JP2013091291A - Transfer foil and method of manufacturing the same - Google Patents
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Abstract
【課題】転写後の表面での不要な外光反射光を抑え、被転写体が布のような柔軟なものであっても基材の折り曲げによる変化で壊れにくい光学効果層を備えた転写箔とその製造方法を提供すること。
【解決手段】直径1μm以下の粒子を50%以上の割合で含有し、該粒子の平均粒子径の2倍以下の厚みで設けられた光学効果層を有する転写箔であって、該光学効果層の粒子凹凸形状が、転写後に最表面に露出することを特徴とする転写箔とその製造方法。
【選択図】図1Transfer foil provided with an optical effect layer that suppresses unnecessary external light reflection on the surface after transfer, and is not easily broken by a change caused by bending of a base material even if a transfer target is a flexible material such as a cloth. And its manufacturing method.
A transfer foil having an optical effect layer containing particles having a diameter of 1 μm or less in a proportion of 50% or more and having a thickness not more than twice the average particle diameter of the particles, the optical effect layer A transfer foil and a method for producing the transfer foil, wherein the particle uneven shape is exposed on the outermost surface after transfer.
[Selection] Figure 1
Description
本発明は、物品に転写して使う転写箔であって、偽造防止や真贋判定に利用でき、さらに意匠性を高める光学効果を有する転写箔に関する。特に布等の表面が粗く伸縮性のある被転写体に用いる転写箔とその製造方法に関する。 The present invention relates to a transfer foil that is used by being transferred to an article, and relates to a transfer foil that can be used for prevention of counterfeiting and authenticity determination, and further has an optical effect that enhances design properties. In particular, the present invention relates to a transfer foil used for a transfer object having a rough surface such as a cloth and having elasticity, and a method for producing the same.
従来より、ホログラム等の光学効果素子は、取り付けられる媒体の真偽性を示すために用いられてきた。媒体は紙やカードなどの他、特許文献1で開示されている転写箔のように人工レザー、織布、不織布、皮革等の服飾品、洋服などに取り付けられる事例も増加している。
このような商品等の媒体に光学効果素子を取り付けることによって、媒体へ高級感を付与し価値を高め、また媒体の偽造品や模造品による被害を抑えることが可能となる。
ただし、布等の媒体の場合にはその伸縮性が大きいことと表面が粗いことによって従来の転写箔ではいくつかの問題があった。
Conventionally, an optical effect element such as a hologram has been used to show the authenticity of a medium to which it is attached. In addition to paper and cards, examples of media that can be attached to clothing such as artificial leather, woven fabric, non-woven fabric, and leather, and clothes such as transfer foil disclosed in Patent Document 1 are increasing.
By attaching an optical effect element to a medium such as a product, it is possible to give the medium a high-class feeling and increase its value, and to suppress damage caused by a counterfeit or counterfeit medium.
However, in the case of a medium such as cloth, the conventional transfer foil has some problems due to its large stretchability and rough surface.
通常の場合、金属反射層を含む転写箔を被転写体に転写すると、被転写体の最表面が平滑な面になるので、下部に金属反射層がない透明な領域でも表面で外光を反射して光ってしまう。
この結果、転写箔から転写された領域の表面が無用に目立ち、被転写体表面の下基材の柄が見えにくくなったり、ホログラムやカラーシフト等の光学効果が妨げられたりすることがある。
Normally, when a transfer foil containing a metal reflective layer is transferred to a transfer target, the outermost surface of the transfer target becomes a smooth surface. And will shine.
As a result, the surface of the region transferred from the transfer foil may stand out unnecessarily, making it difficult to see the pattern of the lower substrate on the surface of the transfer target, or preventing optical effects such as holograms and color shifts.
ここで、図4から図6を援用して上記の事情を説明する。
図4は従来の転写箔の層構成の一例を示す断面模式図である。図5は従来の転写箔による転写物の一例を示す断面模式図である。図6は従来の転写箔による転写物(布)の一例を示す模式図である。
Here, the above situation will be described with reference to FIGS.
FIG. 4 is a schematic cross-sectional view showing an example of a layer structure of a conventional transfer foil. FIG. 5 is a schematic cross-sectional view showing an example of a transfer product using a conventional transfer foil. FIG. 6 is a schematic view showing an example of a transfer product (cloth) using a conventional transfer foil.
従来の転写箔は通常複数の層の積層体からなっており、代表的には、例えば図4に示したように、プラスチックフィルム等の支持体(1)上に離型層(2)、保護層(3)、接着層(4)の順で積層された転写箔が挙げられる。
さらに必要に応じて他の層が含まれることがある。たとえばホログラムやカラーシフト等の光学効果を付与する場合には、被転写体に転移する保護層(3)と接着層(4)の間に、真空蒸着等の手法を用いて部分的に金属反射層(6)を設けた層構成もよく用いられる。
Conventional transfer foils are usually composed of a laminate of a plurality of layers. Typically, as shown in FIG. 4, for example, a release layer (2) and a protective layer on a support (1) such as a plastic film. The transfer foil laminated | stacked in order of the layer (3) and the contact bonding layer (4) is mentioned.
Furthermore, other layers may be included as necessary. For example, when optical effects such as holograms and color shifts are imparted, metal reflection is partially reflected between the protective layer (3) and the adhesive layer (4), which are transferred to the transfer target, using a technique such as vacuum deposition. A layer structure provided with the layer (6) is also often used.
この転写箔を用いて被転写体(7)の表面に接着層(4)を圧着して支持体(1)の側から熱ロール等で加熱すると、接着層(4)が被転写体(7)に接着するとともに離型層(2)と保護層(3)の界面(5)から剥離して転写物が得られる。
このようにして得られた転写物の層構成を模式的に示したのが図5である。
図5の転写物では、被転写体(7)の表面に接着層(4)を介して透明な保護層(3)が最表面に形成されており、透明な保護層(3)と接着層(4)の間には部分的に設けられた金属反射層(6)が配置されている。
When the adhesive layer (4) is pressure-bonded to the surface of the transfer object (7) using this transfer foil and heated with a hot roll or the like from the support (1) side, the adhesive layer (4) is transferred to the transfer object (7). ) And peeled from the interface (5) between the release layer (2) and the protective layer (3) to obtain a transfer product.
