JP2013018803A - Vibration-proof rubber composition and vibration-proof rubber - Google Patents
Vibration-proof rubber composition and vibration-proof rubber Download PDFInfo
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- JP2013018803A JP2013018803A JP2011150692A JP2011150692A JP2013018803A JP 2013018803 A JP2013018803 A JP 2013018803A JP 2011150692 A JP2011150692 A JP 2011150692A JP 2011150692 A JP2011150692 A JP 2011150692A JP 2013018803 A JP2013018803 A JP 2013018803A
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- rubber
- vibration
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- mass
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- 239000005060 rubber Substances 0.000 title claims abstract description 107
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- 229920002857 polybutadiene Polymers 0.000 claims abstract description 43
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 37
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 37
- 229920001194 natural rubber Polymers 0.000 claims abstract description 37
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- NZNMSOFKMUBTKW-UHFFFAOYSA-N cyclohexanecarboxylic acid Chemical compound OC(=O)C1CCCCC1 NZNMSOFKMUBTKW-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Vibration Prevention Devices (AREA)
- Springs (AREA)
Abstract
Description
本発明は、高温環境下において好適に使用できる防振ゴム組成物及び該組成物を硬化させてなる防振ゴムに関する。特に、自動車のトーショナルダンパー、エンジンマウント、マフラーハンガー等の高温になる部位で好適に使用できる防振ゴム組成物及び防振ゴムに関する。 The present invention relates to an anti-vibration rubber composition that can be suitably used in a high-temperature environment and an anti-vibration rubber obtained by curing the composition. In particular, the present invention relates to an anti-vibration rubber composition and an anti-vibration rubber that can be suitably used at high temperature sites such as automobile torsional dampers, engine mounts, and muffler hangers.
従来、自動車等の各種車両では、搭乗者の快適性を向上させるために、振動や騒音の発生源となる部位に様々な防振材を配置し、室内への振動や騒音の侵入を低減する試みがなされてきた。例えば、振動や騒音の主たる発生源であるエンジンに対しては、トーショナルダンパー、エンジンマウント、マフラーハンガー等の構成部材に防振ゴムを用いることでエンジン駆動時の振動を吸収し、室内への振動及び騒音の侵入や、周辺環境への騒音の拡散を低減している。 Conventionally, in various vehicles such as automobiles, in order to improve the comfort of passengers, various anti-vibration materials have been arranged at sites that are sources of vibration and noise to reduce the intrusion of vibration and noise into the room. Attempts have been made. For example, for engines that are the main source of vibration and noise, vibrations during engine drive are absorbed by using anti-vibration rubber for components such as torsional dampers, engine mounts, and muffler hangers. Reduces the intrusion of vibration and noise and the spread of noise to the surrounding environment.
このような防振ゴムの基本的な特性としては、エンジン等の重量物を支える強度特性や、その振動を吸収し抑制する防振性能が要求される。更に、エンジンルーム等の高温環境下で使用される場合には、強度特性に優れ、かつ動倍率が低く防振性能に優れるのは勿論のこと、耐熱性,耐オゾン性及び圧縮永久歪み特性が高いことが求められる。特に、近年では、エンジンの高出力化や、室内空間拡大等によるエンジンルームの省スペース化に伴い、エンジンルーム内の温度は上昇する傾向にあり、自動車用防振ゴムの耐熱性に対する要求もより厳しいものとなっている。 As a basic characteristic of such an anti-vibration rubber, a strength characteristic that supports a heavy object such as an engine and an anti-vibration performance that absorbs and suppresses the vibration are required. Furthermore, when used in a high temperature environment such as an engine room, it has excellent strength characteristics, low dynamic magnification and excellent vibration proof performance, as well as heat resistance, ozone resistance and compression set characteristics. High is required. In particular, in recent years, the temperature in the engine room has been rising due to higher engine output and space saving in the engine room due to expansion of the indoor space, etc. It has become tough.
これまで、防振ゴムのゴム成分としては、破壊特性などの物性面に優れる天然ゴム(NR)が用いられることが多かった。しかしながら、NRは、破壊特性等に優れるものの、耐熱性や耐オゾン性が合成ゴムに比較して劣るものであった。 Until now, natural rubber (NR), which has excellent physical properties such as fracture characteristics, has been often used as the rubber component of the vibration-proof rubber. However, although NR is excellent in destructive properties and the like, heat resistance and ozone resistance are inferior to synthetic rubber.
そのような中で、防振ゴムの耐熱性や耐オゾン性の特性を向上させるためにNRの一部もしくは全部をエチレン・プロピレン・ジエンゴム(EPDM)に置換し、パーオキサイド架橋することが行われている。例えば、特開平4−246448号公報(特許文献1)には、EPDM単独配合に不飽和脂肪酸亜鉛を配合して耐熱性を改良する技術が開示され、特開平7−268147号公報(特許文献2)及び特開平7−268148号公報(特許文献3)には、特定のEPDMをパーオキサイド架橋することにより、耐久性を向上させた耐熱防振ゴムが得られる耐熱防振ゴム組成物が提案されている。しかしながら、これら手法では、引張り強度(常温、高温)、引裂き性などのゴム物性及び耐久性が大幅に低下してしまうおそれがある。更に、防振ゴムでは重要な特性である動倍率が上昇し、得られる硬化物が性能として劣ったものとなることが多い。 Under such circumstances, in order to improve the heat resistance and ozone resistance characteristics of the anti-vibration rubber, part or all of the NR is replaced with ethylene / propylene / diene rubber (EPDM) and peroxide crosslinking is performed. ing. For example, JP-A-4-246448 (Patent Document 1) discloses a technique for improving heat resistance by adding unsaturated fatty acid zinc to EPDM alone, and JP-A-7-268147 (Patent Document 2). ) And JP-A-7-268148 (Patent Document 3) propose a heat- and vibration-proof rubber composition in which heat-resistant vibration-proof rubber having improved durability can be obtained by subjecting specific EPDM to peroxide crosslinking. ing. However, with these methods, there is a risk that the rubber properties such as tensile strength (room temperature, high temperature) and tearing properties and durability will be significantly reduced. Furthermore, the dynamic magnification, which is an important characteristic of the vibration-proof rubber, is increased, and the obtained cured product is often inferior in performance.
