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JP2012170988A - Outer race radial compression forming apparatus and method for manufacturing bearing - Google Patents

Outer race radial compression forming apparatus and method for manufacturing bearing Download PDF

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JP2012170988A
JP2012170988A JP2011035869A JP2011035869A JP2012170988A JP 2012170988 A JP2012170988 A JP 2012170988A JP 2011035869 A JP2011035869 A JP 2011035869A JP 2011035869 A JP2011035869 A JP 2011035869A JP 2012170988 A JP2012170988 A JP 2012170988A
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outer ring
diameter
ring member
radial compression
dies
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Takahiro Yoshimitsu
高広 吉満
Yujiro Nagayama
雄次郎 永山
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KURIBAYASHI SEISAKUSHO KK
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KURIBAYASHI SEISAKUSHO KK
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Abstract

PROBLEM TO BE SOLVED: To provide an outer race radial compression forming apparatus and a method for manufacturing a bearing by means of which an outer race can be formed out of a punched and separated outer race member with a small forming load, the outer race having the minimum inside diameter larger that the maximum outside diameter of an inner race.SOLUTION: An outer race member W1 having the diameter larger than that of an outer race of a bearing to be manufactured is set between a plurality of split dies 13a-13f arranged in such a way that pressurization faces 13a1-13f1 are located on the same circumference with the predetermined spacing therebetween. By moving the plurality of split dies 13a-13f in a direction toward the center of a pressurization space 13A, the plurality of split dies 13a-13f apply pressure to the outer race member W1 from the outer circumferential portion thereof so that the diameter of the outer race member W1 is reduced to the substantially same diameter as that of the outer race of the bearing to be finally manufactured.

Description

本発明は、ベアリングの内輪と外輪とが重なった形状の内外輪一体部材から分離した外輪部材から外輪の最小内径より内輪の最大外径の方が大きい外輪を成形する外輪ラジアル圧縮成形装置、およびベアリング製造方法に関する。   The present invention relates to an outer ring radial compression molding apparatus for molding an outer ring whose inner ring has a larger maximum outer diameter than the minimum inner diameter of the outer ring from an outer ring member separated from an inner and outer ring integrated member having a shape in which an inner ring and an outer ring of a bearing overlap. The present invention relates to a bearing manufacturing method.

従来の外輪ラジアル圧縮成形装置では、例えば、テーパーベアリング(円錐軸受)等の外輪の最小内径より内輪の最大外径の方が大きいベアリングの外輪を成形する場合、外輪の最小内径より内輪の最大外径の方が大きいため、まずは、ベアリングの内輪と外輪とが重なった形状の内外輪一体部材にパンチを押し込んで、外輪部材と内輪部材とを打ち抜きにより分離した後、例えば、外輪部材の先端部内側をパンチとダイスやローラ等により加圧して、外輪部材の先端部内側の肉を内側に押し出すことにより、外輪の最小内径より内輪の最大外径の方が大きい外輪を再成形していた(例えば、特許文献1〜4等参照。)。なお、この場合、外輪部材の外径には変更がない。   In a conventional outer ring radial compression molding apparatus, for example, when forming an outer ring of a bearing whose maximum outer diameter is larger than the minimum inner diameter of the outer ring, such as a tapered bearing (conical bearing), the maximum outer diameter of the inner ring is smaller than the minimum inner diameter of the outer ring. Since the diameter is larger, first, after punching into the inner and outer ring integral member in which the inner ring and outer ring of the bearing overlap, the outer ring member and the inner ring member are separated by punching, for example, the tip of the outer ring member By pressurizing the inside with a punch and a die or roller and pushing the meat inside the tip of the outer ring member to the inside, the outer ring having a larger maximum outer diameter than the minimum inner diameter of the outer ring was reshaped ( For example, see Patent Documents 1 to 4). In this case, the outer diameter of the outer ring member is not changed.

特開平07−035143号公報Japanese Patent Laid-Open No. 07-035143 特開平07−054852号公報JP 07-048552 A 特開平07−054851号公報Japanese Patent Application Laid-Open No. 07-054851 特開2004−290983号公報JP 2004-290983 A

しかし、前記特許文献1〜4に記載された従来の外輪ラジアル圧縮成形装置またはベアリング製造方法では、内外輪一体部材から外輪部材を打ち抜き分離した後、外輪部材の先端部内側をパンチとダイスやローラ等により加圧して外輪部材の先端部内側の肉を内側に押し出すことにより、外輪の最小内径より内輪の最大外径の方が大きい外輪を再成形していたため、外輪部材の先端部内側の肉を内側に押し出す際の成形荷重が大きいと共に、成形が難しい等の課題があった。   However, in the conventional outer ring radial compression molding apparatus or bearing manufacturing method described in Patent Documents 1 to 4, after the outer ring member is punched and separated from the inner and outer ring integrated members, the inner side of the outer ring member is punched and dies or rollers. The outer ring has a larger inner diameter than the minimum inner diameter of the outer ring by re-forming the outer ring by pressing the inner ring and pressing the inner ring. There are problems such as a large molding load when extruding inward and difficulty in molding.

そこで、本発明は、内外輪一体部材から外輪部材を打ち抜き分離できる共に、打ち抜き分離した外輪部材から小さな成形荷重で外輪の最小内径より内輪の最大外径の方が大きい外輪を成形することができる、外輪ラジアル圧縮成形装置およびベアリング製造方法を提供することを目的とする。   Therefore, the present invention can punch and separate the outer ring member from the inner and outer ring integrated members, and can mold an outer ring having a larger maximum outer diameter than the minimum inner diameter of the outer ring with a small molding load from the punched and separated outer ring member. An object of the present invention is to provide an outer ring radial compression molding apparatus and a bearing manufacturing method.

