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JP2012045580A - Method for manufacturing steel wire for reinforcement of rubber article, device for manufacturing the same, steel cord for reinforcement of the rubber article, and pneumatic tire - Google Patents

Method for manufacturing steel wire for reinforcement of rubber article, device for manufacturing the same, steel cord for reinforcement of the rubber article, and pneumatic tire Download PDF

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JP2012045580A
JP2012045580A JP2010190119A JP2010190119A JP2012045580A JP 2012045580 A JP2012045580 A JP 2012045580A JP 2010190119 A JP2010190119 A JP 2010190119A JP 2010190119 A JP2010190119 A JP 2010190119A JP 2012045580 A JP2012045580 A JP 2012045580A
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steel wire
wire
final
wire drawing
steel
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Toshiyuki Kobayashi
敏行 小林
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Bridgestone Corp
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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/066Reinforcing cords for rubber or plastic articles the wires being made from special alloy or special steel composition

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  • Tires In General (AREA)
  • Metal Extraction Processes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a steel wire for reinforcement of rubber capable of obtaining the steel wire having high strength and excellent in ductility by devising a final wire drawing process in manufacturing the steel wire using a wire rod of a high carbon steel.SOLUTION: In a method for manufacturing the steel wire for reinforcement of a rubber article where final wire drawing is applied to a high carbon steel wire after plating processing, the final wire drawing includes dry wire drawing composed of a plurality of stages at a front stage, and wet wire drawing is carried out after the dry wire drawing. In the wet wire drawing, an area reduction rate of each pass is gradually reduced at a rear stage.

Description

本発明は、ゴム物品補強用鋼線の製造方法及び製造装置並びにこの製造方法により得られたゴム物品補強用鋼線を用いたゴム物品補強用スチールコード及び空気入りタイヤに関する。   The present invention relates to a method and apparatus for manufacturing a steel wire for reinforcing rubber articles, a steel cord for reinforcing rubber articles using a steel wire for reinforcing rubber articles obtained by this manufacturing method, and a pneumatic tire.

ゴム物品のなかには、鋼線(以下、「スチールワイヤ」又は単に「ワイヤ」ともいう。)により補強されたものがある。例えば、空気入りタイヤは、複数本のスチールワイヤを束にして撚りをかけ、必要に応じて更に撚り合わせてなるスチールコードが、カーカスプライやベルトの補強のために用いられたものである。   Some rubber articles are reinforced with steel wire (hereinafter also referred to as “steel wire” or simply “wire”). For example, in a pneumatic tire, a steel cord formed by bundling a plurality of steel wires and twisting them as necessary is further used to reinforce a carcass ply or a belt.

スチールコードを構成するスチールワイヤの一般的な製造法は、スチール線材を伸線機により一次伸線をし、次いで一次熱処理、すなわちパテンティング処理をした後に、二次伸線をし、次いで二次熱処理、すなわち再度のパテンティング処理をしてから、めっき処理により二次伸線後のスチールワイヤの表面にめっき層、例えばブラスめっき層を形成し、必要に応じてめっき層の熱拡散のための拡散熱処理を行い、その後に最終伸線を行って所定の直径を有するスチールワイヤを得るものである。   The general manufacturing method of the steel wire constituting the steel cord is that the steel wire is subjected to primary wire drawing by a wire drawing machine, followed by primary heat treatment, that is, patenting, followed by secondary wire drawing, and then secondary wire drawing. After heat treatment, that is, patenting treatment again, a plating layer, for example, a brass plating layer is formed on the surface of the steel wire after the secondary wire drawing by plating, and if necessary, for heat diffusion of the plating layer A diffusion heat treatment is performed, followed by final drawing to obtain a steel wire having a predetermined diameter.

