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JP2016211784A - Furnace wall structure of an incinerator and its modification method - Google Patents

Furnace wall structure of an incinerator and its modification method Download PDF

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JP2016211784A
JP2016211784A JP2015096004A JP2015096004A JP2016211784A JP 2016211784 A JP2016211784 A JP 2016211784A JP 2015096004 A JP2015096004 A JP 2015096004A JP 2015096004 A JP2015096004 A JP 2015096004A JP 2016211784 A JP2016211784 A JP 2016211784A
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incinerator
water
combustion chamber
furnace wall
primary combustion
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水越 裕治
Yuji Mizukoshi
裕治 水越
芳幸 滝井
Yoshiyuki Takii
芳幸 滝井
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ACTREE Corp
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Abstract

【課題】簡単な構造でありながら省エネルギー化を図りつつ、クリンカの生成を抑えた焼却炉及び既設焼却炉の改造方法の提供を目的とする。【解決手段】一次燃焼室と二次燃焼室とを備えた焼却炉であって、前記一次燃焼室側の炉壁に水冷ジャケットを形成し、前記二次燃焼室側の炉壁を耐火物構造体で形成してなることを特徴とする。【選択図】 図1An object of the present invention is to provide an incinerator and a method for remodeling an existing incinerator in which the generation of clinker is suppressed while saving energy while having a simple structure. An incinerator having a primary combustion chamber and a secondary combustion chamber, wherein a water-cooling jacket is formed on a furnace wall on the primary combustion chamber side, and the furnace wall on the secondary combustion chamber side has a refractory structure. It is formed by a body. [Selection] Figure 1

Description

本発明は、一般廃棄物や産業廃棄物の焼却処理に使用される焼却炉の炉壁構造及び既設の焼却炉の改造方法に関する。   The present invention relates to a furnace wall structure of an incinerator used for incineration of general waste and industrial waste, and a method for remodeling an existing incinerator.

焼却炉は、廃棄物等を炉内に投入し、熱分解及び一次燃焼だけではダイオキシン類の生成を十分に抑制するのが困難であり、一次燃焼室の上方に排ガス中の未燃分を燃焼させるための二次燃焼室を設けているものがある。
省エネルギー化の観点からは、炉壁構造を耐火物構造体で形成し冷却は避けたいが、炉壁の内壁にクリンカが生成しやすくなる。
特許文献1には、炉本体の外周側を外側から空気層,水冷層,耐火材構造からなる三重構造にした炉壁構造が開示されている。
しかし、このような三重構造では構造が複雑で高価である。
本発明者らは、二次燃焼室の部分の炉壁は、耐火物構造体の方が排ガスの燃焼時の高温を維持しやすく、比較的にクリンカが発生しにくい。
これに対して、一次燃焼室の部分はクリンカが発生しやすく、冷却が必要であることに着目し、本発明に至ったものである。
なお、特許文献2には、一次燃焼室と二次燃焼室とで水管群を分けた炉壁構造を開示するが、構造が複雑で有り、例えば既設の耐火物構造体式の焼却炉の改良に適用することは困難である。
In an incinerator, it is difficult to sufficiently suppress the production of dioxins by simply putting waste into the furnace, and only pyrolysis and primary combustion. The unburned content in the exhaust gas is burned above the primary combustion chamber. Some have a secondary combustion chamber.
From the viewpoint of energy saving, the furnace wall structure is formed of a refractory structure and cooling is desired to be avoided, but clinker is likely to be generated on the inner wall of the furnace wall.
Patent Document 1 discloses a furnace wall structure in which the outer peripheral side of the furnace main body has a triple structure including an air layer, a water-cooled layer, and a refractory material structure from the outside.
However, such a triple structure is complicated and expensive.
The inventors of the present invention have a refractory structure that is easier to maintain a high temperature during combustion of exhaust gas, and clinker is relatively less likely to occur in the furnace wall of the secondary combustion chamber.
On the other hand, focusing on the fact that the clinker is easily generated in the primary combustion chamber and needs to be cooled, the present invention has been achieved.
In addition, Patent Document 2 discloses a furnace wall structure in which a water tube group is divided into a primary combustion chamber and a secondary combustion chamber, but the structure is complicated. For example, for improving an existing refractory structure incinerator It is difficult to apply.

