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JP2016198721A - Hydrocarbon fuel modification liquid catalyst - Google Patents

Hydrocarbon fuel modification liquid catalyst Download PDF

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JP2016198721A
JP2016198721A JP2015080560A JP2015080560A JP2016198721A JP 2016198721 A JP2016198721 A JP 2016198721A JP 2015080560 A JP2015080560 A JP 2015080560A JP 2015080560 A JP2015080560 A JP 2015080560A JP 2016198721 A JP2016198721 A JP 2016198721A
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liquid catalyst
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福島 文雄
Fumio Fukushima
文雄 福島
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Eco Advanced Japan Inc
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Abstract

PROBLEM TO BE SOLVED: To provide a liquid fuel modification catalyst cutting a chain of carbon and micronizing it by generating excitation on hydrocarbon fuel by a catalyst effect and promoting the excitation by time, temperature and added amount of the catalyst, enhancing propagation efficiency of flame during burning of the hydrocarbon fuel and largely enhancing combustion efficiency.SOLUTION: There is provided a liquid catalyst used for modification of hydrocarbon liquid fuel and having a constitution with combining each transition metals of manganese (Mn), copper (Cu) and iron (Fe) with each inorganic typical elements of potassium (K), calcium (Ca), sodium (Na), magnesium (Mg), aluminum (Al) and silicon (Si) and further cutting and micronizing a chain of carbon of unsaturated hydrocarbon of the hydrocarbon liquid fuel by using effect generating an activation reaction by potential difference between ions of the transition metals and hydrocarbon by liquid ionization of the same.SELECTED DRAWING: Figure 1

Description

本発明は、ガソリン、軽油、灯油、ケロシン、アルコール、再生油、重油、植物油等の炭化水素液体燃料の改質に用いられる炭化水素燃料改質液体触媒に関するもので、例えば、自動車、トラック、船舶、発電機、飛行機等の内燃機関又はボイラー、バーナー、焼却炉に使用されるものである。   The present invention relates to a hydrocarbon fuel reforming liquid catalyst used for reforming hydrocarbon liquid fuels such as gasoline, light oil, kerosene, kerosene, alcohol, regenerated oil, heavy oil, vegetable oil, etc., for example, automobiles, trucks, ships It is used for internal combustion engines such as generators and airplanes, boilers, burners, and incinerators.

従来、自動車等の内燃機関やボイラー等の燃焼効率を高める燃料改質触媒としては、先ず、第1の方法として、セラミック材料を用いたものがある。この種の材料は、所定の無機質成分を組み合わせてセラミック材料とし、焼結して粒状等の材料を使用している。従来の燃料改質材の無機質成分としては、石油の改質に用いられる金属等を考慮して選定されている。具体的には、カルシウム、銅、アルミニウム、白金、ニッケル等が用いられる。これら各成分の配含比は、粒子等の表面積に応じて設定される。   2. Description of the Related Art Conventionally, as a fuel reforming catalyst for improving combustion efficiency of an internal combustion engine such as an automobile or a boiler, a first method uses a ceramic material. This type of material combines a predetermined inorganic component into a ceramic material, and uses a material such as a granular material after sintering. As an inorganic component of the conventional fuel reformer, it is selected in consideration of a metal or the like used for petroleum reforming. Specifically, calcium, copper, aluminum, platinum, nickel or the like is used. The content ratio of these components is set according to the surface area of the particles and the like.

第2の方法として、液体の添加剤として石油系炭化水素は有機物であるという観点から、植物を腐敗発酵させて後の酵素を石油系炭化水素に適量添加する方法を用いる。   As a second method, from the viewpoint that petroleum-based hydrocarbons are organic substances as liquid additives, a method is used in which a plant is subjected to septic fermentation and an appropriate amount of the subsequent enzyme is added to petroleum-based hydrocarbons.

第3の方法として、低周期の放射線を発生させる材料を練りこんだ物質を燃料供給系統の一部に固定して、強力な放射線によって石油系炭化水素の各分子を励起して、炭化水素を活性化させる方法がある。   As a third method, a substance containing a material that generates low-cycle radiation is fixed to a part of the fuel supply system, and each molecule of petroleum-based hydrocarbons is excited by powerful radiation, There is a way to activate.

特開平9−228906号公報Japanese Patent Laid-Open No. 9-228906

しかしながら、上記第1の方法では、このような従来形固形の燃料改質材は、その設置場所によって、十分な燃料の改質効果が得られない。例えば、自動車のガソリンタンクに燃料改質材を投入設置すると、ガソリンの燃焼の促進効果が不安定になりやすい。また、タンク内部ですり減り、微細な不純物が発生して燃料フィルターを詰まらせる原因になる。しかも、燃料改質材の内部を流れる燃料がまんべんなく均―に流れて常に安定した燃料活性化状態にすることは難しい。更に、燃料改質材を固定する治具の設置と燃料を通過させるホースの設置取り付け等で発生するホースバンドの緩み、圧力によって燃料漏れを発生させる原因となり危険が伴う。   However, in the first method, the conventional solid fuel reformer cannot obtain a sufficient fuel reforming effect depending on the installation location. For example, if a fuel reformer is introduced into a gasoline tank of an automobile, the effect of promoting gasoline combustion tends to become unstable. In addition, it is worn out inside the tank, and fine impurities are generated, causing the fuel filter to be clogged. In addition, it is difficult for the fuel flowing inside the fuel reformer to flow evenly and constantly to achieve a stable fuel activation state. Furthermore, the hose band is loosened due to the installation of a jig for fixing the fuel reformer and the installation of a hose that allows fuel to pass through.

上記第2の方法では、安定的濃度を得る事は難しく、たとえ得られたとしても、メーカーカタログデータでは2%〜3%程度の燃料削減効果でしかなく、実際その程度では効果の計測は至難である。   In the second method, it is difficult to obtain a stable concentration, and even if it is obtained, it is only a fuel reduction effect of about 2% to 3% in the manufacturer catalog data. In fact, it is difficult to measure the effect at that level. It is.

上記第3の方法では、放射性物質を使用すること自体が社会通念上問題であり、製品化は不可能であるという問題点を有していた。   The third method has a problem that the use of a radioactive substance itself is a socially accepted problem and cannot be commercialized.

