JP2012011474A - Tapper - Google Patents

Abstract

Provided is a tap holder that has a simple structure, can adjust the amount of expansion and contraction, has no backlash in the axial direction and the rotational direction, and can be slightly expanded and contracted in the axial direction.
The present invention comprises a shank, a collet chuck, a column part, and a cylindrical part having a smaller diameter than the column part, and a stepped part in the entire circumferential direction is provided at the boundary part between the column part and the cylindrical part. A collet chuck is detachably attached to the peripheral part, and the cylindrical part is slidably inserted into the inner peripheral wall on the other side of the shank, and the inner peripheral part is screwed with the outer peripheral wall of the tap holder main part. A collar having a wall slidably fitted to the inner periphery of the circumferential wall of the shank, and a cap for fastening the collet chuck to the tap holder main body by screwing, all of one end of the cylindrical portion of the tap holder main body. An annular elastic body for adjusting the expansion / contraction force is attached to the recess provided along the circumference, and an annular elastic body for adjusting the expansion / contraction force and a gap are provided between one end of the collar facing the stepped portion. Adjustment washer for adjustment is installed And wherein the door.
[Selection] Figure 1

Description

  The present invention relates to a tapper, and more particularly, to a tap holder having a minute extension and contraction in an axial direction by an elastic body.

  When threading, a tapper consisting of a holder body that fits a tap collet holding a threading tap (tool) and a shank that is detachably attached to the spindle of a machine tool is used. The

  Current machine tools synchronize spindle rotation and feed rate control. For example, synchronous control is performed so that the rotation of the main shaft and the feed speed of the main shaft are 1.27 mm per rotation from the rotation to the stop of screw machining. In a machine tool without synchronous control, when stopping the spindle, there is inertia, so the spindle stops after rotating more than the feed amount of the spindle. For this reason, the tap holder has an expansion / contraction function that expands and contracts in the axial direction in order to correct the deviation between the feed amount and the rotation.

  For this reason, it has been thought that if the machine tool is provided with synchronous control, the tap holder does not need an expansion / contraction function. However, it has become known that it is difficult to completely synchronize the rotation of the spindle and the feed speed of the spindle because a slight deviation occurs due to aging and a decrease in accuracy. That is, if a screw is processed with a tap holder that does not have the function of extending or contracting in the axial direction, the tap may be broken or the accuracy of the thread may be reduced. For this reason, there is a need for a tap holder that does not require a large amount of expansion / contraction as in the prior art, but is capable of minute expansion / contraction (0.1 to 0.5 mm) in the axial direction.

  In Patent Document 1, between the shank and the tap holder body, the tap holder body is urged in opposite directions in the axial direction, and the extension spring and the contraction are brought into a state where the tap holder is stopped at a position where the urging forces are balanced. A tap holder is provided with a spring that, when a spindle feed error occurs during tapping and the feed amount and tap pitch do not match, reacts to external force from the tap and slides in the direction to match the tap pitch. ing. However, the structure is complicated, such as requiring an extension spring and a contraction spring.

JP 2004-142033 A

  An object of the present invention is to provide a tap holder that is simple in structure, can adjust the amount of expansion and contraction, has no backlash in the axial direction and the rotational direction, and can be slightly expanded and contracted in the axial direction.

