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JP2013108458A - Welding component and electric pump - Google Patents

Welding component and electric pump Download PDF

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Publication number
JP2013108458A
JP2013108458A JP2011255422A JP2011255422A JP2013108458A JP 2013108458 A JP2013108458 A JP 2013108458A JP 2011255422 A JP2011255422 A JP 2011255422A JP 2011255422 A JP2011255422 A JP 2011255422A JP 2013108458 A JP2013108458 A JP 2013108458A
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Japan
Prior art keywords
component
joint surface
case
pump
motor
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JP2011255422A
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Japanese (ja)
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JP5798895B2 (en
Inventor
Hirosuke Onuki
啓輔 大貫
Keiichi Igarashi
景一 五十嵐
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Asmo Co Ltd
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Asmo Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/118Single monotone curved joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/543Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/748Machines or parts thereof not otherwise provided for
    • B29L2031/7496Pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a welding component and an electric pump, enabling stabilization of a position of a contact part between a bonding surface of a first component and a bonding surface of a second component.SOLUTION: A bonding surface 40 of a pump casing 16 as a first component and a bonding surface 60 of a motor casing 22 as a second component are brought into contact with each other via a projection 61 formed into a convex curve at a tip 61A. Thereby, even when the bonding surface 60 of the motor casing 22 tilts with respect to the bonding surface 40 of the pump casing 16, both components can be in contact with each other within a minute range defined by the tip 61A of the projection 61.

Description

本発明は溶着部品及び電動ポンプに関する。   The present invention relates to a welding component and an electric pump.

従来、第1の部品に形成された平坦な接合面と第2の部品に形成された平坦な接合面とが重ね合わされて熱溶着により接合された接合部を含んで構成された溶着部品が知られている。例えば、下記特許文献1には、モータ側ケースの開口側端部に形成された平坦な接合面とポンプ側ケースの開口側端部に形成された平坦な接合面とが重ね合わされて熱溶着により接合された接合部を含んで構成された溶着部品としての電動ポンプが開示されている。   2. Description of the Related Art Conventionally, there is known a welded part including a joint part in which a flat joint surface formed on a first part and a flat joint surface formed on a second part are overlapped and joined by thermal welding. It has been. For example, in Patent Document 1 below, a flat joint surface formed at the opening side end of the motor side case and a flat joint surface formed at the opening side end of the pump side case are overlapped and heat-welded. An electric pump is disclosed as a welded part configured to include a joined part.

特開2005−90255号公報JP-A-2005-90255

しかしながら、従来の溶着部品のように、平坦な接合面同士が重ね合わされて熱溶着により接合される場合、仮組付時の加圧等の影響を受けて、第1の部品の接合面と第2の部品の接合面との間に隙間が生じることが考えられる。この隙間の位置は、仮組付時の加圧等の加減によって安定しない。換言すると、第1の部品の接合面と第2の部品の接合面との接触部の位置が安定しない。   However, when the flat joining surfaces are overlapped and joined by thermal welding as in the case of conventional welding parts, the joining surface of the first part and the first part are affected by pressure during temporary assembly. It is conceivable that a gap is formed between the joint surfaces of the two components. The position of the gap is not stable due to the pressure applied during temporary assembly. In other words, the position of the contact portion between the joint surface of the first component and the joint surface of the second component is not stable.

ここで、接合強度の向上等を図るために、第1の部品の接合面と第2の部品の接合面とをレーザ溶着により接合する場合において、第1の部品の接合面と第2の部品の接合面との接触部の位置が安定しないと、該接触部がレーザ光の照射ラインから外れてしまうことが考えられる。その結果、所要の溶着強度が得られない等の溶着不良を招くことが考えられる。   Here, in order to improve the bonding strength and the like, when the bonding surface of the first component and the bonding surface of the second component are bonded by laser welding, the bonding surface of the first component and the second component If the position of the contact portion with the joint surface is not stable, the contact portion may be disengaged from the laser light irradiation line. As a result, it is conceivable that poor welding such as failure to obtain the required welding strength is caused.

本発明は上記事実を考慮し、第1の部品の接合面と第2の部品の接合面との接触部の位置を安定させることができる溶着部品及び電動ポンプを得ることが目的である。   In view of the above facts, an object of the present invention is to obtain a welded part and an electric pump that can stabilize the position of the contact portion between the joint surface of the first part and the joint surface of the second part.

請求項1記載の本発明に係る電動ポンプは、インペラを回転可能に収容することにより流入した流体を圧送するポンプ部の外郭を形成するポンプケースと、前記インペラを回転させることにより前記ポンプ部を駆動するモータを収容するモータケースと、前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面のいずれか一方に設けられかつ先端が凸曲面状に突出した当接部を備えると共に、該当接部の先端が前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面のいずれか他方に当接されかつレーザ溶着により接合された接合部と、を備えたことを特徴とする。   According to a first aspect of the present invention, there is provided an electric pump according to the present invention. A motor case that houses a motor to be driven and a contact surface of the pump case with the motor case and a contact surface of the motor case with the pump case, and a tip projecting into a convex curved surface. A contact portion, and a tip of the contact portion is in contact with either the joining surface of the pump case with the motor case or the joining surface of the motor case with the pump case and joined by laser welding. And a joining portion.

請求項1記載の本発明では、先端が凸曲面状に突出した当接部がポンプケースの接合面及びモータケースの接合面のいずれか一方に設けられているため、ポンプケースの接合面に対してモータケースの接合面が傾いたとしても、ポンプケースの接合面とモータケースの接合面とは当接部の先端を介して接触する。換言すると、ポンプケースの接合面に対してモータケースの接合面が傾いたとしても、当接部の先端という狭小な範囲の中で両者を接触させることができる。即ち、請求項1記載の本発明では、ポンプケースの接合面とモータケースの接合面との接触部の位置を安定させることができる。   In the first aspect of the present invention, since the abutting portion whose tip protrudes into a convex curved surface is provided on either the joint surface of the pump case or the joint surface of the motor case, Even if the joint surface of the motor case is inclined, the joint surface of the pump case and the joint surface of the motor case are in contact with each other through the tip of the contact portion. In other words, even if the joint surface of the motor case is inclined with respect to the joint surface of the pump case, both can be brought into contact with each other within a narrow range of the tip of the contact portion. In other words, according to the present invention, the position of the contact portion between the joint surface of the pump case and the joint surface of the motor case can be stabilized.

