JP2013241518A - Rubber compounding oil and method for manufacturing the same - Google Patents
Rubber compounding oil and method for manufacturing the same Download PDFInfo
- Publication number
- JP2013241518A JP2013241518A JP2012115574A JP2012115574A JP2013241518A JP 2013241518 A JP2013241518 A JP 2013241518A JP 2012115574 A JP2012115574 A JP 2012115574A JP 2012115574 A JP2012115574 A JP 2012115574A JP 2013241518 A JP2013241518 A JP 2013241518A
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- Prior art keywords
- oil
- rubber
- rubber compounding
- reaction
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 30
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
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- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/08—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/44—Hydrogenation of the aromatic hydrocarbons
- C10G45/46—Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used
- C10G45/48—Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/50—Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum or tungsten metal, or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/44—Hydrogenation of the aromatic hydrocarbons
- C10G45/46—Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used
- C10G45/52—Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing platinum group metals or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/04—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps
- C10G65/08—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps at least one step being a hydrogenation of the aromatic hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/34—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts
- C10G9/36—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts with heated gases or vapours
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Abstract
Description
本発明は、タイヤなどのゴム製品を製造する際に、ゴムと混合して用いられるゴム配合油(ゴム用プロセスオイル、ゴム用可塑剤とも称される。)とその製造方法およびタイヤ用ゴム組成物の製造方法に関する。 The present invention relates to a rubber compounding oil (also referred to as a process oil for rubber or a plasticizer for rubber) that is used by mixing with rubber when manufacturing a rubber product such as a tire, a manufacturing method thereof, and a rubber composition for a tire. The present invention relates to a method for manufacturing a product.
ゴム配合油は、タイヤなどのゴム製品を製造する際にゴムに配合され、ゴムのポリマー組織に浸透することにより、混練、押出し、成形などのゴム製品の製造や加工を容易にすると共に、ゴム製品の物性を改善するものである。このようなゴム配合油は、ゴムに対して良好な相溶性を有することが必要である。
ゴムには天然ゴム及び合成ゴムがあり、合成ゴムにはさらに様々な種類のものがある。これらのうち、タイヤ用ゴムとしては、特に天然ゴム及びスチレン−ブタジエンゴムが多く用いられている。そして、これらのゴムに配合されるゴム配合油としては、芳香族炭化水素を多量に含み、ゴムに高い親和性を有するものが一般的に用いられる。
Rubber blended oil is blended into rubber when manufacturing rubber products such as tires, and penetrates into the polymer structure of the rubber, facilitating the manufacture and processing of rubber products such as kneading, extruding, molding, etc. It improves the physical properties of the product. Such a rubber compounding oil needs to have good compatibility with rubber.
Rubber includes natural rubber and synthetic rubber, and there are various types of synthetic rubber. Of these, natural rubber and styrene-butadiene rubber are particularly frequently used as tire rubber. And as a rubber compounding oil mix | blended with these rubber | gum, what contains a large amount of aromatic hydrocarbons and has high affinity to rubber is generally used.
このようなゴム配合油には、いわゆる「エキストラクト」が用いられる。エキストラクトは、原油の減圧蒸留によって得られる潤滑油留分や、減圧残渣を脱瀝した後、必要に応じて脱ろう処理や水素化精製処理をすることによって得られる油を、芳香族炭化水素に親和性を有する溶剤で抽出処理することによって得られるものであって、比較的多くの重質な芳香族化合物を含有する。 For such a rubber compounding oil, so-called “extract” is used. Extracts can be obtained by removing the oil fraction obtained by vacuum distillation of crude oil and the oil obtained by dewaxing and hydrorefining as necessary after removing the vacuum residue. It is obtained by an extraction treatment with a solvent having an affinity for, and contains a relatively large amount of heavy aromatic compounds.
一方、欧州では「タイヤに使用されるオイル中のPAH(多環芳香族炭化水素)の含有量は、ベンゾ[a]ピレンの含有量が1wtppm以下、かつ、対象8物質のPAH合計含有量が10wtppm以下でなければならない。」という厳しい環境関連の規制が2010年から発効となった。
このように、ゴム配合油などとして使用されるオイルについては、多環芳香族炭化水素を始めとする芳香族炭化水素濃度を低下させることが望まれている。
On the other hand, in Europe, “PAH (polycyclic aromatic hydrocarbon) content in oil used for tires is benzo [a] pyrene content of 1 wtppm or less, and the total PAH content of 8 target substances is Strict environment-related regulations such as “It must be 10wtppm or less” came into effect in 2010.
As described above, it is desired to reduce the concentration of aromatic hydrocarbons including polycyclic aromatic hydrocarbons for oils used as rubber compounding oils.
なお、前述の対象8物質とは、「PAH8物質」と呼ばれ、PAHのうち欧州での規制の対象となっている以下の8物質をいう。以下、これらを単にPAH8という場合がある。
(1)Benzo[a]anthracene(ベンゾアントラセン)
(2)Chrysene(クリセン)
(3)Benzo[b]fluoranthene(ベンゾ[b]フルオランテン)
(4)Benzo[j]fluoranthene(ベンゾ[j]フルオランテン)
(5)Benzo[k]fluoranthene(ベンゾ[k]フルオランテン)
(6)Benzo[e]pyrene(ベンゾ[e]ピレン)
(7)Benzo[a]pyrene(ベンゾ[a]ピレン)
(8)Dibenzo[a,h]anthracene(ジベンゾ[a,h]アントラセン
In addition, the above-mentioned
(1) Benzo [a] anthracene (benzoanthracene)
(2) Chrysene
(3) Benzo [b] fluoranthene (benzo [b] fluoranthene)
(4) Benzo [j] fluoranthene (benzo [j] fluoranthene)
(5) Benzo [k] fluoranthene (benzo [k] fluoranthene)
(6) Benzo [e] pyrene (benzo [e] pyrene)
(7) Benzo [a] pyrene (benzo [a] pyrene)
(8) Dibenzo [a, h] anthracene (dibenzo [a, h] anthracene
たとえば、特許文献1には、沸点260〜650℃の減圧蒸留後の潤滑油留分に対して、フルフラールなどでの抽出工程を行うことにより、多環芳香族化合物の含有量を低減させたプロセス油が開示されている。
また、特許文献2には、特定のエキストラクトと特定の潤滑油基油を用いることによって、高粘度、高引火点、高芳香族性を有しながら、特定の発がん性多環芳香族化合物の含有量が低減されたゴム配合油が開示されている。
さらに、特許文献3には、高圧・高温水素化精製したナフテン系ベースオイルとナフテン系アスファルトとを規定比率で混合することで製造されたゴム可塑剤が開示されている。
For example, Patent Document 1 discloses a process in which the content of a polycyclic aromatic compound is reduced by performing an extraction step with furfural, etc., on a lubricating oil fraction having a boiling point of 260 to 650 ° C. after distillation under reduced pressure. Oil is disclosed.
Further, Patent Document 3 discloses a rubber plasticizer produced by mixing a naphthenic base oil subjected to high-pressure and high-temperature hydrorefining and naphthenic asphalt at a specified ratio.
しかしながら、これら特許文献1〜3に記載の従来技術は、目的物を得るための工程が複雑で、製造コストが高いという問題点がある。
本発明は、このような従来技術を代替するものであって、前述した欧州での規制を満たす程度に、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期間安定的に製造できる製造方法の提供を課題とする。
However, these conventional techniques described in Patent Documents 1 to 3 have a problem that a process for obtaining a target object is complicated and a manufacturing cost is high.
The present invention is an alternative to such a conventional technique, and a rubber compounding oil in which benzo [a] pyrene and other polycyclic aromatic hydrocarbons are reduced to the extent that the above-mentioned regulations in Europe are satisfied. It is an object of the present invention to provide a production method that can be stably produced for a long period of time.
本発明者らは、上記課題に対して鋭意検討した結果、石油化学プラントから得られるエチレンボトム油に着目し、これを原料として、特定の二段階の水素化を実施することによって、触媒の経時的な活性低下を抑制して、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期間安定的に製造することに成功し、本発明を完成するに至った。
すなわち、本発明は以下の[1]〜[17]に関する。
[1]ナフサ含有原料の熱分解によって得られるエチレンボトム油の少なくとも一部を原料として水素化脱硫し、脱硫油を得る水素化脱硫工程と、前記脱硫油の芳香環を核水素化する水素化工程とを有することを特徴とするゴム配合油の製造方法。
[2]前記水素化脱硫工程では、アルミナ、シリカ、チタニア、ジルコニア、シリカアルミナおよびゼオライトのうちのいずれかを主成分とする担体に、主触媒元素としてモリブデンおよびタングステンから選ばれる少なくとも1種の元素と、助触媒元素としてコバルトおよびニッケルから選ばれる少なくとも1種の元素とが担持された水素化脱硫触媒を用い、前記原料を250〜400℃で水素ガスと反応させる[1]に記載のゴム配合油の製造方法。
[3]前記水素化脱硫工程では、前記原料を1.0〜20.0MPaGの圧力で水素ガスと反応させる[1]または[2]に記載のゴム配合油の製造方法。
[4]前記水素化工程では、無機化合物からなる担体に、鉄、コバルト、ニッケル、ルテニウム、ロジウム、パラジウム、イリジウムおよび白金からなる群より選ばれる少なくとも1種の元素が担持された水素化触媒を用い、前記脱硫油を100〜300℃で水素ガスと反応させる[1]〜[3]のいずれかに記載のゴム配合油の製造方法。
[5]前記水素化工程では、前記脱硫油を1.0〜20.0MPaGの圧力で水素ガスと反応させる[1]〜[4]のいずれかに記載のゴム配合油の製造方法。
[6]前記水素化工程を水素化触媒を用いた連続反応方式で行う場合、前記水素化工程に1年間で供給される前記脱硫油中の累積硫黄量が、前記水素化触媒1tonあたり、0.01ton以下である[1]〜[5]のいずれかに記載のゴム配合油の製造方法。
[7]前記水素化脱硫工程は、前記原料を水素ガスと反応させて、前記原料中の硫黄化合物を硫化水素に変換する反応工程と、該反応工程で得られた反応液を気液分離して前記反応液から硫化水素をガスとして除去し、前記脱硫油を得る気液分離工程とを有し、前記気液分離工程では、前記反応液を減圧して前記硫化水素を除去する[1]〜[6]のいずれかに記載のゴム配合油の製造方法。
[8]前記原料は、前記エチレンボトム油のうち、100℃動粘度が10mm2/s以上の成分(Cν)である[1]〜[7]のいずれかに記載のゴム配合油の製造方法。
[9]前記成分(Cν)は、前記エチレンボトム油の蒸留残渣液である[8]に記載のゴム配合油の製造方法。
[10]前記ナフサ含有原料は、灯油、軽油および天然ガス液からなる群より選ばれる1種以上を1〜99質量%含有する[1]〜[9]のいずれかに記載のゴム配合油の製造方法。
[11]前記水素化脱硫工程では、前記原料を飽和炭化水素、飽和エーテルおよび前記ゴム配合油からなる群より選ばれる1種以上の溶媒で希釈したものを水素ガスと反応させることを特徴とする[1]〜[10]のいずれかに記載のゴム配合油の製造方法。
[12]前記水素化脱硫工程と前記水素化工程では、トリクルベッド反応器を用いて反応を行う[1]〜[11]のいずれかに記載のゴム配合油の製造方法。
[13][1]〜[12]のいずれかに記載の製造方法で得られたゴム配合油。
[14]PAH8物質の合計含有量が0wtppm以上、10wtppm以下、かつ、ベンゾ[a]ピレンの含有量が0wtppm以上、1wtppm以下である[13]に記載のゴム配合油。
[15]芳香族性炭素含有割合が5〜50%である[13]または[14]に記載のゴム配合油。
[16]100℃動粘度が10〜100mm2/sである[13]〜[15]のいずれかに記載のゴム配合油。
[17][13]〜[16]のいずれかに記載のゴム配合油と、天然ゴム、スチレンブタジエンゴム、ポリブタジエンゴム、ブチルゴム、イソプレンゴムおよびニトリルゴムからなる群より選ばれる少なくとも1種のゴムとを混合することを特徴とするタイヤ用ゴム組成物の製造方法。
As a result of intensive studies on the above problems, the present inventors have focused on ethylene bottom oil obtained from a petrochemical plant, and using this as a raw material, by carrying out a specific two-stage hydrogenation, In this way, we succeeded in stably producing a rubber compounding oil with reduced benzo [a] pyrene and other polycyclic aromatic hydrocarbons for a long period of time, thereby completing the present invention. It was.
