JP2014091307A - Multilayer woven fabric for heat-shielding active wear, and heat-shielding active wear obtained by using the same - Google Patents
Multilayer woven fabric for heat-shielding active wear, and heat-shielding active wear obtained by using the same Download PDFInfo
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- 239000002759 woven fabric Substances 0.000 title abstract description 30
- 239000000835 fiber Substances 0.000 claims abstract description 92
- 238000000034 method Methods 0.000 claims abstract description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 14
- 239000001301 oxygen Substances 0.000 claims abstract description 14
- 230000005484 gravity Effects 0.000 claims abstract description 9
- 238000002834 transmittance Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 96
- 230000000694 effects Effects 0.000 claims description 33
- 239000010419 fine particle Substances 0.000 claims description 22
- 238000009413 insulation Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229920000620 organic polymer Polymers 0.000 claims description 8
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 229920006231 aramid fiber Polymers 0.000 description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 13
- 239000003063 flame retardant Substances 0.000 description 13
- 239000004760 aramid Substances 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- -1 polymetaphenylene isophthalamide Polymers 0.000 description 7
- 229920003235 aromatic polyamide Polymers 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- 239000006229 carbon black Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000004693 Polybenzimidazole Substances 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 229920001721 polyimide Polymers 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 229920006376 polybenzimidazole fiber Polymers 0.000 description 3
- 238000009958 sewing Methods 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 229920006282 Phenolic fiber Polymers 0.000 description 2
- 239000004962 Polyamide-imide Substances 0.000 description 2
- 229920003071 Polyclar® Polymers 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002312 polyamide-imide Polymers 0.000 description 2
- 229920001230 polyarylate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- 229920000544 Gore-Tex Polymers 0.000 description 1
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 206010061592 cardiac fibrillation Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002600 fibrillogenic effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000008642 heat stress Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Artificial Filaments (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、軽量で快適性に優れた耐熱性と遮熱性の高い遮熱活動服用積層布帛およびそれを用いた遮熱活動服に関するものである。 The present invention relates to a heat-resistant and highly heat-insulating laminated fabric for heat-insulating activity clothing that is lightweight and excellent in comfort, and a heat-insulating activity clothing using the same.
従来、消防士が消火作業時に着用する耐熱性防護服としては、アラミド、ポリフェニレンスルフィド、ポリイミド、ポリベンゾイミダゾールなどの難燃性の有機繊維布帛などが使用されている。 Conventionally, as heat-resistant protective clothing worn by firefighters during fire extinguishing work, flame retardant organic fiber fabrics such as aramid, polyphenylene sulfide, polyimide, and polybenzimidazole have been used.
近年、消防士の安全性や快適性を改良する目的から、(a)表地がメタ系アラミド繊維とパラ系アラミド繊維から構成され、(b)中間層が透湿防水性を有し、(c)遮熱層がメタ系アラミド繊維の不織布とメタ系アラミド繊維の織布からなる複合体、以上の(a)〜(c)からなる複合構造を有する難燃性及び遮熱性に優れた布帛を用いた防護服(特許文献1)などが提案されている。これらの布帛には、さらに火災により発生する輻射熱を防止する目的から、これらの難燃繊維からなる布帛に金属アルミニウム等をコーティングあるいは蒸着等により、表面加工したものが多く用いられている(例えば、特許文献1の請求項3〜4参照)。しかしながら、コーティング加工を施した布帛を防護服として用いる場合、その重量が非常に重くなるという欠点がある。さらに、空気層を作るという観点から遮熱性の向上には積層構造にすることが最も有用であるが、この積層構造によりごわつき感があり、防護服の重量が大幅に増加するのを抑えることは非常に難しい。 In recent years, for the purpose of improving the safety and comfort of firefighters, (a) the outer material is composed of meta-aramid fibers and para-aramid fibers, (b) the intermediate layer has moisture permeability and waterproof properties, (c ) A heat-insulating layer comprising a composite comprising a non-woven fabric of meta-aramid fibers and a woven fabric of meta-aramid fibers, a fabric having a composite structure comprising the above (a) to (c) and excellent in flame retardancy and heat-shielding properties. The protective clothing used (Patent Document 1) has been proposed. For these fabrics, for the purpose of preventing radiant heat generated by a fire, many fabrics made of these flame retardant fibers are subjected to surface treatment by coating or vapor deposition with metal aluminum or the like (for example, (See claims 3 to 4 of Patent Document 1). However, when the coated fabric is used as a protective garment, there is a drawback that its weight becomes very heavy. Furthermore, from the viewpoint of creating an air layer, it is most useful to make a laminated structure for improving heat insulation, but this laminated structure has a feeling of stiffness and suppresses the significant increase in the weight of protective clothing. very difficult.
また、重量を大幅に増加させることなく遮熱性を向上させ、さらにごわつき感がなく着用感を向上させる目的で、起毛を利用した耐熱性積層構造体(特許文献2)なども提案されている。これは、遮熱性の向上という点で一定の効果はあるものの、体より発生する熱の蓄積も大きくなるため快適性を損ない、起毛レベルや重量を下げるとそのまま遮熱性も低下するという欠点を有している。 In addition, for the purpose of improving the heat shielding property without significantly increasing the weight, and further improving the feeling of wearing without the feeling of stiffness, a heat-resistant laminated structure using napping (Patent Document 2) has been proposed. Although this has a certain effect in terms of improving heat insulation, it has the disadvantage that the heat accumulation generated from the body also increases, impairing comfort, and lowering the raised level and weight also lowers the heat insulation as it is. doing.
本発明の目的は、上記従来技術の有する問題点を解決し、遮熱性、快適性、電磁波遮蔽性に同時に優れた遮熱活動服用積層布帛およびそれを用いた遮熱活動服を提供することにある。 An object of the present invention is to solve the above-mentioned problems of the prior art, and to provide a heat-insulating activity clothing laminated fabric that is excellent in heat shielding properties, comfort and electromagnetic wave shielding properties simultaneously, and a heat-insulating activity clothing using the same. is there.
上記課題に鑑み本発明者らが鋭意検討したところ、次のような構成にて遮熱性、快適性、電磁波遮蔽性のいずれにも優れた布帛を提供できることを見出した。 In view of the above-mentioned problems, the present inventors diligently studied and found that a fabric having excellent heat shielding properties, comfortability, and electromagnetic wave shielding properties can be provided with the following configuration.
