JP2013172654A - Method for producing processed fish food stuffed with seasoned cod roe and processed fish food stuffed with seasoned cod roe produced by the method - Google Patents
Method for producing processed fish food stuffed with seasoned cod roe and processed fish food stuffed with seasoned cod roe produced by the method Download PDFInfo
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- JP2013172654A JP2013172654A JP2012037809A JP2012037809A JP2013172654A JP 2013172654 A JP2013172654 A JP 2013172654A JP 2012037809 A JP2012037809 A JP 2012037809A JP 2012037809 A JP2012037809 A JP 2012037809A JP 2013172654 A JP2013172654 A JP 2013172654A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 235000013305 food Nutrition 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title abstract description 7
- 235000019688 fish Nutrition 0.000 claims abstract description 39
- 235000019512 sardine Nutrition 0.000 claims abstract description 37
- 238000009461 vacuum packaging Methods 0.000 claims abstract description 23
- 235000021067 refined food Nutrition 0.000 claims abstract description 15
- 230000001954 sterilising effect Effects 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 241000555825 Clupeidae Species 0.000 claims abstract description 6
- 210000001015 abdomen Anatomy 0.000 claims description 23
- 241001125046 Sardina pilchardus Species 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 15
- 241000234314 Zingiber Species 0.000 abstract description 13
- 235000006886 Zingiber officinale Nutrition 0.000 abstract description 13
- 235000008397 ginger Nutrition 0.000 abstract description 13
- 238000010411 cooking Methods 0.000 abstract description 7
- 238000010257 thawing Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000796 flavoring agent Substances 0.000 abstract description 2
- 235000019634 flavors Nutrition 0.000 abstract description 2
- 210000002784 stomach Anatomy 0.000 abstract 2
- 241001125048 Sardina Species 0.000 description 30
- 235000011194 food seasoning agent Nutrition 0.000 description 21
- 238000004659 sterilization and disinfection Methods 0.000 description 10
- 210000000988 bone and bone Anatomy 0.000 description 6
- 210000001835 viscera Anatomy 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000002566 Capsicum Nutrition 0.000 description 1
- 235000002568 Capsicum frutescens Nutrition 0.000 description 1
- 241000951471 Citrus junos Species 0.000 description 1
- 241001149724 Cololabis adocetus Species 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 241001313700 Gadus chalcogrammus Species 0.000 description 1
- 239000006002 Pepper Substances 0.000 description 1
- 235000016761 Piper aduncum Nutrition 0.000 description 1
- 235000017804 Piper guineense Nutrition 0.000 description 1
- 244000203593 Piper nigrum Species 0.000 description 1
- 235000008184 Piper nigrum Nutrition 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
Description
本発明は、常温で保存できるとともに、袋から取り出した後は焼くことなく食べることができる明太子をいわしなどの魚の腹に詰めた魚加工食品の製造方法及びこの方法で製造された明太子を魚の腹に詰めた魚加工食品に関する。 The present invention relates to a method for producing processed fish foods that can be stored at room temperature and can be eaten without baking after being taken out of the bag, such as sardines, and a mentaiko produced by this method. It relates to processed fish foods.
いわし、サンマなどの魚の腹を開いて内臓を取り出した後、腹の中に辛子明太子を充填した加工食品が知られている(特許文献1、2参照)。 A processed food is known in which a belly of a fish such as saury is opened and the internal organs are taken out, and then the belly is filled with mentaiko (see Patent Documents 1 and 2).
例えば、いわしの頭を落とし、腹を開いて内臓を取り出し、内臓を取り出した腹の中に辛子明太子を詰めた加工食品が、いわし明太子として知られている。いわし明太子は冷凍保存されているので、解凍した後に焼いて食される。 For example, a processed food in which the head of a sardine is dropped, the belly is opened and the internal organs are taken out, and the mentaiko is stuffed into the belly from which the internal organs are taken out is known as mentaiko. Since sardine mentaiko is stored frozen, it is baked after being thawed.
従来のいわし明太子は、長期保存するために冷凍されているので、食べる際には解凍する必要があるため解凍に時間がかかるだけでなく、さらに焼いて食する必要があるので、準備に手間がかかり、袋から取り出したらすぐに食べることができないという欠点がある。また、骨が硬いので、そのまま食べることができないので骨を取り除いて食べる必要があるため面倒である。 Traditional sardine mentaiko is frozen for long-term storage, so it needs to be thawed when eating, so it takes time to thaw, and it needs to be baked and eaten, so preparation is troublesome It has the disadvantage that it cannot be eaten as soon as it is taken out of the bag. Moreover, since the bone is hard, it cannot be eaten as it is, so it is troublesome because it is necessary to remove the bone and eat it.