請求項2記載の本発明に係る電動ポンプは、請求項1記載の電動ポンプにおいて、前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面は前記モータの出力軸の軸線方向に沿って延在すると共に、前記ポンプケースの前記モータケースとの接合面と前記モータケースの前記ポンプケースとの接合面とが前記当接部を介して重ね合わされるように配置されたことを特徴とする。   The electric pump according to a second aspect of the present invention is the electric pump according to the first aspect, wherein a joint surface of the pump case with the motor case and a joint surface of the motor case with the pump case are output of the motor. It extends along the axial direction of the shaft, and is arranged so that the joint surface of the pump case with the motor case and the joint surface of the motor case with the pump case are overlapped via the contact portion It is characterized by that.

請求項2記載の本発明では、ポンプケースの接合面とモータケースの接合面とが、モータの軸線方向に沿って延在すると共に、両者が重ね合わされるように配置されているため、ポンプケースとモータケースとの接合部が電動ポンプの径方向外側に突出することが抑制される。換言すると、請求項2記載の本発明では、電動ポンプの外径の小径化をすることができる。   In the present invention described in claim 2, since the joint surface of the pump case and the joint surface of the motor case extend along the axial direction of the motor and are disposed so as to overlap each other, the pump case And the motor case are prevented from protruding outward in the radial direction of the electric pump. In other words, according to the present invention, the outer diameter of the electric pump can be reduced.

請求項3記載の本発明に係る溶着部品は、レーザ透過性の樹脂材料を用いて形成された第1の部品と、レーザ吸収性の樹脂材料を用いて形成された第2の部品と、前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか一方に設けられかつ先端が凸曲面状に突出した当接部を備えると共に、該当接部の先端が前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか他方に当接されかつレーザ溶着により接合された接合部と、を備えたことを特徴とする。   A welding component according to the present invention described in claim 3 includes a first component formed using a laser-transmitting resin material, a second component formed using a laser-absorbing resin material, A contact portion provided on one of a joint surface of the first component with the second component and a joint surface of the second component with the first component and having a tip projecting into a convex curve shape. And a tip of the corresponding contact portion is brought into contact with the other of the joint surface of the first component with the second component and the joint surface of the second component with the first component, and the laser. And a joining portion joined by welding.

請求項3記載の本発明では、先端が凸曲面状に突出した当接部が第1の部品の接合面及び第2の部品の接合面のいずれか一方に設けられているため、第1の部品の接合面に対して第2の部品の接合面が傾いたとしても、第1の部品の接合面と第2の部品の接合面とは当接部の先端を介して接触する。換言すると、第1の部品の接合面に対して第2の部品の接合面が傾いたとしても、当接部の先端という狭小な範囲の中で両者を接触させることができる。即ち、請求項3記載の本発明では、第1の部品の接合面と第2の部品の接合面との接触部の位置を安定させることができる。   In the third aspect of the present invention, since the abutting portion whose tip protrudes in a convex curve shape is provided on one of the joining surface of the first component and the joining surface of the second component, Even if the joint surface of the second component is inclined with respect to the joint surface of the component, the joint surface of the first component and the joint surface of the second component are in contact via the tip of the contact portion. In other words, even if the joint surface of the second component is inclined with respect to the joint surface of the first component, both can be brought into contact within a narrow range of the tip of the contact portion. That is, in the present invention described in claim 3, the position of the contact portion between the joint surface of the first component and the joint surface of the second component can be stabilized.

請求項4記載の本発明に係る溶着部品は、請求項3記載の溶着部品において、前記当接部の先端が前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか他方の接合面に当接することにより、前記第1の部品に対する前記第2の部品の前記当接部が突出する方向への位置決めが成されたことを特徴とする。   According to a fourth aspect of the present invention, there is provided the welded part according to the third aspect, wherein the tip of the abutting portion is a joint surface of the first part with the second part and the second part. Positioning in a direction in which the abutting portion of the second part protrudes with respect to the first part is made by abutting on any one of the joining surfaces of the first part and the first part. It is characterized by that.

請求項4記載の本発明では、第1の部品の接合面に対して第2の部品の接合面が傾いたとしても、両接合面間の接触部の位置が安定する。換言すると、請求項4記載の本発明では、第1の部品の接合面に対して第2の部品の接合面が傾いたとしても、第1の部品に対する第2の部品の位置を安定させることができる。   In the fourth aspect of the present invention, even if the joint surface of the second component is inclined with respect to the joint surface of the first component, the position of the contact portion between the joint surfaces is stabilized. In other words, according to the present invention, the position of the second component relative to the first component is stabilized even if the bonding surface of the second component is inclined with respect to the bonding surface of the first component. Can do.

請求項5記載の本発明に係る溶着部品は、請求項3又は請求項4記載の溶着部品において、前記第1の部品の前記第2の部品との接合面と前記第2の部品の前記第1の部品との接合面とがテーパ嵌合されたことを特徴とする。   According to a fifth aspect of the present invention, there is provided a welded part according to the present invention, wherein the welded part according to the third or fourth aspect is a joint surface between the first part and the second part and the second part. The joint surface with one part is taper-fitted.

請求項5記載の本発明では、第1の部品の接合面と第2の部品の接合面とがテーパ嵌合されているため、第1の部品に対する第2の部品の位置を正規の位置へガイドしながら、第1の部品の接合面と第2の部品の接合面とを嵌合させることができる。   According to the fifth aspect of the present invention, since the joint surface of the first component and the joint surface of the second component are taper-fitted, the position of the second component with respect to the first component is moved to the normal position. While guiding, the joint surface of the first component and the joint surface of the second component can be fitted.

実施形態に係る電動ポンプを示す断面図である。It is sectional drawing which shows the electric pump which concerns on embodiment. (A)はポンプケースを示す断面図であり、(B)はポンプケースの接合面の近傍を示す拡大断面図である。(A) is sectional drawing which shows a pump case, (B) is an expanded sectional view which shows the vicinity of the joint surface of a pump case. (A)はモータケースを示す断面図であり、(B)はモータケースの接合面の近傍を示す拡大断面図である。(A) is sectional drawing which shows a motor case, (B) is an expanded sectional view which shows the vicinity of the joint surface of a motor case. インペラが取付けられたモータを示す断面図である。It is sectional drawing which shows the motor with which the impeller was attached. ポンプケースとモータケースとの接合部を示す拡大断面図である。It is an expanded sectional view which shows the junction part of a pump case and a motor case. (A)及び(B)は、モータケースの接合面に対してポンプケースの接合面が傾いた場合における当接部の先端とポンプケースの接合面との接触状態を示す拡大断面図である。(A) And (B) is an expanded sectional view which shows the contact state of the front-end | tip of a contact part and the joint surface of a pump case when the joint surface of a pump case inclines with respect to the joint surface of a motor case. 第1変形例に係る接合部を示す拡大断面図である。It is an expanded sectional view showing the joined part concerning the 1st modification. 第2変形例に係る接合部を示す拡大断面図である。It is an expanded sectional view showing the joined part concerning the 2nd modification. (A)及び(B)は、対比例に係る接合部における、モータケースの接合面とポンプケースの接合面との接触状態を示す拡大断面図である。(A) And (B) is an expanded sectional view which shows the contact state of the junction surface of a motor case, and the junction surface of a pump case in the junction part which concerns on a proportionality.

