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JP2012002003A - Handrail post erection method and post erection hole forming mold used for the method - Google Patents

Handrail post erection method and post erection hole forming mold used for the method Download PDF

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JP2012002003A
JP2012002003A JP2010139220A JP2010139220A JP2012002003A JP 2012002003 A JP2012002003 A JP 2012002003A JP 2010139220 A JP2010139220 A JP 2010139220A JP 2010139220 A JP2010139220 A JP 2010139220A JP 2012002003 A JP2012002003 A JP 2012002003A
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inner cylinder
mold
cylinder
halves
post
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Fumio Kato
文雄 加藤
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Sunrail Co Ltd
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Sunrail Co Ltd
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  • Steps, Ramps, And Handrails (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a handrail post erection method capable of facilitating formation of a post erection hole and improving construction efficiency.SOLUTION: A post erection hole forming mold 1 is composed of a cylindrical bottomed inner tube 2 with clearance forming projection leveled parts 5 protrusively provided on both sides of outer peripheral surface of the inner tube 2 and an outer tube 4 consisting of a pair of half-split bodies 3, 3 fitted over the inner tube 2 so that the opposed end faces 3o, 3o of both of the half-split bodies 3, 3 abut on the respective both side end faces 5o, 5o of the projection leveled parts 5. After the post erection hole forming mold 1 is suspended in a sheathing wall form 13, concrete 20 is placed in the form 13. After the concrete is solidified, the inner tube 2 of the mold 1 is pulled out from the outer tube 4 and then impact is applied to the upper end of each half-split body 3 of the outer tube 4 from the outside and both of the half-split bodies 3, 3 are fallen toward the inside by utilizing a clearance S formed by the projection leveled parts 5 to separate each half-split body 3 from the concrete and lift it. Then, a post mounting anchor 23 is inserted into a post erection hole H to erect a handrail post.

Description

本発明は、手摺り支柱をベランダ等の堰壁上に立設する手摺り支柱の立設方法及びこの方法に使用する支柱立設穴形成用金型に関する。   The present invention relates to a handrail strut standing method for standing a handrail strut on a dam wall such as a veranda and a pillar standing hole forming mold used in this method.

コンクリートで形成されるベランダの堰壁上に手摺り支柱を立設する方法として、ベランダの室外端部に組立形成した堰壁用型枠の支柱立設位置に、支柱の下端部を形成する木材製の支柱立設穴形成用型枠をセットし、堰壁用型枠内にコンクリートを打設し、コンクリート固化後に、支柱立設穴形成用型枠を取り外して、形成された支柱立設穴に手摺り支柱の下端部又は支柱取付用アンカーを挿入し、モルタルや硬化性接着剤で固着して立設する方法がある。   Wood that forms the lower end of the strut at the strut standing position of the formwork for the weir wall that is assembled and formed at the outdoor end of the veranda as a method of standing the handrail strut on the weir wall of the veranda formed of concrete Set up the support column standing hole forming mold, cast concrete into the weir wall mold, and after solidifying the concrete, remove the column support hole forming mold, and form the support column standing hole There is a method of inserting a lower end portion of a handrail support column or an anchor for mounting a column and fixing it with a mortar or a curable adhesive to stand upright.

上記のような方法においては、堰壁コンクリートの固化後に支柱立設穴形成用型枠を取り外す際に、その型枠の外周面にコンクリートが固着しているため、取り外しが困難で、通常は型枠をハンマー等で叩き割って取り外すようにしているが、その取り外し作業に非常な手間がかかって、施工能率を悪くし、またそのようにして取り外した支柱立設穴形成用型枠は再使用できないため、非常に不経済であった。   In the above method, when removing the pillar standing hole forming mold after the dam wall concrete is solidified, the concrete is fixed to the outer peripheral surface of the mold, so that it is difficult to remove, usually the mold The frame is smashed and removed with a hammer, etc., but it takes a lot of work to remove the frame, so that the work efficiency is deteriorated. It was very uneconomical because it was not possible.

本発明は、上記の事情に鑑み、支柱立設穴の形成が容易で、施工能率の向上を図ることができる手摺り支柱の立設方法及びこの方法に使用する支柱立設穴形成用金型を提供することを目的とする。   In view of the above circumstances, the present invention is a method for standing a handrail strut that can easily form a pillar standing hole and can improve the construction efficiency, and a pillar standing hole forming mold used in this method. The purpose is to provide.

上記課題を解決するための手段を、後述する実施形態の参照符号を付して説明すると、請求項1に係る発明の手摺り支柱の立設方法は、内筒2外周面の両側部に縦に延びる隙間形成用凸段部5を突設した有底筒状の内筒2と、両半割体3,3の夫々対向端面3o,端面3oが前記各凸段部5の両側端面5o,5oに当接するように内筒2に外嵌される一対の半割体3,3よりなる外筒4とによって構成される支柱立設穴形成用金型1を、堰壁用型枠13内の支柱立設位置に吊支した後、前記型枠13内にコンクリート20を打設し、その固化後に前記金型1の内筒2を外筒4から引き抜き、次いで外筒4の各半割体3上端部に夫々外側から打撃を与えて、前記凸段部5により形成された隙間Sを利用して両半割体3,3を夫々内側へ倒れ込ませるようにすることにより、各半割体3をコンクリート20と分離して引き上げ、それにより形成された堰壁12の支柱立設穴Hに手摺り支柱又は支柱取付用アンカー23を挿入して手摺り支柱を立設するようにしたことを特徴としている。   Means for solving the above-described problems will be described with reference numerals in the embodiments described later. The method for erecting the handrail strut according to the first aspect of the present invention is provided vertically on both sides of the outer peripheral surface of the inner cylinder 2. The bottomed cylindrical inner cylinder 2 projecting from the gap-forming convex step 5 extending to the opposite end surfaces 3o and the end surfaces 3o of the halves 3 and 3, respectively, are opposite end surfaces 5o of the convex step portions 5, respectively. A column-standing hole forming mold 1 constituted by a pair of halves 3 and 3 that are externally fitted to the inner cylinder 2 so as to abut on 5o is placed inside the dam wall mold 13 The concrete 20 is placed in the mold frame 13 after being suspended, and after the solidification, the inner cylinder 2 of the mold 1 is pulled out from the outer cylinder 4, and then each half of the outer cylinder 4 is divided. The upper end of the body 3 is hit from the outside, and the halves 3 and 3 are respectively collapsed inward using the gaps S formed by the convex steps 5. By doing so, each halved body 3 is separated from the concrete 20 and pulled up, and a handrail column or column mounting anchor 23 is inserted into the column standing hole H of the dam wall 12 formed thereby. The feature is that the sliding column is erected.