そこで、本発明は、常温で長期保存できるとともに、味が濃くなく且つ臭みもなく、袋から取り出すと焼くことなく、骨を取り除かないでそのまま食することができる明太子詰め魚加工食品の製造方法及びこの方法で製造された明太子詰め魚加工食品を提供するものである。 Accordingly, the present invention provides a method for producing processed mentaiko stuffed fish that can be stored for a long period of time at room temperature, does not have a strong taste and does not smell, is baked when removed from the bag, and can be eaten as it is without removing bones, and A processed food product of mentaiko stuffed fish produced by this method is provided.
本願請求項1の発明は、明太子を魚の腹に詰めた魚加工食品を調味液とともに、真空包装用袋に入れて真空包装し、真空包装した真空パックを加圧加熱殺菌することを特徴とする明太子を魚の腹に詰めた魚加工食品の製造方法である。
本願請求項2の発明は、冷凍保存されていた冷凍いわし明太子を冷蔵庫に移し換えて半解凍し、半解凍したいわしを料理酒と水からなる配合液と細切りしたショウガとともに、真空包装用袋に入れて真空包装し、真空包装した真空パックを加圧加熱殺菌することを特徴とする明太子を魚の腹に詰めたいわし加工食品の製造方法である。
本願請求項3の発明は、明太子を魚の腹に詰めた魚を真空包装し、真空包装した真空パックを加圧加熱殺菌してなることを特徴とする明太子を魚の腹に詰めた魚加工食品である。
本願請求項4の発明は、請求項2に記載の明太子を魚の腹に詰めたいわし加工食品の製造方法により製造されてなることを特徴とする明太子を魚の腹に詰めたいわし加工食品。
The invention of claim 1 of the present application is characterized in that a processed fish food packed with mentaiko in a fish belly is put together with a seasoning liquid in a vacuum packaging bag and vacuum-packed, and the vacuum-packed vacuum pack is sterilized by heating and heating. This is a method for producing processed fish foods where Mentaiko is packed in the belly of fish.
The invention of claim 2 of the present application transfers the frozen sardine mentaiko, which has been stored frozen, to a refrigerator, half-thawed, and a half-thawed sardine with a mixture of cooking liquor and water and ginger cut into a vacuum packaging bag. This is a method for producing a sardine processed food that is packed with mentaiko in the belly of a fish, which is vacuum-packed and vacuum-packed and sterilized under pressure.
The invention of claim 3 of the present application is a fish processed food in which mentaiko is packed in the belly of the fish, which is obtained by vacuum-packing the fish packed with mentaiko in the belly of the fish, and sterilizing the vacuum pack in which the vacuum packaging is carried out under pressure and heat. is there.
Invention of Claim 4 of this application is manufactured by the manufacturing method of a sardine processed food which packs the mentaiko of Claim 2 in a fish belly, The sardine processed food which packs a mentaiko in a fish belly characterized by the above-mentioned.
本発明の明太子を魚の腹に詰めた魚加工食品は、明太子を魚の腹に詰めた魚と調味液、とともに真空包装し、加圧加熱殺菌しているので、味が濃くなく、骨も柔らかい魚加工食品が得られる。その結果、真空パックから取り出した魚加工食品は、焼く必要がなく且つ柔らかい骨は取り除かなくてもそのまま食べることができるので、従来の冷凍いわし明太子のような冷凍魚加工食品に比べて食べる前の手間が省け、カルシュウムの補給にもなる。 The processed fish foods of the present invention stuffed with mentaiko on the belly of fish are vacuum-packed with fish and seasoning stuffed with mentaiko on the belly of the fish and sterilized by heating under pressure. Processed food is obtained. As a result, processed fish foods taken out of the vacuum pack do not need to be baked and can be eaten as they are without removing soft bones, so compared to frozen processed fish foods like the traditional frozen sardine mentaiko It saves time and replenishes calcium.
