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JP2014040035A - Heat control sheet - Google Patents

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JP2014040035A
JP2014040035A JP2012183014A JP2012183014A JP2014040035A JP 2014040035 A JP2014040035 A JP 2014040035A JP 2012183014 A JP2012183014 A JP 2012183014A JP 2012183014 A JP2012183014 A JP 2012183014A JP 2014040035 A JP2014040035 A JP 2014040035A
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sheet
transparent
infrared
heat
particles
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Tamotsu Gomibuchi
保 五味渕
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Hiraoka and Co Ltd
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Hiraoka and Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a heat control sheet which has a high degree of freedom of color tone, has no adverse influence on a surrounding landscape, transmits heat rays in the winter season, and shields the heat rays in the summer season.SOLUTION: A heat control sheet is a flexible sheet which includes a near infrared rays variable scattering layer, in which the near infrared rays variable scattering layer is constituted of a transparent matrix resin composed of a soft polyvinyl chloride resin composition, transparent particles dispersed and included in the transparent matrix resin and having an average particle diameter of 1-20 μm, and a near infrared permeable colorant, and in which the transparent particle is at least one selected from a crosslinked acrylic particle, a crosslinked polystyrene particle, a crosslinked acrylic-polystyrene copolymer particle, and a glass particle, and a difference between a refractive index of the transparent matrix resin and that of the transparent particle is 0.01 or less at a flexible sheet temperature of 0-10°C and is 0.03 or more and 0.06 or less at a flexible sheet temperature of 60-70°C.

Description

本発明は、低温時には近赤外線を取り入れることのできる熱線透過性を示し、高温時には近赤外線を散乱して熱線遮蔽性を示す、熱制御性シートに関するものである。更に詳しく述べるならば、本発明は、色相の自由度が高く、冬季は近赤外線を透過して、膜構造物内部に太陽熱を取り入れることができ、夏季は太陽光に含まれる近赤外線を散乱することで、このシートにより構成した膜構造物内部の温度上昇を抑制することができ、かつ、可視光の散乱による周辺景観への悪影響が少ない、特にテント倉庫、イベント用大型テント、農園芸用ハウス、日除けテント、日除けモニュメント、装飾テント、ブラインド、シートシャッター等に好適に用いることの出来る、熱制御性シートに関するものである。   The present invention relates to a heat controllable sheet that exhibits heat ray permeability capable of incorporating near infrared rays at low temperatures and exhibits heat ray shielding properties by scattering near infrared rays at high temperatures. More specifically, the present invention has a high degree of freedom in hue, can transmit near infrared rays in winter, can incorporate solar heat into the film structure, and scatters near infrared rays contained in sunlight in summer. Therefore, it is possible to suppress the temperature rise inside the membrane structure constituted by this sheet, and there is little adverse effect on the surrounding landscape due to the scattering of visible light, especially tent warehouses, large event tents, agricultural and horticultural houses Further, the present invention relates to a heat controllable sheet that can be suitably used for an awning tent, an awning monument, a decorative tent, a blind, a sheet shutter, and the like.

塩化ビニル樹脂は比較的安価で、組成に応じて耐候性、耐熱性、耐寒性、難燃性など、さまざまな特性を付与する事ができる汎用性の高い樹脂である。特に塩化ビニル樹脂に可塑剤を加えた軟質塩化ビニル樹脂を用いたシートは、高周波ウェルダーや熱風による融着縫製が可能で、組立や施工が容易であり、色相や構造等デザインの自由度が高い等の理由から、テント倉庫、イベント用大型テント、農園芸用ハウス、日除けテント、日除けモニュメント、装飾テント、ブラインド、シートシャッター等広い分野で利用されている。しかしながら、従来のシートは、太陽輻射に含まれる近赤外線に対して透過又は吸収が大きく、シートのおもて面側から透過した近赤外線は裏面側の空間を直接暖め、また吸収された近赤外線はシートの温度を上昇させて、輻射熱としてシートおもて面側だけでなく裏面側からも放出されるため、例えばテント倉庫に用いた場合、夏場の強い日差しの下ではテント倉庫内部の温度が極度に高くなり、人が長時間作業することが困難であった。また、日光に照らされたシートの温度は70℃を超える事があり、テント倉庫の様に高いテンションのかかる用途では、融着縫製部が軟化して破壊する恐れもあった。日除けテントに用いた場合は、日差しを遮ってまぶしさを防ぎ、紫外線を減少させる効果はあっても、冷涼効果に関してはほとんど効果がないのが実情であった。テント倉庫の場合、対策として、通常の建築物同様冷房を用いれば内部の温度を下げることも可能であるが、冷房の効率が非常に悪くなり、エネルギーコストやそれに伴う環境面への負担を考えると好ましい方法ではなかった。   Vinyl chloride resin is relatively inexpensive and is a highly versatile resin that can impart various properties such as weather resistance, heat resistance, cold resistance, and flame retardancy depending on the composition. In particular, sheets using soft vinyl chloride resin with plasticizer added to vinyl chloride resin can be fused and sewn with a high-frequency welder or hot air, are easy to assemble and install, and have a high degree of freedom in design such as hue and structure. For these reasons, it is used in a wide range of fields such as tent warehouses, large tents for events, agricultural and horticultural houses, awning tents, awning monuments, decorative tents, blinds and seat shutters. However, the conventional sheet has a large transmission or absorption with respect to the near infrared rays contained in the solar radiation, and the near infrared rays transmitted from the front surface side of the sheet directly warm the space on the back side, and the absorbed near infrared rays. Increases the temperature of the sheet and is released as radiant heat not only from the front side of the sheet but also from the back side. For example, when used in a tent warehouse, the temperature inside the tent warehouse is subject to strong summer sunlight. It became extremely high and it was difficult for people to work for a long time. Further, the temperature of the sheet illuminated by sunlight may exceed 70 ° C., and there is a possibility that the fusion-sewn part is softened and broken in an application where a high tension is applied like a tent warehouse. When used in an awning tent, the actual situation is that although there is an effect of blocking the sun to prevent glare and reducing ultraviolet rays, there is almost no effect on the cooling effect. In the case of a tent warehouse, as a countermeasure, it is possible to lower the internal temperature if cooling is used like a normal building, but the cooling efficiency becomes very bad, and energy costs and the associated environmental burden are considered. It was not a preferable method.

この様なシートにおいて、酸化チタン等の無機白色顔料を含有する白色のシートを用いることによって、太陽輻射が含む近赤外線を散乱させてその透過を防ぎ、またシート自体の温度上昇を抑えられることが知られている。しかし、通常の白色顔料を用いて十分な効果を得るためには、多量に加える必要があるため、シートの色相は白、アイボリー、明るいグレー等白系統に限定されるという問題があった。また、これらの白色顔料は近赤外線だけでなく可視光線をも強く散乱させるため、屋外で用いられた場合は太陽光の反射がまぶしく、景観上の問題を有していた。これに対して本発明者は、屈折率1.8以上、粒子径分布0.3〜3.0μm、アスペクト比1.0〜3.0の不定形無機化合物粒子を含む遮熱層を有するシートを提案した。(特許文献1参照)特許文献1の遮熱層に含まれる不定形無機化合物粒子は、近赤外線を選択的に散乱するため、これを含んだシートは、従来のシートに比べ、炎天下での表面温度が10〜15℃低く、レベルの高い遮熱性を発現するものであった。この不定形無機化合物粒子は近赤外線を強く散乱する一方、可視光線の散乱はやや弱いため、太陽光の反射によるまぶしさを多少軽減する事ができ、また、有彩色顔料を更に加えてシートに着色することも可能であった。しかし、不定形無機化合物粒子の色相への影響は避けられないため、原色に近い色相の顔料を加えたとしてもパステル調となり、彩度の高い膜材を得る事はできない制約があった。また、まぶしさを充分に抑える為には、明度の低い色相とする必要があるが、そのために濃色系の顔料を含有させると、濃色系の顔料に一般に含まれるカーボンブラックによって近赤外線が吸収されてシートの温度を上昇させ、その熱が輻射熱としてシート裏面側から放出されることで、遮熱性が低下してしまう問題があった。   In such a sheet, by using a white sheet containing an inorganic white pigment such as titanium oxide, it is possible to scatter near-infrared rays contained in solar radiation and prevent its transmission, and to suppress the temperature rise of the sheet itself. Are known. However, in order to obtain a sufficient effect using a normal white pigment, it is necessary to add a large amount, so there is a problem that the hue of the sheet is limited to white systems such as white, ivory, and light gray. In addition, these white pigments strongly scatter not only near infrared rays but also visible rays, so that when they are used outdoors, the reflection of sunlight is dazzling and there is a problem in landscape. On the other hand, the inventor has a sheet having a heat shielding layer containing amorphous inorganic compound particles having a refractive index of 1.8 or more, a particle size distribution of 0.3 to 3.0 μm, and an aspect ratio of 1.0 to 3.0. Proposed. (Refer patent document 1) Since the amorphous inorganic compound particle contained in the heat-shielding layer of patent document 1 selectively scatters near-infrared rays, the sheet containing this is a surface under hot weather as compared with a conventional sheet. The temperature was low by 10 to 15 ° C., and a high level of heat shielding was developed. These amorphous inorganic compound particles strongly scatter near-infrared rays, but the scattering of visible light is somewhat weak, so the glare caused by the reflection of sunlight can be reduced somewhat, and a chromatic pigment can be added to the sheet. It was also possible to color. However, since the influence of the amorphous inorganic compound particles on the hue is unavoidable, there is a restriction that even if a pigment having a hue close to the primary color is added, a pastel tone is obtained and a highly saturated film material cannot be obtained. In addition, in order to sufficiently suppress glare, it is necessary to make the hue low in brightness, but if a dark pigment is included for that purpose, near infrared rays are caused by carbon black generally contained in the dark pigment. There is a problem that the heat shielding property is lowered by increasing the temperature of the sheet by being absorbed and releasing the heat as radiant heat from the back side of the sheet.

遮熱性を得て、しかも自由に彩色するために、例えば、白色顔料を近赤外線反射性および/または近赤外線透過性色素で被覆した有彩色や黒色の複合顔料を用いる方法(例えば特許文献2参照)や、近赤外線反射層の上に近赤外線透過性の着色層を形成する方法(例えば特許文献3参照)等が提案されている。これらの方法をシートに応用すれば、色相の制限無く、夏季の冷涼効果を得ることができ、そのシートで構成したテント倉庫などの構造体内部の冷房効率向上に寄与することができる。しかし、冬季には太陽輻射に含まれる近赤外線を内部に取り入れることができず、暖房効率はむしろ低下する問題があった。   In order to obtain heat insulation and color freely, for example, a method using a chromatic or black composite pigment obtained by coating a white pigment with a near-infrared reflective and / or near-infrared transparent pigment (see, for example, Patent Document 2) ), And a method of forming a near-infrared transmissive colored layer on the near-infrared reflective layer (for example, see Patent Document 3). If these methods are applied to a sheet, a cooling effect in summer can be obtained without limitation of hue, and it can contribute to an improvement in cooling efficiency inside a structure such as a tent warehouse composed of the sheet. However, in the winter, near infrared rays contained in solar radiation could not be taken into the interior, and there was a problem that the heating efficiency was rather lowered.

透明な熱可塑性樹脂と、その熱可塑性樹脂中に分散した透明粒子とを含むシートにおいて、常温では熱可塑性樹脂と粒子の屈折率が近く透明性であり、高温時には屈折率に差を生じることで光を散乱する、可逆的な調光効果を示す窓材向けのシートも提案されている。(例えば特許文献4参照)このシートは、窓ガラスや透明なプラスチック板に積層して用いることで、シート温度が20℃程度の時に太陽光を透過させて明かりと熱を取り入れることができ、50℃程度では太陽光を散乱して透過光の明るさを調整し、且つ日差しを遮ることで遮熱性を示す事ができる。しかし、熱可塑性樹脂が透明であるため、シートの温度がせいぜい50℃程度までしか上昇せず、熱可塑性樹脂と粒子の屈折率差が十分でないため、得られる遮熱性が充分とは言えないものであった。さらに、このシートをテント倉庫などの構造体用に用いると、高温時に外部に対して太陽光を散乱してまぶしく、景観上の問題を有していた。   In a sheet containing a transparent thermoplastic resin and transparent particles dispersed in the thermoplastic resin, the refractive index of the thermoplastic resin and the particles is close at room temperature, and the refractive index is different at high temperatures. Sheets for window materials that scatter light and exhibit a reversible dimming effect have also been proposed. (For example, refer to Patent Document 4) This sheet can be used by laminating it on a window glass or a transparent plastic plate, so that sunlight and light can be taken in when the sheet temperature is about 20 ° C., and 50 At about 0 ° C., the sunlight can be scattered to adjust the brightness of transmitted light, and the heat shielding property can be shown by blocking sunlight. However, since the thermoplastic resin is transparent, the temperature of the sheet only rises to about 50 ° C., and the difference in refractive index between the thermoplastic resin and the particles is not sufficient, so that the obtained heat shielding property cannot be said to be sufficient. Met. Further, when this sheet is used for a structure such as a tent warehouse, sunlight is scattered to the outside at a high temperature, which has a problem in landscape.

以上述べた様に、冬季は近赤外線を透過して、膜構造物内部に太陽熱を取り入れる熱線透過性を有し、夏季は太陽光に含まれる近赤外線を散乱して熱線遮蔽性を示すことができ、色相に制限が無く、しかも光散乱による景観上の問題が無いシートは、これまで提案されていない。   As described above, in the winter season, it has near-infrared transmission and heat ray permeability that incorporates solar heat inside the film structure, and in the summer, the near-infrared ray contained in sunlight is scattered to show heat ray shielding. No sheet has been proposed so far, which has no limitation in hue and no landscape problems due to light scattering.

