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JP2014095679A - Copper foil surface state evaluation device, copper foil surface state evaluation program, computer readable recording medium having the same recorded and copper foil surface state evaluation method - Google Patents

Copper foil surface state evaluation device, copper foil surface state evaluation program, computer readable recording medium having the same recorded and copper foil surface state evaluation method Download PDF

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JP2014095679A
JP2014095679A JP2012250744A JP2012250744A JP2014095679A JP 2014095679 A JP2014095679 A JP 2014095679A JP 2012250744 A JP2012250744 A JP 2012250744A JP 2012250744 A JP2012250744 A JP 2012250744A JP 2014095679 A JP2014095679 A JP 2014095679A
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copper foil
mark
surface state
evaluation
lightness
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JP6140429B2 (en
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Eita Arai
英太 新井
Atsushi Miki
敦史 三木
Yasunori Arai
康修 新井
Kaichiro Nakamuro
嘉一郎 中室
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JX Nippon Mining and Metals Corp
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Abstract

【課題】銅箔の表面状態を効率良く正確に評価する。
【解決手段】表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、表面処理銅箔をエッチングにより除去し、透明基材の下に存在するマークを、透明基材越しに撮影する撮影手段と、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、銅箔の表面状態を評価する銅箔表面状態評価手段とを備えた銅箔の表面状態の評価装置であり、銅箔表面状態評価手段は、マークの端部からマークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて前記透明基材の視認性の評価を行い、銅箔の表面状態を評価する評価装置。
【選択図】図1
The surface state of a copper foil is efficiently and accurately evaluated.
After the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching, and a mark present under the transparent substrate is An imaging means for taking an image through a transparent substrate, and an observation point-lightness graph making means for preparing an observation point-lightness graph by measuring the brightness at each observation point along a direction perpendicular to the direction in which the observed mark extends. And a copper foil surface state evaluation means for evaluating the visibility of the transparent substrate using a brightness curve generated from an end portion of the mark to a portion without the mark, and evaluating a surface state of the copper foil. It is an evaluation apparatus for the surface state of the foil, and the copper surface state evaluation means is a difference ΔB (ΔB = Bt−) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end of the mark to the portion where there is no mark. B The evaluation apparatus which evaluates the visibility of the said transparent base material using b), and evaluates the surface state of copper foil.
[Selection] Figure 1

Description

本発明は、銅箔の表面状態の評価装置、銅箔の表面状態の評価プログラム及びそれが記録されたコンピュータ読み取り可能な記録媒体、並びに、銅箔の表面状態の評価方法に関する。   The present invention relates to a copper foil surface state evaluation apparatus, a copper foil surface state evaluation program, a computer-readable recording medium on which the program is recorded, and a copper foil surface state evaluation method.

スマートフォンやタブレットPCといった小型電子機器には、配線の容易性や軽量性からフレキシブルプリント配線板(以下、FPC)が採用されている。近年、これら電子機器の高機能化により信号伝送速度の高速化が進み、FPCにおいてもインピーダンス整合が重要な要素となっている。信号容量の増加に対するインピーダンス整合の方策として、FPCのベースとなる樹脂絶縁層(例えば、ポリイミド)の厚層化が進んでいる。一方、FPCは液晶基材への接合やICチップの搭載などの加工が施されるが、この際の位置合わせは銅箔と樹脂絶縁層との積層板における銅箔をエッチングした後に残る樹脂絶縁層を透過して視認される位置決めパターンを介して行われるため、樹脂絶縁層の視認性及びそれに影響を与える樹脂絶縁層に積層する銅箔の表面状態が重要となる。   In a small electronic device such as a smartphone or a tablet PC, a flexible printed wiring board (hereinafter referred to as FPC) is adopted because of easy wiring and light weight. In recent years, with the enhancement of functions of these electronic devices, the signal transmission speed has been increased, and impedance matching has become an important factor in FPC. As a measure for impedance matching with respect to an increase in signal capacity, a resin insulation layer (for example, polyimide) serving as a base of an FPC has been increased in thickness. On the other hand, processing such as bonding to a liquid crystal substrate and mounting of an IC chip is performed on the FPC, but the alignment at this time is the resin insulation remaining after etching the copper foil in the laminate of the copper foil and the resin insulating layer Since it is performed through a positioning pattern that is visible through the layer, the visibility of the resin insulating layer and the surface state of the copper foil laminated on the resin insulating layer that affects the resin insulating layer are important.

このような樹脂絶縁層の視認性の評価方法として、特許文献1では、CCDカメラによって樹脂絶縁層越しに撮影した画像を観察して評価している。また、特許文献2では、評価対象の樹脂絶縁層の水平面に対して30°をなす角度からCCDカメラで撮影した画像にテストパターンが歪んで映っているか否かを評価している。   As a method for evaluating the visibility of such a resin insulating layer, in Patent Document 1, an image taken through a resin insulating layer with a CCD camera is observed and evaluated. In Patent Document 2, it is evaluated whether or not a test pattern is distorted in an image taken by a CCD camera from an angle of 30 ° with respect to the horizontal plane of the resin insulating layer to be evaluated.

特開2003−309336号公報JP 2003-309336 A 特開2006−001056号公報JP 2006-001056 A

しかしながら、特許文献1のようにCCDカメラで観察して画像を単純に観察するものでは、視認性評価の精度には限界があり、製造ラインで実際に作製しなければ、位置合わせ等のために設けられたマークを透明基材越しに視認することが可能か否かを判断できないのが実情であり、製造コストの点で問題があった。これは特許文献2のように当該画像にテストパターンが歪んで映っているか否かを評価する方法であっても同様である。そして、このように視認性評価の精度が低ければ、樹脂絶縁層に積層する銅箔の表面状態の評価の精度も低くなる。
本発明は、銅箔の表面状態を効率良く正確に評価することができる銅箔の表面状態の評価装置、銅箔の表面状態の評価プログラム及びそれが記録されたコンピュータ読み取り可能な記録媒体、並びに、銅箔の表面状態の評価方法を提供する。
However, in the case of simply observing an image by observing with a CCD camera as in Patent Document 1, there is a limit to the accuracy of the visibility evaluation. In reality, it is impossible to determine whether or not the provided mark can be visually recognized through the transparent base material, which is problematic in terms of manufacturing cost. The same applies to a method of evaluating whether or not a test pattern is distorted in the image as in Patent Document 2. And if the precision of visibility evaluation is low in this way, the precision of the evaluation of the surface state of the copper foil laminated | stacked on a resin insulating layer will also become low.
The present invention relates to a copper foil surface state evaluation apparatus capable of efficiently and accurately evaluating the surface state of a copper foil, a copper foil surface state evaluation program, a computer-readable recording medium on which the program is recorded, and A method for evaluating the surface state of a copper foil is provided.

本発明者らは鋭意研究を重ねた結果、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、透明基材越しに撮影し、当該マーク部分の画像から得た観察地点−明度グラフにおいて描かれるマーク端部付近の明度曲線の変化の大きさに着目し、当該明度曲線の変化の大きさを評価することで、透明基材の視認性を透明基材の種類や透明基材の厚みの影響を受けずに、効率良く正確に評価し、これにより透明基材に積層された銅箔の表面状態を効率良く正確に評価することができることを見出した。   As a result of intensive studies, the present inventors have bonded the surface-treated surface side of the surface-treated copper foil to at least one surface of the transparent substrate, and then removed the surface-treated copper foil by etching. The mark existing under the transparent base material after removing the copper foil by etching is photographed through the transparent base material, and the brightness near the mark end portion drawn in the observation point-lightness graph obtained from the image of the mark part. Focusing on the magnitude of the change in the curve and evaluating the magnitude of the change in the brightness curve, the visibility of the transparent substrate can be improved without being affected by the type of transparent substrate and the thickness of the transparent substrate. It was found that the surface state of the copper foil laminated on the transparent substrate can be efficiently and accurately evaluated.

以上の知見を基礎として完成された本発明は一側面において、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影する撮影手段と、前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔表面状態評価手段とを備えた銅箔の表面状態の評価装置であり、前記銅箔表面状態評価手段は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて視認性の評価を行い、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価装置である。   The present invention completed on the basis of the above knowledge, in one aspect, after the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching. And the imaging means for photographing the mark existing under the transparent base material after the surface-treated copper foil is removed by etching through the transparent base material, and the image obtained by the photographing were observed An observation point-lightness graph preparation means for measuring the lightness of each observation point along a direction perpendicular to the direction in which the mark extends to create an observation point-lightness graph, and an end of the mark in the observation point-lightness graph To evaluate the visibility of the transparent substrate using a brightness curve generated over the portion without the mark, and evaluate the surface state of the copper foil based on the visibility evaluation result A copper foil surface state evaluation device comprising a foil surface state evaluation means, wherein the copper foil surface state evaluation means includes a top average value Bt of a brightness curve generated from an end portion of the mark to a portion without the mark, and An evaluation device for the surface state of a copper foil that evaluates visibility using a difference ΔB (ΔB = Bt−Bb) from the bottom average value Bb and evaluates the surface state of the copper foil based on the evaluation result of the visibility It is.

本発明の銅箔の表面状態の評価装置は一実施形態において、前記銅箔表面状態評価手段は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、前記観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記マークに最も近い交点の位置を示す値をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記マークに最も近い交点の位置を示す値をt2としたときに、下記(1)式で定義されるSvと、
Sv=(ΔB×0.1)/(t1−t2) (1)
を用いて視認性評価を行い、前記視認性の評価結果に基づいて銅箔の表面状態を評価する。
In one embodiment of the copper foil surface state evaluation apparatus according to the present invention, the copper foil surface state evaluation means includes a top average value Bt and a bottom average value of a brightness curve generated from an end portion of the mark to a portion without the mark. A value ΔB (ΔB = Bt−Bb) with respect to Bb and a value indicating a position of an intersection closest to the mark among intersections of the brightness curve and Bt in the observation point-brightness graph, In the depth range from the intersection with Bt to 0.1 ΔB with reference to Bt, when the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB is t2, the following Sv defined by equation (1);
Sv = (ΔB × 0.1) / (t1-t2) (1)
Is used to evaluate the visibility, and the surface state of the copper foil is evaluated based on the visibility evaluation result.

本発明の銅箔の表面状態の評価装置は別の一実施形態において、前記撮影手段による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、前記観察地点−明度グラフ作製手段が、前記スムージング処理後の前記明度を用いて観察地点−明度グラフを作製する。   In another embodiment, the copper foil surface state evaluation apparatus according to the present invention further includes smoothing processing means for reducing variations in brightness of an image obtained by photographing by the photographing means, and the observation point-lightness graph is provided. A production means creates an observation point-lightness graph using the lightness after the smoothing process.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記透明基材の下に存在するマークが、前記透明基材の下に敷いた印刷物に印刷されたライン状のマークであり、前記観察地点−明度グラフ作製手段が、前記撮影によって得られた画像について、観察された前記ライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する。   In still another embodiment of the copper foil surface state evaluation apparatus according to the present invention, a line-shaped mark printed on a printed material laid under the transparent substrate is a mark present under the transparent substrate. The observation point-lightness graph preparation means measures and observes the lightness at each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends with respect to the image obtained by the photographing. Create a spot-lightness graph.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が40以上である場合を良好と判定する。   In yet another embodiment of the copper foil surface state evaluation apparatus according to the present invention, in the visibility evaluation by the copper foil surface state evaluation means, the case where ΔB (ΔB = Bt−Bb) is 40 or more is good. Is determined.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が50以上である場合を良好と判定する。   In another embodiment, the copper foil surface state evaluation apparatus according to the present invention is preferable in the case where ΔB (ΔB = Bt−Bb) is 50 or more in the visibility evaluation by the copper foil surface state evaluation means. Is determined.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記Svが3.5以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the Sv is 3.5 or higher in the visibility evaluation by the copper foil surface state evaluation means.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記Svが3.9以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the case where the Sv is 3.9 or more is good.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記Svが5.0以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the Sv is 5.0 or more as good.

本発明は別の一側面において、コンピュータを本発明の銅箔の表面状態の評価装置として機能させるためのプログラムである。   In another aspect, the present invention is a program for causing a computer to function as the copper foil surface state evaluation apparatus of the present invention.

本発明は更に別の一側面において、本発明の銅箔の表面状態の評価プログラムが記録されたコンピュータ読み取り可能な記録媒体である。   In still another aspect of the present invention, there is provided a computer-readable recording medium in which the evaluation program for the surface condition of the copper foil of the present invention is recorded.

本発明は更に別の一側面において、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影し、前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製し、前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法であり、前記銅箔表面状態評価は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて前記透明基材の視認性の評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法である。   In yet another aspect of the present invention, after the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching. The mark existing under the transparent base material after removing the foil by etching is photographed through the transparent base material, and the image obtained by the photographing is in a direction perpendicular to the direction in which the observed mark extends. A lightness at each observation point is measured to produce an observation point-lightness graph. In the observation point-lightness graph, the transparent substrate is formed using a lightness curve generated from an end of the mark to a portion without the mark. Is a copper foil surface state evaluation method for evaluating the surface state of the copper foil based on the visibility evaluation result. The visibility of the transparent substrate is evaluated using the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the part to the part where the mark is not present, It is the evaluation method of the surface state of copper foil which evaluates the surface state of copper foil based on the evaluation result of the visibility of material.

本発明によれば、銅箔の表面状態を効率良く正確に評価する。   According to the present invention, the surface state of the copper foil is efficiently and accurately evaluated.

本発明の実施形態に係る銅箔の表面状態の評価装置の模式図である。It is a schematic diagram of the evaluation apparatus of the surface state of the copper foil which concerns on embodiment of this invention. 本発明の実施形態に係る銅箔の表面状態の評価方法のフローチャートである。It is a flowchart of the evaluation method of the surface state of the copper foil which concerns on embodiment of this invention. マーク幅が約1.3mmの場合のBt及びBbを定義する模式図である。It is a schematic diagram which defines Bt and Bb in case a mark width is about 1.3 mm. マーク幅が約0.3mmの場合のBt及びBbを定義する模式図である。It is a schematic diagram which defines Bt and Bb in case a mark width is about 0.3 mm. t1及びt2及びSvを定義する模式図である。It is a schematic diagram which defines t1, t2, and Sv. マークの幅が0.1〜0.4mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図である。It is a schematic diagram showing the structure of the imaging | photography means and the measuring method of a lightness curve in the case of evaluation of the lightness curve in case the width | variety of a mark is 0.1-0.4 mm. マークの幅が1.0〜2.0mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図である。It is a schematic diagram showing the structure of the imaging | photography means and the measuring method of a brightness curve in the case of evaluation of the brightness curve in case the width | variety of a mark is 1.0-2.0 mm.

(銅箔の表面状態の評価装置、銅箔の表面状態の評価方法、銅箔の表面状態の評価プログラム及び記録媒体)
図1は、本発明の実施形態に係る銅箔の表面状態の評価装置10の模式図である。本発明の実施形態に係る銅箔の表面状態の評価装置10は、ステージ15上に設けられた透明基材17の下に存在するマーク16を、透明基材17越しに撮影する撮影手段11と、撮像手段11からの画像信号を基に各種の処理を行うコンピュータ12と、コンピュータ12からの各種信号を基に所定の画像等を表示する表示手段13と、ステージ上の透明基材17及びマーク16に光を照射する照明手段14とを備えている。透明基材17は特に限定されず、透明であれば、ガラス製やポリイミド等の樹脂製基材であってもよい。なお、本発明では透明とは光透過性を有することも含まれる。なお、本発明におけるマークは、紙等の印刷物に印刷された印でもよく、銅配線でもよく、目印となる印であればどのような形態であってもよい。また、マークとは印刷物であってもよく、金属であってもよく、無機物であってもよく、有機物であってもよく、目印となるものであればよい。マークは、ライン状であれば、撮影によって得られた画像について、観察されたマークを横切る方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作成するのが容易となり、好ましい。
(Copper foil surface state evaluation device, copper foil surface state evaluation method, copper foil surface state evaluation program, and recording medium)
FIG. 1 is a schematic diagram of a copper foil surface state evaluation apparatus 10 according to an embodiment of the present invention. The copper foil surface state evaluation apparatus 10 according to the embodiment of the present invention includes a photographing unit 11 that photographs the mark 16 existing under the transparent base material 17 provided on the stage 15 through the transparent base material 17. , A computer 12 that performs various processes based on image signals from the imaging means 11, a display means 13 that displays predetermined images and the like based on various signals from the computer 12, a transparent substrate 17 on the stage, and a mark 16 is provided with illumination means 14 for irradiating light. The transparent substrate 17 is not particularly limited, and may be a resin substrate such as glass or polyimide as long as it is transparent. In the present invention, the term “transparent” includes light transparency. The mark in the present invention may be a mark printed on a printed matter such as paper, or may be a copper wiring, and may take any form as long as it is a mark serving as a mark. The mark may be a printed material, a metal, an inorganic material, an organic material, or any mark. If the mark is in the form of a line, it is easy to create an observation point-lightness graph by measuring the lightness of each observation point along the direction crossing the observed mark for an image obtained by photographing. .

