよびフィラメント群21の径dfbを考慮し、式(1´)を用いて、曲げ半径を算出した。
εhi(%)=(dfb/2)×(2/(Dh+2d×i−d))×100 ・・・(1´)
(Example)
A compound superconducting wire 10 having a cross-sectional structure shown in FIG. 2 was produced by the following production method.
As the wire 20 before the heat treatment step, as shown in FIG. 3, a reinforced unreacted Nb 3 Sn superconducting filament group 21 having a diameter d fb of 0.51 mm is arranged at the center of the cross section of the wire, and around it. A Cu—Nb reinforced Nb 3 Sn wire having a diameter d of 0.8 mm, in which an Sn diffusion preventing material 23 made of Ta, a CuNb reinforcing material 22, and a stabilizing material 24 made of copper are arranged was used. The area ratio in the cross-sectional area of the wire 20 was 45% for the superconducting portion including the Sn diffusion preventing material 23, 38% for the CuNb reinforcing material, and 17% for the Cu stabilizing material. Since the bending radius R hi cannot be said to be sufficiently large with respect to the diameter of the wire 20, the bending is performed using the equation (1 ′) in consideration of the diameter d of the wire 10 and the diameter d fb of the filament group 21. The radius was calculated.
ε hi (%) = (d fb / 2) × (2 / (D h + 2d × id)) × 100 (1 ′)

次に、得られた線材20を、それぞれ異なる胴径(ボビン径D)をもつ複数の熱処理用ボビン51に巻き付け、表1に示すように異なる曲げ半径Rで各線材20を湾曲させて、線材20に曲げ歪みを加えた状態で670℃×96hrのNbSn生成熱処理をアルゴンガス雰囲気中で施し、化合物系超電導体生成前原料21を化合物系超電導体1にするとともに、線材20をCu−Nb強化型NbSn超電導線材10にした後、この超電導線材10を熱処理用ボビン51から曲げ歪を加えることなく取り出した。その後、図6に示すように、胴径DP1部位と胴径DP2部位をもつ事前曲げ歪印加用治具52を用い、超電導線材10を、胴径DP1部位と胴径DP2部位を交互に10回ずつ通過させることにより、表1に示す正方向曲げ半径RPb1iと逆方向曲げ半径RPb2iで超電導線材10に、±0.5%の事前曲げ歪みεpbi+およびεpbi-をそれぞれ10回ずつ加えた。その後、胴径DC:31.2mm(曲げ半径R:15.6mm)の超電導コイル用巻枠53に超電導線材10を巻きつけて巻線し、超電導線材10に、表1に示す(純粋)曲げ歪みεpurejが導入した状態で超電導コイルを作製した。図7に、作製した各超電導コイルの通電特性を示す。臨界電流の定義は、1μV/cmで与えた。測定は液体ヘリウム中(液温:4.14K)で実施した。外部磁場は、12T、14.5Tおよび17Tの3種類の場合で測定した。比較のため、超電導線材に事前曲げ加工を施す曲げ加工工程を行なわないこと以外は、実施例と同様の製造方法で超電導コイル(比較例)を作製し、作製した各超電導コイルの通電特性を測定したので、それらの測定結果についても、図7に実施例と同様にプロットした。 Next, the obtained wire 20 is wound around a plurality of heat treatment bobbins 51 each having a different body diameter (bobbin diameter D h ), and each wire 20 is bent with different bending radii R h as shown in Table 1. The wire 20 is subjected to Nb 3 Sn generation heat treatment at 670 ° C. × 96 hr in an argon gas atmosphere in a state where bending strain is applied, so that the compound-based superconductor raw material 21 becomes the compound-based superconductor 1 and the wire 20 is After forming the Cu—Nb reinforced Nb 3 Sn superconducting wire 10, the superconducting wire 10 was taken out from the heat treatment bobbin 51 without applying bending strain. Thereafter, as shown in FIG. 6, using the pre-bending strain applied jig 52 having a barrel diameter D P1 site and the barrel diameter D P2 site, a superconducting wire 10, the barrel diameter D P1 site and the barrel diameter D P2 site By passing 10 turns alternately, the pre-bending strains ε pbi + and ε pbi- of ± 0.5% are applied to the superconducting wire 10 at the forward bending radius R Pb1i and the reverse bending radius R Pb2i shown in Table 1, respectively. Added 10 times. Thereafter, the superconducting wire 10 is wound around a winding frame 53 for a superconducting coil having a body diameter D C of 31.2 mm (bending radius R c : 15.6 mm), and the superconducting wire 10 is shown in Table 1 (pure ) A superconducting coil was fabricated with bending strain ε purej introduced. FIG. 7 shows the energization characteristics of each produced superconducting coil. The definition of critical current was given at 1 μV / cm. The measurement was performed in liquid helium (liquid temperature: 4.14K). The external magnetic field was measured in three cases of 12T, 14.5T, and 17T. For comparison, a superconducting coil (comparative example) was produced by the same manufacturing method as in the example, except that the bending process of pre-bending the superconducting wire was not performed, and the current-carrying characteristics of each produced superconducting coil were measured. Therefore, those measurement results were also plotted in FIG.

