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JP2013239358A - Nonaqueous electrolyte secondary battery anode, nonaqueous electrolyte secondary battery, nonaqueous electrolyte secondary battery system, and manufacturing method thereof - Google Patents

Nonaqueous electrolyte secondary battery anode, nonaqueous electrolyte secondary battery, nonaqueous electrolyte secondary battery system, and manufacturing method thereof Download PDF

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JP2013239358A
JP2013239358A JP2012112060A JP2012112060A JP2013239358A JP 2013239358 A JP2013239358 A JP 2013239358A JP 2012112060 A JP2012112060 A JP 2012112060A JP 2012112060 A JP2012112060 A JP 2012112060A JP 2013239358 A JP2013239358 A JP 2013239358A
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negative electrode
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Masao Shimizu
政男 清水
Etsuko Nishimura
悦子 西村
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Hitachi Ltd
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Abstract

【課題】充放電サイクルしても容量維持率が低下しない長寿命の非水電解質二次電池を提供する。
【解決手段】負極集電体の上に形成される負極合剤層を有する非水電解質二次電池用負極であって、負極合剤層は負極活物質粒子を含み、負極活物質粒子は炭素材料からなり、負極合剤層は、負極活物質粒子の長径/短径の高い層と負極活物質粒子の長径/短径の低い層と、を有し、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径/短径は、負極活物質粒子の長径/短径の低い層に含まれる負極活物質粒子の長径/短径より大きく、負極集電体の面内方向において、負極活物質粒子の長径/短径の高い層の間に負極活物質粒子の長径/短径の低い層が形成され、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径の方向が負極集電体に平行して配置される非水電解質二次電池用負極。
【選択図】 図1
Provided is a long-life nonaqueous electrolyte secondary battery in which the capacity retention rate does not decrease even during charge / discharge cycles.
A negative electrode for a non-aqueous electrolyte secondary battery having a negative electrode mixture layer formed on a negative electrode current collector, wherein the negative electrode mixture layer includes negative electrode active material particles, and the negative electrode active material particles are carbon. The negative electrode mixture layer is made of a material, and the negative electrode active material particle layer has a layer with a long diameter / short diameter high and a layer with a long diameter / low short diameter, and the negative electrode active material particle has a long diameter / short diameter. The major axis / minor axis of the negative electrode active material particles contained in the higher layer is larger than the major axis / minor axis of the negative electrode active material particles contained in the lower layer of the major axis / minor axis of the negative electrode active material particles. In the inward direction, a layer having a large major axis / minor axis of the negative electrode active material particle is formed between layers having a large major axis / minor axis of the negative electrode active material particle, and is included in a layer having a large major axis / minor axis of the negative electrode active material particle. A negative electrode for a nonaqueous electrolyte secondary battery in which the direction of the major axis of the negative electrode active material particles is arranged in parallel with the negative electrode current collector.
[Selection] Figure 1

Description

本発明は、非水電解質二次電池用負極、非水電解質二次電池、非水電解質二次電池システム、およびそれらの製造方法に関する。   The present invention relates to a negative electrode for a non-aqueous electrolyte secondary battery, a non-aqueous electrolyte secondary battery, a non-aqueous electrolyte secondary battery system, and methods for producing them.

リチウムイオン二次電池などの二次電池は、環境問題の観点から、電気自動車用や電力貯蔵用の電池として注目されている。鉛電池、ニッケルカドミウム電池よりも軽量であること、高出力と高エネルギー密度といった特性を持ち合わせており、近い将来期待されている。   Secondary batteries such as lithium ion secondary batteries are attracting attention as batteries for electric vehicles and power storage from the viewpoint of environmental problems. It is lighter than lead batteries and nickel cadmium batteries, and has characteristics such as high output and high energy density, and is expected in the near future.

しかしながら、従来のリチウムイオン電池は、電池特性をさらに向上することを求められている。例えば、電気自動車の走行長距離化のために、さらなる高容量化が望まれている。   However, conventional lithium ion batteries are required to further improve battery characteristics. For example, further increase in capacity is desired in order to increase the travel distance of electric vehicles.

ここで、本発明の対象としている負極は、リチウムイオンを挿入離脱可能な活物質と、導電剤とポリフッ化ビニリデン(PVDF;Poly(vinylidene fluoride))系やスチレンブタジエンゴム(SBR;Styrene Butadiene Rubber)などのバインダと有機溶媒または水を調製、混合、撹拌した負極スラリを、ドクターブレード法などによって銅などの集電体シートへ付着させた後、加熱して有機溶媒または水を乾燥させ、ロールプレスによって加圧成型することにより、作製することができる。この際、より多くの活物質を充填して加圧成型することにより活物質密度が高くなり、より高容量化が可能となる。また、負極活物質に用いられる炭素材料としては、高結晶性黒鉛から低結晶性黒鉛、非結晶性黒鉛、人造黒鉛、被覆された天然黒鉛、ハードカーボンなどで、色々な炭素材料が検討されている。高容量化可能な活物質はほとんど柔らかく、例えば、天然黒鉛、人造黒鉛、ソフトカーボン、高結晶性黒鉛を用いた場合、ロールプレスにより加圧成型した結果、SEM観察およびX線回折によると、活物質は集電体と水平方向に長く伸びる変形になり、ベーサル面が配向する問題が発生した。Liイオンは、電池の充放電時に正負極間を電極に対して垂直方向に繰り返し移動する。活物質がベーサル面を配向すると、エッジ面が集電体に垂直して配向するため、Liイオンが迂回する経路が長くなり、レート特性が低下してしまう。また、プレス工程で一度同じ面圧で加圧成型すると、合剤層に応力が残留しやすく、電池の充放電サイクルによる活物質の体積変化により、合剤層はクラック伸長が発生し、集電体から剥離・脱落、活物質粒子同士の結着が剥離する可能性が高くなる。   Here, the negative electrode which is the subject of the present invention includes an active material capable of inserting and releasing lithium ions, a conductive agent and polyvinylidene fluoride (PVDF) system, and styrene butadiene rubber (SBR). A negative electrode slurry prepared, mixed, and stirred with a binder such as the above is attached to a current collector sheet such as copper by the doctor blade method, etc., and then heated to dry the organic solvent or water and roll press Can be produced by pressure molding. At this time, the active material density is increased by filling with more active material and press-molding, thereby enabling higher capacity. In addition, as carbon materials used for the negative electrode active material, various carbon materials such as high crystalline graphite to low crystalline graphite, non-crystalline graphite, artificial graphite, coated natural graphite, and hard carbon have been studied. Yes. Active materials that can be increased in capacity are almost soft. For example, when natural graphite, artificial graphite, soft carbon, or highly crystalline graphite is used, as a result of pressure molding with a roll press, the active material is found to be active according to SEM observation and X-ray diffraction. The material was deformed to extend in the horizontal direction with the current collector, causing the problem of orientation of the basal plane. Li ions repeatedly move between the positive and negative electrodes in the direction perpendicular to the electrodes during charging and discharging of the battery. When the active material orients the basal plane, the edge plane is oriented perpendicular to the current collector, so that the path for Li ions to detour becomes long and the rate characteristics are degraded. In addition, once pressure molding is performed at the same surface pressure in the pressing process, stress tends to remain in the mixture layer, and the mixture layer is cracked due to the volume change of the active material due to the charge / discharge cycle of the battery. The possibility of peeling / dropping from the body and the binding between the active material particles is increased.

特許文献1では、合剤層表面に凸部を形成し、凸部と合剤層を同時に加圧することにより、凸部の粒子が合剤層にめり込み、合剤層表面は平滑となり、その差圧で集電体表面に凹部が形成され、集電体の凹部上部に位置する合剤層の密度が上昇する。これにより、合剤層と集電体との密着生が向上する技術が開示している。   In Patent Document 1, a convex portion is formed on the surface of the mixture layer, and by simultaneously pressurizing the convex portion and the mixture layer, the particles of the convex portion sink into the mixture layer, and the surface of the mixture layer becomes smooth. A concave portion is formed on the surface of the current collector by the pressure, and the density of the mixture layer located on the upper portion of the concave portion of the current collector is increased. Thus, a technique for improving the adhesion between the mixture layer and the current collector is disclosed.

特許文献2では、負極板上に、表面に複数の凸部が形成されたローラを配置し、ローラを負極板の表面に押圧しながら回転・移動させて、負極合剤層の表面に複数の溝部を形成する工程を有する技術が開示している。   In Patent Document 2, a roller having a plurality of convex portions formed on the surface is disposed on the negative electrode plate, and the roller is rotated and moved while pressing the surface of the negative electrode plate. A technique having a step of forming a groove is disclosed.

特開2010−250994号公報JP 2010-250994 A 特許第4362544号公報Japanese Patent No. 4362544

しかしながら、特許文献1は、二段塗工であり、塗布、乾燥時間が2倍かかり、コスト低減の観点から、好ましくないと考えられる。特許文献2では、集電体の上に形成された合剤層は合剤層の溝加工の前に表面が平滑なローラによってプレスしたため、負極合剤層に働く応力を緩和できず、充放電サイクルによるクラック伸長が発生する可能性がある。   However, Patent Document 1 is a two-stage coating, which takes twice as long as coating and drying, and is considered undesirable from the viewpoint of cost reduction. In Patent Document 2, since the mixture layer formed on the current collector was pressed by a roller having a smooth surface before groove processing of the mixture layer, the stress acting on the negative electrode mixture layer could not be relieved, and charge / discharge Crack extension due to cycling may occur.

本発明は、負極合剤層に働く応力を緩和することを目的とする。   An object of this invention is to relieve | moderate the stress which acts on a negative mix layer.

本発明が解決しようとする課題は、例えば以下に示した手段により解決される。   The problem to be solved by the present invention is solved by the following means, for example.

負極集電体の上に形成される負極合剤層を有する非水電解質二次電池用負極であって、負極合剤層は負極活物質粒子を含み、負極活物質粒子は炭素材料を含み、負極合剤層は、負極活物質粒子の長径/短径の高い層と負極活物質粒子の長径/短径の低い層と、を有し、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径/短径は、負極活物質粒子の長径/短径の低い層に含まれる負極活物質粒子の長径/短径より大きく、負極集電体の面内方向において、負極活物質粒子の長径/短径の高い層の間に負極活物質粒子の長径/短径の低い層が形成され、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径の方向が負極集電体に平行して配置される非水電解質二次電池用負極。   A negative electrode for a nonaqueous electrolyte secondary battery having a negative electrode mixture layer formed on a negative electrode current collector, the negative electrode mixture layer containing negative electrode active material particles, the negative electrode active material particles containing a carbon material, The negative electrode mixture layer has a layer having a large major axis / minor axis of the negative electrode active material particles and a layer having a long major axis / minor axis of the negative electrode active material particles, and a layer having a large major axis / minor axis of the negative electrode active material particles. The major axis / minor axis of the negative electrode active material particles contained is larger than the major axis / minor axis of the negative electrode active material particles contained in the lower layer of the major axis / minor axis of the negative electrode active material particles, and in the in-plane direction of the negative electrode current collector, Negative electrode active material particles in which a layer having a long major axis / short minor axis is formed between layers having a long major axis / short minor axis of negative electrode active material particles, and a layer having a long major axis / short minor axis is formed. A negative electrode for a non-aqueous electrolyte secondary battery in which the direction of the major axis is arranged in parallel with the negative electrode current collector.

上記において、負極合剤層の表面に凹凸が形成され、負極合剤層の凹部に負極活物質粒子の長径/短径の高い層が形成され、負極合剤層の凸部に負極活物質粒子の長径/短径の低い層が形成される非水電解質二次電池用負極。   In the above, irregularities are formed on the surface of the negative electrode mixture layer, a layer having a larger major axis / minor axis of the negative electrode active material particles is formed in the concave portion of the negative electrode mixture layer, and the negative electrode active material particles are formed on the convex portion of the negative electrode mixture layer A negative electrode for a non-aqueous electrolyte secondary battery in which a layer having a long / short diameter is formed.

上記において、負極活物質粒子の長径/短径の低い層のX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が、0.1以上0.5以下である非水電解質二次電池用負極。   In the above, the peak intensity ratio {I (110) / I (004)} from the carbon material obtained by X-ray diffraction of the layer having the long axis / low axis of the negative electrode active material particles is 0.1 or more and 0.5 or less. A negative electrode for a non-aqueous electrolyte secondary battery.

上記において、負極集電体の面内方向において、負極活物質粒子の長径/短径の高い層は、点状、線状または格子状に形成されている非水電解質二次電池用負極。   In the above, in the in-plane direction of the negative electrode current collector, the negative electrode active material particle high-major axis / minor axis layer is a negative electrode for a nonaqueous electrolyte secondary battery formed in a dot shape, a linear shape, or a lattice shape.