すなわち、本発明は、外層及び内層の2層以上の布帛からなり、遮熱活動服に用いた際、内層が肌側に配される遮熱活動服用積層布帛であって、外層が、JIS L 1091 E法で測定したLOI値(限界酸素指数)が21以上の繊維で構成された布帛であり、内層が、JIS L 1091 E法でLOI値(限界酸素指数)が21以上、引張弾性率が80〜800cN/dtex熱伝導率が6.0Wm−1・K−1以下、比重が3.0g/cm3以下の繊維で構成され、800〜3000nmの波長の電磁波の透過率が10%未満、目付が60g/m2以上300g/m2以下であることを特徴とする遮熱活動服用積層布帛ある。
また、上記の遮熱活動服用積層布帛を用いた遮熱活動服である。
That is, the present invention is a laminated fabric for a thermal insulation activity clothing comprising an outer layer and an inner layer of two or more layers, and when used in a thermal insulation activity clothing, the outer layer is a JIS L 1091 is a fabric composed of fibers having a LOI value (limit oxygen index) measured by the E method of 21 or more, and the inner layer has a LOI value (limit oxygen index) of 21 or more by the JIS L 1091 E method, and a tensile modulus of elasticity. 80-800 cN / dtex thermal conductivity is 6.0 Wm −1 · K −1 or less, specific gravity is 3.0 g / cm 3 or less, and the transmittance of electromagnetic waves with a wavelength of 800 to 3000 nm is less than 10%. A laminated fabric for heat shielding activity clothing, characterized in that the basis weight is 60 g / m 2 or more and 300 g / m 2 or less.
Moreover, it is thermal insulation activity clothing using the above-mentioned laminated fabric for thermal insulation activity clothing.
本発明によれば、軽量および快適性、そして高い遮熱性も同時に併せ持つ積層布帛、そしてそれを用いることにより消防服をはじめとする高温環境下での作業服等として有用な遮熱活動服を提供することができる。 According to the present invention, a laminated fabric having light weight, comfort, and high heat shielding properties at the same time, and heat insulation activity clothes useful as work clothes in high-temperature environments such as fire fighting clothes by using the same are provided. can do.
以下、本発明を詳細に説明する。
本発明の遮熱活動服用積層布帛は、外層及び内層の2層以上からなる積層布帛である。
本発明においては、外層を構成する繊維の限界酸素指数(LOI)が21以上であり、好ましくは24以上である。限界酸素指数とは燃焼継続するのに必要な雰囲気の酸素濃度(%)であり、21以上であると通常の空気中では燃焼が継続せずに自己消火することを意味し、高い耐熱性を発揮することができる。ここで、限界酸素指数(LOI)は、上記のように、JIS L1091(E法)に準拠して測定された値である。
Hereinafter, the present invention will be described in detail.
The laminated fabric for thermal insulation activity clothing of the present invention is a laminated fabric comprising two or more layers of an outer layer and an inner layer.
In the present invention, the limiting oxygen index (LOI) of the fibers constituting the outer layer is 21 or more, preferably 24 or more. The critical oxygen index is the oxygen concentration (%) of the atmosphere necessary to continue combustion, and if it is 21 or more, it means that the combustion does not continue in normal air and self-extinguishes, and has high heat resistance. It can be demonstrated. Here, the limiting oxygen index (LOI) is a value measured in accordance with JIS L1091 (E method) as described above.
このように、外層が限界酸素指数(LOI)21以上の繊維を用いることにより、高い耐熱性を発揮することができる。上記繊維としては、例えば、メタ型アラミド繊維、パラ型アラミド繊維、ポリベンゾイミダゾール繊維、ポリイミド繊維、ポリアミドイミド繊維、ポリエーテルイミド繊維、ポリアリレート繊維、ポリパラフェニレンベンゾビスオキサゾール繊維、ノボロイド繊維、ポリクラール繊維、難燃アクリル繊維、難燃レーヨン繊維、難燃ポリエステル繊維、難燃綿繊維、難燃ウール繊維などを挙げることができる。特に、本発明においては、ポリメタフェニレンイソフタルアミドなどのメタ系アラミド繊維や、織物や編物強度を向上させる目的でパラ系のアラミド繊維、すなわち、ポリパラフェニレンテレフタルアミド、あるいは、これに第3成分を共重合した繊維などを用いることが有用である。ポリパラフェニレンテレフタルアミド共重合体の一例として、下記式に示すコポリパラフェニレン・3.4’−オキシジフェニレンテレフタルアミドが例示される。 Thus, high heat resistance can be exhibited by using a fiber whose outer layer has a limiting oxygen index (LOI) of 21 or more. Examples of the fiber include meta-type aramid fiber, para-type aramid fiber, polybenzimidazole fiber, polyimide fiber, polyamideimide fiber, polyetherimide fiber, polyarylate fiber, polyparaphenylenebenzobisoxazole fiber, novoloid fiber, and polyclar. Examples thereof include fibers, flame retardant acrylic fibers, flame retardant rayon fibers, flame retardant polyester fibers, flame retardant cotton fibers, and flame retardant wool fibers. In particular, in the present invention, meta-aramid fibers such as polymetaphenylene isophthalamide, para-aramid fibers for the purpose of improving the strength of woven fabrics and knitted fabrics, that is, polyparaphenylene terephthalamide, or a third component thereto. It is useful to use a fiber obtained by copolymerization of An example of the polyparaphenylene terephthalamide copolymer is copolyparaphenylene 3.4'-oxydiphenylene terephthalamide represented by the following formula.
上述した繊維には、長繊維または短繊維を用いてもよい。また、上記繊維を2種類以上混繊または混紡して用いてもよい。
上記布帛は、織物、編物、不織布などの形態で用いてもよいが、特に織物が好ましい。また、織物としては、平織、綾織、朱子織など、どのような織組織であってもよい。また、織物、編物では、2種類の繊維を用い、交織、交編させてもよい。
Long fibers or short fibers may be used as the fibers described above. Further, two or more kinds of the above fibers may be mixed or spun.
The fabric may be used in the form of a woven fabric, a knitted fabric, a non-woven fabric or the like, but a woven fabric is particularly preferable. The woven fabric may be any woven structure such as plain weave, twill weave, and satin weave. Moreover, in the woven fabric and the knitted fabric, two types of fibers may be used, and weaving and knitting may be performed.
