JP2013037966A - Connection structure of heater wire and lead wire - Google Patents
Connection structure of heater wire and lead wire Download PDFInfo
- Publication number
- JP2013037966A JP2013037966A JP2011174503A JP2011174503A JP2013037966A JP 2013037966 A JP2013037966 A JP 2013037966A JP 2011174503 A JP2011174503 A JP 2011174503A JP 2011174503 A JP2011174503 A JP 2011174503A JP 2013037966 A JP2013037966 A JP 2013037966A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- heater
- heater wire
- lead
- lead wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 238000005259 measurement Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000012212 insulator Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
Landscapes
- Resistance Heating (AREA)
Abstract
Description
本発明は、暖房便座、電気カーペット、電気毛布、カーシートヒータ等に使用可能なコード状ヒータとリード線との接続構造に係り、特に、ヒータ素線の断線を抑え、且つ、ヒータ線の引抜強度の改善を図ったものに関する。 The present invention relates to a connection structure between a cord-like heater that can be used for a heating toilet seat, an electric carpet, an electric blanket, a car seat heater, and the like, and in particular, suppresses disconnection of the heater element wire and pulls out the heater wire. It relates to the one whose strength has been improved.
従来より、コード状ヒータとリード線を電気的に接続する際には、圧着端子などの接続端子をかしめることにより接続していた。本発明に関連する技術として、例えば、特許文献１〜特許文献５などが参照できる。 Conventionally, when a cord-shaped heater and a lead wire are electrically connected, they are connected by caulking connection terminals such as crimp terminals. As techniques related to the present invention, for example, Patent Documents 1 to 5 can be referred to.
ここで、ヒータ線に使用されるヒータ素線は、一般に極細い線材からなるものであるが、例えば、昨今の電気カーペット、電気毛布、カーシートヒータ等では、使用者がヒータ線の凹凸を感じて違和感を受けることがないように、ますます細径化が要求されている。そのため、接続端子をかしめる際の圧力が少しでも強いとヒータ素線が断線することとなってしまうが、圧力が弱ければ端子からヒータ線が容易に抜けてしまったりすることになる。このような問題が生じないよう、最適なかしめの圧力について日々検討を行い、ヒータ素線の断線が起こらず、且つ、十分なヒータ線の引抜強度が得られるようになってはきたものの、かしめの圧力のみでは、十分に問題を解決するに至っていない。即ち、かしめの圧力を一定にしても、ヒータ線の引抜強度にバラつきが生じており、引抜強度不足により不良と判定される製品が多く存在しており、歩留まりが非常に悪くなっているのである。 Here, the heater wire used for the heater wire is generally made of an extremely thin wire. For example, in recent electric carpets, electric blankets, car seat heaters, etc., the user feels unevenness of the heater wires. In order to avoid a sense of incongruity, there is an increasing demand for smaller diameters. For this reason, if the pressure at the time of caulking the connection terminal is as strong as possible, the heater element wire will be disconnected, but if the pressure is weak, the heater wire may be easily disconnected from the terminal. In order to prevent such problems, the optimum caulking pressure is examined every day, and although the heater element wire does not break and sufficient pulling strength of the heater wire is obtained, it is caulked. The pressure alone is not enough to solve the problem. That is, even if the caulking pressure is kept constant, the drawing strength of the heater wire varies, and there are many products that are judged to be defective due to insufficient drawing strength, resulting in a very poor yield. .
本発明はこのような従来技術の問題点を解決するためになされたもので、その目的とするところは、ヒータ素線の断線を抑え、且つ、ヒータ線の引抜強度の改善を図ったヒータ線とリード線の接続構造を提供することにある。 The present invention has been made to solve such problems of the prior art, and an object of the present invention is to provide a heater wire that suppresses the disconnection of the heater wire and improves the drawing strength of the heater wire. And providing a lead wire connection structure.