フレキシブルプリント配線板(FPC)は液晶基材への接合やICチップの搭載などの加工が施されるが、この際の位置合わせは銅張積層板の銅箔をエッチングした後に残る樹脂絶縁層を透過して視認される位置決めパターンを介して行われるため、樹脂絶縁層の視認性が重要となる。そして、このような樹脂絶縁層の視認性に影響を与える銅箔の表面状態の評価が必要となる。このような樹脂絶縁層の効率良い正確な視認性評価及び銅箔の表面状態の評価のために、本発明において、透明基材は、少なくとも一方の表面が粗化処理などの表面処理をされた表面処理金属箔を、粗化処理などの表面処理をされた表面側から、透明基材の少なくとも一方の表面に貼り合わせた後、エッチングで前記金属箔を除去して作製されている。当該金属箔は、特に限定されないが、銅箔、アルミ箔、ニッケル箔、銅合金箔、ニッケル合金箔、アルミ合金箔、ステンレス箔、鉄箔、鉄合金箔等を用いることができる。   The flexible printed wiring board (FPC) is subjected to processing such as bonding to a liquid crystal substrate and mounting of an IC chip. The alignment at this time is the resin insulation layer that remains after etching the copper foil of the copper-clad laminate. The visibility of the resin insulating layer is important because it is performed through a positioning pattern that is visible through the screen. And evaluation of the surface state of the copper foil which affects the visibility of such a resin insulation layer is needed. In the present invention, for the efficient and accurate visibility evaluation of such a resin insulating layer and the evaluation of the surface state of the copper foil, in the present invention, at least one surface is subjected to a surface treatment such as a roughening treatment. After the surface-treated metal foil is bonded to at least one surface of the transparent substrate from the surface side subjected to the surface treatment such as the roughening treatment, the metal foil is removed by etching. Although the said metal foil is not specifically limited, Copper foil, aluminum foil, nickel foil, copper alloy foil, nickel alloy foil, aluminum alloy foil, stainless steel foil, iron foil, iron alloy foil, etc. can be used.

撮影手段11は、撮像素子、撮像素子の出力が入力される画像処理回路等で構成された画像処理部、画像処理部等を制御する制御回路等で構成された制御部、レンズ等で構成された光学系等を備えている。撮影手段11としては、例えばCCDカメラ等を用いることができる。撮影手段11は、ステージ15上に設けられた透明基材17の下に存在するマーク16を、透明基材17越しに撮影して画像を取得する。   The imaging means 11 includes an imaging device, an image processing unit configured with an image processing circuit to which an output of the imaging device is input, a control unit configured with a control circuit that controls the image processing unit, a lens, and the like. Equipped with an optical system. As the photographing means 11, for example, a CCD camera or the like can be used. The photographing means 11 photographs the mark 16 existing under the transparent base material 17 provided on the stage 15 through the transparent base material 17 and acquires an image.

コンピュータ12は、撮像手段11からの画像信号を基に各種の処理を行う。コンピュータ12は、撮像手段11からの画像信号について、観察されたマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、観察地点−明度グラフにおいて、マーク16の端部からマーク16がない部分にかけて生じる明度曲線を用いて透明基材17の視認性を評価し、当該視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔表面状態評価手段とを備えている。   The computer 12 performs various processes based on the image signal from the imaging unit 11. The computer 12 measures the lightness of each observation point along the direction perpendicular to the direction in which the observed mark 16 extends with respect to the image signal from the image pickup means 11, and creates an observation point-lightness graph. In the production means and the observation point-brightness graph, the visibility of the transparent substrate 17 is evaluated using a brightness curve generated from the end portion of the mark 16 to the portion where the mark 16 is not present, and copper is evaluated based on the visibility evaluation result. And a copper foil surface state evaluating means for evaluating the surface state of the foil.

コンピュータ12は、撮影手段11による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、観察地点−明度グラフ作製手段が、スムージング処理後の明度を用いて観察地点−明度グラフを作製してもよい。   The computer 12 further includes smoothing processing means for reducing variations in lightness of the image obtained by photographing by the photographing means 11, and the observation point-lightness graph creating means uses the lightness after the smoothing processing to observe point-lightness. A graph may be created.

また、透明基材17の下に存在するマーク16が、透明基材17の下に敷いた印刷物に印刷されたライン状のマーク16であり、観察地点−明度グラフ作製手段が、撮影によって得られた画像について、観察されたライン状のマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製してもよい。   Further, the mark 16 present under the transparent base material 17 is a line-shaped mark 16 printed on a printed material laid under the transparent base material 17, and the observation point-lightness graph preparation means is obtained by photographing. For the obtained image, the brightness at each observation point may be measured along the direction perpendicular to the direction in which the observed line-shaped mark 16 extends to create an observation point-lightness graph.

コンピュータ12は、記憶手段としてのメモリを備えている。このメモリには、デジタル化した撮像手段11からの画像、観察地点−明度グラフ作製式、視認性評価式、銅箔の表面状態の評価式、各段階における評価値等がそれぞれコンピュータ読み取り可能に記録(いわゆる保存)されている。   The computer 12 includes a memory as storage means. In this memory, the digitized image from the imaging means 11, observation point-brightness graph preparation formula, visibility evaluation formula, copper foil surface condition evaluation formula, evaluation value at each stage, etc. are recorded in a computer-readable manner. (So-called preservation).

表示手段13は、コンピュータ12からの各種信号を基に、観察地点−明度グラフ、視認性評価結果、銅箔の表面状態の評価結果等の所定の画像や数値等を表示する。   Based on various signals from the computer 12, the display unit 13 displays a predetermined image, a numerical value, and the like such as an observation point-lightness graph, a visibility evaluation result, and a copper foil surface state evaluation result.

次に、上記実施形態による銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法について、図2に示すフローチャートを参照して説明する。なお、図2に示すフローチャートは本発明に係る銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法の一実施形態であり、本発明の銅箔の表面状態の評価装置10で実現可能な評価方法は、図2のフローチャートで示すものに限られない。特に、ΔB及びSvの両測定値により視認性を評価しなくてもよく、ΔBのみで視認性を評価してもよい。また、スムージング処理は、図2では撮影で得られた画像に対して、観察地点−明度グラフを作成する前に行っているが、これに限らず、例えば、観察地点−明度グラフを作成した後に行ってもよい。
銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法では、まず、少なくとも一方の表面が粗化処理などの表面処理をされた表面処理金属箔を、粗化処理などの表面処理をされた表面側から、透明基材の少なくとも一方の表面に貼り合わせた後、エッチングで前記金属箔を除去して作製された透明基材17を準備する。次に、透明基材17の下に存在するマーク16を、透明基材17越しに撮影手段11によって撮影する。撮影手段11によって撮影された画像の信号は、コンピュータ12へ送られる。コンピュータ12の観察地点−明度グラフ作製手段は、撮像手段11からの画像信号について、観察されたマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する。コンピュータ12の銅箔の表面状態評価手段は、当該観察地点−明度グラフにおいて、マーク16の端部からマーク16がない部分にかけて生じる明度曲線によって透明基材17の視認性を評価し、当該視認性の評価結果に基づいて、透明基材17に貼り合わせられていた表面処理金属箔の表面状態を評価する。従来、製造ラインで実際に作製しなければ、位置合わせ等のために設けられたマークを透明基材越しに視認することが可能か否かを判断できず、製造コストの点で問題があった。しかしながら、本発明に係る銅箔の表面状態の評価装置10を用いれば、上記構成により、実験室のみでも容易に効率良く透明基材17の視認性を正確に評価し、それによって効率良く正確に銅箔の表面状態の評価をすることが可能となる。例えば、透明基材17の視認性の評価結果が良好である場合を、そのまま銅箔の表面状態が良好であると評価することができる。
Next, the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10 according to the above embodiment will be described with reference to the flowchart shown in FIG. The flow chart shown in FIG. 2 is an embodiment of the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10 according to the present invention, and the copper foil surface state evaluation apparatus of the present invention. The evaluation method that can be realized in 10 is not limited to that shown in the flowchart of FIG. In particular, the visibility may not be evaluated by both measured values of ΔB and Sv, and the visibility may be evaluated only by ΔB. Further, although the smoothing process is performed on the image obtained by photographing in FIG. 2 before creating the observation point-lightness graph, the present invention is not limited to this, for example, after creating the observation point-lightness graph. You may go.
In the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10, first, a surface-treated metal foil having at least one surface subjected to a surface treatment such as a roughening treatment is treated with a roughening treatment or the like. A transparent base material 17 prepared by removing the metal foil by etching after being bonded to at least one surface of the transparent base material from the surface-treated surface side is prepared. Next, the mark 16 existing under the transparent base material 17 is photographed by the photographing means 11 through the transparent base material 17. The signal of the image photographed by the photographing means 11 is sent to the computer 12. The observation point-lightness graph creating means of the computer 12 measures the lightness of each observation point along the direction perpendicular to the direction in which the observed mark 16 extends with respect to the image signal from the image pickup means 11, and the observation point-lightness graph. Is made. The surface condition evaluation means for the copper foil of the computer 12 evaluates the visibility of the transparent substrate 17 by the brightness curve generated from the end of the mark 16 to the portion without the mark 16 in the observation point-lightness graph. Based on the evaluation result, the surface state of the surface-treated metal foil that has been bonded to the transparent substrate 17 is evaluated. Conventionally, unless actually produced on the production line, it was impossible to determine whether or not the marks provided for alignment etc. could be seen through the transparent base material, and there was a problem in terms of production cost . However, if the copper foil surface state evaluation apparatus 10 according to the present invention is used, the above-described configuration easily and efficiently evaluates the visibility of the transparent substrate 17 even in the laboratory alone, thereby efficiently and accurately. It becomes possible to evaluate the surface state of the copper foil. For example, when the evaluation result of the visibility of the transparent substrate 17 is good, it can be evaluated that the surface state of the copper foil is good as it is.

コンピュータ12の銅箔の表面状態評価手段は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて視認性の評価を行い、この評価結果を用いて銅箔の表面状態の評価を行う。   The copper foil surface state evaluation means of the computer 12 uses the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end of the mark 16 to the portion where the mark 16 is not present. The visibility is evaluated, and the surface state of the copper foil is evaluated using the evaluation result.

また、コンピュータ12の銅箔の表面状態評価手段は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、マーク16に最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、下記(1)式で定義されるSvと、
Sv=(ΔB×0.1)/(t1−t2) (1)
を用いて視認性の評価を行い、この評価結果を用いて銅箔の表面状態の評価を行ってもよい。
なお、上述した観察位置-明度グラフにおいて、横軸は位置情報(ピクセル×0.1)、縦軸は明度(階調)の値を示す。
このような構成によれば、実験室のみでも容易に効率良く透明基材17の視認性をより正確に評価を行うことができ、この評価結果を用いて実験室のみでも容易に効率良く銅箔の表面状態の評価を行うことができる。
Moreover, the surface condition evaluation means of the copper foil of the computer 12 is the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end of the mark 16 to the portion where the mark 16 is not present. In the observation point-lightness graph, the value indicating the position of the intersection closest to the mark 16 among the intersections of the lightness curve and Bt (the value on the horizontal axis of the observation point-lightness graph) is t1, and the lightness curve In the depth range from the intersection with Bt to 0.1 ΔB with reference to Bt, a value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB (the side of the observation point-lightness graph) When the value of the axis is t2, Sv defined by the following equation (1):
Sv = (ΔB × 0.1) / (t1-t2) (1)
Visibility may be evaluated using, and the surface state of the copper foil may be evaluated using this evaluation result.
In the observation position-lightness graph described above, the horizontal axis indicates position information (pixel × 0.1), and the vertical axis indicates the value of brightness (gradation).
According to such a configuration, it is possible to easily and efficiently evaluate the visibility of the transparent base material 17 easily and efficiently even in the laboratory alone, and using this evaluation result, the copper foil can be easily and efficiently used only in the laboratory. The surface state of the film can be evaluated.

コンピュータ12は、撮影手段11による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、観察地点−明度グラフ作製手段が、スムージング処理後の明度を用いて観察地点−明度グラフを作製するのが好ましい。撮影手段11による撮影によって得られた画像から得られる明度のノイズを含んだデータ(原波形)に対して、スムージング処理手段によるスムージング処理を行うことで、当該明度のばらつきが緩和するため、透明基材17の視認性をより正確に評価することが可能となる。スムージング処理手段によるスムージング処理としては、種々ある平滑化プログラムにより行うことができ、例えば、2・3次多項式適合法によるスムージング処理、フーリエ変換によるスムージング処理、或いは、移動平均法によるスムージング処理等を用いることができる。なお、スムージング処理は、公知の種々ある平滑化プログラムを用いて行ってもよい。また、明度データのスムージング処理はマーク16の有る部分、無い部分の両方について行ってもよく、マーク16の有る部分について行ってもよく、マーク16の無い部分に行ってもよく、部分的に行ってもよい。
なお、撮影手段11による撮影によって得られた画像について、当該明度のスムージング処理を行う前に、あらかじめ当該明度のノイズを含んだデータ(原波形)の観察地点−明度グラフ作製を行ってもよい。
The computer 12 further includes smoothing processing means for reducing variations in lightness of the image obtained by photographing by the photographing means 11, and the observation point-lightness graph creating means uses the lightness after the smoothing processing to observe point-lightness. It is preferable to create a graph. Since smoothing processing by the smoothing processing means is performed on the data (original waveform) including lightness noise obtained from the image obtained by the photographing by the photographing means 11, the variation in the lightness is reduced. The visibility of the material 17 can be more accurately evaluated. The smoothing processing by the smoothing processing means can be performed by various smoothing programs. For example, smoothing processing by a second-third order polynomial fitting method, smoothing processing by Fourier transform, or smoothing processing by a moving average method is used. be able to. The smoothing process may be performed using various known smoothing programs. Further, the smoothing process of the brightness data may be performed for both the portion with the mark 16 and the portion without the mark 16, may be performed for the portion with the mark 16, may be performed on the portion without the mark 16, or may be performed partially. May be.
Note that an image obtained by photographing by the photographing unit 11 may be prepared in advance for an observation point-lightness graph of data (original waveform) including the lightness noise before performing the lightness smoothing process.

また、銅箔の表面状態評価手段による視認性評価において、上記のΔB値のみに基づいて視認性を評価する場合は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔBが40以上となる場合を視認性並びに銅箔の表面状態が良好と判定してもよい。
さらに、銅箔の表面状態評価手段による視認性評価において、上記のΔB値及びSv値に基づいて視認性を評価する場合は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔBが40以上であり、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マーク16に最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、Svが3.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定してもよい。
Svは、3.9以上、好ましくは4.5以上、好ましくは5.0以上、より好ましくは5.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。また、Svの上限は特に限定する必要はないが、例えば70以下、30以下、15以下、10以下である。
ΔB(ΔB=Bt−Bb)は、50以上である場合を視認性並びに銅箔の表面状態が良好と判定するのが好ましく、60以上である場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。ΔBの上限は特に限定する必要は無いが、例えば100以下、あるいは80以下、あるいは70以下である。このような評価によれば、透明基材17の視認性を効率良く、更に正確に評価を行うことができ、この評価結果を用いて効率良く、更に正確に銅箔の表面状態の評価を行うことができる。
Moreover, in the visibility evaluation by the surface state evaluation means of the copper foil, when evaluating the visibility based only on the above ΔB value, the top average value of the brightness curve generated from the end of the mark 16 to the portion without the mark 16 When the difference ΔB between Bt and the bottom average value Bb is 40 or more, the visibility and the surface state of the copper foil may be determined to be good.
Furthermore, when the visibility is evaluated based on the ΔB value and the Sv value in the visibility evaluation by the surface state evaluation means of the copper foil, the top of the brightness curve generated from the end portion of the mark 16 to the portion where the mark 16 is not present. The difference ΔB between the average value Bt and the bottom average value Bb is 40 or more. In the observation point-lightness graph, a value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and Bt (the observation point− In the depth range from the intersection of the lightness curve and Bt to 0.1 ΔB with reference to Bt, the value of the horizontal axis of the lightness graph is t1, and the mark 16 is the most in the intersection of the lightness curve and 0.1ΔB. When the value indicating the position of the closest intersection (the value of the horizontal axis of the observation point-lightness graph) is t2, it is determined that the visibility and the surface state of the copper foil are good when Sv is 3.5 or more. May be.
When Sv is 3.9 or more, preferably 4.5 or more, preferably 5.0 or more, more preferably 5.5 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good. . The upper limit of Sv is not particularly limited, but is, for example, 70 or less, 30 or less, 15 or less, or 10 or less.
When ΔB (ΔB = Bt−Bb) is 50 or more, it is preferable to determine that the visibility and the surface state of the copper foil are good, and when it is 60 or more, the visibility and the surface state of the copper foil are good. It is more preferable to judge. The upper limit of ΔB is not particularly limited, but is, for example, 100 or less, 80 or less, or 70 or less. According to such an evaluation, the visibility of the transparent base material 17 can be efficiently and accurately evaluated, and the evaluation of the surface state of the copper foil can be performed efficiently and accurately using this evaluation result. be able to.

