JP2012030211A - Method for producing hydrocarbon desulfurization agent - Google Patents
Method for producing hydrocarbon desulfurization agent Download PDFInfo
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- JP2012030211A JP2012030211A JP2010174261A JP2010174261A JP2012030211A JP 2012030211 A JP2012030211 A JP 2012030211A JP 2010174261 A JP2010174261 A JP 2010174261A JP 2010174261 A JP2010174261 A JP 2010174261A JP 2012030211 A JP2012030211 A JP 2012030211A
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- molybdenum
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 95
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 39
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 24
- 238000006477 desulfuration reaction Methods 0.000 title claims description 73
- 230000023556 desulfurization Effects 0.000 title claims description 73
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 124
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 59
- 230000003009 desulfurizing effect Effects 0.000 claims abstract description 51
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 38
- 239000011733 molybdenum Substances 0.000 claims abstract description 38
- 239000003929 acidic solution Substances 0.000 claims abstract description 35
- 239000003637 basic solution Substances 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 11
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims abstract description 10
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims description 44
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 11
- 239000002244 precipitate Substances 0.000 claims description 9
- 239000000243 solution Substances 0.000 abstract description 24
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052717 sulfur Inorganic materials 0.000 abstract description 13
- 239000011593 sulfur Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract 1
- 239000013049 sediment Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 239000007788 liquid Substances 0.000 description 17
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 14
- 238000002360 preparation method Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000001257 hydrogen Substances 0.000 description 12
- 229910052739 hydrogen Inorganic materials 0.000 description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 10
- 239000000446 fuel Substances 0.000 description 10
- 239000003350 kerosene Substances 0.000 description 10
- 229910003296 Ni-Mo Inorganic materials 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 230000007423 decrease Effects 0.000 description 9
- -1 naphtha Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 8
- 238000004821 distillation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229910000029 sodium carbonate Inorganic materials 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 229910001593 boehmite Inorganic materials 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 6
- 239000008119 colloidal silica Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 5
- 238000007873 sieving Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 241000080590 Niso Species 0.000 description 4
- 238000000975 co-precipitation Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 150000007529 inorganic bases Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000007522 mineralic acids Chemical class 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000006057 reforming reaction Methods 0.000 description 3
- 229910052707 ruthenium Inorganic materials 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 239000011609 ammonium molybdate Substances 0.000 description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 2
- 235000018660 ammonium molybdate Nutrition 0.000 description 2
- 229940010552 ammonium molybdate Drugs 0.000 description 2
- 150000004677 hydrates Chemical class 0.000 description 2
- 239000003915 liquefied petroleum gas Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000002407 reforming Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910000873 Beta-alumina solid electrolyte Inorganic materials 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000003949 liquefied natural gas Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- 150000002816 nickel compounds Chemical class 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003763 resistance to breakage Effects 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Landscapes
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
本発明は炭化水素、とりわけ燃料電池などに用いられる水素製造のための改質に使用される原燃料の脱硫に用いる脱硫剤の製造方法に関するものである。 The present invention relates to a method for producing a desulfurization agent used for desulfurization of raw fuel used for reforming for hydrocarbon production, particularly for hydrogen production used in fuel cells and the like.
燃料電池は、水素と酸素を電気化学的に反応させることにより、化学エネルギーを電気エネルギーに変換するものであって、エネルギーの利用効率が高いという特徴を有しており、民生用、産業用あるいは自動車用などとして、実用化研究が積極的になされている。この燃料電池の水素源としては、メタノール、メタンを主体とする液化天然ガス、この天然ガスを主成分とする都市ガス、天然ガスを原料とする合成液体燃料、更にはLPG、ナフサ、灯油などの石油系燃料といった、様々な炭化水素の使用が研究されている。 A fuel cell is a device that converts chemical energy into electric energy by electrochemically reacting hydrogen and oxygen, and has a feature of high energy use efficiency. Research into practical use has been actively conducted for automobiles. As the hydrogen source of this fuel cell, liquefied natural gas mainly composed of methanol and methane, city gas mainly composed of this natural gas, synthetic liquid fuel using natural gas as a raw material, and further LPG, naphtha, kerosene, etc. The use of various hydrocarbons, such as petroleum-based fuels, has been studied.
ところで、このような炭化水素からの水素製造においては、炭化水素と水蒸気や酸素(空気)とから水素を生成する改質反応が利用されており、この改質反応ではニッケルもしくはルテニウムを活性金属とする触媒が使用されている。これら活性金属であるニッケルやルテニウムは硫黄に対する耐性が低いため、原料炭化水素に硫黄分が含有されている場合、あらかじめ脱硫処理を施して改質反応に使用する必要がある。 By the way, in such hydrogen production from hydrocarbons, a reforming reaction that generates hydrogen from hydrocarbons and steam or oxygen (air) is used. In this reforming reaction, nickel or ruthenium is used as an active metal. A catalyst is used. Since these active metals such as nickel and ruthenium have low resistance to sulfur, when the raw material hydrocarbon contains a sulfur content, it is necessary to perform a desulfurization treatment in advance and use it for the reforming reaction.
そこで、定置型燃料電池発電システムにおいては、市販の炭化水素をオンサイトで吸着により脱硫する手法が種々提案されており、炭化水素、とりわけ灯油などの重質炭化水素を、200℃付近の反応条件で、ニッケル−銅系脱硫剤や、ニッケル−亜鉛系脱硫剤を用いて脱硫する方法などが提案されている。(例えば、特許文献1及び2参照)。 Therefore, in the stationary fuel cell power generation system, various methods for desulfurizing commercially available hydrocarbons by adsorption on-site have been proposed. The reaction conditions of hydrocarbons, particularly heavy hydrocarbons such as kerosene, are about 200 ° C. A method of desulfurization using a nickel-copper desulfurization agent or a nickel-zinc desulfurization agent has been proposed. (For example, refer to Patent Documents 1 and 2).
しかし、従来提案されているニッケル系脱硫剤の中には、比較的短時間で破過(生成油の硫黄濃度が基準値を超える)してしまって、寿命が十分でないものもあり、したがって、その破過に達する時間(破過時間)を延長し、脱硫剤を十分に長寿命化することが、脱硫剤交換頻度の減少や装置の小型化・高効率化の観点から望まれている。 However, some of the nickel-based desulfurization agents that have been proposed in the past have been broken through in a relatively short time (the sulfur concentration of the product oil exceeds the standard value), and the life is not sufficient. Extending the time to reach breakthrough (breakthrough time) and sufficiently extending the life of the desulfurizing agent is desired from the viewpoint of reducing the desulfurizing agent replacement frequency and reducing the size and efficiency of the apparatus.