図1から図5を用いて、本発明の実施形態に係る溶着部品としての電動ポンプについて説明する。   An electric pump as a welding component according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5.

図1に示されるように、電動ポンプ10は、インペラ12を回転可能に収容することにより流入した流体を圧送するポンプ部14を形成する第1の部品としてのポンプケース16と、インペラ12を回転させることによりポンプ部14を駆動するモータ18と、を備えている。また、電動ポンプ10は、モータ18及び該モータ18を制御する回路部20を収容する第2の部品としてのモータケース22を備えている。さらに、電動ポンプ10はカバー24を備えている。   As shown in FIG. 1, the electric pump 10 rotates the impeller 12 and a pump case 16 as a first part that forms a pump portion 14 that pumps inflowed fluid by rotatably housing the impeller 12. And a motor 18 that drives the pump unit 14. Further, the electric pump 10 includes a motor case 22 as a second component that houses the motor 18 and the circuit unit 20 that controls the motor 18. Furthermore, the electric pump 10 includes a cover 24.

以下、電動ポンプ10の主要な要素であるポンプケース16、モータケース22及びモータ18について説明し、次いで本発明の要部であるポンプケース16とモータケース22との接合部98について説明する。   Hereinafter, the pump case 16, the motor case 22, and the motor 18 that are main elements of the electric pump 10 will be described, and then the joint portion 98 between the pump case 16 and the motor case 22, which is a main part of the present invention, will be described.

(ポンプケース16)
図2(A)に示されるように、ポンプケース16は液体が流入する入口管26及び液体が流出する出口管28を備え、かつレーザ透過性の樹脂材料を用いて形成された一体部品である。具体的には、ポンプケース16は略円盤平板状の基部30及び該基部30の径方向内側の端部から後述するモータ18の出力軸76の軸線方向(矢印A方向)に突出した膨出部32を備えている。また、ポンプケース16は、膨出部32の径方向内側の端部から後述するインペラ12の第1円盤部96の形状に沿って延在するインペラガイド部34を備えている。さらに、ポンプケース16は、インペラガイド部34の径方向内側の端部からモータ18の出力軸76の軸線方向(矢印A方向)に延出して形成された管状の入口管26を備えている。また、この入口管26の端部には、ゴムホース等の配管の抜けを抑制する抜け止め突起36が形成されている。さらに、ポンプケース16は上記膨出部32に接続されると共に、入口管26の開口方向と直交する方向に延出形成された管状の出口管28が形成されている。この出口管28の端部には、ゴムホース等の配管の抜けを抑制する抜け止め突起36が形成されている。
(Pump case 16)
As shown in FIG. 2A, the pump case 16 includes an inlet pipe 26 through which liquid flows in and an outlet pipe 28 through which liquid flows out, and is an integral part formed using a laser-transmissive resin material. . Specifically, the pump case 16 has a substantially disc flat base 30 and a bulging portion that protrudes from the radially inner end of the base 30 in the axial direction (arrow A direction) of the output shaft 76 of the motor 18 to be described later. 32. The pump case 16 also includes an impeller guide portion 34 that extends from the radially inner end of the bulging portion 32 along the shape of the first disk portion 96 of the impeller 12 described later. Further, the pump case 16 includes a tubular inlet pipe 26 formed to extend from the radially inner end of the impeller guide portion 34 in the axial direction (arrow A direction) of the output shaft 76 of the motor 18. Further, a stopper protrusion 36 that suppresses disconnection of a pipe such as a rubber hose is formed at the end of the inlet pipe 26. Further, the pump case 16 is connected to the bulging portion 32 and is formed with a tubular outlet pipe 28 extending in a direction perpendicular to the opening direction of the inlet pipe 26. At the end of the outlet pipe 28, a retaining protrusion 36 that suppresses the withdrawal of piping such as a rubber hose is formed.

さらに、ポンプケース16は、基部30の径方向外側の端部からモータ18の出力軸76の軸線方向(矢印A方向)と反対方向に延在する円筒状の開放端部38を備えている。即ち、この開放端部38はモータ18の出力軸76の軸線方向(矢印A方向)と反対方向に開口している構成である。さらに、図2(B)に示されるように、開放端部38における内周面は接合面40とされている。また、この接合面40はモータ18の出力軸76の軸線方向(矢印A方向)に延在している。   Furthermore, the pump case 16 includes a cylindrical open end 38 that extends from the radially outer end of the base 30 in the direction opposite to the axial direction (arrow A direction) of the output shaft 76 of the motor 18. That is, the open end 38 is configured to open in the direction opposite to the axial direction (arrow A direction) of the output shaft 76 of the motor 18. Further, as shown in FIG. 2B, the inner peripheral surface of the open end 38 is a joint surface 40. Further, the joint surface 40 extends in the axial direction (the direction of arrow A) of the output shaft 76 of the motor 18.

以上説明したポンプケース16に後述するインペラ12が収容されることにより、入口管26から流入した流体を出口管28に向けて圧送するポンプ部14(図1参照)が形成される。   When the impeller 12 described later is accommodated in the pump case 16 described above, the pump portion 14 (see FIG. 1) that pumps the fluid flowing in from the inlet pipe 26 toward the outlet pipe 28 is formed.

(モータケース22)
図3(A)に示されるように、モータケース22はレーザ吸収性の樹脂材料を用いて形成された略円柱状の一体部品である。また、モータケース22の一方の端部には後述するロータ78を収容するための第1凹部42が形成されており、モータケース22の他方の端部には回路部20を収容するための第2凹部44が形成されている。
(Motor case 22)
As shown in FIG. 3A, the motor case 22 is a substantially cylindrical integral part formed using a laser-absorbing resin material. Further, a first recess 42 for accommodating a rotor 78 described later is formed at one end of the motor case 22, and a first recess for accommodating the circuit unit 20 is formed at the other end of the motor case 22. Two recesses 44 are formed.

