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JP2013004656A - Printed wiring board, electronic component mounting structure, and method of manufacturing electronic component mounting structure - Google Patents

Printed wiring board, electronic component mounting structure, and method of manufacturing electronic component mounting structure Download PDF

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Publication number
JP2013004656A
JP2013004656A JP2011133078A JP2011133078A JP2013004656A JP 2013004656 A JP2013004656 A JP 2013004656A JP 2011133078 A JP2011133078 A JP 2011133078A JP 2011133078 A JP2011133078 A JP 2011133078A JP 2013004656 A JP2013004656 A JP 2013004656A
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Prior art keywords
electronic component
pair
opening
wiring board
printed wiring
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Japanese (ja)
Inventor
Hisashi Teratani
永 寺谷
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Sumitomo Electric Printed Circuits Inc
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Sumitomo Electric Printed Circuits Inc
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Priority to JP2011133078A priority Critical patent/JP2013004656A/en
Priority to PCT/JP2012/061938 priority patent/WO2012172890A1/en
Publication of JP2013004656A publication Critical patent/JP2013004656A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • H05K3/3442Leadless components having edge contacts, e.g. leadless chip capacitors, chip carriers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3452Solder masks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10636Leadless chip, e.g. chip capacitor or resistor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide: a printed wiring board that can prevent a chip standing of an electronic component even when an insulating layer is coated by being shifted from a regular position; an electronic component mounting structure configured to mount an electronic component on the printed wiring board via solder; and a method of manufacturing the electronic component mounting structure.SOLUTION: A printed wiring board 10 has a rectangular opening 13a in an insulating layer 13, and mounts an electronic component 20 via a solder 30 on a pair of conductor wires 12a exposed to the opening 13a. The opening 13a is disposed in a constant-width parallel region R of the pair of conductor wires 12a in which line widths A and B have the same width and are parallel to each other. A dimension of the opening 13a in a width direction thereof exceeds a dimension of the pair of conductor wires 12a in their width direction. Both outer end surfaces 12a-2 of the pair of conductor wires 12a are located inside compared to both inner end surfaces 13-1 of the opening 13a in the width direction thereof.

Description

本発明は、絶縁層の開口部に露出される1対の導体配線に、半田を介して電子部品を実装するプリント配線板、該プリント配線板に半田を介して電子部品を実装してなる電子部品実装構造及び該電子部品実装構造の製造方法に関する。   The present invention relates to a printed wiring board in which an electronic component is mounted on a pair of conductor wirings exposed in an opening of an insulating layer via solder, and an electronic device in which the electronic component is mounted on the printed wiring board via solder. The present invention relates to a component mounting structure and a method for manufacturing the electronic component mounting structure.

電子機器の内部に配設されるプリント配線板においては、絶縁層の開口部に露出される1対の導体配線に、半田を介して1対の電極を備える電子部品(いわゆるチップ部品)を実装してなる電子部品実装構造を形成するものがある。
このようなプリント配線板を示す従来技術として、例えば下記特許文献1がある。
In a printed wiring board disposed inside an electronic device, an electronic component (a so-called chip component) having a pair of electrodes is mounted on a pair of conductor wirings exposed at the opening of the insulating layer via solder. Some form an electronic component mounting structure.
As a prior art showing such a printed wiring board, for example, there is Patent Document 1 below.

特開2005−203616号公報JP 2005-203616 A

上記特許文献1は、チップ部品実装構造及びチップ部品実装方法に関する発明で、極小のチップ部品の半田付け作業においても半田ボールの発生を抑制することができるチップ部品実装構造及びチップ部品実装方法を提供できるメリットがある。
このような絶縁層の開口部に露出される1対の導体配線に、半田を介して1対の電極を備える電子部品を実装するプリント配線板においては、1対の導体配線の上面に塗布された半田と電子部品の電極との接触部の面積に差が生じた場合、半田リフロー時に溶融した半田の表面張力に差が生じることで、電子部品が立ち上がる、いわゆるチップ立ちが生じるという問題があった。
このようなチップ立ちは、開口部を備えるソルダーレジスト等からなる絶縁層が、正規の位置からズレて形成されることで、開口部に露出される導体配線の上面の大きさ(面積)が、1対の導体配線で同じ大きさにならず、導体配線の上面に塗布される半田の量が1対の導体配線で異なる量になることが一因となっていた。
しかし上記特許文献1には、絶縁層が正規の位置からズレて形成されることに起因するチップ立ちを防止できるような構成はなく、またそのような記載や示唆も何らなされていないという問題があった。
なお、ここで「チップ立ち」とは、電子部品が立ち上がり、片側だけが半田付けされる現象のことを意味するものとする。
The above Patent Document 1 is an invention related to a chip component mounting structure and a chip component mounting method, and provides a chip component mounting structure and a chip component mounting method capable of suppressing the generation of solder balls even in the soldering operation of a very small chip component. There is a merit that can be done.
In a printed wiring board on which an electronic component having a pair of electrodes is mounted via solder on a pair of conductor wirings exposed in the opening of such an insulating layer, it is applied to the upper surface of the pair of conductor wirings. If there is a difference in the area of the contact portion between the solder and the electrode of the electronic component, the surface tension of the solder melted during solder reflow causes a difference in the surface of the electronic component, so-called chip standing occurs. It was.
In such a chip standing, the size (area) of the upper surface of the conductor wiring exposed in the opening is formed by forming an insulating layer made of a solder resist or the like having an opening shifted from a normal position. One reason is that the pair of conductor wirings do not have the same size, and the amount of solder applied to the upper surface of the conductor wiring differs between the pair of conductor wirings.
However, the above-mentioned Patent Document 1 has a problem that there is no structure that can prevent the chip standing due to the insulating layer being shifted from the normal position, and there is no such description or suggestion. there were.
Here, “chip standing” means a phenomenon in which an electronic component rises and only one side is soldered.

そこで本発明は上記従来における問題点を解決し、絶縁層が正規の位置からズレて形成された場合でも電子部品のチップ立ちを防止することができるプリント配線板、該プリント配線板に半田を介して電子部品を実装してなる電子部品実装構造及び該電子部品実装構造の製造方法の提供を課題とする。   Therefore, the present invention solves the above-described conventional problems, and even when the insulating layer is formed with a deviation from a normal position, a printed wiring board that can prevent the chip of an electronic component from standing, and the printed wiring board via solder. It is an object of the present invention to provide an electronic component mounting structure in which electronic components are mounted and a method for manufacturing the electronic component mounting structure.

本発明のプリント配線板は、絶縁層に矩形状の開口部を備え、該開口部に露出される1対の導体配線に半田を介して電子部品を実装するプリント配線板であって、前記開口部は前記1対の導体配線のうち線幅が同幅で且つ相互に平行である同幅平行領域に設けると共に、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超える構成とし、且つ前記1対の導体配線の両外側端面が前記開口部の幅方向の両内側端面よりも内側にあることを第1の特徴としている。   The printed wiring board of the present invention is a printed wiring board having a rectangular opening in an insulating layer, and mounting electronic components on a pair of conductor wirings exposed in the opening via solder. The portion is provided in a parallel region having the same line width and parallel to each other in the pair of conductor wirings, and the width direction dimension of the opening exceeds the width direction dimension of the pair of conductor wirings. The first feature is that both the outer end faces of the pair of conductor wirings are inside the both inner end faces in the width direction of the opening.

上記本発明の第1の特徴によれば、プリント配線板は、絶縁層に矩形状の開口部を備え、該開口部に露出される1対の導体配線に半田を介して電子部品を実装するプリント配線板であって、前記開口部は前記1対の導体配線のうち線幅が同幅で且つ相互に平行である同幅平行領域に設けると共に、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超える構成とし、且つ前記1対の導体配線の両外側端面が前記開口部の幅方向の両内側端面よりも内側にあることから、プリント配線板の製造工程において、絶縁層が正規の位置からズレて形成された場合であっても、絶縁層の開口部に露出される導体配線の大きさ(面積)を1対の導体配線で同じ大きさ(面積)とすることができる。よって絶縁層の開口部に露出される1対の導体配線に半田を介して電子部品を実装する場合、導体配線に塗布される半田の量を1対の導体配線で同じ量にすることができる。よって1対の導体配線において、塗布された半田と電子部品の電極との接触部の面積に差が生じることがなく、半田リフロー時に溶融した半田の表面張力に差が生じることを防止することができる。従って電子部品のチップ立ちを防止することができるプリント配線板とすることができる。   According to the first feature of the present invention, the printed wiring board includes a rectangular opening in the insulating layer, and the electronic component is mounted on the pair of conductor wirings exposed in the opening via solder. In the printed wiring board, the opening is provided in a parallel region having the same width and parallel to each other in the pair of conductor wirings, and the widthwise dimension of the opening is the pair. In the manufacturing process of the printed wiring board, since both outer end faces of the pair of conductor wirings are on the inner side than both inner end faces in the width direction of the opening, Even when the insulating layer is formed with a deviation from the normal position, the size (area) of the conductor wiring exposed in the opening of the insulating layer is the same size (area) in the pair of conductor wirings. be able to. Therefore, when an electronic component is mounted on the pair of conductor wirings exposed at the openings of the insulating layer via solder, the amount of solder applied to the conductor wiring can be made the same amount by the pair of conductor wirings. . Therefore, in the pair of conductor wirings, there is no difference in the area of the contact portion between the applied solder and the electrode of the electronic component, and it is possible to prevent the difference in the surface tension of the molten solder during the solder reflow. it can. Therefore, a printed wiring board capable of preventing the electronic component from standing is provided.

