JP2013031945A - Compression molding apparatus for industrial waste - Google Patents
Compression molding apparatus for industrial waste Download PDFInfo
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- JP2013031945A JP2013031945A JP2011168610A JP2011168610A JP2013031945A JP 2013031945 A JP2013031945 A JP 2013031945A JP 2011168610 A JP2011168610 A JP 2011168610A JP 2011168610 A JP2011168610 A JP 2011168610A JP 2013031945 A JP2013031945 A JP 2013031945A
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- industrial waste
- barrel
- screw
- die plate
- outer peripheral
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/53—Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
- Treatment Of Sludge (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
【課題】産業廃棄物がスクリュー羽根の歯合空間で強制的に混練されながらダイスプレートに向けて移送圧縮されるとき、産業廃棄物に含まれている水分は除去され、固形物から分離された水分は水抜き穴から排水され、固化成型物を燃料として用いたとき燃焼効率を向上することができ、産業廃棄物を燃焼効率の良好な燃料として有効利用することができる。
【解決手段】バレル1内に二個のスクリュー軸2・2を回転自在に並設し、スクリュー軸の回転によって樹脂分が混在する産業廃棄物Wをスクリュー羽根2a・2aの歯合空間Rで強制的に混練しつつダイスプレート3に向けて移送圧縮し、強制圧縮による発熱によって産業廃棄物の樹脂分を軟化させた状態でダイスプレートに設けた複数個のノズル穴4・4・・より排出することになり、バレルの外周壁部1aに水抜き穴5を配設してなる。
【選択図】図1When industrial waste is transported and compressed toward a die plate while being forcibly kneaded in the meshing space of a screw blade, the moisture contained in the industrial waste is removed and separated from the solid matter. Moisture is drained from the drain hole, and combustion efficiency can be improved when the solidified product is used as fuel, and industrial waste can be effectively used as fuel with good combustion efficiency.
In a barrel 1, two screw shafts 2 and 2 are rotatably arranged in parallel, and industrial waste W in which resin components are mixed by the rotation of the screw shaft is disposed in the meshing space R of the screw blades 2a and 2a. While being forcibly kneaded, it is transferred and compressed toward the die plate 3 and discharged from the plurality of nozzle holes 4, 4. Therefore, the drain hole 5 is provided in the outer peripheral wall 1a of the barrel.
[Selection] Figure 1
Description
本発明は産業廃棄物を圧縮減容して運搬、埋め立て、焼却、燃料化等に効果的な産業廃棄物の圧縮成型装置に係るものである。 The present invention relates to a compression molding apparatus for industrial waste that is effective for compressing and reducing the volume of industrial waste for transportation, landfill, incineration, fuel conversion, and the like.
従来、この種の産業廃棄物の圧縮成型装置として、バレル内に二個のスクリュー軸を回転自在に並設し、スクリュー軸に相互に噛み合うスクリュー羽根を設け、スクリュー軸の回転によって樹脂分が混在する産業廃棄物をスクリュー羽根の歯合空間で強制的に混練しつつダイスプレートに向けて移送圧縮し、強制圧縮による発熱によって産業廃棄物の樹脂分を軟化させた状態でダイスプレートに設けた複数個のノズル穴より連続的に押し出して排出することによって固化成型する構造のものが知られている。 Conventionally, as this type of industrial waste compression molding device, two screw shafts are rotatably arranged in the barrel, screw blades meshing with the screw shafts are provided, and resin components are mixed by rotating the screw shaft A plurality of industrial wastes are provided on the die plate in a state where the resin waste of the industrial waste is softened by heat generated by forced compression while forcibly kneading the industrial waste to be screwed in the meshing space of the screw blades. A structure in which solidification molding is performed by continuously extruding and discharging from a single nozzle hole is known.
しかしながらこのような従来構造の場合、例えば、板紙業界で発生するペーパースラッジ(パルパー粕、スクリーン粕等)等の水分を多く含む産業廃物にあっては、圧縮成型された固化成型物の水分含有率が高くなり、例えば、このような固化成型物を燃料として用いる場合、燃焼効率が低下することがあるという不都合を有している。 However, in the case of such a conventional structure, for example, in the case of industrial waste containing a lot of moisture such as paper sludge (pulper slag, screen slag, etc.) generated in the paperboard industry, the moisture content of the compression molded solidified product For example, when such a solidified molded product is used as a fuel, there is a disadvantage that the combustion efficiency may be lowered.
