JP2014009401A - Surface treated steel sheet for battery vessel, method for producing the same, battery vessel and battery - Google Patents
Surface treated steel sheet for battery vessel, method for producing the same, battery vessel and battery Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/128—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only inorganic material
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
- H01M50/133—Thickness
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
- C21D8/0257—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment with diffusion of elements, e.g. decarburising, nitriding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
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- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Electroplating Methods And Accessories (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
本発明は、電池容器用表面処理鋼板およびその製造方法、該電池容器用表面処理鋼板を用いた電池容器、および該電池容器を用いた電池に関する。 The present invention relates to a surface-treated steel sheet for battery containers and a method for producing the same, a battery container using the surface-treated steel sheet for battery containers, and a battery using the battery container.
近年、オーディオ機器や携帯電話など、多方面において携帯用機器が用いられ、その作動電源として一次電池であるアルカリ電池、二次電池であるニッケル水素電池、リチウムイオン電池などが多用されている。これらの電池においては、高出力化および長寿命化など、高性能化が求められており、正極活物質や負極活物質などからなる発電要素を充填する電池容器も電池の重要な構成要素としての性能の向上が求められている。 In recent years, portable devices such as audio devices and mobile phones have been used in many fields, and alkaline batteries as primary batteries, nickel-hydrogen batteries as secondary batteries, lithium ion batteries, and the like are frequently used as operating power sources. These batteries are required to have high performance such as high output and long life, and battery containers filled with power generation elements composed of a positive electrode active material, a negative electrode active material, and the like are also important battery components. There is a need for improved performance.
このような電池容器材料として、たとえば、特許文献1では、鋼板の表面にニッケルめっきまたはニッケル合金めっきを形成してなる電池容器材料において、鋼板として、結晶粒度が10〜12の範囲にあるものを用いる技術が開示されている。しかしながら、特許文献1においては、鋼板の結晶粒度を10〜12の範囲とすることで、耐食性の向上を図っているものの、特許文献1に開示された電池容器材料を用いて得られた電池を、長期間(たとえば、10年以上)保管した場合に、液漏れが発生してしまうという不具合があり、そのため、長期保存安定性に劣るものであった。 As such a battery container material, for example, in Patent Document 1, in a battery container material formed by forming nickel plating or nickel alloy plating on the surface of a steel sheet, a steel sheet having a crystal grain size in the range of 10 to 12 is used. The technique used is disclosed. However, in Patent Document 1, although the corrosion resistance is improved by setting the crystal grain size of the steel sheet in the range of 10 to 12, a battery obtained using the battery container material disclosed in Patent Document 1 is used. When stored for a long time (for example, 10 years or more), there is a problem that liquid leakage occurs, and therefore, long-term storage stability is poor.
本発明の目的は、電池容器として用いた場合に、電池特性を良好なものとすることができ、かつ、優れた長期保存安定性を実現することができる電池容器用表面処理鋼板を提供することである。また、本発明は、このような電池容器用表面処理鋼板を用いて得られる電池容器および電池を提供することも目的とする。 An object of the present invention is to provide a surface-treated steel sheet for a battery container that can have good battery characteristics and can realize excellent long-term storage stability when used as a battery container. It is. Another object of the present invention is to provide a battery container and a battery obtained by using such a surface-treated steel sheet for battery containers.
本発明者等は、上記目的を達成すべく鋭意検討した結果、鋼板上に、ニッケルめっき層を形成し、これを熱拡散処理することで、鉄−ニッケル拡散層を形成してなる電池容器用表面処理鋼板において、熱拡散処理前のニッケルめっき層の厚みと、熱拡散処理後の鋼板の平均結晶粒径とを所定の関係を有するものとすることにより、上記目的を達成できることを見出し本発明を完成させるに至った。 As a result of intensive studies to achieve the above object, the present inventors have formed a nickel plating layer on a steel plate and thermally diffused it to form an iron-nickel diffusion layer. In the surface-treated steel sheet, it has been found that the above object can be achieved by having a predetermined relationship between the thickness of the nickel plating layer before the heat diffusion treatment and the average crystal grain size of the steel sheet after the heat diffusion treatment. It came to complete.
すなわち、本発明によれば、鋼板上に、1.5μm以上の厚みでニッケルめっき層を形成した後に、熱拡散処理を行うことにより形成された鉄−ニッケル拡散層を有する電池容器用表面処理鋼板であって、熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)を満たすことを特徴とする電池容器用表面処理鋼板が提供される。
Y≧0.285X−0.05 ・・・(1)
That is, according to the present invention, a surface-treated steel sheet for a battery container having an iron-nickel diffusion layer formed by forming a nickel plating layer with a thickness of 1.5 μm or more on a steel plate and then performing a thermal diffusion treatment. When the average crystal grain size of the steel sheet after the heat diffusion treatment is X [μm] and the thickness of the nickel plating layer before the heat diffusion treatment is Y [μm], the following formula (1) is satisfied. A surface-treated steel sheet for battery containers is provided.
Y ≧ 0.285X−0.05 (1)
本発明の電池容器用表面処理鋼板は、前記鉄−ニッケル拡散層上に、ニッケル層を備えることが好ましい。なお、このニッケル層は、熱拡散処理後において、鉄が実質的に拡散していないニッケル層のことである。 The surface-treated steel sheet for battery containers of the present invention preferably includes a nickel layer on the iron-nickel diffusion layer. The nickel layer is a nickel layer in which iron is not substantially diffused after the thermal diffusion treatment.
本発明によれば、上記いずれかの電池容器用表面処理鋼板を成形加工してなる電池容器が提供される。
また、本発明によれば、上記電池容器を用いてなる電池が提供される。
According to this invention, the battery container formed by shape | molding one of the said surface-treated steel sheets for battery containers is provided.
Moreover, according to this invention, the battery which uses the said battery container is provided.