上記において、負極活物質粒子の長径/短径の高い層および負極活物質粒子の長径/短径の低い層の組成は、同一である非水電解質二次電池用負極。   In the above, the negative electrode for a non-aqueous electrolyte secondary battery in which the composition of the layer having a long / short diameter of the negative electrode active material particles and the layer having a low long / short diameter of the negative electrode active material particles are the same.

上記において、負極合剤層に増粘剤が含まれる非水電解質二次電池用負極。   In the above, the negative electrode for nonaqueous electrolyte secondary batteries in which a thickener is contained in the negative electrode mixture layer.

上記の非水電解質二次電池用負極を用いた非水電解質二次電池。   A nonaqueous electrolyte secondary battery using the above negative electrode for a nonaqueous electrolyte secondary battery.

上記の非水電解質二次電池を複数用いた非水電解質二次電池システム。   A non-aqueous electrolyte secondary battery system using a plurality of the above non-aqueous electrolyte secondary batteries.

負極集電体の上に形成される負極合剤層を有する非水電解質二次電池用負極の製造方法であって、負極合剤層は負極活物質粒子を含み、負極活物質粒子は炭素材料を含み、負極合剤層は、負極活物質粒子の長径/短径の高い層と負極活物質粒子の長径/短径の低い層と、を有し、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径/短径は、負極活物質粒子の長径/短径の低い層に含まれる負極活物質粒子の長径/短径より大きく、負極集電体の面内方向において、負極活物質粒子の長径/短径の高い層の間に負極活物質粒子の長径/短径の低い層が形成され、複数の凸部が形成されたプレスローラで負極合剤層をプレスして、負極活物質粒子の長径/短径の高い層を形成する工程と、表面が平滑なプレスローラで負極合剤層をプレスして、負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径の方向が負極集電体に平行となる工程と、を含む非水電解質二次電池用負極の製造方法。   A method for producing a negative electrode for a nonaqueous electrolyte secondary battery having a negative electrode mixture layer formed on a negative electrode current collector, wherein the negative electrode mixture layer includes negative electrode active material particles, and the negative electrode active material particles are carbon materials. The negative electrode mixture layer has a layer having a long axis / short axis of the negative electrode active material particles and a layer having a long axis / low short axis of the negative electrode active material particles, and has a long axis / short diameter of the negative electrode active material particles. The major axis / minor axis of the negative electrode active material particles contained in the higher layer is larger than the major axis / minor axis of the negative electrode active material particles contained in the lower layer of the major axis / minor axis of the negative electrode active material particles, and the in-plane of the negative electrode current collector In the direction, a negative electrode active material particle layer is formed with a press roller in which a layer having a long major axis / minor minor axis is formed between layers having a large major axis / minor major axis of the negative electrode active material particle and a plurality of convex portions are formed. The step of forming a layer with a large major axis / minor axis of the negative electrode active material particles by pressing, and the negative electrode combined with a press roller having a smooth surface A step of pressing the layer so that the direction of the major axis of the negative electrode active material particles contained in the layer having a larger major axis / minor axis of the negative electrode active material particles is parallel to the negative electrode current collector. Manufacturing method of negative electrode.

上記において、表面が平滑なプレスローラで負極合剤層をプレスすることにより、負極活物質粒子の長径/短径の低い層がX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が0.1以上0.5以下となる非水電解質二次電池用負極の製造方法。   In the above, by pressing the negative electrode mixture layer with a press roller having a smooth surface, the peak intensity ratio {I (110 ) / I (004)} is 0.1 or more and 0.5 or less, and the manufacturing method of the negative electrode for nonaqueous electrolyte secondary batteries.

上記の構成によれば、負極合剤層に働く応力を緩和できる。上記した以外の課題、構成及び効果は以下の実施形態の説明により明らかにされる。   According to said structure, the stress which acts on a negative mix layer can be relieve | moderated. Problems, configurations, and effects other than those described above will be clarified by the following description of embodiments.

負極の断面図である。It is sectional drawing of a negative electrode. 本発明の一実施形態に係るコイン型リチウムイオン電池の断面図である。It is sectional drawing of the coin-type lithium ion battery which concerns on one Embodiment of this invention. 本発明の一実施形態に係る負極の平面図およびA−A′の断面図である。It is a top view of an anode concerning one embodiment of the present invention, and a sectional view of AA '. 本発明の一実施形態に係る負極の平面図およびB−B′の断面図である。It is a top view of a negative electrode concerning one embodiment of the present invention, and a sectional view of BB '. 本発明の一実施形態に係る負極の平面図およびC−C′の断面図である。It is the top view and CC 'sectional drawing of the negative electrode which concern on one Embodiment of this invention. 本発明の一実施形態に係る円筒型リチウムイオン電池の構造図である。1 is a structural diagram of a cylindrical lithium ion battery according to an embodiment of the present invention. 本発明の一実施形態に係る円筒型リチウムイオン電池からなる電池モジュールである。It is a battery module which consists of a cylindrical lithium ion battery concerning one embodiment of the present invention.

以下、図面等を用いて、本発明の実施形態について説明する。以下の実施例は本願発明の内容の具体例を示すものであり、本願発明がこれらの実施例に限定されるものではなく、本明細書に開示される技術的思想の範囲内において当業者による様々な変更および修正が可能である。また、実施例を説明するための全図において、同一の機能を有するものは、同一の符号を付け、その繰り返しの説明は省略する。
本発明の一実施形態に係る非水電解質二次電池は、リチウムイオンの挿入・離脱が可能な正極と負極と、正極と負極とを分離するセパレータと、電解質とを有する。以下、これらの要素について説明する。リチウムイオン以外にマグネシウムイオン、ナトリウムイオンなどの挿入・離脱が可能な正極と負極を用いても良い。以下では、リチウムイオン二次電池について説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following examples show specific examples of the contents of the present invention, and the present invention is not limited to these examples, but by those skilled in the art within the scope of the technical idea disclosed in this specification. Various changes and modifications are possible. Further, in all the drawings for explaining the embodiments, the same reference numerals are given to those having the same function, and repeated explanation thereof is omitted.
A nonaqueous electrolyte secondary battery according to an embodiment of the present invention includes a positive electrode and a negative electrode capable of inserting and removing lithium ions, a separator separating the positive electrode and the negative electrode, and an electrolyte. Hereinafter, these elements will be described. In addition to lithium ions, positive and negative electrodes capable of inserting and removing magnesium ions and sodium ions may be used. Below, a lithium ion secondary battery is demonstrated.

<負極>
図1は、負極101の断面図である。本発明の一実施形態においては、負極集電体104の上に形成される負極合剤層105を有する非水電解質二次電池用負極であって、負極合剤層105は、負極活物質、任意の導電助剤、任意のバインダを含み、負極活物質粒子の長径/短径の高い層102と負極活物質粒子の長径/短径の低い層103を有し、負極集電体104の面内方向において、負極活物質粒子の長径/短径の低い層103の間に負極活物質粒子の長径/短径の高い層102が形成され、負極活物質粒子の長径/短径の高い層102に含まれる負極活物質粒子の長径の方向が負極集電体104に略平行して配置されている。このとき、負極活物質粒子の長径/短径の高い層102に含まれる負極活物質粒子の長径/短径は、負極活物質粒子の長径/短径の低い層103に含まれる負極活物質粒子の長径/短径より大きい。これにより、負極合剤層105に働く応力を緩和でき、充放電サイクルによるクラック伸長を抑制できる。略平行とは、負極活物質粒子の長径/短径の高い層102に含まれる負極活物質粒子の長径の方向と負極集電体104との角度が130度〜180度であることをいう。
<Negative electrode>
FIG. 1 is a cross-sectional view of the negative electrode 101. In one embodiment of the present invention, a negative electrode for a non-aqueous electrolyte secondary battery having a negative electrode mixture layer 105 formed on a negative electrode current collector 104, wherein the negative electrode mixture layer 105 includes a negative electrode active material, A surface of the negative electrode current collector 104, which includes an optional conductive assistant and an optional binder, and has a layer 102 with a large major axis / minor axis of negative electrode active material particles and a layer 103 with a long major axis / minor axis of negative electrode active material particles. In the inward direction, a layer 102 having a large major axis / minor axis of the negative electrode active material particle is formed between the layers 103 having a long major axis / minor axis of the negative electrode active material particle, and a layer 102 having a large major axis / minor axis of the negative electrode active material particle. The major axis direction of the negative electrode active material particles contained in is arranged substantially parallel to the negative electrode current collector 104. At this time, the major axis / minor axis of the negative electrode active material particles contained in the layer 102 having a long major axis / minor axis of the negative electrode active material particles is equal to the negative electrode active material particles contained in the layer 103 having a major axis / low minor axis of the negative electrode active material particles. Larger than the major axis / minor axis. Thereby, the stress which acts on the negative mix layer 105 can be relieved, and the crack extension by a charging / discharging cycle can be suppressed. The term “substantially parallel” means that the angle between the direction of the major axis of the negative electrode active material particles contained in the layer 102 having a larger major axis / minor axis of the negative electrode active material particles and the negative electrode current collector 104 is 130 to 180 degrees.

負極活物質粒子の長径/短径の高い層102および負極活物質粒子の長径/短径の低い層103の違いは、負極合剤層105の断面状態を走査型電子顕微鏡(SEM)で判断できる。さらに精密に負極活物質粒子の長径/短径を調査する時は、撮影したSEM写真を公知の画像処理ソフトを用いて活物質の粒子形状を解析することができる。本発明に適用する画像処理ソフトは、自動的に画像上の粒子が1個ずつ分離、認識して粒子の面積を計測できるアプリケーションを持つことが望ましい。また、面積の長径および短径、粒子数を計測できる機能があれば、より望ましい。一つ一つの粒子の面積から体積に自動的に換算する機能があれば、さらに望ましい。   The difference between the negative electrode active material particle long axis / short axis high layer 102 and the negative electrode active material particle long axis / low short axis layer 103 can be determined by the scanning electron microscope (SEM) of the cross-sectional state of the negative electrode mixture layer 105. . When investigating the major axis / minor axis of the negative electrode active material particles more precisely, the particle shape of the active material can be analyzed from the photographed SEM photograph using known image processing software. It is desirable that the image processing software applied to the present invention has an application capable of automatically separating and recognizing the particles on the image one by one and measuring the area of the particles. Further, it is more desirable to have a function capable of measuring the major and minor diameters of the area and the number of particles. It is further desirable to have a function of automatically converting the area of each particle to the volume.

負極活物質粒子の長径/短径の高い層102の長径の方向も同様にSEMで観察することができる。上述の画像処理を用いることにより、より精密なデータを得られる。   Similarly, the direction of the long axis of the layer 102 having a long diameter / high short diameter of the negative electrode active material particles can be observed by SEM. By using the above image processing, more precise data can be obtained.

負極集電体104の上に塗布した負極合剤層105は、プレス工程で最初に表面に複数の凸部が形成されたプレスローラでプレスし、負極活物質粒子の長径/短径の高い層102を得られる。このとき、負極合剤層105の負極活物質粒子の長径/短径の高い層102に相当する部分には凹部が形成される。次に、表面が平滑なプレスローラにより負極合剤層105全体をより小さい、つまり、凸部が形成されたプレスローラでプレスするときのプレス圧より小さい圧力でプレスする。負極活物質粒子の長径/短径の高い層102は、負極活物質粒子の長径/短径の低い層103に比べ、高い面圧で負極活物質粒子がつぶれやすい傾向にある。このために、負極活物質粒子の長径/短径の高い層102は、負極活物質粒子の長径の方向が負極集電体104に略平行になり、負極集電体104との密着性がより高くなる。これが、充放電サイクルによる負極活物質の体積変化の際のアンカーリングとして働くことになる。   The negative electrode mixture layer 105 applied on the negative electrode current collector 104 is first pressed with a press roller having a plurality of convex portions formed on the surface in a pressing step, and the negative electrode active material particles have a long major axis / short minor axis layer. 102 is obtained. At this time, a concave portion is formed in a portion of the negative electrode mixture layer 105 corresponding to the layer 102 having a larger major axis / minor minor axis of the negative electrode active material particles. Next, the whole negative electrode mixture layer 105 is pressed by a press roller having a smooth surface at a pressure smaller than the press pressure when pressing with a press roller having a convex portion. The layer 102 having a large major axis / minor axis of the negative electrode active material particles tends to be crushed at a higher surface pressure than the layer 103 having a small major axis / minor axis of the negative electrode active material particles. For this reason, the layer 102 having a large major axis / minor axis of the negative electrode active material particles has a longer axis direction of the negative electrode active material particles substantially parallel to the negative electrode current collector 104, and has better adhesion to the negative electrode current collector 104. Get higher. This serves as an anchor ring when the volume of the negative electrode active material is changed by the charge / discharge cycle.