上記従来の状況に鑑み、本発明者らは、ニッケルにモリブデンを組み合わせることで、破過時間を延長し、その性能の向上を図る脱硫剤の開発を検討し、先に、ニッケルを酸化物(NiO)換算で50〜95質量%、モリブデンを酸化物(MoO3)換算で0.5〜25質量%、及び無機酸化物を含有する、Ni−Mo系炭化水素用脱硫剤を提案した(特許文献3参照)。 In view of the above-described conventional situation, the present inventors examined the development of a desulfurization agent that extends breakthrough time and improves the performance by combining molybdenum with nickel, and first, nickel is oxidized ( Ni-Mo based hydrocarbon desulfurization agent containing 50 to 95% by mass in terms of NiO), 0.5 to 25% by mass in terms of molybdenum (MoO 3 ) and inorganic oxides (patent) Reference 3).
本発明者らは、更に研究を進めて、この提案したNi−Mo系の炭化水素用脱硫剤の破過時間をより延長し、その性能をより向上し得る、所定の条件下にニッケルを含む酸性溶液とモリブデンを含む塩基性溶液とを混合して共沈物を生成させる、Ni−Mo系炭化水素用脱硫剤の製造方法を開発し、この製造方法も先に提案した(特許文献4参照)。 The present inventors have further studied and include nickel under predetermined conditions that can further extend the breakthrough time and improve the performance of the proposed Ni-Mo hydrocarbon desulfurization agent. A method for producing a Ni-Mo-based hydrocarbon desulfurization agent in which an acidic solution and a basic solution containing molybdenum are mixed to produce a coprecipitate was developed, and this production method was also proposed previously (see Patent Document 4). ).
先に本発明者らが提案したNi−Mo系脱硫剤や、Ni−Mo系脱硫剤の製造方法により得られた脱硫剤は、それぞれ相応に破過時間が延長され、長寿命化された、それぞれ相応に優れた性能のものであるが、より一層の脱硫剤交換頻度の減少や装置の小型化・高効率化の観点から、より一層破過時間の延長された寿命の長い炭化水素用脱硫剤や、その製造方法の提供が望まれている。 The Ni-Mo-based desulfurization agent previously proposed by the present inventors and the desulfurization agent obtained by the production method of the Ni-Mo-based desulfurization agent were each correspondingly extended in breakthrough time and extended in service life. Although each of them has excellent performance, desulfurization for hydrocarbons with longer lifespan and longer lifespan from the viewpoint of further reducing the frequency of desulfurization agent replacement and downsizing and increasing the efficiency of equipment. It is desired to provide an agent and a method for producing the same.
そこで、本発明は、より一層炭化水素中の硫黄分を効率よくppbレベルの低濃度まで除去し得て、かつ破過時間が延長された寿命の長い炭化水素用脱硫剤を提供することを目的とするものである。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a hydrocarbon desulfurization agent that can further efficiently remove sulfur content in hydrocarbons to a low concentration of ppb level and has a long life span and has an extended breakthrough time. It is what.
本発明者らは、上記目的を達成すべく鋭意検討したところ、先に本発明者らが提案した所定の条件下にニッケルを含む酸性溶液とモリブデンを含む塩基性溶液とを混合して共沈物を生成させる、Ni−Mo系炭化水素用脱硫剤の製造方法において、ニッケルを含む酸性溶液を、一定のニッケルの原料を用い、一定のpHとなるように調製することによって、上記目的を達成することができて、所望の、脱硫活性に優れており、破過時間が延長された寿命の長い脱硫剤を製造することができることを見出し、この知見に基づいて本発明を完成した。 The present inventors diligently studied to achieve the above object, and as a result, the acidic solution containing nickel and the basic solution containing molybdenum were mixed and coprecipitated under the predetermined conditions previously proposed by the inventors. In the method for producing a desulfurization agent for Ni-Mo based hydrocarbons, a nickel-containing acidic solution is prepared by using a certain nickel raw material so as to have a certain pH, thereby achieving the above object. The present inventors have found that a desired desulfurization agent having excellent desulfurization activity and extended breakthrough time can be produced, and the present invention has been completed based on this finding.
すなわち、本発明は次の炭化水素用脱硫剤の製造方法を提供する。
(1)ニッケルを含む酸性溶液とモリブデンを含む塩基性溶液とを混合し、反応させて沈殿物を生成させることにより、ニッケルとモリブデンを含む炭化水素用脱硫剤を製造する方法であって、前記ニッケルを含む酸性溶液と前記モリブデンを含む塩基性溶液を混合した後の溶液のpHが6〜8で、温度が50〜90℃である炭化水素用脱硫剤の製造方法であって、前記ニッケルを含む酸性溶液が、硫酸ニッケルをニッケルの原料として用い、pHが3〜4になるように調製されていることを特徴とする炭化水素用脱硫剤の製造方法。
(2)前記炭化水素用脱硫剤が、脱硫剤基準で、ニッケルを酸化物(NiO)換算で50〜95質量%、モリブデンを酸化物(MoO3)換算で0.5〜25質量%、及び無機酸化物を含有することを特徴とする上記(1)に記載の炭化水素用脱硫剤の製造方法。
That is, the present invention provides the following method for producing a hydrocarbon desulfurization agent.
(1) A method for producing a hydrocarbon desulfurization agent containing nickel and molybdenum by mixing an acidic solution containing nickel and a basic solution containing molybdenum and reacting to produce a precipitate, A method for producing a hydrocarbon desulfurization agent having a pH of 6 to 8 and a temperature of 50 to 90 ° C. after mixing an acidic solution containing nickel and a basic solution containing molybdenum, the nickel A method for producing a hydrocarbon desulfurization agent, wherein the acidic solution is prepared using nickel sulfate as a nickel raw material so as to have a pH of 3 to 4.
(2) the hydrocarbon desulfurizing agent, desulfurization agent basis, nickel oxide (NiO) 50 to 95 wt% in terms of molybdenum oxide 0.5 to 25% by weight (MoO 3) in terms of, and The method for producing a hydrocarbon desulfurization agent according to (1) above, which contains an inorganic oxide.
本発明によれば、ニッケルを含む酸性溶液とモリブデンを含む塩基性溶液とを混合して共沈物を生成させてNi−Mo系脱硫剤を製造するに当たり、ニッケルを含む酸性溶液として、ニッケルの原料に硫酸ニッケルを用い、かつpHが3〜4となるように調製したニッケルを含む酸性溶液を用いることにより、より一層脱硫活性に優れ、破過時間が長く、寿命の長い脱硫剤を製造することができる。本発明の方法で製造された脱硫剤は炭化水素の脱硫に、とりわけ燃料電池などに用いられる水素製造のための改質に使用される燃料の脱硫に最適である。 According to the present invention, when an Ni-Mo-based desulfurization agent is produced by mixing an acidic solution containing nickel and a basic solution containing molybdenum to produce a coprecipitate, By using nickel sulfate as a raw material and using an acidic solution containing nickel prepared to have a pH of 3-4, a desulfurization agent having even better desulfurization activity, longer breakthrough time, and longer life is produced. be able to. The desulfurizing agent produced by the method of the present invention is most suitable for desulfurization of hydrocarbons, especially for desulfurization of fuel used for reforming for hydrogen production used in fuel cells and the like.
