JP2013007084A - Thin steel strip plate and endless steel strip of high strength and high fatigue strength, and method for manufacturing the same - Google Patents
Thin steel strip plate and endless steel strip of high strength and high fatigue strength, and method for manufacturing the same Download PDFInfo
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Abstract
【課題】本発明の目的は、電子写真式プリンター、複写機、パソコンのプリンターなどにおける駆動力等を伝達する機構のスチールベルト等に適用される動力伝達金属帯に関するものである。C含有量を過共析レベルまで増加させることに加えて、表層硬度、パーライト組織、残留応力を制御したことを特徴とする高強度、高疲労強度の薄鋼帯板とその無端状鋼帯を提供する。
【解決手段】質量%で、C:0.6〜1.3%、Si:0.1〜1.50%、Mn:0.1〜1.5%、Al:0.01%以下、Ti:0.01%以下にそれぞれ規制し、残部Fe及び不可避不純物からなり、引張強度1500MPa以上、伸び2%以上、表層硬度が400HV0.3以上を有する高強度、高疲労強度の薄鋼帯板とその無端状鋼帯である。
【選択図】なしAn object of the present invention relates to a power transmission metal band applied to a steel belt or the like of a mechanism for transmitting a driving force or the like in an electrophotographic printer, a copying machine, a printer of a personal computer or the like. In addition to increasing the C content to the hypereutectoid level, a thin steel strip with high strength and high fatigue strength characterized by controlling the surface hardness, pearlite structure, and residual stress, and its endless steel strip provide.
SOLUTION: In mass%, C: 0.6 to 1.3%, Si: 0.1 to 1.50%, Mn: 0.1 to 1.5%, Al: 0.01% or less, Ti A thin steel strip having a high strength and a high fatigue strength, each of which is regulated to 0.01% or less, and consists of the balance Fe and inevitable impurities, a tensile strength of 1500 MPa or more, an elongation of 2% or more, and a surface hardness of 400 HV0.3 or more. That endless steel strip.
[Selection figure] None
Description
本発明の目的は、複写機、電子写真式プリンター、パソコンのプリンターなどにおける駆動力等を伝達する機構のスチールベルト等に適用される動力伝達金属帯に用いる薄鋼帯板と無端状鋼帯及びその製造方法に関するものである。 An object of the present invention is to provide a thin steel strip plate and an endless steel strip used for a power transmission metal strip applied to a steel belt or the like of a mechanism for transmitting a driving force in a copying machine, an electrophotographic printer, a personal computer printer, etc. It relates to the manufacturing method.
複写機、電子写真プリンター、パソコンのプリンター等の動力伝達部にはスチールベルトが利用されるが、これらの機器の小型化、高速処理化が急速に進行しており、それに従い、駆動部への小型化、薄型ニーズが益々高まっている。そのため、その駆動部に使用されるスチールベルトの厚さをこれまで以上に薄くする必要があり、高強度化が求められている。 Steel belts are used for the power transmission parts of copiers, electrophotographic printers, personal computer printers, etc., but these devices are rapidly becoming smaller and faster, and accordingly, the drive parts The need for downsizing and thinning is increasing. Therefore, it is necessary to make the thickness of the steel belt used for the drive unit thinner than before, and high strength is required.
また、動力伝達部にスチールベルトが使用される場合、スチールベルトの滑りを防止するために、ベルトに張力が付与される。張力付与機構としては、例えば、駆動プリ−と非駆動プリ−の軸間を僅かに広げてテンションを付与する構造、または、駆動プリ−と非駆動プリ−の一方を両手持ちとして、ばね力等により両手持ちのプ−リをベルトに張力を付与される方向に張架する構造、または、駆動プリ−、被駆動プリ−の軸間は固定して、第3の別プ−リを設けて、これをベルトの内面側、外面側に押し当てて、ベルトに張力を付与する構造などがある。 When a steel belt is used for the power transmission unit, tension is applied to the belt to prevent the steel belt from slipping. As the tension applying mechanism, for example, a structure in which the tension between the driving pre and non-driving pres is slightly widened to apply tension, or one of the driving pre and non-driving pres is held in both hands, and a spring force or the like. A structure in which a pulley held by both hands is stretched in a direction in which tension is applied to the belt, or the shafts of the drive pulley and the driven pulley are fixed and a third separate pulley is provided. There is a structure in which tension is applied to the belt by pressing it against the inner and outer surfaces of the belt.
複写機、電子写真プリンター、パソコンのプリンター等の印刷効率アップのために、益々、動力は高速回転化しており、滑り防止としてスチールベルトに負荷される張力も増加している。そのため、スチールベルトには、高強度化に加えて、曲げ疲労寿命の向上も求められている。 In order to increase the printing efficiency of copying machines, electrophotographic printers, personal computer printers, etc., the power is increasing at higher speeds, and the tension applied to the steel belt is increasing to prevent slipping. Therefore, in addition to increasing the strength, steel belts are also required to have an improved bending fatigue life.
以上の背景もあり、スチールベルトには、高強度化に加えて高疲労寿命化のニ−ズが高く、従来は、JISで規定されるばね用ステンレス鋼帯などが適用されており、代表例として加工硬化型オ−ステナイトステンレスであるSUS304、析出硬化型ステンレスであるSUS632J1などが使用されている(非特許文献1、2、特許文献1)。 Against this background, steel belts have high needs for high fatigue life in addition to high strength. Conventionally, stainless steel strips for springs specified by JIS have been applied. For example, SUS304, which is a work hardening type austenitic stainless steel, SUS632J1, which is a precipitation hardening type stainless steel, and the like are used (Non-Patent Documents 1, 2, and Patent Document 1).
更に、SUS632J1にMoを0.7〜1.2%程度添加し、一層の高強度化と高疲労寿命を兼備する鋼も適用されている(非特許文献2)。また、引張り強さとして、1700〜2400MPaを達成する高強度ステンレスとしてNSSHT−2000がスチールベルトに適用されている事例もある(非特許文献2)。 Furthermore, steel which adds about 0.7 to 1.2% of Mo to SUS632J1 and has higher strength and higher fatigue life is also applied (Non-patent Document 2). Further, there is a case where NSSHT-2000 is applied to a steel belt as a high-strength stainless steel that achieves a tensile strength of 1700 to 2400 MPa (Non-patent Document 2).
しかし、前述したステンレス鋼では、何れの成分系でも合金元素が総計で20〜40%は添加されることから抜本的なコスト削減を行うことは困難である。 However, in the above-described stainless steel, it is difficult to drastically reduce the cost because alloy elements are added in a total amount of 20 to 40% in any component system.
本発明の目的は、電子写真式プリンター、複写機、パソコンのプリンターなどにおけるモーター駆動力等を伝達する機構に用いられるスチールベルト等に適用される動力伝達金属帯に関するものである。 An object of the present invention relates to a power transmission metal band applied to a steel belt or the like used in a mechanism for transmitting a motor driving force or the like in an electrophotographic printer, a copier, a personal computer printer, or the like.
C含有量を過共析レベルまで増加させ、若干量の合金元素を加えることに加えて、表層硬度、パーライト組織、残留応力を制御したことを特徴とする高強度、高疲労強度の薄鋼帯板とその無端状鋼帯を提供するものである。 A steel strip with high strength and high fatigue strength, characterized by controlling the surface layer hardness, pearlite structure and residual stress in addition to increasing the C content to the hypereutectoid level and adding a small amount of alloying elements A plate and its endless steel strip are provided.
本発明者は、電子写真式プリンター、複写機、パソコンのプリンターなどにおけるモーター駆動力等を伝達する機構に用いられるスチールベルト等に適用される動力伝達金属帯に於いて、C含有量を過共析レベルまで増加させ、若干量の合金元素を加えることに加えて、表層硬度、パーライト組織、残留応力などを制御すること等により薄鋼帯板とその無端状鋼帯の高強度化、高疲労強度化達成できることを見出した。 The present inventor has excessively shared the C content in a power transmission metal band applied to a steel belt or the like used in a mechanism for transmitting a motor driving force in an electrophotographic printer, a copying machine, a personal computer printer, or the like. In addition to adding a small amount of alloying elements to increase the precipitation level, the strength of the thin steel strip and its endless steel strip is increased and fatigued by controlling the surface hardness, pearlite structure, residual stress, etc. It was found that strength could be achieved.
