JP2013011374A - Air separation method and device - Google Patents
Air separation method and device Download PDFInfo
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- JP2013011374A JP2013011374A JP2011143159A JP2011143159A JP2013011374A JP 2013011374 A JP2013011374 A JP 2013011374A JP 2011143159 A JP2011143159 A JP 2011143159A JP 2011143159 A JP2011143159 A JP 2011143159A JP 2013011374 A JP2013011374 A JP 2013011374A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04303—Lachmann expansion, i.e. expanded into oxygen producing or low pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04436—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using at least a triple pressure main column system
- F25J3/04448—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using at least a triple pressure main column system in a double column flowsheet with an intermediate pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04624—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using integrated mass and heat exchange, so-called non-adiabatic rectification, e.g. dephlegmator, reflux exchanger
- F25J3/0463—Simultaneously between rectifying and stripping sections, i.e. double dephlegmator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/08—Processes or apparatus using separation by rectification in a triple pressure main column system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/50—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column
- F25J2200/52—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column in the high pressure column of a double pressure main column system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/50—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column
- F25J2200/54—Processes or apparatus using separation by rectification using multiple (re-)boiler-condensers at different heights of the column in the low pressure column of a double pressure main column system
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- General Engineering & Computer Science (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
本発明は、空気分離方法及び装置に関し、詳しくは、圧縮、精製、冷却した原料空気を低温蒸留することにより、酸素ガスを製品として採取する空気分離方法及び装置に関する。 The present invention relates to an air separation method and apparatus, and more particularly to an air separation method and apparatus for collecting oxygen gas as a product by low-temperature distillation of compressed, purified, and cooled raw material air.
空気を深冷分離して製品酸素ガスを製造する方法としては、従来から複式精留プロセスが最も一般的な方法として知られている。この複式精留プロセスは、圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する高圧塔と、前記高圧酸素富化液化空気を減圧後に低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する低圧塔と、高圧塔頂部の高圧窒素ガスを凝縮液化すると同時に低圧塔底部の低圧液化酸素を蒸発ガス化する主凝縮器とを主な構成機器としている。また、製品酸素ガスに加えて製品窒素ガスを製造する際の消費動力を低減するためのプロセスとして、複式精留プロセスにおける高圧塔の運転圧力と低圧塔の運転圧力との中間の運転圧力で運転する中圧塔を付加した3塔式プロセスが各種提案されている(例えば、特許文献1,2参照。)。
As a method for producing product oxygen gas by cryogenic separation of air, a double rectification process has hitherto been known as the most common method. This double rectification process consists of a high-pressure column that separates compressed, refined, and cooled raw air into low-pressure distilled high-pressure nitrogen gas and high-pressure oxygen-enriched liquefied air, and low-pressure distillation after depressurizing the high-pressure oxygen-enriched liquefied air The main components are a low-pressure column that separates into low-pressure nitrogen gas and low-pressure liquefied oxygen, and a main condenser that condenses and liquefies high-pressure nitrogen gas at the top of the high-pressure column and at the same time evaporates and gasifies low-pressure liquefied oxygen at the bottom of the low-pressure column It is said. In addition, as a process to reduce the power consumed when producing product nitrogen gas in addition to product oxygen gas, operation is performed at an intermediate operating pressure between the high pressure column operating pressure and the low pressure column operating pressure in the double rectification process. Various three-column processes with an intermediate pressure tower added have been proposed (see, for example,
特許文献1に記載されたプロセスでは、低圧塔に供給される流体の酸素濃度が高くなるため、低圧塔の精留条件を改善でき、高圧塔の塔頂から複式精留プロセスに比べて多くの高圧製品窒素ガスを採取できる。また、特許文献2に記載されたプロセスでは、中圧塔の運転圧力を下げることによって中圧塔の塔底から導出される中圧酸素富化液化空気の酸素濃度を特許文献1のプロセスより高くすることができるが、中圧塔の塔頂から製品として採取する中圧窒素ガスの圧力が低くなってしまうため、中圧窒素ガスを圧縮する動力が必要になり、結果的に消費動力の低減は不十分なものとなっていた。
In the process described in
そこで本発明は、3塔式プロセスにおける低圧塔に供給する流体の酸素濃度をより高くすることにより、高圧塔の塔頂や中圧塔の塔頂から導出する窒素ガスの採取量を増やすとともに、消費動力を削減することができる空気分離方法及び装置を提供することを目的としている。 Therefore, the present invention increases the amount of nitrogen gas extracted from the top of the high pressure tower and the top of the intermediate pressure tower by increasing the oxygen concentration of the fluid supplied to the low pressure tower in the three-column process, An object of the present invention is to provide an air separation method and apparatus capable of reducing power consumption.
上記目的を達成するため、本発明の空気分離方法における第1の構成は、原料空気を深冷液化分離して製品酸素を採取する空気分離方法において、圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する第1分離工程と、前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する第2分離工程と、前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気と前記中圧窒素ガスとを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化液化空気を蒸発ガス化して低圧酸素富化空気を得る第1間接熱交換工程と、前記低圧酸素富化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する第3分離工程と、前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る第2間接熱交換工程と、前記第1分離工程の中間段階で生成した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る第3間接熱交換工程と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収工程とを含むことを特徴としている。 In order to achieve the above object, the first configuration of the air separation method of the present invention is a low-temperature distillation of compressed, refined, and cooled raw material air in an air separation method of collecting product oxygen by cryogenic liquefaction separation of raw material air. The high pressure nitrogen gas and the high pressure oxygen enriched liquefied air are separated into a first separation step, and the high pressure oxygen enriched liquefied air is subjected to low-temperature distillation after decompression to obtain medium pressure nitrogen gas and medium pressure oxygen enriched liquefied air. A second separation step for separating, and the low pressure oxygen-enriched liquefied air obtained by reducing the pressure of the intermediate-pressure oxygen-enriched liquefied air and the intermediate-pressure nitrogen gas are indirectly heat exchanged to condense and liquefy the intermediate-pressure nitrogen gas, thereby liquefying the medium-pressure A first indirect heat exchange step for obtaining low-pressure oxygen-enriched air by evaporating and gasifying the low-pressure oxygen-enriched liquefied air simultaneously with obtaining nitrogen; low-pressure nitrogen gas and low-pressure liquefied oxygen by low-temperature distillation of the low-pressure oxygen-enriched air; A third separation step for separating the A second indirect heat exchange step in which nitrogen gas and the low-pressure liquefied oxygen are indirectly heat-exchanged to condense and liquefy the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure liquefied oxygen to obtain low-pressure oxygen gas. And high-pressure nitrogen-enriched liquefied gas by condensing and liquefying the high-pressure nitrogen-enriched air through indirect heat exchange between the high-pressure nitrogen-enriched air generated in the intermediate stage of the first separation step and the intermediate-pressure oxygen-enriched liquefied air A third indirect heat exchange step to obtain air and vaporize the intermediate-pressure oxygen-enriched liquefied air to obtain intermediate-pressure oxygen-enriched air; and product oxygen gas after recovering the low-pressure oxygen gas or the low-pressure liquefied oxygen And a product gas recovery step to be collected as a feature.