〔脱硫剤の製造方法〕
本発明の脱硫剤の製造方法は、ニッケルとモリブデンを含有する脱硫剤を共沈法により製造する方法である。そして、この共沈法による脱硫剤の製造は、ニッケル原料を含む酸性溶液とモリブデン原料を含む塩基性溶液とを混合し、反応させて沈殿物を生成させることにより行われる。
[Method for producing desulfurizing agent]
The method for producing a desulfurizing agent of the present invention is a method for producing a desulfurizing agent containing nickel and molybdenum by a coprecipitation method. And manufacture of the desulfurization agent by this coprecipitation method is performed by mixing the acidic solution containing a nickel raw material, and the basic solution containing a molybdenum raw material, making it react and producing | generating a deposit.
本発明の方法において、ニッケル原料を含む酸性溶液のpHは3〜4であり、3.2〜4が好ましい。この酸性溶液のpHが3〜4の範囲を逸脱すると、得られる脱硫剤の破過時間が低下傾向となる。また、モリブデン原料を含む塩基性溶液のpHは8〜12が好ましく、特に9〜11が好ましい。 In the method of the present invention, the acidic solution containing the nickel raw material has a pH of 3 to 4, preferably 3.2 to 4. When the pH of this acidic solution deviates from the range of 3 to 4, the breakthrough time of the obtained desulfurizing agent tends to decrease. Moreover, 8-12 are preferable and, as for pH of the basic solution containing a molybdenum raw material, 9-11 are especially preferable.
また、ニッケル原料を含む酸性溶液のニッケル原料として、硫酸ニッケル並びにその水和物を使用する。ニッケル原料として、硝酸ニッケル、塩化ニッケル、酢酸ニッケル等の硫酸ニッケル以外のニッケル化合物を用いると得られる脱硫剤の破過時間が低下傾向となる。また、モリブデン原料を含む塩基性溶液のモリブデン原料としては、特に限定されないが、例えば、モリブデン酸アンモニウムや、モリブドリン酸などの水溶性モリブデン金属塩並びにその水和物が好適に使用できる。 Moreover, nickel sulfate and its hydrate are used as a nickel raw material of the acidic solution containing a nickel raw material. When a nickel compound other than nickel sulfate, such as nickel nitrate, nickel chloride, or nickel acetate, is used as the nickel raw material, the breakthrough time of the resulting desulfurizing agent tends to decrease. Further, the molybdenum raw material of the basic solution containing the molybdenum raw material is not particularly limited. For example, water-soluble molybdenum metal salts such as ammonium molybdate and molybdophosphoric acid and hydrates thereof can be preferably used.
ニッケル原料を含む酸性溶液、及びモリブデン原料を含む塩基性溶液については再度詳しく後述する。 The acidic solution containing the nickel raw material and the basic solution containing the molybdenum raw material will be described later in detail again.
本発明の方法において、ニッケル原料を含む酸性溶液とモリブデン原料を含む塩基性溶液を混合した後の溶液のpHは6〜8であり、6.5〜7.5が好ましい。当該pHを該特定範囲にすることは所望の脱硫性能の脱硫剤を得る上で重要である。当該混合液のpHが6未満の条件ではニッケルの沈殿が不十分となり、逆にpHが8を超える条件ではモリブデンの沈殿が不十分となる。したがって、この混合液のpHが上記の範囲を逸脱すると、脱硫剤中に含有されるニッケルまたはモリブデンの量が不足したり、排水となるろ液中のニッケルイオンまたはモリブデンイオンの量が増加することになる。この混合液のpHは、塩基性溶液中に無機塩基を含ませて、その量と種類により調整することができ、また、酸性溶液に無機酸を含ませて、その量と種類により調整することもできる。 In the method of this invention, the pH of the solution after mixing the acidic solution containing a nickel raw material and the basic solution containing a molybdenum raw material is 6-8, and 6.5-7.5 are preferable. Setting the pH in the specific range is important for obtaining a desulfurization agent having a desired desulfurization performance. When the pH of the mixed solution is less than 6, nickel precipitation becomes insufficient, and conversely, when the pH exceeds 8, precipitation of molybdenum becomes insufficient. Therefore, when the pH of the mixed solution deviates from the above range, the amount of nickel or molybdenum contained in the desulfurizing agent is insufficient, or the amount of nickel ions or molybdenum ions in the filtrate serving as drainage increases. become. The pH of this mixed solution can be adjusted according to the amount and type of an inorganic base contained in the basic solution, and can be adjusted according to the amount and type of the acidic solution containing an inorganic acid. You can also.
また、本発明では、上記酸性溶液と塩基性溶液を混合した後の溶液の温度を50〜90℃とし、この温度をこの特定範囲にすることも所望の脱硫性能の脱硫剤を得る上で重要である。そして、この混合液の温度は、好ましくは60〜80℃とすることがより効果的である。50℃以上の溶液温度とすることで、酸性溶液、塩基性溶液を混合させた際のニッケルとモリブデンの共沈反応がより促進される。一方、溶液温度は90℃以上であってもよいが、90℃を超える溶液温度では、溶媒である水が蒸発しやすくなり、溶液中のニッケル、モリブデンの制御がし難くなる場合がある。 In the present invention, it is also important to obtain a desulfurization agent having a desired desulfurization performance by setting the temperature of the solution after mixing the acidic solution and the basic solution to 50 to 90 ° C. and making this temperature within this specific range. It is. And it is more effective that the temperature of this liquid mixture shall be 60-80 degreeC preferably. By setting the solution temperature to 50 ° C. or higher, the coprecipitation reaction between nickel and molybdenum when the acidic solution and the basic solution are mixed is further promoted. On the other hand, the solution temperature may be 90 ° C. or higher. However, when the solution temperature exceeds 90 ° C., water as a solvent is likely to evaporate, and it may be difficult to control nickel and molybdenum in the solution.
上記酸性溶液と塩基性溶液を混合した後は、上記条件下で、一般に0.5〜3時間程度撹拌し、反応を完結させる。そして、生成した沈殿物をろ過、水洗後、次いで成型し、これを50〜150℃程度の温度で乾燥処理する。このようにして得られた乾燥処理物を、好ましくは200〜450℃の範囲の温度において1〜5時間焼成する。
本発明では、上記のようにして脱硫剤が製造される。
After mixing the acidic solution and the basic solution, the mixture is generally stirred for about 0.5 to 3 hours under the above conditions to complete the reaction. Then, the produced precipitate is filtered, washed with water, then molded, and dried at a temperature of about 50 to 150 ° C. The dried product thus obtained is preferably fired at a temperature in the range of 200 to 450 ° C. for 1 to 5 hours.
In the present invention, the desulfurizing agent is produced as described above.