即ち本発明は、質量%で、C:0.6〜1.3%、Si:0.1〜1.50%、Mn:0.1〜2.0%、Al:0.01%以下、Ti:0.01%以下、窒素(N)及び酸素(O)含有量が何れも20〜40ppm(質量基準)にそれぞれ規制し、残部Fe及び不可避不純物からなり、引張強度1500MPa以上、伸び2%以上、表層硬度が400HV0.3以上を有する高強度、高疲労強度の薄鋼帯板とその無端状鋼帯である。 That is, the present invention is, by mass%, C: 0.6 to 1.3%, Si: 0.1 to 1.50%, Mn: 0.1 to 2.0%, Al: 0.01% or less, Ti: 0.01% or less, nitrogen (N) and oxygen (O) content are both regulated to 20 to 40 ppm (mass basis), the balance is Fe and inevitable impurities, tensile strength is 1500 MPa or more, elongation is 2% As described above, a high strength and high fatigue strength thin steel strip having a surface hardness of 400 HV 0.3 or more and its endless steel strip.
本発明に於いては、上記の組成に加えて、更に質量ppmで、ホウ素(B)含有量が4〜30ppmであり、固溶ホウ素(B)が3ppm以上含有することができる。 In the present invention, in addition to the above-mentioned composition, it is possible to further contain 3 ppm or more of solid solution boron (B) with a mass ppm, a boron (B) content of 4 to 30 ppm, and a solid solution boron (B).
本発明に於いては、上記の2つの組成に加えて質量%で、Cr:0.01〜1.0%、Nb:0.01〜0.20%、Co:0.01〜1.0%、V:0.01〜0.50%、Cu:0.01〜0.20%、Mo:0.01〜0.50%、Ni:0.01〜0.50%、W:0.01〜0.20%からなる群から選択される少なくとも1種以上を含有することができる。 In the present invention, in addition to the above two compositions, Cr: 0.01 to 1.0%, Nb: 0.01 to 0.20%, Co: 0.01 to 1.0 %, V: 0.01 to 0.50%, Cu: 0.01 to 0.20%, Mo: 0.01 to 0.50%, Ni: 0.01 to 0.50%, W: 0.0. At least one selected from the group consisting of 01 to 0.20% can be contained.
また、本発明に於いては、パーライト分率が、80%以上で、残部は、ベーナイト、擬似パーライト、粒界フェライト、初析セメンタイト、球状セメンタイトであることを特徴とする高強度、高疲労強度の薄鋼帯板とその無端状鋼帯である。 Further, in the present invention, the pearlite fraction is 80% or more, and the balance is bainite, pseudo-pearlite, grain boundary ferrite, proeutectoid cementite, spherical cementite, characterized by high strength and high fatigue strength Thin steel strip and its endless steel strip.
また、本発明に於いては、質量%で、窒素(N)及び酸素(O)含有量が何れも20〜40ppmに規定し、パーライトブッロクサイズ(PBSと称す)が20μm以下であることを特徴とする高強度、高疲労強度を有する高炭素鋼帯とその無端状鋼帯である。 In the present invention, the mass (%), the nitrogen (N) and oxygen (O) contents are both defined as 20 to 40 ppm, and the pearlite block size (referred to as PBS) is 20 μm or less. A high carbon steel strip having high strength and high fatigue strength and its endless steel strip.
また、表面に圧縮残留応力を付与されていることを特徴とする高強度、高疲労強度の薄鋼帯板とその無端状鋼帯である。 Further, the present invention is a thin steel strip having high strength and high fatigue strength, and an endless steel strip thereof, characterized in that compressive residual stress is applied to the surface.
また、本発明の無端状鋼帯製造工程は、薄鋼帯板の端部同士を溶接してリング状のドラムを形成する工程と、溶接後のドラムに対して熱処理する工程と、熱処理したドラムを所定幅に栽断してリングを形成し、当該リングを圧延する工程を備えるが、溶接後ドラムに対する熱処理として、溶接後の溶接部位温度が720℃〜Ms点の範囲にある間に、720℃〜1500℃に加熱し、熔体化処理行った後に、冷速10℃/s以上でTTT線図のノーズ温度±30℃温度範囲に冷却した後に、その温度で恒温変態処理行うことを特徴とする。 Further, the endless steel strip manufacturing process of the present invention includes a step of welding ends of thin steel strips to form a ring-shaped drum, a step of heat-treating the drum after welding, and a heat-treated drum. Is cut to a predetermined width to form a ring, and the ring is rolled. As a heat treatment for the post-weld drum, while the welded part temperature after welding is in the range of 720 ° C. to Ms point, 720 After heating to ℃ -1500 ℃ and performing the melt treatment, after cooling to a nose temperature ± 30 ℃ temperature range of TTT diagram at a cooling rate of 10 ℃ / s or more, isothermal transformation treatment is performed at that temperature And
また、本発明の無端状鋼帯製造工程に於いて、リング圧延工程の後に、窒化処理、スキンパス圧延、矯正加工、ショットピ−ニング処理を少なくとも1種類以上の処理を行うことを特徴とする。 In the endless steel strip manufacturing process of the present invention, after the ring rolling process, at least one kind of nitriding treatment, skin pass rolling, straightening processing, and shot pinning treatment is performed.
本発明の高強度、高疲労強度を有する高炭素鋼帯は、従来のスチールベルトの適用されていた高強度ステンレス鋼などに比較して同等以上の引張強さ、延性、疲労特性を大幅なコスト低減をもって達成することができるものであり、工業上、経済上、顕著な効果をもつことが期待される。 The high carbon steel strip with high strength and high fatigue strength of the present invention has a tensile cost, ductility, and fatigue characteristics equivalent to or higher than that of high strength stainless steel, etc. to which conventional steel belts have been applied. This can be achieved with a reduction, and is expected to have a significant industrial and economic effect.
本発明は、溶接部を有する高強度、高疲労強度の無端状鋼帯、又は、高強度、高疲労強度の薄鋼帯板、若しくは無端状鋼帯の製造方法である。 The present invention is a method for producing a high strength, high fatigue strength endless steel strip having a welded portion, a high strength, high fatigue strength thin steel strip, or an endless steel strip.
本発明の溶接部を有する無端状鋼帯における母材部と溶接部、及び、薄鋼帯板においては、引張強度1500MPa以上、伸び2%以上、表層硬度が400HV0.3以上を有する。下記成分を含有するとともに、引張強度と伸びを上記本発明範囲内とすることにより、無端状鋼帯においては母材部と溶接部のいずれについても、従来の高強度ステンレス鋼(Mo添加SUS632J1)である0.042%C−1.53%Si−0.30%Mn−7.2%Ni−14.7%Cr−0.39%Ti−0.70%Cu−0.72%Mo鋼と同等以上の疲労強度を実現することが可能となる。また、無端状鋼帯、薄鋼帯板は、主に、ベルト/プーリー機構によりに駆動力を伝達する際に使用されるスチールベルトに適用されるが、そのプーリーの表層は耐摩耗性を向上させるために、侵炭、窒化処理が施されていることが多く、表層硬度は400HV0.3以上である。このことから、スチールベルト耐久性、耐摩耗性の観点からスチールベルトの表層硬度も400HV0.3以上が必要である。 In the endless steel strip having the welded portion of the present invention, the base metal portion and the welded portion, and the thin steel strip have a tensile strength of 1500 MPa or more, an elongation of 2% or more, and a surface layer hardness of 400 HV 0.3 or more. By containing tensile strength and elongation within the scope of the present invention as well as containing the following components, conventional high-strength stainless steel (Mo-added SUS632J1) for both the base metal part and the welded part in the endless steel strip 0.042% C-1.53% Si-0.30% Mn-7.2% Ni-14.7% Cr-0.39% Ti-0.70% Cu-0.72% Mo steel It is possible to achieve a fatigue strength equal to or greater than. Endless steel strips and thin steel strips are mainly applied to steel belts used to transmit driving force by belt / pulley mechanism, but the pulley surface layer improves wear resistance. Therefore, carburization and nitriding are often performed, and the surface hardness is 400HV0.3 or more. For this reason, the surface hardness of the steel belt needs to be 400HV0.3 or more from the viewpoint of durability and wear resistance of the steel belt.
