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JP2014077049A - Thermoplastic resin composition for cleaning molding processing machine - Google Patents

Thermoplastic resin composition for cleaning molding processing machine Download PDF

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Publication number
JP2014077049A
JP2014077049A JP2012225077A JP2012225077A JP2014077049A JP 2014077049 A JP2014077049 A JP 2014077049A JP 2012225077 A JP2012225077 A JP 2012225077A JP 2012225077 A JP2012225077 A JP 2012225077A JP 2014077049 A JP2014077049 A JP 2014077049A
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resin
thermoplastic resin
resin composition
sodium
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Inventor
Naoki Wakita
直樹 脇田
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Daicel Polymer Ltd
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Daicel Polymer Ltd
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Priority to JP2012225077A priority Critical patent/JP2014077049A/en
Priority to PCT/JP2013/075401 priority patent/WO2014057787A1/en
Priority to TW102135997A priority patent/TW201420749A/en
Publication of JP2014077049A publication Critical patent/JP2014077049A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/70Maintenance
    • B29C33/72Cleaning
    • B29C33/722Compositions for cleaning moulds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/002Scale prevention in a polymerisation reactor or its auxiliary parts
    • C08F2/005Scale prevention in a polymerisation reactor or its auxiliary parts by addition of a scale inhibitor to the polymerisation medium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
    • C08L23/0815Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/324Alkali metal phosphate

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Detergent Compositions (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a thermoplastic resin composition for cleaning a molding processing machine, having good cleaning performance.SOLUTION: This invention provides a thermoplastic resin composition for cleaning a molding processing machine. The composition contains (A) an olefin-based resin, (B) one or more thermoplastic resins selected from AS resin, MS resin, and PMMA resin, (C) a thermoplastic resin for compatibilizing the olefin-based resin of component (A) and the thermoplastic resin of component (B), (D) an alkali metal salt of a fatty acid, and (E) condensed sodium phosphate.

Description

本発明は、押出機、射出成形機等の成形加工機を洗浄するための成形加工機洗浄用の熱可塑性樹脂組成物に関する。   The present invention relates to a thermoplastic resin composition for washing a molding machine for washing molding machines such as an extruder and an injection molding machine.

熱可塑性樹脂の成形加工機用の洗浄剤として、ベース樹脂と他の成分を組み合わせたものが知られている。
特許文献1〜5には、ベース樹脂とアニオン界面活性剤を組み合わせた洗浄剤組成物が開示されている。
A combination of a base resin and other components is known as a cleaning agent for a thermoplastic resin molding machine.
Patent Documents 1 to 5 disclose cleaning compositions in which a base resin and an anionic surfactant are combined.

特開2010−95624号公報JP 2010-95624 A 特開2010−95625号公報JP 2010-95625 A 特開2011−46808号公報JP 2011-46808 A 特開平10−279816号公報Japanese Patent Laid-Open No. 10-279816 特開2007−21765号公報JP 2007-21765 A

本発明は、洗浄性能がより高められた成形加工機洗浄用の熱可塑性樹脂組成物を提供することを課題とする。   An object of the present invention is to provide a thermoplastic resin composition for washing a molding machine with further improved washing performance.

本発明は、
(A)オレフィン系樹脂、
(B)AS樹脂、MS樹脂及びPMMA樹脂から選ばれる1種以上の熱可塑性樹脂、
(C)(A)成分のオレフィン系樹脂と(B)成分の熱可塑性樹脂とを相溶化させるための熱可塑性樹脂、
(D)脂肪酸のアルカリ金属塩
(E)縮合リン酸ナトリウム塩、
を含有する、成形加工機洗浄用の熱可塑性樹脂組成物を提供する。
The present invention
(A) an olefin resin,
(B) one or more thermoplastic resins selected from AS resin, MS resin and PMMA resin,
(C) a thermoplastic resin for compatibilizing the olefin resin of component (A) and the thermoplastic resin of component (B),
(D) fatty acid alkali metal salt (E) condensed phosphate sodium salt,
And a thermoplastic resin composition for washing a molding machine.

本発明の洗浄用の熱可塑性樹脂組成物によれば、成形加工機の内部を洗浄する際の洗浄性と作業性が良い。   According to the thermoplastic resin composition for cleaning of the present invention, the cleaning performance and workability when cleaning the inside of the molding machine are good.