  The tapper according to the present invention has a cup-shaped cylindrical shank having a frustoconical shape on one side and detachably mounted on a main spindle of a machine tool having a tap synchronous feed mechanism, and a circumferential wall and a tap collet on the other side. A collet chuck having a bottom portion for holding the outer periphery, the outer diameter of the circumferential wall being smaller in the shank direction, a cylindrical portion on the one side in the axial direction, and a cylinder having a smaller diameter on the other side than the cylindrical portion A stepped portion in the entire circumferential direction is provided at the boundary between the columnar portion and the cylindrical portion, and the bottom portion of the collet chuck is detachably attached to the other inner peripheral portion. A tap holder main body in which a cylindrical portion is slidably inserted into an inner peripheral wall on the other side of the shank, an inner periphery is screwed with an outer peripheral wall of the tap holder main body, and an outer peripheral wall is an inner periphery of the circumferential wall of the shank. Slidable A collar to be joined, and a cap that is screwed to an outer peripheral wall on one side of the tap holder body and the collet chuck, and that fastens the collet chuck to the tap holder body by screwing. An annular elastic body for adjusting expansion and contraction force is attached to a recess provided along the entire circumference of one end of the cylindrical portion of the tap holder body that collides with the collar, and the collar facing the stepped portion An annular elastic body for adjusting the expansion / contraction force and an adjustment washer for adjusting the gap are mounted between the ends of the first and second ends.

  Further, the present invention provides a cup-shaped cylindrical shank having a frustoconical shape on one side and detachably mounted on a main spindle of a machine tool having a tap synchronous feed mechanism, and a circumferential wall and a tap collet on the other side. A collet chuck having a bottom portion that holds the outer circumference, the outer diameter of the circumferential wall being smaller in the shank direction, one side in the axial direction is a truncated cone, the middle is a column, and the other is An extension body in which the collet chuck is detachably attached to the inner and bottom surfaces of the circumferential wall in a cup shape having a circumferential wall and a bottom surface, a cylindrical portion on one side in the axial direction, and a cylindrical portion whose other side is smaller in diameter than the cylindrical portion A stepped portion in the entire circumferential direction is provided at the boundary between the columnar portion and the cylindrical portion, and one side of the extension body is detachably attached to the other inner peripheral portion, and the columnar portion on the one side Is on the other side of the shank A tap holder body that is slidably inserted into the wall, and a collar whose inner periphery is screwed with the outer peripheral wall of the tap holder body, and whose outer peripheral wall is slidably fitted to the inner periphery of the circumferential wall of the shank And a cap that is screwed to the outer peripheral wall of the extension main body and the outer peripheral wall on one side of the collet chuck, and fastens the collet chuck to the extension main body by screwing, and abutted against the bottom surface of the shank An annular elastic body for adjusting expansion / contraction force is attached to a recess provided along the entire circumference of one end of the cylindrical portion of the tap holder main body, and one end of the collar facing the stepped portion. An annular elastic body for adjusting the expansion / contraction force and an adjustment washer for adjusting the gap are mounted between the two.

  The bottom surface of the shank is provided with a concave portion having a square cross section, and the end surface of the cylindrical portion of the tap holder body facing the shank has a square cross section that fits into the concave portion formed on the bottom surface of the shank. A protrusion is formed.

  The tapper is opposed to the shank oil passage and a shank oil passage that extends from the shank diameter large oil passage of the shank shaft core to the shank oil hole that passes through the shank and opens to the inner peripheral surface of the cylindrical shank. A shaft core oil supply comprising: a tap holder oil hole on the outer periphery of the cylindrical portion of the tap holder main body, and a tap holder oil passage that connects the tap holder oil hole to the tap holder diameter large oil passage of the tap holder main shaft. It has a passage.

  The elastic body and the adjustment washer are circular bodies having a circular, elliptical or polygonal cross section.

The tapper according to the present invention has the following effects. (1) Minute expansion and contraction can be individually adjusted by changing the type and size of the elastic body or adjustment washer. (2)
A backlash in the rotational direction can be reduced by a torque transmission method including a recess on the bottom surface of the shank and a protrusion on the end surface of the large diameter portion of the tap holder body facing the shank. (3) The length of the entire tapper can be changed by preparing various extension bodies having different lengths. (4) The shaft core oil supply can be supported by the shank oil passage in the shank.

It is an axial sectional view of the tapper of Example 1 by the present invention. It is axial direction sectional drawing of the tapper which mounted | wore with the extension main body of Example 2 by this invention. It is an axial sectional view of a tapper having a shank oil passage of Example 3 according to the present invention. It is sectional drawing of the tapper which changes and installs the tap collet of Example 4 by this invention into a collet chuck.