FIG. 5 schematically shows the layer structure of the transfer product thus obtained.
In the transfer product of FIG. 5, a transparent protective layer (3) is formed on the surface of the transfer object (7) via an adhesive layer (4) on the outermost surface. The transparent protective layer (3) and the adhesive layer Between (4), a partially provided metal reflective layer (6) is disposed.
図5に示したような転写物は、布のように表面が柔らかく伸縮性に富んだ被転写体に用いる光学効果を有する表面層としては外観的に欠陥があるのみならず、物性的にもいくつかの問題を残していた。
その一つは、転写後の転写領域における転写物の最表面が平滑な面になるので図5に矢
印で示したように、外部からの光が転写領域全体の保護層(3)の最表面で反射して光ってしまい、いわゆるテカテカ感が出てしまうことである。
The transferred material as shown in FIG. 5 has not only a defect in appearance but also a physical property as a surface layer having an optical effect used for a transfer material having a soft surface and a high elasticity such as a cloth. There were some problems left.
One of them is that the outermost surface of the transferred product in the transfer area after the transfer becomes a smooth surface. As indicated by the arrows in FIG. It is reflected and shines, and a so-called Tecateka feeling appears.
本来、光学効果層によってホログラムやカラーシフト等の光学効果を付与するためには、部分的に設けられた金属反射層(6)で反射する光の視認性が優れていることが必要であるが、保護層(3)の最表面で反射した光によって、金属反射層(6)で反射した光が見にくくなるので光学効果が劣るという結果になる。 Originally, in order to provide an optical effect such as hologram or color shift by the optical effect layer, it is necessary that the light reflected by the partially provided metal reflection layer (6) has excellent visibility. Since the light reflected by the outermost surface of the protective layer (3) becomes difficult to see the light reflected by the metal reflective layer (6), the optical effect is inferior.
さらに、転写物の転写領域の最表面が平滑であることによって、最表面で反射した光は金属反射層のない透明領域でも反射して光ってしまい、転写領域が無用に目立ってしまう。この問題は、特に表面の光沢のない布のような被転写体において顕著であり、被転写体表面の柄が見えにくくなるというような不都合を生じさせる。 Further, since the outermost surface of the transfer region of the transfer product is smooth, the light reflected on the outermost surface is reflected and shines even in the transparent region without the metal reflection layer, and the transfer region becomes uselessly conspicuous. This problem is particularly noticeable in a transfer object such as a cloth having a non-glossy surface, and causes a disadvantage that the pattern on the transfer object surface becomes difficult to see.
図6には布のような被転写体(7)の上に接着層(4)を介して部分的に設けられた金属反射層(6)とその上の最表面の保護層(3)を表面側から見た模式図を示した。
保護層(3)は透明であり、表面側から見たときに保護層(3)を通して部分的に設けられた金属反射層(6)と被転写体(7)が見えることが望ましいが、最表面が平滑であることによって上記のような不都合が生じることとなる。
FIG. 6 shows a metal reflective layer (6) partially provided on an object to be transferred (7) such as cloth via an adhesive layer (4) and a protective layer (3) on the outermost surface thereon. The schematic diagram seen from the surface side is shown.
The protective layer (3) is transparent, and it is desirable that the metal reflective layer (6) and the transfer target (7) partially provided through the protective layer (3) can be seen when viewed from the surface side. The inconvenience as described above occurs due to the smooth surface.
もう一つの問題は、被転写体(7)として表面が粗く伸縮性や折り曲げに対する柔軟性がある布のような素材を用いた場合に、転写された部分の層とくに金属反射層(6)にクラックが入りやすいことである。
とくに、伸縮性と柔軟性のある素材への転写箔としては転写された被膜は被転写体の素材表面への追随性が要求されるので伸縮性の少ない金属反射層へのクラックはより入り易くなる。
金属反射層(6)にクラックが入ると光学効果層によってホログラムやカラーシフト等の光学効果を発現することが十分に出来ないので意匠的な効果が低下する。のみならず、真贋判定に用いるためには必要な判定等の精度に支障を来たしてしまうことも考えられる。
Another problem is that when a material such as a cloth having a rough surface and having elasticity and flexibility to bend is used as the transfer object (7), the transferred layer, particularly the metal reflection layer (6), is used. It is easy to crack.
In particular, as a transfer foil to a stretchable and flexible material, the transferred film is required to follow the surface of the material to be transferred, so cracks in the metal reflective layer with less stretchability are more likely to enter. Become.
If the metal reflective layer (6) is cracked, the optical effect layer cannot sufficiently exhibit optical effects such as holograms and color shifts, so that the design effect is lowered. In addition, it is conceivable that the accuracy of necessary determination and the like is hindered for use in authenticity determination.
以上のような事情から、転写後の表面での不要な外光反射光を抑え、被転写体が布のような柔軟なものであっても基材の折り曲げによる変化で壊れにくい光学効果層を備えた転写箔が望まれていた。 Because of the above circumstances, an optical effect layer that suppresses unnecessary reflected light from the outside surface after transfer and is difficult to break due to changes due to bending of the base material even if the transfer target is flexible such as cloth. The transfer foil provided was desired.
本発明は、転写後の表面での不要な外光反射光を抑え、被転写体が布のような柔軟なものであっても基材の折り曲げによる変化で壊れにくい光学効果層を備えた転写箔とその製造方法を提供することを目的とする。 The present invention suppresses unnecessary external light reflected light on the surface after transfer, and is provided with an optical effect layer that is difficult to break due to a change caused by bending of the substrate even if the transfer target is a flexible material such as a cloth. It aims at providing foil and its manufacturing method.
本発明の請求項1に係る発明は、直径1μm以下の粒子を50%以上の割合で含有し、該粒子の平均粒子径の2倍以下の厚みで設けられた光学効果層を有する転写箔であって、該光学効果層の粒子凹凸形状が、転写後に最表面に露出することを特徴とする転写箔である。 The invention according to claim 1 of the present invention is a transfer foil having an optical effect layer containing particles having a diameter of 1 μm or less at a ratio of 50% or more and having a thickness of 2 times or less the average particle diameter of the particles. In the transfer foil, the uneven particle shape of the optical effect layer is exposed on the outermost surface after transfer.
