JP2014163299A - Hermetic type compressor and refrigerator using the same - Google Patents
Hermetic type compressor and refrigerator using the same Download PDFInfo
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Abstract
【課題】ピストンとシリンダ間の潤滑油保持性を向上させるとともに、ピストンの往復運動による油の動圧効果により圧縮効率と信頼性を向上した密閉型圧縮機及びこれを備えた冷蔵庫を提供することを目的とする。
【解決手段】密閉容器内に収納した圧縮要素及び電動要素を備え、前記圧縮要素はピストン及びシリンダを有し、前記電動要素で駆動されるクランク軸の下端部を前記密閉容器に貯留された潤滑油中に浸し、前記クランク軸の下端部に設けたオイルポンプ等のポンピング作用で前記潤滑油を上昇させ、前記クランク軸の上部に偏心して形成した偏心軸の潤滑油放射孔から噴出する前記潤滑油を前記シリンダと前記ピストンの間に供給する密閉型圧縮機において、前記ピストンに潤滑油保持部を有し、前記潤滑油保持部に連通して前記ピストンの往復運動により摺動面に潤滑油を導く微細溝を有する。
【選択図】図6Provided are a hermetic compressor that improves the retention of lubricating oil between a piston and a cylinder, and has improved compression efficiency and reliability due to the dynamic pressure effect of oil due to the reciprocating motion of the piston, and a refrigerator including the same. With the goal.
A compression element and an electric element housed in an airtight container, the compression element having a piston and a cylinder, and a lower end portion of a crankshaft driven by the electric element being stored in the airtight container The lubricating oil that is immersed in oil, raised by the pumping action of an oil pump or the like provided at the lower end portion of the crankshaft, and ejected from the lubricating oil radiation hole of the eccentric shaft formed eccentrically on the upper portion of the crankshaft In the hermetic compressor for supplying oil between the cylinder and the piston, the piston has a lubricating oil holding portion, and the lubricating oil is provided on the sliding surface by the reciprocating motion of the piston in communication with the lubricating oil holding portion. It has a fine groove to guide.
[Selection] Figure 6
Description
本発明は、密閉型圧縮機及びこれを用いた冷蔵庫に関する。 The present invention relates to a hermetic compressor and a refrigerator using the same.
従来、家庭用冷蔵庫に使用されている小容量の密閉型圧縮機では、冷蔵庫の省エネルギ化の要求が高まり、インバータ制御による圧縮機の低速運転化が図られてきている。このため、冷蔵庫用密閉型圧縮機の低速運転時の一層の効率向上と摺動部の信頼性向上が求められている。密閉型圧縮機のエネルギ効率改善策の一つとして、圧縮要素の主要部品であるシリンダとピストンの往復摺動部におけるピストンの挙動を安定化し、潤滑を改善して機械的な摩擦損失を低減するとともに、両者間のすき間のシール性を向上して圧縮機効率を改善する構成が、特開平7−63264号公報(特許文献1)及び特開2005−264740号公報(特許文献2)に示されている。 Conventionally, in a small-capacity hermetic compressor used in a home refrigerator, the demand for energy saving of the refrigerator has increased, and the compressor has been operated at a low speed by inverter control. For this reason, the further efficiency improvement at the time of the low-speed driving | operation of the closed compressor for refrigerators and the reliability improvement of a sliding part are calculated | required. One of the measures to improve the energy efficiency of hermetic compressors is to stabilize the piston behavior in the reciprocating sliding part of the cylinder and piston, which are the main components of the compression element, to improve lubrication and reduce mechanical friction loss. In addition, configurations for improving the efficiency of the compressor by improving the sealing performance between the two are disclosed in Japanese Patent Laid-Open Nos. 7-63264 (Patent Document 1) and 2005-264740 (Patent Document 2). ing.
特許文献1には、シリンダの内周面に沿って往復動するピストンの外周面の上下両端縁に、各端面に開口する三角ポケット形の凹部を形成し、この凹部は外周面の周方向に等間隔で複数箇所に配置することが記載されている。 In Patent Document 1, a triangular pocket-shaped recess opening at each end surface is formed at both upper and lower end edges of the outer peripheral surface of the piston that reciprocates along the inner peripheral surface of the cylinder, and the recess is formed in the circumferential direction of the outer peripheral surface. It is described that they are arranged at a plurality of positions at equal intervals.
特許文献2には、ピストンの外周に、少なくともピストンの全長の半分を超える長さを有するとともに、一端側がピストンのスカート側に連通し、他端側がピストンのトップ面に達しない複数の溝部を形成したもので、この溝部を通した潤滑油供給によりピストンとシリンダとの間に安定して油膜を形成することが記載されている。 In Patent Document 2, a plurality of grooves are formed on the outer periphery of the piston that have a length exceeding at least half of the total length of the piston, one end communicates with the skirt side of the piston, and the other end does not reach the top surface of the piston. Therefore, it is described that the oil film is stably formed between the piston and the cylinder by supplying the lubricating oil through the groove.
特許文献1では、ピストンがシリンダに対して傾こうとしてもポケット形の凹部に潤滑油が流入して動圧が発生し、ピストンの傾きが矯正され安定した往復運動が可能になる。しかし、特許文献1では、ピストンの摺動面への潤滑油供給は、ピストンの外周面とシリンダの内周面の狭いすき間を通してのみ供給されるため、十分に潤滑油が供給されず、ピストンやシリンダが摩耗してしまい信頼性が低下する可能性がある。 In Patent Document 1, even if the piston is inclined with respect to the cylinder, the lubricating oil flows into the pocket-shaped recess to generate dynamic pressure, and the inclination of the piston is corrected and stable reciprocating motion is possible. However, in Patent Document 1, since the lubricating oil is supplied to the sliding surface of the piston only through a narrow gap between the outer peripheral surface of the piston and the inner peripheral surface of the cylinder, the lubricating oil is not sufficiently supplied. The cylinder may be worn out and reliability may be reduced.
