JP2014033644A - Plastic fat composition for rolling-in - Google Patents
Plastic fat composition for rolling-in Download PDFInfo
- Publication number
- JP2014033644A JP2014033644A JP2012176535A JP2012176535A JP2014033644A JP 2014033644 A JP2014033644 A JP 2014033644A JP 2012176535 A JP2012176535 A JP 2012176535A JP 2012176535 A JP2012176535 A JP 2012176535A JP 2014033644 A JP2014033644 A JP 2014033644A
- Authority
- JP
- Japan
- Prior art keywords
- oil
- weight
- fat
- roll
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Landscapes
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Abstract
【課題】 トランス型脂肪酸を減らした低トランスロールイン用可塑性油脂組成物でありながら、生地に折り込む際の作業温度幅が広く、できあがったクロワッサンのウキや口どけを良くし、風味が出やすくしたロールイン用可塑性油脂組成物を安価に提供すること。さらに、国産バターの甘い香りとコク味を付与できるロールイン用可塑性油脂組成物を提供すること。
【解決手段】 トランス脂肪酸含量が5重量%以下であり、5℃で測定したShear Strain0.01%の貯蔵弾性率を100とした場合のShear Strain0.1%の貯蔵弾性率が70以上であるロールイン用可塑性油脂組成物であって、ロールイン用可塑性油脂組成物全体中油脂を40〜95重量%含有し、油脂全体中に豚脂を32〜48重量%、パームステアリンのエステル交換油を5〜10重量%、ラウリン系油脂とパーム系油脂との混合油のエステル交換油を22〜45重量%、及び融点25℃以下の植物油を8〜25重量%含有し、前記油相中にSSSで表わされるトリグリセリドを9〜15重量%、SUSで表わされるトリグリセリドを2〜8重量%、及びSSUとUSUで表されるトリグリセリドを合計で40〜50重量%含有し、且つ油相中の油脂の上昇融点が32〜38℃であるロールイン用可塑性油脂組成物を用いて、層状膨化食品を作製すること。
【選択図】なしPROBLEM TO BE SOLVED: To provide a low trans-roll-in plastic oil / fat composition with reduced trans-type fatty acids, but with a wide working temperature range when folded into a dough, and improved the croissant's texture and mouthfeel, making it easier to produce a flavor. To provide a roll-in plastic fat composition at low cost. Furthermore, providing the plastic fat composition for roll-ins which can provide the sweet scent and richness of domestic butter.
A roll having a trans fatty acid content of 5% by weight or less and a storage strain of Shear Strain 0.1% of 70 or more when the storage modulus of Shear Strain 0.01% measured at 5 ° C. is defined as 100. A plastic oil / fat composition for IN, containing 40 to 95% by weight of oil / fat in the whole plastic oil / fat composition for roll-in, 32 to 48% by weight of pork fat in the whole oil / fat, and 5 of transesterified oil of palm stearin 10 to 10% by weight, 22 to 45% by weight of transesterified oil of mixed oil of lauric oil and palm oil and 8 to 25% by weight of vegetable oil having a melting point of 25 ° C. or less, and in the oil phase by SSS 9 to 15% by weight of the triglyceride represented, 2 to 8% by weight of the triglyceride represented by SUS, and a total of 40 triglycerides represented by SSU and USU Containing 50 wt%, and the increase in the melting point of the fat in the oil phase by using a plastic fat composition for roll-in is 32 to 38 ° C., to produce a layered puffed food that.
[Selection figure] None
Description
本発明は、製菓・製パンに用いるためのロールイン用可塑性油脂組成物に関する。 The present invention relates to a roll-in plastic fat composition for use in confectionery and bread making.
従来からロールイン用可塑性油脂組成物には、水素添加された大豆硬化油、魚油硬化油等のトランス型脂肪酸含量の多い油脂が多く使用されてきたが、近年トランス型脂肪酸の有害性が指摘されており、トランス型脂肪酸の含有量を減らすための取り組みがなされている。しかしながら、トランス型脂肪酸を減らしたロールイン用可塑性油脂組成物では、硬化油を使用したロールイン用可塑性油脂組成物に比べて、生地に折り込む際の作業温度幅が狭かったり、出来上がったクロワッサンの口どけが悪かったり、風味が出にくいといった問題がある。更に、近年乳原料価格の高騰を受けて、乳製品を使用しないロールイン用可塑性油脂組成物が開発されているが、天然のバターに比べるとバター本来の甘い香りが乏しく、且つコク味が弱いといった問題がある。 Conventionally, oils with a high trans fatty acid content such as hydrogenated soybean hardened oil and fish oil hardened oil have been used in plastic oil compositions for roll-in, but recently the harmfulness of trans fatty acids has been pointed out. Efforts are being made to reduce the content of trans fatty acids. However, the roll-in plastic oil composition with reduced trans-type fatty acids has a narrower working temperature range when folded into the dough, and the finished croissant mouthpiece has a lower temperature than the roll-in plastic oil composition with hardened oil. There are problems such as poor temper and difficult flavor. Furthermore, in recent years, the price of dairy ingredients has been rising, and plastic oil and fat compositions for roll-in that do not use dairy products have been developed. However, the original sweet aroma of butter is poor and the richness is weak compared to natural butter. There is a problem.
そこで、豚脂系油脂とS1MS2(S1、S2は飽和脂肪酸、Mはモノ不飽和脂肪酸)で表されるトリグリセリドを含有する油脂で構成されるコンパウンド結晶を含有するロールイン用油脂組成物が開示されている(特許文献1)。しかしながら、豚脂系油脂を油相中で50重量%以上と多く使用するために、高温域においては生地にロールイン用油脂組成物が練り込まれ、折り込み作業性に劣り、前記問題を解決するには至っていない。 Therefore, fats and oils for roll-in containing compound crystals composed of fats and oils containing triglycerides represented by pork fat and S 1 MS 2 (S 1 and S 2 are saturated fatty acids and M is a monounsaturated fatty acid). A composition is disclosed (Patent Document 1). However, in order to use as much as 50% by weight or more of pork fats and fats in the oil phase, the oil composition for roll-in is kneaded into the dough at a high temperature range, which is inferior in folding workability and solves the above problems. It has not reached.
また、パームステアリン1重量部に対し、ラードを1.0〜3.0重量部の比率で含有し、且つ、SFCが、10℃で20〜60%、20℃で10〜40%である油相を含む可塑性油脂組成物が開示されている(特許文献2)。しかしながら、高融点のパームステアリンを多く配合するため、口どけと歯切れが悪く、前記問題を解決するに至っていない。 Oil containing lard in a ratio of 1.0 to 3.0 parts by weight with respect to 1 part by weight of palm stearin, and SFC of 20 to 60% at 10 ° C and 10 to 40% at 20 ° C. A plastic fat composition containing a phase is disclosed (Patent Document 2). However, since a high melting point palm stearin is added in a large amount, the mouth and crispness are poor, and the above problems have not been solved.
風味の問題に関しては、乳脂とアルコール飲料との混合物に、リパーゼを加え、エステル交換とエステル化と加水分解を行う香味組成物(特許文献3)や生クリーム又はバターに、脱脂粉乳および水を加えて調製した基質にリパーゼ、プロテアーゼならびに乳酸菌を作用させるミルキー風味およびこく味を有する発酵乳フレーバー(特許文献4)が開示されている。しかしながら、いずれの方法においても、乳っぽい風味は付与できるものの、バター本来の甘い香りとコク味を付与するには至っていない。 Regarding the problem of flavor, lipase is added to a mixture of milk fat and alcoholic beverage, and skim milk powder and water are added to a flavor composition (Patent Document 3) or fresh cream or butter for transesterification, esterification and hydrolysis. The fermented milk flavor (patent document 4) which has the milky flavor and kokumi which make lipase, protease, and lactic acid bacteria act on the prepared substrate is disclosed. However, in any of these methods, although a milky flavor can be imparted, the sweet scent and richness of butter have not been imparted.
本発明の目的は、トランス型脂肪酸を減らした低トランスロールイン用可塑性油脂組成物でありながら、生地に折り込む際の作業温度幅が広く、できあがったクロワッサンのウキや口どけを良くし、風味が出やすくしたロールイン用可塑性油脂組成物を安価に提供することを目的とする。さらに、国産バターの甘い香りとコク味を付与できるロールイン用可塑性油脂組成物を提供することも目的とする。 The object of the present invention is a low trans-roll-in plastic oil composition with reduced trans-type fatty acids, but has a wide working temperature range when folded into a dough, improves the croissant's texture and mouthfeel, and has a flavor. An object of the present invention is to provide a roll-in plastic oil / fat composition that is easily produced at low cost. Furthermore, it is another object of the present invention to provide a roll-in plastic fat composition capable of imparting a sweet aroma and richness of domestic butter.
本発明者らは上記課題を解決するために鋭意研究を重ねた結果、特定の油分量で、油相中に豚脂、パームステアリンのエステル交換油、ラウリン系油脂とパーム系油脂との混合油のエステル交換油及び特定の植物油を含有し、前記油相中にSSSで表わされるトリグリセリド、SUSで表わされるトリグリセリド及びSSUとUSUで表されるトリグリセリドを特定量含有し、且つ油相中の油脂の上昇融点を特定範囲内にすることで、トランス型脂肪酸を減らした低トランスロールイン用可塑性油脂組成物でありながら、生地に折り込む際の作業温度幅が広く、できあがったクロワッサンのウキや口どけを良くし、風味が出やすくできることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above-mentioned problems, the inventors of the present invention have a specific oil content, and a mixed oil of pork fat, palm stearin transesterified oil, lauric fat and palm fat in the oil phase. The oil phase contains a specific amount of a triglyceride represented by SSS, a triglyceride represented by SUS, and a triglyceride represented by SSU and USU, and the fats and oils in the oil phase. By setting the rising melting point within a specific range, it is a low trans-roll-in plastic oil composition with reduced trans-type fatty acids, but it has a wide working temperature range when folded into dough, so that the finished croissant can be used in a mouth-watering manner. It has been found that the flavor can be improved easily and the present invention has been completed.