以下、本発明の脱硫剤の製造方法に用いる各原料や、その溶液について説明する。
まず、ニッケル原料としては、上記のように硫酸ニッケル並びにその水和物を使用する。これらのニッケル原料は、それぞれ単独で用いても、二種以上を組み合わせて用いてもよい。
Hereinafter, each raw material used for the manufacturing method of the desulfurization agent of this invention and its solution are demonstrated.
First, as a nickel raw material, nickel sulfate and its hydrate are used as described above. These nickel raw materials may be used alone or in combination of two or more.
ニッケル原料を含む酸性溶液には、溶媒として水を用い、また、無機酸によってそのpHを3〜4に適宜調整しても良い。無機酸としては、例えば、塩酸、硫酸及び硝酸などが挙げられ、これらはそれぞれ単独で用いても、二種以上を組み合わせて用いてもよい。 For the acidic solution containing the nickel raw material, water may be used as a solvent, and the pH may be appropriately adjusted to 3 to 4 with an inorganic acid. Examples of the inorganic acid include hydrochloric acid, sulfuric acid, and nitric acid. These may be used alone or in combination of two or more.
また、モリブデン原料としては、上記のように、特に限定されないが、例えば、モリブデン酸アンモニウムや、モリブドリン酸などの水溶性モリブデン金属塩並びにその水和物が好適に使用できる。これらのモリブデン原料は、それぞれ単独で用いても、二種以上を組み合わせて用いてもよい。 Further, the molybdenum raw material is not particularly limited as described above. For example, water-soluble molybdenum metal salts such as ammonium molybdate and molybdophosphoric acid and hydrates thereof can be preferably used. These molybdenum raw materials may be used alone or in combination of two or more.
モリブデン原料を含む塩基性溶液には、溶媒として水を用い、また、このモリブデン原料を含む塩基性溶液は、一般に無機塩基によりそのpHを適宜調整する。無機塩基としては、例えば、アルカリ金属の炭酸塩や水酸化物などが好ましく、例えば炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、水酸化ナトリウム及び水酸化カリウムなどが挙げられる。これらはそれぞれ単独で用いても、二種以上を組み合わせて用いてよいが、特に炭酸ナトリウムが好適である。 Water is used as a solvent for the basic solution containing the molybdenum raw material, and the pH of the basic solution containing the molybdenum raw material is generally adjusted appropriately with an inorganic base. As the inorganic base, for example, alkali metal carbonates and hydroxides are preferable, and examples thereof include sodium carbonate, sodium hydrogen carbonate, potassium carbonate, sodium hydroxide and potassium hydroxide. These may be used alone or in combination of two or more, but sodium carbonate is particularly preferred.
また、後述するように、本発明の製造方法で製造される脱硫剤には、ニッケルとモリブデンの他に、無機酸化物を含有させることができ、その場合には、上記共沈反応に供するモリブデン原料を含む塩基性溶液やニッケル原料を含む酸性溶液に、無機酸化物原料を含有させ、ニッケルとモリブデンと共に沈殿させることが好ましい。 Further, as will be described later, the desulfurization agent produced by the production method of the present invention can contain an inorganic oxide in addition to nickel and molybdenum, and in that case, molybdenum for the coprecipitation reaction. It is preferable that an inorganic oxide raw material is contained in a basic solution containing the raw material or an acidic solution containing the nickel raw material and precipitated together with nickel and molybdenum.
脱硫剤に含有させる無機酸化物の種類は、後述するように特に限定されないが、特に好ましいものとしてはシリカ、アルミナ及びシリカ−アルミナが挙げられる。例えば、アルミナやシリカ−アルミナを含有させる場合には、そのアルミニウム原料としては、例えば、ベーマイト、擬ベーマイト、γアルミナ及びβアルミナなどが挙げられ、これらは粉体状であってもゾルの形態であってもよい。また、例えば、シリカやシリカ−アルミナを含有させる場合には、そのシリカ原料としては、シリカや水ガラス、メタケイ酸ソーダ、珪藻土、メソポーラスシリカ(MCM41)などが挙げられる。 The kind of the inorganic oxide to be contained in the desulfurizing agent is not particularly limited as will be described later, and particularly preferable examples include silica, alumina, and silica-alumina. For example, when alumina or silica-alumina is contained, examples of the aluminum raw material include boehmite, pseudoboehmite, γ-alumina, and β-alumina. There may be. For example, when silica or silica-alumina is contained, examples of the silica raw material include silica, water glass, sodium metasilicate, diatomaceous earth, and mesoporous silica (MCM41).
〔製造される脱硫剤〕
本発明の製造方法で製造される脱硫剤は、ニッケル及びモリブデンを必須とし、必要に応じて無機酸化物や他の活性成分を含有するものである。
[Desulfurizing agent produced]
The desulfurizing agent produced by the production method of the present invention essentially contains nickel and molybdenum, and contains an inorganic oxide and other active components as necessary.
上記脱硫剤は、ニッケルを、脱硫剤基準、酸化物(NiO)換算で50〜95質量%含有することが好ましく、より好ましくは60〜90質量%、特に好ましくは60〜85質量%である。ニッケル量が50質量%以下では所望の脱硫性能が発現されないため好ましくなく、逆に95質量%を超えてしまっては、その効果が飽和することだけでなく、ニッケル同士の凝集による脱硫性能の低下や、成形性の低下が予想される。 The desulfurizing agent preferably contains 50 to 95% by mass of nickel in terms of oxide (NiO), more preferably 60 to 90% by mass, and particularly preferably 60 to 85% by mass. If the amount of nickel is 50% by mass or less, the desired desulfurization performance is not exhibited, which is not preferable. Conversely, if it exceeds 95% by mass, not only the effect is saturated, but also the desulfurization performance decreases due to aggregation of nickel. In addition, a decrease in moldability is expected.
また、上記脱硫剤は、モリブデンを、脱硫剤基準、酸化物(MoO3)換算で0.5〜20質量%含有することが好ましく、より好ましくは2〜10質量%である。モリブデン酸化物が0.5質量%以下では、所望の脱硫性能が発現されないため好ましくなく、逆に20質量%を超えてしまっては、その効果が飽和することだけでなく脱硫性能の低下や、成形性の低下が予想される。 The desulfurizing agent preferably contains 0.5 to 20% by mass, more preferably 2 to 10% by mass, in terms of oxide (MoO 3 ) in terms of molybdenum. If the molybdenum oxide is 0.5% by mass or less, the desired desulfurization performance is not exhibited, which is not preferable. Conversely, if it exceeds 20% by mass, not only the effect is saturated, but also the desulfurization performance is reduced, A decrease in moldability is expected.