請求項2に係る発明は、請求項1に記載の手摺り支柱の立設方法に使用する支柱立設穴形成用金型であって、内筒2外周面の両側部に縦に延びる隙間形成用凸段部5を突設した有底筒状の内筒2と、両半割体3,3の対向端面3o,3oが前記各凸段部5の両端面5o,5oに当接するように内筒2に外嵌される一対の半割体3,3よりなる外筒4とからなり、内筒2の上端部には内筒2を堰壁用型枠13に取り付けるための取付部片7を設け、外筒4の各半割体3には上端部にボルト挿通用切欠溝8を設け、この切欠溝8に、内筒2の上端部外面に突設したボルト6を挿通してナット10で締め付けることにより、内筒2に外嵌した外筒4を 固定するようにしてなることを特徴とする   The invention according to claim 2 is a mold for forming a pillar standing hole used in the method for standing the handrail pillar according to claim 1, wherein a gap is formed extending vertically on both sides of the outer peripheral surface of the inner cylinder 2. The bottomed cylindrical inner cylinder 2 projecting from the convex stepped portion 5 and the opposed end surfaces 3o, 3o of the halves 3, 3 are in contact with both end surfaces 5o, 5o of the convex stepped portions 5. An outer cylinder 4 made of a pair of halves 3 and 3 fitted on the inner cylinder 2, and an attachment piece for attaching the inner cylinder 2 to the dam wall mold 13 at the upper end of the inner cylinder 2 7 is provided, and each half 3 of the outer cylinder 4 is provided with a notch groove 8 for bolt insertion at the upper end portion, and a bolt 6 protruding from the outer surface of the upper end portion of the inner cylinder 2 is inserted into the notch groove 8. By tightening with a nut 10, the outer cylinder 4 fitted on the inner cylinder 2 is fixed.

請求項3は、請求項2に記載の支柱立設穴形成用金型において、内筒2は下窄まりテーパ状に形成され、外筒4の両半割体3,3は、下窄まりテーパ状内筒2に外嵌するように形成されていることを特徴とする。   According to a third aspect of the present invention, the inner cylinder 2 is formed in a tapered shape and the halves 3 and 3 of the outer cylinder 4 are formed in a tapered shape. It is formed so as to be fitted to the tapered inner cylinder 2.

請求項4は、請求項2又は3に記載の支柱立設穴形成用金型において、外筒4の各半割体3にはその外側面に多数の突起11が形成されていることを特徴とする。   According to a fourth aspect of the present invention, in the mold for forming a pillar standing hole according to the second or third aspect, each of the halves 3 of the outer cylinder 4 has a large number of protrusions 11 formed on the outer surface thereof. And

上記解決手段による発明の効果を、後述する実施形態の参照符号を付して説明すると、請求項1に係る発明によれば、支柱立設穴形成用金型1を、堰壁用型枠13内の支柱立設位置に吊支した後、堰壁用型枠13内にコンクリート20を打設し、その固化後に金型1の内筒2を外筒4から引き抜き、次いで外筒4の各半割体3上端部に夫々外側から打撃を与えて、前記凸段部5により形成された隙間Sを利用して両半割体3,3を内側へ倒れ込ませることにより、各半割体3をコンクリート20と分離して引き上げ、それにより形成された堰壁12の支柱立設穴Hに支柱取付用アンカー23(又は手摺り支柱)を挿入して手摺り支柱を立設するようにしたから、堰壁12の支柱立設位置に支柱立設穴Hを簡単容易に形成できて、施工能率を大幅に向上でき、しかも支柱立設穴形成用金型1は何度でも繰り返し使用できるため、非常に経済的である。   The effect of the invention by the above solution will be described with reference numerals of the embodiments described later. According to the invention according to claim 1, the pillar-standing hole forming mold 1 is replaced with the dam wall mold 13. After suspending and supporting at the position where the support column is erected, concrete 20 is placed in the dam wall mold 13, and after solidification, the inner cylinder 2 of the mold 1 is pulled out from the outer cylinder 4. By hitting the upper end of the half-divided body 3 from the outside and using the gap S formed by the convex stepped part 5 to cause the half-divided bodies 3, 3 to fall down, 3 was separated from the concrete 20 and pulled up, and a pillar mounting anchor 23 (or a handrail pillar) was inserted into the pillar standing hole H of the dam wall 12 formed thereby to stand the handrail pillar. From the above, the pillar standing hole H can be easily and easily formed at the pillar standing position of the dam wall 12 to increase the construction efficiency. It is improved, yet since the post elevational 設穴 forming die 1 can be many times repeated use, it is very economical.