<(A)成分>
(A)成分はオレフィン系樹脂である。
(A)成分のオレフィン系樹脂は、HDPE、LDPE、LLDPE及びポリプロピレンホモポリマー、エチレンとプロピレンの共重合体、エチレン及び/又はプロピレンとそれらの共重合体できるモノマーとの共重合体等から選ばれる1種以上のものが好ましい。
<(A) component>
The component (A) is an olefin resin.
The component (A) olefin resin is selected from HDPE, LDPE, LLDPE and polypropylene homopolymer, a copolymer of ethylene and propylene, a copolymer of ethylene and / or propylene and a monomer capable of copolymerizing them, and the like. One or more are preferred.

<(B)成分>
(B)成分は、(A)成分のオレフィン系樹脂と相溶性のない熱可塑性樹脂である。
(B)成分の熱可塑性樹脂は、AS(アクリロニトリル−スチレン)樹脂、MS(メチルメタクリレート−スチレン)樹脂、メタクリル酸メチル−無水マレイン酸−スチレン共重合体及びPMMA(ポリメチルメタクリレート)樹脂から選ばれる1種以上のものが好ましい。
<(B) component>
The component (B) is a thermoplastic resin that is not compatible with the olefin resin of the component (A).
The thermoplastic resin of component (B) is selected from AS (acrylonitrile-styrene) resin, MS (methyl methacrylate-styrene) resin, methyl methacrylate-maleic anhydride-styrene copolymer, and PMMA (polymethyl methacrylate) resin. One or more are preferred.

<(C)成分>
(C)成分は、(A)成分のオレフィン系樹脂と(B)成分の熱可塑性樹脂とを相溶化させるための熱可塑性樹脂である。
(C)成分の熱可塑性樹脂は、EEA、EMA、EMMA、EBAから選ばれる1種以上のものが好ましい。
<(C) component>
The component (C) is a thermoplastic resin for compatibilizing the component (A) olefin resin and the component (B) thermoplastic resin.
The thermoplastic resin as component (C) is preferably at least one selected from EEA, EMA, EMMA, and EBA.

組成物中における(A)〜(C)成分の割合は、
(A)成分は50〜95質量%が好ましく、60〜90質量%がより好ましく、
(B)成分は4〜20質量%が好ましく、7〜20質量%がより好ましく、
(C)成分は1〜30質量%が好ましく、3〜20質量%がより好ましい。
The proportion of the components (A) to (C) in the composition is
(A) 50-95 mass% is preferable, and 60-90 mass% is more preferable,
The component (B) is preferably 4 to 20% by mass, more preferably 7 to 20% by mass,
(C) 1-30 mass% is preferable and, as for a component, 3-20 mass% is more preferable.

<(D)成分>
(D)脂肪酸のアルカリ金属塩は、炭素数10〜22の飽和又は不飽和脂肪酸のNa、K、Li、Cs塩が好ましい。脂肪酸は直鎖でもよいし、分岐していてもよい。
これらの中でも炭素数12〜18の脂肪酸(ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸)のNa塩がより好ましい。
<(D) component>
(D) The alkali metal salt of a fatty acid is preferably a Na, K, Li, or Cs salt of a saturated or unsaturated fatty acid having 10 to 22 carbon atoms. The fatty acid may be linear or branched.
Among these, Na salts of fatty acids having 12 to 18 carbon atoms (lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid) are more preferable.

組成物中における(D)成分の脂肪酸のアルカリ金属塩の含有割合は、(A)〜(C)成分の合計100質量部に対して1〜10質量部であり、好ましくは1〜6質量部である。   The content ratio of the fatty acid alkali metal salt of the component (D) in the composition is 1 to 10 parts by mass, preferably 1 to 6 parts by mass with respect to 100 parts by mass in total of the components (A) to (C). It is.

<(E)成分>
(E)成分の縮合リン酸塩は、ピロリン酸ナトリウム(ピロリン酸二水素二ナトリウム)、トリポリリン酸ナトリウム、テトラポリリン酸ナトリウム、ペンタポリリン酸ナトリウムおよびメタリン酸ナトリウムから選ばれる1種以上を使用することができる。
<(E) component>
(E) Condensation phosphate of component uses at least one selected from sodium pyrophosphate (disodium dihydrogen pyrophosphate), sodium tripolyphosphate, sodium tetrapolyphosphate, sodium pentapolyphosphate and sodium metaphosphate. Can do.