That is, the present invention relates to the following [1] to [17].
[1] Hydrodesulfurization step of hydrodesulfurizing at least part of ethylene bottom oil obtained by thermal decomposition of naphtha-containing raw material to obtain desulfurized oil, and hydrogenation for nuclear hydrogenation of the aromatic ring of the desulfurized oil A process for producing a rubber compounding oil, comprising the steps of:
[2] In the hydrodesulfurization step, at least one element selected from molybdenum and tungsten as a main catalyst element on a support mainly composed of any of alumina, silica, titania, zirconia, silica alumina and zeolite. And a hydrodesulfurization catalyst in which at least one element selected from cobalt and nickel is supported as a co-catalyst element, and the raw material is reacted with hydrogen gas at 250 to 400 ° C. [1] Oil production method.
[3] The method for producing a rubber compounding oil according to [1] or [2], wherein in the hydrodesulfurization step, the raw material is reacted with hydrogen gas at a pressure of 1.0 to 20.0 MPaG.
[4] In the hydrogenation step, a hydrogenation catalyst in which at least one element selected from the group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, iridium and platinum is supported on a support made of an inorganic compound. The method for producing a rubber compounding oil according to any one of [1] to [3], wherein the desulfurized oil is used and reacted with hydrogen gas at 100 to 300 ° C.
[5] The method for producing a rubber compounding oil according to any one of [1] to [4], wherein in the hydrogenation step, the desulfurized oil is reacted with hydrogen gas at a pressure of 1.0 to 20.0 MPaG.
[6] When the hydrogenation step is performed in a continuous reaction system using a hydrogenation catalyst, the cumulative amount of sulfur in the desulfurized oil supplied to the hydrogenation step over one year is 0 per ton of the hydrogenation catalyst. The manufacturing method of the rubber compounding oil in any one of [1]-[5] which is 0.01 ton or less.
[7] In the hydrodesulfurization step, the raw material is reacted with hydrogen gas to convert the sulfur compound in the raw material into hydrogen sulfide, and the reaction liquid obtained in the reaction step is gas-liquid separated. A gas-liquid separation step of removing hydrogen sulfide as a gas from the reaction solution to obtain the desulfurized oil. In the gas-liquid separation step, the reaction solution is decompressed to remove the hydrogen sulfide [1]. -The manufacturing method of the rubber compounding oil in any one of [6].
[8] Production of a rubber compounding oil according to any one of [1] to [7], wherein the raw material is a component (C v ) having a kinematic viscosity at 100 ° C. of 10 mm 2 / s or more in the ethylene bottom oil. Method.
[9] The method for producing a rubber compounding oil according to [8], wherein the component (C v ) is a distillation residue liquid of the ethylene bottom oil.
[10] The rubber blended oil according to any one of [1] to [9], wherein the naphtha-containing raw material contains 1 to 99% by mass of one or more selected from the group consisting of kerosene, light oil, and natural gas liquid. Production method.
[11] In the hydrodesulfurization step, the raw material diluted with one or more solvents selected from the group consisting of saturated hydrocarbons, saturated ethers, and the rubber compounding oil is reacted with hydrogen gas. [1] A method for producing a rubber compounding oil according to any one of [10].
[12] The method for producing a rubber compounding oil according to any one of [1] to [11], wherein a reaction is performed using a trickle bed reactor in the hydrodesulfurization step and the hydrogenation step.
[13] A rubber compounding oil obtained by the production method according to any one of [1] to [12].
[14] The rubber compounding oil according to [13], wherein the total content of PAH8 substances is 0 wtppm or more and 10 wtppm or less, and the content of benzo [a] pyrene is 0 wtppm or more and 1 wtppm or less.
[15] The rubber compounding oil according to [13] or [14], wherein the aromatic carbon content is 5 to 50%.
[16] The rubber compounding oil according to any one of [13] to [15], which has a kinematic viscosity at 100 ° C. of 10 to 100 mm 2 / s.
[17] The rubber compounding oil according to any one of [13] to [16] and at least one rubber selected from the group consisting of natural rubber, styrene butadiene rubber, polybutadiene rubber, butyl rubber, isoprene rubber, and nitrile rubber; A method for producing a rubber composition for tires, comprising mixing the above.
本発明によれば、水素化触媒の活性低下が小さいため、前述した欧州での規制を満たす程度に、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期間安定的に製造できる。また、この方法によれば、従来は用途が限られていたエチレンボトム油を有効利用することもできる。 According to the present invention, since the decrease in the activity of the hydrogenation catalyst is small, the rubber compounded oil in which benzo [a] pyrene and other polycyclic aromatic hydrocarbons are reduced to such an extent that the above-mentioned regulations in Europe are satisfied. Can be manufactured stably over a period. In addition, according to this method, it is possible to effectively use ethylene bottom oil, which has conventionally been limited in use.
以下に、本発明について、実施形態例を挙げて詳細に説明する。
本発明のゴム配合油の製造方法は、ナフサ含有原料の熱分解によって得られるエチレンボトム油の少なくとも一部、すなわち、エチレンボトム油の一部(例えば一部の成分を蒸留などにより分離したもの)または全部を原料として、これを水素化脱硫し、脱硫油を得る水素化脱硫工程と、得られた脱硫油の芳香環を核水素化する水素化工程とを有する。このようにエチレンボトム油の一部または全部を原料とし、これに対して水素化を二段階で行うことにより、詳しくは後述するように、前述した欧州での規制を満たす程度に、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期間安定的に製造できる。
Hereinafter, the present invention will be described in detail with reference to embodiments.
The method for producing a rubber compounding oil of the present invention comprises at least a part of an ethylene bottom oil obtained by thermal decomposition of a naphtha-containing raw material, that is, a part of the ethylene bottom oil (for example, a part of components separated by distillation). Alternatively, a hydrodesulfurization process is performed by hydrodesulfurizing all of this as a raw material to obtain desulfurized oil, and a hydrogenation process of nuclear hydrogenating the aromatic ring of the obtained desulfurized oil. Thus, by using a part or all of the ethylene bottom oil as a raw material and hydrogenating it in two stages, benzo [a A rubber compounding oil with reduced pyrene and other polycyclic aromatic hydrocarbons can be stably produced for a long period of time.
なお、核水素化とは、原料中の芳香族性の炭素−炭素二重結合に水素原子を付加させる反応であり、核水添ともいう。 The nuclear hydrogenation is a reaction in which a hydrogen atom is added to an aromatic carbon-carbon double bond in a raw material, and is also referred to as nuclear hydrogenation.
<ゴム配合油の製造方法>
[エチレンボトム油]
石油化学工業では一般に、ナフサを高温で熱分解し、得られた熱分解物を蒸留して、エチレンおよびプロピレンやその他のオレフィン類、ベンゼン、トルエン、キシレン等の芳香族化合物、分解ケロシン、分解ガソリン等の各留分に分離し、製品としている。これらの留分のうち、最も沸点が高い重質留分を「エチレンボトム油」といい、例えばカーボンブラック等の原料及び燃料に使用される。ナフサの熱分解プラントは、エチレンプラントと称されることが多いため、前述の重質留分はエチレンボトム油と呼ばれている。また、ナフサの熱分解プラントは、ナフサクラッカーと呼ばれることもある。
<Method for producing rubber compounding oil>
[Ethylene bottom oil]
In the petrochemical industry, naphtha is generally pyrolyzed at high temperature, and the resulting pyrolyzate is distilled to obtain ethylene, propylene, other olefins, aromatic compounds such as benzene, toluene, xylene, cracked kerosene, cracked gasoline. The product is separated into each fraction such as Among these fractions, the heavy fraction having the highest boiling point is called “ethylene bottom oil”, and is used as a raw material and fuel such as carbon black. Since the naphtha pyrolysis plant is often called an ethylene plant, the aforementioned heavy fraction is called ethylene bottom oil. Also, naphtha pyrolysis plants are sometimes called naphtha crackers.
本実施形態例では、エチレンボトム油として、ナフサの熱分解によって得られたエチレンボトム油の他、ナフサに加えて灯油、軽油、天然ガス液のうちの少なくとも1種をさらに含む原料を熱分解することで得られたエチレンボトム油も使用できる。
天然ガス液(NGL:Natural Gas Liquid)とは、天然ガス採取時の高沸点液成分をいい、坑井を通じて地下から産出する天然ガスから分離・回収された液体炭化水素の総称(石油/天然ガス用語辞典)である。本明細書では、ナフサを少なくとも含有し、場合によっては、灯油、軽油、天然ガス液のうちの少なくとも1種をさらに含む原料をナフサ含有原料という。
In this embodiment, as an ethylene bottom oil, a raw material further containing at least one of kerosene, light oil, and natural gas liquid in addition to naphtha in addition to ethylene bottom oil obtained by thermal decomposition of naphtha is pyrolyzed. The ethylene bottom oil obtained in this way can also be used.
Natural gas liquid (NGL) is a high-boiling liquid component at the time of natural gas collection, and is a generic term for liquid hydrocarbons separated and recovered from natural gas produced from underground through wells (oil / natural gas). Glossary of terms). In the present specification, a raw material that contains at least naphtha and further includes at least one of kerosene, light oil, and natural gas liquid is referred to as a naphtha-containing raw material.
ナフサ含有原料として、ナフサに加えて灯油、軽油、天然ガス液のうちの少なくとも1種をさらに含む原料を用いる場合、灯油、軽油および天然ガス液の合計の含有量は、ナフサ含有原料100質量%中、1〜99質量%とすることができる。該含有量が高いナフサ含有原料は、ナフサよりも安価な灯油、軽油、天然ガス液を多く含むため、該含有量が低いナフサ含有原料に比べて、ナフサクラッカーとしての経済性に優れるが、その反面、該含有量が高いナフサ含有原料からは、重質油であってその用途が限定されるエチレンボトム油が多く得られ、その利用方法が問題となる場合があった。これに対して本実施形態の製造方法は、エチレンボトム油を有効に利用するものであるため、灯油、軽油および天然ガス液の合計の含有量が高いナフサ含有原料であっても、熱分解の原料として問題なく使用できる。
なお、ナフサ含有原料中に占める灯油、軽油および天然ガス液の合計比率は、原料多様化率と呼ばれることがある。
When a raw material further containing at least one of kerosene, light oil, and natural gas liquid is used as the naphtha-containing raw material, the total content of kerosene, light oil, and natural gas liquid is 100% by mass of the naphtha-containing raw material. In the inside, it can be 1-99 mass%. Since the naphtha-containing raw material with a high content contains a lot of kerosene, light oil, and natural gas liquid, which is cheaper than naphtha, it is more economical as a naphtha cracker than a naphtha-containing raw material with a low content. On the other hand, from the naphtha-containing raw material having a high content, a lot of ethylene bottom oil, which is a heavy oil and its use is limited, is sometimes used. On the other hand, since the production method of the present embodiment effectively uses ethylene bottom oil, even if it is a naphtha-containing raw material with a high total content of kerosene, light oil and natural gas liquid, Can be used as a raw material without problems.
The total ratio of kerosene, light oil and natural gas liquid in the naphtha-containing raw material is sometimes referred to as a raw material diversification rate.