図7の結果から、±0.7%の適正範囲内で純粋曲げ歪みεpurejを制限して加えたものは、臨界電流Icが高くなることを確認した。すなわち、コイル巻き線前に±0.5%の曲げ歪(事前曲げ歪)εpbi+またはεpbi-を適正に導入した後に前記適正範囲の純粋曲げ歪εpurejを導入した実施例は、事前曲げ歪εpbi+またはεpbi-を導入しない比較例と比べて、外部磁場の強さに関係なく、−0.7%〜+0.7%の純粋曲げ歪みεpurejの範囲で通電特性を向上させることができ、特に、−0.5%〜+0.6%の純粋曲げ歪みεpurejの範囲である実施例の臨界電流Icは、比較例の臨界電流Icと比べて顕著に高くなっていることがわかる。 From the results shown in FIG. 7, it was confirmed that the critical current Ic was increased when the pure bending strain ε purej was added within an appropriate range of ± 0.7%. That is, the embodiment in which the bending bending strain (pre-bending strain) ε pbi + or ε pbi- of ± 0.5% is properly introduced before coil winding and then the pure bending strain ε purej in the appropriate range is introduced is a pre-bending. Compared with the comparative example in which the strain ε pbi + or ε pbi− is not introduced, the current-carrying characteristics are improved in the range of −0.7% to + 0.7% pure bending strain ε purej regardless of the strength of the external magnetic field. In particular, the critical current Ic of the example that is in the range of −0.5% to + 0.6% pure bending strain ε purej is significantly higher than the critical current Ic of the comparative example. Recognize.

本発明によれば、コイル運転時おいて、優れた超伝導特性(特に高い臨界電流)を具備するだけなく、適正な運転安全率でのコイル設計を可能とする、化合物系超電導線材や、これらの超電導線材を用いて形成される化合物系超電導ケーブルの製造方法の提供が可能になった。   According to the present invention, a compound superconducting wire that not only has excellent superconducting characteristics (particularly high critical current) during coil operation but also enables coil design with an appropriate driving safety factor, It has become possible to provide a method for manufacturing a compound superconducting cable formed using a superconducting wire.

1 超伝導体
10 化合物系超電導線材
20 線材
21 化合物系超電導原料(または強化型未反応NbSn超電導フィラメント群)
2、22 強化材
3、23 Sn拡散防止材
4、24 安定化材
29、30、51 熱処理用ボビン
31、32 曲げ治具(またはプーリー)
33、41、53 超伝導コイル用巻枠
52 事前曲げ歪印加用治具
1 Superconductor 10 Compound Superconducting Wire 20 Wire 21 Compound Superconducting Raw Material (or Reinforced Unreacted Nb 3 Sn Superconducting Filament Group)
2, 22 Reinforcing material 3, 23 Sn diffusion preventing material 4, 24 Stabilizing material 29, 30, 51 Bobbin for heat treatment 31, 32 Bending jig (or pulley)
33, 41, 53 Superconducting coil reel 52 Pre-bending strain application jig

Claims (7)

