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JP2012037738A - Developing device, process cartridge and image forming device - Google Patents

Developing device, process cartridge and image forming device Download PDF

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Publication number
JP2012037738A
JP2012037738A JP2010178188A JP2010178188A JP2012037738A JP 2012037738 A JP2012037738 A JP 2012037738A JP 2010178188 A JP2010178188 A JP 2010178188A JP 2010178188 A JP2010178188 A JP 2010178188A JP 2012037738 A JP2012037738 A JP 2012037738A
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developer
conveying
developing device
agitating
plate
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Hiroaki Okamoto
啓明 岡本
Yasuo Miyoshi
康雄 三好
Hiroshi Hosokawa
浩 細川
Kouko Fujiwara
香弘 藤原
Tsuneo Kudo
経生 工藤
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

【課題】現像剤連れ周り現象の発生を抑制することで画像濃度ムラの発生を軽減することが可能な現像装置及びこれを用いた画像形成装置を提供する。
【解決手段】現像剤担持体と、第1撹拌搬送部材を有する第1搬送路と、第2撹拌搬送部材7を有する第2搬送路とを具備する経路を有する現像装置において、第2搬送路11から第1搬送路に現像剤が持ち上げられる位置に第2撹拌搬送部材7によって搬送される現像剤の進行方向と平行となるように板状部材16を配置し、板状部材16は第2搬送路から第1搬送路へと現像剤を持ち上げ、第2撹拌搬送部材7による現像剤の搬送能力よりも板状部材16による現像剤の持ち上げ搬送能力を高め、かつ第1撹拌搬送部材による現像剤搬送方向上流側における現像剤の搬送能力を板状部材16による現像剤の持ち上げ搬送能力よりも高めた。
【選択図】図7
A developing device capable of reducing the occurrence of uneven image density by suppressing the occurrence of a developer accompanying phenomenon and an image forming apparatus using the same.
In a developing device having a path including a developer carrying member, a first transport path having a first agitation transport member, and a second transport path having a second agitation transport member, a second transport path is provided. A plate-like member 16 is arranged at a position where the developer is lifted from 11 to the first conveyance path so as to be parallel to the advancing direction of the developer conveyed by the second stirring and conveying member 7. The developer is lifted from the transport path to the first transport path, the developer lifting and transporting ability by the plate-like member 16 is higher than the developer transporting ability by the second stirring and transporting member 7, and the development by the first stirring and transporting member is performed. The developer transport capability upstream of the developer transport direction was made higher than the developer lifting and transport capability of the plate-like member 16.
[Selection] Figure 7

Description

本発明は、複写機、ファクシミリ、プリンタ等に適用されトナーを用いて画像を形成する電子写真方式の画像形成装置の現像装置に関する。   The present invention relates to a developing device of an electrophotographic image forming apparatus that is applied to a copying machine, a facsimile, a printer, and the like and forms an image using toner.

像担持体上に静電潜像を形成し、この静電潜像をトナーにより現像して像担持体上にトナー像を形成し、このトナー像に転写紙を接触させて電界を付与することにより転写紙上にトナー像を転写させ、転写紙を加熱及び加圧してトナー像を定着した後に排出することにより画像出力を得る複写装置、プリンタ、ファクシミリ、これ等の複合機等の画像形成装置が知られている。   An electrostatic latent image is formed on the image carrier, the electrostatic latent image is developed with toner to form a toner image on the image carrier, and an electric field is applied by bringing a transfer paper into contact with the toner image. Image forming apparatuses such as a copying machine, a printer, a facsimile, and a complex machine such as these which transfer a toner image onto a transfer paper, and heat and pressurize the transfer paper to fix the toner image and then eject the toner image. Are known.

上述の画像形成装置に用いられる現像剤として、磁性あるいは非磁性トナー及び磁性体で形成されたキャリアを混合した2成分現像剤が知られている。この2成分現像剤は、撹拌混合時に生成されるトナーとキャリアとの摩擦帯電作用によりトナーが帯電されることにより、像担持体上の静電潜像に対して帯電されたトナーが静電吸着される。この2成分現像剤を使用する現像装置として、磁力により自身の周面に現像剤の穂を形成して像担持体上の静電潜像に向けて現像剤を供給する現像剤担持体と、現像剤担持体に対して撹拌混合した現像剤を供給する第1現像剤撹拌搬送部材と、現像剤と補給トナーとを撹拌混合して第1現像剤撹拌搬送部材に搬送する第2現像剤撹拌搬送部材とを備えたものが知られており、この現像装置を具備した画像形成装置では、現像装置より供給されたトナーによって像担持体上の静電潜像を現像してトナー像を形成し、トナーが消費された現像剤が再び現像装置に回収されるように構成されている。   As a developer used in the above-described image forming apparatus, a two-component developer in which a magnetic or nonmagnetic toner and a carrier formed of a magnetic material are mixed is known. In this two-component developer, the toner charged by the triboelectric charging action between the toner and the carrier generated during stirring and mixing is electrostatically attracted to the electrostatic latent image on the image carrier. Is done. As a developing device using this two-component developer, a developer carrier that forms a developer spike on its peripheral surface by magnetic force and supplies the developer toward an electrostatic latent image on the image carrier; A first developer agitating and conveying member that supplies a developer that is agitated and mixed with the developer carrying member, and a second developer agitating member that agitates and mixes the developer and the replenishment toner and conveys the developer to the first developer agitating and conveying member. In the image forming apparatus equipped with the developing device, the electrostatic latent image on the image carrier is developed with toner supplied from the developing device to form a toner image. The developer that has consumed the toner is again collected by the developing device.

上述した現像装置の一例を図12に示す。この現像装置は現像剤撹拌搬送部材2,3を水平方向に並設した方式であり、各現像剤撹拌搬送部材2,3によって現像剤を撹拌搬送しながら循環させ、現像剤撹拌搬送部材2によって現像ローラ1に対する現像剤の供給及び回収を行い、現像剤撹拌搬送部材3によって現像剤と補給トナーとの混合及び撹拌を行っている。この現像装置では、現像ローラ1に現像剤を供給する現像剤撹拌搬送部材2と現像ローラ1から現像後の現像剤を回収する現像剤撹拌搬送部材3とが同一であるため、現像剤容量を現像剤搬送方向においてほぼ均一にすることができるが、現像によりトナーが消費されトナー濃度の低下した現像剤も同一の搬送路内に回収されるため、現像剤が搬送路内下流側に搬送されるに連れて現像ローラ1へと複数回供給されることにより徐々に現像剤のトナー濃度が低下し、濃度ムラが発生するという問題点があった。   An example of the developing device described above is shown in FIG. This developing device is a system in which developer agitating and conveying members 2 and 3 are juxtaposed in the horizontal direction, and the developer agitating and conveying members 2 and 3 are circulated while being agitated and conveyed by the developer agitating and conveying members 2. The developer is supplied to and collected from the developing roller 1, and the developer and the replenishing toner are mixed and stirred by the developer stirring and conveying member 3. In this developing device, the developer stirring and conveying member 2 that supplies the developer to the developing roller 1 and the developer stirring and conveying member 3 that collects the developer after development from the developing roller 1 are the same. Although the developer can be made almost uniform in the developer conveyance direction, the developer whose toner density is reduced due to development is also collected in the same conveyance path, so that the developer is conveyed downstream in the conveyance path. As the toner is supplied to the developing roller 1 a plurality of times, the toner density of the developer gradually decreases, and density unevenness occurs.

