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JP2016089764A - Sensor control device - Google Patents

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JP2016089764A
JP2016089764A JP2014227023A JP2014227023A JP2016089764A JP 2016089764 A JP2016089764 A JP 2016089764A JP 2014227023 A JP2014227023 A JP 2014227023A JP 2014227023 A JP2014227023 A JP 2014227023A JP 2016089764 A JP2016089764 A JP 2016089764A
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sensor
exhaust
gas
control device
exhaust gas
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JP6380022B2 (en
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澤田 高志
Takashi Sawada
高志 澤田
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Denso Corp
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Denso Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N11/00Monitoring or diagnostic devices for exhaust-gas treatment apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0828Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2550/00Monitoring or diagnosing the deterioration of exhaust systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/02Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor
    • F01N2560/025Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor for measuring or detecting O2, e.g. lambda sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/08Phosphorus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/14Parameters used for exhaust control or diagnosing said parameters being related to the exhaust gas
    • F01N2900/1404Exhaust gas temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/14Parameters used for exhaust control or diagnosing said parameters being related to the exhaust gas
    • F01N2900/1411Exhaust gas flow rate, e.g. mass flow rate or volumetric flow rate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/021Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • F02D41/024Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Electrical Control Of Ignition Timing (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a sensor control device capable of more appropriately removing PM adhering to a gas sensor provided in an exhaust passage of an internal combustion engine.SOLUTION: A sensor control device 30 for controlling a gas sensor 20 provided in an exhaust passage 13 of an internal combustion engine 10, the gas sensor 20 being provided at a position where exhaust gas of the internal combustion engine 10 is directly supplied, comprises sensor cleaning means for executing sensor cleaning for holding each of a temperature and a flow velocity of the exhaust gas at the position where the gas sensor 20 is provided in the exhaust passage 13 to be equal to or higher than a predetermined value in a predetermined period.SELECTED DRAWING: Figure 1

Description

本発明は、被検出ガス中の特定成分のガス濃度を検出可能なガスセンサを制御するセンサ制御装置に関するものである。   The present invention relates to a sensor control device that controls a gas sensor capable of detecting a gas concentration of a specific component in a gas to be detected.

被検出ガス中の特定成分のガス濃度を検出可能なセンサ素子を制御するセンサ制御装置は、例えば、車載エンジンより排出される排ガス(燃焼ガス)を被検出ガスとして、同ガス中の酸素濃度(空燃比:A/F)を検出する空燃比検出装置として具体化されている。空燃比の検出結果はエンジンECU等により構成される空燃比制御システムにて用いられ、空燃比をストイキ(理論空燃比)近傍でフィードバック制御するストイキ燃焼制御や、同空燃比を所定のリーン領域でフィードバック制御するリーン燃焼制御等が実現される。   A sensor control device that controls a sensor element capable of detecting a gas concentration of a specific component in a gas to be detected uses, for example, an exhaust gas (combustion gas) discharged from an in-vehicle engine as a gas to be detected (oxygen concentration in the gas ( The present invention is embodied as an air-fuel ratio detection device that detects air-fuel ratio (A / F). The detection result of the air-fuel ratio is used in an air-fuel ratio control system constituted by an engine ECU or the like, and the stoichiometric combustion control for feedback control of the air-fuel ratio in the vicinity of the stoichiometric (theoretical air-fuel ratio) or the air-fuel ratio in a predetermined lean region Lean combustion control with feedback control is realized.

また近年では、排ガス規制や異常検出規制(OBD)が益々強化されつつあり、ストイキ燃焼制御等の制御性向上が望まれる他、空燃比制御レンジに相当するリーン領域だけでなく、大気状態にまで空燃比検出レンジを拡張させる必要が生じている。加えて、排ガスエミッションの改善と共に、燃費の向上を図ることも重要であり、エンジン高負荷時のリッチ状態をフィードバック制御することも重要になってきている。   In recent years, exhaust gas regulations and abnormality detection regulations (OBD) have been increasingly strengthened, and it is desired to improve controllability such as stoichiometric combustion control. There is a need to expand the air-fuel ratio detection range. In addition, it is important to improve the fuel consumption as well as the exhaust gas emission, and it is also important to feedback control the rich state at the time of high engine load.

ところで、酸素濃度センサは排気流路に設けられることから、排ガス中のSOF(Soluble Organic Fraction:可用性有機成分)やSOOT(すす)からなるPM(Particulate matter)が付着する。このとき、付着したPMにより酸素濃度センサの通気経路が閉塞されれば、酸素濃度センサの応答性が低下し、それに伴いフィードバック制御の精度が低下する。その結果として、エミッションの改善効果及び燃費の向上効果が低下する。   By the way, since the oxygen concentration sensor is provided in the exhaust passage, PM (Particulate Matter) made of SOF (Solution Organic Fraction) or SOOT (soot) in the exhaust gas adheres. At this time, if the ventilation path of the oxygen concentration sensor is blocked by the adhering PM, the responsiveness of the oxygen concentration sensor is lowered, and the accuracy of feedback control is lowered accordingly. As a result, the emission improvement effect and the fuel consumption improvement effect are reduced.

酸素濃度センサに付着したPMを除去する機能を有するセンサ制御装置として、特許文献1に記載のセンサ制御装置がある。特許文献1に記載の制御装置では、燃料カット時の酸素濃度センサの出力パラメータに基づき、DPF再生処理を行っている。このとき、DPF再生処理による発熱を利用して、酸素濃度センサに付着したPMの除去を行っている。   There exists a sensor control apparatus of patent document 1 as a sensor control apparatus which has the function to remove PM adhering to an oxygen concentration sensor. In the control device described in Patent Document 1, DPF regeneration processing is performed based on the output parameter of the oxygen concentration sensor at the time of fuel cut. At this time, the heat generated by the DPF regeneration process is used to remove PM adhering to the oxygen concentration sensor.

特開2009−36038号公報JP 2009-36038 A

上述した通り、特許文献1に記載のセンサ制御装置では、DPF再生処理へ移行する条件として、燃料カット時の酸素濃度センサの出力パラメータを利用している。ところが、燃料カット時には、燃焼室への燃料の供給が直ちに停止されたとしても、燃焼室内及び排気管内には排気が残存するために、これらが排出され、排気管内の酸素濃度が大気の酸素濃度に準ずるものとなるまでに時間を要する。それゆえに、特許文献1に記載のセンサ制御装置では、DPF再生処理へ移行する条件を満たす頻度が減少する。特許文献1に記載のセンサ制御装置では、DPF再生処理による発熱を利用して酸素濃度センサに付着したPMを除去しているために、DPF再生処理へ移行する頻度の低下に伴い、酸素濃度センサに付着したPMの除去の頻度も低下する。加えて、DPF再生処理の際の発熱量によっては、酸素濃度センサに付着したPMの除去が十分に行われず、酸素濃度センサの応答性が際限なく劣化するおそれもある。   As described above, the sensor control device described in Patent Document 1 uses the output parameter of the oxygen concentration sensor at the time of fuel cut as a condition for shifting to the DPF regeneration process. However, at the time of fuel cut, even if the supply of fuel to the combustion chamber is immediately stopped, exhaust remains in the combustion chamber and the exhaust pipe, so these are discharged, and the oxygen concentration in the exhaust pipe becomes the oxygen concentration in the atmosphere. It takes time to become equivalent to Therefore, in the sensor control device described in Patent Document 1, the frequency of satisfying the condition for shifting to the DPF regeneration process is reduced. In the sensor control device described in Patent Document 1, since the PM adhering to the oxygen concentration sensor is removed by using the heat generated by the DPF regeneration processing, the oxygen concentration sensor decreases with the frequency of shifting to the DPF regeneration processing. The frequency of removal of PM adhering to the surface also decreases. In addition, depending on the amount of heat generated during the DPF regeneration process, PM adhering to the oxygen concentration sensor may not be sufficiently removed, and the responsiveness of the oxygen concentration sensor may deteriorate without limit.