また、上記脱硫剤は、表面積を大きくしたり、成形性を高めたり、耐破壊や耐磨耗性を高めるために、無機酸化物を含有していてもよい。このような無機酸化物としては、例えば、シリカ、アルミナ、チタニア、ボリア、マグネシア、シリカ−アルミナ、アルミナ−ボリア、マグネシア−シリカ及びゼオライトなどが挙げられる。この内、上記効果の面から好ましいものは、シリカ、アルミナ、及びシリカ−アルミナである。 Further, the desulfurizing agent may contain an inorganic oxide in order to increase the surface area, improve the moldability, and enhance the resistance to breakage and wear. Examples of such inorganic oxides include silica, alumina, titania, boria, magnesia, silica-alumina, alumina-boria, magnesia-silica, and zeolite. Of these, silica, alumina, and silica-alumina are preferable from the viewpoint of the above effects.
脱硫剤における無機酸化物含有量については、特に制限はなく、各種条件において適宜選定すればよいが、通常は全脱硫剤に対して0.5〜50質量%の範囲とすることが好ましい。更には0.5〜40質量%、特には0.5〜30質量%とすることがより好ましい。無機酸化物の含有量を0.5質量%以上とすることで効果が得やすい。一方、50質量%を超えて配合した場合には、活性成分の低下による脱硫性能の低下が予想されるため好ましくない。 The content of the inorganic oxide in the desulfurizing agent is not particularly limited and may be appropriately selected under various conditions. Usually, it is preferably in the range of 0.5 to 50% by mass with respect to the total desulfurizing agent. Furthermore, it is more preferable to set it as 0.5-40 mass%, especially 0.5-30 mass%. An effect is easily acquired by making content of an inorganic oxide into 0.5 mass% or more. On the other hand, when the amount exceeds 50% by mass, the desulfurization performance is expected to decrease due to the decrease in the active ingredient, which is not preferable.
更に、上記脱硫剤には、他の活性成分を含有していてもよい。例えば、より高活性とするために、ルテニウムを脱硫剤基準、酸化物(RuO2)換算で0.1〜12質量%程度含有させてもよい。 Furthermore, the desulfurizing agent may contain other active ingredients. For example, in order to achieve higher activity, ruthenium may be contained in an amount of about 0.1 to 12% by mass in terms of a desulfurizing agent standard and oxide (RuO 2 ).
脱硫剤の形状については特に規定されず、成型体(押出し円柱、タブレット円柱、球など)、メッシュ、粉末などいずれの状態でもかまわないが、取り扱いの簡便さを考えると、成型体及びメッシュが好ましい。 The shape of the desulfurizing agent is not particularly specified, and any shape such as a molded body (extruded cylinder, tablet cylinder, sphere, etc.), mesh, and powder may be used, but considering the ease of handling, the molded body and mesh are preferable. .
〔得られた脱硫剤を用いた脱硫反応〕
上記のようにして製造した脱硫剤は、脱硫反応に供す前に、還元処理しておくことが好ましい。これにより、脱硫剤の含有金属が活性化され、硫黄分を吸着しやすい状態となる。還元方法は、水素、CO等による気相還元、ホルムアルデヒド、及びエタノール等を用いた液相還元等の公知の方法を用いることが可能であるが、気相による水素化還元が好ましく、この場合、水素雰囲気で200〜500℃の温度で行うことが好ましく、より好ましくは300〜450℃とする。
[Desulfurization reaction using the obtained desulfurization agent]
The desulfurizing agent produced as described above is preferably subjected to a reduction treatment before being subjected to the desulfurization reaction. As a result, the metal contained in the desulfurizing agent is activated and the sulfur component is easily adsorbed. As the reduction method, a known method such as gas phase reduction using hydrogen, CO, etc., liquid phase reduction using formaldehyde, ethanol, or the like can be used, but hydrogen reduction by gas phase is preferable, and in this case, It is preferable to carry out at a temperature of 200 to 500 ° C. in a hydrogen atmosphere, and more preferably 300 to 450 ° C.
なお、この水素還元処理は、実際の脱硫器内(オンサイト)でも、事前の水素還元処理装置(オフサイト)でもかまわないが、使用脱硫器の耐熱性などを考慮するとオフサイト還元が好ましい。更に、オフサイト水素化還元処理においては、還元処理後に脱硫剤の安定性を向上させるために、還元処理後の脱硫剤の表面を酸素や二酸化炭素などにより軽く酸化処理する、安定化処理を施すことが更に好ましい。 The hydrogen reduction treatment may be performed in the actual desulfurizer (on-site) or in advance with a hydrogen reduction treatment apparatus (off-site), but off-site reduction is preferable in consideration of the heat resistance of the desulfurizer used. Further, in the off-site hydroreduction treatment, in order to improve the stability of the desulfurization agent after the reduction treatment, a stabilization treatment is performed in which the surface of the desulfurization agent after the reduction treatment is lightly oxidized with oxygen or carbon dioxide. More preferably.
本発明で得られた脱硫剤を用いて炭化水素の脱硫を行うには、通常、吸着槽に脱硫剤を充填し、吸着槽で原料炭化水素を脱硫剤と接触することにより脱硫が行われる。炭化水素と脱硫剤を接触させる方法としては、一般的には、固定床式脱硫剤床を吸着槽内に形成し、原料を吸着槽の下部に導入し、固定床の下から上に通過させ、吸着槽の上部から生成油を流出させることが好ましい。 In order to desulfurize hydrocarbons using the desulfurizing agent obtained in the present invention, desulfurization is usually performed by filling the adsorption tank with a desulfurizing agent and bringing the raw material hydrocarbon into contact with the desulfurizing agent in the adsorption tank. As a method for bringing hydrocarbons into contact with the desulfurizing agent, generally, a fixed bed type desulfurizing agent bed is formed in the adsorption tank, the raw material is introduced into the lower part of the adsorption tank, and passed from below the fixed bed to above. The produced oil is preferably allowed to flow out from the upper part of the adsorption tank.
脱硫反応の条件としては、特に規定されないが、圧力は常圧(0.1MPa)以上が好ましく、0.1〜1.1MPaがより好ましい。圧力を0.1MPa以下にするには減圧装置など特殊な機器が必要となり、経済的に好ましくない。逆に圧力を1.1MPa以上とするには脱硫器や供給ポンプの耐圧が必要となり経済的に好ましくない。また、温度は0〜400℃が好ましく、より好ましくは100〜300℃、特に好ましくは140〜300℃である。 The conditions for the desulfurization reaction are not particularly specified, but the pressure is preferably normal pressure (0.1 MPa) or more, more preferably 0.1 to 1.1 MPa. In order to reduce the pressure to 0.1 MPa or less, special equipment such as a decompression device is required, which is not economically preferable. On the other hand, if the pressure is set to 1.1 MPa or more, the pressure resistance of the desulfurizer and the supply pump is required, which is not economically preferable. Moreover, 0-400 degreeC is preferable, More preferably, it is 100-300 degreeC, Most preferably, it is 140-300 degreeC.