上記目的を達成するべく、本発明によるヒータ線とリード線の接続構造は、少なくともヒータ素線を有するヒータ線と、複数のリード素線を撚り合わせてなるリード線と、上記ヒータ線と上記リード線をかしめて電気的に接続する接続端子とからなるヒータ線とリード線の接続構造において、上記リード素線の外径が、上記ヒータ線の外径の１／２以下であることを特徴とするものである。
また、上記ヒータ線が、芯線上にヒータ素線を巻装した構造であることが考えられる。
また、上記接続端子が、Ｕ字状断面を有する形状であり、Ｕ字の先端を屈曲して上記リード線及び上記ヒータ線を固定保持するものであって、Ｕ字底部側に上記ヒータ線が配置され、Ｕ字開口部側に上記リード線が配置されていることが考えられる。
In order to achieve the above object, the heater wire and lead wire connecting structure according to the present invention includes a heater wire having at least a heater wire, a lead wire formed by twisting a plurality of lead wires, the heater wire and the lead. In a connecting structure of a heater wire and a lead wire comprising a connecting terminal for caulking and electrically connecting the wire, the outer diameter of the lead wire is not more than ½ of the outer diameter of the heater wire. To do.
Further, it is conceivable that the heater wire has a structure in which a heater wire is wound around a core wire.
Further, the connection terminal has a U-shaped cross section, the U-shaped tip is bent and the lead wire and the heater wire are fixedly held, and the heater wire is disposed on the U-shaped bottom side. It is conceivable that the lead wire is disposed on the U-shaped opening side.
本発明によると、リード素線の外径が、上記ヒータ線の外径の１／２以下であるため、かしめの圧力が分散してヒータ線に加わることになる。より詳細に説明すると、例えば、一方向にかしめの圧力が加わった場合、ヒータ線は少なくとも２本以上のリード素線から圧力を受けることになる。そのため、かしめの圧力が分散されると同時に、ヒータ線がリード素線に囲まれるように押さえられることになることから、ヒータ素線の断線を抑え、且つ、ヒータ線の引抜強度を向上させることができる。一方、リード素線の外径が、上記ヒータ線の外径の１／２を超える場合は、ヒータ線とリード素線の配置によっては、ヒータ線は１本のリード素線から圧力を受けることがある。このような状況であると、ヒータ素線は集中的な圧力を受けるとともに、ヒータ線の押さえも十分でないため、ヒータ素線の断線やヒータ線の抜けが生じてしまうことになる。 According to the present invention, since the outer diameter of the lead wire is ½ or less of the outer diameter of the heater wire, the caulking pressure is dispersed and applied to the heater wire. More specifically, for example, when caulking pressure is applied in one direction, the heater wire receives pressure from at least two lead wires. Therefore, the caulking pressure is dispersed and at the same time, the heater wire is pressed so as to be surrounded by the lead wire, so that the breakage of the heater wire is suppressed and the drawing strength of the heater wire is improved. Can do. On the other hand, when the outer diameter of the lead wire exceeds 1/2 of the outer diameter of the heater wire, the heater wire receives pressure from one lead wire depending on the arrangement of the heater wire and the lead wire. There is. In such a situation, the heater element wire is subjected to intensive pressure and the heater wire is not sufficiently pressed down, so that the heater element wire breakage or the heater wire disconnection occurs.
以下、本実施の形態によるヒータ線とリード線の接続構造を説明する。 Hereinafter, the connection structure of the heater wire and the lead wire according to the present embodiment will be described.
まず、ヒータ線の構成について説明する。外径約０．１４ｍｍの芳香族ポリアミド繊維束からなる芯線があり、該芯線の外周には、素線径０．０５ｍｍの錫鍍金硬質錫入り銅合金線（ＴＨ−ＳＮＣＣ−３）からなる８本の発熱体素線を引き揃えて構成されたヒータ素線がピッチ約０．７ｍｍで螺旋状に巻装されている。ヒータ素線には、テトラフルオロエチレン−パーフルオロエチレンアルキルビニルエーテル共重合体（ＰＦＡ）からなる絶縁被膜が形成されている。この絶縁被膜は、充分に薄く且つ容易に塑性変形するものであるため、接続端子の接続時の圧力等により容易に除去されるものである。このようにして得られたヒータ線は、外径０．２４ｍｍとなっている。なお、実使用の際には、このヒータ線の外周に絶縁体層や熱融着樹脂層などを形成してコード状ヒータとされ、接続端子等に接続する際に、ストリップ加工等により適宜絶縁体層や熱融着樹脂層は除去されることとなる。本実施の形態においては、上記のヒータ線の外周に、絶縁体層として難燃剤が配合されたポリエチレン樹脂が０．２ｍｍの厚さで押出被覆されたコード状ヒータを使用しており、このコード状ヒータの先端８ｍｍについて絶縁体層をストリップし、ヒータ線を露出させている。 First, the configuration of the heater wire will be described. There is a core wire made of an aromatic polyamide fiber bundle having an outer diameter of about 0.14 mm, and the outer periphery of the core wire is made of a tin-plated hard tin-containing copper alloy wire (TH-SNCC-3) having an element wire diameter of 0.05 mm. A heater wire constituted by aligning two heating element wires is wound spirally at a pitch of about 0.7 mm. An insulating coating made of tetrafluoroethylene-perfluoroethylene alkyl vinyl ether copolymer (PFA) is formed on the heater wire. Since this insulating film is sufficiently thin and easily plastically deformed, it can be easily removed by the pressure at the time of connecting the connection terminals. The heater wire thus obtained has an outer diameter of 0.24 mm. In actual use, an insulator layer or a heat-sealing resin layer is formed on the outer periphery of the heater wire to form a cord-like heater, and when connected to a connection terminal or the like, it is appropriately insulated by strip processing or the like. The body layer and the heat-sealing resin layer are removed. In the present embodiment, a cord-like heater in which a polyethylene resin blended with a flame retardant as an insulator layer is extruded and coated with a thickness of 0.2 mm is used on the outer periphery of the heater wire. The insulator layer is stripped about 8 mm at the tip of the cylindrical heater to expose the heater wire.