一方、他の手法で性能を向上させた防振ゴムとして、特定のクロロプレン系ゴムをベースとし、これに特定量のカーボンブラックと軟化剤を配合した、高硬度で低い動倍率を有するゴム成形品を得られるゴム組成物(特開平8−127673号公報:特許文献4)や、共役ジエンを含まないエチレン−α−オレフィン共重合ゴムを用いて、過酸化物で加硫した耐熱性及び動的ヘタリ性に優れた防振ゴム(特開平1−299806号公報:特許文献5)なども提案されているが、更なる改善が望まれる。また、優れた防振性能を得ることができる防振ゴム組成物を得るために、ジエン系ゴムに特定のビスマレイミド化合物のみを加硫剤として用いる技術(特開2006−273941号公報:特許文献6)も提案されているが、防振ゴムの諸性能を更に改良することも望まれる。 On the other hand, as a vibration-proof rubber whose performance has been improved by other methods, a rubber molded product with high hardness and low dynamic ratio, which is based on a specific chloroprene-based rubber and contains a specific amount of carbon black and a softening agent. Heat-resistant and dynamic vulcanized with a peroxide using a rubber composition (Japanese Patent Laid-Open No. 8-127673: Patent Document 4) and an ethylene-α-olefin copolymer rubber containing no conjugated diene Anti-vibration rubber (Japanese Patent Laid-Open No. 1-299806: Patent Document 5) having excellent sag properties has been proposed, but further improvement is desired. In addition, in order to obtain an anti-vibration rubber composition capable of obtaining excellent anti-vibration performance, a technique using only a specific bismaleimide compound as a vulcanizing agent in a diene rubber (Japanese Patent Application Laid-Open No. 2006-273394: Patent Document) 6) has also been proposed, but it is also desirable to further improve the various properties of the anti-vibration rubber.
また、本出願人は、先に、NR/EPDMのゴム配合に、(メタ)アクリル酸亜鉛とビスマレイミド化合物とを併用することによりゴムの破壊特性、疲労特性及び耐熱性を低下させずに動倍率を下げ、且つ圧縮永久歪み特性を上げる提案をしている(特願2009−195021)。しかしながら、この提案でも、防振ゴムの引張物性の低下が若干見られ、動倍率及び圧縮永久歪み特性の更なる改善の余地があった。 In addition, the applicant of the present invention has previously worked by using zinc (meth) acrylate and a bismaleimide compound in combination with an NR / EPDM rubber compound without deteriorating the fracture characteristics, fatigue characteristics, and heat resistance of the rubber. A proposal has been made to lower the magnification and increase the compression set characteristics (Japanese Patent Application No. 2009-195021). However, even in this proposal, there was a slight decrease in the tensile properties of the vibration-proof rubber, and there was room for further improvement in dynamic magnification and compression set characteristics.
従って、耐熱性を維持しながらも、動倍率、圧縮永久歪み特性及び引張り物性(伸び,強度)の全ての面で優れた防振ゴムの開発が望まれていた。 Accordingly, it has been desired to develop an anti-vibration rubber excellent in all aspects of dynamic magnification, compression set characteristics and tensile physical properties (elongation, strength) while maintaining heat resistance.
本発明は上記事情に鑑みなされたものであり、動倍率及び圧縮永久歪み特性に優れるゴム硬化物が得られる防振ゴム組成物、及び該ゴム組成物を硬化させてなる防振ゴムを提供することを目的とする。 The present invention has been made in view of the above circumstances, and provides an anti-vibration rubber composition from which a rubber cured product excellent in dynamic magnification and compression set characteristics can be obtained, and an anti-vibration rubber obtained by curing the rubber composition. For the purpose.
本発明者は、上記目的を達成するため鋭意検討を重ねた結果、天然ゴム(NR)とエチレン・プロピレン・ジエンゴム(EPDM)とを採用するゴム成分の一部を、末端変性ブタジエンゴム(末端変性BR)に置換し、その配合量を質量比で(NR)/(EPDM)/(末端変性BR)=45〜65/30〜45/5〜20の割合に調整すると共に、加硫剤として過酸化物を含み、かつ共架橋剤としてアクリル酸亜鉛及び/又はメタクリル酸亜鉛を含むことを特徴とする防振ゴム組成物が、動倍率及び圧縮永久歪み特性の両面に優れていることを知見し、本発明をなすに至ったものである。 As a result of intensive studies to achieve the above object, the present inventor has obtained a part of a rubber component employing natural rubber (NR) and ethylene / propylene / diene rubber (EPDM) as a terminal modified butadiene rubber (terminal modified). BR), and the blending amount is adjusted to a ratio of (NR) / (EPDM) / (terminal-modified BR) = 45 to 65/30 to 45/5 to 20 by mass ratio, and excessively added as a vulcanizing agent. It was discovered that an anti-vibration rubber composition containing an oxide and containing zinc acrylate and / or zinc methacrylate as a co-crosslinking agent is excellent in both dynamic magnification and compression set characteristics. The present invention has been made.
即ち、本発明では、架橋系ではなく基材ゴム・ポリマー系に着目したものであり、解決課題である圧縮永久歪み特性を改善し、動倍率の更なる改良を行おうとするものである。具体的には、防振ゴム用のゴム配合において、NR及びEPDMを特定の割合で配合したメインポリマーのNRの一部を、末端が変性されたブタジエンゴム(BR)に置換したところ、耐熱性を維持しつつ、動倍率及び圧縮永久歪み特性の両面を同時に改善し得たものである。また、NRとEPDMとは、一般的にはパーオキサイド架橋を行わないが、本発明では、パーオキサイドと、アクリル酸亜鉛及び/又はメタクリル酸亜鉛とを併用することにより、基材ゴムのメインポリマーを共架橋させ、上記の所望の効果を十分に発揮させるものである。 In other words, the present invention focuses on the base rubber / polymer system rather than the cross-linking system, and aims to improve the compression set characteristic, which is a problem to be solved, and to further improve the dynamic magnification. Specifically, in rubber compounding for anti-vibration rubber, when a part of NR of the main polymer in which NR and EPDM are blended at a specific ratio is replaced with butadiene rubber (BR) whose terminal is modified, heat resistance While maintaining the above, both the dynamic magnification and compression set characteristics can be improved at the same time. Moreover, NR and EPDM generally do not perform peroxide crosslinking, but in the present invention, by using peroxide together with zinc acrylate and / or zinc methacrylate, the main polymer of the base rubber Are co-crosslinked to sufficiently exhibit the above desired effect.
従って、本発明は下記の防振ゴム組成物及び防振ゴムを提供する。
[1]ゴム成分として天然ゴム(NR)とエチレン・プロピレン・ジエンゴム(EPDM)と末端変性ブタジエンゴム(末端変性BR)とを、質量比で(NR)/(EPDM)/(末端変性BR)=45〜65/30〜45/5〜20の割合で含むと共に、加硫剤として過酸化物を含み、かつ共架橋剤としてアクリル酸亜鉛及び/又はメタクリル酸亜鉛を含むことを特徴とする防振ゴム組成物。
[2]上記[1]記載のゴム組成物を硬化させてなる防振ゴム。
Accordingly, the present invention provides the following anti-vibration rubber composition and anti-vibration rubber.