また本発明のプリント配線板は、上記本発明の第1の特徴に加えて、前記電子部品は、直方体からなり、表面の両端に電極を備え、且つ平面視における一辺の長さが0.4mmで、他辺の長さが0.2mmである0402型であると共に、前記同幅平行領域を構成する前記1対の導体配線の間隔は、0.1mm〜0.2mmであることを第2の特徴としている。   In the printed wiring board of the present invention, in addition to the first feature of the present invention, the electronic component is a rectangular parallelepiped, has electrodes on both ends of the surface, and has a side length of 0.4 mm in plan view. And the distance between the pair of conductor wirings constituting the same-width parallel region is 0.1 mm to 0.2 mm. It has the characteristics of

上記本発明の第2の特徴によれば、上記本発明の第1の特徴による作用効果に加えて、前記電子部品は、直方体からなり、表面の両端に電極を備え、且つ平面視における一辺の長さが0.4mmで、他辺の長さが0.2mmである0402型であると共に、前記同幅平行領域を構成する前記1対の導体配線の間隔は、0.1mm〜0.2mmであることから、微小な電子部品を実装する場合であっても、電子部品のチップ立ちを効果的に防止することができるプリント配線板とすることができる。よって電気的及び機械的な接続信頼性が高い微小な電子部品実装用のプリント配線板とすることができる。   According to the second feature of the present invention, in addition to the operational effects of the first feature of the present invention, the electronic component comprises a rectangular parallelepiped, has electrodes on both ends of the surface, and has one side in a plan view. The distance between the pair of conductor wirings constituting the same width parallel region is 0.1 mm to 0.2 mm while being a 0402 type having a length of 0.4 mm and a length of the other side of 0.2 mm. Therefore, even when a minute electronic component is mounted, it is possible to provide a printed wiring board that can effectively prevent the electronic component from standing. Therefore, it is possible to provide a printed wiring board for mounting a minute electronic component with high electrical and mechanical connection reliability.

また本発明のプリント配線板は、上記本発明の第2の特徴に加えて、前記同幅平行領域を構成する前記導体配線の線幅は、0.15mm〜0.2mmであることを第3の特徴としている。   Further, in the printed wiring board of the present invention, in addition to the second feature of the present invention, a line width of the conductor wiring constituting the same width parallel region is 0.15 mm to 0.2 mm. It has the characteristics of

上記本発明の第3の特徴によれば、上記本発明の第2の特徴による作用効果に加えて、前記同幅平行領域を構成する前記導体配線の線幅は、0.15mm〜0.2mmであることから、電子部品の幅方向の端面から導体配線の外側端面までの寸法を短いものとすることができる。よってプリント配線板に電子部品を実装する際の半田リフロー工程において、電子部品を引き下げようとする力を小さくすることができる。従ってプリント配線板に0402型の微小な電子部品を実装する場合であっても、電子部品のチップ立ちを一段と効果的に防止することができるプリント配線板とすることができる。よって一段と電気的及び機械的な接続信頼性が高い微小な電子部品実装用のプリント配線板とすることができる。   According to the third feature of the present invention, in addition to the function and effect of the second feature of the present invention, a line width of the conductor wiring constituting the same-width parallel region is 0.15 mm to 0.2 mm. Therefore, the dimension from the end face in the width direction of the electronic component to the outer end face of the conductor wiring can be shortened. Therefore, in the solder reflow process when mounting the electronic component on the printed wiring board, the force for pulling down the electronic component can be reduced. Therefore, even when a 0402 type minute electronic component is mounted on the printed wiring board, the printed wiring board can be more effectively prevented from standing of the chip of the electronic component. Therefore, it is possible to provide a printed wiring board for mounting a minute electronic component with higher electrical and mechanical connection reliability.

また本発明の電子部品実装構造は、上記本発明の第1〜第3の何れか1つに記載のプリント配線板の開口部に露出される1対の導体配線に、半田を介して1対の電極を備える電子部品を実装してなることを第4の特徴としている。   Further, the electronic component mounting structure of the present invention has a pair of conductor wirings exposed to the opening of the printed wiring board according to any one of the first to third aspects of the present invention via solder. A fourth feature is that an electronic component including the electrode is mounted.

上記本発明の第4の特徴によれば、本発明の電子部品実装構造は、上記本発明の第1〜第3の何れか1つに記載のプリント配線板の開口部に露出される1対の導体配線に、半田を介して1対の電極を備える電子部品を実装してなることから、電子部品のチップ立ちを防止することができ、電気的及び機械的な接続信頼性が高い電子部品実装構造とすることができる。また実装する電子部品が微小なものであっても、電子部品のチップ立ちを効果的に防止することができる。   According to the fourth aspect of the present invention, the electronic component mounting structure of the present invention is a pair exposed at the opening of the printed wiring board according to any one of the first to third aspects of the present invention. Since an electronic component including a pair of electrodes is mounted on the conductor wiring of the electronic component, the electronic component can be prevented from standing up and has high electrical and mechanical connection reliability. It can be a mounting structure. Moreover, even if the electronic component to be mounted is very small, the chip standing of the electronic component can be effectively prevented.

また本発明の電子部品実装構造の製造方法は、請求項4に記載の電子部品実装構造の製造方法であって、絶縁層の開口部に露出される1対の導体配線を備えるプリント配線板を形成する工程と、前記開口部に露出される1対の導体配線に半田を塗布する工程と、前記開口部に露出される1対の導体配線に半田を介して電子部品を実装する工程とを少なくとも備えると共に、前記プリント配線板を形成する工程は、前記1対の導体配線の線幅が同幅で且つ相互に平行である同幅平行領域を形成する工程と、前記開口部の形状を、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超え、且つ該開口部の幅方向の両内側端面が前記1対の導体配線の両外側端面よりも外側となる矩形状として形成する工程とを備えることを第5の特徴としている。   An electronic component mounting structure manufacturing method according to the present invention is the electronic component mounting structure manufacturing method according to claim 4, wherein a printed wiring board including a pair of conductor wirings exposed in the opening of the insulating layer is provided. A step of forming, a step of applying solder to the pair of conductor wires exposed in the opening, and a step of mounting electronic components on the pair of conductor wires exposed in the opening via the solder The step of forming the printed wiring board includes at least a step of forming a parallel region of the same width in which the line widths of the pair of conductor wires are the same width and parallel to each other, and the shape of the opening portion. A rectangular shape in which the widthwise dimension of the opening exceeds the widthwise dimension of the pair of conductor wirings, and both inner end faces in the widthwise direction of the opening are outside the outer end faces of the pair of conductor wirings. And a step of forming as a fifth feature There.