ここで、「明度曲線のトップ平均値Bt」、「明度曲線のボトム平均値Bb」、及び、後述の「t1」、「t2」、「Sv」について、図を用いて説明する。また、「明度曲線のボトム平均値Bb」については、マークの幅を大きくした(例えばマークの幅は0.7mm以上、例えば0.8mm以上、例えば5mm以下、4mm以下、例えば約1.3mmとすることができる。)としたものと、マークの幅を小さくした(例えばマークの幅は0.01mm以上、0.05mm以上、0.1mm以上、0.8mm以下、0.7mm以下、0.6mm以下、例えば0.3mmとすることができる。)としたものとでは、規定が異なっているため、それぞれの場合について説明する。
図3に、マークの幅を大きくした(約1.3mmとした)場合のBt及びBbを定義する模式図を示す。図3の「マーク」は、上記CCDカメラによる撮影で得られた画像に観察された印刷物のライン状のマーク(幅約1.3mm)を示している。当該マークに重なるように描かれた曲線が上記観察地点−明度グラフにおいて、マークの端部からマークがない部分にかけて生じる明度曲線を示している。図3に示すように、「明度曲線のトップ平均値Bt」は、マークの両側の端部位置から100μm離れた位置から30μm間隔で5箇所(両側で合計10箇所)測定したときの明度の平均値を示す。「明度曲線のボトム平均値Bb」は、マークの端部位置から100μm内側に入った位置から100μm間隔で11箇所測定したときの明度の平均値を示す。なお、明度の平均値を測定するための観察地点の間隔は、明度曲線の形に応じて適宜1μm〜500μmの範囲で採用することができる。観察地点の偏りを避けるため、観察地点の間隔は略等間隔であるか、等間隔であることが好ましい。なお、観察地点の間隔は略等間隔でなくても良く、等間隔でなくても良い。また、測定間隔が広いほど、特定の観察地点の影響を排除することができ、観察地点による誤差を軽減できると考える。
図4(a)及び図4(b)に、マークの幅を約0.3mmとした場合のBt及びBbを定義する模式図を示す。マークの幅を約0.3mmとした場合、図4(a)に示すようにV型の明度曲線となる場合と、図4(b)に示すように約1.3mmの場合と同様に底部を有する明度曲線となる場合がある。いずれの場合も「明度曲線のトップ平均値Bt」は、マークの両側の端部位置から50μm離れた位置から、マークの幅を約1.3mmとした場合と同様に、30μm間隔で5箇所(両側で合計10箇所)測定したときの明度の平均値を示す。一方、「明度曲線のボトム平均値Bb」は、明度曲線が図4(a)に示すようにV型となる場合は、このV字の谷の先端部における明度の最低値を示し、図4(b)の底部を有する場合は、約0.3mmの中心部の値を示す。なお、明度の平均値を測定するための観察地点の間隔は、明度曲線の形に応じて適宜1μm〜500μmの範囲で採用することができる。観察地点の偏りを避けるため、観察地点の間隔は略等間隔であるか、等間隔であることが好ましい。なお、観察地点の間隔は略等間隔でなくてもよく、等間隔でなくてもよい。また、測定間隔が広いほど、特定の観察地点の影響を排除することができ、観測地点による誤差を軽減できると考える。
図5に、t1及びt2及びSvを定義する模式図を示す。「t1(ピクセル×0.1)」は、明度曲線とBtとの交点の内、前記ライン状マークに最も近い交点並びにその交点の位置を示す値(前記観察地点−明度グラフの横軸の値)を示す。「t2(ピクセル×0.1)」は、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記ライン状マークに最も近い交点並びにその交点の位置を示す値(前記観察地点−明度グラフの横軸の値)を示す。このとき、t1およびt2を結ぶ線で示される明度曲線の傾きについては、y軸方向に0.1ΔB、x軸方向に(t1−t2)で計算されるSv(階調/ピクセル×0.1)で定義される。なお、横軸の1ピクセルは10μm長さに相当する。また、Svは、マークの両側を測定し、小さい値を採用する。さらに、明度曲線の形状が不安定で上記「明度曲線とBtとの交点」が複数存在する場合は、最もマークに近い交点を採用する。
撮影手段11で撮影した上記画像において、マークが付されていない部分では高い明度となるが、マーク端部に到達したとたんに明度が低下する。透明基材17の視認性が良好であれば、このような明度の低下状態が明確に観察される。一方、透明基材17の視認性が不良であれば、明度がマーク端部付近で一気に「高」から「低」へ急に下がるのではなく、低下の状態が緩やかとなり、明度の低下状態が不明確となってしまう。
本発明はこのような知見に基づき、透明基材17に対し、例えばマークを付した印刷物を下に置き、透明基材17越しに撮影手段11で撮影した上記マーク部分の画像から得られる観察地点−明度グラフにおいて描かれるマーク端部付近の明度曲線を制御している。より詳細には、明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を40以上とし、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記ライン状マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、上記(1)式で定義されるSvを評価することで、正確な透明基板の視認性評価を可能とし、この評価結果を用いて効率良く、更に正確に銅箔の表面状態の評価を行うことができる。Svは、3.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのが好ましい。Svは、3.9以上、好ましくは4.5以上、好ましくは5.0以上、より好ましくは5.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。また、ΔBは好ましくは50以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましく、好ましくは60以上となる場合を視認性並びに銅箔の表面状態が良好と判定すると良い。ΔBの上限は特に限定する必要は無いが、例えば100以下、あるいは80以下、あるいは70以下である。また、Svの上限は特に限定する必要はないが、例えば70以下、30以下、15以下、10以下である。このような構成によれば、マークとマークで無い部分との境界がより明確になり、位置決め精度が向上して、マーク画像認識による誤差が少なくなり、より正確に位置合わせができるようになる。従って、Sv、ΔBの値が、上述のSv、ΔBの値の範囲内である場合に、銅箔の表面状態が良好であると判定してもよい。
Here, “top average value Bt of the lightness curve”, “bottom average value Bb of the lightness curve”, and “t1”, “t2”, and “Sv” described later will be described with reference to the drawings. For the “bottom average value Bb of the lightness curve”, the width of the mark is increased (for example, the width of the mark is 0.7 mm or more, for example, 0.8 mm or more, for example, 5 mm or less, 4 mm or less, for example, about 1.3 mm). And the mark width is reduced (for example, the mark width is 0.01 mm or more, 0.05 mm or more, 0.1 mm or more, 0.8 mm or less, 0.7 mm or less, 0.00 mm or less). Since the definition is different from that of 6 mm or less, for example, 0.3 mm, each case will be described.
FIG. 3 is a schematic diagram for defining Bt and Bb when the mark width is increased (about 1.3 mm). The “mark” in FIG. 3 indicates a line-like mark (width of about 1.3 mm) of the printed matter observed in the image obtained by photographing with the CCD camera. A curve drawn so as to overlap the mark indicates a brightness curve generated from the end of the mark to a portion without the mark in the observation point-lightness graph. As shown in FIG. 3, the “top average value Bt of the brightness curve” is the average of the brightness when measured at 5 locations (total 10 locations on both sides) at 30 μm intervals from the positions 100 μm away from the end positions on both sides of the mark. Indicates the value. The “bottom average value Bb of the lightness curve” indicates an average value of lightness when 11 positions are measured at intervals of 100 μm from a position inside 100 μm from the end position of the mark. Note that the interval between observation points for measuring the average value of the brightness can be appropriately selected in the range of 1 μm to 500 μm depending on the shape of the brightness curve. In order to avoid the bias of the observation points, it is preferable that the intervals between the observation points are substantially equal or equal. Note that the intervals between the observation points do not have to be substantially equal and may not be equal. Further, it is considered that the wider the measurement interval, the more the influence of a specific observation point can be eliminated and the error due to the observation point can be reduced.
FIGS. 4A and 4B are schematic diagrams for defining Bt and Bb when the mark width is about 0.3 mm. When the width of the mark is about 0.3 mm, the bottom is the same as in the case of a V-shaped brightness curve as shown in FIG. 4A and the case of about 1.3 mm as shown in FIG. May result in a lightness curve having In any case, the “top average value Bt of the lightness curve” is 5 locations at intervals of 30 μm from the positions 50 μm away from the end positions on both sides of the mark, as in the case where the mark width is about 1.3 mm ( The average value of the brightness when measured at 10 locations on both sides). On the other hand, the “bottom average value Bb of the lightness curve” indicates the minimum value of lightness at the tip of the V-shaped valley when the lightness curve is V-shaped as shown in FIG. When it has the bottom of (b), the value of the center part of about 0.3 mm is shown. Note that the interval between observation points for measuring the average value of the brightness can be appropriately selected in the range of 1 μm to 500 μm depending on the shape of the brightness curve. In order to avoid the bias of the observation points, it is preferable that the intervals between the observation points are substantially equal or equal. Note that the intervals between the observation points may not be substantially equal, and may not be equal. Further, it is considered that the wider the measurement interval, the more the influence of a specific observation point can be eliminated and the error due to the observation point can be reduced.
FIG. 5 is a schematic diagram for defining t1, t2, and Sv. “T1 (pixel × 0.1)” is a value indicating an intersection point closest to the line-shaped mark among intersection points of the lightness curve and Bt and a position of the intersection point (value on the horizontal axis of the observation point-lightness graph) ). “T2 (pixel × 0.1)” is the line-shaped mark among the intersections of the lightness curve and 0.1ΔB in the depth range from the intersection of the lightness curve and Bt to 0.1ΔB with reference to Bt. And the value (the value on the horizontal axis of the observation point-brightness graph) indicating the position of the intersection closest to. At this time, regarding the slope of the brightness curve indicated by the line connecting t1 and t2, Sv (gradation / pixel × 0.1) calculated by 0.1 ΔB in the y-axis direction and (t1−t2) in the x-axis direction. ). One pixel on the horizontal axis corresponds to a length of 10 μm. Further, Sv is measured on both sides of the mark, and a small value is adopted. Further, when the shape of the lightness curve is unstable and there are a plurality of the “intersections between the lightness curve and Bt”, the intersection closest to the mark is adopted.
In the image taken by the photographing means 11, the lightness is high in a portion where no mark is attached, but the lightness is lowered as soon as the mark end is reached. If the visibility of the transparent substrate 17 is good, such a lowered state of brightness is clearly observed. On the other hand, if the visibility of the transparent substrate 17 is poor, the lightness does not suddenly drop from “high” to “low” in the vicinity of the end of the mark, but the state of decline is moderate and the state of lightness decline is reduced. It will be unclear.
Based on such knowledge, the present invention places an observation mark obtained from the image of the mark portion taken by the photographing means 11 through the transparent base material 17, for example, with a printed matter with a mark placed under the transparent base material 17. -The brightness curve near the edge of the mark drawn in the brightness graph is controlled. More specifically, the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the lightness curve is set to 40 or more, and in the observation point-lightness graph, among the intersections of the lightness curve and Bt, Depth range from the intersection of the lightness curve and Bt to 0.1 ΔB on the basis of Bt, where t1 is the value indicating the position of the intersection closest to the line mark (value on the horizontal axis of the observation point-lightness graph) , When the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB (the value of the observation point—the horizontal axis of the lightness graph) is t2, By evaluating the defined Sv, it is possible to accurately evaluate the visibility of the transparent substrate, and it is possible to efficiently and more accurately evaluate the surface state of the copper foil using this evaluation result. It is preferable to determine that the visibility and the surface state of the copper foil are good when Sv is 3.5 or more. When Sv is 3.9 or more, preferably 4.5 or more, preferably 5.0 or more, more preferably 5.5 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good. . Further, when ΔB is preferably 50 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good, and preferably, when ΔB is 60 or more, the visibility and the surface state of the copper foil are determined to be good. Good. The upper limit of ΔB is not particularly limited, but is, for example, 100 or less, 80 or less, or 70 or less. The upper limit of Sv is not particularly limited, but is, for example, 70 or less, 30 or less, 15 or less, or 10 or less. According to such a configuration, the boundary between the mark and the non-mark portion becomes clearer, the positioning accuracy is improved, the error due to the mark image recognition is reduced, and the alignment can be performed more accurately. Therefore, when the values of Sv and ΔB are within the range of the values of Sv and ΔB described above, it may be determined that the surface state of the copper foil is good.

また、上述のような処理手順をプログラムとしてコンピュータに実行させることで、透明基材の視認性を効率良く正確に評価することができ、この評価結果を用いて効率良く、正確に銅箔の表面状態の評価を行うことができる。   In addition, by causing the computer to execute the processing procedure as described above, the visibility of the transparent substrate can be efficiently and accurately evaluated, and the surface of the copper foil can be efficiently and accurately evaluated using the evaluation result. A state assessment can be performed.

さらに、このプログラムを光学、あるいは磁気ディスクなどの記録媒体にコンピュータ読み取り可能に記録させて用いることにより、他のコンピュータでもこのプログラムを実現でき、上述の処理手順と同様の作用効果を得ることができる。   Furthermore, by using this program recorded on a recording medium such as an optical or magnetic disk so that it can be read by a computer, this program can be realized on other computers, and the same effects as the above-described processing procedure can be obtained. .

実施例A1〜30及び実施例B1〜14として、各種銅箔を準備し、一方の表面に、粗化処理として表1に記載の条件にてめっき処理を行った。
上述の粗化めっき処理を行った後、実施例A1〜10、12〜27、実施例B3、4、6、9〜15について次の耐熱層および防錆層形成のためのめっき処理を行った。
耐熱層1の形成条件を以下に示す。
液組成 :ニッケル5〜20g/L、コバルト1〜8g/L
pH :2〜3
液温 :40〜60℃
電流密度 :5〜20A/dm2
クーロン量:10〜20As/dm2
上記耐熱層1を施した銅箔上に、耐熱層2を形成した。実施例B5、7、8については、粗化めっき処理は行わず、準備した銅箔に、この耐熱層2を直接形成した。耐熱層2の形成条件を以下に示す。
液組成 :ニッケル2〜30g/L、亜鉛2〜30g/L
pH :3〜4
液温 :30〜50℃
電流密度 :1〜2A/dm2
クーロン量:1〜2As/dm2
上記耐熱層1及び2を施した銅箔上に、さらに防錆層を形成した。防錆層の形成条件を以下に示す。
液組成 :重クロム酸カリウム1〜10g/L、亜鉛0〜5g/L
pH :3〜4
液温 :50〜60℃
電流密度 :0〜2A/dm2(浸漬クロメート処理のため)
クーロン量:0〜2As/dm2(浸漬クロメート処理のため)
上記耐熱層1、2及び防錆層を施した銅箔上に、さらに耐候性層を形成した。形成条件を以下に示す。
アミノ基を有するシランカップリング剤として、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシラン(実施例A17、24〜27)、N−2−(アミノエチル)−3−アミノプロピルトリエトキシシラン(実施例A1〜16)、N−2−(アミノエチル)−3−アミノプロピルメチルジメトキシシラン(実施例A18、28、29)、3−アミノプロピルトリメトキシシラン(実施例A19)、3−アミノプロピルトリエトキシシラン(実施例A20、21)、3−トリエトキシシリル−N−(1,3−ジメチル−ブチリデン)プロピルアミン(実施例A22)、N−フェニル−3−アミノプロピルトリメトキシシラン(実施例A23)で、塗布・乾燥を行い、耐候性層を形成した。これらのシランカップリング剤を2種以上の組み合わせで用いることもできる。同様に実施例B1〜15においては、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシランで塗布・乾燥を行い、耐候性層を形成した。
As Examples A1 to 30 and Examples B1 to 14, various copper foils were prepared, and plating treatment was performed on one surface under the conditions described in Table 1 as a roughening treatment.
After performing the above-mentioned roughening plating process, the plating process for the following heat-resistant layer and rust prevention layer formation was performed about Example A1-10, 12-27, Example B3, 4, 6, 9-15. .
The conditions for forming the heat-resistant layer 1 are shown below.
Liquid composition: Nickel 5-20 g / L, cobalt 1-8 g / L
pH: 2-3
Liquid temperature: 40-60 degreeC
Current density: 5 to 20 A / dm 2
Coulomb amount: 10-20 As / dm 2
A heat-resistant layer 2 was formed on the copper foil provided with the heat-resistant layer 1. For Examples B5, 7, and 8, the rough plating treatment was not performed, and the heat-resistant layer 2 was directly formed on the prepared copper foil. The conditions for forming the heat-resistant layer 2 are shown below.
Liquid composition: nickel 2-30 g / L, zinc 2-30 g / L
pH: 3-4
Liquid temperature: 30-50 degreeC
Current density: 1 to 2 A / dm 2
Coulomb amount: 1-2 As / dm 2
On the copper foil which gave the said heat-resistant layers 1 and 2, the antirust layer was further formed. The conditions for forming the rust preventive layer are shown below.
Liquid composition: potassium dichromate 1-10 g / L, zinc 0-5 g / L
pH: 3-4
Liquid temperature: 50-60 degreeC
Current density: 0 to 2 A / dm 2 (for immersion chromate treatment)
Coulomb amount: 0 to 2 As / dm 2 (for immersion chromate treatment)
On the copper foil which gave the said heat-resistant layers 1 and 2 and a rust prevention layer, the weathering layer was further formed. The formation conditions are shown below.
As a silane coupling agent having an amino group, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane (Example A17, 24-27), N-2- (aminoethyl) -3-aminopropyltri Ethoxysilane (Examples A1 to 16), N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane (Examples A18, 28, 29), 3-aminopropyltrimethoxysilane (Example A19), 3 -Aminopropyltriethoxysilane (Examples A20, 21), 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine (Example A22), N-phenyl-3-aminopropyltrimethoxysilane In (Example A23), coating and drying were performed to form a weather-resistant layer. These silane coupling agents can be used in combination of two or more. Similarly, in Examples B1 to 15, coating and drying were performed with N-2- (aminoethyl) -3-aminopropyltrimethoxysilane to form a weather resistant layer.