[1] Natural rubber (NR), ethylene / propylene / diene rubber (EPDM) and terminal-modified butadiene rubber (terminal-modified BR) as a rubber component in terms of mass ratio (NR) / (EPDM) / (terminal-modified BR) = It is contained in a ratio of 45 to 65/30 to 45/5 to 20, contains a peroxide as a vulcanizing agent, and contains zinc acrylate and / or zinc methacrylate as a co-crosslinking agent. Rubber composition.
[2] A vibration-proof rubber obtained by curing the rubber composition according to the above [1].
本発明の防振ゴム組成物は、引張特性及び耐熱性を維持しつつ、動倍率及び圧縮永久歪み特性の両方を向上させるものであり、特に、自動車のエンジンルーム等の高温環境下において有用な防振ゴムを得ることができる。 The anti-vibration rubber composition of the present invention improves both dynamic magnification and compression set characteristics while maintaining tensile properties and heat resistance, and is particularly useful in a high-temperature environment such as an engine room of an automobile. Anti-vibration rubber can be obtained.
本発明の防振ゴム組成物は、ゴム成分として天然ゴム(NR)とエチレン・プロピレン・ジエンゴム(EPDM)と末端変性ブタジエンゴム(末端変性BR)とを併用した3元系ゴム配合である。そして、上記の基材ゴムに対し、加硫剤として過酸化物、共架橋剤としてアクリル酸亜鉛及び/又はメタクリル酸亜鉛とを配合するものである。 The anti-vibration rubber composition of the present invention is a ternary rubber compound using a combination of natural rubber (NR), ethylene / propylene / diene rubber (EPDM) and terminal-modified butadiene rubber (terminal-modified BR) as rubber components. Then, a peroxide as a vulcanizing agent and zinc acrylate and / or zinc methacrylate as a co-crosslinking agent are blended with the base rubber.
ゴム各成分の配合量については、(NR)/(EPDM)/(末端変性BR)が質量比で45〜65/30〜45/5〜20の割合の範囲とすることが好ましい。NRの割合が上記範囲よりも少なすぎると、強度特性が低下するおそれがあり、逆に多すぎると、耐熱性が低下するおそれがある。また、EPDMの割合が上記範囲より少なすぎると、耐熱性が低下するおそれがあり、逆に多すぎると、動倍率の悪化、耐久性や強度が低下するおそれがある。 About the compounding quantity of each rubber component, it is preferable to set it as the range of the ratio of (NR) / (EPDM) / (terminal modification BR) of the ratio of 45-65 / 30-45 / 5-20 by mass ratio. If the ratio of NR is too smaller than the above range, the strength characteristics may be lowered. Conversely, if it is too much, the heat resistance may be lowered. On the other hand, if the EPDM ratio is less than the above range, the heat resistance may be reduced, while if too high, the dynamic magnification may be deteriorated, and the durability and strength may be reduced.
上記のNR及びEPDMは、公知のものを適宜選択使用すればよく、特に制限されるものではない。 The above NR and EPDM may be appropriately selected from known ones and are not particularly limited.
本発明では、ゴム組成物に末端変性ブタジエンゴムを所定量配合し、これにより、動倍率と耐クリープ性を同時に向上させるものである。末端変性ブタジエンゴムとしては、末端が変性されたブタジエンゴムであれば特に限定されるものではない。 In the present invention, a predetermined amount of terminal-modified butadiene rubber is blended into the rubber composition, thereby improving the dynamic magnification and creep resistance at the same time. The terminal-modified butadiene rubber is not particularly limited as long as it is a butadiene rubber having a terminal modified.
上記ブタジエンゴムの末端変性方法としては、例えば、変性剤を使用してブタジエンゴムの末端(活性末端)を変性する方法を用いることができる。このような変性剤としては、例えば、四塩化スズ、四臭化スズ等のハロゲン化スズ、トリブチルスズクロライド等のハロゲン化有機スズ化合物、四塩化ケイ素、クロロトリエチルシラン等のケイ素化合物、フェニルイソシアネート等のイソシアネート基含有化合物、アミド化合物、ラクタム化合物、尿素化合物並びにイソシアヌル酸誘導体等が挙げられる。 As the terminal modification method of the butadiene rubber, for example, a method of modifying the terminal (active terminal) of the butadiene rubber using a modifier can be used. Examples of such modifiers include tin halides such as tin tetrachloride and tin tetrabromide, halogenated organotin compounds such as tributyltin chloride, silicon compounds such as silicon tetrachloride and chlorotriethylsilane, and phenyl isocyanate. Examples include isocyanate group-containing compounds, amide compounds, lactam compounds, urea compounds, and isocyanuric acid derivatives.
末端変性ブタジエンゴムのシス含量及びトランス含量については、特に制限はなく、シス含量35%以下の低シス・ブタジエンゴムやシス含量95%以上の高シス・ブタジエンゴムなどを使用することができる。なお、末端変性ブタジエンゴム(BR)は、1種単独で用いることができるほか、異種の末端変性ブタジエンゴムを2種以上混合して使用することができる。更には、末端変性ブタジエンゴムと一般のポリブタジエンゴムとを併用することもできる。末端変性ブタジエンゴムの配合量(2種以上の場合にはその全量)については、BRはゴム成分全量100質量部に対して、上記のとおり5〜20質量部である。BRの配合量が上記範囲よりも少なすぎると、耐クリ−プ性、動倍率などの改善が見られなくなるおそれがあり、また、BRの配合量が上記範囲よりも多すぎると、引張り物性、耐久性などが悪くなるおそれがある。 The cis content and the trans content of the terminal-modified butadiene rubber are not particularly limited, and a low cis butadiene rubber having a cis content of 35% or less, a high cis butadiene rubber having a cis content of 95% or more, and the like can be used. The terminal-modified butadiene rubber (BR) can be used alone, or two or more kinds of different terminal-modified butadiene rubbers can be mixed and used. Furthermore, terminal-modified butadiene rubber and general polybutadiene rubber can be used in combination. As for the blending amount of the terminal-modified butadiene rubber (the total amount in the case of two or more types), BR is 5 to 20 parts by mass as described above with respect to 100 parts by mass of the total amount of rubber components. If the blending amount of BR is less than the above range, improvement in creep resistance, dynamic magnification, etc. may not be seen. If the blending amount of BR is more than the above range, tensile properties, There is a risk that durability will deteriorate.