本発明者は、上記第2の方法の課題として、燃料の改質作用が十分ではないことについて検討したところ、改質前の燃料と改質後の燃料の粒子の性状に差があることを知見した。すなわち、改質前においては、炭化水素燃料分子中の炭素分子がいくつか集まって集合体を形成し、不飽和炭化水素となっている。種々のサイズの集合体が炭化水素燃料中に形成されているが、改質後の炭化水素燃料は、不飽和炭化水素を形成する燃料の炭素分子が分散し、燃料が均質な励起状態となっていなければならない。しかしながら、上記第2の方法の場合は燃料の炭素分子が分散している訳でなく、密度及び動粘度等に変化は無かった。   The present inventor examined that the reforming action of the fuel is not sufficient as the problem of the second method, and found that there is a difference in the properties of the particles of the fuel before reforming and the fuel after reforming. I found out. That is, before reforming, several carbon molecules in the hydrocarbon fuel molecules gather to form an aggregate, which is an unsaturated hydrocarbon. Aggregates of various sizes are formed in the hydrocarbon fuel, but in the reformed hydrocarbon fuel, the carbon molecules of the fuel forming the unsaturated hydrocarbon are dispersed, and the fuel is in a homogeneous excited state. Must be. However, in the case of the second method, the carbon molecules of the fuel are not dispersed, and the density, kinematic viscosity and the like are not changed.

そこで、本発明は叙上のような従来存した諸事情に鑑み創出されたもので、触蝶作用により炭化水素燃料の励起状態を時間に比例して促進させ、設置場所に影響され難く、しかも、炭化水素燃料の燃焼効率を大幅に向上させる炭化水素燃料液体触媒を提供することを目的とする。   Therefore, the present invention was created in view of the existing circumstances as described above, and promotes the excited state of the hydrocarbon fuel in proportion to time by the butterfly action, and is hardly affected by the installation location. An object of the present invention is to provide a hydrocarbon fuel liquid catalyst that greatly improves the combustion efficiency of hydrocarbon fuel.

上述した課題を解決するために、本発明にあっては、炭化水素液体燃料の改質に用いられる液体触媒であって、少なくともマンガン(Mn)、銅(Cu)、鉄(Fe)の各遷移金属を含む無機質成分を液状イオン化してなることを特徴とする。   In order to solve the above-described problems, the present invention provides a liquid catalyst used for reforming a hydrocarbon liquid fuel, at least each transition of manganese (Mn), copper (Cu), and iron (Fe). It is characterized by being formed by liquid ionization of an inorganic component containing a metal.

また、炭化水素液体燃料の改質に用いられる液体触媒であって、カリウム(K)、カルシウム(Ca)、ナトリウム(Na)、マグネシウム(Mg)、アルミニウム(Al)、シリコン(Si)の各無機質典型元素に、マンガン(Mn)、銅(Cu)、鉄(Fe)の各遷移金属を組み合わせた構成とし、更に、これを液状イオン化してなることを特徴とする。   Further, it is a liquid catalyst used for reforming hydrocarbon liquid fuel, and each inorganic substance of potassium (K), calcium (Ca), sodium (Na), magnesium (Mg), aluminum (Al), silicon (Si) It is characterized in that a typical element is combined with transition metals such as manganese (Mn), copper (Cu), and iron (Fe), and this is liquid ionized.

更に、前記液体触媒は、遷移金属と炭化水素の各イオン間で電位差による活性化反応が起きる作用を利用し、炭化水素液体燃料の不飽和炭化水素が持つ炭素の鎖を断ち切り飽和化する作用を有することを特徴とする。   Furthermore, the liquid catalyst has the function of breaking and saturating the carbon chain of the unsaturated hydrocarbon of the hydrocarbon liquid fuel by utilizing the action of an activation reaction due to the potential difference between each ion of the transition metal and the hydrocarbon. It is characterized by having.

以上説明したように、本発明の炭化水素燃料液体触媒によれば、次のような優れた効果を奏する。
(a)改質後の燃料の励起状態が時間と温度と量に比例して増加する。それは時間経過とともに燃料が更に良くなることを表す。微細になった燃料は燃焼時に酸素分子と結合し易く、燃焼の伝搬をスムースに進行させて燃焼させ易くすることが可能で、燃料消費を少なくすることができる。
(b)燃焼効率を向上させれば、機関の出力が高まり、燃費の向上に役立つ。
(c)燃料の不飽和炭化水素を飽和化することは、酸化し易くなるが、長期の備蓄燃料に使用すると燃料タンクの燃料表面に酸化被膜を形成して、内部下方の燃料が大気と接触し難くなる。従って長期間の備蓄が可能で備蓄時のロスが減少する。
As described above, according to the hydrocarbon fuel liquid catalyst of the present invention, the following excellent effects are achieved.
(A) The excited state of the fuel after reforming increases in proportion to time, temperature and quantity. It means that the fuel gets better over time. The fine fuel can easily be combined with oxygen molecules during combustion, and can be easily burned by smoothly propagating the combustion, thereby reducing fuel consumption.
(B) If the combustion efficiency is improved, the output of the engine increases, which helps to improve fuel consumption.
(C) Saturation of unsaturated hydrocarbons in the fuel is likely to oxidize, but when used for long-term storage fuel, an oxide film is formed on the fuel surface of the fuel tank, and the fuel below the inside contacts the atmosphere It becomes difficult to do. Therefore, long-term stockpiling is possible and loss during stockpiling is reduced.

すなわち、本発明によれば、遷移金属の形態については、炭化水素液体燃料の分子レベルに最も接触可能な形態であり、より平均的にバランスよく接触可能な形態として液状にしてあることから、触蝶作用により炭化水素液体燃料の励起状態を長時間持続させて、設置場所に影響され難く、しかも、炭化水素液体燃料の燃焼効率を大幅に向上させることができる。また、遷移金属類については、これらの固体に代えて、これらの無機質成分が含まれる物質であれば触媒作用が発揮されるため有効である。   That is, according to the present invention, the transition metal is in a form that is most accessible to the molecular level of the hydrocarbon liquid fuel, and is in a liquid state that can be contacted in a more balanced manner. The excited state of the hydrocarbon liquid fuel is maintained for a long time by the butterfly action, is hardly affected by the installation location, and the combustion efficiency of the hydrocarbon liquid fuel can be greatly improved. In addition, as for transition metals, any substance containing these inorganic components in place of these solids is effective because of its catalytic action.