さらに、本発明によれば、鋼板上に、1.5μm以上の厚みでニッケルめっき層を形成する工程と、前記ニッケルめっき層を備える鋼板について、熱拡散処理を行うことで、鉄−ニッケル拡散層を形成する工程とを備え、熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)を満たすように、前記ニッケルめっき層の形成および熱拡散処理を行うことを特徴とする電池容器用表面処理鋼板の製造方法が提供される。
Y≧0.285X−0.05 ・・・(1)
Furthermore, according to the present invention, the step of forming a nickel plating layer with a thickness of 1.5 μm or more on a steel plate, and the steel plate provided with the nickel plating layer are subjected to a thermal diffusion treatment, thereby providing an iron-nickel diffusion layer. The average crystal grain size of the steel sheet after the thermal diffusion treatment is X [μm], and the thickness of the nickel plating layer before the thermal diffusion treatment is Y [μm]. The nickel plating layer is formed and the thermal diffusion treatment is performed so as to satisfy the above).
Y ≧ 0.285X−0.05 (1)
本発明によれば、鉄−ニッケル拡散層を有する電池容器用表面処理鋼板において、熱拡散処理前のニッケルめっき層の厚みと、熱拡散処理後の鋼板の平均結晶粒径とを上述した所定の関係とすることにより、電池容器として用いた場合に、電池特性を良好なものとすることができ、かつ、優れた長期保存安定性を実現することができる電池容器用表面処理鋼板を提供することができる。また、本発明によれば、このような電池容器用表面処理鋼板を用いて得られる電池容器および電池を提供することができる。 According to the present invention, in the surface-treated steel sheet for battery containers having an iron-nickel diffusion layer, the thickness of the nickel plating layer before the thermal diffusion process and the average crystal grain size of the steel sheet after the thermal diffusion process are set as described above. By providing a relationship, it is possible to provide a surface-treated steel sheet for a battery container that can have good battery characteristics when used as a battery container and can realize excellent long-term storage stability. Can do. Moreover, according to this invention, the battery container and battery obtained using such a surface-treated steel sheet for battery containers can be provided.
以下、本発明の電池容器用表面処理鋼板について説明する。
本発明の電池容器用表面処理鋼板は、鋼板上に、1.5μm以上の厚みでニッケルめっき層を形成した後に、熱拡散処理を行うことにより形成された鉄−ニッケル拡散層を有し、熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)を満たすことを特徴とする。
Y≧0.285X−0.05 ・・・(1)
Hereinafter, the surface-treated steel sheet for battery containers according to the present invention will be described.
The surface-treated steel sheet for battery containers of the present invention has an iron-nickel diffusion layer formed by performing a thermal diffusion process after forming a nickel plating layer with a thickness of 1.5 μm or more on the steel sheet, When the average crystal grain size of the steel sheet after the diffusion treatment is X [μm] and the thickness of the nickel plating layer before the thermal diffusion treatment is Y [μm], the following formula (1) is satisfied.
Y ≧ 0.285X−0.05 (1)
本発明の電池容器用表面処理鋼板の基材となる鋼板としては、絞り加工性、絞りしごき加工性、絞り加工と曲げ戻し加工による加工(DTR)の加工性に優れているものであればよく特に限定されないが、たとえば、低炭素アルミキルド鋼(炭素量0.01〜0.15重量%)、炭素量が0.003重量%以下の極低炭素鋼、または、極低炭素鋼にさらにTiやNbを添加してなる非時効性極低炭素鋼などからなるものを用いることができる。 As a steel sheet as a base material for the surface-treated steel sheet for battery containers of the present invention, any steel sheet may be used as long as it is excellent in drawing workability, drawing ironing workability, and workability by drawing and bending back work (DTR). Although not particularly limited, for example, low carbon aluminum killed steel (carbon content of 0.01 to 0.15 wt%), ultra low carbon steel having a carbon content of 0.003 wt% or less, or ultra low carbon steel and Ti or A non-aging ultra-low carbon steel made by adding Nb or the like can be used.
本発明においては、これらの鋼の熱間圧延板を酸洗して表面のスケール(酸化膜)を除去した後、冷間圧延し、次いで圧延油を電解洗浄した後、焼鈍、調質圧延したものを基板として用いる。この場合における、焼鈍は、連続焼鈍あるいは箱型焼鈍のいずれでもよく、特に限定されない。 In the present invention, these steel hot-rolled plates are pickled to remove the surface scale (oxide film), then cold-rolled, then electrolytically washed with rolling oil, and then annealed and temper-rolled. A thing is used as a substrate. In this case, the annealing may be either continuous annealing or box annealing, and is not particularly limited.
<鉄−ニッケル拡散層>
本発明の電池容器用表面処理鋼板は、鋼板上に、鉄−ニッケル拡散層を備える。本発明においては、鉄−ニッケル拡散層は、鋼板上に、1.5μm以上の厚みでニッケルめっき層を形成し、次いで、ニッケルめっき層を形成した鋼板について、熱拡散処理を行うことにより、鋼板を構成する鉄と、ニッケルめっき層を構成するニッケルとを熱拡散させることにより形成される層である。
<Iron-nickel diffusion layer>
The surface-treated steel sheet for battery containers of the present invention includes an iron-nickel diffusion layer on the steel sheet. In the present invention, the iron-nickel diffusion layer is formed on the steel plate by forming a nickel plating layer with a thickness of 1.5 μm or more, and then performing a thermal diffusion treatment on the steel plate on which the nickel plating layer is formed. Is a layer formed by thermally diffusing iron constituting the nickel plating and nickel constituting the nickel plating layer.
本発明においては、このような熱拡散により形成される鉄−ニッケル拡散層を形成することで、本発明の電池容器用表面処理鋼板を電池容器として用いた場合に、電池を構成する電解液等に、鋼板が直接接触することを防止することができ、これにより、電池特性を良好なものとすることができる。 In the present invention, by forming such an iron-nickel diffusion layer formed by thermal diffusion, when the surface-treated steel sheet for battery containers of the present invention is used as a battery container, the electrolyte solution constituting the battery, etc. In addition, it is possible to prevent the steel plates from coming into direct contact with each other, thereby making it possible to improve battery characteristics.