本発明は、上記課題を解決するためになされたものであり、その主たる目的は、内燃機関の排気経路に設けたガスセンサに付着したPMの除去を、より好適に行うことが可能なセンサ制御装置を提供することにある。   The present invention has been made in order to solve the above-described problems, and a main object of the present invention is to provide a sensor control device that can more suitably remove PM adhering to a gas sensor provided in an exhaust path of an internal combustion engine. Is to provide.

本発明は、内燃機関の排気経路に設けられたガスセンサを制御するセンサ制御装置であって、ガスセンサは、内燃機関の排気が直接供給される位置に設けられており、排気経路のガスセンサが設けられた位置における排気の温度及び流速を、所定期間においてそれぞれ所定値以上に保持するセンサクリーニングを実行するセンサクリーニング手段を備えることを特徴とする。   The present invention is a sensor control device that controls a gas sensor provided in an exhaust path of an internal combustion engine, and the gas sensor is provided at a position to which exhaust gas of the internal combustion engine is directly supplied, and is provided with a gas sensor in the exhaust path. And a sensor cleaning means for performing sensor cleaning for maintaining the temperature and flow velocity of the exhaust gas at a predetermined position at a predetermined value or more in a predetermined period, respectively.

触媒による燃料の酸化熱等を利用してガスセンサに付着したPMを除去する場合、発生した熱量がPMの除去に十分でない場合もあり、この場合には、ガスセンサへ付着するPMの量が際限なく増加する。この点、上記構成では、ガスセンサを内燃機関の排気が直接供給される位置に設けているため、触媒による酸化熱を必要とせず、排気経路のガスセンサが設けられた位置における排気の温度及び流速をそれぞれ所定値以上に保持することにより、ガスセンサに付着したPMの除去を行うことができる。   When removing PM adhering to the gas sensor using the oxidation heat of the fuel by the catalyst, etc., the amount of generated heat may not be sufficient for PM removal. In this case, the amount of PM adhering to the gas sensor is unlimited. To increase. In this regard, in the above configuration, since the gas sensor is provided at a position where the exhaust gas of the internal combustion engine is directly supplied, the oxidation heat by the catalyst is not required, and the temperature and flow rate of the exhaust gas at the position where the gas sensor in the exhaust path is provided. The PM adhering to the gas sensor can be removed by holding each above a predetermined value.

加えて、排気温度が所定値よりも低い場合には、SOFの酸化が十分に行われず、また、排気流速が所定値よりも低い場合には、SOOTの除去が十分に行われない。この点、上記構成では、排気温度と排気流速とが共に所定値以上となるように制御している。そのため、排気温度の上昇によりSOFを酸化させることができ、排気流速の上昇により、SOOTの除去を行うことができる。   In addition, when the exhaust gas temperature is lower than the predetermined value, the SOF is not sufficiently oxidized, and when the exhaust gas flow rate is lower than the predetermined value, the SOOT is not sufficiently removed. In this regard, in the above configuration, the exhaust temperature and the exhaust flow velocity are both controlled to be equal to or higher than a predetermined value. Therefore, SOF can be oxidized by increasing the exhaust gas temperature, and SOOT can be removed by increasing the exhaust gas flow velocity.

実施形態に係るシステムの全体概要を示す構成図である。It is a lineblock diagram showing the whole system outline concerning an embodiment. (a)がA/Fセンサの側面図であり、(b)がA/Fセンサの断面図である。(A) is a side view of an A / F sensor, (b) is a sectional view of the A / F sensor. A/Fセンサの応答性の変化を示す図である。It is a figure which shows the change of the responsiveness of an A / F sensor. A/Fセンサの、PMの付着量と応答性との関係を示す図である。It is a figure which shows the relationship between the adhesion amount of PM, and responsiveness of an A / F sensor. 排気流速及び排気温度と、PMの除去量との関係を示す図である。It is a figure which shows the relationship between exhaust flow velocity and exhaust temperature, and the removal amount of PM. 実施形態に係るシステムにおいて実行する処理を示すフローチャートである。It is a flowchart which shows the process performed in the system which concerns on embodiment.

以下、本発明のセンサ制御装置を具体化した一実施形態について図面を参照しつつ説明する。本実施形態では、車両に搭載される車載エンジン(内燃機関)の排気管に設けられたガスセンサを用い、そのガスセンサの出力に基づいてエンジンの各種制御等を実施するエンジン制御システムについて説明する。当該制御システムにおいては、電子制御ユニット(以下、ECUという)を中枢として燃料噴射量の制御や点火時期の制御等を実施する。図1は、本システムの全体概要を示す構成図である。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment embodying a sensor control device of the invention will be described with reference to the drawings. In this embodiment, an engine control system that uses a gas sensor provided in an exhaust pipe of an in-vehicle engine (internal combustion engine) mounted on a vehicle and performs various controls of the engine based on the output of the gas sensor will be described. In this control system, an electronic control unit (hereinafter referred to as ECU) is used as a center to control the fuel injection amount, control the ignition timing, and the like. FIG. 1 is a configuration diagram showing an overall outline of the present system.

図1において、エンジン10は、例えばディーゼルエンジンであり、燃料噴射装置11を備えているとともに、空気を導入する吸気管12が吸気ポートに接続され、排気を送出する排気管13が排気ポートに接続されている。排気管13には、排気浄化装置として、LNT(Lean NOx Trap:NOx還元触媒)14、DOC(ディーゼル酸化触媒)15、及びDPF16が、順に設けられている。   In FIG. 1, an engine 10 is a diesel engine, for example, and includes a fuel injection device 11, an intake pipe 12 for introducing air is connected to an intake port, and an exhaust pipe 13 for sending exhaust is connected to an exhaust port. Has been. The exhaust pipe 13 is sequentially provided with an LNT (Lean NOx Trap: NOx reduction catalyst) 14, a DOC (diesel oxidation catalyst) 15, and a DPF 16 as exhaust purification devices.

LNT14は、例えばアルカリ土類系材料(吸蔵材)と白金とを備えて構成され、エンジン10において燃焼に供されるガスの空燃比が理論空燃比よりも高いリーン空燃比とされる場合に排気に含まれるNOxを吸蔵し、上記ガスの空燃比が理論空燃比よりも低いリッチ空燃比とされる場合に排気に含まれる還元剤(HCやCO)によりLNT14に吸蔵されたNOxを還元することで排気に含まれるNOxを浄化する。   The LNT 14 includes, for example, an alkaline earth material (occlusion material) and platinum, and exhausts when the air-fuel ratio of the gas used for combustion in the engine 10 is a lean air-fuel ratio higher than the stoichiometric air-fuel ratio. NOx stored in the LNT 14 is reduced by a reducing agent (HC or CO) contained in the exhaust gas when the air-fuel ratio of the gas is made to be a rich air-fuel ratio lower than the stoichiometric air-fuel ratio. To purify NOx contained in the exhaust gas.