そこで図13に示すように、例えば「特許文献1」に開示された現像装置が提案されている。この現像装置4では、現像ローラ8上に担持されて現像領域Aに搬送されたものの現像領域Aにおいて現像に供されず現像ローラ8上に残った現像剤は第2現像剤撹拌搬送部材7によって回収され、現像装置内でのトナー濃度が均一となるように適宜トナーが補給された後に補給トナーと現像剤との撹拌混合が第2現像剤撹拌搬送部材7によって行われ、撹拌混合された現像剤が第1現像剤撹拌搬送部材6に移送される。従って、第1現像剤撹拌搬送部材6には常に第2現像剤撹拌搬送部材7によって十分に撹拌された現像剤のみが受け渡されるため、現像ローラ8には常に均一なトナー濃度の現像剤が供給されることとなり、濃度ムラのない均一な画像を得ることができる。   Therefore, as shown in FIG. 13, for example, a developing device disclosed in “Patent Document 1” has been proposed. In the developing device 4, the developer that is carried on the developing roller 8 and conveyed to the developing area A but is not used for development in the developing area A is left on the developing roller 8 by the second developer agitating and conveying member 7. After the toner is collected and appropriately replenished so that the toner density in the developing device becomes uniform, the replenished toner and the developer are agitated and mixed by the second developer agitating / conveying member 7, and the agitated and mixed development is performed. The agent is transferred to the first developer stirring and conveying member 6. Accordingly, since only the developer sufficiently stirred by the second developer stirring / conveying member 7 is always delivered to the first developer stirring / conveying member 6, a developer having a uniform toner density is always supplied to the developing roller 8. As a result, a uniform image without density unevenness can be obtained.

しかし上述した技術では、現像ローラ8に供給される現像剤のトナー濃度が均一であるという利点を有するものの、図14に示すように現像装置内の現像剤14の量の分布に偏りが生じてしまうという問題点がある。第1現像剤撹拌搬送部材6から現像ローラ8に供給された現像剤14は第1現像剤撹拌搬送部材6に戻ることなく第2現像剤撹拌搬送部材7に受け渡されるため、第1現像剤撹拌搬送部材6により搬送される現像剤14の量は搬送方向上流側から下流側に向かうに従い徐々に減少し、供給用現像剤室10における現像剤量に偏りが生じる。図14において符号15は、回収撹拌用現像剤室11から連通口を経由して供給用現像剤室10へと現像剤14を上方へと持ち上げる持ち上げ部であり、現像剤14を重力に逆らって搬送する部分であるためその近傍には現像剤14が溜まり易い。   However, although the above-described technique has an advantage that the toner density of the developer supplied to the developing roller 8 is uniform, the distribution of the amount of the developer 14 in the developing device is biased as shown in FIG. There is a problem that. The developer 14 supplied from the first developer agitating / conveying member 6 to the developing roller 8 is transferred to the second developer agitating / conveying member 7 without returning to the first developer agitating / conveying member 6. The amount of the developer 14 transported by the agitation transport member 6 gradually decreases from the upstream side to the downstream side in the transport direction, and the developer amount in the supply developer chamber 10 is biased. In FIG. 14, reference numeral 15 denotes a lifting portion that lifts the developer 14 upward from the recovery stirring developer chamber 11 to the supply developer chamber 10 via the communication port. The developer 14 is against gravity. Since it is a part to be conveyed, the developer 14 tends to accumulate in the vicinity thereof.

回収撹拌用現像剤室11の現像剤搬送方向下流側端部近傍に現像剤14が溜まった状態となると現像剤連れ周りという不具合現象が発生する。この現像剤連れ周り現象とは、一度現像領域Aを通過した現像ローラ8上の現像剤が、現像ローラ8と回収撹拌用現像剤室11とが対向する位置で現像ローラ8の表面から離れずに再度現像領域Aに運ばれる現象である。一度現像領域Aを通過した現像剤はトナー濃度が下がっており、このようなトナーが何度も現像領域Aに運ばれて現像剤連れ周り現象が発生すると、現像領域Aにおいて必要なトナー量が確保できずに画像濃度が下がり、画像濃度ムラ等の画像品質問題が生じてしまう。   If the developer 14 accumulates in the vicinity of the downstream end of the recovery stirring developer chamber 11 in the developer conveyance direction, a malfunction phenomenon occurs in which the developer is accompanied. The developer rotation phenomenon means that the developer on the developing roller 8 that has once passed through the developing area A does not leave the surface of the developing roller 8 at a position where the developing roller 8 and the recovery stirring developer chamber 11 face each other. This is a phenomenon that the ink is conveyed again to the development area A. Once the developer has passed through the development area A, the toner density has decreased, and if such toner is transported to the development area A many times and a phenomenon accompanied by the developer occurs, the amount of toner required in the development area A is reduced. The image density cannot be ensured and the image density is lowered, resulting in image quality problems such as uneven image density.

なお、上述した現像剤連れ周り現象は、回収撹拌用現像剤室11内の現像剤搬送方向下流側端部近傍における現像剤量が多いことによって発生する。従って、回収撹拌用現像剤室11内の現像剤搬送方向下流側端部近傍における現像剤量が少なければ(回収撹拌用現像剤室11内の現像剤の高さが低ければ)発生しない。また、第2現像剤撹拌搬送部材7の上流側に補給されたトナーは現像剤に比して重量が軽いため、撹拌混合が不十分である場合には現像剤中に取り込まれずに搬送されることにより補給されたトナーが十分に帯電されず、帯電量が低いトナーが画像の地肌部(白部)に付着してしまう地肌汚れが発生するという問題点もある。   Note that the developer dragging phenomenon described above occurs due to a large amount of developer in the vicinity of the downstream end in the developer transport direction in the collected developer developer chamber 11. Therefore, it does not occur unless the developer amount in the vicinity of the downstream end in the developer transport direction in the recovery stirring developer chamber 11 is small (if the height of the developer in the recovery stirring developer chamber 11 is low). Further, since the toner replenished upstream of the second developer agitating / conveying member 7 is lighter in weight than the developer, the toner is conveyed without being taken into the developer when the agitation and mixing are insufficient. As a result, the replenished toner is not sufficiently charged, and there is a problem that background stains occur in which toner with a low charge amount adheres to the background portion (white portion) of the image.

また、例えば「特許文献2」には図15に示す現像装置が開示されている。この現像装置は図15中に示されている撹拌部材を用いて補給トナーを現像剤中に分散しているが、上述と同様に現像剤の持ち上げ部において現像剤の滞留を減少して現像剤連れ周り現象の発生を低減させるという作用効果を得ることはできない。   Further, for example, “Patent Document 2” discloses a developing device shown in FIG. This developing device uses the stirring member shown in FIG. 15 to disperse the replenishment toner in the developer, but in the same manner as described above, the developer retention is reduced at the developer lifting portion. The effect of reducing the occurrence of the accompanying phenomenon cannot be obtained.

本発明は上述の問題点を解決し、回収撹拌用現像剤室内の現像剤搬送方向下流側端部近傍に現像剤を滞留させずに供給用現像剤室に現像剤を搬送することにより、現像剤連れ周り現象の発生を抑制することで画像濃度ムラの発生を軽減することが可能な現像装置及びこれを用いた画像形成装置の提供を目的とする。   The present invention solves the above-mentioned problems and develops the developer by transporting the developer to the developer chamber for supply without staying in the vicinity of the downstream end in the developer transport direction in the developer chamber for collecting agitation. It is an object of the present invention to provide a developing device capable of reducing the occurrence of image density unevenness by suppressing the occurrence of an agent accompanying phenomenon and an image forming apparatus using the same.