特開2007−055177号公報JP 2007-055177 A 特開2002−249676号公報JP 2002-249676 A 特開2004−314596号公報JP 2004-314596 A 特開2009−275133号公報JP 2009-275133 A

本発明は、色相の自由度が高く、冬季は熱線透過性を示して、膜構造物内部に太陽熱を取り入れることができ、夏季は光散乱による景観上の問題無しに太陽光に含まれる近赤外線を散乱することで熱線遮蔽性を示して、このシートにより構成した膜構造物内部の温度上昇を抑制することができる、熱制御性シートを提供しようとするものである。   The present invention has a high degree of freedom in hue, shows heat ray permeability in winter, can incorporate solar heat into the membrane structure, and in the summer, near infrared light contained in sunlight without any landscape problems due to light scattering It is intended to provide a heat-controllable sheet that exhibits heat-ray shielding properties by scattering and can suppress a temperature rise inside the membrane structure constituted by this sheet.

本発明者は、上記課題を解決する為鋭意検討を行った結果、屈折率の温度依存性が大きな透明マトリックス樹脂と、屈折率の温度依存性が小さい透明粒子と、近赤外線透過性着色剤とを組み合わせることで上記課題を解決できることに想到した。さらに、軟質ポリ塩化ビニル樹脂組成物は、可塑剤の量と種類を調整することで屈折率の調整が容易であり、かつ、屈折率の温度依存性が比較的大きいため、課題解決のために最適な透明マトリックス樹脂であることを見出し、本発明を完成させるに至った。   As a result of intensive studies to solve the above problems, the present inventor has found that a transparent matrix resin having a large temperature dependency of the refractive index, transparent particles having a small temperature dependency of the refractive index, a near-infrared transmitting colorant, The inventors have conceived that the above problem can be solved by combining the above. Furthermore, the soft polyvinyl chloride resin composition is easy to adjust the refractive index by adjusting the amount and type of plasticizer, and the temperature dependence of the refractive index is relatively large. The present inventors have found that it is an optimal transparent matrix resin and have completed the present invention.

すなわち本発明の熱制御性シートは、近赤外線可変散乱層を含む可撓性シートであって、前記近赤外線可変散乱層が、軟質ポリ塩化ビニル樹脂組成物からなる透明マトリックス樹脂と、前記透明マトリックス樹脂中に分散して含む平均粒子径1〜20μmの透明粒子と、近赤外線透過性着色剤とによって構成され、前記透明粒子が架橋アクリル粒子、架橋ポリスチレン粒子、架橋アクリル−ポリスチレン共重合体粒子、及びガラス粒子から選ばれた少なくとも1種であって、前記透明マトリックス樹脂の屈折率(JISK7142A法準拠)と、前記透明粒子の屈折率(JISK7142B法準拠)との差が、可撓性シート温度が0〜10℃において0.01以下、可撓性シート温度が60〜70℃において0.03以上0.06以下を有することを特徴とする。   That is, the heat-controllable sheet of the present invention is a flexible sheet including a near-infrared variable scattering layer, wherein the near-infrared variable scattering layer comprises a transparent matrix resin made of a soft polyvinyl chloride resin composition, and the transparent matrix. It is composed of transparent particles having an average particle diameter of 1 to 20 μm dispersed and contained in the resin, and a near-infrared transparent colorant, and the transparent particles are crosslinked acrylic particles, crosslinked polystyrene particles, crosslinked acrylic-polystyrene copolymer particles, And the difference between the refractive index of the transparent matrix resin (based on the JISK7142A method) and the refractive index of the transparent particle (based on the JISK7142B method) is the flexible sheet temperature. It has 0.01 or less at 0 to 10 ° C. and a flexible sheet temperature of 0.03 or more and 0.06 or less at 60 to 70 ° C. It is characterized in.

本発明の熱制御性シートは、前記可撓性シート温度が0〜10℃においては熱線透過性を発現し、かつ、可撓性シート温度が60〜70℃に於いては熱線遮蔽性を示すことが好ましい。 The heat-controllable sheet of the present invention exhibits heat ray permeability when the flexible sheet temperature is 0 to 10 ° C, and exhibits heat ray shielding property when the flexible sheet temperature is 60 to 70 ° C. It is preferable.

本発明の熱制御性シートは、前記近赤外線可変散乱層において、前記透明粒子の含有量が、体積比で、前記マトリックス樹脂100に対して、30〜150であることが好ましい。   In the heat-controllable sheet of the present invention, in the near-infrared variable scattering layer, the content of the transparent particles is preferably 30 to 150 with respect to the matrix resin 100 in a volume ratio.

本発明の熱制御性シートにおいて、前記近赤外線透過性着色剤が、ペリレン系、ペリノン系、フタロシアニン系、カルボニウム系、アントラキノン系、キノフタロン系、アゾ系、アゾメチン系、キナクリドン系の有機顔料および有機染料から選ばれた1種または2種以上であり、前記近赤外線可変散乱層において、前記透明マトリックス樹脂100質量部に対して前記近赤外線透過性着色剤を0.05〜5質量部含むことが好ましい。   In the heat-controllable sheet of the present invention, the near-infrared transparent colorant is a perylene, perinone, phthalocyanine, carbonium, anthraquinone, quinophthalone, azo, azomethine, or quinacridone organic pigment or organic dye. It is preferable that the near-infrared variable scattering layer contains 0.05 to 5 parts by mass of the near-infrared transparent colorant with respect to 100 parts by mass of the transparent matrix resin. .

本発明の熱制御性シートにおいて、前記軟質ポリ塩化ビニル樹脂組成物が、ポリ塩化ビニル樹脂100質量部に対して40〜150質量部の可塑剤を含むことが好ましい。   In the heat-controllable sheet of the present invention, it is preferable that the soft polyvinyl chloride resin composition contains 40 to 150 parts by mass of a plasticizer with respect to 100 parts by mass of the polyvinyl chloride resin.

本発明の熱制御性シートにおいて、前記可撓性シートが、繊維性編織物を基布として含む積層体であることが好ましい。   In the heat controllable sheet of the present invention, the flexible sheet is preferably a laminate including a fibrous knitted fabric as a base fabric.

本発明の熱制御性シートは、前記可撓性シートが、最外層に少なくとも1層の防汚層を有することが好ましい。   In the heat-controllable sheet of the present invention, it is preferable that the flexible sheet has at least one antifouling layer as the outermost layer.

本発明の熱制御性シートにおいて、波長780〜1600nmの近赤外線の透過率(JISR3106準拠)が、シート温度が0〜10℃では30%以上であり、60〜70℃では15%以下であることが好ましい。   In the thermally controllable sheet of the present invention, the transmittance of near infrared rays having a wavelength of 780 to 1600 nm (based on JISR3106) is 30% or more at a sheet temperature of 0 to 10 ° C, and 15% or less at 60 to 70 ° C. Is preferred.

本発明によれば、冬季は膜構造物内部に太陽熱を取り入れることができる熱線透過性を示し、夏季は太陽熱を散乱して遮蔽する熱線遮蔽性を示す、熱制御性のシートを、色相の制限無く提供する事ができる。特に繊維性編織物を基布として含むシートは、テント倉庫、イベント用大型テント、農園芸用ハウス、日除けテント、日除けモニュメント、装飾テント、ブラインド、シートシャッター等に好適に用いることができる。   According to the present invention, a heat-controllable sheet that exhibits heat ray permeability that allows solar heat to be taken into the membrane structure in the winter, and that exhibits heat ray shielding that scatters and shields solar heat in the summer, is limited in hue. Can be provided without. In particular, a sheet containing a fibrous knitted fabric as a base fabric can be suitably used for a tent warehouse, a large event tent, an agricultural or horticultural house, a awning tent, a awning monument, a decorative tent, a blind, a sheet shutter, and the like.

本発明の熱制御性シートの断面の一例を示す図The figure which shows an example of the cross section of the heat controllable sheet of this invention 本発明の熱制御性シートの断面の一例を示す図The figure which shows an example of the cross section of the heat controllable sheet of this invention 実施例・比較例において、熱線透過性および熱線遮蔽性の評価に用いた 小型テントを示す図The figure which shows the small tent used for evaluation of heat ray permeability and heat ray shielding in an example and a comparative example.

本発明の熱制御性シートは、近赤外線可変散乱層を含む可撓性シートであって、その形態は、樹脂シート(樹脂フィルム)、または、ターポリン、帆布等の防水性シートである。このうち樹脂シートは、カレンダー成型法、Tダイス押出法、あるいはキャスティング法などにより製造することができ、近赤外線可変散乱層単層であっても良く、近赤外線可変散乱層を含む複数の樹脂層からなる積層体であっても良い。ターポリン、帆布等の防水性シートは、近赤外線可変散乱層と繊維性編織物からなる基布とを含む積層体であり、近赤外線可変散乱層は基布の一方の面のみに形成されても良く、両面に形成されても良い。近赤外線可変散乱層が基布の一方の面のみに形成される場合、基布のもう一方の面側には近赤外線可変散乱層以外の樹脂層が形成されても良い。帆布は、ペーストゾルを用いるディッピング加工(繊維性編織物への両面加工)、及びコーティング加工(繊維性編織物への片面加工、または両面加工)等によって製造することができる。ターポリンはカレンダー成型法、Tダイス押出法またはキャスティング法により成型された樹脂フィルム又は樹脂シートを、繊維性編織物の片面または両面に接着層を介在して積層する方法、あるいは粗目状の繊維性編織物の両面に目抜け空隙部を介して熱ラミネート積層する方法により製造することができ、さらにディッピング加工、またはコーティング加工と、樹脂フィルム積層の組み合わせによっても実施可能である。   The heat-controllable sheet of the present invention is a flexible sheet including a near-infrared variable scattering layer, and the form thereof is a resin sheet (resin film) or a waterproof sheet such as tarpaulin or canvas. Among these, the resin sheet can be manufactured by a calendar molding method, a T-die extrusion method, or a casting method, and may be a single near-infrared variable scattering layer or a plurality of resin layers including a near-infrared variable scattering layer. The laminated body which consists of may be sufficient. Tarpaulins, canvases and other waterproof sheets are laminates comprising a near-infrared variable scattering layer and a base fabric made of a fibrous knitted fabric, and the near-infrared variable scattering layer may be formed only on one surface of the base fabric. It may be formed on both sides. When the near-infrared variable scattering layer is formed only on one surface of the base fabric, a resin layer other than the near-infrared variable scattering layer may be formed on the other surface side of the base fabric. The canvas can be produced by dipping using paste sol (double-sided processing on fibrous knitted fabric), coating (single-sided processing or double-sided processing on fibrous knitted fabric), and the like. Tarpaulin is a method of laminating a resin film or resin sheet molded by a calendar molding method, a T-die extrusion method or a casting method with an adhesive layer on one or both sides of a fibrous knitted fabric, or a coarse fibrous knitting. It can be manufactured by a method of laminating by heat lamination on both sides of a woven fabric through a void space, and can also be carried out by a combination of dipping or coating and resin film lamination.

本発明の近赤外線可変散乱層は、軟質ポリ塩化ビニル樹脂組成物からなる透明マトリックス樹脂と、この透明マトリックス樹脂中に分散した平均粒子径1〜20μmの透明粒子と、近赤外線透過性着色剤とを必須の成分として含むものである。透明マトリックス樹脂と透明粒子とは、0〜10℃の低温時において屈折率が同程度であり、具体的には0〜10℃(589nm)における屈折率差が0.01以下である。これによって、冬季、シート温度が低い状態では、太陽光に含まれる近赤外線を取り入れて、熱線透過性を発現することができる。また、両者の屈折率の温度依存性に差を有し、60〜70℃の高温時において屈折率差を0.03以上0.06以下とすることで、夏季にシートの温度が高い状態で太陽光に含まれる近赤外線を散乱して、熱線遮蔽性を発現することができる。更に近赤外線透過性着色剤で着色することで、色相の制約無しに、冬季は近赤外線を取り入れることができ、夏季の可視光の散乱による周辺景観への影響を抑えることができる。   The near-infrared variable scattering layer of the present invention comprises a transparent matrix resin comprising a soft polyvinyl chloride resin composition, transparent particles having an average particle diameter of 1 to 20 μm dispersed in the transparent matrix resin, a near-infrared transparent colorant, Is included as an essential component. The transparent matrix resin and the transparent particles have the same refractive index at a low temperature of 0 to 10 ° C., specifically, the refractive index difference at 0 to 10 ° C. (589 nm) is 0.01 or less. As a result, in winter, when the seat temperature is low, near infrared rays contained in sunlight can be taken in and heat ray permeability can be expressed. In addition, there is a difference in the temperature dependence of both refractive indexes, and the refractive index difference is 0.03 or more and 0.06 or less at a high temperature of 60 to 70 ° C., so that the sheet temperature is high in summer. It can scatter near-infrared rays contained in sunlight and develop heat ray shielding properties. Furthermore, by coloring with a near-infrared transmissive colorant, near-infrared light can be taken in in the winter without any restrictions on hue, and the influence on the surrounding landscape due to scattering of visible light in the summer can be suppressed.