ナフサ含有原料の熱分解によって得られるエチレンボトム油の性状は、ナフサ含有原料の種類、熱分解条件、精製蒸留塔の運転条件などにもよるが、一般的な性状としては、PAH8合計含有量が1000〜3000wtppm、ベンゾ[a]ピレンの含有量が50〜200wtppmであって、100℃動粘度が10mm2/s未満、芳香族性炭素含有割合が50%以上である。 The properties of ethylene bottom oil obtained by thermal decomposition of naphtha-containing raw materials depend on the type of naphtha-containing raw materials, thermal decomposition conditions, operating conditions of the purification distillation tower, etc., but as general properties, the total PAH8 content is 1000 to 3000 wtppm, the content of benzo [a] pyrene is 50 to 200 wtppm, the kinematic viscosity at 100 ° C. is less than 10 mm 2 / s, and the aromatic carbon content is 50% or more.
なお、本明細書において動粘度の値は、JIS K2283にしたがって測定された値である。
また、ベンゾ[a]ピレンをはじめとするPAH8の定量は、GC−MS(ガスクロマトグラフ質量分析計)などを用いて行える。
また、本明細書において、芳香族性炭素含有割合とは、13C−NMR(核磁気共鳴スペクトル)測定における、全ピーク面積積算値(全炭素数に相当。)に対する110〜150ppmのピークの面積積算値(芳香族炭素数に相当。)の割合(百分率)である。エチレンボトム油や、該エチレンボトム油から本実施形態例の製造方法で得られるゴム配合油には、芳香環やその縮合環を有する多くの化合物が芳香族化合物として含まれるが、これらの化合物を1つずつ同定、定量することは困難である。よって、これら対象物に含まれる芳香族化合物の量を判断する場合には、一般に、ASTM D2140で測定される芳香族性炭素含有量(Ca%)を指標とすることが多かった。ところが、最近では、NMRを用いた測定により、芳香族化合物の量を直接求めることが可能になってきた。そこで、本明細書では、13C−NMRにより前述のように求められる芳香族炭素の割合をもって、芳香族性炭素含有割合とする。
In this specification, the value of kinematic viscosity is a value measured according to JIS K2283.
Further, quantification of PAH8 including benzo [a] pyrene can be performed using GC-MS (gas chromatograph mass spectrometer) or the like.
Further, in the present specification, the aromatic carbon content, the area of the peak of 110~150ppm for (equivalent. The total number of carbon atoms) 13 C-NMR in (nuclear magnetic resonance spectrum) measurement, the total peak area integrated value It is the ratio (percentage) of the integrated value (corresponding to the number of aromatic carbons). Ethylene bottom oil and rubber compounded oil obtained from the ethylene bottom oil by the production method of this embodiment include many compounds having aromatic rings and condensed rings thereof as aromatic compounds. It is difficult to identify and quantify one by one. Therefore, when judging the amount of the aromatic compound contained in these objects, generally, the aromatic carbon content (Ca%) measured by ASTM D2140 is often used as an index. However, recently, it has become possible to directly determine the amount of an aromatic compound by measurement using NMR. Therefore, in the present specification, the aromatic carbon content ratio is defined as the ratio of aromatic carbon obtained as described above by 13 C-NMR.
[成分(Cν)]
本実施形態例の水素化脱硫工程では、ナフサ含有原料の熱分解によって得られたエチレンボトム油の一部または全部を原料とし、これを水素化脱硫するが、好ましくは、エチレンボトム油のうち、100℃動粘度が10mm2/s以上の成分(Cν)を原料とし、これを水素化脱硫する。100℃動粘度が10mm2/s以上の成分(Cν)を水素化脱硫することによって、得られるゴム配合油の粘度が低くなり過ぎることがなく、そのため、高温でゴムに混練した際に油蒸気の発生が激しくなったり、ゴム配合油を配合したゴム組成物の加硫物からゴム配合油がブリードアウトしやすくなったりするなどの問題が生じにくい。
成分(Cν)の100℃動粘度は、好ましくは20mm2/s以上である。また、成分(Cν)の100℃動粘度の好ましい上限値は、製造工程における取扱上の観点から、10000mm2/sである。
[Component ( Cv )]
In the hydrodesulfurization step of the present embodiment, a part or all of the ethylene bottom oil obtained by thermal decomposition of the naphtha-containing raw material is used as a raw material, and this is hydrodesulfurized. Preferably, among the ethylene bottom oil, A component (C v ) having a kinematic viscosity at 100 ° C. of 10 mm 2 / s or more is used as a raw material, and this is hydrodesulfurized. By hydrodesulfurizing a component (C ν ) having a kinematic viscosity at 100 ° C. of 10 mm 2 / s or more, the viscosity of the resulting rubber compounded oil does not become too low. Problems such as the generation of steam become violent and the rubber compounded oil tends to bleed out from the vulcanized product of the rubber composition containing the rubber compounded oil are less likely to occur.
The 100 ° C. kinematic viscosity of the component (C ν ) is preferably 20 mm 2 / s or more. Moreover, the preferable upper limit of 100 degreeC kinematic viscosity of a component (C ( nu )) is 10000 mm < 2 > / s from a viewpoint on the handling in a manufacturing process.
ナフサ含有原料の熱分解によって得られたエチレンボトム油の100℃動粘度が10mm2/s以上である場合には、該エチレンボトム油を成分(Cν)としてそのまま水素化脱硫工程に供することができる。これに対して、エチレンボトム油の100℃動粘度が10mm2/s未満である場合、そのまま水素化脱硫工程に供してもよいが、該エチレンボトム油に含まれる低沸点成分を蒸留工程により除去し、除去後の蒸留残渣液(残油)をその100℃動粘度が10mm2/s以上となるように調整し、該蒸留残渣液を成分(Cν)として水素化脱硫工程に供することがより好ましい。蒸留工程は、常圧蒸留、減圧蒸留(真空蒸留)、常圧蒸留と減圧蒸留とを組み合わせたもののいずれでもよく、適宜選択される。 When the 100 ° C. kinematic viscosity of the ethylene bottom oil obtained by thermal decomposition of the naphtha-containing raw material is 10 mm 2 / s or more, the ethylene bottom oil can be used as it is in the hydrodesulfurization step as a component (C ν ). it can. On the other hand, when the 100 ° C. kinematic viscosity of the ethylene bottom oil is less than 10 mm 2 / s, it may be used as it is in the hydrodesulfurization process, but the low boiling point component contained in the ethylene bottom oil is removed by the distillation process. The distillation residue liquid (residual oil) after removal is adjusted so that its 100 ° C. kinematic viscosity is 10 mm 2 / s or more, and the distillation residue liquid is used as a component (C ν ) for the hydrodesulfurization step. More preferred. The distillation step may be any of atmospheric distillation, vacuum distillation (vacuum distillation), a combination of atmospheric distillation and vacuum distillation, and is appropriately selected.
水素化脱硫工程に供される成分(Cν)は、芳香族性炭素含有割合が55%以上、100%以下であることが好ましい。芳香族性炭素含有割合が55%未満では、最終的に得られるゴム配合油の芳香族性炭素含有割合が所望の値より低くなる傾向にある。成分(Cν)の芳香族性炭素含有割合は60〜95%がより好ましく、70〜90%がさらに好ましい。 The component (C ν ) used for the hydrodesulfurization step preferably has an aromatic carbon content of 55% or more and 100% or less. When the aromatic carbon content is less than 55%, the aromatic carbon content of the finally obtained rubber compounded oil tends to be lower than a desired value. The content of aromatic carbon in the component (C v ) is more preferably 60 to 95%, further preferably 70 to 90%.
また、成分(Cν)は、PAH8の合計含有量が0wtppm以上、3000wtppm以下であることが好ましい。3000wtppmを超えると、最終的に得られるゴム配合油のPAH8の合計含有量を充分に低減することが困難となる場合がある。
また、成分(Cν)の全硫黄濃度は0質量%以上、1質量%以下であることが好適であり、含有するアスファルテン濃度としては、0%以上、3%以下であることが好ましい。全硫黄濃度が1質量%を超えると、最終的に得られるゴム配合油のPAH8合計含有量を充分に低減することが困難となる場合がある。
In addition, the component (C ν ) preferably has a total content of PAH8 of 0 wtppm or more and 3000 wtppm or less. If it exceeds 3000 wtppm, it may be difficult to sufficiently reduce the total PAH8 content of the finally obtained rubber compounding oil.
The total sulfur concentration of the component (C ν ) is preferably 0% by mass or more and 1% by mass or less, and the concentration of asphaltenes contained is preferably 0% or more and 3% or less. If the total sulfur concentration exceeds 1% by mass, it may be difficult to sufficiently reduce the total PAH8 content of the finally obtained rubber compounding oil.
[水素化脱硫工程]
以下、好適な例として、前述の成分(Cν)を原料として水素化脱硫工程を行う場合を挙げて、水素化脱硫工程を説明する。
水素化脱硫工程は、成分(Cν)を水素ガスと反応させて、成分(Cν)に含まれる硫黄化合物を硫化水素(H2S)へと変換する反応工程と、反応工程で得られた反応液を気液分離して反応液から硫化水素をガスとして除去し、脱硫油を得る気液分離工程とを有する。なお、反応工程と気液分離工程は同一工程で行ってもよい。このような水素化脱硫工程を行い、原料中の硫黄化合物を低減することによって、後述の水素化工程における、硫黄の水素化触媒への堆積に起因する触媒活性低下を抑制でき、ゴム配合油を長期間安定的に製造することが可能となる。
ここで前述のとおり、ナフサ含有原料の熱分解によって得られたエチレンボトム油が、100℃動粘度10mm2/s以上であれば、該エチレンボトム油をそのまま成分(Cν)として用いることができ、一方、100℃動粘度が10mm2/s未満であれば、該エチレンボトム油を蒸留工程に供して低沸点成分を除去し、それにより得られた100℃動粘度が10mm2/s以上の蒸留残渣液を成分(Cν)として用いる。
[Hydrodesulphurization process]
Hereinafter, as a preferred example, the hydrodesulfurization step will be described with reference to the case where the hydrodesulfurization step is performed using the above-described component (C v ) as a raw material.
Hydrodesulfurization process is a component (C [nu) is reacted with hydrogen gas, a reaction step of converting sulfur compounds present in component (C [nu) to hydrogen sulfide (
Here, as described above, if the ethylene bottom oil obtained by thermal decomposition of the naphtha-containing raw material is 100 ° C. and a kinematic viscosity of 10 mm 2 / s or more, the ethylene bottom oil can be used as it is as a component (C ν ). On the other hand, if the 100 ° C. kinematic viscosity is less than 10 mm 2 / s, the ethylene bottom oil is subjected to a distillation step to remove low boiling components, and the resulting 100 ° C. kinematic viscosity is 10 mm 2 / s or more. using distillation residue solution as component (C [nu).
水素化脱硫工程では、固体触媒の存在下、連続反応方式またはバッチ反応方式で反応工程を行う。生産性の点からは、連続反応方式が好ましい。
反応形態としては気液反応が好ましく、固体触媒の充填層に成分(Cν)を下向流で流すとともに、これと接触させる水素ガスも下向流で流すトリクルベッド反応器を用いたトリクルベッド方式が好ましい。反応形態が気相反応であると、成分(Cν)や溶媒を蒸発させるのに要するエネルギーが多大となり、経済的に不利となる。一方、反応形態が液相反応であると、成分(Cν)や溶媒に溶解する水素の量に限度があるため、所望の水素化処理が困難となる。
In the hydrodesulfurization process, the reaction process is performed in the presence of a solid catalyst in a continuous reaction system or a batch reaction system. From the viewpoint of productivity, the continuous reaction method is preferable.