上記課題を解決するため、本発明の外輪ラジアル圧縮成形装置は、加圧面が所定間隔を空けて同一円周状に位置するように配置され、その加圧面に囲まれた加圧空間に、最終的に製造しようとするベアリングの外輪より径の大きい外輪部材がセットされ、当該外輪部材の外周側面にそれぞれの加圧面を押し当てる複数の分割ダイスと、前記複数の分割ダイスに前記加圧空間の中心方向に向かう荷重をかけて、前記複数の分割ダイスをそれぞれ前記加圧空間の中心方向に移動させることにより、前記外輪部材の径を縮める分割ダイス押圧機構部と、を有することを特徴とする外輪ラジアル圧縮成形装置である。
ここで、前記複数の分割ダイスは、それぞれ、前記加圧シリンダの軸心方向に沿って下方に向かうに従い径が小さくなるテーパー外周側面を有する一方、前記分割ダイス押圧機構部は、前記複数の分割ダイスの上面を加圧して下降させる加圧シリンダと、前記複数の分割ダイスの上端を突出させて複数の分割ダイスのテーパー外周側面に接触して支持し、前記加圧シリンダの加圧によって前記複数の分割ダイスが下降するに従い、前記加圧シリンダの軸心方向に向かうに従い径が小さくなるテーパー支持面を有する分割ダイス絞り部と、を有し、前記複数の分割ダイスは、前記加圧シリンダの加圧によって下降して、前記分割ダイス絞り部の前記テーパー支持面により前記加圧空間の中心方向に近づく、ようにしても良い。
また、前記分割ダイス押圧機構部は、分離された一の前記外輪部材に対し加圧による縮径と、加圧を止める徐荷とを所定回数繰り返し行う一方、さらに、前記複数の分割ダイスによる徐荷時、前記外輪部材を所定角度ずつ回転させるワーク回転機構部を有する、ようにしても良い。
また、本発明のベアリング製造方法は、最終的に製造するベアリングの外輪より径の大きい外輪部材と、その内輪とほぼ同じ径を有する内輪部材とを有する内外輪一体部材を製造する内外輪一体部材製造工程と、前記内外輪一体部材から前記外輪部材と前記内輪部材とを分離する内外輪分離工程と、分離された前記外輪部材の外周部分から圧力を加えて、最終的に製造するベアリングの外輪とほぼ同じ径に縮める外輪縮径工程と、を有することを特徴とするベアリング製造方法である。
ここで、前記外輪縮径工程では、分離された一の前記外輪部材に対し、加圧による縮径と、加圧を止める徐荷と、その徐荷時、前記外輪部材を所定角度ずつ回転させるワークインデックスと、を所定回数繰り返し行う、ようにしても良い。
In order to solve the above problems, the outer ring radial compression molding apparatus of the present invention is arranged such that the pressurizing surfaces are positioned on the same circumference at a predetermined interval, and the pressurizing space surrounded by the pressurizing surfaces An outer ring member having a diameter larger than that of the outer ring of the bearing to be manufactured is set, a plurality of divided dies that press the respective pressing surfaces against the outer peripheral side surface of the outer ring member, and the pressurizing space of the plurality of divided dies. A split die pressing mechanism that reduces the diameter of the outer ring member by applying a load in the center direction and moving the plurality of split dies in the center direction of the pressurizing space, respectively. This is an outer ring radial compression molding apparatus.
Here, each of the plurality of divided dies has a tapered outer peripheral surface whose diameter decreases as it goes downward along the axial direction of the pressure cylinder, while the divided die pressing mechanism portion includes the plurality of divided dies. A pressure cylinder that pressurizes and lowers the upper surface of the die; and supports upper ends of the plurality of divided dies that protrude and contact taper outer peripheral surfaces of the plurality of divided dies. A plurality of divided dies, and a plurality of divided dies, each having a tapered die support portion having a tapered support surface that decreases in diameter in the axial direction of the pressure cylinder. You may make it descend | fall by pressurization and to approach the center direction of the said pressurization space by the said taper support surface of the said division | segmentation die-throttle part.
Further, the split die pressing mechanism portion repeatedly performs a predetermined diameter reduction and pressurization for stopping the pressurization on the separated outer ring member a predetermined number of times. You may make it have a workpiece | work rotation mechanism part which rotates the said outer ring member for every predetermined angle at the time of loading.
Also, the bearing manufacturing method of the present invention is an inner / outer ring integrated member for manufacturing an inner / outer ring integrated member having an outer ring member having a larger diameter than the outer ring of the bearing to be finally manufactured and an inner ring member having substantially the same diameter as the inner ring. Manufacturing process, inner and outer ring separation step of separating the outer ring member and the inner ring member from the inner and outer ring integral member, and an outer ring of the bearing that is finally manufactured by applying pressure from the outer peripheral portion of the separated outer ring member And an outer ring diameter reducing step for reducing the diameter of the outer ring to substantially the same diameter.
Here, in the outer ring diameter reducing step, the diameter of the separated outer ring member is reduced by pressurization, the gradual load for stopping the pressurization, and the outer ring member is rotated by a predetermined angle at the time of the gradual load. The work index may be repeated a predetermined number of times.

本発明の外輪ラジアル圧縮成形装置およびベアリング製造方法では、加圧面が所定間隔を空けて同一円周状に位置するように配置された複数の分割ダイスに、加圧空間の中心方向に向かう荷重をかけて、複数の分割ダイスを加圧空間の中心方向に移動させることにより、外輪部材の外周部分から圧力を加えて最終的に製造するベアリングの外輪とほぼ同じ径に縮めるようにしたので、内外輪一体部材から外輪部材を打ち抜き分離できる共に、打ち抜き分離した外輪部材から小さな成形荷重で外輪の最小内径より内輪の最大外径の方が大きい外輪を成形することができる。   In the outer ring radial compression molding apparatus and the bearing manufacturing method of the present invention, a load directed toward the center of the pressurizing space is applied to a plurality of divided dies arranged so that the pressurizing surfaces are located at the same circumference at predetermined intervals. Then, by moving the plurality of dice in the direction of the center of the pressurizing space, pressure is applied from the outer peripheral part of the outer ring member so that it is contracted to approximately the same diameter as the outer ring of the bearing to be finally produced. The outer ring member can be punched and separated from the ring-integrated member, and an outer ring having a maximum inner diameter larger than the minimum inner diameter of the outer ring can be formed from the punched and separated outer ring member with a small molding load.

本実施形態の外輪ラジアル圧縮成形装置全体の構成例を示す部分端面図である。It is a partial end elevation showing the example of composition of the whole outer ring radial compression molding device of this embodiment. 図1に示す実施形態の外輪ラジアル圧縮成形装置の主要部の断面を拡大して示す拡大端面図である。FIG. 2 is an enlarged end view showing an enlarged cross section of a main part of the outer ring radial compression molding apparatus of the embodiment shown in FIG. 1. (a),(b)は、それぞれ、図1に示す実施形態の外輪ラジアル圧縮成形装置における分割ダイス絞り部と複数の分割ダイス等を上方からみた平面図、斜視図である。(A), (b) is the top view and perspective view which respectively looked at the division | segmentation die expansion | squeezing part and the some division | segmentation die in the outer ring radial compression molding apparatus of embodiment shown in FIG. (a),(b)は、それぞれ、本実施形態によるラジアル圧縮加工前後の外輪部材の一例を示す図である。(A), (b) is a figure which shows an example of the outer ring member before and behind radial compression processing by this embodiment, respectively. 本実施形態の外輪ラジアル圧縮成形装置における分割ダイスによる縮径加工とワークインデックス動作を簡略して示す端面図である。It is an end elevation which shows simply the diameter reduction process by a division | segmentation die and a workpiece | work index operation | movement in the outer ring | wheel radial compression molding apparatus of this embodiment. 本実施形態の外輪ラジアル圧縮成形装置におけるラジアル圧縮成形における繰り返し手順を示すフローチャートである。It is a flowchart which shows the repetition procedure in radial compression molding in the outer ring | wheel radial compression molding apparatus of this embodiment. (a),(b)は、それぞれ、図6に示す本実施形態の外輪ラジアル圧縮成形装置におけるラジアル圧縮成形とワークインデックス処理の効果を示す図である。(A), (b) is a figure which shows the effect of radial compression molding and a work index process in the outer ring | wheel radial compression molding apparatus of this embodiment shown in FIG. 6, respectively.