特に、外層に用いられる布帛として、本発明において、メタ系アラミド繊維とパラ系アラミド繊維は混紡して紡績糸の形態で使用するものが好ましく例示されるが、該パラ系のアラミド繊維の混合比率としては、布帛を構成する全繊維に対して5重量%以上が好ましいが、パラ系のアラミド繊維は、フィブリル化を起こしやすいため、混合比率を60重量%以下に抑えることが好ましい。 In particular, as the fabric used for the outer layer, in the present invention, the meta-aramid fiber and the para-aramid fiber are preferably exemplified by being spun together and used in the form of a spun yarn, but the mixing ratio of the para-aramid fiber Is preferably 5% by weight or more based on the total fibers constituting the fabric. However, para-aramid fibers are liable to cause fibrillation, and therefore the mixing ratio is preferably suppressed to 60% by weight or less.
なお、外層(表地層)に用いる布帛は、目付が、好ましくは140〜500g/m2、好ましくは160〜400g/m2、さらに好ましくは200〜400g/m2の範囲にあるものを使用することが望ましい。上記目付が140g/m2未満の場合には、十分な耐熱性能が得られない恐れがあり、一方該目付けが500g/m2を超える場合には、遮熱活動服にした場合の着用感が阻害されるので好ましくない。
一方、本発明においては、内層を構成する繊維の限界酸素指数(LOI)が21以上であり、好ましくは24以上である。これにより高い耐熱性を発揮することができる。
In addition, as for the fabric used for an outer layer (surface material layer), the fabric weight is preferably 140 to 500 g / m 2 , preferably 160 to 400 g / m 2 , and more preferably 200 to 400 g / m 2. It is desirable. If the basis weight is less than 140 g / m 2 , sufficient heat resistance may not be obtained. On the other hand, if the basis weight exceeds 500 g / m 2 , there is a feeling of wearing when it is used as a heat-insulating activity clothing. Since it is inhibited, it is not preferable.
On the other hand, in the present invention, the limiting oxygen index (LOI) of the fibers constituting the inner layer is 21 or more, preferably 24 or more. Thereby, high heat resistance can be exhibited.
本発明においては、内層が、引張弾性率が80〜800cN/dtex、該布帛の熱伝導率が6.0W・m−1・k−1以下、好ましくは5.0W・m−1・k−1以下、かつ比重が3.0g/cm3以下の繊維で構成された布帛であり、800〜3000nmの波長の電磁波の透過率が10%以下、目付が60〜500g/m2であることが肝要である。これらの要件を同時に満たしたとき、初めて本発明の課題を達成することが可能となる。 In the present invention, the inner layer has a tensile elastic modulus of 80 to 800 cN / dtex, and the thermal conductivity of the fabric is 6.0 W · m −1 · k −1 or less, preferably 5.0 W · m −1 · k −. It is a fabric composed of fibers having a specific gravity of 1 or less and a specific gravity of 3.0 g / cm 3 or less, the transmittance of electromagnetic waves having a wavelength of 800 to 3000 nm is 10% or less, and the basis weight is 60 to 500 g / m 2. It is essential. Only when these requirements are satisfied at the same time can the object of the present invention be achieved.
すなわち、繊維の引張弾性率は、80〜800cN/dtexであり、好ましくは80〜460cN/dtex、より好ましくは120〜500cN/dtexである。引張弾性率が80cN/dtex未満の場合、遮熱活動服として使用する場合に、着用者の動きや姿勢によっては一部の部位で繊維が伸びて、布帛が薄くなり十分な遮熱効果が得られない場合がある。また、引張弾性率が800cN/dtexを超える場合、いわゆる「突っ張る」着用感を与える場合がある。紡績糸を用いることによりこれを避けることも可能な場合もあるが、いかなる糸や布帛としても十分な効果を発揮するには引張弾性率が800cN/dtex以下である必要がある。 That is, the tensile modulus of the fiber is 80 to 800 cN / dtex, preferably 80 to 460 cN / dtex, and more preferably 120 to 500 cN / dtex. When the tensile elastic modulus is less than 80 cN / dtex, when used as a heat-insulating activity clothing, depending on the wearer's movement and posture, the fibers may be stretched in some parts, resulting in a thin fabric and a sufficient heat-insulating effect. It may not be possible. Moreover, when a tensile elasticity modulus exceeds 800 cN / dtex, what is called a "stretching" wearing feeling may be given. Although it may be possible to avoid this by using spun yarn, it is necessary that the tensile elastic modulus is 800 cN / dtex or less in order to exert a sufficient effect as any yarn or fabric.
また、繊維の熱伝導率が6.0W・m−1・k−1以下、好ましくは5.0W・m−1・k−1以下、かつ繊維の比重が3.0g/cm3以下、好ましくは2.0g/cm3以下である。これらを同時に満たさない場合、熱を繊維あるいは繊維近傍の空間に溜め込みすぎて繊維または布帛自体の熱が上がり過ぎる場合がある。また、熱が狭い範囲に溜まってその部位がやけどを負ってしまう危険がある。よって、熱が適度に集中せずに逃げる、すなわち加熱初期には一定レベルまでは熱を吸収し溜め込んでも、当該レベル以上では熱を溜めず周囲に拡げることが必要である。つまり、比熱は重量当たりの熱の容量であるが、本発明では、体積あたりの熱の容量が一定レベル以上であることが必要である。 The thermal conductivity of the fibers 6.0W · m -1 · k -1 or less, preferably 5.0W · m -1 · k -1 or less, and the specific gravity of the fibers is 3.0 g / cm 3 or less, preferably Is 2.0 g / cm 3 or less. If these are not satisfied at the same time, the heat of the fibers or the fabric itself may increase too much because the heat is accumulated too much in the fibers or the space near the fibers. In addition, there is a risk that the heat accumulates in a narrow area and the part is burned. Therefore, it is necessary that heat escapes without being concentrated properly, that is, even if heat is absorbed and stored up to a certain level in the initial stage of heating, the heat does not accumulate at the level or higher and is spread to the surroundings. That is, the specific heat is the heat capacity per weight, but in the present invention, the heat capacity per volume needs to be a certain level or more.