本発明において透明マトリックス樹脂を構成する軟質ポリ塩化ビニル樹脂組成物は、少なくともポリ塩化ビニル樹脂と可塑剤とを含む組成物である。軟質ポリ塩化ビニル樹脂組成物が可塑剤を含むことで、得られるシートに柔軟性を与えるばかりでなく、加える可塑剤の種類と量に応じて透明マトリックス樹脂の屈折率を調整し、0〜10℃における透明粒子との屈折率差を0.01以下とする事ができる。また、可塑剤を含むことで、軟質ポリ塩化ビニル樹脂組成物のガラス転移温度を調整して、0〜10℃の低温域から60〜70℃の高温域にかけての透明マトリックス樹脂の屈折率変化幅を大きくし、60〜70℃の高温時において透明粒子との屈折率差を0.03以上とすることができる。ここで、樹脂の屈折率の温度依存性は、一般にガラス転移温度以下では小さく、ガラス転移温度を超えると大きくなるため、0〜10℃の低温域から60〜70℃の高温域にかけての屈折率の変化幅を大きくするためには、軟質ポリ塩化ビニル樹脂組成物のガラス転移温度をそれらの温度域より低くすることが好ましく、具体的には−10℃未満である事が好ましく、−20℃未満であることがより好ましい。   In the present invention, the soft polyvinyl chloride resin composition constituting the transparent matrix resin is a composition containing at least a polyvinyl chloride resin and a plasticizer. When the soft polyvinyl chloride resin composition contains a plasticizer, not only gives flexibility to the resulting sheet, but also adjusts the refractive index of the transparent matrix resin according to the type and amount of the plasticizer to be added. The difference in refractive index from the transparent particles at 0 ° C. can be made 0.01 or less. Moreover, the glass transition temperature of a soft polyvinyl chloride resin composition is adjusted by including a plasticizer, and the refractive index change width of the transparent matrix resin from a low temperature range of 0 to 10 ° C. to a high temperature range of 60 to 70 ° C. The refractive index difference with the transparent particles at a high temperature of 60 to 70 ° C. can be 0.03 or more. Here, the temperature dependence of the refractive index of the resin is generally small below the glass transition temperature and increases when the glass transition temperature is exceeded. Therefore, the refractive index from the low temperature range of 0 to 10 ° C. to the high temperature range of 60 to 70 ° C. In order to increase the change width, it is preferable to lower the glass transition temperature of the soft polyvinyl chloride resin composition below those temperature ranges, specifically, it is preferably less than −10 ° C., −20 ° C. More preferably, it is less.

本発明の軟質ポリ塩化ビニル樹脂組成物において用いることのできるポリ塩化ビニル樹脂としては、乳化重合によって得られた数平均分子量P=700〜3800、好ましくは1000〜2000のペースト塩化ビニル樹脂、懸濁重合によって得られた数平均分子量P=700〜3800、好ましくは1000〜2000のストレート塩化ビニル樹脂に加え、数平均分子量P=700〜3800、好ましくは1000〜2000の、塩化ビニル共重合体樹脂(共重合成分は2〜30質量%)を包含する。塩化ビニル共重合体樹脂としては具体的に、塩化ビニル−エチレン共重合体樹脂、塩化ビニル−酢酸ビニル共重合体樹脂、塩化ビニル−塩化ビニリデン共重合体樹脂、塩化ビニル−アクリル酸共重合体樹脂、及び塩化ビニル−ウレタン共重合体樹脂などである。   As the polyvinyl chloride resin that can be used in the soft polyvinyl chloride resin composition of the present invention, the number average molecular weight P obtained by emulsion polymerization P = 700-3800, preferably 1000-2000 paste vinyl chloride resin, suspension In addition to a straight vinyl chloride resin having a number average molecular weight P of 700 to 3800, preferably 1000 to 2000, obtained by polymerization, a vinyl chloride copolymer resin having a number average molecular weight P of 700 to 3800, preferably 1000 to 2000 ( A copolymerization component includes 2-30 mass%). Specific examples of the vinyl chloride copolymer resin include vinyl chloride-ethylene copolymer resin, vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-vinylidene chloride copolymer resin, vinyl chloride-acrylic acid copolymer resin. And vinyl chloride-urethane copolymer resin.

本発明の軟質ポリ塩化ビニル樹脂組成物において、用いることのできる可塑剤としては、フタル酸エステル系可塑剤(フタル酸ジ−2−エチルヘキシル、フタル酸ジイソノニル、フタル酸ジノルマルヘキシル、フタル酸ジアリルなど)、脂肪酸エステル系可塑剤(アジピン酸ジ−2−エチルヘキシル、セバシン酸ジ−2−エチルヘキシルなど)、リン酸エステル系可塑剤(リン酸トリクレジル、リン酸トリフェニル、リン酸クレジルフェニル)、ポリエステル系可塑剤(アジピン酸系ポリエステル、フタル酸系ポリエステルなど)、スルホン酸エステル系可塑剤、クエン酸エステル系可塑剤、トリメリット酸エステル可塑剤、アクリル系ポリマー可塑剤、シクロヘキサンジカルボン酸エステル系可塑剤、エチレン−酢酸ビニル−一酸化炭素共重合体、エチレン−アクリル酸エステル−一酸化炭素共重合体、
2官能以上のアクリレートモノマー(トリプロピレングリコールジアクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレートなど)、などから1種又は2種以上を選択して用いる事ができる。用いる可塑剤の種類と量に応じて、軟質ポリ塩化ビニル樹脂組成物の0〜10℃における屈折率と、0〜10℃の低温域から60〜70℃の高温域にかけての屈折率の変化幅、および、近赤外線可変散乱層の柔軟性や樹脂強度を調整する。軟質ポリ塩化ビニル樹脂組成物において、ポリ塩化ビニル樹脂100質量部に対して、可塑剤は40〜150質量部であることが好ましく、50〜120質量部であることがより好ましい。可塑剤が40質量部未満では、得られる熱制御性シートの柔軟性が不足する事があり、0〜10℃の低温域から60〜70℃の高温域にかけての屈折率の変化幅が小さくなり、60〜70℃の高温時の熱線遮蔽性が不充分となる事がある。一方、可塑剤が150質量部を超えると、近赤外線可変散乱層の耐熱強度が低下し、このシートを用いて熱融着縫製部を有する構造物を形成した場合に、縫製部の耐熱耐久性が得られないことがある。また、可塑剤を多量に加えると、シート形成後に可塑剤がシート表面に移行しやすくなり、移行した可塑剤に汚れが付着して、シート外観が損なわれることがある。
Examples of the plasticizer that can be used in the soft polyvinyl chloride resin composition of the present invention include phthalate ester plasticizers (di-2-ethylhexyl phthalate, diisononyl phthalate, dinormal hexyl phthalate, diallyl phthalate, etc. ), Fatty acid ester plasticizers (di-2-ethylhexyl adipate, di-2-ethylhexyl sebacate, etc.), phosphate plasticizers (tricresyl phosphate, triphenyl phosphate, cresylphenyl phosphate), polyester Plasticizers (adipic acid polyester, phthalic polyester, etc.), sulfonate ester plasticizers, citrate ester plasticizers, trimellitic ester plasticizers, acrylic polymer plasticizers, cyclohexanedicarboxylic ester plasticizers , Ethylene-vinyl acetate-carbon monoxide Coalescence, ethylene - acrylic ester - carbon monoxide copolymer,
One or two or more functional acrylate monomers (tripropylene glycol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, etc.) can be selected and used. Depending on the type and amount of plasticizer used, the refractive index of the soft polyvinyl chloride resin composition at 0 to 10 ° C. and the range of change in the refractive index from the low temperature range of 0 to 10 ° C. to the high temperature range of 60 to 70 ° C. And the flexibility and resin strength of the near-infrared variable scattering layer are adjusted. In the soft polyvinyl chloride resin composition, the plasticizer is preferably 40 to 150 parts by mass, and more preferably 50 to 120 parts by mass with respect to 100 parts by mass of the polyvinyl chloride resin. When the plasticizer is less than 40 parts by mass, the flexibility of the obtained heat-controllable sheet may be insufficient, and the refractive index change width from the low temperature range of 0 to 10 ° C to the high temperature range of 60 to 70 ° C becomes small. The heat ray shielding property at a high temperature of 60 to 70 ° C. may be insufficient. On the other hand, when the plasticizer exceeds 150 parts by mass, the heat resistance strength of the near-infrared variable scattering layer decreases, and when a structure having a heat-sealed sewn part is formed using this sheet, the heat-resistant durability of the sewn part is as follows. May not be obtained. Further, when a large amount of plasticizer is added, the plasticizer tends to migrate to the sheet surface after the sheet is formed, and dirt may adhere to the migrated plasticizer, thereby impairing the sheet appearance.

本発明において軟質ポリ塩化ビニル樹脂組成物は、本発明の目的を阻害しない限りにおいて、必要に応じてこの他にも従来公知の添加剤を含む事ができる。含まれる添加剤として例えば、安定剤、紫外線吸収剤、酸化防止剤、帯電防止剤、難燃剤、接着剤、架橋剤、滑剤、加工助剤、抗菌剤、防黴剤、充填剤などが挙げられる。   In the present invention, the soft polyvinyl chloride resin composition may contain other conventionally known additives as required, as long as the object of the present invention is not impaired. Examples of the additive included include a stabilizer, an ultraviolet absorber, an antioxidant, an antistatic agent, a flame retardant, an adhesive, a crosslinking agent, a lubricant, a processing aid, an antibacterial agent, an antifungal agent, and a filler. .

本発明の近赤外線可変散乱層において、軟質ポリ塩化ビニル樹脂組成物中に分散する透明粒子は、可視光から近赤外線(波長380〜1600nm)にかけての光に対して吸収が少なく、10℃(波長589nm)における屈折率が1.49〜1.54であり、0〜70℃の温度範囲において軟質ポリ塩化ビニル樹脂組成物に比べて屈折率の温度依存性が低く、軟質ポリ塩化ビニル樹脂組成物を成型加工する際の熱による溶融や変形がなく、可塑剤を吸収して膨潤することがない事が好ましい。その様な特性を有する透明粒子として、本発明においては、架橋アクリル粒子、架橋ポリスチレン粒子、架橋アクリル−ポリスチレン共重合体粒子、及びガラス粒子から選ばれた1種または2種以上が用いられる。アクリル樹脂、ポリスチレン樹脂、および、アクリル−ポリスチレン共重合体樹脂からなる粒子を用いるのは、これらの樹脂が透明性に優れる点、屈折率が比較的ポリ塩化ビニル樹脂に近いため、軟質ポリ塩化ビニル樹脂組成物の低温時の屈折率を近似させやすい点、および、ポリ塩化ビニル樹脂への親和性に優れる点からである。また、架橋粒子に限定されるのは、近赤外線可変散乱層を成型する際の熱による粒子の溶融や変形を防ぎ、可塑剤の吸収を抑制するためである。ガラスは組成により屈折率が大きく異なるため、ガラス粒子を用いる場合、屈折率が1.49〜1.54の範囲のガラスを選択して用いる必要があり、その条件を満たすガラスとしては、例えばソーダライムガラスが挙げられる。透明粒子の屈折率について、1.49未満では、軟質ポリ塩化ビニル樹脂組成物の低温時の屈折率を透明粒子と同程度に調整するために、低屈折率の可塑剤を多量に加えることが必要となり、近赤外線可変散乱層の耐熱強度が低下し、熱制御性シートを熱融着縫製した場合に、縫製部の耐久性が損なわれる事がある。一方、屈折率が1.54を超えるとポリ塩化ビニル樹脂と可塑剤の組み合わせにおいて、低温時の屈折率を透明粒子と同程度に調整する事が困難となることがあり、軟質ポリ塩化ビニル樹脂組成物のガラス転移温度が高くなって、60〜70℃の高温時における屈折率差が不充分になる事がある。また、   In the near-infrared variable scattering layer of the present invention, the transparent particles dispersed in the soft polyvinyl chloride resin composition have little absorption with respect to light from visible light to near-infrared (wavelength 380 to 1600 nm) and 10 ° C. (wavelength 589 nm) has a refractive index of 1.49 to 1.54, and the temperature dependence of the refractive index is lower than that of the soft polyvinyl chloride resin composition in the temperature range of 0 to 70 ° C., and the soft polyvinyl chloride resin composition It is preferable that the resin is not melted or deformed by heat when it is molded and does not swell due to absorption of the plasticizer. In the present invention, one or more kinds selected from crosslinked acrylic particles, crosslinked polystyrene particles, crosslinked acrylic-polystyrene copolymer particles, and glass particles are used as the transparent particles having such characteristics. The use of particles made of acrylic resin, polystyrene resin, and acrylic-polystyrene copolymer resin is because these resins are excellent in transparency and the refractive index is relatively close to that of polyvinyl chloride resin. This is because the refractive index at low temperature of the resin composition can be easily approximated and the affinity to the polyvinyl chloride resin is excellent. Further, the reason for being limited to the crosslinked particles is to prevent melting and deformation of the particles due to heat when the near-infrared variable scattering layer is molded, and to suppress the absorption of the plasticizer. Since the refractive index of glass varies greatly depending on the composition, when glass particles are used, it is necessary to select and use a glass having a refractive index in the range of 1.49 to 1.54. Examples include lime glass. If the refractive index of the transparent particles is less than 1.49, a large amount of low refractive index plasticizer may be added in order to adjust the refractive index at the low temperature of the soft polyvinyl chloride resin composition to the same level as the transparent particles. It becomes necessary, and the heat resistance strength of the near-infrared variable scattering layer is lowered, and when the heat-controllable sheet is heat-sealed and sewn, the durability of the sewn part may be impaired. On the other hand, if the refractive index exceeds 1.54, it may be difficult to adjust the refractive index at low temperature to the same level as the transparent particles in the combination of the polyvinyl chloride resin and the plasticizer. The glass transition temperature of the composition becomes high, and the refractive index difference at a high temperature of 60 to 70 ° C. may become insufficient. Also,

透明粒子の形状には特に制約は無く、球状、歪んだ球状、碁石状、ラグビーボール状などの他、大きな塊を粉砕して得た不定形の粒子であっても良い。透明粒子の平均粒子径は1〜20μmが好ましく3〜15μmがより好ましい。平均粒子径が1μm未満では、60〜70℃の高温時における近赤外線の散乱が不充分となることがある。平均粒子径が20μmを超えると、光の散乱に波長依存性(短波長の光の散乱が大きく、長波長の光の散乱が小さい)を生じ、380〜780nmの可視光領域に虹彩模様が発生して、熱制御性シートの外観が損なわれることがある。また、近赤外線(780nm〜1600nm)は可視光より波長が長いため、より散乱が小さくなり、熱線遮蔽性が低くなる事がある。近赤外線可変散乱層における透明粒子の含有量は、体積比で、透明マトリックス樹脂(軟質ポリ塩化ビニル樹脂組成物)100に対して透明粒子が30〜150である事が好ましく、40〜100であることがより好ましい。透明粒子が30未満では60〜70℃の高温時の熱線遮蔽性が充分に得られない事がある。一方、150を超えると近赤外線可変散乱層を形成する際の加工性が損なわれる事があり、さらに、形成した近赤外線可変散乱層の樹脂強度が低くなり、得られる熱制御性シートの耐久性が損なわれる事がある。   The shape of the transparent particles is not particularly limited, and may be spherical particles, distorted spheres, meteorite shapes, rugby ball shapes, or irregular particles obtained by pulverizing large chunks. The average particle size of the transparent particles is preferably 1 to 20 μm and more preferably 3 to 15 μm. When the average particle diameter is less than 1 μm, near infrared light scattering at a high temperature of 60 to 70 ° C. may be insufficient. When the average particle diameter exceeds 20 μm, the wavelength dependence of light scattering (short wavelength light scattering is large and long wavelength light scattering is small), and an iris pattern is generated in the visible light region of 380 to 780 nm. And the external appearance of a heat controllable sheet may be impaired. In addition, near infrared rays (780 nm to 1600 nm) have a longer wavelength than visible light, so that the scattering becomes smaller and the heat ray shielding property may be lowered. The content of the transparent particles in the near-infrared variable scattering layer is preferably 30 to 150, preferably 40 to 100, in terms of volume ratio, with respect to the transparent matrix resin (soft polyvinyl chloride resin composition) 100. It is more preferable. If the transparent particles are less than 30, heat ray shielding at a high temperature of 60 to 70 ° C. may not be sufficiently obtained. On the other hand, if it exceeds 150, the workability in forming the near-infrared variable scattering layer may be impaired, and further, the resin strength of the formed near-infrared variable scattering layer is lowered, and the durability of the obtained heat-controllable sheet May be damaged.