次いで、リード線の構成について説明をする。外径０．１２ｍｍの軟銅からなるリード素線６７本を撚り合わせ、この外周に塩化ビニル樹脂からなる絶縁被覆を施し、外径２．４ｍｍのリード線とする。このリード線の先端８ｍｍについて絶縁被覆をストリップし、リード素線を露出させている。 Next, the configuration of the lead wire will be described. Sixty-six lead wires made of annealed copper with an outer diameter of 0.12 mm are twisted together, and an insulation coating made of vinyl chloride resin is applied to the outer periphery to make a lead wire with an outer diameter of 2.4 mm. The lead wire is exposed by stripping the insulation coating on the tip 8 mm of the lead wire.
次に、断面Ｕ字形状で、高さ（Ｕ字断面の開口部から底部までの長さ）が２．９ｍｍ、幅（Ｕ字断面の開口部の幅）が２．６ｍｍ、長さ（Ｕ字断面に垂直の長さ）が５．６ｍｍ、肉厚０．５ｍｍの銅合金からなる接続端子を用意する。上記のヒータ線及びリード線について、ストリップした端を同方向にして平行に引き揃え、ヒータ線が接続端子におけるＵ字断面の底部側、リード線が接続端子におけるＵ字断面の開口部側になるよう、ヒータ線及びリード線のストリップした端を接続端子内に配置する。この状態で、圧着治具によりＵ字の先端を屈曲して接続端子の高さが１．８３ｍｍになるまで圧力をかけて接続端子をかしめ、ヒータ線とリード線を固定保持し、接続構造を構成する。 Next, in a U-shaped cross section, the height (the length from the opening to the bottom of the U-shaped cross section) is 2.9 mm, the width (the width of the opening of the U-shaped cross section) is 2.6 mm, and the length (U A connection terminal made of a copper alloy having a length perpendicular to the cross section of 5.6 mm and a thickness of 0.5 mm is prepared. About the heater wire and the lead wire, the stripped ends are aligned in parallel in the same direction, the heater wire is the bottom side of the U-shaped cross section of the connection terminal, and the lead wire is the opening side of the U-shaped cross section of the connection terminal. The stripped ends of the heater wires and lead wires are arranged in the connection terminals. In this state, the tip of the U-shape is bent with a crimping jig and pressure is applied until the height of the connection terminal reaches 1.83 mm, the connection terminal is caulked, the heater wire and the lead wire are fixed and held, and the connection structure is Configure.