本発明の一実施形態においては、負極合剤層105の負極活物質粒子の長径/短径の低い層103のX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が、0.1以上0.5以下であることが望ましい。これにより、負極活物質粒子がつぶれず、ベーサル面配向を抑制していることを判別可能となる。   In one embodiment of the present invention, the peak intensity ratio {I (110) / I (1) from the carbon material obtained by X-ray diffraction of the layer 103 having a long major axis / low minor axis of the negative electrode active material layer 105 of the negative electrode mixture layer 105 is low. 004)} is preferably 0.1 or more and 0.5 or less. Thereby, it can be determined that the negative electrode active material particles are not crushed and the basal plane orientation is suppressed.

本発明の一実施形態においては、負極集電体104の面内方向において、負極活物質粒子の長径/短径の高い層102は、点状、線状、格子状のいずれかに形成されていることが望ましい。これにより、負極合剤層105の応力緩和でき、充放電サイクルによるクラック伸長を抑制できる。負極活物質粒子の長径/短径の高い層102と負極活物質粒子の長径/短径の低い層103間に生じる表面凹凸があっても、負極101の性能上支障は少ない。この場合、負極合剤層105表面凹凸による電解液の含浸性が向上できる。また、リチウム金属の溶解析出反応を繰り返すとLiデンドライトが成長し、正極と負極が内部短絡を引き起こし、電池の安全性が失われる可能性がある。負極活物質粒子の長径/短径の高い層102と負極活物質粒子の長径/短径の低い層103間に生じる表面凹凸により、Liデンドライト析出を抑制できる。これにより、急速充電対応が可能となる。   In one embodiment of the present invention, in the in-plane direction of the negative electrode current collector 104, the layer 102 having a long major axis / short minor axis of the negative electrode active material particles is formed in any one of a dot shape, a linear shape, and a lattice shape. It is desirable. Thereby, the stress of the negative mix layer 105 can be relieved and the crack extension by a charging / discharging cycle can be suppressed. Even if there are surface irregularities that occur between the layer 102 with the long / short diameter of the negative electrode active material particles and the layer 103 with the long / short diameter of the negative electrode active material particles, the negative electrode 101 has little trouble in performance. In this case, the impregnating property of the electrolytic solution due to the unevenness on the surface of the negative electrode mixture layer 105 can be improved. Further, when the lithium metal dissolution and precipitation reaction is repeated, Li dendrite grows, causing an internal short circuit between the positive electrode and the negative electrode, and the safety of the battery may be lost. Li dendrite precipitation can be suppressed by the surface unevenness generated between the layer 102 having a large major axis / minor axis of the negative electrode active material particles and the layer 103 having a small major axis / minor axis of the negative electrode active material particles. Thereby, a quick charge response | compatibility is attained.

本発明の一実施形態においては、負極活物質粒子の長径/短径の高い層102および負極活物質粒子の長径/短径の低い層103の組成は、同一であることが望ましい。組成が同一とは負極活物質粒子の長径/短径の高い層102を構成する材料(活物質、導電剤、バインダ)および負極活物質粒子の長径/短径の低い層103を構成する材料が全て同じであることを言う。これにより、一度塗りで間に合い、製造コストを下げることができる。設備投資としてはプレスのロール本数が増えるだけで、製造時間がほとんど増加しない。   In one embodiment of the present invention, it is desirable that the composition of the negative electrode active material particle layer 102 having a long diameter / short diameter high layer and the negative electrode active material particle layer 103 having a long diameter / low short diameter be the same. The composition is the same as the material constituting the layer 102 of the negative electrode active material particles having the long diameter / short diameter high (active material, conductive agent, binder) and the material forming the layer 103 of the negative electrode active material particles having the long diameter / short diameter low. Say everything is the same. As a result, it is possible to reduce the manufacturing cost by coating once. As for capital investment, only the number of press rolls increases, and the manufacturing time hardly increases.

本発明の一実施形態においては、負極合剤層105に増粘剤が含まれることが望ましい。これにより、負極製作時の塗工工程で円滑な塗布ができ、塗面の不具合を防止できる。   In one embodiment of the present invention, the negative electrode mixture layer 105 preferably contains a thickener. Thereby, smooth application | coating can be performed at the coating process at the time of negative electrode manufacture, and the malfunction of a coating surface can be prevented.

本発明の一実施形態に係る負極活物質には、リチウムイオンを電気化学的に吸蔵・放出可能な黒鉛や非晶質炭素を利用可能であるが、リチウムイオンの吸蔵・放出が可能であれば種類や材料に制限はない。使用する負極活物質は、一般に粉末状態で使用されることが多いので、バインダを混合して粉末同士を結合させると同時に、この負極活物質からなる層を合剤層として負極集電体へ接着させている。   As the negative electrode active material according to an embodiment of the present invention, graphite or amorphous carbon capable of electrochemically occluding and releasing lithium ions can be used. There are no restrictions on types or materials. Since the negative electrode active material to be used is generally used in a powder state, the binder is mixed to bond the powders together, and at the same time, the layer made of the negative electrode active material is bonded to the negative electrode current collector as a mixture layer I am letting.

負極活物質は、リチウムイオンを吸蔵放出可能な炭素材料を含み、例えば、天然黒鉛、人造黒鉛、非晶質炭素などを使用することが可能である。不可逆容量を減らすための被覆した天然黒鉛がより望ましい。上記の材料を単独で用いても良いし、2種類以上混ぜて使用しても良い。本発明の一実施形態において、負極活物質として黒鉛を用いることが望ましい。なぜなら、負極活物質に黒鉛を用いた場合、クーロン効率(初回の放電電気量/充電電気量)が高いため、高容量でき、かつ電位が低く平坦な放電特性を有しており、高容量で高出力な電池が期待できるためである。   The negative electrode active material includes a carbon material capable of occluding and releasing lithium ions. For example, natural graphite, artificial graphite, amorphous carbon, or the like can be used. Coated natural graphite to reduce irreversible capacity is more desirable. The above materials may be used alone or in combination of two or more. In one embodiment of the present invention, it is desirable to use graphite as the negative electrode active material. This is because, when graphite is used as the negative electrode active material, the Coulomb efficiency (initial discharge electricity amount / charge electricity amount) is high, so that a high capacity can be obtained, and the electric potential is low and the flat discharge characteristics are obtained. This is because a high output battery can be expected.

導電助剤は、導電性を有し、実質的にリチウムイオンを吸蔵しないが、コークス、カーボンブラック、アセチレンブラック、カーボンファイバー、ケチェンブラック、カーボンナノチューブ、メソカーボンマイクロビーズ、気相成長炭素繊維等の炭素材料を用いてもよい。   The conductive assistant has conductivity and does not substantially store lithium ions, but coke, carbon black, acetylene black, carbon fiber, ketjen black, carbon nanotube, mesocarbon microbead, vapor grown carbon fiber, etc. The carbon material may be used.

バインダには、ポリフッ化ビニリデン(PVDF)の他に、ポリテトラフルオロエチレン等のフッ素系ポリマー、スチレンブタジエンゴム(SBR)、アクリロニトリルゴムなどを用いてもよい。負極の還元電位で分解せず、非水電解質あるいはそれを溶解させる溶媒と反応しなければ、上で列挙されていない他のバインダを用いてもよい。負極スラリを調製する際に用いる溶媒には、バインダに適応した公知のものを用いてもよい。例えば、SBRの場合は水等、PVDFの場合はアセトン、トルエン等、公知の溶媒を用いることができる。負極合剤層中のバインダの含有量は0.5wt%以上2.0wt%以下が望ましい。バインダ含有量が2.0wt%より大きいと、内部抵抗が高くなる可能性がある。   As the binder, in addition to polyvinylidene fluoride (PVDF), a fluorine-based polymer such as polytetrafluoroethylene, styrene butadiene rubber (SBR), acrylonitrile rubber, or the like may be used. Other binders not listed above may be used as long as they do not decompose at the reduction potential of the negative electrode and do not react with the nonaqueous electrolyte or the solvent in which it is dissolved. A known solvent suitable for the binder may be used as the solvent used for preparing the negative electrode slurry. For example, a known solvent such as water in the case of SBR, acetone, toluene or the like can be used in the case of PVDF. The binder content in the negative electrode mixture layer is preferably 0.5 wt% or more and 2.0 wt% or less. If the binder content is greater than 2.0 wt%, the internal resistance may increase.

スラリの粘度を調整するために、増粘剤を用いることもできる。例えば、SBRには、カルボキシメチルセルロース(CMC)を使用することができる。増粘剤として、CMC以外に、PVP、PEO、AQUPEC等が挙げられる。増粘剤として、上記の材料を単独で用いても良いし、2種類以上混ぜて使用しても良い。   A thickener can also be used to adjust the viscosity of the slurry. For example, carboxymethyl cellulose (CMC) can be used for SBR. Examples of the thickener include PVP, PEO, AQUPEC and the like in addition to CMC. As the thickener, the above materials may be used alone or in combination of two or more.

負極集電体は、リチウムと合金化しにくい材質であることが条件であり、銅、ニッケル、チタンなど、あるいはこれらの合金からなる金属箔がある。特に、銅箔が多用されている。   The negative electrode current collector is required to be made of a material that is difficult to be alloyed with lithium, and there is a metal foil made of copper, nickel, titanium, or an alloy thereof. In particular, copper foil is frequently used.

負極は、負極活物質、導電剤、バインダ、及び有機溶媒を混合した負極スラリを、ドクターブレード法などによって負極集電体へ付着させた後、加熱して有機溶媒を乾燥させ、一段目プレスとして凸ロールまたは凸プレス、次に二段目プレスとして表面が平滑なロールまたはプレスで加圧成型することにより、作製することができる。凸ロールまたは凸プレス板のみの一段プレスで加圧成型することにより、作製することもできる。凸ロールおよび凸プレス板の凸部形状は、半ドーム状、円柱状、楕円柱状、多角柱状、円錐状、楕円錐状、多角錐状等の点状、線状、格子状等でもよく、表面に形成した凹凸のエンボスロール、プレス板、表面に形成した特殊なパターン凹凸のグラビアロール、プレス板でもよい。次に負極合剤層は、負極スラリの有機溶媒を乾燥させることにより、負極集電体上に作製される。   The negative electrode is made by adhering a negative electrode slurry mixed with a negative electrode active material, a conductive agent, a binder, and an organic solvent to the negative electrode current collector by a doctor blade method or the like, and then heating to dry the organic solvent. It can be produced by pressure molding with a convex roll or convex press and then with a roll or press having a smooth surface as a second stage press. It can also be produced by pressure molding with a single-stage press of only a convex roll or a convex press plate. The convex shape of the convex roll and the convex press plate may be a semi-dome shape, a columnar shape, an elliptical columnar shape, a polygonal columnar shape, a conical shape, an elliptical cone shape, a polygonal pyramid shape, etc., a linear shape, a lattice shape, etc. An uneven embossing roll, a press plate, a special pattern uneven gravure roll formed on the surface, and a press plate may be used. Next, the negative electrode mixture layer is produced on the negative electrode current collector by drying the organic solvent of the negative electrode slurry.

このように、一度の塗りで二度のプレスだけで、負極合剤層の表面凹凸、合剤層密度、活物質の配向を任意に調整が可能となる。効果としては、負極合剤層に負極活物質粒子の長径/短径の高い層と負極活物質粒子の長径/短径の低い層を形成することにより、負極活物質粒子の長径/短径の高い層が負極集電体との密着性の向上、およびアンカーリングによる負極合剤層の応力緩和、この影響でクラック伸長の抑制ができる。また、負極合剤層に負極活物質粒子の長径/短径の高い層と負極活物質粒子の長径/短径の低い層ができるため、負極合剤層表面にわずかに凹凸が形成され、この凹凸付与により、比表面積をかせぎ、Liデンドライトの抑制でき、急速充電対応できる。その他に電解液の含浸性の向上もできる。   As described above, the surface unevenness of the negative electrode mixture layer, the density of the mixture layer, and the orientation of the active material can be arbitrarily adjusted with only one press twice. As an effect, by forming a layer having a long axis / short axis of the negative electrode active material particles and a layer having a long axis / low short axis of the negative electrode active material particles in the negative electrode mixture layer, The higher layer can improve the adhesion to the negative electrode current collector, relieve the stress of the negative electrode mixture layer by anchoring, and suppress the crack extension by this effect. In addition, since the negative electrode mixture layer can have a layer having a large major axis / minor axis of the negative electrode active material particle and a layer having a long major axis / minor axis of the negative electrode active material particle, a slight unevenness is formed on the surface of the negative electrode mixture layer. By providing irregularities, the specific surface area can be increased, Li dendrite can be suppressed, and rapid charging can be supported. In addition, the impregnation of the electrolytic solution can be improved.