即ち、本発明の第一は、トランス脂肪酸含量が5重量%以下であり、5℃で測定したShear Strain0.01%の貯蔵弾性率を100とした場合のShear Strain0.1%の貯蔵弾性率が70以上であるロールイン用可塑性油脂組成物であって、ロールイン用可塑性油脂組成物全体中油脂を40〜95重量%含有し、油脂全体中に豚脂を32〜48重量%、パームステアリンのエステル交換油を5〜10重量%、ラウリン系油脂とパーム系油脂との混合油のエステル交換油を22〜45重量%、及び融点25℃以下の植物油を8〜25重量%含有し、前記油相中にSSSで表わされるトリグリセリドを9〜15重量%、SUSで表わされるトリグリセリドを2〜8重量%、及びSSUとUSUで表されるトリグリセリドを合計で40〜50重量%含有し、且つ油相中の油脂の上昇融点が32〜38℃であるロールイン用可塑性油脂組成物に関する。好ましい実施態様は、油相部中に乳脂肪のリパーゼ分解物をロールイン用可塑性油脂組成物全体中0.1〜0.7重量%含有し且つ水相部中に生クリームのリパーゼ分解物をロールイン用可塑性油脂組成物全体中0.003〜0.02重量%含有する上記記載のロールイン用可塑性油脂組成物に関する。より好ましくは、ロールイン用可塑性油脂組成物全体中に、無脂乳固形分を0.1〜0.53重量%及び乳糖を除く糖を0.2〜1.1重量%含有する上記記載のロールイン用可塑性油脂組成物、更に好ましくは、シート状である上記記載のロールイン用可塑性油脂組成物、に関する。本発明の第二は、上記記載のロールイン用可塑性油脂組成物を使用してなる層状膨化食品に関する。 That is, the first of the present invention is that the trans fatty acid content is 5% by weight or less, and the storage elastic modulus of Shear Strain 0.1% when the storage elastic modulus of Shear Strain 0.01% measured at 5 ° C. is 100 is obtained. It is a plastic oil and fat composition for roll-in that is 70 or more, and contains 40 to 95% by weight of the whole oil and fat composition for roll-in, and 32 to 48% by weight of pork fat in the whole oil and fat. Containing 5 to 10% by weight of transesterified oil, 22 to 45% by weight of transesterified oil of mixed oil of lauric oil and palm oil, and 8 to 25% by weight of vegetable oil having a melting point of 25 ° C. or less, In the phase, 9 to 15% by weight of triglyceride represented by SSS, 2 to 8% by weight of triglyceride represented by SUS, and triglyceride represented by SSU and USU The present invention relates to a roll-in plastic oil / fat composition containing 40 to 50% by weight in total and having an ascending melting point of the oil / fat in the oil phase of 32 to 38 ° C. In a preferred embodiment, the lipase degradation product of milk fat is contained in the oil phase part in an amount of 0.1 to 0.7% by weight in the whole plastic oil composition for roll-in, and the lipase degradation product of fresh cream is contained in the aqueous phase part. The present invention relates to the plastic oil composition for roll-in as described above, which is contained in an amount of 0.003 to 0.02% by weight in the entire plastic oil composition for roll-in. More preferably, in the entire plastic fat composition for roll-in, the non-fat milk solid content is 0.1 to 0.53% by weight and the sugar excluding lactose is 0.2 to 1.1% by weight. The present invention relates to a plastic oil / fat composition for roll-in, more preferably a plastic oil / fat composition for roll-in as described above, which is in the form of a sheet. The second of the present invention relates to a layered puffed food using the roll-in plastic oil composition described above.
本発明に従えば、トランス型脂肪酸を減らした低トランスロールイン用可塑性油脂組成物でありながら、生地に折り込む際の作業温度幅が広く、できあがったクロワッサンのウキや口どけを良くして、国産バターの甘い香り風味が出やすくしたロールイン用可塑性油脂組成物を安価に提供することができる。 According to the present invention, although it is a low trans-roll-in plastic oil and fat composition with reduced trans-type fatty acids, the working temperature range when folded into a dough is widened, and the finished croissant is improved in mouth and mouth, It is possible to provide a roll-in plastic fat composition that is easy to produce a sweet scent flavor of butter at low cost.
以下、本発明につき、さらに詳細に説明する。本発明のロールイン用可塑性油脂組成物は、ロールイン用可塑性油脂組成物全体中、特定量の油分量であり、油相中に豚脂、パームステアリンのエステル交換油、ラウリン系油脂とパーム系油脂との混合油のエステル交換油を特定量含有し、且つ特定の植物油を特定量含有し、特定のトリグリセリド組成を有することで、トランス脂肪酸含量が特定量以下であり、5℃で測定したShear Strain0.01%の貯蔵弾性率を100とした場合のShear Strain0.1%の貯蔵弾性率が特定値以上であることを特徴とする。 Hereinafter, the present invention will be described in more detail. The roll-in plastic oil composition for roll-in of the present invention has a specific amount of oil in the roll-in plastic oil composition, and the oil phase contains pork fat, palm stearin transesterified oil, lauric oil and palm oil. Contains a specific amount of transesterified oil mixed with oil and fat, contains a specific amount of specific vegetable oil, and has a specific triglyceride composition, so that the trans fatty acid content is less than the specific amount, and the shear measured at 5 ° C. The storage elastic modulus of Shear Strain 0.1% when the storage elastic modulus of Strain 0.01% is 100 is a specific value or more.
また、本発明のロールイン用可塑性油脂組成物は、水相を有するものであり、形態としては、油中水型乳化物、水中油型乳化物、二重乳化型乳化物が挙げられるが、油中水型もしくは油中水中油型乳化物であることが好ましい。油中水型乳化物、油中水中油型乳化物タイプの可塑性油脂組成としては、マーガリン、ファットスプレッドが挙げられる。 Moreover, the plastic fat composition for roll-in of the present invention has an aqueous phase, and examples of the form include a water-in-oil emulsion, an oil-in-water emulsion, and a double emulsion. A water-in-oil type or an oil-in-water-in-oil type emulsion is preferred. Examples of the plastic oil composition of the water-in-oil emulsion type and the oil-in-water type emulsion type include margarine and fat spread.
本発明のロールイン用可塑性油脂組成物全体中のトランス脂肪酸含量は、5重量%以下であることが好ましく、より好ましくは3重量%以下、更に好ましくは1重量%以下であり、実質的に含有しないことが最も好ましい。ここでトランス脂肪酸を実質的に含有しないとは、水素添加した油脂原料を使用しないことである。なお、油脂中のトランス脂肪酸含量は、AOCS Ce 1f−96に準じて測定できる。 The trans fatty acid content in the entire roll-in plastic fat composition of the present invention is preferably 5% by weight or less, more preferably 3% by weight or less, still more preferably 1% by weight or less, and substantially contained. Most preferably not. Here, the phrase “substantially containing no trans fatty acid” means that no hydrogenated oil raw material is used. In addition, the trans fatty acid content in fats and oils can be measured according to AOCS Ce 1f-96.
本発明において、ロールイン用可塑性油脂組成物の5℃で測定したShear Strain0.01%の貯蔵弾性率は、以下のように測定した値を言う。測定装置として、Malvern社製「Kinexus Rotational Rheometer」を使用し、Lower geometryにPL65 S0962SS、Current geometryにPU20 SR0354SSを装着し、Set Temperatureを5℃、Frequencyを1Hz、Sample Decadeを10、Sample Gapを2mmの条件において、Shear Strainを0.01%〜10%まで貯蔵弾性率を走査するように設定して測定し、Shear Strainが0.01%の時の貯蔵弾性率を読みとる。 In this invention, the storage elastic modulus of Shear Strain 0.01% measured at 5 degreeC of the plastic fat composition for roll-ins says the value measured as follows. As a measuring device, use Malkin's “Kinexus Rotational Rheometer”, PL65 S0962SS for Lower geometry, PU20 SR0354SS for Current geometry, Set Temperature 5 ° C, Frequency 1Hz, Sample Decade 10, Sample Gap 2mm The shear modulus is set to scan from 0.01% to 10% so as to scan the storage elastic modulus, and the storage elastic modulus when the shear strain is 0.01% is read.
そして、前記Shear Strainが0.01%の時の貯蔵弾性率値を100とした場合、Shear Strainが0.1%の時の貯蔵弾性率の相対値を算出する。本発明のロールイン用可塑性油脂組成物に対して、5℃で測定した算出したShear Strainが0.1%の時の貯蔵弾性率の相対値は、70以上であることが好ましく、より好ましくは80以上、更に好ましくは90以上である。前記相対値が70未満の場合は、折り込み作業時にコシ抜けし、生地に練りこまれてしまい、きれいな層状とならない場合があり好ましくない。そして、前記相対値が70以上であれば、ロールイン用可塑性油脂組成物にコシがあり、折り込み作業時に良好な伸展性になるとともに、生地に練りこまれず、層状膨化食品においてパン目にならず、きれいな層を形成し、ウキがよくなる。 Then, assuming that the storage elastic modulus value when the Shear Strain is 0.01% is 100, the relative value of the storage elastic modulus when the Shear Strain is 0.1% is calculated. The relative value of the storage elastic modulus when the calculated Shear Strain measured at 5 ° C. is 0.1% for the plastic oil composition for roll-in of the present invention is preferably 70 or more, more preferably 80 or more, more preferably 90 or more. When the relative value is less than 70, it is not preferable because it may loosen at the time of folding work and be kneaded into the dough, resulting in a non-clean layer. And, if the relative value is 70 or more, the roll-in plastic oil and fat composition is stiff, it becomes good extensibility at the time of folding work, and it is not kneaded into the dough, so it does not become crusty in the layered puffed food. Forms a beautiful layer and improves the feeling.
本発明において、ロールイン用可塑性油脂組成物全体中には、油脂を40〜95重量%含有することが好ましく、より好ましくは50〜95重量%、更に好ましくは70〜95重量%、特に好ましくは80〜95重量%である。油脂が40重量%未満では、ロールイン用可塑性油脂組成物としての好ましい物性を得ることができない場合がある。油脂が95重量%を超えると、好ましい風味を付与するに十分な水溶性風味素材を添加することができない場合がある。 In the present invention, the entire plastic fat composition for roll-in preferably contains 40 to 95% by weight of fat, more preferably 50 to 95% by weight, still more preferably 70 to 95% by weight, particularly preferably. 80 to 95% by weight. If the oil and fat is less than 40% by weight, it may not be possible to obtain preferable physical properties as a plastic oil and fat composition for roll-in. When fats and oils exceed 95% by weight, it may not be possible to add a water-soluble flavor material sufficient to give a preferred flavor.
本発明のロールイン用可塑性油脂組成物の油脂全体中には、豚脂を32〜48重量%含有することが好ましく、より好ましくは35〜45重量%である。32重量%よりも少ないと、低温域でのロールイン用可塑性油脂組成物がワレやすくなり、折り込み作業性が劣る場合がある。含有量が48重量%より多いと、高温域でロールイン用可塑性油脂組成物が生地に練り込まれ、折り込み作業性が劣る場合がある。 It is preferable that 32 to 48% by weight of pork fat is contained in the whole oil and fat of the plastic oil and fat composition for roll-in of the present invention, and more preferably 35 to 45% by weight. If it is less than 32% by weight, the plastic oil / fat composition for roll-in in a low temperature range is easily cracked, and the folding workability may be inferior. When the content is more than 48% by weight, the roll-in plastic oil composition may be kneaded into the dough at a high temperature range, and the folding workability may be inferior.
本発明のロールイン用可塑性油脂組成物に用いるパームステアリンのエステル交換油とは、パーム油を分別して得られる上昇融点が44〜56℃、ヨウ素価が20〜50の硬質部をエステル交換して得られる油脂のことである。パームステアリンのエステル交換油含有量は、油脂全体中5〜10重量%が好ましく、より好ましくは7〜10重量%である。含有量が5重量%よりも少ないと生地に練り込まれやすかったり、ホイロ時に十分な保形性が得られず、綺麗な層状でボリュームのある層状膨化食品を得ることができなくなる場合がある。含有量が10重量%より多いと高温域での折り込み作業性が劣ったり、口溶けの悪いクロワッサンになってしまう場合がある。 The transesterified oil of palm stearin used in the plastic oil composition for roll-in of the present invention is obtained by transesterifying a hard part having a rising melting point of 44 to 56 ° C. and an iodine value of 20 to 50 obtained by fractionating palm oil. It is the fats and oils obtained. The transesterified oil content of palm stearin is preferably 5 to 10% by weight, and more preferably 7 to 10% by weight, based on the total fat and oil. If the content is less than 5% by weight, it may be easily kneaded into the dough, or sufficient shape retention may not be obtained at the time of proofing, and it may not be possible to obtain a layered swollen food with a beautiful layer and volume. When the content is more than 10% by weight, folding workability in a high temperature range may be inferior or a croissant with poor melting may be formed.