上記本発明の第5の特徴によれば、電子部品実装構造の製造方法は、請求項4に記載の電子部品実装構造の製造方法であって、絶縁層の開口部に露出される1対の導体配線を備えるプリント配線板を形成する工程と、前記開口部に露出される1対の導体配線に半田を塗布する工程と、前記開口部に露出される1対の導体配線に半田を介して電子部品を実装する工程とを少なくとも備えると共に、前記プリント配線板を形成する工程は、前記1対の導体配線の線幅が同幅で且つ相互に平行である同幅平行領域を形成する工程と、前記開口部の形状を、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超え、且つ該開口部の幅方向の両内側端面が前記1対の導体配線の両外側端面よりも外側となる矩形状として形成する工程とを備えることから、プリント配線板を形成する工程において、絶縁層が正規の位置からズレて形成された場合であっても、絶縁層の開口部に露出される1対の導体配線の大きさを同じ大きさとすることができる。よって導体配線に塗布される半田の量を1対の導体配線で同じ量にすることができる。よって1対の導体配線において、塗布(印刷)された半田と電子部品の電極との接触部の面積に差が生じることがなく、半田リフロー時に溶融した半田の表面張力に差が生じることを防止することができる。従って電子部品のチップ立ちを防止することができ、電気的及び機械的な接続信頼性が高い電子部品実装構造を製造することができる。
また実装する電子部品が微小な電子部品であっても、電子部品のチップ立ちを効果的に防止することができる電子部品実装構造の製造方法とすることができる。
According to the fifth aspect of the present invention, an electronic component mounting structure manufacturing method according to claim 4 is a method of manufacturing an electronic component mounting structure according to claim 4, wherein the pair of exposed electronic component mounting structures is exposed at the opening of the insulating layer. A step of forming a printed wiring board having conductor wiring, a step of applying solder to the pair of conductor wirings exposed in the opening, and a pair of conductor wirings exposed in the opening via solder Mounting the electronic component at least, and forming the printed wiring board includes forming a parallel region of the same width in which the line widths of the pair of conductor wirings are the same and parallel to each other. The shape of the opening is such that the widthwise dimension of the opening exceeds the widthwise dimension of the pair of conductor wirings, and both inner end faces in the widthwise direction of the opening are both outer sides of the pair of conductor wirings. A step of forming a rectangular shape outside the end surface. Thus, in the step of forming the printed wiring board, the size of the pair of conductor wirings exposed in the opening of the insulating layer is the same even when the insulating layer is formed with a deviation from the normal position. It can be. Therefore, the amount of solder applied to the conductor wiring can be made the same by a pair of conductor wiring. Therefore, there is no difference in the contact area between the applied (printed) solder and the electrode of the electronic component in a pair of conductor wirings, and a difference in the surface tension of the molten solder during solder reflow is prevented. can do. Accordingly, it is possible to prevent the electronic component from standing up and to manufacture an electronic component mounting structure with high electrical and mechanical connection reliability.
Moreover, even if the electronic component to be mounted is a minute electronic component, it is possible to provide a method for manufacturing an electronic component mounting structure that can effectively prevent chip standing of the electronic component.

本発明のプリント配線板によれば、絶縁層が正規の位置からズレて形成された場合でも電子部品のチップ立ちを防止することができるプリント配線板とすることができ、電気的及び機械的な接続信頼性が高い電子部品実装用のプリント配線板とすることができる。また微小な電子部品を実装する場合であっても、電子部品のチップ立ちを効果的に防止することができる電子部品実装用のプリント配線板とすることができる。
また本発明の電子部品実装構造によれば、絶縁層が正規の位置からズレて形成された場合でも電子部品のチップ立ちを防止することができ、電気的及び機械的な接続信頼性の高い電子部品実装構造とすることができる。また実装する電子部品が微小な電子部品であっても、電子部品のチップ立ちを効果的に防止することができる電子部品実装構造とすることができる。
また本発明の電子部品実装構造の製造方法によれば、絶縁層が正規の位置からズレて形成された場合でも電子部品のチップ立ちを防止することができ、電気的及び機械的な接続信頼性の高い電子部品実装構造を製造することができる。また実装する電子部品が微小な電子部品であっても、電子部品のチップ立ちを効果的に防止することができる電子部品実装構造の製造方法とすることができる。
According to the printed wiring board of the present invention, it is possible to provide a printed wiring board that can prevent chip standing of an electronic component even when the insulating layer is formed with a deviation from a normal position, and is electrically and mechanically It can be set as the printed wiring board for electronic component mounting with high connection reliability. Further, even when a minute electronic component is mounted, it is possible to provide a printed wiring board for mounting an electronic component that can effectively prevent the electronic component from standing.
Further, according to the electronic component mounting structure of the present invention, even when the insulating layer is formed with a deviation from the normal position, it is possible to prevent the electronic component from standing, and the electronic component having high electrical and mechanical connection reliability. A component mounting structure can be adopted. Moreover, even if the electronic component to be mounted is a minute electronic component, an electronic component mounting structure that can effectively prevent the electronic component from standing on the chip can be obtained.
Further, according to the method for manufacturing an electronic component mounting structure of the present invention, even when the insulating layer is formed with a deviation from a normal position, it is possible to prevent the electronic component from standing, and electrical and mechanical connection reliability is achieved. A high electronic component mounting structure can be manufactured. Moreover, even if the electronic component to be mounted is a minute electronic component, it is possible to provide a method for manufacturing an electronic component mounting structure that can effectively prevent chip standing of the electronic component.

本発明の実施形態に係る電子部品実装構造の要部を示す平面図である。It is a top view which shows the principal part of the electronic component mounting structure which concerns on embodiment of this invention. 図1のa―a線方向における断面図である。It is sectional drawing in the aa line direction of FIG. 本発明の実施形態に係る電子部品実装構造の要部を示す平面図で、(a)は開口部を備える絶縁層が正規の位置から横方向にズレて形成された場合を示す図、(b)は開口部を備える絶縁層が正規の位置から横方向及び縦方向にズレて形成された場合を示す図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a top view which shows the principal part of the electronic component mounting structure which concerns on embodiment of this invention, (a) is a figure which shows the case where the insulating layer provided with an opening part is shifted | deviated from the normal position and formed in the horizontal direction, (b) ) Is a diagram showing a case where an insulating layer having an opening is formed by being shifted from the normal position in the horizontal direction and the vertical direction. 本発明の実施形態に係るプリント配線板及び電子部品実装構造の製造方法を簡略化して示す断面図である。It is sectional drawing which simplifies and shows the manufacturing method of the printed wiring board and electronic component mounting structure which concern on embodiment of this invention. 本発明の実施形態に係る電子部品実装構造の製造方法を簡略化して示す断面図である。It is sectional drawing which simplifies and shows the manufacturing method of the electronic component mounting structure which concerns on embodiment of this invention. 従来のプリント配線板及び電子部品実装構造の要部を示す図で、(a)は従来のプリント配線板の要部を示す平面図、(b)は従来の電子部品実装構造の要部を示す断面図である。It is a figure which shows the principal part of the conventional printed wiring board and an electronic component mounting structure, (a) is a top view which shows the principal part of the conventional printed wiring board, (b) shows the principal part of the conventional electronic component mounting structure. It is sectional drawing.

以下の図面を参照して、本発明の実施形態に係るプリント配線板、該プリント配線板に半田を介して電子部品を実装してなる電子部品実装構造及び該電子部品実装構造の製造方法を説明し、本発明の理解に供する。しかし、以下の説明は本発明の実施形態であって、特許請求の範囲に記載の内容を限定するものではない。   With reference to the following drawings, a printed wiring board according to an embodiment of the present invention, an electronic component mounting structure in which an electronic component is mounted on the printed wiring board via solder, and a method for manufacturing the electronic component mounting structure will be described. In order to understand the present invention. However, the following description is an embodiment of the present invention, and does not limit the contents described in the claims.

まず図1〜図3を参照して、本発明の実施形態に係るプリント配線板10及び電子部品実装構造1を説明する。   First, with reference to FIGS. 1-3, the printed wiring board 10 and the electronic component mounting structure 1 which concern on embodiment of this invention are demonstrated.

本発明の実施形態に係るプリント配線板10は、図1、図2に示すように、基材層11の片面にのみ導電層12を備えるいわゆる片面フレキシブルプリント配線板であると共に、絶縁層13の開口部13aに露出される導体配線12aに半田30を介して電子部品20を実装することで電子部品実装構造1を構成するプリント配線板である。
このプリント配線板10は、図2に示すように、基材層11と、導電層12と、絶縁層13とから構成される。
As shown in FIGS. 1 and 2, the printed wiring board 10 according to the embodiment of the present invention is a so-called single-sided flexible printed wiring board having a conductive layer 12 only on one side of the base material layer 11, and the insulating layer 13. This is a printed wiring board constituting the electronic component mounting structure 1 by mounting the electronic component 20 on the conductor wiring 12a exposed to the opening 13a via the solder 30.
As shown in FIG. 2, the printed wiring board 10 includes a base material layer 11, a conductive layer 12, and an insulating layer 13.