本発明の近赤外線可変散乱層において、近赤外線透過性着色剤としては、波長780〜1600nmの近赤外線領域に吸収と反射が少ない顔料および染料が好ましく、例えば、ペリレン系、ペリノン系、フタロシアニン系、カルボニウム系、アントラキノン系、キノフタロン系、アゾ系(モノアゾ、ジスアゾ、縮合ジスアゾ等)、アゾメチン系、キナクリドン系等の、有機顔料および有機染料などが例示され、これらから1種または2種以上選択して用いられる事が好ましい。近赤外線透過性着色剤の添加量は、透明マトリックス樹脂(軟質ポリ塩化ビニル樹脂組成物)100質量部に対して0.05〜5質量部であることが好ましい。近赤外線透過性着色剤をこの範囲で含むことで、近赤外線領域の光の透過および散乱を妨げずに、人の目に見える可視光領域において任意の色相を付与することができる。このため、高温時に透明マトリックス樹脂と透明粒子の屈折率に差を生じて太陽光を散乱させた際に、近赤外線領域の光は散乱させながら、可視光領域の光の散乱を抑えて、人の目が感じるまぶしさを抑制することができる。また、これらの着色剤は波長780〜1600nmの近赤外線領域を全く吸収しないわけではなく、近赤外線領域の一部に吸収を有するため、近赤外線透過性着色剤をこの範囲で含むことで、太陽光に曝された際に近赤外線可変散乱層の温度を適度に上昇させることができる。温度上昇の過程で透明マトリックス樹脂の屈折率が徐々に低くなり、その結果透明粒子との屈折率差がしだいに大きくなって、低温時の熱線透過性から高温時の熱線遮蔽性が連続的に特性が変化する。太陽光に曝されても、近赤外線可変散乱層の温度は際限なく上昇するわけではなく、近赤外線の散乱が大きくなるに従い上昇速度は鈍くなり、熱制御性シートから輻射される熱エネルギーや、周辺の空気による冷却なども加味され、真夏の炎天下であっても60〜70℃で安定し、それ以上過度に温度が上がることは無い。また、冬季には空気による冷却の影響が大きくなるため、晴天であってもシート温度は最高30〜40℃程度に止まり、近赤外線を適度に透過することができる。ここで、近赤外線透過性着色剤の添加量が透明マトリックス樹脂100質量部に対して、0.05質量部未満では、着色が弱く、高温時に太陽光を散乱してまぶしく、景観上問題となることがあり、近赤外線可変散乱層の温度上昇速度が低くなり、シート温度が熱線遮蔽性を示す温度に達するまでの間に構造体内部空間の温度を上昇させてしまう事がある。添加量が5質量部を超えると、近赤外線可変散乱層における近赤外線の吸収が大きくなり、低温時の熱線透過性および高温時の熱線遮蔽性が不充分となることがある。   In the near-infrared tunable scattering layer of the present invention, as the near-infrared transmissive colorant, pigments and dyes that absorb and reflect in the near-infrared region having a wavelength of 780 to 1600 nm are preferable. For example, perylene-based, perinone-based, phthalocyanine-based, Organic pigments and organic dyes such as carbonium, anthraquinone, quinophthalone, azo (monoazo, disazo, condensed disazo, etc.), azomethine, quinacridone, etc. are exemplified, and one or more of these can be selected. It is preferable to be used. It is preferable that the addition amount of the near-infrared transmitting colorant is 0.05 to 5 parts by mass with respect to 100 parts by mass of the transparent matrix resin (soft polyvinyl chloride resin composition). By including the near-infrared transmissive colorant in this range, it is possible to impart an arbitrary hue in the visible light region visible to the human eye without hindering the transmission and scattering of light in the near-infrared region. For this reason, when sunlight is scattered due to a difference in refractive index between the transparent matrix resin and the transparent particles at high temperatures, the light in the near-infrared region is scattered while the light scattering in the visible region is suppressed. The glare felt by the eyes can be suppressed. In addition, these colorants do not absorb the near infrared region having a wavelength of 780 to 1600 nm at all, but have absorption in a part of the near infrared region. When exposed to light, the temperature of the near-infrared variable scattering layer can be increased moderately. As the temperature rises, the refractive index of the transparent matrix resin gradually decreases, and as a result, the difference in refractive index from the transparent particles gradually increases, so that the heat ray shielding property at high temperatures is continuously changed from the heat ray permeability at low temperatures. The characteristic changes. Even when exposed to sunlight, the temperature of the near-infrared variable scattering layer does not rise endlessly, the rate of increase becomes slower as the near-infrared scattering increases, the thermal energy radiated from the thermal control sheet, In consideration of cooling by surrounding air, it is stable at 60 to 70 ° C. even in the midsummer sun, and the temperature does not increase excessively. Moreover, since the influence of cooling by air becomes large in winter, the sheet temperature remains at a maximum of about 30 to 40 ° C. even in fine weather, and near infrared rays can be appropriately transmitted. Here, when the addition amount of the near-infrared transmitting colorant is less than 0.05 parts by mass with respect to 100 parts by mass of the transparent matrix resin, the coloring is weak, and sunlight is scattered at a high temperature, which causes a problem on the landscape. In some cases, the temperature increase rate of the near-infrared variable scattering layer is reduced, and the temperature of the internal space of the structure may be increased before the sheet temperature reaches a temperature at which heat ray shielding is exhibited. When the addition amount exceeds 5 parts by mass, absorption of near-infrared rays in the near-infrared variable scattering layer is increased, and heat ray permeability at low temperatures and heat ray shielding properties at high temperatures may be insufficient.

近赤外線可変散乱層には、これら近赤外線透過性着色剤の他に、本発明の目的を阻害しない限りにおいて、所望の色相を得るために、調色のための無機顔料を加えても良い。無機顔料を用いる場合、波長780〜1600nmの近赤外線領域に吸収が少ないものが好ましく、その様な無機顔料としては、例えば、酸化チタン、酸化亜鉛、酸化スズ、酸化ジルコニウム、酸化インジウム、三酸化アンチモン、酸化クロム、酸化鉄、スズドープ酸化インジウム、インジウムドープ酸化スズ、アンチモンドープ酸化スズなどの白色または有彩色の金属酸化物粒子、及び、ルチル型、ヘマタイト型、またはスピネル型構造を有し、チタン、亜鉛、アンチモン、鉄、ニッケル、コバルト、クロム、マグネシウム、銅、マンガン、アルミニウム、ニオブ、及びケイ素の内2種以上の成分を含んでなる有彩色の金属複合酸化物粒子などが例示される。これらの無機顔料は透明マトリックス樹脂への分散性を高めたり、光触媒活性を抑制したりするために、表面が無機或いは有機物質でコーティングされていても良い。これらの無機顔料は、780nm〜1600nmの近赤外線に対して吸収は少ないものの、その領域の波長の一部または全域にわたって散乱するため、近赤外線可変散乱層に加える場合の添加量は、軟質ポリ塩化ビニル樹脂組成物100質量部に対して8質量部以下であることが好ましく、5質量部以下であることがより好ましい。添加量が8量部を超えると、低温時の熱線透過性が得られないことがある。また、無機顔料の平均粒子径は0.15〜0.40μmであることが好ましく、0.20〜0.35μmであることがより好ましい。無機顔料の平均粒子径がこの範囲であれば、可視光線領域において調色の効果を得つつ、顔料粒子による近赤外線領域の散乱が抑えられ、低温時の熱線透過性が損なわれない。平均粒子径が0.15μm未満であると着色力が弱く、調色することができない事があり、0.40μmを超えると近赤外線領域の散乱が大きくなり、低温時の熱線透過性が損なわれることがある。   In addition to these near-infrared transmissive colorants, an inorganic pigment for toning may be added to the near-infrared variable scattering layer in order to obtain a desired hue as long as the object of the present invention is not impaired. In the case of using an inorganic pigment, those having little absorption in the near infrared region with a wavelength of 780 to 1600 nm are preferable. Examples of such inorganic pigments include titanium oxide, zinc oxide, tin oxide, zirconium oxide, indium oxide, and antimony trioxide. , Chromium oxide, iron oxide, tin-doped indium oxide, indium-doped tin oxide, antimony-doped tin oxide and other white or chromatic metal oxide particles, and a rutile, hematite, or spinel structure, titanium, Illustrative examples include chromatic metal composite oxide particles containing two or more of zinc, antimony, iron, nickel, cobalt, chromium, magnesium, copper, manganese, aluminum, niobium, and silicon. The surface of these inorganic pigments may be coated with an inorganic or organic substance in order to increase the dispersibility in the transparent matrix resin or suppress the photocatalytic activity. Although these inorganic pigments have little absorption with respect to near infrared rays of 780 nm to 1600 nm, they are scattered over a part or all of the wavelength of the region, so the addition amount when added to the near infrared variable scattering layer is soft polychlorinated The amount is preferably 8 parts by mass or less and more preferably 5 parts by mass or less with respect to 100 parts by mass of the vinyl resin composition. If the amount added exceeds 8 parts by weight, heat ray permeability at low temperatures may not be obtained. The average particle size of the inorganic pigment is preferably 0.15 to 0.40 μm, and more preferably 0.20 to 0.35 μm. If the average particle diameter of the inorganic pigment is within this range, the effect of toning is obtained in the visible light region, the scattering of the near infrared region by the pigment particles is suppressed, and the heat ray permeability at low temperatures is not impaired. If the average particle size is less than 0.15 μm, the coloring power is weak and the toning may not be possible, and if it exceeds 0.40 μm, scattering in the near-infrared region increases, and heat ray permeability at low temperatures is impaired. Sometimes.

本発明の熱制御性シートは、繊維性編織物を基布として含む積層体である事が好ましい。繊維性編織物を含むことで、熱制御性シートに強度と耐久性を付与することができ、テント倉庫、イベント用大型テント、日除けテント、日除けモニュメント、装飾テントなどへの応用が可能となる。繊維性編織物に用いられる素材としては、ポリプロピレン繊維、ポリエチレン繊維、ポリエステル繊維、ナイロン繊維、ビニロン繊維などの合成繊維、木綿、麻などの天然繊維、アセテートなどの半合成繊維、ガラス繊維、シリカ繊維、アルミナ繊維、炭素繊維などの無機繊維が挙げられ、これらは単独または2種以上からなる混用繊維によって構成されていてもよく、その形状はマルチフィラメント糸条、短繊維紡績糸条、モノフィラメント糸条、スプリットヤーン糸条、テープヤーン糸条などいずれであってもよい。本発明に使用する繊維性編織物は、織布の場合平織、綾織、繻子織、模紗織などいずれの構造をとるものでもよいが、平織織物は、得られる採光膜材の縦緯物性バランスに優れているため好ましく用いられる。編布としてはラッセル編の緯糸挿入トリコットが好ましく用いられる。これら編織物は、少なくともそれぞれ、糸間間隙をおいて平行に配置された経糸及び緯糸を含む糸条により構成された粗目状の編織物(空隙率は最大80%、好ましくは5〜50%)、及び非粗目状編織物(空隙率5%未満で糸条間に実質上間隙が形成されていない編織物)を包含する。   The heat-controllable sheet of the present invention is preferably a laminate comprising a fibrous knitted fabric as a base fabric. By including the fibrous knitted fabric, the heat-controllable sheet can be given strength and durability, and can be applied to tent warehouses, large event tents, awning tents, awning monuments, decorative tents, and the like. The materials used for fibrous knitted fabrics include synthetic fibers such as polypropylene fiber, polyethylene fiber, polyester fiber, nylon fiber, and vinylon fiber, natural fibers such as cotton and hemp, semi-synthetic fibers such as acetate, glass fibers, and silica fibers. Inorganic fibers such as alumina fibers and carbon fibers, which may be composed of single or a mixture of two or more kinds, and the shapes thereof are multifilament yarn, short fiber spun yarn, monofilament yarn. Any of a split yarn yarn, a tape yarn yarn and the like may be used. In the case of a woven fabric, the fibrous knitted fabric used in the present invention may have any structure such as plain weave, twill weave, satin weave, imitation weave, etc., but the plain weave fabric has a balance of longitudinal physical properties of the obtained daylighting membrane material. Since it is excellent, it is preferably used. As the knitted fabric, Russell knitted weft insertion tricot is preferably used. These knitted fabrics are each a coarse knitted fabric composed of yarns including warps and wefts arranged in parallel with a gap between yarns (the porosity is 80% at maximum, preferably 5 to 50%) And non-coarse knitted fabrics (knitted fabrics having a porosity of less than 5% and substantially no gap formed between yarns).