A gas-liquid reaction is preferable as a reaction form, and a trickle bed using a trickle bed reactor in which a component (C ν ) is caused to flow downward in a packed bed of a solid catalyst and hydrogen gas to be brought into contact therewith is also caused to flow downward. The method is preferred. When the reaction form is a gas phase reaction, the energy required for evaporating the component (C v ) and the solvent becomes large, which is economically disadvantageous. On the other hand, when the reaction form is a liquid phase reaction, there is a limit to the amount of hydrogen dissolved in the component (C v ) or the solvent, so that a desired hydrogenation process becomes difficult.
連続反応方式で反応工程を行う場合、供給する水素ガスの割合が、成分(Cν)の供給量1tonあたり100〜1000Nm3の範囲となるように、水素ガス流量を調整することが好ましい。水素ガス流量が100Nm3未満では、水素化脱硫が不充分となることがあり、水素ガス流量が1000Nm3を超えると、経済的に不利となる。 If a continuous reaction process performing reaction step, the ratio of hydrogen gas to be supplied is such that the range of the supply amount 1ton per 100 to 1000 nm 3 components (C [nu), it is preferable to adjust the flow rate of hydrogen gas. When the hydrogen gas flow rate is less than 100 Nm 3 , hydrodesulfurization may be insufficient, and when the hydrogen gas flow rate exceeds 1000 Nm 3 , it is economically disadvantageous.
用いる固体触媒としては、水素化脱硫反応の触媒として作用し得るものが使用できる。例えば、アルミナ、シリカ、チタニア、ジルコニア、ボリア、マグネシア、ゼオライト(Y型ゼオライト、X型ゼオライト、L型ゼオライト、ベータ型ゼオライト、ZSM−5などのZSMゼオライト、MFI型ゼオライト、チャバサイト、モルデナイト、エリオナイト)のうちの1種か、これらのうちの2種以上からなる複合酸化物または混合酸化物を担体とし、該担体に周期表第6族、第8族、第9族、第10族の元素のうち少なくとも1種の金属を担持した触媒が使用可能である。周期表6族金属としては、Cr、Mo及びWを挙げることができる。周期表第8族、第9族、第10族金属としては、Co、Ni、Rh、Ru、Pd、Ptなどを挙げることができる。
担持する金属を2種以上使用する場合には、好ましくは、Ni−Mo、Co−Mo、Ni−W等の組み合わせが挙げられる。また、担体として、複合酸化物または混合酸化物を用いる場合には、例えば、ゼオライトとアルミナとシリカアルミナ等をマトリックスとして用いて成形したものなどが好適に使用される。ゼオライトを用いる場合には、Y型ゼオライトが好ましい。
As the solid catalyst to be used, one that can act as a catalyst for hydrodesulfurization reaction can be used. For example, alumina, silica, titania, zirconia, boria, magnesia, zeolite (Z type zeolite such as Y type zeolite, X type zeolite, L type zeolite, beta type zeolite, ZSM-5, MFI type zeolite, chabasite, mordenite, Erio (Night), or a composite oxide or mixed oxide composed of two or more of them as a carrier, and the carrier is a member of
When using 2 or more types of metal to carry | support, Preferably, combinations, such as Ni-Mo, Co-Mo, Ni-W, are mentioned. Further, when a composite oxide or mixed oxide is used as the carrier, for example, one formed by using zeolite, alumina, silica alumina or the like as a matrix is preferably used. When using zeolite, Y-type zeolite is preferable.
これらのなかでも、耐硫黄性や脱硫能力の高さの観点から、アルミナ、シリカ、チタニア、ジルコニア、シリカアルミナおよびゼオライトのうちのいずれかを主成分とする担体に、主触媒元素としてMoおよびWから選ばれる少なくとも1種の元素と、助触媒元素としてCoおよびNiから選ばれる少なくとも1種の元素とが担持された水素化脱硫触媒を用いることが好ましい。 Among these, from the viewpoint of high sulfur resistance and desulfurization capacity, Mo and W as main catalyst elements are supported on a carrier mainly composed of any of alumina, silica, titania, zirconia, silica alumina and zeolite. It is preferable to use a hydrodesulfurization catalyst in which at least one element selected from the above and at least one element selected from Co and Ni are supported as promoter elements.
実プラントでの液空間速度(LHSV)は、成分(Cν)基準で、通常0.1〜10hr−1、好ましくは0.3〜8hr−1の範囲で適宜調節すればよい。LHSVが0.1hr−1未満では、固体触媒量が多すぎて経済性の点で有利ではなく、一方、10hr−1を超えると、水素化脱硫が不充分となる可能性がある。 Liquid hourly space velocity in the actual plant (LHSV) is a component (C [nu) standards, usually 0.1 to 10 -1, preferably may be appropriately adjusted in the range of 0.3~8hr -1. If the LHSV is less than 0.1 hr −1 , the amount of the solid catalyst is too large, which is not advantageous in terms of economy. On the other hand, if the LHSV exceeds 10 hr −1 , hydrodesulfurization may be insufficient.
反応工程の温度は、通常100〜450℃であり、250〜400℃の範囲とすることが好ましく、さらに好ましくは270〜350℃である。反応温度が上記範囲の下限値未満では、水素化脱硫が不充分となることがあり、上記範囲の上限値を超えると、成分(Cν)の水素化分解により、原料原単位が悪化する可能性がある。
圧力は、通常1.0〜20.0MPaG、好ましくは2.0〜5.0MPaGの範囲とする。圧力が上記範囲未満では所望の水素化脱硫が充分に進行しない可能性がある。
The temperature in the reaction step is usually from 100 to 450 ° C, preferably from 250 to 400 ° C, more preferably from 270 to 350 ° C. If the reaction temperature is less than the lower limit of the above range, hydrodesulfurization may be insufficient, and if the reaction temperature exceeds the upper limit of the above range, the raw material intensity may deteriorate due to hydrocracking of the component (C ν ). There is sex.
The pressure is usually in the range of 1.0 to 20.0 MPaG, preferably 2.0 to 5.0 MPaG. If the pressure is less than the above range, the desired hydrodesulfurization may not proceed sufficiently.
また、水素化脱硫工程においては、発生する反応熱を除去するために、成分(Cν)を溶媒で希釈したものを水素ガスと反応させてもよい。水素化脱硫工程の反応工程においては、水素化脱硫とともに、芳香環の核水素化も同時に進行する場合があり、その場合、反応熱が顕著になる傾向にある。また、例えば、得られるゴム配合油の極性をコントロールするためなどに、積極的に芳香環の核水素化を進行させることもあり、その際には反応熱が大きく、該反応熱を除去しないと反応温度の制御が困難となる可能性がある。また、触媒のファウリング防止の観点からも、溶媒にて基質である成分(Cν)を希釈することは有効な手段となる。
希釈に用いられる溶媒には、本実施形態例の水素化脱硫工程の反応工程において不活性であること;成分(Cν)を充分に溶解すること;後に蒸留などでゴム配合油から容易に分離できるように、得られるゴム配合油よりも低沸点であること;などが求められる。このような条件を満たす溶媒としては、飽和炭化水素、飽和エーテルなどから適宜選択でき、例えばデカヒドロナフタレン、テトラリン、テトラヒドロフラン、1,4−ジオキサンなどが好ましく例示できる。
また、溶媒としては、本実施形態例において製造されたゴム配合油を用いることもできる。ゴム配合油を溶媒として選択した場合には、溶媒と製品(ゴム配合油)とが同じであるため、これらを分離する必要がなく、溶媒と製品との混合物の一部を循環して溶媒として再利用すればよい。よって、経済的に有効なプロセスとなり得る。
Moreover, in the hydrodesulfurization process, in order to remove the generated reaction heat, a component (C v ) diluted with a solvent may be reacted with hydrogen gas. In the reaction step of the hydrodesulfurization step, the nuclear hydrogenation of the aromatic ring may proceed simultaneously with the hydrodesulfurization, and in this case, the reaction heat tends to become remarkable. In addition, for example, in order to control the polarity of the resulting rubber compounding oil, the nuclear hydrogenation of the aromatic ring may be actively promoted. In that case, the reaction heat is large, and the reaction heat must be removed. Control of the reaction temperature may be difficult. Also, from the viewpoint of preventing fouling of the catalyst, it is an effective means to dilute the component (C v ) as a substrate with a solvent.
The solvent used for the dilution is inactive in the reaction step of the hydrodesulfurization step of the present embodiment; sufficiently dissolves the component (C ν ); and later easily separated from the rubber compounding oil by distillation or the like. It is required that the boiling point be lower than that of the obtained rubber compounding oil. The solvent satisfying such conditions can be appropriately selected from saturated hydrocarbons, saturated ethers, and the like, and preferred examples include decahydronaphthalene, tetralin, tetrahydrofuran, 1,4-dioxane and the like.
Moreover, as a solvent, the rubber compounding oil manufactured in the example of this embodiment can also be used. When rubber compounded oil is selected as the solvent, the solvent and product (rubber compounded oil) are the same, so there is no need to separate them, and a part of the mixture of solvent and product is circulated as the solvent. Reuse it. Therefore, it can be an economically effective process.
バッチ反応方式の場合には、反応器としてオートクレーブなどを用いる。その際、反応時間は1〜5時間が好ましい。使用する固体触媒、成分(Cν)と水素ガスとの比率、水素化脱硫の温度、圧力などの各種条件は、連続反応方式の場合と同様である。また、バッチ反応方式の場合も、成分(Cν)を溶媒で希釈して反応を行ってもよい。 In the case of a batch reaction system, an autoclave or the like is used as a reactor. At that time, the reaction time is preferably 1 to 5 hours. Various conditions such as the solid catalyst to be used, the ratio of the component ( Cv ) and hydrogen gas, the hydrodesulfurization temperature and pressure are the same as in the case of the continuous reaction system. In the case of the batch reaction method, the reaction may be carried out by diluting the component (C v ) with a solvent.
水素化脱硫工程における反応工程の終了後、反応工程で得られた反応液を気液分離し、反応液から硫化水素をガスとして除去し、系外へパージする気液分離工程を行う。この脱ガスにより、硫黄濃度が低減された残油(脱硫油)と、希釈用の溶媒を用いた場合には溶媒とを含有する液成分が得られる。この液成分は、次の水素化工程へと供給される。
このように硫化水素を系外へパージする際、硫化水素には未反応の水素ガスが同伴されるが、この水素ガス量が多く、経済面での悪影響が大きい場合には、アミンや苛性ソーダなどの吸収液を用いて硫化水素を選択除去した後に、水素ガスを水素化脱硫工程の反応器へ循環させたり、後の水素化工程の反応器へ送ったりするなどして、再利用することが好ましい。
また、気液分離による硫化水素の除去は、気液分離の際の操作圧力が低いほど効果的に進行する。よって、反応工程で得られた反応液を減圧して、硫化水素を除去することが好ましい。しかしながら、操作圧力が低すぎると、脱ガスが効率的に進行するものの、その後のアミンや苛性ソーダなどの吸収液を用いた吸収操作へ影響を及ぼす可能性がある。また、水素ガス循環の際の動力コストも増加する。よって、気液分離の際の操作圧力は、プロセス最適値を鑑みて適宜設定される。
After completion of the reaction step in the hydrodesulfurization step, a gas-liquid separation step is performed in which the reaction solution obtained in the reaction step is gas-liquid separated, hydrogen sulfide is removed from the reaction solution as a gas, and purged out of the system. By this degassing, a liquid component containing a residual oil (desulfurized oil) with a reduced sulfur concentration and a solvent when a solvent for dilution is used is obtained. This liquid component is supplied to the next hydrogenation step.
When purging hydrogen sulfide out of the system in this way, unreacted hydrogen gas is accompanied by hydrogen sulfide. If the amount of hydrogen gas is large and there is a large negative economic impact, amines, caustic soda, etc. After selectively removing hydrogen sulfide using the absorption liquid, hydrogen gas can be circulated to the reactor in the hydrodesulfurization process or sent to the reactor in the subsequent hydrogenation process. preferable.