特許文献2では、溝部に取り込まれた潤滑油に動圧が発生する行程は、ピストンが上死点から下死点に向かう吸入行程に限られ、ピストンが下死点から上死点に向かいガス圧縮に伴いピストンに大きな側圧が作用する圧縮行程での動圧発生効果は期待できないため、ピストンの摺動損失低減も限定的である。 In Patent Document 2, the stroke in which the dynamic pressure is generated in the lubricating oil taken into the groove is limited to the suction stroke in which the piston moves from the top dead center to the bottom dead center, and the piston moves from the bottom dead center to the top dead center. Since the dynamic pressure generation effect in the compression stroke in which a large side pressure acts on the piston with compression cannot be expected, the reduction of the sliding loss of the piston is also limited.
また、ピストンとシリンダ間への給油は、潤滑油がシリンダの切り欠き部の側面に到達している間だけであり、回転軸の一回転中に常に給油するものではなく、溝部もピストンの両側面に開口していることからクランクシャフトの上端から噴射された潤滑油を溝部に取り込みにくい構造であり、給油時間も短いものとなっている。 In addition, oil is supplied between the piston and cylinder only while the lubricating oil reaches the side surface of the notch of the cylinder, and is not always supplied during one rotation of the rotating shaft. Since it is open to the surface, it has a structure in which it is difficult for the lubricating oil injected from the upper end of the crankshaft to be taken into the groove, and the oiling time is also short.
従って、ピストンとシリンダ間における圧縮行程での油膜形成が不十分となり、シール性が低下し圧縮室からの圧縮ガスの漏れ量が増加し、圧縮機の効率が低下するとともに、ピストンとシリンダ間の摺動部の潤滑性が低下して圧縮機の信頼性が低下しやすい。 Accordingly, the formation of an oil film in the compression stroke between the piston and the cylinder becomes insufficient, the sealing performance decreases, the amount of compressed gas leaked from the compression chamber increases, the efficiency of the compressor decreases, and The lubricity of the sliding part is lowered and the reliability of the compressor is likely to be lowered.
そこで、本発明は、ピストンとシリンダ間の潤滑油保持性を向上させるとともに、ピストンの往復運動による油の動圧効果により圧縮効率と信頼性を向上した密閉型圧縮機及びこれを備えた冷蔵庫を提供することを目的とする。 Therefore, the present invention provides a hermetic compressor that improves the retention of lubricating oil between the piston and the cylinder and improves the compression efficiency and reliability due to the dynamic pressure effect of the oil due to the reciprocating motion of the piston, and a refrigerator including the same. The purpose is to provide.
上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、閉容器内に収納した圧縮要素及び電動要素を備え、前記圧縮要素はピストン及びシリンダを有し、前記電動要素で駆動されるクランク軸の下端部を前記密閉容器に貯留された潤滑油中に浸し、前記クランク軸の下端部に設けたオイルポンプ等のポンピング作用で前記潤滑油を上昇させ、前記クランク軸の上部に偏心して形成した偏心軸の潤滑油放射孔から噴出する前記潤滑油を前記シリンダと前記ピストンの間に供給する密閉型圧縮機において、前記ピストンに潤滑油保持部を有し、前記潤滑油保持部に連通して前記ピストンの往復運動により摺動面に潤滑油を導く微細溝を有する。 In order to solve the above problems, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above-mentioned problems. For example, the present application includes a compression element and an electric element housed in a closed container, and the compression element includes a piston and a cylinder, and the electric element The lower end portion of the crankshaft driven by the cylinder is immersed in the lubricating oil stored in the sealed container, and the lubricating oil is raised by a pumping action of an oil pump or the like provided at the lower end portion of the crankshaft. In the hermetic compressor for supplying the lubricating oil ejected from the lubricating oil radiating hole of the eccentric shaft formed eccentric to the upper portion between the cylinder and the piston, the piston has a lubricating oil holding portion, and the lubricating oil There is a fine groove that communicates with the holding portion and guides the lubricating oil to the sliding surface by the reciprocating motion of the piston.
本発明によれば、ピストンとシリンダ間の潤滑油保持性を向上させるとともに、ピストンの往復運動による油の動圧効果により圧縮効率と信頼性を向上した密閉型圧縮機及びこれを備えた冷蔵庫を提供することができる。 According to the present invention, there is provided a hermetic compressor that improves the retention of lubricating oil between the piston and the cylinder, and that has improved compression efficiency and reliability due to the dynamic pressure effect of the oil due to the reciprocating motion of the piston, and a refrigerator including the same. Can be provided.
(実施形態1)
以下、本発明の第1の実施の形態を、図1から図6を用いて詳細に説明する。まず、図1、図2にて、密閉型圧縮機の全体構成を説明する。図1は、本発明の第1の実施形態に係る密閉型圧縮機の縦断面図、図2は、図1のA−A断面に相当する密閉型圧縮機の横断面図である。
(Embodiment 1)
Hereinafter, a first embodiment of the present invention will be described in detail with reference to FIGS. First, the overall configuration of the hermetic compressor will be described with reference to FIGS. 1 and 2. FIG. 1 is a longitudinal sectional view of a hermetic compressor according to the first embodiment of the present invention, and FIG. 2 is a transverse sectional view of the hermetic compressor corresponding to the AA section of FIG.
