JP2014080669A - β TYPE TITANIUM ALLOY AND THERMAL MECHANICAL TREATMENT METHOD OF THE SAME - Google Patents
β TYPE TITANIUM ALLOY AND THERMAL MECHANICAL TREATMENT METHOD OF THE SAME Download PDFInfo
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Abstract
【課題】本発明は、材料特性の変化を伴う熱機械的処理によって、β(ベータ)型チタン合金から、半製品や部材を製造するためにさまざまな機械工学の領域で利用可能である。本発明は、β型チタン合金の強度や疲労特性を向上させたうえで、工学的に利用することを目的とする。
【解決手段】本発明に係るβ型チタン合金は、微細粒組織を有し、β粒の平均粒径が0.5μm以下であり、球状α相析出物の平均粒径が0.5μm以下で、かつ、組織における体積分率が40%以上である点に特徴を有する。また、本発明に係るβ型チタン合金の熱機械的処理方法は、強ひずみ加工及び熱処理工程を含み、加工前に、ビレット径1mm当り1分間以上継続して、(βトランザス+5〜βトランザス+15)℃に加熱し、水焼入れ後、等チャネル角押し出し工法により、各加工段後の変形方向の変化90°で、(βトランザス−200〜βトランザス−150)℃の温度下で、累積ひずみが3.5以上になるまで強ひずみ加工を施し、続けて水焼入れする点に特徴を有する。
【選択図】なしThe present invention can be used in various mechanical engineering fields for producing semi-finished products and parts from β (beta) type titanium alloys by thermomechanical processing accompanied by changes in material properties. An object of the present invention is to improve the strength and fatigue characteristics of a β-type titanium alloy and to use it in engineering.
A β-type titanium alloy according to the present invention has a fine grain structure, an average particle size of β particles is 0.5 μm or less, and an average particle size of spherical α-phase precipitates is 0.5 μm or less. And it is characterized in that the volume fraction in the tissue is 40% or more. Moreover, the thermomechanical processing method of the β-type titanium alloy according to the present invention includes a high strain processing and a heat treatment step, and continues before the processing for 1 minute or more per 1 mm of billet diameter (β transus + 5 to β transus + 15 ) Heated to ℃, after water quenching, by the equal channel angle extrusion method, the change of deformation direction after each processing stage is 90 °, and the cumulative strain is at the temperature of (β transus -200 to β transus -150) ℃ It is characterized in that it is subjected to high strain processing until it becomes 3.5 or more and then water quenching.
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Description
本発明は、β型チタン合金およびその熱機械的処理方法に関し、材料の機械的性質を改善し、合金化されたチタン合金から半製品や部材を製造するための機械工学の分野において利用可能である。 The present invention relates to a β-type titanium alloy and a thermomechanical processing method thereof, and can be used in the field of mechanical engineering for improving the mechanical properties of a material and manufacturing a semi-finished product or member from the alloyed titanium alloy. is there.
高合金(高強度)β合金は、室温下でβ相が安定しており、加熱によってのみ変態するチタン合金のクラスに属する。したがって、焼入れおよび時効化の結果、強度が格段に増加する(U. Zwicker, Titan und Titanlegierungen / Berlin: Springer Verlag. - 1974. 717 с.; Boyer R., Welsch G., Collings E. Materials Properties Handbook: Titanium Alloys. ASM International. 1998. 1048 p.)。また、マトリクスβ相の粒径、さらには二次的(副次的)なα相の析出物の形態が、時効処理後の合金の強度や延性に大きな影響を及ぼすことも知られている。特に、β相の粒径が10μmまで減少すると十分な延性を持ち高強度が得られることが証明されている(O.M. Ivasishin, P.E. Markovsky, S.L. Semiatin, C.H. Ward Aging response of coarse- and fine-grained titanium alloys // Materials Science Engeneering A Vol. 405 (2005), p. 296-305 ISSN 0921-5093)。 High alloys (high strength) β alloys belong to the class of titanium alloys in which the β phase is stable at room temperature and transform only by heating. Therefore, the strength increases as a result of quenching and aging (U. Zwicker, Titan und Titanlegierungen / Berlin: Springer Verlag.-1974. 717 с .; Boyer R., Welsch G., Collings E. Materials Properties Handbook : Titanium Alloys. ASM International. 1998. 1048 p.). It is also known that the particle size of the matrix β phase and the form of secondary (secondary) α phase precipitates have a great influence on the strength and ductility of the alloy after aging treatment. In particular, it has been proved that when the β phase particle size is reduced to 10 μm, high strength can be obtained with sufficient ductility (OM Ivasishin, PE Markovsky, SL Semiatin, CH Ward Aging response of coarse- and fine-grained titanium). alloys // Materials Science Engeneering A Vol. 405 (2005), p. 296-305 ISSN 0921-5093).