Further, the removal of hydrogen sulfide by gas-liquid separation proceeds more effectively as the operating pressure during gas-liquid separation is lower. Accordingly, it is preferable to remove hydrogen sulfide by reducing the pressure of the reaction solution obtained in the reaction step. However, if the operating pressure is too low, degassing proceeds efficiently, but it may affect the subsequent absorption operation using an absorbing liquid such as amine or caustic soda. In addition, the power cost for hydrogen gas circulation also increases. Therefore, the operation pressure at the time of gas-liquid separation is appropriately set in view of the process optimum value.
[水素化工程]
水素化工程では、水素化脱硫工程により得られた脱硫油の芳香環を核水素化する。これにより、脱硫油に含まれるPAH8物質を除去するとともに、含有する芳香族化合物の濃度を制御し、前述した欧州での規制を満たす程度に、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を製造できる。
[Hydrogenation process]
In the hydrogenation step, the aromatic ring of the desulfurized oil obtained by the hydrodesulfurization step is nuclear hydrogenated. As a result, the PAH8 substance contained in the desulfurized oil is removed, and the concentration of the aromatic compound contained is controlled, and benzo [a] pyrene and other polycyclic aromatic carbonizations are satisfied to the extent that the above-mentioned European regulations are satisfied. A rubber compounding oil with reduced hydrogen can be produced.
水素化工程は、固体触媒の存在下、連続反応方式またはバッチ反応方式で行う。生産性の点からは、連続反応方式が好ましい。
反応形態としては気液反応が好ましく、固体触媒の充填層に脱硫油を下向流で流すとともに、これと接触させる水素ガスも下向流で流すトリクルベッド反応器を用いたトリクルベッド方式が好ましい。反応形態が気相反応であると、脱硫油や溶媒を蒸発させるのに要するエネルギーが多大となり、経済的に不利となる。一方、反応形態が液相反応であると、脱硫油や溶媒に溶解する水素の量に限度があるため、所望の核水素化処理が困難となる。
また、核水素化による反応熱を除去するために、水素化脱硫工程と同様に溶媒による希釈をおこなってもよい。好ましい溶媒は水素化脱硫工程の説明で記したものを用いることができる。
なお、前段の水素化脱硫工程で希釈用の溶媒を用いた場合には、脱硫油は溶媒と混合された状態で水素化工程に原料として供給される。これにより、水素化工程においても、溶媒により希釈された状態で核水素化が進行し、反応熱を除去できる。
The hydrogenation step is carried out in the presence of a solid catalyst in a continuous reaction system or a batch reaction system. From the viewpoint of productivity, the continuous reaction method is preferable.
A gas-liquid reaction is preferable as a reaction form, and a trickle bed system using a trickle bed reactor in which desulfurized oil is allowed to flow downward in a packed bed of a solid catalyst and hydrogen gas to be brought into contact therewith is also preferable to flow downward is preferable. . When the reaction form is a gas phase reaction, the energy required for evaporating the desulfurized oil and the solvent becomes large, which is economically disadvantageous. On the other hand, when the reaction form is a liquid phase reaction, there is a limit to the amount of hydrogen dissolved in the desulfurized oil or the solvent, so that the desired nuclear hydrogenation process becomes difficult.
Moreover, in order to remove the reaction heat by nuclear hydrogenation, you may dilute with a solvent similarly to the hydrodesulfurization process. As the preferred solvent, those described in the description of the hydrodesulfurization step can be used.
In addition, when a solvent for dilution is used in the preceding hydrodesulfurization step, the desulfurized oil is supplied as a raw material to the hydrogenation step in a state of being mixed with the solvent. Thereby, also in a hydrogenation process, nuclear hydrogenation advances in the state diluted with the solvent, and can remove reaction heat.
連続反応方式で水素化を行う場合、供給する水素ガスの割合が、脱硫油の供給量1tonあたり100〜1000Nm3の範囲となるように、水素ガス流量を調整することが好ましい。水素ガス流量が100Nm3未満では、核水素化が不充分となることがあり、水素ガス流量が1000Nm3を超えると、経済的に不利となる。 When performing hydrogenation by a continuous reaction system, it is preferable to adjust a hydrogen gas flow rate so that the ratio of the hydrogen gas supplied may be in the range of 100 to 1000 Nm 3 per 1 ton of desulfurized oil supply. When the hydrogen gas flow rate is less than 100 Nm 3 , nuclear hydrogenation may be insufficient, and when the hydrogen gas flow rate exceeds 1000 Nm 3 , it is economically disadvantageous.
水素化工程で用いる固体触媒としては、水素化反応の触媒として作用し得るものを使用でき、例えば、前述の水素化脱硫工程の反応工程と同じ触媒を用いることもできる。ただし、水素化工程の目的は、脱硫油の核水素化であるため、耐硫黄性は低くても核水素化能の高い触媒を使用することが好ましい。
そのような触媒としては、アルミナ、シリカ、チタニア、ジルコニア、ボリア、マグネシア、ゼオライトのうちの1種か、これらのうちの2種以上からなる複合酸化物または混合酸化物、および、活性炭のうちの1種以上からなる無機化合物を担体とし、該担体に周期表第8〜10族の金属のうち少なくとも1種を担持した触媒を用いることが好ましい。具体的には、アルミナ、シリカ、ゼオライト、活性炭などの無機化合物からなる担体に、触媒元素として鉄、コバルト、ニッケル、ルテニウム、ロジウム、パラジウム、イリジウムおよび白金からなる群より選ばれる少なくとも1種が担持された水素化触媒が挙げられる。これら触媒元素のなかでも、ニッケル、パラジウム、白金のうちの少なくとも1種がより好ましい。
As the solid catalyst used in the hydrogenation step, a catalyst that can act as a catalyst for the hydrogenation reaction can be used. For example, the same catalyst as that used in the hydrodesulfurization step can be used. However, since the purpose of the hydrogenation step is nuclear hydrogenation of desulfurized oil, it is preferable to use a catalyst having high nuclear hydrogenation ability even if the sulfur resistance is low.
Examples of such a catalyst include one of alumina, silica, titania, zirconia, boria, magnesia, and zeolite, or a composite oxide or mixed oxide composed of two or more of these, and activated carbon. It is preferable to use a catalyst in which one or more inorganic compounds are used as a carrier and at least one of the metals in
実プラントでの液空間速度(LHSV)は、脱硫油基準で、通常0.1〜10hr−1、好ましくは0.3〜8hr−1の範囲で適宜調節すればよい。LHSVが0.1hr−1未満では、固体触媒量が多すぎて経済性の点で有利ではなく、一方、10hr−1を超えると、水素化が不充分となる可能性がある。 Liquid hourly space velocity in the actual plant (LHSV) is a desulfurized oil basis, usually 0.1 to 10 -1, preferably may be appropriately adjusted in the range of 0.3~8hr -1. If the LHSV is less than 0.1 hr −1 , the amount of the solid catalyst is too large, which is not advantageous in terms of economy. On the other hand, if it exceeds 10 hr −1 , hydrogenation may be insufficient.
また、水素化工程を連続反応方式で行う場合、水素化工程に1年間で供給される脱硫油に含まれる累積の硫黄量が、水素化触媒1tonあたり、0.01ton以下であることが好ましい。これは以下の理由による。すなわち、水素化工程に用いる水素化触媒には、脱硫油に含まれる硫黄が徐々に堆積し、触媒の活性が低下する。特に、水素化工程に用いる水素化触媒には、核水素化能力の高いことが優先されるため、該水素化触媒は耐硫黄性に劣る場合がある。このような触媒の活性低下は、プラントの安定運転を阻害する要因となり得る。よって、運転管理の面から、脱硫油中の硫黄の量は低く制御されることが好ましい。具体的には、触媒に必要とされる寿命を勘案して、水素化工程に供給される脱硫油に含まれる累積の硫黄量を管理することが好適である。このような観点から、前述のとおり、1年間(8760時間)の実プラントの操業において、水素化工程の反応器に供給される脱硫油に含まれる累積の硫黄量は、水素化触媒1ton(担体の重量を含む)当たり、0.01ton以下であることが好ましい。より好ましくは、触媒1ton当たり、0.005ton以下、更に好ましくは、触媒1ton当たり、0.001ton以下である。 Moreover, when performing a hydrogenation process by a continuous reaction system, it is preferable that the accumulation sulfur amount contained in the desulfurization oil supplied to a hydrogenation process for one year is 0.01 ton or less per 1 ton of hydrogenation catalysts. This is due to the following reason. That is, sulfur contained in the desulfurized oil is gradually deposited on the hydrogenation catalyst used in the hydrogenation step, and the activity of the catalyst is reduced. In particular, the hydrogenation catalyst used in the hydrogenation step is prioritized to have high nuclear hydrogenation ability, and therefore the hydrogenation catalyst may be inferior in sulfur resistance. Such a decrease in the activity of the catalyst can be a factor that hinders stable operation of the plant. Therefore, from the viewpoint of operation management, the amount of sulfur in the desulfurized oil is preferably controlled to be low. Specifically, it is preferable to manage the cumulative amount of sulfur contained in the desulfurized oil supplied to the hydrogenation process in consideration of the life required for the catalyst. From this point of view, as described above, in the operation of an actual plant for one year (8760 hours), the cumulative amount of sulfur contained in the desulfurized oil supplied to the reactor in the hydrogenation process is 1 ton of hydrogenation catalyst (carrier). Is preferably 0.01 ton or less. More preferably, it is 0.005 ton or less per 1 ton of catalyst, and further preferably 0.001 ton or less per 1 ton of catalyst.
水素化工程の温度は、通常50〜400℃であり、100〜300℃の範囲とすることが好ましい。反応温度が上記範囲未満では、PAH8物質の低減が不充分となることがあり、上記範囲を超えると、脱硫油の水素化分解により、原料原単位が悪化する可能性がある。
水素化工程の圧力は、通常1.0〜20.0MPaG、好ましくは2.0〜5.0MPaGの範囲とする。圧力が上記範囲未満では所望の核水素化が充分に進行せず、最終的に得られるゴム配合油のPAH8合計含有量が10wtppmを超えたり、ゴム配合油の芳香族性炭素含有割合の制御が困難となったりする場合がある。
The temperature of the hydrogenation step is usually 50 to 400 ° C, and preferably 100 to 300 ° C. If the reaction temperature is less than the above range, the reduction of the PAH8 substance may be insufficient, and if it exceeds the above range, the raw material basic unit may deteriorate due to hydrocracking of the desulfurized oil.
The pressure in the hydrogenation step is usually 1.0 to 20.0 MPaG, preferably 2.0 to 5.0 MPaG. If the pressure is less than the above range, the desired nuclear hydrogenation does not proceed sufficiently, and the total content of PAH8 in the finally obtained rubber compounded oil exceeds 10 wtppm, or the aromatic carbon content ratio of the rubber compounded oil can be controlled. It may be difficult.
バッチ反応方式の場合には、反応器としてオートクレーブなどを用いる。その際、反応時間は1〜5時間が好ましい。使用する固体触媒、脱硫油と水素ガスとの比率、核水素化の温度、圧力などの各種条件は、連続反応方式の場合と同様である。 In the case of a batch reaction system, an autoclave or the like is used as a reactor. At that time, the reaction time is preferably 1 to 5 hours. Various conditions such as the solid catalyst used, the ratio of desulfurized oil and hydrogen gas, the temperature and pressure of nuclear hydrogenation are the same as in the case of the continuous reaction system.
このような水素化工程の終了後、反応液を公知の方法により、液成分(凝集液)と気体成分(未反応の水素ガス等)とに気液分離する。そして、液成分に対して、必要に応じて蒸留などで溶媒を除去したり、精製等を行ったりすることにより、目的のゴム配合油を得ることができる。
このような水素化工程は、あらかじめ水素化脱硫工程を行ってから実施されるため、水素化工程で使用される水素化触媒に堆積する硫黄量が少なく、触媒の活性低下が抑制される。よって、長期間安定的な運転が可能となる。
After completion of such a hydrogenation step, the reaction solution is gas-liquid separated into a liquid component (aggregate) and a gas component (unreacted hydrogen gas, etc.) by a known method. And the target rubber compounding oil can be obtained by removing a solvent by distillation etc. as needed with respect to a liquid component, or refine | purifying.