DOC15は公知のモノリス担体、例えばコーディエライト等のセラミックスハニカム構造体よりなる担体表面に、酸化触媒を担持してなる。DOC15は、DPF16の再生時に、供給される燃料の酸化燃焼により排気温度を上昇させる。また、NOの酸化により生成するNO2は、後段のDPF16に堆積した微粒子状物質PMの酸化剤として使用され、連続的な酸化を可能にする。   The DOC 15 is formed by supporting an oxidation catalyst on a known monolithic carrier, for example, a carrier surface made of a ceramic honeycomb structure such as cordierite. The DOC 15 raises the exhaust temperature by oxidative combustion of the supplied fuel when the DPF 16 is regenerated. Further, NO2 generated by oxidation of NO is used as an oxidant for the particulate matter PM deposited on the subsequent DPF 16 to enable continuous oxidation.

DPF16は、公知のウォールフロータイプのフィルタ構造を有する。例えば、コーディエライト等の耐熱性セラミックスよりなる多孔質セラミックスハニカム構造体を成形し、ガス流路となる多数のセルの入口側または出口側のいずれか一方を、隣接するセルで互い違いになるように目封じしてフィルタとする。このとき、ガス流路を区画するセル壁を貫通して多数の細孔が形成され、DPF16に導入される排出ガス中の微粒子状物質PMを捕獲する。   The DPF 16 has a known wall flow type filter structure. For example, a porous ceramic honeycomb structure made of heat-resistant ceramics such as cordierite is formed, and either the inlet side or the outlet side of a large number of cells serving as gas flow paths are staggered in adjacent cells. Seal the filter to make a filter. At this time, a large number of pores are formed through the cell walls defining the gas flow path, and the particulate matter PM in the exhaust gas introduced into the DPF 16 is captured.

排気管13の、いずれの触媒よりも上流側、すなわち、エンジン10の排気が直接供給される位置には、空燃比を監視するために、A/Fセンサ20が設けられている。A/Fセンサ20は、排気の空燃比に略比例する電気信号を出力する。   An A / F sensor 20 is provided at an upstream side of any catalyst in the exhaust pipe 13, that is, at a position where exhaust of the engine 10 is directly supplied, in order to monitor the air-fuel ratio. The A / F sensor 20 outputs an electrical signal that is substantially proportional to the air-fuel ratio of the exhaust.

加えて、排気管13には、DPF16に堆積したPMの量を監視するために、差圧センサ25が設けられている。差圧センサ25は、圧力導入管を介してDPF16の上流側および下流側と接続されており、その差圧に応じた電気信号を出力する。   In addition, a differential pressure sensor 25 is provided in the exhaust pipe 13 in order to monitor the amount of PM accumulated on the DPF 16. The differential pressure sensor 25 is connected to the upstream side and the downstream side of the DPF 16 via a pressure introduction pipe, and outputs an electrical signal corresponding to the differential pressure.

ECU30は、周知のCPU、ROM、RAM等よりなるマイクロコンピュータ(マイコン)を主体として構成されており、ROMに記憶された各種の制御プログラムを実行することで、都度のエンジン運転状態に応じてエンジン10の各種制御を実施する。すなわち、ECU30は、上記各種センサ等から各々信号を入力し、それらの各種信号に基づいて燃料噴射量を演算して燃料噴射装置11を制御する。   The ECU 30 is mainly composed of a microcomputer (microcomputer) composed of a well-known CPU, ROM, RAM, and the like, and executes various control programs stored in the ROM, so that the engine can be operated according to the engine operating state every time. 10 various controls are executed. That is, the ECU 30 inputs signals from the various sensors and the like, calculates the fuel injection amount based on the various signals, and controls the fuel injection device 11.

特に燃料噴射量制御に関して、ECU30は、A/Fセンサ20の検出信号に基づく空燃比フィードバック制御を実施することとしている。すなわち、ECU30は、A/Fセンサ20により検出される空燃比が、エンジン10の制御状態に基づいて設定される目標空燃比になるようにフィードバック制御を実施する。空燃比制御として、ECU30は、例えば目標空燃比をストイキ(理論空燃比)又はその付近とするストイキフィードバック制御を実施する。   In particular, regarding fuel injection amount control, the ECU 30 performs air-fuel ratio feedback control based on a detection signal of the A / F sensor 20. That is, the ECU 30 performs feedback control so that the air-fuel ratio detected by the A / F sensor 20 becomes a target air-fuel ratio that is set based on the control state of the engine 10. As the air-fuel ratio control, the ECU 30 performs, for example, stoichiometric feedback control in which the target air-fuel ratio is stoichiometric (theoretical air-fuel ratio) or the vicinity thereof.

加えて、ECU30は、差圧センサ25が出力した電気信号を取得し、DPF16の前後の差圧が閾値を超え再生条件が成立したか否かを判定する。すなわち、DPF16に堆積したPMによりDPF16の目詰まりが所定以上となるという再生条件が成立したか否かを判定する。そして、差圧が閾値を超えていれば、DPF16の再生処理を実行する。具体的には、エンジン10における燃焼行程後に、燃料噴射装置11から燃料を噴射(ポスト噴射)する。このポスト噴射による燃料は、エンジン10では燃焼せず、排気管13へ流入し、DOC15において酸化される。DOC15では燃料の酸化により酸化熱が発生し、この酸化熱によりDPF16に堆積したPMが燃焼除去される。   In addition, the ECU 30 acquires an electrical signal output from the differential pressure sensor 25, and determines whether or not a regeneration condition is satisfied because the differential pressure before and after the DPF 16 exceeds a threshold value. That is, it is determined whether or not the regeneration condition that the clogging of the DPF 16 becomes equal to or more than a predetermined value due to the PM accumulated on the DPF 16 is satisfied. If the differential pressure exceeds the threshold value, the regeneration process of the DPF 16 is executed. Specifically, fuel is injected (post-injection) from the fuel injection device 11 after the combustion stroke in the engine 10. The fuel by the post injection does not burn in the engine 10 but flows into the exhaust pipe 13 and is oxidized in the DOC 15. In the DOC 15, oxidation heat is generated by oxidation of the fuel, and PM deposited on the DPF 16 is burned and removed by this oxidation heat.

続いて、A/Fセンサ20の構造を、図2を用いて説明する。図2(a)はA/Fセンサ20の外観構造を示す側面図であり、図2(b)は内部構造を示す断面図である。   Next, the structure of the A / F sensor 20 will be described with reference to FIG. 2A is a side view showing the external structure of the A / F sensor 20, and FIG. 2B is a cross-sectional view showing the internal structure.