なお、圧延銅箔は以下のように製造した。表2に示す組成の銅インゴットを製造し、熱間圧延を行った後、300〜800℃の連続焼鈍ラインの焼鈍と冷間圧延を繰り返して1〜2mm厚の圧延板を得た。この圧延板を300〜800℃の連続焼鈍ラインで焼鈍して再結晶させ、表2の厚みまで最終冷間圧延し、銅箔を得た。表2の「種類」の欄の「タフピッチ銅」はJIS H3100 C1100に規格されているタフピッチ銅を、「無酸素銅」はJIS H3100 C1020に規格されている無酸素銅を示す。また、「タフピッチ銅+Ag:100ppm」はタフピッチ銅にAgを100質量ppm添加したことを意味する。
電解銅箔はJX日鉱日石金属社製電解銅箔HLP箔を用いた。電解研磨又は化学研磨を行った場合には、電解研磨又は化学研磨後の板厚を記載した。
なお、表2に表面処理前の銅箔作製工程のポイントを記載した。「高光沢圧延」は、最終の冷間圧延(最終の再結晶焼鈍後の冷間圧延)を記載の油膜当量の値で行ったことを意味する。「通常圧延」は、最終の冷間圧延(最終の再結晶焼鈍後の冷間圧延)を記載の油膜当量の値で行ったことを意味する。「化学研磨」、「電解研磨」は、以下の条件で行ったことを意味する。
「化学研磨」はH2SO4が1〜3質量%、H22が0.05〜0.15質量%、残部水のエッチング液を用い、研磨時間を1時間とした。
「電解研磨」はリン酸67%+硫酸10%+水23%の条件で、電圧10V/cm2、表2に記載の時間(10秒間の電解研磨を行うと、研磨量は1〜2μmとなる。)で行った。
In addition, the rolled copper foil was manufactured as follows. After manufacturing the copper ingot of the composition shown in Table 2 and performing hot rolling, annealing and cold rolling of a continuous annealing line at 300 to 800 ° C. were repeated to obtain a rolled sheet having a thickness of 1 to 2 mm. This rolled sheet was annealed in a continuous annealing line at 300 to 800 ° C. and recrystallized, and finally cold-rolled to the thickness shown in Table 2 to obtain a copper foil. “Tough pitch copper” in the “Type” column of Table 2 indicates tough pitch copper standardized in JIS H3100 C1100, and “Oxygen-free copper” indicates oxygen-free copper standardized in JIS H3100 C1020. “Tough pitch copper + Ag: 100 ppm” means that 100 mass ppm of Ag is added to tough pitch copper.
The electrolytic copper foil used was an electrolytic copper foil HLP foil manufactured by JX Nippon Mining & Metals. When electrolytic polishing or chemical polishing was performed, the plate thickness after electrolytic polishing or chemical polishing was described.
Table 2 lists the points of the copper foil preparation process before the surface treatment. “High gloss rolling” means that the final cold rolling (cold rolling after the final recrystallization annealing) was performed at the value of the oil film equivalent. “Normal rolling” means that the final cold rolling (cold rolling after the final recrystallization annealing) was performed at the oil film equivalent value described. “Chemical polishing” and “electropolishing” mean the following conditions.
“Chemical polishing” was performed using an etching solution of 1 to 3% by mass of H 2 SO 4 , 0.05 to 0.15% by mass of H 2 O 2 , and the remaining water, and the polishing time was 1 hour.
“Electropolishing” is a condition of phosphoric acid 67% + sulfuric acid 10% + water 23%, voltage 10 V / cm 2 , and the time shown in Table 2 (when electropolishing for 10 seconds, the polishing amount is 1 to 2 μm. ).

上述のようにして作製した実施例の各サンプルについて、図1に示したものと同様の構成の銅箔の表面状態の評価装置を用いて、各種評価を下記の通り行った。
(1)明度曲線
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)で除去してサンプルフィルムを作製した。続いて、ライン状の黒色マークを印刷した印刷物を、サンプルフィルムの下に敷いて、印刷物をサンプルフィルム越しにCCDカメラで撮影した。ここで使用したマークの幅は、0.1〜0.4mmであった。次に、コンピュータによって、撮影によって得られた画像について、観察されたライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して作製した、観察地点−明度グラフにおいて、マークの端部からマークがない部分にかけて生じる明度曲線および、ΔB及びt1、t2、Svを測定した。このとき用いた撮影手段の構成及び明度曲線の測定方法を表す模式図を図6に示す。
また、ΔB及びt1、t2、Svは、図5で示すように下記撮影手段で測定した。なお、横軸の1ピクセルは10μm長さに相当する。
撮影手段は、CCDカメラ、マークを付した紙を下に置いたポリイミド基板を置くステージ(白色)、ポリイミド基板の撮影部に光を照射する照明用電源、撮影対象のマークが付された紙を下に置いた評価用ポリイミド基板をステージ上に搬送する搬送機(不図示)を備えている。当該撮影手段の主な仕様を以下に示す:
・撮影手段:株式会社ニレコ製シート検査装置Mujiken
・CCDカメラ:8192画素(160MHz)、1024階調デジタル(10ビット)
・照明用電源:高周波点灯電源(電源ユニット×2)
・照明:蛍光灯(30W)
なお、図6に示された明度について、0は「黒」を意味し、明度255は「白」を意味し、「黒」から「白」までの灰色の程度(白黒の濃淡、グレースケール)を256階調に分割して表示している。
なお、使用したマークの幅が0.1〜0.4mmと小さいものであったため、作製した明度曲線は図4(a)に示すようなV型または図4(b)に示すような底部を有するV型となった。
About each sample of the Example produced as mentioned above, various evaluation was performed as follows using the evaluation apparatus of the surface state of the copper foil of the structure similar to what was shown in FIG.
(1) Lightness curve A copper foil was bonded to both sides of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), and the copper foil was removed by etching (ferric chloride aqueous solution) to prepare a sample film. . Subsequently, a printed material on which a line-shaped black mark was printed was laid under the sample film, and the printed material was photographed with a CCD camera through the sample film. The width of the mark used here was 0.1 to 0.4 mm. Next, in the observation point-brightness graph prepared by measuring the lightness of each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends, for an image obtained by photographing with a computer, The brightness curve generated from the end of the mark to the portion without the mark, and ΔB and t1, t2, and Sv were measured. FIG. 6 is a schematic diagram showing the configuration of the photographing means used at this time and the measurement method of the brightness curve.
ΔB, t1, t2, and Sv were measured by the following photographing means as shown in FIG. One pixel on the horizontal axis corresponds to a length of 10 μm.
The photographing means includes a CCD camera, a stage (white) on which a polyimide substrate is placed with a marked paper underneath, an illumination power source for irradiating light onto the photographing portion of the polyimide substrate, and a paper with a mark to be photographed. A transporter (not shown) for transporting the evaluation polyimide substrate placed below onto the stage is provided. The main specifications of the photographing means are as follows:
・ Photographing means: Nireco Corporation sheet inspection device Mujken
CCD camera: 8192 pixels (160 MHz), 1024 gradation digital (10 bits)
・ Power supply for lighting: High frequency lighting power supply (power supply unit x 2)
・ Lighting: Fluorescent lamp (30W)
For the lightness shown in FIG. 6, 0 means “black”, lightness 255 means “white”, and the gray level from “black” to “white” (black and white shading, gray scale) Is divided into 256 gradations for display.
In addition, since the used mark width was as small as 0.1 to 0.4 mm, the produced brightness curve has a V shape as shown in FIG. 4A or a bottom as shown in FIG. It became V type which has.

(2)視認性(樹脂透明性)及び銅箔の表面状態の評価;
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)で除去してサンプルフィルムを作成した。なお、粗化処理を行った銅箔については、銅箔の粗化処理した面を前述のポリイミドフィルムに貼り合わせて前述のサンプルフィルムを作製した。得られた樹脂層の一面に印刷物(直径6cmの黒色の円)を貼り付け、反対面から樹脂層越しに印刷物の視認性を判定した。印刷物の黒色の円の輪郭が円周の90%以上の長さにおいてはっきりしたものを「◎」、黒色の円の輪郭が円周の80%以上90%未満の長さにおいてはっきりしたものを「○」(以上合格)、黒色の円の輪郭が円周の0〜80%未満の長さにおいてはっきりしたもの及び輪郭が崩れたものを「×」(不合格)と評価した。そして、当該視認性の評価をそのまま、銅箔表面状態の評価とした。
(2) Evaluation of visibility (resin transparency) and surface condition of copper foil;
The copper foil was bonded to both surfaces of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), and the copper foil was removed by etching (ferric chloride aqueous solution) to prepare a sample film. In addition, about the copper foil which performed the roughening process, the surface which roughened the copper foil was bonded together to the above-mentioned polyimide film, and the above-mentioned sample film was produced. A printed material (black circle with a diameter of 6 cm) was attached to one surface of the obtained resin layer, and the visibility of the printed material was judged from the opposite surface through the resin layer. “◎” indicates that the outline of the black circle of the printed material is clear when the length is 90% or more of the circumference, and “Clear” indicates that the outline of the black circle is clear when the length is 80% or more and less than 90% of the circumference. “O” (passed above), a black circle with a clear outline of 0 to less than 80% of the circumference and a broken outline were evaluated as “x” (failed). And the evaluation of the said visibility was made into evaluation of the copper foil surface state as it is.

(3)歩留まり
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)して、L/Sが30μm/30μmの回路幅のFPCを作成した。なお、粗化処理を行った銅箔については、銅箔の粗化処理した面を前述のポリイミドフィルムに貼り合わせた。その後、20μm×20μm角のマークをポリイミド越しにCCDカメラで検出することを試みた。10回中9回以上検出できた場合には「◎」、7〜8回検出できた場合には「○」、6回検出できた場合には「△」、5回以下検出できた場合には「×」とした。
上記各試験の条件及び評価を表1〜5に示す。
(3) Yield The copper foil was bonded to both sides of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), the copper foil was etched (ferric chloride aqueous solution), and L / S was 30 μm / 30 μm. An FPC with a circuit width of was prepared. In addition, about the copper foil which performed the roughening process, the surface which roughened the copper foil was bonded together to the above-mentioned polyimide film. After that, an attempt was made to detect a 20 μm × 20 μm square mark with a CCD camera through polyimide. “◎” when 9 times or more out of 10 times can be detected, “◯” when 7 to 8 times can be detected, “△” when 6 times can be detected, and when 5 times or less can be detected. Is “×”.
The conditions and evaluation of each test are shown in Tables 1-5.

(評価結果)
実施例のポリイミド基材について、いずれも製造ラインで実際に製造することなく、実験室レベルで容易に且つ正確に視認性を評価することができた。銅箔表面状態は、表中の視認性の評価の「◎」、「○」(以上合格)、「×」(不合格)をそのまま適用することで評価することで、銅箔の表面状態についても容易に且つ正確に評価することができた。
また、幅が1.0〜2.0mmと大きいマークを上記例の代わりに用いて上記実施例と同様の試験を行ったところ、明度曲線として図3に示す底部のある図が得られた。図7に、マークの幅が1.0〜2.0mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図を示す。この場合も、上記実施例と同じ結果が得られ、かつ上記実施例と同様に、ポリイミド基材について、製造ラインで実際に製造することなく、実験室レベルで容易に且つ正確に視認性を評価することができ、これによって銅箔の表面状態についても容易に且つ正確に評価することができた。
(Evaluation results)
With respect to the polyimide base materials of the examples, the visibility could be easily and accurately evaluated at the laboratory level without actually producing them on the production line. The copper foil surface condition is evaluated by applying the visibility evaluations “◎”, “O” (passed above), and “×” (failed) as they are in the table. Could be easily and accurately evaluated.
Moreover, when the same test as the said Example was done using the mark with a width | variety as large as 1.0-2.0 mm instead of the said example, the figure with the bottom part shown in FIG. 3 as a lightness curve was obtained. FIG. 7 is a schematic diagram showing the configuration of the photographing unit and the measurement method of the brightness curve when evaluating the brightness curve when the mark width is 1.0 to 2.0 mm. In this case as well, the same results as in the above example were obtained, and as in the above example, the visibility of the polyimide base material was evaluated easily and accurately at the laboratory level without actually manufacturing it on the manufacturing line. As a result, the surface state of the copper foil could be easily and accurately evaluated.

10 銅箔の表面状態の評価装置
11 撮影手段
12 コンピュータ(観察地点−明度グラフ作製手段、銅箔の表面状態評価手段、スムージング処理手段)
13 表示手段
14 照明手段
15 ステージ
16 マーク
17 透明基材
DESCRIPTION OF SYMBOLS 10 Copper foil surface state evaluation apparatus 11 Imaging | photography means 12 Computer (Observation point-lightness graph preparation means, copper foil surface state evaluation means, smoothing processing means)
13 Display means 14 Illumination means 15 Stage 16 Mark 17 Transparent substrate

本発明は、銅箔の表面状態の評価装置、銅箔の表面状態の評価プログラム及びそれが記録されたコンピュータ読み取り可能な記録媒体、並びに、銅箔の表面状態の評価方法に関する。   The present invention relates to a copper foil surface state evaluation apparatus, a copper foil surface state evaluation program, a computer-readable recording medium on which the program is recorded, and a copper foil surface state evaluation method.

スマートフォンやタブレットPCといった小型電子機器には、配線の容易性や軽量性からフレキシブルプリント配線板(以下、FPC)が採用されている。近年、これら電子機器の高機能化により信号伝送速度の高速化が進み、FPCにおいてもインピーダンス整合が重要な要素となっている。信号容量の増加に対するインピーダンス整合の方策として、FPCのベースとなる樹脂絶縁層(例えば、ポリイミド)の厚層化が進んでいる。一方、FPCは液晶基材への接合やICチップの搭載などの加工が施されるが、この際の位置合わせは銅箔と樹脂絶縁層との積層板における銅箔をエッチングした後に残る樹脂絶縁層を透過して視認される位置決めパターンを介して行われるため、樹脂絶縁層の視認性及びそれに影響を与える樹脂絶縁層に積層する銅箔の表面状態が重要となる。   In a small electronic device such as a smartphone or a tablet PC, a flexible printed wiring board (hereinafter referred to as FPC) is adopted because of easy wiring and light weight. In recent years, with the enhancement of functions of these electronic devices, the signal transmission speed has been increased, and impedance matching has become an important factor in FPC. As a measure for impedance matching with respect to an increase in signal capacity, a resin insulation layer (for example, polyimide) serving as a base of an FPC has been increased in thickness. On the other hand, processing such as bonding to a liquid crystal substrate and mounting of an IC chip is performed on the FPC, but the alignment at this time is the resin insulation remaining after etching the copper foil in the laminate of the copper foil and the resin insulating layer Since it is performed through a positioning pattern that is visible through the layer, the visibility of the resin insulating layer and the surface state of the copper foil laminated on the resin insulating layer that affects the resin insulating layer are important.

このような樹脂絶縁層の視認性の評価方法として、特許文献1では、CCDカメラによって樹脂絶縁層越しに撮影した画像を観察して評価している。また、特許文献2では、評価対象の樹脂絶縁層の水平面に対して30°をなす角度からCCDカメラで撮影した画像にテストパターンが歪んで映っているか否かを評価している。   As a method for evaluating the visibility of such a resin insulating layer, in Patent Document 1, an image taken through a resin insulating layer with a CCD camera is observed and evaluated. In Patent Document 2, it is evaluated whether or not a test pattern is distorted in an image taken by a CCD camera from an angle of 30 ° with respect to the horizontal plane of the resin insulating layer to be evaluated.

特開2003−309336号公報JP 2003-309336 A 特開2006−001056号公報JP 2006-001056 A

しかしながら、特許文献1のようにCCDカメラで観察して画像を単純に観察するものでは、視認性評価の精度には限界があり、製造ラインで実際に作製しなければ、位置合わせ等のために設けられたマークを透明基材越しに視認することが可能か否かを判断できないのが実情であり、製造コストの点で問題があった。これは特許文献2のように当該画像にテストパターンが歪んで映っているか否かを評価する方法であっても同様である。そして、このように視認性評価の精度が低ければ、樹脂絶縁層に積層する銅箔の表面状態の評価の精度も低くなる。
本発明は、銅箔の表面状態を効率良く正確に評価することができる銅箔の表面状態の評価装置、銅箔の表面状態の評価プログラム及びそれが記録されたコンピュータ読み取り可能な記録媒体、並びに、銅箔の表面状態の評価方法を提供する。
However, in the case of simply observing an image by observing with a CCD camera as in Patent Document 1, there is a limit to the accuracy of the visibility evaluation. In reality, it is impossible to determine whether or not the provided mark can be visually recognized through the transparent base material, which is problematic in terms of manufacturing cost. The same applies to a method of evaluating whether or not a test pattern is distorted in the image as in Patent Document 2. And if the precision of visibility evaluation is low in this way, the precision of the evaluation of the surface state of the copper foil laminated | stacked on a resin insulating layer will also become low.
The present invention relates to a copper foil surface state evaluation apparatus capable of efficiently and accurately evaluating the surface state of a copper foil, a copper foil surface state evaluation program, a computer-readable recording medium on which the program is recorded, and A method for evaluating the surface state of a copper foil is provided.