請求項1記載の発明は、トナーと磁性キャリアとからなる2成分現像剤を担持し潜像担持体上の静電潜像を前記トナーにより可視像化させる現像剤担持体と、前記現像剤担持体に並設され前記現像剤を搬送すると共に前記現像剤担持体に前記現像剤を供給する第1撹拌搬送部材を有する第1搬送路と、第1搬送路の下方に配設され前記現像剤を搬送すると共に前記現像剤担持体から前記現像剤を回収する第2撹拌搬送部材を有する第2搬送路とを具備し、第1搬送路と第2搬送路との間で現像剤が循環する経路を有する現像装置において、第2搬送路から第1搬送路に現像剤が持ち上げられる位置に第2撹拌搬送部材によって搬送される現像剤の進行方向と平行となるように配置された板状部材を有し、該板状部材は第2撹拌搬送部材を中心として回転駆動されて第2搬送路から第1搬送路へと現像剤を持ち上げ、第2撹拌搬送部材による現像剤の搬送能力よりも前記板状部材による現像剤の持ち上げ搬送能力が高く、かつ第1撹拌搬送部材による現像剤搬送方向上流側における現像剤の搬送能力が前記板状部材による現像剤の持ち上げ搬送能力よりも高いことを特徴とする。   According to a first aspect of the present invention, there is provided a developer carrying member that carries a two-component developer composed of toner and a magnetic carrier and visualizes an electrostatic latent image on the latent image carrying member with the toner, and the developer. A first conveyance path having a first agitating / conveying member that is arranged in parallel with the carrier and conveys the developer and supplies the developer to the developer carrier, and the development is disposed below the first conveyance path. And a second conveying path having a second agitating and conveying member that conveys the developer and collects the developer from the developer carrier, and the developer circulates between the first conveying path and the second conveying path. In the developing device having a path to perform, a plate-like shape arranged so as to be parallel to the traveling direction of the developer conveyed by the second agitating and conveying member at a position where the developer is lifted from the second conveying path to the first conveying path. The plate-like member is centered on the second stirring and conveying member. The developer is lifted from the second conveyance path to the first conveyance path, and the developer conveyance capacity by the plate member is higher than the developer conveyance capacity by the second agitation conveyance member, and The developer conveying capability upstream of the developer conveying direction by the first agitating and conveying member is higher than the developer lifting and conveying capability by the plate-like member.

請求項2記載の発明は、請求項1記載の現像装置において、さらに第1撹拌搬送部材による現像剤の搬送能力を前記板状部材による現像剤の持ち上げ搬送能力に比して高めるべく第1撹拌搬送部材の回転数が設定されていることを特徴とする。   According to a second aspect of the present invention, in the developing device according to the first aspect, the first agitation is performed in order to increase the developer conveying ability of the first agitating and conveying member as compared with the developer conveying ability of the plate-like member. The number of rotations of the conveying member is set.

請求項3記載の発明は、請求項1記載の現像装置において、さらに第1撹拌搬送部材がスクリュ形状であり、第1撹拌搬送部材による現像剤の搬送能力を前記板状部材による現像剤の持ち上げ搬送能力に比して高めるべく第1撹拌搬送部材のスクリュピッチが設定されていることを特徴とする。   According to a third aspect of the present invention, in the developing device according to the first aspect, the first agitating / conveying member has a screw shape, and the developer conveying ability of the first agitating / conveying member is increased by the plate-like member. The screw pitch of the 1st stirring conveyance member is set so that it may improve compared with a conveyance capability, It is characterized by the above-mentioned.

請求項4記載の発明は、請求項1ないし3の何れか1つに記載の現像装置において、さらに前記板状部材を複数有することを特徴とする。   A fourth aspect of the present invention is the developing apparatus according to any one of the first to third aspects, further comprising a plurality of the plate-like members.

請求項5記載の発明は、請求項4記載の現像装置において、さらに複数の前記板状部材のうち少なくとも1つが板状であり残りは現像剤が通過可能な空隙部を有することを特徴とする。   According to a fifth aspect of the present invention, in the developing device according to the fourth aspect, at least one of the plurality of plate-like members is plate-like, and the rest has a gap through which the developer can pass. .

請求項6記載の発明は、請求項1ないし5の何れか1つに記載の現像装置を有するプロセスカートリッジであることを特徴とする。   A sixth aspect of the present invention is a process cartridge having the developing device according to any one of the first to fifth aspects.

請求項7記載の発明は、請求項6記載のプロセスカートリッジを有する画像形成装置であることを特徴とする。   A seventh aspect of the invention is an image forming apparatus having the process cartridge of the sixth aspect.

請求項8記載の発明は、請求項1ないし5の何れか1つに記載の現像装置を有する画像形成装置であることを特徴とする。   An eighth aspect of the invention is an image forming apparatus having the developing device according to any one of the first to fifth aspects.

本発明によれば、第2搬送路から第1搬送路へと現像剤を持ち上げる持ち上げ部及び第1撹拌搬送部材の現像剤搬送方向上流側部位に現像剤を滞留させることなく現像剤を良好に循環させることができ、現像剤連れ周り現象の発生を抑制することにより画像濃度ムラのない良好な画像を得ることができる。   According to the present invention, the developer can be satisfactorily retained without causing the developer to stay in the upstream portion in the developer transport direction of the first agitation transport member and the lifting portion that lifts the developer from the second transport path to the first transport path. It is possible to circulate, and by suppressing the occurrence of the developer accompanying phenomenon, it is possible to obtain a good image without image density unevenness.

本発明の一実施形態を採用した画像形成装置の概略正面図である。1 is a schematic front view of an image forming apparatus employing an embodiment of the present invention. 本発明の一実施形態に用いられる作像部を示す概略図である。It is the schematic which shows the image creation part used for one Embodiment of this invention. 本発明の一実施形態に用いられる現像装置の概略側面図である。1 is a schematic side view of a developing device used in an embodiment of the present invention. 本発明の一実施形態に用いられる板状部材を説明する概略図である。It is the schematic explaining the plate-shaped member used for one Embodiment of this invention. 本発明の一実施形態における現像剤の不具合現象を説明する概略図である。FIG. 6 is a schematic diagram illustrating a malfunction phenomenon of a developer according to an embodiment of the present invention. 本発明の一実施形態における現像剤の流れを説明する概略図である。It is the schematic explaining the flow of the developer in one Embodiment of this invention. 本発明の一実施形態に用いられる板状部材の構成を説明する概略斜視図である。It is a schematic perspective view explaining the structure of the plate-shaped member used for one Embodiment of this invention. 本発明の一実施形態に用いられるブラケットを説明する概略斜視図である。It is a schematic perspective view explaining the bracket used for one Embodiment of this invention. 本発明の一実施形態に用いられるブラケットを説明する概略断面図である。It is a schematic sectional drawing explaining the bracket used for one Embodiment of this invention. 本発明の一実施形態に用いられる板状部材の構成を説明する部分概略断面図である。It is a partial schematic sectional drawing explaining the structure of the plate-shaped member used for one Embodiment of this invention. 本発明の一実施形態の変形例に用いられる現像装置の概略側面図である。It is a schematic side view of the developing device used for the modification of one Embodiment of this invention. 従来の現像装置の概略正面図である。It is a schematic front view of the conventional developing device. 従来の現像装置の概略正面図である。It is a schematic front view of the conventional developing device. 従来の現像装置の問題点を説明する概略側面図である。It is a schematic side view explaining the problem of the conventional developing device. 従来の現像装置の概略側面図である。It is a schematic side view of the conventional developing device.