また、本発明の空気分離方法における第2の構成は、原料空気を深冷液化分離して製品酸素を採取する空気分離方法において、圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する第1分離工程と、前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する第2分離工程と、前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する第3分離工程と、前記中圧窒素ガスと前記第3分離工程の中間段階の低圧酸素富化還流液化空気とを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化還流液化空気を蒸発ガス化して低圧酸素富化蒸発空気を得る第1間接熱交換工程と、前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る第2間接熱交換工程と、前記第1分離工程の中間段階の高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る第3間接熱交換工程と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収工程とを含むことを特徴としている。 The second configuration of the air separation method of the present invention is the air separation method in which the raw material air is subjected to cryogenic liquefaction separation to collect product oxygen. And a second separation for separating the high-pressure oxygen-enriched liquefied air into medium-pressure nitrogen gas and medium-pressure oxygen-enriched liquefied air by performing low-temperature distillation after depressurizing the high-pressure oxygen-enriched liquefied air. A step, a third separation step of low-temperature distillation of the low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air, and separating it into low-pressure nitrogen gas and low-pressure liquefied oxygen; 3. Indirect heat exchange with the low-pressure oxygen-enriched reflux liquefied air in the intermediate stage of the 3 separation process to condense and liquefy the medium-pressure nitrogen gas to obtain medium-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure oxygen-enriched reflux liquefied air First to obtain low-pressure oxygen-enriched evaporative air Indirect heat exchange between the high-pressure nitrogen gas and the low-pressure liquefied oxygen to condense and liquefy the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure liquefied oxygen and A second indirect heat exchange step to be obtained, and a high-pressure nitrogen-enriched air in the intermediate stage of the first separation step and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat-exchanged to condense and liquefy the high-pressure nitrogen-enriched air. A third indirect heat exchange step for obtaining high-pressure nitrogen-enriched liquefied air and simultaneously evaporating and gasifying the medium-pressure oxygen-enriched liquefied air to obtain medium-pressure oxygen-enriched air; and heating the low-pressure oxygen gas or the low-pressure liquefied oxygen And a product gas recovery step of collecting as product oxygen gas after recovery.
さらに、本発明の空気分離方法において、前記第3間接熱交換工程が、熱交換型蒸留器の一方の通路に前記高圧窒素富化空気を上方向に流しながら凝縮液化して得られた液体を下方向に流す低温蒸留を行うことによって前記高圧窒素富化液化空気に加えてより窒素が濃縮した高圧低純窒素ガスを得ると同時に、前記熱交換型蒸留器の他方の通路に前記中圧酸素富化液化空気を下方向に流しながら蒸発ガス化して得られたガスを上方向に流す低温蒸留を行うことによって前記中圧酸素富化空気に加えてより酸素が濃縮した中圧低純液化酸素を得るように構成することもでき、前記第3間接熱交換工程では、前記高圧窒素富化空気に代えて前記原料空気の一部を使用することもできる。加えて、前記第1分離工程で得られた高圧窒素ガスを熱回収後に採取する高圧窒素ガス回収工程、前記第2分離工程で得られた中圧窒素ガスを熱回収後に採取する中圧窒素ガス回収工程、前記第3分離工程で得られた低圧窒素ガスを熱回収後に採取する低圧窒素ガス回収工程、前記第2間接熱交換工程で凝縮液化した前記高圧液化窒素を採取する高圧液化窒素回収工程、前記第1間接熱交換工程で凝縮液化した前記中圧液化窒素を採取する中圧液化窒素回収工程、及び、前記第3分離工程で得られた前記低圧液化酸素を回収する低圧液化酸素回収工程のうち少なくとも1つの工程を行うことができる。 Furthermore, in the air separation method of the present invention, the third indirect heat exchanging step is a step in which a liquid obtained by condensing and liquefying the high-pressure nitrogen-enriched air while flowing upward in one passage of the heat exchange type distiller is used. In addition to the high-pressure nitrogen-enriched liquefied air, high-pressure low-pure nitrogen gas enriched with nitrogen is obtained by performing low-temperature distillation flowing downward, and at the same time, the medium-pressure oxygen is supplied to the other passage of the heat-exchange distiller Medium-pressure low-pure liquefied oxygen in which oxygen is concentrated in addition to the above-mentioned medium-pressure oxygen-enriched air by performing low-temperature distillation in which the gas obtained by evaporating gas is flowed upward while flowing enriched liquefied air downward In the third indirect heat exchange step, part of the raw material air can be used instead of the high-pressure nitrogen-enriched air. In addition, a high-pressure nitrogen gas recovery step for collecting high-pressure nitrogen gas obtained in the first separation step after heat recovery, and a medium-pressure nitrogen gas for collecting medium-pressure nitrogen gas obtained in the second separation step after heat recovery A recovery step, a low-pressure nitrogen gas recovery step for collecting the low-pressure nitrogen gas obtained in the third separation step after heat recovery, and a high-pressure liquefied nitrogen recovery step for collecting the high-pressure liquefied nitrogen condensed and liquefied in the second indirect heat exchange step. An intermediate-pressure liquefied nitrogen recovery step for collecting the intermediate-pressure liquefied nitrogen condensed and liquefied in the first indirect heat exchange step; and a low-pressure liquefied oxygen recovery step for recovering the low-pressure liquefied oxygen obtained in the third separation step At least one of the steps can be performed.