次に、本発明に係る外輪ラジアル圧縮成形装置およびベアリング製造方法の実施形態を、図面を参照して説明する。   Next, an embodiment of an outer ring radial compression molding apparatus and a bearing manufacturing method according to the present invention will be described with reference to the drawings.

図1は、本実施形態の外輪ラジアル圧縮成形装置全体の構成例と主要部の断面とを示す部分端面図、図2は、図1に示す実施形態の外輪ラジアル圧縮成形装置の主要部の断面を拡大して示す拡大端面図、図3は、(a),(b)は、それぞれ、図1に示す実施形態の外輪ラジアル圧縮成形装置における分割ダイス絞り部を上方からみた平面図、斜視図である。   FIG. 1 is a partial end view showing a configuration example of the entire outer ring radial compression molding apparatus of the present embodiment and a cross section of the main part thereof, and FIG. 2 is a cross section of the main part of the outer ring radial compression molding apparatus of the embodiment shown in FIG. 3 is an enlarged end view, and FIGS. 3A and 3B are a plan view and a perspective view, respectively, of a split die drawing portion in the outer ring radial compression molding apparatus of the embodiment shown in FIG. It is.

本実施形態の外輪ラジアル圧縮成形装置1は、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材から分離したベアリングの外輪よりやや径の大きい外輪部材W1を縮径して、最終的に製造すべき外輪とほぼ径が同一の外輪部材を成形することを特徴とする。   The outer ring radial compression molding apparatus 1 according to the present embodiment is a bearing that is separated from an inner and outer ring integrated member in a shape in which steel bars are cut at predetermined intervals and the outer ring and inner ring of the bearing formed by upsetting, cutting, or the like are stacked. The outer ring member W1 having a diameter slightly larger than that of the outer ring is reduced in diameter, and an outer ring member having substantially the same diameter as the outer ring to be finally manufactured is formed.

そのため、本実施形態の外輪ラジアル圧縮成形装置1は、図1に示すように、上下駆動部11と、加圧シリンダ12と、図3に示すように複数(ここでは、説明の便宜上、例えば、6個とする。)の分割ダイス13a〜13fからなるダイス部13と、分割ダイス絞り部14と、ワーク受け部15と、インデックス駆動部16と、上下動シリンダ17と、押矢作動シリンダ18と、土台19とを有する。ここで、上下駆動部11、加圧シリンダ12および分割ダイス絞り部14が、本発明の分割ダイス押圧機構部に相当する。また、ワーク受け部15、インデックス駆動部16が、本発明のワーク回転機構部に相当する。   Therefore, the outer ring radial compression molding apparatus 1 of the present embodiment includes, as shown in FIG. 1, a vertical drive unit 11, a pressurizing cylinder 12, and a plurality of pieces as shown in FIG. 6).) A die portion 13 composed of split dies 13a to 13f, a split die throttle portion 14, a workpiece receiving portion 15, an index driving portion 16, a vertical movement cylinder 17, and a pushing arrow operating cylinder 18. And a base 19. Here, the up-and-down drive part 11, the pressurizing cylinder 12, and the divided die restricting part 14 correspond to the divided die pressing mechanism part of the present invention. Moreover, the workpiece | work receiving part 15 and the index drive part 16 are equivalent to the workpiece | work rotation mechanism part of this invention.

上下駆動部11は、加圧シリンダ12を上下動させるものである。加圧シリンダ12は、油圧等により加圧ピストン121を上下動させて、複数(ここでは、説明の便宜上、例えば、6個とする。)の分割ダイス13a〜13fからなるダイス部13の上面に荷重をかける装置で、30トン程度の油圧プレスをかけるものである。   The vertical drive unit 11 moves the pressure cylinder 12 up and down. The pressurizing cylinder 12 moves the pressurizing piston 121 up and down by hydraulic pressure or the like, and on the upper surface of the die portion 13 composed of a plurality of (here, six, for example, for convenience of explanation) divided dies 13a to 13f. It is a device that applies a load and applies a hydraulic press of about 30 tons.

ダイス部13は、図3(a),(b)に示すように、複数の分割ダイス13a〜13fからなるもので、分割ダイス13a〜13fそれぞれの加圧面13a1〜13f1が所定間隔を空けて同一円周状に位置するように配置されている。ここで、各加圧面13a1〜13f1は、加圧シリンダ12の軸心CL方向である鉛直方向には、図1および図2に示すように、鉛直方向に延びている一方、加圧シリンダ12の軸心CL方向に対し垂直方向の水平方向には、図3(a),(b)に示すように、最終的に製造すべき外輪の外径の外周側面になるように曲面加工されている。なお、図3(b)では、分割ダイス13a〜13fのうち分割ダイス13fを取外した状態を示している。   As shown in FIGS. 3A and 3B, the die portion 13 is composed of a plurality of divided dies 13a to 13f, and the pressing surfaces 13a1 to 13f1 of the divided dies 13a to 13f are the same with a predetermined interval therebetween. It arrange | positions so that it may be located in the periphery shape. Here, the pressurizing surfaces 13a1 to 13f1 extend in the vertical direction, which is the axial center CL direction of the pressurizing cylinder 12, as shown in FIG. 1 and FIG. In the horizontal direction perpendicular to the axis CL direction, as shown in FIGS. 3A and 3B, a curved surface is processed so as to be the outer peripheral side surface of the outer diameter of the outer ring to be finally manufactured. . FIG. 3B shows a state in which the divided die 13f is removed from the divided dies 13a to 13f.