本発明者らは鋭意研究を重ねた結果、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、透明基材越しに撮影し、当該マーク部分の画像から得た観察地点−明度グラフにおいて描かれるマーク端部付近の明度曲線の変化の大きさに着目し、当該明度曲線の変化の大きさを評価することで、透明基材の視認性を透明基材の種類や透明基材の厚みの影響を受けずに、効率良く正確に評価し、これにより透明基材に積層された銅箔の表面状態を効率良く正確に評価することができることを見出した。   As a result of intensive studies, the present inventors have bonded the surface-treated surface side of the surface-treated copper foil to at least one surface of the transparent substrate, and then removed the surface-treated copper foil by etching. The mark existing under the transparent base material after removing the copper foil by etching is photographed through the transparent base material, and the brightness near the mark end portion drawn in the observation point-lightness graph obtained from the image of the mark part. Focusing on the magnitude of the change in the curve and evaluating the magnitude of the change in the brightness curve, the visibility of the transparent substrate can be improved without being affected by the type of transparent substrate and the thickness of the transparent substrate. It was found that the surface state of the copper foil laminated on the transparent substrate can be efficiently and accurately evaluated.

以上の知見を基礎として完成された本発明は一側面において、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影する撮影手段と、前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔表面状態評価手段とを備えた銅箔の表面状態の評価装置であり、前記銅箔表面状態評価手段は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて視認性の評価を行い、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価装置である。   The present invention completed on the basis of the above knowledge, in one aspect, after the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching. And the imaging means for photographing the mark existing under the transparent base material after the surface-treated copper foil is removed by etching through the transparent base material, and the image obtained by the photographing were observed An observation point-lightness graph preparation means for measuring the lightness of each observation point along a direction perpendicular to the direction in which the mark extends to create an observation point-lightness graph, and an end of the mark in the observation point-lightness graph To evaluate the visibility of the transparent substrate using a brightness curve generated over the portion without the mark, and evaluate the surface state of the copper foil based on the visibility evaluation result A copper foil surface state evaluation device comprising a foil surface state evaluation means, wherein the copper foil surface state evaluation means includes a top average value Bt of a brightness curve generated from an end portion of the mark to a portion without the mark, and An evaluation device for the surface state of a copper foil that evaluates visibility using a difference ΔB (ΔB = Bt−Bb) from the bottom average value Bb and evaluates the surface state of the copper foil based on the evaluation result of the visibility It is.

本発明の銅箔の表面状態の評価装置は一実施形態において、前記銅箔表面状態評価手段は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、前記観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記マークに最も近い交点の位置を示す値をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記マークに最も近い交点の位置を示す値をt2としたときに、下記(1)式で定義されるSvと、
Sv=(ΔB×0.1)/(t1−t2) (1)
を用いて視認性評価を行い、前記視認性の評価結果に基づいて銅箔の表面状態を評価する。
In one embodiment of the copper foil surface state evaluation apparatus according to the present invention, the copper foil surface state evaluation means includes a top average value Bt and a bottom average value of a brightness curve generated from an end portion of the mark to a portion without the mark. A value ΔB (ΔB = Bt−Bb) with respect to Bb and a value indicating a position of an intersection closest to the mark among intersections of the brightness curve and Bt in the observation point-brightness graph, In the depth range from the intersection with Bt to 0.1 ΔB with reference to Bt, when the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB is t2, the following Sv defined by equation (1);
Sv = (ΔB × 0.1) / (t1-t2) (1)
Is used to evaluate the visibility, and the surface state of the copper foil is evaluated based on the visibility evaluation result.

本発明の銅箔の表面状態の評価装置は別の一実施形態において、前記撮影手段による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、前記観察地点−明度グラフ作製手段が、前記スムージング処理後の前記明度を用いて観察地点−明度グラフを作製する。   In another embodiment, the copper foil surface state evaluation apparatus according to the present invention further includes smoothing processing means for reducing variations in brightness of an image obtained by photographing by the photographing means, and the observation point-lightness graph is provided. A production means creates an observation point-lightness graph using the lightness after the smoothing process.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記透明基材の下に存在するマークが、前記透明基材の下に敷いた印刷物に印刷されたライン状のマークであり、前記観察地点−明度グラフ作製手段が、前記撮影によって得られた画像について、観察された前記ライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する。   In still another embodiment of the copper foil surface state evaluation apparatus according to the present invention, a line-shaped mark printed on a printed material laid under the transparent substrate is a mark present under the transparent substrate. The observation point-lightness graph preparation means measures and observes the lightness at each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends with respect to the image obtained by the photographing. Create a spot-lightness graph.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が40以上である場合を良好と判定する。   In yet another embodiment of the copper foil surface state evaluation apparatus according to the present invention, in the visibility evaluation by the copper foil surface state evaluation means, the case where ΔB (ΔB = Bt−Bb) is 40 or more is good. Is determined.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が50以上である場合を良好と判定する。   In another embodiment, the copper foil surface state evaluation apparatus according to the present invention is preferable in the case where ΔB (ΔB = Bt−Bb) is 50 or more in the visibility evaluation by the copper foil surface state evaluation means. Is determined.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記銅箔表面状態評価手段による視認性評価において、前記Svが3.5以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the Sv is 3.5 or higher in the visibility evaluation by the copper foil surface state evaluation means.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記Svが3.9以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the case where the Sv is 3.9 or more is good.

本発明の銅箔の表面状態の評価装置は更に別の一実施形態において、前記Svが5.0以上となる場合を良好と判定する。   In yet another embodiment, the copper foil surface state evaluation apparatus according to the present invention determines that the Sv is 5.0 or more as good.

本発明は別の一側面において、コンピュータを本発明の銅箔の表面状態の評価装置として機能させるためのプログラムである。   In another aspect, the present invention is a program for causing a computer to function as the copper foil surface state evaluation apparatus of the present invention.

本発明は更に別の一側面において、本発明の銅箔の表面状態の評価プログラムが記録されたコンピュータ読み取り可能な記録媒体である。   In still another aspect of the present invention, there is provided a computer-readable recording medium in which the evaluation program for the surface condition of the copper foil of the present invention is recorded.

本発明は更に別の一側面において、表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影し、前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製し、前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法であり、前記銅箔表面状態評価は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて前記透明基材の視認性の評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法である。   In yet another aspect of the present invention, after the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching. The mark existing under the transparent base material after removing the foil by etching is photographed through the transparent base material, and the image obtained by the photographing is in a direction perpendicular to the direction in which the observed mark extends. A lightness at each observation point is measured to produce an observation point-lightness graph. In the observation point-lightness graph, the transparent substrate is formed using a lightness curve generated from an end of the mark to a portion without the mark. Is a copper foil surface state evaluation method for evaluating the surface state of the copper foil based on the visibility evaluation result. The visibility of the transparent substrate is evaluated using the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the part to the part where the mark is not present, It is the evaluation method of the surface state of copper foil which evaluates the surface state of copper foil based on the evaluation result of the visibility of material.

本発明の銅箔の表面状態の評価方法は一実施形態において、前記銅箔表面状態評価は、前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、前記観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記マークに最も近い交点の位置を示す値をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記マークに最も近い交点の位置を示す値をt2としたときに、下記(1)式で定義されるSvと、In one embodiment of the copper foil surface state evaluation method according to the present invention, the copper foil surface state evaluation is performed by measuring the top average value Bt and the bottom average value Bb of a brightness curve generated from an end portion of the mark to a portion without the mark. ΔB (ΔB = Bt−Bb) and the observation point-brightness graph, among the intersections of the lightness curve and Bt, the value indicating the position of the closest point to the mark is t1, and the lightness curve and Bt When the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1ΔB in the depth range from the intersection to Bt to 0.1ΔB is t2 1) Sv defined by the equation;
Sv=(ΔB×0.1)/(t1−t2) (1)Sv = (ΔB × 0.1) / (t1-t2) (1)
を用いて前記透明基材の視認性評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する。Is used to evaluate the visibility of the transparent substrate, and the surface state of the copper foil is evaluated based on the evaluation result of the visibility of the transparent substrate.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記透明基材の下に存在するマークがライン状のマークであり、前記観察地点−明度グラフが、前記撮影によって得られた画像について、観察された前記ライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して作製される。In another embodiment of the method for evaluating the surface state of the copper foil of the present invention, the mark present under the transparent substrate is a line-shaped mark, and the observation point-lightness graph is obtained by the photographing. The image is produced by measuring the brightness at each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記視認性評価において、前記ΔB(ΔB=Bt−Bb)が40以上である場合を良好と判定する。In another embodiment, the evaluation method for the surface state of the copper foil of the present invention determines that the ΔB (ΔB = Bt−Bb) is 40 or more in the visibility evaluation as good.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記視認性評価において、前記ΔB(ΔB=Bt−Bb)が50以上である場合を良好と判定する。In another embodiment of the method for evaluating the surface state of the copper foil of the present invention, in the visibility evaluation, the case where ΔB (ΔB = Bt−Bb) is 50 or more is determined to be good.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記視認性評価において、前記Svが3.5以上となる場合を良好と判定する。In another embodiment, the evaluation method of the surface state of the copper foil of the present invention determines that the case where the Sv is 3.5 or more in the visibility evaluation is good.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記視認性評価において、前記Svが3.9以上となる場合を良好と判定する。In another embodiment of the method for evaluating the surface state of the copper foil of the present invention, in the visibility evaluation, the case where the Sv is 3.9 or more is determined to be good.

本発明の銅箔の表面状態の評価方法は別の一実施形態において、前記視認性評価において、前記Svが5.0以上となる場合を良好と判定する。In another embodiment, the evaluation method of the surface state of the copper foil of the present invention determines that the case where the Sv is 5.0 or more in the visibility evaluation is good.

本発明によれば、銅箔の表面状態を効率良く正確に評価する。   According to the present invention, the surface state of the copper foil is efficiently and accurately evaluated.

本発明の実施形態に係る銅箔の表面状態の評価装置の模式図である。It is a schematic diagram of the evaluation apparatus of the surface state of the copper foil which concerns on embodiment of this invention. 本発明の実施形態に係る銅箔の表面状態の評価方法のフローチャートである。It is a flowchart of the evaluation method of the surface state of the copper foil which concerns on embodiment of this invention. マーク幅が約1.3mmの場合のBt及びBbを定義する模式図である。It is a schematic diagram which defines Bt and Bb in case a mark width is about 1.3 mm. マーク幅が約0.3mmの場合のBt及びBbを定義する模式図である。It is a schematic diagram which defines Bt and Bb in case a mark width is about 0.3 mm. t1及びt2及びSvを定義する模式図である。It is a schematic diagram which defines t1, t2, and Sv. マークの幅が0.1〜0.4mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図である。It is a schematic diagram showing the structure of the imaging | photography means and the measuring method of a lightness curve in the case of evaluation of the lightness curve in case the width | variety of a mark is 0.1-0.4 mm. マークの幅が1.0〜2.0mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図である。It is a schematic diagram showing the structure of the imaging | photography means and the measuring method of a brightness curve in the case of evaluation of the brightness curve in case the width | variety of a mark is 1.0-2.0 mm.

(銅箔の表面状態の評価装置、銅箔の表面状態の評価方法、銅箔の表面状態の評価プログラム及び記録媒体)
図1は、本発明の実施形態に係る銅箔の表面状態の評価装置10の模式図である。本発明の実施形態に係る銅箔の表面状態の評価装置10は、ステージ15上に設けられた透明基材17の下に存在するマーク16を、透明基材17越しに撮影する撮影手段11と、撮像手段11からの画像信号を基に各種の処理を行うコンピュータ12と、コンピュータ12からの各種信号を基に所定の画像等を表示する表示手段13と、ステージ上の透明基材17及びマーク16に光を照射する照明手段14とを備えている。透明基材17は特に限定されず、透明であれば、ガラス製やポリイミド等の樹脂製基材であってもよい。なお、本発明では透明とは光透過性を有することも含まれる。なお、本発明におけるマークは、紙等の印刷物に印刷された印でもよく、銅配線でもよく、目印となる印であればどのような形態であってもよい。また、マークとは印刷物であってもよく、金属であってもよく、無機物であってもよく、有機物であってもよく、目印となるものであればよい。マークは、ライン状であれば、撮影によって得られた画像について、観察されたマークを横切る方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作成するのが容易となり、好ましい。
(Copper foil surface state evaluation device, copper foil surface state evaluation method, copper foil surface state evaluation program, and recording medium)
FIG. 1 is a schematic diagram of a copper foil surface state evaluation apparatus 10 according to an embodiment of the present invention. The copper foil surface state evaluation apparatus 10 according to the embodiment of the present invention includes a photographing unit 11 that photographs the mark 16 existing under the transparent base material 17 provided on the stage 15 through the transparent base material 17. , A computer 12 that performs various processes based on image signals from the imaging means 11, a display means 13 that displays predetermined images and the like based on various signals from the computer 12, a transparent substrate 17 on the stage, and a mark 16 is provided with illumination means 14 for irradiating light. The transparent substrate 17 is not particularly limited, and may be a resin substrate such as glass or polyimide as long as it is transparent. In the present invention, the term “transparent” includes light transparency. The mark in the present invention may be a mark printed on a printed matter such as paper, or may be a copper wiring, and may take any form as long as it is a mark serving as a mark. The mark may be a printed material, a metal, an inorganic material, an organic material, or any mark. If the mark is in the form of a line, it is easy to create an observation point-lightness graph by measuring the lightness of each observation point along the direction crossing the observed mark for an image obtained by photographing. .

フレキシブルプリント配線板(FPC)は液晶基材への接合やICチップの搭載などの加工が施されるが、この際の位置合わせは銅張積層板の銅箔をエッチングした後に残る樹脂絶縁層を透過して視認される位置決めパターンを介して行われるため、樹脂絶縁層の視認性が重要となる。そして、このような樹脂絶縁層の視認性に影響を与える銅箔の表面状態の評価が必要となる。このような樹脂絶縁層の効率良い正確な視認性評価及び銅箔の表面状態の評価のために、本発明において、透明基材は、少なくとも一方の表面が粗化処理などの表面処理をされた表面処理金属箔を、粗化処理などの表面処理をされた表面側から、透明基材の少なくとも一方の表面に貼り合わせた後、エッチングで前記金属箔を除去して作製されている。当該金属箔は、特に限定されないが、銅箔、アルミ箔、ニッケル箔、銅合金箔、ニッケル合金箔、アルミ合金箔、ステンレス箔、鉄箔、鉄合金箔等を用いることができる。   The flexible printed wiring board (FPC) is subjected to processing such as bonding to a liquid crystal substrate and mounting of an IC chip. The alignment at this time is the resin insulation layer that remains after etching the copper foil of the copper-clad laminate. The visibility of the resin insulating layer is important because it is performed through a positioning pattern that is visible through the screen. And evaluation of the surface state of the copper foil which affects the visibility of such a resin insulation layer is needed. In the present invention, for the efficient and accurate visibility evaluation of such a resin insulating layer and the evaluation of the surface state of the copper foil, in the present invention, at least one surface is subjected to a surface treatment such as a roughening treatment. After the surface-treated metal foil is bonded to at least one surface of the transparent substrate from the surface side subjected to the surface treatment such as the roughening treatment, the metal foil is removed by etching. Although the said metal foil is not specifically limited, Copper foil, aluminum foil, nickel foil, copper alloy foil, nickel alloy foil, aluminum alloy foil, stainless steel foil, iron foil, iron alloy foil, etc. can be used.

撮影手段11は、撮像素子、撮像素子の出力が入力される画像処理回路等で構成された画像処理部、画像処理部等を制御する制御回路等で構成された制御部、レンズ等で構成された光学系等を備えている。撮影手段11としては、例えばCCDカメラ等を用いることができる。撮影手段11は、ステージ15上に設けられた透明基材17の下に存在するマーク16を、透明基材17越しに撮影して画像を取得する。   The imaging means 11 includes an imaging device, an image processing unit configured with an image processing circuit to which an output of the imaging device is input, a control unit configured with a control circuit that controls the image processing unit, a lens, and the like. Equipped with an optical system. As the photographing means 11, for example, a CCD camera or the like can be used. The photographing means 11 photographs the mark 16 existing under the transparent base material 17 provided on the stage 15 through the transparent base material 17 and acquires an image.

コンピュータ12は、撮像手段11からの画像信号を基に各種の処理を行う。コンピュータ12は、撮像手段11からの画像信号について、観察されたマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、観察地点−明度グラフにおいて、マーク16の端部からマーク16がない部分にかけて生じる明度曲線を用いて透明基材17の視認性を評価し、当該視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔表面状態評価手段とを備えている。   The computer 12 performs various processes based on the image signal from the imaging unit 11. The computer 12 measures the lightness of each observation point along the direction perpendicular to the direction in which the observed mark 16 extends with respect to the image signal from the image pickup means 11, and creates an observation point-lightness graph. In the production means and the observation point-brightness graph, the visibility of the transparent substrate 17 is evaluated using a brightness curve generated from the end portion of the mark 16 to the portion where the mark 16 is not present, and copper is evaluated based on the visibility evaluation result. And a copper foil surface state evaluating means for evaluating the surface state of the foil.

コンピュータ12は、撮影手段11による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、観察地点−明度グラフ作製手段が、スムージング処理後の明度を用いて観察地点−明度グラフを作製してもよい。   The computer 12 further includes smoothing processing means for reducing variations in lightness of the image obtained by photographing by the photographing means 11, and the observation point-lightness graph creating means uses the lightness after the smoothing processing to observe point-lightness. A graph may be created.

また、透明基材17の下に存在するマーク16が、透明基材17の下に敷いた印刷物に印刷されたライン状のマーク16であり、観察地点−明度グラフ作製手段が、撮影によって得られた画像について、観察されたライン状のマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製してもよい。   Further, the mark 16 present under the transparent base material 17 is a line-shaped mark 16 printed on a printed material laid under the transparent base material 17, and the observation point-lightness graph preparation means is obtained by photographing. For the obtained image, the brightness at each observation point may be measured along the direction perpendicular to the direction in which the observed line-shaped mark 16 extends to create an observation point-lightness graph.