以下に、本発明に於ける各元素の作用について述べる。尚、特に記載の無い限り質量%として記す。 The action of each element in the present invention will be described below. Unless otherwise specified, it is expressed as mass%.
C:0.6〜1.3%
0.6%未満であると所望の引張強度を安定して得ることができない。1.3%を超えると初析セメンタイトが生成して加工性が劣化し、鋼帯加工中の破断原因となるだけでなく、鋼帯の延性、疲労寿命を劣化させてしまう。
C: 0.6 to 1.3%
If it is less than 0.6%, the desired tensile strength cannot be stably obtained. If it exceeds 1.3%, pro-eutectoid cementite is generated and the workability deteriorates, causing not only a cause of breakage during steel strip processing, but also the ductility and fatigue life of the steel strip.
Si:0.1〜1.5%
Siは、パーライト中のフェライトを強化させるためと鋼の脱酸のために有効な元素である。しかしながら、Siが0.1%未満では上記の効果が期待できず、一方、Siが1.5%を超えると鋼帯の疲労強度を劣化させる有害な硬質のSiO2系介在物が発生しやすくなる。このため、Siを0.1〜1.50%の範囲に制限した。
Si: 0.1 to 1.5%
Si is an effective element for strengthening ferrite in pearlite and for deoxidizing steel. However, if the Si content is less than 0.1%, the above effect cannot be expected. On the other hand, if the Si content exceeds 1.5%, harmful hard SiO 2 inclusions that deteriorate the fatigue strength of the steel strip are likely to be generated. Become. For this reason, Si was limited to the range of 0.1 to 1.50%.
Mn:0.1〜2.0%
Mnは、脱酸、脱硫のために必要であるばかりでなく、鋼の焼入性を向上させ熱処理後の鋼帯の引張強度を高めるために有効な元素である。しかしながら、Mnが0.1%未満では上記の効果が得られず、一方、Mnが2.0%を超えるとMn偏析が生じやすく鋼帯の加工性が劣化し、鋼帯加工中の破断原因となるだけでなく、鋼帯の延性、疲労寿命を劣化させてしまう。このため、Mnを0.1〜2.0%の範囲に限定した。
Mn: 0.1 to 2.0%
Mn is an element effective not only for deoxidation and desulfurization, but also for improving the hardenability of the steel and increasing the tensile strength of the steel strip after heat treatment. However, if Mn is less than 0.1%, the above effects cannot be obtained. On the other hand, if Mn exceeds 2.0%, Mn segregation is likely to occur, and the workability of the steel strip deteriorates, causing breakage during steel strip processing. In addition, the ductility and fatigue life of the steel strip are deteriorated. For this reason, Mn was limited to 0.1 to 2.0% of range.
Al:0.01%以下
Alの含有量は、鋼帯の疲労強度を劣化させる硬質非変形のアルミナ系非金属介在物が発生しやすくなる。このため、0.01%以下に制限した。0.01%未満のAlは脱酸剤として寄与する。尚、下限としては、不可避的に混入する0.001%とする。
Al: 0.01% or less Al content tends to generate hard non-deformable alumina-based nonmetallic inclusions that deteriorate the fatigue strength of the steel strip. For this reason, it limited to 0.01% or less. Al less than 0.01% contributes as a deoxidizer. The lower limit is 0.001%, which is inevitably mixed.
Ti:0.01%以下
Tiの含有量は、鋼帯の疲労強度を劣化させる硬質非変形のTi酸化物系、Ti炭窒化物系、Ti炭化物系非金属介在物が発生しやすくなる。このため、0.01%以下に制限した。0.01%未満のTiは脱酸剤として寄与する。尚、下限としては、不可避的に混入する0.001%とする。
Ti: 0.01% or less The Ti content tends to generate hard non-deformation Ti oxides, Ti carbonitrides, and Ti carbides non-metallic inclusions that degrade the fatigue strength of the steel strip. For this reason, it limited to 0.01% or less. Ti less than 0.01% contributes as a deoxidizer. The lower limit is 0.001%, which is inevitably mixed.
なお、不純物であるPとSは特に規定しないが、従来の鋼と同様に延性を確保する観点から、各々0.02%以下とすることが望ましい。 The impurities P and S are not particularly defined, but are preferably 0.02% or less from the viewpoint of securing ductility as in the case of conventional steel.
本発明に用いられる鋼帯は上記元素を基本成分とするものであるが、更に強度、延性、疲労寿命等の機械的特性の向上を目的として、以下の様な選択的許容添加元素を1種または2種以上、積極的に含有してもよい。 The steel strip used in the present invention contains the above-mentioned elements as basic components, but for the purpose of further improving mechanical properties such as strength, ductility, fatigue life, etc., one kind of the following selectively permissible additive elements is used. Alternatively, two or more kinds may be positively contained.
B:4〜30ppm
Bは、含有量が4〜30ppmであり、このうち固溶B含有量は3ppm以上である。Bは熱処理前に固溶状態で存在すれば、非パーライト組織の析出を抑制する。固溶B含有量が3ppm未満であると、この効果は不十分である。また、B含有量を4ppm以上とすれば、固溶Bとして3ppmを確保できる。逆に含有量が4ppm未満では、固溶B含有量を3ppm以上にすることは困難である。一方、Bは含有量30ppmを超えると粗大なFe3(CB)6炭化物を生成し、鋼帯の疲労寿命を劣化させる。Bが4〜30ppmで、Nが20〜40ppm含有すると適度に上記窒化物を生成する上でも好ましい。
B: 4 to 30 ppm
B has a content of 4 to 30 ppm, of which the solid solution B content is 3 ppm or more. If B exists in a solid solution state before heat treatment, it suppresses the precipitation of a non-pearlite structure. If the solute B content is less than 3 ppm, this effect is insufficient. If the B content is 4 ppm or more, 3 ppm can be secured as the solid solution B. Conversely, if the content is less than 4 ppm, it is difficult to make the solid solution B content 3 ppm or more. On the other hand, when the content of B exceeds 30 ppm, coarse Fe 3 (CB) 6 carbide is generated and the fatigue life of the steel strip is deteriorated. When B contains 4 to 30 ppm and N contains 20 to 40 ppm, it is also preferable to produce the nitrides moderately.
Cr:0.01〜1.00%
Crは、パーライトのラメラー間隔を微細化し、熱処理後の引張強度を高めるとともに、特に冷間加工硬化率を向上させる有効な元素である。しかしながら、Crが0.01%未満では効果が小さく、一方、Crが1.00%を超えると熱処理時のパーライト変態終了時間が長くなり生産性が低下してしまう。このため、Crは0.01〜1.00%の範囲とすることが好ましい。
Cr: 0.01-1.00%
Cr is an effective element that refines the lamellar spacing of pearlite, increases the tensile strength after heat treatment, and particularly improves the cold work hardening rate. However, if the Cr content is less than 0.01%, the effect is small. On the other hand, if the Cr content exceeds 1.00%, the pearlite transformation finish time during the heat treatment becomes long and the productivity is lowered. For this reason, it is preferable to make Cr into the range of 0.01 to 1.00%.
Nb:0.01〜0.200%
Nbは、パーライトのラメラー間隔を微細化し、パテンティング処理後の引張強度を高める効果があり、更に熱処理時のオーステナイト粒の細粒化効果を有する。しかしながら、Nbが0.01%未満ではその効果が小さく、一方、Nbが0.200%を超えて添加されてもその効果が飽和してしまう。このため、Nbは0.01〜0.200%の範囲とすることが好ましい。
Nb: 0.01-0.200%
Nb has the effect of refining the lamellar spacing of pearlite and increasing the tensile strength after the patenting treatment, and further has the effect of refining austenite grains during heat treatment. However, if Nb is less than 0.01%, the effect is small. On the other hand, even if Nb exceeds 0.200%, the effect is saturated. For this reason, it is preferable to make Nb into the range of 0.01 to 0.200%.
Co:0.01〜1.00%
Coは、熱間圧延材及び熱処理処理後の鋼帯の冷間加工性を高める作用がある。しかしながら、Coが0.01%未満ではその効果が小さく、一方、Coが1.00%を超えても添加量に見合う効果が発揮できない。このため、Coは0.01〜1.00%の範囲とすることが好ましい。
Co: 0.01-1.00%
Co has the effect of improving the cold workability of the hot rolled material and the steel strip after the heat treatment. However, if Co is less than 0.01%, the effect is small. On the other hand, even if Co exceeds 1.00%, an effect commensurate with the amount of addition cannot be exhibited. For this reason, it is preferable to make Co into the range of 0.01 to 1.00%.