本実施形態の密閉型圧縮機50は、密閉容器1内にステータ2aとロータ2bからなる電動要素2と圧縮要素3を収納している。圧縮要素3は、軸受部5cとフレーム部5bが一体に成形されたシリンダブロック5に形成されたシリンダ5a内を、コンロッド6によりクランク軸8の偏心軸8bに連結されたピストン7が往復運動する、所謂、レシプロ式である。クランク軸8は、シリンダブロック5の軸受部5cに回転自在に嵌められた主軸8aの下部で電動要素2のロータ2bに固定される。圧縮要素3は、フレーム部5bの下部に固定された電動要素2のステータ2aを介してコイルスプリングにより密閉容器1の底部に弾性的に支持されている。 The hermetic compressor 50 of the present embodiment houses an electric element 2 and a compression element 3 including a stator 2 a and a rotor 2 b in a hermetic container 1. In the compression element 3, the piston 7 connected to the eccentric shaft 8b of the crankshaft 8 by the connecting rod 6 reciprocates in the cylinder 5a formed in the cylinder block 5 in which the bearing portion 5c and the frame portion 5b are integrally formed. , So-called reciprocating type. The crankshaft 8 is fixed to the rotor 2 b of the electric element 2 at the lower part of the main shaft 8 a that is rotatably fitted to the bearing portion 5 c of the cylinder block 5. The compression element 3 is elastically supported on the bottom of the hermetic container 1 by a coil spring via a stator 2a of the electric element 2 fixed to the lower part of the frame part 5b.
電動要素2のロータ2bが回転することによってクランク軸8が回転し、偏心軸8b偏心回転して偏心軸8bに連結されたコンロッド6を介し、ピストン7がシリンダ5aのボア内を往復運動するようになっている。 As the rotor 2b of the electric element 2 rotates, the crankshaft 8 rotates, and the piston 7 reciprocates in the bore of the cylinder 5a via the connecting rod 6 that is eccentrically rotated and connected to the eccentric shaft 8b. It has become.
シリンダ5aの上端部は、吸入弁及び吐出弁(図示せず)が組み込まれたシリンダヘッド10によって閉塞され、ピストン7との間に圧縮室12を構成している。圧縮室12内では、ピストン7の往復運動によって冷媒が吸入,圧縮され、吐出弁から吐出される構造となっている。 The upper end portion of the cylinder 5 a is closed by a cylinder head 10 in which a suction valve and a discharge valve (not shown) are incorporated, and a compression chamber 12 is formed between the cylinder 5 a and the piston 7. In the compression chamber 12, the refrigerant is sucked and compressed by the reciprocating motion of the piston 7 and discharged from the discharge valve.
なお、クランク軸8の回転によって、密閉容器1内の底部に貯留された潤滑油4は、クランク軸8の下端に取り付けられたオイルポンプ8cの遠心ポンプ作用で引き上げられる。そして、主軸8a外周に形成されたスパイラル溝8dを介して上方に導かれ、さらに偏心軸8bに回転自在に嵌合されたコンロッド6の大端軸受部及びピストン7と連結しているボールジョイント部の潤滑を行い、偏心軸8bの上端に取り付けられたバランスウエイト9を一部貫通する形で設けられた潤滑油放射孔8bbから噴射され、最後に偏心軸8bの上端部から周囲に噴射される。この噴射された潤滑油4により、ピストン7とシリンダ5aとの間の潤滑及びシールが主に行われる。 Note that the lubricating oil 4 stored at the bottom of the sealed container 1 is pulled up by the centrifugal pump action of the oil pump 8 c attached to the lower end of the crankshaft 8 by the rotation of the crankshaft 8. A ball joint portion connected to the piston 7 and the large end bearing portion of the connecting rod 6 guided upward through a spiral groove 8d formed on the outer periphery of the main shaft 8a and rotatably fitted to the eccentric shaft 8b. And is injected from a lubricating oil radiation hole 8bb provided in a form that partially penetrates the balance weight 9 attached to the upper end of the eccentric shaft 8b, and finally injected from the upper end portion of the eccentric shaft 8b to the periphery. . Lubrication and sealing between the piston 7 and the cylinder 5a are mainly performed by the injected lubricating oil 4.
密閉容器1内に接続された吸込パイプ14を通って流入した冷媒は、プラスチック製の吸込サイレンサ15を通ってシリンダ5aの圧縮室12内に入る。ここで、圧縮された冷媒は、シリンダヘッド10からヘッドカバー11内に形成された吐出室11aに入り、ここからシリンダブロック5に一体で成形された吐出サイレンサ16を通り、吐出管17を介して吐出パイプ18より外部の冷凍サイクルに流出するようになっている。 The refrigerant that has flowed in through the suction pipe 14 connected in the sealed container 1 passes through the plastic suction silencer 15 and enters the compression chamber 12 of the cylinder 5a. Here, the compressed refrigerant enters the discharge chamber 11 a formed in the head cover 11 from the cylinder head 10, passes through the discharge silencer 16 integrally formed with the cylinder block 5 from here, and is discharged through the discharge pipe 17. The pipe 18 flows out to the external refrigeration cycle.
次に、ピストンとシリンダボア間の潤滑構造を図3から図6を用いて詳細に説明する。図3は、本実施形態に係る密閉型圧縮機のピストン下死点位置付近の要部拡大断面図、図4は、本実施形態に係る密閉型圧縮機のピストン外観図、図5は、図4のB−B断面する要部拡大断面図、図6は、本実施形態に係るピストンに形成した微細溝の他の実施形態を示すピストン外観図である。 Next, the lubrication structure between the piston and the cylinder bore will be described in detail with reference to FIGS. 3 is an enlarged cross-sectional view of the main part near the piston bottom dead center position of the hermetic compressor according to this embodiment, FIG. 4 is an external view of the piston of the hermetic compressor according to this embodiment, and FIG. FIG. 6 is an external view of a piston showing another embodiment of the fine groove formed in the piston according to the present embodiment.