モータケース22の一方の端部に形成された第1凹部42は、モータ18の出力軸76の軸線方向(矢印A方向)に開口した略U字状断面を成している。具体的には、第1凹部42は、円形の底壁46を備えており、この底壁46の中心部にはモータ18の出力軸76の軸線方向(矢印A方向)に突出形成された管状の軸支部48が設けられている。後述するモータ18の出力軸76がこの軸支部48に支持されることにより、モータ18の出力軸76が該軸支部48を軸中心として回転可能となる構成である。また、第1凹部42は、底壁46の径方向外側の端部からモータ18の出力軸76の軸線方向(矢印A方向)に延在する内周壁50を備えている。さらに、第1凹部42は、内周壁50の端部から該内周壁50の径方向外側に延在する第1インペラガイド壁52及び該第1インペラガイド壁52の端部からモータ18の出力軸76の軸線方向(矢印A方向)に延在する第2インペラガイド壁54を備えている。この、第1インペラガイド壁52及び第2インペラガイド壁54は、後述するインペラ12の第2円盤部88の外周端部の形状に沿って形成されている。   The first recess 42 formed at one end of the motor case 22 has a substantially U-shaped cross section that is open in the axial direction (arrow A direction) of the output shaft 76 of the motor 18. Specifically, the first recess 42 includes a circular bottom wall 46, and a tubular shape is formed at the center of the bottom wall 46 so as to protrude in the axial direction of the output shaft 76 (direction of arrow A) of the motor 18. The shaft support 48 is provided. The output shaft 76 of the motor 18 to be described later is supported by the shaft support portion 48, so that the output shaft 76 of the motor 18 can rotate about the shaft support portion 48. The first recess 42 includes an inner peripheral wall 50 that extends in the axial direction (arrow A direction) of the output shaft 76 of the motor 18 from the radially outer end of the bottom wall 46. Further, the first recess 42 includes a first impeller guide wall 52 extending from the end of the inner peripheral wall 50 to the radially outer side of the inner peripheral wall 50, and an output shaft of the motor 18 from the end of the first impeller guide wall 52. A second impeller guide wall 54 extending in the axial direction of 76 (in the direction of arrow A) is provided. The first impeller guide wall 52 and the second impeller guide wall 54 are formed along the shape of the outer peripheral end portion of the second disk portion 88 of the impeller 12 described later.

また、モータケース22は、第1凹部42の第2インペラガイド壁54の端部から段差部56を介してモータケース22の径方向外側に延在する側壁58を備えている。また、図3(B)に示されるように、モータケース22は、側壁58の径方向外側の端部からモータ18の出力軸76の軸線方向(矢印A方向)と反対方向に延在する接合面60を備えている。さらに、この接合面60には、モータケース22の径方向外側に突出して形成された当接部としての突起部61が形成されている。この突起部61は、モータケース22における接合面60の全周に渡って設けられている。さらに、この突起部61の先端61Aは、該突起部61が突出する方向と略同一方向に突出した断面視で凸曲面状に形成されている。なお、突起部61の構成をわかり易くするために、図1〜図5において突起部61の大きさを誇張して表現している。   The motor case 22 includes a side wall 58 that extends from the end portion of the second impeller guide wall 54 of the first recess 42 to the outside in the radial direction of the motor case 22 via a stepped portion 56. As shown in FIG. 3B, the motor case 22 is joined from the radially outer end of the side wall 58 in a direction opposite to the axial direction (direction of arrow A) of the output shaft 76 of the motor 18. A surface 60 is provided. Further, a protrusion 61 as a contact portion formed to protrude outward in the radial direction of the motor case 22 is formed on the joint surface 60. The protrusion 61 is provided over the entire circumference of the joint surface 60 in the motor case 22. Further, the tip 61A of the protrusion 61 is formed in a convex curved surface shape in a sectional view protruding in substantially the same direction as the direction in which the protrusion 61 protrudes. In addition, in order to make the structure of the protrusion 61 easy to understand, the size of the protrusion 61 is exaggerated in FIGS.

図3(A)に示されるように、モータケース22の他方の端部に形成された第2凹部44は、上記第1凹部42と反対方向に開口したU字状断面を成している。具体的には、第2凹部44は、円形の底壁64を備えている。この底壁64には回路部20を固定する図示しない固定部が形成されている。また、第2凹部44は、底壁64の径方向外側の端部からモータ18の出力軸76の軸線方向(矢印A方向)と反対方向に延在する内周壁66を備えている。   As shown in FIG. 3A, the second recess 44 formed at the other end of the motor case 22 has a U-shaped cross section that opens in the opposite direction to the first recess 42. Specifically, the second recess 44 includes a circular bottom wall 64. A fixing portion (not shown) for fixing the circuit portion 20 is formed on the bottom wall 64. The second recess 44 includes an inner peripheral wall 66 that extends from the radially outer end of the bottom wall 64 in a direction opposite to the axial direction (arrow A direction) of the output shaft 76 of the motor 18.

また、モータケース22は、第2凹部44の内周壁66の端部と外周壁62とを繋ぐ傾斜壁68を備えている。この傾斜壁68に対してカバー24の取付部70が接合される構成である。   The motor case 22 includes an inclined wall 68 that connects the end of the inner peripheral wall 66 of the second recess 44 and the outer peripheral wall 62. The attachment portion 70 of the cover 24 is joined to the inclined wall 68.

また、モータケース22は、外周壁62の径方向外側に突出して形成された外部電源接続部72を備えている。この、外部電源接続部72には外部電源を回路部20に供給するための供給端子74が設けられている。   In addition, the motor case 22 includes an external power supply connection portion 72 that is formed to protrude outward in the radial direction of the outer peripheral wall 62. The external power supply connection unit 72 is provided with a supply terminal 74 for supplying an external power supply to the circuit unit 20.

(モータ18)
図4に示されるように、モータ18は、出力軸76、ロータ78及びステータ80を主要な要素として構成されている。
(Motor 18)
As shown in FIG. 4, the motor 18 includes an output shaft 76, a rotor 78, and a stator 80 as main elements.

出力軸76は、円柱状の鋼材に浸炭処理等の表面処理が施されることにより構成されており、その一方の端部は上記モータケース22の軸支部48に挿入される回転軸部82とされている。即ち、出力軸76は軸支部48に片持ち支持されている構成である。   The output shaft 76 is configured by subjecting a cylindrical steel material to surface treatment such as carburizing treatment, and one end portion thereof is a rotating shaft portion 82 inserted into the shaft support portion 48 of the motor case 22. Has been. That is, the output shaft 76 is cantilevered by the shaft support 48.