図1は本発明の一実施形態を適用可能な画像形成装置としてのプリンタ50を示しており、図2はプリンタ50の作像部を示している。図1に示すように、装置本体100のほぼ中央の位置には中間転写ベルト28を有する中間転写ユニット20が配設されており、中間転写ベルト28と対向するようにイエロ、マゼンタ、シアン、ブラックの各色に対応した作像部26Y,26M,26C,26Kが並設されている。ここで、プリンタ50における4つの作像部26Y,26M,26C,26Kは作像プロセスに用いられるトナーの色が異なる以外はほぼ同一の構造であるので、以下の説明では作像部26と潜像担持体としての感光体ドラム21と1次転写ローラ29とにおける符号のアルファベット(Y,M,C,K)を省略する。   FIG. 1 shows a printer 50 as an image forming apparatus to which an embodiment of the present invention can be applied, and FIG. 2 shows an image forming unit of the printer 50. As shown in FIG. 1, an intermediate transfer unit 20 having an intermediate transfer belt 28 is disposed at a substantially central position of the apparatus main body 100, and yellow, magenta, cyan, and black are opposed to the intermediate transfer belt 28. The image forming units 26Y, 26M, 26C, and 26K corresponding to the colors are arranged in parallel. Here, the four image forming units 26Y, 26M, 26C, and 26K in the printer 50 have substantially the same structure except that the color of the toner used in the image forming process is different. The alphabets (Y, M, C, K) of reference numerals for the photosensitive drum 21 as the image carrier and the primary transfer roller 29 are omitted.

図2において、作像部26は感光体ドラム21、感光体ドラム21の周囲に配設された帯電手段24、現像装置25、クリーニング手段22等を有している(図1には現像装置25のみを図示)。感光体ドラム21上において後述する作像プロセス(帯電工程、露光工程、現像工程、転写工程、クリーニング工程、除電工程)が行われ、感光体ドラム21上に所望のトナー像が形成される。上述した感光体ドラム21、帯電手段24、現像装置25、クリーニング手段22は、装置本体100に対してそれぞれ着脱自在に構成されており、それぞれが寿命に達したときに個別に交換可能に構成されている。   In FIG. 2, the image forming unit 26 includes a photosensitive drum 21, a charging unit 24, a developing unit 25, a cleaning unit 22 and the like disposed around the photosensitive drum 21 (FIG. 1 shows the developing unit 25). Only shown). An image forming process (charging process, exposure process, developing process, transfer process, cleaning process, charge eliminating process), which will be described later, is performed on the photosensitive drum 21, and a desired toner image is formed on the photosensitive drum 21. The photosensitive drum 21, the charging unit 24, the developing device 25, and the cleaning unit 22 described above are configured to be detachable from the apparatus main body 100, and can be individually replaced when they reach the end of their lives. ing.

上述した構成では、作像部26を構成する感光体ドラム21、帯電手段24、現像装置25、クリーニング手段22をそれぞれ単独のユニットとしたが、これらのうち現像装置25と他の少なくとも1つとを一体化させて装置本体100に対して着脱自在なプロセスカートリッジとしてもよい。これにより作像部26のメンテナンスを行う際の作業性が向上する。   In the above-described configuration, the photosensitive drum 21, the charging unit 24, the developing device 25, and the cleaning unit 22 that constitute the image forming unit 26 are each a single unit. Of these units, the developing device 25 and at least one of the other units are included. The process cartridge may be integrated and detachable from the apparatus main body 100. Thereby, the workability at the time of performing maintenance of the image forming unit 26 is improved.

次に、感光体ドラム21の作像プロセスについて説明する。感光体ドラム21は、図示しない駆動手段によって図2において時計回り方向に回転駆動され、帯電手段24と対向する位置においてその表面を一様に帯電される(帯電工程)。その後、感光体ドラム21の帯電された表面はLEDアレイ23からのレーザ照射位置に達し、この位置での露光走査により感光体ドラム21の表面に静電潜像が形成される(露光工程)。感光体ドラム21の潜像形成部は現像装置25との対向部に達し、この位置で静電潜像に現像剤が供給されて所望のトナー像が形成される(現像工程)。感光体ドラム21の表面に形成されたトナー像は中間転写ベルト28及び1次転写ローラ29との対向位置に達し、この位置で感光体ドラム21上のトナー像が中間転写ベルト28上に転写される(1次転写工程)。このとき感光体ドラム21上には僅かながら未転写トナーが残存する。1次転写後、感光体ドラム21の表面はクリーニング手段22との対向位置に達し、この位置で未転写トナーがクリーニングブレード22aによって回収される(クリーニング工程)。最後に感光体ドラム21の表面は図示しない除電手段との対向部に達し、この位置で残留電位を除去される(除電工程)。この一連の動作により、感光体ドラム21の作像プロセスが完了する。   Next, the image forming process of the photosensitive drum 21 will be described. The photosensitive drum 21 is rotationally driven in a clockwise direction in FIG. 2 by a driving unit (not shown), and the surface thereof is uniformly charged at a position facing the charging unit 24 (charging process). Thereafter, the charged surface of the photosensitive drum 21 reaches a laser irradiation position from the LED array 23, and an electrostatic latent image is formed on the surface of the photosensitive drum 21 by exposure scanning at this position (exposure process). The latent image forming portion of the photosensitive drum 21 reaches a portion facing the developing device 25, and a developer is supplied to the electrostatic latent image at this position to form a desired toner image (developing step). The toner image formed on the surface of the photosensitive drum 21 reaches a position facing the intermediate transfer belt 28 and the primary transfer roller 29, and the toner image on the photosensitive drum 21 is transferred onto the intermediate transfer belt 28 at this position. (Primary transfer step). At this time, a small amount of untransferred toner remains on the photosensitive drum 21. After the primary transfer, the surface of the photosensitive drum 21 reaches a position facing the cleaning unit 22, and untransferred toner is collected by the cleaning blade 22a at this position (cleaning step). Finally, the surface of the photosensitive drum 21 reaches a portion facing a neutralizing unit (not shown), and the residual potential is removed at this position (static elimination step). By this series of operations, the image forming process of the photosensitive drum 21 is completed.

上述の作像プロセスは、4つの作像部26Y,26M,26C,26Kにおいてそれぞれ行われる。各作像部26の下方に配設された露光部から画像情報に基づいたレーザ光が各感光体ドラム1に向けて照射される。詳しくは、露光部の光源から発せられたレーザ光をポリゴンミラーで走査しながら複数の光学素子を介して感光体ドラム21上に照射する。その後、現像工程を経て各感光体ドラム21上に形成した各色トナー像を中間転写ベルト28上に重畳転写することにより、中間転写ベルト28上にフルカラートナー像が形成される。   The above-described image forming process is performed in each of the four image forming units 26Y, 26M, 26C, and 26K. Laser light based on image information is emitted toward each photosensitive drum 1 from an exposure unit disposed below each image forming unit 26. Specifically, the photosensitive drum 21 is irradiated via a plurality of optical elements while scanning with a polygon mirror laser light emitted from the light source of the exposure unit. Thereafter, the color toner images formed on the photosensitive drums 21 through the development process are superimposed and transferred onto the intermediate transfer belt 28 to form a full-color toner image on the intermediate transfer belt 28.

4個の1次転写ローラ29Y,29M,29C,29Kは、それぞれ対応する感光体ドラム21Y,21M,21C,21Kとの間で中間転写ベルト28を挟み込んで1次転写ニップを形成している。中間転写ベルト28が図1に矢印で示す方向に走行して各1次転写ローラ29の1次転写ニップを通過するとき各1次転写ローラ29にトナー極性とは逆極性の転写バイアスが印加されることにより、各感光体ドラム21上の各色トナー像が中間転写ベルト28上に重畳転写される。   The four primary transfer rollers 29Y, 29M, 29C, and 29K sandwich the intermediate transfer belt 28 with the corresponding photosensitive drums 21Y, 21M, 21C, and 21K to form primary transfer nips. When the intermediate transfer belt 28 travels in the direction indicated by the arrow in FIG. 1 and passes through the primary transfer nip of each primary transfer roller 29, a transfer bias having a polarity opposite to the toner polarity is applied to each primary transfer roller 29. As a result, the color toner images on the photosensitive drums 21 are superimposed and transferred onto the intermediate transfer belt 28.