さらに、布帛の800〜3000nmの波長の電磁波の透過率は10%以下、好ましくは7%以下、より好ましくは5%以下である。上記電磁波を吸収または反射することにより布帛の裏側、すなわち肌側に電磁波を透過させない必要がある。 Furthermore, the transmittance of the electromagnetic wave having a wavelength of 800 to 3000 nm of the fabric is 10% or less, preferably 7% or less, more preferably 5% or less. It is necessary that the electromagnetic wave is not transmitted through the back side of the fabric, that is, the skin side by absorbing or reflecting the electromagnetic wave.
本発明においては、布帛の目付は60〜500g/m2であり、好ましくは80〜400g/m2、より好ましくは100〜350g/m2である。目付が60g/m2より低いと電磁波の透過を十分に防ぐことができない場合がある。一方、目付が500g/m2より高いと、熱を溜め込む傾向が顕著になり遮熱性を阻害し、軽量性の点からも好ましくない。本発明の目的を阻害しない範囲であれば、電磁波の透過を防ぐ観点から250g/m2を超える目付を採用してもよい。 In the present invention, the fabric weight is 60 to 500 g / m 2 , preferably 80 to 400 g / m 2 , more preferably 100 to 350 g / m 2 . If the basis weight is lower than 60 g / m 2 , the transmission of electromagnetic waves may not be sufficiently prevented. On the other hand, if the basis weight is higher than 500 g / m 2 , the tendency of accumulating heat becomes remarkable and the heat shielding property is hindered, which is not preferable from the viewpoint of light weight. As long as the object of the present invention is not hindered, a basis weight exceeding 250 g / m 2 may be employed from the viewpoint of preventing transmission of electromagnetic waves.
上記の内層に用いる布帛を構成する繊維には、上記LOI値等の条件を満たせば材料やその構成に限定を受けるものではない。電磁波の吸収や反射を向上させるために、金属やカーボンなどを練り込んだり、表面付着させたりしたものを用いることも可能である。上記繊維としては、炭素繊維を用いることもができるが、アラミド繊維、ポリベンゾイミダゾール繊維、ポリイミド繊維、ポリアミドイミド繊維、ポリエーテルイミド繊維、ポリアリレート繊維、ポリパラフェニレンベンゾビスオキサゾール繊維、ノボロイド繊維、ポリクラール繊維、難燃アクリル繊維、難燃レーヨン繊維、難燃ポリエステル繊維、難燃綿繊維、難燃ウール繊維などの有機高分子からなる繊維(以下、有機高分子繊維と称することがある)を好適に挙げることができる。 The fiber constituting the fabric used for the inner layer is not limited to the material and its configuration as long as the conditions such as the LOI value are satisfied. In order to improve the absorption and reflection of electromagnetic waves, it is also possible to use a material kneaded with metal or carbon or attached to the surface. Carbon fiber can be used as the fiber, but aramid fiber, polybenzimidazole fiber, polyimide fiber, polyamideimide fiber, polyetherimide fiber, polyarylate fiber, polyparaphenylenebenzobisoxazole fiber, novoloid fiber, Fibers made of organic polymers such as polyclar fiber, flame retardant acrylic fiber, flame retardant rayon fiber, flame retardant polyester fiber, flame retardant cotton fiber, flame retardant wool fiber (hereinafter sometimes referred to as organic polymer fiber) are suitable. Can be mentioned.
本発明においては、前記の電磁波吸収率と熱伝導率を同時に満足させるため、カーボン、金、銀、銅、アルミニウムなどの微粒子を、有機高分子繊維に含有させたり、有機高分子繊維の表面に付着させたりすることができる。この際、カーボン等は、これを含有する顔料または塗料として有機高分子繊維に含有または表面に付与等してもよい。これらの微粒子の有機高分子繊維の全重量に対する含有率または付着率は、微粒子の比重等にもよるが、好ましくは0.05〜60重量%、より好ましくは0.05〜40重量%である。また、カーボン微粒子の場合は、好ましくは0.05重量%以上、より好ましくは0.05〜10重量%、さらに好ましくは0.05重量%以上5重量%未満である。さらに、アルミニウム微粒子の場合は、好ましくは1重量%以上、より好ましくは1〜20重量%、さらに好ましくは1〜10重量%である。
また、上記微粒子の数平均粒子径は、好ましくは10μm以下、より好ましくは1μm以下である。
In the present invention, fine particles such as carbon, gold, silver, copper, and aluminum are contained in the organic polymer fiber in order to satisfy the electromagnetic wave absorption rate and thermal conductivity at the same time, or on the surface of the organic polymer fiber. It can be attached. At this time, carbon or the like may be contained in the organic polymer fiber or applied to the surface as a pigment or paint containing the carbon. The content rate or adhesion rate of these fine particles with respect to the total weight of the organic polymer fiber is preferably 0.05 to 60% by weight, more preferably 0.05 to 40% by weight, although it depends on the specific gravity of the fine particles. . In the case of carbon fine particles, it is preferably 0.05% by weight or more, more preferably 0.05 to 10% by weight, still more preferably 0.05% by weight or more and less than 5% by weight. Further, in the case of aluminum fine particles, it is preferably 1% by weight or more, more preferably 1 to 20% by weight, and still more preferably 1 to 10% by weight.
The number average particle diameter of the fine particles is preferably 10 μm or less, more preferably 1 μm or less.
炭素繊維や金属繊維など、それ自体が上記のLOI値や熱伝導性等の要件を満たせば、微粒子を練り込んだりすることなく、そのまま用いることもできる。特に、内層を構成する繊維としては、炭素繊維や金属繊維の含有率が好ましくは50重量%以上、より好ましくは80重量%以上、さらに好ましくは100重量%からなる布帛を好ましい例として挙げることができる。 If carbon fiber or metal fiber itself satisfies the above requirements such as LOI value and thermal conductivity, it can be used as it is without kneading fine particles. In particular, as a fiber constituting the inner layer, a fabric having a carbon fiber or metal fiber content of preferably 50% by weight or more, more preferably 80% by weight or more, and further preferably 100% by weight may be mentioned as a preferred example. it can.
本発明においては、布帛の形状は、不織布、織物、編物などであっても良いが、電磁波を吸収または反射し、肌側に電磁波を通過させない観点から、より密な布帛構造を取りうる、織物の形状が好ましい。該織物の構造としては平織物、綾織物、朱子織物などを採用でき、特に綾織物が好ましい。 In the present invention, the shape of the fabric may be a non-woven fabric, a woven fabric, a knitted fabric, etc., but the fabric can take a denser fabric structure from the viewpoint of absorbing or reflecting electromagnetic waves and preventing the electromagnetic waves from passing through to the skin side. The shape is preferred. As the structure of the woven fabric, a plain woven fabric, a twill woven fabric, a satin woven fabric and the like can be adopted, and a twill woven fabric is particularly preferable.