請求項2に係る発明は、前記粒子の表面の少なくとも一部に、反射層が設けられていることを特徴とする、請求項1に記載の転写箔である。 The invention according to claim 2 is the transfer foil according to claim 1, wherein a reflective layer is provided on at least a part of the surface of the particle.
請求項3に係る発明は、単一の繊維または繊維が撚り合わされてなる糸が周期的またはランダムに配置されて構成された基材上に貼付する転写箔であって、前記粒子の平均粒子径が、該繊維または該糸の直径より小さいことを特徴とする請求項1または請求項2に記載の転写箔である。 The invention according to claim 3 is a transfer foil that is pasted on a base material that is formed by periodically or randomly arranging a single fiber or a yarn in which fibers are twisted together, and has an average particle diameter of the particles The transfer foil according to claim 1 or 2, wherein is smaller than a diameter of the fiber or the yarn.
請求項4に係る発明は、請求項1から3のいずれか1項に記載の転写箔を用いて転写された物品である。 The invention according to claim 4 is an article transferred using the transfer foil according to any one of claims 1 to 3.
請求項5に係る発明は、前記粒子を含む塗液を離型層上に塗布形成し、その後ローラーで押し込むことで粒子の表面が離型層側に浮き出ることを特徴とする請求項1から3のいずれか1項に記載の転写箔の製造方法である。 The invention according to claim 5 is characterized in that the coating liquid containing the particles is applied and formed on a release layer, and then the surface of the particles is lifted to the release layer side by pressing with a roller. The transfer foil manufacturing method according to any one of the above.
本発明の請求項1に係る転写箔によれば、直径1μm以下の粒子を50%以上の割合で含有し、該粒子の平均粒子径の2倍以下の厚みで設けられた光学効果層を有する転写箔であって、該光学効果層の粒子凹凸形状が、転写後に最表面に露出する転写箔であることによって、転写後の表面での不要な外光反射光を抑え、被転写体が布のような柔軟なものであっても基材の折り曲げによる変化で壊れにくい光学効果層を備えた転写箔とすることが出来る。 The transfer foil according to claim 1 of the present invention includes an optical effect layer that contains particles having a diameter of 1 μm or less at a ratio of 50% or more and is provided with a thickness that is twice or less the average particle diameter of the particles. The transfer foil is a transfer foil that is exposed on the outermost surface after transfer, so that unnecessary external light reflected light on the surface after transfer is suppressed, and the transferred object is a cloth. Even if it is a flexible thing like this, it can be set as the transfer foil provided with the optical effect layer which is hard to break by the change by the bending of a base material.
被転写体である布等の転写後の表面となる光学効果層を、布基材の繊維縫い目より小さく白濁が起こりにくい直径1μm以下の粒子の集合体として、転写後に光学効果層の粒子凹凸形状を最表面に露出させることによって、転写領域の特に反射層のない透明領域のテカテカ感をなくすことが出来る。 The optical effect layer on the surface after transfer of the fabric or the like to be transferred is an aggregate of particles having a diameter of 1 μm or less which is smaller than the fiber seam of the fabric base and hardly causes white turbidity. By exposing the surface to the outermost surface, it is possible to eliminate the feeling of tickiness in the transparent region of the transfer region, particularly without the reflective layer.
粒子として直径が1μmを超える粒子を用いた場合には光学効果層の白濁が激しくなり不透明になってしまう。また粒子の含有割合が少ない場合、とくに光学効果層の50%未満の割合であると表面凹凸が少なく、不要な外光反射光を抑えてテカテカ感をなくすことが難しい。 When particles having a diameter exceeding 1 μm are used as the particles, the optical effect layer becomes very cloudy and becomes opaque. In addition, when the content ratio of the particles is small, particularly when the ratio is less than 50% of the optical effect layer, the surface unevenness is small, and it is difficult to suppress the unnecessary reflected light from outside light and to eliminate the feeling of ticker.
本発明に係る転写箔は、とくに、布基材に転写すると、布基材の繊維の表面の凹凸と転写後の基材表面に露出した粒子の凹凸によって転写領域表面の外光反射によるテカテカ感がさらに目立たなくなる。
金属反射層が施されている領域が連続した平面ではなく粒子の集合体なので、布基材等の折り曲げに対してクラックが入りにくく、光学効果層が壊れにくい。
光学効果層の厚みが粒子径の2倍を超えると、転写後に転写物の表面に露出する粒子表面が減少して、粒子表面の凹凸によってもたらされる外光反射によるテカテカ感の減少効果がすくなくなってしまう。
The transfer foil according to the present invention, particularly when transferred to a cloth base material, gives a sense of texture due to reflection of external light on the surface of the transfer region due to the unevenness of the fiber surface of the cloth base material and the unevenness of the particles exposed on the surface of the base material after transfer. Becomes less noticeable.
Since the region where the metal reflective layer is applied is not a continuous plane but an aggregate of particles, cracks are unlikely to occur when the cloth base material is bent, and the optical effect layer is difficult to break.
When the thickness of the optical effect layer exceeds twice the particle diameter, the particle surface exposed to the surface of the transferred material after transfer is reduced, and the effect of reducing the feeling of tickiness due to external light reflection caused by the irregularities on the particle surface is scarce. End up.
さらに、粒子に接するように部分的に反射層を設けることによって、転写物の表面から見た場合に反射層の有無で模様を作ることも出来る等、転写物の意匠性を高めることも出来る。 Furthermore, by providing the reflective layer partially so as to be in contact with the particles, it is possible to improve the design of the transferred material, for example, a pattern can be formed with or without the reflective layer when viewed from the surface of the transferred material.
請求項3に係る転写箔によれば、単一の繊維または繊維が撚り合わされてなる糸が周期的またはランダムに配置されて構成された基材上に貼付する転写箔であって、前記粒子の平均粒子径が、該繊維または該糸の直径より小さいことによって、それぞれ分離した粒子が伸縮性の高い基材上でも強度を保つことが出来る。 According to the transfer foil according to claim 3, the transfer foil is affixed on a base material configured by arranging a single fiber or a yarn in which fibers are twisted together periodically or randomly, and When the average particle diameter is smaller than the diameter of the fiber or the yarn, the separated particles can maintain strength even on a highly stretchable substrate.