図2に示されるように、A/Fセンサ20は、固体電解質の積層体からなるセンサ素子21が、外側カバー22及び内側カバー23により二重に被われて構成されている。ここで、センサ素子21は、例えばアルミナ(Al2O3)からなる基板上に、ガス遮蔽層や拡散抵抗層等と共に形成され、一対の電極に挟まれるセンシング部には所定の電圧が印加されている。センサ素子21を被う外側カバー22及び内側カバー23には、センシング対象となる排気を取り入れるための通気孔22a,23a,22b,23bが、側面(孔22a,23a)及び底面(孔22b,23b)に設けられている。これら外側カバー22、内側カバー23、及び通気孔22a,23a,22b,23bにより、通気経路を形成している。そして、この通気経路を通じて内側カバー23内に取り込まれた排気中の酸素濃度が、センサ素子21によって検出されるようになっている。   As shown in FIG. 2, the A / F sensor 20 is configured such that a sensor element 21 made of a solid electrolyte laminate is covered twice with an outer cover 22 and an inner cover 23. Here, the sensor element 21 is formed on a substrate made of, for example, alumina (Al 2 O 3) together with a gas shielding layer, a diffusion resistance layer, and the like, and a predetermined voltage is applied to a sensing unit sandwiched between a pair of electrodes. The outer cover 22 and the inner cover 23 that cover the sensor element 21 have vent holes 22a, 23a, 22b, and 23b for taking in exhaust air to be sensed, side surfaces (holes 22a and 23a), and bottom surfaces (holes 22b and 23b). ). The outer cover 22, the inner cover 23, and the vent holes 22a, 23a, 22b, and 23b form a ventilation path. The oxygen concentration in the exhaust gas taken into the inner cover 23 through this ventilation path is detected by the sensor element 21.

A/Fセンサ20は排気経路に設けられており、排気をセンシング対象とすることから、外側カバー22及び内側カバー23には、排気に含まれるPMが付着する。PMが付着すれば、通気経路が閉塞され、外側カバー22、内側カバー23、及び通気孔22a,23a,22b,23bにより構成される通気経路を通過する気体(排気)の流速が、低下する。その結果として、センサ素子21へと到達する排気が減少し、到達した排気の量がセンシングに必要な量となるまでに時間を要することとなるため、応答性が低下する。   Since the A / F sensor 20 is provided in the exhaust path, and exhaust is used as a sensing target, PM contained in the exhaust adheres to the outer cover 22 and the inner cover 23. If PM adheres, the ventilation path is closed, and the flow rate of the gas (exhaust gas) passing through the ventilation path constituted by the outer cover 22, the inner cover 23, and the ventilation holes 22a, 23a, 22b, and 23b decreases. As a result, the exhaust reaching the sensor element 21 is reduced, and it takes time until the amount of exhaust that has reached the amount necessary for sensing.

図3を用いて、A/Fセンサ20の応答性について説明する。実空燃比(λ)が、第1時刻T1において、リーン側(λ>1)からリッチ側(λ<1)へと変化したものとする。このとき、センサ出力は、リーンであることを示す電圧からリッチであることを示す電圧へと、所定の応答遅れを伴って変化する。図中、PMが付着していない状態でのA/Fセンサ20の応答性を実線で示しており、PMが所定量付着した状態でのA/Fセンサ20の応答性を破線で示している。また、応答性を計測するために、閾値λthを設けており、実空燃比がリーンからリッチへと変化した第1時刻T1から、センサ出力が閾値λthを下回るまでの時間(応答時間)を計測し、その時間を応答性としている。図3では、PMが付着していない場合では、第2時刻T2においてセンサ出力が閾値λthを下回っているため、その応答性はRes1である。一方、PMが所定量付着している場合では、第3時刻T3においてセンサ出力が閾値λthを下回っているため、その応答性はRes1よりも長いRes2となる。   The responsiveness of the A / F sensor 20 will be described with reference to FIG. It is assumed that the actual air-fuel ratio (λ) has changed from the lean side (λ> 1) to the rich side (λ <1) at the first time T1. At this time, the sensor output changes from a voltage indicating lean to a voltage indicating rich with a predetermined response delay. In the figure, the responsiveness of the A / F sensor 20 in a state where PM is not attached is indicated by a solid line, and the responsiveness of the A / F sensor 20 in a state where a predetermined amount of PM is attached is indicated by a broken line. . Further, in order to measure the responsiveness, a threshold value λth is provided, and the time (response time) until the sensor output falls below the threshold value λth from the first time T1 when the actual air-fuel ratio changes from lean to rich is measured. And that time is responsive. In FIG. 3, when PM is not attached, the sensor output is lower than the threshold value λth at the second time T2, and the response is Res1. On the other hand, when a predetermined amount of PM is adhered, the sensor output is lower than the threshold value λth at the third time T3, so the response is Res2 longer than Res1.

より具体的には、図4に示すように、A/Fセンサ20の応答性は、付着するPMの量に比例して、2次曲線的に、若しくは直線的に悪化する。例えば、PMが付着していない場合では、応答性が0.4秒であるのに対し、PMが70μg付着した状態では、応答性が1.6秒へと悪化する。   More specifically, as shown in FIG. 4, the responsiveness of the A / F sensor 20 deteriorates in a quadratic curve or linearly in proportion to the amount of PM adhering. For example, in the case where PM is not attached, the response is 0.4 seconds, whereas in the state where 70 μg of PM is attached, the response is deteriorated to 1.6 seconds.

なお、図3では、実空燃比(λ)がリーン側(λ>1)からリッチ側(λ<1)へと変化する際のA/Fセンサ20の応答性について説明しているが、実空燃比(λ)がリッチ側(λ<1)からリーン側(λ>1)へと変化する場合においても同様に、応答性は悪化する。   FIG. 3 illustrates the responsiveness of the A / F sensor 20 when the actual air-fuel ratio (λ) changes from the lean side (λ> 1) to the rich side (λ <1). Similarly, when the air-fuel ratio (λ) changes from the rich side (λ <1) to the lean side (λ> 1), the responsiveness deteriorates.

ゆえに、空燃比フィードバック制御の精度を向上させるためには、A/Fセンサ20に付着したPMを除去する必要が生ずる。ところが、本実施形態では、いずれの触媒よりも上流側にA/Fセンサ20を設けているため、各触媒での酸化還元反応により発生する熱を利用してA/Fセンサ20に付着したPMを除去することは、困難である。   Therefore, in order to improve the accuracy of the air-fuel ratio feedback control, it is necessary to remove PM adhering to the A / F sensor 20. However, in this embodiment, since the A / F sensor 20 is provided on the upstream side of any catalyst, the PM adhering to the A / F sensor 20 using the heat generated by the oxidation-reduction reaction in each catalyst. Is difficult to remove.

そこで、本実施形態では、エンジン10の制御状態を変更することにより、A/Fセンサ20に付着したPMを除去する。このとき、PMが、SOFとSOOTとを含んでいることに基づいて、除去を行う。すなわち、SOFは、炭素の固体微粒子を核にした硫酸塩の液体状物質であるため、高温の環境下で酸化させることにより除去する。一方、SOOTは物理的に付着しているために、排気流速を大きくすることにより、吹き飛ばして除去する。すなわち、排気温度を所定値よりも高くすることによりSOFを除去することができ、排気流速を所定値よりも高くすることによりSOOTを除去することができる。   Therefore, in this embodiment, the PM attached to the A / F sensor 20 is removed by changing the control state of the engine 10. At this time, removal is performed based on the fact that PM contains SOF and SOOT. That is, since SOF is a sulfate liquid substance having carbon solid fine particles as nuclei, it is removed by oxidation in a high temperature environment. On the other hand, since SOOT is physically attached, it is removed by blowing away by increasing the exhaust flow velocity. That is, SOF can be removed by raising the exhaust gas temperature above a predetermined value, and SOOT can be removed by raising the exhaust gas flow rate above a predetermined value.