本発明を実施するための一形態における燃料改質液体触媒の効果を検証する装置を示す概略構成図である。It is a schematic block diagram which shows the apparatus which verifies the effect of the fuel reforming liquid catalyst in one form for implementing this invention. 触媒有無の場合における比較データを示すもので(a)は安定期運転時のデータの比較図、(b)は燃料省エネの比較図である。The comparison data in the case of the presence or absence of a catalyst are shown, (a) is a comparison diagram of data at the time of stable operation, (b) is a comparison diagram of fuel energy saving. 燃料改質液体触媒の燃焼促進効果の試験のために、燃料タンクに、燃料改質液体触媒を投入してベンチテストを行ったときの説明図である。FIG. 5 is an explanatory diagram when a bench test is performed by introducing a fuel reforming liquid catalyst into a fuel tank in order to test a combustion promotion effect of the fuel reforming liquid catalyst. (a)重油の燃料改質液体触媒の有無に応じた熱重量測定TGと示差熱分析DTAとによる試験結果を示す図、(b)同じく重油の燃料改質液体触媒の有無に応じた熱重量測定TGと示差熱分析DTAとによる試験結果を示す図、(c)同じく重油の燃料改質液体触媒の有無に応じた熱重量測定TGと示差熱分析DTAとによる試験結果を示す図である。(A) The figure which shows the test result by the thermogravimetry TG according to the presence or absence of the fuel reforming liquid catalyst of heavy oil, and the differential thermal analysis DTA, (b) The thermogravity according to the presence or absence of the fuel reforming liquid catalyst of heavy oil It is a figure which shows the test result by measurement TG and differential thermal analysis DTA, (c) It is a figure which shows the test result by thermogravimetry TG according to the presence or absence of the fuel reforming liquid catalyst of heavy oil, and differential thermal analysis DTA. FCA分析による着火及び燃焼特性結果を示す図である。It is a figure which shows the ignition and combustion characteristic result by FCA analysis. 従来の燃焼と燃料改質液体触媒を添加した燃焼との比較例を示す説明図である。It is explanatory drawing which shows the comparative example of the conventional combustion and the combustion which added the fuel reforming liquid catalyst. (a)及び(b)は動粘度分析結果を示す図である。(A) And (b) is a figure which shows a kinematic viscosity analysis result. 燃料改質液体触媒の使用前後のトルク比較(a)及び馬力比較(b)の計測結果を示す図である。It is a figure which shows the measurement result of the torque comparison (a) before and behind use of a fuel reforming liquid catalyst, and a horsepower comparison (b). (a)ボイラー燃焼実験において、燃料改質液体触媒の投入後の燃焼時一酸化炭素(CO)及び空気比等の測定結果を示す排気ガス計測記録の図、(b)ボイラー燃焼実験において、燃料改質液体触媒の投入後の燃焼時二酸化炭素(CO)、空気比及び機械効率等の測定結果を示す排気ガス計測記録の図である。(A) Exhaust gas measurement record showing measurement results such as carbon monoxide (CO) and air ratio during combustion after the fuel reforming liquid catalyst is charged in the boiler combustion experiment, (b) Fuel in the boiler combustion experiment during combustion of carbon dioxide after the introduction of reforming liquid catalyst (CO 2), a diagram of an exhaust gas measuring record of the measurement results, such as air ratio and mechanical efficiency. ボイラー燃焼試験において、灯油燃料に燃料改質液体触媒の使用後の燃焼時一酸化炭素(CO)及び空気比の測定結果を示す排気ガス計測記録の図である。In a boiler combustion test, it is a figure of the exhaust gas measurement record which shows the measurement result of the carbon monoxide (CO) at the time of combustion after using a fuel reforming liquid catalyst for kerosene fuel, and an air ratio.

以下、本発明の実施の形態を図面に基づいて説明する。本実施形態において使用される燃料改質液体触媒は、カリウム(K:最外殻電子軌道4s1)、カルシウム(Ca:最外殻電子軌道4s2)、ナトリウム(Na:最外殻電子軌道3s1)、マグネシウム(Mg:最外殻電子軌道3s2)、アルミニウム(Al:最外殻電子軌道3p1)、シリコン(Si:最外殻電子軌道3p2)の各無機質典型元素に、マンガン(Mn:d5s2)、鉄(Fe:d6s2)、銅(Cu:d10s1)の各遷移元素(遷移金属)を組み合わせた形態をとり、更に、これを液状イオン化することで液体状の触媒としている。なお、触媒とは自身の成分が変化せずに相手成分を変化させるものと定義される。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The fuel reforming liquid catalyst used in the present embodiment includes potassium (K: outermost electron orbit 4s1), calcium (Ca: outermost electron orbit 4s2), sodium (Na: outermost electron orbit 3s1), Each inorganic typical element of magnesium (Mg: outermost electron orbit 3s2), aluminum (Al: outermost electron orbit 3p1), silicon (Si: outermost electron orbit 3p2), manganese (Mn: d5s2), iron It takes the form which combined each transition element (transition metal) of (Fe: d6s2) and copper (Cu: d10s1), and also is making it a liquid catalyst by liquid-ionizing this. In addition, a catalyst is defined as what changes an other party component, without an own component changing.

ここで、本実施形態における遷移金属であるマンガン(Mn:d5s2)、鉄(Fe:d6s2)、銅(Cu:d10s1)は、周知のように原子構造を構成する電子軌道の最外殻より内側の不完全d殻が順次充たされてゆく主遷移元素であり、マンガンは常磁性、鉄は強磁性、銅は反磁性を示す。   Here, manganese (Mn: d5s2), iron (Fe: d6s2), and copper (Cu: d10s1), which are transition metals in the present embodiment, are inside the outermost shell of the electron orbit constituting the atomic structure as is well known. The incomplete d-shells are sequentially filled in the main transition element. Manganese is paramagnetic, iron is ferromagnetic, and copper is diamagnetic.