商業的に入手可能な金属や合金に対し、物理的機械的特性を向上させる方法として、強塑性変形・強ひずみ加工(SPD;Severe Plastic Deformation)により微細粒(UFG;UltraFine Grain)組織を生成させることが知られている。これによれば比較的低温(通常、0.3〜0.4Tm,K)かつ高負荷圧力のもとで非常に高い塑性ひずみが得られることが実証されている(R.Z. Valiev, Y. Estrin, Z. Horita, T.G. Langdon, M.J. Zehetbauer, Y.T. Zhu Producing bulk ultrafine-grained materials by severe plastic deformation. // JOM-2006. 58, No4, p33.)。このような、高圧下ねじり加工(HPT;High Pressure Torsion)、等チャネル角押し出し(ECAP;Equal Channel Angular Pressing)、多方向多段階鍛造、およびこれらの変形例といったSPD技術が活発な発展を遂げて来た。とりわけ、バルク試料を単純せん断により変形させるECAP技術は、特殊なダイセット中で行う多段階の押し出し工程からなり、同じ断面積で、通常90°で交差する2つのチャネル中を押し出す工法である(Patent RF No.2181314. Published. B.I. 2002, No.16)。しかしながら、微細粒を有するβ型合金、即ち、1μm未満の粒径はいまだ文献では知られていない。そのような組織においては、加熱中のβ相の分解プロセスが粗粒組織の場合とは異なって起こり、分解挙動・ダイナミクスは結晶格子欠陥の存在に依存して決定される。さらに微細粒の存在は、β相の拡散分解の均一化に寄与するが、このようなことは粗粒組織にあってはほとんど不可能である。 As a method to improve physical and mechanical properties for commercially available metals and alloys, a fine plastic (UFG) structure is generated by severe plastic deformation (SPD). It is known. This demonstrates that very high plastic strain can be obtained at relatively low temperatures (usually 0.3-0.4 Tm, K) and high load pressures (RZ Valiev, Y. Estrin, Z. Horita, TG Langdon, MJ Zehetbauer, YT Zhu Producing bulk ultrafine-grained materials by severe plastic deformation. // JOM-2006. 58, No4, p33.). SPD technologies such as High Pressure Torsion (HPT), Equal Channel Angular Pressing (ECAP), multi-directional multi-stage forging, and variations thereof have been actively developed. I came. In particular, the ECAP technique for deforming a bulk sample by simple shearing is a multi-stage extrusion process performed in a special die set, and is a method of extruding in two channels that normally intersect at 90 ° with the same cross-sectional area ( Patent RF No.2181314. Published. BI 2002, No.16). However, β-type alloys with fine grains, that is, grain sizes of less than 1 μm are not yet known in the literature. In such a structure, the β-phase decomposition process during heating occurs differently from the case of a coarse-grained structure, and the decomposition behavior and dynamics are determined depending on the presence of crystal lattice defects. Further, the presence of fine grains contributes to uniform diffusion decomposition of the β phase, but this is almost impossible in a coarse grain structure.
チタン合金からなる部材の加工方法であって、熱機械的処理が11の段階(ステージ)に亘って行われる技術が知られている(Russian Patent No. 2384647 MPK (МПК) C22F1/18 (2006.01), Published: 20.03.2010)。第1ステージではβトランザス(Tβ)以上、Tβ+150〜Tβ+250℃まで加熱し、変形方向を90°変えて、据え込みおよび引き伸ばし(upset and drawing)、各ステップでのひずみを20〜50%にして、交互に4回変形させる。 A technique for processing a member made of a titanium alloy, in which a thermomechanical treatment is performed over 11 stages (Russian Patent No. 2384647 MPK (МПК) C22F1 / 18 (2006.01) , Published: 20.03.2010). In the first stage beta transus (T beta) above, was heated to T β + 150~T β + 250 ℃ , the deformation direction changing 90 °, upsetting and stretching (upset and drawing), 20~ the strain at each step 50% and alternately deform 4 times.
第2ステージでは、Tβ+140〜Tβ+230℃まで加熱し、変形方向を90°変えて、据え込みおよび引き伸ばし(upset and drawing)、各ステップでのひずみを25〜50%にして、交互に4回変形させる。 In a second stage, heated to T β + 140~T β + 230 ℃ , the deformation direction changing 90 °, upsetting and stretching (upset and drawing), and the strain at each step to 25-50%, alternately Deform 4 times.
第3ステージでは、Tβ−20〜Tβ−40℃まで加熱し、ひずみを20〜60%にする。 In the 3rd stage, it heats to T ( beta) -20-T ( beta) -40 degreeC, and makes distortion 20-60%.
第4ステージでは、Tβ+60〜Tβ+120℃まで加熱し、ひずみを20〜60%にする。 In the fourth stage, and heated to T β + 60~T β + 120 ℃ , the strain 20 to 60%.
第5ステージでは、Tβ−20〜Tβ−40℃まで加熱し、ひずみを20〜60%にする。 In the 5th stage, it heats to T ( beta) -20-T ( beta) -40 degreeC, and makes distortion 20-60%.