以上の本発明の積層布帛には、上記の外層と内層の間に、中間層として、LOI値が25以上の繊維からなる布帛に透湿防水性フィルムを積層固着した布帛を配することも可能であり、これにより布帛構造体としての快適性を保持したまま外からの水の浸入を抑えることができ、放水などが行われる消防活動を行う消防隊員用の防火服としてより好適である。用いる布帛の目付は、50〜200g/m2の範囲にあるものを使用することが好ましい。目付が50g/m2未満の場合には、十分な遮熱性能が得られない恐れがあり、一方該目付けが200g/m2を超える場合には、遮熱活動服にした場合の着用感が阻害されるので好ましくない。この布帛は、透湿防水性のあるポリテトラフルオロエチレン等からなる薄膜フィルムをラミネート加工されていることが好ましく、これにより透湿防水性や耐薬品性が向上し、着用者の汗の蒸散を促進することができ、着用者のヒートストレスを減少することができる。上記の中間層にラミネート加工する薄膜フィルムの単位面積あたりの目付は10〜50g/m2の範囲とすることが好ましい。なお、このように中間層の布帛に薄膜フィルムをラミネート加工する場合でも、該加工を施した中間層の布帛の目付が前述した50〜200g/m2の範囲にあることが好ましい。 In the above-described laminated fabric of the present invention, it is also possible to arrange a fabric in which a moisture-permeable waterproof film is laminated and fixed on a fabric composed of fibers having a LOI value of 25 or more as an intermediate layer between the outer layer and the inner layer. Thus, it is possible to suppress the intrusion of water from the outside while maintaining the comfort as the fabric structure, and it is more suitable as a fire fighting suit for fire fighters who perform fire fighting activities such as water discharge. It is preferable to use a fabric weight in the range of 50 to 200 g / m 2 . When the basis weight is less than 50 g / m 2 , sufficient heat shielding performance may not be obtained. On the other hand, when the basis weight exceeds 200 g / m 2 , there is a feeling of wearing when the heat shielding activity clothes are used. Since it is inhibited, it is not preferable. This fabric is preferably laminated with a thin film made of moisture-permeable and water-resistant polytetrafluoroethylene or the like, which improves moisture-permeable and chemical resistance, and prevents sweating of the wearer. It can be promoted and the heat stress of the wearer can be reduced. The basis weight per unit area of the thin film laminated to the intermediate layer is preferably in the range of 10 to 50 g / m 2 . Even when the thin film is laminated on the fabric of the intermediate layer as described above, the fabric weight of the fabric of the intermediate layer subjected to the processing is preferably in the range of 50 to 200 g / m 2 described above.
また、本発明の積層布帛には、肌触りや着用性および耐久性などの実用性を考慮して、内層の更に内側、すなわち肌側に裏地層を追加することも可能である。該裏地層に用いる布帛の目付は、20〜200g/m2の範囲にあるものを使用することが好ましい。
裏地層は、前述のメタ型アラミド繊維、パラ型アラミド繊維、ポリベンゾイミダゾール繊維、ポリイミド繊維をはじめとする難燃性繊維などを素材とする、織物、編物、不織布などが用いられる。
In addition, in the laminated fabric of the present invention, in consideration of practicality such as touch, wearability and durability, it is also possible to add a lining layer further inside the inner layer, that is, on the skin side. The fabric weight used for the backing layer is preferably 20 to 200 g / m 2 .
For the backing layer, a woven fabric, a knitted fabric, a non-woven fabric, or the like made of the above-mentioned meta-type aramid fiber, para-type aramid fiber, polybenzimidazole fiber, flame retardant fiber such as polyimide fiber, or the like is used.
本発明の積層布帛は、例えば、外層の布帛、内層の布帛、必要に応じてこの間に中間層の布帛を挟み、さらに必要に応じて内層のさらに内側に裏地層となる布帛を追加して、これらの布帛を重ねて公知の方法により縫製することにより製造することができる。また、本発明の積層布帛は、外層と、内層とを重ね合わせ、ファスナーを取付けてこれらの布帛を縫製し、ファスナーを外すことにより、これらの布帛を必要に応じて分離できるようにしてもよい。 In the laminated fabric of the present invention, for example, an outer layer fabric, an inner layer fabric, an intermediate layer fabric is sandwiched between the outer layer fabric as necessary, and a fabric serving as a backing layer is further added to the inner layer as necessary. These fabrics can be manufactured by overlapping and sewing by a known method. In addition, the laminated fabric of the present invention may be configured such that these fabrics can be separated as necessary by overlapping the outer layer and the inner layer, attaching a fastener, sewing these fabrics, and removing the fasteners. .
本発明の遮熱活動服は、以上に説明した積層布帛を用いてなる。上記積層布帛を遮熱活動服とするには、公知の方法で縫製などして製造することができる。この際、上記と同様に外層と内層の布帛は相互に接合されている必要はなく、重ね合わせて縫合したものでよい。また、前述したように、内層の布帛はファスナーなどを使用して外層の布帛から取り外し可能としてもよい。 The thermal insulation activity clothing of the present invention uses the laminated fabric described above. In order to make the laminated fabric into heat-insulating activity clothes, it can be manufactured by sewing or the like by a known method. At this time, as described above, the outer layer and inner layer fabrics do not need to be joined to each other, and may be overlapped and stitched. Further, as described above, the inner layer fabric may be removable from the outer layer fabric using a fastener or the like.
以下、本発明を実施例により更に詳細に説明する。なお、実施例中の各物性は、下記の方法により測定した。 Hereinafter, the present invention will be described in more detail with reference to examples. In addition, each physical property in an Example was measured with the following method.