Hereinafter, the tapper of this invention is demonstrated in detail with reference to drawings.
Example 1
FIG. 1 is an axial cross-sectional view of a first embodiment of a tapper according to the present invention. As shown in FIG. 1, the tapper 100 includes a shank 1 and a tap holder body 2 to which a tap collet 25 is connected via a collet chuck 19. The shank 1 includes a truncated cone coupled to the main shaft of the machine tool and a cylindrical portion 16 having a bottom surface inside.
The collet chuck 19 has a cup shape having a circumferential wall and a bottom portion for holding the tap collet 25, and the outer diameter of the circumferential wall decreases toward the shank 1.
The tap holder body 2 includes a cylindrical portion 17 on the axial direction 1 side and a cylindrical portion 18 having a smaller diameter on the other side than the cylindrical portion 17, and a stepped portion 23 in the entire circumferential direction is formed at the boundary between the cylindrical portion 17 and the cylindrical portion 18. Is provided. A bottom portion of the collet chuck 19 is detachably attached to an inner peripheral portion of the cylindrical portion 18 of the tap holder body 2, and a cylindrical portion 17 on one side is slidably inserted into an inner peripheral wall on the other side of the shank 1. .

As shown in FIG. 1, the open end on the tap collet 25 receiving side of the collet chuck 19 that fits with the cylindrical portion 18 of the tap holder main body 2 is slidably fitted on the outer periphery of the tip of the collet chuck 19. At the same time, the collet chuck 19 is fastened to the tap holder main body 2 by screwing with the outer periphery of the tip of the cylindrical portion 18 of the tap holder main body 2.
The tap holder body 2 is fitted to a cylindrical portion 16 having a bottom surface inside one side of the shank 1, and the outer peripheral portion of the end surface of the column portion 17 of the tap holder body 2 that abuts the bottom surface of the cylindrical portion 16 of the shank 1. Is provided with a groove 24 along the circumference, and is fitted with an annular elastic body B8.
An annular elastic body A 7 and an adjustment washer 4 are fitted along the outer periphery of the cylindrical portion 18 at the stepped portion 23 at the boundary between the columnar portion 17 and the cylindrical portion 18 of the tap holder body 2.

  The collar 3 is screwed into the opening side of the cylindrical portion 16 of the shank 1, and there is a gap between the inner peripheral wall of the collar 3 and the outer peripheral wall of the cylindrical portion 18, and the collar 3 can slide relative to the cylindrical portion 18. One end of the collar 3 abuts with the annular adjustment washer 4 fitted along the outer periphery of the cylindrical portion 18 together with the annular elastic body A7 at the stepped portion 23. The outer peripheral wall is screwed with the inner peripheral wall on the opening side of the cylindrical portion 16 of the shank 1, and the collar 3 is screwed into the stepped portion 23 of the tap holder body 2 via the adjustment washer 4 and the elastic body A 7. Press toward the bottom surface of the portion 16. After the collar 3 is screwed and the stepped portion 23 of the tap holder body 2 is pressed toward the bottom surface of the cylindrical portion 16 of the shank 1, the collar 3 is screwed into a hole provided in the cylindrical portion 16 of the shank 1. It is fixed at 6.

The elastic body A7 and the elastic body B8 are made of metal or resin and have an annular shape, and the cross section can be selected from circular, oval, or polygonal. The adjustment washer 4 is made of metal and has an annular shape, and has a quadrangular cross section, but is not limited thereto.
In Example 1, a circular ring made of stainless steel and having a cross-sectional diameter of 0.5 mm was adopted as the elastic body A7 and the elastic body B8.
Further, as the adjustment washer 4, a rectangular washer, which is also made of stainless steel and has a cross-sectional size of 0.3 × 0.5 mm, was adopted.