また、本発明の空気分離装置における第1の構成は、原料空気を深冷液化分離して製品酸素を採取する空気分離装置において、圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する高圧塔と、前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する中圧塔と、前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気と前記中圧窒素ガスとを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化液化空気を蒸発ガス化して低圧酸素富化空気を得る中圧塔凝縮器と、前記低圧酸素富化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する低圧塔と、前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る主凝縮蒸発器と、前記高圧塔の中間部から抜き出した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る中圧塔蒸化器と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品酸素ガス回収経路とを備えていることを特徴としている。 The first configuration of the air separation device of the present invention is a high pressure nitrogen gas obtained by subjecting the compressed, purified, and cooled raw material air to low-temperature distillation in an air separation device that collects product oxygen by cryogenic liquefaction separation. A high-pressure column that separates the high-pressure oxygen-enriched liquefied air; a medium-pressure column that separates the high-pressure oxygen-enriched liquefied air into medium-pressure nitrogen gas and medium-pressure oxygen-enriched liquefied air by low-temperature distillation after decompression; The low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air and the intermediate-pressure nitrogen gas are indirectly heat exchanged to condense and liquefy the intermediate-pressure nitrogen gas to obtain the intermediate-pressure liquefied nitrogen and at the same time the low-pressure oxygen A medium pressure column condenser for evaporating and enriching liquefied air to obtain low pressure oxygen enriched air; a low pressure column for separating the low pressure oxygen enriched air into low pressure nitrogen gas and low pressure liquefied oxygen by low temperature distillation; and Indirect heat exchange between high-pressure nitrogen gas and the low-pressure liquefied oxygen A main condensing evaporator that condenses and liquefies the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen and at the same time evaporates and gasifies the low-pressure liquefied oxygen to obtain low-pressure oxygen gas; Indirect heat exchange between the liquefied air and the medium-pressure oxygen-enriched liquefied air to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air, and at the same time evaporate the medium-pressure oxygen-enriched liquefied air A medium-pressure tower evaporator for obtaining medium-pressure oxygen-enriched air, and a product oxygen gas recovery path for collecting the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery It is said.
さらに、本発明の空気分離装置における第2の構成は、原料空気を深冷液化分離して製品酸素を採取する空気分離装置において、圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する高圧塔と、前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する中圧塔と、前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する低圧塔と、前記中圧窒素ガスと前記低圧塔の中間部を下降する低圧酸素富化還流液化空気とを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化還流液化空気を蒸発ガス化して低圧酸素富化蒸発空気を得る中圧窒素凝縮器と、前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る主凝縮蒸発器と、前記高圧塔の中間部から抜き出した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る中圧塔蒸化器と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収経路とを備えていることを特徴としている。 Furthermore, the second configuration of the air separation apparatus of the present invention is a high-pressure nitrogen gas obtained by subjecting the compressed, purified, and cooled raw material air to low-temperature distillation in an air separation device that collects product oxygen by cryogenic liquefaction separation. A high-pressure column that separates the high-pressure oxygen-enriched liquefied air; a medium-pressure column that separates the high-pressure oxygen-enriched liquefied air into medium-pressure nitrogen gas and medium-pressure oxygen-enriched liquefied air by low-temperature distillation after decompression; A low-pressure column for separating low-pressure nitrogen gas and low-pressure liquefied oxygen by low-temperature distillation of the low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air, and an intermediate portion between the intermediate-pressure nitrogen gas and the low-pressure column. Indirect heat exchange with the descending low-pressure oxygen-enriched reflux liquefied air to condense and liquefy medium-pressure nitrogen gas to obtain medium-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure oxygen-enriched reflux liquefied air to enrich low-pressure oxygen A medium pressure nitrogen condenser to obtain evaporated air; A main condensing evaporator that indirectly heat-exchanges the pressurized nitrogen gas and the low-pressure liquefied oxygen to liquefy the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen and at the same time evaporate and gasify the low-pressure liquefied oxygen to obtain low-pressure oxygen gas; The high-pressure nitrogen-enriched air extracted from the middle part of the high-pressure column and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat exchanged to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air At the same time, an intermediate-pressure tower evaporator that obtains intermediate-pressure oxygen-enriched air by evaporating and gasifying the intermediate-pressure oxygen-enriched liquefied air, and collecting the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery And a product gas recovery path.
また、本発明の空気分離装置は、前記中圧塔蒸化器に代えて、一方の通路に前記高圧窒素富化空気の一部を上方向に流しながら凝縮液化して得られた液体を下方向に流す低温蒸留を行うことによって前記高圧窒素富化液化空気に加えてより窒素が濃縮した高圧低純窒素ガスを得ると同時に、他方の通路に前記中圧酸素富化液化空気を下方向に流しながら蒸発ガス化して得られたガスを上方向に流す低温蒸留を行うことによって前記中圧酸素富化空気に加えてより酸素が濃縮した中圧低純液化酸素を得る熱交換型蒸留器を用いることができ、前記高圧窒素富化空気に代えて、前記原料空気の一部を使用することもできる。さらに、前記高圧塔で得られた高圧窒素ガスを熱回収後に採取する高圧窒素ガス回収経路、前記中圧塔で得られた中圧窒素ガスを熱回収後に採取する中圧窒素ガス回収経路、前記低圧塔で得られた低圧窒素ガスを熱回収後に採取する低圧窒素ガス回収経路、前記主凝縮蒸発器で凝縮液化した前記高圧液化窒素を採取する高圧液化窒素回収経路、前記中圧塔凝縮器で凝縮液化した前記中圧液化窒素を採取する中圧液化窒素回収経路、前記低圧塔で得られた前記低圧液化酸素を回収する低圧液化酸素回収経路のうち少なくとも1つの経路を設けることができる。 Further, the air separation device of the present invention, instead of the intermediate pressure tower evaporator, lowers the liquid obtained by condensing and liquefying a part of the high-pressure nitrogen-enriched air flowing upward in one passage. In addition to the high-pressure nitrogen-enriched liquefied air, high-pressure low-pure nitrogen gas enriched with nitrogen is obtained by performing low-temperature distillation flowing in the direction, and at the same time, the medium-pressure oxygen-enriched liquefied air is directed downward in the other passage. A heat exchange type distiller that obtains medium-pressure low-pure liquefied oxygen in which oxygen is further concentrated in addition to the medium-pressure oxygen-enriched air by performing low-temperature distillation in which the gas obtained by evaporating gas while flowing is flowed upward. A part of the raw material air can be used instead of the high-pressure nitrogen-enriched air. Further, a high-pressure nitrogen gas recovery path for collecting the high-pressure nitrogen gas obtained in the high-pressure tower after heat recovery, a medium-pressure nitrogen gas recovery path for collecting the medium-pressure nitrogen gas obtained in the medium-pressure tower after heat recovery, A low-pressure nitrogen gas recovery path for collecting the low-pressure nitrogen gas obtained in the low-pressure column after heat recovery, a high-pressure liquefied nitrogen recovery path for sampling the high-pressure liquefied nitrogen condensed and liquefied by the main condensing evaporator, and the intermediate-pressure tower condenser At least one of a medium pressure liquefied nitrogen recovery path for collecting the condensed liquid liquefied nitrogen and a low pressure liquefied oxygen recovery path for recovering the low pressure liquefied oxygen obtained in the low pressure column can be provided.