<正極>
まず、非水電解質リチウムイオン二次電池の正極について説明する。正極は、正極活物質、導電剤及びバインダからなる正極合剤層と、正極集電体とから構成される。
<Positive electrode>
First, the positive electrode of a nonaqueous electrolyte lithium ion secondary battery will be described. A positive electrode is comprised from the positive mix layer which consists of a positive electrode active material, a electrically conductive agent, and a binder, and a positive electrode electrical power collector.

本発明の一実施形態に係るリチウムイオン二次電池で使用可能な正極活物質は、リチウムを含有する酸化物からなる。リチウムを含有する酸化物としては、例えば、LiCoO2、LiNiO2、LiMn1/3Ni1/3Co1/32、LiMn0.4Ni0.4Co0.22のような層状構造を有する酸化物、LiMn24やLi1+xMn2-x4のようなスピネル構造を有するリチウムマンガン複合酸化物、または、これらの酸化物においてMnの一部をAlやMg等の他の元素で置換したものを用いることができる。 The positive electrode active material that can be used in the lithium ion secondary battery according to one embodiment of the present invention is made of an oxide containing lithium. Examples of the oxide containing lithium include an oxide having a layered structure such as LiCoO 2 , LiNiO 2 , LiMn 1/3 Ni 1/3 Co 1/3 O 2 , LiMn 0.4 Ni 0.4 Co 0.2 O 2 , Lithium-manganese composite oxides having a spinel structure such as LiMn 2 O 4 and Li 1 + x Mn 2-x O 4 , or in these oxides, part of Mn is replaced with other elements such as Al and Mg Can be used.

正極活物質は一般に高抵抗であるため、導電剤として炭素粉末を混合することにより、正極活物質の電気伝導性を補っている。正極活物質と導電剤はともに粉末であるため、バインダを混合して粉末同士を結合させると同時に、この粉末層を合剤層として正極集電体へ接着させている。   Since the positive electrode active material generally has high resistance, the electrical conductivity of the positive electrode active material is supplemented by mixing carbon powder as a conductive agent. Since the positive electrode active material and the conductive agent are both powders, a binder is mixed to bond the powders together, and at the same time, this powder layer is bonded to the positive electrode current collector as a mixture layer.

導電剤には、天然黒鉛、人造黒鉛、コークス、カーボンブラック、または非晶質炭素などを使用することが可能である。導電剤の平均粒径を正極活物質粉末の平均粒径よりも小さくすると、導電剤が正極活物質粒子表面に付着しやすくなり、少量の導電剤によって正極の電気抵抗が減少する場合が多い。したがって、導電剤の材料は、正極活物質の平均粒径に応じて選択すれば良い。   As the conductive agent, natural graphite, artificial graphite, coke, carbon black, amorphous carbon, or the like can be used. When the average particle diameter of the conductive agent is smaller than the average particle diameter of the positive electrode active material powder, the conductive agent tends to adhere to the surface of the positive electrode active material particles, and the electrical resistance of the positive electrode is often reduced by a small amount of the conductive agent. Therefore, the material for the conductive agent may be selected according to the average particle diameter of the positive electrode active material.

正極集電体は、電解液に溶解しにくい材質であれば良く、アルミニウム箔が多用されている。   The positive electrode current collector may be any material that is difficult to dissolve in the electrolyte, and aluminum foil is frequently used.

正極は、正極活物質、導電剤、バインダ、及び有機溶媒を混合した正極スラリを、ブレードを用いて正極集電体へ塗布する方法、すなわちドクターブレード法により作製することができる。正極集電体へ塗布した正極スラリを加熱して有機溶媒を乾燥させ、ロールプレスによって加圧成型する。正極合剤層は、正極スラリの有機溶媒を乾燥させることにより、正極集電体上に作製される。このようにして、正極合剤層と正極集電体とが密着した正極を作製することができる。   The positive electrode can be produced by a method in which a positive electrode slurry in which a positive electrode active material, a conductive agent, a binder, and an organic solvent are mixed is applied to a positive electrode current collector using a blade, that is, a doctor blade method. The positive electrode slurry applied to the positive electrode current collector is heated to dry the organic solvent, and pressure-molded by a roll press. The positive electrode mixture layer is produced on the positive electrode current collector by drying the organic solvent of the positive electrode slurry. In this manner, a positive electrode in which the positive electrode mixture layer and the positive electrode current collector are in close contact with each other can be produced.

<セパレータ>
セパレータは、ポリエチレン、ポリプロピレン、4フッ化エチレンなどの高分子系材料から構成され、上記で述べたように作製した正極と負極の間に挿入される。セパレータと電極が電解液を十分に保持するようにして、正極と負極の電気的絶縁を確保し、正極と負極間でリチウムイオンの授受を可能とする。
<Separator>
The separator is made of a polymer material such as polyethylene, polypropylene, and tetrafluoroethylene, and is inserted between the positive electrode and the negative electrode manufactured as described above. The separator and the electrode sufficiently hold the electrolytic solution to ensure electrical insulation between the positive electrode and the negative electrode, and to allow the transfer of lithium ions between the positive electrode and the negative electrode.

<電解質>
電解質として電解液を用いる場合、電解液の溶媒としては、プロピレンカーボネート、ブチレンカーボネート、ジメチルカーボネート、エチルメチルカーボネート、ジエチルカーボネート、酢酸メチル、酢酸エチル、酢酸プロピル、蟻酸メチル、蟻酸エチル、蟻酸プロピル、γ−ブチロラクトン、α−アセチル−γ−ブチロラクトン、α−メトキシ−γ−ブチロラクトン、ジオキソラン、スルホラン、及びエチレンサルファイトの中から選ばれる少なくとも1種以上を混合して用いることができる。望ましい電解液としては、これらの溶媒に、LiPF6、LiBF4、LiSO2CF3、LiN[SO2CF3]2、LiN[SO2CF2CF3]2、LiB[OCOCF3]4、LiB[OCOCF2CF3]4などのリチウム塩電解質を、体積濃度で0.5Mから2M程度含有したものを用いることができる。
<Electrolyte>
When an electrolytic solution is used as the electrolyte, the solvent of the electrolytic solution is propylene carbonate, butylene carbonate, dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, methyl acetate, ethyl acetate, propyl acetate, methyl formate, ethyl formate, propyl formate, γ A mixture of at least one selected from -butyrolactone, α-acetyl-γ-butyrolactone, α-methoxy-γ-butyrolactone, dioxolane, sulfolane, and ethylene sulfite can be used. Desirable electrolytes include LiPF 6 , LiBF 4 , LiSO 2 CF 3 , LiN [SO 2 CF 3 ] 2 , LiN [SO 2 CF 2 CF 3 ] 2 , LiB [OCOCF 3 ] 4 , LiB. A lithium salt electrolyte such as [OCOCF 2 CF 3 ] 4 containing about 0.5 to 2 M in volume concentration can be used.

<電池>
リチウムイオン二次電池は、作製した電極群を、アルミニウム、ステンレス鋼、ニッケルメッキ鋼製の電池容器へ挿入した後に、電解液を電極群へ浸透させることで作製することができる。電池缶の形状は、円筒型、偏平長円形型、角型などがあり、電極群を収納できれば、いずれの形状の電池缶を選択してもよい。
<Battery>
The lithium ion secondary battery can be produced by inserting the produced electrode group into a battery container made of aluminum, stainless steel, or nickel plated steel, and then infiltrating the electrolytic solution into the electrode group. The shape of the battery can includes a cylindrical shape, a flat oval shape, a rectangular shape, and the like, and any shape can be selected as long as the electrode group can be accommodated.

コイン型電池の場合は、円形状に切り出した正極、セパレータ、負極の順に積層し、その積層体をコイン状容器に収納し、蓋を上部に設置した後に、電池全体をかしめることにより製作される。   In the case of a coin-type battery, a positive electrode, a separator, and a negative electrode cut in a circular shape are stacked in this order, the stack is stored in a coin-shaped container, the lid is placed on top, and the entire battery is crimped. The

円筒型電池の場合は、正極と負極間にセパレータを挿入した状態で捲回して電極群を製造する。セパレータの代わりに、ポリエチレンオキシド(PEO)、ポリメタクリレート(PMA)、ポリアクリロニトリル(PAN)、ポリフッ化ビニリデン(PVDF)、ポリフッ化ビニリデン−ヘキサフルオロプロピレン共重合体(PVDF−HFP)などのポリマーに、リチウム塩または非水電解液を保持させたシート状の固体電解質またはゲル電解質を使用することも可能である。また、電極を二軸で捲回すると、長円形型の電極群も得られる。   In the case of a cylindrical battery, the electrode group is manufactured by winding with a separator inserted between the positive electrode and the negative electrode. Instead of separators, polymers such as polyethylene oxide (PEO), polymethacrylate (PMA), polyacrylonitrile (PAN), polyvinylidene fluoride (PVDF), polyvinylidene fluoride-hexafluoropropylene copolymer (PVDF-HFP), It is also possible to use a sheet-like solid electrolyte or gel electrolyte holding a lithium salt or a non-aqueous electrolyte. Further, when the electrodes are wound around two axes, an oval electrode group is also obtained.

角型電池の場合は、正極と負極を短冊状に切断し、正極と負極を交互に積層し、各電極間にポリエチレン、ポリプロピレン、4フッ化エチレンなどの高分子系セパレータを挿入し、電極群を作製する。   In the case of a prismatic battery, the positive electrode and the negative electrode are cut into strips, the positive electrode and the negative electrode are alternately stacked, and a polymer separator such as polyethylene, polypropylene, or tetrafluoroethylene is inserted between the electrodes, and the electrode group Is made.

また、安全性の向上のために、セパレータとして、高分子系セパレータをアルミナ、シリカ、チタニア、ジルコニア等の電気的絶縁性セラミックス粒子層で挟んだサンドイッチ状のセラミックスセパレータを用いても差し支えない。   In order to improve safety, a sandwich-type ceramic separator in which a polymer separator is sandwiched between electrically insulating ceramic particle layers such as alumina, silica, titania, and zirconia may be used as the separator.

本発明は上記で述べた電極群の構造に依存せず、本発明によるリチウムイオン二次電池には、任意の構造が適用可能である。   The present invention does not depend on the structure of the electrode group described above, and any structure can be applied to the lithium ion secondary battery according to the present invention.

図2は、本発明の一実施形態に係るコイン型リチウムイオン二次電池201の断面を示す。コイン型リチウムイオン二次電池201は、正極缶234と負極缶235とガスケット236によって密閉された構造である。その中に、正極207と負極208とセパレータ209と電解液が収納されている。電解液は、セパレータ209とコイン型リチウムイオン二次電池201内部の空間237に保持されている。正極207は正極合剤層230と正極集電体231からなる。負極208は負極合剤層232と負極集電体233からなる。以下では、正極207、負極208およびコイン型リチウムイオン二次電池201の組立方法を順に説明する。   FIG. 2 shows a cross section of a coin-type lithium ion secondary battery 201 according to an embodiment of the present invention. The coin-type lithium ion secondary battery 201 has a structure sealed with a positive electrode can 234, a negative electrode can 235, and a gasket 236. A positive electrode 207, a negative electrode 208, a separator 209, and an electrolytic solution are accommodated therein. The electrolytic solution is held in a space 237 inside the separator 209 and the coin-type lithium ion secondary battery 201. The positive electrode 207 includes a positive electrode mixture layer 230 and a positive electrode current collector 231. The negative electrode 208 includes a negative electrode mixture layer 232 and a negative electrode current collector 233. Below, the assembly method of the positive electrode 207, the negative electrode 208, and the coin-type lithium ion secondary battery 201 is demonstrated in order.

本実施例で使用した正極活物質は、平均粒径20μmのLi1.05Mn1.954である。導電剤には、平均粒径3μm、比表面積13m2/gの天然黒鉛と平均粒径0.04μm、比表面積40m2/gのカーボンブラックとを、重量比4:1となるように混合したものを用いた。バインダとしては、PVDF8wt%を予めN−メチル−2−ピロリドンに溶解した溶液を用いた。 The positive electrode active material used in this example is Li 1.05 Mn 1.95 O 4 having an average particle diameter of 20 μm. The conductive agent, the average particle diameter of 3 [mu] m, a specific surface area of 13m 2 / g of natural graphite as an average particle size 0.04 .mu.m, and a carbon black having a specific surface area of 40 m 2 / g, a weight ratio of 4 were mixed so that the 1 A thing was used. As the binder, a solution in which 8% by weight of PVDF was previously dissolved in N-methyl-2-pyrrolidone was used.