鉄−ニッケル拡散層を形成するためのニッケルめっき層は、たとえば、ニッケルめっき浴を用いることで、鋼板上に形成することができる。ニッケルめっき浴としては、ニッケルめっきで通常用いられているめっき浴、すなわち、ワット浴や、スルファミン酸浴、ほうフッ化物浴、塩化物浴などを用いることができる。たとえば、ニッケルめっき層は、ワット浴として、硫酸ニッケル200〜350g/L、塩化ニッケル20〜60g/L、ほう酸10〜50g/Lの浴組成のものを用い、pH3〜4.8(好ましくはpH4〜4.6)、浴温50〜70℃にて、電流密度10〜40A/dm2(好ましくは20〜30A/dm2)の条件で形成することができる。 The nickel plating layer for forming the iron-nickel diffusion layer can be formed on the steel plate by using, for example, a nickel plating bath. As the nickel plating bath, a plating bath usually used in nickel plating, that is, a watt bath, a sulfamic acid bath, a borofluoride bath, a chloride bath, or the like can be used. For example, a nickel plating layer having a bath composition of 200 to 350 g / L of nickel sulfate, 20 to 60 g / L of nickel chloride, and 10 to 50 g / L of boric acid is used as a watt bath, and pH is 3 to 4.8 (preferably pH 4). To 4.6) and a bath temperature of 50 to 70 ° C., and a current density of 10 to 40 A / dm 2 (preferably 20 to 30 A / dm 2 ).
ニッケルめっき層の厚みは、1.5μm以上であり、好ましくは1.6μm以上、より好ましくは2.0μm以上である。ニッケルめっき層の厚みが薄すぎると、長期保存時の耐食性が低下してしまい、電池容器として用いた場合に、長期間保存した際に、液漏れが発生してしまうおそれがある。なお、ニッケルめっき層の厚みの上限は、特に限定されないが、通常、4.0μm以下であり、好ましくは3.0μm以下である。また、ニッケルめっき層としては、厚みが上記範囲にあればよいが、ニッケル付着量が、13.35g/m2以上であることが好ましく、より好ましくは14.24g/m2以上、さらに好ましくは17.8g/m2以上である。 The thickness of the nickel plating layer is 1.5 μm or more, preferably 1.6 μm or more, more preferably 2.0 μm or more. If the thickness of the nickel plating layer is too thin, the corrosion resistance during long-term storage is reduced, and when used as a battery container, there is a risk of leakage when stored for a long time. In addition, although the upper limit of the thickness of a nickel plating layer is not specifically limited, Usually, it is 4.0 micrometers or less, Preferably it is 3.0 micrometers or less. As the nickel plating layer, thickness may be in the range, the amount of nickel deposition is preferably at 13.35 g / m 2 or more, more preferably 14.24 g / m 2 or more, more preferably 17.8 g / m 2 or more.
そして、本発明においては、以上のような条件にて、鋼板上にニッケルめっき層を形成した後、ニッケルめっき層を形成した鋼板について、熱拡散処理を行うことにより、鉄−ニッケル拡散層を形成する。 And in this invention, after forming a nickel plating layer on a steel plate on the above conditions, about the steel plate which formed the nickel plating layer, an iron-nickel diffusion layer is formed by performing a thermal diffusion process. To do.
熱拡散処理は、連続焼鈍法、または箱型焼鈍法のいずれで行なってもよいが、後述する、熱拡散処理後の鋼板の平均結晶粒径Xを所定の範囲に制御するという観点より、連続焼鈍法が好ましい。また、熱拡散処理条件は、ニッケルめっき層の厚みや、付着量に応じて、適宜、選択すればよいが、たとえば、連続焼鈍とする場合には、熱処理温度:680〜800℃、熱処理時間:40〜85秒とすることが好ましく、また、箱型焼鈍とする場合には、熱処理温度:450〜600℃、熱処理時間:15分〜8時間、熱処理雰囲気:非酸化性雰囲気または還元性保護ガス雰囲気とすることが好ましい。なお、熱処理雰囲気を、還元性保護ガス雰囲気とする場合には、保護ガスとして、熱伝達のよい水素富化焼鈍と呼ばれるアンモニアクラック法により生成される75%水素−25%窒素からなる保護ガスを用いることが好ましい。 The thermal diffusion treatment may be performed by either the continuous annealing method or the box-type annealing method. However, from the viewpoint of controlling the average crystal grain size X of the steel plate after the thermal diffusion treatment to be within a predetermined range, which will be described later, continuous. An annealing method is preferred. The thermal diffusion treatment conditions may be appropriately selected according to the thickness of the nickel plating layer and the amount of adhesion. For example, in the case of continuous annealing, the heat treatment temperature: 680 to 800 ° C., the heat treatment time: 40 to 85 seconds are preferable. In the case of box-type annealing, heat treatment temperature: 450 to 600 ° C., heat treatment time: 15 minutes to 8 hours, heat treatment atmosphere: non-oxidizing atmosphere or reducing protective gas An atmosphere is preferable. When the heat treatment atmosphere is a reducing protective gas atmosphere, a protective gas composed of 75% hydrogen-25% nitrogen generated by an ammonia crack method called hydrogen-enriched annealing with good heat transfer is used as the protective gas. It is preferable to use it.
本発明においては、上述した熱拡散させる処理を行うことにより、鋼板と、ニッケルめっき層との間に、鉄−ニッケル拡散層を形成することができ、その結果として、ニッケルめっき層を完全に熱拡散させた場合には、本発明の電池容器用表面処理鋼板を、鋼板上に鉄−ニッケル拡散層のみを有するような構成(Fe−Ni/Fe)とすることができる。あるいは、上述した熱拡散させる処理を行う際に、ニッケルめっき層の厚みまたは熱処理条件によっては、ニッケルめっき層の表面側(鋼板と接する側と反対側)において、実質的に鉄が拡散していないニッケル層が残存してもよく、この場合には、本発明の電池容器用表面処理鋼板を、鋼板上に、下から順に、鉄−ニッケル拡散層、ニッケル層を有するような構成(Ni/Fe−Ni/Fe)とすることができる。 In the present invention, an iron-nickel diffusion layer can be formed between the steel plate and the nickel plating layer by performing the thermal diffusion treatment described above, and as a result, the nickel plating layer is completely heated. When diffused, the surface-treated steel sheet for battery containers of the present invention can be configured to have only an iron-nickel diffusion layer on the steel sheet (Fe-Ni / Fe). Alternatively, when performing the thermal diffusion process described above, iron is not substantially diffused on the surface side of the nickel plating layer (the side opposite to the side in contact with the steel plate) depending on the thickness of the nickel plating layer or heat treatment conditions. A nickel layer may remain. In this case, the surface-treated steel sheet for battery containers according to the present invention has a structure (Ni / Fe) having an iron-nickel diffusion layer and a nickel layer in order from the bottom on the steel sheet. -Ni / Fe).