本発明によれば、第3分離工程を行う低圧塔に供給する低圧酸素富化空気、低圧酸素富化液化空気あるいは低圧塔内部で蒸発する低圧酸素富化蒸発空気の酸素濃度を高くすることができるので、低圧塔の精留条件を改善することができ、第2間接熱交換工程を行う主凝縮蒸発器の交換熱量を小さく抑えることができる。これにより、第1分離工程を行う高圧塔で分離した高圧窒素ガスや、第2分離工程を行う中圧塔で分離した中圧窒素ガスの抜き出し量を多くすることができる。したがって、製品酸素ガスのみを採取する場合は、高圧窒素ガスや中圧窒素ガスを膨張させて動力を回収することにより、装置全体の消費動力を低減することができる。また、高圧窒素ガスや中圧窒素ガスを製品窒素ガスとして採取する場合は、圧力の高い窒素ガスを多く採取できるので、窒素ガス送出用窒素圧縮機の小型化による設備費用の削減や動力費の削減を図ることができる。 According to the present invention, it is possible to increase the oxygen concentration of low-pressure oxygen-enriched air, low-pressure oxygen-enriched liquefied air, or low-pressure oxygen-enriched evaporated air that evaporates inside the low-pressure column supplied to the low-pressure column that performs the third separation step. Therefore, the rectification conditions of the low-pressure column can be improved, and the exchange heat amount of the main condensing evaporator that performs the second indirect heat exchange step can be suppressed to be small. Thereby, the extraction amount of the high-pressure nitrogen gas separated by the high-pressure tower performing the first separation step and the medium-pressure nitrogen gas separated by the medium-pressure tower performing the second separation step can be increased. Therefore, when collecting only product oxygen gas, the power consumption of the entire apparatus can be reduced by recovering power by expanding high-pressure nitrogen gas or medium-pressure nitrogen gas. In addition, when high-pressure nitrogen gas or medium-pressure nitrogen gas is collected as product nitrogen gas, a large amount of high-pressure nitrogen gas can be collected, which reduces equipment costs and power costs by downsizing the nitrogen compressor for sending nitrogen gas. Reduction can be achieved.
まず、図1は、本発明の第1形態例を示すもので、本形態例に示す空気分離装置10は、3塔式プロセスを採用したものであって、主要機器として、高圧塔11,中圧塔12,低圧塔13,主凝縮蒸発器14,中圧塔凝縮器15,中圧塔蒸化器16,主熱交換器17,膨張タービン18及び該膨張タービン18により駆動されるブロワ19,過冷器20を備えており、主凝縮蒸発器14は高圧塔11と低圧塔13との間に、中圧塔凝縮器15は中圧塔12の上方に、中圧塔蒸化器16は中圧塔12の底部に、それぞれ設けられている。
First, FIG. 1 shows a first embodiment of the present invention, and an
この空気分離装置は、運転条件を適宜設定して以下に示す各工程を実施することにより、製品として、酸素ガス(GO2),高圧窒素ガス(HPGN2),中圧窒素ガス(MPGN2),低圧窒素ガス(LPGN2),液化酸素(LO2),高圧液化窒素(HPLN2),中圧液化窒素(MPLN2),低圧液化酸素(LPLO2)をそれぞれ採取することができる。 In this air separation device, the operating conditions are set as appropriate, and the following steps are carried out. As a product, oxygen gas (GO2), high-pressure nitrogen gas (HPGN2), medium-pressure nitrogen gas (MPGN2), low-pressure nitrogen Gas (LPGN2), liquefied oxygen (LO2), high-pressure liquefied nitrogen (HPLN2), medium-pressure liquefied nitrogen (MPLN2), and low-pressure liquefied oxygen (LPLO2) can be collected.
まず、原料空気(AIR)は、空気圧縮機21であらかじめ設定された高い圧力に圧縮され、空気予冷器21aで圧縮熱を除去された後、空気精製器22で空気中の不純物が除去されて精製される。空気精製器22から経路L1に導出された原料空気は、該原料空気の一部が経路L2に分流して前記ブロワ19で昇圧された後、ブロワアフタークーラ19aで冷却されてから保冷外槽10a内に入って主熱交換器17に導入される。原料空気の大部分は、そのまま経路L1を流れて保冷外槽10a内に入り、主熱交換器17であらかじめ設定された温度に冷却された後、経路L3を通って高圧塔11に導入される。
First, the raw material air (AIR) is compressed to a high pressure set in advance by the
高圧塔11では、原料空気を低温蒸留して塔頂部の高圧窒素ガスと塔底部の高圧酸素富化液化空気とに分離する第1分離工程が行われる。高圧塔11の底部から経路L4に抜き出された高圧酸素富化液化空気は、経路L5と経路L6とに分流し、経路L5の高圧酸素富化液化空気は、減圧弁23であらかじめ設定された中間圧力に減圧された後、前記中圧塔12に導入される。また、経路L6の高圧酸素富化液化空気は、過冷器20で冷却された後、減圧弁24であらかじめ設定された低い圧力に減圧されてから前記低圧塔13に導入される。
In the
前記中圧塔12では、中間圧力に減圧されて導入された高圧酸素富化液化空気を低温蒸留して塔頂部の中圧窒素ガスと塔底部の中圧酸素富化液化空気とに分離する第2分離工程が行われる。中圧塔12の上方に設けられた中圧塔凝縮器15には、中圧塔12の頂部から経路L7に抜き出された中圧窒素ガスと、中圧塔12の底部から経路L8に抜き出した中圧酸素富化液化空気の一部を減圧弁25で減圧した後の低圧酸素富化液化空気とが導入される。
In the
中圧塔凝縮器15では、前記低圧酸素富化液化空気と前記中圧窒素ガスとが間接熱交換を行い、中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に低圧酸素富化液化空気を蒸発ガス化して低圧酸素富化空気を得る第1間接熱交換工程が行われる。中圧塔凝縮器15で凝縮液化した中圧液化窒素は、経路L9を通って中圧塔12に戻され、中圧塔12の下降液となる。また、中圧液化窒素の一部は、経路L10に抜き出され、過冷器20で冷却された後、減圧弁26で減圧されてから前記低圧塔13に導入される。中圧塔凝縮器15で蒸発ガス化した低圧酸素富化空気は、経路L11を通って前記低圧塔13に導入される。また、中圧塔凝縮器15で蒸発ガス化する前の低圧酸素富化液化空気の一部が経路L12に抜き出されて低圧塔13に導入される。
In the intermediate-
低圧塔13には、前記経路L6,L10,L11,L12からの各種流体の他、前記ブロワ19で昇圧し、主熱交換器17で冷却された後に前記膨張タービン18で断熱膨張した原料空気が経路L13から、前記高圧塔11の下降液の一部を中間部から抜き出して過冷器20で冷却し、減圧弁27で減圧された液流体が経路L14からそれぞれ導入され、低圧塔13では、前記低圧酸素富化空気を主とするこれらの流体を低温蒸留して塔頂部の低圧窒素ガスと塔底部の低圧液化酸素とに分離する第3分離工程が行われる。
In addition to the various fluids from the paths L6, L10, L11, and L12, the low-