請求項2に係る発明によれば、支柱立設穴形成用金型1は、内筒2外周面の両側部に縦に延びる隙間形成用凸段部5を突設した有底筒状の内筒2と、両半割体3,3の対向端面3o,3oが前記各凸段部5の両端面5o,5oに当接するように内筒2に外嵌される一対の半割体3,3よりなる外筒4とからなるもので、内筒2の上端部には内筒2を堰壁用型枠13に取り付けるための取付部片7を設け、外筒4の各半割体3には上端部にボルト挿通用切欠溝8を設け、この切欠溝8に、内筒2の上端部に突設したボルト6を挿通してナット10で締め付けることにより、内筒2に外嵌した外筒4を 固定するようにしたから、使用に際しては、取付部片7を堰壁用型枠13の所要箇所に取り付けるだけで、金具1全体を吊支することができ、そして内筒2を引き抜く時には、ナット10を緩めてボルト6から取り外し、取付部片7を引っ張り上げることによって、内筒2を容易に引き抜くことができる。   According to the second aspect of the present invention, the column-standing-hole-forming mold 1 has a bottomed cylindrical inner shape in which the gap-forming convex step portions 5 extending vertically are provided on both sides of the outer peripheral surface of the inner tube 2. A pair of halves 3, 3 that are externally fitted to the inner cylinder 2 so that the opposite end faces 3o, 3o of the cylinder 2 and the halves 3, 3 are in contact with both end faces 5o, 5o of each convex stepped portion 5. 3, and an attachment piece 7 for attaching the inner cylinder 2 to the dam wall mold 13 is provided at the upper end of the inner cylinder 2, and each half 3 of the outer cylinder 4 is provided. Is provided with a bolt insertion notch groove 8 at the upper end portion, and a bolt 6 protruding from the upper end portion of the inner cylinder 2 is inserted into the notch groove 8 and tightened with a nut 10 to be externally fitted to the inner cylinder 2. Since the outer cylinder 4 is fixed, in use, the entire metal fitting 1 can be suspended by simply attaching the attachment piece 7 to the required portion of the weir wall mold 13. When the inner cylinder 2 is pulled out, the inner cylinder 2 can be easily pulled out by loosening and removing the nut 10 from the bolt 6 and pulling up the attachment piece 7.

請求項3に係る発明によれば、内筒2が下窄まりテーパ状に形成され、そして外筒4の両半割体3,3が下窄まりテーパ状内筒2に外嵌するように形成されているから、内筒2の引き抜き操作がより一層容易となる。   According to the invention of claim 3, the inner cylinder 2 is formed to be tapered and tapered, and the two halves 3 and 3 of the outer cylinder 4 are fitted to the tapered inner cylinder 2. Since it is formed, the pulling-out operation of the inner cylinder 2 is further facilitated.

請求項4に係る発明によれば、外筒4の各半割体3にはその外側面に多数の突起11が形成されていて、この突起11により支柱立設穴Hの内壁面に多数の凹部22を形成するから、支柱立設穴Hに支柱下端部又は支柱取付用アンカー23を挿入する時に注入されるセメントモルタル24又は硬化性接着剤が、その凹部22に入り込んで硬化することにより、支柱立設穴Hの内壁面に対するセメントモルタル24又は硬化性接着剤の食い付き効果によって、手摺り支柱を支柱立設穴Hに強固に立設することができる。   According to the invention of claim 4, each half 3 of the outer cylinder 4 has a large number of projections 11 formed on the outer surface thereof, and the projection 11 causes a large number of projections 11 to be formed on the inner wall surface of the column erect hole H. Since the concave portion 22 is formed, the cement mortar 24 or the curable adhesive injected when the column lower end portion or the column mounting anchor 23 is inserted into the column standing hole H enters the recess 22 and is cured, The handrail support column can be firmly erected in the support column standing hole H by the biting effect of the cement mortar 24 or the curable adhesive on the inner wall surface of the support column standing hole H.

本発明に係る支柱立設穴形成用金型の一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the support | pillar standing hole formation metal mold | die which concerns on this invention. (a) は同上の金型の正面図、(b) は側面図である。(a) is a front view of the same mold, and (b) is a side view. 同上の金型を内筒と一対の半割体よりなる外筒とに分解した状態の斜視図である。It is a perspective view of the state which decomposed | disassembled the metal mold | die same as the above into the outer cylinder which consists of an inner cylinder and a pair of halves. (a) は内筒の正面図、(b) は側面図、(c) は平面図、(d) は底面図である。(a) is a front view of the inner cylinder, (b) is a side view, (c) is a plan view, and (d) is a bottom view. (a) は堰壁用型枠及びこれに吊支された支柱立設穴形成用金型を示す説明図であり、(b) は(a) のA−A線断面図である。(a) is explanatory drawing which shows the mold for dam walls, and the support | pillar standing hole formation metal mold | die suspended by this, (b) is the sectional view on the AA line of (a). 手摺り支柱の立設方法を示すもので、(a) は堰壁用型枠内にコンクリートを打設した状態の説明図、(b) はコンクリートに埋まった支柱立設穴形成用金型を堰壁用型枠から切り離した状態の説明図である。This shows how to set up the handrail struts. (A) is an explanatory diagram of the concrete placed in the dam wall formwork, and (b) is the pillar standing hole forming mold buried in concrete. It is explanatory drawing of the state cut away from the mold for dam walls. コンクリートに埋まった支柱立設穴形成用金型から内筒を引き抜いている状態の説明図である。It is explanatory drawing of the state which has pulled out the inner cylinder from the metal mold | die for pillar standing hole formation buried in concrete. (a) は内筒を引き抜いて残った外筒の一対の半割体を示す説明図、(b) はその半割体を支柱立設穴から引き出している状態を示す説明図である。(a) is explanatory drawing which shows a pair of half split body of the outer cylinder which remained after pulling out the inner cylinder, (b) is explanatory drawing which shows the state which has pulled out the half split body from the support | pillar standing hole. (a) は形成された支柱立設穴に手摺り支柱を挿入している状態の説明図であり、(b) は支柱立設穴に挿入した手摺り支柱の下端部をモルタル等で固めた状態を示す説明図である。(a) is an explanatory view showing a state in which the handrail support column is inserted into the formed support column standing hole, and (b) is a figure in which the lower end portion of the handrail support column inserted into the support column mounting hole is hardened with mortar or the like. It is explanatory drawing which shows a state. 手摺りを設置した状態の斜視図である。It is a perspective view in the state where a handrail was installed.

