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JP2014118675A - Floor material - Google Patents

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JP2014118675A
JP2014118675A JP2012271966A JP2012271966A JP2014118675A JP 2014118675 A JP2014118675 A JP 2014118675A JP 2012271966 A JP2012271966 A JP 2012271966A JP 2012271966 A JP2012271966 A JP 2012271966A JP 2014118675 A JP2014118675 A JP 2014118675A
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base material
groove
flooring
base
fitting
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Koichi Tamura
剛一 田村
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Panasonic Corp
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Panasonic Corp
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Abstract

【課題】施工後に表面材のみを取り換えることができ、施工が容易な床材を提供する。
【解決手段】パネル体30の両端面に設けられた結合部31によって実結合される基材3と、該基材の表面3aに取り付けられる表面材2とを備えた床材1であって、前記基材の前記表面には、凹状の溝部4が形成され、前記表面材は、前記基材の表面を覆うように設けられる表板20と、前記溝部に嵌合するように該表板の端部に形成された嵌合部21とを有していることを特徴とする。
【選択図】図1
The present invention provides a flooring material that can replace only a surface material after construction and can be easily constructed.
A flooring material 1 comprising a base material 3 that is actually joined by a joint portion 31 provided on both end faces of a panel body 30, and a surface material 2 that is attached to a surface 3a of the base material. A concave groove portion 4 is formed on the surface of the base material, and the surface material includes a surface plate 20 provided so as to cover the surface of the base material, and the surface plate so as to fit into the groove portion. It has the fitting part 21 formed in the edge part, It is characterized by the above-mentioned.
[Selection] Figure 1

Description

本発明は、パネル体の両端面に設けられた結合部によって実結合される基材と、該基材の表面に取り付けられる表面材とを備えた床材に関する。   The present invention relates to a flooring provided with a base material that is actually bonded by a connecting portion provided on both end faces of a panel body, and a surface material attached to the surface of the base material.

従来より、例えば下記特許文献1に開示されるように基材の表面に接着剤を介して表面材を貼り付けた床材が知られている。また、下記特許文献2には、開示されるように既存床材の上に新たな床材を上貼りするに際し、既存床材と新たな床材との間に床下地材を介在させたリフォーム用の木質床材構造が提案されている。   2. Description of the Related Art Conventionally, for example, a flooring in which a surface material is bonded to the surface of a base material via an adhesive as disclosed in Patent Document 1 is known. In addition, in Patent Document 2 below, when a new floor material is pasted on an existing floor material as disclosed, a renovation in which a floor base material is interposed between the existing floor material and the new floor material. A wooden flooring structure has been proposed.

実開昭63−89038号公報Japanese Utility Model Publication No. 63-89038 特開2012−92548号公報JP 2012-92548 A

ところで、近年は時間と手間をかけることなく、容易にリフォームができる床材が求められており、環境問題への配慮という観点からもリフォーム時に多くの廃材がでないような床材の開発が求められている。
そこで、リフォームや修理時に表面材のみを交換できる構造が望まれるが、上記特許文献1、2はいずれも基材や床下地材に対して接着剤のみによって貼り付けられる構造とされているので、表面材あるいは床材のみを後に交換できる構造ではない。
また上記特許文献1、2のいずれも、表面材あるいは床材を貼り付けていく工程では、表面材等を規則的にまっすぐ貼り付ける位置合わせが容易にできず、施工には表面材の割り付けや仮並べ作業を要するものであった。
By the way, in recent years, there has been a demand for floor materials that can be easily renovated without taking time and effort. From the viewpoint of consideration of environmental problems, development of floor materials that do not require much waste during renovation is required. ing.
Therefore, a structure that can replace only the surface material at the time of renovation and repair is desired, but the above Patent Documents 1 and 2 are both structures that are attached only to the base material and the floor base material with an adhesive, It is not a structure in which only the surface material or flooring can be replaced later.
In both of Patent Documents 1 and 2, in the process of pasting the surface material or floor material, it is not easy to align the surface material or the like regularly and the surface material is allocated to the construction. Temporary arrangement work was required.

本発明は、上記実情に鑑みてなされたものであり、施工後に表面材のみを取り換えることができ、施工が容易な床材を提供することを目的とする。   This invention is made | formed in view of the said situation, and it aims at providing the flooring which can replace | exchange only a surface material after construction and is easy to construct.