炭化水素液体燃料中に燃料改質液体触媒を投入すると、炭化水素液体燃料を構成する炭素分子に液体触媒が接触する。燃料改質液体触媒はマンガン(Mn:d5s2)、鉄(Fe:d6s2)、銅(Cu:d10s1)というプラスの電位を帯びた遷移金属類を含むものであり、炭素分子と比較すれば電位が異なり、差が大きい。   When the fuel reforming liquid catalyst is put into the hydrocarbon liquid fuel, the liquid catalyst comes into contact with carbon molecules constituting the hydrocarbon liquid fuel. The fuel reforming liquid catalyst contains transition metals having positive potentials such as manganese (Mn: d5s2), iron (Fe: d6s2), and copper (Cu: d10s1), and the potential is higher than that of carbon molecules. The difference is great.

具体的には、石油系液体燃料の単結合鎖状の炭化水素は、C2n+2の分子(アルカン)がコロイド状となった形態をとる。このコロイドは、時間の経過に比例して、液体凝集力であるファンデルワールス力(遠距離分散引力)という分子間弱結合力によって集合し、この集合体が時間と温度に比例して増加し所謂スラッジとなる。更に、このスラッジは大気中の酸素と結び付き、油中に水分が増えてスラッジの増加を助長する。このスラッジを元のコロイド単体に分散分解(活性化)するために、本実施形態の燃料改質液体触媒が使用される。 Specifically, the single-bond chain hydrocarbon of the petroleum-based liquid fuel takes a form in which C n H 2n + 2 molecules (alkanes) are colloidal. This colloid is aggregated by the weak intermolecular bond force called van der Waals force (long-distance dispersion attractive force) that is a liquid cohesive force in proportion to the passage of time, and this aggregate increases in proportion to time and temperature. It becomes so-called sludge. Further, this sludge is combined with oxygen in the atmosphere, and moisture is increased in the oil to promote an increase in the sludge. In order to disperse and decompose (activate) this sludge into the original colloid, the fuel reforming liquid catalyst of this embodiment is used.

すなわち、C(炭素)で形成された上記コロイドの周囲は高いマイナス電位を有し、これに対し燃料改質液体触媒Pに含まれる上記遷移金属であるマンガン(Mn:d5s2)、鉄(Fe:d6s2)、銅(Cu:d10s1)はプラスの電位を帯びている。上記したコロイド集合体(スラッジ)は上記分子間弱結合力による集合体であることから、C(炭素原子)と遷移金属との間は高い電位差を有し、燃料改質液体触媒の投入によって各コロイドの分子間弱結合力を弱体化させ、活性分子化したコロイド単体への分散分解を促進させる。   That is, the periphery of the colloid formed of C (carbon) has a high negative potential, whereas the transition metal contained in the fuel reforming liquid catalyst P is manganese (Mn: d5s2), iron (Fe: d6s2) and copper (Cu: d10s1) have a positive potential. Since the colloid aggregate (sludge) described above is an aggregate due to the weak intermolecular bond force, there is a high potential difference between C (carbon atom) and the transition metal. It weakens the intermolecular weak binding force of colloids and promotes dispersion decomposition into colloidal single molecules that have become active molecules.

この燃料改質液体触媒を燃料中に投入添加する手段については、炭化水素液体燃料をエンジンや燃焼機類の燃料タンク容器に圧送する場合、圧送ホースの内部に適量を投入してから圧送することで、平均的に液体燃料中に拡散することができる。また、巨大な備蓄タンクであれば、遠距離をバイプラインで燃料改質液体触媒を輸送することから、パイプライン上に挿入用バルブを設け、機械的な注入器を用いて本燃料改質液体触媒を適量投入することが可能である。また、タンクローリーによって燃料改質液体触媒を事業所等の主燃料タンクに注入する場合は、そのタンクローリーの燃料タンクに、本燃料改質液体触媒を投入してから、圧送して主燃料タンクに注入する。   As for the means for adding and adding the fuel reforming liquid catalyst into the fuel, when the hydrocarbon liquid fuel is pumped to the fuel tank container of the engine or the combustor, an appropriate amount is put into the pumping hose and then pumped. Thus, it can diffuse into liquid fuel on average. Also, if the tank is a huge stockpile, the fuel reforming liquid catalyst is transported by a pipeline at a long distance, so an insertion valve is provided on the pipeline and the fuel reforming liquid catalyst is used by using a mechanical injector. It is possible to input an appropriate amount. Also, when fuel reforming liquid catalyst is injected into the main fuel tank of a business establishment etc. by tank lorry, the fuel reforming liquid catalyst is introduced into the fuel tank of the tank lorry and then pumped and injected into the main fuel tank. To do.

図1には、具体的な燃料改質液体触媒Pの効果を検証する装置が示されている。バルブ4aを介して複管流量計3aを上部に備え且つバルブ4bを介して下部に補給水流量計3bを備え、更に、往還流量計9にて共に不図示の補給水源に接続されてなるドラム状のボイラー1(30万kcal/h)と、該ボイラー1に燃料流量計5及びバルブ5aを介して接続された耐圧ステンレス製の燃料サブタンク6と、該燃料サブタンク6の上部に配した分岐管6a及び点滴流量調整器7及びバルブ7aを介して接続された点滴装置8とから概ね構成されている。なお、上記分岐管6aはバルブ6aを介して炭化水素燃料に接続されている。   FIG. 1 shows an apparatus for verifying the effect of a specific fuel reforming liquid catalyst P. A drum comprising a double pipe flow meter 3a at the upper part through a valve 4a and a make-up water flow meter 3b at a lower part through a valve 4b. Boiler 1 (300,000 kcal / h), a pressure-resistant stainless steel fuel subtank 6 connected to the boiler 1 via a fuel flow meter 5 and a valve 5a, and a branch pipe disposed above the fuel subtank 6 6a, an infusion flow rate regulator 7 and an infusion device 8 connected via a valve 7a. The branch pipe 6a is connected to a hydrocarbon fuel through a valve 6a.