また、各分割ダイス13a〜13fは、それぞれ、加圧面13a1〜13f1の反対側の後側面側に、加圧シリンダ12の軸心CL方向に沿って下方に向かうに従い径が小さくなるテーパー外周側面13a2〜13f2が形成されており、加圧シリンダ12の加圧によって下降すると、分割ダイス絞り部14のテーパー支持面14aにより案内されて、加圧シリンダ12の軸心CL、すなわち加圧空間13Aの中心方向に近づくように移動する。これにより、各分割ダイス13a〜13fの加圧面13a1〜13f1に囲まれた加圧空間13Aに、ベアリングの外輪より径の大きい外輪部材W1がセットされ、当該外輪部材W1の外周側面にそれぞれの加圧面13a1〜13f1を押し当てて加圧して縮径を行うことができる。なお、本実施形態の外輪ラジアル圧縮成形装置1は、後述するように、一の外輪部材W1に対し一回の縮径ではなく、複数回の縮径を繰り返し行って少しずつ縮径を行う。   Further, each of the divided dies 13a to 13f has a tapered outer peripheral side surface 13a2 whose diameter decreases toward the lower side along the axis CL direction of the pressurizing cylinder 12 on the rear side surface opposite to the pressurizing surfaces 13a1 to 13f1. When the pressure cylinder 12 is lowered by pressurization, it is guided by the taper support surface 14a of the divided die restrictor 14, and the axis CL of the pressure cylinder 12, that is, the center of the pressure space 13A is formed. Move closer to the direction. As a result, the outer ring member W1 having a larger diameter than the outer ring of the bearing is set in the pressurizing space 13A surrounded by the pressurizing surfaces 13a1 to 13f1 of the respective divided dies 13a to 13f. The pressure surfaces 13a1 to 13f1 can be pressed and pressed to reduce the diameter. As will be described later, the outer ring radial compression molding apparatus 1 of the present embodiment repeatedly reduces the diameter of the one outer ring member W1 by a plurality of times, not a single diameter reduction.

ここで、本実施形態の分割ダイス13a〜13fでは、図3(a)に示すように、加圧面13a1〜13f1側の左右両側面の角を削り落として、それぞれ、面取り部を形成している。これにより、分割ダイス13a〜13fがより加圧シリンダ12の軸心CL方向に近づいてお互いに接触しても、面取り部同士が互いに接触するので、分割ダイス13a〜13fの角部が削れたり、破損することを未然に防止することができると共に、面取り部が接触した点を外輪の縮径の最小径とすれば、過剰な縮径も防止することができる。   Here, in the divided dies 13a to 13f of the present embodiment, as shown in FIG. 3A, the corners of the left and right side surfaces on the pressing surfaces 13a1 to 13f1 side are scraped to form chamfered portions, respectively. . As a result, even if the divided dies 13a to 13f are closer to the axial center CL direction of the pressure cylinder 12 and contact each other, the chamfered portions are in contact with each other, so that the corners of the divided dies 13a to 13f are scraped. In addition to preventing damage, excessive reduction in diameter can be prevented if the point where the chamfered portion contacts is the minimum diameter of the outer ring.

分割ダイス絞り部14は、図1および図2に示すように、土台19の上面に固定されるもので、複数の分割ダイス13a〜13fの上端を突出させて複数の分割ダイス13a〜13fのテーパー外周側面13a2〜13f2に接触して支持し、加圧シリンダ12の加圧によって複数の分割ダイス13a〜13fが下降するに従い、加圧シリンダ12の軸心CL方向に内径が小さくなるように下方に向かうに従い径が小さくなるテーパー支持面14aを有する。   As shown in FIGS. 1 and 2, the divided die narrowing portion 14 is fixed to the upper surface of the base 19, and the upper ends of the plurality of divided dies 13 a to 13 f are projected to taper the plurality of divided dies 13 a to 13 f. The outer peripheral side surfaces 13a2 to 13f2 are supported in contact with each other, and as the plurality of divided dies 13a to 13f are lowered by the pressurization of the pressurization cylinder 12, the pressurization cylinder 12 is lowered downward so that the inner diameter decreases in the axial center CL direction. It has a taper support surface 14a whose diameter decreases as it goes.

また、分割ダイス絞り部14は、図1および図2に示すように、加圧シリンダ12の加圧ピストン121によって最下点まで下降し、縮径処理が終了した複数の分割ダイス13a〜13fを上昇させて、徐荷(戻す)ためのスプリング14bが設けられている。   Further, as shown in FIGS. 1 and 2, the divided die restricting portion 14 is lowered to the lowest point by the pressurizing piston 121 of the pressurizing cylinder 12, and the plurality of split dies 13 a to 13 f that have been subjected to the diameter reduction process are removed. A spring 14b is provided for lifting and gradually loading (returning).

ワーク受け部15は、加工ワークである外輪部材W1を下方からチャックし支持するもので、押矢作動シリンダ18により押矢181が挿入または抜き出しされてその半径方向に拡がったり、縮まって外輪部材W1をチャックするものである。   The workpiece receiving portion 15 chucks and supports the outer ring member W1, which is a workpiece, from below, and the pushing arrow 181 is inserted or withdrawn by the pushing arrow operating cylinder 18 to expand or contract in the radial direction thereof, and the outer ring member W1 shrinks. Is to chuck.

インデックス駆動部16は、加圧ピストン121が上昇し複数の分割ダイス13a〜13fによる加圧を止める徐荷時、外輪部材W1を所定角度ずつ回転、すなわちインデックス動作させるものである。   The index driving unit 16 rotates the outer ring member W1 by a predetermined angle, that is, performs an indexing operation when the load is gradually lowered when the pressurizing piston 121 is raised and pressurization by the plurality of divided dies 13a to 13f is stopped.

上下動シリンダ17は、土台19下面に固定され、油圧等によりワーク受け部15や押矢作動シリンダ18等を上下動させるものである。   The vertical movement cylinder 17 is fixed to the lower surface of the base 19 and vertically moves the workpiece receiving portion 15 and the arrow operating cylinder 18 by hydraulic pressure or the like.

また、押矢作動シリンダ18は、ワーク受け部15の中心孔に押矢181を挿入または抜き出して、ワーク受け部15を拡げたり縮めて、外輪部材W1をチャックさせるものである。   Further, the pushing arrow operating cylinder 18 inserts or removes the pushing arrow 181 in the center hole of the workpiece receiving portion 15 to expand or contract the workpiece receiving portion 15 to chuck the outer ring member W1.

図4(a),(b)は、それぞれ、本実施形態によるラジアル圧縮加工前後の外輪部材の一例を示す図である。   4A and 4B are views showing an example of the outer ring member before and after the radial compression processing according to the present embodiment, respectively.

本実施形態の外輪ラジアル圧縮成形装置1では、外輪部材W1および内輪部材を積み重ねた形状の内外輪一体部材から外輪部材W1を打ち抜き分離すると共に、打ち抜き分離した外輪部材W1から小さな成形荷重で外輪の最小内径より内輪の最大外径の方が大きい外輪を成形することを目的しているので、図4(a)に示すような製造しようとする外輪の径より大きい径の外輪部材W1に対し、図4(b)に示すような縮径加工、すなわち外輪部材W1の外側から圧力を加えて径を縮める加工を行い、製造しようとする外輪の径にする。   In the outer ring radial compression molding apparatus 1 of the present embodiment, the outer ring member W1 is punched and separated from the inner and outer ring integrated members formed by stacking the outer ring member W1 and the inner ring member, and the outer ring member W1 is punched and separated from the outer ring member W1 with a small molding load. Since the purpose is to form an outer ring having a larger maximum outer diameter than the minimum inner diameter, the outer ring member W1 having a diameter larger than the diameter of the outer ring to be manufactured as shown in FIG. The diameter reduction process as shown in FIG. 4B, that is, the process of reducing the diameter by applying pressure from the outside of the outer ring member W1 is performed to obtain the diameter of the outer ring to be manufactured.

