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JP2016167460A - Electric heating device - Google Patents

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JP2016167460A
JP2016167460A JP2016089820A JP2016089820A JP2016167460A JP 2016167460 A JP2016167460 A JP 2016167460A JP 2016089820 A JP2016089820 A JP 2016089820A JP 2016089820 A JP2016089820 A JP 2016089820A JP 2016167460 A JP2016167460 A JP 2016167460A
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JP6195955B2 (en
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國光 井上
Kunimitsu Inoue
國光 井上
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Abstract

PROBLEM TO BE SOLVED: To provide an electric heating device of pressurized fluid such as water and air, in which the pressurized fluid such as high-temperature water, high-temperature steam and high-temperature air jetted from a nozzle is produced as high-temperature pressurized fluid in a short time and with excellent thermal efficiency.SOLUTION: In an electric heating device of fluid having tubes 30 for forming a passage of the fluid in the inside thereof and electric lines 21 wound around the tubes, a thermal insulation material 22 is provided around the tubes, an electric resistance heating part A is constituted by the electric lines and the insulation material, a core 40 is provided in the passage of the fluid formed in the tubes, and electromagnetic induction is generated by the core using the electric lines as an electromagnetic coil, thereby heating the fluid in the passage.SELECTED DRAWING: Figure 1

Description

本発明は、加熱管内を通過する水、空気等の加圧流体の電気加熱装置に関する。   The present invention relates to an electric heating device for pressurized fluid such as water and air passing through a heating pipe.

従来、この種の水、空気等の加圧流体の電気加熱装置には、本願出願人が発明した特許文献1の筒形電熱器があって、高圧蒸気洗浄機、金属、合成樹脂等のスポット加熱管の業界に貢献してきた。   Conventionally, in this type of electric heating device for pressurized fluid such as water and air, there is a cylindrical electric heater of Patent Document 1 invented by the applicant of the present application, and a spot such as a high-pressure steam cleaner, metal, synthetic resin, etc. Contributed to the heating tube industry.

特許第2539686号公報Japanese Patent No. 2539686

加圧流体の電気加熱装置については、更に、短時間に熱効率よく高温加熱するものを期待する要望があり、上記発明者は、これに対応して上記筒形電熱器を改良することに成功した。本発明は、熱効率を向上させ短時間に高温加圧流体を得ることのできる電気加熱装置を提供するものである。   Regarding the electric heating device for pressurized fluid, there is a further demand for expecting high-temperature heating with high efficiency in a short time, and the inventor has succeeded in improving the cylindrical electric heater correspondingly. . The present invention provides an electric heating device capable of improving the thermal efficiency and obtaining a high-temperature pressurized fluid in a short time.

本発明に係る流体の電気加熱装置は、流体通路を内部に形成する管の周りに、電気線を巻回し、前記管の周りに断熱材を設け、前記電気線と前記断熱材とにより、前記流体通路内の流体を電気抵抗加熱するものであり、前記管内の流体通路内にコアを設け、前記電気線を電磁コイルとして、前記コアが前記流体通路内の流体を電磁誘導加熱することを特徴とする。   In the fluid electric heating device according to the present invention, an electric wire is wound around a tube forming a fluid passage therein, a heat insulating material is provided around the tube, and the electric wire and the heat insulating material A fluid in a fluid passage is heated by electrical resistance, a core is provided in the fluid passage in the tube, and the core is electromagnetically heated by the core using the electric wire as an electromagnetic coil. And

また、前記電気加熱装置は、前記流体通路内にて、前記コアの外周面に螺旋状のフィンを設けている。   Moreover, the said electric heating apparatus has provided the helical fin in the outer peripheral surface of the said core in the said fluid channel | path.

また、前記電気加熱装置は、前記管の入口側端に、予熱管兼断熱管を接続し、前記予熱管兼断熱管を、前記電気線及び前記断熱材にて構成される電気抵抗加熱部の周りに巻回している。   In addition, the electric heating device includes a preheating pipe / heat insulation pipe connected to an inlet side end of the pipe, and the preheating pipe / heat insulation pipe is connected to the electric resistance heating unit configured by the electric wire and the heat insulating material. It is wound around.