点滴装置8には燃料改質液体触媒P(商品名:タンクタイガーPS−1B)を適量入れておき、下方の点滴流量調整器7により流量を調整する。燃料サブタンク6にボイラー1からの燃料が流入する圧力を感知し、負圧を発生させて点滴装置8から燃料改質液体触媒Pが混入する。この燃料サブタンク6は混合を目的として最低20分程度の安定した混合液を作ることができる。この場合、積算補給水量から複管水量を引き、その値を積算燃料量で除した値を算出する。   An appropriate amount of a fuel reforming liquid catalyst P (trade name: Tank Tiger PS-1B) is placed in the drip device 8 and the flow rate is adjusted by the drip flow rate regulator 7 below. The pressure at which the fuel from the boiler 1 flows into the fuel sub-tank 6 is detected, a negative pressure is generated, and the fuel reforming liquid catalyst P is mixed from the drip device 8. The fuel sub-tank 6 can make a stable mixed solution of at least about 20 minutes for the purpose of mixing. In this case, a value obtained by subtracting the double-pipe water amount from the integrated makeup water amount and dividing the value by the integrated fuel amount is calculated.

図2(a)には、上記した燃料改質液体触媒Pの効果検証装置において、運転開始直後を除いて、運転が安定した状態の触媒有無(触媒の使用、未使用)の場合における比較データが示されている。このように、安定期では12.8%の省エネとなり、ボイラー1は立ち上げより連続運転時間が最も安定している(図2(b)も参照)。   FIG. 2 (a) shows a comparison data in the above-described apparatus for verifying the effect of the fuel reforming liquid catalyst P in the presence or absence of a catalyst in which the operation is stable (use of catalyst, unused) except immediately after the start of operation. It is shown. Thus, energy saving is 12.8% in the stable period, and the boiler 1 has the most stable continuous operation time since the start-up (see also FIG. 2B).

マンガン(Mn)、銅(Cu)、鉄(Fe)の各遷移金属類の組み合わせについては、種々の無機質成分の組み合わせによる実験の結果、最も燃焼効率が高く、しかも燃料の励起状態の持続効果の大きい成分の組み合わせを選定し、触媒の性質として、接触時間、温度、触媒の量に効果が比例する性質を実験によって確認した。これらの成分以外の成分の液体が含まれていても、十分な触媒作用を期待することができる。また、遷移金属類については、これらの固体に代えて、これらの無機質成分が含まれる物質であれば触媒作用が発揮されるため有効である。   As for the combination of transition metals such as manganese (Mn), copper (Cu), and iron (Fe), as a result of experiments using various inorganic components, the combustion efficiency is the highest, and the sustained effect of the excited state of the fuel A combination of large components was selected, and the properties of the catalyst that were proportional to the contact time, temperature, and amount of catalyst were confirmed by experiments. Even if liquids of components other than these components are contained, sufficient catalytic action can be expected. In addition, as for transition metals, any substance containing these inorganic components in place of these solids is effective because of its catalytic action.

次に、本実施形態による燃料改質液体触媒Pの燃焼促進効果について試験を行ったので、図3において説明する。試験は、自動車の燃料タンクに、燃料改質液体触媒Pを投入してベンチテストを行った。   Next, a test was conducted on the combustion promotion effect of the fuel reforming liquid catalyst P according to the present embodiment, which will be described with reference to FIG. In the test, a bench test was performed by introducing the fuel reforming liquid catalyst P into a fuel tank of an automobile.

車両エンジンによる燃料改質液体触媒Pの使用前後のトルク及び馬力の比較計測結果を図8に示す。このように、エンジン回転数(rpm)の増加と共に燃料改質液体触媒Pを使用していないときに比較して燃料改質液体触媒Pを使用した場合は、トルク(kgm)、馬力(PS)とも共に増加している。   FIG. 8 shows a comparative measurement result of torque and horsepower before and after use of the fuel reforming liquid catalyst P by the vehicle engine. Thus, when the fuel reforming liquid catalyst P is used as compared with the case where the fuel reforming liquid catalyst P is not used as the engine speed (rpm) increases, torque (kgm), horsepower (PS) Both are increasing.

ボイラー燃焼実験(設置場所:A、タンク容量20kL)において、A重油燃料に燃料改質液体触媒Pの投入後の燃焼時一酸化炭素(CO)及び空気比等の測定結果を示す排気ガス計測記録を図9(a)に示す。この場合、燃料改質液体触媒P(商品名:タンクタイガーPS−1B)の供給量の割合を約10000分の1とし、燃料消費量を1時間当たり1200Lとしている。この結果においては、一酸化炭素(CO)の排出量の最低値が10ppm(空気比1.62m)である。   In a boiler combustion experiment (installation location: A, tank capacity 20 kL), an exhaust gas measurement record showing measurement results such as carbon monoxide (CO) and air ratio during combustion after the fuel reforming liquid catalyst P is introduced into A heavy oil fuel Is shown in FIG. In this case, the ratio of the supply amount of the fuel reforming liquid catalyst P (trade name: Tank Tiger PS-1B) is set to about 1/10000, and the fuel consumption is set to 1200 L per hour. In this result, the minimum value of carbon monoxide (CO) emissions is 10 ppm (air ratio 1.62 m).

ボイラー燃焼実験(設置場所:A、タンク容量20kL)において、A重油燃料に燃料改質液体触媒Pの投入後の燃焼時二酸化炭素(CO)、空気比及び機械効率等の測定結果を示す排気ガス計測記録を図9(b)に示す。この場合も上記実施例2と同様に、燃料改質液体触媒P(商品名:タンクタイガーPS−1B)の供給量の割合を約10000分の1とし、燃料消費量を1時間当たり1200Lとしている。この結果においては、一酸化炭素(CO)が0ppmであり、機械の最大効率は94.6(空気比1.29m)である。 In a boiler combustion experiment (installation location: A, tank capacity 20 kL), exhaust gas showing measurement results such as carbon dioxide (CO 2 ) during combustion after injection of the fuel reforming liquid catalyst P into heavy fuel oil A, air ratio, and mechanical efficiency The gas measurement record is shown in FIG. In this case as well, as in Example 2, the ratio of the supply amount of the fuel reforming liquid catalyst P (trade name: Tank Tiger PS-1B) is set to about 1/10000, and the fuel consumption is set to 1200 L per hour. . In this result, the carbon monoxide (CO) is 0 ppm, and the maximum efficiency of the machine is 94.6 (air ratio 1.29 m).