コンピュータ12は、記憶手段としてのメモリを備えている。このメモリには、デジタル化した撮像手段11からの画像、観察地点−明度グラフ作製式、視認性評価式、銅箔の表面状態の評価式、各段階における評価値等がそれぞれコンピュータ読み取り可能に記録(いわゆる保存)されている。   The computer 12 includes a memory as storage means. In this memory, the digitized image from the imaging means 11, observation point-brightness graph preparation formula, visibility evaluation formula, copper foil surface condition evaluation formula, evaluation value at each stage, etc. are recorded in a computer-readable manner. (So-called preservation).

表示手段13は、コンピュータ12からの各種信号を基に、観察地点−明度グラフ、視認性評価結果、銅箔の表面状態の評価結果等の所定の画像や数値等を表示する。   Based on various signals from the computer 12, the display unit 13 displays a predetermined image, a numerical value, and the like such as an observation point-lightness graph, a visibility evaluation result, and a copper foil surface state evaluation result.

次に、上記実施形態による銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法について、図2に示すフローチャートを参照して説明する。なお、図2に示すフローチャートは本発明に係る銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法の一実施形態であり、本発明の銅箔の表面状態の評価装置10で実現可能な評価方法は、図2のフローチャートで示すものに限られない。特に、ΔB及びSvの両測定値により視認性を評価しなくてもよく、ΔBのみで視認性を評価してもよい。また、スムージング処理は、図2では撮影で得られた画像に対して、観察地点−明度グラフを作成する前に行っているが、これに限らず、例えば、観察地点−明度グラフを作成した後に行ってもよい。
銅箔の表面状態の評価装置10を用いた銅箔の表面状態の評価方法では、まず、少なくとも一方の表面が粗化処理などの表面処理をされた表面処理金属箔を、粗化処理などの表面処理をされた表面側から、透明基材の少なくとも一方の表面に貼り合わせた後、エッチングで前記金属箔を除去して作製された透明基材17を準備する。次に、透明基材17の下に存在するマーク16を、透明基材17越しに撮影手段11によって撮影する。撮影手段11によって撮影された画像の信号は、コンピュータ12へ送られる。コンピュータ12の観察地点−明度グラフ作製手段は、撮像手段11からの画像信号について、観察されたマーク16が伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する。コンピュータ12の銅箔の表面状態評価手段は、当該観察地点−明度グラフにおいて、マーク16の端部からマーク16がない部分にかけて生じる明度曲線によって透明基材17の視認性を評価し、当該視認性の評価結果に基づいて、透明基材17に貼り合わせられていた表面処理金属箔の表面状態を評価する。従来、製造ラインで実際に作製しなければ、位置合わせ等のために設けられたマークを透明基材越しに視認することが可能か否かを判断できず、製造コストの点で問題があった。しかしながら、本発明に係る銅箔の表面状態の評価装置10を用いれば、上記構成により、実験室のみでも容易に効率良く透明基材17の視認性を正確に評価し、それによって効率良く正確に銅箔の表面状態の評価をすることが可能となる。例えば、透明基材17の視認性の評価結果が良好である場合を、そのまま銅箔の表面状態が良好であると評価することができる。
Next, the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10 according to the above embodiment will be described with reference to the flowchart shown in FIG. The flow chart shown in FIG. 2 is an embodiment of the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10 according to the present invention, and the copper foil surface state evaluation apparatus of the present invention. The evaluation method that can be realized in 10 is not limited to that shown in the flowchart of FIG. In particular, the visibility may not be evaluated by both measured values of ΔB and Sv, and the visibility may be evaluated only by ΔB. Further, although the smoothing process is performed on the image obtained by photographing in FIG. 2 before creating the observation point-lightness graph, the present invention is not limited to this, for example, after creating the observation point-lightness graph. You may go.
In the copper foil surface state evaluation method using the copper foil surface state evaluation apparatus 10, first, a surface-treated metal foil having at least one surface subjected to a surface treatment such as a roughening treatment is treated with a roughening treatment or the like. A transparent base material 17 prepared by removing the metal foil by etching after being bonded to at least one surface of the transparent base material from the surface-treated surface side is prepared. Next, the mark 16 existing under the transparent base material 17 is photographed by the photographing means 11 through the transparent base material 17. The signal of the image photographed by the photographing means 11 is sent to the computer 12. The observation point-lightness graph creating means of the computer 12 measures the lightness of each observation point along the direction perpendicular to the direction in which the observed mark 16 extends with respect to the image signal from the image pickup means 11, and the observation point-lightness graph. Is made. The surface condition evaluation means for the copper foil of the computer 12 evaluates the visibility of the transparent substrate 17 by the brightness curve generated from the end of the mark 16 to the portion without the mark 16 in the observation point-lightness graph. Based on the evaluation result, the surface state of the surface-treated metal foil that has been bonded to the transparent substrate 17 is evaluated. Conventionally, unless actually produced on the production line, it was impossible to determine whether or not the marks provided for alignment etc. could be seen through the transparent base material, and there was a problem in terms of production cost . However, if the copper foil surface state evaluation apparatus 10 according to the present invention is used, the above-described configuration easily and efficiently evaluates the visibility of the transparent substrate 17 even in the laboratory alone, thereby efficiently and accurately. It becomes possible to evaluate the surface state of the copper foil. For example, when the evaluation result of the visibility of the transparent substrate 17 is good, it can be evaluated that the surface state of the copper foil is good as it is.

コンピュータ12の銅箔の表面状態評価手段は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて視認性の評価を行い、この評価結果を用いて銅箔の表面状態の評価を行う。   The copper foil surface state evaluation means of the computer 12 uses the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end of the mark 16 to the portion where the mark 16 is not present. The visibility is evaluated, and the surface state of the copper foil is evaluated using the evaluation result.

また、コンピュータ12の銅箔の表面状態評価手段は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、マーク16に最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、下記(1)式で定義されるSvと、
Sv=(ΔB×0.1)/(t1−t2) (1)
を用いて視認性の評価を行い、この評価結果を用いて銅箔の表面状態の評価を行ってもよい。
なお、上述した観察位置-明度グラフにおいて、横軸は位置情報(ピクセル×0.1)、縦軸は明度(階調)の値を示す。
このような構成によれば、実験室のみでも容易に効率良く透明基材17の視認性をより正確に評価を行うことができ、この評価結果を用いて実験室のみでも容易に効率良く銅箔の表面状態の評価を行うことができる。
Moreover, the surface condition evaluation means of the copper foil of the computer 12 is the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end of the mark 16 to the portion where the mark 16 is not present. In the observation point-lightness graph, the value indicating the position of the intersection closest to the mark 16 among the intersections of the lightness curve and Bt (the value on the horizontal axis of the observation point-lightness graph) is t1, and the lightness curve In the depth range from the intersection with Bt to 0.1 ΔB with reference to Bt, a value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB (the side of the observation point-lightness graph) When the value of the axis is t2, Sv defined by the following equation (1):
Sv = (ΔB × 0.1) / (t1-t2) (1)
Visibility may be evaluated using, and the surface state of the copper foil may be evaluated using this evaluation result.
In the observation position-lightness graph described above, the horizontal axis indicates position information (pixel × 0.1), and the vertical axis indicates the value of brightness (gradation).
According to such a configuration, it is possible to easily and efficiently evaluate the visibility of the transparent base material 17 easily and efficiently even in the laboratory alone, and using this evaluation result, the copper foil can be easily and efficiently used only in the laboratory. The surface state of the film can be evaluated.

コンピュータ12は、撮影手段11による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、観察地点−明度グラフ作製手段が、スムージング処理後の明度を用いて観察地点−明度グラフを作製するのが好ましい。撮影手段11による撮影によって得られた画像から得られる明度のノイズを含んだデータ(原波形)に対して、スムージング処理手段によるスムージング処理を行うことで、当該明度のばらつきが緩和するため、透明基材17の視認性をより正確に評価することが可能となる。スムージング処理手段によるスムージング処理としては、種々ある平滑化プログラムにより行うことができ、例えば、2・3次多項式適合法によるスムージング処理、フーリエ変換によるスムージング処理、或いは、移動平均法によるスムージング処理等を用いることができる。なお、スムージング処理は、公知の種々ある平滑化プログラムを用いて行ってもよい。また、明度データのスムージング処理はマーク16の有る部分、無い部分の両方について行ってもよく、マーク16の有る部分について行ってもよく、マーク16の無い部分に行ってもよく、部分的に行ってもよい。
なお、撮影手段11による撮影によって得られた画像について、当該明度のスムージング処理を行う前に、あらかじめ当該明度のノイズを含んだデータ(原波形)の観察地点−明度グラフ作製を行ってもよい。
The computer 12 further includes smoothing processing means for reducing variations in lightness of the image obtained by photographing by the photographing means 11, and the observation point-lightness graph creating means uses the lightness after the smoothing processing to observe point-lightness. It is preferable to create a graph. Since smoothing processing by the smoothing processing means is performed on the data (original waveform) including lightness noise obtained from the image obtained by the photographing by the photographing means 11, the variation in the lightness is reduced. The visibility of the material 17 can be more accurately evaluated. The smoothing processing by the smoothing processing means can be performed by various smoothing programs. For example, smoothing processing by a second-third order polynomial fitting method, smoothing processing by Fourier transform, or smoothing processing by a moving average method is used. be able to. The smoothing process may be performed using various known smoothing programs. Further, the smoothing process of the brightness data may be performed for both the portion with the mark 16 and the portion without the mark 16, may be performed for the portion with the mark 16, may be performed on the portion without the mark 16, or may be performed partially. May be.
Note that an image obtained by photographing by the photographing unit 11 may be prepared in advance for an observation point-lightness graph of data (original waveform) including the lightness noise before performing the lightness smoothing process.

また、銅箔の表面状態評価手段による視認性評価において、上記のΔB値のみに基づいて視認性を評価する場合は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔBが40以上となる場合を視認性並びに銅箔の表面状態が良好と判定してもよい。
さらに、銅箔の表面状態評価手段による視認性評価において、上記のΔB値及びSv値に基づいて視認性を評価する場合は、マーク16の端部からマーク16がない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔBが40以上であり、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マーク16に最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、Svが3.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定してもよい。
Svは、3.9以上、好ましくは4.5以上、好ましくは5.0以上、より好ましくは5.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。また、Svの上限は特に限定する必要はないが、例えば70以下、30以下、15以下、10以下である。
ΔB(ΔB=Bt−Bb)は、50以上である場合を視認性並びに銅箔の表面状態が良好と判定するのが好ましく、60以上である場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。ΔBの上限は特に限定する必要は無いが、例えば100以下、あるいは80以下、あるいは70以下である。このような評価によれば、透明基材17の視認性を効率良く、更に正確に評価を行うことができ、この評価結果を用いて効率良く、更に正確に銅箔の表面状態の評価を行うことができる。
Moreover, in the visibility evaluation by the surface state evaluation means of the copper foil, when evaluating the visibility based only on the above ΔB value, the top average value of the brightness curve generated from the end of the mark 16 to the portion without the mark 16 When the difference ΔB between Bt and the bottom average value Bb is 40 or more, the visibility and the surface state of the copper foil may be determined to be good.
Furthermore, when the visibility is evaluated based on the ΔB value and the Sv value in the visibility evaluation by the surface state evaluation means of the copper foil, the top of the brightness curve generated from the end portion of the mark 16 to the portion where the mark 16 is not present. The difference ΔB between the average value Bt and the bottom average value Bb is 40 or more. In the observation point-lightness graph, a value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and Bt (the observation point− In the depth range from the intersection of the lightness curve and Bt to 0.1 ΔB with reference to Bt, the value of the horizontal axis of the lightness graph is t1, and the mark 16 is the most in the intersection of the lightness curve and 0.1ΔB. When the value indicating the position of the closest intersection (the value of the horizontal axis of the observation point-lightness graph) is t2, it is determined that the visibility and the surface state of the copper foil are good when Sv is 3.5 or more. May be.
When Sv is 3.9 or more, preferably 4.5 or more, preferably 5.0 or more, more preferably 5.5 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good. . The upper limit of Sv is not particularly limited, but is, for example, 70 or less, 30 or less, 15 or less, or 10 or less.
When ΔB (ΔB = Bt−Bb) is 50 or more, it is preferable to determine that the visibility and the surface state of the copper foil are good, and when it is 60 or more, the visibility and the surface state of the copper foil are good. It is more preferable to judge. The upper limit of ΔB is not particularly limited, but is, for example, 100 or less, 80 or less, or 70 or less. According to such an evaluation, the visibility of the transparent base material 17 can be efficiently and accurately evaluated, and the evaluation of the surface state of the copper foil can be performed efficiently and accurately using this evaluation result. be able to.