フルカラートナー像が重畳転写された中間転写ベルト28は2次転写ローラ30との対向位置に達し、この位置において2次転写バックアップローラ31が2次転写ローラ30との間に中間転写ベルト28を挟み込んで2次転写ニップを形成している。中間転写ベルト28上に形成されたフルカラートナー像は、2次転写ニップに搬送された転写紙等の被転写材Pに転写されるが、このとき中間転写ベルト28上には被転写材Pに転写しきれなかった未転写トナーが残存する。残存した未転写トナーは図示しない中間転写ベルトクリーニング手段により除去され、中間転写ベルト28が初期状態に復帰して中間転写ベルト28上で行われる一連の転写プロセスが完了する。   The intermediate transfer belt 28 on which the full-color toner image is superimposed and transferred reaches a position facing the secondary transfer roller 30, and the intermediate transfer belt 28 is sandwiched between the secondary transfer backup roller 31 and the secondary transfer roller 30 at this position. Thus, a secondary transfer nip is formed. The full-color toner image formed on the intermediate transfer belt 28 is transferred to a transfer material P such as transfer paper conveyed to the secondary transfer nip. At this time, the transfer material P is transferred onto the intermediate transfer belt 28. Untransferred toner that could not be transferred remains. The remaining untransferred toner is removed by an intermediate transfer belt cleaning unit (not shown), the intermediate transfer belt 28 returns to the initial state, and a series of transfer processes performed on the intermediate transfer belt 28 is completed.

2次転写ニップに搬送される被転写材Pは、装置本体100の下方に配設された給紙部32から給紙ローラ33及びレジストローラ対34等を経由して搬送される。給紙部32には被転写材Pが複数枚重ねて収納されており、給紙ローラ33の回転によりその最上位の1枚がレジストローラ対34に向けて分離給送される。分離給送された被転写材Pはレジストローラ対34のニップ位置で一時停止され、中間転写ベルト28上のフルカラートナー像にタイミングを合わせてレジストローラ対34が回転駆動されることにより2次転写ニップに向けて搬送され、2次転写ニップにおいて所望のフルカラー画像が転写される。   The material P to be transferred conveyed to the secondary transfer nip is conveyed from a paper supply unit 32 disposed below the apparatus main body 100 via a paper supply roller 33, a registration roller pair 34, and the like. A plurality of transfer materials P are accommodated in the paper supply unit 32, and the uppermost sheet is separated and fed toward the registration roller pair 34 by the rotation of the paper supply roller 33. The separated material P to be transferred is temporarily stopped at the nip position of the registration roller pair 34, and the registration roller pair 34 is rotationally driven in time with the full-color toner image on the intermediate transfer belt 28 to perform secondary transfer. It is conveyed toward the nip and a desired full color image is transferred at the secondary transfer nip.

2次転写ニップにおいてフルカラー画像を転写された被転写材Pは定着部35へと搬送される。定着部35では、定着ローラ及び加圧ローラによる加熱及び加圧により、フルカラー画像が被転写材Pの表面に定着される。画像が定着された被転写材Pは排紙ローラ対36によって排出され、出力画像としてスタック部37上に順次スタックされる。上述によりプリンタ50における一連の画像形成プロセスが完了する。   The material P to which the full color image is transferred at the secondary transfer nip is conveyed to the fixing unit 35. In the fixing unit 35, the full color image is fixed on the surface of the transfer material P by heating and pressing with the fixing roller and the pressure roller. The transfer material P on which the image is fixed is discharged by a pair of discharge rollers 36 and sequentially stacked on the stack unit 37 as an output image. As described above, a series of image forming processes in the printer 50 is completed.

次に、本発明の特徴部である現像装置25について説明する。なおこの現像装置25において、図13、図14に示した現像装置4と同等の部材には同等の符号を付している。 現像装置25は、感光体ドラム21に対向配置された現像剤担持体である現像ローラ8、現像ローラ8の上部表面に対してその端部を対向配置された現像剤規制部材であるドクターブレード41、第1搬送路である供給用現像剤室10内に配設された第1撹拌搬送部材である第1現像剤撹拌搬送部材6、第2搬送路である回収撹拌用現像剤室11内に配設された第2撹拌搬送部材である第2現像剤撹拌半蔵部材7、これ等を収納するケーシング42等を有している。現像剤室10,11内にはキャリアとトナーとからなる2成分現像剤14が収納されており、さらに現像剤室10,11内には現像剤中のトナー濃度を検知する図示しないトナー濃度センサが設けられている。   Next, the developing device 25 which is a characteristic part of the present invention will be described. In this developing device 25, members equivalent to those of the developing device 4 shown in FIG. 13 and FIG. The developing device 25 includes a developing roller 8 that is a developer carrying member disposed opposite to the photosensitive drum 21, and a doctor blade 41 that is a developer regulating member that is disposed so that an end thereof is opposed to the upper surface of the developing roller 8. The first developer agitating and conveying member 6 as the first agitating and conveying member disposed in the supply developer chamber 10 as the first conveying path, and the recovered agitating developer chamber 11 as the second conveying path. A second developer agitating half-storage member 7 as a second agitating / conveying member disposed, a casing 42 for accommodating these members, and the like are provided. In the developer chambers 10 and 11, a two-component developer 14 composed of a carrier and toner is accommodated. Further, in the developer chambers 10 and 11, a toner concentration sensor (not shown) for detecting the toner concentration in the developer. Is provided.

この現像装置25では、図14に示した持ち上げ部15の部位、つまり第2現像剤撹拌搬送部材7から第1現像剤撹拌搬送部材6に現像剤14が移送される部位において、第2現像剤撹拌搬送部材7の現像剤搬送能力(単位時間当たりに搬送可能な現像剤最大量)よりも第2現像剤撹拌搬送部材7から第1現像剤撹拌搬送部材6に現像剤14を持ち上げながら搬送する能力すなわち現像剤14の持ち上げ搬送能力が高いことを特徴としている。これを実現するため、図3に示すように、持ち上げ部15に第2現像剤撹拌搬送部材7によって搬送される現像剤14の進行方向と平行となるように板状部材16を配設している。撹拌パドル等からなる板状部材16は、現像ローラ8、第1現像剤撹拌搬送部材6、第2現像剤撹拌搬送部材7とは別の駆動源に接続されており、これ等とは別に駆動される。板状部材16は、図4に示すように第2現像剤撹拌搬送部材7を中心として第2現像剤撹拌搬送部材7のスクリュ状の羽根7aの外周において現像剤14を掻き取るように回転駆動され、回収撹拌用現像剤室11から供給用現像剤室10へと現像剤14を跳ね上げるように搬送する。   In the developing device 25, the second developer is provided at the portion of the lifting portion 15 illustrated in FIG. 14, that is, at the portion where the developer 14 is transferred from the second developer agitating and conveying member 7 to the first developer agitating and conveying member 6. The developer 14 is conveyed while being lifted from the second developer agitating / conveying member 7 to the first developer agitating / conveying member 6 rather than the developer conveying ability (maximum amount of developer that can be conveyed per unit time) of the agitating / conveying member 7. It is characterized by a high capability, that is, a high conveying capability of the developer 14. In order to achieve this, as shown in FIG. 3, a plate-like member 16 is arranged on the lifting portion 15 so as to be parallel to the traveling direction of the developer 14 conveyed by the second developer agitating and conveying member 7. Yes. The plate-like member 16 composed of a stirring paddle or the like is connected to a driving source different from the developing roller 8, the first developer stirring and conveying member 6, and the second developer stirring and conveying member 7, and is driven separately from these. Is done. As shown in FIG. 4, the plate-like member 16 is rotationally driven so as to scrape off the developer 14 around the screw-like blade 7 a of the second developer agitating / conveying member 7 around the second developer agitating / conveying member 7. Then, the developer 14 is transported from the recovered stirring developer chamber 11 to the supply developer chamber 10 so as to jump up.