のみならず、粒子上に形成された金属箔等の反射層は粒子表面においては基材の伸縮に合わせてクラックしない。粒子間の金属箔にひび割れが入るのみであるので、反射層のひび割れが外観的に目立ちにくいという意匠効果としての利点もある。 In addition, the reflective layer such as a metal foil formed on the particles does not crack on the particle surface in accordance with the expansion and contraction of the substrate. Since only the cracks enter the metal foil between the particles, there is also an advantage as a design effect that the cracks of the reflective layer are hardly noticeable in appearance.
請求項5に係る発明によれば、前記粒子を含む塗液を離型層上に塗布形成し、その後塗布形成した塗膜を離型層側に向けてローラーで押し込むことで粒子の表面を離型層側に浮き出させる。 According to the invention of claim 5, the coating liquid containing the particles is applied and formed on the release layer, and then the applied coating film is pushed toward the release layer side with a roller to release the surface of the particles. Raise to the mold layer side.
ローラーで押し込むことによって、粒子表面の凹凸形状が離型層側に賦型されて浮き出るので、被転写体に転写した際に物品の最表面に凹凸が生じる。
これによって、物品の最表面で反射する光が散乱してさまざまな方向に反射して外光反射によるテカテカ感が減少する効果を有する転写箔を安定して簡単に製造することが可能になる。
By pressing with a roller, the uneven shape of the particle surface is formed on the release layer side and is raised, so that unevenness occurs on the outermost surface of the article when transferred to the transfer target.
As a result, it is possible to stably and easily manufacture a transfer foil having an effect that light reflected from the outermost surface of the article is scattered and reflected in various directions to reduce the feeling of tickiness due to reflection of external light.
本発明の転写箔の実施形態の一例について必要に応じて図面を参照しながら説明する。
図1は本発明の転写箔の層構成の一例を示す断面模式図である。図2は本発明の転写箔による転写物の一例を示す断面模式図である。図3は本発明の転写箔による転写物(布)の一例を示す模式図である。
An example of an embodiment of the transfer foil of the present invention will be described with reference to the drawings as necessary.
FIG. 1 is a schematic cross-sectional view showing an example of the layer structure of the transfer foil of the present invention. FIG. 2 is a schematic cross-sectional view showing an example of a transfer product using the transfer foil of the present invention. FIG. 3 is a schematic view showing an example of a transfer product (cloth) using the transfer foil of the present invention.
本発明に係る転写箔は、直径1μm以下の粒子を50%以上の割合で含有し、該粒子の平均粒子径の2倍以下の厚みで設けられた光学効果層(10)を有する転写箔であって、光学効果層(10)の粒子(12)の凹凸形状が、転写後に転写物の最表面に露出することを特徴とする転写箔である。 The transfer foil according to the present invention is a transfer foil having an optical effect layer (10) containing particles having a diameter of 1 μm or less in a proportion of 50% or more and having a thickness of twice or less the average particle diameter of the particles. In this transfer foil, the uneven shape of the particles (12) of the optical effect layer (10) is exposed on the outermost surface of the transfer product after transfer.
この転写箔はポリエチレンテレフタレートフィルム等からなる支持体(1)の片面に離型層(2)を形成し、離型層(2)の表面に粒子(12)を含む光学効果層(10)が積層されて、その表面に接着層(4)が積層された層構成となっている。
離型層(2)の表面に積層された粒子(12)を含む光学効果層(10)の一部には部分的に金属反射層(6)が形成されている。
This transfer foil has a release layer (2) formed on one side of a support (1) made of a polyethylene terephthalate film or the like, and an optical effect layer (10) containing particles (12) on the surface of the release layer (2). It is laminated and has a layer structure in which the adhesive layer (4) is laminated on the surface.
A metal reflective layer (6) is partially formed on a part of the optical effect layer (10) including the particles (12) laminated on the surface of the release layer (2).
この転写箔による転写物の一例の断面を図2に示した。
転写後の転写物の表面は、転写箔から転移した光学効果層(10)が露出しており、その一部の領域には部分的に設けられた金属反射層(6)が存在する。
図の矢印で表示した外部からの光は部分的に設けられた金属反射層(6)の表面で反射する光(8)と露出した粒子(12)の表面で乱反射する光(9)および図示しないが被転写体(7)の表面で反射する光とがある。
FIG. 2 shows a cross section of an example of a transfer product using this transfer foil.
The optical effect layer (10) transferred from the transfer foil is exposed on the surface of the transferred product after the transfer, and a partially provided metal reflective layer (6) is present in a part of the region.
The light from the outside indicated by the arrows in the figure reflects light (8) reflected by the surface of the partially provided metal reflective layer (6) and light (9) diffusely reflected by the surface of the exposed particles (12) and shown in the figure. However, there is light reflected from the surface of the transfer object (7).
金属反射層(6)で反射した光(8)は光学効果の視認性を確保するために重要であり、粒子の表面で反射する光(9)が乱反射することはこの領域のテカテカ感をなくし、無用に目立つことを避けるために役立っている。 The light (8) reflected by the metal reflective layer (6) is important for ensuring the visibility of the optical effect, and the irregular reflection of the light (9) reflected from the surface of the particles eliminates the sense of tecateka in this region. Helps to avoid standing out unnecessarily.
この、被転写体が布の場合の転写物の一例を図3に示した。
被転写体である布(7)の上(紙面の手前側)から図の中心部に四角状の転写領域(10)がありそのほぼ中心に円形に設けられた金属反射層(6)が位置している。本発明の転写箔を用いると図2で説明したように転写領域(10)の表面での外光反射が被転写体である布(7)表面での外光反射と近似した状態になり、目立たなくなるようにすることが出来る。
FIG. 3 shows an example of the transfer product when the transfer object is a cloth.
There is a square transfer area (10) in the center of the figure from the top of the cloth (7) (the front side of the paper) as the transfer object, and a metal reflection layer (6) provided in a circle is located at the approximate center. doing. When the transfer foil of the present invention is used, the external light reflection on the surface of the transfer region (10) is similar to the external light reflection on the surface of the cloth (7) as a transfer object, as described in FIG. You can make it less noticeable.