Since such a hydrogenation step is performed after the hydrodesulfurization step is performed in advance, the amount of sulfur deposited on the hydrogenation catalyst used in the hydrogenation step is small, and a decrease in the activity of the catalyst is suppressed. Therefore, stable operation for a long time is possible.
<ゴム配合油>
以上説明した製造方法によれば、用途が限定されていたエチレンボトム油を用い、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期安定的に製造できる。このようにして得られたゴム配合油は、前述した欧州での規制、すなわち、PAH8合計含有量が0wtppm以上、10wtppm以下であり、かつ、ベンゾ[a]ピレンの含有量が0wtppm以上、1wtppm以下との条件を満たす。
<Rubber compounding oil>
According to the production method described above, a rubber compounding oil in which benzo [a] pyrene and other polycyclic aromatic hydrocarbons are reduced can be stably produced for a long period of time using an ethylene bottom oil whose use is limited. The rubber compounded oil thus obtained has the above-mentioned European regulations, that is, the total PAH8 content is 0 wtppm or more and 10 wtppm or less, and the benzo [a] pyrene content is 0 wtppm or more and 1 wtppm or less. Satisfy the condition.
また、ゴム配合油は、100℃における動粘度が10〜100mm2/sの範囲であることが好ましく、20〜40mm2/sの範囲であることがより好ましい。該動粘度が低すぎると、ゴム配合油を配合したゴム組成物の加硫物の常態物性が不充分となったり、熱老化時の油分蒸発により熱老化物性が劣ったりする場合がある。一方、該動粘度が高すぎると、流動性が低く取扱性が低下する傾向にある。 Further, the rubber compounding oil is preferably a kinematic viscosity at 100 ° C. is in the range of 10 to 100 mm 2 / s, more preferably in the range of 20 to 40 mm 2 / s. If the kinematic viscosity is too low, the normal properties of the vulcanized product of the rubber composition containing the rubber compounding oil may be insufficient, or the heat aging property may be inferior due to oil evaporation during heat aging. On the other hand, when the kinematic viscosity is too high, the fluidity is low and the handleability tends to be lowered.
また、製造されたゴム配合油の芳香族性炭素含有割合は、5〜50%であることが好ましく、10〜40%であることがより好ましい。5%未満であると、ゴムとの相溶性が低下して、ゴム配合油を配合したゴム組成物の加硫物にブリードが発生したり、さらにはゴム配合油を配合したゴム組成物の加硫物の常態物性及び熱老化物性が劣ったりすることがある。一方、50%を超えると、PAH8合計含有量も10wtppmを超えやすい傾向にある。なお、芳香族性炭素含有割合は、先に説明したように、13C−NMRを用いて求められる値である。 Moreover, it is preferable that the aromatic carbon content rate of the manufactured rubber compounding oil is 5 to 50%, and it is more preferable that it is 10 to 40%. If it is less than 5%, the compatibility with the rubber is lowered, bleed is generated in the vulcanizate of the rubber composition containing the rubber compounding oil, and further, the rubber composition containing the rubber compounding oil is added. The normal physical properties and heat aging physical properties of the sulfate may be inferior. On the other hand, if it exceeds 50%, the total PAH8 content tends to easily exceed 10 wtppm. In addition, as described above, the aromatic carbon content ratio is a value obtained using 13 C-NMR.
また、ゴム配合油は、ゴムとの親和性、軟化性、高引火点、安全性、ハンドリング性の観点や、該ゴム配合油を配合してタイヤ用ゴム組成物を調製し、該組成物からタイヤを製造した場合に、タイヤの低燃費性、グリップ性及び耐熱老化性を良好にする観点から、さらに以下の諸性状を有することが好ましい。 In addition, the rubber compounding oil is a rubber composition for tires prepared by blending the rubber compounding oil, from the viewpoint of affinity with rubber, softening property, high flash point, safety, handling property, and the rubber compounding oil. When a tire is manufactured, it is preferable that the tire has the following properties from the viewpoint of improving the fuel efficiency, gripping property and heat aging resistance of the tire.
15℃における密度:通常0.90〜1.10g/cm3、好ましくは0.95〜1.05g/cm3である。
引火点:通常200℃以上、好ましくは250℃以上である。
40℃における動粘度:通常20〜2000mm2/s、好ましくは100〜1000mm2/sである。
アニリン点:通常20℃〜110℃、好ましくは30℃〜80℃である。
流動点:通常−40〜+30℃、好ましくは−30〜+20℃である。
ガラス転移点(Tg):通常−60〜−10℃、好ましくは−55〜−30℃である。ここでガラス転移点(Tg)とは、DSC(示差走査熱量計)にて一定の昇温速度(10℃/分)で昇温した際に観察される、ガラス転移領域における熱量変化ピークから算出した温度である。
Density at 15 ° C .: Usually 0.90 to 1.10 g / cm 3 , preferably 0.95 to 1.05 g / cm 3 .
Flash point: usually 200 ° C. or higher, preferably 250 ° C. or higher.
Kinematic viscosity at 40 ° C.:
Aniline point: Usually 20 ° C to 110 ° C, preferably 30 ° C to 80 ° C.
Pour point: Usually −40 to + 30 ° C., preferably −30 to + 20 ° C.
Glass transition point (Tg): Usually −60 to −10 ° C., preferably −55 to −30 ° C. Here, the glass transition point (Tg) is calculated from the calorific value change peak in the glass transition region, which is observed when the temperature is increased at a constant temperature increase rate (10 ° C./min) with a DSC (differential scanning calorimeter). Temperature.
<ゴム組成物>
公知の装置により、天然ゴム、スチレンブタジエンゴム、ポリブタジエンゴム、ブチルゴム、イソプレンゴム、ニトリルゴムなどのゴムに、以上説明したゴム配合油を混練することにより、例えばタイヤ用などのゴム組成物を得ることができる。ゴムの混練装置としては、ニーダー、バンバリーミキサー(登録商標)、二軸押し出し機、二本ロール、カレンダーロールなどが挙げられる。ゴム組成物には、ゴム配合油の他に、架橋剤、硫黄化合物、充填剤、カーボンブラックなどの補強剤、繊維、酸化防止剤など必要に応じて配合した後、加硫(架橋)反応させて、ゴム製品とすることができる。ゴム製品としてはタイヤなどが挙げられる。
<Rubber composition>
By kneading the rubber compounding oil described above into rubber such as natural rubber, styrene butadiene rubber, polybutadiene rubber, butyl rubber, isoprene rubber, and nitrile rubber using a known apparatus, a rubber composition for tires, for example, is obtained. Can do. Examples of the rubber kneading apparatus include a kneader, a Banbury mixer (registered trademark), a twin screw extruder, a two roll, a calendar roll. In addition to the rubber compounding oil, the rubber composition is blended with a crosslinking agent, a sulfur compound, a filler, a reinforcing agent such as carbon black, a fiber, an antioxidant and the like as necessary, and then vulcanized (crosslinked). Rubber products. Examples of rubber products include tires.
以上説明したように、本実施形態例の製造方法によれば、用途が限定されていたエチレンボトム油を用い、ベンゾ[a]ピレンやその他の多環芳香族炭化水素が低減されたゴム配合油を長期間安定的に製造できる。 As described above, according to the production method of the present embodiment, the rubber compounded oil in which benzo [a] pyrene and other polycyclic aromatic hydrocarbons are reduced using the ethylene bottom oil whose use is limited. Can be manufactured stably for a long period of time.
以下、実施例に基づいて本発明を具体的に説明するが、本発明は実施例に限定されるものではない。
各例において、以下の方法にて各種測定を行った。
(1)PAH8合計含有量およびベンゾ[a]ピレンの含有量
GC−MSのSIM分析により実施した。条件は以下のとおりとした。
内部標準物質:ペリレンd−12
カラム:HP−5MS 5% Phenyl Methyl Siloxaneを使用
カラム長さ:30m
インジェクション:280℃
初期温度:80℃
昇温速度:10℃/min
最終温度:300℃
EXAMPLES Hereinafter, although this invention is demonstrated concretely based on an Example, this invention is not limited to an Example.
In each example, various measurements were performed by the following methods.
(1) PAH8 total content and content of benzo [a] pyrene Carried out by GC-MS SIM analysis. The conditions were as follows.
Internal standard: Perylene d-12
Column: HP-5MS 5% Phenyl Methyl Siloxane is used Column length: 30m
Injection: 280 ° C
Initial temperature: 80 ° C
Temperature increase rate: 10 ° C / min
Final temperature: 300 ° C
(2)芳香族性炭素含有割合
13C−NMR測定により実施した(測定機種:JEOL EX−400(日本電子株式会社製))。
(i)NMRサンプル調製
試料0.18〜0.20gとクロロホルム−D(Wako クロロホルム−D,(D,99.8%)+0.05v/v%TMS,536−74263)0.60g〜0.65gを混合し、これをNMR用試料管(内径φ4.2mm)に、管底より4cmの高さとなるように加える。
(ii)測定法
待ち時間(Pulse Delay)を20秒に設定し、非NOEモードゲーテッドデカップリングを用いて積算回数2000回で測定する。
(iii)解析法
得られたFID信号をEXcalibur for Windows(登録商標) version 4.5(日本電子株式会社製)を用いて、フェーズ補正、ベースライン補正、参照ピーク設定(TMS,CHCl3)を行う(通常自動設定)。
化学シフトδ10ppm〜50ppm間のピーク面積SAlと化学シフトδ110ppm〜150ppm間のピーク面積SArから、芳香族性炭素含有割合(%):DAr=100×SAr/(SAr+SAl)を算出する。
なお、通常のエチレンボトム油およびその水素化物には、化学シフトδ10ppm〜50ppm間と110ppm〜150ppm間にのみ炭素のピークが出現し、これら領域以外には炭素のピークは出現しない。以下の実施例で測定したエチレンボトム油、成分(Cν)、ゴム配合油などについても同様であった。
(2) Aromatic carbon content
The measurement was performed by 13 C-NMR measurement (measurement model: JEOL EX-400 (manufactured by JEOL Ltd.)).
(I) Preparation of NMR sample 0.18-0.20 g of sample and chloroform-D (Wako chloroform-D, (D, 99.8%) + 0.05 v / v% TMS, 536-74263) 0.60 g-0. 65 g is mixed and added to an NMR sample tube (inner diameter φ4.2 mm) so that the height is 4 cm from the tube bottom.
(Ii) Measuring method The waiting time (Pulse Delay) is set to 20 seconds, and measurement is performed at a total number of 2000 using non-NOE mode gated decoupling.
(Iii) Analysis Method The obtained FID signal is subjected to phase correction, baseline correction, and reference peak setting (TMS, CHCl 3 ) using EXcalibur for Windows (registered trademark) version 4.5 (manufactured by JEOL Ltd.). Perform (normal automatic setting).
From the peak area S Al between the chemical shift δ 10 ppm to 50 ppm and the peak area S Ar between the chemical shift δ 110 ppm to 150 ppm, the aromatic carbon content ratio (%): D Ar = 100 × S Ar / (S Ar + S Al ) calculate.
In ordinary ethylene bottom oil and hydrides thereof, a carbon peak appears only between chemical shifts δ 10 ppm to 50 ppm and 110 ppm to 150 ppm, and no carbon peak appears outside these regions. The same was true for the ethylene bottom oil, component ( Cv ), rubber compounding oil and the like measured in the following examples.