上述した板状部材16による現像剤14の搬送時において、第2現像剤撹拌搬送部材7の現像剤搬送能力よりも板状部材16による現像剤14の持ち上げ搬送能力が高ければ、図5に示すように持ち上げ部15に現像剤14を留まらせることなく回収撹拌用現像剤室11内から供給用現像剤室10内へと現像剤14を供給することができる。ここで、供給用現像剤室10と回収撹拌用現像剤室11とは連通口で繋がっており、持ち上げ部15に現像剤14が留まっていないと供給用現像剤室10から現像剤14が落下することが懸念されるが、供給用現像剤室10から落下した現像剤14は再度板状部材16によって跳ね上げられ、回収撹拌用現像剤室11に戻ることなく第1現像剤撹拌搬送部材6によって供給用現像剤室10内へと搬送されるため、不具合は発生しない。   When the developer 14 is transported by the plate-like member 16 described above, if the developer-carrying capacity of the developer 14 by the plate-like member 16 is higher than the developer transport ability of the second developer stirring and transporting member 7, FIG. As described above, the developer 14 can be supplied from the recovery stirring developer chamber 11 into the supply developer chamber 10 without the developer 14 remaining in the lifting portion 15. Here, the developer chamber 10 for supply and the developer chamber 11 for recovery agitation are connected by a communication port. If the developer 14 does not remain in the lifting portion 15, the developer 14 falls from the developer chamber 10 for supply. However, the developer 14 dropped from the supply developer chamber 10 is splashed up again by the plate-like member 16, and does not return to the recovered stirring developer chamber 11. Therefore, no trouble occurs because the toner is conveyed into the developer chamber 10 for supply.

上述の構成において、第2現像剤撹拌搬送部材7による現像剤14の搬送能力よりも持ち上げ部15における現像剤14の持ち上げ搬送能力を高めるためには、第2現像剤撹拌搬送部材7の回転数よりも板状部材16の回転数を大きくすればよい。具体例として、現像ローラ8の直径が10mm、第1現像剤撹拌搬送部材6のスクリュピッチが30mm、第2現像剤撹拌搬送部材7のスクリュピッチが28mmであり、現像ローラ8の回転数が520rpm、各搬送部材6,7の回転数が1000rpmの場合には、持ち上げ部15に現像剤14が溜まってしまい現像剤連れ周り現象が発生してしまう。このときの第2現像剤撹拌搬送部材7による現像剤14の搬送速度は15cm/sである。従って、第2現像剤撹拌搬送部材7が現像剤14を15cm/sの搬送速度で持ち上げ部15に対して搬送しているので、板状部材16が15cm/s以上の搬送速度で回収撹拌用現像剤室11から供給用現像剤室10へと現像剤14を搬送すれば、持ち上げ部15には現像剤14が滞留しないこととなり、板状部材16を1500rpmで回転駆動することにより15cm/s以上の搬送速度で回収撹拌用現像剤室11から供給用現像剤室10へと現像剤14を搬送することができる。   In the above-described configuration, the rotational speed of the second developer agitating / conveying member 7 is higher than the ability of the second developer agitating / conveying member 7 to convey the developer 14 in order to increase the lifting and conveying ability of the developer 14 in the lifting portion 15. What is necessary is just to enlarge the rotation speed of the plate-shaped member 16 rather than. As a specific example, the diameter of the developing roller 8 is 10 mm, the screw pitch of the first developer stirring and conveying member 6 is 30 mm, the screw pitch of the second developer stirring and conveying member 7 is 28 mm, and the rotation speed of the developing roller 8 is 520 rpm. When the rotation speed of each of the transport members 6 and 7 is 1000 rpm, the developer 14 is accumulated in the lifting portion 15 and a phenomenon of developer rotation occurs. At this time, the transport speed of the developer 14 by the second developer stirring transport member 7 is 15 cm / s. Therefore, since the second developer agitating and conveying member 7 conveys the developer 14 to the lifting portion 15 at a conveying speed of 15 cm / s, the plate-like member 16 is used for collecting and agitating at a conveying speed of 15 cm / s or more. If the developer 14 is transported from the developer chamber 11 to the supply developer chamber 10, the developer 14 does not stay in the lifting portion 15, and the plate-like member 16 is driven to rotate at 1500 rpm to 15 cm / s. The developer 14 can be transported from the recovery stirring developer chamber 11 to the supply developer chamber 10 at the above transport speed.

しかし、板状部材16を設けて第2現像剤撹拌搬送部材7による現像剤搬送能力よりも板状部材16による現像剤持ち上げ搬送能力を高くしただけでは、図5に符号17で示す第1現像剤撹拌搬送部材6の現像剤搬送方向上流側部位に現像剤14が滞留してしまい、回収撹拌用現像剤室11から供給用現像剤室10へと現像剤14が搬送されにくくなり、板状部材16を配置しても持ち上げ部15に現像剤14が滞留して現像剤連れ周り現象が発生してしまう。このため、第1現像剤撹拌搬送部材6の現像剤搬送方向上流側では、板状部材16によって持ち上げ搬送される現像剤量よりも多量の現像剤14を搬送する必要が生じる。   However, if the plate-like member 16 is provided to make the developer lifting and conveying capability of the plate-like member 16 higher than the developer conveying capability of the second developer stirring and conveying member 7, the first development indicated by reference numeral 17 in FIG. The developer 14 stays in the upstream portion of the developer stirring / conveying member 6 in the developer transport direction, and the developer 14 is hardly transported from the recovery stirring developer chamber 11 to the supplying developer chamber 10, and has a plate shape. Even if the member 16 is disposed, the developer 14 stays in the lifting portion 15, and the phenomenon that the developer is accompanied occurs. For this reason, on the upstream side of the first developer stirring and conveying member 6 in the developer conveying direction, it is necessary to convey a larger amount of developer 14 than the amount of developer lifted and conveyed by the plate-like member 16.

第1現像剤撹拌搬送部材6の現像剤搬送方向上流側において現像剤14の搬送能力を向上する手段として、先ず第1現像剤撹拌搬送部材6の回転数を上げることが挙げられる。具体例として、現像ローラ8の直径10mm、第1現像剤撹拌搬送部材6のスクリュピッチ30mm、第2現像剤撹拌搬送部材7のスクリュピッチが28mmであり、現像ローラ8の回転数520rpm、各搬送部材6,7の回転数1000rpm、板状部材16の回転数1500rpmのときには上流側部位17に現像剤14が滞留してしまい、現像剤14が持ち上げられずに現像剤連れ周り現象が発生した。第1現像剤撹拌搬送部材6の回転数を1000rpm以上、例えば1500rpmとすると、上流側部位17に現像剤14を滞留させることなく現像剤14を搬送することができた。   As a means for improving the conveying ability of the developer 14 on the upstream side in the developer conveying direction of the first developer agitating / conveying member 6, first, the rotation speed of the first developer agitating / conveying member 6 is increased. As a specific example, the diameter of the developing roller 8 is 10 mm, the screw pitch of the first developer agitating and conveying member 6 is 30 mm, the screw pitch of the second developer agitating and conveying member 7 is 28 mm, the rotation speed of the developing roller 8 is 520 rpm, and each conveying When the rotational speed of the members 6 and 7 is 1000 rpm and the rotational speed of the plate-like member 16 is 1500 rpm, the developer 14 stays in the upstream portion 17, and the developer 14 is not lifted up and the phenomenon of the developer accompanying is generated. When the rotation speed of the first developer agitating / conveying member 6 was set to 1000 rpm or more, for example, 1500 rpm, the developer 14 could be transported without causing the developer 14 to stay in the upstream portion 17.