  As shown in FIG. 1, a shank side torque transmission portion 10 that is a concave portion having a square cross section is provided on the bottom surface of the cylindrical portion 16 of the shank 1. On the end surface of the cylindrical portion 17 of the tap holder body 2 that abuts with this, a tap holder body side torque transmission portion 11 having a quadrangular projection that fits into a recess formed on the bottom surface of the shank 1 is formed. The torque of the shank 1 is reliably transmitted to the tap holder main body 2 side by fitting the tap holder main body side torque transmitting portion 11 to the shank 1 side torque transmitting portion 10.

(Example 2)
FIG. 2 is an axial cross-sectional view of a second embodiment of a tapper equipped with the extension main body according to the present invention.
In the second embodiment, the extension main body 22 is inserted between the tap holder main body 2 and the collet chuck 19 of the tapper 100 of the first embodiment, and the configuration other than the extension main body 22 is the same as that of the first embodiment. Is omitted.
The extension body 22 has a truncated cone shape on one side in the axial direction, a columnar shape on the middle portion, and a cup shape having a circumferential wall and a bottom surface on the other side, and a collet chuck 19 is detachably attached to the inner and bottom surfaces of the circumferential wall.
On the end surface on the truncated cone side where the extension main body 22 fits with the tap holder main body 2, the torque transmitting portions 10 and 11 formed on the concave portion formed on the bottom surface of the shank 1 and the end surface of the cylindrical portion 17 of the tap holder main body 2. The torque transmission part 15 similar to the above is formed so that the torque is reliably transmitted.

  In the conventional extension body, the torque transmission is performed by the frictional resistance of the taper portion at the tip of the tap holder body 2 where the extension body is fitted to the tap holder body 2. Therefore, in order to compensate for the lack of torque transmission capability, the tap holder body Although the size of the extension main body to be fitted with 2 has been made smaller, torque can be reliably transmitted by the torque transmission portion 15 of the present invention, and the same size as the original size can be used. It was.

(Example 3)
FIG. 3 is an axial sectional view of a tapper having a shank oil passage according to the present invention.
In the third embodiment, the tap holder main body 2 of the tapper 100 according to the first embodiment is provided with an axial oil supply passage. Since the configuration other than the axial oil supply passage is the same as that of the first embodiment, the description thereof is omitted.
The tapper of Example 3 includes a shank oil passage 28 extending from the shank diameter large oil passage 26 of the shank shaft core to the shank oil hole 27 passing through the shank 1 and opening in the inner peripheral surface of the cylindrical portion 16, and the shank oil hole. 27, the tap holder oil hole 29 on the outer periphery of the cylindrical portion 17 of the tap holder body 2 and the tap holder oil passage 31 connected from the tap holder oil hole 29 to the tap holder diameter large passage 30 of the tap holder body 2 axis. And an axial oil supply passage.
Example 4
FIG. 4 shows a fourth embodiment in which a tap collet 50 that can be easily attached to and detached from the tapper according to the present invention is installed instead of the collet chuck 19. Regarding the attachment of the tap collet 50 to the tap holder main body 2, in addition to the method using the clamp bolt 51 as shown in FIG. 4, a method such as automatic clamping using a steel ball and a spring can be performed.

Hereinafter, the fine expansion / contraction adjustment method of the tapper 100 according to the present invention, the effect thereof, and the effect of oil passing through the shank will be described.
In the tapper 100 according to the present invention, the elastic body B8 inserted between the holder main body 2 and the shank 1 and the holder main body 2 when the tap holder main body 2 slightly slides up and down in the axial direction along with the load fluctuation of the tap collet 25. The holder body 2 and the tap collet 25 are slid minutely in a direction balanced with the load fluctuation by the elastic body A7 inserted between the end face of the collar 3 and the collar 3.
That is, when the holder body 2 extends so as to be separated from the shank 1, a repulsive force is generated in the elastic body A7 so that the holder body 2 approaches the shank 1, and conversely, the holder body 2 approaches the shank 1. When shrinking, the repulsive force is generated in the elastic body B8 so that the holder body 2 is pulled away from the shank 1 so that the tap collet 25 is always returned to the equilibrium position.
The repulsive force of the elastic bodies A and B can be changed according to the material of the elastic bodies A and B, the elastic coefficient, the diameter, and the like.
Metal, plastic, etc. can be applied as the material.