A/Fセンサ20の近傍の排気温度(℃)及び排気流速(m/s)と、所定時間あたりのPM除去量(μg)の関係を図5に示す。図5では、排気温度と排気流速とを所定の値にした状態を10秒間継続する制御を、15分間に9回実行した場合における、PM除去量(μg)を示している。図5に示すように、PM除去量は、排気温度の上昇に伴って増加し、排気流速の増加にも伴って増加する。しかしながら、排気温度及び排気流速の少なくとも一方が所定値を下回った場合、PMの除去量が低下する。排気温度及び排気流速の少なくとも一方が所定値を下回った状態でPMの除去制御を行うものとすれば、その頻度を上昇させる必要が生ずる。若しくは、その頻度が十分なものでなければ、A/Fセンサ20の応答性が際限無く低下する。   FIG. 5 shows the relationship between the exhaust temperature (° C.) and the exhaust flow velocity (m / s) in the vicinity of the A / F sensor 20 and the PM removal amount (μg) per predetermined time. FIG. 5 shows the PM removal amount (μg) in the case where the control for maintaining the exhaust temperature and the exhaust flow rate at predetermined values for 10 seconds is executed nine times in 15 minutes. As shown in FIG. 5, the PM removal amount increases as the exhaust gas temperature increases, and increases as the exhaust gas flow rate increases. However, when at least one of the exhaust temperature and the exhaust flow rate falls below a predetermined value, the PM removal amount decreases. If PM removal control is performed in a state where at least one of the exhaust temperature and the exhaust flow velocity is below a predetermined value, the frequency needs to be increased. Alternatively, if the frequency is not sufficient, the responsiveness of the A / F sensor 20 is lowered without limit.

そのため、本実施形態では、排気温度及び排気流速をそれぞれ所定値以上とすべく、制御を行う。具体的には、A/Fセンサ20の応答性が閾値を上回った場合、A/Fセンサ20に付着したPMの量が所定値を超えたものとして判定する。そして、燃料噴射装置11から供給する燃料の量を増加させて、排気温度と排気流速とをそれぞれ所定値以上とする。このとき、図5に示すように、所定時間当たりに除去可能なPMの量は、排気流速が12m/sを境に大きく増加し、且つ排気温度が400℃を境に大きく増加する。そのため、排気管13の、A/Fセンサ20が設けられた位置における排気流速を12m/s以上とし、排気温度を400℃以上とすべく、燃料の供給量を増加させる。なお、燃料の供給量と、排気温度及び排気流速との関係は、排気管13の形状、及び、排気管13におけるA/Fセンサ20の取り付け位置(排気ポートからの距離)に応じて定まる。そのため、燃料の供給量を、排気流速及び排気温度と対応付けて予めECU30のメモリに記憶させておき、排気流速と排気温度が上記数値となるように、燃料噴射装置11を制御すればよい。   Therefore, in the present embodiment, control is performed so that the exhaust temperature and the exhaust flow velocity are each equal to or higher than a predetermined value. Specifically, when the responsiveness of the A / F sensor 20 exceeds a threshold value, it is determined that the amount of PM attached to the A / F sensor 20 exceeds a predetermined value. Then, the amount of fuel supplied from the fuel injection device 11 is increased, and the exhaust temperature and the exhaust flow velocity are each set to a predetermined value or more. At this time, as shown in FIG. 5, the amount of PM that can be removed per predetermined time greatly increases when the exhaust flow velocity is 12 m / s and the exhaust temperature increases greatly when the temperature is 400 ° C. Therefore, the fuel supply amount is increased so that the exhaust flow velocity at the position where the A / F sensor 20 is provided in the exhaust pipe 13 is 12 m / s or more and the exhaust temperature is 400 ° C. or more. The relationship between the fuel supply amount, the exhaust temperature, and the exhaust flow velocity is determined according to the shape of the exhaust pipe 13 and the mounting position (distance from the exhaust port) of the A / F sensor 20 in the exhaust pipe 13. Therefore, the fuel supply amount may be stored in advance in the memory of the ECU 30 in association with the exhaust flow velocity and the exhaust temperature, and the fuel injection device 11 may be controlled so that the exhaust flow velocity and the exhaust temperature become the above values.

なお、上述した通り、A/Fセンサ20の応答性を測定する際には、空燃比のリーン側からリッチ側への変化時の応答性を測定するために、閾値λthを設けている。これは、燃焼カットにより排気中の酸素濃度を大気の酸素濃度と等しい値とした際の応答性を測定する場合には、雰囲気が大気の酸素濃度と等しくなるまでに時間を要するためである。すなわち、燃料噴射装置11からの燃料の供給を停止して燃料カット状態とした場合でも、エンジン10の燃焼室内には混合気が残存し、その混合気がすべて排出されるまでに時間を要する。加えて、排気管13内にも排気が残存し、その排気がすべて排出されるまでにも時間を要する。この点、空燃比を燃料噴射装置11を制御することにより、強制的にリッチへと変化させているために、A/Fセンサ20の応答性を均一の条件下で測定することができる。   As described above, when measuring the responsiveness of the A / F sensor 20, the threshold λth is provided to measure the responsiveness when the air-fuel ratio changes from the lean side to the rich side. This is because it takes time until the atmosphere becomes equal to the oxygen concentration in the atmosphere when measuring the responsiveness when the oxygen concentration in the exhaust gas is made equal to the oxygen concentration in the atmosphere by combustion cut. That is, even when the supply of fuel from the fuel injection device 11 is stopped and the fuel cut state is established, the air-fuel mixture remains in the combustion chamber of the engine 10 and it takes time until the entire air-fuel mixture is discharged. In addition, exhaust remains in the exhaust pipe 13, and it takes time until all the exhaust is discharged. In this regard, since the air-fuel ratio is forcibly changed to rich by controlling the fuel injection device 11, the responsiveness of the A / F sensor 20 can be measured under uniform conditions.

ところで、上述した通り、DPF16の再生処理を行ううえで、ポスト噴射を行っている。ポスト噴射を行うことにより、供給される燃料の量は増加するため、空燃比はリッチとなる。そのため、本実施形態では、DPF16の再生処理においてポスト噴射が行われた際に、A/Fセンサ20の応答性を検出する。そして、A/Fセンサ20の応答性が予め定められた所定値よりも悪化している場合に、燃料噴射装置11から供給する燃料の量を増加させ、排気温度及び排気流速を上昇させる。また、DPF16にPMが堆積して再生処理が必要となるまでにA/Fセンサ20に付着するPMの量は、およそ5μgであることが実験的に得られている。したがって、排気流速を12m/s以上とし、排気温度を400℃以上とする制御を所定時間継続することにより、A/Fセンサ20に付着したPMをより好適に除去することができる。   Incidentally, as described above, post-injection is performed when the regeneration process of the DPF 16 is performed. By performing post-injection, the amount of fuel supplied increases, so the air-fuel ratio becomes rich. Therefore, in the present embodiment, the responsiveness of the A / F sensor 20 is detected when post injection is performed in the regeneration process of the DPF 16. When the responsiveness of the A / F sensor 20 is worse than a predetermined value, the amount of fuel supplied from the fuel injection device 11 is increased, and the exhaust temperature and the exhaust flow velocity are increased. Further, it has been experimentally obtained that the amount of PM adhering to the A / F sensor 20 before PM is deposited on the DPF 16 and needs to be regenerated is about 5 μg. Therefore, the PM adhering to the A / F sensor 20 can be more suitably removed by continuing the control to set the exhaust gas flow velocity to 12 m / s or more and the exhaust temperature to 400 ° C. or more for a predetermined time.