エステル交換の方法は、特に制限はなく、通常の方法により行うことができ、合成触媒を使用した化学的エステル交換、リパーゼを触媒とした酵素的エステル交換のどちらの方法でも行うことができる。 The method of transesterification is not particularly limited and can be carried out by an ordinary method, and can be carried out by either chemical transesterification using a synthetic catalyst or enzymatic transesterification using a lipase as a catalyst.
化学的エステル交換は、ランダムエステル交換とも言われ、ナトリウムメトキシド等の化学触媒を触媒として用いてエステル交換反応が行われる。化学的エステル交換によるエステル交換反応は、位置特異性の乏しいエステル交換反応となる。具体的には、常法に従って、原料油脂を十分に乾燥させ、触媒を原料油脂に対して0.1〜1質量%添加した後、減圧下、80〜120℃で0.5〜1時間攪拌しながら反応を行うことができる。エステル交換反応終了後は、水洗にて触媒を洗い流した後、通常の食用油の精製工程で行われる脱色、脱臭処理を施すことができる。 Chemical transesterification is also called random transesterification, and transesterification is performed using a chemical catalyst such as sodium methoxide as a catalyst. The transesterification reaction by chemical transesterification becomes a transesterification reaction with poor positional specificity. Specifically, according to a conventional method, the raw oil and fat is sufficiently dried, 0.1 to 1% by mass of the catalyst is added to the raw oil and fat, and then stirred at 80 to 120 ° C. for 0.5 to 1 hour under reduced pressure. Reaction can be carried out. After completion of the transesterification reaction, the catalyst is washed away by washing with water, and then the decolorization and deodorization treatments performed in a normal edible oil refining process can be performed.
酵素的エステル交換は、リパーゼを触媒として用いて、常法に従ってエステル交換反応が行われる。具体的には、リパーゼ粉末又は固定化リパーゼを原料油脂に対して0.02〜10重量%、好ましくは0.04〜5重量%添加した後、40〜80℃、好ましくは40〜70℃で0.5〜48時間、好ましくは0.5〜24時間攪拌しながら反応を行うことができる。エステル交換反応終了後は、ろ過等によりリパーゼ粉末又は固定化リパーゼを除去後、通常の食用油の精製工程で行われる脱色、脱臭処理を施すことができる。 In the enzymatic transesterification, a transesterification reaction is performed according to a conventional method using lipase as a catalyst. Specifically, after adding lipase powder or immobilized lipase in an amount of 0.02 to 10% by weight, preferably 0.04 to 5% by weight, with respect to the raw material fat, it is 40 to 80 ° C., preferably 40 to 70 ° C. The reaction can be carried out with stirring for 0.5 to 48 hours, preferably 0.5 to 24 hours. After completion of the transesterification reaction, after removing the lipase powder or the immobilized lipase by filtration or the like, decolorization and deodorization treatment performed in a normal edible oil purification process can be performed.
前記リパーゼとしては、リパーゼ粉末やリパーゼ粉末をセライト、イオン交換樹脂等の担体に固定化した固定化リパーゼを使用することができる。酵素的エステル交換によるエステル交換反応は、リパーゼの種類によって、位置特異性の乏しいエステル交換反応、1,3位特異性の高いエステル交換反応のどちらで行うこともできる。位置特異性の乏しいエステル交換反応を行うことのできるリパーゼとしては、アルカリゲネス属由来リパーゼ(例えば、名糖産業株式会社製のリパーゼQLM、リパーゼPL等)、キャンディダ属由来リパーゼ(例えば、名糖産業株式会社製のリパーゼOF等)等が挙げられる。1,3位特異性の高いエステル交換反応を行うことのできるリパーゼとしては、リゾムコールミーハイ由来の固定化リパーゼ(ノボザイムズ社製のリポザイムTLIM、リポザイムRMIM等)等が挙げられる。 As the lipase, lipase powder or immobilized lipase obtained by immobilizing lipase powder on a support such as celite or ion exchange resin can be used. Depending on the type of lipase, the transesterification reaction by enzymatic transesterification can be carried out by either a transesterification reaction with poor positional specificity or a transesterification reaction with high 1,3-position specificity. Examples of lipases capable of performing transesterification with poor positional specificity include lipases derived from Alkaligenes (for example, lipase QLM, lipase PL, etc., manufactured by Meisho Sangyo Co., Ltd.), lipases derived from Candida (for example, Meisho Sangyo) Lipase OF manufactured by the same company). Examples of the lipase capable of performing transesterification with a high 1,3-position specificity include immobilized lipases derived from Rhizome Coalme High (such as Lipozyme TLIM and Lipozyme RMIM manufactured by Novozymes).
なお、前記パームステアリンのエステル交換油など油脂のヨウ素価は、「社団法人 日本油化学会 基準油脂分析試験法2.3.4.1−1996」の方法に従って、測定することができる。 In addition, the iodine value of fats and oils, such as the transesterified oil of said palm stearin, can be measured according to the method of "Japan Oil Chemical Society standard fats and oils analysis test method 2.3.4.1-1996".
本発明のロールイン用可塑性油脂組成物に用いるラウリン系油脂とパーム系油脂との混合油のエステル交換油とは、構成脂肪酸中にラウリンを含むラウリン系油脂とパーム油及びパーム油の分別油との混合油をエステル交換して得られる油脂のことである。エステル交換の方法は、特に制限はなく、通常の方法により行うことができる。 The transesterified oil of the mixed oil of lauric fat and palm fat used for the plastic oil composition for roll-in of the present invention is a lauric fat containing laurin in the constituent fatty acid, and fractionated oil of palm oil and palm oil. It is the oil and fat obtained by transesterifying the mixed oil. There is no restriction | limiting in particular in the method of transesterification, It can carry out by a normal method.
前記ラウリン系油脂の具体例としては、パーム核油又はパーム核オレイン、ヤシ油が挙げられる。 Specific examples of the lauric fats and oils include palm kernel oil, palm kernel olein, and palm oil.
また、本発明におけるパーム系油脂の分別油の具体例としては、パームオレイン(パーム油を分別して得られる軟質部)、パームステアリン(パーム油を分別して得られる硬質部)、パームスーパーオレイン(パームオレインをさらに分別して得られる軟質部であり、スーパーオレインと呼ばれることもある)、パームトップオレイン(パームスーパーオレインをさらに分別して得られる軟質部)、パームミッドフラクション(パームオレインをさらに分別して得られる硬質部であり、PMFと呼ばれることもある)、ソフトパーム(パームステアリンをさらに分別して得られる軟質部)、ハードステアリン(パームステアリンをさらに分別して得られる硬質部)等が挙げられ、それらの群より選ばれる少なくとも1種を用いることができる。なお、パーム油を分別する方法は、特に制限はなく、溶剤分別、乾式分別、界面活性剤分別のいずれの方法を選択することもできる。 Moreover, as a specific example of the fractionation oil of the palm oil in this invention, palm olein (soft part obtained by fractionating palm oil), palm stearin (hard part obtained by fractionating palm oil), palm super olein (palm) It is a soft part obtained by further separating olein, sometimes called super olein), palm top olein (soft part obtained by further separating palm super olein), palm mid fraction (obtained by further separating palm olein) Hard part (sometimes called PMF), soft palm (soft part obtained by further separating palm stearin), hard stearin (hard part obtained by further separating palm stearin), etc., and their groups At least one selected from the above can be used.The method for fractionating palm oil is not particularly limited, and any method of solvent fractionation, dry fractionation, and surfactant fractionation can be selected.
ラウリン系油脂とパーム系油脂との混合油のエステル交換油の含有量は、油脂全体中22〜45重量%が好ましく、より好ましくは22〜40重量%である。含有量が22重量%よりも少ないと生地に練り込まれやすくなったり、ホイロ時に十分な保形性が得られず、綺麗な層状でボリュームのある層状膨化食品を得ることができなくなる場合がある。含有量が45重量%より多いと低温域でのロールイン用可塑性油脂組成物がワレやすくなり、折り込み作業性が劣ったり、口溶けの悪い層状膨化食品となる場合がある。 The content of the transesterified oil of the mixed oil of lauric fat and palm fat is preferably 22 to 45% by weight, more preferably 22 to 40% by weight in the whole fat. If the content is less than 22% by weight, it may be easy to be kneaded into the dough, or sufficient shape retention may not be obtained at the time of proofing, and it may not be possible to obtain a layered puffed food with a beautiful layer and volume. . When the content is more than 45% by weight, the plastic oil-fat composition for roll-in in a low temperature range is easily cracked, and there are cases where the foldable food is poor in folding workability or poorly melted in the mouth.
本発明のロールイン用可塑性油脂組成物に用いる融点25℃以下の植物油脂とは、25℃にて流動性を有する油脂のことであり、例えば、大豆油、菜種油、コーン油、ひまわり油、紅花油、ごま油、綿実油、米油、オリーブ油、落花生油、亜麻仁油等が挙げられ、またそれらのステル交換、分別等の加工処理したものも用いることができ、それらの群より選ばれる少なくとも1種を用いることができる。 The vegetable oil and fat having a melting point of 25 ° C. or lower used in the plastic oil and fat composition for roll-in of the present invention is oil and fat having fluidity at 25 ° C., for example, soybean oil, rapeseed oil, corn oil, sunflower oil, safflower Oil, sesame oil, cottonseed oil, rice oil, olive oil, peanut oil, linseed oil, and the like, and those processed by steal exchange, fractionation, etc. can be used, and at least one selected from these groups is used. Can be used.
前記融点25℃以下の植物油脂の含有量は、油脂全体中8〜25重量%が好ましく、より好ましくは8〜23重量%である。含有量が8重量%よりも少ないと低温域での折り込み時のロールイン用可塑性油脂組成物の伸展性が悪くなったり、口溶けの悪い層状膨化食品となる場合がある。含有量が25重量%より多いと生地に練り込まれやすくなったり、ホイロ時に十分な保形性が得られず、綺麗な層状でボリュームのある膨化食品を得ることができなくなる場合がある。 The content of the vegetable oil having a melting point of 25 ° C. or lower is preferably 8 to 25% by weight, more preferably 8 to 23% by weight, based on the whole oil or fat. If the content is less than 8% by weight, the extensibility of the roll-in plastic fat composition at the time of folding in a low temperature range may be deteriorated, or a layered swollen food with poor mouth melting may be obtained. When the content is more than 25% by weight, it may be easily kneaded into the dough, or sufficient shape retention may not be obtained at the time of proofing, and it may not be possible to obtain a puffed food with a beautiful layer and volume.
本発明のロールイン用可塑性油脂組成物は、前記油脂全体中、C12〜C22の飽和脂肪酸(S)3残基が結合したトリ飽和脂肪酸グリセリド(以下、SSS)を9〜15重量%含有することが好ましく、より好ましくは11〜14重量%である。含有量が9重量%より少ないと折り込み時に生地に練りこまれてしまい、良好な層状膨化食品ができない場合がある。含有量が15重量%より多いとロールイン用可塑性油脂組成物を使用した層状膨化食品の口どけが悪くなる場合がある。 The plastic fat composition for roll-in of the present invention contains 9 to 15% by weight of tri-saturated fatty acid glyceride (hereinafter referred to as SSS) to which 3 residues of C 12 to C 22 saturated fatty acids (S) are bonded in the entire fat and oil. Preferably, it is 11 to 14% by weight. If the content is less than 9% by weight, it may be kneaded into the dough when folded, and a good layered puffed food may not be obtained. If the content is more than 15% by weight, the swell of the layered puffed food using the roll-in plastic fat composition may be deteriorated.