本実施形態のピストン7の外周には、潤滑油保持部として2本の環状溝7b,7cが形成されている。環状溝7bは、主にピストン頂部7aが面する圧縮室12から漏れ出す潤滑油の保持部として、環状溝7cはクランク軸8の偏心軸8bより噴射される潤滑油の保持部として機能する。シリンダ5aの内周面とピストン7の外周面との間は摺動面(摺動部長さLs)となっており、シリンダ5aのボア内径はピストン7の外径よりも、通常、直径すき間で10μm程度大きく形成されている。環状溝7b,7cは、ピストン7外周面から約50μmにわたって凹設されており、この溝内空間に潤滑油を保持するようになっている。この環状溝7b,7cの幅と深さ寸法により潤滑油4の保持量が決まる。溝深さ約50μmの場合、幅寸法は約1mmであるが、これらの寸法関係は任意に設定可能である。ピストン全長Lpから摺動部長さLsを除いた部分がスカート部7dで、この部分はピストン7外径より直径で約200μm小さく、環状溝7cと同様にクランク軸8の偏心軸8bより噴射される潤滑油の保持部として機能する。環状溝7cを挟む両側のピストン摺動面には、環状溝7cに連通して略V字形状の微細溝7e1,7e2がピストン7外周面の周方向に複数個連続して形成されている。ここで、微細溝7e1,7e2の寸法は、図5の断面形状に示すように溝幅Wは約0.5mm、溝深さδはピストン7の表面に施されている親油性の表面処理であるリン酸マンガン皮膜7fの厚みに当たる、約5μm相当である。 Two annular grooves 7b and 7c are formed on the outer periphery of the piston 7 of the present embodiment as a lubricating oil holding portion. The annular groove 7b mainly functions as a holding portion for lubricating oil leaking from the compression chamber 12 that the piston top portion 7a faces, and the annular groove 7c functions as a holding portion for lubricating oil injected from the eccentric shaft 8b of the crankshaft 8. The space between the inner peripheral surface of the cylinder 5a and the outer peripheral surface of the piston 7 is a sliding surface (sliding portion length Ls), and the bore inner diameter of the cylinder 5a is usually smaller than the outer diameter of the piston 7 in the diameter gap. It is formed large by about 10 μm. The annular grooves 7b and 7c are recessed from the outer peripheral surface of the piston 7 by about 50 μm, and the lubricating oil is held in the groove inner space. The holding amount of the lubricating oil 4 is determined by the width and depth dimensions of the annular grooves 7b and 7c. When the groove depth is about 50 μm, the width dimension is about 1 mm, but these dimensional relationships can be arbitrarily set. The part excluding the sliding part length Ls from the total length Lp of the piston is the skirt part 7d. This part is about 200 μm in diameter smaller than the outer diameter of the piston 7, and is injected from the eccentric shaft 8b of the crankshaft 8 in the same manner as the annular groove 7c. Functions as a lubricant holding part. A plurality of substantially V-shaped fine grooves 7e1 and 7e2 are continuously formed in the circumferential direction of the outer circumferential surface of the piston 7 on the piston sliding surfaces on both sides of the annular groove 7c so as to communicate with the annular groove 7c. Here, as shown in the cross-sectional shape of FIG. 5, the dimensions of the fine grooves 7e1 and 7e2 are a groove width W of about 0.5 mm, and a groove depth δ is an oleophilic surface treatment applied to the surface of the piston 7. This corresponds to about 5 μm, which corresponds to the thickness of a certain manganese phosphate coating 7f.
また、シリンダ5aの外周上面部には、仕切り壁13aによりクランク軸8の偏心軸8bより飛散する潤滑油4を受ける油溜まり部13が設けられており、油溜まり部13の底面をクランク軸8側に向けて傾斜させることにより、シリンダとピストン7の摺動面に潤滑油4を供給するようになっている。 An oil reservoir 13 for receiving the lubricating oil 4 scattered from the eccentric shaft 8b of the crankshaft 8 by the partition wall 13a is provided on the upper surface of the outer periphery of the cylinder 5a. By inclining toward the side, the lubricating oil 4 is supplied to the sliding surfaces of the cylinder and the piston 7.
このピストン7が下死点近傍に位置する時には、図4に示すように、ピストン7の下側(クランク軸側)の環状溝7cは、シリンダ5aの主軸側端面に面取り角度を変えて二段階に設けられた面取り5aaを介して密閉容器1内空間に全面開口している。クランク軸8の回転により汲み上げられた潤滑油4は、偏心軸8bの潤滑油放射孔8bbから噴射され、潤滑油放射孔8bbと略同一高さに位置する面取り5aaを通ってピストン7の下側の環状溝7cに供給される。 When the piston 7 is positioned near the bottom dead center, as shown in FIG. 4, the annular groove 7c on the lower side (crankshaft side) of the piston 7 is changed in two steps by changing the chamfer angle to the end surface on the main shaft side of the cylinder 5a. The entire surface is opened into the space inside the sealed container 1 through a chamfer 5aa provided on the inside. The lubricating oil 4 pumped up by the rotation of the crankshaft 8 is injected from the lubricating oil radiation hole 8bb of the eccentric shaft 8b, passes through the chamfer 5aa located at substantially the same height as the lubricating oil radiation hole 8bb, and below the piston 7 To the annular groove 7c.