ここで、「明度曲線のトップ平均値Bt」、「明度曲線のボトム平均値Bb」、及び、後述の「t1」、「t2」、「Sv」について、図を用いて説明する。また、「明度曲線のボトム平均値Bb」については、マークの幅を大きくした(例えばマークの幅は0.7mm以上、例えば0.8mm以上、例えば5mm以下、4mm以下、例えば約1.3mmとすることができる。)としたものと、マークの幅を小さくした(例えばマークの幅は0.01mm以上、0.05mm以上、0.1mm以上、0.8mm以下、0.7mm以下、0.6mm以下、例えば0.3mmとすることができる。)としたものとでは、規定が異なっているため、それぞれの場合について説明する。
図3に、マークの幅を大きくした(約1.3mmとした)場合のBt及びBbを定義する模式図を示す。図3の「マーク」は、上記CCDカメラによる撮影で得られた画像に観察された印刷物のライン状のマーク(幅約1.3mm)を示している。当該マークに重なるように描かれた曲線が上記観察地点−明度グラフにおいて、マークの端部からマークがない部分にかけて生じる明度曲線を示している。図3に示すように、「明度曲線のトップ平均値Bt」は、マークの両側の端部位置から100μm離れた位置から30μm間隔で5箇所(両側で合計10箇所)測定したときの明度の平均値を示す。「明度曲線のボトム平均値Bb」は、マークの端部位置から100μm内側に入った位置から100μm間隔で11箇所測定したときの明度の平均値を示す。なお、明度の平均値を測定するための観察地点の間隔は、明度曲線の形に応じて適宜1μm〜500μmの範囲で採用することができる。観察地点の偏りを避けるため、観察地点の間隔は略等間隔であるか、等間隔であることが好ましい。なお、観察地点の間隔は略等間隔でなくても良く、等間隔でなくても良い。また、測定間隔が広いほど、特定の観察地点の影響を排除することができ、観察地点による誤差を軽減できると考える。
図4(a)及び図4(b)に、マークの幅を約0.3mmとした場合のBt及びBbを定義する模式図を示す。マークの幅を約0.3mmとした場合、図4(a)に示すようにV型の明度曲線となる場合と、図4(b)に示すように約1.3mmの場合と同様に底部を有する明度曲線となる場合がある。いずれの場合も「明度曲線のトップ平均値Bt」は、マークの両側の端部位置から50μm離れた位置から、マークの幅を約1.3mmとした場合と同様に、30μm間隔で5箇所(両側で合計10箇所)測定したときの明度の平均値を示す。一方、「明度曲線のボトム平均値Bb」は、明度曲線が図4(a)に示すようにV型となる場合は、このV字の谷の先端部における明度の最低値を示し、図4(b)の底部を有する場合は、約0.3mmの中心部の値を示す。なお、明度の平均値を測定するための観察地点の間隔は、明度曲線の形に応じて適宜1μm〜500μmの範囲で採用することができる。観察地点の偏りを避けるため、観察地点の間隔は略等間隔であるか、等間隔であることが好ましい。なお、観察地点の間隔は略等間隔でなくてもよく、等間隔でなくてもよい。また、測定間隔が広いほど、特定の観察地点の影響を排除することができ、観測地点による誤差を軽減できると考える。
図5に、t1及びt2及びSvを定義する模式図を示す。「t1(ピクセル×0.1)」は、明度曲線とBtとの交点の内、前記ライン状マークに最も近い交点並びにその交点の位置を示す値(前記観察地点−明度グラフの横軸の値)を示す。「t2(ピクセル×0.1)」は、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記ライン状マークに最も近い交点並びにその交点の位置を示す値(前記観察地点−明度グラフの横軸の値)を示す。このとき、t1およびt2を結ぶ線で示される明度曲線の傾きについては、y軸方向に0.1ΔB、x軸方向に(t1−t2)で計算されるSv(階調/ピクセル×0.1)で定義される。なお、横軸の1ピクセルは10μm長さに相当する。また、Svは、マークの両側を測定し、小さい値を採用する。さらに、明度曲線の形状が不安定で上記「明度曲線とBtとの交点」が複数存在する場合は、最もマークに近い交点を採用する。
撮影手段11で撮影した上記画像において、マークが付されていない部分では高い明度となるが、マーク端部に到達したとたんに明度が低下する。透明基材17の視認性が良好であれば、このような明度の低下状態が明確に観察される。一方、透明基材17の視認性が不良であれば、明度がマーク端部付近で一気に「高」から「低」へ急に下がるのではなく、低下の状態が緩やかとなり、明度の低下状態が不明確となってしまう。
本発明はこのような知見に基づき、透明基材17に対し、例えばマークを付した印刷物を下に置き、透明基材17越しに撮影手段11で撮影した上記マーク部分の画像から得られる観察地点−明度グラフにおいて描かれるマーク端部付近の明度曲線を制御している。より詳細には、明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を40以上とし、観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記ライン状マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、マークに最も近い交点の位置を示す値(前記観察地点−明度グラフの横軸の値)をt2としたときに、上記(1)式で定義されるSvを評価することで、正確な透明基板の視認性評価を可能とし、この評価結果を用いて効率良く、更に正確に銅箔の表面状態の評価を行うことができる。Svは、3.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのが好ましい。Svは、3.9以上、好ましくは4.5以上、好ましくは5.0以上、より好ましくは5.5以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましい。また、ΔBは好ましくは50以上となる場合を視認性並びに銅箔の表面状態が良好と判定するのがより好ましく、好ましくは60以上となる場合を視認性並びに銅箔の表面状態が良好と判定すると良い。ΔBの上限は特に限定する必要は無いが、例えば100以下、あるいは80以下、あるいは70以下である。また、Svの上限は特に限定する必要はないが、例えば70以下、30以下、15以下、10以下である。このような構成によれば、マークとマークで無い部分との境界がより明確になり、位置決め精度が向上して、マーク画像認識による誤差が少なくなり、より正確に位置合わせができるようになる。従って、Sv、ΔBの値が、上述のSv、ΔBの値の範囲内である場合に、銅箔の表面状態が良好であると判定してもよい。
Here, “top average value Bt of the lightness curve”, “bottom average value Bb of the lightness curve”, and “t1”, “t2”, and “Sv” described later will be described with reference to the drawings. For the “bottom average value Bb of the lightness curve”, the width of the mark is increased (for example, the width of the mark is 0.7 mm or more, for example, 0.8 mm or more, for example, 5 mm or less, 4 mm or less, for example, about 1.3 mm). And the mark width is reduced (for example, the mark width is 0.01 mm or more, 0.05 mm or more, 0.1 mm or more, 0.8 mm or less, 0.7 mm or less, 0.00 mm or less). Since the definition is different from that of 6 mm or less, for example, 0.3 mm, each case will be described.
FIG. 3 is a schematic diagram for defining Bt and Bb when the mark width is increased (about 1.3 mm). The “mark” in FIG. 3 indicates a line-like mark (width of about 1.3 mm) of the printed matter observed in the image obtained by photographing with the CCD camera. A curve drawn so as to overlap the mark indicates a brightness curve generated from the end of the mark to a portion without the mark in the observation point-lightness graph. As shown in FIG. 3, the “top average value Bt of the brightness curve” is the average of the brightness when measured at 5 locations (total 10 locations on both sides) at 30 μm intervals from the positions 100 μm away from the end positions on both sides of the mark. Indicates the value. The “bottom average value Bb of the lightness curve” indicates an average value of lightness when 11 positions are measured at intervals of 100 μm from a position inside 100 μm from the end position of the mark. Note that the interval between observation points for measuring the average value of the brightness can be appropriately selected in the range of 1 μm to 500 μm depending on the shape of the brightness curve. In order to avoid the bias of the observation points, it is preferable that the intervals between the observation points are substantially equal or equal. Note that the intervals between the observation points do not have to be substantially equal and may not be equal. Further, it is considered that the wider the measurement interval, the more the influence of a specific observation point can be eliminated and the error due to the observation point can be reduced.
FIGS. 4A and 4B are schematic diagrams for defining Bt and Bb when the mark width is about 0.3 mm. When the width of the mark is about 0.3 mm, the bottom is the same as in the case of a V-shaped brightness curve as shown in FIG. 4A and the case of about 1.3 mm as shown in FIG. May result in a lightness curve having In any case, the “top average value Bt of the lightness curve” is 5 locations at intervals of 30 μm from the positions 50 μm away from the end positions on both sides of the mark, as in the case where the mark width is about 1.3 mm ( The average value of the brightness when measured at 10 locations on both sides). On the other hand, the “bottom average value Bb of the lightness curve” indicates the minimum value of lightness at the tip of the V-shaped valley when the lightness curve is V-shaped as shown in FIG. When it has the bottom of (b), the value of the center part of about 0.3 mm is shown. Note that the interval between observation points for measuring the average value of the brightness can be appropriately selected in the range of 1 μm to 500 μm depending on the shape of the brightness curve. In order to avoid the bias of the observation points, it is preferable that the intervals between the observation points are substantially equal or equal. Note that the intervals between the observation points may not be substantially equal, and may not be equal. Further, it is considered that the wider the measurement interval, the more the influence of a specific observation point can be eliminated and the error due to the observation point can be reduced.
FIG. 5 is a schematic diagram for defining t1, t2, and Sv. “T1 (pixel × 0.1)” is a value indicating an intersection point closest to the line-shaped mark among intersection points of the lightness curve and Bt and a position of the intersection point (value on the horizontal axis of the observation point-lightness graph) ). “T2 (pixel × 0.1)” is the line-shaped mark among the intersections of the lightness curve and 0.1ΔB in the depth range from the intersection of the lightness curve and Bt to 0.1ΔB with reference to Bt. And the value (the value on the horizontal axis of the observation point-brightness graph) indicating the position of the intersection closest to. At this time, regarding the slope of the brightness curve indicated by the line connecting t1 and t2, Sv (gradation / pixel × 0.1) calculated by 0.1 ΔB in the y-axis direction and (t1−t2) in the x-axis direction. ). One pixel on the horizontal axis corresponds to a length of 10 μm. Further, Sv is measured on both sides of the mark, and a small value is adopted. Further, when the shape of the lightness curve is unstable and there are a plurality of the “intersections between the lightness curve and Bt”, the intersection closest to the mark is adopted.
In the image taken by the photographing means 11, the lightness is high in a portion where no mark is attached, but the lightness is lowered as soon as the mark end is reached. If the visibility of the transparent substrate 17 is good, such a lowered state of brightness is clearly observed. On the other hand, if the visibility of the transparent substrate 17 is poor, the lightness does not suddenly drop from “high” to “low” in the vicinity of the end of the mark, but the state of decline is moderate and the state of lightness decline is reduced. It will be unclear.
Based on such knowledge, the present invention places an observation mark obtained from the image of the mark portion taken by the photographing means 11 through the transparent base material 17, for example, with a printed matter with a mark placed under the transparent base material 17. -The brightness curve near the edge of the mark drawn in the brightness graph is controlled. More specifically, the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the lightness curve is set to 40 or more, and in the observation point-lightness graph, among the intersections of the lightness curve and Bt, Depth range from the intersection of the lightness curve and Bt to 0.1 ΔB on the basis of Bt, where t1 is the value indicating the position of the intersection closest to the line mark (value on the horizontal axis of the observation point-lightness graph) , When the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB (the value of the observation point—the horizontal axis of the lightness graph) is t2, By evaluating the defined Sv, it is possible to accurately evaluate the visibility of the transparent substrate, and it is possible to efficiently and more accurately evaluate the surface state of the copper foil using this evaluation result. It is preferable to determine that the visibility and the surface state of the copper foil are good when Sv is 3.5 or more. When Sv is 3.9 or more, preferably 4.5 or more, preferably 5.0 or more, more preferably 5.5 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good. . Further, when ΔB is preferably 50 or more, it is more preferable to determine that the visibility and the surface state of the copper foil are good, and preferably, when ΔB is 60 or more, the visibility and the surface state of the copper foil are determined to be good. Good. The upper limit of ΔB is not particularly limited, but is, for example, 100 or less, 80 or less, or 70 or less. The upper limit of Sv is not particularly limited, but is, for example, 70 or less, 30 or less, 15 or less, or 10 or less. According to such a configuration, the boundary between the mark and the non-mark portion becomes clearer, the positioning accuracy is improved, the error due to the mark image recognition is reduced, and the alignment can be performed more accurately. Therefore, when the values of Sv and ΔB are within the range of the values of Sv and ΔB described above, it may be determined that the surface state of the copper foil is good.

また、上述のような処理手順をプログラムとしてコンピュータに実行させることで、透明基材の視認性を効率良く正確に評価することができ、この評価結果を用いて効率良く、正確に銅箔の表面状態の評価を行うことができる。   In addition, by causing the computer to execute the processing procedure as described above, the visibility of the transparent substrate can be efficiently and accurately evaluated, and the surface of the copper foil can be efficiently and accurately evaluated using the evaluation result. A state assessment can be performed.

さらに、このプログラムを光学、あるいは磁気ディスクなどの記録媒体にコンピュータ読み取り可能に記録させて用いることにより、他のコンピュータでもこのプログラムを実現でき、上述の処理手順と同様の作用効果を得ることができる。   Furthermore, by using this program recorded on a recording medium such as an optical or magnetic disk so that it can be read by a computer, this program can be realized on other computers, and the same effects as the above-described processing procedure can be obtained. .

実施例A1〜30及び実施例B1〜14として、各種銅箔を準備し、一方の表面に、粗化処理として表1に記載の条件にてめっき処理を行った。
上述の粗化めっき処理を行った後、実施例A1〜10、12〜27、実施例B3、4、6、9〜15について次の耐熱層および防錆層形成のためのめっき処理を行った。
耐熱層1の形成条件を以下に示す。
液組成 :ニッケル5〜20g/L、コバルト1〜8g/L
pH :2〜3
液温 :40〜60℃
電流密度 :5〜20A/dm2
クーロン量:10〜20As/dm2
上記耐熱層1を施した銅箔上に、耐熱層2を形成した。実施例B5、7、8については、粗化めっき処理は行わず、準備した銅箔に、この耐熱層2を直接形成した。耐熱層2の形成条件を以下に示す。
液組成 :ニッケル2〜30g/L、亜鉛2〜30g/L
pH :3〜4
液温 :30〜50℃
電流密度 :1〜2A/dm2
クーロン量:1〜2As/dm2
上記耐熱層1及び2を施した銅箔上に、さらに防錆層を形成した。防錆層の形成条件を以下に示す。
液組成 :重クロム酸カリウム1〜10g/L、亜鉛0〜5g/L
pH :3〜4
液温 :50〜60℃
電流密度 :0〜2A/dm2(浸漬クロメート処理のため)
クーロン量:0〜2As/dm2(浸漬クロメート処理のため)
上記耐熱層1、2及び防錆層を施した銅箔上に、さらに耐候性層を形成した。形成条件を以下に示す。
アミノ基を有するシランカップリング剤として、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシラン(実施例A17、24〜27)、N−2−(アミノエチル)−3−アミノプロピルトリエトキシシラン(実施例A1〜16)、N−2−(アミノエチル)−3−アミノプロピルメチルジメトキシシラン(実施例A18、28、29)、3−アミノプロピルトリメトキシシラン(実施例A19)、3−アミノプロピルトリエトキシシラン(実施例A20、21)、3−トリエトキシシリル−N−(1,3−ジメチル−ブチリデン)プロピルアミン(実施例A22)、N−フェニル−3−アミノプロピルトリメトキシシラン(実施例A23)で、塗布・乾燥を行い、耐候性層を形成した。これらのシランカップリング剤を2種以上の組み合わせで用いることもできる。同様に実施例B1〜15においては、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシランで塗布・乾燥を行い、耐候性層を形成した。
As Examples A1 to 30 and Examples B1 to 14, various copper foils were prepared, and plating treatment was performed on one surface under the conditions described in Table 1 as a roughening treatment.
After performing the above-mentioned roughening plating process, the plating process for the following heat-resistant layer and rust prevention layer formation was performed about Example A1-10, 12-27, Example B3, 4, 6, 9-15. .
The conditions for forming the heat-resistant layer 1 are shown below.
Liquid composition: Nickel 5-20 g / L, cobalt 1-8 g / L
pH: 2-3
Liquid temperature: 40-60 degreeC
Current density: 5 to 20 A / dm 2
Coulomb amount: 10-20 As / dm 2
A heat-resistant layer 2 was formed on the copper foil provided with the heat-resistant layer 1. For Examples B5, 7, and 8, the rough plating treatment was not performed, and the heat-resistant layer 2 was directly formed on the prepared copper foil. The conditions for forming the heat-resistant layer 2 are shown below.
Liquid composition: nickel 2-30 g / L, zinc 2-30 g / L
pH: 3-4
Liquid temperature: 30-50 degreeC
Current density: 1 to 2 A / dm 2
Coulomb amount: 1-2 As / dm 2
On the copper foil which gave the said heat-resistant layers 1 and 2, the antirust layer was further formed. The conditions for forming the rust preventive layer are shown below.
Liquid composition: potassium dichromate 1-10 g / L, zinc 0-5 g / L
pH: 3-4
Liquid temperature: 50-60 degreeC
Current density: 0 to 2 A / dm 2 (for immersion chromate treatment)
Coulomb amount: 0 to 2 As / dm 2 (for immersion chromate treatment)
On the copper foil which gave the said heat-resistant layers 1 and 2 and a rust prevention layer, the weathering layer was further formed. The formation conditions are shown below.
As a silane coupling agent having an amino group, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane (Example A17, 24-27), N-2- (aminoethyl) -3-aminopropyltri Ethoxysilane (Examples A1 to 16), N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane (Examples A18, 28, 29), 3-aminopropyltrimethoxysilane (Example A19), 3 -Aminopropyltriethoxysilane (Examples A20, 21), 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine (Example A22), N-phenyl-3-aminopropyltrimethoxysilane In (Example A23), coating and drying were performed to form a weather-resistant layer. These silane coupling agents can be used in combination of two or more. Similarly, in Examples B1 to 15, coating and drying were performed with N-2- (aminoethyl) -3-aminopropyltrimethoxysilane to form a weather resistant layer.

なお、圧延銅箔は以下のように製造した。表2に示す組成の銅インゴットを製造し、熱間圧延を行った後、300〜800℃の連続焼鈍ラインの焼鈍と冷間圧延を繰り返して1〜2mm厚の圧延板を得た。この圧延板を300〜800℃の連続焼鈍ラインで焼鈍して再結晶させ、表2の厚みまで最終冷間圧延し、銅箔を得た。表2の「種類」の欄の「タフピッチ銅」はJIS H3100 C1100に規格されているタフピッチ銅を、「無酸素銅」はJIS H3100 C1020に規格されている無酸素銅を示す。また、「タフピッチ銅+Ag:100ppm」はタフピッチ銅にAgを100質量ppm添加したことを意味する。
電解銅箔はJX日鉱日石金属社製電解銅箔HLP箔を用いた。電解研磨又は化学研磨を行った場合には、電解研磨又は化学研磨後の板厚を記載した。
なお、表2に表面処理前の銅箔作製工程のポイントを記載した。「高光沢圧延」は、最終の冷間圧延(最終の再結晶焼鈍後の冷間圧延)を記載の油膜当量の値で行ったことを意味する。「通常圧延」は、最終の冷間圧延(最終の再結晶焼鈍後の冷間圧延)を記載の油膜当量の値で行ったことを意味する。「化学研磨」、「電解研磨」は、以下の条件で行ったことを意味する。
「化学研磨」はH2SO4が1〜3質量%、H22が0.05〜0.15質量%、残部水のエッチング液を用い、研磨時間を1時間とした。
「電解研磨」はリン酸67%+硫酸10%+水23%の条件で、電圧10V/cm2、表2に記載の時間(10秒間の電解研磨を行うと、研磨量は1〜2μmとなる。)で行った。
In addition, the rolled copper foil was manufactured as follows. After manufacturing the copper ingot of the composition shown in Table 2 and performing hot rolling, annealing and cold rolling of a continuous annealing line at 300 to 800 ° C. were repeated to obtain a rolled sheet having a thickness of 1 to 2 mm. This rolled sheet was annealed in a continuous annealing line at 300 to 800 ° C. and recrystallized, and finally cold-rolled to the thickness shown in Table 2 to obtain a copper foil. “Tough pitch copper” in the “Type” column of Table 2 indicates tough pitch copper standardized in JIS H3100 C1100, and “Oxygen-free copper” indicates oxygen-free copper standardized in JIS H3100 C1020. “Tough pitch copper + Ag: 100 ppm” means that 100 mass ppm of Ag is added to tough pitch copper.
The electrolytic copper foil used was an electrolytic copper foil HLP foil manufactured by JX Nippon Mining & Metals. When electrolytic polishing or chemical polishing was performed, the plate thickness after electrolytic polishing or chemical polishing was described.
Table 2 lists the points of the copper foil preparation process before the surface treatment. “High gloss rolling” means that the final cold rolling (cold rolling after the final recrystallization annealing) was performed at the value of the oil film equivalent. “Normal rolling” means that the final cold rolling (cold rolling after the final recrystallization annealing) was performed at the oil film equivalent value described. “Chemical polishing” and “electropolishing” mean the following conditions.
“Chemical polishing” was performed using an etching solution of 1 to 3% by mass of H 2 SO 4 , 0.05 to 0.15% by mass of H 2 O 2 , and the remaining water, and the polishing time was 1 hour.
“Electropolishing” is a condition of phosphoric acid 67% + sulfuric acid 10% + water 23%, voltage 10 V / cm 2 , and the time shown in Table 2 (when electropolishing for 10 seconds, the polishing amount is 1 to 2 μm. ).