前記基材層11は、プリント配線板10の基台となるものであり、絶縁性の樹脂フィルムで形成されている。
樹脂フィルムとしては、柔軟性に優れた樹脂材料からなるものが使用される。例えばポリイミドフィルムやポリエステルフィルム等、プリント配線板の基材層を形成する樹脂フィルムとして通常用いられるものであれば、如何なるものを用いてもよい。
また特に、柔軟性に加えて高い耐熱性をも有しているものが望ましい。例えばポリアミド系の樹脂フィルムや、ポリイミド、ポリアミドイミドなどのポリイミド系の樹脂フィルムや、ポリエチレンナフタレートを好適に用いることができる。
また耐熱性樹脂としては、ポリイミド樹脂、エポキシ樹脂等、プリント配線板の基材層を形成する耐熱性樹脂として通常用いられるものであれば、如何なるものを用いてもよい。
なお基材層11の厚みは、5μm〜50μm程度とすることが望ましい。
The base material layer 11 serves as a base for the printed wiring board 10 and is formed of an insulating resin film.
As a resin film, what consists of a resin material excellent in the softness | flexibility is used. For example, any film may be used as long as it is normally used as a resin film for forming a substrate layer of a printed wiring board, such as a polyimide film or a polyester film.
In particular, those having high heat resistance in addition to flexibility are desirable. For example, polyamide resin films, polyimide resin films such as polyimide and polyamideimide, and polyethylene naphthalate can be preferably used.
Further, as the heat resistant resin, any resin may be used as long as it is usually used as the heat resistant resin for forming the base layer of the printed wiring board, such as polyimide resin and epoxy resin.
The thickness of the base material layer 11 is desirably about 5 μm to 50 μm.

前記導電層12は、基材層11の表側に積層され、プリント配線板10の導体配線12aや図示しない端子等を構成する層である。
本実施形態においては、図2に示すように、導電層12の一部に導体配線12aを形成すると共に、後述する絶縁層13の一部を開口してなる開口部13aから、1対の導体配線12aを露出させることで、ランド12a―1を形成してある。
なお、ここで「ランド」とは、導体配線12aにおいて半田30を塗布(印刷)する領域のことを意味するものとする。
また本実施形態においては、図1に一部を示すように、1対の導体配線12aの線幅A、Bが同幅で且つ相互に平行である同幅平行領域Rを設けてある。
また図1に示すように、1対の導体配線12aにおける幅方向の両外側端面12a―2が、開口部13aの幅方向の両内側端面13a―1よりも内側にある構成としてある。
なお、ここで「開口部13aの幅方向」とは、導体配線12aの幅方向と同じ方向を意味するものとする。
The conductive layer 12 is a layer that is laminated on the front side of the base material layer 11 and constitutes the conductor wiring 12a of the printed wiring board 10, terminals (not shown), and the like.
In this embodiment, as shown in FIG. 2, a conductor wiring 12a is formed on a part of the conductive layer 12, and a pair of conductors is formed from an opening 13a formed by opening a part of an insulating layer 13 described later. The land 12a-1 is formed by exposing the wiring 12a.
Here, “land” means a region where the solder 30 is applied (printed) in the conductor wiring 12a.
Further, in the present embodiment, as shown in part in FIG. 1, the same-width parallel region R in which the line widths A and B of the pair of conductor wirings 12a are the same width and are parallel to each other is provided.
As shown in FIG. 1, both the outer end faces 12a-2 in the width direction of the pair of conductor wirings 12a are inside the both inner end faces 13a-1 in the width direction of the opening 13a.
Here, the “width direction of the opening 13a” means the same direction as the width direction of the conductor wiring 12a.

この導電層12は、基材層11に導電性金属箔をめっきを用いて積層したり(いわゆるアディティブ法)、基材層11に予め積層される導電性金属箔をエッチングしたり(いわゆるサブトラクティブ法)等の公知の形成方法を用いて形成することができる。
また導電性金属箔としては、銅(Cu)を用いることができる。勿論、銅(Cu)に限るものではなく、プリント配線板の導電層を形成する導電性金属箔として通常用いられるものであれば如何なるものであってもよい。
なお1対の導体配線12aの線幅A、線幅Bは、特に電子部品20として0402型の電子部品を用いる場合においては、0.15mm〜0.2mm程度とすることが望ましい。
また1対の導体配線12aの間隔Cは、特に電子部品20として0402型の電子部品を用いる場合においては、0.1mm〜0.2mm程度とすることが望ましく、より好適には、0.15mm程度とすることが望ましい。
なお、ここで「0402型」とは、直方体の電子部品で、表面の両端に電極を備えると共に、図1に示す平面視における一辺(横)の長さDが0.4mmであり、且つ他辺(縦)の長さEが0.2mmである電子部品のことを意味するものとする。
また導電層12の厚みは、8μm〜35μm程度とすることが望ましい。
The conductive layer 12 is formed by laminating a conductive metal foil on the base material layer 11 using plating (so-called additive method), or etching a conductive metal foil pre-laminated on the base material layer 11 (so-called subtractive). It can be formed using a known forming method such as (Method).
Moreover, copper (Cu) can be used as the conductive metal foil. Of course, it is not limited to copper (Cu), and any material can be used as long as it is normally used as a conductive metal foil for forming a conductive layer of a printed wiring board.
The line width A and the line width B of the pair of conductor wirings 12a are preferably about 0.15 mm to 0.2 mm, particularly when a 0402 type electronic component is used as the electronic component 20.
The distance C between the pair of conductor wirings 12a is preferably about 0.1 mm to 0.2 mm, more preferably 0.15 mm, particularly when a 0402 type electronic component is used as the electronic component 20. It is desirable to set the degree.
Here, “0402 type” is a rectangular parallelepiped electronic component having electrodes on both ends of the surface, one side (horizontal) length D in a plan view shown in FIG. It means an electronic component having a side (vertical) length E of 0.2 mm.
The thickness of the conductive layer 12 is preferably about 8 μm to 35 μm.

前記絶縁層13は、プリント配線板10の絶縁を確保するための層である。
この絶縁層13は、ソルダーレジストやカバーレイ等からなり、公知の形成方法を用いて形成することができる。なお本実施形態においては、ドライフィルム型のソルダーレジストを基材層11及び導電層12に被覆させることで絶縁層13を形成してある。勿論、このような構成に限るものではなく、絶縁層13として現像型液状ソルダーレジストやカバーレイを用いる構成としてもよい。
なお本実施形態においては、図1、図2に示すように、絶縁層13に、導電層12を露出させるための矩形状の開口部13aを設けてある。
また図1に示すように、開口部13aは、同幅平行領域Rに設けてあると共に、幅方向寸法が1対の導体配線12aの幅方向寸法を超える構成としてある。
より具体的には、開口部13aの一辺(横)の寸法(長さF)が、1対の導体配線12aの線幅A、線幅Bと、1対の導体配線12a間の間隔Cとを足した寸法(長さ)よりも長い構成としてある。更に図1に示すように、開口部13aの幅方向の両内側端面13a−1が、1対の導体配線12aの両外側端面12a―2よりも外側となる構成としてある。
なお図1に示す開口部13aの他辺(縦)の長さGは、特に電子部品20として0402型の電子部品を用いる場合においては、0.2mm〜0.3mm程度とすることが望ましい。
また図1、図2に示す、絶縁層13が正規の位置に形成された場合における導体配線12aの外側端面12a―2から開口部13aの内側端面13a―1までの長さHは、開口部13aを備える絶縁層13を基材層11上及び導電層12上に形成する図示しない実装機(例えばドライフィルム型のソルダーレジストにおいてはラミネート機、現像型液状ソルダーレジストにおいてはスクリーン印刷機等)における位置合わせ精度の最大値(開口部13aのズレ幅の最大値)以上であることが必要である。より具体的には、特に電子部品20として0402型の電子部品を用いる場合においては、0.65μm程度とすることが望ましい。
また絶縁層13の厚みは、5μm〜80μm程度とすることが望ましい。
The insulating layer 13 is a layer for ensuring insulation of the printed wiring board 10.
The insulating layer 13 is made of a solder resist, a coverlay, or the like, and can be formed using a known forming method. In this embodiment, the insulating layer 13 is formed by covering the base material layer 11 and the conductive layer 12 with a dry film type solder resist. Of course, the present invention is not limited to such a configuration, and a development type liquid solder resist or a coverlay may be used as the insulating layer 13.
In the present embodiment, as shown in FIGS. 1 and 2, a rectangular opening 13 a for exposing the conductive layer 12 is provided in the insulating layer 13.
As shown in FIG. 1, the opening 13a is provided in the same width parallel region R, and the width direction dimension exceeds the width direction dimension of the pair of conductor wirings 12a.
More specifically, the dimension (length F) of one side (lateral) of the opening 13a is such that the line width A and the line width B of the pair of conductor wirings 12a and the distance C between the pair of conductor wirings 12a. It is set as the structure longer than the dimension (length) which added. Further, as shown in FIG. 1, both the inner end faces 13a-1 in the width direction of the opening 13a are configured to be outside the both outer end faces 12a-2 of the pair of conductor wirings 12a.
The length G of the other side (vertical) of the opening 13a shown in FIG. 1 is preferably about 0.2 mm to 0.3 mm, particularly when a 0402 type electronic component is used as the electronic component 20.
1 and 2, the length H from the outer end surface 12a-2 of the conductor wiring 12a to the inner end surface 13a-1 of the opening 13a when the insulating layer 13 is formed at a regular position is the opening In an unillustrated mounting machine (for example, a laminating machine for a dry film type solder resist, a screen printing machine for a developing type liquid solder resist, etc.) for forming an insulating layer 13 having 13a on the base layer 11 and the conductive layer 12 It is necessary to be not less than the maximum value of the alignment accuracy (the maximum value of the deviation width of the opening 13a). More specifically, in the case where a 0402 type electronic component is used as the electronic component 20, it is desirable that the thickness be approximately 0.65 μm.
The thickness of the insulating layer 13 is desirably about 5 μm to 80 μm.