本発明はこのような不都合を解決することを目的とするもので、本発明のうちで、請求項1記載の発明は、バレル内に二個のスクリュー軸を回転自在に並設し、該スクリュー軸に相互に噛み合うスクリュー羽根を設け、該スクリュー軸の回転によって樹脂分が混在する産業廃棄物をスクリュー羽根の歯合空間で強制的に混練しつつダイスプレートに向けて移送圧縮し、該強制圧縮による発熱によって産業廃棄物の樹脂分を軟化させた状態で該ダイスプレートに設けた複数個のノズル穴より排出するようにした産業廃棄物の圧縮成型装置において、上記バレルの外周壁部に水抜き穴を配設してなることを特徴とする産業廃棄物の圧縮成型装置にある。 SUMMARY OF THE INVENTION The present invention has been made to solve the above disadvantages. Among the present inventions, the invention according to claim 1 is characterized in that two screw shafts are rotatably arranged in parallel in the barrel, and the screw is provided. Screw shafts meshing with each other are provided on the shaft, and industrial waste mixed with resin by rotation of the screw shaft is transported and compressed toward the die plate while forcibly kneading in the meshing space of the screw blades. In the compression molding apparatus for industrial waste that is discharged from a plurality of nozzle holes provided in the die plate in a state in which the resin content of the industrial waste is softened by heat generated by the water, the outer peripheral wall portion of the barrel is drained. An industrial waste compression molding apparatus characterized by comprising holes.
又、請求項2記載の発明は、上記バレルの外周壁部に複数個の通穴を形成すると共に該バレルの外周壁部の内面に内面壁材を固着し、該内面壁材に該通穴に連通する小径の上記水抜き穴を複数個形成してなることを特徴とするものである。 According to a second aspect of the present invention, a plurality of through holes are formed in the outer peripheral wall portion of the barrel, an inner wall material is fixed to the inner surface of the outer peripheral wall portion of the barrel, and the through hole is formed in the inner wall material. A plurality of the small-diameter water drainage holes communicating with each other are formed.
本発明は上述の如く、請求項1記載の発明にあっては、バレル内に産業廃棄物を投入し、産業廃棄物はスクリュー羽根の歯合空間で強制的に混練されながらダイスプレートに向けて移送圧縮され、この強制圧縮による発熱によって産業廃棄物の樹脂分を軟化させた状態でダイスプレートに設けた複数個のノズル穴より連続的に押し出して排出されて固化成型されることになり、この際、上記バレルの外周壁部に水抜き穴を配設してなるから、産業廃棄物はスクリュー羽根の歯合空間で強制的に混練されながらダイスプレートに向けて移送圧縮されるとき、産業廃棄物に含まれている水分は除去され、固形物から分離された水分は水抜き穴から排水され、このため、ノズル穴より排出されて固化成型された固化成型物の水分含有率は低くなり、この固化成型物を燃料として用いたとき燃焼効率を向上することができ、産業廃棄物を燃焼効率の良好な燃料として有効利用することができる。 As described above, according to the present invention, industrial waste is put into the barrel, and the industrial waste is forcedly kneaded in the meshing space of the screw blades toward the die plate. It is transferred and compressed, and the resin component of industrial waste is softened by the heat generated by this forced compression, and is continuously extruded and discharged from a plurality of nozzle holes provided in the die plate, and is solidified and molded. At the time, since the drain hole is disposed in the outer peripheral wall portion of the barrel, the industrial waste is industrially discarded when it is transported and compressed toward the die plate while being forcibly kneaded in the meshing space of the screw blade. The water contained in the product is removed, and the water separated from the solid material is drained from the drain hole. For this reason, the moisture content of the solidified molded product discharged from the nozzle hole and solidified is low, The solidified molded product can be improved combustion efficiency when used as a fuel, it is possible to effectively use the industrial waste as a good fuel for combustion efficiency.
又、請求項2記載の発明にあっては、上記バレルの外周壁部に複数個の通穴を形成すると共にバレルの外周壁部の内面に内面壁材を固着し、内面壁材に通穴に連通する小径の上記水抜き穴を複数個形成してなるから、小径の水抜き穴によりバレル内を混練圧縮移送される産業廃棄物からの可及的な水分のみの除去を良好に行うことができる。 According to a second aspect of the present invention, a plurality of through holes are formed in the outer peripheral wall portion of the barrel, an inner wall material is fixed to the inner surface of the outer peripheral wall portion of the barrel, and the through hole is formed in the inner wall material. A plurality of small-diameter drainage holes communicating with the pipe are formed, so that only possible removal of moisture from industrial waste kneaded and compressed in the barrel through the small-diameter drainage holes is performed. Can do.