また、前記油脂中において、C12〜C22の飽和脂肪酸(S)2残基とC16〜C22の不飽和脂肪酸(U)1残基が結合したグリセリドで、Uがβ位に結合している1,3−飽和−2−不飽和グリセリド(以下、SUS)を2〜8重量%含有することが好ましく、より好ましくは4〜8重量%である。含有量が2重量%よりも少ないとロールイン用可塑性油脂組成物の物性が軟らかくなり、生地に練りこまれやすくなる場合がある。含有量が8重量%より多いと低温保管時での物性の経時変化が大きく、かつ低温での物性がもろくなり、折り込み作業時に割れるといった問題が起きやすくなる場合がある。 Further, in the oil or fat, with C 12 unsaturated fatty acid (U) 1 glycerides residue is bonded to -C saturated fatty acids 22 (S) 2 residue and C 16 -C 22, U is bonded to the position β It is preferable to contain 2 to 8% by weight of 1,3-saturated-2-unsaturated glyceride (hereinafter referred to as SUS), more preferably 4 to 8% by weight. If the content is less than 2% by weight, the physical properties of the plastic oil composition for roll-in may become soft and easily kneaded into the dough. When the content is more than 8% by weight, the change in physical properties over time during low-temperature storage is large, and the physical properties at low temperatures are fragile, and problems such as cracking during folding work may easily occur.
本発明におけるロールイン用可塑性油脂組成物は、油相中、SSUで示されるトリグリセライドとUSUで示されるトリグリセライドの合計含有量が、40〜50重量%であることが好ましく、より好ましくは40〜48重量%、さらに好ましくは41〜47重量%である。前記合計量が40重量%より少ない又は50重量%より多くなると折り込み時の作業性が損なわれ、作業適用温度幅が狭くなる場合がある。 In the oil / fat composition for roll-in in the present invention, the total content of triglyceride represented by SSU and triglyceride represented by USU in the oil phase is preferably 40 to 50% by weight, more preferably 40 to 48%. % By weight, more preferably 41 to 47% by weight. When the total amount is less than 40% by weight or more than 50% by weight, workability at the time of folding may be impaired, and the work application temperature range may be narrowed.
前記SSUで表されるトリグリセリドとは、C12〜C22の飽和脂肪酸(S)2残基とC16〜C22の不飽和脂肪酸(U)1残基が結合したグリセリドの中でも、Uがα位に結合している1、2−飽和−3−不飽和グリセリドを示す。また、前記USUで表されるトリグリセリドとは、C12〜C22の飽和脂肪酸(S)1残基と不飽和脂肪酸(U)2残基が結合したグセリド(SU2)の中でも、Sがβ位に結合している1,3−不飽和―2―飽和グリセリドを示す。 The triglyceride represented by SSU is a glyceride in which 2 residues of C 12 to C 22 saturated fatty acid (S) and 1 residue of C 16 to C 22 unsaturated fatty acid (U) are combined, and U is α 1,2-saturated-3-unsaturated glycerides bound in position. The triglyceride represented by USU is a glyceride (SU2) in which 1 residue of a saturated fatty acid (S) of C 12 to C 22 and 2 residues of unsaturated fatty acid (U) are bonded. 1,3-unsaturated-2-saturated glyceride bound to
前記SSUで示されるトリグリセリドを含む油脂は、食用であれば特に制限することなく、使用することができるが、たとえばパーム系油脂、豚油、牛脂、魚油、やそれらの分別油やエステル交換油が示される。 The fats and oils containing triglycerides represented by the SSU can be used without particular limitation as long as they are edible. For example, palm oils, pork oils, beef tallow, fish oils, fractionated oils and transesterified oils thereof are used. Indicated.
前記USUで示されるトリグリセリドを含む油脂としては、たとえば豚油や豚油分別油、1、3位特異性を持つリパーゼを用いて菜種油、大豆、コーン油などの液状油と菜種、大豆、コーン油、パーム油、パーム核油、牛脂、豚脂などを完全に水素添加した極度硬化油をエステルすることにより製造した油脂を挙げることができる。価格の面から、特に豚脂や豚油分別油を使用することが好ましい。 Examples of fats and oils containing triglycerides shown in the USU include, for example, pork oil, pork oil fractionation oil, lipase having specificity at 1 and 3, and liquid oil such as rapeseed oil, soybean, corn oil and rapeseed, soybean, corn oil And oils produced by esterifying extremely hardened oils obtained by completely hydrogenating palm oil, palm kernel oil, beef tallow, pork tallow and the like. In view of price, it is particularly preferable to use pork fat or pork oil fractionated oil.
本発明油相中の油脂全体の上昇融点は、32〜38℃が好ましく、より好ましくは34〜37℃である。ここで油脂の上昇融点は、「日本油化学会制定 基準油脂分析試験法 2.2.4.2(1996)1996年版」に準じて測定される。上昇融点が32℃よりも低いと、作業時にやわらかすぎ、作業性が悪くなったり、ホイロ時に溶けてしまい、見た目と食感の悪い層状膨化食品に仕上がってしまったりする場合がある。また38℃を超えると、食感が硬く、口溶けの悪い、層状膨化食品に仕上がってしまう場合がある。 The rising melting point of the entire oil and fat in the oil phase of the present invention is preferably from 32 to 38 ° C, more preferably from 34 to 37 ° C. Here, the rising melting point of fats and oils is measured according to “Japan Oil Chemical Society established standard oil and fat analysis test method 2.2.4.2 (1996) 1996 edition”. If the rising melting point is lower than 32 ° C., it may be too soft during work, resulting in poor workability or melting during proofing, resulting in a layered puffed food with a poor appearance and texture. Moreover, when it exceeds 38 degreeC, food texture may be hardened and it may be finished in the layered puffed food with poor mouth melting.
本発明のロールイン用可塑性油脂組成物の油相部に含まれる乳脂肪のリパーゼ分解物とは、乳脂肪を含む原料にリパーゼを反応させ、遊離させた脂肪酸を意味する。乳脂肪を含む原料としては、チーズ、バター、生クリーム、牛乳、バターミルクおよび全脂粉乳等が挙げられ、これらの群から選ばれる少なくとも1種を使用することができる。乳脂肪のリパーゼ分解物は油相中に含まれ、その含有量はロールイン可塑性油脂組成物全体中0.1〜0.7重量%が好ましく、より好ましくは0.21〜0.6重量%、さらに好ましくは0.31〜0.5重量%である。含有量が0.1重量%より少ないと良好な風味を感じにくくなる場合があり、0.7重量%より多いと遊離脂肪酸の異味が感じられたり、コストが高くなる場合がある。 The lipase degradation product of milk fat contained in the oil phase part of the plastic oil composition for roll-in of the present invention means a fatty acid liberated by reacting lipase with a raw material containing milk fat. Examples of the raw material containing milk fat include cheese, butter, fresh cream, milk, buttermilk and whole milk powder, and at least one selected from these groups can be used. The lipase degradation product of milk fat is contained in the oil phase, and the content thereof is preferably 0.1 to 0.7% by weight, more preferably 0.21 to 0.6% by weight in the whole roll-in plastic oil / fat composition. More preferably, it is 0.31 to 0.5% by weight. If the content is less than 0.1% by weight, it may be difficult to feel a good flavor. If the content is more than 0.7% by weight, the taste of free fatty acid may be felt or the cost may increase.
また、これらリパーゼ分解前の乳脂肪を含む原料には、無脂乳固形分および糖類などを含んでも構わないが、乳脂肪を含む原料全体中に乳脂肪を50重量部以上、より好ましくは70重量部以上、更に好ましくは80重量部以上含有する。 In addition, the raw material containing milk fat before lipase decomposition may contain non-fat milk solids and sugars, but the total amount of milk fat in the raw material containing milk fat is 50 parts by weight or more, more preferably 70 parts. It contains at least 80 parts by weight, more preferably at least 80 parts by weight.
前記リパーゼとしては、動物、植物、微生物から分離した酵素があり、例えば、アスペルギルス(Aspergillus)属、ムコール(Mucor)属、リゾープス(Rhizopus)属等の糸状菌、キャンディダ(Candida)属等の酵母、小山羊、小羊、小牛の口頭分泌線から採取されるオーラル・リパーゼ(Oral lipase)等が挙げられ、これらの群から選ばれる少なくとも1種以上を用いることができる。 Examples of the lipase include enzymes isolated from animals, plants and microorganisms, for example, filamentous fungi such as Aspergillus genus, Mucor genus, Rhizopus genus, and yeasts such as Candida genus. Oral lipase collected from the oral secretory line of lambs, lambs, and oxen, and at least one selected from these groups can be used.
リパーゼによる乳脂肪を含む原料の分解は、一般に用いられている条件によって行うことができる。例えば、乳脂肪を含む原料全体中の乳脂肪100重量部を攪拌しながら、そこへ水を0.01〜50重量部の範囲で加えたところに、さらにリパーゼ0.0001〜2重量部をリパーゼの10倍量の水に溶解、分散させたものを添加し、15〜70℃、好ましくは30〜50℃で0.1〜120時間の範囲で分解した後、酵素反応阻害剤を適当量使用したり、或いは加熱処理して酵素反応を停止すればよい。 Decomposition of the raw material containing milk fat by lipase can be carried out under generally used conditions. For example, while stirring 100 parts by weight of milk fat in the whole raw material containing milk fat and adding water in the range of 0.01 to 50 parts by weight, 0.0001 to 2 parts by weight of lipase is further added. After adding a solution dissolved and dispersed in 10 times the amount of water and decomposing at 15 to 70 ° C, preferably 30 to 50 ° C for 0.1 to 120 hours, use an appropriate amount of the enzyme reaction inhibitor Or heat treatment to stop the enzyme reaction.
リパーゼによる乳脂肪の分解度は10〜80%が好ましく、より好ましくは15〜60%である。乳脂肪の分解度が10%未満では本発明で期待するバターの好ましい風味が十分でない場合があり、また80%を超えると異味が感じられる場合があり望ましくない。尚、乳脂肪の分解度とは、〔{(酸価)/(けん化価)}×100〕、によって求められる値を言う。乳脂肪を含む原料をリパーゼ分解した後は、水溶性固形分や水分を分離除去することが好ましい。その理由は、乳脂肪のリパーゼ分解物に水溶性固形分や水分が存在すると、風味が出にくくなる場合があるためである。 The degree of milk fat degradation by lipase is preferably 10 to 80%, more preferably 15 to 60%. If the degree of degradation of milk fat is less than 10%, the preferred flavor of butter expected in the present invention may not be sufficient, and if it exceeds 80%, an unpleasant taste may be felt. In addition, the decomposition degree of milk fat means the value calculated | required by [{(acid value) / (saponification value)} * 100]. After the lipase decomposition of the raw material containing milk fat, it is preferable to separate and remove water-soluble solids and moisture. The reason is that if water-soluble solids and moisture are present in the lipase degradation product of milk fat, it may be difficult to produce a flavor.