このようにして得られたヒータ線とリード線の接続構造を実施例１として、ヒータ線の引抜強度を測定した。引抜強度は、端子端を治具に引っ掛けて固定した状態で、リード線及びヒータ線の長さ方向に対して平行の方向に２ｍｍ／秒のスピードでヒータ線を引張り、ヒータ線が引き抜けたときの力を測定した。試料数は１０とし、平均値を算出するとともに、基準値である３０Ｎを下回った個数を数えた。また、引抜強度測定後のヒータ線の状態について、目視で確認した。併せて、上記実施の形態において、リード線の構成として、外径０．０８ｍｍの軟銅からなるリード素線１５４本を撚り合わせたものを実施例２、外径０．１８ｍｍの軟銅からなるリード素線３０本を撚り合わせたものを比較例１とし、同様に引抜強度測定と測定後のヒータ線の状態確認を行った。これらの結果をまとめて表１に示す。 The connection structure of the heater wire and the lead wire obtained in this way was used as Example 1, and the pullout strength of the heater wire was measured. With regard to the pull-out strength, the heater wire was pulled out by pulling the heater wire at a speed of 2 mm / second in a direction parallel to the length direction of the lead wire and the heater wire with the terminal end hooked and fixed to the jig. When the force was measured. The number of samples was 10, and the average value was calculated and the number of samples that was below the reference value of 30N was counted. Further, the state of the heater wire after the pullout strength measurement was visually confirmed. In addition, in the above embodiment, the lead wire is composed of 154 lead strands made of annealed copper with an outer diameter of 0.08 mm, and the lead strand made of annealed copper with an outer diameter of 0.18 mm is twisted. A twisted 30 wires were used as Comparative Example 1, and the pullout strength measurement and the state of the heater wire after the measurement were similarly performed. These results are summarized in Table 1.
表１に示すように、実施例１，２による試料は、基準値である３０Ｎを下回った試料はなく、引抜強度の平均値も高いものであった。特に、リード素線外径が小さい実施例２は、何れの試料も引抜強度が４０Ｎ以上となっており、特に優れた引抜強度を有していた。また、引抜強度測定後のヒータ線については、ヒータ素線のみが断線して引抜けていた状態であり、良好な状態であった。これに対して比較例１の試料は、３０Ｎを下回る試料が３個有った。この３個以外については、実施例１とほぼ同様の引抜強度を有していたことから、平均して引抜強度が低下するのではなく、数個に１個（本測定ではおおよそ３個に１個）の割合で基準に満たない不合格品が発生することが確認された。また、引抜強度測定後のヒータ線については、概ね良好であったが、一部の試料は、ヒータ素線に全く損傷がなく抜けてしまっており、ヒータ線に充分なかしめの圧力が加わっていなかったことが確認された。 As shown in Table 1, the samples according to Examples 1 and 2 had no sample lower than the reference value of 30 N, and the average value of the pulling strength was high. In particular, in Example 2 in which the outer diameter of the lead wire was small, all the samples had a pulling strength of 40 N or more, and had particularly excellent pulling strength. Further, the heater wire after the drawing strength measurement was in a state where only the heater element wire was disconnected and pulled out, and was in a good state. On the other hand, the sample of the comparative example 1 had three samples which are less than 30N. Except for these three, the pulling strength was almost the same as in Example 1, so that the pulling strength did not decrease on average, but one in several pieces (about one in three in this measurement). It was confirmed that rejected products that did not meet the standards were generated at a rate of 1). In addition, the heater wire after the pull-out strength measurement was generally good, but some of the samples were missing without any damage to the heater wire, and sufficient caulking pressure was applied to the heater wire. It was confirmed that there was not.
また、上記実施例１、実施例２及び比較例１による接続構造について、かしめの圧力を加えた部分を切断し、その断面の拡大写真を撮影した。図１は実施例１、図２は実施例２、図３は比較例１による断面の拡大写真である。図１及び図２の通り、本実施例による接続構造では、接続端子内部でリード線が密な状態となっており隙間がほとんど生じていない。そのため、かしめの圧力がリード素線及びヒータ線に加わっており、引抜強度が向上しているものと考えられる。また、ヒータ線の周囲に多くのリード素線に囲まれるようにして配置されていることも確認できる。これにより、ヒータ線に加わるかしめの圧力が分散されると同時に、ヒータ線がリード素線に囲まれるように押さえられることになることから、ヒータ素線の断線を抑え、且つ、ヒータ線の引抜強度を向上させることができると考えられる。一方、図３のように、比較例１の接続構造は、接続端子内部に隙間が多く存在している。そのため、かしめの圧力が充分にリード素線やヒータ線に加わらず、引抜強度低下の原因となってしまうと考えられる。また、ヒータ線に接するリード素線の本数がわずかであるため、ヒータ素線が集中的な圧力を受けるとともに、ヒータ線の押さえも十分でないため、ヒータ素線の断線やヒータ線の抜けが生じてしまうことが考えられる。 Moreover, about the connection structure by the said Example 1, Example 2, and the comparative example 1, the part which added the crimping pressure was cut | disconnected, and the enlarged photograph of the cross section was image | photographed. FIG. 1 is an enlarged photograph of a cross section according to Example 1, FIG. 2 is Example 2, and FIG. As shown in FIGS. 1 and 2, in the connection structure according to the present embodiment, the lead wires are in a dense state inside the connection terminals, and there are almost no gaps. Therefore, it is considered that the caulking pressure is applied to the lead wire and the heater wire, and the pulling strength is improved. It can also be confirmed that the heater wires are arranged so as to be surrounded by many lead wires. As a result, the caulking pressure applied to the heater wire is dispersed, and at the same time, the heater wire is pressed so as to be surrounded by the lead wire, so that the disconnection of the heater wire is suppressed and the heater wire is pulled out. It is considered that the strength can be improved. On the other hand, as shown in FIG. 3, the connection structure of Comparative Example 1 has many gaps inside the connection terminals. For this reason, it is considered that the caulking pressure is not sufficiently applied to the lead wire and the heater wire, which causes a decrease in the drawing strength. In addition, since the number of lead wires in contact with the heater wire is small, the heater wire is subjected to intensive pressure, and the heater wire is not sufficiently pressed, so the heater wire is disconnected or the heater wire is disconnected. It can be considered.