第6ステージでは、Tβ+30〜Tβ+90℃まで加熱し、ひずみを20〜60%にする。 In the sixth stage, and heated to T β + 30~T β + 90 ℃ , the strain 20 to 60%.
第7ステージでは、Tβ−20〜Tβ−40℃まで加熱し、ひずみを20〜60%にする。 In the seventh stage, and heated to T β -20~T β -40 ℃, the strain 20 to 60%.
第8ステージでは、Tβ+30〜Tβ+80℃まで加熱し、ひずみを20〜70%にする。 In the eighth stage, and heated to T β + 30~T β + 80 ℃ , the strain 20 to 70%.
第9ステージでは、Tβ−20〜Tβ−40℃まで加熱し、ひずみを20〜50%にする。 In the 9th stage, it heats to T ( beta) -20-T ( beta) -40 degreeC, and makes distortion 20-50%.
第10ステージでは、Tβ−20〜Tβ−200℃まで加熱し、空冷する。 In the 10th stage, it heats to T ( beta) -20-T ( beta) -200 degreeC, and cools by air.
第11ステージでは、Tβ−270〜Tβ−550℃まで加熱し、浸漬時間(均熱保持時間)5〜20時間とする。このケースでは、第3ステージから第9ステージで実施される少なくとも3段の変形プロセスは、変形方向の変更角90°で行われる。 In the eleventh stage, heated to T β -270~T β -550 ℃, the immersion time (soaking time) 5-20 hours. In this case, the deformation process of at least three stages performed from the third stage to the ninth stage is performed with a change angle of 90 degrees in the deformation direction.
この方法は加工材の強度向上に資するものではあるが、非常に手間がかかり、電力消費も大きく、さらには、要求強度や疲労特性を達成できない。 Although this method contributes to the improvement of the strength of the processed material, it is very time consuming, consumes a large amount of power, and further, the required strength and fatigue characteristics cannot be achieved.
また、βチタン合金の熱機械的処理方法が存在する(O.M. Ivasishin P.E. Markovsky, Yu.V. Matviychuk, S.L. Semiatin, C.H. Ward, S. Fox. A comparative study of the mechanical properties of high-strength titanium alloys // Journal of Alloys and Compounds, 2007 ISSN: 0925-8388)。この方法は、(Tβ+60〜Tβ+100)℃から水焼入れし、冷間圧延および/または引き抜き後に再結晶プロセス発生温度に相当する温度まで急速に加熱し、続けて、急冷して、β相平均サイズが約10μmの組織を可能にする工程を含む。これにより高強度(約1500MPa)と十分な延性が得られる。 There is also a thermomechanical treatment method for β-titanium alloys (OM Ivasishin PE Markovsky, Yu.V. Matviychuk, SL Semiatin, CH Ward, S. Fox.A comparative study of the mechanical properties of high-strength titanium alloys / / Journal of Alloys and Compounds, 2007 ISSN: 0925-8388). This method, (T β + 60~T β +100 ) and water quenching from ° C., until a temperature corresponding to the recrystallization process occurs temperature after cold rolling and / or withdrawal rapidly heated, followed, by quenching, beta Enabling a tissue having a phase average size of about 10 μm. Thereby, high strength (about 1500 MPa) and sufficient ductility are obtained.
この方法の欠点は、再結晶プロセス発生温度に相当する温度までの加熱プロセスであり、加熱速度、所定温度での浸漬・保持時間、冷却速度を含むすべてのプロセスパラメータのきわめて正確な測定と制御を前提とする。これらのパラメータの組み合わせから考え、これらパラメータの許容値範囲は非常に狭く、期待する機械的性質レベルを獲得できる可能性は低いものと予想される。 The disadvantage of this method is the heating process up to the temperature corresponding to the temperature at which the recrystallization process occurs, and very accurate measurement and control of all process parameters including heating rate, immersion / holding time at a given temperature, and cooling rate. Assumption. Considering the combination of these parameters, the allowable range of these parameters is very narrow, and it is expected that the possibility of obtaining the expected mechanical property level is low.
本提案による方法に最も近い方法は、β型チタン合金の熱機械的処理方法であって、880℃で、98%レダクションを施す押出成形による熱間成形を含み、続けて素材サンプルを(Tβ−40〜Tβ−60)℃から不完全焼入れし、500℃で1000時間、時効処理を行うものである(T. Nishimura, M.Nishigaki, Y.Moriguchi, Characteristics of Beta Titanium alloy Ti-15Mo-5Zr-3Al // R&D. Vol.32 No.1)。 The method closest to the method according to the present proposal is a thermomechanical processing method of a β-type titanium alloy, which includes hot forming by extrusion forming 98% reduction at 880 ° C., and subsequently a material sample (T β incomplete quenching from -40~T β -60) ℃, 1000 hours at 500 ° C., and performs an aging treatment (T. Nishimura, M.Nishigaki, Y.Moriguchi, Characteristics of beta Titanium alloy Ti-15Mo- 5Zr-3Al // R & D. Vol.32 No.1).