特開平10−38234号公報Japanese Patent Laid-Open No. 10-38234 特許第3950349号公報Japanese Patent No. 3950349

本発明は、簡単な構造でありながら省エネルギー化を図りつつ、クリンカの生成を抑えた焼却炉及び既設焼却炉の改造方法の提供を目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide an incinerator and a method for remodeling an existing incinerator in which the generation of clinker is suppressed while saving energy while having a simple structure.

本発明に係る焼却炉は、一次燃焼室と二次燃焼室とを備えた焼却炉であって、前記一次燃焼室側の炉壁に水冷ジャケットを形成し、前記二次燃焼室側の炉壁を耐火物構造体で形成してなることを特徴とする。   An incinerator according to the present invention is an incinerator having a primary combustion chamber and a secondary combustion chamber, wherein a water cooling jacket is formed on the furnace wall on the primary combustion chamber side, and the furnace wall on the secondary combustion chamber side Is formed of a refractory structure.

ここで焼却炉は、廃棄物の熱分解及び燃焼させるための一次燃焼室と、一次燃焼室で発生した排ガス中の未燃分を補助燃焼ファンや補助燃焼バーナー等にて、燃焼させる二次燃焼室を備えている焼却炉であれば、炉の構造に制限はない。
例えば、円筒型焼却炉,箱型焼却炉であってもよく、ストーカ式焼却炉でもキルン式焼却炉でもよく、またそれらの組み合せでもよい。
水冷ジャケットは、炉壁の外周部に沿って設けたジャケット状の冷却水が流れる層をいう。
例えば、鋼板等で製作される。
耐火物構造体は、耐火レンガやセラミックス材等で形成され、炉壁を耐火物で形成することで高温の排ガス燃焼温度に耐えられ、燃焼ガスの保温効果もある。
Here, the incinerator is a primary combustion chamber for pyrolyzing and burning waste, and secondary combustion in which unburned components in the exhaust gas generated in the primary combustion chamber are burned by an auxiliary combustion fan or auxiliary combustion burner. If it is an incinerator equipped with a chamber, the structure of the furnace is not limited.
For example, it may be a cylindrical incinerator or a box incinerator, a stoker type incinerator, a kiln type incinerator, or a combination thereof.
The water cooling jacket refers to a layer in which jacket-like cooling water provided along the outer periphery of the furnace wall flows.
For example, it is made of a steel plate or the like.
The refractory structure is formed of a refractory brick, a ceramic material, or the like. By forming the furnace wall with a refractory, the refractory structure can withstand a high exhaust gas combustion temperature and also has a heat retention effect of the combustion gas.

本発明において、炉の一次燃焼室の外周壁に水冷ジャケットが設けられていれば、内周部に、二次燃焼室側の耐火物よりも厚みが薄い耐火層が設けられていてもよい。
また、一次燃焼室側の水冷ジャケットと、二次燃焼室側の耐火物構造体の境界は、必ずしも上下方向で区分けする必要がなく、部分的に内側に耐火層を残しながら外側の水冷層を設けたオーバーラップ構造でもよい。
このようにすると、炉の外周全体が耐火物構造体からなる既設の焼却炉の一次燃焼室部分の外壁の耐火物を部分的に除去したり、薄くしたりして水冷ジャケットを取り付けることができる。
これにより、既設の耐火物構造体にて二次燃焼室のガス保温効果を維持しつつ、一次燃焼室内にクリンカが発生するのを抑えることができ、燃焼に伴って変動する炉内の燃焼状態を冷却水で熱吸収及び安定化させることができる。
In the present invention, if a water cooling jacket is provided on the outer peripheral wall of the primary combustion chamber of the furnace, a refractory layer having a thickness smaller than that of the refractory on the secondary combustion chamber side may be provided on the inner peripheral portion.
In addition, the boundary between the water-cooling jacket on the primary combustion chamber side and the refractory structure on the secondary combustion chamber side does not necessarily have to be divided in the vertical direction. The overlap structure provided may be used.
In this way, the refractory on the outer wall of the primary combustion chamber portion of the existing incinerator where the entire outer periphery of the furnace is made of a refractory structure can be partially removed or thinned to attach the water cooling jacket. .
As a result, it is possible to suppress the occurrence of clinker in the primary combustion chamber while maintaining the gas heat insulation effect in the secondary combustion chamber with the existing refractory structure, and the combustion state in the furnace that varies with combustion Can be absorbed and stabilized with cooling water.