[測定方法]
(1)目付け
JIS L 1096に準拠した方法により測定した。
(2)厚み
JIS L 1096−90(織物)またはJIS L 1018−90(編物)に準拠した方法により、ディジマティック厚さ試験機を用いて測定を行った。
(3)限界酸素指数(LOI)
JIS L 1091(E法)に準拠した方法により測定した。
(4)繊維の熱伝導率
熱拡散率測定装置(アルバック理工(株)社製、型式:LaserPIT)を用いて、光交流法により対象繊維長手方向(繊維軸方向)の熱拡散率(α)を求めた。試験片は単繊維をバンドル化したものを用い、照射光 半導体レーザー、温度センサー E熱伝対(線径100μm、銀ペースト接着)、真空雰囲気下、25℃の条件で測定を実施することにより熱拡散率を測定した。
次いで、JIS K 7123法により測定した比熱容量(Cp)、そして密度勾配管法(N−ヘプタン/四塩化炭素、25℃)により測定した密度(ρ)より、熱伝導率(κ)を次式により計算した。
κ=αρCp
(5)比重
JIS K 7112(プラスチック−非発泡プラスチックの密度及び比重の測定方法)に準拠した方法により測定した。
(6)微粒子の数平均粒子径
微粒子の数平均粒子径は、繊維を切断し、断面を電子顕微鏡により倍率10万倍で観察した際の25μm2の観察断面積当りの平均粒子分散面積S(μm2)としたとき、下記式により計算される(Y)を分散平均相当径とした。
Y(nm)=2×√(S/π)
(7)遮熱性
ISO9151に準拠した方法により、規定の火炎に暴露し、温度上昇が24℃に達するまでの時間(HTI24)を測定した。この時間が長いほど、遮熱性能に優れている。
(8)快適性
ASTM F1868に準拠した方法により全熱損失量(THL)(単位W/m2)を測定した。この値が大きいほど、遮熱活動服が快適性に優れていることを示す。
(9)800〜3000nmの波長の電波の透過率
日本化学繊維協会ガイドライン法に基づくKEC法にて測定した。
[Measuring method]
(1) Basis weight It measured by the method based on JISL1096.
(2) Thickness Measurement was performed using a digimatic thickness tester by a method based on JIS L 1096-90 (woven fabric) or JIS L 1018-90 (knitted fabric).
(3) Limit oxygen index (LOI)
It measured by the method based on JIS L 1091 (E method).
(4) Thermal conductivity of fiber Thermal diffusivity (α) in the longitudinal direction (fiber axis direction) of the target fiber by the optical alternating current method using a thermal diffusivity measuring device (manufactured by ULVAC-RIKO, Inc., model: LaserPIT) Asked. The test piece is a bundle of single fibers, and is measured by measuring under the conditions of irradiation light, semiconductor laser, temperature sensor E thermocouple (wire diameter 100 μm, silver paste adhesion), and 25 ° C. in a vacuum atmosphere. The diffusivity was measured.
Next, from the specific heat capacity (Cp) measured by the JIS K 7123 method and the density (ρ) measured by the density gradient tube method (N-heptane / carbon tetrachloride, 25 ° C.), the thermal conductivity (κ) is expressed by the following equation: Calculated by
κ = αρCp
(5) Specific gravity It measured by the method based on JISK7112 (The measuring method of the density and specific gravity of a plastic-non-foamed plastic).
(6) Number average particle diameter of fine particles The number average particle diameter of the fine particles is determined by measuring the average particle dispersion area S per 25 μm 2 observed cross-sectional area when the fiber is cut and the cross section is observed with an electron microscope at a magnification of 100,000 times. (μm 2 ), (Y) calculated by the following formula was defined as the dispersion average equivalent diameter.
Y (nm) = 2 × √ (S / π)
(7) Thermal barrier property By the method based on ISO9151, it exposed to the prescribed flame and measured time (HTI24) until a temperature rise reaches 24 degreeC. The longer this time, the better the heat shielding performance.
(8) Comfortability The total heat loss (THL) (unit: W / m 2 ) was measured by a method based on ASTM F1868. The larger this value is, the better the comfort of the thermal insulation clothing.
(9) Transmittance of radio waves having a wavelength of 800 to 3000 nm Measured by the KEC method based on the guideline method of the Japan Chemical Fiber Association.
[微粒子]
各材料は、以下のとおりの方法、手順で準備した。
(1)カーボン微粒子(カーボンブラック)
カーボン粉末(大日精化(株)製「カーボンブラックFD−0721」を用いた。数平均粒子径は0.36μmであった。
(2)アルミニウム微粒子
住友化学工業株式会社製の結晶型がα型の酸化アルミニウム微粒子(AKP−30)を用いた。数平均粒子径は0.40μmであった。
[Fine particles]
Each material was prepared by the following method and procedure.
(1) Carbon fine particles (carbon black)
Carbon powder (“Carbon Black FD-0721” manufactured by Dainichi Seika Co., Ltd.) was used. The number average particle size was 0.36 μm.
(2) Aluminum Fine Particles Aluminum oxide fine particles (AKP-30) having a α-type crystal type manufactured by Sumitomo Chemical Co., Ltd. were used. The number average particle diameter was 0.40 μm.
[アラミド繊維および微粒子を含有するアラミド繊維の製造方法]
ポリマー溶液(ドープ)の調製と、カーボンブラック、アルミニウムのブレンド製糸は以下の方法によった。
窒素を内部にフローしている錨形攪拌翼を有する混合槽に水分率約20ppmのN−メチル−2−ピロリドン(以降NMPと称す)2,051gを投入し、パラフェニレンジアミン2,764gと3,4’−ジアミノジフェニルエーテル5,114gとを精秤して投入し溶解させた。このジアミン溶液にその温度が30℃、攪拌回転数が64回/分の状態においてテレフタル酸クロライド10,320gを精秤して投入した。溶液の温度が反応熱によって53℃まで上昇したのち60分間加熱して85℃とした。85℃でさらに15分間攪拌を続けて溶液の粘度上昇が終了したことをもって重合反応終了とした。
[Method for producing aramid fiber containing aramid fiber and fine particles]
Preparation of the polymer solution (dope) and blending of carbon black and aluminum were performed by the following method.
2,051 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) having a moisture content of about 20 ppm was charged into a mixing tank having a vertical stirring blade with nitrogen flowing therein, and 2,764 g and 3 of paraphenylenediamine were added. , 4′-diaminodiphenyl ether 5,114 g was precisely weighed in and dissolved. To this diamine solution, 10,320 g of terephthalic acid chloride was precisely weighed and charged at a temperature of 30 ° C. and a stirring speed of 64 times / minute. After the temperature of the solution rose to 53 ° C. due to heat of reaction, the solution was heated to 85 ° C. for 60 minutes. The stirring was continued at 85 ° C. for another 15 minutes, and the polymerization reaction was completed when the increase in the viscosity of the solution was completed.