図6は、本実施形態におけるECU30が実行する一連の処理を示すフローチャートである。   FIG. 6 is a flowchart showing a series of processes executed by the ECU 30 in the present embodiment.

まず、差圧センサ25により取得された差圧が所定の第1閾値を超えたか否かを判定する(S101)。このとき、差圧センサ25とECU30とが協働することにより、計測手段として機能する。閾値は、PMによるDPF16の目詰まりが十分に増加したと判定することができる値である。差圧が第1閾値を超えていなければ(S101:NO)、DPF16の再生処理を行う必要はないため、一連の処理を終了する。   First, it is determined whether or not the differential pressure acquired by the differential pressure sensor 25 exceeds a predetermined first threshold (S101). At this time, the differential pressure sensor 25 and the ECU 30 cooperate to function as measurement means. The threshold value is a value with which it can be determined that the clogging of the DPF 16 due to PM has sufficiently increased. If the differential pressure does not exceed the first threshold value (S101: NO), it is not necessary to perform the regeneration process of the DPF 16, and thus the series of processes is terminated.

差圧が第1閾値を超えていれば(S101:YES)、ECU30が再生手段として機能し、燃料噴射装置11を制御してポスト噴射を行うことにより、DPF16の再生処理を開始する(S102)。DPF16の再生処理では、上述した通り空燃比がリッチとなるため、この再生処理の実行開始時にECU30が判定手段として機能することにより、A/Fセンサ20の応答性を閾値と比較することにより、センサクリーニングの要否を判定する(S103)。A/Fセンサ20の応答性が所定の閾値以下であれば(S103:NO)、PMによるA/Fセンサ20の応答性の低下は許容範囲内である。一方、A/Fセンサ20の応答性が所定の閾値以上であれば(S103:YES)、PMの除去の必要性が生じるため、ECU30がセンサクリーニング手段として機能し、燃料噴射装置11を制御することにより、センサクリーニングを開始する(104)。   If the differential pressure exceeds the first threshold value (S101: YES), the ECU 30 functions as a regeneration unit, and controls the fuel injection device 11 to perform post injection, thereby starting the regeneration process of the DPF 16 (S102). . In the regeneration process of the DPF 16, since the air-fuel ratio becomes rich as described above, the ECU 30 functions as a determination unit at the start of execution of the regeneration process, thereby comparing the responsiveness of the A / F sensor 20 with a threshold value. It is determined whether sensor cleaning is necessary (S103). If the responsiveness of the A / F sensor 20 is equal to or less than a predetermined threshold (S103: NO), the decrease in the responsiveness of the A / F sensor 20 due to PM is within an allowable range. On the other hand, if the responsiveness of the A / F sensor 20 is equal to or greater than a predetermined threshold (S103: YES), the necessity for PM removal arises, so the ECU 30 functions as a sensor cleaning unit and controls the fuel injection device 11. Thus, the sensor cleaning is started (104).

センサクリーニングを開始する上で、まず、排気温度及び排気流速が共に所定領域内であるか否かを判定する(S105)。このとき、上述したとおり、燃料の供給量と、排気温度及び排気流速とは対応付けられている。そのため、この処理では、燃料の供給量が所定領域内であるか否かを判定する。   In starting the sensor cleaning, first, it is determined whether or not both the exhaust temperature and the exhaust flow velocity are within a predetermined region (S105). At this time, as described above, the fuel supply amount is associated with the exhaust gas temperature and the exhaust gas flow velocity. Therefore, in this process, it is determined whether or not the fuel supply amount is within a predetermined region.

排気温度及び排気流速が共に所定領域内であれば(S105:YES)、エンジン10の制御状態を変更することなくA/Fセンサ20に付着したPMを除去することが可能であるため、エンジン10の制御状態を変更する必要はない。一方、排気温度及び排気流速が共に所定領域内でなければ(S105;NO)、排気温度と排気流速が所定領域内となるように、エンジン10の制御状態、すなわち燃料の供給量を変更する(S106)。   If the exhaust temperature and the exhaust flow velocity are both within the predetermined range (S105: YES), the PM attached to the A / F sensor 20 can be removed without changing the control state of the engine 10. There is no need to change the control state. On the other hand, if both the exhaust temperature and the exhaust flow rate are not within the predetermined region (S105; NO), the control state of the engine 10, that is, the fuel supply amount is changed so that the exhaust temperature and the exhaust flow rate are within the predetermined region ( S106).

続いて、センサクリーニングの開始から所定時間(例えば、10秒間)が経過したか否かを判定する(S107)。S107の処理は、否定的な判定が行われれば、肯定的な判定が行われるまで繰り返し行われる。このとき、センサクリーニングに時間の制限を設けたのは、以下の理由による。すなわち、センサクリーニングでは、燃料の供給量を増加させることにより、エンジン10の回転数を強制的に増加させる。その結果として、センサクリーニングでは、ドライバビリティが悪化するという弊害も生ずる。そのため、センサクリーニングに時間の制限を設け、ドライバビリティの悪化を抑制している。   Subsequently, it is determined whether or not a predetermined time (for example, 10 seconds) has elapsed since the start of sensor cleaning (S107). If a negative determination is made, the process of S107 is repeated until a positive determination is made. At this time, the sensor cleaning has a time limit for the following reason. That is, in sensor cleaning, the number of revolutions of the engine 10 is forcibly increased by increasing the amount of fuel supplied. As a result, sensor cleaning also has a negative effect that drivability deteriorates. For this reason, a time limit is set for sensor cleaning, and deterioration of drivability is suppressed.

センサクリーニングの開始から所定時間が経過していれば、エンジン10の制御状態を元の制御状態へと復帰させる(S108)。そして、差圧センサ25が検出した差圧が、第1閾値よりも小さい所定の第2閾値よりも小さくなったか否かを判定する(S109)。センサクリーニングの必要が無い場合(S103:NO)においても、S109の処理へと移行する。S109の処理は、DPF16の再生処理により、DPF16に付着したPMが十分に除去されたか否かを判定するために行われる。差圧が第2閾値よりも小さくなければ(S109:NO)、PMの除去が不十分であるため、再生制御が継続される。差圧が第2閾値よりも小さければ(S109:YES)、DPF16に付着したPMの除去が十分に行われたと認められるため、再生処理に係る一連の処理を終了する。   If a predetermined time has elapsed since the start of sensor cleaning, the control state of the engine 10 is returned to the original control state (S108). Then, it is determined whether or not the differential pressure detected by the differential pressure sensor 25 has become smaller than a predetermined second threshold value that is smaller than the first threshold value (S109). Even when sensor cleaning is not necessary (S103: NO), the process proceeds to S109. The process of S109 is performed to determine whether or not the PM adhering to the DPF 16 has been sufficiently removed by the regeneration process of the DPF 16. If the differential pressure is not smaller than the second threshold value (S109: NO), the removal control is continued because PM removal is insufficient. If the differential pressure is smaller than the second threshold (S109: YES), it is recognized that the PM adhering to the DPF 16 has been sufficiently removed, and the series of processes related to the regeneration process is terminated.