(3)全硫黄濃度
塩素硫黄分析装置(三菱化成工業製、モデルTSX−10型)を用いて、以下の測定法にて実施した。
電解液:アジ化ナトリウム25mg水溶液;50mL+氷酢酸;0.3mL+ヨウ化カリウム;0.24g
脱水液:リン酸;7.5mL+純水;1.5mL
対極液:特級硝酸カリウム10質量%水溶液
酸素導入圧力:0.4MPaG
アルゴン導入圧力:0.4MPaG
試料導入部温度:850〜950℃
試料:30μLをマイクロシリンジにて注入。
(3) Total sulfur concentration Using a chlorine-sulfur analyzer (Mitsubishi Kasei Kogyo, model TSX-10 type), the following measurement method was used.
Electrolyte: 25 mg aqueous solution of sodium azide; 50 mL + glacial acetic acid; 0.3 mL + potassium iodide; 0.24 g
Dehydrated liquid: phosphoric acid; 7.5 mL + pure water; 1.5 mL
Counter electrode solution: Special grade potassium nitrate 10% by mass aqueous solution Oxygen introduction pressure: 0.4 MPaG
Argon introduction pressure: 0.4 MPaG
Sample introduction part temperature: 850 to 950 ° C.
Sample: 30 μL is injected with a micro syringe.
(4)アスファルテン濃度
イアトロスキャン MK−6(三菱化学メディエンス株式会社製)を用いて、以下の測定法にて実施した。
(i)サンプル調製
試料をTHFに溶解させ1wt%溶液とする。この試料をイアトロスキャン MK−6に付属のスポッティングガイドおよびマイクロディスペンサを用いてイアトロスキャン用焼結薄層棒クロマロッド−SIII(三菱化学メディエンス株式会社製)の原点に約1mmスポットする。この焼結薄層棒を展開層DT−150(展開溶媒70ml)を用いてn−ヘキサン、トルエン、ジクロロメタン/0.1vol%メタノール混合溶媒の順に展開していく。展開溶媒の切り替え時には、ロッドドライアTK−8を用いて120℃で溶媒除去を行う。
(ii)測定法
水素炎イオン化検出器を用い、スキャンスピード 30秒/スキャンにて測定を行う。
(iii)解析法
SIC 480II for IATROSCAN(システム インスツルメンツ株式会社社製)を用いて原点に近いピークからそれぞれアスファルテン分、レジン分、芳香族分、飽和分として分類し、全ピーク面積に対するアスファルテン分のピーク面積をアスファルテン濃度(アスファルテン率)(%)とする。
(4) Asphaltene concentration It was carried out by the following measuring method using Iatroscan MK-6 (manufactured by Mitsubishi Chemical Medience Corporation).
(I) Sample preparation A sample is dissolved in THF to make a 1 wt% solution. This sample is spotted by about 1 mm at the origin of sintered thin layer rod chroma rod-SIII (manufactured by Mitsubishi Chemical Medience Corporation) for Iatroscan using a spotting guide and a micro dispenser attached to Iatroscan MK-6. This sintered thin layer rod is developed in the order of n-hexane, toluene, dichloromethane / 0.1 vol% methanol mixed solvent using a developing layer DT-150 (developing solvent 70 ml). At the time of switching the developing solvent, the solvent is removed at 120 ° C. using a rod dryer TK-8.
(Ii) Measurement method Measurement is performed using a flame ionization detector at a scan speed of 30 seconds / scan.
(Iii) Analytical method SIC 480II for IATROSCAN (manufactured by System Instruments Co., Ltd.) is used to classify asphaltene, resin, aromatic and saturated components from the peak close to the origin, respectively, and asphaltene peaks relative to the total peak area. The area is defined as the asphaltene concentration (asphaltene ratio) (%).
[実施例1]
ナフサの熱分解によって得られたエチレンボトム油について、100℃動粘度を測定したところ、3.8mm2/sであった。そこで、該エチレンボトム油に対して、以下の蒸留工程を行った。なお、該エチレンボトム油の性状を表1に示す。
(蒸留工程)
エチレンボトム油を減圧蒸留して、低沸点成分を除去し、100℃動粘度が373mm2/sである残油(蒸留残渣液)を得た。
具体的には、棚段式オルダーショウ(10段)にて、エチレンボトム油1Lを釜に仕込み、数Torrの真空条件にて還流比を5として、釜温度220℃まで昇温し、留出した成分を除去することにより、上記残油(蒸留残渣液)を得た。
得られた残油(蒸留残渣液)の性状を表1に示す。
[Example 1]
The ethylene bottom oil obtained by the thermal decomposition of naphtha was measured at 100 ° C. for a kinematic viscosity of 3.8 mm 2 / s. Therefore, the following distillation step was performed on the ethylene bottom oil. The properties of the ethylene bottom oil are shown in Table 1.
(Distillation process)
The ethylene bottom oil was distilled under reduced pressure to remove low-boiling components, and a residual oil (distillation residue liquid) having a kinematic viscosity at 100 ° C. of 373 mm 2 / s was obtained.
Specifically, 1 L of ethylene bottom oil was charged into the kettle using a shelf-type Oldershaw (10 stages), the reflux ratio was set to 5 under vacuum conditions of several Torr, the kettle temperature was raised to 220 ° C., and distilled. The residual oil (distillation residue liquid) was obtained by removing the components.
Table 1 shows the properties of the obtained residual oil (distillation residue liquid).
(水素化脱硫工程、水素化工程)
残油(蒸留残渣液)をデカヒドロナフタレンに溶解し、5wt%の残油溶液(1)を得た。そして、反応管−1および反応管−2を備えた反応装置により、以下の反応を行った。
反応管−1(水素化脱硫用反応管;内径20mm)には、ズードケミー触媒株式会社製HDMAX300を20g充填した。なお、本触媒は、主成分が酸化モリブデン15〜20wt%、酸化ニッケル3.0〜6.0wt%、酸化アルミニウム(バランス)であり、アルミナ担体に、主触媒元素としてモリブデン、助触媒元素としてニッケルが担持された水素化脱硫触媒である。
一方、反応管−2(核水添用反応管;内径20mm)には、ズードケミー触媒株式会社製NiSAT310RSを10g充填した。本触媒は、ニッケル52±4.0wt%、シリカ28.0±3.0wt%、アルミナ10.0±1.0wt%を含有し、無機化合物からなる担体に、ニッケルが担持された水素化触媒である。
反応管−1に充填した触媒を340℃にて、ジメチルジスルフィド含有のデカヒドロナフタレン液を用いて、水素圧力2.1MPaGにて硫化処理した。
その後、反応管−1の触媒層温度を300℃とし、水素ガスを、水素圧力3.0MPaG、水素流量10NL/h=8000Nm3/t(原料残油1tonあたりの水素ガス供給量)、上記の残油溶液(1)を25g/hにて、反応管−1へ連続的に並行流で供給して水素化脱硫工程の反応工程を行った。反応器出口流体を大気圧下で気液分離し、液成分(2)(脱硫油/デカヒドロナフタレン)を得た。なお、この際の液空間速度(LHSV)は0.035であった。
反応開始から24時間後の液成分中の全硫黄濃度は、基質換算(デカヒドロナフタレンを除去した状態)で16wtppmであった。
反応管−2に充填されている触媒を300℃、大気圧下にて水素還元処理した。次に反応管−2の触媒層温度を150℃とし、水素ガスを、水素圧力3.0MPaG、水素流量10NL/h=8000Nm3/t(原料脱硫油1tonあたりの水素ガス供給量)、前記液成分(2)を25g/hにて、反応管−2に連続的に並行流で供給して核水素化反応を行った。反応器出口流体を大気圧下で気液分離し、核水素化油(ゴム配合油)とデカヒドロナフタレンとの混合物である液成分(3)を得た。なお、この際の液空間速度(LHSV)は0.075であった。
反応開始から24時間後の液成分(3)中の基質換算でのPAH8合計含有量は3.1ppm、ベンゾ[a]ピレン濃度は0ppmであった。その他の性状について、表1に示す。
上記の各反応を4000時間継続し、反応管−1、反応管−2の出口流体気液分離後の凝縮液(液成分(2)および(3))の基質換算での全硫黄濃度とPAH8物質濃度の経時データを図1に示す。図1における反応管−2のデータから、4000時間経過後もPAH8合計含有量が10ppm以下を維持していることがわかる。
(Hydrodesulphurization process, Hydrogenation process)
The residual oil (distilled residue liquid) was dissolved in decahydronaphthalene to obtain a 5 wt% residual oil solution (1). And the following reaction was performed with the reaction apparatus provided with reaction tube-1 and reaction tube-2.
Reaction tube-1 (reaction tube for hydrodesulfurization;
On the other hand, reaction tube-2 (nuclear hydrogenation reaction tube;
The catalyst charged in the reaction tube-1 was sulfurized at 340 ° C. using a decahydronaphthalene liquid containing dimethyl disulfide at a hydrogen pressure of 2.1 MPaG.
Thereafter, the catalyst layer temperature of the reaction tube-1 is set to 300 ° C., and the hydrogen gas is supplied with a hydrogen pressure of 3.0 MPaG, a hydrogen flow rate of 10 NL / h = 8000 Nm 3 / t (hydrogen gas supply amount per ton of raw material residual oil), Residual oil solution (1) was continuously fed in parallel flow at 25 g / h to reaction tube-1 to carry out the reaction step of the hydrodesulfurization step. The reactor outlet fluid was gas-liquid separated under atmospheric pressure to obtain liquid component (2) (desulfurized oil / decahydronaphthalene). The liquid space velocity (LHSV) at this time was 0.035.
The total sulfur concentration in the liquid component 24 hours after the start of the reaction was 16 wtppm in terms of substrate (in a state where decahydronaphthalene was removed).
The catalyst charged in the reaction tube-2 was subjected to hydrogen reduction treatment at 300 ° C. and atmospheric pressure. Next, the catalyst layer temperature of the reaction tube-2 is set to 150 ° C., hydrogen gas is supplied at a hydrogen pressure of 3.0 MPaG, a hydrogen flow rate of 10 NL / h = 8000 Nm 3 / t (hydrogen gas supply amount per ton of raw desulfurized oil), the liquid The component (2) was continuously supplied in parallel flow to the reaction tube-2 at 25 g / h to carry out a nuclear hydrogenation reaction. The reactor outlet fluid was gas-liquid separated under atmospheric pressure to obtain a liquid component (3) which was a mixture of nuclear hydrogenated oil (rubber compounded oil) and decahydronaphthalene. The liquid space velocity (LHSV) at this time was 0.075.
The total PAH8 content in terms of substrate in the liquid component (3) 24 hours after the start of the reaction was 3.1 ppm, and the benzo [a] pyrene concentration was 0 ppm. Other properties are shown in Table 1.
Each reaction described above was continued for 4000 hours, and the total sulfur concentration in terms of substrate and PAH8 of the condensate (liquid components (2) and (3)) after separation of the gas and liquid at the outlet of reaction tube-1 and reaction tube-2 The time-dependent data of the substance concentration is shown in FIG. From the data of reaction tube-2 in FIG. 1, it can be seen that the total PAH8 content is maintained at 10 ppm or less even after 4000 hours.
また、図1から反応管−1の出口流体凝縮液(液成分(2))の基質換算での全硫黄濃度の反応時間0〜4000hrでの平均値は7wtppm程度であることがわかる。反応管−2へは液成分(2)が25g/hで供給される。供給液中の脱硫油は5質量%(残部はデカヒドロナフタレン)なので、反応管−2には脱硫油が1.25g/hで供給される。硫黄分(全硫黄濃度)は7wtppmなので反応管−2には8.75×10−6g/hで硫黄分が供給されることになる。これに8760hr(1年間)を乗ずると1年間での累積硫黄量は0.077gとなる。反応管−2の触媒量は10gであるから、1年間に水素化工程に供給される脱硫油中の累積硫黄量は、水素化触媒1tonあたり、0.0077tonとなる。 Moreover, it turns out that the average value in reaction time 0-4000hr of the total sulfur concentration in conversion of the substrate of the outlet fluid condensate (liquid component (2)) of reaction tube-1 is about 7 wtppm from FIG. The liquid component (2) is supplied to the reaction tube-2 at 25 g / h. Since the desulfurized oil in the feed liquid is 5% by mass (the remainder is decahydronaphthalene), desulfurized oil is supplied to the reaction tube-2 at 1.25 g / h. Since the sulfur content (total sulfur concentration) is 7 wtppm, the sulfur content is supplied to the reaction tube-2 at 8.75 × 10 −6 g / h. If this is multiplied by 8760 hr (1 year), the cumulative amount of sulfur in 1 year will be 0.077 g. Since the amount of catalyst in the reaction tube-2 is 10 g, the cumulative amount of sulfur in the desulfurized oil supplied to the hydrogenation process in one year is 0.0077 ton per ton of hydrogenation catalyst.