低温すぎると吸着脱硫速度が低下し、逆に高温すぎる場合には脱硫剤中のニッケル成分が凝集して脱硫サイト数が減少し、脱硫性能が低下する恐れがある。
また、液空間速度(LHSV)は0.01〜100hr−1とすることが好ましく、0.1〜20hr−1とすることがより好ましい。
If the temperature is too low, the adsorptive desulfurization rate decreases. On the other hand, if the temperature is too high, the nickel component in the desulfurizing agent aggregates and the number of desulfurization sites decreases, which may reduce the desulfurization performance.
Also, the liquid hourly space velocity (LHSV) is preferably in the 0.01~100Hr -1, and more preferably to 0.1 to 20 -1.
原料とする炭化水素としては、灯油、ジェット燃料、ナフサ、ガソリン、LPG、天然ガスが好ましく、市場における流通度や取り扱いの簡便さから特に灯油が好ましい。灯油としては、硫黄分が80質量ppm程度のものまでなら本願で得られた脱硫剤による所望の効果が得られる。 As the hydrocarbon used as a raw material, kerosene, jet fuel, naphtha, gasoline, LPG and natural gas are preferable, and kerosene is particularly preferable from the viewpoint of market distribution and ease of handling. As kerosene, if the sulfur content is up to about 80 ppm by mass, the desired effect of the desulfurizing agent obtained in the present application can be obtained.
脱硫条件を上記範囲で適宜選択することにより、硫黄分をppbレベルに低減した炭化水素を長時間得ることができる。 By appropriately selecting the desulfurization conditions within the above range, a hydrocarbon having a sulfur content reduced to the ppb level can be obtained for a long time.
次に本発明を実施例により更に詳細に説明するが、本発明はこれらの例によって何ら限定されるものではない。 EXAMPLES Next, although an Example demonstrates this invention still in detail, this invention is not limited at all by these examples.
実施例及び比較例における脱硫剤の物性、及び炭化水素(生成油)中の硫黄分の機器分析方法を以下に示す。 The physical properties of the desulfurizing agent and the instrumental analysis method for the sulfur content in the hydrocarbon (produced oil) in Examples and Comparative Examples are shown below.
<脱硫剤の比表面積測定>
BET(Braunauer−Emmett−Tailor specific surface area)比表面積の測定には、日本ベル社製表面積測定装置(Belsorp Mini)を用いた。
<Measurement of specific surface area of desulfurization agent>
A BET surface area measuring device (Belsorb Mini) was used for measurement of BET (Braunauer-Emmett-Tailor specific surface area) specific surface area.
試料約200〜300mgを精秤し、これを石英製の試料管に充填し、10-1〜10-3mmHg台に減圧しながら室温から400℃まで1時間かけて昇温し、減圧下、同温度で3時間保持して脱気処理を行った。その後、減圧しながら室温まで降温させ、高純度ヘリウムガスで置換し、脱気後の試料重量を精秤した。この後、液化窒素温度で窒素吸着を行い、比表面積を測定した。 About 200 to 300 mg of the sample is precisely weighed, filled in a quartz sample tube, heated from room temperature to 400 ° C. over 1 hour while reducing the pressure to 10 −1 to 10 −3 mmHg level, The deaeration treatment was performed by maintaining at the same temperature for 3 hours. Thereafter, the temperature was lowered to room temperature while reducing the pressure, the gas was replaced with high purity helium gas, and the weight of the sample after deaeration was precisely weighed. Thereafter, nitrogen adsorption was performed at the liquefied nitrogen temperature, and the specific surface area was measured.
<炭化水素中の硫黄分析>
炭化水素中の硫黄分析は、HOUSTON ATLAS社製Thermo Onix XVIを用いた。
<Sulfur analysis in hydrocarbons>
For analysis of sulfur in hydrocarbons, Thermo Onix XVI manufactured by HOUSTON ATLAS was used.
実施例1
ベーマイトAP−3(触媒化成工業製)1.24gをイオン交換水1Lに加え80℃に加温後、NiSO4・6H2Oを126.5g加え調製液Aを得た。調製液AのpHは3.7であった。別途用意したイオン交換水1Lにコロイダルシリカ スノーテクスXS(日産化学製,SiO2として20%(以下同様))33.9g、炭酸ナトリウム59.4g、(NH4)6Mo7O24を3.9g加え、80℃に加温し、調製液Bを得た。調製液AとBを80℃に保持しながら、B液をA液に瞬時に加えて1時間攪拌した。撹拌1時間経過後にpHを測定したところ6.83であった。その後、沈殿物をろ別し、イオン交換水5Lを用いて、洗浄、ろ過後に空気中120℃で12時間乾燥後、400℃で1時間焼成し、得られた焼成物を破砕し、1.0mmと1.4mmの網目を有する篩で篩い分けし、脱硫剤1を得た。得られた脱硫剤の組成、BET比表面積、用いたNi原料、酸性溶液のpHを表1に示す。
Example 1
1.24 g of boehmite AP-3 (manufactured by Catalyst Kasei Kogyo) was added to 1 L of ion-exchanged water and heated to 80 ° C., and then 126.5 g of NiSO 4 .6H 2 O was added to obtain Preparation Liquid A. The pH of the preparation liquid A was 3.7. Colloidal silica Snowtex XS (Nissan Chemical, 20% as SiO 2 (hereinafter the same)) 33.9 g, sodium carbonate 59.4 g, (NH 4 ) 6 Mo 7 O 24 9g was added and it heated at 80 degreeC and the preparation liquid B was obtained. While maintaining the prepared solutions A and B at 80 ° C., the solution B was instantaneously added to the solution A and stirred for 1 hour. When pH was measured after 1 hour of stirring, it was 6.83. Thereafter, the precipitate is filtered off, washed with 5 L of ion-exchanged water, filtered, dried in air at 120 ° C. for 12 hours, calcined at 400 ° C. for 1 hour, and the resulting calcined product is crushed. The desulfurization agent 1 was obtained by sieving with a sieve having a mesh of 0 mm and 1.4 mm. Table 1 shows the composition of the obtained desulfurizing agent, the BET specific surface area, the Ni raw material used, and the pH of the acidic solution.