本発明の魚加工食品は、真空包装し、加圧加熱殺菌することにより、冷凍することなく常温で保存できるので、従来の冷凍魚加工食品の保存に必要であった冷凍庫、冷凍車、陳列用冷凍ケースなどの冷凍設備が不要となる。 The processed fish food of the present invention can be stored at room temperature without freezing by vacuum packaging and sterilizing under pressure and heat, so that it has been necessary for storage of conventional frozen fish processed food. Refrigeration equipment such as a refrigeration case becomes unnecessary.
本発明の実施例を、魚としていわしを使用した例について図1の工程図を参照しながら説明する。
原料となる冷凍いわし明太子は、冷凍保存されている公知のいわし明太子を使用する。いわし明太子は、公知の製造方法に従って製造され、例えば、いわしの頭を落とし、腹を開いて内臓を取り出し、必要に応じて調味料、例えば明太のたれに漬け込んだりし、その後、内臓を取り出した腹の中に辛子明太子を詰め、冷凍保存する。腹の中に詰める辛子明太子は、公知の方法に従って、例えば、スケトウダラの卵巣を塩に漬け込み、水切りした後、酒、唐辛子、アミノ酸等の調味料を含む明太子調味液につけて熟成させることにより製造される。
An embodiment of the present invention will be described with reference to the process diagram of FIG.
As the frozen sardine mentaiko used as a raw material, a well-known sardine mentaiko that has been frozen and stored is used. Sardine mentaiko is manufactured according to a known manufacturing method, for example, the head of sardine is dropped, the belly is opened and the internal organs are taken out, and if necessary, it is soaked in a seasoning, for example, menta sauce, and then the internal organs are taken out. Fill with belly mentaiko and store frozen. Pepper mentaiko packed in the belly is produced according to a known method, for example, by immersing the ovary of walleye pollock in salt, draining it, and then ripening it in a mentaiko seasoning liquid containing seasonings such as sake, chili and amino acids.
冷凍いわし明太子は次のステップS1〜S10にしたがって処理される。 The frozen sardine mentaiko is processed according to the following steps S1 to S10.
ステップS1:冷凍いわし明太子の半解凍
冷凍保存されていた冷凍いわし明太子を冷凍庫から取り出し、冷蔵庫に移し替えて半解凍する。冷蔵庫で時間をかけてゆっくり半解凍する。冷蔵庫で半解凍することにより、いわし明太子の味や品質の低下を防止することができるとともに、取扱中に明太子がいわしから脱落するのを防止することができる。
半解凍したいわし明太子は、その後、真空包装するために真空包装用袋に入れられる。
Step S1: Frozen sardine mentaiko half-thawed Frozen sardine mentaiko was removed from the freezer, transferred to a refrigerator, and half-thawed. Thaw slowly over half time in the refrigerator. By half-thawing in the refrigerator, it is possible to prevent the taste and quality of sardine roe from being deteriorated, and to prevent mentaiko from falling off the sardine during handling.
Half-thawed sardine mentaiko is then placed in a vacuum packaging bag for vacuum packaging.
ステップS2:調味液配合
加熱によりいわし明太子の味が濃くなるため、料理酒と発酵調味料(みりん風調味料)からなる調味液を用意する。料理酒と発酵調味料の配合割合は、予め求めていた仕上がりの味の濃さの具合により調整する。例えば、料理酒:発酵調味料=1.17:1の調味液を使用する。
Step S2: Mixing of seasoning liquid Since the taste of sardine roe becomes darker by heating, a seasoning liquid consisting of cooking liquor and fermented seasoning (Mirin-style seasoning) is prepared. The blending ratio of the cooked liquor and the fermented seasoning is adjusted according to the degree of the taste of the finished finish. For example, a seasoning liquid of cooking liquor: fermented seasoning = 1.17: 1 is used.
料理酒と水を所定の割合で配合した後、加熱し、冷却する。その後、調味液を真空包装用袋に解凍したいわし明太子とともに真空包装用袋に入れられる。調味液によりいわし明太子の味が濃くなるのを防ぐことができる。 After mixing the liquor and water in a certain ratio, heat and cool. Thereafter, the seasoning liquid is put into a vacuum packaging bag together with mentaiko sushi that has been thawed into the vacuum packaging bag. It is possible to prevent the flavor of sushi mentaiko from becoming deeper with the seasoning liquid.