本発明のロールイン用可塑性油脂組成物に用いる生クリームのリパーゼ分解物とは、生クリームにリパーゼを反応させ、遊離させた脂肪酸を意味する。原料の生クリームは、市販されている生クリーム、すなわち生乳、牛乳または特別牛乳から乳脂肪分(18%以上)以外の成分を除去したものをそのまま用いることが出来る。生クリームのリパーゼ分解物は水相中に含まれ、その含有量はロールイン用可塑性油脂組成物全体中0.003〜0.02重量%が好ましく、より好ましくは0.008〜0.0175重量%、さらに好ましくは0.01〜0.015重量%である。含有量が0.003重量%より少ないと良好な風味を感じにくくなる場合があり、0.02重量%より多いと遊離脂肪酸の異味が感じられたり、コストが高くなる場合がある。 The lipase degradation product of fresh cream used in the plastic oil composition for roll-in of the present invention means a fatty acid liberated by reacting fresh cream with lipase. The raw fresh cream may be a commercially available fresh cream, ie, raw milk, milk or special milk from which components other than milk fat (18% or more) have been removed. The lipase degradation product of fresh cream is contained in the aqueous phase, and the content thereof is preferably 0.003 to 0.02% by weight, more preferably 0.008 to 0.0175% by weight, based on the entire roll-in plastic fat composition. %, More preferably 0.01 to 0.015% by weight. If the content is less than 0.003% by weight, it may be difficult to feel a good flavor. If the content is more than 0.02% by weight, the taste of free fatty acid may be felt or the cost may increase.
前記リパーゼとしては、動物、植物、微生物から分離した酵素から選ばれる少なくとも1種を用いることができる。リパーゼによる生クリームの分解は、一般に用いられている条件によって行うことができる。例えば、生クリーム全体量中の油脂分100重量部に対して、リパーゼ0.0001〜2重量部をリパーゼの約10倍量の水に溶解、分散させたものを添加し、15〜70℃、好ましくは30〜50℃で0.1〜120時間の範囲で分解した後、酵素反応阻害剤を適当量使用したり、或いは加熱処理して酵素反応を停止すればよい。リパーゼによる生クリームの分解度は10〜80%が好ましく、より好ましくは15〜60%である。生クリームの分解度が10%未満では本発明で期待するバターのコク味が十分でない場合があり、また80%を超えると異味が感じられる場合があり望ましくない。尚、生クリームの分解度とは、〔{(酸価)/(けん化価)}×100〕、によって求められる値を言う。 As the lipase, at least one selected from enzymes isolated from animals, plants and microorganisms can be used. Degradation of the fresh cream with lipase can be performed according to commonly used conditions. For example, with respect to 100 parts by weight of fat and oil in the whole amount of fresh cream, lipase 0.0001-2 parts by weight dissolved in about 10 times the amount of lipase in water and added, 15-70 ° C., Preferably, after decomposing at 30 to 50 ° C. for 0.1 to 120 hours, an appropriate amount of an enzyme reaction inhibitor may be used, or the enzyme reaction may be stopped by heat treatment. The degree of decomposition of the fresh cream by lipase is preferably 10 to 80%, more preferably 15 to 60%. If the degree of decomposition of the fresh cream is less than 10%, the rich buttery taste expected in the present invention may not be sufficient, and if it exceeds 80%, an unpleasant taste may be felt. In addition, the decomposition degree of fresh cream means the value calculated | required by [{(acid value) / (saponification value)} * 100].
本発明のロールイン用可塑性油脂組成物には、無脂乳固形分を水相部に含有していることが好ましい。ここで無脂乳固形分とは、乳製品に含まれている乳脂肪を除いた固形分のことを意味し、例えば、バターミルク、チーズ、クリームチーズ、濃縮ホエー,ホエー蛋白濃縮物などの乳清、生乳、牛乳、特別牛乳、生山羊乳、殺菌山羊乳、生めん羊乳、部分脱脂乳、脱脂乳、加工乳、乳飲料、濃縮乳、脱脂濃縮乳、無糖練乳、無糖脱脂練乳、加糖練乳、加糖脱脂練乳、発酵乳、トータルミルクプロテイン、精製乳脂、調製乳脂等または上記載物の粉体が挙げられ、これらの群から選ばれた少なくとも1種を用いることができる。 The roll-in plastic fat composition of the present invention preferably contains non-fat milk solids in the aqueous phase. Here, the non-fat milk solid content means a solid content excluding milk fat contained in a dairy product. For example, milk such as butter milk, cheese, cream cheese, concentrated whey, whey protein concentrate, etc. Clean, raw milk, milk, special milk, raw goat milk, pasteurized goat milk, raw noodle milk, partially skimmed milk, skimmed milk, processed milk, milk beverage, concentrated milk, skimmed concentrated milk, sugar-free condensed milk, sugar-free skimmed condensed milk, Examples thereof include sweetened condensed milk, sweetened defatted condensed milk, fermented milk, total milk protein, purified milk fat, prepared milk fat and the like, or powders of the above-mentioned products, and at least one selected from these groups can be used.
前記無脂乳固形分の含有量は、ロールイン可塑性油脂組成物全体中0.10〜0.53重量%が好ましく、より好ましくは0.15〜0.53重量%、さらに好ましくは0.20〜0.53重量%である。含有量が0.10重量%より少ないと良好な風味を感じにくくなる場合があり、0.53重量%より多いとミルクっぽくなる場合がある。 The content of the non-fat milk solid content is preferably 0.10 to 0.53% by weight, more preferably 0.15 to 0.53% by weight, and still more preferably 0.20 in the entire roll-in plastic fat composition. -0.53% by weight. When the content is less than 0.10% by weight, it may be difficult to feel a good flavor, and when it is more than 0.53% by weight, it may become milky.
本発明のロールイン用可塑性油脂組成物には、糖類を水相部に含有していることが好ましい。ここで糖類とは、乳原料に含まれる乳糖を除く全ての糖類を意味し、例えば、砂糖、果糖、ブドウ糖、水飴、還元水飴、はちみつ、異性化糖、転化糖、オリゴ糖(イソマルトオリゴ糖、還元キシロオリゴ糖、還元ゲンチオオリゴ糖、キシロオリゴ糖、ゲンチチオオリゴ糖、ニゲロオリゴ糖、テアンデオリゴ糖、大豆オリゴ糖等)、トレハロース、糖アルコール(マルチトール、エリスリトール、ソルビトール、パラチニット、キシリトール、ラクチトール等)、砂糖結合水飴等を挙げることができ、粉糖でも液糖でも構わない。また更に甘味成分も糖類の代わりに用いることができる。具体的にはアスパルテーム、アセスルファムカリウム、スクラロース、アリテーム、ネオテーム、カンゾウ抽出物(グリチルリチン)、サッカリン、サッカリンナトリウム、ステビア抽出物、ステビア粉末等の甘味成分などが挙げられ、これらの群より選ばれる少なくとも1種を用いることができる。 The plastic oil composition for roll-in of the present invention preferably contains a saccharide in the aqueous phase. Here, the saccharide means all saccharides except lactose contained in the milk raw material. For example, sugar, fructose, glucose, starch syrup, reduced starch syrup, honey, isomerized sugar, invert sugar, oligosaccharide (isomaltooligosaccharide, Reduced xylo-oligosaccharide, reduced gentio-oligosaccharide, xylo-oligosaccharide, gentio-oligosaccharide, nigerooligosaccharide, theande-oligosaccharide, soybean oligosaccharide, etc.), trehalose, sugar alcohol (maltitol, erythritol, sorbitol, palatinit, xylitol, lactitol, etc.), sugar bond A syrup or the like can be mentioned, and powdered sugar or liquid sugar may be used. Furthermore, sweetening components can also be used instead of sugars. Specific examples include sweet ingredients such as aspartame, acesulfame potassium, sucralose, aritem, neotame, licorice extract (glycyrrhizin), saccharin, saccharin sodium, stevia extract, stevia powder, etc., and at least one selected from these groups Can be used.
前記糖類の含有量は、ロールイン可塑性油脂組成物全体中0.20〜1.10重量%が好ましく、より好ましくは0.50〜1.10重量%、さらに好ましくは0.60〜1.00重量%である。含有量が0.20重量%より少ないと良好な風味を感じにくくなる場合があり、1.10重量%より多いと甘味が強く感じられる場合がある。 The content of the saccharide is preferably 0.20 to 1.10% by weight, more preferably 0.50 to 1.10% by weight, and still more preferably 0.60 to 1.00 in the entire roll-in plastic fat composition. % By weight. If the content is less than 0.20% by weight, it may be difficult to feel a good flavor, and if it is more than 1.10% by weight, the sweetness may be felt strongly.
本発明のロールイン用可塑性油脂組成物には、乳化剤を配合することもできる。乳化剤としては、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、ポリソルベート、縮合リシノレイン脂肪酸エステル、グリセリン脂肪酸エステル等の合成乳化剤や、大豆レシチン、卵黄レシチン、大豆リゾレシチン、卵黄リゾレシチン、酵素処理卵黄、サポニン、植物ステロール類、乳脂肪球皮膜等の合成乳化剤でない乳化剤が挙げられ、これらの群より選ばれる少なくとも1種類を使用すればよい。 An emulsifier can also be blended in the plastic oil composition for roll-in of the present invention. As the emulsifier, synthetic emulsifiers such as polyglycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, polysorbate, condensed ricinolein fatty acid ester, glycerin fatty acid ester, soybean lecithin, egg yolk lecithin, soybean lysolecithin, egg yolk lysolecithin, enzyme-treated egg yolk, Examples include emulsifiers that are not synthetic emulsifiers such as saponins, plant sterols, and milk fat globule membranes, and at least one selected from these groups may be used.
前記乳化剤の配合量は、0.01〜5重量%であることが好ましく、0.05〜2重量%であることがより好ましく、0.1〜1重量%であることが更に好ましい。0.01重量%より少ないと、乳化が不十分で水が分離する場合があり、5重量%より多いと乳化剤の苦味が感じられる場合がある。 The amount of the emulsifier is preferably 0.01 to 5% by weight, more preferably 0.05 to 2% by weight, and still more preferably 0.1 to 1% by weight. If it is less than 0.01% by weight, emulsification is insufficient and water may be separated, and if it is more than 5% by weight, the bitterness of the emulsifier may be felt.
本発明のロールイン用可塑性油脂組成物は、その他の成分として、通常、ロールイン用可塑性油脂組成物に配合される成分を含有することができる。例えば、増粘安定剤、食塩、塩化カリウム等の塩味剤、酢酸、乳酸、グルコン酸等の酸味料、糖アルコール類、ステビア、アスパルテーム等の甘味料、β‐カロテン、カラメル、紅麹色素等の着色料、トコフェロール、茶抽出物(カテキン等)、ルチン等の酸化防止剤、小麦蛋白や大豆蛋白といった植物蛋白、卵及び各種卵加工品、香料、調味料、pH調整剤、食品保存料、果実、果汁、コーヒー、ナッツペースト、香辛料、ココアマス、ココアパウダー、穀類、豆類、野菜類、肉類、魚介類等の食品素材や食品添加物などが挙げられる。 The plastic oil composition for roll-in of the present invention can contain components that are usually blended in the plastic oil composition for roll-in as other components. For example, thickening stabilizers, salting agents such as salt and potassium chloride, acidulants such as acetic acid, lactic acid and gluconic acid, sweeteners such as sugar alcohols, stevia and aspartame, β-carotene, caramel, red yeast rice pigment, etc. Colorants, tocopherols, tea extracts (catechins, etc.), antioxidants such as rutin, plant proteins such as wheat protein and soy protein, eggs and various processed eggs, flavors, seasonings, pH adjusters, food preservatives, fruits Food ingredients such as fruit juice, coffee, nut paste, spices, cocoa mass, cocoa powder, cereals, beans, vegetables, meats, and seafood, and food additives.