本発明において、水冷ジャケットは冷却水を貯留するための貯水タンクと、蒸発室とに接続され、前記蒸発室は、気水分離機を介して貯水タンクに接続した気水分離系統と、当該蒸発室の水位が所定以上になると貯水タンクにリターンさせるオーバーフロー系統との二系統を有するようにしてもよい。
このようにすると、ジャケット内の冷却水は、蒸発室を介して気水分離機で復水した水は貯水タンクにリターンされ、オーバーフローした冷却水はオーバーフロー系統を介して貯水タンクにリターンされる。
In the present invention, the water cooling jacket is connected to a water storage tank for storing cooling water and an evaporation chamber, the evaporation chamber is connected to the water storage tank via the air / water separator, and the evaporation You may make it have two systems with the overflow system which returns to a water storage tank when the water level of a chamber becomes more than predetermined.
If it does in this way, the cooling water in a jacket will return the water condensed by the steam separator through the evaporation chamber to a water storage tank, and the overflowed cooling water will be returned to a water storage tank via an overflow system.

本発明は、二次燃焼室側の外周壁を耐火物構造体で形成しつつ、一次燃焼室側の外周壁に水冷ジャケットを形成したので省エネルギー化を図りつつ、クリンカの発生を抑えることができる。   In the present invention, the water-cooling jacket is formed on the outer peripheral wall on the primary combustion chamber side while forming the outer peripheral wall on the secondary combustion chamber side with a refractory structure, so that generation of clinker can be suppressed while saving energy. .

本発明に係る外壁構造からなる焼却炉の構造例を示す。The structural example of the incinerator which consists of an outer wall structure concerning this invention is shown.

図1に示した焼却炉100は、ストーカ式焼却炉の例であり、新規に新設してもよく、既設の炉をこのように改造してもよい。
炉本体部10は、火格子14aとプッシャー装置14を側壁に備えた一次燃焼室10Aと、その上方に形成した二次燃焼室10Bを備える。
一次燃焼室10Aには、燃焼ファン16を有し、必要に応じて着火バーナーや補助ファンを有する。
また、炉底部11には灰出し機構を備え、灰の排出口15等が設けられている。
二次燃焼室10Bには、補助燃焼バーナー17を有する。
ここで、未燃ガスが燃焼され、高温排ガス口18から炉外に排出され、その後は常法に従い減温処理,中和処理,フィルタ処理等が行われる。
The incinerator 100 shown in FIG. 1 is an example of a stoker-type incinerator, and may be newly established, or an existing furnace may be modified in this way.
The furnace body 10 includes a primary combustion chamber 10A having a grate 14a and a pusher device 14 on its side walls, and a secondary combustion chamber 10B formed thereabove.
The primary combustion chamber 10A has a combustion fan 16 and, if necessary, an ignition burner and an auxiliary fan.
Further, the furnace bottom portion 11 is provided with an ash discharging mechanism, and provided with an ash discharge port 15 and the like.
The secondary combustion chamber 10B has an auxiliary combustion burner 17.
Here, the unburned gas is combusted and discharged out of the furnace through the high temperature exhaust port 18, and thereafter, a temperature reduction process, a neutralization process, a filter process and the like are performed according to a conventional method.