前記電子部品20は、例えばチップ型セラミックコンデンサ等、表面に1対の電極を備える表面実装タイプ(いわゆるチップ型)の電子部品であり、図2に示すように、半田30を介して1対の電極22が1対の導体配線12aとそれぞれ電気的及び機械的に接続されることで、プリント配線板10に実装されて電子部品実装構造1が形成されている。
この電子部品20は、図1、図2に示すように、素体21と、電極22とから構成される。
The electronic component 20 is a surface mount type (so-called chip type) electronic component having a pair of electrodes on the surface, such as a chip-type ceramic capacitor, for example. As shown in FIG. The electrode 22 is electrically and mechanically connected to the pair of conductor wirings 12a, so that the electronic component mounting structure 1 is formed by being mounted on the printed wiring board 10.
As shown in FIGS. 1 and 2, the electronic component 20 includes an element body 21 and an electrode 22.

前記素体21は、電子部品20の本体部を形成するものであり、いわゆるチップ型の電子部品の素体を構成する公知の磁性材料や非磁性材料等で形成されている。
なお磁性材料としては、フェライト等を用いることができる。
また非磁性材料としては、酸化アルミニウム(アルミナ)等を用いることができる。
The element body 21 forms the main body of the electronic component 20 and is formed of a known magnetic material or nonmagnetic material that constitutes the element body of a so-called chip-type electronic component.
As the magnetic material, ferrite or the like can be used.
As the nonmagnetic material, aluminum oxide (alumina) or the like can be used.

前記電極22は導電性金属からなり、素体21の両端にそれぞれ非接触に設けられる外部電極である。
なお導電性金属としては、銅、金、銀等を用いることができる。
The electrodes 22 are made of a conductive metal, and are external electrodes that are provided at both ends of the element body 21 in a non-contact manner.
Note that copper, gold, silver, or the like can be used as the conductive metal.

前記半田30は、導体配線12aと電子部品20(電極22)とを電気的及び機械的に接続させるためのものである。
この半田30は、スクリーン印刷機等の印刷機を用いて、ランド12a―1上に塗布(印刷)される。
The solder 30 is for electrically and mechanically connecting the conductor wiring 12a and the electronic component 20 (electrode 22).
The solder 30 is applied (printed) on the land 12a-1 using a printing machine such as a screen printing machine.

以上の構成からなる本発明の実施形態に係るプリント配線板10、該プリント配線板10に電子部品20を実装してなる電子部品実装構造1は以下の効果を奏する。
同幅平行領域Rを設けると共に、同幅平行領域Rに矩形状の開口部13aを設け、且つ開口部13aの幅方向寸法が1対の導体配線12aの幅方向寸法を超える構成とし、更に1対の導体配線12aの両外側端面12a―2が開口部13aの幅方向の両内側端面13−1よりも内側にある構成(開口部13aにおける幅方向の両内側端面13−1が、1対の導体配線12aの両外側端面12a―2よりも外側となる構成)とすることで、プリント配線板10の製造工程において、絶縁層13が正規の位置からズレて形成(被覆)された場合であっても、絶縁層13の開口部13aに露出される導体配線12aの大きさを、1対(左右)の導体配線12aで同じ大きさとすることができる。
より具体的には、開口部13aが、図3(a)に1点鎖線で示す正規の位置から長さJだけ左側にズレた状態で絶縁層13が形成(被覆)された場合や、図3(b)に1点鎖線で示す正規の位置から長さKだけ右側に、長さLだけ上側にズレた状態で絶縁層13が形成(被覆)された場合であっても、斜線で示すランド12a―1の大きさ(面積)を1対(左右)の導体配線12aで同じ大きさにすることができる。よって左右のランド12a―1に同じ量の半田30を塗布(印刷)することができる。よって1対のランド12a−1において、塗布(印刷)された半田30と電子部品20の電極22との接触部の面積に差が生じることがなく、半田リフロー時に溶融した半田30の表面張力に差が生じることを防止することができる。即ち、電子部品20を引き下げようとする力(図2に白抜き矢印で示す)を、左右の半田30で同じ大きさにすることができる。
従って開口部13aを備える絶縁層13が正規の位置からズレて形成(被覆)された場合であっても、電子部品20のチップ立ちを効果的に防止することができ、電気的及び機械的な接続信頼性が高い電子部品実装用のプリント配線板10及び電子部品実装構造1とすることができる。
また実装する電子部品20が0402型等の極小な電子部品であっても、電子部品20のチップ立ちを効果的に防止することができ、電気的、機械的な接続信頼性が高い微小な電子部品実装用のプリント配線板10及び微小な電子部品を実装してなる電子部品実装構造1とすることができる。
The printed wiring board 10 according to the embodiment of the present invention having the above configuration and the electronic component mounting structure 1 formed by mounting the electronic component 20 on the printed wiring board 10 have the following effects.
The width parallel region R is provided, a rectangular opening 13a is provided in the width parallel region R, and the width direction dimension of the opening 13a exceeds the width direction dimension of the pair of conductor wirings 12a. A configuration in which both outer end faces 12a-2 of the pair of conductor wirings 12a are on the inner side of both inner end faces 13-1 in the width direction of the opening 13a (a pair of inner end faces 13-1 in the width direction in the opening 13a is a pair. In the manufacturing process of the printed wiring board 10, the insulating layer 13 is formed (covered) with a deviation from the normal position. Even if it exists, the magnitude | size of the conductor wiring 12a exposed to the opening part 13a of the insulating layer 13 can be made into the same magnitude | size with a pair of conductor wiring 12a.
More specifically, when the insulating layer 13 is formed (covered) in a state where the opening 13a is shifted to the left side by the length J from the normal position indicated by the one-dot chain line in FIG. Even when the insulating layer 13 is formed (covered) in a state where it is shifted to the right by the length K from the normal position indicated by the alternate long and short dash line in FIG. The size (area) of the land 12a-1 can be made the same by a pair of (left and right) conductor wirings 12a. Therefore, the same amount of solder 30 can be applied (printed) to the left and right lands 12a-1. Therefore, in the pair of lands 12a-1, there is no difference in the area of the contact part between the applied (printed) solder 30 and the electrode 22 of the electronic component 20, and the surface tension of the solder 30 melted during solder reflow is reduced. It is possible to prevent the difference from occurring. That is, the force for pulling down the electronic component 20 (indicated by the white arrow in FIG. 2) can be made the same by the left and right solders 30.
Therefore, even when the insulating layer 13 having the opening 13a is formed (covered) with a deviation from the regular position, the chip standing of the electronic component 20 can be effectively prevented, and electrical and mechanical The printed wiring board 10 and the electronic component mounting structure 1 for mounting electronic components with high connection reliability can be obtained.
Further, even if the electronic component 20 to be mounted is a very small electronic component such as the 0402 type, it is possible to effectively prevent the electronic component 20 from standing up, and a minute electronic device having high electrical and mechanical connection reliability. The printed circuit board 10 for mounting components and the electronic component mounting structure 1 formed by mounting minute electronic components can be obtained.