<熱拡散処理後の鋼板の平均結晶粒径>
本発明の電池容器用表面処理鋼板は、鋼板上に、上述した鉄−ニッケル拡散層を有し、かつ、熱拡散処理後の鋼板の平均結晶粒径が、鉄−ニッケル拡散層を形成するためのニッケルめっき層の形成厚み(すなわち、熱拡散処理前の厚み)に対して、特定の関係を有するものである。具体的には、熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)の関係を満たすものである。
Y≧0.285X−0.05 ・・・(1)
<Average grain size of steel sheet after thermal diffusion treatment>
The surface-treated steel sheet for battery containers of the present invention has the above-described iron-nickel diffusion layer on the steel sheet, and the average crystal grain size of the steel sheet after the thermal diffusion treatment forms the iron-nickel diffusion layer. It has a specific relationship with the formation thickness of the nickel plating layer (that is, the thickness before the thermal diffusion treatment). Specifically, when the average crystal grain size of the steel sheet after the thermal diffusion treatment is X [μm] and the thickness of the nickel plating layer before the thermal diffusion treatment is Y [μm], the relationship of the following formula (1) It satisfies.
Y ≧ 0.285X−0.05 (1)
本発明においては、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとを上記関係を満たすものとすることにより、本発明の電池容器用表面処理鋼板を電池容器として用いた場合に、電池特性を良好なものとしながら、長期保存時における液漏れの発生を有効に防止することを可能とし、これにより、優れた長期保存安定性を実現することができるものである。一方で、熱拡散処理後の鋼板の平均結晶粒径Xが、熱拡散処理前のニッケルめっき層の厚みYとの関係で大きすぎる場合(すなわち、Xが大きすぎて、Y<0.285X−0.05となってしまう場合)には、電池容器用表面処理鋼板を用いて、電池容器形状に成形した際に、肌荒れが生じてしまい、下地金属としての鋼板が露出してしまい、結果として、長期保存安定性に劣るものとなってしまう。 In the present invention, the surface treatment for a battery container of the present invention is such that the average crystal grain size X of the steel plate after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment satisfy the above relationship. When steel plate is used as a battery container, it is possible to effectively prevent the occurrence of liquid leakage during long-term storage while achieving good battery characteristics, thereby realizing excellent long-term storage stability It is something that can be done. On the other hand, when the average crystal grain size X of the steel sheet after the thermal diffusion treatment is too large in relation to the thickness Y of the nickel plating layer before the thermal diffusion treatment (that is, X is too large, Y <0.285X− In the case of 0.05), when the surface-treated steel sheet for the battery container is used to form the battery container shape, rough skin occurs, and the steel sheet as the base metal is exposed. It will be inferior to long-term storage stability.
なお、本発明において、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとを上記式(1)の関係を満たすものとするための方法としては、特に限定されないが、たとえば、熱拡散処理を行う際における熱拡散処理条件、すなわち、熱処理温度、熱処理時間等の各種条件を、鉄−ニッケル拡散層を形成するためのニッケルめっき層の厚みに応じて、調整する方法などが挙げられる。たとえば、熱処理温度を高くするほど、鋼板を構成する結晶粒が熱成長し易くなるため、平均結晶粒径Xも大きくなる傾向にある。一方で、熱処理温度を低くするほど、鋼板を構成する結晶粒の熱成長が抑制され、これにより、平均結晶粒径Xも小さくなる傾向にある。同様に、熱処理時間を長くするほど、鋼板を構成する結晶粒が熱成長し易くなるため、平均結晶粒径Xも大きくなる傾向にある。一方で、熱処理時間を短くするほど、鋼板を構成する結晶粒の熱成長が抑制され、これにより、平均結晶粒径Xも小さくなる傾向にある。 In the present invention, the average crystal grain size X of the steel sheet after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment satisfy the relationship of the above formula (1). Although not particularly limited, for example, various conditions such as a heat diffusion treatment condition, that is, a heat treatment temperature and a heat treatment time, when performing the heat diffusion treatment, depending on the thickness of the nickel plating layer for forming the iron-nickel diffusion layer Adjustment method and the like. For example, the higher the heat treatment temperature, the easier it is for the crystal grains constituting the steel sheet to thermally grow, so the average crystal grain size X tends to increase. On the other hand, the lower the heat treatment temperature, the more the thermal growth of the crystal grains constituting the steel sheet is suppressed, and thus the average crystal grain size X tends to be reduced. Similarly, the longer the heat treatment time, the easier it is for the crystal grains constituting the steel sheet to thermally grow, so the average crystal grain size X tends to increase. On the other hand, the shorter the heat treatment time, the more the thermal growth of the crystal grains constituting the steel plate is suppressed, and the average crystal grain size X tends to be smaller.
そのため、本発明においては、たとえば、このような熱処理温度、熱処理時間と、平均結晶粒径Xとの関係を考慮し、熱処理温度、熱処理時間を調整することで、熱拡散処理後の鋼板の平均結晶粒径Xの大きさを制御することできる。なお、この場合において、熱拡散処理後の鋼板の平均結晶粒径Xを比較的容易に制御することができるという点より、連続焼鈍法により熱拡散処理を行うことが好ましい。また、このように熱拡散処理条件を調整することで、熱拡散処理後の鋼板の平均結晶粒径Xの大きさを制御する場合には、熱拡散処理前の鋼板の粒度を考慮した上で、熱拡散処理条件を調整することが望ましい。なお、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとを上記式(1)の関係を満たすものとするための方法としては、このような熱拡散処理条件を調整する方法に限定されるものではなく、種々の方法を採用することができる。 Therefore, in the present invention, for example, by considering the relationship between the heat treatment temperature and heat treatment time and the average crystal grain size X, and adjusting the heat treatment temperature and heat treatment time, the average of the steel sheets after the thermal diffusion treatment The size of the crystal grain size X can be controlled. In this case, it is preferable to perform the thermal diffusion treatment by a continuous annealing method from the viewpoint that the average crystal grain size X of the steel sheet after the thermal diffusion treatment can be controlled relatively easily. In addition, by controlling the thermal diffusion treatment conditions in this way, when controlling the average crystal grain size X of the steel plate after the thermal diffusion treatment, after considering the grain size of the steel plate before the thermal diffusion treatment It is desirable to adjust the thermal diffusion treatment conditions. In addition, as a method for satisfying the relationship of the above formula (1), the average crystal grain size X of the steel sheet after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment are as described above. The method is not limited to the method for adjusting the thermal diffusion treatment conditions, and various methods can be adopted.