図1乃至図7は本発明の実施の形態例を示し、1はバレルであって、バレル1は機台B上に取付固定され、バレル1の側上部に投入口Tが形成され、バレル1内に二個のスクリュー軸2・2が回転自在に並設され、スクリュー軸2・2に相互に噛み合うスクリュー羽根2a・2aが設けられ、機台B上に電動モータMを設けると共に歯車機構Hを設け、歯車機構Hとスクリュー軸2・2とを接続すると共に歯車機構Hと電動モータMとを接続し、電動モータMの回転を歯車機構Hにより二個のスクリュー軸2・2に伝動し、このスクリュー軸2・2の回転によって樹脂分が混在する産業廃棄物Wをスクリュー羽根2a・2aの歯合空間Rで強制的に混練しつつダイスプレート3に向けて移送圧縮し、強制圧縮による発熱によって産業廃棄物Wの樹脂分を軟化させた状態でダイスプレート3に設けた複数個のノズル4a・4a・・のノズル穴4・4・・より排出するように構成している。 1 to 7 show an embodiment of the present invention. Reference numeral 1 denotes a barrel, the barrel 1 is mounted and fixed on the machine base B, and an inlet T is formed on the side upper portion of the barrel 1. Two screw shafts 2 and 2 are rotatably arranged in parallel, screw blades 2a and 2a meshing with the screw shafts 2 and 2 are provided, an electric motor M is provided on the machine base B, and a gear mechanism H is provided. The gear mechanism H and the screw shafts 2 and 2 are connected, and the gear mechanism H and the electric motor M are connected. The rotation of the electric motor M is transmitted to the two screw shafts 2 and 2 by the gear mechanism H. The industrial waste W in which the resin component is mixed by the rotation of the screw shafts 2 and 2 is transported and compressed toward the die plate 3 while forcibly kneading in the meshing space R of the screw blades 2a and 2a. Industrial waste W due to heat generation It is configured to be discharged from the nozzle holes 4, 4 ... of a plurality of nozzles 4a, 4a ... provided in the die plate 3 in a state where the resin component is softened.
5は水抜き穴であって、この場合、図1、図6、図7の如く、上記バレル1の外周壁部に複数個の通穴5a・5a・・を形成し、バレル1の外周壁部1aの内面に固着される内面壁材1bを形成し、機台Bに排水樋部F及び排水口部Eが設けられ、内面壁材1bに通穴5a・5aに連通する小径の水抜き穴5を複数個形成し、この内面壁材1bを上記バレル1の外周壁部1aに溶接により固着している。 5 is a drain hole, and in this case, a plurality of through holes 5a, 5a,... Are formed in the outer peripheral wall portion of the barrel 1 as shown in FIGS. The inner wall material 1b fixed to the inner surface of the portion 1a is formed, the drainage basin portion F and the drainage port portion E are provided in the machine base B, and the small-diameter water drain is connected to the inner wall material 1b through the through holes 5a and 5a. A plurality of holes 5 are formed, and the inner wall material 1b is fixed to the outer peripheral wall portion 1a of the barrel 1 by welding.
この実施の形態例は上記構成であるから、上記電動モータMの駆動により歯車機構Hを介して二個のスクリュー軸2・2を回転駆動し、二個のスクリュー軸2・2は第6図の矢印方向のように相互に異方向の内向きに回転駆動され、この状態において、バレル1に設けた投入口Tを介してバレル1内に産業廃棄物Wを投入し、産業廃棄物Wはスクリュー羽根2a・2aの歯合空間Rで強制的に混練されながらダイスプレート3に向けて移送圧縮され、この強制圧縮による発熱によって産業廃棄物Wの樹脂分を軟化させた状態でダイスプレート3に設けた複数個のノズル穴4・4・・より連続的に押し出して排出されて固化成型されることになる。 Since this embodiment is configured as described above, the two screw shafts 2 and 2 are driven to rotate by the drive of the electric motor M via the gear mechanism H, and the two screw shafts 2 and 2 are shown in FIG. In this state, the industrial waste W is driven into the barrel 1 through the input port T provided in the barrel 1, and the industrial waste W is While being forcedly kneaded in the meshing space R of the screw blades 2a and 2a, it is transferred and compressed toward the die plate 3, and the resin component of the industrial waste W is softened by the heat generated by this forced compression. A plurality of nozzle holes 4, 4,... Are continuously pushed out and discharged to be solidified.