近年、空気入りタイヤは地球環境負荷低減のために軽量化することについての技術開発が進められている。そのため、カーカスやベルトについては、スチールコードを層撚りのものから単撚りのものへ、更には撚り無しのものとすることによって、スチールコードの径を小さくし、よってカーカスやベルト層の厚さを薄くすることが行われてきた。もっとも、単撚りのスチールコードや無撚りのスチールコードをカーカスやベルトに用いた場合であっても、空気入りタイヤの強度が低下することは避けなければならない。したがって、単撚りのスチールコードや無撚りのスチールコードは、所定の強度を有することが必要とされる。   In recent years, technical development has been advanced on reducing the weight of pneumatic tires in order to reduce the global environmental load. Therefore, with regard to carcass and belt, the steel cord is made from a layer-twisted one to a single-twisted one, and further without twisting, thereby reducing the diameter of the steel cord, and thus the thickness of the carcass and belt layer. Thinning has been done. However, even when a single-twisted steel cord or a non-twisted steel cord is used for a carcass or a belt, it is necessary to avoid a decrease in the strength of the pneumatic tire. Therefore, a single-stranded steel cord and a non-twisted steel cord are required to have a predetermined strength.

無撚りのスチールコードに用いられるスチールワイヤは、撚線のスチールコードに用いるワイヤよりもワイヤ径を大きくすることが必要になる。また、無撚りのスチールコードが所定の強度を有するためには、素線のスチールワイヤが高強度であることが必要になる。   The steel wire used for the untwisted steel cord needs to have a larger wire diameter than the wire used for the twisted steel cord. In addition, in order for the untwisted steel cord to have a predetermined strength, it is necessary that the steel wire of the bare wire has a high strength.

このスチールワイヤの強度を高めるには、炭素含有量を従来よりも高めた、高炭素鋼の線材を用いてスチールワイヤを製造することが考えられる。しかしながら、高炭素鋼の線材を用いたスチールワイヤの製造では、最終伸線工程において従来の鋼線のように加工量を大きくすることが難しく、よって伸線工程の設計が困難であった。そのため、製造工程の如何によって、最終伸線して得られたスチールワイヤは、所期した機械的特性、例えば強度や延性が十分には得られない場合があった。   In order to increase the strength of the steel wire, it is conceivable to manufacture the steel wire using a high carbon steel wire having a higher carbon content than that of the conventional steel wire. However, in the manufacture of steel wires using high carbon steel wire rods, it is difficult to increase the amount of processing in the final wire drawing process as in the case of conventional steel wires, and thus it is difficult to design the wire drawing process. Therefore, depending on the manufacturing process, the steel wire obtained by final drawing may not have sufficient mechanical properties such as strength and ductility.

特許文献1には、最終伸線工程を、めっき表面の平滑化のための乾式伸線と、それに続いて行われる湿式伸線との組み合わせで行うことが記載されている。しかしながら、この特許文献1に記載されためっき被覆金属線材の伸線方法は、乾式伸線が1パスのみであり、減面率が低いことから、鋼線のめっき表面の平滑化のためには十分であるが、鋼線の機械的特性を向上させるための方法ではなかった。   Patent Document 1 describes that the final wire drawing step is performed by a combination of dry wire drawing for smoothing the plating surface and subsequent wet wire drawing. However, the wire drawing method of the plating-coated metal wire described in Patent Document 1 has only one pass of dry wire drawing, and since the surface reduction rate is low, for smoothing the plating surface of the steel wire. Although sufficient, it was not a method for improving the mechanical properties of steel wires.

特開2001−1030号公報JP 2001-1030 A

本発明は、上記の問題を有利に解決するものであり、高炭素鋼の線材を用いたスチールワイヤの製造の際に、最終伸線工程に工夫を加えることにより、高強度でかつ延性にも優れるスチールワイヤを得ることのできるゴム補強用鋼線の製造方法及び製造装置を、この製造方法により得られたゴム物品補強用鋼線を用いたゴム物品補強用スチールコード及び空気入りタイヤと共に提供することを目的とする。   The present invention advantageously solves the above-mentioned problem, and when producing a steel wire using a high-carbon steel wire rod, the final wire-drawing process is devised to provide high strength and ductility. Provided are a rubber reinforcing steel wire manufacturing method and manufacturing apparatus capable of obtaining an excellent steel wire, together with a rubber article reinforcing steel cord and a pneumatic tire using the rubber article reinforcing steel wire obtained by this manufacturing method. For the purpose.