なお、図6に示したフローチャートでは、DPF16の再生処理中にセンサクリーニングを1度のみ実行する一連の処理を例示しているが、DPF16の再生処理中にセンサクリーニングを複数回実行するものとしてもよい。   Note that the flowchart shown in FIG. 6 illustrates a series of processes in which the sensor cleaning is performed only once during the regeneration process of the DPF 16, but the sensor cleaning may be performed a plurality of times during the regeneration process of the DPF 16. Good.

なお、センサクリーニング処理では、エンジン10の回転数を強制的に増加させるものであるため、上述した通り、ドライバビリティの悪化を招くおそれがある。そのため、車両に設けられた各種センサの出力を用いて、停止時、加速時、定常運転時等、車両の運転状態がセンサクリーニング処理を行ううえで適した状態であるか否かを判定し、その判定結果に応じてセンサクリーニング処理を実行するものとしてもよい。この場合では、例えば、S103でセンサクリーニングが必要であると判定した場合に、車両の運転状態を判定する処理を実行し、その処理においてセンサクリーニングに適した運転状態であると判定した場合に、S104の処理へと移行するものとすればよい。また、運転者による操作により、車両の運転状態が変更されれば、センサクリーニング処理を中断するものとしてもよい。   In the sensor cleaning process, the rotational speed of the engine 10 is forcibly increased, so that drivability may be deteriorated as described above. Therefore, using the output of various sensors provided in the vehicle, it is determined whether the driving state of the vehicle is a suitable state for performing the sensor cleaning process, such as when stopping, accelerating, steady operation, etc. The sensor cleaning process may be executed according to the determination result. In this case, for example, when it is determined in S103 that sensor cleaning is necessary, a process for determining the driving state of the vehicle is executed, and when it is determined that the driving state is suitable for sensor cleaning in the process, What is necessary is just to transfer to the process of S104. Further, if the driving state of the vehicle is changed by an operation by the driver, the sensor cleaning process may be interrupted.

上記構成により、本実施形態に係るセンサ制御装置は、以下の効果を奏する。   With the above configuration, the sensor control device according to the present embodiment has the following effects.

・触媒による燃料の酸化熱を利用してA/Fセンサ20に付着したPMを除去する場合、酸化熱がPMの除去に十分でない場合もあり、この場合には、A/Fセンサ20へ付着するPMの量が際限なく増加する。この点、本実施形態では、A/Fセンサ20を排気管13のいずれの触媒よりも上流に設けているために、触媒による酸化熱を必要とせず、エンジン10の制御状態を変更することにより、A/Fセンサ20に付着したPMの除去を行うことができる。   When removing the PM adhering to the A / F sensor 20 using the oxidation heat of the fuel by the catalyst, the oxidation heat may not be sufficient for removing the PM. In this case, the PM adheres to the A / F sensor 20 The amount of PM to increase increases without limit. In this respect, in the present embodiment, since the A / F sensor 20 is provided upstream of any catalyst in the exhaust pipe 13, no oxidation heat is required by the catalyst, and the control state of the engine 10 is changed. The PM adhered to the A / F sensor 20 can be removed.

・排気温度が所定値よりも低い場合には、SOFの酸化が十分に行われず、また、排気流速が所定値よりも低い場合には、SOOTの除去が十分に行われない。上記実施形態では、排気温度と排気流速とが共に所定値以上となるようにエンジン10の制御状態を変更している。そのため、排気温度の上昇によりSOFを酸化させることができ、排気流速の上昇により、SOOTの除去を行うことができる。   When the exhaust gas temperature is lower than the predetermined value, the SOF is not sufficiently oxidized, and when the exhaust gas flow rate is lower than the predetermined value, the SOOT is not sufficiently removed. In the above embodiment, the control state of the engine 10 is changed so that both the exhaust temperature and the exhaust flow velocity are equal to or higher than a predetermined value. Therefore, SOF can be oxidized by increasing the exhaust gas temperature, and SOOT can be removed by increasing the exhaust gas flow velocity.

・A/Fセンサ20の応答性の判定を、DPF16の再生処理の際、すなわち、空燃比がリッチとなることを条件に、A/Fセンサ20の応答性の判定を行っている。したがって、応答性の判定を同一の条件下で行うことが可能となり、これにより、A/Fセンサ20に付着したPMの量が許容量を超えたことをより正確に判定することができる。   The determination of the responsiveness of the A / F sensor 20 is performed during the regeneration process of the DPF 16, that is, on the condition that the air-fuel ratio becomes rich. Therefore, it is possible to determine the responsiveness under the same conditions, and thereby it is possible to more accurately determine that the amount of PM attached to the A / F sensor 20 exceeds the allowable amount.

<変形例>
・上記実施形態では、排気流速及び排気温度の制御を燃料の噴射量により制御しているが、A/Fセンサ20の近傍に排気流速を検出するセンサ及び排気温度を検出するセンサを設け、検出した排気流速及び排気温度を燃料の噴射量にフィードバックさせることにより、排気流速及び排気温度の制御を行うものとしてもよい。こうすることにより、外的要因により、排気流速及び排気温度が変化した場合においても、所望の排気流速及び排気温度とすることができる。
<Modification>
In the above embodiment, the exhaust flow rate and the exhaust temperature are controlled by the fuel injection amount. However, a sensor for detecting the exhaust flow rate and a sensor for detecting the exhaust temperature are provided in the vicinity of the A / F sensor 20 for detection. The exhaust flow rate and the exhaust temperature may be controlled by feeding back the exhaust flow rate and the exhaust temperature to the fuel injection amount. Thus, even when the exhaust flow rate and the exhaust temperature change due to external factors, the desired exhaust flow rate and exhaust temperature can be obtained.

・上記実施形態では、センサクリーニングの際に、燃料噴射装置11から供給する燃料の供給量を変更するものとしているが、センサクリーニングにおける制御はこれに限られない。例えば、排気弁及び吸気弁を、それぞれ進角又は遅角することにより、エンジン10における燃料の点火時期を変更し、それにより排気温度及び排気流速を変更してもよく、燃料の供給量の変更と、点火時期の変更とを共に用いてもよい。   In the above embodiment, the amount of fuel supplied from the fuel injection device 11 is changed during sensor cleaning, but the control in sensor cleaning is not limited to this. For example, the ignition timing of the fuel in the engine 10 may be changed by advancing or retarding the exhaust valve and the intake valve, respectively, thereby changing the exhaust temperature and the exhaust flow velocity, and changing the fuel supply amount. And changing the ignition timing may be used together.

・上記実施形態では、A/Fセンサ20の応答性を判定し、応答性が閾値よりも悪化した場合にセンサクリーニングを行うものとしているが、応答性の判定は必須の処理ではない。一般的に、DPF16に捕集されたPMの量に比例して、A/Fセンサ20に付着するPMの量も増加する。すなわち、DPF16の再生処理が必要となれば、その時点において、所定量のPMがA/Fセンサ20に付着していると推測される。このとき、所定量は、実験的に予め得られている値(実施形態に示したように、例えば5μg)である。したがって、DPF16の再生処理を行うごとにセンサクリーニングも行う、若しくは、DPF16の再生処理を所定回数行うごとに、センサクリーニングを行うものとしても、上記実施形態と同様に、A/Fセンサ20に付着したPMを好適に除去することができる。   In the above embodiment, the responsiveness of the A / F sensor 20 is determined, and sensor cleaning is performed when the responsiveness is worse than the threshold value. However, the determination of responsiveness is not an essential process. Generally, the amount of PM adhering to the A / F sensor 20 increases in proportion to the amount of PM collected by the DPF 16. That is, if the regeneration process of the DPF 16 is necessary, it is estimated that a predetermined amount of PM is attached to the A / F sensor 20 at that time. At this time, the predetermined amount is a value experimentally obtained in advance (for example, 5 μg as shown in the embodiment). Therefore, even if the sensor cleaning is performed every time the regeneration process of the DPF 16 is performed, or the sensor cleaning is performed every time the regeneration process of the DPF 16 is performed a predetermined number of times, it adheres to the A / F sensor 20 as in the above embodiment. The PM that has been removed can be suitably removed.