前記増粘安定剤としては、グアーガム、ローカストビーンガム、カラギーナン、アラビアガム、アルギン酸類、ペクチン、キサンタンガム、プルラン、タマリンドシードガム、サイリウムシードガム、結晶セルロース、カルボキシメチルセルロース、メチルセルロース、寒天、グルコマンナン、ゼラチン、澱粉、化工澱粉等が挙げられる。 Examples of the thickening stabilizer include guar gum, locust bean gum, carrageenan, gum arabic, alginic acids, pectin, xanthan gum, pullulan, tamarind seed gum, psyllium seed gum, crystalline cellulose, carboxymethylcellulose, methylcellulose, agar, glucomannan, gelatin , Starch, modified starch and the like.
なお、前記その他の成分の含量は、好ましくは10重量%以下、より好ましくは5重量%以下である。 The content of the other components is preferably 10% by weight or less, more preferably 5% by weight or less.
本発明のロールイン用可塑性油脂組成物は、シート状に成型されたものであることが好ましい。シート状とした場合、幅は50〜1000mmであることが好ましく、長さは50〜1000mmであることが好ましく、厚さは1〜50mmであることが好ましい。 It is preferable that the plastic fat composition for roll-in of the present invention is molded into a sheet shape. In the case of a sheet shape, the width is preferably 50 to 1000 mm, the length is preferably 50 to 1000 mm, and the thickness is preferably 1 to 50 mm.
本発明のロールイン用可塑性油脂組成物の製造例を以下に例示するが、特に制限されるものではなく、公知の方法により製造することができる。具体的には、先ず、本発明の油脂組成物を含む油相を溶解し、必要により水相を混合乳化した後、冷却し、結晶化させることで製造することができる。冷却、結晶化は、冷却可塑化させることが好ましい。 Although the manufacture example of the plastic oil-fat composition for roll-ins of this invention is illustrated below, it does not restrict | limit in particular, It can manufacture by a well-known method. Specifically, first, the oil phase containing the oil and fat composition of the present invention is dissolved, and if necessary, the aqueous phase is mixed and emulsified, and then cooled and crystallized. Cooling and crystallization are preferably performed by cooling plasticization.
冷却速度条件は、好ましくは−0.5℃/分以上、より好ましくは−5℃/分以上である。この際、徐冷却より急冷却の方が好ましい。冷却する機器としては、密閉型連続式チューブ冷却機、例えば、ボテーター、コンビネーター、パーフェクター等のマーガリン製造機やプレート型熱交換機等が挙げられる。また、冷却する機器としては、開放型のダイアクーラーとコンプレクターとの組合せも挙げられる。 The cooling rate condition is preferably −0.5 ° C./min or more, more preferably −5 ° C./min or more. At this time, rapid cooling is preferable to slow cooling. Examples of the equipment to be cooled include a closed continuous tube cooler, for example, a margarine manufacturing machine such as a botator, a combinator, and a perfector, a plate heat exchanger, and the like. Moreover, as an apparatus to cool, the combination of an open-type diacooler and a compressor is also mentioned.
また、油相の溶解後又は混合乳化後は、殺菌処理することが望ましい。殺菌方法は、タンクでのバッチ式でも、プレート型熱交換機や掻き取り式熱交換機を用いた連続式でも構わない。 Further, it is desirable to sterilize after the oil phase is dissolved or mixed and emulsified. The sterilization method may be a batch type in a tank, or a continuous type using a plate type heat exchanger or a scraping type heat exchanger.
本発明のロールイン用可塑性油脂組成物をシート状に成型する場合は、例えば混合乳化後、冷却し、可塑化した本発明の油脂組成物を、成型器に導入することで作製することができる。 When the plastic fat composition for roll-in of the present invention is molded into a sheet shape, it can be produced, for example, by mixing and emulsifying, cooling, and introducing the plasticized fat composition of the present invention into a molding machine. .
本発明のロールイン用可塑性油脂組成物は、層状膨化食品の作製に用いられる。該層状膨化食品としては、具体的にデニッシュペストリー、クロワッサン、パイ等が挙げられる。また、該層状膨化食品への本発明のロールイン用可塑性油脂組成物の配合量は、使用される食品の種類によって異なるが、本発明の効果を損なわない限り、特に制限されるものではない。 The roll-in plastic fat composition of the present invention is used for producing a layered puffed food. Specific examples of the layered puffed food include Danish pastries, croissants, and pies. Moreover, although the compounding quantity of the plastic oil-fat composition for roll-ins of this invention to this layered puffed food changes with kinds of food to be used, unless the effect of this invention is impaired, it does not restrict | limit.
本発明の層状膨化食品の製造方法は、本発明のロールイン用可塑性油脂組成物を用いること以外は、公知の原料を使用し、公知の配合、公知の方法により、製造することができる。 The manufacturing method of the layered puffed food of the present invention can be manufactured by a known blending method and a known method using known raw materials except that the plastic oil composition for roll-in of the present invention is used.
本発明のロールイン用可塑性油脂組成物を用いて層状膨化食品を製造すると、ロールイン用可塑性油脂組成物は伸展性がよく、べたつきもないことから、作業性がよいものとなる。また、本発明のロールイン用可塑性油脂組成物を用いて製造した層状膨化食品は、浮きがよく、ジューシー感を有するものとなる。 When a layered swollen food is produced using the plastic oil composition for roll-in of the present invention, the plastic oil composition for roll-in has good extensibility and no stickiness, so that the workability is good. Moreover, the layered puffed food produced using the plastic oil composition for roll-in of the present invention has a good float and a juicy feeling.
以下に実施例を示し、本発明をより具体的に説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、実施例において「部」や「%」は重量基準である。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples. In the examples, “parts” and “%” are based on weight.
<油脂中のトランス脂肪酸含量の測定方法>
油脂中のトランス脂肪酸含量は、AOCS Ce1f−96に準じて測定した。
<Measurement method of trans fatty acid content in fats and oils>
The trans fatty acid content in the fats and oils was measured according to AOCS Ce1f-96.
<油脂中のSSS、SSU、SUS及びUSU各含有量の測定方法>
JAOCS, vol70 , No.11, pp.1111-1114(1993)を参考にしたガスクロマトグラフィー法によるSSS、S2U、SU2の全構成脂肪酸合計量と各構成脂肪酸の重量比を測定し、及びJ. High Resol. Chromatogr. , 18, pp.105-107(1995)を参考にした銀イオンカラム−高速液体クロマトグラフィーによるSSS、SSU、SUS及びUSUの組成比を測定した。各測定値より、油脂中のSSS、SSU、SUS及びUSU各含有を算出した。
<Measurement method of each content of SSS, SSU, SUS and USU in oil and fat>
JAOCS, vol70, No.11, pp.1111-1114 (1993) was used to measure the total amount of SSS, S2U, SU2 and the weight ratio of each constituent fatty acid by gas chromatography, and J. The composition ratio of SSS, SSU, SUS and USU was measured by silver ion column-high performance liquid chromatography with reference to High Resol. Chromatogr., 18, pp. 105-107 (1995). From each measured value, each content of SSS, SSU, SUS, and USU in fats and oils was calculated.
<上昇融点の測定>
油脂の上昇融点は、「日本油化学会制定 基準油脂分析試験法 2.2.4.2(1996)1996年版」に準じて測定した。
<Measurement of rising melting point>
The rising melting point of fats and oils was measured according to “Japan Oil Chemical Society established standard oil and fat analysis test method 2.2.4.2 (1996) 1996 edition”.
<貯蔵弾性率の相対値の測定>
測定装置として、Kinexus Rotational Rheometer(Malvern社製)を使用し、Lower geometryにPL65 S0962SS、Current geometryにPU20 SR0354SSを装着し、Set Temperatureを5℃、Frequencyを1Hz、Sample Decadeを10、Sample Gapを2mmの条件に設定し、Shear Strainを0.01%から10%までの貯蔵弾性率を測定した。そして、Shear Strain0.01%の貯蔵弾性率に対するShear Strain0.1%の貯蔵弾性率の割合を貯蔵弾性率の相対値とした。
<Measurement of relative value of storage modulus>
Use Kinexus Rotational Rheometer (Malvern) as a measuring device, PL65 S0962SS for Lower geometry, PU20 SR0354SS for Current geometry, Set Temperature 5 ° C, Frequency 1Hz, Sample Decade 10, Sample Gap 2mm The storage elastic modulus from 0.01% to 10% was measured for the shear strain. And the ratio of the storage elastic modulus of Shear Strain 0.1% with respect to the storage elastic modulus of Shear Strain 0.01% was made into the relative value of the storage elastic modulus.
<ロールイン用可塑性油脂組成物の作業性(伸展性)評価>
実施例・比較例において、クロワッサンを作製した際、各所定の温度に温調したロールイン用可塑性油脂組成物の伸展性を、以下の基準に従って評価した。
◎:生地と共に薄く伸び、ひび割れがない。
○:生地と共に薄く伸び、少しひび割れがある。
△:生地と共に伸びるが、大きくひび割れが起こり、あまり好ましくない。
×:生地と共に伸びず、大きくひび割れが起こり、好ましくない。
<Evaluation of workability (extensibility) of roll-in plastic oil composition>
In Examples and Comparative Examples, when croissants were produced, the extensibility of the roll-in plastic fat composition adjusted to a predetermined temperature was evaluated according to the following criteria.
A: Elongates thinly with dough and has no cracks.
○: It grows thin with the fabric and has some cracks.
Δ: Elongates with the dough, but cracks occur greatly, which is not preferable.
X: It does not stretch with the dough and cracks occur greatly, which is not preferable.
<ロールイン用可塑性油脂組成物の作業性(コシ)評価>
実施例・比較例でのクロワッサンの作製において、各所定の温度に温調したロールイン用可塑性油脂組成物を生地に折り込んだ際に、ロールイン用可塑性油脂組成物が生地を支えて縮みを抑える度合いをコシとして評価した。その際の評価基準は以下の通りであった。
◎:生地の縮みが殆ど無く生地の触感も良好で好ましい。
○:生地にわずかな縮みはあるが良好で好ましい。
△:生地にやや縮みが見られロールイン用可塑性油脂組成物が練りこまれる傾向があり好ましくない。
×:生地が縮みロールイン用可塑性油脂組成物が練りこまれ層が出ない状態で好ましくない。
<Evaluation of workability (roughness) of plastic oil composition for roll-in>
In the production of croissants in the examples and comparative examples, when the roll-in plastic fat composition adjusted to a predetermined temperature is folded into the fabric, the roll-in plastic fat composition supports the fabric and suppresses shrinkage. The degree was evaluated as stiffness. The evaluation criteria at that time were as follows.
(Double-circle): There is almost no shrinkage | contraction of cloth | dough and the touch feeling of cloth | dough is also favorable and preferable.
◯: Although the fabric is slightly shrunk, it is favorable and preferable.
(Triangle | delta): Some shrinkage | contraction is seen by dough and there exists a tendency for the plastic oil-fat composition for roll-ins to be kneaded, and it is unpreferable.
X: It is not preferable in a state in which the dough shrinks and the roll-in plastic fat composition is kneaded and a layer does not appear.