本発明のゴム物品補強用鋼線の製造方法は、めっき処理後の高炭素鋼線に最終伸線を行うゴム物品補強用鋼線の製造方法において、この最終伸線は、前段に複数段よりなる乾式伸線を含み、この乾式伸線後に湿式伸線を行うことを特徴とする。   The method for producing a steel wire for reinforcing a rubber article according to the present invention is a method for producing a steel wire for reinforcing a rubber article in which a final drawing is performed on a high carbon steel wire after the plating treatment. The dry drawing is performed, and the wet drawing is performed after the dry drawing.

本発明のゴム物品補強用鋼線の製造方法においては、湿式伸線は、乾式伸線後の鋼線の直径をD0(mm)、最終湿式伸線後の鋼線の直径をD1(mm)とするとき、次の(1)式:
ε=2・ln(D0/D1) (1)
で表わされるεが2.7以下を満たす湿式伸線加工量を有することが好ましく、また、最終伸線は、後段において個々のパスの減面率が、当該パスの直前のパスの減面率よりも低く、かつ、最終パスの減面率が6%以下であることが好ましい。なお、本発明において上記後段とは、最終パスを含む全パス数の半分よりも後半部分のパスのことをいう。更に、最終伸線を行う鋼線は、炭素を1.00質量%以上、クロムを0.10〜0.40質量%含むこと、また、最終伸線後の鋼線は、直径が0.5mm以上であり、破断強力が3000MPa以上であることが好ましい。更に、最終伸線の前に、一次伸線後の鋼線にパテンティングを一度のみ行うことが、より好ましい。また、最終伸線後に、鋼線の表面に圧縮応力を残留させる改質処理を行うこともできる。
In the method for manufacturing a steel wire for reinforcing rubber articles according to the present invention, the wet wire drawing is performed by using a diameter of the steel wire after dry drawing as D0 (mm) and a diameter of the steel wire after final wet drawing as D1 (mm). When the following equation (1):
ε = 2 · ln (D0 / D1) (1)
It is preferable to have a wet drawing amount that satisfies ε represented by 2.7 or less, and in the final drawing, the area reduction rate of each pass in the subsequent stage is the area reduction rate of the pass immediately before the pass. And the area reduction rate of the final pass is preferably 6% or less. In the present invention, the latter stage refers to a path in the latter half of the total number of paths including the final path. Furthermore, the steel wire for final drawing contains 1.00% by mass or more of carbon and 0.10 to 0.40% by mass of chromium, and the steel wire after final drawing has a diameter of 0.5 mm. Thus, the breaking strength is preferably 3000 MPa or more. Furthermore, it is more preferable to perform patenting only once on the steel wire after the primary wire drawing before the final wire drawing. Further, after the final wire drawing, a modification treatment for leaving a compressive stress on the surface of the steel wire can be performed.

本発明のゴム物品補強用スチールコードは、上述した製造方法により製造されたゴム物品補強用鋼線の一本又は複数本を撚り合わせずに束ねてなるものである。
本発明の空気入りタイヤは、上述した製造方法により製造されたゴム物品補強用鋼線からなるゴム物品補強用スチールコードをプライコード及びベルトコードの少なくとも一方に用いたものである。
The steel cord for reinforcing rubber articles according to the present invention is formed by bundling one or more steel wires for reinforcing rubber articles manufactured by the above-described manufacturing method without twisting them.
The pneumatic tire of the present invention uses a steel cord for reinforcing rubber articles made of a steel wire for reinforcing rubber articles manufactured by the above-described manufacturing method for at least one of a ply cord and a belt cord.

本発明のゴム物品補強用鋼線の製造装置は、めっき処理後の鋼線に最終伸線を行う伸線装置を備えるゴム物品補強用鋼線の製造装置おいて、この伸線装置は、乾式伸線機と湿式伸線機との組み合わせからなり、この湿式伸線機の後段における個々のパスの減面率を、当該パスの直前のパスの減面率よりも低くしたことを特徴とする。本発明において上記後段とは、最終パスを含む全パス数の半分よりも後半部分のパスのことをいう。   An apparatus for manufacturing a steel wire for reinforcing a rubber article according to the present invention is a manufacturing apparatus for a steel wire for reinforcing a rubber article provided with a wire drawing device that performs final drawing on a steel wire after plating treatment. It consists of a combination of a wire drawing machine and a wet wire drawing machine, and the area reduction rate of each pass in the subsequent stage of this wet wire drawing machine is lower than the area reduction rate of the pass immediately before the pass. . In the present invention, the latter stage refers to a path in the latter half of the total number of paths including the final path.