これに対して従来のプリント配線板100及びプリント配線板100に半田300を介して電子部品200を実装してなる電子部品実装構造2においては、図6(a)に1点鎖線で示すように、同幅平行領域Rに矩形状の開口部130aを設けてあると共に、開口部130aの幅方向寸法が1対の導体配線120aの幅方向寸法を超えない構成とするものがあった。より具体的には、図6(a)に1点鎖線で示すように、開口部130aの一辺(横)の長さMが、1対の導体配線120aの線幅N、線幅Pと、1対の導体配線120a間の間隔Qとを足した長さよりも短い構成とするものがあった。
このような構成においては、開口部130aが、図6(a)に1点鎖線で示す正規の位置から長さTだけ左側に、長さUだけ上側にズレた状態で絶縁層130が形成(被覆)された場合、斜線で示すランド120a―1の大きさ(面積)が、1対(左右)の導体配線120aで異なる大きさ(面積)となる。より具体的には、左側のランド120a―1の面積が、右側のランド120a―1の面積よりも大きくなる。
よってランド120a―1に被覆(印刷)される半田300が左右で異なる量となる。
よって1対のランド120a−1において、塗布(印刷)された半田300と電子部品200の電極220との接触部の面積に差が生じ、半田リフロー時に溶融した半田300の表面張力に差が生じる。即ち、電子部品200を引き下げようとする力(図6(b)に白抜き矢印で示す)が、左右の半田300で異なる大きさとなる。
従って開口部130aを備える絶縁層130が正規の位置からズレて形成(被覆)された場合、電子部品200のチップ立ちが発生するという問題があった。
なお従来のプリント配線板100及び電子部品実装構造2において、既述したプリント配線板10及び電子部品実装構造1と同一部材、同一機能を果たすものには、上2桁の番号及びアルファベットに同一なものを付し、詳細な説明は省略するものとする。
On the other hand, in the conventional printed wiring board 100 and the electronic component mounting structure 2 in which the electronic component 200 is mounted on the printed wiring board 100 via the solder 300, as shown by a one-dot chain line in FIG. In addition, there is a configuration in which a rectangular opening 130a is provided in the same width parallel region R and the width dimension of the opening 130a does not exceed the width dimension of the pair of conductor wirings 120a. More specifically, as shown by a one-dot chain line in FIG. 6A, the length M of one side (lateral) of the opening 130a is determined by the line width N and the line width P of the pair of conductor wirings 120a, There is a configuration in which the length is shorter than the length obtained by adding the interval Q between the pair of conductor wirings 120a.
In such a configuration, the insulating layer 130 is formed in a state in which the opening 130a is shifted to the left by the length T from the normal position indicated by the one-dot chain line in FIG. In the case of covering, the size (area) of the land 120a-1 indicated by the oblique line is different in size (area) between the pair of (left and right) conductor wirings 120a. More specifically, the area of the left land 120a-1 is larger than the area of the right land 120a-1.
Therefore, the amount of solder 300 coated (printed) on the land 120a-1 is different between the left and right.
Therefore, in the pair of lands 120a-1, there is a difference in the area of the contact portion between the applied (printed) solder 300 and the electrode 220 of the electronic component 200, and there is a difference in the surface tension of the solder 300 melted during the solder reflow. . That is, the force (indicated by a white arrow in FIG. 6B) for pulling down the electronic component 200 has different magnitudes between the left and right solders 300.
Therefore, when the insulating layer 130 including the opening 130a is formed (covered) with a deviation from a normal position, there is a problem that the chip of the electronic component 200 is generated.
In the conventional printed wiring board 100 and the electronic component mounting structure 2, the same members and functions as those of the printed wiring board 10 and the electronic component mounting structure 1 described above have the same two-digit number and alphabet. A detailed description will be omitted.

よって本発明の実施形態に係るプリント配線板10及びプリント配線板10に半田30を介して電子部品20を実装してなる電子部品実装構造1の構成とすることで、開口部13aを備える絶縁層13が正規の位置からズレて形成(被覆)された場合であっても、電子部品20のチップ立ちを効果的に防止することができるプリント配線板10及び電子部品実装構造1とすることができる。   Therefore, the printed wiring board 10 according to the embodiment of the present invention and the electronic component mounting structure 1 in which the electronic component 20 is mounted on the printed wiring board 10 via the solder 30 make the insulating layer provided with the opening 13a. Even when 13 is formed (covered) with a deviation from the normal position, the printed wiring board 10 and the electronic component mounting structure 1 that can effectively prevent the electronic component 20 from standing up to the chip can be obtained. .

次に図1、図4、図5を参照して、本発明の実施形態に係るプリント配線板10及びプリント配線板10に半田30を介して電子部品20を実装してなる電子部品実装構造1の製造方法を説明する。   Next, referring to FIG. 1, FIG. 4, and FIG. 5, an electronic component mounting structure 1 in which the electronic component 20 is mounted on the printed wiring board 10 and the printed wiring board 10 according to the embodiment of the present invention via the solder 30. The manufacturing method will be described.

まず図4(a)を参照して、基材層11に導電層12を積層すると共に、導電層12の所定位置に導体配線12aや、図示しない端子等を形成する。なおこの際、図1に示すように、1対の導体配線12aの線幅A、Bが同幅で且つ相互に平行である同幅平行領域Rを形成する。
なお電子部品20として、0402型の電子部品を用いる場合は、導体配線12aの線幅A、線幅Bは、0.15mm〜0.2mm程度とすると共に、1対の導体配線12aの間隔Cは、0.1mm〜0.2mm程度、より好適には0.15mm程度とすることが望ましい。
次に図4(b)を参照して、基材層11上及び導電層12上に、開口部13aを備える絶縁層13を図示しない実装機(ラミネート機)を用いて位置合わせを行い、被覆させる。
なおこの際、図1、図4(b)に示すように、開口部13aは幅方向寸法が1対の導体配線12aの幅方向寸法を超える矩形状として形成する。より具体的には、一辺(横)の長さFが1対の導体配線12aの線幅A、線幅Bと、1対の導体配線12a間の間隔Cとを足した長さよりも長い矩形状として形成する。更に開口部13aを同幅平行領域Rに配置すると共に、図1に示すように開口部13aにおける幅方向の両内側端面13−1が1対の導体配線12aの両外側端面12a―2よりも外側となるように基材層11上及び導電層12上に絶縁層13を被覆させる。
以上の工程により、本発明の実施形態に係るプリント配線板10が製造される。
次に図4(c)を参照して、プリント配線板10にメタルマスク40を被覆した状態で、図示しないスクリーン印刷機のスキージ50を用いてクリーム半田30aを開口部13aに露出される導体配線12aの上面(ランド12a―1)に塗布(印刷)する。
次に図5(a)を参照して、半田リフロー工程により、素体21の表面両端に電極22を備える電子部品20を、溶融させたクリーム半田30aを介してプリント配線板10に実装する。より具体的には、1対の導体配線12aと1対の電極22とを、それぞれクリーム半田30aを介して電気的及び機械的に接続する。
以上の工程により、図5(b)に示すように、本発明の実施形態に係る電子部品実装構造1が製造される。
First, referring to FIG. 4A, the conductive layer 12 is laminated on the base material layer 11, and the conductor wiring 12 a and terminals (not shown) are formed at predetermined positions of the conductive layer 12. At this time, as shown in FIG. 1, the same width parallel region R in which the line widths A and B of the pair of conductor wirings 12a are the same width and parallel to each other is formed.
When a 0402 type electronic component is used as the electronic component 20, the line width A and the line width B of the conductor wiring 12a are set to about 0.15 mm to 0.2 mm, and the distance C between the pair of conductor wirings 12a. Is preferably about 0.1 mm to 0.2 mm, more preferably about 0.15 mm.
Next, referring to FIG. 4B, the insulating layer 13 having the opening 13a is aligned on the base material layer 11 and the conductive layer 12 by using a mounting machine (lamination machine) (not shown) and covered. Let
At this time, as shown in FIGS. 1 and 4B, the opening 13a is formed in a rectangular shape whose width dimension exceeds the width dimension of the pair of conductor wirings 12a. More specifically, the length F of one side (horizontal) is longer than the length obtained by adding the line width A and line width B of the pair of conductor wirings 12a and the interval C between the pair of conductor wirings 12a. Form as a shape. Further, the opening 13a is arranged in the same width parallel region R, and as shown in FIG. 1, both inner end faces 13-1 in the width direction of the opening 13a are more than both outer end faces 12a-2 of the pair of conductor wirings 12a. The insulating layer 13 is covered on the base material layer 11 and the conductive layer 12 so as to be outside.
Through the above steps, the printed wiring board 10 according to the embodiment of the present invention is manufactured.
Next, referring to FIG. 4 (c), the conductor wiring in which the cream solder 30a is exposed to the opening 13a using the squeegee 50 of a screen printing machine (not shown) in a state where the printed wiring board 10 is covered with the metal mask 40. Application (printing) is performed on the upper surface (land 12a-1) of 12a.
Next, referring to FIG. 5A, the electronic component 20 having the electrodes 22 at both ends of the surface of the element body 21 is mounted on the printed wiring board 10 via the melted cream solder 30a by a solder reflow process. More specifically, the pair of conductor wirings 12a and the pair of electrodes 22 are electrically and mechanically connected to each other via cream solder 30a.
Through the above steps, the electronic component mounting structure 1 according to the embodiment of the present invention is manufactured as shown in FIG.