末端変性ブタジエンゴムの具体的な商品名としては、日本ゼオン製の商品名「Nippol BR1250H」等が挙げられる。 As a specific trade name of the terminal-modified butadiene rubber, a trade name “Nippol BR1250H” manufactured by Nippon Zeon Co., Ltd. may be mentioned.
なお、本発明では上記のようにNR及びEPDMを含むゴム成分を用いるが、その目的を逸脱しない範囲であれば、必要に応じて上記ゴム成分のほかに、公知の合成ゴム等の他のゴムを併用してもよい。その具体例としては、ブタジエンゴム、スチレン・ブタジエンゴム、イソプレンゴム、クロロプレンゴム、イソブチレン・イソプレンゴム、アクリロニトリル・ポリブタジエンゴム、シリコーンゴム、アクリルゴム、エポキシ化天然ゴム、アクリレートポリブタジエンゴム等の合成ゴム及びこれら合成ゴムまたは天然ゴムの分子鎖末端が変性されたもの等を挙げることができ、これらの中から1種又は2種以上を適宜選択して使用すればよい。上記ゴムを配合する場合は、ゴム成分全量の通常20質量%以下(0〜20質量%)とすることが好ましい。 In the present invention, the rubber component containing NR and EPDM is used as described above. However, as long as it does not deviate from the purpose, other rubber such as a known synthetic rubber is used in addition to the rubber component as necessary. May be used in combination. Specific examples include butadiene rubber, styrene / butadiene rubber, isoprene rubber, chloroprene rubber, isobutylene / isoprene rubber, acrylonitrile / polybutadiene rubber, silicone rubber, acrylic rubber, epoxidized natural rubber, acrylate polybutadiene rubber, and the like. Examples include synthetic rubbers or natural rubbers whose molecular chain ends are modified, and one or more of them may be appropriately selected and used. When blending the rubber, it is preferably 20% by mass or less (0 to 20% by mass) based on the total amount of the rubber components.
加硫剤としては、本発明においては過酸化物を用いる。本発明では、過酸化物を加硫剤として用いて上記ゴム成分をパーオキサイド架橋することにより、硫黄を用いて架橋した場合と比較して、耐熱性や圧縮永久歪み特性に優れる。過酸化物は、この分野において通常使用されるものを配合することができ、その具体例としては、ジクミルパーオキサイド、ベンゾイルパーオキサイド、1,1−ビス(t−ブチルパーオキシ)−3,5,5−トリメチルシクロヘキサン、ジイソブチリルパーオキサイド、クミルパーオキシネオデカノエート、ジ−n−プロピルパーオキシジカーボネート、ジイソプロピルパーオキシジカーボネート、ジ−sec−ブチルパーオキシジカーボネート、1,1,3,3−テトラメチルブチルパーオキシネオデカノエート、ジ(4−t−ブチルシクロへキシル)パーオキシジカーボネート、ジ(2−エチルヘキシル)パーオキシジカーボネート、t−ヘキシルパーオキシネオデカノエート、t−ブチルパーオキシネオデカノエート、t−ブチルパーオキシネオヘプタノエート、t−ヘキシルパーオキシピバレート、t−ブチルパーオキシピバレート、ジ(3,5,5−トリメチルヘキサノイル)パーオキサイド、ジラウロイルパーオキサイド、1,1,3,3−テトラメチルブチルパーオキシ−2−エチルヘキサノエート、ジコハク酸パーオキサイド、2,5−ジメチル−2,5−ジ(2−エチルヘキサノイルパーオキシ)ヘキサン、t−ヘキシルパーオキシ−2−エチルヘキサノエート、ジ(4−メチルベンゾイル)パーオキサイド、t−ブチルパーオキシ−2−エチルヘキサノエート、ジ(3−メチルベンゾイル)パーオキサイド、ベンゾイル(3−メチルベンゾイル)パーオキサイド、ジベンゾイルパーオキサイド、1,1−ジ(t−ブチルパーオキシ)−2−メチルシクロヘキサン、1,1−ジ(t−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサン、1,1−ジ(t−ヘキシルパーオキシ)シクロヘキサン、1,1−ジ(t−ブチルパーオキシ)シクロヘキサン、2,2−ジ(4,4−ジ−(t−ブチルパーオキシ)シクロへキシル)プロパン、t−ヘキシルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシマレイン酸、t−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、t−ブチルパーオキシラウレート、t−ブチルパーオキシイソプロピルモノカーボネート、t−ブチルパーオキシ2−エチルヘキシルモノカーボネート、t−ヘキシルパーオキシベンゾエート、2,5−ジ−メチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン、t−ブチルパーオキシアセテート、2,2−ジ−(t−ブチルパーオキシ)ブタン、t−ブチルパーオキシベンゾエート、n−ブチル4,4−ジ−(t−ブチルパーオキシ)バレレート、ジ(2−t−ブチルパーオキシイソプロピル)ベンゼン、ジ−t−ヘキシルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン、t−ブチルクミルパーオキサイド、ジ−t−ブチルパーオキサイド、p−メンタンヒドロパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキシン−3、ジイソプロピルベンゼンヒドロパーオキサイド、1,1,3,3−テトラメチルブチルヒドロパーオキサイド、クメンヒドロパーオキサイド、t−ブチルヒドロパーオキサイド等が挙げられ、本発明においては、ジ(2−t−ブチルパーオキシイソプロピル)ベンゼン、ジクミルパーオキサイドを好適に用いることができる。これらは1種を単独で又は2種以上を混合して用いることができる。これら加硫剤の配合量は、上記ゴム成分100質量部に対して、通常1〜10質量部、好ましくは2〜8質量部である。配合量が10質量部を超えると、ゴムが硬化しすぎて、破断伸びの低下及び耐久性の低下等を招くおそれがあり、1質量部未満の場合は、架橋密度が低下し、破断強度の低下、動倍率の悪化、圧縮永久歪みの悪化及び耐久性の低下等を招くおそれがある。 As the vulcanizing agent, a peroxide is used in the present invention. In the present invention, by peroxide-crosslinking the rubber component using a peroxide as a vulcanizing agent, heat resistance and compression set characteristics are excellent as compared with the case of crosslinking using sulfur. As the peroxide, those normally used in this field can be blended, and specific examples thereof include dicumyl peroxide, benzoyl peroxide, 1,1-bis (t-butylperoxy) -3, 5,5-trimethylcyclohexane, diisobutyryl peroxide, cumylperoxyneodecanoate, di-n-propylperoxydicarbonate, diisopropylperoxydicarbonate, di-sec-butylperoxydicarbonate, 1,1, 3,3-tetramethylbutylperoxyneodecanoate, di (4-t-butylcyclohexyl) peroxydicarbonate, di (2-ethylhexyl) peroxydicarbonate, t-hexylperoxyneodecanoate, t-butyl peroxyneodecanoate, t-butyl peroxy Oxyneoheptanoate, t-hexyl peroxypivalate, t-butyl peroxypivalate, di (3,5,5-trimethylhexanoyl) peroxide, dilauroyl peroxide, 1,1,3,3- Tetramethylbutylperoxy-2-ethylhexanoate, disuccinic acid peroxide, 2,5-dimethyl-2,5-di (2-ethylhexanoylperoxy) hexane, t-hexylperoxy-2-ethylhexa Noate, di (4-methylbenzoyl) peroxide, t-butylperoxy-2-ethylhexanoate, di (3-methylbenzoyl) peroxide, benzoyl (3-methylbenzoyl) peroxide, dibenzoyl peroxide 1,1-di (t-butylperoxy) -2-methylcyclohex 1,1-di (t-hexylperoxy) -3,3,5-trimethylcyclohexane, 1,1-di (t-hexylperoxy) cyclohexane, 1,1-di (t-butylperoxy) Cyclohexane, 2,2-di (4,4-di- (t-butylperoxy) cyclohexyl) propane, t-hexylperoxyisopropyl monocarbonate, t-butylperoxymaleic acid, t-butylperoxy- 3,5,5-trimethylhexanoate, t-butyl peroxylaurate, t-butyl peroxyisopropyl monocarbonate, t-butyl peroxy 2-ethylhexyl monocarbonate, t-hexyl peroxybenzoate, 2,5- Di-methyl-2,5-di (benzoylperoxy) hexane, t-butylperoxyacetate 2,2-di- (t-butylperoxy) butane, t-butylperoxybenzoate, n-butyl 4,4-di- (t-butylperoxy) valerate, di (2-t-butylperoxy) Oxyisopropyl) benzene, di-t-hexyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, t-butylcumyl peroxide, di-t-butyl peroxide, p- Menthane hydroperoxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, diisopropylbenzene hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydro Peroxide, t-butyl hydroperoxide and the like. In the present invention, di (2-t-butylperoxy) is used. An isopropyl) benzene, can be suitably used dicumyl peroxide. These can be used individually by 1 type or in mixture of 2 or more types. The compounding amount of these vulcanizing agents is usually 1 to 10 parts by mass, preferably 2 to 8 parts by mass with respect to 100 parts by mass of the rubber component. When the blending amount exceeds 10 parts by mass, the rubber is excessively cured, which may cause a decrease in elongation at break and a decrease in durability. When the amount is less than 1 part by mass, the crosslinking density decreases and the breaking strength decreases. There is a risk of lowering, deterioration of dynamic magnification, deterioration of compression set, deterioration of durability, and the like.
なお、本発明の目的を逸脱しない範囲において、架橋助剤として硫黄を配合することもできる。該架橋助剤を配合する場合、その配合量はゴム成分100質量部に対して0.1〜0.5質量部の範囲とすることが好ましい。 In addition, in the range which does not deviate from the objective of this invention, sulfur can also be mix | blended as a crosslinking adjuvant. When mix | blending this crosslinking adjuvant, it is preferable to make the compounding quantity into the range of 0.1-0.5 mass part with respect to 100 mass parts of rubber components.
共架橋剤は、ゴム中の架橋反応を起こす添加剤である。本発明では、共架橋剤としてアクリル酸亜鉛及び/又はメタクリル酸亜鉛を使用し、これと上記過酸化物と併用することにより、基材ゴムのメインポリマーを共架橋させ、動倍率及び圧縮永久歪み特性等の上記の所望の効果を十分に発揮させるものである。 A co-crosslinking agent is an additive that causes a crosslinking reaction in rubber. In the present invention, zinc acrylate and / or zinc methacrylate is used as a co-crosslinking agent, and by using this together with the above peroxide, the main polymer of the base rubber is co-crosslinked, and the dynamic magnification and compression set are set. The above-mentioned desired effects such as characteristics are sufficiently exhibited.
共架橋剤は、アクリル酸亜鉛またはメタクリル酸亜鉛を単独で1種のみを使用するほか、2種以上を併用することもできる。また、アクリル酸亜鉛とメタクリル酸亜鉛とを混合して使用することもできる。上記アクリル酸亜鉛及び/またはメタクリル酸亜鉛(以下、便宜上「(メタ)アクリル酸亜鉛」と言う。)の配合量については、特に制限はないが、上記ゴム成分100質量部に対し、好ましくは2質量部以上、より好ましくは3質量部以上であり、上限値として、好ましくは6質量部以下、より好ましくは5質量部以下である。配合量が上記範囲を超えると、ゴムが硬化しすぎ、破断伸びの低下等を招くおそれがあり、また、上記範囲を下回ると、ゴムの架橋が十分になされず、破断強力の低下、動倍率の悪化、圧縮永久歪み特性の悪化等を招くおそれがある。 As the co-crosslinking agent, only one kind of zinc acrylate or zinc methacrylate may be used alone, or two or more kinds thereof may be used in combination. Moreover, a mixture of zinc acrylate and zinc methacrylate can also be used. The blending amount of the zinc acrylate and / or zinc methacrylate (hereinafter referred to as “zinc (meth) acrylate” for convenience) is not particularly limited, but is preferably 2 with respect to 100 parts by mass of the rubber component. The upper limit is preferably 6 parts by mass or less, more preferably 5 parts by mass or less. If the blending amount exceeds the above range, the rubber may be cured too much, leading to a decrease in elongation at break, and if the blending amount is less than the above range, the rubber is not sufficiently crosslinked, resulting in a decrease in breaking strength and a dynamic ratio. There is a risk that the deterioration of the compression set and the compression set characteristics may be deteriorated.