In the tapper 100 of the present invention, the amount of minute expansion and contraction can be adjusted by the adjustment washer 4 together with the expansion and contraction force (repulsive force) by the elastic bodies A and B.
As shown in FIG. 1, when the adjustment washer 4 is inserted between the elastic body A 7 and one end face of the collar 3, the extension gap 12 when the holder body 2 extends so as to be pulled away from the shank 1, and the holder body 2 are Since the gap 13 of the contraction amount when contracting so as to approach the shank 1 can be changed, the expansion / contraction amount can be changed.
The amount of expansion and contraction can be changed by changing the thickness of the adjustment washer 4. In the embodiment, the following is adopted.

In the tapper according to the present invention, the minute expansion / contraction force (repulsive force) can be easily changed by changing the elastic coefficient even with the materials and sizes of the elastic bodies A and B or the same material.
Further, the amount of minute expansion and contraction can be changed by changing the size of the adjustment washer 4 to change the extension gap 12 and the contraction gap 13.
In the tapper of the present invention, as shown in FIG. 1, the shank side torque transmission portion 10, which is a concave portion having a square cross section, is provided on the bottom surface of the cylindrical portion 16 of the shank 1. On the end surface of the cylindrical portion 17 of the tap holder body 2 that abuts with this, a tap holder body side torque transmission portion 11 having a quadrangular projection that fits into a recess formed on the bottom surface of the shank 1 is formed. The torque of the shank 1 is reliably transmitted to the tap holder body 2 side by fitting the tap holder body side torque transmitting section 11 to the shank 1 side torque transmitting section 10.

In the tapper of the present invention, the length of the entire tapper can be changed by mounting the extension body between the holder body 2 and the collet chuck 19.
By preparing various extension bodies having different lengths, the degree of freedom to change the total length of the tapper is greatly increased.
In the shank of the present invention, a shank oil passage 28 extending from the shank diameter large oil passage 26 of the shank shaft core to the shank oil hole 27 passing through the shank 1 and opening in the inner peripheral surface of the cylindrical portion 16, and the shank oil A tap holder oil hole 29 on the outer periphery of the cylindrical portion 17 of the tap holder body 2 facing the hole 27, and a tap holder oil passage that connects the tap holder oil hole 29 to the tap holder diameter large oil passage 30 of the tap holder body 2 axis. 31 is provided, and this oil passage can increase the pressure of the cutting oil to each stage, so that the cutting oil is sufficiently ejected to remain in the tap pilot hole. The existing cutting waste can be automatically removed before tapping. Furthermore, this oil supply passage has an advantage that it is easy to manufacture because of its very simple structure.

1 Shank 2 Tap Holder Body 3 Color 4 Adjusting Washer 6 Set Screw 7 Elastic Body A
8 Elastic body B
DESCRIPTION OF SYMBOLS 10 Shank side torque transmission part 11 Main body side torque transmission part 12 Gap of extension amount 13 Gap of shrinkage amount 15 Torque transmission part for extension main bodies 16, 18 Cylinder part 17 Column part 19 Collet chuck 20 Cap 22 Extension body 23 Stepped part 24 Groove 25, 50 Tap collet 26 Shank diameter large oil passage 27 Shank oil hole 28 Shank oil passage 29 Tap holder oil hole 30 Tap holder diameter large oil passage 31 Tap holder oil passage 51 Clamp bolt 100 Tapper

Claims (5)