以下に本発明の好適な一実施形態を図面に基づいて説明すると、図1〜図3に示す支柱立設穴形成用金型1は、有底筒状の内筒2と、両側一対の半割体3,3からなる外筒4とによって構成される。内筒2は、図3及び図4から分かるように、ステンレス板によって前後側板2a,2aと左右側板2b,2bと底板2cとによって下窄まりテーパ状の有底角筒状体に形成され、左右各側板2bにはその幅方向中央部に縦方向に延びる隙間形成用凸段部5が突設されている。また内筒2の前後各側板2aには上端部の幅方向中央部に、ボルト6が側板2aの内側から貫通されて外向きに突設されている。また、内筒2の上端部には、この内筒2を後述する堰壁用型枠に取り付けるための取付プレート(取付部片)7が左右両側板2b,2b間に亘って固着されていて、この取付プレート7には、縦長の左右2つのボルト挿通用長孔7aと、横長の金具引き抜き用長孔7bが設けてある。   DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of the present invention will be described below with reference to the drawings. A post-standing-hole forming mold 1 shown in FIGS. 1 to 3 includes a bottomed cylindrical inner cylinder 2 and a pair of halves on both sides. It is comprised by the outer cylinder 4 which consists of the split bodies 3 and 3. FIG. As can be seen from FIGS. 3 and 4, the inner cylinder 2 is formed into a tapered bottomed rectangular tube with a stainless steel plate and is tapered by front and rear side plates 2 a and 2 a, left and right side plates 2 b and 2 b, and a bottom plate 2 c, On each of the left and right side plates 2b, a protruding step portion 5 for forming a gap extending in the vertical direction protrudes from the center portion in the width direction. Further, the front and rear side plates 2a of the inner cylinder 2 are provided with bolts 6 projecting outward from the inner side of the side plate 2a at the center in the width direction of the upper end. Further, an attachment plate (attachment piece) 7 for attaching the inner cylinder 2 to a later-described dam wall mold is fixed to the upper end portion of the inner cylinder 2 between the left and right side plates 2b and 2b. The mounting plate 7 is provided with two vertically long bolt insertion long holes 7a and a horizontally long metal drawing long hole 7b.

外筒4の両半割体3,3は、図1及び図3に示すように、下窄まりテーパ状内筒2に対しその前後両側から外嵌するように形成されて、内筒2への外嵌時に両半割体3,3の夫々対向端面3o,3oが内筒2の左右各側板2bに突設された凸段部5の両側端面5o,5oに当接するようになっている。各半割体3は、前板部3aと左右側板部3b,3bとで断面略コ字状に形成されている。また各半割体3には、図3に示すように上端部にボルト挿通用切欠溝8が形成されていて、この切欠溝8に、内筒2の上端部外面に突出しているボルト6を挿通してワッシャー9を介してナット10で締め付けることにより、内筒2に外嵌した外筒4を 固定するようになっている。また、各半割体3には前板部3a外側面には、多数の突起11が形成されている。   As shown in FIGS. 1 and 3, the half halves 3 and 3 of the outer cylinder 4 are formed so as to be externally fitted from both the front and rear sides of the tapered inner cylinder 2. The opposite end faces 3o and 3o of the halves 3 and 3 are brought into contact with both side end faces 5o and 5o of the protruding step portion 5 projecting from the left and right side plates 2b of the inner cylinder 2 at the time of external fitting. . Each halved body 3 is formed of a front plate portion 3a and left and right side plate portions 3b, 3b in a substantially U-shaped cross section. Further, as shown in FIG. 3, each half-divided body 3 is formed with a notch groove 8 for bolt insertion at the upper end portion, and a bolt 6 protruding from the outer surface of the upper end portion of the inner cylinder 2 is inserted into the notch groove 8. The outer cylinder 4 fitted on the inner cylinder 2 is fixed by being inserted and tightened with a nut 10 via a washer 9. Each half 3 is formed with a large number of protrusions 11 on the outer surface of the front plate portion 3a.

図1及び図2は、内筒2に両側一対の半割体3,3からなる外筒4を嵌合して固定した状態を示し、図3は外筒4を形成する両側一対の半割体3,3を内筒2から取り外した状態を示す。図3に示す状態から内筒2に外筒4の両半割体3,3を取り付ける支柱立設穴形成用金型1を形成するには、両半割体3,3を内筒2の前後両側部に寄せ付けながら、各半割体3の上端部外面に突出している切欠溝8を内筒2側のボルト6に挿通し、そのボルト6にワッシャー9を介しナット10を螺合して締めつけることにより、両半割体3,3が内筒2に嵌合されると共に、両半割体3,3の対向端面3o,3oが前記凸段部5の両側端面5o,5oに当接して、図1及び図2に示すような支柱立設穴形成用金型1を形成する。   1 and 2 show a state in which an outer cylinder 4 consisting of a pair of halves 3 and 3 on both sides is fitted and fixed to the inner cylinder 2, and FIG. 3 shows a pair of halves on both sides forming the outer cylinder 4. The state which removed the bodies 3 and 3 from the inner cylinder 2 is shown. In order to form the post-standing hole forming mold 1 for attaching the half halves 3, 3 of the outer cylinder 4 to the inner cylinder 2 from the state shown in FIG. 3, the halves 3, 3 are attached to the inner cylinder 2. Inserting a notch groove 8 protruding from the outer surface of the upper end portion of each half 3 into the bolt 6 on the inner cylinder 2 side, and screwing a nut 10 to the bolt 6 via a washer 9 while approaching the front and rear side portions. By tightening, the half halves 3 and 3 are fitted into the inner cylinder 2, and the opposite end faces 3 o and 3 o of the half halves 3 and 3 abut against both side end faces 5 o and 5 o of the convex step portion 5. Thus, the post-standing hole forming mold 1 as shown in FIGS. 1 and 2 is formed.

図1及び図2に示す状態の支柱立設穴形成用金型1から内筒2と外筒4とを分離するときは、ナット10を緩めて、このナット10をワッシャー9と共にボルト6から取り外した後、内筒2を外筒4の両半割体3,3から上方へ引っ張り出すようにすればよい。   1 and 2, when separating the inner cylinder 2 and the outer cylinder 4 from the column-standing hole forming mold 1 in the state shown in FIGS. 1 and 2, the nut 10 is loosened and the nut 10 is removed from the bolt 6 together with the washer 9. After that, the inner cylinder 2 may be pulled upward from both halves 3 and 3 of the outer cylinder 4.

次に、上記のような支柱立設穴形成用金型1の使用による手摺り支柱の立設方法について、図5〜図10を参照しながら説明する。   Next, the standing method of the handrail support | pillar by use of the above-mentioned support | pillar standing hole formation metal mold | die 1 is demonstrated, referring FIGS.