これらの正極活物質、導電剤、及びPVDFが、重量比90:4:6となるように混合し、充分に混練したものを正極スラリとした。この正極スラリを、厚さ20μmのアルミニウム箔からなる正極集電体231の片面に塗布し、乾燥させることで、正極集電体231上に正極合剤層230を形成させた。ロールプレス機を用いてその正極207をプレスし、正極合剤層230を圧縮した。これにより、正極合剤層230の内部抵抗が減少し、正極合剤層230と正極集電体231の界面接触抵抗も小さくなった。この電極を直径15mmの円盤状に打ち抜いて、正極207とした。   These positive electrode active material, conductive agent, and PVDF were mixed so as to have a weight ratio of 90: 4: 6 and sufficiently kneaded to obtain a positive electrode slurry. The positive electrode slurry 230 was formed on the positive electrode current collector 231 by applying this positive electrode slurry to one surface of a positive electrode current collector 231 made of an aluminum foil having a thickness of 20 μm and drying it. The positive electrode 207 was pressed using a roll press, and the positive electrode mixture layer 230 was compressed. As a result, the internal resistance of the positive electrode mixture layer 230 decreased, and the interface contact resistance between the positive electrode mixture layer 230 and the positive electrode current collector 231 also decreased. This electrode was punched into a disk shape having a diameter of 15 mm to form a positive electrode 207.

負極208は、次の方法で作製した。負極活物質には、平均粒径10μmの天然黒鉛を用いた。バインダとしては、スチレン・ブダシエンゴムを、増粘剤としては、CMCと水とを混合した。   The negative electrode 208 was produced by the following method. As the negative electrode active material, natural graphite having an average particle size of 10 μm was used. As the binder, styrene / budacien rubber was mixed, and as the thickener, CMC and water were mixed.

得られた負極スラリを厚さ10μmの銅箔からなる負極集電体233の片面に塗布し、仮乾燥させることで、負極集電体233上に負極合剤層240を得た。負極合剤層240が形成された負極集電体233を、表面に複数の凸部が形成されたプレス板でプレスした。プレスの表面形状は、プレス板表面に形成した半ドーム状の複数の点状凸部である。プレス板の表面の凸部と凸部の間に凸部が形成されていない腹部は、負極合剤層240のプレスの際に負極合剤層240にふれないように凸部の高さを調整した。仮に負極合剤層240はこの腹部に一度付着されると容易に負極集電体233から剥がされてしまい、製造不良になる可能性があるためである。次に、表面が平滑なローラでプレスした後、本乾燥させ、負極208を作製した。この電極を直径が16mmの円盤状に打ち抜いて、負極208とした。合剤層の厚さは約80μmであった。   The obtained negative electrode slurry was applied to one side of a negative electrode current collector 233 made of a copper foil having a thickness of 10 μm and temporarily dried, whereby a negative electrode mixture layer 240 was obtained on the negative electrode current collector 233. The negative electrode current collector 233 on which the negative electrode mixture layer 240 was formed was pressed with a press plate having a plurality of convex portions formed on the surface. The surface shape of the press is a plurality of semi-dome-shaped dot-shaped convex portions formed on the surface of the press plate. The height of the abdomen where the convex part is not formed between the convex part on the surface of the press plate is adjusted so that the negative electrode mixture layer 240 does not touch when the negative electrode mixture layer 240 is pressed. did. This is because if the negative electrode mixture layer 240 is once attached to the abdomen, the negative electrode mixture layer 240 may be easily peeled off from the negative electrode current collector 233, resulting in a manufacturing failure. Next, after being pressed with a roller having a smooth surface, this was dried and a negative electrode 208 was produced. This electrode was punched into a disk shape having a diameter of 16 mm to form a negative electrode 208. The thickness of the mixture layer was about 80 μm.

図3は負極301(図2の負極208)の平面図およびA−A′の断面図である。図3において、負極301は、負極集電体304および負極合剤層305を有している。負極合剤層305は、負極活物質粒子の長径/短径の高い層302および負極活物質粒子の長径/短径の低い層303で構成され、負極集電体304の面内方向において負極活物質粒子の長径/短径の高い層302は点状に形成されている。   3 is a plan view of the negative electrode 301 (the negative electrode 208 in FIG. 2) and a cross-sectional view taken along the line AA ′. In FIG. 3, the negative electrode 301 includes a negative electrode current collector 304 and a negative electrode mixture layer 305. The negative electrode mixture layer 305 is composed of a layer 302 having a long diameter / high short diameter of the negative electrode active material particles and a layer 303 having a long diameter / low short diameter of the negative electrode active material particles, and has a negative electrode active material in the in-plane direction of the negative electrode current collector 304. The layer 302 having a large major axis / minor axis of the substance particles is formed in a dot shape.

ここで、負極活物質粒子の長径/短径の低い層303のX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}を求める。X線回折測定結果、0.2であり、負極活物質粒子の長径/短径の低い層303の負極活物質粒子がつぶれず、ベーサル面配向を抑制していることが判断できた。さらに、負極合剤層305の断面をSEMで観察し、得られたSEM画像には、負極活物質粒子の長径/短径の異なる層が認められ、負極活物質粒子の長径/短径の高い層302では長径/短径=2.4程度、負極活物質粒子の長径/短径の低い層では長径/短径=1.8程度で、ほとんどつぶれがないことがわかる。負極活物質粒子の長径/短径の高い層302における負極活物質粒子の長径の方向が負極集電体233に略平行して配置され、その角度は130度〜180度であった。   Here, the peak intensity ratio {I (110) / I (004)} from the carbon material obtained by X-ray diffraction of the layer 303 having a long major axis / low minor axis of the negative electrode active material particles is obtained. As a result of the X-ray diffraction measurement, it was 0.2, and it was determined that the negative electrode active material particles of the layer 303 having a long major axis / short minor axis of the negative electrode active material particles were not crushed and the basal plane orientation was suppressed. Further, the cross section of the negative electrode mixture layer 305 was observed with an SEM, and in the obtained SEM image, layers having different major axis / minor axis diameters of the negative electrode active material particles were observed, and the major axis / minor axis of the negative electrode active material particles were high. It can be seen that the layer 302 has a major axis / minor axis of about 2.4, and the layer having a lower major axis / minor axis of the negative electrode active material particle has a major axis / minor axis of about 1.8, so that there is almost no collapse. The major axis direction of the negative electrode active material particles in the layer 302 having a larger major axis / minor axis of the negative electrode active material particles was disposed substantially parallel to the negative electrode current collector 233, and the angle thereof was 130 degrees to 180 degrees.

次に、正極207、セパレータ209、負極208を積層し、その積層体を正極缶234と負極缶235の中に収納させた。セパレータ209は、厚さ40μmのポリエチレン多孔質高分子シートである。電解液には、エチレンカーボネートとエチルメチルカーボネートとの混合液(体積比として1:2)にLiPF6を溶かして1.0mol/dm3とした混合液を用いた。電解液は、セパレータ209とコイン型リチウムイオン二次電池201内部の空間237に存在する。外側からかしめ機により電池を圧縮してコイン型リチウムイオン二次電池201を完成させた。 Next, the positive electrode 207, the separator 209, and the negative electrode 208 were stacked, and the stacked body was housed in the positive electrode can 234 and the negative electrode can 235. The separator 209 is a polyethylene porous polymer sheet having a thickness of 40 μm. As the electrolytic solution, a mixed solution in which LiPF 6 was dissolved in a mixed solution of ethylene carbonate and ethyl methyl carbonate (volume ratio 1: 2) to 1.0 mol / dm 3 was used. The electrolytic solution exists in the space 237 inside the separator 209 and the coin-type lithium ion secondary battery 201. The coin-type lithium ion secondary battery 201 was completed by compressing the battery with a caulking machine from the outside.

本実施例で示したコイン型リチウムイオン二次電池201について、温度45℃環境下にて、以下の条件で充放電試験を行った。まず、電圧4.1Vまで電流密度1mA/cm2の定電流で充電した後に、4.1Vで定電圧充電をする定電流定電圧充電を3時間行った。充電が終了した後に、1時間の休止時間をおき、放電終止電圧3Vまで、1mA/cm2の定電流で放電した。放電が後終了した後に、2時間の休止時間を設けた。このような充電、休止、放電、休止を繰り返すサイクル試験を行った。このサイクル試験の500サイクル経過時における、リチウムイオン二次電池の容量維持率を比較した。この容量維持率とは、500サイクル目の放電容量を2サイクル目の放電容量で割ったものである。 The coin-type lithium ion secondary battery 201 shown in this example was subjected to a charge / discharge test under the following conditions in a temperature of 45 ° C. environment. First, after charging to a voltage of 4.1 V with a constant current of 1 mA / cm 2 , a constant current and constant voltage charge was performed for 3 hours at a constant voltage of 4.1 V. After charging was completed, a 1 hour rest period was provided, and the battery was discharged at a constant current of 1 mA / cm 2 to a discharge end voltage of 3V. A two hour rest period was provided after the discharge was finished. A cycle test in which such charge, pause, discharge, and pause were repeated was performed. The capacity maintenance rates of the lithium ion secondary batteries were compared when 500 cycles of this cycle test passed. The capacity retention ratio is obtained by dividing the discharge capacity at the 500th cycle by the discharge capacity at the second cycle.

本実施例では500サイクル経過時の容量維持率が90%と、90%以上であり、健全であることがわかる。サイクル試験後、コイン型リチウムイオン二次電池201を解体し、負極を取り出して負極断面SEMを観察したところ、本実施例では異常が認められなかった。   In the present embodiment, the capacity maintenance rate after the elapse of 500 cycles is 90%, which is 90% or more. After the cycle test, the coin-type lithium ion secondary battery 201 was disassembled, the negative electrode was taken out and the negative electrode cross section SEM was observed, and no abnormality was observed in this example.

本実施例では、実施例1と基本的には同様に負極を製作した。実施例1と異なり、プレス板の代わりに負極集電体の長手方向に複数の線を引くように、ローラの表面に形成した円錐状の複数の線状凸部のエンボスローラを用いた。図4は、本実施例における負極401(図2の負極208)の平面図およびB−B′の断面図である。図4において、負極401は、負極集電体404および負極合剤層405を有している。負極合剤層405は、負極活物質粒子の長径/短径の高い層402および負極活物質粒子の長径/短径の低い層403で構成され、負極活物質粒子の長径/短径の高い層402は線状に形成されている。   In this example, a negative electrode was manufactured basically in the same manner as in Example 1. Unlike Example 1, instead of the press plate, an embossing roller having a plurality of conical line-shaped convex portions formed on the surface of the roller so as to draw a plurality of lines in the longitudinal direction of the negative electrode current collector was used. FIG. 4 is a plan view of the negative electrode 401 (negative electrode 208 of FIG. 2) and a cross-sectional view taken along line BB ′ in this example. In FIG. 4, the negative electrode 401 includes a negative electrode current collector 404 and a negative electrode mixture layer 405. The negative electrode mixture layer 405 is composed of a layer 402 having a large long diameter / short diameter of the negative electrode active material particles and a layer 403 having a long diameter / low short diameter of the negative electrode active material particles, and a layer having a large long diameter / short diameter of the negative electrode active material particles. 402 is formed in a linear shape.

本実施例では500サイクル経過時の容量維持率が91%と、90%以上であった。サイクル試験後、コイン型リチウムイオン二次電池201を解体し、負極を取り出して負極断面SEMを観察したところ、負極合剤層405の剥離がみられなかった。また、負極断面SEMを観察したところ、クラックが認められなかった。第一段プレスは第二段プレスより負極合剤層405への圧力が大きいため、負極活物質粒子の長径/短径の高い層402は負極活物質がよりつぶれて、負極集電体404との密着性が向上し、より圧力が小さい第二段プレスにより負極活物質粒子の長径/短径の低い層403に働く応力が負極活物質粒子の長径/短径の高い層402へ分散しやすく、クラックが起きにくいためと考えられる。   In this example, the capacity retention rate after the elapse of 500 cycles was 91%, which was 90% or more. After the cycle test, the coin-type lithium ion secondary battery 201 was disassembled, the negative electrode was taken out, and the negative electrode cross section SEM was observed. As a result, the negative electrode mixture layer 405 was not peeled off. Further, when the negative electrode cross section SEM was observed, no cracks were observed. In the first stage press, the pressure on the negative electrode mixture layer 405 is larger than that in the second stage press. Therefore, the negative electrode active material is crushed more in the layer 402 having a larger major axis / minor axis of the negative electrode active material particles. The stress acting on the negative electrode active material particle long axis / low short axis layer 403 is easily dispersed in the negative electrode active material particle long axis / short axis high layer 402 by the second-stage press with a lower pressure. This is probably because cracks hardly occur.