上記方法プロセスにしたがって処理されたβ型チタン合金は高強度と延性を有するものの、必要な耐力を提供するものではない。さらに、この処理方法は時間がかかり、生産性が低い。 Although the β-type titanium alloy treated according to the above process has high strength and ductility, it does not provide the necessary yield strength. Furthermore, this processing method is time consuming and has low productivity.
さらに、特許文献1には、生体適合性高強度チタン材料の製造方法に係る発明が開示されている。この方法は、回転式ECAP装置により、300℃から700℃の温度条件下、4回以上強加工して、チタン、又はバナジウムを含まないチタン合金からなる生体適合性チタン材料を、平均粒径が10μm以下に微細化された金属組織を有する生体適合性チタン材料とすることを特徴としている。 Furthermore, Patent Document 1 discloses an invention relating to a method for producing a biocompatible high-strength titanium material. In this method, a biocompatible titanium material made of titanium or a titanium alloy containing no vanadium is obtained by subjecting a biocompatible titanium material made of titanium or a vanadium-free material to strong processing four or more times under a temperature condition of 300 ° C. to 700 ° C. using a rotary ECAP apparatus. A biocompatible titanium material having a metal structure refined to 10 μm or less is characterized.
特許文献1に記載された技術では、依然としてβ粒の十分な微細化が達成できておらず、その結果、十分に高い疲労強度を得ることが困難であるという問題があった。 In the technique described in Patent Document 1, sufficient refinement of β grains has not been achieved, and as a result, there has been a problem that it is difficult to obtain sufficiently high fatigue strength.
本発明は微細粒組織を有するβ型チタン合金とβ型チタン合金の熱機械的処理方法であって、素材の強度と疲労耐性に優れ、従来のβ型合金の特性を越えるものを開発することを目的とする。 The present invention is to develop a β-type titanium alloy having a fine grain structure and a thermomechanical processing method for a β-type titanium alloy, which has excellent material strength and fatigue resistance and exceeds the characteristics of conventional β-type alloys. With the goal.
上記課題は、以下の手段により解決される。 The above problem is solved by the following means.
微細粒組織を有するβ型チタン合金であって、β粒の平均粒径が0.5μm以下であり、球状α相析出物の平均粒径が0.5μm以下で、かつ、組織における体積分率が40%以上であることを特徴とする、β型チタン合金。 Β-type titanium alloy having a fine grain structure, wherein the average grain size of β grains is 0.5 μm or less, the average grain size of spherical α-phase precipitates is 0.5 μm or less, and the volume fraction in the structure Β-type titanium alloy, characterized in that is 40% or more.
β型チタン合金の熱機械的処理方法であって、強ひずみ加工及び熱処理工程を含み、加工前に、ビレット径1mm当り1分間以上継続して、(βトランザス+5〜βトランザス+15)℃に加熱し、水焼入れ後、等チャネル角押出し工法により、各加工段後の変形方向の変化90°で、(βトランザス−200〜βトランザス−150)℃の温度下で、累積ひずみが3.5以上になるまで強ひずみ加工を施し、続けて水焼入れすることを特徴とする、方法。 This is a thermomechanical processing method for β-type titanium alloy, including strong strain processing and heat treatment process, and before processing, it is continued for 1 minute or more per billet diameter of 1 mm and heated to (βtransus + 5−βtransus + 15) ° C. Then, after water quenching, the cumulative strain is 3.5 or more at a temperature of (β transus-200 to β transus-150) ° C. with a change in deformation direction after each processing step of 90 ° by an equal channel angular extrusion method. The method is characterized by subjecting to strong strain processing until it becomes, followed by water quenching.
本発明によれば、0.5μm以下の平均粒径を有する球状α相が粒界/サブ粒界状と組織欠陥に分散析出することに伴ってβ粒が微細化される。その結果、従来のβ型合金の特性を越えるほどの素材の強度と疲労耐性に優れる、微細粒組織を有するβ型チタン合金及びβ型チタン合金の熱機械的処理方法が提供される。 According to the present invention, the β grains are refined as the spherical α phase having an average particle size of 0.5 μm or less is dispersed and precipitated at the grain boundaries / sub-grain boundaries and the structure defects. As a result, there are provided a β-type titanium alloy having a fine grain structure and a thermomechanical processing method for the β-type titanium alloy, which are excellent in strength and fatigue resistance of a material exceeding the characteristics of a conventional β-type alloy.