この後、水酸化カルシウム22.5重量%を含有するNMPスラリー16.8kgを投入し、20分間攪拌を続けてpH5.4としたドープを目開き30μmのフィルターで濾過してポリマー濃度6重量%のポリマー溶液(以降ドープと称す)調製を完了した。その後、アルミニウム微粒子(または、金、銀、銅などの微粒子)をこのポリマー液に添加して再度30分間攪拌を続けて微粒子を分散させた。
得られた微粒子入りポリマー溶液を、計量ポンプを経てパック・紡糸ノズルより吐出後、ドライジェット紡糸で引き取り、凝固・乾燥・熱延伸・仕上げ油剤付与を経て製品を巻取り、コポリパラフェニレン・3,4’−オキシジフェニレンテレフタルアミド繊維ヤーンを得た。
Thereafter, 16.8 kg of NMP slurry containing 22.5% by weight of calcium hydroxide was added, and the dope having a pH of 5.4 was continuously stirred for 20 minutes and filtered through a 30 μm aperture filter to obtain a polymer concentration of 6% by weight. Preparation of a polymer solution (hereinafter referred to as “dope”) was completed. Thereafter, aluminum fine particles (or fine particles of gold, silver, copper, etc.) were added to this polymer solution, and stirring was continued again for 30 minutes to disperse the fine particles.
The resulting polymer solution containing fine particles is discharged from a pack / spinning nozzle via a metering pump, taken up by dry jet spinning, wound up through coagulation / drying / hot drawing / finishing oil application, and copolyparaphenylene-3, A 4′-oxydiphenylene terephthalamide fiber yarn was obtained.
カーボンブラックの繊維への添加の場合は、カーボンブラックのブレンド製糸紡糸ヘッドへ送液中の上記のドープに対して、カーボンブラックのNMPスラリーを10〜20kg/cm2の圧力で定量圧入し、直ちにダイナミックミキシングを施し引き続いてスタティックミキサー20段以上による十分な混合作用を与えた後、計量ポンプを経てパック・紡糸ノズルより吐出後、ドライジェット紡糸で引き取り、凝固・乾燥・熱延伸・仕上げ油剤付与を経て製品を巻取り、コポリパラフェニレン・3,4’−オキシジフェニレンテレフタルアミド繊維ヤーンを得た。 When carbon black is added to the fiber, NMP slurry of carbon black is quantitatively injected at a pressure of 10 to 20 kg / cm 2 with respect to the dope being fed to the carbon fiber blend spinning head, and immediately, After applying dynamic mixing and giving sufficient mixing action with 20 or more stages of static mixer, after discharging from the pack / spinning nozzle through a metering pump, it is taken up by dry jet spinning, and then solidified, dried, hot stretched, and applied with a finishing oil. After that, the product was wound up to obtain a copolyparaphenylene-3,4'-oxydiphenylene terephthalamide fiber yarn.
[外層、内層、中間層、裏地層]
(1)織物1〜5(内層)
炭素繊維ヤーン(東邦テナックス製、商標名「テナックス」、総繊度670dtex、引張弾性率1240cN/dtex、熱伝導率3.8Wm−1・K−1)を経糸および緯糸に用い、レピア織機により、表1に記載の目付110〜310g/m2の綾織物を作成した。なお、目付の変更は、経糸、緯糸の打ち込み本数を変更し、織密度を調整することによって行った。
[Outer layer, inner layer, intermediate layer, lining layer]
(1) Woven fabrics 1 to 5 (inner layer)
A carbon fiber yarn (trade name “Tenax” manufactured by Toho Tenax Co., Ltd., total fineness 670 dtex, tensile modulus 1240 cN / dtex, thermal conductivity 3.8 Wm −1 · K −1 ) is used for warp and weft. A twill fabric having a basis weight of 110 to 310 g / m 2 described in 1 was prepared. The basis weight was changed by changing the number of warps and wefts to be driven and adjusting the weave density.
(2)織物6〜13(内層)
前記のアラミド繊維および微粒子を含有するアラミド繊維の製造方法に従い、表1に記載の含有率となるようカーボンまたはアルミニウム微粒子を含有させたコポリパラフェニレン・3,4’−オキシジフェニレンテレフタルアミド繊維ヤーン(総繊度1670dtex、引張弾性率520cN/dtex)を作成した。なお、織物11は、カーボンをブレンドしなかった。得られた繊維を用い、レピア織機により製織し、表1に記載の目付210g/m2および160g/m2の綾織物を作成した。目付の変更は、経糸、緯糸の打ち込み本数を変更し、織密度を調整することによって行った。
(2) Woven fabric 6-13 (inner layer)
Copolyparaphenylene 3,4'-oxydiphenylene terephthalamide fiber yarn containing carbon or aluminum fine particles so as to have the content shown in Table 1 in accordance with the method for producing aramid fibers containing fine aramid fibers and fine particles. (Total fineness 1670 dtex, tensile elastic modulus 520 cN / dtex) was prepared. In addition, the fabric 11 did not blend carbon. Using the obtained fibers, woven by a rapier loom, to create a twill of basis weight 210g / m 2 and 160 g / m 2 according to Table 1. The basis weight was changed by changing the number of warps and wefts to be driven and adjusting the weave density.
(3)織物A、織物B(外層)
ポリメタフェニレンイソフタルアミド繊維(帝人製、商標名「コーネックス」、平均単繊維繊度2.2dtex、引張弾性率83cN/dtex、繊維長51mm)とコポリパラフェニレン・3,4’−オキシジフェニレンテレフタルアミド繊維(帝人製、商標名「テクノーラ」、単繊維繊度1.5dtex、引張弾性率83cN/dtex、繊維長51mm)とを混合重量比率が90:10となる割合で混合した混紡糸を用いて40番手双糸の紡績糸を製紡し、これを用いて平織リップストップに織成した織物を公知の方法で作成し、精練処理し、布帛表面にある糊剤、油剤を除去した。この布帛を外層として用いた。織物Aは目付が380g/m2、織物Bは目付が280g/m2であった。
(3) Fabric A, Fabric B (outer layer)
Polymetaphenylene isophthalamide fiber (manufactured by Teijin, trade name "Conex", average single fiber fineness 2.2 dtex, tensile modulus 83 cN / dtex, fiber length 51 mm) and copolyparaphenylene 3,4'-oxydiphenylene terephthalate Using a blended yarn obtained by mixing amide fibers (manufactured by Teijin, trade name “Technola”, single fiber fineness 1.5 dtex, tensile elastic modulus 83 cN / dtex, fiber length 51 mm) at a mixing weight ratio of 90:10 A spun yarn of 40 count twin yarn was spun and a woven fabric woven into a plain weave ripstop was prepared by a known method and scoured to remove the glue and oil on the fabric surface. This fabric was used as an outer layer. The fabric A had a basis weight of 380 g / m 2 , and the fabric B had a basis weight of 280 g / m 2 .