<クロワッサンの生地浮きの評価>
実施例・比較例で作製したクロワッサンを短辺で切断し、断面を観察して、以下の評価基準で生地浮きを評価した。
◎:非常に生地浮きが良く、ほとんどの生地と生地の間に十分な隙間があり好ましい。
○:生地浮きが良く、生地と生地の間に隙間があり好ましい。
△:生地浮きが悪く、生地と生地の間に十分な隙間の無い部分が多くあまり好ましくない。
×:生地浮きが悪く、ほとんどの生地と生地の間に十分な隙間が無く好ましくない。
<Evaluation of floating croissants>
The croissants produced in the examples and comparative examples were cut along the short sides, the cross section was observed, and the fabric floating was evaluated according to the following evaluation criteria.
A: The fabric floats very well, and there is a sufficient gap between most fabrics, which is preferable.
○: The fabric floats well, and there is a gap between the fabric and the fabric.
Δ: The fabric does not float well, and there are many portions where there is no sufficient gap between the fabric and the fabric.
X: The fabric floating is bad, and there is no sufficient gap between most fabrics, which is not preferable.
<クロワッサンの口溶け評価>
実施例・比較例で作製したクロワッサンを、10人の熟練したパネラーに食べてもらい、以下の基準で口溶け評価し、それらの結果を集約した。
◎:口残りせず口溶け良好で好ましい。
○:わずかに口残りするが良好で好ましい。
△:口残りがしてあまり好ましくない。
×:口の中に膜が張るように感じられ、且つ口溶け不良で好ましくない。
<Mouth melt evaluation of croissants>
The croissants produced in the examples and comparative examples were eaten by 10 skilled panelists, evaluated by melting in the following criteria, and the results were summarized.
(Double-circle): It is preferable that the mouth does not remain and the mouth melts well.
○: Slight lingering but good and preferable.
Δ: Mouth residue is not preferable.
X: It is not preferable because it feels like a film is stretched in the mouth and the mouth melts poorly.
<クロワッサンの風味評価>
実施例・比較例で作製したクロワッサンを、10人の熟練したパネラーに食べてもらい、以下の基準で風味評価し、それらの結果を集約した。
◎:自然な国産バターの風味とコク味が強く感じられ好ましい。
○:自然な国産バターの風味とコク味が感じられ好ましい。
△:自然な国産バターの風味とコク味が感じにくく、あまり好ましくない。
×:自然な国産バターの風味が感じられず、好ましくない。
<Flavor evaluation of croissants>
The croissants produced in Examples and Comparative Examples were eaten by 10 skilled panelists, evaluated for flavor according to the following criteria, and the results were collected.
A: Natural domestic butter flavor and richness are strongly felt, which is preferable.
○: The taste and richness of natural domestic butter are felt, which is preferable.
(Triangle | delta): It is hard to feel the flavor and richness of natural domestic butter, and is not so preferable.
X: The taste of natural domestic butter is not felt, which is not preferable.
(製造例1) パームステアリンをエステル交換した油脂Aの作製
パームステアリン(ヨウ素価32.5、株式会社カネカ製):100重量部を、90℃、真空下で脱水を行った。そこへナトリウムメチラート:0.30重量部を加え、90℃、窒素気流下で30分間ランダムエステル交換反応を行い、水を加えて反応停止後、水洗した。次に、活性白土:3.0重量部を加え、減圧下で攪拌して20分後に全量濾過して油脂A(SSS含量28.7重量%、SSU含量29.6重量%、SUS含量14.8重量%、USU含量7.5重量%)を得た。
(Manufacture example 1) Preparation of fats and oils A which transesterified palm stearin Palm stearin (iodine value 32.5, Kaneka Corporation): 100 weight part was dehydrated at 90 degreeC under vacuum. Sodium methylate: 0.30 parts by weight was added thereto, and a random transesterification reaction was performed at 90 ° C. under a nitrogen stream for 30 minutes. Water was added to stop the reaction, and the mixture was washed with water. Next, 3.0 parts by weight of activated clay was added, stirred under reduced pressure, and after 20 minutes, the whole amount was filtered to obtain oil A (SSS content 28.7% by weight, SSU content 29.6% by weight, SUS content 14. 8 wt%, USU content 7.5 wt%).
(製造例2) ラウリン系油脂とパーム系油脂の混合油をエステル交換した油脂B−1の作製
パーム油(ヨウ素価:52、株式会社カネカ製):69重量部、パームステアリン(ヨウ素価:33、株式会社カネカ製):5重量部及びパーム核オレイン(ヨウ素価:25、株式会社カネカ製):26重量部を混合し、90℃、真空下で脱水を行った。そこへナトリウムメチラート:0.30重量部を加え、90℃、窒素気流下で30分間ランダムエステル交換反応を行い、水を加えて反応停止後、水洗した。次に、活性白土:3.0重量部を加え、減圧下で攪拌して20分後に全量濾過して油脂B−1(SSS含量18.0重量%、SSU含量27.6重量%、SUS含量13.8重量%、USU含量10.5重量%)を得た。
(Production Example 2) Production of fat and oil B-1 obtained by transesterifying a mixed oil of lauric fat and palm fat and oil Palm oil (iodine value: 52, manufactured by Kaneka Corporation): 69 parts by weight, palm stearin (iodine value: 33 , Manufactured by Kaneka Corporation): 5 parts by weight and palm kernel olein (iodine value: 25, manufactured by Kaneka Corporation): 26 parts by weight were mixed and dehydrated at 90 ° C. under vacuum. Sodium methylate: 0.30 parts by weight was added thereto, and a random transesterification reaction was performed at 90 ° C. under a nitrogen stream for 30 minutes. Water was added to stop the reaction, and the mixture was washed with water. Next, activated clay: 3.0 parts by weight was added, stirred under reduced pressure, and after 20 minutes, the whole amount was filtered to obtain oil B-1 (SSS content 18.0% by weight, SSU content 27.6% by weight, SUS content 13.8 wt%, USU content 10.5 wt%).
(製造例3) ラウリン系油脂とパーム系油脂の混合油をエステル交換した油脂B−2の作製
パーム油の硬化油(ヨウ素価:10):23重量部、パームステアリン(ヨウ素価:33):47重量部及びパーム核オレイン:30重量部を混合し、90℃、真空下で脱水を行った。そこへナトリウムメチラート:0.30重量部を加え、90℃、窒素気流下で30分間ランダムエステル交換反応を行い、水を加えて反応停止後、水洗した。次に、活性白土:3.0重量部を加え、減圧下で攪拌して20分後に全量濾過して油脂B−2(SSS含量40.8重量%、SSU含量28.6重量%、SUS含量14.3重量%、USU含量4.9重量%)を得た。
(Production Example 3) Production of fat and oil B-2 obtained by transesterification of a mixed oil of lauric fat and palm fat and oil Hardened oil of palm oil (iodine number: 10): 23 parts by weight, palm stearin (iodine number: 33): 47 parts by weight and 30 parts by weight of palm kernel olein were mixed and dehydrated at 90 ° C. under vacuum. Sodium methylate: 0.30 parts by weight was added thereto, and a random transesterification reaction was performed at 90 ° C. under a nitrogen stream for 30 minutes. Water was added to stop the reaction, and the mixture was washed with water. Next, activated clay: 3.0 parts by weight was added, stirred under reduced pressure, and after 20 minutes, the whole amount was filtered to obtain oil B-2 (SSS content 40.8% by weight, SSU content 28.6% by weight, SUS content 14.3% by weight, USU content 4.9% by weight).
(油脂C(豚脂))
精製豚脂(株式会社カネカ製)を油脂C(SSS含量2.8重量%、SSU含量21.0重量%、SUS含量0.9重量%、USU含量46.3重量%)として用いた。
(Oil C (pig fat))
Purified pork fat (manufactured by Kaneka Co., Ltd.) was used as fat C (SSS content 2.8% by weight, SSU content 21.0% by weight, SUS content 0.9% by weight, USU content 46.3% by weight).
(油脂D(融点25℃以下の植物油))
精製ナタネ油(株式会社カネカ社製)を油脂D(SSS含量0.0重量%、SSU含量0.0重量%、SUS含量0.0重量%、USU含量0.0重量%)として用いた。
(Oil D (vegetable oil with a melting point of 25 ° C. or lower))
Refined rapeseed oil (manufactured by Kaneka Corporation) was used as fat and oil D (SSS content 0.0 wt%, SSU content 0.0 wt%, SUS content 0.0 wt%, USU content 0.0 wt%).
(製造例4) 乳脂肪のリパーゼ分解物
無塩バター(株式会社明治製)97.9重量部を溶解し、37℃に保持した後、リパーゼAY「アマノ」30DS(天野エンザイム株式会社製)0.1重量部を水2重量部溶解した溶液を加え、40℃で24時間攪拌しながら酵素反応処理を行った。反応終了後、処理物を85℃で15分間加熱して酵素を失活させた後、50℃まで冷却し遠心分離で水相部を除去して、分解度65%の乳脂肪のリパーゼ分解物75重量%を得た。
(Production Example 4) Lipase degradation product of milk fat After dissolving 97.9 parts by weight of unsalted butter (Meiji Co., Ltd.) and maintaining at 37 ° C., Lipase AY “Amano” 30DS (Amano Enzyme Co., Ltd.) 0 A solution prepared by dissolving 1 part by weight of 2 parts by weight of water was added, and an enzyme reaction treatment was performed while stirring at 40 ° C. for 24 hours. After completion of the reaction, the treated product is heated at 85 ° C. for 15 minutes to inactivate the enzyme, then cooled to 50 ° C., the aqueous phase is removed by centrifugation, and a lipase degradation product of milk fat with a degree of degradation of 65%. 75% by weight was obtained.
(製造例5) 生クリームのリパーゼ分解物
生クリーム(脂肪含有量35%、株式会社明治製)97.9重量部を85℃で15分間加熱殺菌し、40℃まで冷却後、名糖リパーゼMY(名糖産業株式会社製)0.15重量部を水2重量部溶解した溶液を加え、40℃で18時間攪拌しながら酵素反応処理を行った。 反応終了後、処理物を85℃で15分間加熱し酵素を失活させて、分解度55%の生クリームのリパーゼ分解物100重量部を得た。
(Production Example 5) Lipase degradation product of fresh cream 97.9 parts by weight of fresh cream (fat content 35%, manufactured by Meiji Co., Ltd.) is sterilized by heating at 85 ° C for 15 minutes, cooled to 40 ° C, and then the famous sugar lipase MY A solution in which 0.15 parts by weight of water (2 parts by weight) was dissolved (manufactured by Meito Sangyo Co., Ltd.) was added, and an enzyme reaction treatment was performed while stirring at 40 ° C. for 18 hours. After completion of the reaction, the treated product was heated at 85 ° C. for 15 minutes to inactivate the enzyme to obtain 100 parts by weight of a lipase degradation product of fresh cream with a degradation degree of 55%.
(製造例6) 発酵フレーバー
生クリーム(脂肪含有量35%、株式会社明治製)85重量部に水8.8重量部、脱脂粉乳(株式会社明治製)3重量部、食塩0.5重量部を加えて溶解し、80℃で10分間殺菌後、均質化処理した。ここに、リパーゼAY「アマノ」30DS(天野エンザイム株式会社製)0.01重量部及びプロテアーゼM「アマノ」SD0.02重量%を水1.97重量部溶解した溶液を加え、マザースターター(10%脱脂粉乳培地に乳酸菌として、ストレプトコッカス・ジアセチラクチス(クリスチャン ハンセンス社製)を0.7重量部接種し、35℃で48時間反応後、均質化し90℃で30秒間殺菌して発酵フレーバーを得た。
(Production Example 6) Fermented flavor fresh cream (fat content 35%, manufactured by Meiji Co., Ltd.) 85 parts by weight, water 8.8 parts by weight, skim milk powder (manufactured by Meiji Co., Ltd.) 3 parts by weight, and salt 0.5 parts by weight Was added and dissolved, sterilized at 80 ° C. for 10 minutes, and then homogenized. A solution in which 0.01 part by weight of lipase AY “Amano” 30DS (manufactured by Amano Enzyme Co., Ltd.) and 1.97 parts by weight of protease M “Amano” SD was dissolved was added to a mother starter (10% 0.7 parts by weight of Streptococcus diacetylactis (manufactured by Christian Hansens) as a lactic acid bacterium was inoculated into the skim milk powder medium, reacted at 35 ° C. for 48 hours, homogenized, and sterilized at 90 ° C. for 30 seconds to obtain a fermentation flavor.