本発明において、熱拡散処理後の鋼板の平均結晶粒径Xを測定する方法としては、特に限定されないが、熱拡散処理後の鋼板の断面について、顕微鏡にて断面写真の撮影を行い、得られた断面写真を用いて、JIS G0551(附属書2)に準拠して測定することができる。 In the present invention, the method for measuring the average crystal grain size X of the steel sheet after the heat diffusion treatment is not particularly limited, but the cross section of the steel plate after the heat diffusion treatment is obtained by taking a cross-sectional photograph with a microscope. It can be measured according to JIS G0551 (Appendix 2) using the cross-sectional photograph.
具体的には、まず、熱拡散処理後の鋼板の断面について、倍率200倍にて、断面写真の撮影を行う。ここで、図1に、熱拡散処理後の鋼板の断面写真の一例を示す。また、この際に、同じ倍率200倍にて、目盛付きのスケール(最小目盛:0.01mm)についても写真を撮影しておく。そして、図1に示すように、得られた断面写真の圧延方向および垂直方向に、スケールの写真を利用して、0.1mmの長さの直線をそれぞれ任意に三本引く。なお、図1中においては、0.1mmの長さの直線L1〜L6を引いた例を示している。そして、JIS G0551に記載された方法にしたがって、各直線上に位置する結晶粒の数をカウントし、L1〜L3、L4〜L6結晶粒度を算出する。そして、得られた結晶粒度を、結晶粒径に換算することで、熱拡散処理後の鋼板の平均結晶粒径Xを算出することができる。 Specifically, first, a cross-sectional photograph is taken at a magnification of 200 times for the cross section of the steel sheet after the thermal diffusion treatment. Here, FIG. 1 shows an example of a cross-sectional photograph of the steel sheet after the thermal diffusion treatment. At this time, photographs are also taken for a scale with a scale (minimum scale: 0.01 mm) at the same magnification of 200 times. Then, as shown in FIG. 1, three straight lines each having a length of 0.1 mm are arbitrarily drawn in the rolling direction and the vertical direction of the obtained cross-sectional photograph using the scale photograph. FIG. 1 shows an example in which straight lines L1 to L6 having a length of 0.1 mm are drawn. And according to the method described in JIS G0551, the number of the crystal grains located on each straight line is counted, and the L1-L3 and L4-L6 crystal grain sizes are calculated. And the average crystal grain size X of the steel plate after a thermal diffusion process is computable by converting the obtained crystal grain size into a crystal grain size.
また、本発明においては、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとが上記式(1)の関係を満たすものであればよいが、保存安定性をより向上させることができるという点より、さらに、下記式(2)、(3)の関係を満たすものであることがより好ましい。特に、下記式(2)、(3)の関係を満たすものとすることにより、本発明の電池容器用表面処理鋼板を電池容器として用い、長期間保存した際に、液漏れに加えて、ガスの発生をも抑制することができる。すなわち、下記式(2)、(3)の関係を満たすものとすることにより、長期保存安定性により優れたものとすることができる。
Y≧2 ・・・(2)
Y≧0.625X−2.375 ・・・(3)
In the present invention, the average crystal grain size X of the steel sheet after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment may satisfy the relationship of the above formula (1). It is more preferable that the relationship of the following formulas (2) and (3) is satisfied from the viewpoint that the storage stability can be further improved. In particular, by satisfying the relationship of the following formulas (2) and (3), when the surface-treated steel sheet for battery containers of the present invention is used as a battery container and stored for a long period of time, in addition to liquid leakage, gas Can also be suppressed. That is, by satisfying the relationship of the following formulas (2) and (3), it is possible to improve the long-term storage stability.
Y ≧ 2 (2)
Y ≧ 0.625X-2.375 (3)
<電池容器>
本発明の電池容器は、上述した本発明の電池容器用表面処理鋼板を用いて得られる。具体的には、本発明の電池容器は、上述した本発明の電池容器用表面処理鋼板を、絞り、しごき、DIまたはDTR成形にて、電池容器形状に成形することにより得ることができる。なお、この際において、本発明の電池容器用表面処理鋼板が、鋼板上に鉄−ニッケル拡散層のみを有するような構成である場合には、鉄−ニッケル拡散層が容器内面側となるように成形する。あるいは、本発明の電池容器用表面処理鋼板が、鋼板上に、下から順に、鉄−ニッケル拡散層、ニッケル層を有するような構成である場合には、ニッケル層が容器内面側となるように成形する。
<Battery container>
The battery container of the present invention is obtained using the above-described surface-treated steel sheet for battery containers of the present invention. Specifically, the battery container of the present invention can be obtained by forming the above-described surface-treated steel sheet for battery containers of the present invention into a battery container shape by drawing, ironing, DI or DTR molding. In this case, when the surface-treated steel sheet for battery containers of the present invention has a structure having only an iron-nickel diffusion layer on the steel sheet, the iron-nickel diffusion layer is on the inner surface side of the container. Mold. Alternatively, when the surface-treated steel sheet for battery containers according to the present invention is configured to have an iron-nickel diffusion layer and a nickel layer in order from the bottom on the steel sheet, the nickel layer is on the inner surface side of the container. Mold.
本発明の電池容器は、上述した本発明の電池容器用表面処理鋼板を用いてなるものであるため、電池特性が良好であり、かつ、長期保存安定性(たとえば、10年以上の長期間にわたって保存した場合の安定性)に優れたものである。そのため、たとえば、アルカリ電池、ニッケル水素電池などのアルカリ性の電解液を用いる電池や、リチウムイオン電池などの電池容器として好適に用いることができる。 Since the battery container of the present invention is formed by using the above-described surface-treated steel sheet for battery containers of the present invention, the battery characteristics are good and long-term storage stability (for example, over a long period of 10 years or more). It has excellent stability when stored. Therefore, it can be suitably used as a battery container such as a battery using an alkaline electrolyte such as an alkaline battery or a nickel metal hydride battery, or a lithium ion battery.