本実施例で示したコイン型リチウムイオン二次電池201について、温度25℃環境下にて、以下の条件でレート試験を行った。まず、電圧4.1Vまで電流密度1mA/cm2の定電流で充電した後に、4.1Vで定電圧充電をする定電流定電圧充電を3時間行った。充電が終了した後に、1時間の休止時間をおき、放電終止電圧3Vまで、0.25C(0.6mA/cm2)および2.5C(6mA/cm2)の定電流で放電した(ここでは、1C=2.4mA/cm2と仮定して0.25C=0.6mA/cm2)。このようなレート試験を行い、放電容量の割合(2.5C時の放電容量と0.25C時の放電容量との割合;2.5C/0.25C)を算出して、各電池のレート特性を評価した。この割合が高いほどレート特性が良く、急速な充放電容量に耐えられる電池となる。 For the coin-type lithium ion secondary battery 201 shown in this example, a rate test was performed under the following conditions in a temperature 25 ° C. environment. First, after charging to a voltage of 4.1 V with a constant current of 1 mA / cm 2 , a constant current and constant voltage charge was performed for 3 hours at a constant voltage of 4.1 V. After the charging is completed, every downtime 1 hour, until the discharge end voltage 3V, was discharged at a constant current of 0.25C (0.6mA / cm 2) and 2.5C (6mA / cm 2) (here 1C = 2.4 mA / cm 2 , assuming 0.25 C = 0.6 mA / cm 2 ). By performing such a rate test, the ratio of the discharge capacity (ratio between the discharge capacity at 2.5 C and the discharge capacity at 0.25 C; 2.5 C / 0.25 C) is calculated, and the rate characteristics of each battery are calculated. Evaluated. The higher this ratio, the better the rate characteristics, and the battery can withstand rapid charge / discharge capacity.

コイン型リチウムイオン二次電池201でのレート特性を調べたところ、本実施例では0.85以上であった。コイン型リチウムイオン二次電池201を解体し、負極を目視で観察したところ、本実施例では、負極の表面が炭素色を呈しており異常がみられなかった。本実施例では、負極合剤層405に負極活物質粒子の長径/短径の高い層402と負極活物質粒子の長径/短径の低い層403ができるため、負極合剤層405表面にわずかに凹凸が形成され、この凹凸付与により、比表面積をかせぎ、リチウムデンドライト析出を抑制できたと考えられる。これにより、本実施例では、急速充電対応可能となる。   When the rate characteristic in the coin-type lithium ion secondary battery 201 was examined, it was 0.85 or more in this example. When the coin-type lithium ion secondary battery 201 was disassembled and the negative electrode was visually observed, in the present example, the surface of the negative electrode had a carbon color and no abnormality was observed. In this example, since the negative electrode mixture layer 405 includes a layer 402 having a large major axis / minor axis of the negative electrode active material particle and a layer 403 having a long major axis / minor axis of the negative electrode active material particle, the surface of the negative electrode mixture layer 405 is slightly It is considered that unevenness was formed on the surface, and by providing the unevenness, the specific surface area was increased and lithium dendrite precipitation could be suppressed. Thereby, in a present Example, it becomes possible to respond to quick charge.

本実施例では、実施例1と基本的には同様に負極を製作した。実施例1と異なり、負極活物質粒子の長径/短径の高い層が格子状にできるように、表面に形成した凸部が円錐状の特殊なパターン凹凸のグラビアロールをプレスとして用いた。図5は、本実施例における負極501(図2の負極208)の平面図およびC−C′の断面図である。図5において、負極501は、負極集電体504および負極合剤層505を有している。負極合剤層505は、負極活物質粒子の長径/短径の高い層502および負極活物質粒子の長径/短径の低い層503で構成され、負極活物質粒子の長径/短径の高い層502は格子状に形成されている。   In this example, a negative electrode was manufactured basically in the same manner as in Example 1. Unlike Example 1, a gravure roll with a special concavity and convexity having a conical convex portion formed on the surface was used as a press so that a layer having a large major axis / minor minor axis of the negative electrode active material particles could be formed in a lattice shape. FIG. 5 is a plan view of the negative electrode 501 (the negative electrode 208 of FIG. 2) and a cross-sectional view taken along the line CC ′ in this example. In FIG. 5, the negative electrode 501 includes a negative electrode current collector 504 and a negative electrode mixture layer 505. The negative electrode mixture layer 505 is composed of a layer 502 having a long diameter / short diameter high of the negative electrode active material particles and a layer 503 having a long diameter / low short diameter of the negative electrode active material particles. 502 is formed in a lattice shape.

本実施例では500サイクル経過時の容量維持率が92%と、90%以上であった。本実施例では、負極合剤層505の負極活物質粒子の長径/短径の高い層502に相当する部分に形成される凹部の面積がより大きくなったため、電解液の含浸性がさらによくなったと考えられる。サイクル試験後、コイン型リチウムイオン二次電池201を解体し、負極を取り出して負極断面SEMを観察したところ、負極合剤層505の剥離がみられなかった。また、負極断面SEMを観察したところ、クラックが認められなかった。   In this example, the capacity retention rate after the elapse of 500 cycles was 92%, which was 90% or more. In this example, since the area of the concave portion formed in the portion corresponding to the layer 502 having a longer major axis / minor minor axis of the negative electrode active material particle 505 of the negative electrode mixture layer 505 is larger, the impregnation property of the electrolytic solution is further improved. It is thought. After the cycle test, the coin-type lithium ion secondary battery 201 was disassembled, the negative electrode was taken out and the negative electrode cross section SEM was observed. As a result, the negative electrode mixture layer 505 was not peeled off. Further, when the negative electrode cross section SEM was observed, no cracks were observed.

実施例2と同様にコイン型リチウムイオン二次電池201でのレート特性を調べたところ、0.85以上であった。コイン型リチウムイオン二次電池201を解体し、負極を目視で観察したところ、本実施例では、負極の表面が炭素色を呈しており異常がみられなかった。   When the rate characteristic in the coin-type lithium ion secondary battery 201 was examined in the same manner as in Example 2, it was 0.85 or more. When the coin-type lithium ion secondary battery 201 was disassembled and the negative electrode was visually observed, in the present example, the surface of the negative electrode had a carbon color and no abnormality was observed.

以上で説明した実施例では、コイン型リチウムイオン二次電池を例示した。これらの電池の形状や、電極仕様などは本発明の趣旨の範囲内で任意に変更可能であり、これらの実施例に本発明は限定されない。   In the embodiment described above, a coin-type lithium ion secondary battery is exemplified. The shape of these batteries, electrode specifications, and the like can be arbitrarily changed within the scope of the gist of the present invention, and the present invention is not limited to these examples.

〔比較例1〕
本比較例では、実施例1と基本的には同様に負極208を製作した。実施例1と異なる点は、表面に複数の凸部が形成されたプレスローラでプレスを用いないで表面が平滑なプレスローラのみでプレスしたものである。SEMで観察すると、本比較例は負極合剤層の活物質の長径/短径の高い層と低い層の区別がなく、粒子はほとんどつぶれ、集電体に平行して配置されていた。さらに、負極から打ち抜いた別の直径が16mmの円盤を用いてX線回折した結果、炭素材料からのピーク強度比{I(110)/I(004)}は0.08であった。このように、表面が平滑なプレスローラのみでプレスすると、負極合剤層の活物質粒子がつぶれると、炭素材料からのピーク強度比{I(110)/I(004)}が低くなることがわかる。
[Comparative Example 1]
In this comparative example, the negative electrode 208 was manufactured basically in the same manner as in Example 1. The difference from Example 1 is that a press roller having a plurality of convex portions formed on the surface is pressed only by a press roller having a smooth surface without using a press. When observed with an SEM, in this comparative example, there was no distinction between a layer with a long / short diameter of the active material of the negative electrode mixture layer and a layer with a low length, and the particles were almost crushed and arranged in parallel with the current collector. Further, as a result of X-ray diffraction using a disk having a diameter of 16 mm punched from the negative electrode, the peak intensity ratio {I (110) / I (004)} from the carbon material was 0.08. Thus, when only the press roller having a smooth surface is pressed, if the active material particles of the negative electrode mixture layer are crushed, the peak intensity ratio {I (110) / I (004)} from the carbon material may be lowered. Recognize.

本比較例では500サイクル経過時の容量維持率が79%で容量維持率がかなり低下していた。サイクル試験後、コイン型リチウムイオン二次電池201を解体し、負極を取り出して負極断面SEMを観察したところ、本比較例では負極合剤層にクラックが多くみられた。これは、クラックにより、孤立黒鉛群が負極集電体との導電パスが形成しなくなり、その分容量低下したためと推定できる。   In this comparative example, the capacity retention rate after the elapse of 500 cycles was 79%, and the capacity retention rate was considerably lowered. After the cycle test, the coin-type lithium ion secondary battery 201 was disassembled, the negative electrode was taken out and the negative electrode cross section SEM was observed. In this comparative example, many cracks were observed in the negative electrode mixture layer. This is presumably because the isolated graphite group no longer forms a conductive path with the negative electrode current collector due to cracks, and the capacity is reduced accordingly.

実施例2と同様にレート特性を評価してところ、0.7であった。コイン型リチウムイオン二次電池201を解体し、負極208を目視で観察したところ、本比較例では負極表面全面が灰白色を呈しており、さらに元素分析で調査した結果、Liデンドライトが析出していたことを判明した。本比較例では、負極合剤層表面が均一な面圧のプレスにより、ほぼ平滑な面になっているため、Liデンドライトが析出しやすく、安全上から急速充電対応には向かない。   When rate characteristics were evaluated in the same manner as in Example 2, it was 0.7. When the coin-type lithium ion secondary battery 201 was disassembled and the negative electrode 208 was visually observed, the entire surface of the negative electrode was grayish white in this comparative example, and as a result of further elemental analysis, Li dendrite was deposited. Turned out. In this comparative example, since the surface of the negative electrode mixture layer is almost smooth by pressing with a uniform surface pressure, Li dendrite is liable to precipitate and is not suitable for rapid charging from the viewpoint of safety.

図6は、非水電解質二次電池の内部構造を模式的に示している。非水電解質二次電池とは、非水電解質中における電極へのイオンの吸蔵・放出により、電気エネルギーを貯蔵・利用可能とする電気化学デバイスの総称である。本実施例では、リチウムイオン二次電池を代表例として説明する。   FIG. 6 schematically shows the internal structure of the nonaqueous electrolyte secondary battery. The non-aqueous electrolyte secondary battery is a general term for electrochemical devices that can store and use electrical energy by occluding and releasing ions to and from electrodes in the non-aqueous electrolyte. In this example, a lithium ion secondary battery will be described as a representative example.

図6のリチウムイオン二次電池601において、正極607、負極608、および両電極の間に挿入されたセパレータ609からなる電極群を、電池容器602に密閉状態にて収納されている。電池容器602の上部に蓋603があり、その蓋603に正極外部端子604、負極外部端子605、注液口606を有する。電池容器602に電極群を収納した後に、蓋603を電池容器602に被せ、蓋603の外周を溶接して電池容器602と一体にした。電池容器602への蓋603の取り付けには、溶接の他に、かしめ、接着などの他の方法を採ることができる。   In the lithium ion secondary battery 601 of FIG. 6, an electrode group including a positive electrode 607, a negative electrode 608, and a separator 609 inserted between both electrodes is housed in a battery container 602 in a sealed state. A lid 603 is provided on the top of the battery container 602, and the lid 603 has a positive electrode external terminal 604, a negative electrode external terminal 605, and a liquid injection port 606. After the electrode group was stored in the battery container 602, the lid 603 was put on the battery container 602, and the outer periphery of the lid 603 was welded to be integrated with the battery container 602. For attachment of the lid 603 to the battery container 602, other methods such as caulking and adhesion can be adopted in addition to welding.

積層体の上部は、正極リード線610、負極リード線611を介して正極外部端子604、負極外部端子605に電気的に接続されている。正極607は正極リード線610を介して正極外部端子604に接続されている。負極608は負極リード線611を介して負極外部端子605に接続されている。なお、正極リード線610、負極リード線611は、ワイヤ状、板状などの任意の形状を採ることができる。電流を流したときにオーム損失を小さくすることのできる構造であり、かつ電解液と反応しない材質であれば、正極リード線610、負極リード線611の形状、材質は任意である。   The upper part of the laminate is electrically connected to the positive external terminal 604 and the negative external terminal 605 via the positive lead 610 and the negative lead 611. The positive electrode 607 is connected to the positive external terminal 604 via the positive lead 610. The negative electrode 608 is connected to the negative external terminal 605 via a negative lead wire 611. Note that the positive electrode lead wire 610 and the negative electrode lead wire 611 can take any shape such as a wire shape or a plate shape. The positive electrode lead wire 610 and the negative electrode lead wire 611 may have any shape and material as long as the material can reduce ohmic loss when a current is passed and the material does not react with the electrolytic solution.