本発明の熱制御性シートは、経時的な汚れの付着による熱線透過性、或いは熱線遮蔽性の低下を防止し、且つ美観を維持するために、近赤外線可変散乱層上に少なくとも1層の防汚層を設けることが好ましい。防汚層は本発明の目的を阻害せず、極度の隠蔽性を伴わないものであれば、その形成方法及び素材に特に限定はなく、例えば、溶剤に可溶化されたアクリル系樹脂もしくはフッ素系樹脂の少なくとも1種以上からなる樹脂溶液を塗布して形成した塗膜、これらにシリカ微粒子、またはコロイダルシリカを含む塗膜、オルガノシリケート及び/又はその縮合体を含む塗布剤で塗布し親水性被膜層を形成したもの、光触媒性無機材料(例えば光触媒性酸化チタン)と結着剤とを含む塗布剤を塗布し光触媒層を形成したもの、少なくとも最外表面がフッ素系樹脂により形成されたフィルムを接着剤もしくは熱溶融加工により積層したもの等から適宜選んで用いることができる。   The heat-controllable sheet of the present invention prevents at least one layer of the near-infrared variable scattering layer on the near-infrared variable scattering layer in order to prevent deterioration of heat ray permeability or heat ray shielding property due to the adhesion of dirt over time. It is preferable to provide a dirty layer. As long as the antifouling layer does not impair the object of the present invention and does not have extreme concealing properties, there is no particular limitation on the formation method and material, for example, an acrylic resin or fluorine-based solubilized in a solvent. A coating film formed by applying a resin solution comprising at least one resin, a coating film containing silica fine particles or colloidal silica, a coating film containing an organosilicate and / or a condensate thereof, and a hydrophilic coating film A film in which a layer is formed, a photocatalyst layer is formed by applying a coating agent containing a photocatalytic inorganic material (for example, photocatalytic titanium oxide) and a binder, and a film in which at least the outermost surface is formed of a fluororesin. It can be appropriately selected from adhesives or those laminated by hot melt processing.

防汚層には、紫外線吸収剤を添加してもよい。防汚層が紫外線吸収剤を含むことで、透明マトリックス樹脂の耐候劣化、および、近赤外線透過性着色剤の退色を抑制することができる。防汚層に用いる紫外線吸収剤には特に限定は無く、ベンゾトリアゾール系、ベンゾフェノン系、ベンゾエート系、トリアジン系、サリシレート系、シアノアクリルレート系等の有機系紫外線吸収剤や、酸化亜鉛、酸化チタン、酸化セリウム等からなる超微粒子金属酸化物系紫外線吸収剤から適宜選択して用いる事ができる。なお、超微粒子金属酸化物系紫外線吸収剤を用いる場合、光触媒活性を抑制し、凝集を抑えるために、表面が無機或いは有機物質で被覆されていても良く、被覆物質としては、例えば、二酸化ケイ素、酸化アルミニウム、ハイドロキシアパタイトなどが好適に用いられる。また、超微粒子金属酸化物系紫外線吸収剤の平均粒子径は、0.01〜0.10μmである事が好ましい。平均粒子径がこの範囲にあることで、可視光領域および近赤外線領域の光散乱がほとんど無く、透明性の高い防汚層とする事ができ、熱制御性シートの色相、熱線透過性、および、熱線遮蔽性への影響が少なくなる。   An ultraviolet absorber may be added to the antifouling layer. By including the ultraviolet absorber in the antifouling layer, it is possible to suppress the weather resistance deterioration of the transparent matrix resin and the fading of the near-infrared transparent colorant. There are no particular limitations on the UV absorber used for the antifouling layer, and organic UV absorbers such as benzotriazole, benzophenone, benzoate, triazine, salicylate, and cyanoacrylate, zinc oxide, titanium oxide, It can be appropriately selected from ultrafine metal oxide ultraviolet absorbers made of cerium oxide or the like. In the case of using an ultrafine metal oxide ultraviolet absorber, the surface may be coated with an inorganic or organic material in order to suppress photocatalytic activity and to suppress agglomeration. Examples of the coating material include silicon dioxide. Aluminum oxide, hydroxyapatite and the like are preferably used. Moreover, it is preferable that the average particle diameter of an ultrafine metal oxide type ultraviolet absorber is 0.01-0.10 micrometer. When the average particle diameter is in this range, there is almost no light scattering in the visible light region and near infrared region, and a highly transparent antifouling layer can be obtained, and the hue of the heat controllable sheet, heat ray permeability, and , The influence on heat ray shielding is reduced.

上述の防汚層と近赤外線可変散乱層との間には、必要に応じて、防汚層と近赤外線可変散乱層との接着性を付与するための接着層、光触媒による樹脂の分解を妨げるための保護層、近赤外線可変散乱層に含まれる添加剤が防汚層に移行するのを妨げるための添加剤移行防止層、等が形成されていてもよい。また、本発明の熱制御性シートの、防汚層が形成された面とは反対の面に、防汚層との高周波加熱融着性及び熱風融着性を付与するための裏面接着層が形成されていても良い。あるいは、熱制御性シートをロール状に巻き取って保管している間に、裏面側の近赤外線可変散乱層もしくは熱可塑性樹脂層に含まれる添加剤が、巻き重ねられた防汚層上に移行して防汚性が低下するのを防ぐために、裏面側(防汚層とは反対の面)に添加剤移行防止層が形成されていても良い。   Between the antifouling layer and the near-infrared variable scattering layer, if necessary, an adhesion layer for imparting adhesiveness between the antifouling layer and the near-infrared variable scattering layer, or preventing the resin from being decomposed by the photocatalyst. A protective layer for preventing the additive contained in the near-infrared variable scattering layer from migrating to the antifouling layer may be formed. Further, a back surface adhesive layer for imparting high-frequency heat fusion property and hot air fusion property to the antifouling layer on the surface opposite to the surface on which the antifouling layer is formed of the heat controllable sheet of the present invention. It may be formed. Alternatively, while the heat-controllable sheet is wound into a roll and stored, the additive contained in the near-infrared variable scattering layer or the thermoplastic resin layer on the back side is transferred onto the wound antifouling layer And in order to prevent that antifouling property falls, the additive transfer prevention layer may be formed in the back surface side (surface opposite to an antifouling layer).

本発明の熱制御性シートは、以上の様な構成とすることで、0〜10℃の低温時に近赤外線を透過して熱線透過性を示すことができ、60〜70℃の高温時には近赤外線を散乱して熱線遮蔽性を示すことができる。この際、シートの温度が0〜10℃の低温時には、波長780〜1600nmの近赤外線の透過率(JISR3106準拠)が30%以上である事が好ましく、50%以上である事がより好ましい。低温時の近赤外線の透過率が30%未満では、低温時の熱線透過性が不足し、このシートで膜構造物を構成した場合、内部に熱を取り入れにくくなることがある。一方、シートの温度が60〜70℃の高温時には、波長780〜1600nmの近赤外線の透過率(JISR3106準拠)が15%以下である事が好ましい。高温時の近赤外線の透過率が15%を超えると、膜構造物内部にを構成した場合、内部の温度が極度に高くなり、人が長時間作業することが困難となったり、冷房を用いる場合のエネルギーコストやそれに伴う環境面への負担が大きくなる恐れがある。   The heat-controllable sheet of the present invention is configured as described above so that it can transmit near infrared rays at a low temperature of 0 to 10 ° C. and exhibit heat ray permeability, and near infrared rays at a high temperature of 60 to 70 ° C. It is possible to show heat ray shielding properties by scattering. At this time, when the sheet is at a low temperature of 0 to 10 ° C., the transmittance of near infrared rays having a wavelength of 780 to 1600 nm (based on JISR3106) is preferably 30% or more, and more preferably 50% or more. If the transmittance of near infrared rays at a low temperature is less than 30%, the heat ray transmittance at a low temperature is insufficient, and when a film structure is constituted by this sheet, it may be difficult to take in heat inside. On the other hand, when the sheet is at a high temperature of 60 to 70 ° C., the transmittance of near infrared rays having a wavelength of 780 to 1600 nm (based on JIS R3106) is preferably 15% or less. If the transmittance of near infrared rays at a high temperature exceeds 15%, when the inside of the membrane structure is configured, the internal temperature becomes extremely high, and it becomes difficult for a person to work for a long time, or cooling is used. In some cases, the energy cost and the environmental burden associated therewith may increase.

本発明を下記実施例、および比較例を挙げて具体的に説明するが、本発明はこれらに限
定されるものではない。
The present invention will be specifically described with reference to the following examples and comparative examples, but the present invention is not limited thereto.

以下実施例および比較例において、下記の試験方法により屈折率差、熱線透過性、熱線遮蔽性を評価した。
<透明マトリックス樹脂および透明粒子の屈折率差>
実施例および比較例で透明マトリックス樹脂を構成するのに用いた軟質塩化ビニル樹脂組成物より、カレンダー法により厚さ200μmのフィルムを形成し、JISK7142A法に準拠して10℃と60℃の屈折率(波長589nm)を測定した。一方、実施例および比較例で用いた透明粒子の10℃と60℃の屈折率(波長589nm)を、JISK7142B法(ベッケ線法)に準拠して求めた。但し、浸液としてカーギル標準液((株)モリテックス製)を使用した。これらの結果から、10℃における屈折率差と、60℃における屈折率差を求めた。
<近赤外線領域の透過率>
実施例および比較例で得たシートについて、JISR3106に準拠して、波長780〜1600nmの近赤外線領域の分光透過率を、シートのおもて面側を分光光度計の入射側に向けて、シート温度10℃と60℃でそれぞれ測定した。
<熱線透過性および熱線遮蔽性>
実施例および比較例で作成したシート(1)について、おもて面を外側として、屋根部および側壁部を覆った小型テント(図3参照)を作成し、周辺に高い建物の無い3階建てのビル屋上(コンクリート床面)にテント屋根部の傾斜面の一方を真南に向けて、外部との空気の流通が無い状態に設置し、冬季(1月)および夏季(8月)のテント内温度変化を継続的に測定し、記録した。得られた測定データの記録から、快晴が二日続いた二日目の日の朝(8時)、午後(14時)のテント内温度を抽出して冬季の熱線透過性(太陽熱を取り入れて内部を暖める効果)と夏季の熱線遮蔽性を評価した。また、テント内温度を測定した時刻のシート温度を、熱伝対センサを用いた接触式の表面温度計により測定した。シート温度の測定箇所は、南側に向けたテント屋根部の傾斜面中央とした。さらに、午後(14時)のシート温度測定時に、テントの南側、3m離れた位置から傾斜部を見て、シート外観とまぶしさの程度を観察し、以下の様に評価した。
外観:
1、直射日光下において、冬季、夏季ともに透明粒子の光散乱によるシート外観へ
の影響がほとんどない
2、直射日光下において、冬季または夏季に、透明粒子の光散乱によるシート外観
への影響が顕著である
まぶしさ:
1、まぶしさを感じず、直視することができた
2、非常にまぶしく、直視することができなかった
なお、テント設置と同じビルの屋上において、床面から1.2mの高さに百葉箱を設置し、上記測定時の外気温も継続的に測定し、環境温度との差を比較した。
テントサイズ:(図3)
床面から軒先までの高さ 50cm
底面 たて×よこ 50cm×50cm
屋根部 傾斜角20°
床面から主棟までの高さ 59cm
テント内温度測定位置
テント内中央部床面から、高さ30cmにセンサーを配置(図示せず)
In the following Examples and Comparative Examples, the refractive index difference, heat ray permeability, and heat ray shielding properties were evaluated by the following test methods.
<Refractive index difference between transparent matrix resin and transparent particles>
A 200 μm-thick film was formed by a calender method from the soft vinyl chloride resin composition used to constitute the transparent matrix resin in the examples and comparative examples, and the refractive index was 10 ° C. and 60 ° C. according to the JISK7142A method. (Wavelength 589 nm) was measured. On the other hand, the refractive index (wavelength 589 nm) of 10 ° C. and 60 ° C. of the transparent particles used in Examples and Comparative Examples was determined based on the JISK7142B method (Becke line method). However, Cargill standard solution (manufactured by Moritex Co., Ltd.) was used as the immersion liquid. From these results, the refractive index difference at 10 ° C. and the refractive index difference at 60 ° C. were determined.
<Transmittance in the near infrared region>
About the sheet | seat obtained by the Example and the comparative example, based on JISR3106, the spectral transmittance of the near-infrared area | region of wavelength 780-1600nm is made into the sheet | seat with the front surface side facing the incident side of a spectrophotometer. Measurements were made at 10 ° C. and 60 ° C., respectively.
<Heat ray permeability and heat ray shielding>
For the sheet (1) created in the example and the comparative example, a small tent (see FIG. 3) covering the roof and the side wall with the front surface as the outside is created, and there is no high building in the vicinity. On the roof of the building (concrete floor), one side of the inclined surface of the tent roof is facing south, and there is no air circulation to the outside, and the winter (January) and summer (August) tents The internal temperature change was continuously measured and recorded. From the record of the measured data obtained, we extracted the temperature in the tent in the morning (8 o'clock) and afternoon (14 o'clock) on the second day of the second day of sunny weather, and adopted the heat ray permeability in winter (incorporating solar heat) The effect of warming the interior) and the heat ray shielding in summer were evaluated. Further, the sheet temperature at the time when the temperature in the tent was measured was measured with a contact-type surface thermometer using a thermocouple sensor. The seat temperature was measured at the center of the inclined surface of the tent roof facing south. Furthermore, at the time of measuring the sheet temperature in the afternoon (14:00), the slope was observed from a position 3 m away from the south side of the tent, and the appearance of the sheet and the degree of glare were observed and evaluated as follows.
appearance:
1. Under the direct sunlight, in the winter and summer, the sheet appearance by scattering light of transparent particles
2. The appearance of the sheet due to light scattering of transparent particles in direct sunlight and in winter or summer
The effect on the glare is noticeable:
1. I couldn't feel the glare and could see it directly. 2. It was very dazzling and I couldn't see it directly. On the roof of the same building as the tent, It was installed and the outside temperature at the time of the above measurement was continuously measured, and the difference from the ambient temperature was compared.
Tent size: (Figure 3)
50cm height from floor to eaves
Bottom Vertical x Horizontal 50cm x 50cm
Roof angle 20 °
59cm from floor to main building
Temperature measurement position in the tent A sensor is placed 30 cm in height from the floor in the center of the tent (not shown)