本発明の転写箔の製造方法の一実施形態について以下に説明する。
図7、図8、図9、図10、は本発明の転写箔の製造方法を説明した模式図であり、図11は転写物の製造方法を説明した模式図である。
One embodiment of the method for producing the transfer foil of the present invention will be described below.
7, 8, 9, and 10 are schematic diagrams illustrating a method for manufacturing a transfer foil of the present invention, and FIG. 11 is a schematic diagram illustrating a method for manufacturing a transfer product.
最初に、図7に示すように、ポリエチレンテレフタレートフィルムのような耐熱性フィルムからなる支持体(1)の表面に離型層(2)を形成する。
支持体(1)には樹脂フィルムやシートが使用され、樹脂としては、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリイミド樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、耐熱ポリ塩化ビニル樹脂等からなるフィルムやシート等が挙げられる。
First, as shown in FIG. 7, a release layer (2) is formed on the surface of a support (1) made of a heat resistant film such as a polyethylene terephthalate film.
A resin film or sheet is used for the support (1). Examples of the resin include films and sheets made of polyethylene terephthalate resin, polyethylene naphthalate resin, polyimide resin, polyethylene resin, polypropylene resin, heat-resistant polyvinyl chloride resin, and the like. Can be mentioned.
これらの樹脂の中ではとくに、耐熱性が比較的高く膜厚とその分布が安定していることから、延伸ポリエチレンテレフタレート樹脂のシートやフィルムが通常使われることが多い。
支持体(1)の厚みとしては10μmから50μm程度の厚みが好ましく、これらの樹脂シートやフィルムには、帯電防止処理、マット加工、エンボス処理、文字や絵柄の印刷、レーザーマーキング等の加工を施したフィルムやシートも使用することが出来る。
Among these resins, in particular, a sheet or film of stretched polyethylene terephthalate resin is often used because of its relatively high heat resistance and stable film thickness and distribution.
The thickness of the support (1) is preferably about 10 μm to 50 μm. These resin sheets and films are subjected to processing such as antistatic treatment, mat processing, embossing, printing of characters and patterns, laser marking, and the like. Film and sheet can also be used.
離型層(2)は光学効果層(10)を被転写体(7)に転写し支持体(1)から剥離するための層である。
離型層(2)としてのインキの主たる材料の例としては、ポリメチルメタクリレート等のアクリル系の樹脂が挙げられる。その他、塩化ゴム系樹脂およびニトロセルロース、アセチルセルロース、セルロースアセテートブチレート、ポリスチレン、塩化ビニル、塩酢ビ系樹脂等が使用できる。
The release layer (2) is a layer for transferring the optical effect layer (10) to the transfer target (7) and peeling it from the support (1).
Examples of the main material of the ink as the release layer (2) include acrylic resins such as polymethyl methacrylate. In addition, chlorinated rubber resins, nitrocellulose, acetylcellulose, cellulose acetate butyrate, polystyrene, vinyl chloride, vinyl chloride resin, and the like can be used.
さらには、メラミン樹脂、アルキド樹脂、エポキシ樹脂等の使用も可能であり、シリコーン樹脂、パラフィンワックス、反応形フッ素樹脂等の使用も可能である。
離型層(2)の形成はグラビア印刷法やマイクログラビア法等の公知の塗工方法によって行うことが出来、乾燥後膜厚としては、0.5μm〜5.0μmが好ましい。
Furthermore, melamine resin, alkyd resin, epoxy resin, etc. can be used, and silicone resin, paraffin wax, reactive fluororesin, etc. can also be used.
The release layer (2) can be formed by a known coating method such as a gravure printing method or a micro gravure method, and the film thickness after drying is preferably 0.5 μm to 5.0 μm.
さらに離型層(2)の表面に光学効果層(10)を形成する。
光学効果層(10)に用いる材料の一つとしては、熱可塑性樹脂、熱硬化性樹脂、紫外線あるいは電子線硬化性樹脂等の樹脂が挙げられる。本発明において重要な光学効果層(
10)に用いるもう一つの材料は球状粒子(12)である。
Further, an optical effect layer (10) is formed on the surface of the release layer (2).
Examples of the material used for the optical effect layer (10) include resins such as thermoplastic resins, thermosetting resins, ultraviolet rays, and electron beam curable resins. Important optical effect layer in the present invention (
Another material used for 10) is spherical particles (12).
光学効果層(10)に用いる樹脂としてはたとえば熱可塑性樹脂では、アクリル系樹脂、エポキシ系樹脂、セルロース系樹脂、ビニル系樹脂等が挙げられる。
また、反応性水酸基を有するアクリルポリオールやポリエステルポリオール等にポリイソシアネートを架橋剤として添加して架橋させたポリウレタン樹脂、メラミン系樹脂、フェノール系樹脂等が使用できる。
また、紫外線あるいは電子線硬化性樹脂としては、エポキシ(メタ)アクリル、ウレタン(メタ)アクリレート等が使用できる。
Examples of the resin used for the optical effect layer (10) include thermoplastic resins such as acrylic resins, epoxy resins, cellulose resins, and vinyl resins.
In addition, polyurethane resins, melamine resins, phenol resins, and the like obtained by adding polyisocyanate as a crosslinking agent to an acrylic polyol or polyester polyol having a reactive hydroxyl group and crosslinking can be used.
Further, as the ultraviolet ray or electron beam curable resin, epoxy (meth) acryl, urethane (meth) acrylate, or the like can be used.
光学効果層(10)に用いる球状粒子(12)は、無色または有色の透明材料からなる。通常は球状粒子(12)は、無色の有機もしくは無機の透明材料からなる。
有機材料としては、たとえば、ポリアクリル酸メチルやポリメタクリル酸メチルのようなアクリル樹脂、ポリスチレン樹脂、ポリエステル樹脂、ポリイミド樹脂、ポリエチレンやポリプロピレンのようなポリオレフィン樹脂、ポリアミド樹脂、ナイロン、ポリウレタン樹脂、ポリ塩化ビニル樹脂、ポリ塩化ビニリデン樹脂、アクリルアミド樹脂、またはそれらの一つ以上を含んだ共重合体を使用することが出来る。
The spherical particles (12) used for the optical effect layer (10) are made of a colorless or colored transparent material. Usually, the spherical particles (12) are made of a colorless organic or inorganic transparent material.