本発明は、上記の実施の形態に限定されるものではない。 The present invention is not limited to the above embodiment.
ヒータ線としては、上記のように芯線上に、絶縁被膜が形成されたヒータ素線を巻装したものではなく、他の形態であっても良い。例えば、ヒータ素線を単に撚り合わせたものや、芯線とヒータ素線を撚り合わせたものも考えられるし、ヒータ素線に絶縁被膜が形成されていないものであっても構わない。芯線やヒータ素線の材質、寸法、或いは、巻装する場合の巻ピッチや撚り合わせる場合の撚りピッチなど、使用形態や設定温度等に応じて適宜設計すればよい。また、上記のように、適宜絶縁体層や熱融着樹脂層をヒータ線の外周に形成して、コード状ヒータとして取り扱っても良い。 The heater wire is not formed by winding a heater wire having an insulating film formed on the core wire as described above, and may take other forms. For example, a heater wire simply twisted, a core wire and a heater wire twisted, or a heater wire without an insulating coating may be used. What is necessary is just to design suitably according to a use form, setting temperature, etc., such as the material of a core wire or a heater strand, a dimension, the winding pitch in the case of winding, and the twist pitch in the case of twisting. Further, as described above, an insulator layer or a heat-sealing resin layer may be appropriately formed on the outer periphery of the heater wire and handled as a cord-shaped heater.
リード線についても、リード素線の材質、寸法、撚り合わせる場合の撚りピッチ、或いは、絶縁被覆の材料など、使用形態や設定電流値等に応じて適宜設計すればよい。但し、リード素線の外径については、上記したヒータ線の外径の１／２以下とする必要がある。１／２を超えた場合、ヒータ素線の断線やヒータ線の抜けが生じてしまい、充分な引抜強度が得られないこととなってしまう。 The lead wire may be appropriately designed according to the use form, the set current value, etc., such as the material and dimensions of the lead wire, the twist pitch when twisted, or the material of the insulation coating. However, the outer diameter of the lead wire needs to be ½ or less of the outer diameter of the heater wire described above. If it exceeds 1/2, the heater element wire breaks or the heater wire is disconnected, and sufficient pull-out strength cannot be obtained.
接続端子は、上記した断面Ｕ字形状のものだけでなく、例えば、筒状で偏平させて使用するものや、断面Ｃ字形状で縮径して使用するものなど、種々の形状のものがあるので、適宜選定すればよい。また、材質や寸法等も適宜設計すればよい。断面Ｕ字形状の接続端子を使用する場合は、Ｕ字底部側にヒータ線が配置され、Ｕ字開口部側にリード線が配置されていることが好ましい。これにより、ヒータ線がＵ字開口部からはみ出てしまうことを防止できるとともに、Ｕ字先端部によってヒータ素線を損傷してしまうことを防止できる。更には、ヒータ素線に加わる圧力が分散されることともなる。 The connection terminals are not only those having the U-shaped cross section described above, but also, for example, those having various shapes such as those that are used in a flat shape in a cylindrical shape and those that are used with a reduced diameter in a C-shaped cross section. Therefore, it may be selected as appropriate. Moreover, what is necessary is just to design a material, a dimension, etc. suitably. When a connection terminal having a U-shaped cross section is used, it is preferable that the heater wire is disposed on the U-shaped bottom side and the lead wire is disposed on the U-shaped opening side. Thus, the heater wire can be prevented from protruding from the U-shaped opening, and the heater wire can be prevented from being damaged by the U-shaped tip. Furthermore, the pressure applied to the heater wire is also dispersed.