上記目的を達成するために、本発明に係る床材は、パネル体の両端面に設けられた結合部によって実結合される基材と、該基材の表面に取り付けられる表面材とを備えた床材であって、前記基材の前記表面には、凹状の溝部が形成され、前記表面材は、前記基材の表面を覆うように設けられる表板と、前記溝部に嵌合するように該表板の端部に形成された嵌合部とを有していることを特徴とする。   In order to achieve the above object, a flooring according to the present invention includes a base material that is actually bonded by a connecting portion provided on both end faces of the panel body, and a surface material that is attached to the surface of the base material. It is a flooring material, and a concave groove is formed on the surface of the base material, and the surface material is fitted to the groove part and a surface plate provided to cover the surface of the base material It has a fitting part formed in the edge part of this front board, It is characterized by the above-mentioned.

本発明においては、前記溝部は、隣接して設けられる前記基材と実結合する結合方向に対して直交方向に形成されるとともに、複数枚の前記基材が並設されたときに隣接する前記溝部同士の間隔がいずれも略同一寸法になるように形成されており、
前記溝部の幅寸法は、2つの前記嵌合部の厚みに相当する寸法とされていてもよい。
またこの場合、前記基材には、前記直交方向に対して略平行に複数本の溝部が形成され、その溝部同士の間隔は前記略同一寸法とされているようにしてもよい。
In the present invention, the groove portion is formed in a direction orthogonal to a bonding direction that is actually bonded to the base material provided adjacently, and adjacent to the base material when a plurality of the base materials are arranged in parallel. It is formed so that the gaps between the grooves are almost the same size.
The width dimension of the groove may be a dimension corresponding to the thickness of the two fitting parts.
In this case, a plurality of groove portions may be formed in the base material substantially in parallel with the orthogonal direction, and the interval between the groove portions may be set to the substantially same size.

本発明に係る床材は、上述のような構成としたことで、施工後に表面材のみを取り換えることができ、施工を容易に行うことができる。   Since the flooring according to the present invention is configured as described above, only the surface material can be replaced after the construction, and the construction can be easily performed.

(a)は本発明の一実施形態に係る床材を構成する表面材を模式的に示す部分概略斜視図であり、(b)は同床材を構成する基材を模式的に示す部分概略斜視図である。(A) is the partial schematic perspective view which shows typically the surface material which comprises the flooring which concerns on one Embodiment of this invention, (b) is the partial outline which shows the base material which comprises the same flooring typically It is a perspective view. (a)〜(c)は、同床材の施工要領を説明するために模式的に示した概略側面図である。(A)-(c) is the schematic side view typically shown in order to demonstrate the construction point of the flooring. 同床材の施工状態を説明するために模式的に示した概略平面図である。It is the schematic plan view typically shown in order to demonstrate the construction state of the flooring.

以下に本発明の実施の形態について、図面に基づいて説明する。
なお、以下の実施形態では、床材を施工した状態を基準として、上下方向等の方向を原則的に説明する。
Embodiments of the present invention will be described below with reference to the drawings.
In the following embodiments, directions such as up and down directions will be described in principle with reference to a state in which flooring is applied.

本実施形態に係る床材1は、パネル体30の両端面に設けられた結合部31,31によって実結合される基材3と、基材3の表面3aに取り付けられる表面材2とを備えている。基材3の表面3aには、凹状の溝部4が形成されている。表面材2は、基材3の表面3aを覆うように設けられる表板20と、溝部4に嵌合するように表板20の端部に形成された嵌合部21とを有している。
以下、詳しく説明する。
The flooring 1 according to the present embodiment includes a base material 3 that is actually joined by joint portions 31 and 31 provided on both end faces of the panel body 30, and a surface material 2 that is attached to the surface 3 a of the base material 3. ing. A concave groove 4 is formed on the surface 3 a of the substrate 3. The surface material 2 has a surface plate 20 provided so as to cover the surface 3 a of the base material 3, and a fitting portion 21 formed at an end portion of the surface plate 20 so as to fit in the groove portion 4. .
This will be described in detail below.