次に、本実施形態の外輪ラジアル圧縮成形装置1における分割ダイス13a〜13fのラジアル圧縮動作である縮径加工と、インデックス駆動部16によるワークのインデックス動作について説明する。   Next, a diameter reduction process that is a radial compression operation of the divided dies 13a to 13f in the outer ring radial compression molding apparatus 1 of the present embodiment and an index operation of a workpiece by the index driving unit 16 will be described.

図5は、本実施形態の外輪ラジアル圧縮成形装置1における分割ダイス13a〜13fによる縮径加工とワークインデックス動作を簡略して示す端面図である。   FIG. 5 is an end view schematically showing the diameter reduction processing and the work index operation by the divided dies 13a to 13f in the outer ring radial compression molding apparatus 1 of the present embodiment.

図3および図5に示すように、分割ダイス絞り部14の上面から突出しているダイス部13を構成する複数の分割ダイス13a〜13fの上面に加圧シリンダ12の加圧ピストン121が当り、複数の分割ダイス13a〜13fを下方に押し下げると、各分割ダイス13a〜13fのテーパー外周側面13a2〜13f2が分割ダイス絞り部14のテーパー支持面14aに案内され、いわゆるクサビ効果により、複数の分割ダイス13a〜13fは、それぞれ、加圧シリンダ12の軸心CL方向に近づいていき、外輪部材W1のラジアル方向への縮径を実行する。   As shown in FIGS. 3 and 5, the pressurizing piston 121 of the pressurizing cylinder 12 hits the upper surface of the plurality of split dies 13 a to 13 f constituting the die portion 13 projecting from the upper surface of the split die restricting portion 14. When the divided dies 13a to 13f are pushed downward, the tapered outer peripheral side surfaces 13a2 to 13f2 of the divided dies 13a to 13f are guided to the tapered support surface 14a of the divided die narrowing portion 14, and a plurality of divided dies 13a are caused by the so-called wedge effect. ˜13f approaches the axial center CL direction of the pressurizing cylinder 12, and executes the diameter reduction of the outer ring member W1 in the radial direction.

ここで、本実施形態の外輪ラジアル圧縮成形装置1では、複数の分割ダイス13a〜13fによる外輪部材W1のラジアル方向への縮径を1回だけ行うのではなく、外輪部材W1へ徐荷(戻し)時、外輪部材W1を回転させて、繰り返し縮径を行う。ただし、本発明では、外輪部材W1のラジアル方向への縮径は1回でも十分な場合は、1回だけでも勿論良く、その際には、外輪部材W1を回転させる処理を省略できる。   Here, in the outer ring radial compression molding apparatus 1 of the present embodiment, the outer ring member W1 is not reduced in diameter in the radial direction by the plurality of divided dies 13a to 13f only once, but gradually loaded (returned) to the outer ring member W1. ), The outer ring member W1 is rotated to repeatedly reduce the diameter. However, in the present invention, when the outer ring member W1 is reduced in diameter in the radial direction even if it is sufficient only once, it is of course possible to perform only once. In this case, the process of rotating the outer ring member W1 can be omitted.

つまり、本実施形態の外輪ラジアル圧縮成形装置1では、加圧シリンダ12が加圧を停止し上昇する徐荷(戻し)の間、インデックス駆動部16が動作して、外輪部材W1をチャックしているワーク受け部15を所定角度ずつ回転させる。   That is, in the outer ring radial compression molding apparatus 1 of the present embodiment, the index driving unit 16 operates to chuck the outer ring member W1 while the pressure cylinder 12 stops pressing and lifts (returns) the load. The workpiece receiving part 15 is rotated by a predetermined angle.

図6は、本実施形態の外輪ラジアル圧縮成形装置1におけるラジアル圧縮成形における繰り返し手順を示すフローチャートである。   FIG. 6 is a flowchart showing a repetition procedure in the radial compression molding in the outer ring radial compression molding apparatus 1 of the present embodiment.

つまり、図6に示すように、本実施形態の外輪ラジアル圧縮成形装置1では、加圧ピストン121の下降により加圧(縮径)を行い(ステップS100)、続いて加圧ピストン121の上昇により徐荷(戻し)を行い(ステップS110)、そしてインデックス駆動部16が動作して外輪部材W1を所定角度ずつ回転させるワークインデックス処理(ステップS120)という一連の処理を、所定回数繰り返し行う。   That is, as shown in FIG. 6, in the outer ring radial compression molding apparatus 1 according to the present embodiment, pressure (diameter reduction) is performed by lowering the pressurizing piston 121 (step S <b> 100), and then the pressurizing piston 121 is lifted. A slow load (return) is performed (step S110), and a series of processes called a work index process (step S120) in which the index driving unit 16 operates to rotate the outer ring member W1 by a predetermined angle is repeatedly performed a predetermined number of times.

図7(a),(b)は、それぞれ、図6に示す本実施形態の外輪ラジアル圧縮成形装置1におけるラジアル圧縮成形とワークインデックス処理の効果を示す図である。   FIGS. 7A and 7B are views showing the effects of radial compression molding and work index processing in the outer ring radial compression molding apparatus 1 of the present embodiment shown in FIG. 6, respectively.

つまり、複数の分割ダイス13a〜13fによる外輪部材W1のラジアル方向への縮径を1回行うと、図7(a)に示すように、複数の分割ダイス13a〜13f間の隙間で、外輪部材W1の外周に突起部分W11が生じる。   That is, when the outer ring member W1 is radially reduced once by the plurality of divided dies 13a to 13f, as shown in FIG. 7A, the outer ring member is formed in the gap between the plurality of divided dies 13a to 13f. A protruding portion W11 is generated on the outer periphery of W1.

そのため、本実施形態の外輪ラジアル圧縮成形装置1では、加圧シリンダ12が加圧を停止した徐荷(戻し)の間、インデックス駆動部16が動作して、外輪部材W1を回転させる。ここで、本実施形態では、インデックス駆動部16は、各分割ダイス13a〜13fが6つ、60度置きに配置されているので、例えば、30度ずつ回転させる。   Therefore, in the outer ring radial compression molding apparatus 1 of the present embodiment, the index driving unit 16 operates to rotate the outer ring member W1 during the slow load (return) when the pressurizing cylinder 12 stops pressurization. Here, in the present embodiment, the index driving unit 16 has six divided dice 13a to 13f arranged at intervals of 60 degrees, and thus, for example, is rotated by 30 degrees.