V:0.01〜0.50%
Vは、パーライトのラメラー間隔を微細化し、熱処理後の引張強度を高める効果がある。しかしながら、この効果はVが0.01%未満ではその効果が小さく、一方、Vが0.50%を超えるとその効果が飽和してしまう。このため、Vは0.01〜0.50%の範囲とすることが好ましい。
V: 0.01 to 0.50%
V has an effect of reducing the lamellar spacing of pearlite and increasing the tensile strength after heat treatment. However, this effect is small when V is less than 0.01%, whereas the effect is saturated when V exceeds 0.50%. For this reason, it is preferable to make V into the range of 0.01 to 0.50%.
Cu:0.01〜0.2%
Cuは、鋼帯の耐食性を高める効果がある。この様な作用を有効に発揮させるには0.01%以上の添加が好ましい。しかし過剰に添加すると、Sと反応して粒界中にCuSを偏析するため、鋼帯製造過程で鋼塊や鋼帯などに疵を発生させる。この様な悪影響を防止するために、その上限を0.2%とした。
Cu: 0.01 to 0.2%
Cu has the effect of increasing the corrosion resistance of the steel strip. Addition of 0.01% or more is preferable for effectively exhibiting such an effect. However, if excessively added, it reacts with S to segregate CuS in the grain boundaries, so that flaws are generated in the steel ingot, steel strip, etc. during the steel strip manufacturing process. In order to prevent such adverse effects, the upper limit was made 0.2%.
Mo:0.01〜0.50%
Moは、焼入性向上効果により、熱処理時の強度を増加させる効果がある。しかしながら、Moが0.01%未満ではその効果が小さく、一方、Moが0.50%を超えても熱間圧延後の組織に冷間加工性を劣化させるベイナイト発生しやすくなる。このため、Moは0.01〜0.50%の範囲とすることが好ましい。
Mo: 0.01 to 0.50%
Mo has the effect of increasing the strength during heat treatment due to the effect of improving hardenability. However, if the Mo content is less than 0.01%, the effect is small. On the other hand, even if the Mo content exceeds 0.50%, bainite is easily generated in the structure after hot rolling, which deteriorates the cold workability. For this reason, it is preferable to make Mo into the range of 0.01 to 0.50%.
Ni:0.01〜0.5%
Niは鋼帯の強度上昇にはあまり寄与しないが、鋼帯の靭性を高める元素である。この様な作用を有効に発揮させるには0.01%以上の添加が好ましい。一方、Niを過剰に添加すると変態終了時間が長くなるので、上限値を0.5%とした。
Ni: 0.01 to 0.5%
Ni does not contribute much to increasing the strength of the steel strip, but is an element that increases the toughness of the steel strip. Addition of 0.01% or more is preferable for effectively exhibiting such an effect. On the other hand, if Ni is added excessively, the transformation end time becomes longer, so the upper limit was made 0.5%.
W:0.01〜0.2%
Wは、鋼帯の耐食性を高める効果がある。この様な作用を有効に発揮させるには0.01%以上の添加が好ましい。一方、Wを過剰に添加すると変態終了時間が長くなるので、上限値を0.2%とした。
W: 0.01-0.2%
W has the effect of increasing the corrosion resistance of the steel strip. Addition of 0.01% or more is preferable for effectively exhibiting such an effect. On the other hand, if W is added excessively, the transformation end time becomes longer, so the upper limit was made 0.2%.
本発明の薄鋼帯板、及び溶接部を有する無端状鋼帯においては母材部と溶接部ともに、パーライト分率が80%以上で、残部は、ベーナイト、擬似パーライト、粒界フェライト、初析セメンタイト、球状セメンタイトであると好ましい。鋼帯の組織を、パーライト分率が80面積%以上で、残部は、ベーナイト、擬似パーライト、粒界フェライト、初析セメンタイト、球状セメンタイトに調整することにより、溶接部位の引張強度、延性、疲労寿命などは母材部位と大きな差異がなくなるため、スチールベルトに過共析成分系を適用可能となる。 In the endless steel strip having the thin steel strip of the present invention and the welded portion, both the base metal portion and the welded portion have a pearlite fraction of 80% or more, and the balance is bainite, pseudo-pearlite, grain boundary ferrite, proeutectoid Cementite and spherical cementite are preferred. By adjusting the structure of the steel strip to a pearlite fraction of 80 area% or more and the remainder to be bainite, pseudo-pearlite, grain boundary ferrite, proeutectoid cementite, and spherical cementite, the tensile strength, ductility, and fatigue life of the welded part are adjusted. And so on, the hypereutectoid component system can be applied to the steel belt.
尚、パーライト分率の測定は、スチールベルト用無端状鋼帯の長さ方向に10等分して、10サンプル夫々のC断面を樹脂に埋め込んで切断し、切断面を研磨し、その中心部位をSEM解析により、倍率5000倍で、観察し、パーライトの面積率を10サンプルの平均として求めることができる。 The pearlite fraction was measured by dividing the endless steel strip for steel belt into 10 equal parts, embedding the C cross section of each of the 10 samples in a resin, cutting the ground, and polishing the cut surface. Can be observed by SEM analysis at a magnification of 5000 times, and the area ratio of pearlite can be obtained as an average of 10 samples.
本発明の薄鋼帯板、及び溶接部を有する無端状鋼帯においては母材部と溶接部ともに、パーライトブロックサイズ(PBS)を20μm以下に微細化することにより、無端鋼帯の疲労強度を更に向上させることが可能となる。N、O含有量を下記のように規定するとともに後述するように熔体化処理温度を調整することにより、PBSを20ppm以下とすることができる。 In the endless steel strip having the thin steel strip of the present invention and the welded portion, the fatigue strength of the endless steel strip is reduced by reducing the pearlite block size (PBS) to 20 μm or less for both the base metal portion and the welded portion. Further improvement is possible. By defining the N and O contents as follows and adjusting the solution treatment temperature as described later, PBS can be reduced to 20 ppm or less.
N:20〜40ppm
窒素(N)含有量は20ppm未満であると、微量に存在するAl、BあるいはTiと窒化物を生成することでオ−ステナイト粒の粗大化防止を通してPBSの粗大化を防止する作用が不十分となり、特に、PBSで20μm以下を達成することが困難となる。一方、40ppmを超えると鋼帯加工中の時効を促進し、延性劣化等を引き起こす。
N: 20 to 40 ppm
If the content of nitrogen (N) is less than 20 ppm, the effect of preventing the coarsening of PBS through the prevention of coarsening of austenite grains by forming Al, B or Ti and nitride present in a trace amount is insufficient. In particular, it becomes difficult to achieve 20 μm or less with PBS. On the other hand, if it exceeds 40 ppm, aging during steel strip processing is promoted and ductility deterioration and the like are caused.
O:20〜40ppm
酸素(O)含有量は、20ppm未満であると、Al、Ti、Si、Mn等と酸化物を生成することでオ−ステナイト粒の粗大化防止を通してPBSの粗大化を防止する作用が不十分となり、特に、PBSで20μm以下を達成することが困難となる。40ppmを超えると、酸化物生成により鋼帯の疲労寿命が低下する。
O: 20 to 40 ppm
If the oxygen (O) content is less than 20 ppm, the effect of preventing the coarsening of PBS through the prevention of coarsening of austenite grains by forming oxides with Al, Ti, Si, Mn, etc. is insufficient. In particular, it becomes difficult to achieve 20 μm or less with PBS. If it exceeds 40 ppm, the fatigue life of the steel strip decreases due to oxide formation.
尚、PBSの測定は、スチールベルト用の無端状鋼帯の長さ方向に10等分して、10サンプル夫々のC断面を樹脂に埋め込んで切断し、切断面を研磨し、その中心部位をEBSP解析により、倍率500倍で、方位差9度の界面で囲まれた領域を一つのブロック粒として解析し、10サンプルの平均体積から求めた。 The measurement of PBS is divided into 10 equal parts in the length direction of the endless steel strip for steel belt, and the C section of each of the 10 samples is embedded in a resin and cut, the cut surface is polished, and the central part is polished. By the EBSP analysis, the region surrounded by the interface having a magnification of 500 times and an orientation difference of 9 degrees was analyzed as one block grain, and obtained from the average volume of 10 samples.