[実施例1]
下記配合1の軟質塩化ビニル樹脂組成物からなる透明マトリックス樹脂と、下記透明粒子1と、下記近赤外線透過性着色剤1とを、質量比で100:43:1となるよう混合し、バンバリーミキサーで熱溶融混練して、樹脂混合物1を得た。この樹脂混合物1を180℃設定のカレンダーロール4本を通過させて厚さ0.25mmの鮮やかな赤色の近赤外線可変散乱層用フィルム1−1を成型した。一方、配合1の軟質塩化ビニル樹脂の熱溶融混練物を180℃設定のカレンダーロール4本を通過させて、厚さ0.25mmのフィルム1−2を成型した。次いで、得られたフィルム1−1とフィルム1−2の中間に下記基布1を挿入し、熱圧着により積層して、ターポリン状のシートを得た。更に、このシートのフィルム1−1の面上に、下記配合2の樹脂組成物を、グラビアコーターを用いて30g/mとなるよう塗布し、120℃で1分間乾燥して6g/mの防汚層を形成して、実施例1のシートを得た。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<配合1>軟質塩化ビニル樹脂組成物
ポリ塩化ビニル樹脂(重合度1300) 100質量部
フタル酸ジ−2−エチルヘキシル(可塑剤) 60質量部
リン酸トリクレジル(可塑剤) 15質量部
三酸化アンチモン(難燃剤) 5質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
紫外線吸収剤:ベンゾトリアゾール系 0.5質量部
<透明粒子1>
メタクリル酸メチル−スチレンの共重合架橋微粒子 79質量部
*屈折率(10℃)1.52、平均粒子径5μm
*軟質塩化ビニル樹脂組成物100質量部に対して43質量部
体積比で軟質塩化ビニル樹脂組成物100に対して45
<近赤外線透過性着色剤1>
C.I.ピグメントレッド209(キナクリドン系有機顔料) 1.8質量部
*軟質塩化ビニル樹脂組成物100質量部に対して1質量部
<配合2>防汚層用樹脂組成物
商標:アクリプレンペレットHBS001(三菱レイヨン(株)製)20質量部
紫外線吸収剤 0.2質量部
*酸化アルミニウムで被覆した平均粒子径0.02μmの酸化亜鉛超微粒子
トルエン−MEK(50/50重量比) (溶剤) 80質量部
<基布1>
ポリエステル833dtexマルチフィラメントを用いた粗目状平織布
密度 たて(経糸) 18本/インチ よこ(緯糸) 19本/インチ
[Example 1]
A transparent matrix resin composed of a soft vinyl chloride resin composition of the following formulation 1, the following transparent particles 1, and the following near-infrared transparent colorant 1 are mixed so as to have a mass ratio of 100: 43: 1, and a Banbury mixer The resin mixture 1 was obtained by hot melt kneading. The resin mixture 1 was passed through four calendar rolls set at 180 ° C. to form a bright red near-infrared variable scattering layer film 1-1 having a thickness of 0.25 mm. On the other hand, a hot melt kneaded product of the soft vinyl chloride resin of Formulation 1 was passed through four calendar rolls set at 180 ° C. to form a film 1-2 having a thickness of 0.25 mm. Next, the following base fabric 1 was inserted between the obtained film 1-1 and film 1-2 and laminated by thermocompression to obtain a tarpaulin-like sheet. Furthermore, on the surface of the film 1-1 of this sheet, a resin composition of the following formulation 2 was applied using a gravure coater so as to be 30 g / m 2, and dried at 120 ° C. for 1 minute to 6 g / m 2. An antifouling layer was formed to obtain a sheet of Example 1. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Formulation 1> Soft vinyl chloride resin composition Polyvinyl chloride resin (degree of polymerization 1300) 100 parts by mass Di-2-ethylhexyl phthalate (plasticizer) 60 parts by mass Tricresyl phosphate (plasticizer) 15 parts by mass Antimony trioxide ( Flame retardant) 5 parts by weight Zinc stearate (stabilizer) 2 parts by weight Barium stearate (stabilizer) 2 parts by weight Ultraviolet absorber: 0.5 parts by weight of benzotriazole series <Transparent particles 1>
Copolymerized crosslinked fine particles of methyl methacrylate-styrene 79 parts by mass * refractive index (10 ° C.) 1.52, average particle diameter 5 μm
* 43 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition 45 by volume with respect to the soft vinyl chloride resin composition 100
<Near-infrared transparent colorant 1>
C. I. Pigment Red 209 (quinacridone organic pigment) 1.8 parts by mass * 1 part by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition <Composition 2> Resin composition for antifouling layer Trademark: Acryprene pellets HBS001 (Mitsubishi Rayon) 20 mass parts UV absorber 0.2 mass parts * Zinc oxide ultrafine particles with an average particle diameter of 0.02 μm coated with aluminum oxide Toluene-MEK (50/50 weight ratio) (solvent) 80 mass parts < Base fabric 1>
Coarse plain woven fabric using polyester 833 dtex multifilament Density Warp (warp) 18 / inch Weft (weft) 19 / inch

[実施例2]
透明粒子1の量を174質量部(軟質塩化ビニル樹脂組成物100質量部に対して94質量部/体積比で軟質塩化ビニル樹脂組成物100に対して100)に変更して、近赤外線可変散乱層における透明マトリックス樹脂と、透明粒子1と、近赤外線透過性着色剤1との質量比を100:94:1としてバンバリーミキサーで熱溶融混練して、樹脂混合物2を得た。この樹脂混合物2を180℃設定のカレンダーロール4本を通過させて厚さ0.25mmの鮮やかな赤色の近赤外線可変散乱層用フィルム2−1を成型した。一方、配合1の軟質塩化ビニル樹脂の熱溶融混練物を180℃設定のカレンダーロール4本を通過させて、厚さ0.25mmのフィルム2−2を成型した。次いで、得られたフィルム2−1とフィルム2−2の中間に基布1を挿入し、熱圧着により積層して、ターポリン状のシートを得た。更に、このシートのフィルム2−1の面上に、実施例1と同様にして防汚層を形成して、実施例2のシートを得た。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
[Example 2]
The amount of the transparent particles 1 is changed to 174 parts by mass (94 parts by mass / 100 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition, and 100 with respect to the soft vinyl chloride resin composition 100). The resin matrix 2 was obtained by heat melting and kneading with a Banbury mixer at a mass ratio of the transparent matrix resin in the layer, the transparent particles 1 and the near-infrared transmitting colorant 1 of 100: 94: 1. The resin mixture 2 was passed through four calendar rolls set at 180 ° C. to form a bright red near-infrared variable scattering layer film 2-1 having a thickness of 0.25 mm. On the other hand, a hot melt kneaded product of the soft vinyl chloride resin of Formulation 1 was passed through four calender rolls set at 180 ° C. to form a film 2-2 having a thickness of 0.25 mm. Next, the base fabric 1 was inserted between the obtained film 2-1 and film 2-2 and laminated by thermocompression to obtain a tarpaulin-like sheet. Further, an antifouling layer was formed on the surface of the film 2-1 of this sheet in the same manner as in Example 1 to obtain a sheet of Example 2. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.

[実施例3]
平均粒子径5μmの透明粒子1の代わりに、平均粒子径15μmの下記透明粒子2を用いた以外は実施例1と同様にして、実施例3のターポリン状のシートを得た。実施例3においても、近赤外線可変散乱層は実施例1と同等の外観であった。このシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<透明粒子2>
メタクリル酸メチル−スチレンの共重合架橋微粒子 79質量部
*屈折率(10℃)1.52、平均粒子径15μm
*軟質塩化ビニル樹脂組成物100質量部に対して43質量部
体積比で軟質塩化ビニル樹脂組成物100に対して45
[Example 3]
A tarpaulin-like sheet of Example 3 was obtained in the same manner as Example 1 except that the following transparent particles 2 having an average particle diameter of 15 μm were used instead of the transparent particles 1 having an average particle diameter of 5 μm. Also in Example 3, the near-infrared variable scattering layer had the same appearance as Example 1. About this sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Transparent particles 2>
Methyl methacrylate-styrene copolymer crosslinked fine particles 79 parts by mass * refractive index (10 ° C.) 1.52, average particle diameter 15 μm
* 43 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition 45 by volume with respect to the soft vinyl chloride resin composition 100

[実施例4]
配合1の代わりに下記配合3の軟質塩化ビニル樹脂組成物を、10℃における屈折率が1.52の透明粒子1の代わりに、10℃における屈折率が1.50の下記透明粒子3を、それぞれ用い、近赤外線透過性着色剤の量を下記の様に調整して、近赤外線可変散乱層における透明マトリックス樹脂と、透明粒子と、近赤外線透過性着色剤との質量比を100:45:1とした以外は実施例1と同様にして、実施例4のシートを得た。このシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<配合3>軟質塩化ビニル樹脂組成物
ポリ塩化ビニル樹脂(重合度1300) 100質量部
1,2−シクロヘキサンジカルボン酸ジイソノニルエステル(可塑剤)
100質量部
三酸化アンチモン(難燃剤) 10質量部
ステアリン酸亜鉛(安定剤) 2質量部
ステアリン酸バリウム(安定剤) 2質量部
紫外線吸収剤:ベンゾトリアゾール系 0.5質量部
<透明粒子3>
架橋ポリメタクリル酸メチル微粒子 96質量部
*屈折率(10℃)1.50、平均粒子径5μm
*軟質塩化ビニル樹脂組成物100質量部に対して45質量部
体積比で軟質塩化ビニル樹脂組成物100に対して45
<近赤外線透過性着色剤1>
C.I.ピグメントレッド209(キナクリドン系有機顔料) 2.1質量部
*軟質塩化ビニル樹脂組成物100質量部に対して1質量部
[Example 4]
Instead of Formulation 1, the following transparent particle 3 having a refractive index of 1.50 at 10 ° C. is used instead of the transparent vinyl 1 having a refractive index of 1.52 at 10 ° C. Each was used, and the amount of the near-infrared transparent colorant was adjusted as follows, and the mass ratio of the transparent matrix resin, the transparent particles, and the near-infrared transparent colorant in the near-infrared variable scattering layer was 100: 45: A sheet of Example 4 was obtained in the same manner as Example 1 except that the number was 1. About this sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Formulation 3> Soft vinyl chloride resin composition Polyvinyl chloride resin (degree of polymerization 1300) 100 parts by mass 1,2-cyclohexanedicarboxylic acid diisononyl ester (plasticizer)
100 parts by mass Antimony trioxide (flame retardant) 10 parts by mass Zinc stearate (stabilizer) 2 parts by mass Barium stearate (stabilizer) 2 parts by mass UV absorber: 0.5 parts by mass of benzotriazole series <Transparent particles 3>
Cross-linked polymethyl methacrylate fine particles 96 parts by mass * refractive index (10 ° C.) 1.50, average particle diameter 5 μm
* 45 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition 45 by volume with respect to the soft vinyl chloride resin composition 100
<Near-infrared transparent colorant 1>
C. I. Pigment Red 209 (quinacridone organic pigment) 2.1 parts by mass * 1 part by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition

[実施例5]
近赤外線透過性着色剤1の代わりに下記近赤外線透過性着色剤2を用いた以外は、実施例1と同様にして、実施例5のシートを得た。実施例5において近赤外線可変散乱層は鮮やかな黄色外観であった。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<近赤外線透過性着色剤2>
C.I.ピグメントイエロー155(縮合ジスアゾ系有機顔料) 1.8質量部
*軟質塩化ビニル樹脂組成物100質量部に対して1質量部
[Example 5]
A sheet of Example 5 was obtained in the same manner as Example 1 except that the following near-infrared transparent colorant 2 was used instead of the near-infrared transparent colorant 1. In Example 5, the near-infrared variable scattering layer had a bright yellow appearance. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Near-infrared transparent colorant 2>
C. I. Pigment Yellow 155 (condensed disazo organic pigment) 1.8 parts by mass * 1 part by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition

[実施例6]
近赤外線透過性着色剤1の代わりに下記近赤外線透過性着色剤3を用いた以外は、実施例1と同様にして、実施例6のシートを得た。実施例6において近赤外線可変散乱層は鮮やかな青色外観であった。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<近赤外線透過性着色剤3>
C.I.ピグメントブルー15:3(フタロシアニン系有機顔料) 1.8質量部
*軟質塩化ビニル樹脂組成物100質量部に対して1質量部
[Example 6]
A sheet of Example 6 was obtained in the same manner as in Example 1 except that the following near-infrared transparent colorant 3 was used instead of the near-infrared transparent colorant 1. In Example 6, the near-infrared variable scattering layer had a bright blue appearance. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Near-infrared transparent colorant 3>
C. I. Pigment Blue 15: 3 (phthalocyanine organic pigment) 1.8 parts by mass * 1 part by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition

[実施例7]
近赤外線透過性着色剤に加えて、近赤外線領域に吸収が少ない無機顔料として、二酸化ケイ素で被覆した酸化チタン粒子(平均粒子径0.21μm)を、1.1質量部(軟質塩化ビニル樹脂組成物100質量部に対して0.6質量部)更に加えた以外は、実施例6と同様にして実施例7のシートを得た。実施例7において近赤外線可変散乱層は水色外観であった。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
[Example 7]
In addition to the near-infrared transmissive colorant, 1.1 parts by mass (soft vinyl chloride resin composition) of titanium oxide particles (average particle size 0.21 μm) coated with silicon dioxide as an inorganic pigment with little absorption in the near-infrared region. A sheet of Example 7 was obtained in the same manner as in Example 6 except that 0.6 mass part was further added to 100 parts by mass of the product. In Example 7, the near-infrared variable scattering layer had a light blue appearance. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.