Examples of organic materials include acrylic resins such as polymethyl acrylate and polymethyl methacrylate, polystyrene resins, polyester resins, polyimide resins, polyolefin resins such as polyethylene and polypropylene, polyamide resins, nylon, polyurethane resins, polychlorinated resins. Vinyl resins, polyvinylidene chloride resins, acrylamide resins, or copolymers containing one or more of them can be used.
無機材料としては、たとえば、炭酸カルシウム、炭酸バリウム、炭酸マグネシウム、珪酸カルシウム、珪酸バリウム、珪酸マグネシウム、燐酸カルシウム、燐酸バリウム、燐酸マグネシウム、酸化珪素、酸化チタン、酸化鉄、酸化コバルト、酸化亜鉛、酸化ニッケル、酸化マンガン、酸化アルミニウム、水酸化鉄、水酸化ニッケル、水酸化アルミニウム、水酸化カルシウム、水酸化クロム、珪酸亜鉛、珪酸アルミニウム、炭酸亜鉛、塩基性炭酸銅、硫化亜鉛またはガラスを使用することが出来る。 Examples of inorganic materials include calcium carbonate, barium carbonate, magnesium carbonate, calcium silicate, barium silicate, magnesium silicate, calcium phosphate, barium phosphate, magnesium phosphate, silicon oxide, titanium oxide, iron oxide, cobalt oxide, zinc oxide, and oxide. Use nickel, manganese oxide, aluminum oxide, iron hydroxide, nickel hydroxide, aluminum hydroxide, calcium hydroxide, chromium hydroxide, zinc silicate, aluminum silicate, zinc carbonate, basic copper carbonate, zinc sulfide or glass I can do it.
光学効果層(10)の形成方法としては水に溶解した樹脂と分散した球状粒子(12)からなる塗工液をグラビア塗工法等の公知の方法で塗工乾燥する方法が挙げられる。光学効果層の乾燥後塗工厚みは必要な効果を得られる範囲でとくに限定はないが、加工が可能でエンボス等の形状付与が安定して出来る範囲でなるべく薄いほう(たとえば0.5μm程度)が望ましい。 Examples of the method for forming the optical effect layer (10) include a method of coating and drying a coating solution comprising a resin dissolved in water and dispersed spherical particles (12) by a known method such as a gravure coating method. The coating thickness of the optical effect layer after drying is not particularly limited as long as the required effect can be obtained, but it is as thin as possible (for example, about 0.5 μm) as long as it can be processed and can be stably embossed. Is desirable.
次に、図8に示すように、離型層(2)と光学効果層(10)の形成された支持体(1)フィルムの光学効果層側から、加熱したゴムロール(11)を用いて加熱圧接処理を行う。これによって光学効果層(10)中に分散した球状粒子(12)が離型層(2)中に押し込まれて離型層(2)と光学効果層(10)の界面で剥離したときに、光学効果層(10)の被転写体(7)の最表面となる面が球状粒子(12)の露出した凹凸面となり、外光反射によるテカテカ感の少ない表面とすることが出来る。
加熱したゴムロール(11)は支持体(1)の背面からの平板(図示せず)との間に所要の圧力をかけながら回転して光学効果層(10)中の球状粒子(12)を図の上部の離型層(2)中に押し込む。
Next, as shown in FIG. 8, heating is performed using a heated rubber roll (11) from the optical effect layer side of the support (1) film on which the release layer (2) and the optical effect layer (10) are formed. Press contact processing is performed. Thus, when the spherical particles (12) dispersed in the optical effect layer (10) are pushed into the release layer (2) and peeled off at the interface between the release layer (2) and the optical effect layer (10), The surface of the optical effect layer (10), which is the outermost surface of the transfer target (7), is an uneven surface where the spherical particles (12) are exposed, and the surface can be made less sensitive to external light reflection.
The heated rubber roll (11) is rotated while applying a required pressure between the heated rubber roll (11) and a flat plate (not shown) from the back surface of the support (1), and spherical particles (12) in the optical effect layer (10) are illustrated. Into the release layer (2) at the top of the plate.
ゴムロール(11)の加熱温度は光学効果層(10)の樹脂を軟化させる程度であればとくに限定はなく、樹脂の軟化温度と圧接時間との関係で決めることが出来る。
通常の熱可塑性樹脂を光学効果層(10)に使用した場合には加工速度が40m/minの場合で加熱温度160℃程度で圧力が線圧で500N/cm程度の場合が多い。
The heating temperature of the rubber roll (11) is not particularly limited as long as the resin of the optical effect layer (10) is softened, and can be determined by the relationship between the softening temperature of the resin and the pressure contact time.
When a normal thermoplastic resin is used for the optical effect layer (10), it is often the case that the processing speed is 40 m / min, the heating temperature is about 160 ° C., and the pressure is about 500 N / cm in linear pressure.
次に、金属反射層(6)として、支持体(1)の反対面から真空蒸着法を用いてアルミニウム等の薄膜層を一部に設ける(図9参照)。金属反射層(6)と球状粒子(12)との界面は光反射性を有している。
金属反射層(6)に用いる材料としては、金属または合金を使用することが出来る。金
属または合金としては、たとえば、アルミニウム、錫、クロム、ニッケル、銅、金、銀、またはそれらの1つ以上を含んだ合金を使用することが出来る。
Next, as a metal reflective layer (6), a thin film layer such as aluminum is provided in part from the opposite surface of the support (1) using a vacuum deposition method (see FIG. 9). The interface between the metal reflective layer (6) and the spherical particles (12) has light reflectivity.
As a material used for the metal reflective layer (6), a metal or an alloy can be used. As the metal or alloy, for example, aluminum, tin, chromium, nickel, copper, gold, silver, or an alloy containing one or more of them can be used.