ピストン7が下死点から上死点に移動する圧縮行程では、ピストン7の環状溝7c内に保持された潤滑油4がピストン7の(上昇)運動により微細溝7e1に取り込まれ(図4に破線矢印で図示)、微細溝7e1の終端が閉じられていることにより潤滑油に動圧が発生し、ピストン7とシリンダ5aは油膜で隔てられ、良好な潤滑が保たれる。 In the compression stroke in which the piston 7 moves from the bottom dead center to the top dead center, the lubricating oil 4 held in the annular groove 7c of the piston 7 is taken into the fine groove 7e1 by the (upward) movement of the piston 7 (see FIG. 4). As shown in the broken line arrow), the end of the fine groove 7e1 is closed, so that dynamic pressure is generated in the lubricating oil, and the piston 7 and the cylinder 5a are separated by an oil film, and good lubrication is maintained.
また、ピストン7が上死点から下死点に移動する吸込行程では、ピストン7の環状溝7c内に保持された潤滑油4がピストン7の(下降)運動により今度は反対側の微細溝7e2に取り込まれ(図4に破線矢印で図示)、同様の動圧効果により、ピストン7とシリンダ5aは油膜で隔てられ、両者間の潤滑が良好に保たれることになる。 Further, in the suction stroke in which the piston 7 moves from the top dead center to the bottom dead center, the lubricating oil 4 held in the annular groove 7c of the piston 7 is now moved to the opposite fine groove 7e2 by the (downward) movement of the piston 7. The piston 7 and the cylinder 5a are separated by an oil film due to the same dynamic pressure effect, and the lubrication between them is kept good.
本実施形態の潤滑構造では、油供給部であるシリンダ5aの油溜まり部13は密閉容器1内に解放されており、油保持部となるピストン7の環状溝7cもクランク軸8の一回転に一度は密閉容器1内に開口することから、環状溝7c内にガスが滞留して潤滑油の流入を阻害するベーパーロック現象を防止することができ、溝内全域に潤滑油4を行き渡らすことができる。また、ピストン7の往復運動により、微細溝7e1,7e2によりピストン7の摺動面全域に潤滑油を導くことにより、ピストン7摺動面の潤滑油保持性を高め、油膜切れを防止することができる。 In the lubricating structure of the present embodiment, the oil reservoir 13 of the cylinder 5a that is an oil supply part is released in the hermetic container 1, and the annular groove 7c of the piston 7 that is an oil holding part is also rotated once in the crankshaft 8. Since it opens once in the airtight container 1, it is possible to prevent a vapor lock phenomenon in which the gas stays in the annular groove 7 c and inhibits the inflow of the lubricating oil, and the lubricating oil 4 is distributed throughout the groove. Can do. Further, by reciprocating the piston 7, the lubricating oil is guided to the entire sliding surface of the piston 7 by the fine grooves 7e1 and 7e2, thereby improving the lubricating oil retention of the sliding surface of the piston 7 and preventing the oil film from being cut. it can.
次に、図6は本実施形態に係るピストンに形成した微細溝の他の実施形態を示すもので、図6(a)は微細溝7e1,7e2を機械加工で加工する場合に、微細溝7e1と微細溝7e2を一筆書きで連続して加工できるように配置し、加工工具の加工パスを短縮して加工コストの低減を図ったものである。図6(b)は、微細溝7e1、7e2の配設箇所をガス圧縮に伴う前記ピストン7の側圧支持部に限定して設けたものである。これにより、微細溝による動圧効果を維持しながら、さらなる加工の簡略化を図ることができる。 Next, FIG. 6 shows another embodiment of the fine groove formed in the piston according to the present embodiment. FIG. 6A shows the fine groove 7e1 when the fine grooves 7e1 and 7e2 are machined. The fine grooves 7e2 are arranged so that they can be continuously processed with a single stroke, and the processing path of the processing tool is shortened to reduce the processing cost. FIG. 6B shows the arrangement of the fine grooves 7e1 and 7e2 limited to the side pressure support portion of the piston 7 that accompanies gas compression. Thereby, further simplification of processing can be achieved, maintaining the dynamic pressure effect by a fine groove.
(実施形態2)
次に、本発明の第2の実施の形態について、図7から図10を用いて説明する。図7は、本発明の第2の実施形態に係る密閉型圧縮機の要部拡大断面図、図8は、本発明の第2の実施形態に係る密閉型圧縮機のピストン外観図、図9は、本発明の第2の実施形態に係るピストンに形成した微細溝の他の実施形態を示すピストン外観図、図10は、図9に示した微細溝の加工の一例を示す要部拡大断面図である。
(Embodiment 2)
Next, a second embodiment of the present invention will be described with reference to FIGS. 7 is an enlarged cross-sectional view of a main part of a hermetic compressor according to the second embodiment of the present invention, FIG. 8 is an external view of the piston of the hermetic compressor according to the second embodiment of the present invention, and FIG. FIG. 10 is an external view of a piston showing another embodiment of the fine groove formed in the piston according to the second embodiment of the present invention, and FIG. 10 is an enlarged cross-sectional view of an essential part showing an example of processing of the fine groove shown in FIG. FIG.
本実施形態では、微細溝配設位置をピストン7の環状溝7cよりスカート部7d側(クランク軸側)の摺動部としている。 In the present embodiment, the position where the fine groove is disposed is the sliding portion on the skirt portion 7d side (crankshaft side) from the annular groove 7c of the piston 7.
本実施形態においても基本的なピストンとシリンダボア間の潤滑機能は第1の実施形態と同様に実現される。すなわち、ピストン7が下死点から上死点に移動する圧縮行程では、ピストン7の環状溝7c内に保持された潤滑油4がピストン7の(上昇)運動により微細溝7e1に取り込まれて潤滑油に動圧が発生し、ピストン7とシリンダ5aは油膜で隔てられ、良好な潤滑が保たれる。 Also in this embodiment, the basic lubrication function between the piston and the cylinder bore is realized in the same manner as in the first embodiment. That is, in the compression stroke in which the piston 7 moves from the bottom dead center to the top dead center, the lubricating oil 4 held in the annular groove 7c of the piston 7 is taken into the fine groove 7e1 by the (upward) motion of the piston 7 and lubricated. A dynamic pressure is generated in the oil, and the piston 7 and the cylinder 5a are separated by an oil film, and good lubrication is maintained.