本発明では、脂肪酸エステルを上記(メタ)アクリル酸亜鉛と共にゴム成分に対して配合することもでき、これにより、混練時のゴム成分に対する上記(メタ)アクリル酸亜鉛の分散性を改善し、加硫後のゴムの力学的特性を向上させることができる。ここで、上記脂肪酸エステルを構成する脂肪酸及びアルコールは、共に直鎖状構造又は分岐状構造のいずれであってもよく、飽和又は不飽和のいずれであってもよく、また炭素数も特に制限されない。なお、本発明においては、通常、炭素数1〜30の鎖長を有する脂肪酸と炭素数1〜30の鎖長を有するアルコールとで構成される公知の脂肪酸エステルを用いることができ、具体的には、ステアリン酸エチルエステル、ステアリン酸プロピルエステル、ステアリン酸ブチルエステル、パルミチン酸エチルエステル、パルミチン酸プロピルエステル、パルミチン酸ブチルエステル等を使用することができる。これらは1種単独で又は2種以上を組み合わせて用いることができる。上記脂肪酸エステルの配合量は、上記ゴム成分100質量部に対し、好ましくは0.02〜1.2質量部、より好ましくは0.2〜0.6質量部である。配合量が1.2質量部超えると、ゴムの軟化、作業性の悪化及び動倍率の悪化等を招くおそれがあり、0.02質量部未満になると、分散性改善効果を得られないおそれがある。 In the present invention, the fatty acid ester can be blended with the rubber component together with the zinc (meth) acrylate, thereby improving the dispersibility of the zinc (meth) acrylate with respect to the rubber component during kneading. The mechanical properties of the rubber after vulcanization can be improved. Here, the fatty acid and alcohol constituting the fatty acid ester may both have a linear structure or a branched structure, may be either saturated or unsaturated, and the number of carbon atoms is not particularly limited. . In the present invention, a known fatty acid ester composed of a fatty acid having a chain length of 1 to 30 carbon atoms and an alcohol having a chain length of 1 to 30 carbon atoms can be used. May be ethyl stearate, propyl stearate, butyl stearate, ethyl palmitate, propyl palmitate, butyl palmitate and the like. These can be used alone or in combination of two or more. The amount of the fatty acid ester is preferably 0.02 to 1.2 parts by mass, more preferably 0.2 to 0.6 parts by mass with respect to 100 parts by mass of the rubber component. If the blending amount exceeds 1.2 parts by mass, the rubber may be softened, the workability may be deteriorated, and the dynamic magnification may be deteriorated. If the blending amount is less than 0.02 parts by mass, the dispersibility improvement effect may not be obtained. is there.
なお、この脂肪酸エステルは、ゴム成分との混練時に上記(メタ)アクリル酸亜鉛と別個に配合しても分散性向上の効果を発揮するが、ゴム成分との混練前に予め(メタ)アクリル酸亜鉛とプレミックスすることにより、(メタ)アクリル酸亜鉛のゴム成分に対する分散性を更に向上させることができる。 Although this fatty acid ester exhibits an effect of improving dispersibility even when blended separately with the above-mentioned zinc (meth) acrylate at the time of kneading with the rubber component, the (meth) acrylic acid is previously obtained before kneading with the rubber component. By premixing with zinc, the dispersibility of zinc (meth) acrylate in the rubber component can be further improved.
また、上記ゴム成分に対して、本発明の効果を損なわない範囲で必要に応じて、ゴム工業で通常使用されている老化防止剤、ワックス類、酸化防止剤、充填剤、発泡剤、可塑剤、オイル、滑剤、粘着付与剤、石油系樹脂、紫外線吸収剤、分散剤、相溶化剤、均質化剤等の添加剤を適宜配合することができる。 Moreover, with respect to the rubber component, an anti-aging agent, a wax, an antioxidant, a filler, a foaming agent, and a plasticizer that are usually used in the rubber industry as necessary within the range not impairing the effects of the present invention. , Oils, lubricants, tackifiers, petroleum resins, ultraviolet absorbers, dispersants, compatibilizing agents, homogenizing agents, and the like can be appropriately blended.
オイルとしては、公知のものを使用することができ、特に制限されないが、具体的には、アロマティック油、ナフテニック油、パラフィン油等のプロセスオイルや、やし油等の植物油、アルキルベンゼンオイル等の合成油、ヒマシ油等を使用することができる。本発明においては、パラフィン油を好適に用いることができる。これらは1種単独で又は2種以上を組み合わせて用いることができる。これらオイルの配合量は、特に制限されるものではないが、上記ゴム成分100質量部に対し、概ね15〜45質量部とすることができる。配合量が上記範囲を逸脱すると、混練作業性が悪化するおそれがある。なお、油展されたゴムを上記ゴム成分に用いる場合は、該ゴムに含有されるオイルと、混合時に別途添加されるオイルとの合計量が上記範囲となるように調整すればよい。 As the oil, known oils can be used, and are not particularly limited. Specifically, process oils such as aromatic oils, naphthenic oils, paraffin oils, vegetable oils such as palm oil, alkylbenzene oils, etc. Synthetic oil, castor oil, etc. can be used. In the present invention, paraffin oil can be preferably used. These can be used alone or in combination of two or more. The blending amount of these oils is not particularly limited, but can be approximately 15 to 45 parts by mass with respect to 100 parts by mass of the rubber component. If the blending amount deviates from the above range, the kneading workability may be deteriorated. When oil-extended rubber is used for the rubber component, the total amount of oil contained in the rubber and oil added separately during mixing may be adjusted within the above range.
補強剤としてカーボンブラックを配合することが推奨される。カーボンブラックは、平均粒子径、ストラクチャー及び表面性状等の種類により、ゴムに種々の補強機能を付与する。このカーボンブラックは公知のものを使用することができ、特に限定されるものではないが、例えば、SRF、GPF、FEF、HAF、ISAF、SAF、FT、MT等のカーボンブラックを挙げることができ、本発明においては、FEFを好適に用いることができる。また、これらのカーボンブラックは、1種を単独で用いてもよく、2種以上を併用してもよい。これらカーボンブラックの配合量は上記ゴム成分100質量部に対し、通常15〜60質量部、好ましくは20〜50質量部である。配合量が60質量部を超えると、作業性が悪化するおそれがあり、15質量部未満になると、接着性の悪化を招くおそれがある。 It is recommended to mix carbon black as a reinforcing agent. Carbon black imparts various reinforcing functions to rubber depending on the types such as average particle diameter, structure and surface properties. As this carbon black, known ones can be used, and are not particularly limited, and examples thereof include carbon blacks such as SRF, GPF, FEF, HAF, ISAF, SAF, FT, MT, In the present invention, FEF can be preferably used. Moreover, these carbon blacks may be used individually by 1 type, and may use 2 or more types together. The blending amount of these carbon blacks is usually 15 to 60 parts by mass, preferably 20 to 50 parts by mass with respect to 100 parts by mass of the rubber component. When the amount exceeds 60 parts by mass, workability may be deteriorated, and when it is less than 15 parts by mass, adhesion may be deteriorated.