また、正極外部端子604または負極外部端子605と、電池容器602の間には絶縁性シール材料612を挿入し、両端子が蓋603を介して短絡しないようにしている。絶縁性シール材料612にはフッ素樹脂、熱硬化性樹脂、ガラスハーメチックシールなどから選択することができ、電解液と反応せず、かつ気密性に優れた任意の材質を使用することができる。   Further, an insulating sealing material 612 is inserted between the positive electrode external terminal 604 or the negative electrode external terminal 605 and the battery container 602 so that both terminals are not short-circuited via the lid 603. The insulating sealing material 612 can be selected from a fluororesin, a thermosetting resin, a glass hermetic seal, and the like, and any material that does not react with the electrolyte and has excellent airtightness can be used.

本実施例では、平均粒径10μmの正極活物質LiNi1/3Mn1/3Co1/32と、カーボンブラックを導電剤と、ポリフッ化ビニリデン(PVDF)をバインダに用いて製作した正極607を用いて、以下の試験を行った。正極活物質、導電剤、バインダの重量組成は、88:7:5とした。正極スラリを塗布した電極面積は10cm×10cm、合剤層厚さは100μmとした。 In this example, the positive electrode active material LiNi 1/3 Mn 1/3 Co 1/3 O 2 having an average particle diameter of 10 μm, a positive electrode manufactured using carbon black as a conductive agent and polyvinylidene fluoride (PVDF) as a binder. The following tests were conducted using 607. The weight composition of the positive electrode active material, the conductive agent, and the binder was 88: 7: 5. The electrode area to which the positive electrode slurry was applied was 10 cm × 10 cm, and the mixture layer thickness was 100 μm.

負極608は、実施例2に示すように製作した。電極面積は10cm×10cm、負極合剤層厚さは約80μmとした。   The negative electrode 608 was manufactured as shown in Example 2. The electrode area was 10 cm × 10 cm, and the negative electrode mixture layer thickness was about 80 μm.

電解液には、エチレンカーボネートとエチルメチルカーボネートとの混合液(体積比として1:2)にLiPF6を溶かして1.0mol/dm3とした混合液を用いた。図6に示した角型電池を複数個、製作した。 As the electrolytic solution, a mixed solution in which LiPF 6 was dissolved in a mixed solution of ethylene carbonate and ethyl methyl carbonate (volume ratio 1: 2) to 1.0 mol / dm 3 was used. A plurality of prismatic batteries shown in FIG. 6 were manufactured.

次に、図7は、図6の通り製作した2個のリチウムイオン二次電池701a、701bを直列に接続した本発明の非水電解質二次電池システム700を示す。電池の本数はシステムが要求する電圧や容量に応じて、直列と並列の本数を任意に変更可能である。   Next, FIG. 7 shows a nonaqueous electrolyte secondary battery system 700 of the present invention in which two lithium ion secondary batteries 701a and 701b manufactured as shown in FIG. 6 are connected in series. The number of batteries can be arbitrarily changed in series and in parallel according to the voltage and capacity required by the system.

各リチウムイオン二次電池701a、701bは、正極707、負極708、セパレータ709からなる同一仕様の電極群を電池容器702に挿入した構造を有し、蓋703の上面に正極外部端子704、負極外部端子705を設けている。正極外部端子704、負極外部端子705の蓋703の間には、絶縁性シール材料712を挿入し、外部端子同士が蓋703を介して短絡しないようにした。図中の正極707と負極708はそれぞれ1個ずつに表示されているが、実際は20枚の正極707と負極708がセパレータ709を介して交互に積層されている。電極の数は各外部端子と電池容器702の間には絶縁性シール材料712を挿入し、外部端子同士が短絡しないようにしている。なお、図では図6の正極リード線610と負極リード線611に相当する部品が省略されているが、リチウムイオン二次電池701a、701bの内部の構造は図6と同様である。蓋703の上部に注液口706を設けた。   Each of the lithium ion secondary batteries 701a and 701b has a structure in which an electrode group having the same specifications including a positive electrode 707, a negative electrode 708, and a separator 709 is inserted into a battery container 702. A positive electrode external terminal 704 and an external negative electrode are formed on the upper surface of a lid 703. A terminal 705 is provided. An insulating sealing material 712 is inserted between the positive electrode external terminal 704 and the lid 703 of the negative electrode external terminal 705 so that the external terminals are not short-circuited via the cover 703. Although one positive electrode 707 and one negative electrode 708 in the figure are shown one by one, actually, 20 positive electrodes 707 and negative electrodes 708 are alternately stacked via separators 709. The number of electrodes is such that an insulating sealing material 712 is inserted between each external terminal and the battery container 702 so that the external terminals are not short-circuited. In the figure, components corresponding to the positive electrode lead wire 610 and the negative electrode lead wire 611 in FIG. 6 are omitted, but the internal structure of the lithium ion secondary batteries 701a and 701b is the same as that in FIG. A liquid injection port 706 was provided on the top of the lid 703.

リチウムイオン二次電池701aの負極外部端子705は、電力ケーブル713により充放電制御器716の負極入力ターミナルに接続されている。リチウムイオン二次電池701aの正極外部端子704は、電力ケーブル714を介して、リチウムイオン二次電池701bの負極外部端子705に連結されている。リチウムイオン二次電池701bの正極外部端子704は、電力ケーブル715により充放電制御器716の正極入力ターミナルに接続されている。このような配線構成によって、2個のリチウムイオン二次電池701a、701bを充電または放電させることができる。   A negative external terminal 705 of the lithium ion secondary battery 701 a is connected to a negative input terminal of the charge / discharge controller 716 by a power cable 713. The positive external terminal 704 of the lithium ion secondary battery 701a is connected to the negative external terminal 705 of the lithium ion secondary battery 701b via the power cable 714. A positive external terminal 704 of the lithium ion secondary battery 701 b is connected to a positive input terminal of the charge / discharge controller 716 by a power cable 715. With such a wiring configuration, the two lithium ion secondary batteries 701a and 701b can be charged or discharged.

充放電制御器716は、電力ケーブル717、718を介して、外部に設置した機器(以下では外部機器と称する。)719との間で電力の授受を行う。外部機器719は、充放電制御器716に給電するための外部電源や回生モータ等の各種電気機器、ならびに本システムが電力を供給するインバータ、コンバータおよび負荷が含まれている。外部機器が対応する交流、直流の種類に応じて、インバータ等を設ければ良い。これらの機器類は、公知のものを任意に適用することができる。   The charge / discharge controller 716 transmits and receives power to and from an externally installed device (hereinafter referred to as an external device) 719 via power cables 717 and 718. The external device 719 includes various electric devices such as an external power source and a regenerative motor for supplying power to the charge / discharge controller 716, and an inverter, a converter, and a load that supply power from the system. An inverter or the like may be provided depending on the type of AC and DC that the external device supports. As these devices, known devices can be arbitrarily applied.

また、再生可能エネルギーを生み出す機器として風力発電機の動作条件を模擬した発電装置722を設置し、電力ケーブル720、721を介して充放電制御器716に接続した。発電装置722が発電するときには、充放電制御器716が充電モードに移行し、外部機器719に給電するとともに、余剰電力をリチウムイオン二次電池701a、701bに充電する。また、風力発電機を模擬した発電量が外部機器719の要求電力よりも少ないときには、リチウムイオン二次電池701aと701bを放電させるように充放電制御器716が動作する。なお、発電装置722は他の発電装置、すなわち太陽電池、地熱発電装置、燃料電池、ガスタービン発電機などの任意の装置に置換することができる。充放電制御器716は上述の動作をするように自動運転可能なプログラムを記憶させておく。   In addition, a power generation device 722 simulating the operating conditions of a wind power generator was installed as a device that generates renewable energy, and was connected to the charge / discharge controller 716 via power cables 720 and 721. When the power generation device 722 generates power, the charge / discharge controller 716 shifts to the charge mode, supplies power to the external device 719, and charges surplus power to the lithium ion secondary batteries 701a and 701b. Further, when the power generation amount simulating the wind power generator is smaller than the required power of the external device 719, the charge / discharge controller 716 operates to discharge the lithium ion secondary batteries 701a and 701b. The power generation device 722 can be replaced with another power generation device, that is, any device such as a solar cell, a geothermal power generation device, a fuel cell, or a gas turbine generator. The charge / discharge controller 716 stores a program capable of automatic operation so as to perform the above-described operation.

リチウムイオン二次電池701a、701bを定格容量が得られる通常の充電を行う。例えば、1時間率の充電電流にて、4.1Vあるいは4.2Vの定電圧充電を0.5時間、実行することができる。充電条件は、リチウムイオン二次電池の材料の種類、使用量などの設計で決まるので、電池の仕様ごとに最適な条件とする。   The lithium ion secondary batteries 701a and 701b are normally charged to obtain a rated capacity. For example, constant voltage charging of 4.1V or 4.2V can be performed for 0.5 hour at a charging current of 1 hour rate. The charging conditions are determined by the design of the material type, amount of use, etc. of the lithium ion secondary battery. Therefore, the charging conditions are optimal for each battery specification.

リチウムイオン二次電池701a、701bを充電した後には、充放電制御器716を放電モードに切り替えて、各電池を放電させる。通常は、一定の下限電圧に到達したときに放電を停止させる。   After charging the lithium ion secondary batteries 701a and 701b, the charge / discharge controller 716 is switched to the discharge mode to discharge each battery. Normally, the discharge is stopped when a certain lower limit voltage is reached.

以上で説明したシステムをS1とし、外部機器719は充電時に電力を供給し、放電時に電力を消費させた。本実施例では、5時間率放電まで実施し、1時間率放電時の容量に対して90%の高い容量を得た。500サイクルの充放電サイクルを行ったときの容量低下は実質的に認められず、前記条件での容量は90%を維持していた。また、風力発電機を模擬した発電装置622が発電中には、3時間率の充電を行うことができた。   The system described above is designated as S1, and the external device 719 supplies power during charging and consumes power during discharging. In this example, up to 5 hour rate discharge was carried out, and a high capacity of 90% was obtained with respect to the capacity during 1 hour rate discharge. The capacity drop when performing 500 charge / discharge cycles was not substantially observed, and the capacity under the above conditions was maintained at 90%. In addition, the power generation device 622 simulating a wind power generator could be charged at a rate of 3 hours during power generation.

なお、本発明の要旨を変更しない範囲で、具体的な構成材料、部品などを変更しても良い。また、本発明の構成要素を含んでいれば、公知の技術を追加し、あるいは公知の技術で置き換えることも可能であり、発電装置は、太陽光、地熱、波動エネルギーなどの任意の再生可能なエネルギー発電システムに置き換えることができる。   In addition, you may change a specific structural material, components, etc. in the range which does not change the summary of this invention. In addition, if the constituent elements of the present invention are included, a known technique can be added or replaced by a known technique, and the power generator can be arbitrarily regenerated such as sunlight, geothermal heat, wave energy, etc. It can be replaced with an energy generation system.

〔比較例2〕
比較例1の負極の組成にて、負極を製作し、図6に示したリチウムイオン二次電池を複数個、製作した。この比較例によると、プレス工程で表面が平滑なローラで一段のみプレスしたものであり、他の条件は実施例4と同じとして、図7のシステムを製作した。
[Comparative Example 2]
With the composition of the negative electrode of Comparative Example 1, a negative electrode was manufactured, and a plurality of lithium ion secondary batteries shown in FIG. 6 were manufactured. According to this comparative example, only one stage was pressed with a roller having a smooth surface in the pressing process, and the system of FIG. 7 was manufactured under the same conditions as in Example 4.

このシステムを用いて、外部機器719は充電時に電力を供給し、放電時に電力を消費させた。本実施例では、5時間率放電まで実施し、1時間率放電時の容量に対して初期10サイクル時点では90%の高い容量を得た。しかし、実施例4に比べ、容量は18%低下した。   Using this system, the external device 719 supplies power during charging and consumes power during discharging. In this example, the discharge was carried out up to a 5-hour rate discharge, and a high capacity of 90% was obtained at the initial 10 cycles with respect to the capacity during the 1-hour rate discharge. However, compared with Example 4, the capacity decreased by 18%.

試験後、電池を解体し、負極を目視で観察すると、合剤層が集電体から脱落した部分が多くみられた。負極合剤層のX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が0.1未満だったことから、すべてベーサル面が負極集電体に平行しており、負極合剤層が同じ面圧で1度プレスしたため、負極合剤層に応力が残留し、充放電サイクルによる負極活物質の体積変化でクラック伸長を促進しやすくなったと考えられる。このため、負極合剤層が負極集電体から脱落しやすいことを説明できる。   When the battery was disassembled after the test and the negative electrode was visually observed, many portions where the mixture layer dropped from the current collector were observed. Since the peak intensity ratio {I (110) / I (004)} from the carbon material obtained by X-ray diffraction of the negative electrode mixture layer was less than 0.1, all the basal surfaces were parallel to the negative electrode current collector. Since the negative electrode mixture layer was pressed once at the same surface pressure, it was considered that stress remained in the negative electrode mixture layer, and it was easy to promote crack extension due to the volume change of the negative electrode active material due to the charge / discharge cycle. For this reason, it can be explained that the negative electrode mixture layer easily falls off from the negative electrode current collector.