金属反射層(6)を設ける方法としては、マスクを用いた部分蒸着法がよく用いられる。球状粒子(12)が露出した凹凸面に対して金属薄膜を均一に付ける方法としては他の方法よりも優れている。
金属反射層(6)の膜厚は主に必要な反射性および隠蔽性によって決まり、とくに限定はないが、通常は価格の問題と加工の難易度からアルミニウムを材料として使う場合が多く、その場合は膜厚は40nm程度でよい。
As a method of providing the metal reflection layer (6), a partial vapor deposition method using a mask is often used. The method for uniformly attaching the metal thin film to the uneven surface where the spherical particles (12) are exposed is superior to other methods.
The thickness of the metal reflective layer (6) is mainly determined by the required reflectivity and concealment properties and is not particularly limited, but usually aluminum is often used as the material due to price issues and difficulty of processing. The film thickness may be about 40 nm.
次に、接着層(4)として、支持体(1)の反対面からグラビア印刷法等の方法を用いてポリアミドエラストマー等の塗工をおこない転写箔を作成する(図10参照)。
被転写体である布基材等(7)に光学効果層(2)を貼着するための接着層(4)の材料としては被転写体の材質に応じて、ポリエステル樹脂、アクリル樹脂、塩化ビニル樹脂、ポリアミド樹脂、ポリ酢酸ビニル樹脂、ゴム系樹脂、エチレンー酢ビ共重合樹脂、塩化ビニル−酢酸共重合樹脂等の熱可塑性樹脂の中から選択して使用することが出来る。
Next, as the adhesive layer (4), a polyamide foil or the like is applied from the opposite surface of the support (1) using a method such as gravure printing to create a transfer foil (see FIG. 10).
The material of the adhesive layer (4) for adhering the optical effect layer (2) to the fabric substrate (7) to be transferred is a polyester resin, acrylic resin, chloride, depending on the material of the transfer target. It can be selected from thermoplastic resins such as vinyl resin, polyamide resin, polyvinyl acetate resin, rubber resin, ethylene-vinyl acetate copolymer resin, vinyl chloride-acetic acid copolymer resin.
接着層(4)は公知のグラビア印刷やマイクログラビア印刷等の方法で塗工乾燥することで形成できる。乾燥後の必要な膜厚は被転写体(7)の表面状態によっても異なるが1μmから20μmの範囲が好ましい。 The adhesive layer (4) can be formed by coating and drying by a known method such as gravure printing or microgravure printing. The required film thickness after drying varies depending on the surface state of the transfer object (7), but is preferably in the range of 1 μm to 20 μm.
図11には以上のように作成した本発明の転写箔を被転写体(7)に転写してから離型層(2)の表面の剥離界面から剥離した状態の転写物の断面を示した。
被転写体(7)は特に限定されないが、本発明の転写箔の特徴からいうと、平織、綾織、朱子織等の織物からなる布基材への転写の場合に利用することによりもっとも顕著な効果が認められる。
FIG. 11 shows a cross section of the transferred material in a state where the transfer foil of the present invention prepared as described above is transferred to the transfer target (7) and then peeled off from the peeling interface on the surface of the release layer (2). .
The transfer target (7) is not particularly limited, but the transfer foil of the present invention is most prominent when used for transfer to a cloth substrate made of a woven fabric such as plain weave, twill weave, satin weave and the like. The effect is recognized.
<実施例1>
厚さ25μmの透明なポリエチレンテレフタレートフィルムからなる支持体の片面に、離型層として下記の配合比からなる組成物をグラビア印刷法により、乾燥温度120℃で乾燥後塗布厚が1μmとなるように塗布し離型層を形成した。
(離型層塗工液組成)
ポリメチルメタクリレート(PMMA)樹脂 200重量部
シリコーンアルキドオイルフリー樹脂 30重量部
非イオン性湿潤剤 5重量部
低粘性ニトロセルロース 1200重量部
メチルエチルケトン/トルエン混合溶剤 2000重量部
<Example 1>
On one side of a support made of a transparent polyethylene terephthalate film having a thickness of 25 μm, a composition having the following compounding ratio as a release layer is dried by a gravure printing method at a drying temperature of 120 ° C. so that the coating thickness becomes 1 μm. This was applied to form a release layer.
(Releasing layer coating solution composition)
Polymethyl methacrylate (PMMA) resin 200 parts by weight Silicone alkyd oil-free resin 30 parts by weight Nonionic wetting agent 5 parts by weight Low-viscosity nitrocellulose 1200 parts by weight Methyl ethyl ketone / toluene mixed solvent 2000 parts by weight
次に光学効果層として下記の配合比からなる組成物をグラビア印刷法により、乾燥温度100℃で乾燥後塗布厚が0.5μmとなるように離型層表面に塗布し光学効果層を形成した。
(光学効果層塗工液組成)
ポリビニルアルコール樹脂 10重量部
ポリスチレン球状透明粒子(平均粒子径350nm) 10重量部
精製水 3000重量部
Next, an optical effect layer was formed by applying a composition having the following blending ratio as an optical effect layer to the surface of the release layer by gravure printing so that the coating thickness was 0.5 μm after drying at a drying temperature of 100 ° C. .
(Optical effect layer coating solution composition)
Polyvinyl alcohol resin 10 parts by weight Polystyrene spherical transparent particles (average particle diameter 350 nm) 10 parts by weight Purified water 3000 parts by weight
次に、離型層と光学効果層の形成された上記支持体フィルムの光学効果層側から、160℃に加熱したゴムロールを用いて線圧500N/cm、速度40m/minで加熱圧接処理を行なった。加熱圧接後には支持体上に設けられた積層物の厚みは1.1μmとなった。 Next, from the optical effect layer side of the support film on which the release layer and the optical effect layer are formed, a heat pressure welding process is performed at a linear pressure of 500 N / cm and a speed of 40 m / min using a rubber roll heated to 160 ° C. It was. After heating and pressure welding, the thickness of the laminate provided on the support was 1.1 μm.
次に、金属薄膜層として、真空蒸着法を用いて膜厚40nmのアルミニウム薄膜層を全面に設けた。その後、パターンマスクを特定の形状にて一時的に設けた後、酸アルカリ処理によって、パターンマスクが設けられていない部分の金属薄膜層を除去した。 Next, as the metal thin film layer, an aluminum thin film layer having a thickness of 40 nm was provided on the entire surface by vacuum evaporation. Then, after temporarily providing a pattern mask in a specific shape, the metal thin film layer in a portion where the pattern mask was not provided was removed by acid-alkali treatment.