ロータ78は、上記出力軸76の径方向外側に配置された圧肉円筒状を成している。また、このロータ78の内部には、その周方向に沿って複数のマグネット84が設けられている。さらに、このロータ78はロータ保持部材86を介して出力軸76に固定されている。   The rotor 78 has a compact cylindrical shape that is disposed radially outside the output shaft 76. A plurality of magnets 84 are provided inside the rotor 78 along the circumferential direction. Further, the rotor 78 is fixed to the output shaft 76 via a rotor holding member 86.

また、ロータ78には、モータ18の出力軸76を軸中心する円盤状の第2円盤部88が接続部90を介して一体形成されている、また、この第2円盤部88にはその周方向に沿って複数のブレード92が立設されている。さらにこの複数のブレード92の端部には中心部に貫通孔94を備えた円盤状の第1円盤部96が接合されている。以上説明した、第1円盤部96、第2円盤部88及び複数のブレード92によってインペラ12が構成されている。   Further, the rotor 78 is integrally formed with a disk-shaped second disk portion 88 centering on the output shaft 76 of the motor 18 via the connection portion 90, and the second disk portion 88 has a circumference thereof. A plurality of blades 92 are erected along the direction. Further, a disk-shaped first disk portion 96 having a through hole 94 at the center is joined to the end portions of the plurality of blades 92. The impeller 12 is configured by the first disk portion 96, the second disk portion 88, and the plurality of blades 92 described above.

ステータ80は、図示しない導電性の巻線が、環状に形成された継鉄に巻回されることにより構成されている。また、ステータ80は上記ロータ78を囲うように配置されており、このステータ80が界磁する磁界を受けて、ロータ78が出力軸76を軸中心として回転する。このロータ78の回転に伴い、ロータ78に接続されたインペラ12が回転する構成である。また、ステータ80はモータケース22に鋳込まれることにより固定されている(図3参照)。   The stator 80 is configured by winding a conductive winding (not shown) around an annular yoke. The stator 80 is disposed so as to surround the rotor 78, and the rotor 78 rotates around the output shaft 76 as a result of receiving a magnetic field generated by the stator 80. As the rotor 78 rotates, the impeller 12 connected to the rotor 78 rotates. The stator 80 is fixed by being cast into the motor case 22 (see FIG. 3).

次に、本発明の要部であるポンプケース16とモータケース22との接合部98について説明する。   Next, the joint part 98 between the pump case 16 and the motor case 22 which is a main part of the present invention will be described.

(接合部98)
図5に示されるように、ポンプケース16に設けられた接合面40とモータケース22に設けられた接合面60とが重ね合わされて配置される。その結果、ポンプケース16に設けられた接合面40とモータケース22の接合面60に設けられた突起部61の先端61Aとが当接する。換言すると、ポンプケース16に設けられた接合面40とモータケースに設けられた接合面60とが突起部61の先端61Aを介して当接している。また、このように、ポンプケース16に設けられた接合面40とモータケースに設けられた接合面60とが突起部61を介して当接することによって、ポンプケース16に対するモータケース22の位置の位置決めが成されている。次いで、ポンプケース16に設けられた接合面40とモータケースの接合面60に設けられた突起部61の先端61Aとがレーザ溶着にて接合されることにより接合部98は構成されている。
(Junction 98)
As shown in FIG. 5, the joint surface 40 provided on the pump case 16 and the joint surface 60 provided on the motor case 22 are arranged so as to overlap each other. As a result, the joint surface 40 provided on the pump case 16 and the tip 61A of the protrusion 61 provided on the joint surface 60 of the motor case 22 come into contact with each other. In other words, the joint surface 40 provided on the pump case 16 and the joint surface 60 provided on the motor case are in contact with each other via the tip 61 </ b> A of the protrusion 61. In addition, as described above, the joining surface 40 provided on the pump case 16 and the joining surface 60 provided on the motor case are brought into contact with each other via the protruding portion 61, thereby positioning the motor case 22 with respect to the pump case 16. Is made. Subsequently, the joining part 98 is comprised by joining the joining surface 40 provided in the pump case 16, and the front-end | tip 61A of the projection part 61 provided in the joining surface 60 of the motor case by laser welding.

また、本実施形態では、ポンプケース16はレーザ透過性の樹脂材料を用いて形成されており、モータケース22はレーザ吸収性の樹脂材料を用いて形成されている。この場合、外部からポンプケース16の開放端部38にレーザを照射すると、モータケース22の接合面60に設けられた突起部61の先端61Aにてレーザを吸収して発熱する。この熱によって、ポンプケース16に設けられた接合面40とモータケースの接合面60に設けられた突起部61の先端61Aとの間には溶着部100が形成される。また、本実施形態では、溶着部100はポンプケース16に設けられた接合面40とモータケースの接合面60に設けられた突起部61の先端61Aとの間の全周に連続して設けられている。   In the present embodiment, the pump case 16 is formed using a laser-transmitting resin material, and the motor case 22 is formed using a laser-absorbing resin material. In this case, when a laser is applied to the open end portion 38 of the pump case 16 from the outside, the laser is absorbed at the tip 61A of the projection 61 provided on the joint surface 60 of the motor case 22 to generate heat. Due to this heat, a welded portion 100 is formed between the joint surface 40 provided on the pump case 16 and the tip 61A of the protrusion 61 provided on the joint surface 60 of the motor case. Further, in the present embodiment, the welded portion 100 is continuously provided on the entire circumference between the joining surface 40 provided on the pump case 16 and the tip 61A of the projection 61 provided on the joining surface 60 of the motor case. ing.

(本実施形態の作用並びに効果)
次に、本実施形態の作用並びに効果について説明する。
(Operation and effect of this embodiment)
Next, the operation and effect of this embodiment will be described.