低圧塔13の底部の低圧液化酸素と、前記高圧塔11の頂部から経路L15に抜き出された前記高圧窒素ガスとは、前記主凝縮蒸発器14で間接熱交換を行い、前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る第2間接熱交換工程が行われる。主凝縮蒸発器14で凝縮液化した高圧液化窒素は、経路L16を通って高圧塔11に戻され、高圧塔11の下降液となる。
The low-pressure liquefied oxygen at the bottom of the low-
一方、前記中圧塔12の底部に分離した前記中圧酸素富化液化空気の残部と、前記高圧塔11における第1分離工程の中間段階で高圧塔11の下部から経路17に抜き出した高圧窒素富化空気の一部とは、前記中圧塔蒸化器16で間接熱交換を行い、前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る第3間接熱交換工程が行われる。中圧塔蒸化器16で蒸発ガス化した中圧酸素富化空気は中圧塔12の上昇ガスとなり、中圧塔蒸化器16で凝縮液化した高圧窒素富化液化空気は、経路L18を通って高圧塔11に戻され、高圧塔11の下降液となる。
On the other hand, the remainder of the medium-pressure oxygen-enriched liquefied air separated at the bottom of the medium-
また、高圧塔11の頂部から主凝縮蒸発器14に導入されて凝縮液化した高圧液化窒素の一部を経路L19に抜き出し、過冷器20で冷却して減圧弁28で減圧後に低圧塔13に導入したり、前記経路L8を流れる中圧酸素富化液化空気の一部を経路L20に分流し、減圧弁29で減圧してから低圧塔13に導入したり、経路L18を流れる高圧窒素富化液化空気の一部を経路L21に分流し、過冷器20で冷却して減圧弁30で減圧してから低圧塔13に導入したりすることもできる。
Further, a part of the high-pressure liquefied nitrogen introduced into the main condensing
前記主凝縮蒸発器14で蒸発ガス化した低圧酸素ガスは、一部が製品酸素ガス回収経路L22に抜き出されて主熱交換器17で熱回収された後、製品酸素ガス(GO2)として採取され、残部の低圧酸素ガスは低圧塔13の上昇ガスとなる。また、低圧塔13の頂部からは、低圧窒素ガスが低圧窒素ガス回収経路L23に抜き出されて過冷器20及び主熱交換器17で熱回収された後、製品低圧窒素ガス(LPGN2)として採取される。さらに、高圧塔11の頂部からは、高圧窒素ガスの一部が高圧窒素ガス回収経路L24に抜き出されて主熱交換器17で熱回収された後、製品高圧窒素ガス(HPGN2)として採取される。
A part of the low-pressure oxygen gas evaporated and gasified by the
また、必要に応じて、前記中圧塔12で得られた中圧窒素ガスの一部を熱回収後に製品中圧窒素ガス(MPGN2)として採取する中圧窒素ガス回収経路L25、前記主凝縮蒸発器14で凝縮液化した高圧液化窒素の一部を製品高圧液化窒素(HPLN2)として採取する高圧液化窒素回収経路L26、前記中圧塔凝縮器15で凝縮液化した中圧液化窒素の一部を製品中圧液化窒素(MPLN2)として採取する中圧液化窒素回収経路L27、前記低圧塔11で得られた低圧液化酸素の一部を製品低圧液化酸素(LPLO2)として回収する低圧液化酸素回収経路L28を設け、中圧窒素ガス回収工程、高圧液化窒素回収工程、中圧液化窒素回収工程、低圧液化酸素回収工程をそれぞれ行うこともできる。さらに、低圧塔13の上部から経路L29に廃ガス(WG)を抜き出すこともできる。
Further, if necessary, an intermediate pressure nitrogen gas recovery path L25 for collecting a part of the intermediate pressure nitrogen gas obtained in the
このように構成した空気分離装置10において、特に、中圧塔12の底部に分離した中圧酸素富化液化空気を蒸発ガス化させるための温流体として、高圧塔11の高圧窒素ガスよりも酸素濃度が高く、温度が高い高圧窒素富化空気、好ましくは酸素濃度が8モル%以上、さらに好ましくは11モル%以上の高圧窒素富化空気を高圧塔11の中間部から抜き出して使用し、中圧酸素富化液化空気の温度を、低圧塔13底部の低圧液化酸素の温度よりも高くすることにより、中圧塔12の底部から経路L8に抜き出される中圧酸素富化液化空気の酸素濃度、及び、中圧酸素富化液化空気を減圧後に中圧塔凝縮器15で蒸発ガス化した低圧酸素富化空気の酸素濃度を高くすることができる。
In the
したがって、前述の各工程を実施することにより、低圧塔13に経路L11を介して供給する低圧酸素富化空気の酸素濃度を高くすることができるので、低圧塔13の精留条件を改善することができ、消費動力を削減しながら主凝縮蒸発器14の交換熱量を小さく抑えることができる。これにより、高圧塔11の頂部から導出可能な高圧窒素ガスや中圧塔12の頂部から導出可能な中圧窒素ガスの採取量を増加させることができ、これらの高圧又は中圧窒素ガスを膨張させて動力を回収することにより、例えば窒素ガスを膨張させた動力を原料空気の圧縮に用いたりすることにより、空気圧縮機21の消費動力の削減を図ることができる。また、これらの高圧又は中圧窒素ガスを製品として圧送する場合には、窒素圧縮機の消費動力の削減や小型化を図ることができる。
Therefore, the oxygen concentration of the low-pressure oxygen-enriched air supplied to the low-
図2は、本発明の第2形態例を示している。なお、以下の説明において、前記第1形態例に示した空気分離装置の構成要素と同一の構成要素には同一の符号を付して詳細な説明は省略する。 FIG. 2 shows a second embodiment of the present invention. In the following description, the same components as those of the air separation device shown in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
本形態例に示す空気分離装置は、前記第1形態例における中圧塔蒸化器16に導入する温流体を、高圧塔11の中間部から経路L17に抜き出した前記高圧窒素富化空気に代えて、主熱交換器17で冷却された後の原料空気の一部を使用した例を示している。
In the air separation device shown in the present embodiment, the hot fluid introduced into the intermediate
主熱交換器17で冷却された原料空気の一部は、前記経路L3から経路L31に分流して中圧塔蒸化器16に導入され、残部の原料空気の大部分は、そのまま経路L3を進んで高圧塔11に導入される。中圧塔蒸化器16では、経路L31からの原料空気と中圧塔12で塔底部に分離した前記中圧酸素富化液化空気とが間接熱交換を行い、前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得ると同時に原料空気を凝縮液化して原料液化空気を得る前記第3間接熱交換工程と同様の工程が行われる。中圧塔蒸化器16で蒸発ガス化した中圧酸素富化空気は、前記同様に中圧塔12の上昇ガスとなり、中圧塔蒸化器16で凝縮液化した原料液化空気は、経路L32を通って高圧塔11に下降液として導入される。
Part of the raw material air cooled by the
本形態例においても、製品酸素ガス回収経路L22から製品酸素ガスが、低圧窒素ガス回収経路L23から製品低圧窒素ガスが、高圧窒素ガス回収経路L24から製品窒素ガスがそれぞれ採取される。また、図示は省略するが、前記同様に、製品中圧窒素ガス、製品高圧液化窒素、製品中圧液化窒素、製品低圧液化酸素を採取することや廃ガスを抜き出すことも可能である。 Also in this embodiment, the product oxygen gas is collected from the product oxygen gas recovery path L22, the product low-pressure nitrogen gas is collected from the low-pressure nitrogen gas recovery path L23, and the product nitrogen gas is collected from the high-pressure nitrogen gas recovery path L24. Moreover, although illustration is abbreviate | omitted, it is also possible to extract | collect product intermediate pressure nitrogen gas, product high pressure liquefied nitrogen, product intermediate pressure liquefied nitrogen, product low pressure liquefied oxygen, and to extract waste gas like the above.