以下に、実施例を挙げて、本発明についてより具体的に説明するが、本発明は、これら実施例に限定されない。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples.
《実施例1》
表面処理鋼板の作製
基体として、下記に示す化学組成を有する低炭素アルミキルド鋼の冷間圧延板(厚さ0.25mm)を焼鈍して得られた鋼板を準備した。
C:0.045重量%、Mn:0.23重量%、Si:0.02重量%、P:0.012重量%、S:0.009重量%、Al:0.063重量%、残部:Feおよび不可避的不純物
Example 1
Preparation of surface-treated steel sheet A steel sheet obtained by annealing a cold rolled sheet (thickness: 0.25 mm) of low-carbon aluminum killed steel having the chemical composition shown below was prepared as a substrate.
C: 0.045 wt%, Mn: 0.23% wt, Si: 0.02 wt%, P: 0.012 wt%, S: 0.009 wt%, Al: 0.063 wt%, balance: Fe and inevitable impurities
そして、準備した鋼板について、アルカリ電解脱脂、硫酸浸漬の酸洗を行った後、下記条件にてニッケルめっきを行い、厚さ2.16μmのニッケルめっき層を形成した。
浴組成:硫酸ニッケル300g/L、塩化ニッケル45g/L、ほう酸30g/L、ピット抑制剤(ラウリル酸ナトリウム)0.4ml/L
pH:3〜4.8
浴温:60℃
電流密度:25A/dm2
And about the prepared steel plate, after performing alkaline electrolytic degreasing and pickling of sulfuric acid immersion, nickel plating was performed on the following conditions and the nickel plating layer with a thickness of 2.16 micrometers was formed.
Bath composition: nickel sulfate 300 g / L, nickel chloride 45 g / L, boric acid 30 g / L, pit suppressor (sodium laurate) 0.4 ml / L
pH: 3 to 4.8
Bath temperature: 60 ° C
Current density: 25 A / dm 2
次いで、ニッケルめっき層を形成した鋼板について、連続焼鈍により、温度720℃、60秒、還元雰囲気の条件で熱拡散処理を行なうことにより、鉄−ニッケル合金層を形成し、表面処理鋼板を得た。 Subsequently, about the steel plate in which the nickel plating layer was formed, the iron-nickel alloy layer was formed by performing a thermal diffusion process by continuous annealing under conditions of a temperature of 720 ° C. and 60 seconds, and a surface-treated steel plate was obtained. .
アルカリマンガン電池の作製
そして、このようにして得られた表面処理鋼板を用いて、鉄−ニッケル合金層が電池容器内面側となるように、絞り加工により、外径13.8mm、高さ49.3mmの円筒形のLR6型電池(単3型電池)容器に成形加工することで電池容器を作製した。
Production of Alkaline Manganese Battery And, using the surface-treated steel sheet thus obtained, the outer diameter is 13.8 mm and the height is 49.49 by drawing so that the iron-nickel alloy layer is on the battery container inner surface side. A battery container was fabricated by molding into a 3 mm cylindrical LR6 type battery (AA battery) container.
次いで、得られた電池容器を用いて、以下のようにしてアルカリマンガン電池を作製した。すなわち、二酸化マンガンと黒鉛を10:1の比率で採取し、水酸化カリウム(10モル)を添加混合して正極合剤を作成した。次いで、この正極合剤を金型中で加圧して所定寸法のドーナツ形状の正極合剤ペレットに成形し、上記にて得られた電池容器に圧挿入した。次いで、電池容器に圧挿入した正極合剤ペレットの内周に沿うようにしてビニロン製織布からなるセパレータを挿入し、亜鉛粒と酸化亜鉛を飽和させた水酸化カリウムからなる負極ゲルを電池容器内に充填した。そして、負極板に絶縁体のガスケットを装着して電池容器内に挿入した後、負極集電棒をスポット溶接した負極板を電池容器に装着し、カシメ加工することでアルカリマンガン電池を作製した。 Next, using the obtained battery container, an alkaline manganese battery was produced as follows. That is, manganese dioxide and graphite were collected at a ratio of 10: 1, and potassium hydroxide (10 mol) was added and mixed to prepare a positive electrode mixture. Next, this positive electrode mixture was pressurized in a mold to form a donut-shaped positive electrode mixture pellet having a predetermined size, and was press-inserted into the battery container obtained above. Next, a separator made of vinylon woven cloth is inserted along the inner circumference of the positive electrode mixture pellet press-inserted into the battery container, and the negative electrode gel made of potassium hydroxide saturated with zinc particles and zinc oxide is put into the battery container. Filled in. Then, after attaching an insulating gasket to the negative electrode plate and inserting it into the battery case, the negative electrode plate spot-welded with the negative electrode current collector rod was attached to the battery case and caulked to produce an alkaline manganese battery.
そして、このようにして得られた表面処理鋼板およびアルカリマンガン電池について、以下の評価を行った。 And the following evaluation was performed about the surface treatment steel plate and alkali manganese battery which were obtained in this way.
鋼板の平均結晶粒径の測定
上記にて得られた表面処理鋼板について、下地金属としての鋼板の平均結晶粒径の測定を行った。具体的には、得られた表面処理鋼板の断面について、倍率200倍にて、断面写真の撮影を行い、得られた断面写真について、図1に示すように、圧延方向および垂直方向に、0.1mmの長さの直線をそれぞれ任意に三本引いた。次いで、JIS G0551に記載された方法にしたがって、各直線上に位置する結晶粒の数をカウントし、JIS G0551に記載された計算式を用いて、各直線上に位置する結晶粒の数から、結晶粒度を算出した。そして、得られた結晶粒度を、結晶粒径に換算し、得られた結晶粒径の平均値を求めることで、熱拡散処理後の鋼板の平均結晶粒径Xを算出した。結果を表1に示す。
Measurement of average crystal grain size of steel plate The average crystal grain size of the steel plate as the base metal was measured for the surface-treated steel plate obtained above. Specifically, a cross-sectional photograph was taken at a magnification of 200 times for the cross section of the obtained surface-treated steel sheet, and the obtained cross-sectional photograph was 0 in the rolling direction and the vertical direction as shown in FIG. . Three arbitrary straight lines each having a length of 1 mm were drawn. Next, according to the method described in JIS G0551, the number of crystal grains located on each straight line is counted, and from the number of crystal grains located on each straight line, using the calculation formula described in JIS G0551, The crystal grain size was calculated. And the average crystal grain size X of the steel plate after a thermal-diffusion process was computed by converting the obtained crystal grain size into a crystal grain size and calculating | requiring the average value of the obtained crystal grain size. The results are shown in Table 1.