ポンプケース16とモータケース22とを接合するにあたり、図9に示されるように、平坦な接合面400と平坦な接合面600とが重ね合わされてレーザ溶着により接合される場合、ポンプケース16の接合面400に対してモータケース22の接合面600が傾いてしまうことが考えられる。この場合、ポンプケース16の接合面400とモータケース22の接合面600との間に隙間が生じてしまい、これに伴って、ポンプケース16の接合面400とモータケース22の接合面600との接触部C1の位置が安定しない(本接合部980においては、モータ18の出力軸76の軸線方向(矢印A方向)に沿って最大d1の位置ズレが生じる)。この場合、接触部C1がレーザ溶着機から照射されたレーザ光の照射ライン(1点鎖線で囲まれた範囲)から外れてしまうことが考えられる。その結果、該接合部980において溶着不良が生じ、ひいては電動ポンプの内部を流れる流体がポンプケース16とモータケース22との接合部980から漏れ出してしまうことが考えられる。   When the pump case 16 and the motor case 22 are joined, as shown in FIG. 9, when the flat joining surface 400 and the flat joining surface 600 are overlapped and joined by laser welding, joining of the pump case 16 is performed. It is conceivable that the joint surface 600 of the motor case 22 is inclined with respect to the surface 400. In this case, a gap is generated between the joint surface 400 of the pump case 16 and the joint surface 600 of the motor case 22, and accordingly, the joint surface 400 of the pump case 16 and the joint surface 600 of the motor case 22 are formed. The position of the contact portion C1 is not stable (in the main joining portion 980, a positional deviation of a maximum d1 occurs along the axial direction of the output shaft 76 of the motor 18 (arrow A direction)). In this case, it is conceivable that the contact portion C1 deviates from the laser light irradiation line (the range surrounded by the one-dot chain line) irradiated from the laser welding machine. As a result, it is conceivable that poor welding occurs at the joint 980, and as a result, the fluid flowing inside the electric pump leaks out from the joint 980 between the pump case 16 and the motor case 22.

しかしながら、本実施形態の電動ポンプ10では、先端61Aが凸曲面状に突出した突起部61がモータケース22の接合面60に設けられている。そのため、図6に示されるように、ポンプケース16の接合面40に対してモータケース22の接合面60が傾いたとしても、ポンプケース16の接合面40とモータケース22の接合面60とは突起部61の先端61Aを介して接触する。換言すると、ポンプケース16の接合面40とモータケース22の接合面60とは突起部61の先端61Aという狭小な範囲の中で接触する(本実施形態では、モータ18の出力軸76の軸線方向(矢印A方向)に沿って、d2の範囲の中で両者が接触する)。即ち、本実施形態の電動ポンプ10では、ポンプケース16の接合面40とモータケース22の接合面60との接触部C2の位置を安定させることができる。   However, in the electric pump 10 of the present embodiment, the protrusion 61 having the tip 61 </ b> A protruding in a convex curved shape is provided on the joint surface 60 of the motor case 22. Therefore, as shown in FIG. 6, even if the joint surface 60 of the motor case 22 is inclined with respect to the joint surface 40 of the pump case 16, the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 are Contact is made via the tip 61A of the protrusion 61. In other words, the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 are in contact with each other within a narrow range of the tip 61A of the protrusion 61 (in this embodiment, the axial direction of the output shaft 76 of the motor 18). (Along the direction of arrow A), both come in contact within the range of d2.) That is, in the electric pump 10 of the present embodiment, the position of the contact portion C2 between the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 can be stabilized.

また、本実施形態では、ポンプケース16の接合面40及びモータケース22の接合面60が、モータ18の出力軸76の軸線方向(矢印A方向)に延在すると共に、両者が重ね合わされるように配置されているため、ポンプケース16とモータケース22との接合部98が電動ポンプ10の径方向外側に突出することが抑制される。換言すると、本実施形態では、電動ポンプ10の外径の小径化をすることができる。   In the present embodiment, the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 extend in the axial direction of the output shaft 76 of the motor 18 (in the direction of arrow A), and the two are overlapped. Therefore, the joint portion 98 between the pump case 16 and the motor case 22 is prevented from protruding outward in the radial direction of the electric pump 10. In other words, in the present embodiment, the outer diameter of the electric pump 10 can be reduced.

さらに、本実施形態では、ポンプケース16の接合面40に対してモータケース22の接合面60が傾いたとしても、上述の通り、両接合面間の接触部C2の位置が安定する。換言すると、本実施形態では、ポンプケース16の接合面40に対してモータケース22の接合面60が傾いたとしても、ポンプケース16に対するモータケース22の位置を安定させることができる。   Furthermore, in this embodiment, even if the joint surface 60 of the motor case 22 is inclined with respect to the joint surface 40 of the pump case 16, as described above, the position of the contact portion C2 between both joint surfaces is stabilized. In other words, in this embodiment, even if the joint surface 60 of the motor case 22 is inclined with respect to the joint surface 40 of the pump case 16, the position of the motor case 22 with respect to the pump case 16 can be stabilized.

また、本実施形態では、接合部98における溶着部100がポンプケース16に設けられた接合面40とモータケースの接合面60に設けられた突起部61の先端61Aとの間の全周に連続して設けられている。そのため、別途シール材を設けることなく、ポンプケース16とモータケース22との接合部98におけるシール性を確保することができる。   Further, in the present embodiment, the welded portion 100 at the joint portion 98 is continuous over the entire circumference between the joint surface 40 provided on the pump case 16 and the tip 61A of the protrusion 61 provided on the joint surface 60 of the motor case. Is provided. Therefore, it is possible to ensure the sealing performance at the joint portion 98 between the pump case 16 and the motor case 22 without providing a separate sealing material.

さらに、本実施形態では、ポンプケース16とモータケース22との接合部98がレーザ溶着にて接合されているため、例えばオービタル溶着等により接合した場合と比べ、均一で高い溶着強度を得ることができる。その結果、溶着部におけるシール性や接合強度をさらに向上させることができる。   Furthermore, in this embodiment, since the joint part 98 of the pump case 16 and the motor case 22 is joined by laser welding, it is possible to obtain a uniform and high welding strength as compared with, for example, the joining by orbital welding. it can. As a result, the sealing performance and bonding strength at the welded portion can be further improved.

(第1変形例)
次に、図7を用いて第1変形例に係る接合部について説明する。なお、上記実施形態と同一の部材については同一の符号を付して、その説明を省略する。
(First modification)
Next, the joint part according to the first modification will be described with reference to FIG. In addition, about the member same as the said embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

図7に示されるように、本変形例に係る接合部102は、当接部としての突起部41がポンプケース16の接合面40から突出して形成されていること、及び突起部41の先端41Aが当接する被当接部63がモータケース22の接合面60から突出して形成されていることに特徴がある。   As shown in FIG. 7, in the joint portion 102 according to this modification, the protrusion 41 as the contact portion is formed so as to protrude from the joint surface 40 of the pump case 16, and the tip 41 </ b> A of the protrusion 41. A feature is that the abutted portion 63 that abuts is formed to protrude from the joint surface 60 of the motor case 22.