[実施例8]
近赤外線透過性着色剤1の代わりに下記近赤外線透過性着色剤4(3種の有機顔料の混合物)を用いた以外は、実施例1と同様にして、実施例8のシートを得た。実施例8において近赤外線可変散乱層は黒色外観であった。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表1に示す。
<近赤外線透過性着色剤4>
C.I.ピグメントレッド209(キナクリドン系有機顔料) 0.8質量部
C.I.ピグメントイエロー155(縮合ジスアゾ系有機顔料) 0.5質量部
C.I.ピグメントブルー15:3(フタロシアニン系有機顔料) 0.5質量部
*混合物合計で軟質塩化ビニル樹脂組成物100質量部に対して1質量部
[Example 8]
A sheet of Example 8 was obtained in the same manner as in Example 1 except that the following near-infrared transparent colorant 4 (mixture of three organic pigments) was used instead of the near-infrared transparent colorant 1. In Example 8, the near-infrared variable scattering layer had a black appearance. About the obtained sheet | seat, the result which used for the various tests by making the surface in which the antifouling layer was formed into the front surface is shown in Table 1.
<Near-infrared transparent colorant 4>
C. I. Pigment Red 209 (quinacridone organic pigment) 0.8 parts by mass C.I. I. Pigment Yellow 155 (condensed disazo organic pigment) 0.5 part by mass C.I. I. Pigment Blue 15: 3 (phthalocyanine organic pigment) 0.5 part by mass * 1 part by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition in total

実施例1〜8のシートは全て、透明マトリックス樹脂の屈折率と、透明粒子の屈折率との差が、可撓性シート温度が0〜10℃において0.01以下、可撓性シート温度が60〜70℃において0.03以上0.06以下を満たしており、冬季にシート温度0〜10℃において熱線透過性を、夏季にシート温度60〜70℃において熱線遮蔽性を有するシートであった。実施例1は鮮やかな赤色のシートであり、冬季にシート温度が低い状態では、近赤外線可変散乱層に含まれる透明粒子の存在を視認することはできなかった。シート温度が60〜70℃では、僅かに透明粒子による光の散乱を認識する事ができたが、外観上ほとんど影響は無く、夏季に、直射日光下でシート温度が60℃以上になっても、散乱光をまぶしく感じることはなかった。実施例2は実施例1よりも透明粒子の量が多く、そのため夏季の熱線遮蔽性は実施例1より優れていた。夏季の透明粒子による光の散乱は実施例1より僅かに強かったが、まぶしさを感じるほどではなかった。実施例3は実施例1よりも粒子径の大きな透明粒子2を用いたが、その平均粒子径が20μm以下(15μm)であった為散乱に波長依存性を生じず、低温時の熱線透過性、高温時の熱線遮蔽性、低温時高温時の外観などに関して、実施例1と同程度の結果であった。実施例4は、実施例1で用いた屈折率1.52の透明粒子1から、屈折率1.50の透明粒子3に置き換えたが、軟質塩化ビニル樹脂組成物の組成を変更して10℃における屈折率を調整したことで、実施例1と同等の結果を得ることができた。実施例5、実施例6はそれぞれ実施例1とは色相が異なるが、どちらも鮮やかな色彩であり、低温時の熱線透過性、高温時の熱線遮蔽性は、色相によって僅かに差を生じていたものの実施例1と同等であった。このわずかな差は、使用した顔料の近赤外線領域における吸収特性の差であると思われる。また、実施例5、実施例6は外観上の問題も無く、夏季に、直射日光下でシート温度が60℃以上になっても、散乱光をまぶしく感じることはなかった。実施例7は、パステル調の色相を得るために、実施例6の近赤外線可変散乱層に、無機顔料として更に粒子径の小さな酸化チタンを加えたシートであるが、0〜10℃の低温時の熱線透過性、および、60〜70℃の高温時の熱線遮蔽性は、ともに実施例6とほぼ同等であり、夏季に、直射日光下でシート温度が60℃以上になっても、散乱光をまぶしく感じることはなかった。実施例8の近赤外線可変散乱層は黒色外観を有しているが、10℃における近赤外線透過率は他の実施例と大きな差は無く、冬季の熱線透過性が優れていた。60℃における近赤外線透過率も他の実施例と同等であり、夏季の熱線遮蔽性も優れていた。また、夏季に、直射日光下でシート温度が60℃以上になった状態では、透明粒子による光の散乱は全く認識できず、まぶしく感じることも無かった。   In all the sheets of Examples 1 to 8, the difference between the refractive index of the transparent matrix resin and the refractive index of the transparent particles is 0.01 or less at a flexible sheet temperature of 0 to 10 ° C., and the flexible sheet temperature is It was a sheet having a heat ray permeability at a sheet temperature of 0 to 10 ° C. in the winter and a heat ray shielding property at a sheet temperature of 60 to 70 ° C. in the summer, satisfying 0.03 to 0.06 at 60 to 70 ° C. . Example 1 was a bright red sheet, and the presence of transparent particles contained in the near-infrared variable scattering layer could not be visually confirmed when the sheet temperature was low in winter. When the sheet temperature is 60 to 70 ° C., the light scattering by the transparent particles can be recognized slightly, but there is almost no influence on the appearance, and even in the summer, even if the sheet temperature becomes 60 ° C. or higher under direct sunlight. I did not feel the scattered light. In Example 2, the amount of transparent particles was larger than in Example 1, so that the heat ray shielding property in summer was superior to that in Example 1. Light scattering by the transparent particles in summer was slightly stronger than that in Example 1, but was not so bright. In Example 3, transparent particles 2 having a particle size larger than that of Example 1 were used. However, since the average particle size was 20 μm or less (15 μm), scattering did not cause wavelength dependence, and heat ray permeability at a low temperature. The results were similar to those of Example 1 with respect to heat ray shielding properties at high temperatures and appearance at high temperatures at low temperatures. In Example 4, the transparent particles 1 having a refractive index of 1.52 used in Example 1 were replaced with transparent particles 3 having a refractive index of 1.50, but the composition of the soft vinyl chloride resin composition was changed to 10 ° C. By adjusting the refractive index, the same result as in Example 1 could be obtained. Example 5 and Example 6 are different in hue from Example 1, but both are vivid colors, and the heat ray permeability at low temperature and the heat ray shielding property at high temperature are slightly different depending on the hue. It was equivalent to Example 1. This slight difference seems to be a difference in absorption characteristics in the near infrared region of the pigment used. Moreover, Example 5 and Example 6 had no problem in appearance, and even in the summer, even when the sheet temperature reached 60 ° C. or higher under direct sunlight, the scattered light was not felt dazzling. Example 7 is a sheet obtained by adding titanium oxide having a smaller particle diameter as an inorganic pigment to the near-infrared variable scattering layer of Example 6 in order to obtain a pastel hue, but at a low temperature of 0 to 10 ° C. The heat ray permeability and the heat ray shielding property at a high temperature of 60 to 70 ° C. are both substantially the same as in Example 6, and even in the summer, even if the sheet temperature becomes 60 ° C. or higher under direct sunlight, the scattered light I did not feel dazzling. Although the near-infrared variable scattering layer of Example 8 had a black appearance, the near-infrared transmittance at 10 ° C. was not significantly different from other examples, and the heat ray transmittance in winter was excellent. The near-infrared transmittance at 60 ° C. was also the same as the other examples, and the heat ray shielding property in summer was excellent. Further, in the summer, when the sheet temperature was 60 ° C. or higher under direct sunlight, the scattering of light by the transparent particles could not be recognized at all and was not felt dazzling.

[比較例1]
透明粒子1の代わりに、平均粒子径が30μmの下記透明粒子4を用いた以外は、実施例1と同様にして比較例1のシートを得た。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表2に示す。
<透明粒子4>
メタクリル酸メチル−スチレンの共重合架橋微粒子 79質量部
*屈折率1.52(10℃)、平均粒子径30μm
*軟質塩化ビニル樹脂組成物100質量部に対して43質量部
体積比で軟質塩化ビニル樹脂組成物100に対して45
[Comparative Example 1]
A sheet of Comparative Example 1 was obtained in the same manner as in Example 1 except that instead of the transparent particles 1, the following transparent particles 4 having an average particle diameter of 30 μm were used. The obtained sheet was subjected to various tests using the surface on which the antifouling layer was formed as the front surface.
<Transparent particles 4>
Methyl methacrylate-styrene copolymer crosslinked fine particles 79 parts by mass * refractive index 1.52 (10 ° C.), average particle size 30 μm
* 43 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition 45 by volume with respect to the soft vinyl chloride resin composition 100

比較例1のシートは、0〜10℃の低温時には実施例1と同様鮮やかな赤色を示しており、熱線透過性も良好であった。しかし、透明粒子の平均粒子径が30μmと大きく、シート温度が60〜70℃において光の散乱に波長依存性を生じ、可視光領域において波長の短い青よりも波長の長い赤の散乱が小さくなって虹彩模様が発生して、外観が損なわれていた。また、近赤外線透過率において、10℃では30%以上であり、60℃では15%以下であるものの、実施例1のシートに比べて60℃の近赤外線透過率がやや高かった。この結果は夏季の熱線遮蔽性の評価にも現れており、各実施例に比べて劣っていた。これは、光の散乱の波長依存性により、波長の長い近赤外線の散乱が小さくなり、その分近赤外線を透過させてしまった為であると考えられる。   The sheet of Comparative Example 1 showed a bright red color as in Example 1 at a low temperature of 0 to 10 ° C., and had good heat ray permeability. However, the average particle diameter of the transparent particles is as large as 30 μm, the wavelength dependence of light scattering occurs at a sheet temperature of 60 to 70 ° C., and the scattering of red having a longer wavelength than blue having a shorter wavelength is smaller in the visible light region. As a result, an iris pattern occurred and the appearance was damaged. Moreover, in the near-infrared transmittance, although it was 30% or more at 10 ° C. and 15% or less at 60 ° C., the near-infrared transmittance at 60 ° C. was slightly higher than that of the sheet of Example 1. This result also appeared in the evaluation of heat ray shielding properties in summer, which was inferior to each example. This is presumably because near-infrared light having a long wavelength is reduced due to the wavelength dependence of light scattering, and the near-infrared light is transmitted by that amount.

[比較例2]
透明粒子1を加えなかった以外は実施例1と同様にして、比較例1のシートを得た。このシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表2に示す。
[Comparative Example 2]
A sheet of Comparative Example 1 was obtained in the same manner as Example 1 except that the transparent particles 1 were not added. Table 2 shows the results of various tests using this sheet with the surface on which the antifouling layer was formed as the front surface.

比較例2のシートは、鮮やかな赤色のシートであり、近赤外線透過率は、10℃、60℃ともに高かった。従って、0〜10℃の低温時には実施例1と同様、良好な熱線透過性を示したが、60〜70℃の高温時における熱線遮蔽性は全く有していなかった。   The sheet of Comparative Example 2 was a bright red sheet, and the near-infrared transmittance was high both at 10 ° C and 60 ° C. Therefore, although it showed good heat ray permeability at a low temperature of 0 to 10 ° C. as in Example 1, it had no heat ray shielding property at a high temperature of 60 to 70 ° C.

[比較例3]
近赤外線透過性着色剤を加えなかった以外は実施例1と同様にして、比較例3のシートを得た。このシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表2に示す。
[Comparative Example 3]
A sheet of Comparative Example 3 was obtained in the same manner as in Example 1 except that the near-infrared transmitting colorant was not added. Table 2 shows the results of various tests using this sheet with the surface on which the antifouling layer was formed as the front surface.

比較例3のシートは、0〜10℃の低温時には無色で透明なシートであり、10℃における近赤外線透過率も高く、良好な熱線透過性を有していた。60℃においては透明マトリックス樹脂と透明粒子との屈折率差が0.049となり、散乱により近赤外線透過率が低下するが、着色剤を含まない為、夏季の直射日光下でもシート温度が60℃まで上昇せず、小型テントを用いた評価においては、夏季の熱線遮蔽性は各実施例に比べて大きく劣る結果であった。また、夏季においては、シートは白濁外観となり、夏季の直射日光下では可視光を散乱して非常にまぶしかった。   The sheet of Comparative Example 3 was a colorless and transparent sheet at a low temperature of 0 to 10 ° C., had a high near-infrared transmittance at 10 ° C., and had good heat ray permeability. At 60 ° C., the refractive index difference between the transparent matrix resin and the transparent particles becomes 0.049, and the near infrared transmittance decreases due to scattering. However, since it does not contain a colorant, the sheet temperature is 60 ° C. even in direct sunlight in summer. In the evaluation using a small tent, the heat ray shielding property in summer was significantly inferior to each example. Further, in the summer, the sheet became cloudy, and the visible light was scattered under direct sunlight in the summer.

[比較例4]
透明粒子および近赤外線透過性着色剤を加えず、無機顔料として、表面をシリカでコーティングした平均粒子径1μmの酸化チタン粒子(屈折率2.73)15質量部(軟質塩化ビニル樹脂組成物100質量部に対して8.1質量部、体積比で軟質塩化ビニル樹脂組成物100に対して2.3)を加えた以外は実施例1と同様にして、比較例4のシートを得た。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表2に示す。
[Comparative Example 4]
15 parts by mass of titanium oxide particles (refractive index: 2.73) having an average particle diameter of 1 μm coated with silica as an inorganic pigment without adding transparent particles and a near-infrared transmitting colorant (soft vinyl chloride resin composition 100 mass) A sheet of Comparative Example 4 was obtained in the same manner as in Example 1 except that 8.1 parts by mass with respect to parts and 2.3) was added to the soft vinyl chloride resin composition 100 at a volume ratio. The obtained sheet was subjected to various tests using the surface on which the antifouling layer was formed as the front surface.