化合物系超電導体生成前原料と、該原料の周囲に配置された強化材とを有する複合材から線材を形成する線材形成工程と、
前記線材に曲げ歪みを加えた状態で熱処理を施して前記原料を化合物系超電導体にするとともに、前記線材を化合物系超電導線材にする熱処理工程と、
該熱処理工程において得られた前記超電導線材に曲げ加工を施して、−(0.1〜0.6)%と+(0.1〜0.6)%の曲げ歪みをそれぞれ2回以上加える曲げ加工工程と、
該曲げ加工工程後の前記超電導線材に曲げ歪みを連続的に±0.7%の範囲内に制限しながら加えて巻線して超電導コイルを形成する巻線工程と
を含むことを特徴とする化合物系超電導線材の製造方法。
A wire forming step of forming a wire from a composite material having a raw material before compound superconductor generation and a reinforcing material arranged around the raw material;
A heat treatment step of applying a heat treatment in a state where bending strain is applied to the wire to make the raw material a compound superconductor, and making the wire a compound superconducting wire,
Bending in which the superconducting wire obtained in the heat treatment step is subjected to bending, and bending strains of-(0.1-0.6)% and + (0.1-0.6)% are each applied twice or more. Processing steps,
A winding step of forming a superconducting coil by adding a winding strain to the superconducting wire after the bending step while continuously limiting the bending strain within a range of ± 0.7%. A method for producing a compound superconducting wire.
前記複合材は、前記原料と前記強化材の間にSn拡散防止材をさらに有することを特徴とする請求項1に記載の化合物系超電導線材の製造方法。   The method for producing a compound superconducting wire according to claim 1, wherein the composite material further includes an Sn diffusion preventing material between the raw material and the reinforcing material. 前記複合材は、前記強化材の周囲に安定化材をさらに有することを特徴とする請求項1または2に記載の化合物系超電導線材の製造方法。   The method for producing a compound-based superconducting wire according to claim 1, wherein the composite material further includes a stabilizing material around the reinforcing material. 前記複合材は、前記安定化材がCuまたはCu合金で構成されることを特徴とする請求項3に記載の化合物系超電導線材の製造方法。   4. The method for producing a compound superconducting wire according to claim 3, wherein in the composite material, the stabilizing material is made of Cu or a Cu alloy. 5. 前記複合材は、前記超電導体がNbSnで構成され、前記強化材が少なくともCuおよびNbで構成されることを特徴とする請求項1から4までのいずれか1項に記載の化合物系超電導線材の製造方法。 5. The compound superconductor according to claim 1, wherein the superconductor is made of Nb 3 Sn, and the reinforcing material is made of at least Cu and Nb. A manufacturing method of a wire. 前記曲げ歪みは、前記熱処理工程では、前記線材を、所定の胴径をもつ熱処理用ボビンに巻き付けることによって加えられ、前記曲げ加工工程では、前記超電導線材を前記熱処理用ボビンから引き出した後、間隔をおいて配置された所定の胴径をもつ複数の曲げ治具間を通過させることにより加えられ、そして、前記巻線工程では、前記熱処理用ボビンの胴径とは異なる所定の胴径をもつ超電導コイル用巻枠に巻き付けることによって制限しながら加えられることを特徴とする請求項1から5までのいずれか1項に記載の化合物系超電導線材の製造方法。   In the heat treatment step, the bending strain is applied by winding the wire around a heat treatment bobbin having a predetermined body diameter. In the bending step, the superconducting wire is pulled out from the heat treatment bobbin and then spaced. And is passed by passing between a plurality of bending jigs having a predetermined body diameter arranged at a position, and in the winding step, has a predetermined body diameter different from the body diameter of the heat treatment bobbin. The method for producing a compound-based superconducting wire according to any one of claims 1 to 5, wherein the compound-based superconducting wire is added while being restricted by being wound around a superconducting coil winding frame. 前記線材形成工程後、前記熱処理工程前に、前記線材形成工程により形成された複数本の前記線材に、撚線加工、または、撚線加工の後に成形加工を施してケーブルを形成するケーブル化工程をさらに備え、請求項1から6までのいずれか1項に記載の化合物系超電導線材の製造方法を、前記ケーブルに適用することを特徴とする化合物系超電導ケーブルの製造方法。
After the wire forming step, before the heat treatment step, a cable forming step of forming a cable by subjecting the plurality of wires formed by the wire forming step to a twisting process or a forming process after the twisting process. A method for producing a compound superconducting cable, wherein the method for producing a compound superconducting wire according to any one of claims 1 to 6 is applied to the cable.
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