本発明の一形態は、β型チタン合金に関する。具体的には、微細粒組織を有するβ型チタン合金であって、β粒の平均粒径が0.5μm以下であり、球状α相析出物の平均粒径が0.5μm以下で、かつ、組織における体積分率が40%以上であることを特徴とする、β型チタン合金に関する。ここで、β粒の平均粒径は、好ましくは0.3〜0.5μmであり、より好ましくは0.3〜0.4μmである。また、球状α相析出物の平均粒径は、好ましくは0.1〜0.5μmであり、より好ましくは0.1〜0.3μmである。さらに、組織における球状α相析出物の体積分率は、好ましくは0.5〜20%であり、より好ましくは1.0〜10%である。なお、本形態に係るβ型チタン合金の具体的な組成について特に制限はなく、従来公知の知見が適宜参照されうるが、一例としては、Ti−15mass%Mo−5mass%Zr−3mass%Alなどが挙げられる。 One embodiment of the present invention relates to a β-type titanium alloy. Specifically, it is a β-type titanium alloy having a fine grain structure, the average particle size of β grains is 0.5 μm or less, the average particle size of spherical α-phase precipitates is 0.5 μm or less, and The present invention relates to a β-type titanium alloy characterized by having a volume fraction in a tissue of 40% or more. Here, the average particle diameter of β grains is preferably 0.3 to 0.5 μm, and more preferably 0.3 to 0.4 μm. The average particle size of the spherical α phase precipitate is preferably 0.1 to 0.5 μm, more preferably 0.1 to 0.3 μm. Furthermore, the volume fraction of the spherical α phase precipitate in the structure is preferably 0.5 to 20%, more preferably 1.0 to 10%. In addition, there is no restriction | limiting in particular about the specific composition of the beta type titanium alloy which concerns on this form, Although conventionally well-known knowledge can be referred suitably, As an example, Ti-15mass% Mo-5mass% Zr-3mass% Al etc. Is mentioned.
また、本発明の他の形態は、β型チタン合金の熱機械的処理方法に関する。具体的には、強ひずみ加工及び熱処理工程を含み、加工前に、ビレット径1mm当り1分間以上継続して、(βトランザス+5〜βトランザス+15)℃に加熱し、水焼入れ後、等チャネル角押し出し工法により、各加工段後の変形方向の変化90°で、(βトランザス−200〜βトランザス−150)℃の温度下で、累積ひずみが3.5以上になるまで強ひずみ加工を施し、続けて水焼入れすることを特徴とする、方法に関する。 Another embodiment of the present invention relates to a thermomechanical processing method for a β-type titanium alloy. Specifically, it includes high-strain processing and heat treatment process, and before processing, it is continued for 1 minute or more per billet diameter and heated to (βtransus + 5−βtransus + 15) ° C. and after water quenching, equal channel angle By the extrusion method, the deformation direction after each machining stage is changed 90 °, and at a temperature of (β transus-200 to β transus-150) ° C., a high strain process is performed until the accumulated strain becomes 3.5 or more, The present invention relates to a method characterized by subsequent water quenching.
ここで、チタンの結晶構造は、変態点温度以下の低温域では稠密六方晶(hcp)構造を持ち、変態点温度以上の高温域では体心立方晶(bcc)構造へと同素変態する。この変態温度がβトランザス(β変態点)である。チタン合金においては、種々の合金元素が添加されることでβトランザスが変化しうる。 Here, the crystal structure of titanium has a dense hexagonal crystal (hcp) structure at a low temperature range below the transformation point temperature, and allotropic transformation into a body-centered cubic (bcc) structure at a high temperature range above the transformation point temperature. This transformation temperature is β transus (β transformation point). In a titanium alloy, β transus can be changed by adding various alloy elements.
本明細書において、β粒及び球状α相析出物の平均粒径は透過型電子顕微鏡(TEM)により従来の手法で算出される。即ち、粒子の長径と短径の和の半分であるとして計算される。β粒の著しい微細化は、0.5μm以下の径の、もっぱら球状(粒子の長短に比が2以下)の副次的α相が粒界/サブ粒界状と組織欠陥に分散析出することに伴ったものである。副次的α相粒子の均一分散度合いは、任意の二つの断面上のランダムな切断線上の粒子数を計算することで予測され、これによると当該相は50%以上であることが必要である。合金の強度上昇に寄与するのはいわゆるホール・ペッチ則に基づいたβ粒径減少による粒界硬化メカニズムと、α相副次的粒子の析出に関連した析出硬化のメカニズムである(Cocks Yu.V., Physics of strength and ductility. Translated from English. М.: Metallurgy, 1972. 304 p.)。微細粒合金の十分な延性は分解温度の上昇時に起こる回復処理の結果としての相対的な平衡β相粒界の形成と、引張りによる変形中に境界間での応力集中の緩和に寄与する副次的α相の球状形状とによって得られる。 In this specification, the average particle diameter of β grains and spherical α phase precipitates is calculated by a conventional method using a transmission electron microscope (TEM). That is, it is calculated as being half the sum of the major axis and minor axis of the particle. The remarkable refinement of β grains is that a secondary α phase with a diameter of 0.5 μm or less and a spherical shape (the ratio of the particle length is 2 or less) is dispersed and precipitated at grain boundaries / sub-grain boundaries and in structure defects. It is accompanied. The degree of uniform dispersion of secondary α-phase particles is predicted by calculating the number of particles on a random cutting line on any two cross sections, and according to this, the phase needs to be 50% or more. . It is the grain boundary hardening mechanism due to the decrease in β grain size based on the so-called Hall-Petch law and the precipitation hardening mechanism related to the precipitation of α phase secondary particles that contribute to the increase in the strength of the alloy (Cocks Yu.V Physics of strength and ductility. Translated from English. М .: Metallurgy, 1972. 304 p.). Sufficient ductility of the fine-grained alloy is a secondary contribution that contributes to the formation of relative equilibrium β-phase grain boundaries as a result of the recovery process that occurs when the decomposition temperature rises and to the relaxation of stress concentration between the boundaries during deformation by tension. Obtained by the spherical shape of the target α phase.