次に、接着層として、下記の配合比からなる組成物をグラビア印刷法により、上記フィルム表面から、乾燥温度100℃で乾燥後塗膜厚が7.0μmとなるように塗布して接着層を形成して転写箔を作成した。
(接着層塗工液組成)
ポリアミドエラストマー樹脂 30重量部
エタノール/トルエン混合溶剤 70重量部
Next, as an adhesive layer, a composition having the following blending ratio is applied by gravure printing from the film surface so that the coating thickness after drying at a drying temperature of 100 ° C. is 7.0 μm. The transfer foil was formed by forming.
(Adhesive layer coating solution composition)
Polyamide elastomer resin 30 parts by weight Ethanol / toluene mixed solvent 70 parts by weight
<比較例1>
加熱したゴムロールによる加熱圧接処理を行なわなかった以外は実施例1と同様にして転写箔を作成した。
<Comparative Example 1>
A transfer foil was prepared in the same manner as in Example 1 except that the heat pressing process with a heated rubber roll was not performed.
<比較例2>
光学効果層塗工液組成から、ポリスチレン球状透明粒子を除き、加熱したゴムロールによる加熱圧接処理を行なわなかった以外は実施例1と同様にして転写箔を作成した。
<Comparative example 2>
A transfer foil was prepared in the same manner as in Example 1 except that the polystyrene spherical transparent particles were excluded from the optical effect layer coating solution composition, and the heat pressing treatment with a heated rubber roll was not performed.
以上のように作成した転写箔を、布媒体(ポリエステルサテン)に転写して偽造防止物品とした。目視により外観と折り曲げ性を評価した。
比較例2の転写箔を用いた場合に比べて、実施例1の本発明の転写箔を用いた場合には、反射層のない透明部分の最表面による外光反射が目立たなくなりギラギラ感のない外観となった。また、布基材の折り曲げ変形に対して壊れにくくなった。
比較例1の転写箔を用いた場合に比べて、実施例1の本発明の転写箔を用いた場合には、反射層のない透明部分の最表面による外光反射が目立たなくなりギラギラ感のない外観となった。
The transfer foil prepared as described above was transferred to a cloth medium (polyester satin) to obtain an anti-counterfeit article. The appearance and bendability were evaluated visually.
Compared with the case of using the transfer foil of Comparative Example 2, when the transfer foil of the present invention of Example 1 is used, the reflection of external light by the outermost surface of the transparent portion without the reflective layer becomes inconspicuous and there is no glare. Appeared. Moreover, it became hard to break with respect to the bending deformation of the cloth base material.
Compared with the case of using the transfer foil of Comparative Example 1, when the transfer foil of the present invention of Example 1 is used, the reflection of external light by the outermost surface of the transparent portion without the reflective layer becomes inconspicuous and there is no glare. Appeared.
以上のように、本発明の転写箔は粒子を含む塗工液を離型層上に塗布形成し、その後ローラーで押し込むことで粒子の形状(凹凸)が離型層側に浮き出るので転写箔を物品に転写した際に、露出した面に凹凸が生じることによって、反射した外光の散乱が大きくなりテカリが軽減する。 As described above, the transfer foil of the present invention is formed by coating and forming a coating liquid containing particles on the release layer, and then pressing the roller with a roller so that the shape of the particles (unevenness) is raised on the release layer side. When the surface is transferred to the article, unevenness is generated on the exposed surface, so that scattering of the reflected external light is increased and the shine is reduced.
また、本発明の転写箔では光学効果層の粒子はそれぞれ分離しているため、伸縮性の高い基材に転写した場合でも強度を保つことが出来、粒子上に形成された金属箔はクラックしないので反射層のひび割れが目立ちにくいという点でも、特に布への転写に適した転写箔であるということが言える。 Moreover, since the particles of the optical effect layer are separated from each other in the transfer foil of the present invention, the strength can be maintained even when transferred to a highly stretchable substrate, and the metal foil formed on the particles does not crack. Therefore, it can be said that it is a transfer foil particularly suitable for transfer to a cloth from the viewpoint that cracks in the reflective layer are not noticeable.
本発明は、物品に転写して使う転写箔として、特に布等の表面が粗く伸縮性のある被転写体に適しているが、偽造防止や真贋判定に利用でき、さらに意匠性を高める光学効果を活用できる被転写体に広く利用することが出来る。 The present invention is suitable as a transfer foil to be transferred to an article, and particularly suitable for an object to be transferred having a rough surface such as cloth, but it can be used for anti-counterfeiting and authenticity determination, and further enhances the design effect. It can be widely used for a transfer medium that can utilize the above.
1…支持体
2…離型層
3…保護層
4…接着層
5…剥離界面
6…金属反射層
7…被転写体
8…金属反射層での反射光
9…転写領域の最表面での反射光
10…光学効果層
11…熱圧ロール
12…粒子
DESCRIPTION OF SYMBOLS 1 ... Support body 2 ... Release layer 3 ... Protective layer 4 ... Adhesive layer 5 ... Separation interface 6 ... Metal reflective layer 7 ... Transfer object 8 ... Reflected light 9 in metal reflective layer ... Reflection on outermost surface of transfer region Light 10 ... Optical effect layer 11 ... Hot pressure roll 12 ... Particle
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| JP2011235827A JP2013091291A (en) | 2011-10-27 | 2011-10-27 | Transfer foil and method of manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011235827A JP2013091291A (en) | 2011-10-27 | 2011-10-27 | Transfer foil and method of manufacturing the same |
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| Publication Number | Publication Date |
|---|---|
| JP2013091291A true JP2013091291A (en) | 2013-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2011235827A Pending JP2013091291A (en) | 2011-10-27 | 2011-10-27 | Transfer foil and method of manufacturing the same |
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| JP2015127751A (en) * | 2013-12-27 | 2015-07-09 | 凸版印刷株式会社 | Solvent coloring structure |
| CN115674943A (en) * | 2021-07-28 | 2023-02-03 | 深圳市裕同包装科技股份有限公司 | Transfer film and method for manufacturing same |
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