他の手段としては、第1現像剤撹拌搬送部材6のスクリュピッチを大きくすることが挙げられる。スクリュのピッチが大きいとは、スクリュ羽根と軸とがより平行に近付くことにより隣り合うスクリュ羽根間の間隔が大きいことをいう。スクリュのピッチが大きければ、スクリュが1回転する間に現像剤14が軸方向へと搬送される距離が長くなるため搬送能力が大きくなる。具体例として、第1現像剤撹拌搬送部材6のスクリュピッチを40mmとすることにより、各搬送部材6,7の回転数1000rpm、板状部材16の回転数1500rpmのときに、図6に示すように上流側部位17に現像剤14を滞留させることなく現像剤14を搬送することができた。   Another means is to increase the screw pitch of the first developer stirring and conveying member 6. A large screw pitch means that the spacing between adjacent screw blades is large as the screw blades and shafts approach more parallel. If the pitch of the screw is large, the distance that the developer 14 is transported in the axial direction during one rotation of the screw becomes long, so that the transport capability increases. As a specific example, by setting the screw pitch of the first developer agitating and conveying member 6 to 40 mm, when the conveying members 6 and 7 have a rotation speed of 1000 rpm and the plate-like member 16 has a rotation speed of 1500 rpm, as shown in FIG. In addition, the developer 14 could be transported without causing the developer 14 to stay in the upstream portion 17.

上述の構成により、回収撹拌用現像剤室11から供給用現像剤室10へと現像剤14を持ち上げる持ち上げ部15及び第1現像剤撹拌搬送部材6の現像剤搬送方向上流側部位17に現像剤14を滞留させることなく現像剤14を良好に循環させることができ、現像剤連れ周り現象の発生を抑制することにより画像濃度ムラのない良好な画像を得ることができる。   With the above-described configuration, the developer is lifted in the developer conveying direction upstream portion 15 of the first developer agitating / conveying member 6 and the lifting portion 15 for lifting the developer 14 from the collected developer chamber 11 to the supplying developer chamber 10. The developer 14 can be circulated satisfactorily without stagnation of the toner 14, and a good image free from unevenness in image density can be obtained by suppressing the occurrence of the developer accompanying phenomenon.

図7は、上述した板状部材16の具体的構成を示している。板状部材16は、図8及び図9に示すブラケット44に一体で設けられており、ブラケット44には穴部44bを有する円柱状の胴部44aとクランク状に曲折形成された伝達軸44cとを一体で有している。ブラケット44は、図10に示すように胴部44aの外周を軸受45によってケーシング42に対して回転自在に支持され、穴部44bに嵌合された軸受46によって第2現像剤撹拌搬送部材7の軸部を回転自在に支持している。伝達軸44cはモータ等の駆動源47に接続されており、駆動源47に接続される部位の回転中心は第2現像剤撹拌搬送部材7の回転中心と一致するように構成されている。この構成により、駆動源47が作動するとその回転力が伝達軸44cに伝達され、軸受45によってケーシング42に対して回転自在に支持されたブラケット44が回転することにより板状部材16が第2現像剤撹拌搬送部材7の周囲を回転する。このとき、板状部材16と羽根7aとの間には図7に符号Gで示すギャップが設けられており、板状部材16と第2現像剤撹拌搬送部材7との干渉が防止されている。   FIG. 7 shows a specific configuration of the plate-like member 16 described above. The plate-like member 16 is provided integrally with the bracket 44 shown in FIGS. 8 and 9, and the bracket 44 has a cylindrical body portion 44a having a hole 44b and a transmission shaft 44c bent in a crank shape. Is integrated. As shown in FIG. 10, the bracket 44 is rotatably supported on the outer periphery of the body portion 44a with respect to the casing 42 by a bearing 45, and the second developer agitating and conveying member 7 is supported by a bearing 46 fitted in the hole portion 44b. The shaft is rotatably supported. The transmission shaft 44 c is connected to a drive source 47 such as a motor, and the rotation center of the portion connected to the drive source 47 is configured to coincide with the rotation center of the second developer agitating and conveying member 7. With this configuration, when the drive source 47 is actuated, the rotational force is transmitted to the transmission shaft 44c, and the bracket 44, which is rotatably supported by the bearing 42 by the bearing 45, rotates, whereby the plate member 16 is second developed. The agent stirring and conveying member 7 is rotated. At this time, a gap indicated by a symbol G in FIG. 7 is provided between the plate-like member 16 and the blade 7a, and interference between the plate-like member 16 and the second developer agitating and conveying member 7 is prevented. .

図11は、上述した実施形態の変形例を示しており、この例では複数の板状部材16,18を設けている。板状部材を複数設けた場合と単数設けた場合とにおいてそれぞれ板状部材の回転数が同じ場合には、板状部材を複数設けた場合の方が積極的に供給用現像剤室10に対して現像剤14を搬送することができる。また、板状部材を複数設けた場合と単数設けた場合とで同じ現像剤搬送量を得ようとした場合には、板状部材を複数設けた場合の方が低い回転数で所望の搬送量を得ることができ、低い回転数とすることにより現像剤14の飛散を防止することができる。具体例として、板状部材16を2個使用すると、板状部材16の回転数を1個使用時の1500rpmから1000rpmに下げても1個使用時と同等の搬送量を得ることができる。   FIG. 11 shows a modification of the above-described embodiment. In this example, a plurality of plate-like members 16 and 18 are provided. When the number of rotations of the plate member is the same between the case where a plurality of plate members are provided and the case where a single plate member is provided, the case where a plurality of plate members are provided is more positive for the supply developer chamber 10. Thus, the developer 14 can be conveyed. Also, when trying to obtain the same developer conveyance amount when a plurality of plate-like members are provided and when a single plate-like member is provided, a desired conveyance amount can be obtained at a lower rotational speed when a plurality of plate-like members are provided. And the scattering of the developer 14 can be prevented by setting the rotational speed to a low value. As a specific example, when two plate members 16 are used, even when the number of rotations of the plate members 16 is reduced from 1500 rpm when 1000 plates are used to 1000 rpm, a conveyance amount equivalent to that when one plate member 16 is used can be obtained.

複数の板状部材16,18を設けた場合、少なくとも1つ(板状部材16)は板状にしたまま残りの板状部材18には現像剤14が通過可能な空隙部18aを複数設ける構成としてもよい。ここで少なくとも1枚は板状とする理由は、全ての板状部材に空隙部を設けてしまうと、第2現像剤撹拌搬送部材7の搬送能力よりも高い現像剤搬送能力を得ることが困難となり、持ち上げ部15に現像剤14が滞留して現像剤連れ周り現象が発生してしまうためである。   When a plurality of plate-like members 16 and 18 are provided, a configuration is provided in which at least one (plate-like member 16) is left plate-like, and the remaining plate-like member 18 is provided with a plurality of gap portions 18a through which the developer 14 can pass. It is good. Here, the reason why at least one sheet is plate-shaped is that it is difficult to obtain a developer conveying capability higher than the conveying capability of the second developer stirring and conveying member 7 if all plate-like members are provided with gaps. This is because the developer 14 stays in the lifting portion 15 and the developer accompanying phenomenon occurs.