本発明に係る流体の電気加熱装置は、電気抵抗加熱と電磁誘導加熱とを併用することで、熱効率を向上させ短時間に高温加圧流体を得るものである。   The fluid electric heating apparatus according to the present invention uses a combination of electric resistance heating and electromagnetic induction heating to improve thermal efficiency and obtain a high-temperature pressurized fluid in a short time.

また、前記電気加熱装置は、被加熱物である水、空気等の加圧流体の管内の通過に螺旋流動運動を加えることで、熱効率を向上させ短時間に高温加圧流体を得るものである。   In addition, the electric heating device is intended to improve the thermal efficiency and obtain a high-temperature pressurized fluid in a short time by applying a spiral flow motion to the passage of pressurized fluid such as water or air that is the object to be heated. .

また、前記電気加熱装置は、本格的な流体加熱を行う前に、加圧流体の予熱と装置外周の断熱を行うことで、熱効率を向上させ短時間に高温加圧流体を得るものである。   In addition, the electric heating device preheats the pressurized fluid and insulates the outer periphery of the device before full-scale fluid heating, thereby improving the thermal efficiency and obtaining the high-temperature pressurized fluid in a short time.

本発明の実施例を断面図的に示した原理説明図である。It is principle explanatory drawing which showed the Example of this invention in sectional drawing. 本発明の別の実施例を断面図的に示した原理説明図である。It is principle explanatory drawing which showed another Example of this invention in sectional drawing.

本発明の好ましい形態が実施例1及び実施例2に記載される。   Preferred forms of the invention are described in Example 1 and Example 2.

本発明の水、空気等の加圧流体の電気加熱装置の実施例1の原理説明図が図1に示されている。   FIG. 1 shows a principle explanatory diagram of Embodiment 1 of an electric heating apparatus for pressurized fluid such as water and air according to the present invention.

本発明実施例1の水、空気等の加圧流体の電気加熱装置は、電気抵抗加熱部Aと電磁誘導加熱部Bと加圧流体の螺旋運動による加熱ができるフィン螺旋形成物50とから構成されている。   The electric heating apparatus for pressurized fluid such as water and air according to the first embodiment of the present invention includes an electrical resistance heating section A, an electromagnetic induction heating section B, and a fin spiral formation 50 capable of heating by spiral movement of the pressurized fluid. Has been.

電気抵抗加熱部Aは、金属筒10と、ボビン20と、電気発熱線21と、断熱耐火性で電気絶縁性の粉粒状酸化マグネシヤ22からなる。   The electric resistance heating part A is composed of a metal cylinder 10, a bobbin 20, an electric heating wire 21, and a heat-resistant fire-resistant and electrically insulating granular oxide magnesium 22.

金属筒10は、ステンレス製で内筒11と外筒12とからなる。   The metal cylinder 10 is made of stainless steel and includes an inner cylinder 11 and an outer cylinder 12.

ボビン20は、断熱耐火性の酸化マグネシヤ製で、ニクロム線等の公知の電気発熱線21がコイル状に巻回されている。   The bobbin 20 is made of heat insulating and fire resistant magnesium oxide, and a known electric heating wire 21 such as a nichrome wire is wound in a coil shape.

電気発熱線21を巻回したボビン20は、外筒12との間、内筒11との間に挿入されて、断熱耐火性及び電気絶縁性の粉粒状酸化マグネシヤが強圧縮されて充填されている。   The bobbin 20 around which the electric heating wire 21 is wound is inserted between the outer cylinder 12 and the inner cylinder 11, and is strongly compressed and filled with adiabatic and fire-resistant and electrically insulating powdered magnesium oxide. Yes.

電磁誘導加熱部Bは、ステンレス製ノズル管30と耐熱性磁性金属製丸棒状コア40とフィン螺旋形成物50とを備えている。   The electromagnetic induction heating unit B includes a stainless steel nozzle tube 30, a heat-resistant magnetic metal round bar-shaped core 40, and a fin spiral formed product 50.