まず床材1を構成する表面材2は、断面略凹状をなし、図1(a)に示すように略矩形状の平板体からなる表板20と、表板20の幅方向両端部で且つ表板20の裏面20bから突出するように設けられた嵌合部21とを有している。嵌合部21は略矩形状の平板体からなり、その長手方向の寸法は、表板20の長手方向寸法と同寸に形成されている。図中、20aは表板20の表面、20bは表板20の裏面を示している。   First, the surface material 2 constituting the flooring 1 has a substantially concave cross section, and as shown in FIG. 1A, a front plate 20 made of a substantially rectangular flat plate, and both end portions in the width direction of the front plate 20 It has the fitting part 21 provided so that it might protrude from the back surface 20b of the surface board 20. FIG. The fitting portion 21 is made of a substantially rectangular flat plate, and the longitudinal dimension thereof is formed to be the same as the longitudinal dimension of the front plate 20. In the figure, 20a indicates the front surface of the front plate 20, and 20b indicates the back surface of the front plate 20.

表板20の材質は特に限定されないが、木質系材料や合成樹脂系材料等から形成されたものとしてもよく、施工後はこの表板20の表面20a側が露見することによって図3に示すようにフローリングの外観を構成することができるものが望ましい。例えば、合板の表面にMDF(中密度繊維板)等の木質繊維板等を積層した基材の表面に突板や化粧樹脂シート(フィルム)等の表面化粧材を積層した積層構造とされたものとしてもよく、無垢の木材や集成材等から形成されたものとしてもよい。また、表面化粧材に代えて、塗装等によって表面化粧処理が施されたものとしてもよい。また、木質系材料や合成樹脂系材料から上記基材を形成する態様に代えて、合成樹脂系材料に、木粉や無機フィラー、相溶化剤、着色剤などを所定の含有割合で含有させた木粉・プラスチック複合材(WPC)から上記基材を形成するようにしてもよい。
嵌合部21の材質も同様に特に限定されないが、木質系材料や合成樹脂系材料等から形成されたものとしてもよい。
なお、表板20の両端角部は、図例に限定されず面取り加工されていてもよい。
The material of the front plate 20 is not particularly limited, but may be formed from a wood-based material, a synthetic resin-based material, or the like. As shown in FIG. 3, the surface 20 a side of the front plate 20 is exposed after construction. What can constitute the appearance of the flooring is desirable. For example, as a laminated structure in which a surface decorative material such as a veneer or a decorative resin sheet (film) is laminated on the surface of a base material obtained by laminating a wood fiber board such as MDF (medium density fiber board) on the surface of plywood Alternatively, it may be formed from solid wood or laminated wood. Further, in place of the surface decorative material, a surface decorative treatment may be performed by painting or the like. Moreover, it replaced with the aspect which forms the said base material from a wood type material or a synthetic resin type material, and made the synthetic resin type material contain wood powder, an inorganic filler, a compatibilizing agent, a coloring agent, etc. in a predetermined content ratio. The base material may be formed from a wood powder / plastic composite material (WPC).
Similarly, the material of the fitting portion 21 is not particularly limited, but may be formed from a wood material, a synthetic resin material, or the like.
In addition, the both-ends corner | angular part of the surface board 20 is not limited to the example of a figure, You may be chamfered.

次に床材1を構成する基材3は、図1(b)に示すように略矩形状の平板のパネル体30と、パネル体30の幅方向両端面に設けられた結合部31,31とを有している。
結合部31,31の構造は実結合される構造であれば限定されない。図例の結合部31,31は、パネル体30の幅方向における一方の端面から凸条に突出して形成された雄実部31aと、パネル体30の幅方向における他方の端面に雄実部31aが嵌め入れられるように凹条に形成された雌実部31bとを有している。
以上によれば、雌実部31bに雄実部31aを嵌め入れて互いに嵌合状態とすれば、図2(a)に示すように基材3の表面3aを略同一面とした状態に設置することができる。
結合部31,31の構造としては、図例の本実構造の他、やとい実構造、相決り構造などとしてもよい。基材3の材質は特に限定されないが、合板、繊維板等、種々の木質材料を用いることができる。
Next, as shown in FIG. 1B, the base material 3 constituting the flooring 1 includes a substantially rectangular flat panel body 30, and coupling portions 31 and 31 provided on both end surfaces in the width direction of the panel body 30. And have.
The structure of the coupling portions 31 and 31 is not limited as long as it is a structure that is actually coupled. The coupling parts 31, 31 in the illustrated example are a male part 31 a formed to protrude from one end face in the width direction of the panel body 30 and a male part 31 a on the other end face in the width direction of the panel body 30. And a female real part 31b formed in a concave line so that can be fitted.
According to the above, when the male real part 31a is fitted into the female real part 31b so as to be fitted to each other, the surface 3a of the base material 3 is set in a substantially identical plane as shown in FIG. can do.
As the structure of the coupling portions 31, 31, in addition to the actual structure shown in the figure, a real structure or a phased structure may be used. Although the material of the base material 3 is not specifically limited, various woody materials, such as a plywood and a fiber board, can be used.