比較例4のシートは透明粒子を含まないが、近赤外線を散乱させる粗粒酸化チタンを含むことで、10℃、60℃ともに近赤外線透過率が低く、夏季は熱線遮蔽性を示したが、冬季の熱線透過性は有していなかった。また、白色の外観を有し、夏季だけでなく冬季においても、直射日光下で可視光を散乱して非常にまぶしかった。   Although the sheet of Comparative Example 4 does not contain transparent particles, by including coarse titanium oxide that scatters near infrared rays, the near infrared transmittance is low at 10 ° C. and 60 ° C., and in the summer, heat shielding properties were exhibited. There was no heat ray permeability in winter. Moreover, it had a white appearance and was very dazzled by scattering visible light under direct sunlight not only in summer but also in winter.

[比較例5]
透明粒子3の代わりに、下記透明粒子4(非架橋ポリメタクリル酸メチル)を用いた以外は、実施例4と同様、配合3の軟質塩化ビニル樹脂組成物と、透明粒子4と、近赤外線透過性着色剤1とを質量比100:45:1となるように混合して、バンバリーミキサーで熱溶融混練して、樹脂混合物比−5を得た。この樹脂混合物比−5を180℃設定のカレンダーロール4本を通過させようとしたところ、ロールに粘着してしまい、フィルムを形成することができなかった。そのため、比較例5については、基布を挿入したシートを得る事ができなかった。ただし、熱プレス機により、樹脂混合物比−5からなる厚さ0.25mmのフィルムを形成し、フィルム温度10℃と60℃における近赤外線透過率のみ測定した。結果を表2に示す。
<透明粒子4>
非架橋ポリメタクリル酸メチル微粒子 96質量部
*屈折率1.49(10℃)、平均粒子径8μm
[Comparative Example 5]
The soft vinyl chloride resin composition of Formula 3, transparent particles 4, and near-infrared transmission, as in Example 4, except that the following transparent particles 4 (non-crosslinked polymethyl methacrylate) were used instead of the transparent particles 3. The active colorant 1 was mixed at a mass ratio of 100: 45: 1 and heat melt kneaded with a Banbury mixer to obtain a resin mixture ratio of -5. An attempt was made to pass four calender rolls set at 180 ° C. with a resin mixture ratio of −5, but the resin mixture was stuck to the roll, and a film could not be formed. Therefore, for Comparative Example 5, a sheet into which the base fabric was inserted could not be obtained. However, a film having a resin mixture ratio of -5 and a thickness of 0.25 mm was formed by a hot press machine, and only the near infrared transmittance at film temperatures of 10 ° C. and 60 ° C. was measured. The results are shown in Table 2.
<Transparent particles 4>
Non-crosslinked polymethyl methacrylate fine particles 96 parts by mass * refractive index 1.49 (10 ° C.), average particle size 8 μm

比較例5では非架橋のポリメタクリル酸メチル微粒子を用いた為、軟質塩化ビニル樹脂組成物および近赤外線透過性着色剤と混合して、バンバリーミキサーで熱溶融混練した際に粒子が溶融して塩化ビニル樹脂と溶け合い、樹脂混合物の滑性が不足して、カレンダーでフィルムを形成する事ができず、各実施例の様に基布と積層したターポリン状のシートを形成できなかった。そのため、小型テントを使用した評価は行わなかったが、プレスで形成したフィルムは、10℃、60℃ともに近赤外線透過率の高いフィルムであり、透明マトリックス樹脂と透明粒子の屈折率差による近赤外線透過率の変化がみられなかったことから、比較例5は夏季の熱線遮蔽性を有さないものであると考えられる。   In Comparative Example 5, since non-crosslinked polymethyl methacrylate fine particles were used, the particles melted when mixed with a soft vinyl chloride resin composition and a near-infrared transmitting colorant, and hot melt kneaded with a Banbury mixer. The resin blended with each other and the resin mixture was insufficient in lubricity, so that a film could not be formed with a calendar, and a tarpaulin-like sheet laminated with a base fabric could not be formed as in each Example. Therefore, although evaluation using a small tent was not performed, the film formed by pressing is a film having high near infrared transmittance at both 10 ° C. and 60 ° C., and the near infrared due to the difference in refractive index between the transparent matrix resin and the transparent particles. Since no change in the transmittance was observed, it is considered that Comparative Example 5 does not have summer heat ray shielding properties.

[比較例6]
近赤外線透過性着色剤4(3種の有機顔料の混合物、合計で1.8質量部)の代わりにカーボンブラック3質量部(軟質塩化ビニル樹脂組成物100質量部に対して2質量部)を加えた以外は、実施例8と同様にして、比較例6のシートを得た。得られたシートについて、防汚層を形成した面をおもて面として各種試験に供した結果を表2に示す。
[Comparative Example 6]
Instead of the near-infrared transparent colorant 4 (a mixture of three organic pigments, a total of 1.8 parts by mass), 3 parts by mass of carbon black (2 parts by mass with respect to 100 parts by mass of the soft vinyl chloride resin composition) A sheet of Comparative Example 6 was obtained in the same manner as Example 8 except for the addition. The obtained sheet was subjected to various tests using the surface on which the antifouling layer was formed as the front surface.

比較例6のシートは、実施例8同様黒色外観のシートであり、冬季、夏季ともに直射日光下で可視光の散乱によるまぶしさは感じられなかった。近赤外線透過率については、温度にかかわりなく実施例8よりも低い値を示しており、冬季の熱線透過性は実施例8に比べて低かった。一方、近赤外線透過率が低いにもかかわらず、夏季の熱線遮蔽性についても実施例8より劣っていた。これは、実施例8のシートが、高温時には散乱により近赤外線を遮蔽しているのに対し、比較例5のシートはカーボンブラックの吸収により近赤外線を遮蔽しているため、シートの温度が上昇して、その熱が輻射熱としてシート裏面側からテント内に放出され、小型テント内の温度を上昇させたことによると思われる。   The sheet of Comparative Example 6 was a sheet having a black appearance as in Example 8, and no glare due to the scattering of visible light was felt under direct sunlight in both winter and summer. The near-infrared transmittance showed a value lower than that of Example 8 regardless of the temperature, and the heat ray transmittance in winter was lower than that of Example 8. On the other hand, despite the low near-infrared transmittance, the heat ray shielding property in summer was inferior to that in Example 8. This is because the sheet of Example 8 shields near infrared rays by scattering at high temperatures, whereas the sheet of Comparative Example 5 shields near infrared rays by absorption of carbon black, so the temperature of the sheet rises. The heat is released as radiant heat from the back side of the sheet into the tent, which is thought to be due to the increase in temperature in the small tent.

本発明の熱制御性シートは、色相の自由度が高く、冬季は近赤外線を透過して、膜構造物内部に太陽熱を取り入れることができ、夏季は太陽光に含まれる近赤外線を散乱することで、このシートにより構成した膜構造物内部の温度上昇を抑制することができ、かつ、可視光の散乱による周辺景観への悪影響が無い。そのため、特にテント倉庫、イベント用大型テント、農園芸用ハウス、日除けテント、日除けモニュメント、装飾テント、ブラインド、シートシャッター等に用いることで、色相の制限無く、1年を通して快適な環境を提供することができ、冷房・暖房にかかるエネルギーを削減することができる。   The heat-controllable sheet of the present invention has a high degree of freedom in hue, can transmit near infrared rays in winter, can incorporate solar heat into the film structure, and can scatter near infrared rays contained in sunlight in summer. Thus, the temperature rise inside the membrane structure constituted by this sheet can be suppressed, and there is no adverse effect on the surrounding landscape due to the scattering of visible light. Therefore, in particular, it is used for tent warehouses, large tents for events, agricultural and horticultural houses, awning tents, awning monuments, decorative tents, blinds, seat shutters, etc., to provide a comfortable environment throughout the year without restrictions on hue. Can reduce the energy required for cooling and heating.

1:熱制御性シート
2:近赤外線可変散乱層
3:基布
4:近赤外線可変散乱層以外の樹脂層
5:防汚層
6:小型テント
7:実施例、比較例で作成したシート
1: Thermally controllable sheet 2: Near-infrared variable scattering layer 3: Base cloth 4: Resin layer other than near-infrared variable scattering layer 5: Antifouling layer 6: Small tent 7: Sheet prepared in Examples and Comparative Examples

Claims (8)

近赤外線可変散乱層を含む可撓性シートであって、前記近赤外線可変散乱層が、軟質ポリ塩化ビニル樹脂組成物からなる透明マトリックス樹脂と、前記透明マトリックス樹脂中に分散して含む平均粒子径1〜20μmの透明粒子と、近赤外線透過性着色剤とによって構成され、前記透明粒子が架橋アクリル粒子、架橋ポリスチレン粒子、架橋アクリル−ポリスチレン共重合体粒子、及びガラス粒子から選ばれた少なくとも1種であって、前記透明マトリックス樹脂の屈折率(JISK7142A法準拠)と、前記透明粒子の屈折率(JISK7142B法準拠)との差が、可撓性シート温度が0〜10℃において0.01以下、可撓性シート温度が60〜70℃において0.03以上0.06以下を有することを特徴とする、熱制御性シート。   A flexible sheet including a near-infrared variable scattering layer, wherein the near-infrared variable scattering layer includes a transparent matrix resin made of a soft polyvinyl chloride resin composition, and an average particle diameter dispersed in the transparent matrix resin It is composed of 1 to 20 μm transparent particles and a near-infrared transparent colorant, and the transparent particles are at least one selected from crosslinked acrylic particles, crosslinked polystyrene particles, crosslinked acrylic-polystyrene copolymer particles, and glass particles. The difference between the refractive index of the transparent matrix resin (based on the JISK7142A method) and the refractive index of the transparent particles (based on the JISK7142B method) is 0.01 or less at a flexible sheet temperature of 0 to 10 ° C. A heat-controllable sheet characterized by having a flexible sheet temperature of 0.03 or more and 0.06 or less at 60 to 70 ° C. 前記可撓性シート温度が0〜10℃においては熱線透過性を発現し、かつ、可撓性シート温度が60〜70℃に於いては熱線遮蔽性を示す、請求項1に記載の熱制御性シート。 2. The thermal control according to claim 1, wherein the flexible sheet temperature exhibits heat ray permeability at 0 to 10 ° C. and the flexible sheet temperature exhibits heat ray shielding property at 60 to 70 ° C. 3. Sex sheet. 前記近赤外線可変散乱層において、前記透明粒子の含有量が、体積比で、前記マトリックス樹脂100に対して、30〜150である、請求項1または2に記載の熱制御性シート。   3. The thermally controllable sheet according to claim 1, wherein in the near-infrared variable scattering layer, the content of the transparent particles is 30 to 150 with respect to the matrix resin 100 in a volume ratio. 前記近赤外線透過性着色剤が、ペリレン系、ペリノン系、フタロシアニン系、カルボニウム系、アントラキノン系、キノフタロン系、アゾ系、アゾメチン系、キナクリドン系の有機顔料および有機染料から選ばれた1種または2種以上であり、前記近赤外線可変散乱層において、前記透明マトリックス樹脂100質量部に対して前記近赤外線透過性着色剤を0.05〜5質量部含む、請求項1〜3いずれか1項に記載の熱制御性シート。   The near-infrared transparent colorant is one or two selected from perylene, perinone, phthalocyanine, carbonium, anthraquinone, quinophthalone, azo, azomethine, quinacridone organic pigments and organic dyes. It is the above, In the said near-infrared variable scattering layer, 0.05-5 mass parts of said near-infrared transparent colorants are included with respect to 100 mass parts of said transparent matrix resin, The any one of Claims 1-3. Thermal controllable sheet. 前記軟質ポリ塩化ビニル樹脂組成物が、ポリ塩化ビニル樹脂100質量部に対して40〜150質量部の可塑剤を含む、請求項1〜4いずれか1項に記載の熱制御性シート。   The heat-controllable sheet according to any one of claims 1 to 4, wherein the soft polyvinyl chloride resin composition contains 40 to 150 parts by mass of a plasticizer with respect to 100 parts by mass of the polyvinyl chloride resin. 前記可撓性シートが、繊維性編織物を基布として含む積層体である、請求項1〜5いずれか1項に記載の熱制御性シート。   The heat-controllable sheet according to any one of claims 1 to 5, wherein the flexible sheet is a laminate including a fibrous knitted fabric as a base fabric. 前記可撓性シートが、最外層に少なくとも1層の防汚層を有する、請求項1〜6いずれか1項に記載の熱制御性シート。   The heat-controllable sheet according to any one of claims 1 to 6, wherein the flexible sheet has at least one antifouling layer as an outermost layer. 波長780〜1600nmの近赤外線の透過率(JISR3106準拠)が、シート温度が0〜10℃では30%以上であり、60〜70℃では15%以下である、請求項1〜7いずれか1項に記載の熱制御性シート。   The transmittance of near infrared rays having a wavelength of 780 to 1600 nm (based on JISR3106) is 30% or more at a sheet temperature of 0 to 10 ° C, and 15% or less at 60 to 70 ° C. The heat controllable sheet described in 1.
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JP2014209903A (en) * 2013-04-01 2014-11-13 住友化学株式会社 Polyolefin-based agricultural film, and facility for agricultural/horticultural use
JP2015189281A (en) * 2014-03-27 2015-11-02 フクビ化学工業株式会社 Wing vehicle waterproof sheet and method for manufacturing the same
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JP2016074889A (en) * 2014-09-30 2016-05-12 住友化学株式会社 Vinyl chloride-based resin film, and agricultural and horticultural facility
JP2016196605A (en) * 2015-04-06 2016-11-24 日立金属株式会社 Vinyl chloride resin composition, and insulated wire and cable using the same
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JP2018025745A (en) * 2016-07-27 2018-02-15 株式会社リコー Multilayer film, multilayer film composite, optical component, and window
JP2020188734A (en) * 2019-05-23 2020-11-26 三菱ケミカルアグリドリーム株式会社 Agricultural resin film
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