ノズル管30は、管後部の流体流入孔31から加圧流体を流入させてノズル32先端から流出できるように形成されている。   The nozzle tube 30 is formed so that a pressurized fluid can flow in from a fluid inflow hole 31 at the rear of the tube and flow out from the tip of the nozzle 32.

コア40は、ボビン20にコイル状に巻回された電気発熱線21を電磁コイルとして利用して発熱するもので、ノズル管30にコア40に巻かれたフィン螺旋形成物50を介して固着される。   The core 40 generates heat using the electric heating wire 21 wound around the bobbin 20 in a coil shape as an electromagnetic coil, and is fixed to the nozzle tube 30 via a fin spiral formation 50 wound around the core 40. The

フィン螺旋形成物50は、ニッケル又はアルミニウム等の耐熱金属製でコア40と同様に電磁誘導加熱により発熱する。   The fin helix formation 50 is made of a heat-resistant metal such as nickel or aluminum, and generates heat by electromagnetic induction heating in the same manner as the core 40.

また、フィン螺旋形成物50は、ノズル管30内のコアに固着されると共に、ノズル管30内に密着挿入されて、ノズル管30内を流体流入孔31からノズル32先端まで通過する加圧流体に螺旋流動運動をもたらして熱効率をさらに向上させて高温加熱するものである。   Further, the fin spiral formation 50 is fixed to the core in the nozzle tube 30 and is closely inserted into the nozzle tube 30 so as to pass through the nozzle tube 30 from the fluid inflow hole 31 to the tip of the nozzle 32. Is heated at a high temperature by causing a spiral flow motion to further improve thermal efficiency.

従って、本発明実施例1の水、空気等の加圧流体の電気加熱装置は、加圧流体の熱効率を飛躍的に向上させてノズル32から短時間に高温噴出される。   Therefore, the electric heating apparatus for pressurized fluid such as water and air according to the first embodiment of the present invention can be jetted out of the nozzle 32 at a high temperature in a short time while dramatically improving the thermal efficiency of the pressurized fluid.

以上のように、本発明実施例1の加圧流体の電気加熱装置は、図示するように、内筒11と外筒12とからなる金属筒10の前記内筒11と、前記外筒12との間に、電気発熱線21を巻回した耐火断熱性電気絶縁性ボビン20を挿入すると共に、前記外筒12と前記ボビン20との間、及び前記内筒11と前記ボビン20との間に、粉粒状耐火断熱材22を強圧縮充填した電気抵抗加熱部Aと、前記金属筒10の内筒11の内周面に密着するように嵌入した、耐火金属製であって、管内に水、空気等の加圧流体を、流体流入孔31から流入してノズル32先端から流出できるようにしたノズル管30と、前記ノズル管30の管内に、耐熱金属棒コア40を設け、前記耐熱金属棒コア40の外周面に、前記加圧流体を、前記流体流入孔31から前記ノズル32先端方向に向って螺旋状に流動させて噴出できるようにしたフィン形成物50を固着したものを密着挿入したものとからなる電磁誘導加熱部Bとを備え、前記ノズル32先端から前記加圧流体を熱効率よく短時間で高温加圧流体として噴出できるようにしたものである。   As described above, the electrical heating device for pressurized fluid according to the first embodiment of the present invention includes the inner cylinder 11 of the metal cylinder 10 including the inner cylinder 11 and the outer cylinder 12, and the outer cylinder 12 as illustrated. Between the outer cylinder 12 and the bobbin 20 and between the inner cylinder 11 and the bobbin 20, between the outer cylinder 12 and the bobbin 20. In addition, the electric resistance heating part A which is strongly compressed and filled with the granular refractory heat insulating material 22 and the refractory metal inserted so as to be in close contact with the inner peripheral surface of the inner cylinder 11 of the metal cylinder 10, A nozzle tube 30 that allows pressurized fluid such as air to flow from the fluid inflow hole 31 and flow out from the tip of the nozzle 32, and a refractory metal rod core 40 is provided in the tube of the nozzle tube 30, and the refractory metal rod The pressurized fluid is applied to the outer peripheral surface of the core 40 from the fluid inflow hole 31. An electromagnetic induction heating section B composed of a tightly inserted fin-formed product 50 that is allowed to flow in a spiral manner toward the nozzle 32 tip direction, and is inserted from the nozzle 32 tip. The pressurized fluid can be ejected as a high-temperature pressurized fluid in a short time with high thermal efficiency.