本形態例に示すように、中圧塔蒸化器16で中圧酸素富化液化空気と間接熱交換を行う温流体に原料空気の一部を用いることにより、中圧塔蒸化器16における温流体の組成を一定にして温流体の温度を安定したものとすることができるので、中圧塔蒸化器16の負荷変動が抑えられ、中圧塔12の操作性を改善することができる。したがって、外乱によって高圧塔11の濃度分布が変動するようなことがあっても、中圧塔12を安定した運転状態に保持することができる。
As shown in the present embodiment, by using a part of the raw material air as a warm fluid that performs indirect heat exchange with the medium-pressure oxygen-enriched liquefied air in the medium-
図3は、本発明の第3形態例を示すもので、前記中圧塔蒸化器16に代えて熱交換型蒸留器31を使用した例を示している。熱交換型蒸留器31は、ガス状の温流体が上向流で流れる第1通路32と液状の冷流体が下降流で流れる第2通路33とを備えるもので、本形態例では、第1通路32に原料空気を、第2通路32に中圧酸素富化液化空気をそれぞれ導入している。
FIG. 3 shows a third embodiment of the present invention, and shows an example in which a heat
すなわち、高圧塔11に向かう前記経路L3から経路L31に分流した原料空気の一部は、熱交換型蒸留器31の下部から第1通路32に上向流として導入され、該第1通路32を上向きに流れる間に第2通路33を流れる中圧酸素富化液化空気と間接熱交換を行う。この間接熱交換で原料空気の一部が凝縮液化し、第1通路32を下向きに流れることによって第1通路32内で低温蒸留が行われ、第1通路32を上昇するガス中に窒素が濃縮し、第1通路32を流下する液中に酸素が濃縮する。第1通路32を上昇する窒素が濃縮したガス(高圧低純窒素ガス)は経路L34に抜き出され、弁34を通って高圧塔11に導入される。また、第1通路32を流下する酸素が濃縮した液は経路L35に抜き出され、高圧塔11の底部から抜き出されて経路L4を流れる高圧酸素富化液化空気と合流する。なお、弁34は、熱交換型蒸留器31の第1通路32の一次側に設けてもよい。
That is, a part of the raw material air diverted from the path L3 toward the high-
一方、中圧塔12の底部から経路L36に抜き出された中圧酸素富化液化空気は、熱交換型蒸留器31の上部から第2通路33に下向流として導入され、該第2通路33を下向きに流れる間に第1通路32を流れる原料空気と間接熱交換を行う。この間接熱交換で中圧酸素富化液化空気の一部が蒸発ガス化し、第2通路33を上向きに流れることによって第2通路33内で低温蒸留が行われ、第2通路33を上昇するガス中に窒素が濃縮し、第2通路33を流下する液中に酸素が濃縮する。第2通路33を上昇する窒素が濃縮したガスは経路L37に抜き出され、中圧塔12に上昇ガスとして導入される。また、第2通路33を流下する酸素が濃縮した液(中圧低純液化酸素)は経路L38に抜き出され、減圧弁35で低圧に減圧されて中圧塔凝縮器15に導入される。さらに、酸素が濃縮した液は、必要に応じて経路L38から経路L39に分流させ、減圧弁36で低圧に減圧されて低圧塔13に導入することができる。
On the other hand, the medium-pressure oxygen-enriched liquefied air extracted from the bottom of the intermediate-
このように、中圧塔蒸化器16に代えて熱交換型蒸留器31を使用することにより、第1通路32で窒素が濃縮したガスを高圧塔11に供給できるので、高圧塔11の精留条件を改善できるとともに、第2通路33で酸素が濃縮した液を中圧塔凝縮器15に導入して蒸発ガス化したガスを低圧塔13に供給できるので、低圧塔13の精留条件も改善できる。また、原料空気に代えて、前記第1形態例と同様に、高圧塔11の中間部から抜き出した高圧窒素富化空気を温流体として使用することもできる。この場合も、第1通路32で窒素が濃縮したガス及び凝縮液化した液を高圧塔11に戻したり、凝縮液化した液の一部を分流して過冷器20で冷却後、減圧してから低圧塔13に導入してもよい。また、本形態例においても、前記第1形態例と同様に、各種ガス製品や液製品を採取することが可能である。
In this way, by using the heat
図4は、本発明の第4形態例を示すもので、中圧塔12の頂部に生成した中圧窒素ガスを凝縮させるための冷流体として低圧塔13の中間部を流下する低圧酸素富化還流液化空気を使用した例を示している。
FIG. 4 shows a fourth embodiment of the present invention, in which low-pressure oxygen enrichment flows down the intermediate portion of the low-
低圧塔13の中間部で、低圧塔13内に各種流体が流入する位置より下方には、中圧窒素凝縮器41が設けられており、中圧塔12の頂部から経路L41に抜き出された中圧窒素ガスが中圧窒素凝縮器41に導入され、低圧塔13内を流下する低圧酸素富化還流液化空気の一部と間接熱交換を行うことにより凝縮液化して中圧液化窒素になるとともに、低圧酸素富化還流液化空気を蒸発ガス化して低圧酸素富化蒸発空気とする。凝縮液化した中圧液化窒素は、経路L42を通って中圧塔12の上部に下降液として導入され、一部の中圧液化窒素は、経路L43に分流して過冷器20を通り、減圧弁42で減圧された後に低圧塔13に導入される。さらに、過冷器20で過冷却状態となった中圧液化窒素の一部を、経路L44に分流して製品中圧液化窒素として採取することもできる。また、蒸発ガス化した低圧酸素富化蒸発空気は、低圧塔13内の上昇ガスとなる。一方、中圧塔12の底部から経路L45に抜き出された中圧酸素富化液化空気は、減圧弁43で減圧されてから低圧塔13に導入される。
An intermediate-
このように、中圧塔12頂部の中圧窒素ガスを凝縮させる冷流体として低圧塔13の中間部を流下する低圧酸素富化還流液化空気を用いることにより、低圧塔13に対する中圧窒素凝縮器41の位置を調整することによって低圧酸素富化還流液化空気の組成を任意に選択することが可能となり、運転条件や設計条件の設定幅を広げることができ、空気分離効率の向上を図ることができる。
Thus, by using the low-pressure oxygen-enriched reflux liquefied air flowing down the middle part of the low-
なお、各形態例において、高圧の製品酸素ガスを必要とする場合は、主凝縮蒸発器14で蒸発ガス化した低圧酸素ガスを採取することに代えて、低圧塔13の底部から低圧液化酸素を抜き出し、液化酸素ポンプによって低圧液化酸素を所望の圧力に昇圧して高圧液化酸素とした後、主熱交換器17で蒸発ガス化させることにより、製品高圧酸素ガスとして採取することができる。これにより、高価な酸素圧縮機を設置する必要がなくなり、設備コストの上昇を抑えることができる。また、各種流体を間接熱交換させる主凝縮蒸発器、中圧塔凝縮器、中圧塔蒸化器などに使用する熱交換器の形式は任意であり、各種様式の熱交換器を使用することができる。
In each embodiment, when high-pressure product oxygen gas is required, instead of collecting the low-pressure oxygen gas evaporated by the
10…空気分離装置、10a…保冷外槽、11…高圧塔、12…中圧塔、13…低圧塔、14…主凝縮蒸発器、15…中圧塔凝縮器、16…中圧塔蒸化器、17…主熱交換器、18…膨張タービン、19…ブロワ、19a…ブロワアフタークーラ、20…過冷器、21…空気圧縮機、21a…空気予冷器、22…空気精製器、23,24,25,26,27,28,29,30…減圧弁、31…熱交換型蒸留器、32…第1通路、33…第2通路、34…弁、35,36,37…減圧弁、41…中圧窒素凝縮器、42,43…減圧弁
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圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する第1分離工程と、
前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する第2分離工程と、
前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気と前記中圧窒素ガスとを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化液化空気を蒸発ガス化して低圧酸素富化空気を得る第1間接熱交換工程と、
前記低圧酸素富化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する第3分離工程と、
前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る第2間接熱交換工程と、
前記第1分離工程の中間段階で生成した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る第3間接熱交換工程と、
前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収工程とを含む空気分離方法。 In the air separation method of collecting product oxygen by cryogenic liquefaction separation of raw material air,