A shank of a cup-shaped cylindrical portion having a frustoconical shape on one side and detachably mounted on a spindle of a machine tool having a tap synchronous feed mechanism, and having a circumferential wall and a bottom surface on the other side;
A collet chuck having a cup-like shape having a circumferential wall and a bottom for holding the tap collet, and the outer diameter of the circumferential wall being smaller in the shank direction;
A cylindrical portion on the one side in the axial direction and a cylindrical portion having a smaller diameter than the cylindrical portion on the other side, a stepped portion in the entire circumferential direction is provided at a boundary portion between the cylindrical portion and the cylindrical portion, A tap holder body in which the bottom portion of the collet chuck is detachably attached, and the cylindrical portion on the one side is slidably inserted into the inner peripheral wall on the other side of the shank;
An inner periphery is screwed with an outer peripheral wall of the tap holder body, and an outer peripheral wall is slidably fitted to an inner periphery of the circumferential wall of the shank;
A cap that is screwed onto an outer peripheral wall on one side of the tap holder body and the collet chuck, and that fastens the collet chuck to the tap holder body by screwing;
Including
An annular elastic body for adjusting the expansion and contraction force is attached to the recess provided along the entire circumference of one end of the cylindrical portion of the tap holder body that abuts the bottom surface of the shank.
A tapper, wherein an annular elastic body for adjusting a stretching force and an adjusting washer for adjusting a gap are mounted between one end of the collar facing the stepped portion. A shank of a cup-shaped cylindrical portion having a frustoconical shape on one side and detachably mounted on a spindle of a machine tool having a tap synchronous feed mechanism, and having a circumferential wall and a bottom surface on the other side;
A cup-shaped cup with a circumferential wall and a bottom that holds the tap collet. The collet chuck has an outer diameter that is smaller in diameter toward the shank. One side in the axial direction is frustoconical, and the middle is cylindrical. An extension body on which the other side is a cup having a circumferential wall and a bottom surface, and the collet chuck is detachably attached to the inner and bottom surfaces of the circumferential wall;
A cylindrical portion on the one side in the axial direction and a cylindrical portion having a smaller diameter than the cylindrical portion on the other side, a stepped portion in the entire circumferential direction is provided at a boundary portion between the cylindrical portion and the cylindrical portion, A tap holder main body in which one side of the extension main body is detachably attached, and the cylindrical portion on the one side is slidably inserted into the inner peripheral wall on the other side of the shank;
An inner periphery is screwed with an outer peripheral wall of the tap holder body, and an outer peripheral wall is slidably fitted to an inner periphery of the circumferential wall of the shank;
A cap that is screwed onto an outer peripheral wall of the extension body and an outer peripheral wall on one side of the collet chuck, and that fastens the collet chuck to the extension body by screwing;
Including
An annular elastic body for adjusting the expansion and contraction force is attached to the recess provided along the entire circumference of one end of the cylindrical portion of the tap holder body that abuts the bottom surface of the shank.
A tapper, wherein an annular elastic body for adjusting a stretching force and an adjusting washer for adjusting a gap are mounted between one end of the collar facing the stepped portion.   The bottom surface of the shank is provided with a concave portion having a square cross section, and the end surface of the cylindrical portion of the tap holder body facing the shank has a square cross section that fits into the concave portion formed on the bottom surface of the shank. The tapper according to claim 1, wherein a protrusion is formed. The tapper is a shank oil passage that extends from the shank diameter large oil passage of the shank shaft core to the shank oil hole that opens in the inner peripheral surface of the cylindrical shank through the inside of the shank.
A tap holder oil hole on the outer periphery of the cylindrical portion of the tap holder body facing the shank oil hole;
A tap holder oil passage that connects from the tap holder oil hole to a tap holder diameter large oil passage of the tap holder body axis;
The tapper according to claim 1, wherein the tapper has an axial oil supply passage. The tapper according to claim 1 or 2, wherein the elastic body and the adjustment washer are circular, elliptical, or polygonal annular sections.
























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