[比較例1]
反応管−1および反応管−2を備えた反応装置に代えて、反応管−2のみを備えた反応装置を用いた点、その際の反応管−2への触媒充填量を20gとした点、反応管−2の触媒層温度を250℃とした点以外は、実施例1と同様にして、5wt%の残油溶液(1)を供給して反応を行った。
すなわち、反応管−2に充填されている触媒(充填量は20g)を300℃、大気圧下にて水素還元処理した。次に反応管−2の触媒層温度を250℃とし、水素ガスを、水素圧力3.0MPaG、水素流量10NL/h=8000Nm3/t(原料油1tonあたりの水素ガス供給量)、前記残油溶液(1)を25g/hにて、反応管−2に連続的に並行流で供給して水素化反応を行った。反応器出口流体を大気圧下で気液分離し、液成分(4)を得た。反応開始から4時間後の液成分(4)中の基質換算でのPAH8合計含有量は9.6ppm、ベンゾ[a]ピレン濃度は0.1ppmであった。
この反応を96時間継続した際の、反応管−2の出口流体気液分離後の凝縮液(液成分(4))の基質換算でのPAH8合計含有量の経時データを図2に示す。また、各種性状を表1に示す。図2におけるデータから、比較例1では、反応開始から4時間目までは、PAH8物質濃度が欧州での規制の10ppm以下を満たしているが、それ以降はすぐに規制値を超過していて、触媒活性低下が速いことがわかる。
[Comparative Example 1]
Instead of the reaction apparatus provided with reaction tube-1 and reaction tube-2, a point using a reaction apparatus provided only with reaction tube-2, and a point where the amount of catalyst charged in reaction tube-2 at that time was 20 g The reaction was conducted by supplying 5 wt% residual oil solution (1) in the same manner as in Example 1 except that the catalyst layer temperature of the reaction tube-2 was 250 ° C.
That is, the catalyst (packing amount: 20 g) charged in the reaction tube-2 was subjected to hydrogen reduction treatment at 300 ° C. and atmospheric pressure. Next, the catalyst layer temperature of the reaction tube-2 is set to 250 ° C., the hydrogen gas is supplied with a hydrogen pressure of 3.0 MPaG, a hydrogen flow rate of 10 NL / h = 8000 Nm 3 / t (hydrogen gas supply amount per ton of raw oil), the residual oil The hydrogenation reaction was carried out by continuously supplying the solution (1) at 25 g / h to the reaction tube-2 in a parallel flow. The reactor outlet fluid was gas-liquid separated under atmospheric pressure to obtain a liquid component (4). The total PAH8 content in terms of substrate in the liquid component (4) 4 hours after the start of the reaction was 9.6 ppm, and the benzo [a] pyrene concentration was 0.1 ppm.
FIG. 2 shows the time-lapse data of the total PAH8 content in terms of substrate of the condensate (liquid component (4)) after separation of the gas / liquid at the outlet of the reaction tube-2 when this reaction is continued for 96 hours. Various properties are shown in Table 1. From the data in FIG. 2, in Comparative Example 1, the PAH8 substance concentration satisfies the European regulation of 10 ppm or less until the 4th hour from the start of the reaction, but after that, it immediately exceeded the regulation value, It turns out that a catalyst activity fall is quick.
[比較例2]
反応管−1および反応管−2を備えた反応装置に代えて、反応管−1のみを備えた反応装置を用いた点以外は、実施例1と同様にして、5wt%の残油溶液(1)を供給して反応を行った。
すなわち、反応管−1に充填した触媒を340℃にて、ジメチルジスルフィド含有のデカヒドロナフタレン液を用いて、水素圧力2.1MPaGにて硫化処理した。
その後、反応管−1の触媒層温度を300℃とし、水素ガスを、水素圧力3.0MPaG、水素流量10NL/h=8000Nm3/t(原料残油1tonあたりの水素ガス供給量)、上記の残油溶液(1)を25g/hにて、反応管−1へ連続的に並行流で供給して水素化反応を行った。反応器出口流体を大気圧下で気液分離し、液成分(5)を得た。反応開始から4時間後の液成分(5)中の基質換算でのPAH8合計含有量は138ppm、ベンゾ[a]ピレン濃度は1.6ppmであった。
[Comparative Example 2]
A 5 wt% residual oil solution (in the same manner as in Example 1 except that a reactor equipped only with the reaction tube-1 was used instead of the reactor equipped with the reaction tube-1 and the reaction tube-2. 1) was fed to carry out the reaction.
That is, the catalyst charged in the reaction tube-1 was sulfurized at 340 ° C. using a dimethyldisulfide-containing decahydronaphthalene solution at a hydrogen pressure of 2.1 MPaG.
Thereafter, the catalyst layer temperature of the reaction tube-1 is set to 300 ° C., and the hydrogen gas is supplied with a hydrogen pressure of 3.0 MPaG, a hydrogen flow rate of 10 NL / h = 8000 Nm 3 / t (hydrogen gas supply amount per ton of raw material residual oil), The residual oil solution (1) was continuously fed in parallel flow at 25 g / h to the reaction tube-1 to carry out a hydrogenation reaction. The reactor outlet fluid was gas-liquid separated under atmospheric pressure to obtain a liquid component (5). The total PAH8 content in terms of substrate in the liquid component (5) 4 hours after the start of the reaction was 138 ppm, and the benzo [a] pyrene concentration was 1.6 ppm.
[比較例3]
水素圧力を3.0MPaに代えて、5.0MPaGとした以外は、比較例2と同様にして、5wt%の残油溶液(1)を供給して反応を行い、液成分(6)を得た。反応開始から4時間後の液成分(6)中の基質換算でのPAH8合計含有量は27ppm、ベンゾ[a]ピレン濃度は0.3ppmであった。
[Comparative Example 3]
A 5 wt% residual oil solution (1) was supplied and reacted in the same manner as in Comparative Example 2 except that the hydrogen pressure was changed to 5.0 MPaG instead of 3.0 MPa to obtain a liquid component (6). It was. The total PAH8 content in terms of substrate in the liquid component (6) 4 hours after the start of the reaction was 27 ppm, and the benzo [a] pyrene concentration was 0.3 ppm.
実施例によれば、長期間安定的に、ベンゾ[a]ピレン含有量およびPAH8合計含有量が前述した欧州での規制を満たすように低減されたゴム配合油を製造できた。 According to the examples, a rubber compounding oil in which the benzo [a] pyrene content and the total PAH8 content were reduced so as to satisfy the above-mentioned European regulations could be produced stably for a long period of time.
本発明によれば、従来は原油の減圧蒸留留分、減圧蒸留残渣に限られていたゴム配合油の原料ソースを、原油の常圧蒸留で得られるナフサ留分の熱分解プロセスのボトム成分、すなわち、エチレンボトム油から、長期間安定的に得ることができる。エチレンボトム油の用途は、従来はカーボンブラックの原料や燃料などの低価値品に限定されていたため、該エチレンボトム油の有効利用という観点からも、本発明の製造方法は有益である。特に近年は、熱分解原料として、ナフサに加えて安価な灯油、軽油などの重質成分を併用した原料を用いる傾向にあり、これにより、エチレンボトム油の生産量も増加している。よって、本発明の産業上のメリットは非常に大きい。 According to the present invention, the bottom component of the pyrolysis process of the naphtha fraction obtained by the atmospheric distillation of crude oil, the raw material source of the rubber compounding oil, which was conventionally limited to the vacuum distillation fraction of crude oil and the vacuum distillation residue, That is, it can be stably obtained from ethylene bottom oil for a long period of time. Since the use of ethylene bottom oil has conventionally been limited to low-value products such as carbon black raw materials and fuels, the production method of the present invention is also beneficial from the viewpoint of effective use of the ethylene bottom oil. In particular, in recent years, there has been a tendency to use raw materials that are combined with naphtha in addition to inexpensive heavy components such as kerosene and light oil as a raw material for pyrolysis, and as a result, the production of ethylene bottom oil has increased. Therefore, the industrial merit of the present invention is very large.
Claims (17)
前記気液分離工程では、前記反応液を減圧して前記硫化水素を除去する請求項1〜6のいずれか一項に記載のゴム配合油の製造方法。 The hydrodesulfurization step includes reacting the raw material with hydrogen gas to convert a sulfur compound in the raw material into hydrogen sulfide, and separating the reaction liquid obtained in the reaction step by gas-liquid separation. Gas-liquid separation step of removing the hydrogen sulfide from the liquid as a gas to obtain the desulfurized oil,
The method for producing a rubber compounding oil according to any one of claims 1 to 6, wherein in the gas-liquid separation step, the hydrogen sulfide is removed by reducing the pressure of the reaction solution.
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| JP2012115574A JP2013241518A (en) | 2012-05-21 | 2012-05-21 | Rubber compounding oil and method for manufacturing the same |
| TW102117790A TW201348427A (en) | 2012-05-21 | 2013-05-20 | Rubber compounding oil and method for manufacturing the same |
| CN201380026056.8A CN104334367A (en) | 2012-05-21 | 2013-05-20 | Rubber compounding oil and method for manufacturing the same |
| SG11201406453WA SG11201406453WA (en) | 2012-05-21 | 2013-05-20 | Rubber compounding oil and method for manufacturing the same |
| PCT/JP2013/064546 WO2013176277A1 (en) | 2012-05-21 | 2013-05-20 | Rubber compounding oil and method for manufacturing the same |
| KR1020147031361A KR20150021497A (en) | 2012-05-21 | 2013-05-20 | Rubber compounding oil and method for manufacturing the same |
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| WO2015049982A1 (en) * | 2013-10-04 | 2015-04-09 | 昭和電工株式会社 | Method for producing rubber compounding oil, rubber compounding oil, rubber composition and tire |
| CN107267205A (en) * | 2017-08-08 | 2017-10-20 | 台州市绿保物资回收有限公司 | A kind of tire pyrolysis oil distillate fixed bed hydrogenation modifies Catalytic processes |
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| HK1252471A1 (en) | 2015-05-12 | 2019-05-24 | Ergon, Inc. | High performance process oil based on distilled aromatic extracts |
| EP3294839B1 (en) * | 2015-05-12 | 2023-11-08 | Ergon, Inc. | High performance process oil |
| US11384297B1 (en) * | 2021-02-04 | 2022-07-12 | Saudi Arabian Oil Company | Systems and methods for upgrading pyrolysis oil to light aromatics over mixed metal oxide catalysts |
| US11746299B1 (en) | 2022-07-11 | 2023-09-05 | Saudi Arabian Oil Company | Methods and systems for upgrading mixed pyrolysis oil to light aromatics over mixed metal oxide catalysts |
| US12460140B2 (en) | 2023-07-20 | 2025-11-04 | Saudi Arabian Oil Company | Two stage fixed-bed catalytic process for upgrading pyrolysis oil to BTX |
| US12540285B2 (en) | 2024-01-09 | 2026-02-03 | Saudi Arabian Oil Company | Two stage fixed-bed catalytic process for upgrading pyrolysis oil to BTX |
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| TW201348427A (en) | 2013-12-01 |
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| WO2013176277A1 (en) | 2013-11-28 |
| KR20150021497A (en) | 2015-03-02 |
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