すると、図7(b)に示すように、複数の分割ダイス13a〜13f間の隙間で生じた外輪部材W1の突起部分は、次の縮径(加圧)時には、次の隣の分割ダイス13a〜13fの加圧面13a1〜13f1に加圧されるので、縮径(加圧)時に発生した外輪部材W1の突起部分を潰して、外輪部材W1の外周側面を滑らかにすることができる。これを何度も繰り返す。   Then, as shown in FIG. 7 (b), the protruding portion of the outer ring member W1 generated in the gap between the plurality of divided dies 13a to 13f is the next adjacent divided die 13a at the time of the next diameter reduction (pressurization). Since pressure is applied to the pressure surfaces 13a1 to 13f1 of ~ 13f, it is possible to smooth the outer peripheral side surface of the outer ring member W1 by crushing the protruding portion of the outer ring member W1 generated during the diameter reduction (pressurization). Repeat this many times.

ただし、各分割ダイス13a〜13fが6つの場合に、外輪部材W1を30度ずつ回転させると、外輪部材W1に発生した突起部分W11が1回置きに、複数の分割ダイス13a〜13f間の隙間に来るので、一度外輪部材W1に発生した突起部分W11が直ぐにまたは永久に分割ダイス13a〜13f間の隙間に来ないように、インデックス駆動部16は、例えば、10度ずつや、13度ずつ、17度ずつ、25度ずつ、50度ずつなど回転角度を適宜設定すると良い。このようにすれば、より外輪部材W1の外周側面を滑らかにすることができる。   However, in the case where each of the divided dies 13a to 13f is six, when the outer ring member W1 is rotated by 30 degrees, the protrusions W11 generated on the outer ring member W1 are spaced once and the gaps between the plurality of divided dies 13a to 13f Therefore, the index driving unit 16 is, for example, 10 degrees or 13 degrees so that the protruding portion W11 once generated in the outer ring member W1 does not immediately or permanently come into the gap between the divided dies 13a to 13f. The rotation angle may be set as appropriate, such as 17 degrees, 25 degrees, or 50 degrees. In this way, the outer peripheral side surface of the outer ring member W1 can be made smoother.

その結果、例えば、内径が78mmの外輪部材W1の内径を3mm縮径して75mmに成形する場合、1回で成形した場合、分割ダイス13b,13c間で外輪部材W1の外周に突起部分W11が生じ、段差が生じると共に、600トン程度の過大な成形圧力が必要となる。   As a result, for example, when the inner diameter of the outer ring member W1 having an inner diameter of 78 mm is reduced to 3 mm and formed into 75 mm, the protrusion portion W11 is formed on the outer periphery of the outer ring member W1 between the divided dies 13b and 13c. As a result, a level difference is generated, and an excessive molding pressure of about 600 tons is required.

これに対し、本実施形態の外輪ラジアル圧縮成形装置1によって、外輪部材W1を所定の角度ずつ回転させて、0.3mmずつ縮径を10回行えば、分割ダイス13b,13c間による外輪部材W1の外周に段差がほとんど現れず、外輪部材W1の外周側面が滑らかになると共に、30トン程度の旋削機や刻印機等と同等の成形圧力で十分となる。   On the other hand, when the outer ring member W1 is rotated by a predetermined angle by the outer ring radial compression molding apparatus 1 of this embodiment and the diameter is reduced by 10 times by 0.3 mm, the outer ring member W1 between the divided dies 13b and 13c is used. The outer peripheral surface of the outer ring member W1 becomes smooth, and a molding pressure equivalent to that of a turning machine or stamping machine of about 30 tons is sufficient.

従って、本実施形態の外輪ラジアル圧縮成形装置1によれば、加圧面13a1〜13f1が所定間隔を空けて同一円周状に位置するように配置された複数の分割ダイス13a〜13fに、加圧空間13Aの中心方向に向かう荷重をかけて、複数の分割ダイス13a〜13fを加圧空間13Aの中心方向に移動させることにより、外輪部材W1の外周部分から複数の分轄ダイス13a〜13fにより縮径するように圧力を加えて最終的に製造するベアリングの外輪とほぼ同じ径に縮めるようにしたので、内外輪一体部材から外輪部材W1を打ち抜き分離できる共に、打ち抜き分離した外輪部材W1から小さな成形荷重で外輪の最小内径より内輪の最大外径の方が大きい外輪を成形することができる。   Therefore, according to the outer ring radial compression molding apparatus 1 of the present embodiment, the pressing surfaces 13a1 to 13f1 are pressed against the plurality of divided dies 13a to 13f arranged so as to be positioned on the same circumference with a predetermined interval. By applying a load toward the center of the space 13A and moving the plurality of divided dies 13a to 13f toward the center of the pressurizing space 13A, the diameter of the outer ring member W1 is reduced by the plurality of division dies 13a to 13f. Thus, the outer ring member W1 can be punched and separated from the inner and outer ring integrated members, and a small molding load can be obtained from the punched and separated outer ring member W1. Thus, it is possible to form an outer ring in which the maximum outer diameter of the inner ring is larger than the minimum inner diameter of the outer ring.

特に、本実施形態の外輪ラジアル圧縮成形装置1では、複数の分割ダイス13a〜13fの上面を加圧して下降させる加圧シリンダ12と、テーパー支持面14aを有する分割ダイス絞り部14とを有すると共に、複数の分割ダイス13a〜13fは、加圧シリンダ12の軸心CL方向に沿って下方に向かうに従い径が小さくなるテーパー外周側面13a2〜13f2を有し、加圧シリンダ12が複数の分割ダイス13a〜13fの上面を加圧して下降させ、分割ダイス絞り部14のテーパー支持面14aにより加圧空間Aの中心に向かって移動させ外輪部材W1の縮径を実行するので、簡単な構造または機構で外輪部材W1の径を縮径することができる。なお、本発明では、複数の分割ダイス13a〜13fの上面を加圧して縮径させることは任意であり、複数の分割ダイス13a〜13fの外周側面を加圧して縮径させるようにしても勿論よい。   In particular, the outer ring radial compression molding apparatus 1 of the present embodiment includes a pressure cylinder 12 that pressurizes and lowers the upper surfaces of the plurality of divided dies 13a to 13f, and a divided die constricting portion 14 having a tapered support surface 14a. The plurality of divided dies 13a to 13f have tapered outer peripheral side surfaces 13a2 to 13f2 whose diameters become smaller along the axial center CL direction of the pressure cylinder 12, and the pressure cylinder 12 has the plurality of divided dies 13a. The upper surface of ˜13f is pressurized and lowered, and moved toward the center of the pressurizing space A by the taper support surface 14a of the divided die restricting portion 14 to reduce the diameter of the outer ring member W1, so that the structure or mechanism is simple. The diameter of the outer ring member W1 can be reduced. In the present invention, it is optional to reduce the diameter by pressing the upper surfaces of the plurality of divided dies 13a to 13f. Of course, the outer peripheral side surfaces of the plurality of divided dies 13a to 13f may be pressed to reduce the diameter. Good.