この際、上記バレル1の外周壁部1aに水抜き穴5を配設してなるから、産業廃棄物Wはスクリュー羽根2a・2aの歯合空間Rで強制的に混練されながらダイスプレート3に向けて移送圧縮されるとき、産業廃棄物Wに含まれている水分は除去され、固形物から分離された水分は水抜き穴5から水Qが排水され、ノズル穴4・4・より排出されて固化成型された固化成型物Sの水分含有率は低くなり、この固化成型物Sを燃料として用いたとき燃焼効率を向上することができ、産業廃棄物Wを燃焼効率の良好な燃料として有効利用することができる。 At this time, since the drain hole 5 is disposed in the outer peripheral wall portion 1a of the barrel 1, the industrial waste W is forced into the die plate 3 while being forcibly kneaded in the meshing space R of the screw blades 2a and 2a. When it is transported and compressed, the water contained in the industrial waste W is removed, and the water separated from the solid matter is drained from the water drain hole 5 and discharged from the nozzle holes 4. The moisture content of the solidified molded product S that has been solidified and molded is low, and when this solidified molded product S is used as a fuel, combustion efficiency can be improved, and industrial waste W is effective as a fuel with good combustion efficiency. Can be used.
この場合、上記バレル1の外周壁部1aに複数個の通穴5a・5a・・を形成すると共にバレル1の外周壁部1aの内面に内面壁材1bを固着し、内面壁材1bに通穴5a・5a・・に連通する小径の上記水抜き穴5・5・・を複数個形成してなるから、小径の水抜き穴5・5・・によりバレル1内を混練圧縮移送される産業廃棄物Wからの可及的な水分のみの除去を良好に行うことができる。 In this case, a plurality of through holes 5a, 5a,... Are formed in the outer peripheral wall portion 1a of the barrel 1 and the inner wall material 1b is fixed to the inner surface of the outer peripheral wall portion 1a of the barrel 1 so as to pass through the inner wall material 1b. Since the plurality of small-diameter drainage holes 5, 5,. It is possible to satisfactorily remove as much water as possible from the waste W.
尚、本発明は上記実施の形態例に限られるものではなく、バレル1、スクリュー軸2、スクリュー羽根2a、ダイスプレート3の形状や駆動構造等は適宜変更して設計されるものである。 Note that the present invention is not limited to the above-described embodiment, and the barrel 1, the screw shaft 2, the screw blade 2a, the die plate 3, and the drive structure are appropriately changed and designed.
以上、所期の目的を充分達成することができる。 As described above, the intended purpose can be sufficiently achieved.
W 産業廃棄物
R 歯合空間
1 バレル
1a 外周壁部
1b 内面壁材
2 スクリュー軸
2a スクリュー羽根
3 ダイスプレート
4 ノズル穴
5 水抜き穴
5a 通穴
W Industrial waste R Interlocking space 1 Barrel 1a Outer wall 1b Inner wall 2 Screw shaft 2a Screw blade 3 Die plate 4 Nozzle hole 5 Drain hole 5a Through hole
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011168610A JP5776975B2 (en) | 2011-08-01 | 2011-08-01 | Industrial waste compression molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011168610A JP5776975B2 (en) | 2011-08-01 | 2011-08-01 | Industrial waste compression molding equipment |
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| JP2013031945A true JP2013031945A (en) | 2013-02-14 |
| JP5776975B2 JP5776975B2 (en) | 2015-09-09 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2015044919A (en) * | 2013-08-27 | 2015-03-12 | 株式会社小熊鉄工所 | Production method of solid fuel from sewage sludge and device therefor |
| JP2015135194A (en) * | 2014-01-16 | 2015-07-27 | ▲慧▼鈴 ▲黄▼ | Crumpling and drier machine |
| JP2018030312A (en) * | 2016-08-25 | 2018-03-01 | 日本製紙クレシア株式会社 | Pellet molding device of moisture accompanying waste plastic |
| JP2018034210A (en) * | 2017-12-04 | 2018-03-08 | 株式会社御池鐵工所 | Solidification processing equipment |
| JP2018103388A (en) * | 2016-12-22 | 2018-07-05 | 株式会社タジリ | A compression molding machine for waste |
| JP2020111652A (en) * | 2019-01-10 | 2020-07-27 | 王子ホールディングス株式会社 | Solid fuel, manufacturing method of solid fuel and manufacturing apparatus of solid fuel |
| JP2021037500A (en) * | 2019-09-05 | 2021-03-11 | 株式会社小熊鉄工所 | Waste dehydration solidification facility |
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