本発明のゴム物品補強用鋼線の製造装置においては、伸線装置により伸線された鋼線の表面に圧縮応力を残留させる矯正装置を備えることが好ましい。   In the apparatus for manufacturing a steel wire for reinforcing rubber articles according to the present invention, it is preferable to include a straightening device that causes compressive stress to remain on the surface of the steel wire drawn by the wire drawing device.

本発明によれば、最終伸線は、前段に複数段よりなる乾式伸線を含むことから、この最終伸線の乾式伸線で所定範囲内の伸線加工を行うことで、湿式伸線での減面率を減らすことができ、これにより湿式伸線時の発熱量を抑制して、延性に優れたスチールワイヤを得ることができる。   According to the present invention, since the final wire drawing includes a dry wire drawing composed of a plurality of stages in the previous stage, by performing the wire drawing process within a predetermined range by the dry wire drawing of this final wire drawing, It is possible to reduce the surface area reduction ratio, thereby suppressing the amount of heat generated during wet drawing and obtaining a steel wire having excellent ductility.

本発明の製造方法の一実施形態のフロー図である。It is a flowchart of one Embodiment of the manufacturing method of this invention. 最終伸線装置の模式図である。It is a schematic diagram of the final wire drawing apparatus. 最終伸線時における各パスの減面率及び鋼線の温度を示すグラフである。It is a graph which shows the area reduction rate of each pass at the time of final wire drawing, and the temperature of a steel wire. 最終伸線時における各パスの減面率及び鋼線の温度を示すグラフである。It is a graph which shows the area reduction rate of each pass at the time of final wire drawing, and the temperature of a steel wire. 矯正装置の説明図である。It is explanatory drawing of a correction apparatus. 最終伸線時における各パスの減面率及び鋼線の温度を示すグラフである。It is a graph which shows the area reduction rate of each pass at the time of final wire drawing, and the temperature of a steel wire.

以下、本発明のゴム物品補強用鋼線の製造方法及び焼鈍装置の実施形態を、より具体的に説明する。   Hereinafter, embodiments of the method for manufacturing a steel wire for reinforcing rubber articles and an annealing apparatus of the present invention will be described more specifically.

図1に、本発明の一実施形態のゴム物品補強用鋼線の製造方法のフロー図を示す。図1では、ゴム物品補強用鋼線の一例として、空気入りタイヤのカーカスやベルトに用いられるスチールワイヤを製造する際の製造工程の一例のフロー図を示している。   In FIG. 1, the flowchart of the manufacturing method of the steel wire for rubber article reinforcement of one Embodiment of this invention is shown. FIG. 1 shows a flow chart of an example of a manufacturing process when manufacturing a steel wire used for a carcass or a belt of a pneumatic tire as an example of a steel wire for reinforcing rubber articles.

図1において、高炭素鋼よりなるめっき鋼線材に最終伸線(ステップS1)を行う際に、最初に複数段(すなわち、複数パス)よりなる乾式伸線を行い(ステップS11)、次いで湿式伸線を行う(ステップS12)。これにより、高炭素鋼線を得る。   In FIG. 1, when final drawing (step S1) is performed on a plated steel wire made of high carbon steel, dry drawing is first performed in multiple stages (ie, multiple passes) (step S11), and then wet drawing is performed. A line is made (step S12). Thereby, a high carbon steel wire is obtained.