PBSを20μm以下に制御した結果、無端状鋼帯として、引張り強さ、延性、疲労寿命等の機械的特性のバラツキ抑制などによる安定化に加えて、表面疵の抑制にも効果がある。 As a result of controlling PBS to 20 μm or less, the endless steel strip is effective in suppressing surface flaws in addition to stabilization by suppressing variations in mechanical properties such as tensile strength, ductility and fatigue life.
本発明の鋼帯を活用したスチールベルト用高強度、高疲労強度無端状鋼帯は、例えば以下の工程で製造される。 A high strength, high fatigue strength endless steel strip for steel belts utilizing the steel strip of the present invention is manufactured, for example, by the following steps.
即ち、転炉出鋼後、二次精錬処理行い溶鋼組成を本発明成分範囲に調整した後に、例えば、連続鋳造法を行い幅250×長さ1500mmの鋳片を製造する。更に鋳片を連続熱間圧延、更に冷間圧延と焼鈍を繰り返し行い、一例として0.5mm厚さの鋼帯とする。 That is, after the steel from the converter is subjected to secondary refining treatment and the molten steel composition is adjusted to the component range of the present invention, for example, a continuous casting method is performed to produce a slab having a width of 250 × length of 1500 mm. Further, the slab is repeatedly subjected to continuous hot rolling, further cold rolling and annealing, and a steel strip having a thickness of 0.5 mm is formed as an example.
その後、0.5mm厚の鋼帯板を所定の長さ、幅に切断後、その両端をTig溶接、プラズマ溶接、あるいはレーザー溶接などにより接合し、ドラム状とする。ドラムに溶接後、溶接部位温度が720℃〜Ms点の範囲にある間に、ドラムを720℃〜1500℃に再加熱し、熔体化処理行う。熔体化処理を行った後に、冷速10℃/s以上でTTT線図のノーズ温度±30℃温度範囲に冷却した後に、その温度で恒温変態処理行う。Ms点温度は、成分含有量から一般的なMs(k)=823−350C%−40Mn%−35V%−20Cr%−17Ni%−10Cu%−10Mo%−10W%+15Co%+30Al%の学会推奨式で推算することができる。TTT線図のノーズ温度は、フォーマスターにより実験的に求めることができる。 Thereafter, a steel strip having a thickness of 0.5 mm is cut into a predetermined length and width, and both ends thereof are joined by Tig welding, plasma welding, laser welding, or the like to form a drum shape. After welding to the drum, the drum is reheated to 720 ° C. to 1500 ° C. while the welded part temperature is in the range of 720 ° C. to Ms point, and a solution treatment is performed. After performing the melt treatment, after cooling to a nose temperature ± 30 ° C. temperature range of the TTT diagram at a cooling rate of 10 ° C./s or more, a constant temperature transformation treatment is performed at that temperature. The Ms point temperature is determined by the general formula of Ms (k) = 823-350C% -40Mn% -35V% -20Cr% -17Ni% -10Cu% -10Mo% -10W% + 15Co% + 30Al% based on the component content. Can be estimated. The nose temperature in the TTT diagram can be determined experimentally by a formaster.
溶接後の溶接部位温度が低すぎると溶接部に割れが発生し、引張強度が低下して疲労寿命が悪化し、溶接部位温度が高すぎると、次の熱処理工程へ帯板をセットする際に、溶接部の幅、厚みなどの寸法が変動するほど軟化しているため、冷間圧延後の寸法にも大きなバラツキが発生する問題があるが、溶接部位温度が720℃〜Ms点の範囲にあればこれらの問題が発生しない。熔体化処理温度が低すぎると未溶解炭化物が残留し伸びが低下して疲労寿命が悪化し、熔体化処理温度が高すぎるとγ粒径が粗大化し伸びが低下して疲労寿命が低下するが、熔体化処理温度を720℃〜1500℃とすればこれらの問題が発生しない。熔体化処理行った後の冷速が遅すぎると引張強度が低下して疲労寿命が悪化し、恒温変態温度が低すぎると伸びが低下して疲労寿命が悪化し、恒温変態温度が高すぎると伸び、延性が低下して疲労寿命が悪化するが、冷速10℃/s以上でTTT線図のノーズ温度±30℃温度範囲に冷却した後に、その温度で恒温変態処理行うこととすればこれらの問題が発生しない。 If the welded part temperature after welding is too low, cracks will occur in the welded part, the tensile strength will decrease and the fatigue life will deteriorate, and if the welded part temperature is too high, when setting the strip to the next heat treatment step However, since the dimensions such as the width and thickness of the welded portion are softened so as to fluctuate, there is a problem that a large variation occurs in the dimension after cold rolling, but the temperature of the welded part is in the range of 720 ° C. to Ms point. If so, these problems do not occur. If the melt treatment temperature is too low, undissolved carbides remain and the elongation decreases and the fatigue life deteriorates. If the melt treatment temperature is too high, the γ grain size becomes coarse and the elongation decreases and the fatigue life decreases. However, these problems do not occur if the melting temperature is 720 ° C to 1500 ° C. If the cooling rate after the solution treatment is too slow, the tensile strength is reduced and the fatigue life is deteriorated. Elongation and ductility decrease and fatigue life deteriorates. However, after cooling to a nose temperature ± 30 ° C temperature range of the TTT diagram at a cooling rate of 10 ° C / s or higher, isothermal transformation treatment is performed at that temperature. These problems do not occur.
熱処理後のドラムを所定の幅に切断後に、表面スケール除去、必要により表面被膜処理などを行い、更に一例として0.2mm厚まで冷間圧延する。これにより、母材部と溶接部ともに、引張強度1500MPa以上、伸び2%以上、表層硬度が400HV0.3を有する無端状鋼帯となる。尚、表層硬度は、無端状鋼帯長さ方向の表裏面の溶接部位を含む夫々5か所の硬度を測定し、その平均値とした。 After the heat-treated drum is cut into a predetermined width, surface scale removal, surface coating treatment or the like is performed as necessary, and cold rolling is further performed to a thickness of 0.2 mm as an example. Thereby, both the base metal part and the welded part are endless steel strips having a tensile strength of 1500 MPa or more, an elongation of 2% or more, and a surface layer hardness of 400 HV0.3. In addition, surface layer hardness measured the hardness of five places each including the welding part of the front and back in the endless steel strip length direction, and made it the average value.
上記本発明の製造方法を適用するとともに、鋼中のC含有量を0.77質量%以上とすることにより、鋼帯の組織を、パーライト分率が80%以上で、残部は、ベーナイト、擬似パーライト、粒界フェライト、初析セメンタイト、球状セメンタイトに調整することが可能となり、溶接部位の引張強度、延性、疲労寿命などは母材部位と大きな差異がなくなるため、スチールベルトに過共析成分系を適用可能となる。 While applying the production method of the present invention and setting the C content in the steel to 0.77% by mass or more, the structure of the steel strip has a pearlite fraction of 80% or more and the balance is bainite, pseudo. It is possible to adjust to pearlite, grain boundary ferrite, pro-eutectoid cementite, and spherical cementite, and the tensile strength, ductility, fatigue life, etc. of the welded part are not significantly different from the base metal part. Can be applied.
本発明の薄鋼帯板、及び溶接部を有する無端状鋼帯においては、母材部と溶接部ともにパーライトブロックサイズ(PBS)を20μm以下に微細化するためには、N、O含有量を20〜40質量ppmに調整するとともに、熔体化処理温度を1000℃以下とする。これにより、無端状鋼帯の縦断面の中心部位を代表部位として組織を観察した場合、本発明の範囲に成分が適正に調整され、更に、上述の溶接後の熱処理によりPBSは20μm以下に微細化することが可能となり、無端鋼帯の疲労強度を更に向上させることが可能となる。 In the endless steel strip having the thin steel strip and the welded portion of the present invention, in order to refine the pearlite block size (PBS) to 20 μm or less in both the base metal portion and the welded portion, the N and O contents are set. While adjusting to 20-40 mass ppm, the solution treatment temperature is set to 1000 ° C. or lower. As a result, when the structure is observed with the central part of the longitudinal section of the endless steel strip as a representative part, the components are appropriately adjusted within the scope of the present invention, and the PBS is finely reduced to 20 μm or less by the heat treatment after welding described above. Thus, the fatigue strength of the endless steel strip can be further improved.