基材3の表面3aには、凹状の溝部4が形成されており、図中、40は溝部4の底面、41は溝部4の側面、42は溝部4の開口部を示している。溝部4の本数は特に限定されず、例えば1枚の基材3に一本の溝部4を形成するようにしてもよいが、図例のように1枚の基材3に複数の溝部4,4を形成してもよい。
図1(b)及び図2等に示すように図例の溝部4は、隣接して設けられる基材3と実結合する結合方向(d1・図2(a)参照)に対して直交方向(d2・図1(b)参照)に形成されている。
A concave groove 4 is formed on the surface 3 a of the base material 3. In the figure, 40 indicates a bottom surface of the groove 4, 41 indicates a side surface of the groove 4, and 42 indicates an opening of the groove 4. The number of the groove portions 4 is not particularly limited. For example, one groove portion 4 may be formed on one substrate 3, but a plurality of groove portions 4 are formed on one substrate 3 as shown in the figure. 4 may be formed.
As shown in FIG. 1 (b), FIG. 2 and the like, the groove 4 in the illustrated example is perpendicular to the bonding direction (see d1 and FIG. d2 (see FIG. 1B).

溝部4は、複数枚の基材3,3・・・が並設されたときに隣接する溝部4,4同士の間隔がいずれも略同一寸法になるように形成してもよい。
この場合、基材3には、直交方向d2に対して略平行に複数本の溝部4,4・・・が形成され、その溝部4,4同士の間隔は上記と略同一寸法とされているようにしてもよい。
具体的に図例のものは、1枚の基材3に2本の溝部4,4が形成されており、これら溝部4,4同士の間隔は、寸法Zとされる。この寸法Zは、溝部4,4間に跨るように嵌め入れられる表面材2の嵌合部21と嵌合部21の間の寸法に相当する(図2(c)参照)。
そして図2及び図3に示すように複数枚の基材3,3・・・が略平行に並設され、隣接する基材3,3同士が実結合された状態において、隣接する溝部4,4同士の間隔がいずれも略同一寸法になるように寸法Zとされる。
溝部4の幅寸法X(図2(a)参照)は、2つの嵌合部21の厚みに相当する寸法とされている。すなわち、嵌合部21の厚み寸法をYとすると(図2(a)参照)、X≒2Yという関係になる。
The groove 4 may be formed such that when a plurality of base materials 3, 3... Are arranged side by side, the distance between the adjacent grooves 4, 4 is substantially the same.
In this case, the base material 3 is formed with a plurality of groove portions 4, 4... Substantially parallel to the orthogonal direction d2, and the interval between the groove portions 4, 4 is substantially the same as described above. You may do it.
Specifically, in the example shown in the figure, two grooves 4 and 4 are formed in one base material 3, and the interval between these grooves 4 and 4 is set to a dimension Z. This dimension Z is equivalent to the dimension between the fitting part 21 and the fitting part 21 of the surface material 2 fitted so that it may straddle between the groove parts 4 and 4 (refer FIG.2 (c)).
As shown in FIGS. 2 and 3, a plurality of base materials 3, 3... Are arranged in parallel to each other, and in the state where the adjacent base materials 3, 3 are actually joined together, the adjacent groove portions 4, The dimension Z is set so that the intervals between the four are substantially the same.
The width dimension X (see FIG. 2A) of the groove part 4 is a dimension corresponding to the thickness of the two fitting parts 21. That is, when the thickness dimension of the fitting portion 21 is Y (see FIG. 2A), the relationship X≈2Y is established.