図5の(a) は図10に示すようなベランダの堰壁12を形成するための堰壁用型枠13を示す断面図で、(b) は(a) のA−A線断面図である。この堰壁用型枠13は、周知のように合板等からなる室内側堰板13a、室外側堰板13b、底板13e、及び角材等からなる支持枠13c、13dによって形成されるもので、型枠内部には鉄筋14が配設される。尚、支持枠13dは、室内側堰板13aの下端部側を支持すると共に、ベランダの排水路15(図10参照)を形成する型枠として使用される。また、図5の(a) に示すように、室内側堰板13aの内壁面上端部及び室外側堰板13bの内壁面上下端部に断面三角形状の突条片13fが設けられるが、これらの突条片13fは、形成される堰壁12の隅角部を面取りするためのものである。また底板13eの上壁面には水切り形成用の突条片13gが設けられる。   5A is a cross-sectional view showing a dam wall mold 13 for forming the dam wall 12 of the veranda as shown in FIG. 10, and FIG. 5B is a cross-sectional view taken along the line AA of FIG. is there. As is well known, the dam wall mold 13 is formed by an indoor dam plate 13a made of plywood or the like, an outdoor dam plate 13b, a bottom plate 13e, and support frames 13c and 13d made of square members or the like. A reinforcing bar 14 is disposed inside the frame. The support frame 13d is used as a mold for supporting the lower end side of the indoor dam plate 13a and forming the drainage channel 15 (see FIG. 10) of the veranda. Further, as shown in FIG. 5 (a), triangular strip-shaped protrusions 13f are provided on the upper end of the inner wall surface of the indoor side dam plate 13a and the upper and lower end portions of the inner wall surface of the outdoor dam plate 13b. The protruding strip 13f is for chamfering the corner of the dam wall 12 to be formed. Further, a protrusion 13g for draining is provided on the upper wall surface of the bottom plate 13e.

さて、上記のような堰壁用型枠13内に支柱立設穴形成用金型1を吊支するにあたり、図5の(a) ,(b) に示すように、堰壁用型枠13の支柱立設位置に対応する室内側堰板13a及び室外側堰板13bの支持枠13c,13c上に木製の台座16,16を載置し、両台座16,16にわたってアングル材からなる梁材17を架け渡し、この梁材17の水平片17aから台座16を通って支持枠13cにわたるように釘又は木ネジ21を打ち込み又はねじ込むことによって梁材17を堰壁用型枠13に固定する。   Now, as shown in FIGS. 5 (a) and 5 (b), the dam wall mold 13 is suspended from the dam wall mold 13 as shown in FIGS. The wooden bases 16 and 16 are placed on the support frames 13c and 13c of the indoor side barrier plate 13a and the outdoor side barrier plate 13b corresponding to the standing position of the pillars, and the beam material made of an angle material over both the bases 16 and 16 is provided. 17, the beam member 17 is fixed to the dam wall mold 13 by driving or screwing a nail or a wood screw 21 so as to extend from the horizontal piece 17a of the beam member 17 through the base 16 to the support frame 13c.

こうして堰壁用型枠13上の所要位置に固定した梁材17の垂直片17bに設けてある2つのボルト挿通孔(図示せず)から、支柱立設穴形成用金型1の取付プレート(取付部片)7に設けてある2つの長孔7a,7aに夫々ボルト18を挿通してナット19を螺合し、長孔7aを利用して適宜に高さ調整した後、ナット19を締め付けることによって、図5の(a) ,(b) に示すように堰壁7内の支柱立設位置に支柱立設穴形成用金型1を吊支する。この時、金型1の内外筒2,4の上端部が所要長さ(内外筒2,4の長さの例えば5分の1程度)、堰壁用型枠13内のコンクリート打設上限ラインL(図5の(a) 参照)より上方に位置するように金型1を吊支して、外筒4を内筒2に固定しているボルト6・ナット10が後記のように打設されるコンクリート20に埋もれないようにする。   From the two bolt insertion holes (not shown) provided in the vertical piece 17b of the beam member 17 fixed at a required position on the dam wall mold 13 in this way, the mounting plate ( The bolts 18 are inserted into the two long holes 7a and 7a provided in the attachment piece 7), the nuts 19 are screwed together, the heights are adjusted appropriately using the long holes 7a, and then the nuts 19 are tightened. Thus, as shown in FIGS. 5 (a) and 5 (b), the column-standing hole forming mold 1 is suspended and supported at the column-standing position in the dam wall 7. FIG. At this time, the upper end portions of the inner and outer cylinders 2 and 4 of the mold 1 have a required length (for example, about one fifth of the length of the inner and outer cylinders 2 and 4), and the concrete placement upper limit line in the dam wall mold 13 The mold 1 is suspended so as to be positioned above L (see FIG. 5 (a)), and bolts 6 and nuts 10 for fixing the outer cylinder 4 to the inner cylinder 2 are driven as described later. So that it is not buried in the concrete 20 to be used.

上記のように堰壁用型枠13内に支柱立設穴形成用金型1を吊支した後、図6の(a) に示すように堰壁用型枠13内にコンクリート20を打設する。この時、コンクリート20と直接に接する金型1の面は、外筒4を形成する両半割体3,3の夫々表面部と、内筒2の底板2cの下面部及び各隙間形成用凸段部5の表面部である。コンクリート20が固化したならば、図6の(b) に示すように、金型1の取付プレート7を梁材17に固定しているボルト18・ナット19を取り外し、釘又は木ネジ21を抜いて梁材17及び台座16を撤去する。尚、堰壁用型枠13は、コンクリート20が十分に固化した時点で解体して撤去し、この型枠13の解体撤去によって、形成された堰壁12が露呈する。   As shown in FIG. 6 (a), the concrete 20 is placed in the dam wall mold 13 after the column-standing hole forming mold 1 is suspended in the dam wall mold 13 as described above. To do. At this time, the surface of the mold 1 that is in direct contact with the concrete 20 is the surface of each of the halves 3 and 3 that form the outer cylinder 4, the lower surface of the bottom plate 2c of the inner cylinder 2, and the projections for forming the gaps. It is a surface portion of the stepped portion 5. When the concrete 20 is solidified, as shown in FIG. 6 (b), the bolts 18 and nuts 19 fixing the mounting plate 7 of the mold 1 to the beam member 17 are removed, and the nail or wood screw 21 is removed. Then, the beam member 17 and the pedestal 16 are removed. The dam wall mold 13 is disassembled and removed when the concrete 20 is sufficiently solidified, and the formed dam wall 12 is exposed by dismantling and removing the mold 13.