組成物中の(E)成分の縮合リン酸塩の含有割合は、(A)成分100質量部に対して0.1〜5質量部であり、好ましくは0.1〜3質量部である。   The content rate of the condensed phosphate of the (E) component in a composition is 0.1-5 mass parts with respect to 100 mass parts of (A) component, Preferably it is 0.1-3 mass parts.

<その他の成分>
本発明の組成物は、さらに無機フィラーを含有することができる。無機フィラーとしては、周知のガラス繊維や金属繊維のほか、特開2006−257297号公報に記載の溶融スラグ、鉄鋼スラグ又はこれらの破砕物、人造鉱物繊維から選ばれるものを挙げることができ、繊維状のもの、非繊維状のもの(粉末状、粒状、破砕物等)を用いることができる。
<Other ingredients>
The composition of the present invention can further contain an inorganic filler. Examples of the inorganic filler include well-known glass fibers and metal fibers, as well as those selected from molten slag, steel slag or crushed materials thereof, and artificial mineral fibers described in JP-A-2006-257297. And non-fibrous (powdered, granular, crushed, etc.) can be used.

本発明の組成物は、さらに特開2006−257297号公報に記載のアルキレングリコール脂肪酸エステル、有機燐化合物、多価アルコール、金属石鹸を含有することができる。   The composition of the present invention can further contain an alkylene glycol fatty acid ester, an organic phosphorus compound, a polyhydric alcohol, and a metal soap described in JP-A-2006-257297.

本発明の組成物は、上記各成分を、ヘンシェルミキサー、タンブラーブレンダー、ニーダー等の混合機で予備混合した後、押出機で混練したり、加熱ロール、バンバリーミキサーで溶融混練したりすることによって製造することができる。   The composition of the present invention is produced by premixing the above components with a mixer such as a Henschel mixer, a tumbler blender, or a kneader, and then kneading with an extruder, or melt-kneading with a heating roll or a Banbury mixer. can do.

実施例及び比較例
表1に示す組成の各成分をタンブラーブレンダーで混合後、押出機にて溶融混練し、ペレット状の樹脂組成物を得た。これらの組成物を使用し、下記の方法で洗浄試験を行った。結果を表1に示す。
Examples and Comparative Examples After mixing each component having the composition shown in Table 1 with a tumbler blender, the components were melt-kneaded with an extruder to obtain a pellet-shaped resin composition. Using these compositions, a cleaning test was conducted by the following method. The results are shown in Table 1.

射出成形機(住友重機械工業社製「SH100」;シリンダー温度230℃)に、先行使用樹脂としてHDPEの赤色着色品(赤色色素濃度0.5%)1kgを射出成形した。
その後、表1の各組成物を用いて計量と射出の操作を繰り返し、赤色が消えた時点を洗浄終了として、それまでの組成物の使用量(kg)により洗浄性を評価した。
また洗浄終了後にAS樹脂(ダイセルポリマー株式会社製のセビアンN 050SF)を流したときに先行使用樹脂(前材であるHDPE)の赤色がでるかどうかで洗浄性(前材の残留の有無)を評価した。
On an injection molding machine (“SH100” manufactured by Sumitomo Heavy Industries, Ltd .; cylinder temperature: 230 ° C.), 1 kg of HDPE red-colored product (red pigment concentration: 0.5%) was injection-molded as a prior use resin.
Thereafter, the measurement and injection operations were repeated using each composition shown in Table 1, and when the red color disappeared, the cleaning was finished, and the detergency was evaluated based on the amount (kg) of the composition used so far.
In addition, when the AS resin (Cebian N 050SF manufactured by Daicel Polymer Co., Ltd.) is flowed after the cleaning is finished, the cleaning property (presence / absence of residual material) depends on whether the resin used (HDPE, the previous material) is red. evaluated.

・(A)成分
HDPE:東ソー(株)製「ニポロンハード 6000」
LLDPE:東ソー(株)製「ニポロン-L T240F」
・(B)成分
PMMA樹脂:三菱レイヨン(株)製「アクリペットVH001」
MS樹脂:ダイセルポリマー(株)製「セビアン−MAS MAS30」
・(C)成分
EBA:アルケマ(株)製「LOTRYL 30BA02」
EMA:三井・デュポン ポリケミカル株式会社 エルバロイAC 1820
・(D)成分
ステアリン酸ナトリウム塩
・(E)成分
縮合リン酸ナトリウム塩(ピロリン酸二水素二ナトリウム)
-Component (A) HDPE: "Nipolon Hard 6000" manufactured by Tosoh Corporation
LLDPE: "Nipolon-L T240F" manufactured by Tosoh Corporation
-Component (B) PMMA resin: "Acrypet VH001" manufactured by Mitsubishi Rayon Co., Ltd.
MS resin: “Cebian-MAS MAS30” manufactured by Daicel Polymer Co., Ltd.
-(C) component EBA: "LOTRYL 30BA02" manufactured by Arkema Co., Ltd.
EMA: Mitsui DuPont Polychemical Co., Ltd. Elvalloy AC 1820
-(D) component sodium stearate-(E) component condensed sodium phosphate (disodium dihydrogen pyrophosphate)