突起部41は、ポンプケース16の接合面40の径方向内側に突出すると共に、ポンプケース16の接合面40の全周に渡って設けられている。さらに、この突起部41の先端41Aは、該突起部41が突出する方向と略同一方向に突出した断面視で凸曲面状に形成されている。   The protrusion 41 protrudes radially inward of the joint surface 40 of the pump case 16 and is provided over the entire circumference of the joint surface 40 of the pump case 16. Furthermore, the tip 41 </ b> A of the protrusion 41 is formed in a convex curved surface shape in a cross-sectional view protruding in substantially the same direction as the direction in which the protrusion 41 protrudes.

被当接部63は、モータケース22の接合面60の径方向外側に突出すると共に、モータケース22の接合面60の全周に渡って設けられている。さらに、この被当接部63の先端は、上記突起部41の先端41Aが当接する被当接面63Aとされている。この被当接面63Aは、モータケース22の接合面60と略平行に延在すると共に平面状に形成されている。換言すると、この被当接面63Aはモータケース22の接合面60の一部が該接合面60の径方向外側に突出して形成された面と言える。なお、突起部41及び被当接部63の構成をわかり易くするために、図7において突起部41及び被当接部63の大きさを誇張して表現している。   The abutted portion 63 protrudes radially outward of the joining surface 60 of the motor case 22 and is provided over the entire circumference of the joining surface 60 of the motor case 22. Further, the tip of the contacted portion 63 is a contacted surface 63A on which the tip 41A of the protrusion 41 contacts. The abutted surface 63A extends substantially parallel to the joint surface 60 of the motor case 22 and is formed in a planar shape. In other words, the abutted surface 63A can be said to be a surface formed by projecting a part of the joining surface 60 of the motor case 22 outward in the radial direction of the joining surface 60. In order to make the configuration of the protrusion 41 and the contacted portion 63 easier to understand, the sizes of the protrusion 41 and the contacted portion 63 are exaggerated in FIG.

また、ポンプケース16に設けられた接合面40とモータケース22に設けられた接合面60とが重ね合わされて配置されることにより、突起部41の先端41Aが被当接部63の被当接面63Aに当接する。次いで、突起部41の先端41Aと被当接部63の被当接面63Aとがレーザ溶着にて接合されることにより接合部102は構成されている。   Further, the joining surface 40 provided on the pump case 16 and the joining surface 60 provided on the motor case 22 are arranged so as to overlap each other, whereby the tip 41A of the protrusion 41 is brought into contact with the contacted portion 63. It contacts the surface 63A. Next, the joint portion 102 is configured by joining the tip 41A of the protrusion 41 and the abutted surface 63A of the abutted portion 63 by laser welding.

(本実施形態の作用並びに効果)
次に、本実施形態の作用並びに効果について説明する。
(Operation and effect of this embodiment)
Next, the operation and effect of this embodiment will be described.

本実施形態では、ポンプケース16とモータケース22とを接合するために、ポンプケース16の開放端部38にレーザを照射すると、モータケース22の接合面60に設けられた被当接部63の被当接面63Aにてレーザを吸収して発熱する。その結果、被当接面63Aが溶融すると共に、該被当接面63Aにおける熱エネルギーがモータケース22の内部へ拡散する。しかしながら、本実施形態では、被当接部63がモータケース22の接合面60から突出して形成されているため、被当接面63Aにおける熱エネルギーがモータケース22の内部へ拡散しにくくなる(特に、モータ18の出力軸76の軸線方向(矢印A方向)及びこの方向と反対方向へ熱エネルギーが拡散しにくくなる)。その結果、本実施形態では、レーザ溶着機のレーザの出力をより小さくすることが可能となる。換言すると、本実施形態では、レーザ溶着を行なう工程の省エネルギー化を図ることができる。   In the present embodiment, in order to join the pump case 16 and the motor case 22, when the laser is irradiated to the open end 38 of the pump case 16, the contacted portion 63 provided on the joining surface 60 of the motor case 22 is The abutted surface 63A absorbs the laser and generates heat. As a result, the abutted surface 63A is melted, and thermal energy in the abutted surface 63A is diffused into the motor case 22. However, in the present embodiment, since the abutted portion 63 is formed so as to protrude from the joining surface 60 of the motor case 22, the heat energy in the abutted surface 63A is not easily diffused into the motor case 22 (particularly, The thermal energy is less likely to diffuse in the axial direction (arrow A direction) of the output shaft 76 of the motor 18 and in the direction opposite to this direction). As a result, in this embodiment, the laser output of the laser welding machine can be further reduced. In other words, in this embodiment, it is possible to save energy in the step of performing laser welding.

(第2変形例)
次に、図8を用いて第2変形例に係る接合部について説明する。なお、上記実施形態等と同一の部材については同一の符号を付して、その説明を省略する。
(Second modification)
Next, the joint part according to the second modification will be described with reference to FIG. In addition, the same code | symbol is attached | subjected about the member same as the said embodiment etc., and the description is abbreviate | omitted.

図8に示されるように、本変形例に係る接合部104は、ポンプケース16の接合面40とモータケース22の接合面60とがテーパ嵌合されていることに特徴がある。   As shown in FIG. 8, the joint portion 104 according to this modification is characterized in that the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 are tapered.

ポンプケース16の接合面40は、開放端部38の開口方向にむけて末広がりとされたテーパ状に形成されている。さらに、この接合面40には、突起部41Aが形成されている。   The joint surface 40 of the pump case 16 is formed in a tapered shape that is widened toward the opening direction of the open end portion 38. Further, a protrusion 41 </ b> A is formed on the joint surface 40.

モータケース22の接合面60は、モータ18の出力軸76の軸線方向(矢印A方向)に向けて窄まったテーパ状に形成されている。   The joint surface 60 of the motor case 22 is formed in a tapered shape that is narrowed in the axial direction (direction of arrow A) of the output shaft 76 of the motor 18.

ポンプケース16に設けられた接合面40とモータケース22に設けられた接合面60とがモータ18の出力軸76の軸線方向(矢印A方向)に向けてテーパ嵌合されることにより、突起部41の先端41Aがモータケース22の接合面60に当接する。次いで、突起部41の先端41Aとモータケース22の接合面60とがレーザ溶着にて接合されることにより接合部104は構成されている。   The joint surface 40 provided on the pump case 16 and the joint surface 60 provided on the motor case 22 are taper-fitted in the axial direction (arrow A direction) of the output shaft 76 of the motor 18, thereby causing a protrusion. A tip 41 </ b> A of 41 abuts on the joint surface 60 of the motor case 22. Next, the joint portion 104 is configured by joining the tip 41A of the protrusion 41 and the joint surface 60 of the motor case 22 by laser welding.

(本実施形態の作用並びに効果)
次に、本実施形態の作用並びに効果について説明する。
(Operation and effect of this embodiment)
Next, the operation and effect of this embodiment will be described.