また、無端状鋼帯の疲労寿命を向上させるためには、表層の圧縮残留応力を高めることが有効であり、冷間圧延後のリングに窒化処理、スキンパス冷間圧延、矯正加工、ショットピ−ニン処理等を少なくとも1種類以上行うことにより、表層の引張り残留応力を低減、圧縮残留応力の導入を図ることが可能となる。窒化処理においては、冷間圧延後無端状鋼帯の引張強度を低下させないことが条件であり、一般的なイオン窒化処理を適用すると好ましい。 In order to improve the fatigue life of the endless steel strip, it is effective to increase the compressive residual stress of the surface layer. The ring after cold rolling is subjected to nitriding treatment, skin pass cold rolling, straightening processing, shot pinning. By performing at least one kind of treatment or the like, it is possible to reduce the tensile residual stress of the surface layer and to introduce the compressive residual stress. In the nitriding treatment, it is a condition that the tensile strength of the endless steel strip is not lowered after cold rolling, and it is preferable to apply a general ion nitriding treatment.
また、連続鋳造で鋳片を製造する際に、例えば、400×500mmの断面に鋳造して、その後、加熱炉で約1000℃に加熱後に、熱間連続圧延により165角断面の鋼片とする。その鋼片を更に加熱炉で約1000℃に加熱後に熱間連続圧延で例えば線径5.5mmの線材に圧延する。 Moreover, when manufacturing a slab by continuous casting, it casts to a cross section of 400 * 500 mm, for example, and after that, after heating to about 1000 degreeC with a heating furnace, it is set as a steel piece of a 165 square section by hot continuous rolling. . The steel slab is further heated to about 1000 ° C. in a heating furnace, and then rolled into a wire having a wire diameter of, for example, 5.5 mm by hot continuous rolling.
その線径5.5mmの線材を酸洗い等により表面のスケールを除去後に、必要により潤滑被膜処理して、例えば冷間でダイス伸線して、線径3.0mmの伸線ワイヤに仕上げ、その後、熱処理と異形ダイス、ローラー圧延機、カセットローラーダイスなどによる冷間加工を繰り返し行い、厚さ0.5mmの鋼帯に仕上げた後に、前述と同じ方法で、0.2mm厚さの鋼帯リングを製造することも可能である。 After removing the scale on the surface of the wire with a wire diameter of 5.5 mm by pickling or the like, if necessary, it is treated with a lubricating coating, for example, cold-rolled with a die and finished into a wire with a wire diameter of 3.0 mm, Then, after repeatedly carrying out heat treatment and cold working with deformed dies, roller mills, cassette roller dies, etc. to finish a steel strip with a thickness of 0.5 mm, a steel strip with a thickness of 0.2 mm is processed in the same manner as described above. It is also possible to produce a ring.
本発明に規定した高炭素鋼は、冷間加工性に優れるパーライト組織に調整されているため、より安価製造工程として、線材からの鋼帯を製造可能とするものである。 Since the high carbon steel specified in the present invention is adjusted to a pearlite structure excellent in cold workability, a steel strip from a wire can be manufactured as a cheaper manufacturing process.
本発明の無端状鋼帯は、高い引張強度、高い疲労寿命を有し、更に溶接方法の適正化により容易に無端状鋼帯とすることも可能であることから、例えば、電子写真式プリンター、複写機、パソコンのプリンターなどにおける駆動力等を伝達する機構に用いられるスチールベルト等に適用することが有効である。 Since the endless steel strip of the present invention has high tensile strength and high fatigue life, and can be easily made into an endless steel strip by optimizing the welding method, for example, an electrophotographic printer, It is effective to apply to a steel belt used for a mechanism for transmitting a driving force in a copying machine, a printer of a personal computer or the like.
本発明の薄鋼帯板の製造方法について説明する。本発明範囲の成分を含有する薄鋼帯板を熱間及び冷間圧延して製造した薄板コイルを裁断して、更に冷間加工して規定幅、厚の薄板を製造する。上記工程では規定した仕上がりの強度、伸びが確保できない場合には、加工途中に熱処理を加える。熱処理は、室温以上から720℃〜1500℃に加熱し、熔体化処理行った後に、冷速10℃/s以上でTTT線図のノ−ズ温度±30℃温度範囲に冷却した後に、その温度で恒温変態処理を行う。鋼帯の組織を、パーライト分率が80%以上とする製造方法、PBSを20μm以下に微細化する製造方法については、上記無端状鋼帯の製造方法と同様である。 The manufacturing method of the thin steel strip of this invention is demonstrated. A thin plate coil produced by hot and cold rolling a thin steel strip containing the components within the scope of the present invention is cut and further cold worked to produce a thin plate having a specified width and thickness. If the specified strength and elongation cannot be ensured in the above process, heat treatment is applied during the processing. The heat treatment is carried out by heating from room temperature to 720 ° C. to 1500 ° C. and carrying out a melt treatment, and then cooling to a temperature range of 30 ° C./TTT diagram at a cooling rate of 10 ° C./s or more. Perform isothermal transformation treatment at temperature. About the manufacturing method which makes the structure of a steel strip 80% or more of pearlite, and the manufacturing method which refine | miniaturizes PBS to 20 micrometers or less, it is the same as that of the manufacturing method of the said endless steel strip.
以下の実施例で本発明の詳細を説明する。前述した様に薄板、または線材から熱間加工により製造した0.35mm厚さの鋼帯を準備した。更にこの鋼帯を溶接し、溶接部の温度が熱処理前溶接部温度まで低下した時点で再加熱し、熔体化処理を行い、所定の冷速で冷却した後に恒温変態処理を行い、冷間圧延し、厚さ0.2mmに調整した無端状鋼帯とした。この無端状鋼帯に於いて、引張強度、伸び、パーライト分率、PBS、表層硬度、残留応力及び疲労寿命を調査した。結果を表1、2に示した。 The following examples illustrate the details of the present invention. As described above, a 0.35 mm thick steel strip manufactured by hot working from a thin plate or wire was prepared. Further, this steel strip is welded, reheated when the temperature of the welded portion is lowered to the temperature of the welded portion before heat treatment, melted, cooled at a predetermined cold speed, and then subjected to a constant temperature transformation treatment. The endless steel strip was rolled and adjusted to a thickness of 0.2 mm. The endless steel strip was examined for tensile strength, elongation, pearlite fraction, PBS, surface hardness, residual stress and fatigue life. The results are shown in Tables 1 and 2.
尚、疲労試験は、スチールベルトが使用される条件下では、無端状鋼帯には曲げ応力が負荷されることを考慮して、溶接部位を含む試験片の繰り返し曲げ疲労試験にて評価を実施した。平均応力が540MPa、最大応力が1020MPaで繰り返し曲げ応力を付与した場合の疲労寿命を計測した。 The fatigue test is evaluated by repeated bending fatigue tests of test pieces including welded parts, taking into account that bending stress is applied to the endless steel strip under the condition where a steel belt is used. did. The fatigue life was measured when a bending stress was repeatedly applied with an average stress of 540 MPa and a maximum stress of 1020 MPa.
本発明の無端状鋼帯が高強度でかつ高疲労寿命を有することを評価するために、比較例14に示した従来の高強度ステンレス鋼(Mo添加SUS632J1)である0.042%C−1.53%Si−0.30%Mn−7.2%Ni−14.7%Cr−0.39%Ti−0.70%Cu−0.72%Mo鋼と、平均応力が540MPa、最大応力が1020MPaで繰り返し曲げ応力を付与した場合の疲労寿命で比較評価した。 In order to evaluate that the endless steel strip of the present invention has high strength and high fatigue life, 0.042% C-1 which is the conventional high strength stainless steel (Mo-added SUS632J1) shown in Comparative Example 14 .53% Si-0.30% Mn-7.2% Ni-14.7% Cr-0.39% Ti-0.70% Cu-0.72% Mo steel with an average stress of 540 MPa and maximum stress Was evaluated by the fatigue life when bending stress was repeatedly applied at 1020 MPa.