板状部材18に空隙部18aが形成されていることにより、現像剤14を移動させた際に現像剤14の一部を空隙部18aから通過させることができる。板状部材16のように空隙部を有していない場合には現像剤14は押し動かされるだけであるが、空隙部18aを設けることにより現像剤14同士を混合し易くなり、現像剤14の分散性を高めることができる。この結果、持ち上げ部15においてトナーとキャリアとの接触頻度の向上及び空隙部18aを通過する際のトナーとキャリアとの摺擦を起こり易くすることにより、摩擦帯電を良好に行わせることができる。従って、補給したトナーを十分に現像剤14中に分散させて帯電することができ、地肌汚れの発生を低減することができる。   Since the gap 18 a is formed in the plate-like member 18, when the developer 14 is moved, a part of the developer 14 can be passed through the gap 18 a. In the case where there is no gap as in the plate-like member 16, the developer 14 is only pushed and moved, but the provision of the gap 18 a facilitates mixing of the developers 14, Dispersibility can be increased. As a result, by improving the contact frequency between the toner and the carrier in the lifting portion 15 and facilitating the friction between the toner and the carrier when passing through the gap portion 18a, the frictional charging can be performed satisfactorily. Therefore, the replenished toner can be sufficiently dispersed in the developer 14 and charged, and the occurrence of background stains can be reduced.

上記実施形態では、画像形成装置としてカラープリンタを用いた例を示したが、本発明が適用可能な画像形成装置はこれに限定されず、複写装置、プロッタ、ファクシミリ、これらの複合機等の他の画像形成装置にも本発明は適用可能である。   In the above embodiment, an example in which a color printer is used as the image forming apparatus has been described. However, the image forming apparatus to which the present invention can be applied is not limited to this, and other devices such as a copying machine, a plotter, a facsimile machine, and a multifunction machine thereof. The present invention can also be applied to other image forming apparatuses.

6 第1撹拌搬送部材(第1現像剤撹拌搬送部材)
7 第2撹拌搬送部材(第2現像剤撹拌搬送部材)
8 現像剤担持体(現像ローラ)
10 第1搬送路(供給用現像剤室)
11 第2搬送路(回収撹拌用現像剤室)
14 2成分現像剤(現像剤)
16,18 板状部材
18a 空隙部
21 潜像担持体(感光体ドラム)
25 現像装置
50 画像形成装置(プリンタ)
6 1st stirring conveyance member (1st developer stirring conveyance member)
7 Second agitating and conveying member (second developer agitating and conveying member)
8 Developer carrier (developing roller)
10 First transport path (supply developer chamber)
11 Second transport path (recovery stirring developer chamber)
14 Two-component developer (Developer)
16, 18 Plate-like member 18a Gap 21 Latent image carrier (photosensitive drum)
25 Developing device 50 Image forming device (printer)

特開平11−272062号公報Japanese Patent Laid-Open No. 11-272062 特公平5−82944号公報Japanese Patent Publication No. 5-82944

Claims (8)

トナーと磁性キャリアとからなる2成分現像剤を担持し潜像担持体上の静電潜像を前記トナーにより可視像化させる現像剤担持体と、前記現像剤担持体に並設され前記現像剤を搬送すると共に前記現像剤担持体に前記現像剤を供給する第1撹拌搬送部材を有する第1搬送路と、第1搬送路の下方に配設され前記現像剤を搬送すると共に前記現像剤担持体から前記現像剤を回収する第2撹拌搬送部材を有する第2搬送路とを具備し、第1搬送路と第2搬送路との間で現像剤が循環する経路を有する現像装置において、
第2搬送路から第1搬送路に現像剤が持ち上げられる位置に第2撹拌搬送部材によって搬送される現像剤の進行方向と平行となるように配置された板状部材を有し、該板状部材は第2撹拌搬送部材を中心として回転駆動されて第2搬送路から第1搬送路へと現像剤を持ち上げ、第2撹拌搬送部材による現像剤の搬送能力よりも前記板状部材による現像剤の持ち上げ搬送能力が高く、かつ第1撹拌搬送部材による現像剤搬送方向上流側における現像剤の搬送能力が前記板状部材による現像剤の持ち上げ搬送能力よりも高いことを特徴とする現像装置。
A developer carrier that carries a two-component developer composed of toner and a magnetic carrier and visualizes the electrostatic latent image on the latent image carrier with the toner, and the developer carrier that is provided side by side with the developer carrier. A first conveying path having a first agitating and conveying member that conveys the developer and supplies the developer to the developer carrier, and is disposed below the first conveying path to convey the developer and the developer. A developing device having a second conveyance path having a second agitation conveyance member for recovering the developer from the carrier, and having a path through which the developer circulates between the first conveyance path and the second conveyance path;
A plate-like member disposed so as to be parallel to the traveling direction of the developer conveyed by the second agitating and conveying member at a position where the developer is lifted from the second conveying path to the first conveying path; The member is driven to rotate around the second agitating and conveying member to lift the developer from the second conveying path to the first conveying path, and the developer by the plate-like member is more than the developer conveying ability by the second agitating and conveying member. And a developer conveying capability upstream of the developer conveying direction by the first agitating and conveying member is higher than a developer conveying and conveying capability by the plate-like member.
請求項1記載の現像装置において、
第1撹拌搬送部材による現像剤の搬送能力を前記板状部材による現像剤の持ち上げ搬送能力に比して高めるべく第1撹拌搬送部材の回転数が設定されていることを特徴とする現像装置。
The developing device according to claim 1,
A developing device, wherein the number of rotations of the first agitating / conveying member is set so as to increase the developer conveying ability of the first agitating / conveying member as compared with the developer conveying ability of the plate-like member.
請求項1記載の現像装置において、
第1撹拌搬送部材がスクリュ形状であり、第1撹拌搬送部材による現像剤の搬送能力を前記板状部材による現像剤の持ち上げ搬送能力に比して高めるべく第1撹拌搬送部材のスクリュピッチが設定されていることを特徴とする現像装置。
The developing device according to claim 1,
The first agitating / conveying member has a screw shape, and the screw pitch of the first agitating / conveying member is set so as to increase the developer conveying ability of the first agitating / conveying member compared to the developer conveying ability of the plate-like member. A developing device.
請求項1ないし3の何れか1つに記載の現像装置において、
前記板状部材を複数有することを特徴とする現像装置。
The developing device according to any one of claims 1 to 3,
A developing device comprising a plurality of the plate-like members.
請求項4記載の現像装置において、
複数の前記板状部材のうち少なくとも1つが板状であり残りは現像剤が通過可能な空隙部を有することを特徴とする現像装置。
The developing device according to claim 4.
2. A developing device according to claim 1, wherein at least one of the plurality of plate-like members is plate-like, and the remainder has a gap through which the developer can pass.
請求項1ないし5の何れか1つに記載の現像装置を有することを特徴とするプロセスカートリッジ。   6. A process cartridge comprising the developing device according to claim 1. 請求項6記載のプロセスカートリッジを有することを特徴とする画像形成装置。   An image forming apparatus comprising the process cartridge according to claim 6. 請求項1ないし5の何れか1つに記載の現像装置を有することを特徴とする画像形成装置。   An image forming apparatus comprising the developing device according to claim 1.
JP2010178188A 2010-08-06 2010-08-06 Developing device, process cartridge and image forming device Pending JP2012037738A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1124382A (en) * 1997-07-03 1999-01-29 Minolta Co Ltd Developing device
JP2003263012A (en) * 2002-03-11 2003-09-19 Ricoh Co Ltd Developing device and image forming device
JP2008299107A (en) * 2007-05-31 2008-12-11 Ricoh Co Ltd Developing device and image forming apparatus
JP2009109741A (en) * 2007-10-30 2009-05-21 Kyocera Mita Corp Developing device and image forming device equipped with it

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1124382A (en) * 1997-07-03 1999-01-29 Minolta Co Ltd Developing device
JP2003263012A (en) * 2002-03-11 2003-09-19 Ricoh Co Ltd Developing device and image forming device
JP2008299107A (en) * 2007-05-31 2008-12-11 Ricoh Co Ltd Developing device and image forming apparatus
JP2009109741A (en) * 2007-10-30 2009-05-21 Kyocera Mita Corp Developing device and image forming device equipped with it

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