本実施形態では、ポンプケース16の接合面40とモータケース22の接合面60とがテーパ嵌合されているため、ポンプケース16に対するモータケース22の位置を正規の位置へガイドしながら、ポンプケース16の接合面40とモータケース22の接合面60とを嵌合させることができる。   In this embodiment, since the joint surface 40 of the pump case 16 and the joint surface 60 of the motor case 22 are taper-fitted, the position of the motor case 22 with respect to the pump case 16 is guided to the regular position while the pump case 16 is guided. The 16 joining surfaces 40 and the joining surface 60 of the motor case 22 can be fitted.

なお、上記実施形態及び変形例においては、溶着部品として電動ポンプに本発明を適用した例について説明してきたが、本発明はこれに限定されず、例えば、第1の部品としてのタンク上部と第2の部品としてのタンク下部とをレーザ溶着にて接合することにより形成された溶着部品としての液体タンクに本発明を適用しても良い。このように、本発明は、レーザ透過性の樹脂材料を用いて形成された第1の部品とレーザ吸収性の樹脂材料を用いて形成された第2の部品とをレーザ溶着にて接合することにより形成された、あらゆる溶着部品に適用できる。   In the above-described embodiment and the modification, the example in which the present invention is applied to the electric pump as the welding part has been described. However, the present invention is not limited to this, for example, the tank upper part and the first part as the first part. You may apply this invention to the liquid tank as a welding component formed by joining the tank lower part as 2 components with laser welding. As described above, according to the present invention, the first component formed using the laser-transmitting resin material and the second component formed using the laser-absorbing resin material are joined by laser welding. It can be applied to any welded parts formed by

また、上記実施形態及び変形例においては、凸曲面状に形成された突起部の先端が平坦に形成された接合面又は被当接面に当接した例について説明してきたが、本発明はこれに限定されず、例えば、接合面又は被当接面が凸曲面状に突出又は凹曲面状に凹んだ形状とされていても良い。   Further, in the above-described embodiment and the modification, the example in which the tip of the projecting portion formed in the convex curved surface is in contact with the flat joint surface or the contacted surface has been described. For example, the bonding surface or the abutted surface may be formed in a convex curved shape or a concave curved shape.

以上、本発明の一実施形態について説明したが、本発明は、上記に限定されるものでなく、その主旨を逸脱しない範囲内において上記以外にも種々変形して実施することが可能であることは勿論である。   Although one embodiment of the present invention has been described above, the present invention is not limited to the above, and various modifications other than the above can be implemented without departing from the spirit of the present invention. Of course.

10 電動ポンプ(溶着部品)
12 インペラ
14 ポンプ部
16 ポンプケース(第1の部品)
18 モータ
22 モータケース(第2の部品)
40 接合面
41 突起部(当接部)
41A 先端
60 接合面
61 突起部(当接部)
61A 先端
63A 被当接面(接合面)
76 出力軸
98 接合部
100 溶着部
102 接合部
104 接合部
10 Electric pump (welded parts)
12 impeller
14 Pump part
16 Pump case (first part)
18 Motor
22 Motor case (second part)
40 joint surface
41 Protruding part (contact part)
41A tip
60 joint surface
61 Protruding part (contact part)
61A Tip
63A Contact surface (joint surface)
76 Output shaft
98 joints 100 welds 102 joints 104 joints

Claims (5)

インペラを回転可能に収容することにより流入した流体を圧送するポンプ部の外郭を形成するポンプケースと、
前記インペラを回転させることにより前記ポンプ部を駆動するモータを収容するモータケースと、
前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面のいずれか一方に設けられかつ先端が凸曲面状に突出した当接部を備えると共に、該当接部の先端が前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面のいずれか他方に当接されかつレーザ溶着により接合された接合部と、
を備えた電動ポンプ。
A pump case that forms an outline of a pump part that pumps inflowed fluid by accommodating the impeller rotatably;
A motor case that houses a motor that drives the pump unit by rotating the impeller;
The pump case includes a contact portion provided on one of a joint surface of the pump case with the motor case and a joint surface of the motor case with the pump case, and a tip projecting into a convex curved surface. A joint where the tip is in contact with either the joint surface of the pump case with the motor case or the joint surface of the motor case with the pump case and joined by laser welding;
Electric pump equipped with.
前記ポンプケースの前記モータケースとの接合面及び前記モータケースの前記ポンプケースとの接合面は前記モータの出力軸の軸線方向に沿って延在すると共に、前記ポンプケースの前記モータケースとの接合面と前記モータケースの前記ポンプケースとの接合面とが前記当接部を介して重ね合わされるように配置された請求項1記載の電動ポンプ。   The joint surface of the pump case with the motor case and the joint surface of the motor case with the pump case extend along the axial direction of the output shaft of the motor, and the joint of the pump case with the motor case. 2. The electric pump according to claim 1, wherein a surface of the motor case and a joint surface of the motor case with the pump case are arranged so as to overlap each other via the contact portion. レーザ透過性の樹脂材料を用いて形成された第1の部品と、
レーザ吸収性の樹脂材料を用いて形成された第2の部品と、
前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか一方に設けられかつ先端が凸曲面状に突出した当接部を備えると共に、該当接部の先端が前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか他方に当接されかつレーザ溶着により接合された接合部と、
を備えた溶着部品。
A first component formed using a laser-transmissive resin material;
A second component formed using a laser-absorbing resin material;
A contact portion provided on one of a joint surface of the first component with the second component and a joint surface of the second component with the first component and having a tip projecting into a convex curved surface And the front end of the corresponding contact portion is in contact with either one of the joint surface of the first component with the second component and the joint surface of the second component with the first component; A joined portion joined by laser welding;
Welding parts with
前記当接部の先端が前記第1の部品の前記第2の部品との接合面及び前記第2の部品の前記第1の部品との接合面のいずれか他方の接合面に当接することにより、前記第1の部品に対する前記第2の部品の前記当接部が突出する方向への位置決めが成された請求項3記載の溶着部品。   The tip of the abutting part abuts on the other joining surface of the joining surface of the first component with the second component and the joining surface of the second component with the first component. The welded part according to claim 3, wherein positioning of the second part with respect to the first part in a direction in which the abutting portion protrudes is performed. 前記第1の部品の前記第2の部品との接合面と前記第2の部品の前記第1の部品との接合面とがテーパ嵌合された請求項3又は請求項4記載の溶着部品。   The welded part according to claim 3 or 4, wherein a joining surface of the first part with the second part and a joining surface of the second part with the first part are taper-fitted.
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