(実施例1〜10、比較例1〜8)ロールイン用可塑性油脂組成物の作製
表1に示す配合に従って、油相の原料を70℃で撹拌・混合して油相を調製した。次に、表1に示す配合に従って、この原料を60℃で撹拌・混合して水相を調製した。調製した油相に水相を混合して予備乳化を行った。得られた予備乳化物を、コンビネーターを用いて急冷可塑化した後、レスティングチューブを通してシート状に成型することで、実施例1〜15及び比較例1〜8のロールイン用可塑性油脂組成物(RM1〜18)を得た。得られたシート状のロールイン用可塑性油脂組成物の大きさは、幅220mm、長さ300mm、厚さ10mmであった。なお、実施例1〜15のロールイン用可塑性油脂組成物のトランス脂肪酸含量は、全て1重量%未満であった。
(Examples 1-10, Comparative Examples 1-8) Production of Roll-in Plastic Oil Composition According to the formulation shown in Table 1, oil phase raw materials were stirred and mixed at 70 ° C. to prepare an oil phase. Next, according to the formulation shown in Table 1, this raw material was stirred and mixed at 60 ° C. to prepare an aqueous phase. A water phase was mixed with the prepared oil phase and pre-emulsified. The obtained preliminary emulsion is quenched and plasticized using a combinator, and then molded into a sheet through a resting tube, so that the plastic oil composition for roll-in of Examples 1 to 15 and Comparative Examples 1 to 8 is used. (RM1-18) was obtained. The size of the obtained sheet-like plastic fat composition for roll-in was 220 mm in width, 300 mm in length, and 10 mm in thickness. In addition, the trans-fatty acid content of the plastic oil-fat composition for roll-ins of Examples 1-15 was all less than 1 weight%.
ロールイン用可塑性油脂組成物中の油相全体中のSSS、SUS、SSU+USUの含量、油相部の上昇融点、無脂乳固形分含量、糖含量、5℃で測定したShear Strain0.01%の貯蔵弾性率を100とした場合のShear Strain0.1%の貯蔵弾性率を表1,2にまとめた。 SSS, SUS, SSU + USU content in the entire oil phase in the plastic fat composition for roll-in, rising melting point of the oil phase, non-fat milk solid content, sugar content, Shear Strain 0.01 measured at 5 ° C Tables 1 and 2 summarize the storage elastic modulus of Shear Strain 0.1% when the storage elastic modulus of% is 100.
(実施例11〜20、比較例9〜18) クロワッサンの作製
ロールイン用可塑性油脂組成物1〜18(RM1〜18)を用いて、表3の配合に従って、クロワッサンを以下のようにして作製した。即ち、ロールイン用可塑性油脂組成物を除いた原料をミキサーにて低速3分間、中高速4分間ミキシングして捏ね上げ温度25℃とした。室温で20分間生地を発酵させた後、生地を1℃で5時間冷却した。この生地に15℃に温調したロールイン用可塑性油脂組成物を3つ折りで2回折り込み、1℃で10時間冷却した後3つ折りで1回折り込み、リバースシーターの厚みを2.5mmに調整して生地を伸ばした。生地を成型後、35℃、湿度70%のホイロで60分間最終発酵し、200℃のオーブンで15分間焼成し、クロワッサンを得た。使用したロールイン用可塑性油脂組成物1〜18(RM1〜18)については製パン時の作業性(伸展性、コシ)、得られたクロワッサンの食感、口溶け、風味を評価し、その結果を表4にまとめた。
(Examples 11-20, Comparative Examples 9-18) Production of Croissants Croissants were produced as follows using the plastic oil-fat compositions 1-18 (RM1-18) for roll-in according to the composition of Table 3. . That is, the raw material excluding the roll-in plastic fat composition was mixed with a mixer at a low speed of 3 minutes and at a medium high speed of 4 minutes, and the temperature was raised to 25 ° C. After the dough was fermented at room temperature for 20 minutes, the dough was cooled at 1 ° C. for 5 hours. Roll the plastic oil and fat composition for roll-in at 15 ° C into two folds into this dough, fold it twice and cool it at 1 ° C for 10 hours, then fold it once into three folds, and adjust the thickness of the reverse sheeter to 2.5 mm. And stretched the dough. After the dough was molded, it was finally fermented with a proofer at 35 ° C. and a humidity of 70% for 60 minutes and baked in an oven at 200 ° C. for 15 minutes to obtain a croissant. About the plastic oil-fat compositions 1-18 (RM1-18) for roll-in used, the workability | operativity (extensibility, stiffness) at the time of bread-making, the texture of the obtained croissant, a mouth melt, and flavor were evaluated, and the result was obtained. The results are summarized in Table 4.
(実施例21〜26) クロワッサンの作製
実施例1〜3で作製したロールイン用可塑性油脂組成物(RM1〜3)を用いて、表3の配合に従って、その温調温度を10℃もしくは20℃に変更した以外は、実施例11と同様の方法にてのクロワッサンを作製した。その結果を表5にまとめた。
(Examples 21-26) Production of croissants Using the plastic oil / fat compositions for roll-in (RM1-3) produced in Examples 1-3, the temperature adjustment temperature was 10 ° C or 20 ° C according to the formulation in Table 3. A croissant was produced in the same manner as in Example 11 except that the above was changed. The results are summarized in Table 5.
表1,2,4,5に示す実施例および比較例の評価結果から、本願発明によれば、トランス型脂肪酸を減らした低トランスロールイン用可塑性油脂組成物でありながら、生地に折り込む際の作業温度幅が広く、できあがったクロワッサンのウキや口どけを良くし、風味が出やすく、且つ国産バターの甘い香りとコク味を付与できるロールイン用可塑性油脂組成物を得られることが分かった。 From the evaluation results of Examples and Comparative Examples shown in Tables 1, 2, 4 and 5, according to the present invention, the plastic oil composition for low trans-roll-in with reduced trans-type fatty acids, but when folded into the dough It has been found that a roll-in plastic oil and fat composition can be obtained that has a wide working temperature range, improves the croissant's texture and mouthfeel, makes it easy to produce a flavor, and imparts the sweet aroma and richness of domestic butter.
Claims (5)
SSS:C12〜C22の飽和脂肪酸(S)3残基が結合したトリ飽和脂肪酸グリ セリド
SUS:C12〜C22の飽和脂肪酸(S)2残基とC16〜C22の不飽和脂 肪酸(U)1残基が結合したグリセリド(S2U)で、Uがβ位に結合してい る1,3−飽和−2−不飽和グリセリド
SSU:C12〜C22の飽和脂肪酸(S)2残基とC16〜C22の不飽和脂 肪酸(U)1残基が結合したグリセリド(S2U)で、Uがα位に結合してお り、光学異性体を含む1,2−飽和−3−不飽和グリセリド
USU:C12〜C22の飽和脂肪酸(S)1残基とC16〜C22の不飽和脂 肪酸(U)2残基が結合したグリセリド(SU2)で、Sがβ位に結合してい る1,3−不飽和−2−飽和グリセリド Roll-in plastic fat and oil having a trans-fatty acid content of 5% by weight or less, and a storage strain of Shear Strain 0.1% of 70 when the storage modulus of Shear Strain 0.01% measured at 5 ° C. is 100 A composition comprising 40 to 95% by weight of oil and fat in the whole plastic oil and fat composition for roll-in, 32 to 48% by weight of pork fat and 5 to 10% by weight of transesterified oil of palm stearin in the whole oil and fat , Containing 22 to 45% by weight of a transesterified oil of a mixed oil of lauric fat and palm oil and palm oil and 8 to 25% by weight of vegetable oil having a melting point of 25 ° C. or lower, and triglyceride represented by SSS in the oil phase 9 to 15% by weight, 2 to 8% by weight of triglycerides represented by SUS, and a total of 40 to 50% by weight of triglycerides represented by SSU and USU A, and rolled in a plastic fat composition is increased melting point of the fat in the oil phase is 32 to 38 ° C..
SSS: trisaturated fatty acid glyceride in which 3 residues of saturated fatty acid (S) of C 12 to C 22 are bonded SUS: 2 residues of saturated fatty acid (S) of C 12 to C 22 and unsaturated fat of C 16 to C 22 1,3-saturated-2-unsaturated glycerides in which glyceride (S2U) with 1 residue of fatty acid (U) is bound and U is bound to β-position SSU: saturated fatty acid (S) of C 12 to C 22 A glyceride (S2U) in which two residues and one C 16 -C 22 unsaturated fatty acid (U) residue are bonded, U is bonded to the α-position, and includes 1,2- Saturated-3-unsaturated glyceride USU: a glyceride (SU2) in which 1 residue of a saturated fatty acid (S) of C 12 to C 22 and 2 residues of unsaturated fatty acid (U) of C 16 to C 22 are combined, 1,3-unsaturated-2-saturated glycerides in which S is bonded to the β-position
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| JP2016021941A (en) * | 2014-07-23 | 2016-02-08 | 不二製油グループ本社株式会社 | Emulsified oil and fat composition for roll-in |
| JP2016131559A (en) * | 2015-01-22 | 2016-07-25 | ミヨシ油脂株式会社 | Plastic oil composition and food to which plastic oil composition is added |
| JP2016202074A (en) * | 2015-04-22 | 2016-12-08 | ミヨシ油脂株式会社 | Oil and fat composition for fishery processed food and plastic oil and fat composition and fishery processed food using the same |
| JP2018033429A (en) * | 2016-09-02 | 2018-03-08 | 日清オイリオグループ株式会社 | Oil-and-fat composition |
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| JP2016021941A (en) * | 2014-07-23 | 2016-02-08 | 不二製油グループ本社株式会社 | Emulsified oil and fat composition for roll-in |
| JP2016131559A (en) * | 2015-01-22 | 2016-07-25 | ミヨシ油脂株式会社 | Plastic oil composition and food to which plastic oil composition is added |
| JP2016202074A (en) * | 2015-04-22 | 2016-12-08 | ミヨシ油脂株式会社 | Oil and fat composition for fishery processed food and plastic oil and fat composition and fishery processed food using the same |
| JP2018033429A (en) * | 2016-09-02 | 2018-03-08 | 日清オイリオグループ株式会社 | Oil-and-fat composition |
| JP2018186808A (en) * | 2017-05-11 | 2018-11-29 | 株式会社Adeka | Roll-in oil composition |
| JP7152177B2 (en) | 2017-05-11 | 2022-10-12 | 株式会社Adeka | Roll-in fat composition |
| JP2021087422A (en) * | 2019-11-26 | 2021-06-10 | 植田製油株式会社 | Water-in-oil type emulsified oil-and-fat composition and method for producing the same, and bread or confectionery |
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