それから、図6の(b) に示すように上端部を所要長さ残して堰壁7内に埋設されている支柱立設穴形成用金型1の内筒2と外筒4とを結合しているボルト6のナット10を緩めて取り外した後、図7に示すように、金型1の内筒2を外筒4から引き抜く。この場合、外筒4を形成する各半割体3の表面全体が、金型1によって形成される支柱立設穴Hのコンクリート壁面に接着しているが、内筒2は、底板2cの下面部と各隙間形成用凸段部5の表面部が同コンクリート壁面に接着しているだけで、内筒2は、表面側の大部分が外筒4の両半割体3,3で覆われた状態にあるため、内筒2の隙間形成用凸段部5の上端部に外側から適当な打撃を加えるなどして内筒2に振動与えることにより、内筒2の底板2c下面部及び隙間形成用凸段部5の表面部が支柱立設穴Hのコンクリート壁面から剥離されるため、取付プレート(取付部片)7の金具引き抜き用長孔7bに例えばバール等の棒材を突っ込んで引き上げることによって、比較的容易に金型1を引き抜くことができる。   Then, as shown in FIG. 6 (b), the inner cylinder 2 and the outer cylinder 4 of the pillar standing hole forming die 1 embedded in the dam wall 7 with the upper end portion remaining at the required length are joined. After the nut 10 of the bolt 6 is loosened and removed, the inner cylinder 2 of the mold 1 is pulled out from the outer cylinder 4 as shown in FIG. In this case, the entire surface of each half 3 that forms the outer cylinder 4 is bonded to the concrete wall surface of the column erect hole H formed by the mold 1, but the inner cylinder 2 is the lower surface of the bottom plate 2c. The inner cylinder 2 is covered with the halves 3 and 3 of the outer cylinder 4 for the most part on the surface side, just by bonding the surface part of the convex part 5 for forming the gaps and the gap-forming convex part 5 to the concrete wall surface. Therefore, the bottom surface of the bottom plate 2c of the inner cylinder 2 and the gap are applied to the inner cylinder 2 by applying a suitable blow to the upper end of the gap forming convex portion 5 of the inner cylinder 2 from the outside. Since the surface portion of the forming convex step portion 5 is peeled off from the concrete wall surface of the pillar standing hole H, a bar material such as a bar is thrust into the fitting extraction hole 7b of the attachment plate (attachment piece) 7 and pulled up. Thus, the mold 1 can be pulled out relatively easily.

上記のようにして内筒2を外筒4から引き抜くと、堰壁12内には、外筒4を形成する一対の半割体3,3のみが残され、しかして両半割体3,3の夫々相対向する端面3o,3o間には、図7に示すように、引き抜いた内筒2の隙間形成用凸段部5,5によって、隙間S,Sが形成されるから、各半割体3の上端部に対し外側から同図に示すように打撃Pを与えて、半割体3を同図仮想線図示のように内側へ倒れ込ませることにより、各半割体3を図8の(a) に示すように、形成された支柱立設穴Hのコンクリート壁面から完全に剥離させることができ、それによって図8の(b) に示すように堰壁12に支柱立設穴Hが形成される。また、支柱立設穴Hの内壁面には、各半割体3外側面の多数の凸部11によって多数の凹部22が形成される。   When the inner cylinder 2 is pulled out from the outer cylinder 4 as described above, only the pair of halves 3 and 3 forming the outer cylinder 4 are left in the dam wall 12. As shown in FIG. 7, gaps S and S are formed between the end faces 3o and 3o facing each other by the gap forming convex steps 5 and 5 of the extracted inner cylinder 2, so that each half As shown in the figure, the upper end portion of the split body 3 is hit with an impact P, and the half split body 3 is tilted inward as shown in FIG. As shown in FIG. 8 (a), the formed pillar standing hole H can be completely peeled off from the concrete wall surface, so that the pillar standing hole is formed in the dam wall 12 as shown in FIG. 8 (b). H is formed. In addition, a large number of concave portions 22 are formed on the inner wall surface of the column standing hole H by the large number of convex portions 11 on the outer surface of each half body 3.

こうして堰壁12の支柱立設位置に形成された支柱立設穴Hに、図9の(a) に示すように支柱取付用アンカー23を挿入すると共に、同図の(b) に示すようにセメントモルタル24を注入する。尚、セメントモルタル24の代わりに硬化性接着剤を注入してもよい。セメントモルタル24の場合は、硬化するのに1〜2日かかるから、その硬化を待って、支柱取付用アンカー23には筒状手摺り支柱25を嵌合する。図9の(b) に示すように、支柱立設穴Hの内壁面に形成された多数の凹部22にはセメントモルタル24が入り込んで硬化するため、その凹部22に入り込んだセメントモルタル24の食い付き効果により支柱取付用アンカー23はセメントモルタル24を介して堰壁12と有効に一体化し、支柱取付用アンカー23を堰壁12の支柱立設穴Hに強固に立設することができる。   As shown in FIG. 9 (a), the pillar mounting anchor 23 is inserted into the pillar standing hole H formed at the pillar standing position of the dam wall 12 as shown in FIG. 9 (b). Cement mortar 24 is injected. In place of the cement mortar 24, a curable adhesive may be injected. In the case of the cement mortar 24, since it takes 1 to 2 days to harden, the tubular handrail support 25 is fitted to the support attaching anchor 23 after the hardening. As shown in FIG. 9 (b), since the cement mortar 24 enters and hardens in a large number of recesses 22 formed in the inner wall surface of the upright hole H, the bite of the cement mortar 24 that has entered the recesses 22 is cured. Due to the attachment effect, the column mounting anchor 23 is effectively integrated with the dam wall 12 via the cement mortar 24, and the column mounting anchor 23 can be firmly installed in the column standing hole H of the dam wall 12.