疲労耐性限界(疲労強度)が粒径に依存する点はしばしば降伏応力(耐力)に対するホール・ペッチ則に類似の式により記述される。その式によるとたいていのケースでは、粒径が微細範囲(1μm未満)まで減少すると金属材料の疲労特性は上昇する(A. Vinogradov, S. Hashimoto, Multiscale phenomena in fatigue of ultra-fine grain materials - an overview.// Materials Transactions. 2001. V. 42(1). pp.74-84)。しかしながら、金属および合金において微細構造の形成が必ずしも疲労耐性の増加につながらないことがあり、それは延性に限界があるためと考えられており、この延性は、粒径のみならず境界条件、形態、副次的相の分布などの組織の個別性にも依存するからである(Semenova I.P., Yakushina E. B., Nurgaleeva V.V., Valiev R.Z. Nanostructuring of Ti-alloys by SPD processing to achieve superior fatigue properties // International Joint Materials Research (formerly Z. Metallk.), Vol. 100 (2009), 12, P.1691-1696.)。 The point that the fatigue resistance limit (fatigue strength) depends on the grain size is often described by an equation similar to the Hall-Petch law for yield stress (proof stress). According to the equation, in most cases, the fatigue properties of metallic materials increase when the particle size decreases to a fine range (less than 1 μm) (A. Vinogradov, S. Hashimoto, Multiscale phenomena in fatigue of ultra-fine grain materials-an overview.// Materials Transactions. 2001. V. 42 (1). pp.74-84). However, the formation of microstructures in metals and alloys may not necessarily lead to an increase in fatigue resistance, which is thought to be due to limitations in ductility. This depends on the individuality of the organization, such as the distribution of secondary phases (Semenova IP, Yakushina EB, Nurgaleeva VV, Valiev RZ Nanostructuring of Ti-alloys by SPD processing to achieve superior fatigue properties // International Joint Materials Research ( formerly Z. Metallk.), Vol. 100 (2009), 12, P.1691-1696.
本発明により提案されたβ型チタン合金処理を適用することにより微細粒組織を形成することができ、β相粒径が0.5μm未満で、体積分率が45%程度であることが特徴である。このような微細組織(UFG)を形成することで高強度のみならず延性も改善し、結果的に疲労耐性も向上する(Research (formerly Z. Metallk.), Vol. 100 (2009), 12, P.1691-1696.)。 By applying the β-type titanium alloy treatment proposed by the present invention, a fine grain structure can be formed, the β phase particle size is less than 0.5 μm, and the volume fraction is about 45%. is there. By forming such a fine structure (UFG), not only high strength but also ductility is improved, and as a result, fatigue resistance is improved (Research (formerly Z. Metallk.), Vol. 100 (2009), 12, P.1691-1696.).
したがって、既述した範囲で熱処理と強ひずみ加工を組み合わせることで、β相マトリクス中での微細粒の形成、副次的α相粒子の分散析出により、粒界と分散との硬化メカニズムの組み合わせにより、高強度(UTS>1500MPa)、および、疲労耐性限界(S−1>700MPa)を得ることが可能になる。 Therefore, by combining heat treatment and high strain processing within the range described above, the formation of fine grains in the β phase matrix, the dispersion precipitation of secondary α phase particles, and the combination of the hardening mechanism of grain boundaries and dispersion , High strength (UTS> 1500 MPa), and fatigue resistance limit (S −1 > 700 MPa) can be obtained.