以上詳述したように本発明によれば、ヒータ素線の断線を抑え、且つ、ヒータ線の引抜強度の改善を図ったヒータ線とリード線の接続構造を得ることができる。このような接続構造は、例えば、暖房便座、電気カーペット、電気毛布、カーシートヒータ等、種々のヒータ装置におけるヒータ線とリード線の接続部として好適に使用することができる。 As described above in detail, according to the present invention, it is possible to obtain a connection structure of a heater wire and a lead wire that suppresses the disconnection of the heater wire and improves the drawing strength of the heater wire. Such a connection structure can be suitably used as a connecting portion between a heater wire and a lead wire in various heater devices such as a heating toilet seat, an electric carpet, an electric blanket, and a car seat heater.
１ ヒータ線
２ リード線
３ 接続端子
1 Heater wire 2 Lead wire 3 Connection terminal
Claims (3)
上記リード素線の外径が、上記ヒータ線の外径の１／２以下であることを特徴とするヒータ線とリード線の接続構造。 A heater wire having at least a heater wire, a lead wire formed by twisting a plurality of lead wires, and a heater wire and a lead wire that are connected to the heater wire and the lead wire to be electrically connected. In the connection structure,
A connecting structure between a heater wire and a lead wire, wherein an outer diameter of the lead wire is not more than ½ of an outer diameter of the heater wire.
The connection terminal has a U-shaped cross-section, and bends the tip of the U-shape to fix and hold the lead wire and the heater wire, and the heater wire is disposed on the U-shaped bottom side. 3. The connecting structure for a heater wire and a lead wire according to claim 1, wherein the lead wire is disposed on the U-shaped opening side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011174503A JP2013037966A (en) | 2011-08-10 | 2011-08-10 | Connection structure of heater wire and lead wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011174503A JP2013037966A (en) | 2011-08-10 | 2011-08-10 | Connection structure of heater wire and lead wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2013037966A true JP2013037966A (en) | 2013-02-21 |
Family
ID=47887383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011174503A Withdrawn JP2013037966A (en) | 2011-08-10 | 2011-08-10 | Connection structure of heater wire and lead wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2013037966A (en) |
-
2011
- 2011-08-10 JP JP2011174503A patent/JP2013037966A/en not_active Withdrawn
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2192601B1 (en) | Wire harness and its manufacturing method | |
| CN101978556B (en) | Press-fit terminal for aluminum wire | |
| JP6039486B2 (en) | Terminal connection structure and terminal connection method | |
| WO2013108895A1 (en) | Cable | |
| WO2009090853A1 (en) | Electric wire | |
| JP2017199457A (en) | High flex insulation wire and wire harness | |
| JP2012119186A (en) | Crimp terminal and electric wire with terminal | |
| JP2025069293A (en) | Wire conductor and insulation wire | |
| JP2013037966A (en) | Connection structure of heater wire and lead wire | |
| JP2015185425A (en) | Crimp connection terminal | |
| JP2010135203A (en) | Flat cable, and manufacturing method of flat cable | |
| JP5128523B2 (en) | Crimp terminal for high strength thin wire | |
| JP6605970B2 (en) | Electric wire with terminal, wire harness | |
| WO2022239853A1 (en) | Wire conductor, insulated wire, and wire harness | |
| JP2013062123A (en) | Connection structure of terminal and connection method of terminal | |
| EP3123818B1 (en) | Hybrid electrical heating cable | |
| JP7586728B2 (en) | Wire with terminal | |
| WO2015076410A1 (en) | Flat cable | |
| CN105594068B (en) | A kind of electrical contact and its manufacturing method | |
| JP2012119187A (en) | Electric wire with terminal and installing method of crimp terminal | |
| JP6020336B2 (en) | Crimp terminal | |
| JP7763084B2 (en) | Electric wire with terminal, wiring harness, and manufacturing method of electric wire with terminal | |
| JP7508408B2 (en) | Wires with terminals, wire harnesses, terminals and terminal crimping blades | |
| JP2020191248A (en) | Electric wire with terminal, conductive element wire, electric wire, communication cable with terminal and wire harness | |
| JP7448428B2 (en) | Conductor for power cable and method for manufacturing power cable conductor having intermediate layer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20141104 |