本発明による非水電解質二次電池の用途は、特に限定されない。例えば、パーソナルコンピュータ、ワープロ、コードレス電話子機、電子ブックプレーヤ、携帯電話、自動車電話、ハンディターミナル、トランシーバ、携帯無線機等の携帯情報通信機器の電源として使用することができる。また、携帯コピー機、電子手帳、電卓、液晶テレビ、ラジオ、テープレコーダ、ヘッドホンステレオ、ポータブルCDプレーヤ、ビデオムービー、電気シェーバー、電子翻訳機、音声入力機器、メモリーカード等の各種携帯機器の電源として使用できる。その他、冷蔵庫、エアコン、テレビ、ステレオ、温水器、オーブン電子レンジ、食器洗い機、乾燥器、洗濯機、照明器具、玩具等の家庭用電気機器として使用できる。また、家庭用、業務用を問わずに、電動工具や介護用機器(電動式車いす、電動式ベッド、電動式入浴設備など)用の電池としても利用可能である。さらに、産業用途として、医療機器、建設機械、電力貯蔵システム、エレベータ、無人移動車両などの電源として、さらには電気自動車、ハイブリッド電気自動車、プラグインハイブリッド電気自動車、ゴルフカート、ターレット車などの移動体用電源として、本発明を適用することができる。さらには、太陽電池や燃料電池から発生させた電力を本発明の電池モジュールに充電し、宇宙ステーション、宇宙船、宇宙基地などの地上以外で利用可能な蓄電システムとして用いることも可能である。   The application of the nonaqueous electrolyte secondary battery according to the present invention is not particularly limited. For example, it can be used as a power source for portable information communication devices such as a personal computer, a word processor, a cordless telephone cordless handset, an electronic book player, a cellular phone, a car phone, a handy terminal, a transceiver, and a portable wireless device. Also, as a power source for various portable devices such as portable copiers, electronic notebooks, calculators, LCD TVs, radios, tape recorders, headphone stereos, portable CD players, video movies, electric shavers, electronic translators, voice input devices, memory cards, etc. Can be used. In addition, it can be used as household electric appliances such as refrigerators, air conditioners, TVs, stereos, water heaters, oven microwaves, dishwashers, dryers, washing machines, lighting fixtures, toys and the like. In addition, it can be used as a battery for electric tools and nursing equipment (electric wheelchairs, electric beds, electric bathing facilities, etc.) regardless of whether they are for home use or business use. Furthermore, as industrial applications, as power sources for medical equipment, construction machinery, power storage systems, elevators, unmanned mobile vehicles, and mobiles such as electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles, golf carts, turret vehicles, etc. The present invention can be applied as a power source. Furthermore, it is also possible to charge the battery module of the present invention with electric power generated from a solar cell or a fuel cell and use it as a power storage system that can be used outside the ground, such as a space station, spacecraft, or space base.

101、208、301、401、501、608、708 負極
102、302、402、502 負極活物質粒子の長径/短径の高い層
103、303、403、503 負極活物質粒子の長径/短径の低い層
104、233、304、404、504 負極集電体
105、305、405、505 負極合剤層
201 コイン型リチウムイオン二次電池
207、607、707 正極
209、609、709 セパレータ
230 正極合剤層
231 正極集電体
234 正極缶
235 負極缶
236 ガスケット
237 空間
601、701a、701b リチウムイオン二次電池
602、702 電池容器
603、703 蓋
604、704 正極外部端子
605、705 負極外部端子
606、706 注液口
610 正極リード線
611 負極リード線
612 絶縁性シール材料
700 非水電解質二次電池システム
712 絶縁性シール材料
713、714、715、717、718、720、721 電力ケーブル
716 充放電制御器
719 外部機器
722 発電装置
101, 208, 301, 401, 501, 608, 708 Negative electrode 102, 302, 402, 502 Negative active material particle major axis / minor axis higher layer 103, 303, 403, 503 Negative electrode active material particle major axis / minor axis Lower layer 104, 233, 304, 404, 504 Negative electrode current collector 105, 305, 405, 505 Negative electrode mixture layer 201 Coin type lithium ion secondary battery 207, 607, 707 Positive electrode 209, 609, 709 Separator 230 Positive electrode mixture Layer 231 Positive electrode current collector 234 Positive electrode can 235 Negative electrode can 236 Gasket 237 Space 601, 701 a, 701 b Lithium ion secondary battery 602, 702 Battery container 603, 703 Lid 604, 704 Positive electrode external terminal 605, 705 Negative electrode external terminal 606, 706 Injection port 610 Positive electrode lead wire 611 Negative electrode lead wire 612 Edge seal material 700 a non-aqueous electrolyte secondary battery system 712 insulating sealing material 713,714,715,717,718,720,721 power cable 716 charge and discharge controller 719 external devices 722 power generator

Claims (10)

負極集電体の上に形成される負極合剤層を有する非水電解質二次電池用負極であって、
前記負極合剤層は負極活物質粒子を含み、
前記負極活物質粒子は炭素材料からなり、
前記負極合剤層は、前記負極活物質粒子の長径/短径の高い層と前記負極活物質粒子の長径/短径の低い層と、を有し、
前記負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径/短径は、前記負極活物質粒子の長径/短径の低い層に含まれる負極活物質粒子の長径/短径より大きく、
前記負極集電体の面内方向において、前記負極活物質粒子の長径/短径の高い層の間に前記負極活物質粒子の長径/短径の低い層が形成され、
前記負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径の方向が前記負極集電体に平行して配置される非水電解質二次電池用負極。
A negative electrode for a nonaqueous electrolyte secondary battery having a negative electrode mixture layer formed on a negative electrode current collector,
The negative electrode mixture layer includes negative electrode active material particles,
The negative electrode active material particles are made of a carbon material,
The negative electrode mixture layer has a layer having a long diameter / short diameter high of the negative electrode active material particles and a layer having a low long diameter / short diameter of the negative electrode active material particles,
The major axis / minor axis of the negative electrode active material particles contained in the layer having a larger major axis / minor axis of the negative electrode active material particles is the major axis of the negative electrode active material particles contained in the layer having the major axis / lower minor axis of the negative electrode active material particles / Larger than the minor axis,
In the in-plane direction of the negative electrode current collector, a layer having a low major axis / minor axis of the negative electrode active material particles is formed between layers having a large major axis / minor axis of the negative electrode active material particles,
A negative electrode for a non-aqueous electrolyte secondary battery in which the direction of the major axis of the negative electrode active material particles contained in the layer having a larger major axis / minor axis of the negative electrode active material particles is arranged in parallel to the negative electrode current collector.
請求項1において、
前記負極合剤層の表面に凹凸が形成され、
前記負極合剤層の凹部に前記負極活物質粒子の長径/短径の高い層が形成され、
前記負極合剤層の凸部に前記負極活物質粒子の長径/短径の低い層が形成される非水電解質二次電池用負極。
In claim 1,
Unevenness is formed on the surface of the negative electrode mixture layer,
A layer having a higher major axis / minor axis of the negative electrode active material particles is formed in the concave portion of the negative electrode mixture layer,
A negative electrode for a non-aqueous electrolyte secondary battery, wherein a layer having a lower major axis / minor axis of the negative electrode active material particles is formed on the convex portion of the negative electrode mixture layer.
請求項1または2において、
前記負極活物質粒子の長径/短径の低い層のX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が、0.1以上0.5以下である非水電解質二次電池用負極。
In claim 1 or 2,
The peak intensity ratio {I (110) / I (004)} from the carbon material obtained by X-ray diffraction of the layer having a long axis / low axis of the negative electrode active material particles is 0.1 or more and 0.5 or less. Negative electrode for non-aqueous electrolyte secondary battery.
請求項1乃至3のいずれかにおいて、
前記負極集電体の面内方向において、前記負極活物質粒子の長径/短径の高い層は、点状、線状または格子状に形成されている非水電解質二次電池用負極。
In any one of Claims 1 thru | or 3,
In the in-plane direction of the negative electrode current collector, the negative electrode active material particle has a high major axis / minor axis layer formed in a dot shape, a linear shape, or a lattice shape, as a negative electrode for a non-aqueous electrolyte secondary battery.
請求項1乃至4のいずれかにおいて、
前記負極活物質粒子の長径/短径の高い層および前記負極活物質粒子の長径/短径の低い層の組成は、同一である非水電解質二次電池用負極。
In any one of Claims 1 thru | or 4,
The negative electrode for a non-aqueous electrolyte secondary battery has the same composition of the layer having a large major axis / minor axis of the negative electrode active material particle and the layer having a small major axis / minor axis of the negative electrode active material particle.
請求項1乃至5のいずれかにおいて、
前記負極合剤層に増粘剤が含まれる非水電解質二次電池用負極。
In any one of Claims 1 thru | or 5,
A negative electrode for a non-aqueous electrolyte secondary battery, wherein the negative electrode mixture layer contains a thickener.
請求項6の非水電解質二次電池用負極を用いた非水電解質二次電池。   A nonaqueous electrolyte secondary battery using the negative electrode for a nonaqueous electrolyte secondary battery according to claim 6. 請求項7の非水電解質二次電池を複数用いた非水電解質二次電池システム。   A nonaqueous electrolyte secondary battery system using a plurality of the nonaqueous electrolyte secondary batteries of claim 7. 負極集電体の上に形成される負極合剤層を有する非水電解質二次電池用負極の製造方法であって、
前記負極合剤層は負極活物質粒子を含み、
前記負極活物質粒子は、炭素材料を含み、
前記負極合剤層は、前記負極活物質粒子の長径/短径の高い層と前記負極活物質粒子の長径/短径の低い層と、を有し、
前記負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径/短径は、前記負極活物質粒子の長径/短径の低い層に含まれる負極活物質粒子の長径/短径より大きく、
前記負極集電体の面内方向において、前記負極活物質粒子の長径/短径の高い層の間に前記負極活物質粒子の長径/短径の低い層が形成され、
複数の凸部が形成されたプレスローラで前記負極合剤層をプレスして、前記負極活物質粒子の長径/短径の高い層を形成する工程と、
表面が平滑なプレスローラで前記負極合剤層をプレスして、前記負極活物質粒子の長径/短径の高い層に含まれる負極活物質粒子の長径の方向が前記負極集電体に平行となる工程と、を含む非水電解質二次電池用負極の製造方法。
A method for producing a negative electrode for a non-aqueous electrolyte secondary battery having a negative electrode mixture layer formed on a negative electrode current collector,
The negative electrode mixture layer includes negative electrode active material particles,
The negative electrode active material particles include a carbon material,
The negative electrode mixture layer has a layer having a long diameter / short diameter high of the negative electrode active material particles and a layer having a low long diameter / short diameter of the negative electrode active material particles,
The major axis / minor axis of the negative electrode active material particles contained in the layer having a larger major axis / minor axis of the negative electrode active material particles is the major axis of the negative electrode active material particles contained in the layer having the major axis / lower minor axis of the negative electrode active material particles / Larger than the minor axis,
In the in-plane direction of the negative electrode current collector, a layer having a low major axis / minor axis of the negative electrode active material particles is formed between layers having a large major axis / minor axis of the negative electrode active material particles,
A step of pressing the negative electrode mixture layer with a press roller formed with a plurality of convex portions to form a layer having a higher major axis / minor axis of the negative electrode active material particles;
The negative electrode mixture layer is pressed with a press roller having a smooth surface, and the direction of the major axis of the negative electrode active material particles contained in the layer having a larger major axis / minor axis of the negative electrode active material particles is parallel to the negative electrode current collector. A process for producing a negative electrode for a non-aqueous electrolyte secondary battery.
請求項9において、
前記表面が平滑なプレスローラで前記負極合剤層をプレスすることにより、前記負極活物質粒子の長径/短径の低い層がX線回折で得られる炭素材料からのピーク強度比{I(110)/I(004)}が0.1以上0.5以下となる非水電解質二次電池用負極の製造方法。
In claim 9,
By pressing the negative electrode mixture layer with a press roller having a smooth surface, a peak intensity ratio {I (110 ) / I (004)} is 0.1 or more and 0.5 or less, and the manufacturing method of the negative electrode for nonaqueous electrolyte secondary batteries.
JP2012112060A 2012-05-16 2012-05-16 Nonaqueous electrolyte secondary battery anode, nonaqueous electrolyte secondary battery, nonaqueous electrolyte secondary battery system, and manufacturing method thereof Pending JP2013239358A (en)

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