高温保存試験
そして、上記にて得られたアルカリマンガン電池を、温度90℃の恒温槽中に、50日間保存し、保存後のアルカリマンガン電池について、液漏れの有無、およびガス発生の有無の評価を行った。ここで、本実施例においては、高温保存試験を、温度90℃、50日間の条件で行ったが、この条件は、室温にて10年以上保存した場合と同等のであり、そのため、室温にて10年以上保存した場合も同様の結果が得られると判断できる。なお、本実施例においては、以下の基準にて評価を行った。結果を表1に示す。
○:液漏れが発生せず、かつ、ガスの発生も無いか、あるいは、ガスの発生があっても極少量であった。
△:液漏れが発生せず、かつ、ガスの発生が比較的多かった。
×:液漏れが発生し、かつ、ガスの発生も多かった。
なお、長期保存条件においては、少なくとも液漏れが発生しないことが必要な要件となるため、たとえ、ガス発生があった場合でも、液漏れが発生しない場合は、良好であると判断した。
High temperature storage test The alkali manganese battery obtained above was stored in a thermostat at a temperature of 90 ° C. for 50 days, and the alkali manganese battery after storage was evaluated for liquid leakage and gas generation. Went. Here, in this example, the high-temperature storage test was performed under conditions of a temperature of 90 ° C. and 50 days, but this condition is equivalent to the case of storage for 10 years or more at room temperature, and therefore, at room temperature. It can be determined that the same result can be obtained even when stored for more than 10 years. In this example, evaluation was performed according to the following criteria. The results are shown in Table 1.
○: No liquid leakage occurred, no gas was generated, or even a small amount of gas was generated.
Δ: Liquid leakage did not occur, and gas generation was relatively large.
X: Liquid leakage occurred and gas was generated frequently.
It should be noted that, under long-term storage conditions, it is necessary that at least liquid leakage does not occur. Therefore, even when gas was generated, it was determined that it was satisfactory when liquid leakage did not occur.
《実施例2〜5》
ニッケルめっき層を表1に示す各厚みにて形成するとともに、熱拡散処理を行う際における加熱温度および加熱時間を表1に示すように変更した以外は、実施例1と同様にして、表面処理鋼板およびアルカリマンガン電池を作製し、同様にして評価を行った。結果を表1に示す。
<< Examples 2 to 5 >>
A surface treatment was performed in the same manner as in Example 1 except that the nickel plating layer was formed in each thickness shown in Table 1 and the heating temperature and heating time in performing the thermal diffusion treatment were changed as shown in Table 1. Steel plates and alkaline manganese batteries were prepared and evaluated in the same manner. The results are shown in Table 1.
《比較例1〜8》
ニッケルめっき層を表1に示す各厚みにて形成するとともに、熱拡散処理を行う際における加熱温度および加熱時間を表1に示すように変更した以外は、実施例1と同様にして、表面処理鋼板およびアルカリマンガン電池を作製し、同様にして評価を行った。結果を表1に示す。
<< Comparative Examples 1-8 >>
A surface treatment was performed in the same manner as in Example 1 except that the nickel plating layer was formed in each thickness shown in Table 1 and the heating temperature and heating time in performing the thermal diffusion treatment were changed as shown in Table 1. Steel plates and alkaline manganese batteries were prepared and evaluated in the same manner. The results are shown in Table 1.
表1および図2に、実施例1〜5、比較例1〜8の、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYと、高温保存試験の結果とをまとめて示す。なお、図2は、実施例1〜5、比較例1〜8における、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとをプロットしたグラフであり、各プロットは、高温保存試験の結果を示している。すなわち、たとえば、高温保存試験の結果が「○」であった実施例1の結果を、X=6.801、Y=2.16の位置に「○」のプロットで示している(実施例2,3も同様)。同様に、高温保存試験の結果が「△」であった実施例4の結果を、X=4.645、Y=1.56の位置に「△」のプロットで、高温保存試験の結果が「×」であった比較例1の結果を、X=7.041、Y=1.64の位置に「×」のプロットで、それぞれ示している(実施例5、比較例2〜8も同様)。また、図2中においては、下記の各式に示す各線についてもそれぞれ示している。
Y=1.5
Y=0.285X−0.05(上記式(1)に対応する式)
Y=2(上記式(2)に対応する式)
Y=0.625X−2.375(上記式(3)に対応する式)
In Table 1 and FIG. 2, in Examples 1-5 and Comparative Examples 1-8, the average crystal grain size X of the steel plate after the thermal diffusion treatment, the thickness Y of the nickel plating layer before the thermal diffusion treatment, and the high temperature storage test The results are summarized. FIG. 2 is a graph plotting the average crystal grain size X of the steel plate after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment in Examples 1 to 5 and Comparative Examples 1 to 8. Yes, each plot shows the results of a high temperature storage test. That is, for example, the result of Example 1 in which the result of the high temperature storage test was “◯” is shown by the plot of “◯” at the position of X = 6.801 and Y = 2.16 (Example 2). , 3). Similarly, the result of Example 4 in which the result of the high-temperature storage test was “Δ” is a plot of “Δ” at the position of X = 4.645 and Y = 1.56, and the result of the high-temperature storage test is “ The result of Comparative Example 1 that was “x” is indicated by the plot of “x” at the positions of X = 7.041 and Y = 1.64 (same for Example 5 and Comparative Examples 2 to 8). . Moreover, in FIG. 2, it has each shown about each line shown to each following formula.