このような構成からなる本発明の実施形態に係るプリント配線板10及び電子部品実装構造1の製造方法は、以下の効果を奏する。
本実施形態では、同幅平行領域Rを設け、且つ前記同幅平行領域Rに矩形状の開口部13aを設け、更に開口部13aの幅方向寸法が1対の導体配線12aの幅方向寸法を超えると共に、開口部13aの幅方向の両内側端面13−1が1対の導体配線12aの両外側端面12a―2よりも外側となるように基材層11上及び導電層12上に絶縁層13を被覆させる構成としている。このように構成することで、絶縁層13が正規の位置からズレて形成(被覆)された場合であっても、絶縁層13の開口部13aに露出される導体配線12aの上面(ランド12a―1)の大きさ(面積)を1対の導体配線12aで同じ大きさとすることができる。
これにより開口部13aに露出される1対のランド12a―1に同じ量のクリーム半田30aを塗布(印刷)することができ、よって1対のランド12a−1において塗布(印刷)されたクリーム半田30aと電子部品20の電極22との接触部の面積に差が生じることがなく、半田リフロー時に溶融したクリーム半田30aの表面張力に差が生じることを防止することができる。即ち、電子部品20を引き下げようとする力を、1対の導体配線12aに備えられるクリーム半田30aで同じ大きさとすることができる。
従って開口部13aを備える絶縁層13が正規の位置からズレて形成(被覆)された場合であっても、電子部品20のチップ立ちを防止することができるプリント配線板10及び電子部品実装構造1を製造することができる。
また実装する電子部品20が、0402型等の微小な電子部品であっても電子部品20のチップ立ちを効果的に防止することができ、電気的、機械的な接続信頼性が高い微小な電子部品実装用のプリント配線板10及び微小な電子部品を実装してなる電子部品実装構造1の製造方法とすることができる。
The manufacturing method of the printed wiring board 10 and the electronic component mounting structure 1 according to the embodiment of the present invention having such a configuration has the following effects.
In the present embodiment, a parallel parallel region R is provided, a rectangular opening 13a is provided in the parallel parallel region R, and the width in the opening 13a is the same as that in the pair of conductor wirings 12a. And the insulating layer on the base material layer 11 and the conductive layer 12 so that both the inner end faces 13-1 in the width direction of the opening 13a are outside the both outer end faces 12a-2 of the pair of conductor wirings 12a. 13 is covered. With this configuration, even when the insulating layer 13 is formed (covered) with a deviation from the normal position, the upper surface of the conductor wiring 12a exposed to the opening 13a of the insulating layer 13 (land 12a- The size (area) of 1) can be made the same by the pair of conductor wirings 12a.
Thereby, the same amount of cream solder 30a can be applied (printed) to the pair of lands 12a-1 exposed in the opening 13a, and thus the cream solder applied (printed) on the pair of lands 12a-1. There is no difference in the area of the contact portion between 30a and the electrode 22 of the electronic component 20, and a difference in the surface tension of the cream solder 30a melted during solder reflow can be prevented. That is, the force for pulling down the electronic component 20 can be set to the same magnitude by the cream solder 30a provided in the pair of conductor wirings 12a.
Therefore, even when the insulating layer 13 having the opening 13a is formed (covered) with a deviation from a normal position, the printed wiring board 10 and the electronic component mounting structure 1 that can prevent the electronic component 20 from standing up. Can be manufactured.
Further, even if the electronic component 20 to be mounted is a minute electronic component such as the 0402 type, the chip standing of the electronic component 20 can be effectively prevented, and the minute electronic device having high electrical and mechanical connection reliability. It can be set as the manufacturing method of the electronic component mounting structure 1 which mounts the printed wiring board 10 for component mounting, and a minute electronic component.

なお本実施形態においては、プリント配線板10として、基材層11の片面にのみ導電層12を備える、いわゆる片面フレキシブルプリント配線板を用いる構成としたが、必ずしもこのような構成に限るものではなく、基材層11の両面に導電層12を備える、いわゆる両面フレキシブルプリント配線板を用いる構成としてもよいし、リジッド配線板等の他のプリント配線板を用いる構成としてもよい。   In the present embodiment, the printed wiring board 10 is configured to use a so-called single-sided flexible printed wiring board that includes the conductive layer 12 only on one side of the base material layer 11, but is not necessarily limited to such a configuration. The base layer 11 may have a configuration using a so-called double-sided flexible printed wiring board having conductive layers 12 on both sides, or a configuration using another printed wiring board such as a rigid wiring board.

以下、本発明を実施例により更に詳細に説明するが、本発明はこの実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention still in detail, this invention is not limited to this Example.

実装試験の共通条件として、図1に示す、1対の導体配線12a間の間隔Cを0.15mm、開口部13aの他辺(縦)の長さGを0.2mm、絶縁層13が正規の位置に被覆(形成)された場合における導体配線12aの幅方向の外側端面12a―2から開口部13aの幅方向の内側端面13a―1までの長さHを65μm、半田30を介して実装する電子部品を0402型とすると共に、比較条件として、導体配線12aの線幅A、線幅Bを(1)0.15mm、(2)0.175mm、(3)0.2mm、(4)0.225mmとして、試料520個毎の本発明の実施形態に係る電子部品実装構造について、チップ立ちの発生率を評価した。結果を表1に示す。   As common conditions for the mounting test, the distance C between the pair of conductor wirings 12a shown in FIG. 1 is 0.15 mm, the length G of the other side (vertical) of the opening 13a is 0.2 mm, and the insulating layer 13 is regular. The length H from the outer end surface 12 a-2 in the width direction of the conductor wiring 12 a to the inner end surface 13 a-1 in the width direction of the opening 13 a is 65 μm and is mounted via the solder 30. The electronic component to be used is a 0402 type, and as a comparison condition, the line width A and the line width B of the conductor wiring 12a are (1) 0.15 mm, (2) 0.175 mm, (3) 0.2 mm, (4) The incidence rate of chip standing was evaluated for the electronic component mounting structure according to the embodiment of the present invention for every 520 samples at 0.225 mm. The results are shown in Table 1.

Figure 2013004656
Figure 2013004656

表1の結果から、本発明の実施形態に係る電子部品実装構造1において、実装する電子部品が0402型である場合、図1、図2に示す電子部品20の幅方向の端面20aから、導体配線12aの外側端面12a―2までの長さVを短い構成とするものほど、チップ立ちの発生率が低いことがわかる。
これは電子部品20の端面20aから導体配線12aの外側端面12a―2までの長さVが短い構成のものほど、半田リフロー工程において、溶融した半田が濡れ性の高い電子部品20の端面20aにフィレット状に上昇していく量を抑えることができ、電子部品20を引き下げようとする力を小さくすることができるからである。
よって本発明の実施形態に係るプリント配線板10及び電子部品実装構造1を既述した共通条件で製造する場合、図1、図2に示す導体配線12aの線幅A、線幅Bを、0.15mm〜0.2mm程度、より好ましくは0.15mm程度とすることで、一段と電子部品20(0402型の微小な電子部品)のチップ立ちを防止することができるプリント配線板10、電子部品実装構造1及び電子部品実装構造1の製造方法とすることができる。
From the results shown in Table 1, in the electronic component mounting structure 1 according to the embodiment of the present invention, when the electronic component to be mounted is of the 0402 type, the conductor 20 extends from the end face 20a in the width direction of the electronic component 20 shown in FIGS. It can be seen that the shorter the length V of the wiring 12a to the outer end face 12a-2, the lower the occurrence rate of the chip standing.
This is because the shorter the length V from the end surface 20a of the electronic component 20 to the outer end surface 12a-2 of the conductor wiring 12a is, the more the molten solder becomes on the end surface 20a of the electronic component 20 having higher wettability in the solder reflow process. This is because the amount that rises in a fillet shape can be suppressed, and the force for pulling down the electronic component 20 can be reduced.
Therefore, when the printed wiring board 10 and the electronic component mounting structure 1 according to the embodiment of the present invention are manufactured under the common conditions described above, the line width A and the line width B of the conductor wiring 12a shown in FIGS. The printed wiring board 10 and the electronic component mounting capable of further preventing the electronic component 20 (0402 type minute electronic component) from standing by being about 15 mm to 0.2 mm, more preferably about 0.15 mm. It can be set as the manufacturing method of the structure 1 and the electronic component mounting structure 1. FIG.