本発明においては、加硫を促進する観点から、亜鉛華(ZnO)や脂肪酸等の加硫促進助剤を配合することができる。脂肪酸としては飽和,不飽和あるいは直鎖状、分岐状のいずれの脂肪酸であってもよく、脂肪酸の炭素数としても特に制限されるものではないが、例えば炭素数1〜30、好ましくは15〜30の脂肪酸、より具体的にはシクロヘキサン酸(シクロヘキサンカルボン酸)、側鎖を有するアルキルシクロペンタン等のナフテン酸、ヘキサン酸、オクタン酸、デカン酸(ネオデカン酸等の分岐状カルボン酸を含む)、ドデカン酸、テトラデカン酸、ヘキサデカン酸、オクタデカン酸(ステアリン酸)等の飽和脂肪酸、メタクリル酸、オレイン酸、リノール酸、リノレン酸等の不飽和脂肪酸、ロジン、トール油酸、アビエチン酸等の樹脂酸などが挙げられる。これらは1種単独で用いてもよく、2種以上を併用してもよい。本発明においては、亜鉛華及びステアリン酸を好適に用いることができる。これら加硫促進助剤の配合量は上記ゴム成分100質量部に対し、好ましくは1〜10質量部、より好ましくは2〜7質量部である。配合量が10質量部を超えると、作業性の悪化及び動倍率の悪化等を招くおそれがあり、1質量部未満になると、加硫遅延等のおそれがある。 In the present invention, from the viewpoint of promoting vulcanization, a vulcanization acceleration aid such as zinc white (ZnO) or a fatty acid can be blended. The fatty acid may be saturated, unsaturated, linear or branched fatty acid, and is not particularly limited as the carbon number of the fatty acid. For example, the fatty acid has 1 to 30 carbon atoms, preferably 15 to 15 carbon atoms. 30 fatty acids, more specifically naphthenic acid such as cyclohexane acid (cyclohexanecarboxylic acid), alkylcyclopentane having a side chain, hexanoic acid, octanoic acid, decanoic acid (including branched carboxylic acid such as neodecanoic acid), Saturated fatty acids such as dodecanoic acid, tetradecanoic acid, hexadecanoic acid, octadecanoic acid (stearic acid), unsaturated fatty acids such as methacrylic acid, oleic acid, linoleic acid, linolenic acid, resin acids such as rosin, tall oil acid, abietic acid, etc. Is mentioned. These may be used alone or in combination of two or more. In the present invention, zinc white and stearic acid can be preferably used. The compounding amount of these vulcanization acceleration aids is preferably 1 to 10 parts by mass, more preferably 2 to 7 parts by mass with respect to 100 parts by mass of the rubber component. If the blending amount exceeds 10 parts by mass, workability and dynamic magnification may be degraded, and if it is less than 1 part by mass, vulcanization delay may occur.
老化防止剤としては、公知のものを用いることができ、特に制限されないが、フェノール系老化防止剤、イミダゾール系老化防止剤、アミン系老化防止剤などを挙げることができる。これら老化防止剤の配合量は上記ゴム成分100質量部に対し、通常2〜10質量部、好ましくは3〜7質量部である。 As the anti-aging agent, known ones can be used, and are not particularly limited, and examples thereof include a phenol type anti-aging agent, an imidazole type anti-aging agent and an amine type anti-aging agent. The blending amount of these anti-aging agents is usually 2 to 10 parts by mass, preferably 3 to 7 parts by mass with respect to 100 parts by mass of the rubber component.
本発明のゴム組成物を得る際、上記各成分の配合方法に特に制限はなく、全ての成分原料を一度に配合して混練しても良いし、2段階あるいは3段階に分けて各成分を配合して混練を行ってもよい。その際、(メタ)アクリル酸亜鉛をゴム成分と混練する前に予め脂肪酸エステルとプレミックスすることにより、上記(メタ)アクリル酸亜鉛の上記ゴム成分に対する分散性が更に向上し、得られるゴムの力学的特性を更に向上させることができる。なお、混練に際してはロール、インターナルミキサー、バンバリーローター等の混練機を用いることができる。更に、シート状や帯状等に成形する際には、押出成形機、プレス機等の公知の成形機を用いればよい。 When obtaining the rubber composition of the present invention, there is no particular limitation on the blending method of each of the above components, and all the component raw materials may be blended and kneaded at once, and each component may be divided into two or three stages. You may mix | blend and knead | mix. At that time, by premixing with the fatty acid ester before kneading the (meth) zinc acrylate with the rubber component, the dispersibility of the (meth) zinc acrylate in the rubber component is further improved, and the resulting rubber The mechanical properties can be further improved. In the kneading, a kneader such as a roll, an internal mixer, a Banbury rotor or the like can be used. Furthermore, when forming into a sheet shape or a belt shape, a known molding machine such as an extrusion molding machine or a press machine may be used.
また、上記ゴム組成物を硬化させる際の加硫条件としては、特に限定されるものはないが、通常140〜180℃で、5〜120分間の加硫条件を採用することができる。 Moreover, there are no particular limitations on the vulcanization conditions for curing the rubber composition, but vulcanization conditions can be generally employed at 140 to 180 ° C. for 5 to 120 minutes.
以下、本発明について実施例及び比較例を挙げて詳細に説明するが、本発明は下記実施例に制限されるものではない。 EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated in detail, this invention is not restrict | limited to the following Example.
[実施例1〜6、比較例1〜9]
下記表1に示す配合組成で混練し加硫して、実施例1〜6及び比較例1〜9の各々の防振ゴム組成物を所定の条件で加硫硬化させ、長さ120mm×幅120mm×厚さ2mmのシート成型物を作製した。このシートを本発明の防振ゴムの評価体とした。得られたゴムシートについて、圧縮永久歪み、静バネ定数(Ks)、動バネ定数(Kd)及び動倍率(Kd/Ks)を下記JIS規格に準拠して測定を行い評価した。その結果も表1に併記する。
[Examples 1-6, Comparative Examples 1-9]
It knead | mixes and vulcanizes with the compounding composition shown in the following Table 1, each of the anti-vibration rubber compositions of Examples 1 to 6 and Comparative Examples 1 to 9 is vulcanized and cured under predetermined conditions, and is 120 mm long × 120 mm wide X A sheet molded product having a thickness of 2 mm was prepared. This sheet was used as an evaluation body of the vibration-proof rubber of the present invention. The obtained rubber sheet was measured and evaluated for compression set, static spring constant (Ks), dynamic spring constant (Kd), and dynamic magnification (Kd / Ks) according to the following JIS standards. The results are also shown in Table 1.