実施例2
ベーマイトAP−3(触媒化成工業製)1.24g、1N H2SO4水溶液10mLをイオン交換水1Lに加え80℃に加温後、NiSO4・6H2Oを126.5g加え調製液Aを得た。調製液AのpHは3.2であった。別途用意したイオン交換水1Lにコロイダルシリカ スノーテクスXS(日産化学製)33.9g、炭酸ナトリウム59.4g、(NH4)6Mo7O24を3.9g加え、80℃に加温し、調製液Bを得た。調製液AとBを80℃に保持しながら、B液をA液に瞬時に加えて1時間攪拌した。撹拌1時間経過後にpHを測定したところ6.91であった。その後、沈殿物をろ別し、イオン交換水5Lを用いて、洗浄、ろ過後に空気中120℃で12時間乾燥後、400℃で1時間焼成し、得られた焼成物を破砕し、1.0mmと1.4mmの網目を有する篩で篩い分けし、脱硫剤2を得た。得られた脱硫剤の組成、BET比表面積、用いたNi原料、酸性溶液のpHを表1に示す。
Example 2
Boehmite AP-3 (manufactured by Catalyst Kasei Kogyo Co., Ltd.) 1.24 g of 1N H 2 SO 4 aqueous solution 10 mL was added to 1 L of ion-exchanged water, heated to 80 ° C., and 126.5 g of NiSO 4 · 6H 2 O was added to prepare Preparation A. Obtained. The pH of the preparation liquid A was 3.2. Colloidal silica Snowtex XS (Nissan Chemical) 33.9 g, sodium carbonate 59.4 g, (NH 4 ) 6 Mo 7 O 24 3.9 g was added to 1 L of ion-exchanged water separately prepared, and heated to 80 ° C., Preparation liquid B was obtained. While maintaining the prepared solutions A and B at 80 ° C., the solution B was instantaneously added to the solution A and stirred for 1 hour. When pH was measured after 1 hour of stirring, it was 6.91. Thereafter, the precipitate is filtered off, washed with 5 L of ion-exchanged water, filtered, dried in air at 120 ° C. for 12 hours, calcined at 400 ° C. for 1 hour, and the resulting calcined product is crushed. The desulfurization agent 2 was obtained by sieving with a sieve having a mesh of 0 mm and 1.4 mm. Table 1 shows the composition of the obtained desulfurizing agent, the BET specific surface area, the Ni raw material used, and the pH of the acidic solution.
比較例1
ベーマイトAP−3(触媒化成工業製)1.24g、1N H2SO4水溶液40mLをイオン交換水1Lに加え80℃に加温後、NiSO4・6H2Oを126.5g加え調製液Aを得た。調製液AのpHは2.5であった。別途用意したイオン交換水1Lにコロイダルシリカ スノーテクスXS(日産化学製)33.9g、炭酸ナトリウム59.4g、(NH4)6Mo7O24を3.9g加え、80℃に加温し、調製液Bを得た。調製液AとBを80℃に保持しながら、B液をA液に瞬時に加えて1時間攪拌した。撹拌1時間経過後にpHを測定したところ6.95であった。その後、沈殿物をろ別し、イオン交換水5Lを用いて、洗浄、ろ過後に空気中120℃で12時間乾燥後、400℃で1時間焼成し、得られた焼成物を破砕し、1.0mmと1.4mmの網目を有する篩で篩い分けし、脱硫剤3を得た。得られた脱硫剤の組成、BET比表面積、用いたNi原料、酸性溶液のpHを表1に示す。
Comparative Example 1
Boehmite AP-3 (Catalyst Kasei Kogyo Co., Ltd.) 1.24 g, 40 mL of 1N H 2 SO 4 aqueous solution was added to 1 L of ion-exchanged water, heated to 80 ° C., and 126.5 g of NiSO 4 · 6H 2 O was added. Obtained. The pH of the preparation liquid A was 2.5. Colloidal silica Snowtex XS (Nissan Chemical) 33.9 g, sodium carbonate 59.4 g, (NH 4 ) 6 Mo 7 O 24 3.9 g was added to 1 L of ion-exchanged water separately prepared, and heated to 80 ° C., Preparation liquid B was obtained. While maintaining the prepared solutions A and B at 80 ° C., the solution B was instantaneously added to the solution A and stirred for 1 hour. When the pH was measured after 1 hour of stirring, it was 6.95. Thereafter, the precipitate is filtered off, washed with 5 L of ion-exchanged water, filtered, dried in air at 120 ° C. for 12 hours, calcined at 400 ° C. for 1 hour, and the resulting calcined product is crushed. The desulfurization agent 3 was obtained by sieving with a sieve having a mesh of 0 mm and 1.4 mm. Table 1 shows the composition of the obtained desulfurizing agent, the BET specific surface area, the Ni raw material used, and the pH of the acidic solution.
比較例2
ベーマイトAP−3(触媒化成工業製)1.24g、1N H2SO4水溶液40mLをイオン交換水1Lに加え80℃に加温後、Ni(NO3)2・6H2Oを139.9g加え調製液Aを得た。調製液AのpHは1.3であった。別途用意したイオン交換水1Lにコロイダルシリカ スノーテクスXS(日産化学製)33.9g、炭酸ナトリウム59.4g、(NH4)6Mo7O24を3.9g加え、80℃に加温し、調製液Bを得た。調製液AとBを80℃に保持しながら、B液をA液に瞬時に加えて1時間攪拌した。撹拌1時間経過後にpHを測定したところ7.39であった。その後、沈殿物をろ別し、イオン交換水5Lを用いて、洗浄、ろ過後に空気中120℃で12時間乾燥後、400℃で1時間焼成し、得られた焼成物を破砕し、1.0mmと1.4mmの網目を有する篩で篩い分けし、脱硫剤4を得た。得られた脱硫剤の組成、BET比表面積、用いたNi原料、酸性溶液のpHを表1に示す。
Comparative Example 2
Boehmite AP-3 (manufactured by Catalysts & Chemicals Industries) 1.24 g, after warming to 1N H 2 SO 4 aqueous solution 40mL to 80 ° C. In addition to ion-exchanged water 1L, added 139.9g of Ni (NO 3) 2 · 6H 2 O Preparation liquid A was obtained. The pH of the preparation liquid A was 1.3. Colloidal silica Snowtex XS (Nissan Chemical) 33.9 g, sodium carbonate 59.4 g, (NH 4 ) 6 Mo 7 O 24 3.9 g was added to 1 L of ion-exchanged water separately prepared, and heated to 80 ° C., Preparation liquid B was obtained. While maintaining the prepared solutions A and B at 80 ° C., the solution B was instantaneously added to the solution A and stirred for 1 hour. When pH was measured after 1 hour of stirring, it was 7.39. Thereafter, the precipitate is filtered off, washed with 5 L of ion-exchanged water, filtered, dried in air at 120 ° C. for 12 hours, calcined at 400 ° C. for 1 hour, and the resulting calcined product is crushed. The desulfurization agent 4 was obtained by sieving with a sieve having a mesh of 0 mm and 1.4 mm. Table 1 shows the composition of the obtained desulfurizing agent, the BET specific surface area, the Ni raw material used, and the pH of the acidic solution.