本発明によれば、プリント配線板において絶縁層が正規の位置からズレて形成された場合でも、電子部品のチップ立ちを防止することができることから、プリント配線板に半田を介して電子部品を実装する実装構造を備える電子部品の分野において、産業上の利用性が高い。   According to the present invention, even when the insulating layer is formed on the printed wiring board so as to deviate from the normal position, the electronic component can be prevented from standing up, so that the electronic component is mounted on the printed wiring board via solder. Industrial applicability is high in the field of electronic components having a mounting structure.

1 電子部品実装構造
2 電子部品実装構造
10 プリント配線板
11 基材層
12 導電層
12a 導体配線
12a―1 ランド
12a―2 外側端面
13 絶縁層
13a 開口部
13a―1 内側端面
20 電子部品
20a 端面
21 素体
22 電極
30 半田
40 メタルマスク
50 スキージ
100 プリント配線板
110 基材層
120 導電層
120a 導体配線
120a―1 ランド
120a―2 外側端面
130 絶縁層
130a 開口部
200 電子部品
210 素体
220 電極
300 半田
A 線幅
B 線幅
C 間隔
D 長さ
E 長さ
F 長さ
G 長さ
H 長さ
J 長さ
K 長さ
L 長さ
M 長さ
N 線幅
P 線幅
Q 間隔
R 同幅平行領域
T 長さ
U 長さ
V 長さ
DESCRIPTION OF SYMBOLS 1 Electronic component mounting structure 2 Electronic component mounting structure 10 Printed wiring board 11 Base material layer 12 Conductive layer 12a Conductor wiring 12a-1 Land 12a-2 Outer end surface 13 Insulating layer 13a Opening portion 13a-1 Inner end surface 20 Electronic component 20a End surface 21 Element 22 Electrode 30 Solder 40 Metal Mask 50 Squeegee 100 Printed Wiring Board 110 Base Material Layer 120 Conductive Layer 120a Conductor Wiring 120a-1 Land 120a-2 Outer End Surface 130 Insulating Layer 130a Opening 200 Electronic Component 210 Element 220 Electrode 300 Solder A Line Width B Line Width C Interval D Length E Length F Length G Length H Length J Length K Length L Length M Length N Line Width P Line Width Q Interval R Same Width Parallel Region T Length U length V length

Claims (5)

絶縁層に矩形状の開口部を備え、該開口部に露出される1対の導体配線に半田を介して電子部品を実装するプリント配線板であって、前記開口部は前記1対の導体配線のうち線幅が同幅で且つ相互に平行である同幅平行領域に設けると共に、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超える構成とし、且つ前記1対の導体配線の両外側端面が前記開口部の幅方向の両内側端面よりも内側にあることを特徴とすることを特徴とするプリント配線板。   A printed wiring board having a rectangular opening in an insulating layer, and mounting electronic components on a pair of conductor wiring exposed in the opening via solder, wherein the opening is the pair of conductor wiring Are provided in the same width parallel region having the same line width and parallel to each other, and the width direction dimension of the opening exceeds the width direction dimension of the pair of conductor wirings, and A printed wiring board characterized in that both outer end faces of the conductor wiring are on the inner side than both inner end faces in the width direction of the opening. 前記電子部品は、直方体からなり、表面の両端に電極を備え、且つ平面視における一辺の長さが0.4mmで、他辺の長さが0.2mmである0402型であると共に、前記同幅平行領域を構成する前記1対の導体配線の間隔は、0.1mm〜0.2mmであることを特徴とする請求項1に記載のプリント配線板。   The electronic component is a 0402 type having a rectangular parallelepiped, having electrodes on both ends of the surface, and having a side length of 0.4 mm and a side length of 0.2 mm in plan view. The printed wiring board according to claim 1, wherein an interval between the pair of conductor wirings constituting the width parallel region is 0.1 mm to 0.2 mm. 前記同幅平行領域を構成する前記導体配線の線幅は、0.15mm〜0.2mmであることを特徴する請求項2に記載のプリント配線板。   The printed wiring board according to claim 2, wherein a line width of the conductor wiring constituting the parallel region of the same width is 0.15 mm to 0.2 mm. 請求項1〜3の何れか1項に記載のプリント配線板の開口部に露出される1対の導体配線に、半田を介して1対の電極を備える電子部品を実装してなる電子部品実装構造。   The electronic component mounting which mounts an electronic component provided with a pair of electrodes via a solder on a pair of conductor wiring exposed in the opening part of the printed wiring board of any one of Claims 1-3 Construction. 請求項4に記載の電子部品実装構造の製造方法であって、絶縁層の開口部に露出される1対の導体配線を備えるプリント配線板を形成する工程と、前記開口部に露出される1対の導体配線に半田を塗布する工程と、前記開口部に露出される1対の導体配線に半田を介して電子部品を実装する工程とを少なくとも備えると共に、前記プリント配線板を形成する工程は、前記1対の導体配線の線幅が同幅で且つ相互に平行である同幅平行領域を形成する工程と、前記開口部の形状を、該開口部の幅方向寸法が前記1対の導体配線の幅方向寸法を超え、且つ該開口部の幅方向の両内側端面が前記1対の導体配線の両外側端面よりも外側となる矩形状として形成する工程とを備えることを特徴とする電子部品実装構造の製造方法。   5. The method of manufacturing an electronic component mounting structure according to claim 4, wherein a step of forming a printed wiring board including a pair of conductor wirings exposed in the opening of the insulating layer, and 1 exposed in the opening. At least a step of applying solder to a pair of conductor wirings and a step of mounting electronic components on the pair of conductor wirings exposed in the openings via the solder, and forming the printed wiring board Forming the same width parallel region where the line widths of the pair of conductor wirings are the same width and parallel to each other, the shape of the opening, and the width direction dimension of the opening is the pair of conductors. Forming a rectangular shape that exceeds the widthwise dimension of the wiring and has both inner end faces in the widthwise direction of the opening outside the both outer end faces of the pair of conductor wirings. Manufacturing method of component mounting structure.
JP2011133078A 2011-06-15 2011-06-15 Printed wiring board, electronic component mounting structure, and method of manufacturing electronic component mounting structure Withdrawn JP2013004656A (en)

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JP2015149439A (en) * 2014-02-07 2015-08-20 株式会社村田製作所 Electronic component mounting structure and manufacturing method of the same
JP2016530723A (en) * 2013-09-03 2016-09-29 チザラ リヒトシステーメ ゲーエムベーハーZizala Lichtsysteme GmbH Position-stable soldering method
JP2023137907A (en) * 2022-03-18 2023-09-29 株式会社村田製作所 Mounting structure and method of electronic component

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JP2002374060A (en) * 2001-06-15 2002-12-26 Mitsubishi Electric Corp Electronic circuit board
JP2003249747A (en) * 2002-02-25 2003-09-05 Toshiba Corp Printed circuit board design method, printed circuit board CAD device, printed circuit board
JP2004303797A (en) * 2003-03-28 2004-10-28 Matsushita Electric Ind Co Ltd Electronic component mounting method
JP2008227183A (en) * 2007-03-13 2008-09-25 Fujitsu Ltd Printed circuit board unit and printed wiring board

Cited By (6)

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Publication number Priority date Publication date Assignee Title
JP2016530723A (en) * 2013-09-03 2016-09-29 チザラ リヒトシステーメ ゲーエムベーハーZizala Lichtsysteme GmbH Position-stable soldering method
JP2019071427A (en) * 2013-09-03 2019-05-09 ツェットカーヴェー グループ ゲーエムベーハー Position stable soldering method
JP2015149439A (en) * 2014-02-07 2015-08-20 株式会社村田製作所 Electronic component mounting structure and manufacturing method of the same
JP2023137907A (en) * 2022-03-18 2023-09-29 株式会社村田製作所 Mounting structure and method of electronic component
JP7726101B2 (en) 2022-03-18 2025-08-20 株式会社村田製作所 Mounting structure and mounting method for electronic components
US12444534B2 (en) 2022-03-18 2025-10-14 Murata Manufacturing Co., Ltd. Mounting structure and mounting method of electronic component

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