[圧縮永久歪み特性]
100℃,72時間の加熱温度条件の下、圧縮永久ひずみ試験をJIS K 6262に準拠して実施した。
[静バネ定数(Ks),動バネ定数(Kd)及び動倍率(Kd/Ks)]
JIS K 6385に準拠し、Kdは100Hzで測定した。
[Compression set characteristics]
A compression set test was performed in accordance with JIS K 6262 under a heating temperature condition of 100 ° C. for 72 hours.
[Static spring constant (Ks), dynamic spring constant (Kd), and dynamic magnification (Kd / Ks)]
According to JIS K 6385, Kd was measured at 100 Hz.
上記の配合についての詳細は下記の通りである。 Details of the above formulation are as follows.
ゴム成分
(1)天然ゴム(NR):「RSS#4」
(2)高シス・ブタジエンゴム(BR):JSR社製「BR01」(シス含量95%以上)
(3)低シス・ブタジエンゴム(BR):旭化成社製「ジエンNF35R」(シス含量35%)
(4)EPDM:JSR製の「EP96」、ENB含量 6.0質量%、エチレン含量 66質量%(ゴム成分を「100質量部」としたとき、オイルが50質量部含まれる。)
(5)末端変性ブタジエンゴム:日本ゼオン製、商品名「Nippol BR1250H」
Rubber component (1) Natural rubber (NR): “RSS # 4”
(2) High cis-butadiene rubber (BR): “BR01” manufactured by JSR (cis content 95% or more)
(3) Low cis butadiene rubber (BR): "Diene NF35R" (cis content 35%) manufactured by Asahi Kasei Corporation
(4) EPDM: “EP96” manufactured by JSR, ENB content 6.0% by mass, ethylene content 66% by mass (when the rubber component is “100 parts by mass”, 50 parts by mass of oil is included.)
(5) End-modified butadiene rubber: Product name “Nippol BR1250H” manufactured by Nippon Zeon
(6)FEF級カーボンブラック:旭カーボン(株)製「N550」
(7)HAF級のカーボンブラック:旭カーボン(株)製「ASAHI #70−NP」
(6) FEF grade carbon black: “N550” manufactured by Asahi Carbon Co., Ltd.
(7) HAF grade carbon black: “ASAHI # 70-NP” manufactured by Asahi Carbon Co., Ltd.
(8)老化防止剤:N−フェニル−N’−(1,3−ジメチルブチル)−p−フェニレンジアミン、大内新興化学工業(株)製「ノクラック6C」
(9)ワックス:精工化学社製「サンタイト S」
(8) Anti-aging agent: N-phenyl-N ′-(1,3-dimethylbutyl) -p-phenylenediamine, “NOCRACK 6C” manufactured by Ouchi Shinsei Chemical Co., Ltd.
(9) Wax: “Sun Tite S” manufactured by Seiko Chemical Co., Ltd.
(10)加硫促進剤NS:商品名「ノクセラーNS」(大内新興化学工業(株)製)
(11)加硫促進剤TBT:商品名「ノクセラーTBT」(大内新興化学工業(株)製)
(10) Vulcanization accelerator NS: Trade name “Noxeller NS” (Ouchi Shinsei Chemical Co., Ltd.)
(11) Vulcanization accelerator TBT: Trade name “Noxeller TBT” (manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.)
(12)過酸化物:ジ(2−t−ブチルパーオキシイソプロピル)ベンゼン、日油社製「ペロキシモンF−40」 (12) Peroxide: di (2-t-butylperoxyisopropyl) benzene, “NOVA CO., LTD.” “Peroximon F-40”
(13)共架橋剤
(i)ジアクリル酸亜鉛(ZAA)、サートマー社製の「SR633」
(ii)ジメタアクリル酸亜鉛(ZMA)、サートマー社製の「SR634」
(iii)マグネシウムメタクリレート、精工化学社製の「ハイクロスGT」
(13) Co-crosslinking agent (i) Zinc diacrylate (ZAA), “SR633” manufactured by Sartomer
(Ii) Zinc dimethacrylate (ZMA), “SR634” manufactured by Sartomer
(Iii) Magnesium methacrylate, “High Cross GT” manufactured by Seiko Chemical Co., Ltd.
表1の結果から分かるように、本発明にかかる実施例1〜6のゴム組成物は、NR及びEPDMを特定の割合で配合し、NRの一部を末端変性BRに置換した3元系のゴム成分とし、これに加硫剤として過酸化物を配合するとともに、共架橋剤としてアクリル酸亜鉛及び/又はメタクリル酸亜鉛を組み合わせて配合したものである。その結果、実施例1〜6のゴム組成物は、各比較例と比べると、耐クリープ性及び動倍率の両面を同時に改善し得た。
これに対して、比較例1は、ゴム成分としてNRのみを使用したものであるが、圧縮永久歪み特性が非常に大きくなり耐クリープ性が悪かった。比較例2,3は、ゴム成分としてNRとEPDMとを混合したものであるが、動倍率及び圧縮永久歪み特性が悪かった。比較例4,5は、ゴム成分としてNR/EPDMの一部を高シス含量のBRに置換して使用したものであるが、動倍率及び耐クリープ性の改善度合いは実施例ほど大きくはなかった。比較例6〜8は、ゴム成分としてNR/EPDMの一部を低シス含量のBRに置換して使用したものであるが、動倍率及び耐クリープ性の改善度合いは実施例ほど大きくはなかった。比較例9は、ゴム成分としてNRとEPDMとを混合したものであるが、動倍率及び圧縮永久歪み特性が悪かった。
As can be seen from the results in Table 1, the rubber compositions of Examples 1 to 6 according to the present invention are ternary systems in which NR and EPDM are blended at a specific ratio, and a part of NR is substituted with terminal-modified BR. A rubber component is blended with a peroxide as a vulcanizing agent and a combination of zinc acrylate and / or zinc methacrylate as a co-crosslinking agent. As a result, the rubber compositions of Examples 1 to 6 were able to improve both the creep resistance and the dynamic ratio at the same time as compared with the comparative examples.
On the other hand, Comparative Example 1 uses only NR as the rubber component, but the compression set was very large and the creep resistance was poor. In Comparative Examples 2 and 3, NR and EPDM were mixed as rubber components, but the dynamic magnification and compression set characteristics were poor. Comparative Examples 4 and 5 were used by replacing a part of NR / EPDM as a rubber component with BR having a high cis content, but the improvement in dynamic magnification and creep resistance were not as great as those in Examples. . Comparative Examples 6 to 8 were used by replacing a part of NR / EPDM as a rubber component with BR having a low cis content, but the dynamic magnification and the improvement degree of creep resistance were not as great as those of Examples. . In Comparative Example 9, NR and EPDM were mixed as rubber components, but the dynamic magnification and compression set characteristics were poor.
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