本発明の水、空気等の加圧流体の電気加熱装置の実施例2の原理説明図が図2に示されている。   FIG. 2 shows a principle explanatory diagram of Embodiment 2 of the electric heating apparatus for pressurized fluid such as water and air according to the present invention.

本発明実施例2の水、空気等の加圧流体の電気加熱装置は、電気抵抗加熱部Aと、電磁誘導加熱部Bと、加圧流体の螺旋流動運動による加熱ができるフィン螺旋形成物50と、加圧流体の予熱管兼断熱管60とから構成されている。   The electric heating apparatus for pressurized fluid such as water and air according to the second embodiment of the present invention includes an electrical resistance heating unit A, an electromagnetic induction heating unit B, and a fin spiral formation 50 capable of heating by spiral flow motion of the pressurized fluid. And a preheated and heat insulating tube 60 for pressurized fluid.

電気抵抗加熱部Aと電磁誘導加熱部Bとフィン螺旋形成物50とは、実施例1と同じであるので詳細説明は省略する。   Since the electrical resistance heating unit A, the electromagnetic induction heating unit B, and the fin spiral formed product 50 are the same as those in the first embodiment, detailed description thereof is omitted.

加圧流体の予熱管兼断熱管60は、管60の流体供給孔61から加圧流体を流入させてノズル管30の流体流入孔31に予熱された加圧流体を流入させるもので、電気加熱部Aの外周の断熱管も兼ねている。   The pressurized fluid preheating pipe / heat insulating pipe 60 is a pipe that allows the pressurized fluid to flow from the fluid supply hole 61 of the pipe 60 and allows the preheated pressurized fluid to flow into the fluid inlet hole 31 of the nozzle pipe 30. It also serves as a heat insulating pipe on the outer periphery of the part A.

従って、本実施例の水、空気等の加圧流体の電気加熱装置は、流体の予熱ができるので、実施例1の電気加熱装置より更に熱効率を向上させて短時間に高温加圧流体をノズル32先端から噴出させることができる。   Therefore, the electric heating device for pressurized fluid such as water and air of the present embodiment can preheat the fluid, so that the thermal efficiency is further improved compared with the electric heating device of the first embodiment, and the high temperature pressurized fluid is nozzled in a short time. 32 can be ejected from the tip.