以上のように構成することで、図2及び図3に示すように複数枚並設された基材3,3・・・の表面3aに略同一寸法の複数枚の表面材2を割り付けや仮並べ作業等をすることなく、整然と容易に取り付けていくことができる。
また隣接する溝部4と溝部4との間を跨るように略同一寸法の表面材2を配設することができ、ひとつの溝部4内には隣接して設けられる2枚の表面材2,2の嵌合部21,21を突き合わせた状態で嵌合することができる。
さらに以上によれば、表面材2を溝部4内に強固に嵌合させることができるので、表面材2をしっかりと固定することができる。
そして以上によれば、基材3,3同士を跨いで1枚の表面材2を嵌合させていくので、基材3の伸縮を抑制することができ、表面材2の目隙、突き上げの発生を軽減することができる。
また1枚の基材3に複数本の溝部4を形成するようにすれば、基材3を大きく構成することができ、表面材2に比べて基材3の部品点数を減らすことができる。
By constructing as described above, a plurality of surface materials 2 having substantially the same dimensions are allocated to the surface 3a of the base materials 3, 3... Arranged in parallel as shown in FIGS. It can be installed neatly and easily without arranging work.
Further, the surface material 2 having substantially the same dimensions can be disposed so as to straddle between the adjacent groove portions 4 and the groove portions 4, and two surface materials 2, 2 provided adjacent to each other in one groove portion 4. The fitting portions 21 and 21 can be fitted in a state of abutting each other.
Furthermore, according to the above, since the surface material 2 can be firmly fitted into the groove portion 4, the surface material 2 can be firmly fixed.
And according to the above, since the one surface material 2 is fitted across the base materials 3 and 3, the expansion and contraction of the base material 3 can be suppressed, and the gap of the surface material 2 Occurrence can be reduced.
Further, if a plurality of groove portions 4 are formed in one base material 3, the base material 3 can be configured larger, and the number of parts of the base material 3 can be reduced compared to the surface material 2.

次に本実施形態の床材1を用いた施工方法の一例について簡略に説明する。
まずは、下地となる床面の上に基材3,3同士を実結合させながら、順に設置していく。下地となる床面の構造は床面が平滑面であればよく、特に限定されない。
次に表面材2の表板20の裏面20bに吸着材、更新性接着剤、ホットメルト接着剤等、離形性を備えた接着剤を塗布する。そして、図2(a)〜図2(c)に示すように表面材2を溝部4と溝部4の間に跨るようにして配置し、溝部4に嵌合部21を嵌め入れていく。表面材2を基材3に嵌合させた際には、表板20の裏面20bと基材3の表面3aとが接着剤によって接着する。また1つの溝部4内には、隣接して配設される2枚の表面材2,2の嵌合部21,21が突き合わせ状態で嵌合される。
同様の作業を順次行っていけば、図3に示すように表面材2が整然と配置されたフローリングの床を構成することができる。
Next, an example of a construction method using the flooring 1 of the present embodiment will be briefly described.
First, the substrates 3 and 3 are installed in order while being actually bonded to each other on the floor as a base. The structure of the floor surface as a base is not particularly limited as long as the floor surface is a smooth surface.
Next, an adhesive having releasability such as an adsorbent, a renewable adhesive, and a hot melt adhesive is applied to the back surface 20 b of the front plate 20 of the surface material 2. Then, as shown in FIGS. 2A to 2C, the surface material 2 is disposed so as to straddle between the groove portions 4 and 4, and the fitting portions 21 are fitted into the groove portions 4. When the surface material 2 is fitted to the base material 3, the back surface 20 b of the front plate 20 and the surface 3 a of the base material 3 are bonded together by an adhesive. Further, in one groove portion 4, fitting portions 21 and 21 of two surface materials 2 and 2 disposed adjacent to each other are fitted in a butted state.
If similar operations are performed sequentially, a flooring floor in which the surface material 2 is arranged in an orderly manner as shown in FIG. 3 can be configured.