因みに、図10には、ボイラー燃焼試験(設置場所:B、タンク容量2kL)において、灯油燃料に燃料改質液体触媒P(PS−1:供給量300cc)の使用後の燃焼時一酸化炭素(CO)、二酸化炭素(CO)、空気比、燃焼効率等の測定結果を示す排気ガス計測記録を示す。なお、この場合の試験では、設定温度より15deg以下は低燃焼となるようセーブ運転が行われている。この結果によれば、燃料改質液体触媒Pの投入後の燃焼時一酸化炭素(CO)の排出量が0ppmとなり、燃焼効率が81.4%、空気比1.15mとなることが解る。 Incidentally, in FIG. 10, in the boiler combustion test (installation location: B, tank capacity 2 kL), carbon monoxide during combustion after using the fuel reforming liquid catalyst P (PS-1: supply amount 300 cc) as kerosene fuel ( An exhaust gas measurement record showing measurement results such as CO), carbon dioxide (CO 2 ), air ratio, and combustion efficiency is shown. In the test in this case, the save operation is performed so that the combustion is low at 15 degrees or less from the set temperature. According to this result, it is understood that the amount of carbon monoxide (CO) discharged during combustion after the fuel reforming liquid catalyst P is charged is 0 ppm, the combustion efficiency is 81.4%, and the air ratio is 1.15 m.

C重油の燃焼ガス分析機器で燃料改質液体触媒Pの使用前後の計測を行った(後述する図5参照)。   Measurement was performed before and after the use of the fuel reforming liquid catalyst P with a C heavy oil combustion gas analyzer (see FIG. 5 described later).

灯油に燃料改質液体触媒Pの使用前後の動粘度変化を計測した(後述する図7参照)。   Changes in kinematic viscosity before and after use of the fuel reforming liquid catalyst P for kerosene were measured (see FIG. 7 described later).

図3に示す例は、ガソリンエンジン用の燃料タンク2内に燃料改質液体触媒Pを投入した場合の概念図である。燃料改質液体触媒Pは、燃料タンク2の内部でガソリン分子中の炭素分子に接触して、炭素分子を燃料タンク2内で励起させる。炭化水素であるガソリンは時間の経過とともに酸化してスラッジ化するが、このとき燃料改質液体触媒Pで励起させれば、スラッジ化したガソリンの不飽和炭化水素も飽和化(スラッジの減少、微細化)する。   The example shown in FIG. 3 is a conceptual diagram when the fuel reforming liquid catalyst P is introduced into the fuel tank 2 for a gasoline engine. The fuel reforming liquid catalyst P contacts the carbon molecules in the gasoline molecules inside the fuel tank 2 to excite the carbon molecules in the fuel tank 2. Gasoline, which is a hydrocarbon, is oxidized and sludged over time. If excited by the fuel reforming liquid catalyst P at this time, unsaturated hydrocarbons in the sludged gasoline are also saturated (sludge reduction, finer ).

上記実施例2及び実施例3に示すように、いずれの条件の時も、燃料改質液体触媒Pの使用前と使用後では、排ガス中の一酸化炭素(CO)の濃度が減少し、空気比が理想値の1.2mから1.3mに近づくことから燃焼効率が向上した。   As shown in Example 2 and Example 3 above, under any condition, the concentration of carbon monoxide (CO) in the exhaust gas decreases before and after the use of the fuel reforming liquid catalyst P, and the air The combustion efficiency was improved because the ratio approached the ideal value of 1.2 m to 1.3 m.

図4(a)、(b)、(c)には、熱重量測定TGと示差熱分析DTAによる試験結果が示されている。ここでTGは、試料の温度を一定のプログラムに従って変化させながら、その試料の質量を温度の関数として測定する方法と定義され、試料を加熱又は冷却した時に、試料の質量変化を連続的に測定する方法である。一方、DTAは、試料を加熱又は冷却した際に起こる物理的変化や化学的変化に伴って試料内で発生する熱変化を基準物質との温度差として検出する方法と定義される。基準物質との温度差は、試料ホルダー感熱板等に溶接された熱電対により検出される。   4A, 4B, and 4C show test results obtained by thermogravimetry TG and differential thermal analysis DTA. Here, TG is defined as a method of measuring the mass of a sample as a function of temperature while changing the temperature of the sample according to a fixed program. When the sample is heated or cooled, the mass change of the sample is continuously measured. It is a method to do. On the other hand, DTA is defined as a method of detecting a thermal change generated in a sample accompanying a physical change or a chemical change that occurs when the sample is heated or cooled as a temperature difference from a reference substance. The temperature difference from the reference material is detected by a thermocouple welded to a sample holder heat sensitive plate or the like.

図4(c)はA重油の中にある炭素成分の塊が分解したことを裏付けている。A重油の燃料改質液体触媒P無添加の場合の燃焼頂点が348.4℃で、燃料改質液体触媒P添加の場合の燃焼頂点が330.8℃であることから、スラッジ成分の溶解によって燃焼の頂点が平準化したものと判断される。このように燃料改質液体触媒P添加の場合には吸熱点が8.8deg高いことから、スラッジ成分の溶解により、通常よりも高粘度(+0.26)になったことで、ガス化する温度が高くなったものと推測される。また、燃料改質液体触媒P添加の場合の重油は燃焼温度が低いが、燃焼の持続性があるために基準物質に影響して、当該基準物質の温度が上昇し、DTA曲線との面積の相違が明白である。因みに、この面積の差が熱量の相違となる。   FIG. 4 (c) confirms that the lump of carbon component in the A heavy oil has decomposed. Since the combustion peak when A fuel oil is not added with fuel reforming liquid catalyst P is 348.4 ° C and the combustion peak when fuel reforming liquid catalyst P is added is 330.8 ° C, the dissolution of sludge components It is judged that the top of combustion is leveled. In this way, when the fuel reforming liquid catalyst P is added, the endothermic point is higher by 8.8 deg. Is estimated to have increased. In addition, the fuel oil in the case of adding the fuel reforming liquid catalyst P has a low combustion temperature, but because of the sustainability of combustion, it affects the reference material, the temperature of the reference material rises, The difference is obvious. Incidentally, the difference in area is the difference in heat quantity.