ステップS3:ショウガ細切
必要に応じ、いわしの臭みを取るために、ショウガを細切りにし、細切りにしたショウガを真空包装用袋にいわし明太子と調味液と共に入れられる。なお、ショウガの代わりにゆずなどを使用してもよい。
Step S3: Ginger Shred If necessary, the ginger is shredded and the shredded ginger is placed in a vacuum packaging bag together with Mentaiko and seasoning liquid to remove the sardine odor. Note that yuzu or the like may be used instead of ginger.
ステップS4:真空袋充填
いわし明太子、細切りショウガ及び調味液を真空包装用袋に充填する。真空包装用袋には、耐熱性を有する樹脂フィルム製の袋、例えば、耐熱性ポリエチレン製袋などの公知の真空包装用袋を使用する。
Step S4: Filling the vacuum bag Fill the vacuum packing bag with sardine mentaiko, shredded ginger and seasoning liquid. As the vacuum packaging bag, a heat-resistant resin film bag, for example, a known vacuum packaging bag such as a heat-resistant polyethylene bag is used.
ステップS5:真空包装
いわし明太子、細切りショウガ及び調味液が充填された真空包装用袋を公知の真空包装機で真空パックする。
Step S5: Vacuum packaging Vacuum packing bags filled with sardine mentaiko, shredded ginger and seasoning liquid are vacuum packed with a known vacuum packaging machine.
ステップS6:真空パック検査
真空パックの金属の有無、シール不良を検査し、金属が含まれておらず、シール不良でない合格品を次の工程に送る。
Step S6: Vacuum pack inspection
The vacuum pack is inspected for the presence or absence of metal and defective seals, and the products that do not contain metal and are not defective are sent to the next process.
ステップS7:加圧加熱殺菌
検査に合格した真空パックを加圧加熱殺菌装置に入れるために、トレーに並べ、真空パックを並べたトレーを加圧加熱殺菌装置に収納する。加圧加熱殺菌装置は、圧力1.8 〜2.0Pa、加熱温度約115℃、時間約60分、F値6以上で加圧加熱殺菌することにより、殺菌された骨が柔らかく、そのまま食べることができるいわし明太子が得られる。加圧加熱殺菌処理後、真空パックを加圧加熱殺菌装置から取り出し、冷却し、真空パックに付着している水分を除去する。
Step S7: Pressurization and heat sterilization In order to put the vacuum pack that has passed the inspection into the pressurization and heat sterilization device, the vacuum pack is arranged on a tray, and the tray on which the vacuum pack is arranged is stored in the pressurization and heat sterilization device. Pressurized heat sterilizer is sterilized by pressure and heat sterilization at pressure of 1.8 to 2.0 Pa, heating temperature of about 115 ° C., time of about 60 minutes, F value of 6 or more, and the sterilized bone is soft and eats as it is. I can get mentaiko Iwashi. After the pressure and heat sterilization treatment, the vacuum pack is taken out from the pressure and heat sterilization apparatus, cooled, and moisture adhering to the vacuum pack is removed.
ステップS8:検品
加圧加熱殺菌が終了した真空パックを検品し、シール不良破袋などの不合格品を排除する。
Step S8: Inspection The vacuum pack that has been subjected to pressure heat sterilization is inspected, and rejected products such as broken seal bags are excluded.
ステップS9:梱包
合格品を梱包する。
Step S9: Packing Passed products are packed.
ステップS10:出荷
梱包した商品を出荷する。商品は、真空包装用袋に真空包装され、加熱加圧殺菌により殺菌されているので、冷凍することなく、そのまま常温で取り扱うことができる。
Step S10: Shipment The packaged product is shipped. Since the product is vacuum-packed in a vacuum packaging bag and sterilized by heat and pressure sterilization, it can be handled as it is at room temperature without being frozen.
<実施例>
冷凍いわし明太子(株式会社山口油屋福太郎製「腹づめめんたいいわし」)を冷蔵庫に入れて半解凍する。
<Example>
Frozen sardine mentaiko ("Yamaguchi Ameya Fukutaro Co., Ltd.""Abazume-MentaiIwashi") is placed in a refrigerator and half-thawed.
調味液は、重量比で料理酒3部に対して水7部を配合し、配合液を加熱した後冷却して予め準備しておく。 The seasoning liquid is prepared in advance by blending 7 parts of water with respect to 3 parts of cooking liquor by weight, heating the blended liquid and then cooling.