Figure 2014077049
Figure 2014077049

実施例1〜4と比較例1〜8との対比から、本発明の組成物の効果が確認された。
実施例2と、比較例6((E)成分を含んでいない)と比較例7((D)成分を含んでいない)との対比から、(D)成分と(E)成分の両方を含むことによる顕著な効果が確認された。なお、比較例6は、製造途中で(B)成分が架橋反応を起こして粘度が上昇したため、製造自体ができなかった。
From the comparison between Examples 1 to 4 and Comparative Examples 1 to 8, the effect of the composition of the present invention was confirmed.
From the comparison between Example 2 and Comparative Example 6 (not including (E) component) and Comparative Example 7 (not including (D) component), both (D) component and (E) component are included. The remarkable effect by this was confirmed. In Comparative Example 6, since the viscosity of the component (B) was increased by the crosslinking reaction during the production, the production itself could not be performed.

Claims (4)

(A)オレフィン系樹脂、
(B)AS樹脂、MS樹脂及びPMMA樹脂から選ばれる1種以上の熱可塑性樹脂、
(C)(A)成分のオレフィン系樹脂と(B)成分の熱可塑性樹脂とを相溶化させるための熱可塑性樹脂、
(D)脂肪酸のアルカリ金属塩
(E)縮合リン酸ナトリウム塩、
を含有する、成形加工機洗浄用の熱可塑性樹脂組成物。
(A) an olefin resin,
(B) one or more thermoplastic resins selected from AS resin, MS resin and PMMA resin,
(C) a thermoplastic resin for compatibilizing the olefin resin of component (A) and the thermoplastic resin of component (B),
(D) fatty acid alkali metal salt (E) condensed phosphate sodium salt,
A thermoplastic resin composition for cleaning a molding machine.
(E)成分が、ピロリン酸ナトリウム、トリポリリン酸ナトリウム、テトラポリリン酸ナトリウム、ペンタポリリン酸ナトリウムおよびメタリン酸ナトリウムから選ばれる1種以上のものである、請求項1記載の成形加工機洗浄用の熱可塑性樹脂組成物。   The heat for washing a molding machine according to claim 1, wherein the component (E) is at least one selected from sodium pyrophosphate, sodium tripolyphosphate, sodium tetrapolyphosphate, sodium pentapolyphosphate and sodium metaphosphate. Plastic resin composition. (C)成分が、EEA、EMA、EMMA及びEBAから選ばれる1種以上のものである、請求項1または2記載の成形加工機洗浄用の熱可塑性樹脂組成物。   The thermoplastic resin composition for washing a molding machine according to claim 1 or 2, wherein the component (C) is at least one selected from EEA, EMA, EMMA and EBA. (A)成分が、HDPE、LDPE、LLDPE及びポリプロピレンホモポリマーから選ばれる1種以上のものである、請求項1〜3のいずれか1項記載の成形加工機洗浄用の熱可塑性樹脂組成物。   The thermoplastic resin composition for washing a molding machine according to any one of claims 1 to 3, wherein the component (A) is at least one selected from HDPE, LDPE, LLDPE and polypropylene homopolymer.
JP2012225077A 2012-10-10 2012-10-10 Thermoplastic resin composition for cleaning molding processing machine Pending JP2014077049A (en)

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PCT/JP2013/075401 WO2014057787A1 (en) 2012-10-10 2013-09-20 Thermoplastic resin composition for cleaning molding processing machine
TW102135997A TW201420749A (en) 2012-10-10 2013-10-04 Thermoplastic resin composition for cleaning molding processing machine

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US11472068B2 (en) 2017-03-03 2022-10-18 Daicel Polymer Ltd. Thermoplastic resin composition for cleaning molding processing machine

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JP6833055B2 (en) * 2017-10-02 2021-02-24 旭化成株式会社 Cleaning agent resin composition for injection molding machines and molds
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