図5に示すように、FCA分析機器によるC重油(試料油名:HF0(500cSt))に本燃料改質液体触媒Pの使用前後の燃焼特性比較を行ったところ、燃料改質液体触媒Pの使用前と使用後では、使用前に比較して最大熱発生率(圧力上昇率)は9.4%の向上がみられた。これにより燃焼効率が向上していることが判る。FIA−100/FCAは、2006年2月に制定された英国エネルギー協会の試験規格IP541/06「舶用残渣燃料油の着火燃焼性の測定−定容燃焼容器法」に基づいた着火燃焼試験装置である。   As shown in FIG. 5, when the combustion characteristics of the fuel reforming liquid catalyst P before and after use of the fuel reforming liquid catalyst P were compared with C heavy oil (sample oil name: HF0 (500 cSt)) by the FCA analyzer, Before use and after use, the maximum heat generation rate (pressure increase rate) was improved by 9.4% compared to before use. This shows that the combustion efficiency is improved. FIA-100 / FCA is an ignition and combustion test system based on the test standard IP541 / 06 “Measurement of ignition and combustion characteristics of marine residual fuel oil – constant volume combustion vessel method” established by the UK Energy Association in February 2006. is there.

次に、本実施形態における燃料改質液体触媒Pの遷移金属類による作用原理について説明する。   Next, the principle of operation of the fuel reforming liquid catalyst P in the present embodiment using transition metals will be described.

炭化水素液体燃料中に燃料改質液体触媒Pを投入すると、炭化水素液体燃料を構成する炭素分子に燃料改質液体触媒Pが触れる。燃料改質液体触媒Pは遷移金属類であり、上記したようにマイナス電位を帯びた炭素分子と比較すれば、電位がプラスで正反対であり、その電位差が大きいことから炭素分子の不飽和炭化水素を励起し続けて飽和化させる。ここにA重油を例にとれば、仮に分子をC2042とすれば、燃焼は「C2042+30.5O=20CO+21HO」となり、A重油の分子C2042は酸化し燃焼熱を発生してなくなる。構造式は図6に示す通りである。 When the fuel reforming liquid catalyst P is introduced into the hydrocarbon liquid fuel, the fuel reforming liquid catalyst P comes into contact with carbon molecules constituting the hydrocarbon liquid fuel. The fuel reforming liquid catalyst P is a transition metal, and as described above, when compared with a carbon molecule having a negative potential, the potential is positive and opposite, and the potential difference is large. Continue to excite and saturate. Taking A heavy oil as an example, if the molecule is C 20 H 42 , the combustion is “C 20 H 42 + 30.5O 2 = 20CO 2 + 21H 2 O”, and the molecule C 20 H 42 of A heavy oil is Oxidizes and no longer generates combustion heat. The structural formula is as shown in FIG.

図6には従来の燃焼と燃料改質液体触媒Pを添加した燃焼との比較例を示す。すなわち、図に示すように、燃焼前の石油は、C−C結合が19固であり、C−H結合が42個ある。C−H結合では外側の6個と比較して内側の36個では結合力に差が有る。それらの結合力の総和が生成熱と呼ばれる。例えば、C−C結合では、449.4kj/molで107.3kcal/mol、C−H結合(外)では、457.0kj/molで109.2kcal/mol、C−H結合(中間)では、334.7kj/molで79.94kcal/molとなる。従来の燃焼では、水素が先に燃えて炭素は後から燃える。従って、不完全燃焼し易く、黒煙が出易いため公害の原因となる。   FIG. 6 shows a comparative example of the conventional combustion and the combustion to which the fuel reforming liquid catalyst P is added. That is, as shown in the figure, the pre-combustion petroleum has 19 C—C bonds and 42 C—H bonds. In the C—H bond, the bonding force is different in the inner 36 as compared with the outer six. The sum of these binding forces is called heat of formation. For example, in the C—C bond, 109.4 kcal / mol at 449.4 kj / mol, in the C—H bond (outside), 109.2 kcal / mol in 457.0 kj / mol, and in the C—H bond (middle), It becomes 79.94 kcal / mol at 334.7 kj / mol. In conventional combustion, hydrogen burns first and carbon burns later. Accordingly, incomplete combustion is likely to occur, and black smoke is likely to be generated, causing pollution.

図6に示すように、本実施形態の燃料改質液体触媒Pは炭化水素分子を構成する炭素の鎖に働きかけて、結合を弱めたり結合を切る働きをする。重油の炭素結合が切れたり弱まれば重油の分解熱は低く成り、燃焼熱が上がる。具体的には、燃料改質液体触媒Pは1万分の1という少量添加でも、ナノサイズであるため、重油分子に入り込み、燃焼前にC−C結合が切れる。このとき切断部分はラジカル(遊離基)状態となり、非常に酸化され易く完全燃焼し易い。しかも、重油が燃焼すると重油分子は分解して無くなるが、燃焼するときは重油の分解熱が燃焼熱から引かれている。燃料改質液体触媒Pによって重油分子の結合が切れるというのはマイナスの分解熱が減ることであるから、燃料改質液体触媒Pを添加するとマイナスが減る分だけ燃焼熱が増加する。従って、燃料改質液体触媒Pを投入する(すなわち均一系触媒反応を起こす)ことによって、重油の分解熱が下がれば燃焼熱が増加することとなり、これによりエネルギーが増加する。   As shown in FIG. 6, the fuel reforming liquid catalyst P of the present embodiment acts on the carbon chains constituting the hydrocarbon molecules to weaken or break the bonds. If the carbon bond of heavy oil breaks or weakens, the heat of decomposition of heavy oil decreases and the heat of combustion increases. Specifically, the fuel reforming liquid catalyst P is nano-sized even when added in a small amount of 1 / 10,000, so it enters heavy oil molecules and breaks the C—C bond before combustion. At this time, the cut portion is in a radical (free radical) state and is very easily oxidized and easily burned. Moreover, when heavy oil burns, heavy oil molecules are decomposed and lost, but when burned, the heat of decomposition of heavy oil is drawn from the combustion heat. The fact that the heavy oil molecules are disconnected by the fuel reforming liquid catalyst P means that the minus decomposition heat is reduced. Therefore, when the fuel reforming liquid catalyst P is added, the heat of combustion is increased by the amount that the minus is reduced. Therefore, by introducing the fuel reforming liquid catalyst P (that is, causing a homogeneous catalytic reaction), if the heat of decomposition of heavy oil decreases, the heat of combustion increases, thereby increasing the energy.