火格子14aの上部部分から下側の一次燃焼室10Aの外周壁には、水冷ジャケット12が取り付けられ、炉本体部10の上部側の外周壁は耐火レンガ等の耐火構造体で形成した耐火壁13となっている。
なお、水冷ジャケット12と耐火壁13との境界は、水冷ジャケットが外側に重なるように一部オーバーラップさせてもよい。
図1に示した実施例では、火格子14a周辺に水冷ジャケット12を設けてないが、この部分にも水冷ジャケット12を配設してもよい。
水冷ジャケット12は、一次燃焼室10Aの外周部に沿って冷却水が循環するようになっている。
例えば、鋼板12aと12bとて水冷層を形成する。
水冷ジャケット12の上部には、冷却水Woが貯まり、上部が蒸気室となる蒸発室20を設けてある。
また、水冷ジャケット12の他の部位、例えば蒸発室20の反対側炉壁の部位と貯水タンク(冷却水タンク)30とを供給管31で配管接続してある。
本実施例では、貯水タンク30の水位高さ30aと蒸発室20の水位高さ20cを調整し、蒸発室20の水位が所定より高くなると、オーバーフロー管20bを介して貯水タンク30側にオーバーフローリターンするようになっている。
この場合にオーバーフロー管20bには、逆止弁が設けられている。
蒸発室20の上部空間と気水分離機21とが蒸気管20aにて配管接続されている。
気水分離機21で分離されたエアー分は排出口21bから排出され、復水化された冷却水は復水管21aを介して貯水タンク30にリターンされる。
貯水タンク30には、水位計33を介して補給管32により水が補給される。
このようにすると、蒸発室20と貯水タンク30の高さ調整することで、水冷ジャケット12内に自然循環される。
なお、水冷ジャケット12内の水の流れを均一化すべく、循環ポンプを用いてもよい。
気水分離機は、市販されているサイクロンセパレーター,渦巻き流式等の各種気水分離機を用いることができる。
A water cooling jacket 12 is attached to the outer peripheral wall of the primary combustion chamber 10A below the upper part of the grate 14a, and the outer peripheral wall on the upper side of the furnace body 10 is formed of a refractory structure such as a refractory brick. 13
The boundary between the water cooling jacket 12 and the fire wall 13 may be partially overlapped so that the water cooling jacket overlaps the outside.
In the embodiment shown in FIG. 1, the water cooling jacket 12 is not provided around the grate 14a, but the water cooling jacket 12 may also be provided in this portion.
The water cooling jacket 12 is configured such that cooling water circulates along the outer periphery of the primary combustion chamber 10A.
For example, a water cooling layer is formed with the steel plates 12a and 12b.
In the upper part of the water cooling jacket 12, there is provided an evaporation chamber 20 in which the cooling water Wo is stored and the upper part is a steam chamber.
Further, another part of the water cooling jacket 12, for example, a part of the furnace wall opposite to the evaporation chamber 20 and a water storage tank (cooling water tank) 30 are connected by a supply pipe 31.
In this embodiment, the water level height 30a of the water storage tank 30 and the water level height 20c of the evaporation chamber 20 are adjusted, and when the water level of the evaporation chamber 20 becomes higher than a predetermined level, the overflow return to the water storage tank 30 side via the overflow pipe 20b. It is supposed to be.
In this case, a check valve is provided in the overflow pipe 20b.
The upper space of the evaporation chamber 20 and the steam separator 21 are connected by a steam pipe 20a.
The air component separated by the steam separator 21 is discharged from the discharge port 21b, and the condensed cooling water is returned to the water storage tank 30 through the condensate pipe 21a.
Water is supplied to the water storage tank 30 by a supply pipe 32 via a water level gauge 33.
If it does in this way, it will naturally circulate in the water cooling jacket 12 by adjusting the height of the evaporation chamber 20 and the water storage tank 30.
A circulation pump may be used to make the water flow in the water cooling jacket 12 uniform.
As the steam-water separator, various steam-water separators such as a commercially available cyclone separator and a spiral flow type can be used.