以上のように、本発明実施例2の水、空気等の加圧流体の電気加熱装置は、図2にて図示するように、内筒11と外筒12とからなる金属筒10の前記内筒11と前記外筒12との間に、電気発熱線21を巻回した耐火断熱性ボビン20を挿入すると共に、前記外筒12と前記ボビン20との間、及び前記内筒11と前記ボビン20との間に、粉粒状耐火断熱材22を強圧縮充填した電気抵抗加熱部Aと、前記金属筒10の内筒11の内周面に密着するように嵌入した、耐火金属製であって、管内に水、空気等の加圧流体を流体流入孔31から流入してノズル32先端から流出できるようにしたノズル管30と、前記ノズル管30の管内に、耐熱金属棒コア40を設け、前記耐熱金属棒コア40の外周面に、前記加圧流体を、前記流体流入孔31から前記ノズル32先端方向に向って螺旋状に流動させて噴出できるようにしたフィン形成物50を固着したものを密着挿入したものとからなる電磁誘導加熱部Bと、前記金属筒10の外筒12の外周面に密接に巻回した前記加圧流体の流通管であって、前記加圧流体の流体供給孔61から流入させて前記ノズル管30の流体流入孔31に流入できるようにした予熱管兼断熱管60とを備え、前記ノズル32先端から前記加圧流体を熱効率よく短時間で高温加圧流体として噴出できるようにしたものである。   As described above, the electric heating device for pressurized fluid such as water and air according to the second embodiment of the present invention has the above-described inner portion of the metal tube 10 including the inner tube 11 and the outer tube 12 as illustrated in FIG. Between the cylinder 11 and the outer cylinder 12, a fireproof and heat insulating bobbin 20 around which an electric heating wire 21 is wound is inserted, between the outer cylinder 12 and the bobbin 20, and between the inner cylinder 11 and the bobbin. 20 is made of a refractory metal inserted in close contact with the inner peripheral surface of the inner cylinder 11 of the metal cylinder 10 and the electric resistance heating part A that is strongly compressed and filled with the granular refractory heat insulating material 22. A nozzle pipe 30 that allows a pressurized fluid such as water or air to flow into the pipe from the fluid inflow hole 31 and flow out from the tip of the nozzle 32; and a heat-resistant metal rod core 40 is provided in the pipe of the nozzle pipe 30; On the outer peripheral surface of the refractory metal rod core 40, the pressurized fluid is supplied to the fluid inflow hole. An electromagnetic induction heating section B comprising a fin-fixed material 50 fixedly inserted in a spiral manner from 1 to the nozzle 32 in a spiral direction and ejected; The pressurized fluid circulation pipe is tightly wound around the outer peripheral surface of the cylinder 12, and is allowed to flow from the fluid supply hole 61 of the pressurized fluid into the fluid inflow hole 31 of the nozzle pipe 30. A preheating pipe / heat insulation pipe 60, and the pressurized fluid can be ejected from the tip of the nozzle 32 as a high-temperature pressurized fluid in a short time with high thermal efficiency.

本発明実施例1、2に係る電気加熱装置においては、特許第2539686号の筒形電熱器と同様に電気絶縁度及び耐電圧に優れ、熱伝導度がよい電気抵抗加熱部Aと、電気抵抗加熱部Aで使用した電気発熱線21のコイル巻きを利用すると共に、金属製ノズル管30及び耐熱金属棒コア40、(フィン形成物50が金属の場合は電磁誘導加熱される)による電磁誘導加熱部Bとにより加圧流体は電気加熱される。   In the electric heating device according to the first and second embodiments of the present invention, like the cylindrical electric heater of Japanese Patent No. 2539686, the electric resistance heating unit A having excellent electric insulation and withstand voltage and good thermal conductivity, and electric resistance While using the coil winding of the electric heating wire 21 used in the heating part A, electromagnetic induction heating by a metal nozzle tube 30 and a heat-resistant metal rod core 40 (or electromagnetic induction heating when the fin formation 50 is a metal) The pressurized fluid is electrically heated by the part B.

本発明は、電気抵抗加熱部Aと電磁誘導加熱部Bによる電気加熱と、ノズル管30内をノズル32先端に向って通過加熱される水、空気等の加圧流体の螺旋流動により、被加熱物の流体は、短時間に熱効率よく高温加熱されてノズル先端から噴出されることになる。また、これらに加えて加圧流体の予熱管60を併用すれば加圧流体はさらに熱効率よく高温加熱されることになる。   The present invention is heated by electrical heating by the electric resistance heating unit A and the electromagnetic induction heating unit B, and by spiral flow of pressurized fluid such as water or air that is heated through the nozzle tube 30 toward the tip of the nozzle 32. The physical fluid is heated at a high temperature in a short time with high thermal efficiency and ejected from the nozzle tip. In addition to these, if a preheating pipe 60 for pressurized fluid is used in combination, the pressurized fluid is heated at a high temperature more efficiently.

本発明の水、空気等の加圧流体の電気加熱装置は、製作容易で量産できる。   The electric heating apparatus for pressurized fluid such as water and air according to the present invention can be easily manufactured and mass-produced.