また、ピストン7が上死点から下死点に移動する吸込行程では、ピストン7のスカート部7dに保持された潤滑油4がピストン7の(下降)運動により、今度は反対側の微細溝7e2に取り込まれ同様の動圧効果により、ピストン7とシリンダ5aは油膜で隔てられ、両者間の潤滑が良好に保たれることになる。 Further, in the suction stroke in which the piston 7 moves from the top dead center to the bottom dead center, the lubricating oil 4 held by the skirt portion 7d of the piston 7 is moved by the downward movement of the piston 7 and this time, the fine groove 7e2 on the opposite side is formed. The piston 7 and the cylinder 5a are separated by an oil film by the same dynamic pressure effect that is taken in by the oil film, and the lubrication between the two is kept good.
実施形態2では、環状溝7cよりピストン頂部7a側の摺動面には微細溝は設けない構造になっている為、実施形態1よりもピストン7のシール性は良好に保たれる。 In the second embodiment, since the fine groove is not provided on the sliding surface on the piston top portion 7a side from the annular groove 7c, the sealing performance of the piston 7 is maintained better than that in the first embodiment.
次に、図9は本発明の第2の実施形態に係るピストンに形成した微細溝の他の実施形態を示すもので、動圧効果を発揮する溝としては前述の略V字形状に限らず、潤滑油の流れ方向に流路断面積が縮小する溝であればどのような形状でもかまわない。図では機械加工での作業性を考慮し、図10に示すような外周面をテーパ形状(角度α)にした比較的大きな加工工具(砥石)20で、ピストン7外周面を削除しその除去加工した略楕円形状の切断面を微細溝7e1´,7e2´としている。これにより、加工工具の寿命を長くすることができ、加工コスト低減に寄与する。 Next, FIG. 9 shows another embodiment of the fine groove formed in the piston according to the second embodiment of the present invention, and the groove exhibiting the dynamic pressure effect is not limited to the above-mentioned substantially V shape. The groove may have any shape as long as the cross-sectional area of the flow path is reduced in the flow direction of the lubricating oil. In the figure, in consideration of workability in machining, the outer peripheral surface of the piston 7 is deleted and removed by using a relatively large processing tool (grinding stone) 20 whose outer peripheral surface is tapered (angle α) as shown in FIG. The substantially elliptical cut surfaces are defined as fine grooves 7e1 ′ and 7e2 ′. Thereby, the lifetime of a processing tool can be lengthened and it contributes to processing cost reduction.
(実施形態3)
次に、本発明の第3の実施の形態について、図11、図12を用いて説明する。図11は、本発明の第3の実施形態に係る密閉型圧縮機のピストン外観図、図12は、図11の要部(C1部)拡大図である。
(Embodiment 3)
Next, a third embodiment of the present invention will be described with reference to FIGS. FIG. 11 is an external view of a piston of a hermetic compressor according to the third embodiment of the present invention, and FIG. 12 is an enlarged view of a main part (C1 part) of FIG.
本実施形態は、これまでの実施形態で示した微細溝に代えて、より簡便な加工で動圧効果が発揮できる傾斜面(テーパ面)構造を採用したものである。図11(a)は、本発明の第1の実施形態で示した微細溝7e1、7e2に代えて、傾斜面7e1´´,7e2´´を設けたもの、図11(b)は、本発明の第2の実施形態で示した微細溝7e1´´,7e2´´に代えて、傾斜面7e1´´,7e2´´を設けたものである。図12に示した図11のC1部の拡大図からも分かる通り、ピストン7摺動面の角部に傾斜面を形成する比較的単純な構造で、ピストン7の往復運動による傾斜面に形成されるくさび形油膜の動圧効果により、ピストン7とシリンダ5aは油膜で隔てられ、両者間の潤滑が良好に保たれることになる。これにより、傾斜面による動圧効果を維持しながら、さらなる加工の簡略化を図ることができる。 In the present embodiment, an inclined surface (tapered surface) structure capable of exhibiting a dynamic pressure effect by simpler processing is employed instead of the fine groove shown in the previous embodiments. FIG. 11A shows an example in which inclined surfaces 7e1 ″ and 7e2 ″ are provided instead of the fine grooves 7e1 and 7e2 shown in the first embodiment of the present invention, and FIG. Instead of the fine grooves 7e1 ″ and 7e2 ″ shown in the second embodiment, inclined surfaces 7e1 ″ and 7e2 ″ are provided. As can be seen from the enlarged view of C1 portion of FIG. 11 shown in FIG. 12, it is a relatively simple structure that forms an inclined surface at the corner of the sliding surface of the piston 7, and is formed on the inclined surface by the reciprocating motion of the piston 7. Due to the dynamic pressure effect of the wedge-shaped oil film, the piston 7 and the cylinder 5a are separated from each other by the oil film, and the lubrication between the two is kept good. Thereby, further simplification of processing can be achieved, maintaining the dynamic pressure effect by an inclined surface.
以上述べた実施形態では、ピストン7の外周面への微細溝や傾斜面の加工を、ピストン7の表面に施されている親油性の表面処理であるリン酸マンガン皮膜処理後として説明したが、この加工は表面処理前に実施することも可能である。また、微細溝や傾斜面の加工は必ずしも機械加工に限らず、例えば、リン酸マンガン皮膜をエッチング等の化学的な方法で除去することによっても可能である。 In the embodiment described above, the processing of the fine groove and the inclined surface on the outer peripheral surface of the piston 7 has been described as after the manganese phosphate coating treatment, which is a lipophilic surface treatment applied to the surface of the piston 7. This processing can also be performed before the surface treatment. Further, the processing of the fine groove and the inclined surface is not necessarily limited to the mechanical processing, and can be performed, for example, by removing the manganese phosphate film by a chemical method such as etching.