10 炉本体部
10A 一次燃焼室
10B 二次燃焼室
11 炉底部
12 水冷ジャケット
13 耐火壁
14 プッシャー装置
14a 火格子
20 蒸発室
20a 蒸発管
20b オーバーフロー管
21 気水分離機
21a 復水管
30 貯水タンク
31 供給管
32 補給管
33 水位計
100 焼却炉
Wo 冷却水
DESCRIPTION OF SYMBOLS 10 Furnace main part 10A Primary combustion chamber 10B Secondary combustion chamber 11 Furnace bottom 12 Water cooling jacket 13 Fireproof wall 14 Pusher device 14a Grate 20 Evaporation chamber 20a Evaporation pipe 20b Overflow pipe 21 Steam-water separator 21a Condensate pipe 30 Water storage tank 31 Supply Pipe 32 Supply pipe 33 Water level gauge 100 Incinerator Wo Cooling water

Claims (4)

一次燃焼室と二次燃焼室とを備えた焼却炉であって、
前記一次燃焼室側の炉壁に水冷ジャケットを形成し、
前記二次燃焼室側の炉壁を耐火物構造体で形成してなることを特徴とする焼却炉。
An incinerator having a primary combustion chamber and a secondary combustion chamber,
Forming a water cooling jacket on the furnace wall on the primary combustion chamber side;
An incinerator characterized in that the secondary combustion chamber side furnace wall is formed of a refractory structure.
前記水冷ジャケットは冷却水を貯留するための貯水タンクと、蒸発室とに接続され、
前記蒸発室は、気水分離機を介して貯水タンクに接続した気水分離系統と、当該蒸発室の水位が所定以上になると貯水タンクにリターンさせるオーバーフロー系統との二系統を有することを特徴とする請求項1記載の焼却炉。
The water cooling jacket is connected to a water storage tank for storing cooling water, and an evaporation chamber,
The evaporation chamber has two systems: an air / water separation system connected to a water storage tank via an air / water separator and an overflow system that returns to the water storage tank when the water level in the evaporation chamber exceeds a predetermined level. The incinerator according to claim 1.
概ね炉壁全体が耐火物構造体からなる既設の焼却炉の炉壁の内、一次燃焼側の炉壁を前記請求項1又は2記載の水冷ジャケット方式に改造することを特徴とする焼却炉の改造方法。   An incinerator characterized in that the furnace wall on the primary combustion side is remodeled to the water-cooled jacket system according to claim 1 or 2 among the furnace walls of an existing incinerator, the furnace wall of which is generally composed of a refractory structure. Remodeling method. 前記焼却炉はストーカ式焼却炉又はキルン式焼却炉であることを特徴とする請求項3記載の焼却炉の改造方法。   The method for remodeling an incinerator according to claim 3, wherein the incinerator is a stoker type incinerator or a kiln type incinerator.
JP2015096004A 2015-05-08 2015-05-08 Furnace wall structure of an incinerator and its modification method Pending JP2016211784A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4462318A (en) * 1981-12-31 1984-07-31 Ensco, Inc. Waste disposal
JPH07233925A (en) * 1994-02-21 1995-09-05 Ichikazu Tokunaga Incinerator
JPH08296826A (en) * 1995-04-27 1996-11-12 Konta Plant Sekkei:Kk Incineration disposal apparatus
JPH11182829A (en) * 1997-12-19 1999-07-06 Yoshiaki Kamo Waste incinerator
JP2001304519A (en) * 2000-04-24 2001-10-31 Plantec Inc Vertical refuse incinerator for incinerating industrial waste
JP2005169378A (en) * 2003-11-17 2005-06-30 Actree Corp Waste and pollutant reduction and detoxification methods and equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4462318A (en) * 1981-12-31 1984-07-31 Ensco, Inc. Waste disposal
JPH07233925A (en) * 1994-02-21 1995-09-05 Ichikazu Tokunaga Incinerator
JPH08296826A (en) * 1995-04-27 1996-11-12 Konta Plant Sekkei:Kk Incineration disposal apparatus
JPH11182829A (en) * 1997-12-19 1999-07-06 Yoshiaki Kamo Waste incinerator
JP2001304519A (en) * 2000-04-24 2001-10-31 Plantec Inc Vertical refuse incinerator for incinerating industrial waste
JP2005169378A (en) * 2003-11-17 2005-06-30 Actree Corp Waste and pollutant reduction and detoxification methods and equipment

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