表1の本発明例1〜7及び比較例8〜13は、1.02%C−0.20%Si−0.30Mn−0.2Cr鋼(Al、Ti無添加、O=32ppm、N=28ppm)である。TTT線図のノーズ温度は575℃である。比較例14とあわせ、溶接後の熱処理条件と0.2mm無端状鋼帯の引張強度、伸び、パーライト分率、PBS、表層硬度、及び疲労試験結果を示す。本発明範囲から外れる数値にアンダーラインを付している。表3、4も同様である。 Invention Examples 1 to 7 and Comparative Examples 8 to 13 in Table 1 are 1.02% C-0.20% Si-0.30Mn-0.2Cr steel (Al, no Ti addition, O = 32 ppm, N = 28 ppm). The nose temperature in the TTT diagram is 575 ° C. Along with Comparative Example 14, the heat treatment conditions after welding and the tensile strength, elongation, pearlite fraction, PBS, surface hardness, and fatigue test results of the 0.2 mm endless steel strip are shown. Numerical values that fall outside the scope of the present invention are underlined. The same applies to Tables 3 and 4.
溶接後の熱処理が本発明の範囲内であれば、溶接部を含む無端状鋼帯の特性、組織は発明の範囲に制御され、従来の高強度ステンレス鋼である0.086%C−2.63%Si−0.31%Mn−8.25%Ni−13.73%C−2.24%Mo−0.17%Cu鋼を上回る疲労寿命を発現する。特に、本発明例4〜7は、熔体化処理温度を1000℃以下とすることによってPBSを20μm以下の制御したことから、更に疲労寿命が向上することが分かる。 If the heat treatment after welding is within the scope of the present invention, the characteristics and structure of the endless steel strip including the welded portion are controlled within the scope of the invention, and 0.086% C-2. Fatigue life exceeding 63% Si-0.31% Mn-8.25% Ni-13.73% C-2.24% Mo-0.17% Cu steel is developed. In particular, Examples 4 to 7 of the present invention show that the fatigue life is further improved by controlling the PBS to 20 μm or less by setting the melting treatment temperature to 1000 ° C. or less.
尚、比較例8は、溶接部位の温度が低過ぎて、溶接部に割れ発生し、TSが1500MPaを下回り、疲労寿命も悪化する。比較例9は、熔体化温度が高過ぎ、γ粒径が粗大化し、パーライト分率も低下、伸びが2%を下回り、疲労寿命が悪化する。比較例10は、熔体化温度が低過ぎ、未溶解炭化物が残留し、パーライト分率も低下、TSが1500MPaを下回り、疲労寿命が悪化する。比較例11は、熔体化処理後の冷速が遅すぎ、パーライトが粗大化し、TSが1500MPaを下回り、疲労寿命も悪化する。比較例12は、恒温変態温度が高過ぎ、パーライトが粗大化し、TSが1500MPaを下回り、疲労寿命も悪化する。比較例13は、恒温変態温度が低過ぎ、パーライト分率が低下し、伸びが2%を下回り、疲労寿命が悪化する。 In Comparative Example 8, the temperature of the welded part is too low, cracking occurs in the welded portion, TS is less than 1500 MPa, and the fatigue life is also deteriorated. In Comparative Example 9, the melting temperature is too high, the γ grain size becomes coarse, the pearlite fraction is lowered, the elongation is less than 2%, and the fatigue life is deteriorated. In Comparative Example 10, the melting temperature is too low, undissolved carbide remains, the pearlite fraction also decreases, TS is less than 1500 MPa, and the fatigue life is deteriorated. In Comparative Example 11, the cooling rate after the solution treatment is too slow, the pearlite becomes coarse, TS is less than 1500 MPa, and the fatigue life is also deteriorated. In Comparative Example 12, the isothermal transformation temperature is too high, the pearlite becomes coarse, TS is less than 1500 MPa, and the fatigue life is also deteriorated. In Comparative Example 13, the isothermal transformation temperature is too low, the pearlite fraction is decreased, the elongation is less than 2%, and the fatigue life is deteriorated.
更に、表2には、表層の残留応力制御の効果を確認するために、表1のNo.4の無端状鋼帯に於いて、リング圧延工程の後に、窒化処理、スキンパス圧延、矯正加工、ショットピ−ニング処理を実施し、その結果を示した。比較のため、表1の比較例14の特性も示している。引張りの残留応力を低減する、または圧縮に制御することにより、疲労寿命が大きく改善することが分かる。尚、表2内の各工程に付与された番号は、圧延工程後に実施される工程の順番を示している。 Further, in Table 2, in order to confirm the effect of controlling the residual stress of the surface layer, No. In the endless steel strip of No. 4, nitriding, skin pass rolling, straightening, and shot peening were performed after the ring rolling process, and the results were shown. For comparison, the characteristics of Comparative Example 14 in Table 1 are also shown. It can be seen that the fatigue life is greatly improved by reducing the tensile residual stress or controlling the compression to compression. In addition, the number provided to each process in Table 2 has shown the order of the process implemented after a rolling process.
表3に、種々の化学組成で製造した0.5mm厚さの鋼帯の両端をTig溶接により接合してドラム状とし、ドラムに溶接後、溶接部位温度が500℃に保ちドラムを加熱炉に装入し、1000℃に再加熱し、熔体化処理行った後に、冷速50℃/sでTTT線図のノーズ温度に冷却した後に、その温度で恒温変態処理を行った。その後、0.20mm厚まで圧延した無端鋼帯板の引張強度、伸び、パーライト分率、PBS、表層硬度、及び疲労寿命を調査した結果を示した。尚、No.25〜54は本発明鋼、No.55〜66は比較鋼である。 Table 3 shows that a steel strip with a thickness of 0.5 mm manufactured with various chemical compositions is joined at both ends by Tig welding to form a drum, and after welding to the drum, the welding part temperature is kept at 500 ° C. and the drum is used as a heating furnace. After charging, reheating to 1000 ° C., and performing a melt treatment, the solution was cooled to a nose temperature in a TTT diagram at a cooling rate of 50 ° C./s, and then subjected to a constant temperature transformation treatment at that temperature. Then, the result of investigating the tensile strength, elongation, pearlite fraction, PBS, surface layer hardness, and fatigue life of the endless steel strip rolled to a thickness of 0.20 mm is shown. No. 25 to 54 are steels of the present invention, No. 55 to 66 are comparative steels.
尚、疲労試験は、スチールベルトが使用される条件下では、無端状鋼帯には曲げ応力が負荷されることを考慮して、溶接部位を含む試験片の繰り返し曲げ疲労試験にて評価を実施した。 The fatigue test is evaluated by repeated bending fatigue tests of test pieces including welded parts, taking into account that bending stress is applied to the endless steel strip under the condition where a steel belt is used. did.
本発明の薄鋼帯板とその無端状鋼帯が高強度でかつ高疲労寿命を有することを評価するために、比較例66に示した従来の高強度ステンレス鋼(NSSHT−2000)である0.086%C−2.63%Si−0.31%Mn−8.25%Ni−13.73%Cr−0.17%Cu−0.39%Ti−2.24%Mo−0.70%Cu鋼に平均応力が540MPa、最大応力が1020MPaで繰り返し曲げ応力を付与した場合の疲労寿命で比較評価した。 In order to evaluate that the thin steel strip of the present invention and its endless steel strip have high strength and high fatigue life, it is the conventional high strength stainless steel (NSSHT-2000) shown in Comparative Example 66. 0.06% C-2.63% Si-0.31% Mn-8.25% Ni-13.73% Cr-0.17% Cu-0.39% Ti-2.24% Mo-0.70 % Cu steel was subjected to comparative evaluation by fatigue life when bending stress was repeatedly applied at an average stress of 540 MPa and a maximum stress of 1020 MPa.
含有成分が本発明の範囲に有れば、本発明の製造方法を適用したこととあいまって、引張り強さ1500MPa以上であり、従来の高強度ステンレス鋼(NSSHT−2000)と比較して高い疲労寿命を達成することができることが分かる。 If the contained component is within the range of the present invention, combined with the application of the production method of the present invention, the tensile strength is 1500 MPa or more, and the fatigue is higher than that of the conventional high strength stainless steel (NSSHT-2000). It can be seen that lifetime can be achieved.