比較例3
ベーマイトAP−3(触媒化成工業製)6.2gをイオン交換水1Lに加え80℃に加温後、NiSO4・6H2Oを126.5g加え調製液Aを得た。調製液AのpHは4.1であった。別途用意したイオン交換水1Lにコロイダルシリカ スノーテクスXS(日産化学製)33.9g、炭酸ナトリウム59.4g、(NH4)6Mo7O24を3.9g加え、80℃に加温し、調製液Bを得た。調製液AとBを80℃に保持しながら、B液をA液に瞬時に加えて1時間攪拌した。撹拌1時間経過後にpHを測定したところ7.14であった。その後、沈殿物をろ別し、イオン交換水5Lを用いて、洗浄、ろ過後に空気中120℃で12時間乾燥後、400℃で1時間焼成し、得られた焼成物を破砕し、1.0mmと1.4mmの網目を有する篩で篩い分けし、脱硫剤5を得た。得られた脱硫剤の組成、BET比表面積、用いたNi原料、酸性溶液のpHを表1に示す。
Comparative Example 3
6.2 g of boehmite AP-3 (manufactured by Catalyst Kasei Kogyo) was added to 1 L of ion-exchanged water and heated to 80 ° C., and then 126.5 g of NiSO 4 .6H 2 O was added to obtain Preparation Liquid A. The pH of the preparation liquid A was 4.1. Colloidal silica Snowtex XS (Nissan Chemical) 33.9 g, sodium carbonate 59.4 g, (NH 4 ) 6 Mo 7 O 24 3.9 g was added to 1 L of ion-exchanged water separately prepared, and heated to 80 ° C., Preparation liquid B was obtained. While maintaining the prepared solutions A and B at 80 ° C., the solution B was instantaneously added to the solution A and stirred for 1 hour. When pH was measured after 1 hour of stirring, it was 7.14. Thereafter, the precipitate is filtered off, washed with 5 L of ion-exchanged water, filtered, dried in air at 120 ° C. for 12 hours, calcined at 400 ° C. for 1 hour, and the resulting calcined product is crushed. The desulfurization agent 5 was obtained by sieving with a sieve having a mesh of 0 mm and 1.4 mm. Table 1 shows the composition of the obtained desulfurizing agent, the BET specific surface area, the Ni raw material used, and the pH of the acidic solution.
<実施例1〜2、比較例1〜3の脱硫剤の灯油脱硫試験>
脱硫剤1〜3を用い、灯油の脱硫試験を行い、脱硫性能を比較した。この脱硫試験では、初留温度154℃、10%留出温度171℃、30%留出温度186℃、50%留出温度201℃、70%留出温度224℃、90%留出温度253℃、終点277℃の蒸留性状を有し、硫黄分8.8質量ppmを含むJIS 1号灯油を用いた。この用いた灯油の性状を表2に示す。
<The kerosene desulfurization test of the desulfurization agent of Examples 1-2 and Comparative Examples 1-3>
A desulfurization test of kerosene was performed using desulfurizing agents 1 to 3, and desulfurization performance was compared. In this desulfurization test, initial distillation temperature 154 ° C., 10% distillation temperature 171 ° C., 30% distillation temperature 186 ° C., 50% distillation temperature 201 ° C., 70% distillation temperature 224 ° C., 90% distillation temperature 253 ° C. JIS No. 1 kerosene having a distillation property of 277 ° C. at the end point and containing 8.8 ppm by mass of sulfur was used. Table 2 shows the properties of the kerosene used.
まず、脱硫反応に先立ち、脱硫剤を還元・活性化した。即ち、内径16mmのSUS製反応管に脱硫剤11.6mlを充填した。そして、反応管を400℃に昇温し、常圧下、水素気流中で3時間保持することによって、脱硫剤を還元・活性化した。 First, prior to the desulfurization reaction, the desulfurizing agent was reduced and activated. That is, 11.6 ml of a desulfurizing agent was filled in a SUS reaction tube having an inner diameter of 16 mm. Then, the temperature of the reaction tube was raised to 400 ° C., and the desulfurization agent was reduced and activated by maintaining it in a hydrogen stream under normal pressure for 3 hours.
その後、上記JIS1号灯油を、圧力0.7MPa、温度200℃、液空間速度2.4hr−1で、上記活性化された脱硫剤が入った各反応管に流通させ、反応管の下流で生成油を1時間ごとに採取した。採取した生成油中の硫黄分が50質量ppbを越えるまで脱硫実験を継続し、50質量ppbを破過するまでの時間を50質量ppb破過時間とした。結果を表1に示す。 Thereafter, the JIS No. 1 kerosene was circulated through each reaction tube containing the activated desulfurizing agent at a pressure of 0.7 MPa, a temperature of 200 ° C., and a liquid space velocity of 2.4 hr −1 , and generated downstream of the reaction tube. Oil was collected every hour. The desulfurization experiment was continued until the sulfur content in the collected product oil exceeded 50 mass ppb, and the time taken to break through 50 mass ppb was defined as the 50 mass ppb breakthrough time. The results are shown in Table 1.
上記表1に示す結果より、実施例1の、ニッケル原料として硫酸ニッケルを用い、pHが3〜4になるように調製したニッケルを含む酸性溶液とモリブデンを含む塩基性溶液とを混合し、反応させて沈殿物を生成させることにより製造したNi−Mo系脱硫剤は、比較例1〜3のNi−Mo系脱硫剤と比較し、50ppb破過時間が延長され、長寿命の脱硫剤であることがわかった。なお、比較例1は、ニッケル原料として硫酸ニッケルを用いたが、ニッケルを含む酸性溶液のpHが2.5と低い例であり、また、比較例2は、ニッケル原料として硝酸ニッケルを用い、ニッケルを含む酸性溶液のpHも1.3と低い例であり、また、比較例3はニッケル原料として硫酸ニッケルを用いたが、ニッケルを含む酸性溶液のpHが4.1と高い例である。 From the results shown in Table 1 above, nickel sulfate was used as the nickel raw material of Example 1, and an acidic solution containing nickel and a basic solution containing molybdenum prepared so as to have a pH of 3 to 4 were mixed and reacted. The Ni—Mo-based desulfurizing agent produced by producing precipitates is a long-life desulfurizing agent with an extended breakthrough time of 50 ppb compared to the Ni—Mo-based desulfurizing agents of Comparative Examples 1 to 3. I understood it. In addition, although the comparative example 1 used nickel sulfate as a nickel raw material, the pH of the acidic solution containing nickel is as low as 2.5, and the comparative example 2 uses nickel nitrate as a nickel raw material, and nickel. The pH of the acidic solution containing nickel is as low as 1.3, and Comparative Example 3 uses nickel sulfate as the nickel raw material, but the pH of the acidic solution containing nickel is as high as 4.1.
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| WO2010035710A1 (en) * | 2008-09-29 | 2010-04-01 | 財団法人石油産業活性化センター | Desulfurizing agent, method for producing same, and method for desulfurizing hydrocarbon oil |
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| JP2009045536A (en) * | 2007-08-17 | 2009-03-05 | Cosmo Oil Co Ltd | Method of preparing agent for desulfurizing hydrocarbon |
| WO2010035710A1 (en) * | 2008-09-29 | 2010-04-01 | 財団法人石油産業活性化センター | Desulfurizing agent, method for producing same, and method for desulfurizing hydrocarbon oil |
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