本発明により奏される技術的効果は次のとおりである。(Tβ+5〜Tβ+15)℃からの水焼入れにより単相のβ組織が得られ、サイズが40〜60μmの体心立方結晶(bcc)格子を備えた同軸晶のβ粒からなる。ビレット合金の得られた単相β組織は良好な加工性・変形能を示す(E.W. Collings, The physical metallurgy of titanium alloys, Moscow: Metallurgy, 1988. - 224pp.; Boyer R., Welsch G., Collings E. Materials Properties Handbook: Titanium Alloys. ASM International. 1998. 1048 p.)。(βトランザス−200〜βトランザス−150)℃の温度での強ひずみ加工中、β粒の分断と相間の再結晶が起こり、0.5μm以下の粒径の新たな粒や細粒が形成される。特定範囲以下の温度での加工変形は、熱的に活性化した回復と再結晶プロセスの抑制により素材の変形能は大きく減少する。本発明による特定範囲以上での加工変形は、粒子成長が制御不能になり、結果的に不均一の組織細粒化に繋がる。 The technical effects achieved by the present invention are as follows. (T β + 5~T β +15) β tissue of a single phase is obtained by water quenching from ° C., consisting of coaxial crystals beta grain size is equipped with a body-centered cubic crystals (bcc) lattice 40 to 60 [mu] m for. The obtained single-phase β structure of billet alloy shows good workability and deformability (EW Collings, The physical metallurgy of titanium alloys, Moscow: Metallurgy, 1988.-224pp .; Boyer R., Welsch G., Collings E. Materials Properties Handbook: Titanium Alloys. ASM International. 1998. 1048 p.). (Β transus-200 to β transus-150) During severe strain processing at a temperature of ° C., β grains are divided and recrystallization between phases occurs, and new grains and fine grains with a grain size of 0.5 μm or less are formed. The Deformation at a temperature below a specific range greatly reduces the deformability of the material due to thermally activated recovery and suppression of the recrystallization process. Processing deformation beyond a specific range according to the present invention makes grain growth uncontrollable, resulting in non-uniform tissue refinement.
本発明の技術的効果はβ型チタン合金の強度と疲労特性を微細粒組織を形成することにより改良することにあり、0.5μm以下の大きさのβ粒と、組織中の体積分率(容積率)が40%以上で均一に分散された平均粒径0.5μm以下の球状α相からなる。なお、微細粒(UFG)合金の回転曲げ試験により測定された疲れ耐久限界(疲労強度)は、従来の硬化熱機械的処理により得られた疲労強度を40〜80MPa上回るものであり、本発明が従来技術に対して高い優位性を有するものであることは明らかである。 The technical effect of the present invention is to improve the strength and fatigue characteristics of β-type titanium alloy by forming a fine grain structure, and β grains having a size of 0.5 μm or less and a volume fraction in the structure ( The volumetric α) is composed of spherical α phases having an average particle size of 0.5 μm or less and uniformly dispersed with a volume ratio of 40% or more. In addition, the fatigue endurance limit (fatigue strength) measured by the rotational bending test of the fine grain (UFG) alloy exceeds the fatigue strength obtained by the conventional hardening thermomechanical treatment by 40 to 80 MPa, and the present invention It is clear that it has a high advantage over the prior art.
本方法は以下のように実施される。 The method is performed as follows.
まず、βチタン合金からなるビレットを(Tβ+5〜Tβ+15)℃の温度まで、ビレット径1mmあたり、1分間以上継続して加熱し、その後、水焼入れを行う。結果として素材の組織は単相のβマトリクスを呈する。得られたbcc格子構造は、αチタンのhcp組織に比べ、高い延性と変形能を有し、この状態では素材はより高いひずみ度を累積することができる。その後ビレットを、強ひずみ加工として、(βトランザス−200〜βトランザス−150)℃にて、等チャネル角押し出し工法により変形方向の変化をすべての加工段において90°で加工する。実施サイクル数は、累積ひずみで規定すると3.5以上となるまで行う。その後、ビレットを常温の水で急冷し強ひずみ加工によってもたらされた状態をセット・固定する。この処理後、当初の幾何学的形状不変のままで、ビレット中に微細粒組織が形成される。この組織は主として0.5μmを超えないβ粒と、平均粒径0.5μm以下で組織中における体積分率が40%以上でかつ微細粒マトリクス中に均一に分散された粒状α相析出物とからなる。これは以下のような諸特性を有する。即ち高強度と、良好な延性を備えた疲労特性である。処理終了後、室温での引っ張り試験による機械的性質測定とミクロ組織の観察が実施される。 First, a billet comprising a beta titanium alloy (T β + 5~T β +15) to a temperature of ° C., per billet diameter 1 mm, and heating continues for more than 1 minute, then perform water quenching. As a result, the texture of the material exhibits a single-phase β matrix. The obtained bcc lattice structure has higher ductility and deformability than the hcp structure of α titanium, and in this state, the material can accumulate higher strain. Thereafter, the billet is processed as a high strain processing at (β transus-200 to β transus-150) ° C. by an equal channel angular extrusion method at 90 ° in all deformation stages. The number of execution cycles is carried out until it becomes 3.5 or more when defined by cumulative strain. After that, the billet is rapidly cooled with water at room temperature, and the state brought about by the high strain processing is set and fixed. After this treatment, a fine grain structure is formed in the billet, leaving the original geometric shape unchanged. This structure is mainly composed of β grains not exceeding 0.5 μm, granular α phase precipitates having an average particle diameter of 0.5 μm or less and a volume fraction in the structure of 40% or more and uniformly dispersed in a fine-grain matrix. Consists of. This has the following characteristics. That is, it has fatigue properties with high strength and good ductility. After the treatment, mechanical property measurement and microstructure observation are performed by a tensile test at room temperature.