以上によれば、表面材2の施工時には、割り付けや仮置きなどといった作業を必要とせず、位置合わせが容易になので、施工しやすい。また上述のように表板20の表面材2は溝部4への嵌合部21の嵌合と接着剤による固定で基材3に対して強固に取り付けることができる。よって、表面材の目隙、突き上げの発生を抑制することができる、
またリフォームや一部修理の際には、基材3はそのままにしておき、表面材2のみを交換することができるので、容易に行うことができ、廃材の発生も抑制することができる。
According to the above, the construction of the surface material 2 is easy because it does not require work such as allocation and temporary placement, and positioning is easy. Further, as described above, the surface material 2 of the front plate 20 can be firmly attached to the base material 3 by fitting the fitting portion 21 into the groove portion 4 and fixing with the adhesive. Therefore, it is possible to suppress the gap of the surface material, the occurrence of push-up,
Further, in the case of renovation or partial repair, the base material 3 can be left as it is, and only the surface material 2 can be replaced. Therefore, it can be easily performed, and the generation of waste material can also be suppressed.

以上の実施形態で説明した床材1、表面材2、基材3、溝部4等の形状や構成などは上述の例に限定されない。例えば図例では、表面材2の両端に嵌合部21,21を有している例を示しているが、表面材2の設置位置によっては嵌合部21が片側のみであってもよい。   The shapes and configurations of the floor material 1, the surface material 2, the base material 3, the groove portion 4 and the like described in the above embodiment are not limited to the above examples. For example, in the example shown in the figure, the fitting portions 21 and 21 are provided at both ends of the surface material 2, but the fitting portion 21 may be only on one side depending on the installation position of the surface material 2.

1 床材
2 表面材
20 表板
20a 表面
21 嵌合部
3 基材
3a 表面
30 パネル体
31 結合部
4 溝部
DESCRIPTION OF SYMBOLS 1 Floor material 2 Surface material 20 Front plate 20a Surface 21 Fitting part 3 Base material 3a Surface 30 Panel body 31 Coupling part 4 Groove part

Claims (3)

パネル体の両端面に設けられた結合部によって実結合される基材と、該基材の表面に取り付けられる表面材とを備えた床材であって、
前記基材の前記表面には、凹状の溝部が形成され、前記表面材は、前記基材の表面を覆うように設けられる表板と、前記溝部に嵌合するように該表板の端部に形成された嵌合部とを有していることを特徴とする床材。
A flooring material comprising a base material that is actually bonded by a connecting portion provided on both end faces of the panel body, and a surface material attached to the surface of the base material,
A concave groove is formed on the surface of the base material, and the surface material is provided with a surface plate that covers the surface of the base material, and an end portion of the surface plate so as to fit into the groove portion The flooring characterized by having the fitting part formed in this.
請求項1において、
前記溝部は、隣接して設けられる前記基材と実結合する結合方向に対して直交方向に形成されるとともに、複数枚の前記基材が並設されたときに隣接する前記溝部同士の間隔がいずれも略同一寸法になるように形成されており、
前記溝部の幅寸法は、2つの前記嵌合部の厚みに相当する寸法とされていることを特徴とする床材。
In claim 1,
The groove portion is formed in a direction orthogonal to a bonding direction that is actually coupled to the base material provided adjacent to each other, and an interval between the adjacent groove portions when a plurality of the base materials are arranged side by side. Both are formed to have approximately the same dimensions,
The floor material according to claim 1, wherein a width dimension of the groove part is a dimension corresponding to a thickness of the two fitting parts.
請求項2において、
前記基材には、前記直交方向に対して略平行に複数本の溝部が形成され、その溝部同士の間隔は前記略同一寸法とされていることを特徴とする床材。
In claim 2,
The base material is characterized in that a plurality of groove portions are formed substantially parallel to the orthogonal direction, and the interval between the groove portions is substantially the same size.
JP2012271966A 2012-12-13 2012-12-13 Floor material Pending JP2014118675A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55129555A (en) * 1979-03-28 1980-10-07 Matsushita Electric Works Ltd Floor material
JP2011069044A (en) * 2009-09-22 2011-04-07 Senjo System Kk Tile for decorative surface construction, decorative surface component using the same, and construction method of decorative surface using the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55129555A (en) * 1979-03-28 1980-10-07 Matsushita Electric Works Ltd Floor material
JP2011069044A (en) * 2009-09-22 2011-04-07 Senjo System Kk Tile for decorative surface construction, decorative surface component using the same, and construction method of decorative surface using the same

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