また、本実施形態の外輪ラジアル圧縮成形装置1では、外輪部材W1への加圧(縮径)と、外輪部材W1への除荷(戻し)と、外輪部材W1の所定角度ずつ回転させるワークインデックス処理とを繰り返し行い、外輪部材W1を少しずつ縮径するようにしたので、少ない成形荷重で縮径を実行できると共に、複数の分割ダイス13a〜13f間で発生した突起部分W11を順次潰して、外輪部材W1外周側面に段差が目立たない滑らかな外輪部材を成形することができる。   Further, in the outer ring radial compression molding apparatus 1 of the present embodiment, the work index that pressurizes (reduces) the outer ring member W1, unloads (returns) the outer ring member W1, and rotates the outer ring member W1 by a predetermined angle. Since the outer ring member W1 is gradually reduced in diameter, the diameter reduction can be executed with a small molding load, and the protruding portions W11 generated between the plurality of divided dies 13a to 13f are sequentially crushed, A smooth outer ring member in which a step is not conspicuous on the outer peripheral side surface of the outer ring member W1 can be formed.

なお、本実施形態の外輪ラジアル圧縮成形装置1では、複数の分割ダイス13a〜13fの分割数を、6個で説明したが、本発明ではこれに限らず、5個でも、7個でも、8個でも幾つでも良い。   In the outer ring radial compression molding apparatus 1 according to the present embodiment, the number of divisions of the plurality of divided dies 13a to 13f has been described as six. However, the present invention is not limited to this, and five, seven, Any number can be used.

なお、本実施形態の外輪ラジアル圧縮成形装置1では、徐荷時、外輪部材W1を所定角度ずつ回転させるワークインデックスを行うように説明したが、外輪部材W1に発生する突起部分W11を無視ないしは研磨等により削除できるようであれば、ワークインデックス処理を省略しても良い。   In the outer ring radial compression molding apparatus 1 according to the present embodiment, the work index for rotating the outer ring member W1 by a predetermined angle at the time of slow load is described. However, the protruding portion W11 generated on the outer ring member W1 is ignored or polished. The work index process may be omitted if it can be deleted.

また、本実施形態のベアリング製造方法では、最終的に製造するベアリングの外輪より径の大きい外輪部材と、その内輪とほぼ同じ径を有する内輪部材とを有する内外輪一体部材を製造する内外輪一体部材製造工程と、内外輪一体部材から前記外輪部材と前記内輪部材とを分離する内外輪分離工程と、分離された前記外輪部材の外周部分から圧力を加えて、最終的に製造するベアリングの外輪とほぼ同じ径に縮める外輪縮径工程と、を有する。ここで、この外輪縮径工程は、前述の本実施形態の外輪ラジアル圧縮成形装置1を用いて実行しても良いし、用いなくても良い。その結果、本実施形態のベアリング製造方法によれば、内外輪一体部材から外輪部材を打ち抜き分離できる共に、打ち抜き分離した外輪部材から小さな成形荷重で外輪の最小内径より内輪の最大外径の方が大きい外輪を成形することができる。   Further, in the bearing manufacturing method of the present embodiment, the inner and outer ring integrated members that manufacture the inner and outer ring integrated members having the outer ring member having a larger diameter than the outer ring of the bearing to be finally manufactured and the inner ring member having substantially the same diameter as the inner ring. A member manufacturing step, an inner / outer ring separating step for separating the outer ring member and the inner ring member from the inner / outer ring integrated member, and an outer ring of the bearing that is finally manufactured by applying pressure from the outer peripheral portion of the separated outer ring member And an outer ring diameter reducing step for reducing the diameter to substantially the same diameter. Here, this outer ring diameter reducing step may be executed using the outer ring radial compression molding apparatus 1 of the present embodiment described above, or may not be used. As a result, according to the bearing manufacturing method of the present embodiment, the outer ring member can be punched and separated from the inner and outer ring integrated members, and the maximum outer diameter of the inner ring is smaller than the minimum inner diameter of the outer ring with a small molding load from the punched and separated outer ring member. A large outer ring can be formed.

また、本実施形態のベアリング製造方法では、外輪縮径工程において、一の外輪部材に対し、加圧による縮径と、加圧を止める徐荷と、その徐荷時、外輪部材を所定角度ずつ回転させるワークインデックスと、を所定回数繰り返し行うようにすれば、少ない成形荷重で縮径を実行できると共に、複数の分割ダイス間の隙間で発生した突起部分を順次潰して、外輪部材外周側面に段差が目立たない滑らかな外輪部材を成形することができる。   In the bearing manufacturing method according to the present embodiment, in the outer ring contraction step, the outer ring member is contracted by a predetermined angle with respect to one outer ring member by reducing the diameter by pressurization, gradually loading to stop the pressurization, If the work index to be rotated is repeatedly performed a predetermined number of times, the diameter can be reduced with a small molding load, and the protrusions generated in the gaps between the plurality of divided dies are sequentially crushed to form a step on the outer ring member outer peripheral side surface. It is possible to form a smooth outer ring member that is not noticeable.

1 外輪ラジアル圧縮成形装置
11 上下駆動部(分割ダイス押圧機構部)
12 加圧シリンダ(分割ダイス押圧機構部)
13 ダイス部
13A 加圧空間
13a〜13f 分割ダイス
13a1〜13f1 加圧面
13a2〜13f2 テーパー外周側面
14 分割ダイス絞り部(分割ダイス押圧機構部)
14a テーパー支持面
15 ワーク受け部(ワーク回転機構部)
16 インデックス駆動部(ワーク回転機構部)
17 上下動シリンダ
18 押矢作動シリンダ
19 土台
W1 外輪部材
DESCRIPTION OF SYMBOLS 1 Outer ring radial compression molding apparatus 11 Vertical drive part (split die press mechanism part)
12 Pressure cylinder (split die pressing mechanism)
13 Die Part 13A Pressurizing Space 13a-13f Divided Dies 13a1-13f1 Pressurizing Surface 13a2-13f2 Tapered Outer Side Surface 14 Divided Die Restrictor (Divided Die Pressing Mechanism)
14a Taper support surface 15 Work receiving part (work rotating mechanism part)
16 Index drive (work rotation mechanism)
17 Vertical movement cylinder 18 Pusher operation cylinder 19 Base W1 Outer ring member

Claims (5)