Y = 1.5
Y = 0.285X-0.05 (formula corresponding to the above formula (1))
Y = 2 (formula corresponding to the above formula (2))
Y = 0.625X-2.375 (formula corresponding to the above formula (3))
表1および図2に示すように、1.5μm以上の厚みでニッケルめっき層を形成し、かつ、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとが、下記式(1)の関係を満足する実施例1〜5は、高温保存試験の結果、いずれも、液漏れが発生せず(すなわち、評価が「○」か「△」)、高温保存特性に優れる結果となった。
Y≧0.285X−0.05 ・・・(1)
特に、これら実施例1〜5のなかでも、下記式(2)および(3)の関係を満足する実施例1〜3は、高温保存試験において、液漏れに加えて、ガスの発生も良好に防止されており、特に優れた結果となった。
Y≧2 ・・・(2)
Y≧0.625X−2.375 ・・・(3)
As shown in Table 1 and FIG. 2, the nickel plating layer is formed with a thickness of 1.5 μm or more, and the average crystal grain size X of the steel plate after the thermal diffusion treatment and the thickness of the nickel plating layer before the thermal diffusion treatment In Examples 1 to 5, in which Y satisfies the relationship of the following formula (1), as a result of the high-temperature storage test, no liquid leakage occurs (that is, the evaluation is “◯” or “Δ”), The result was excellent in high-temperature storage characteristics.
Y ≧ 0.285X−0.05 (1)
In particular, among these Examples 1 to 5, Examples 1 to 3 satisfying the relations of the following formulas (2) and (3) have good gas generation in addition to liquid leakage in the high temperature storage test. It was prevented and the result was particularly excellent.
Y ≧ 2 (2)
Y ≧ 0.625X-2.375 (3)
これに対し、熱拡散処理後の鋼板の平均結晶粒径Xと、熱拡散処理前のニッケルめっき層の厚みYとが、上記式(1)の関係を満足しない比較例1〜8は、高温保存試験の結果、いずれも、液漏れが発生してしまい、高温保存特性に劣る結果となった。 In contrast, Comparative Examples 1 to 8 in which the average crystal grain size X of the steel sheet after the thermal diffusion treatment and the thickness Y of the nickel plating layer before the thermal diffusion treatment do not satisfy the relationship of the above formula (1) are high temperatures. As a result of the storage test, liquid leakage occurred, resulting in poor high temperature storage characteristics.
Claims (5)
熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)の関係を満たすことを特徴とする電池容器用表面処理鋼板。
Y≧0.285X−0.05 ・・・(1) A surface-treated steel sheet for a battery container having an iron-nickel diffusion layer formed by performing a thermal diffusion treatment after forming a nickel plating layer with a thickness of 1.5 μm or more on the steel plate,
When the average crystal grain size of the steel sheet after the thermal diffusion treatment is X [μm] and the thickness of the nickel plating layer before the thermal diffusion treatment is Y [μm], the relationship of the following formula (1) is satisfied. A surface-treated steel sheet for battery containers.
Y ≧ 0.285X−0.05 (1)
前記ニッケルめっき層を備える鋼板について、熱拡散処理を行うことで、鉄−ニッケル拡散層を形成する工程とを備える電池容器用表面処理鋼板の製造方法であって、
熱拡散処理後の鋼板の平均結晶粒径をX[μm]とし、熱拡散処理前のニッケルめっき層の厚みをY[μm]とした場合に、下記式(1)の関係を満たすように、前記ニッケルめっき層の形成および熱拡散処理を行うことを特徴とする電池容器用表面処理鋼板の製造方法。
Y≧0.285X−0.05 ・・・(1) Forming a nickel plating layer with a thickness of 1.5 μm or more on the steel sheet;
About the steel plate provided with the nickel plating layer, a method for producing a surface-treated steel sheet for battery containers comprising a step of forming an iron-nickel diffusion layer by performing a thermal diffusion treatment,
When the average crystal grain size of the steel sheet after the thermal diffusion treatment is X [μm] and the thickness of the nickel plating layer before the thermal diffusion treatment is Y [μm], so as to satisfy the relationship of the following formula (1), A method for producing a surface-treated steel sheet for a battery container, wherein the nickel plating layer is formed and a thermal diffusion treatment is performed.
Y ≧ 0.285X−0.05 (1)
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| JP2012149292A JP2014009401A (en) | 2012-07-03 | 2012-07-03 | Surface treated steel sheet for battery vessel, method for producing the same, battery vessel and battery |
| PCT/JP2013/065931 WO2014007025A1 (en) | 2012-07-03 | 2013-06-10 | Surface-treated steel sheet for battery containers, method for producing same, battery container, and battery |
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| WO2016158004A1 (en) * | 2015-03-31 | 2016-10-06 | Fdkエナジー株式会社 | Battery-can-forming steel sheet, and alkali battery |
| WO2017094921A1 (en) * | 2015-12-03 | 2017-06-08 | 東洋鋼鈑株式会社 | Nickel-plated, heat-treated steel sheet for battery cans |
| KR20170128343A (en) * | 2015-03-13 | 2017-11-22 | 도요 고한 가부시키가이샤 | METHOD FOR MANUFACTURING SURFACE TREATED STEEL SHEET FOR BATTERY CONTAINER |
| WO2019198819A1 (en) * | 2018-04-13 | 2019-10-17 | 日本製鉄株式会社 | Ni DIFFUSION PLATED STEEL SHEET AND METHOD FOR PRODUCING Ni DIFFUSION PLATED STEEL SHEET |
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| JP6934144B2 (en) * | 2018-12-27 | 2021-09-15 | 日本製鉄株式会社 | Ni-plated steel sheet and manufacturing method of Ni-plated steel sheet |
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| JPH10212595A (en) * | 1998-03-06 | 1998-08-11 | Katayama Tokushu Kogyo Kk | Manufacture of battery can forming material and battery can made of the same forming material |
| JP4983095B2 (en) * | 2006-05-23 | 2012-07-25 | トヨタ自動車株式会社 | Alkaline storage battery and manufacturing method thereof |
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| JP2016195007A (en) * | 2015-03-31 | 2016-11-17 | Fdkエナジー株式会社 | Steel for forming battery can and alkaline battery |
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