上述のようにして作製した実施例の各サンプルについて、図1に示したものと同様の構成の銅箔の表面状態の評価装置を用いて、各種評価を下記の通り行った。
(1)明度曲線
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)で除去してサンプルフィルムを作製した。続いて、ライン状の黒色マークを印刷した印刷物を、サンプルフィルムの下に敷いて、印刷物をサンプルフィルム越しにCCDカメラで撮影した。ここで使用したマークの幅は、0.1〜0.4mmであった。次に、コンピュータによって、撮影によって得られた画像について、観察されたライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して作製した、観察地点−明度グラフにおいて、マークの端部からマークがない部分にかけて生じる明度曲線および、ΔB及びt1、t2、Svを測定した。このとき用いた撮影手段の構成及び明度曲線の測定方法を表す模式図を図6に示す。
また、ΔB及びt1、t2、Svは、図5で示すように下記撮影手段で測定した。なお、横軸の1ピクセルは10μm長さに相当する。
撮影手段は、CCDカメラ、マークを付した紙を下に置いたポリイミド基板を置くステージ(白色)、ポリイミド基板の撮影部に光を照射する照明用電源、撮影対象のマークが付された紙を下に置いた評価用ポリイミド基板をステージ上に搬送する搬送機(不図示)を備えている。当該撮影手段の主な仕様を以下に示す:
・撮影手段:株式会社ニレコ製シート検査装置Mujiken
・CCDカメラ:8192画素(160MHz)、1024階調デジタル(10ビット)
・照明用電源:高周波点灯電源(電源ユニット×2)
・照明:蛍光灯(30W)
なお、図6に示された明度について、0は「黒」を意味し、明度255は「白」を意味し、「黒」から「白」までの灰色の程度(白黒の濃淡、グレースケール)を256階調に分割して表示している。
なお、使用したマークの幅が0.1〜0.4mmと小さいものであったため、作製した明度曲線は図4(a)に示すようなV型または図4(b)に示すような底部を有するV型となった。
About each sample of the Example produced as mentioned above, various evaluation was performed as follows using the evaluation apparatus of the surface state of the copper foil of the structure similar to what was shown in FIG.
(1) Lightness curve A copper foil was bonded to both sides of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), and the copper foil was removed by etching (ferric chloride aqueous solution) to prepare a sample film. . Subsequently, a printed material on which a line-shaped black mark was printed was laid under the sample film, and the printed material was photographed with a CCD camera through the sample film. The width of the mark used here was 0.1 to 0.4 mm. Next, in the observation point-brightness graph prepared by measuring the lightness of each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends, for an image obtained by photographing with a computer, The brightness curve generated from the end of the mark to the portion without the mark, and ΔB and t1, t2, and Sv were measured. FIG. 6 is a schematic diagram showing the configuration of the photographing means used at this time and the measurement method of the brightness curve.
ΔB, t1, t2, and Sv were measured by the following photographing means as shown in FIG. One pixel on the horizontal axis corresponds to a length of 10 μm.
The photographing means includes a CCD camera, a stage (white) on which a polyimide substrate is placed with a marked paper underneath, an illumination power source for irradiating light onto the photographing portion of the polyimide substrate, and a paper with a mark to be photographed. A transporter (not shown) for transporting the evaluation polyimide substrate placed below onto the stage is provided. The main specifications of the photographing means are as follows:
・ Photographing means: Nireco Corporation sheet inspection device Mujken
CCD camera: 8192 pixels (160 MHz), 1024 gradation digital (10 bits)
・ Power supply for lighting: High-frequency lighting power supply (power supply unit x 2)
・ Lighting: Fluorescent lamp (30W)
For the lightness shown in FIG. 6, 0 means “black”, lightness 255 means “white”, and the gray level from “black” to “white” (black and white shading, gray scale) Is divided into 256 gradations for display.
In addition, since the used mark width was as small as 0.1 to 0.4 mm, the produced brightness curve has a V shape as shown in FIG. 4A or a bottom as shown in FIG. It became V type which has.

(2)視認性(樹脂透明性)及び銅箔の表面状態の評価;
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)で除去してサンプルフィルムを作成した。なお、粗化処理を行った銅箔については、銅箔の粗化処理した面を前述のポリイミドフィルムに貼り合わせて前述のサンプルフィルムを作製した。得られた樹脂層の一面に印刷物(直径6cmの黒色の円)を貼り付け、反対面から樹脂層越しに印刷物の視認性を判定した。印刷物の黒色の円の輪郭が円周の90%以上の長さにおいてはっきりしたものを「◎」、黒色の円の輪郭が円周の80%以上90%未満の長さにおいてはっきりしたものを「○」(以上合格)、黒色の円の輪郭が円周の0〜80%未満の長さにおいてはっきりしたもの及び輪郭が崩れたものを「×」(不合格)と評価した。そして、当該視認性の評価をそのまま、銅箔表面状態の評価とした。
(2) Evaluation of visibility (resin transparency) and surface condition of copper foil;
The copper foil was bonded to both surfaces of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), and the copper foil was removed by etching (ferric chloride aqueous solution) to prepare a sample film. In addition, about the copper foil which performed the roughening process, the surface which roughened the copper foil was bonded together to the above-mentioned polyimide film, and the above-mentioned sample film was produced. A printed material (black circle with a diameter of 6 cm) was attached to one surface of the obtained resin layer, and the visibility of the printed material was judged from the opposite surface through the resin layer. “◎” indicates that the outline of the black circle of the printed material is clear when the length is 90% or more of the circumference, and “Clear” indicates that the outline of the black circle is clear when the length is 80% or more and less than 90% of the circumference. “O” (passed above), a black circle with a clear outline of 0 to less than 80% of the circumference and a broken outline were evaluated as “x” (failed). And the evaluation of the said visibility was made into evaluation of the copper foil surface state as it is.

(3)歩留まり
銅箔をポリイミドフィルム(カネカ製厚み25μm、50μm、東レデュポン製厚み50μm)の両面に貼り合わせ、銅箔をエッチング(塩化第二鉄水溶液)して、L/Sが30μm/30μmの回路幅のFPCを作成した。なお、粗化処理を行った銅箔については、銅箔の粗化処理した面を前述のポリイミドフィルムに貼り合わせた。その後、20μm×20μm角のマークをポリイミド越しにCCDカメラで検出することを試みた。10回中9回以上検出できた場合には「◎」、7〜8回検出できた場合には「○」、6回検出できた場合には「△」、5回以下検出できた場合には「×」とした。
上記各試験の条件及び評価を表1〜5に示す。
(3) Yield The copper foil was bonded to both sides of a polyimide film (Kaneka thickness 25 μm, 50 μm, Toray DuPont thickness 50 μm), the copper foil was etched (ferric chloride aqueous solution), and L / S was 30 μm / 30 μm. An FPC with a circuit width of was prepared. In addition, about the copper foil which performed the roughening process, the surface which roughened the copper foil was bonded together to the above-mentioned polyimide film. After that, an attempt was made to detect a 20 μm × 20 μm square mark with a CCD camera through polyimide. “◎” when 9 times or more out of 10 times can be detected, “◯” when 7 to 8 times can be detected, “△” when 6 times can be detected, and when 5 times or less can be detected. Is “×”.
The conditions and evaluation of each test are shown in Tables 1-5.

(評価結果)
実施例のポリイミド基材について、いずれも製造ラインで実際に製造することなく、実験室レベルで容易に且つ正確に視認性を評価することができた。銅箔表面状態は、表中の視認性の評価の「◎」、「○」(以上合格)、「×」(不合格)をそのまま適用することで評価することで、銅箔の表面状態についても容易に且つ正確に評価することができた。
また、幅が1.0〜2.0mmと大きいマークを上記例の代わりに用いて上記実施例と同様の試験を行ったところ、明度曲線として図3に示す底部のある図が得られた。図7に、マークの幅が1.0〜2.0mmの場合の明度曲線の評価の際の、撮影手段の構成及び明度曲線の測定方法を表す模式図を示す。この場合も、上記実施例と同じ結果が得られ、かつ上記実施例と同様に、ポリイミド基材について、製造ラインで実際に製造することなく、実験室レベルで容易に且つ正確に視認性を評価することができ、これによって銅箔の表面状態についても容易に且つ正確に評価することができた。
(Evaluation results)
With respect to the polyimide base materials of the examples, the visibility could be easily and accurately evaluated at the laboratory level without actually producing them on the production line. The copper foil surface condition is evaluated by applying the visibility evaluations “◎”, “O” (passed above), and “×” (failed) as they are in the table. Could be easily and accurately evaluated.
Moreover, when the same test as the said Example was done using the mark with a width | variety as large as 1.0-2.0 mm instead of the said example, the figure with the bottom part shown in FIG. 3 as a lightness curve was obtained. FIG. 7 is a schematic diagram showing the configuration of the photographing unit and the measurement method of the brightness curve when evaluating the brightness curve when the mark width is 1.0 to 2.0 mm. In this case as well, the same results as in the above example were obtained, and as in the above example, the visibility of the polyimide base material was evaluated easily and accurately at the laboratory level without actually manufacturing it on the manufacturing line. As a result, the surface state of the copper foil could be easily and accurately evaluated.

10 銅箔の表面状態の評価装置
11 撮影手段
12 コンピュータ(観察地点−明度グラフ作製手段、銅箔の表面状態評価手段、スムージング処理手段)
13 表示手段
14 照明手段
15 ステージ
16 マーク
17 透明基材
DESCRIPTION OF SYMBOLS 10 Copper foil surface state evaluation apparatus 11 Imaging | photography means 12 Computer (Observation point-lightness graph preparation means, copper foil surface state evaluation means, smoothing processing means)
13 Display means 14 Illumination means 15 Stage 16 Mark 17 Transparent substrate

Claims (12)

表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影する撮影手段と、
前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する観察地点−明度グラフ作製手段と、
前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔表面状態評価手段と、
を備えた銅箔の表面状態の評価装置であり、
前記銅箔表面状態評価手段は、
前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて前記透明基材の視認性の評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価装置。
After the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching, and the surface-treated copper foil is removed by etching. Photographing means for photographing the mark existing under the material through the transparent substrate;
With respect to the image obtained by the photographing, an observation point-lightness graph creating means for measuring the lightness of each observation point along a direction perpendicular to the direction in which the observed mark extends, and creating an observation point-lightness graph;
In the observation point-lightness graph, the visibility of the transparent substrate is evaluated using a brightness curve generated from an end of the mark to a portion where the mark is not present, and the surface of the copper foil is evaluated based on the visibility evaluation result. Copper foil surface state evaluation means for evaluating the state,
Is an evaluation device for the surface state of a copper foil provided with
The copper foil surface state evaluation means,
The visibility of the transparent substrate is evaluated by using the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end portion of the mark to the portion without the mark. The evaluation apparatus of the surface state of copper foil which evaluates the surface state of copper foil based on the evaluation result of the visibility of the said transparent base material.
前記銅箔表面状態評価手段は、
前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)と、
前記観察地点−明度グラフにおいて、明度曲線とBtとの交点の内、前記マークに最も近い交点の位置を示す値をt1として、明度曲線とBtとの交点からBtを基準に0.1ΔBまでの深さ範囲において、明度曲線と0.1ΔBとの交点の内、前記マークに最も近い交点の位置を示す値をt2としたときに、下記(1)式で定義されるSvと、
Sv=(ΔB×0.1)/(t1−t2) (1)
を用いて前記透明基材の視認性評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する請求項1に記載の銅箔の表面状態の評価装置。
The copper foil surface state evaluation means,
A difference ΔB (ΔB = Bt−Bb) between a top average value Bt and a bottom average value Bb of a brightness curve generated from an end portion of the mark to a portion without the mark;
In the observation point-lightness graph, the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and Bt is t1, and from the intersection of the lightness curve and Bt to 0.1 ΔB based on Bt. Sv defined by the following equation (1) when the value indicating the position of the intersection closest to the mark among the intersections of the lightness curve and 0.1 ΔB in the depth range is t2.
Sv = (ΔB × 0.1) / (t1-t2) (1)
The evaluation apparatus of the surface state of the copper foil of Claim 1 which evaluates the visibility of the said transparent base material using the, and evaluates the surface state of a copper foil based on the evaluation result of the visibility of the said transparent base material.
前記撮影手段による撮影によって得られた画像について、明度のばらつきを緩和させるスムージング処理手段をさらに備え、
前記観察地点−明度グラフ作製手段が、前記スムージング処理後の前記明度を用いて観察地点−明度グラフを作製する請求項1又は2に記載の銅箔の表面状態の評価装置。
For an image obtained by photographing by the photographing means, further comprising a smoothing processing means for reducing variations in brightness,
The evaluation apparatus of the surface state of the copper foil of Claim 1 or 2 with which the said observation point-lightness graph preparation means produces an observation point-lightness graph using the said lightness after the said smoothing process.
前記透明基材の下に存在するマークが、前記透明基材の下に敷いた印刷物に印刷されたライン状のマークであり、
前記観察地点−明度グラフ作製手段が、前記撮影によって得られた画像について、観察された前記ライン状のマークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製する請求項1〜3のいずれかに記載の銅箔の表面状態の評価装置。
The mark present under the transparent substrate is a line-shaped mark printed on a printed material laid under the transparent substrate,
The observation point-lightness graph preparation means measures the lightness of each observation point along the direction perpendicular to the direction in which the observed line-shaped mark extends with respect to the image obtained by the photographing. The evaluation apparatus of the surface state of the copper foil in any one of Claims 1-3 which produces a graph.
前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が40以上である場合を良好と判定する請求項1〜4のいずれかに記載の銅箔の表面状態の評価装置。   In the visibility evaluation by the said copper foil surface state evaluation means, when the said (DELTA) B ((DELTA) B = Bt-Bb) is 40 or more, it determines with the surface state of the copper foil in any one of Claims 1-4 determined favorable. Evaluation device. 前記銅箔表面状態評価手段による視認性評価において、前記ΔB(ΔB=Bt−Bb)が50以上である場合を良好と判定する請求項5に記載の銅箔の表面状態の評価装置。   The evaluation apparatus of the surface state of the copper foil according to claim 5, wherein in the visibility evaluation by the copper foil surface state evaluation unit, the case where the ΔB (ΔB = Bt−Bb) is 50 or more is determined to be good. 前記銅箔表面状態評価手段による視認性評価において、前記Svが3.5以上となる場合を良好と判定する請求項2〜6のいずれかに記載の銅箔の表面状態の評価装置。   The visibility evaluation apparatus by the said copper foil surface state evaluation means WHEREIN: The evaluation apparatus of the surface state of the copper foil in any one of Claims 2-6 which determines that the case where said Sv becomes 3.5 or more is favorable. 前記銅箔表面状態評価手段による視認性評価において、前記Svが3.9以上となる場合を良好と判定する請求項7に記載の銅箔の表面状態の評価装置。   The evaluation apparatus of the copper foil surface state according to claim 7, wherein in the visibility evaluation by the copper foil surface state evaluating means, the case where the Sv is 3.9 or more is determined as good. 前記銅箔表面状態評価手段による視認性評価において、前記Svが5.0以上となる場合を良好と判定する請求項8に記載の銅箔の表面状態の評価装置。   The visibility evaluation apparatus by the said copper foil surface state evaluation means WHEREIN: The evaluation apparatus of the copper foil surface state of Claim 8 which determines the case where Sv is 5.0 or more as favorable. コンピュータを請求項1〜9のいずれかに記載の銅箔の表面状態の評価装置として機能させるためのプログラム。   The program for functioning a computer as an evaluation apparatus of the surface state of the copper foil in any one of Claims 1-9. 請求項10に記載のプログラムが記録されたコンピュータ読み取り可能な記録媒体。   A computer-readable recording medium on which the program according to claim 10 is recorded. 表面処理銅箔の表面処理された表面側を透明基材の少なくとも一方の面に張り合わせた後に、前記表面処理銅箔をエッチングにより除去し、当該表面処理銅箔をエッチングにより除去した後の透明基材の下に存在するマークを、前記透明基材越しに撮影し、
前記撮影によって得られた画像について、観察された前記マークが伸びる方向と垂直な方向に沿って観察地点ごとの明度を測定して観察地点−明度グラフを作製し、
前記観察地点−明度グラフにおいて、前記マークの端部から前記マークがない部分にかけて生じる明度曲線を用いて前記透明基材の視認性を評価し、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法であり、
前記銅箔表面状態評価は、
前記マークの端部から前記マークがない部分にかけて生じる明度曲線のトップ平均値Btとボトム平均値Bbとの差ΔB(ΔB=Bt−Bb)を用いて前記透明基材の視認性の評価を行い、前記透明基材の視認性の評価結果に基づいて銅箔の表面状態を評価する銅箔の表面状態の評価方法。
After the surface-treated surface side of the surface-treated copper foil is bonded to at least one surface of the transparent substrate, the surface-treated copper foil is removed by etching, and the surface-treated copper foil is removed by etching. Photograph the mark that exists under the material through the transparent substrate,
For the image obtained by the photographing, an observation point-brightness graph is prepared by measuring the brightness for each observation point along the direction perpendicular to the direction in which the observed mark extends,
In the observation point-lightness graph, the visibility of the transparent substrate is evaluated using a brightness curve generated from the end of the mark to a portion where the mark is not present, and based on the evaluation result of the visibility of the transparent substrate. It is an evaluation method of the surface state of the copper foil for evaluating the surface state of the copper foil,
The copper foil surface state evaluation is
The visibility of the transparent substrate is evaluated by using the difference ΔB (ΔB = Bt−Bb) between the top average value Bt and the bottom average value Bb of the brightness curve generated from the end portion of the mark to the portion without the mark. The evaluation method of the surface state of copper foil which evaluates the surface state of copper foil based on the evaluation result of the visibility of the said transparent base material.
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