例えば、燃料改質液体触媒PによってC−C結合が3か所、C−H結合が外が1か所、C−H結合の中が2か所切断した場合は、燃焼熱は10880kcal/kgに対して19.3%の燃料削減となる。   For example, when the fuel reforming liquid catalyst P breaks 3 C—C bonds, 1 C—H bond, and 2 C—H bonds, the heat of combustion is 10880 kcal / kg. This is a 19.3% fuel reduction.

また、図7(a)に示すように、一般性状分析としての動粘度分析結果を見れば、C重油であって約500cStの高粘度である燃料に常温で燃料改質液体触媒Pを適量投入して1日、5日、8日と放置している場合において、動粘度が無添加で516.3cStであるものが、509.8cSt〜512.7cSt〜518.1cStへと変化をし続けて増加した。図7(b)に示すように、1日目では炭素の鎖が切れて飽和化した炭化水素とまだ分子の塊が大きな炭化水素とが混在している段階であるが、5日目は分子の塊が徴細に変化して分子密度が増加している。更に8日目は分子密度が増加する為に粘度も高くなり、動粘度が上昇する。このような動粘度の増加は炭化水素の炭素の鎖を切断したことを示している。   Further, as shown in FIG. 7 (a), if the dynamic viscosity analysis result as a general property analysis is seen, an appropriate amount of the fuel reforming liquid catalyst P is charged at a normal temperature into a fuel having a high viscosity of about 500 cSt, which is C heavy oil. 1st, 5th and 8th, when the kinematic viscosity is 516.3 cSt without addition, it continues to change from 509.8 cSt to 512.7 cSt to 518.1 cSt Increased. As shown in FIG. 7 (b), on the first day, the carbon chain is broken and saturated hydrocarbons and hydrocarbons with a large molecular mass are mixed, but the fifth day is a molecule. The molecular density is increased by changing the mass of the particles. Further, on the 8th day, the viscosity increases because the molecular density increases, and the kinematic viscosity increases. Such an increase in kinematic viscosity indicates that the carbon chain of the hydrocarbon has been broken.

以上説明したように、本実施形態においては、
(a)改質後の燃料の励起状態が時間と温度と量に比例して増加する。それは時間経過とともに燃料が更に良くなることを表す。微細になった燃料は燃焼時に酸素分子と結合し易く、燃焼の伝搬をスムースに進行させて燃焼させ易くすることが可能で、燃料消費を少なくすることができる。
(b)燃焼効率を向上させれば、機関の出力が高まり、燃費の向上に役立つ。
(c)燃料の不飽和炭化水素を飽和化することは、酸化し易くなるが、長期の備蓄燃料に使用すると燃料タンクの燃料表面に酸化被膜を形成して、内部下方の燃料が大気と接触し難くなる。従って長期間の備蓄が可能で備蓄時のロスが減少する。
As described above, in the present embodiment,
(A) The excited state of the fuel after reforming increases in proportion to time, temperature and quantity. It means that the fuel gets better over time. The fine fuel can easily be combined with oxygen molecules during combustion, and can be easily burned by smoothly propagating the combustion, thereby reducing fuel consumption.
(B) If the combustion efficiency is improved, the output of the engine increases, which helps to improve fuel consumption.
(C) Saturation of unsaturated hydrocarbons in the fuel is likely to oxidize, but when used for long-term storage fuel, an oxide film is formed on the fuel surface of the fuel tank, and the fuel below the inside contacts the atmosphere It becomes difficult to do. Therefore, long-term stockpiling is possible and loss during stockpiling is reduced.

P 燃料改質液体触媒
1 ボイラー
2 燃料タンク
3a 複管流量計
3b 補給水流量計
4a、4b バルブ
5 燃料流量計
5a バルブ
6 燃料サブタンク
6a 分岐管
6b バルブ
7 点滴流量調整器
7a バルブ
8 点滴装置
9 往還流量計
P fuel reforming liquid catalyst 1 boiler 2 fuel tank 3a double pipe flow meter 3b makeup water flow meter 4a, 4b valve 5 fuel flow meter 5a valve 6 fuel sub tank 6a branch pipe 6b valve 7 drip flow regulator 7a valve 8 drip device 9 Backflow meter

Claims (3)

炭化水素液体燃料の改質に用いられる液体触媒であって、少なくともマンガン(Mn)、銅(Cu)、鉄(Fe)の各遷移金属を含む無機質成分を液状イオン化してなることを特徴とする炭化水素燃料改質液体触媒。   A liquid catalyst used for reforming a hydrocarbon liquid fuel, characterized in that it is formed by liquid ionization of an inorganic component containing at least each of transition metals such as manganese (Mn), copper (Cu), and iron (Fe). Hydrocarbon fuel reforming liquid catalyst. 炭化水素液体燃料の改質に用いられる液体触媒であって、カリウム(K)、カルシウム(Ca)、ナトリウム(Na)、マグネシウム(Mg)、アルミニウム(Al)、シリコン(Si)の各無機質典型元素に、マンガン(Mn)、銅(Cu)、鉄(Fe)の各遷移金属を組み合わせた構成とし、更に、これを液状イオン化してなることを特徴とする炭化水素燃料改質液体触媒。   A liquid catalyst used for reforming a hydrocarbon liquid fuel, and each inorganic typical element of potassium (K), calcium (Ca), sodium (Na), magnesium (Mg), aluminum (Al), and silicon (Si) A hydrocarbon fuel reforming liquid catalyst characterized by having a structure in which manganese (Mn), copper (Cu), and iron (Fe) transition metals are combined and liquid ionized. 前記液体触媒は、遷移金属と炭化水素の各イオン間で電位差による活性化反応が起きる作用を利用し、炭化水素液体燃料の不飽和炭化水素が持つ炭素の鎖を断ち切り飽和化する作用を有することを特徴とする請求項1又は2記載の炭化水素燃料改質液体触媒。   The liquid catalyst has an action of breaking and saturating the carbon chain of the unsaturated hydrocarbon of the hydrocarbon liquid fuel by utilizing the action of an activation reaction due to a potential difference between each ion of the transition metal and the hydrocarbon. The hydrocarbon fuel reforming liquid catalyst according to claim 1 or 2.
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