そして図10に示すように、支柱取付用アンカー23に筒状手摺り支柱25を嵌合し、この筒状手摺り支柱25をビス26によって支柱取付用アンカー23に固定し、それから笠木27、横桟28、縦桟29を取り付けることにより、手摺り30を設置することができる。   Then, as shown in FIG. 10, a cylindrical handrail support column 25 is fitted to the support column mounting anchor 23, and this cylindrical handrail support column 25 is fixed to the support column mounting anchor 23 with screws 26. By attaching the crosspiece 28 and the vertical crosspiece 29, the handrail 30 can be installed.

図9及び図10に示す実施形態では、支柱立設穴形成用金型1によって堰壁12に形成した支柱立設穴Hに支柱取付用アンカー23を挿入してセメントモルタル24又は硬化性接着剤により固定し、このアンカー23に手摺り支柱25を嵌合するようにしているが、支柱立設穴Hには手摺り支柱の下端部を直接挿入して、セメントモルタル24又は硬化性接着剤により固定し、立設するようにしてもよい。   In the embodiment shown in FIG. 9 and FIG. 10, a cement mortar 24 or a curable adhesive is prepared by inserting a column mounting anchor 23 into a column standing hole H formed in the dam wall 12 by the column standing hole forming mold 1. The handrail strut 25 is fitted to the anchor 23, but the lower end portion of the handrail strut is directly inserted into the pillar standing hole H, and the cement mortar 24 or a curable adhesive is used. It may be fixed and erected.

以上説明したように、本発明の手摺り支柱の立設方法は、支柱立設穴形成用金型1を、堰壁用型枠13内の支柱立設位置に吊支した後、堰壁用型枠13内にコンクリート20を打設し、その固化後に金型1の内筒2を外筒4から引き抜き、次いで外筒4の各半割体3上端部に夫々外側から打撃を与えて、前記凸段部5により形成された隙間Sを利用して両半割体3,3を内側へ倒れ込ませるようにすることによって、各半割体3をコンクリート20と分離して引き上げ、それにより形成された堰壁12の支柱立設穴Hに支柱取付用アンカー23(又は手摺り支柱)を挿入して手摺り支柱を立設するようにしたから、堰壁12の支柱立設位置に支柱立設穴Hを簡単容易に形成できて、施工能率を大幅に向上でき、しかも支柱立設穴形成用金型1は何度でも繰り返し使用することができるため、きわめて経済的である。   As described above, the method for erecting the handrail strut according to the present invention suspends the strut standing hole forming mold 1 from the strut standing position in the weir wall mold 13 and then uses it for the weir wall. Concrete 20 is placed in the mold 13, and after the solidification, the inner cylinder 2 of the mold 1 is pulled out from the outer cylinder 4, and then the upper end of each half 3 of the outer cylinder 4 is hit from the outside, Each half 3 is separated from the concrete 20 and pulled up by causing the two halves 3 and 3 to fall inward using the gap S formed by the convex step 5, thereby Since the column mounting anchor 23 (or handrail column) is inserted into the column support hole H of the formed dam wall 12 so that the column rail column is erected, the column is placed at the column erection position of the dam wall 12. Standing hole H can be formed easily and easily, and the construction efficiency can be greatly improved. Because it can be any number of times repeated use, it is very economical.

また、支柱立設穴形成用金型1は、内筒2外周面の両側部に縦に延びる隙間形成用凸段部5を突設した有底筒状の内筒2と、両半割体3,3の対向端面3o,3oが前記各凸段部5の両端面5o,5oに当接するように内筒2に外嵌される一対の半割体3,3よりなる外筒4とからなるもので、内筒2の上端部には内筒2を堰壁用型枠13に取り付けるための取付部片7を設け、外筒4の各半割体3には上端部にボルト挿通用切欠溝8を設け、この切欠溝8に、内筒2の上端部に突設したボルト6を挿通してナット10で締め付けることにより、内筒2に外嵌した外筒4を 固定するようにしたから、使用にあたっては、取付部片7を堰壁用型枠13の所要箇所に取り付けるだけで、金具1全体を吊支することができ、そして内筒2を引き抜く時には、ナット10を緩めてボルト6から取り外して、取付部片7を引っ張りあげれることにより、内筒2を容易に引き抜くことができる。   Further, the support-standing-hole-forming mold 1 includes a bottomed cylindrical inner cylinder 2 projecting vertically projecting gap forming step portions 5 extending vertically on both sides of the outer peripheral surface of the inner cylinder 2, and both halves. From the outer cylinder 4 made up of a pair of halves 3 and 3 that are externally fitted to the inner cylinder 2 so that the opposite end faces 3o and 3o of the third and third faces abut both end faces 5o and 5o of each convex step portion 5 In the upper end portion of the inner cylinder 2, an attachment piece 7 for attaching the inner cylinder 2 to the dam wall formwork 13 is provided, and each half-divided body 3 of the outer cylinder 4 is inserted into a bolt at the upper end portion. A notch groove 8 is provided, and a bolt 6 protruding from the upper end portion of the inner cylinder 2 is inserted into the notch groove 8 and tightened with a nut 10 so that the outer cylinder 4 fitted to the inner cylinder 2 is fixed. Therefore, in use, the entire metal fitting 1 can be suspended and the inner cylinder 2 can be pulled out simply by attaching the attachment piece 7 to the required portion of the dam wall mold 13. Sometimes, the inner cylinder 2 can be easily pulled out by loosening the nut 10 and removing it from the bolt 6 and pulling up the attachment piece 7.

また、この金型1では、内筒2が下窄まりテーパ状に形成され、そして外筒4の両半割体3,3が下窄まりテーパ状内筒2に外嵌するように形成されているから、内筒2の引き抜き操作がより一層容易となる。   Further, in this mold 1, the inner cylinder 2 is formed in a tapered shape so that both the half halves 3 and 3 of the outer cylinder 4 are formed in a tapered manner so as to be externally fitted to the tapered inner cylinder 2. Therefore, the operation of pulling out the inner cylinder 2 is further facilitated.