A first separation step in which the compressed, purified and cooled raw material air is subjected to low-temperature distillation and separated into high-pressure nitrogen gas and high-pressure oxygen-enriched liquefied air;
A second separation step in which the high-pressure oxygen-enriched liquefied air is subjected to low-temperature distillation after decompression and separated into medium-pressure nitrogen gas and medium-pressure oxygen-enriched liquefied air;
The low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air and the intermediate-pressure nitrogen gas are indirectly heat exchanged to condense and liquefy the intermediate-pressure nitrogen gas to obtain the intermediate-pressure liquefied nitrogen and at the same time the low-pressure oxygen A first indirect heat exchange step of evaporating the enriched liquefied air to obtain low pressure oxygen enriched air;
A third separation step of low-temperature distillation of the low-pressure oxygen-enriched air to separate low-pressure nitrogen gas and low-pressure liquefied oxygen;
Second indirect heat to obtain low-pressure oxygen gas by evaporating and gasifying the low-pressure liquefied oxygen at the same time by condensing and liquefying the high-pressure nitrogen gas by indirect heat exchange between the high-pressure nitrogen gas and the low-pressure liquefied oxygen An exchange process;
The high-pressure nitrogen-enriched air produced in the intermediate stage of the first separation step and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat-exchanged to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air. A third indirect heat exchange step of obtaining the intermediate pressure oxygen-enriched air by evaporating and gasifying the intermediate pressure oxygen-enriched liquefied air at the same time,
A product gas recovery step including collecting the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery.
圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する第1分離工程と、
前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する第2分離工程と、
前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する第3分離工程と、
前記中圧窒素ガスと前記第3分離工程の中間段階の低圧酸素富化還流液化空気とを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化還流液化空気を蒸発ガス化して低圧酸素富化蒸発空気を得る第1間接熱交換工程と、
前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る第2間接熱交換工程と、
前記第1分離工程の中間段階の高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る第3間接熱交換工程と、
前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収工程とを含む空気分離方法。 In the air separation method of collecting product oxygen by cryogenic liquefaction separation of raw material air,
A first separation step in which the compressed, purified and cooled raw material air is subjected to low-temperature distillation and separated into high-pressure nitrogen gas and high-pressure oxygen-enriched liquefied air;
A second separation step in which the high-pressure oxygen-enriched liquefied air is subjected to low-temperature distillation after decompression and separated into medium-pressure nitrogen gas and medium-pressure oxygen-enriched liquefied air;
A third separation step in which the low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air is subjected to low-temperature distillation and separated into low-pressure nitrogen gas and low-pressure liquefied oxygen;
The intermediate-pressure nitrogen gas and the low-pressure oxygen-enriched reflux liquefied air in the intermediate stage of the third separation step are indirectly heat-exchanged to condense and liquefy the intermediate-pressure nitrogen gas to obtain intermediate-pressure liquefied nitrogen, and at the same time, the low-pressure oxygen-enriched A first indirect heat exchange step for evaporating gasified reflux liquefied air to obtain low-pressure oxygen-enriched evaporated air;
Second indirect heat to obtain low-pressure oxygen gas by evaporating and gasifying the low-pressure liquefied oxygen at the same time by condensing and liquefying the high-pressure nitrogen gas by indirect heat exchange between the high-pressure nitrogen gas and the low-pressure liquefied oxygen An exchange process;
When high-pressure nitrogen-enriched air in the intermediate stage of the first separation step and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat exchanged to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air And a third indirect heat exchange step for simultaneously evaporating and gasifying the medium-pressure oxygen-enriched liquefied air to obtain medium-pressure oxygen-enriched air;
A product gas recovery step including collecting the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery.
圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する高圧塔と、
前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する中圧塔と、
前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気と前記中圧窒素ガスとを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化液化空気を蒸発ガス化して低圧酸素富化空気を得る中圧塔凝縮器と、
前記低圧酸素富化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する低圧塔と、
前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る主凝縮蒸発器と、
前記高圧塔の中間部から抜き出した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る中圧塔蒸化器と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品酸素ガス回収経路とを備えている空気分離装置。 In an air separation device that collects product oxygen by cryogenic liquefaction separation of raw material air,
A high-pressure column that separates the compressed, purified, and cooled raw material air into low-pressure distilled high-pressure nitrogen gas and high-pressure oxygen-enriched liquefied air;
An intermediate pressure tower for separating the high pressure oxygen-enriched liquefied air into an intermediate-pressure nitrogen gas and an intermediate-pressure oxygen-enriched liquefied air by low-temperature distillation after decompression;
The low-pressure oxygen-enriched liquefied air obtained by depressurizing the intermediate-pressure oxygen-enriched liquefied air and the intermediate-pressure nitrogen gas are indirectly heat exchanged to condense and liquefy the intermediate-pressure nitrogen gas to obtain the intermediate-pressure liquefied nitrogen and at the same time the low-pressure oxygen An intermediate pressure tower condenser for evaporating the enriched liquefied air to obtain low pressure oxygen enriched air;
A low-pressure column for separating the low-pressure oxygen-enriched air into low-pressure nitrogen gas and low-pressure liquefied oxygen by low-temperature distillation;
A main condensing evaporator that indirectly heat exchanges the high-pressure nitrogen gas and the low-pressure liquefied oxygen to condense and liquefy the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure liquefied oxygen to obtain low-pressure oxygen gas. When,
When high-pressure nitrogen-enriched air extracted from the middle part of the high-pressure column and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat exchanged to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air At the same time, an intermediate pressure tower evaporator that evaporates and gasifies the medium pressure oxygen-enriched liquefied air, and a product that collects the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery An air separation device comprising an oxygen gas recovery path.
圧縮、精製、冷却した原料空気を低温蒸留して高圧窒素ガスと高圧酸素富化液化空気とに分離する高圧塔と、
前記高圧酸素富化液化空気を減圧後に低温蒸留して中圧窒素ガスと中圧酸素富化液化空気とに分離する中圧塔と、
前記中圧酸素富化液化空気を減圧した低圧酸素富化液化空気を低温蒸留して低圧窒素ガスと低圧液化酸素とに分離する低圧塔と、
前記中圧窒素ガスと前記低圧塔の中間部を下降する低圧酸素富化還流液化空気とを間接熱交換させて中圧窒素ガスを凝縮液化して中圧液化窒素を得ると同時に前記低圧酸素富化還流液化空気を蒸発ガス化して低圧酸素富化蒸発空気を得る中圧窒素凝縮器と、
前記高圧窒素ガスと前記低圧液化酸素とを間接熱交換させて前記高圧窒素ガスを凝縮液化して高圧液化窒素を得ると同時に前記低圧液化酸素を蒸発ガス化して低圧酸素ガスを得る主凝縮蒸発器と、
前記高圧塔の中間部から抜き出した高圧窒素富化空気と前記中圧酸素富化液化空気とを間接熱交換させて前記高圧窒素富化空気を凝縮液化して高圧窒素富化液化空気を得ると同時に前記中圧酸素富化液化空気を蒸発ガス化して中圧酸素富化空気を得る中圧塔蒸化器と、前記低圧酸素ガス又は前記低圧液化酸素を熱回収後に製品酸素ガスとして採取する製品ガス回収経路とを備えている空気分離装置。 In an air separation device that collects product oxygen by cryogenic liquefaction separation of raw material air,
A high-pressure column that separates the compressed, purified, and cooled raw material air into low-pressure distilled high-pressure nitrogen gas and high-pressure oxygen-enriched liquefied air;
An intermediate pressure tower for separating the high pressure oxygen-enriched liquefied air into an intermediate-pressure nitrogen gas and an intermediate-pressure oxygen-enriched liquefied air by low-temperature distillation after decompression;
A low-pressure column for separating low-pressure nitrogen gas and low-pressure liquefied oxygen by low-temperature distillation of the low-pressure oxygen-enriched liquefied air obtained by depressurizing the medium-pressure oxygen-enriched liquefied air;
The intermediate-pressure nitrogen gas and the low-pressure oxygen-enriched reflux liquefied air descending the middle part of the low-pressure column are indirectly heat-exchanged to condense and liquefy the intermediate-pressure nitrogen gas to obtain intermediate-pressure liquefied nitrogen, and at the same time the low-pressure oxygen-enriched A medium-pressure nitrogen condenser that vaporizes the liquefied reflux liquefied air to obtain low-pressure oxygen-enriched evaporated air;
A main condensing evaporator that indirectly heat exchanges the high-pressure nitrogen gas and the low-pressure liquefied oxygen to condense and liquefy the high-pressure nitrogen gas to obtain high-pressure liquefied nitrogen, and at the same time evaporate and gasify the low-pressure liquefied oxygen to obtain low-pressure oxygen gas. When,
When high-pressure nitrogen-enriched air extracted from the middle part of the high-pressure column and the intermediate-pressure oxygen-enriched liquefied air are indirectly heat exchanged to condense and liquefy the high-pressure nitrogen-enriched air to obtain high-pressure nitrogen-enriched liquefied air At the same time, an intermediate pressure tower evaporator that evaporates and gasifies the medium pressure oxygen-enriched liquefied air, and a product that collects the low-pressure oxygen gas or the low-pressure liquefied oxygen as product oxygen gas after heat recovery An air separation device comprising a gas recovery path.
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| EP12803534.2A EP2728286A4 (en) | 2011-06-28 | 2012-06-13 | METHOD AND APPARATUS FOR AIR SEPARATION |
| CN201280032710.1A CN103620330B (en) | 2011-06-28 | 2012-06-13 | Air separation method and apparatus |
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| JP5878310B2 (en) | 2016-03-08 |
| WO2013002025A1 (en) | 2013-01-03 |
| US20140109614A1 (en) | 2014-04-24 |
| CN103620330B (en) | 2015-11-25 |
| CN103620330A (en) | 2014-03-05 |
| EP2728286A1 (en) | 2014-05-07 |
| EP2728286A4 (en) | 2016-08-17 |
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