尚、比較例No.55は、C=1.36%と高過ぎて、初析セメンタイトが生成し、伸びも2%を下回り、延性が低い。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.56は、C=0.52%と低過ぎて、引張強度も1500MPaに到達していない。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.57は、C=0.48%と低過ぎて、引張強度が1500MPa、硬度も400HV0.3に到達していない。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.58は、Si=1.7%と高過ぎて、大量のSiO2酸化物が生成。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.59は、Mn=1.65%と高過ぎて、中心偏析により延性、疲労特性が低下。繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.60は、Al=0.020%、Ti=0.013%と高過ぎて、大量のアルミナ、チタニア等の介在物が生成。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.61は、N=48ppmと多過ぎて、時効により延性が低下し、伸びが2%より低下。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.62は、O=46ppmと高過ぎて、大量の酸化物系介在物が生成。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.63は、B=35ppmと高過ぎて、粗大なFe3(CB)6炭化物を生成。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.64は、Cu=0.33%と高過ぎて、表面疵が発生。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。比較例No.65は、Moが高過ぎて冷間加工性が劣化し、表面疵が発生した。そのため、疲労特性も悪く、繰り返し曲げ応力を付与した場合に、早期に破断する。 Comparative Example No. 55 is too high at C = 1.36%, proeutectoid cementite is generated, the elongation is less than 2%, and the ductility is low. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 56 is too low at C = 0.52%, and the tensile strength does not reach 1500 MPa. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 57 is too low at C = 0.48%, the tensile strength is 1500 MPa, and the hardness does not reach 400 HV0.3. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 58 is too high with Si = 1.7%, and a large amount of SiO 2 oxide is generated. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. No. 59 is too high at Mn = 1.65%, and the ductility and fatigue properties are lowered due to center segregation. When repeated bending stress is applied, it breaks early. Comparative Example No. 60 is too high with Al = 0.020% and Ti = 0.013%, and a large amount of inclusions such as alumina and titania are generated. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. No. 61 is too much as N = 48 ppm, the ductility decreases due to aging, and the elongation decreases from 2%. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 62 is too high at O = 46 ppm, and a large amount of oxide inclusions are generated. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 63 is too high with B = 35 ppm, and produces coarse Fe 3 (CB) 6 carbide. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. 64 is too high, Cu = 0.3%, and surface defects occur. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early. Comparative Example No. In No. 65, Mo was too high, cold workability deteriorated, and surface defects occurred. Therefore, fatigue characteristics are also poor, and when the bending stress is repeatedly applied, it breaks early.
次に、薄鋼帯板の実施例について説明する。 Next, examples of the thin steel strip will be described.
表4に、種々の化学組成で製造した0.5mm厚さの鋼帯について、1000℃に再加熱し、熔体化処理行った後に、冷速50℃/sでTTT線図のノーズ温度に冷却した後に、その温度で恒温変態処理を行った。その後、0.20mm厚まで圧延した薄鋼帯板の引張強度、伸び、パーライト分率、PBS、表層硬度、及び疲労寿命を調査した結果を示した。尚、No.67〜96は本発明鋼、No.97〜108は比較鋼である。 Table 4 shows 0.5 mm-thick steel strips manufactured with various chemical compositions, reheated to 1000 ° C., melted, and then brought to the nose temperature of the TTT diagram at a cooling rate of 50 ° C./s. After cooling, a constant temperature transformation treatment was performed at that temperature. Thereafter, the results of investigating the tensile strength, elongation, pearlite fraction, PBS, surface layer hardness, and fatigue life of the thin steel strip rolled to a thickness of 0.20 mm are shown. No. Nos. 67 to 96 are steels of the present invention, No. Reference numerals 97 to 108 are comparative steels.
本発明の薄鋼帯板が高強度でかつ高疲労寿命を有することを評価するために、比較例108に示した従来の高強度ステンレス鋼(NSSHT−2000)である0.086%C−2.63%Si−0.31%Mn−8.25%Ni−13.73%Cr−0.17%Cu−0.39%Ti−2.24%Mo−0.70%Cu鋼に平均応力が540MPa、最大応力が1020MPaで繰り返し曲げ応力を付与した場合の疲労寿命で比較評価した。 In order to evaluate that the thin steel strip of the present invention has high strength and high fatigue life, 0.086% C-2 which is the conventional high strength stainless steel (NSSHT-2000) shown in Comparative Example 108. .63% Si-0.31% Mn-8.25% Ni-13.73% Cr-0.17% Cu-0.39% Ti-2.24% Mo-0.70% Average stress on steel Was evaluated by the fatigue life when repeatedly bending stress was applied at a maximum stress of 1020 MPa.
含有成分が本発明の範囲に有れば、引張り強さ1500MPa以上であり、従来の高強度ステンレス鋼(NSSHT−2000)と比較して高い疲労寿命を達成することができることが分かる。 If the contained component is within the range of the present invention, the tensile strength is 1500 MPa or more, and it can be seen that a high fatigue life can be achieved as compared with the conventional high-strength stainless steel (NSSHT-2000).
比較例No.97は、Cが高過ぎて、初析セメンタイトが生成し、EL<2%と延性が低く疲労寿命も低下した。比較例No.98は、Cが低過ぎて、TS<1500MPaとなり引張強度が低く、疲労寿命が低下した。比較例No.99は、Cが低過ぎて、引張強度<1500MPa、硬度<400と低く、疲労寿命が低下した。比較例No.100は、Siが高過ぎて、大量のSiO2酸化物が生成し、疲労寿命が低下した。比較例No.101は、Mnが高過ぎて、中心偏析により延性、疲労寿命が低下した。比較例No.102は、Al、Tiが高過ぎて、大量のアルミナ、チタニア等の介在物が生成し、疲労寿命が低下した。比較例No.103は、Nが多過ぎて、時効により延性が低下し、伸びが2%より低下し、疲労寿命も低下した。比較例No.104は、Oが高過ぎて、大量の酸化物系介在物が生成し、疲労寿命が低下した。比較例No.105は、Bが高過ぎて、粗大なFe3(CB)6炭化物を生成し、疲労寿命が低下した。比較例No.106は、Cuが高過ぎて、表面疵が発生し、疲労寿命が低下した。比較例No.107は、Moが高過ぎて、冷間加工性が劣化し、表面疵が発生し、疲労寿命が低下した。 Comparative Example No. In No. 97, C was too high, and pro-eutectoid cementite was produced, and the ductility was low at EL <2%, and the fatigue life was also reduced. Comparative Example No. In 98, C was too low, TS <1500 MPa, the tensile strength was low, and the fatigue life was reduced. Comparative Example No. No. 99 was too low in C, and had a low tensile strength <1500 MPa and a hardness <400, resulting in a reduced fatigue life. Comparative Example No. In No. 100, Si was too high, a large amount of SiO 2 oxide was generated, and the fatigue life was reduced. Comparative Example No. In No. 101, Mn was too high, and ductility and fatigue life decreased due to center segregation. Comparative Example No. In No. 102, Al and Ti were too high, and a large amount of inclusions such as alumina and titania were generated, resulting in a decrease in fatigue life. Comparative Example No. No. 103 had too much N, and the ductility decreased due to aging, the elongation decreased from 2%, and the fatigue life also decreased. Comparative Example No. In 104, O was too high, a large amount of oxide inclusions were generated, and the fatigue life decreased. Comparative Example No. In No. 105, B was too high, and coarse Fe 3 (CB) 6 carbide was produced, and the fatigue life decreased. Comparative Example No. In No. 106, Cu was too high, surface defects were generated, and the fatigue life was reduced. Comparative Example No. In No. 107, Mo was too high, the cold workability deteriorated, surface flaws occurred, and the fatigue life decreased.
本発明の薄鋼帯板とその無端状鋼帯は、C含有量を0.6〜1.3%まで増加することにより、大幅に添加合金削減が可能となることに加えて、高強度化、高疲労寿命化を達成できることから電子写真式プリンター、複写機、パソコンのプリンターなどの駆動力等を伝達する機構に用いられる動力伝達金属帯への適用に最適である。 The thin steel strip of the present invention and its endless steel strip have a high strength in addition to being able to significantly reduce additive alloys by increasing the C content to 0.6 to 1.3%. Since it can achieve a long fatigue life, it is most suitable for application to a power transmission metal strip used in a mechanism for transmitting a driving force of an electrophotographic printer, a copying machine, a printer of a personal computer, and the like.
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