1 支柱立設穴形成用金型
2 内筒
3 半割体
3o 半割体の端面
4 外筒
5 隙間形成用凸段部
5o 凸段部の側端面
6 ボルト
7 取付プレート(取付部片)
8 ボルト挿通用切欠溝
10 ナット
11 突起
12 堰壁
13 堰壁用型枠
DESCRIPTION OF SYMBOLS 1 Support | pillar standing hole formation die 2 Inner cylinder 3 Half split body 3o End face of half split body 4 Outer cylinder 5 Convex step part for gap formation 5o Side end face of convex step part 6 Bolt 7 Mounting plate (attachment piece)
8 Notch groove for bolt insertion 10 Nut 11 Protrusion 12 Weir wall 13 Formwork for weir wall

Claims (4)

内筒外周面の両側部に縦に延びる隙間形成用凸段部を突設した有底筒状の内筒と、両半割体の夫々対向端面が前記各凸段部の両側端面に当接するように内筒に外嵌される一対の半割体よりなる外筒とによって構成される支柱立設穴形成用金型を、堰壁用型枠内の支柱立設位置に吊支した後、前記型枠内にコンクリートを打設し、その固化後に前記金型の内筒を外筒から引き抜き、次いで外筒の各半割体上端部に夫々外側から打撃を与えて、前記凸段部により形成された隙間を利用して両半割体を夫々内側へ倒れ込ませるようにすることにより、各半割体をコンクリートと分離して引き上げ、それによって形成された堰壁の支柱立設穴に手摺り支柱又は支柱取付用アンカーを挿入して手摺り支柱を立設するようにした手摺り支柱の立設方法。   The bottomed cylindrical inner cylinder projecting vertically projecting step portions for forming gaps extending vertically on both side portions of the outer peripheral surface of the inner cylinder, and the opposite end surfaces of both halves contact the both end surfaces of each convex step portion. After supporting a pillar standing hole forming mold constituted by a pair of halves that are externally fitted to the inner cylinder in such a manner as to be suspended at the pillar standing position in the dam wall mold, Concrete is placed in the mold, and after the solidification, the inner cylinder of the mold is pulled out from the outer cylinder, and then the upper end of each half of the outer cylinder is hit from the outside, By making both halves fall inward using the gaps formed, each half is separated from the concrete and pulled up, and in the pillar standing hole of the dam wall formed thereby A method for erecting a handrail post in which a handrail post is inserted by inserting a handrail post or a post mounting anchor. 請求項1に記載の手摺り支柱の立設方法に使用する支柱立設穴形成用金型であって、内筒外周面の両側部に縦に延びる隙間形成用凸段部を突設した有底筒状の内筒と、両半割体の対向端面が前記各凸段部の両端面に当接するように内筒に外嵌される一対の半割体よりなる外筒とからなり、内筒の上端部には内筒を堰壁用型枠に取り付けるための取付部片を設け、外筒の各半割体には上端部にボルト挿通用切欠溝を設け、この切欠溝に、内筒の上端部外面に突設したボルトを挿通してナットで締め付けることにより、内筒に外嵌した外筒を固定するようにしてなる支柱立設穴形成用金型。   A pillar-forming hole forming mold for use in the handrail-strut erection method according to claim 1, wherein a gap-forming convex step portion extending vertically is provided on both sides of the outer peripheral surface of the inner cylinder. The bottom cylinder-shaped inner cylinder and the outer cylinder formed of a pair of halves that are externally fitted to the inner cylinder so that the opposite end surfaces of both halves are in contact with both end surfaces of the convex steps, A mounting piece for mounting the inner cylinder to the dam wall mold is provided at the upper end of the cylinder, and a notch groove for inserting a bolt is provided at the upper end of each half of the outer cylinder. A column-standing hole forming mold configured to fix the outer cylinder fitted to the inner cylinder by inserting a bolt projecting from the outer surface of the upper end of the cylinder and tightening with a nut. 内筒は下窄まりテーパ状に形成され、外筒の両半割体は、下窄まりテーパ状内筒に外嵌するように形成されている請求項2に記載の支柱立設穴形成用金型。   3. The pillar standing hole forming hole according to claim 2, wherein the inner cylinder is formed in a tapered shape with a narrowed bottom, and both halves of the outer cylinder are formed so as to be externally fitted to the tapered cylindrical inner cylinder. Mold. 外筒の各半割体にはその外側面に多数の突起が形成されている請求項2又は3に記載の支柱立設穴形成用金型。   The mold for forming a pillar standing hole according to claim 2 or 3, wherein each half of the outer cylinder has a plurality of protrusions formed on an outer surface thereof.
JP2010139220A 2010-06-18 2010-06-18 Handrail post erection method and post erection hole forming mold used for the method Pending JP2012002003A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064688A (en) * 2015-08-03 2015-11-18 中冶建工集团有限公司 Floor slab waterproof sleeve casting construction method

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JPS61181442U (en) * 1985-04-30 1986-11-12
JPH0579042A (en) * 1991-09-13 1993-03-30 Misawa Homes Co Ltd Formation of anchor member planting hole and forming die thereof
JPH0726714A (en) * 1993-06-23 1995-01-27 Khoo Tian Set form used for construction and usage thereof
JPH07166703A (en) * 1993-12-14 1995-06-27 Naka Tech Lab Form device for support column emedding hole and support column construction method
JPH10273973A (en) * 1997-03-31 1998-10-13 Ando Corp Formwork for sleeve

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5086822A (en) * 1973-12-07 1975-07-12
JPS61181442U (en) * 1985-04-30 1986-11-12
JPH0579042A (en) * 1991-09-13 1993-03-30 Misawa Homes Co Ltd Formation of anchor member planting hole and forming die thereof
JPH0726714A (en) * 1993-06-23 1995-01-27 Khoo Tian Set form used for construction and usage thereof
JPH07166703A (en) * 1993-12-14 1995-06-27 Naka Tech Lab Form device for support column emedding hole and support column construction method
JPH10273973A (en) * 1997-03-31 1998-10-13 Ando Corp Formwork for sleeve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064688A (en) * 2015-08-03 2015-11-18 中冶建工集团有限公司 Floor slab waterproof sleeve casting construction method
CN105064688B (en) * 2015-08-03 2017-02-01 中冶建工集团有限公司 Floor slab waterproof sleeve casting construction method

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