次に、図13は、本実施形態に係る密閉型圧縮機の搭載された冷蔵庫の縦断面図である。図13において、本実施形態の密閉型圧縮機50は、冷却器66を備え、温暖化係数の小さい自然冷媒R600aを用いた冷蔵庫60に搭載され、冷蔵室62、上段冷凍室63、下段冷凍室64、野菜室65からなる庫内空間は密閉型圧縮機50の駆動により冷凍サイクル(図示せず)を動作させることにより冷却される。 Next, FIG. 13 is a longitudinal sectional view of a refrigerator in which the hermetic compressor according to this embodiment is mounted. In FIG. 13, the hermetic compressor 50 according to the present embodiment includes a cooler 66 and is mounted on a refrigerator 60 using a natural refrigerant R600a having a small warming coefficient, and includes a refrigerator compartment 62, an upper freezer compartment 63, and a lower freezer compartment. 64 and the vegetable compartment 65 are cooled by operating a refrigeration cycle (not shown) by driving the hermetic compressor 50.
以上詳細に説明した実施形態では、ピストンとシリンダ間における油膜形成が確実となり、シール性が向上し、特に漏れの影響が大きいインバータによる回転数制御圧縮機における低速運転時の圧縮機効率を向上することができるとともに、油の動圧効果によりピストンとシリンダが油膜で隔てられ圧縮機の信頼性も向上した密閉型圧縮機を提供することができる。また、本発明の密閉型圧縮機を適用するシステムとしては、冷蔵庫に限らず冷凍空調用途ではルームエアコンや冷凍機等のシステムに適用することも可能であり、これらの機器のシステム効率を大幅に改善することができる。 In the embodiment described in detail above, the formation of an oil film between the piston and the cylinder is ensured, the sealing performance is improved, and the compressor efficiency at the time of low speed operation in the rotation speed control compressor by the inverter having a large influence of leakage is improved. In addition, it is possible to provide a hermetic compressor in which the piston and the cylinder are separated by an oil film due to the dynamic pressure effect of oil and the reliability of the compressor is improved. Further, the system to which the hermetic compressor of the present invention is applied is not limited to a refrigerator, and can be applied to a system such as a room air conditioner or a refrigerator for refrigeration and air conditioning applications. Can be improved.
1…密閉容器、2…電動要素、2a…ステータ、2b…ロータ、3…圧縮要素、4…潤滑油、5…シリンダブロック、5a…シリンダ、5b…フレーム部、5c…軸受部、6…コンロッド、7…ピストン、7a…ピストン頂部、7b…環状溝1、7c…環状溝2、7d…スカート部、7e1,7e1´,7e2,7e2´…微細溝、7e1´´, 7e2´´…傾斜面、7f…りん酸マンガン皮膜、8…クランク軸、8a…主軸、8b…偏心軸、8ba…給油溝、8bb…潤滑油放射孔、8c…オイルポンプ、8d…スパイラル溝、9…バランスウエイト、10…シリンダヘッド、11…ヘッドカバー、11a…吐出室、12…圧縮室、13…油溜まり部、13a…仕切り壁、14…吸込パイプ、15…吸入サイレンサ、16…吐出サイレンサ、17…吐出管、18…吐出パイプ、20…加工工具(砥石)、50…密閉形圧縮機、60…冷蔵庫、61…冷蔵庫本体、62…冷蔵室、63…上段冷凍室、64…下段冷凍室、65…野菜室、66…冷却器 DESCRIPTION OF SYMBOLS 1 ... Sealed container, 2 ... Electric element, 2a ... Stator, 2b ... Rotor, 3 ... Compression element, 4 ... Lubricating oil, 5 ... Cylinder block, 5a ... Cylinder, 5b ... Frame part, 5c ... Bearing part, 6 ... Connecting rod 7 ... Piston, 7a ... Piston top, 7b ... Annular groove 1, 7c ... Annular groove 2, 7d ... Skirt, 7e1, 7e1 ', 7e2, 7e2' ... Fine groove, 7e1 ", 7e2" ... Inclined surface , 7f ... manganese phosphate coating, 8 ... crankshaft, 8a ... main shaft, 8b ... eccentric shaft, 8ba ... oil supply groove, 8bb ... lubricating oil radiation hole, 8c ... oil pump, 8d ... spiral groove, 9 ... balance weight, 10 ... Cylinder head, 11 ... Head cover, 11a ... Discharge chamber, 12 ... Compression chamber, 13 ... Oil sump, 13a ... Partition wall, 14 ... Suction pipe, 15 ... Suction silencer, 16 ... Discharge silencer, 17 ... Outlet pipe, 18 ... discharge pipe, 20 ... processing tool (grinding stone), 50 ... hermetic compressor, 60 ... refrigerator, 61 ... refrigerator body, 62 ... refrigerator compartment, 63 ... upper freezer, 64 ... lower freezer, 65 ... Vegetable room, 66 ... Cooler
Claims (7)
前記ピストンに潤滑油保持部を有し、前記潤滑油保持部に連通して前記ピストンの往復運動により摺動面に潤滑油を導く微細溝を有することを特徴とする密閉型圧縮機。 A compression element and an electric element housed in an airtight container are provided, the compression element has a piston and a cylinder, and a lower end portion of a crankshaft driven by the electric element is immersed in lubricating oil stored in the airtight container. The lubricating oil is raised by a pumping action of an oil pump or the like provided at the lower end of the crankshaft, and the lubricant is ejected from a lubricating oil radiation hole of an eccentric shaft formed eccentrically at the upper portion of the crankshaft. And a hermetic compressor supplied between the piston and
A hermetic compressor having a lubricating oil holding portion in the piston, and a fine groove that communicates with the lubricating oil holding portion and guides the lubricating oil to a sliding surface by a reciprocating motion of the piston.