(4)織物C(中間層)
ポリメタフェニレンイソフタルアミド繊維(帝人製、商標名「コーネックス」、平均単繊維繊度2.2dtex、引張弾性率83cN/dtex、繊維長51mm)とコポリパラフェニレン−3,4’−オキシジフェニレンテレフタルアミド繊維(帝人製、商標名「テクノーラ」、平均単繊維繊度1.7dtex、引張弾性率520cN/dtex、繊維長51mm)とを混合重量比率が90:10となる割合で混紡し40番手の紡績糸とし、これを織成した織布(目付75g/m2、繊維のLOI値25)に、ポリテトラフルオロエチレン製の透湿防水性フィルム(ジャパンゴアテックス製、目付35g/m2)をラミネートしたものを使用した。
(4) Woven fabric C (intermediate layer)
Polymetaphenylene isophthalamide fiber (manufactured by Teijin, trade name “Conex”, average single fiber fineness 2.2 dtex, tensile elastic modulus 83 cN / dtex, fiber length 51 mm) and copolyparaphenylene-3,4′-oxydiphenylene terephthalate Spinning 40th by mixing amide fiber (trade name “Technola”, manufactured by Teijin, average single fiber fineness 1.7 dtex, tensile elastic modulus 520 cN / dtex, fiber length 51 mm) at a mixing weight ratio of 90:10. As a yarn, a woven fabric (weighing 75 g / m 2 , LOI value of fiber 25) was laminated with a moisture permeable and waterproof film made of polytetrafluoroethylene (manufactured by Japan Gore-Tex, weight 35 g / m 2 ). I used something.
(5)織物D(裏地層)
コポリパラフェニレン−3,4’−オキシジフェニレンテレフタルアミド繊維ヤーン(帝人株式会社製、商標名「テクノーラ」、平均単繊維繊度0.83dtex、総繊度830dtexのマルチフィラメントヤーン)を用い、目付80g/m2の平織物を作成した。
(5) Woven fabric D (lining layer)
Copolyparaphenylene-3,4'-oxydiphenylene terephthalamide fiber yarn (manufactured by Teijin Ltd., trade name “Technola”, multifilament yarn having an average single fiber fineness of 0.83 dtex and a total fineness of 830 dtex) and a basis weight of 80 g / A plain fabric of m 2 was created.
[実施例1〜11、比較例1〜4]
以上のようにして得られた、織物A、Bを外層に、織物1〜13を内層に、実施例9、10では織物Cを中間層に、実施例10、11では織物Dを裏地層(追加裏地)に用い、各布帛を表1の構成となるように積層して積層布帛を得た。得られた積層布帛の評価結果を表1に示す。
[Examples 1 to 11 and Comparative Examples 1 to 4]
The fabrics A and B obtained as described above were used as outer layers, the fabrics 1 to 13 were used as inner layers, the fabrics C were used as intermediate layers in Examples 9 and 10, and the fabric D was used as a backing layer in Examples 10 and 11 ( Each fabric was laminated so as to have the structure shown in Table 1 to obtain a laminated fabric. The evaluation results of the obtained laminated fabric are shown in Table 1.
本発明の遮熱活動用積層布帛は、軽量と快適性そして高い遮熱性や電磁波遮蔽性も併せ持ち、該積層布帛を用いることにより消防服をはじめとする高温環境下での作業服など、遮熱活動服の用途に有用である。 The laminated fabric for heat shielding activity of the present invention has both light weight and comfort, high heat shielding properties and electromagnetic wave shielding properties, and by using the laminated fabric, heat shielding such as work clothes in high-temperature environments such as fire fighting clothing. Useful for activity clothes.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2018021275A (en) * | 2016-08-03 | 2018-02-08 | 帝人株式会社 | Laminated fabric and textile products |
| WO2019026439A1 (en) | 2017-07-31 | 2019-02-07 | 帝人株式会社 | Deep body temperature estimation system, heat stress warning system, and deep body temperature estimation method |
| GB2571264A (en) * | 2018-02-16 | 2019-08-28 | Heathcoat Fabrics Ltd | Breathable, heat-reflecting textile articles |
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| JPH01272821A (en) * | 1988-04-25 | 1989-10-31 | Asahi Chem Ind Co Ltd | Extremely drawn linear material of polyoxymethylene having improved flexing resistance |
| WO2011087125A1 (en) * | 2010-01-18 | 2011-07-21 | 帝人テクノプロダクツ株式会社 | Laminated fabric for protective clothing and protective clothing using same |
| JP2011246836A (en) * | 2010-05-26 | 2011-12-08 | Mitsubishi Rayon Textile Co Ltd | Tricot stretch knitted fabric |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH01272821A (en) * | 1988-04-25 | 1989-10-31 | Asahi Chem Ind Co Ltd | Extremely drawn linear material of polyoxymethylene having improved flexing resistance |
| WO2011087125A1 (en) * | 2010-01-18 | 2011-07-21 | 帝人テクノプロダクツ株式会社 | Laminated fabric for protective clothing and protective clothing using same |
| JP2011246836A (en) * | 2010-05-26 | 2011-12-08 | Mitsubishi Rayon Textile Co Ltd | Tricot stretch knitted fabric |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018021275A (en) * | 2016-08-03 | 2018-02-08 | 帝人株式会社 | Laminated fabric and textile products |
| WO2019026439A1 (en) | 2017-07-31 | 2019-02-07 | 帝人株式会社 | Deep body temperature estimation system, heat stress warning system, and deep body temperature estimation method |
| GB2571264A (en) * | 2018-02-16 | 2019-08-28 | Heathcoat Fabrics Ltd | Breathable, heat-reflecting textile articles |
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