ショウガを細切りにして細切りショウガを予め準備しておく。
解凍したいわし明太子1尾、調味液(料理酒:発酵調味料=1.17:1)9.2cc、細切りショウガ0.8gを真空包装用の耐熱性ポリエチレン製袋に充填した後、真空包装機(古川製作所社製「FVV」)で真空包装した。真空パックは、1尾ずつ、あるいは2尾以上であってもよい。
Ginger is cut into small pieces and a ginger is prepared in advance.
After filling thawed sardine mentaiko, seasoning liquid (cooking liquor: fermented seasoning = 1.17: 1) 9.2 cc and shredded ginger 0.8 g into a heat-resistant polyethylene bag for vacuum packaging, vacuum packaging machine (Furukawa Seisakusho "FVV") was vacuum packaged. One vacuum pack or two or more vacuum packs may be used.
真空包装した真空パックの金属の有無、真空パックのシール性の良否を検査し、合格した品をトレーに並べる。
いわし明太子入り真空パックを並べたトレーを加圧加熱殺菌装置(楠ボイラ 社製)に入れ、加熱温度115℃、圧力1.8Pa、40分間加熱加圧殺菌した。加熱加圧殺菌処理後、冷却し、真空パックに付着している水分を除去する。
The vacuum packed vacuum pack is checked for the presence of metal and the sealing performance of the vacuum pack is good.
The tray on which the vacuum packs containing sardine mentaiko were arranged was placed in a pressure and heat sterilizer (manufactured by Sakai Boiler) and sterilized by heating and pressure for 40 minutes at a heating temperature of 115 ° C. and a pressure of 1.8 Pa. After the heat and pressure sterilization treatment, it is cooled to remove the moisture adhering to the vacuum pack.
いわし明太子入り真空パックを常温で放置し、開封して取り出したが、加圧加熱殺菌されているので長期保存可能で、いわし明太子の色、におい、形に異常はなかった。また、食すると、骨は柔らかくそのまま食べることができ、味も濃くなく美味であった。 The vacuum pack containing sardine mentaiko was left at room temperature, opened and taken out, but it was sterilized under pressure and heat, so it could be stored for a long time, and there was no abnormality in the color, smell or shape of sardine mentaiko. Also, when eaten, the bones were soft and could be eaten as they were, and the taste was not strong and delicious.
S1:冷凍いわし明太子冷蔵解凍
S2:調味液配合
S3:ショウガ細切
S4:真空袋充填
S5:真空包装
S6:トレー並べ
S7:加熱加圧殺菌
S8:検品
S9:梱包
S10:出荷
S1: Frozen sardine mentaiko refrigerated thawing S2: Seasoning mixture S3: Ginger shred S4: Vacuum bag filling S5: Vacuum packaging S6: Tray arrangement S7: Heat and pressure sterilization S8: Inspection S9: Packaging S10: Shipping
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| JP2012037809A Pending JP2013172654A (en) | 2012-02-23 | 2012-02-23 | Method for producing processed fish food stuffed with seasoned cod roe and processed fish food stuffed with seasoned cod roe produced by the method |
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| JP (1) | JP2013172654A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104957665A (en) * | 2015-07-29 | 2015-10-07 | 李艳青 | Diet therapeutic formula for treating gout and preparation method of diet therapeutic formula |
| WO2019057260A1 (en) * | 2017-09-25 | 2019-03-28 | Campanale Maurizio | Method for preserving all types of foodstuffs, raw and pre-cooked, without the use of preservatives or additives |
| CN109691644A (en) * | 2019-02-20 | 2019-04-30 | 大连盖世健康食品股份有限公司 | A kind of novel processing method of roe product and intelligent device |
-
2012
- 2012-02-23 JP JP2012037809A patent/JP2013172654A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104957665A (en) * | 2015-07-29 | 2015-10-07 | 李艳青 | Diet therapeutic formula for treating gout and preparation method of diet therapeutic formula |
| WO2019057260A1 (en) * | 2017-09-25 | 2019-03-28 | Campanale Maurizio | Method for preserving all types of foodstuffs, raw and pre-cooked, without the use of preservatives or additives |
| CN109691644A (en) * | 2019-02-20 | 2019-04-30 | 大连盖世健康食品股份有限公司 | A kind of novel processing method of roe product and intelligent device |
| CN109691644B (en) * | 2019-02-20 | 2022-04-29 | 大连盖世健康食品股份有限公司 | Roe product processing method and intelligent device |
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