前記ピストン外周面に前記ピストンが下死点近傍に位置する場合に前記シリンダの内周面より露出する環状溝を有し、前記環状溝に連通し前記ピストンの往復運動により摺動面に潤滑油を導き動圧を発生させる微細溝を有することを特徴とする密閉型圧縮機。 A compression element and an electric element housed in an airtight container are provided, the compression element has a piston and a cylinder, and a lower end portion of a crankshaft driven by the electric element is immersed in lubricating oil stored in the airtight container. The lubricating oil is raised by a pumping action of an oil pump or the like provided at the lower end of the crankshaft, and the lubricant is ejected from a lubricating oil radiation hole of an eccentric shaft formed eccentrically at the upper portion of the crankshaft. And a hermetic compressor supplied between the piston and
The piston has an annular groove exposed from the inner circumferential surface of the cylinder when the piston is located near the bottom dead center on the outer circumferential surface of the piston, and is connected to the annular groove to lubricate the sliding surface by the reciprocating motion of the piston. A hermetic compressor having a fine groove that guides the pressure and generates dynamic pressure.
前記ピストン外周面に前記ピストンが下死点近傍に位置する場合に前記シリンダの内周面より露出する環状溝を有し、前記環状溝に連通し前記ピストンの往復運動により摺動面に潤滑油を導き動圧を発生させる傾斜面を有することを特徴とする密閉型圧縮機。 A compression element and an electric element housed in an airtight container are provided, the compression element has a piston and a cylinder, and a lower end portion of a crankshaft driven by the electric element is immersed in lubricating oil stored in the airtight container. The lubricating oil is raised by a pumping action of an oil pump or the like provided at the lower end of the crankshaft, and the lubricant is ejected from a lubricating oil radiation hole of an eccentric shaft formed eccentrically at the upper portion of the crankshaft. And a hermetic compressor supplied between the piston and
The piston has an annular groove exposed from the inner circumferential surface of the cylinder when the piston is located near the bottom dead center on the outer circumferential surface of the piston, and is connected to the annular groove to lubricate the sliding surface by the reciprocating motion of the piston. A hermetic compressor having an inclined surface that guides the pressure and generates dynamic pressure.
前記密閉型圧縮機は、密閉容器内に収納した圧縮要素及び電動要素を備え、前記圧縮要素はピストン及びシリンダを有し、前記電動要素で駆動されるクランク軸の下端部を前記密閉容器に貯留された潤滑油中に浸し、前記クランク軸の下端部に設けたオイルポンプ等のポンピング力で前記潤滑油を上昇させ、前記クランク軸の上部に偏心して形成した偏心軸の潤滑油放射孔から噴出する前記潤滑油を前記シリンダと前記ピストンの間に供給して、
前記ピストン外周面に前記ピストンが下死点近傍に位置する場合に前記シリンダの内周面より露出する環状溝を有し、前記環状溝に連通し前記ピストンの往復運動により摺動面に潤滑油を導き動圧を発生させる微細溝を形成したことを特徴とする冷蔵庫。 In a refrigerator comprising a hermetic compressor, and a cooler connected to the hermetic compressor and a refrigerant pipe,
The hermetic compressor includes a compression element and an electric element housed in a hermetic container, the compression element includes a piston and a cylinder, and a lower end portion of a crankshaft driven by the electric element is stored in the hermetic container. The lubricating oil is immersed in the lubricating oil, lifted by the pumping force of an oil pump or the like provided at the lower end portion of the crankshaft, and ejected from the lubricating oil radiation hole of the eccentric shaft formed eccentrically on the upper portion of the crankshaft. Supplying the lubricating oil between the cylinder and the piston,
The piston has an annular groove exposed from the inner circumferential surface of the cylinder when the piston is located near the bottom dead center on the outer circumferential surface of the piston, and is connected to the annular groove to lubricate the sliding surface by the reciprocating motion of the piston. A refrigerator characterized in that it has fine grooves for generating dynamic pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013035278A JP2014163299A (en) | 2013-02-26 | 2013-02-26 | Hermetic type compressor and refrigerator using the same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013035278A JP2014163299A (en) | 2013-02-26 | 2013-02-26 | Hermetic type compressor and refrigerator using the same |
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| JP2014163299A true JP2014163299A (en) | 2014-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2013035278A Pending JP2014163299A (en) | 2013-02-26 | 2013-02-26 | Hermetic type compressor and refrigerator using the same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111102161A (en) * | 2019-11-15 | 2020-05-05 | 珠海格力节能环保制冷技术研究中心有限公司 | Lubricating oil quantity adjusting structure, compressor and refrigerator |
| CN112594163A (en) * | 2019-10-01 | 2021-04-02 | 日立环球生活方案株式会社 | Compressor and equipment using same |
-
2013
- 2013-02-26 JP JP2013035278A patent/JP2014163299A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112594163A (en) * | 2019-10-01 | 2021-04-02 | 日立环球生活方案株式会社 | Compressor and equipment using same |
| CN111102161A (en) * | 2019-11-15 | 2020-05-05 | 珠海格力节能环保制冷技术研究中心有限公司 | Lubricating oil quantity adjusting structure, compressor and refrigerator |
| CN111102161B (en) * | 2019-11-15 | 2021-10-29 | 珠海格力节能环保制冷技术研究中心有限公司 | Lubricating oil volume adjustment structure, compressor, refrigerator |
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