・上記実施形態において、A/Fセンサ20を排気管13に設けるものとしたが、A/Fセンサ20以外のセンサを設けるものとしてもよく、その場合においても、上記実施形態におけるセンサクリーニングに係る処理を適用可能である。具体的には、O2センサ、NOxセンサ、PMセンサ、H2センサ、NH3センサ等に適用することができる。   In the above embodiment, the A / F sensor 20 is provided in the exhaust pipe 13, but a sensor other than the A / F sensor 20 may be provided, and even in that case, it relates to the sensor cleaning in the above embodiment. Processing is applicable. Specifically, the present invention can be applied to O2 sensors, NOx sensors, PM sensors, H2 sensors, NH3 sensors, and the like.

・上記実施形態では、排気管13に設ける触媒としてLNT14、DOC15、及び、DPF16を備えるものとしているが、排気管13に設ける触媒はこれらに限られない。例えば、SCR(選択触媒還元脱硝装置:Selective catalytic reduction:)等を設けるものとしてもよい。   In the above embodiment, the LNT 14, the DOC 15, and the DPF 16 are provided as the catalyst provided in the exhaust pipe 13, but the catalyst provided in the exhaust pipe 13 is not limited thereto. For example, an SCR (Selective Catalytic Reduction Denitration Device: Selective Catalytic Reduction :) or the like may be provided.

・上記実施形態では、DPF16の再生制御の際にA/Fセンサ20の応答性を判定しているが、A/Fセンサ20の応答性の判定タイミングはこれに限られない。すなわち、リッチ制御が行われる状態であれば、上記実施形態と同様にA/Fセンサ20の応答性をより正確に測定することができる。このとき、リッチ制御が行われる制御状態としては、例えば、NOx還元触媒の活性制御、SOx脱硫触媒の活性制御、早期暖気制御等が挙げられる。上述した通り、排気管13に設けられる触媒は上記実施形態に限られず、必要に応じて選択することができることから、それに伴い、リッチ制御をいずれの制御状態において行うかについても、排気管13に設けられた触媒に応じて選択すればよい。   In the above embodiment, the responsiveness of the A / F sensor 20 is determined during the regeneration control of the DPF 16, but the determination timing of the responsiveness of the A / F sensor 20 is not limited to this. That is, as long as rich control is performed, the responsiveness of the A / F sensor 20 can be measured more accurately as in the above embodiment. At this time, examples of the control state in which rich control is performed include NOx reduction catalyst activity control, SOx desulfurization catalyst activity control, and early warm-up control. As described above, the catalyst provided in the exhaust pipe 13 is not limited to the above-described embodiment, and can be selected as necessary. Accordingly, in which control state the rich control is performed, What is necessary is just to select according to the provided catalyst.

・上記実施形態では、空燃比がリッチ側へと変化した場合における応答時間を用いてセンサクリーニングの要否を判定しているが、空燃比がリーン側へと変化した場合における応答時間を用いてセンサクリーニングの要否を判定してもよい。   In the above embodiment, the necessity of sensor cleaning is determined using the response time when the air-fuel ratio changes to the rich side, but the response time when the air-fuel ratio changes to the lean side is used. The necessity for sensor cleaning may be determined.

・上記実施形態では、エンジン10を車両に搭載するものとしているが、搭載対象は車両に限られることはない。   -In above-mentioned embodiment, although the engine 10 shall be mounted in a vehicle, the mounting object is not restricted to a vehicle.

10…エンジン、13…排気管、20…A/Fセンサ、30…ECU。   DESCRIPTION OF SYMBOLS 10 ... Engine, 13 ... Exhaust pipe, 20 ... A / F sensor, 30 ... ECU.

Claims (5)

内燃機関(10)の排気経路(13)に設けられたガスセンサ(20)を制御するセンサ制御装置(30)であって、
前記ガスセンサは、前記内燃機関の排気が直接供給される位置に設けられており、
前記排気経路の前記ガスセンサが設けられた位置における排気の温度及び流速を、所定期間においてそれぞれ所定値以上に保持する、センサクリーニングを実行するセンサクリーニング手段を備えることを特徴とする、センサ制御装置。
A sensor control device (30) for controlling a gas sensor (20) provided in an exhaust path (13) of an internal combustion engine (10),
The gas sensor is provided at a position to which exhaust gas from the internal combustion engine is directly supplied,
A sensor control device, comprising: sensor cleaning means for performing sensor cleaning, which maintains a temperature and a flow rate of exhaust gas at a position where the gas sensor is provided in the exhaust path at a predetermined value or more during a predetermined period.
前記ガスセンサは、排気の空燃比を検出する空燃比センサであり、
前記ガスセンサが検出した空燃比のリッチ側又はリーン側への変化時における応答時間に基づいて、前記センサクリーニングの要否を判定する判定手段をさらに備えることを特徴とする、請求項1に記載のセンサ制御装置。
The gas sensor is an air-fuel ratio sensor that detects an air-fuel ratio of exhaust gas,
The determination unit according to claim 1, further comprising: a determination unit that determines whether the sensor cleaning is necessary based on a response time when the air-fuel ratio detected by the gas sensor changes to a rich side or a lean side. Sensor control device.
前記排気経路には、排気に含まれる粒子状物質を捕集するフィルタ(16)が設けられており、
所定の再生条件が成立した場合に、前記フィルタに捕集された前記粒子状物質を燃焼させる再生処理を行う再生手段と、をさらに備え、
前記判定手段は、前記再生処理の実行開始時に、前記判定を行うことを特徴とする請求項2に記載のセンサ制御装置。
The exhaust path is provided with a filter (16) for collecting particulate matter contained in the exhaust,
Regeneration means for performing a regeneration process for burning the particulate matter collected by the filter when a predetermined regeneration condition is satisfied,
The sensor control apparatus according to claim 2, wherein the determination unit performs the determination at the start of execution of the reproduction process.
前記センサクリーニング手段は、排気の流速を12m/s以上とし、排気の温度を400℃以上とすることを特徴とする、請求項1〜3のいずれか1項に記載のセンサ制御装置。   4. The sensor control device according to claim 1, wherein the sensor cleaning unit sets a flow rate of exhaust gas to 12 m / s or more and sets a temperature of exhaust gas to 400 ° C. or more. 5. 前記センサクリーニング手段は、前記内燃機関への燃料の供給量の増加、又は点火時期の変更により、前記排気の温度及び流速をそれぞれ所定値以上とすることを特徴とする、請求項1〜4のいずれか1項に記載のセンサ制御装置。   5. The sensor cleaning unit according to claim 1, wherein the temperature and flow velocity of the exhaust gas are set to a predetermined value or more by increasing the amount of fuel supplied to the internal combustion engine or changing the ignition timing, respectively. The sensor control device according to any one of claims.
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