10 金属筒
11 内筒
12 外筒
20 ボビン
21 電気発熱線
22 粉粒状断熱耐火材
A 電気抵抗加熱部
30 ノズル管
31 流体流入孔
32 ノズル
40 金属製丸棒状コア
50 フィン螺旋形成物
B 電磁誘導加熱部
60 流体予熱管兼断熱管
61 流体供給孔
DESCRIPTION OF SYMBOLS 10 Metal cylinder 11 Inner cylinder 12 Outer cylinder 20 Bobbin 21 Electric heating wire 22 Granular heat insulation refractory material A Electrical resistance heating part 30 Nozzle pipe 31 Fluid inflow hole 32 Nozzle 40 Metal round bar core 50 Fin spiral formation B Electromagnetic induction heating Section 60 Fluid preheating pipe / heat insulation pipe 61 Fluid supply hole

Claims (3)

流体通路を内部に形成する管の周りに、電気線を巻回し、
前記管の周りに断熱材を設け、前記電気線と前記断熱材とにより、前記流体通路内の流体を電気抵抗加熱するものであり、
前記管内の流体通路内にコアを設け、
前記電気線を電磁コイルとして、前記コアが前記流体通路内の流体を電磁誘導加熱することを特徴とする流体の電気加熱装置。
Wind an electrical wire around the tube that forms the fluid passage inside,
A heat insulating material is provided around the tube, and the electric wire and the heat insulating material are used to heat the fluid in the fluid passage by electric resistance.
Providing a core in the fluid passage in the tube;
An electric fluid heating apparatus, wherein the electric wire is an electromagnetic coil and the core electromagnetically heats the fluid in the fluid passage.
前記流体通路内にて、前記コアの外周面に螺旋状のフィンを設けたことを特徴とする請求項1に記載の流体の電気加熱装置。   The fluid electric heating device according to claim 1, wherein a spiral fin is provided on an outer peripheral surface of the core in the fluid passage. 前記管の入口側端に、予熱管兼断熱管を接続し、
前記予熱管兼断熱管を、前記電気線及び前記断熱材にて構成される電気抵抗加熱部の周りに巻回することを特徴とする請求項1または請求項2に記載の流体の電気加熱装置。
Connect the preheating tube and heat insulation tube to the inlet side end of the tube,
3. The fluid electric heating device according to claim 1, wherein the preheating tube and the heat insulating tube are wound around an electric resistance heating unit constituted by the electric wire and the heat insulating material. .
JP2016089820A 2016-04-27 2016-04-27 Electric heating device Active JP6195955B2 (en)

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JP2011197057A Division JP6185692B2 (en) 2011-09-09 2011-09-09 Electric heating device for pressurized fluid

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KR101935581B1 (en) * 2017-06-12 2019-01-04 (주)엔피홀딩스 All-in-one nozzle for forming steam
CN110440436A (en) * 2019-08-14 2019-11-12 厦门市鑫妙龄工贸有限公司 A kind of built-in magnetic induction fluid heating element and its device
CN116516628A (en) * 2023-02-15 2023-08-01 海信冰箱有限公司 Clothes treating apparatus
WO2024077666A1 (en) * 2022-10-12 2024-04-18 深圳达钿科技有限公司 Novel electromagnetic heating atomization device

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JP7498469B1 (en) 2023-10-12 2024-06-12 國光 井上 Electrical resistance electromagnetic induction heating device

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* Cited by examiner, † Cited by third party
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KR101935581B1 (en) * 2017-06-12 2019-01-04 (주)엔피홀딩스 All-in-one nozzle for forming steam
CN110440436A (en) * 2019-08-14 2019-11-12 厦门市鑫妙龄工贸有限公司 A kind of built-in magnetic induction fluid heating element and its device
WO2024077666A1 (en) * 2022-10-12 2024-04-18 深圳达钿科技有限公司 Novel electromagnetic heating atomization device
CN116516628A (en) * 2023-02-15 2023-08-01 海信冰箱有限公司 Clothes treating apparatus

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