加圧面が所定間隔を空けて同一円周状に位置するように配置され、その加圧面に囲まれた加圧空間に、最終的に製造しようとするベアリングの外輪より径の大きい外輪部材がセットされ、当該外輪部材の外周側面にそれぞれの加圧面を押し当てる複数の分割ダイスと、
前記複数の分割ダイスに前記加圧空間の中心方向に向かう荷重をかけて、前記複数の分割ダイスをそれぞれ前記加圧空間の中心方向に移動させることにより、前記外輪部材の径を縮める分割ダイス押圧機構部と、
を有することを特徴とする外輪ラジアル圧縮成形装置。
The pressurizing surfaces are arranged so as to be located on the same circumference at a predetermined interval, and an outer ring member having a larger diameter than the outer ring of the bearing to be manufactured is set in the pressurizing space surrounded by the pressurizing surfaces. A plurality of split dies that press the respective pressing surfaces against the outer peripheral side surface of the outer ring member;
A split die press for reducing the diameter of the outer ring member by applying a load in the center direction of the pressurizing space to the split dies and moving the split dies in the center direction of the pressurizing space. A mechanism part;
An outer ring radial compression molding apparatus characterized by comprising:
請求項1記載の外輪ラジアル圧縮成形装置において、
前記複数の分割ダイスは、それぞれ、
前記加圧シリンダの軸心方向に沿って下方に向かうに従い径が小さくなるテーパー外周側面を有する一方、
前記分割ダイス押圧機構部は、
前記複数の分割ダイスの上面を加圧して下降させる加圧シリンダと、
前記複数の分割ダイスの上端を突出させて複数の分割ダイスのテーパー外周側面に接触して支持し、前記加圧シリンダの加圧によって前記複数の分割ダイスが下降するに従い、前記加圧シリンダの軸心方向に向かうに従い径が小さくなるテーパー支持面を有する分割ダイス絞り部と、を有し、
前記複数の分割ダイスは、前記加圧シリンダの加圧によって下降して、前記分割ダイス絞り部の前記テーパー支持面により前記加圧空間の中心方向に近づく、
ことを特徴とする外輪ラジアル圧縮成形装置。
In the outer ring radial compression molding apparatus according to claim 1,
Each of the plurality of split dies is
While having a tapered outer peripheral side surface whose diameter decreases as it goes downward along the axial direction of the pressure cylinder,
The split die pressing mechanism is
A pressure cylinder that pressurizes and lowers the upper surfaces of the plurality of split dies;
The upper ends of the plurality of divided dies are protruded to contact and support the tapered outer peripheral side surfaces of the plurality of divided dies, and as the plurality of divided dies descend by the pressurization of the pressure cylinder, the shaft of the pressure cylinder A divided die restrictor having a tapered support surface whose diameter decreases toward the center,
The plurality of split dies are lowered by pressurization of the pressurizing cylinder, and approach the center direction of the pressurization space by the taper support surface of the split die throttle part.
An outer ring radial compression molding apparatus characterized by that.
請求項1または請求項2に記載の外輪ラジアル圧縮成形装置において、
前記分割ダイス押圧機構部は、
分離された一の前記外輪部材に対し加圧による縮径と、加圧を止める徐荷とを所定回数繰り返し行う一方、
さらに、
前記複数の分割ダイスによる徐荷時、前記外輪部材を所定角度ずつ回転させるワーク回転機構部を有する、
ことを特徴とする外輪ラジアル圧縮成形装置。
In the outer ring radial compression molding apparatus according to claim 1 or 2,
The split die pressing mechanism is
While reducing the diameter of the separated outer ring member by pressurization and the unloading that stops pressurization a predetermined number of times,
further,
A workpiece rotating mechanism for rotating the outer ring member by a predetermined angle at the time of slow loading by the plurality of divided dies;
An outer ring radial compression molding apparatus characterized by that.
最終的に製造するベアリングの外輪より径の大きい外輪部材と、その内輪とほぼ同じ径を有する内輪部材とを有する内外輪一体部材を製造する内外輪一体部材製造工程と、
前記内外輪一体部材から前記外輪部材と前記内輪部材とを分離する内外輪分離工程と、
分離された前記外輪部材の外周部分から圧力を加えて、最終的に製造するベアリングの外輪とほぼ同じ径に縮める外輪縮径工程と、
を有することを特徴とするベアリング製造方法。
An inner / outer ring integrated member manufacturing step for manufacturing an inner / outer ring integrated member having an outer ring member having a diameter larger than the outer ring of the bearing to be finally manufactured and an inner ring member having substantially the same diameter as the inner ring;
An inner / outer ring separation step of separating the outer ring member and the inner ring member from the inner / outer ring integrated member;
Applying pressure from the outer peripheral portion of the separated outer ring member, and reducing the outer ring to a diameter that is substantially the same as the outer ring of the bearing to be finally produced;
A method for manufacturing a bearing, comprising:
請求項4に記載の外輪ラジアル圧縮成形装置において、
前記外輪縮径工程では、
分離された一の前記外輪部材に対し、加圧による縮径と、加圧を止める徐荷と、その徐荷時、前記外輪部材を所定角度ずつ回転させるワークインデックスと、を所定回数繰り返し行う、
ことを特徴とするベアリング製造方法。
In the outer ring radial compression molding apparatus according to claim 4,
In the outer ring diameter reducing step,
For the separated one outer ring member, a reduced diameter by pressurization, a slow load that stops pressurization, and a work index that rotates the outer ring member by a predetermined angle at the time of the slow load, are repeated a predetermined number of times.
A bearing manufacturing method characterized by the above.
JP2011035869A 2011-02-22 2011-02-22 Outer race radial compression forming apparatus and method for manufacturing bearing Withdrawn JP2012170988A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103191985A (en) * 2013-03-26 2013-07-10 湖州机床厂有限公司 Combined die
ITTO20130461A1 (en) * 2013-06-04 2014-12-05 Skf Ab PROCEDURE AND EQUIPMENT FOR WORKING A BEARING RING
JP2019038029A (en) * 2017-08-29 2019-03-14 日立金属株式会社 Hot forging device and hot forging method
JP2023543435A (en) * 2020-09-21 2023-10-16 ルアグ・アモーテック・アー・ゲー Methods and tools for joining cartridge cases and base pieces and case jackets of multi-part cartridge cases
JP2024030902A (en) * 2022-08-25 2024-03-07 旭サナック株式会社 Heading machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103191985A (en) * 2013-03-26 2013-07-10 湖州机床厂有限公司 Combined die
ITTO20130461A1 (en) * 2013-06-04 2014-12-05 Skf Ab PROCEDURE AND EQUIPMENT FOR WORKING A BEARING RING
EP2811190A1 (en) * 2013-06-04 2014-12-10 Aktiebolaget SKF Apparatus for machining a bearing ring
JP2019038029A (en) * 2017-08-29 2019-03-14 日立金属株式会社 Hot forging device and hot forging method
JP2023543435A (en) * 2020-09-21 2023-10-16 ルアグ・アモーテック・アー・ゲー Methods and tools for joining cartridge cases and base pieces and case jackets of multi-part cartridge cases
JP2024030902A (en) * 2022-08-25 2024-03-07 旭サナック株式会社 Heading machine

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