利用例
ニアβ型チタン合金(Ti−15Mo−5Zr−3Al)であって、径20mm、長さ100mmの棒を用いた。βトランザス温度は785℃とした。棒材は800℃から水焼入した(約20分間の加熱後)。その後、この棒材を上記の方法に従い強度ひずみ変形を施した。加工・変形温度は600℃であった。段数はn=5で、累積ひずみはe=3.5が得られた。
Application example A near β-type titanium alloy (Ti-15Mo-5Zr-3Al) having a diameter of 20 mm and a length of 100 mm was used. The β transus temperature was 785 ° C. The bar was water quenched from 800 ° C. (after heating for about 20 minutes). Thereafter, the bar was subjected to strength strain deformation according to the above method. The processing / deformation temperature was 600 ° C. The number of stages was n = 5, and the accumulated strain was e = 3.5.
その後にビレットの断面に亘って微細組織の均一化制御を実施した。処理の結果、微細構造が得られ、その特徴は、主相としての平均粒径0.3〜0.5μmのβ粒と、径が0.1〜0.5μmで均一に分散した副次的α相の析出物であり、α相、β相の体積分率がそれぞれ45%、55%の容積率を占める。室温での引っ張り試験により得られた機械的性質について、表1に値を示す。比較のため、本発明に係る熱機械的処理前で、かつ従来技術による機械的性質についても表1に示す(T. Nishimura, M.Nishigaki, Y.Moriguchi, Characteristics of Beta Titanium alloy Ti-15Mo-5Zr-3Al // R&D. Vol.32 No.1])。 Thereafter, uniform control of the fine structure was performed over the cross section of the billet. As a result of the treatment, a fine structure is obtained. The features are β grains having an average particle diameter of 0.3 to 0.5 μm as a main phase and secondary particles uniformly dispersed in a diameter of 0.1 to 0.5 μm. It is a precipitate of α phase, and the volume fractions of α phase and β phase occupy volume ratios of 45% and 55%, respectively. Table 1 shows the values of the mechanical properties obtained by the tensile test at room temperature. For comparison, Table 1 also shows mechanical properties according to the present invention before the thermomechanical treatment according to the present invention (T. Nishimura, M. Nishigaki, Y. Moriguchi, Characteristics of Beta Titanium alloy Ti-15Mo-). 5Zr-3Al // R & D. Vol.32 No.1]).
表1のデータから言えることは、本発明に係る実施例による処理により、従来品による処理に比べ、より高い引張り強度(UTS)と疲労強度とを十分なレベルの延性を維持しつつ得られることである。これにより低弾性率も保持できる。 What can be said from the data in Table 1 is that the treatment according to the embodiment of the present invention can obtain a higher tensile strength (UTS) and fatigue strength while maintaining a sufficient level of ductility as compared with the treatment using the conventional product. It is. Thereby, a low elastic modulus can also be maintained.
したがって、本発明に係るβ型チタン合金の熱機械的処理方法により、加工された素材の強度と疲労特性のレベルと均一性を、延性を保持したまま向上させることが可能となる。 Therefore, the β-type titanium alloy thermomechanical processing method according to the present invention can improve the strength and fatigue property level and uniformity of the processed material while maintaining ductility.
Claims (2)
β粒の平均粒径が0.5μm以下であり、
球状α相析出物の平均粒径が0.5μm以下で、かつ、組織における体積分率が40%以上であることを特徴とする、β型チタン合金。 Β-type titanium alloy having a fine grain structure,
β particles have an average particle size of 0.5 μm or less,
A β-type titanium alloy characterized in that the spherical α-phase precipitate has an average particle size of 0.5 μm or less and a volume fraction in the structure of 40% or more.
強ひずみ加工及び熱処理工程を含み、加工前に、ビレット径1mm当り1分間以上継続して、(βトランザス+5〜βトランザス+15)℃に加熱し、水焼入れ後、等チャネル角押し出し工法により、各加工段後の変形方向の変化90°で、(βトランザス−200〜βトランザス−150)℃の温度下で、累積ひずみが3.5以上になるまで強ひずみ加工を施し、続けて水焼入れすることを特徴とする、方法。 A thermomechanical processing method for β-type titanium alloy,
Including strong strain processing and heat treatment process, before processing, continue for 1 minute or more per 1 mm billet diameter, heat to (βtransus + 5−βtransus + 15) ° C., and after water quenching, by equal channel angle extrusion method, The deformation direction after the processing stage is changed by 90 °, and at a temperature of (β transus -200 to β transus -150) ° C., the high strain processing is performed until the cumulative strain becomes 3.5 or more, and then water quenching is performed. A method characterized by that.
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