本実施形態においては、最終伸線(ステップS1)において、前段に複数パスによる乾式伸線(ステップS11)を行っていることから、この乾式伸線でめっき鋼線に強加工を行うことができる。これにより、最終伸線の湿式伸線での減面率を減らすことができる。したがって、この湿式伸線時の、特に最終パス及びそれ以前における発熱量を抑制することができ、よってこの発熱に起因するめっき鋼線の脆化を防止して、めっき鋼線の延性を向上させることができる。   In the present embodiment, in the final wire drawing (step S1), since the dry wire drawing (step S11) by a plurality of passes is performed in the previous stage, it is possible to strongly process the plated steel wire by this dry wire drawing. . Thereby, the area reduction rate in the wet drawing of the final drawing can be reduced. Therefore, it is possible to suppress the amount of heat generated during this wet wire drawing, particularly in the final pass and before, thus preventing embrittlement of the plated steel wire due to this heat generation and improving the ductility of the plated steel wire. be able to.

このようなめっき鋼線の延性向上は、めっき鋼線が太径、例えば直径が0.5mm以上であるスチールワイヤであり、かつ、鋼線材が高炭素鋼である場合に特に有効である。すなわち、従来の最終伸線では、全て湿式伸線で伸線していたため、炭素を1.0質量%程度で含む高炭素鋼線を伸線するためには、各パスでの負荷を大きくする必要があり、このために最終伸線時の鋼線の発熱が大きくなって、鋼線の延性が低下していた。   Such ductility improvement of the plated steel wire is particularly effective when the plated steel wire is a steel wire having a large diameter, for example, a diameter of 0.5 mm or more, and the steel wire is a high carbon steel. That is, in the conventional final wire drawing, all were drawn by wet wire drawing, so in order to draw a high carbon steel wire containing about 1.0% by mass of carbon, the load in each pass is increased. For this reason, the heat generation of the steel wire at the final wire drawing increased, and the ductility of the steel wire was reduced.

これに対して、本発明では、最終伸線時に複数段の乾式圧延を最初に行うことにより、炭素を1.0質量%程度含む高炭素鋼であっても、最終伸線時の各パスの負荷を小さくすることができ、ひいては鋼線の発熱を抑制して、その結果、鋼線の延性を向上させることができる。また、最終伸線時に複数の乾式圧延を最初に行うことにより、線径(直径)が0.5mm以上の太径の鋼線を容易に製造することが可能となった。これは、空気入りタイヤのカーカスやベルトの補強用に用いられるスチールコードとして、無撚りのスチールワイヤの一本又は複数本を用いる場合の当該スチールワイヤに特に有利に適合する。   On the other hand, in the present invention, by performing dry rolling of a plurality of stages at the time of final wire drawing, even in a high carbon steel containing about 1.0% by mass of carbon, each pass at the time of final wire drawing is performed. The load can be reduced, and the heat generation of the steel wire can be suppressed, and as a result, the ductility of the steel wire can be improved. In addition, it is possible to easily manufacture a steel wire having a large diameter with a wire diameter (diameter) of 0.5 mm or more by first performing a plurality of dry rolling operations at the time of final wire drawing. This is particularly advantageously adapted to the steel wire when one or more untwisted steel wires are used as the steel cord used for reinforcing the carcass or belt of the pneumatic tire.

したがって、炭素を1.00質量%含む高炭素鋼鋼線に最終伸線をして、直径が0.5mm以上、破断強力が3000MPa以上、より好ましくは破断強力が3500MPa以上であるスチールワイヤを製造するのに、本発明のゴム物品補強用鋼線の製造方法は、特に有利に適合する。   Therefore, the steel wire having a diameter of 0.5 mm or more and a breaking strength of 3000 MPa or more, more preferably a breaking strength of 3500 MPa or more is manufactured by final drawing on a high carbon steel wire containing 1.00% by mass of carbon. Therefore, the method for manufacturing a steel wire for reinforcing rubber articles according to the present invention is particularly advantageously adapted.

最終伸線前の製造工程については、特に限定されず、一次伸線、熱処理(パテンティング)、めっき処理を行うことができる。   The manufacturing process before final wire drawing is not particularly limited, and primary wire drawing, heat treatment (patenting), and plating treatment can be performed.

一次伸線に供する鋼線材については、特に限定しないが、鋼線、ステンレス鋼線、高炭素鋼線等を使用することができる。好ましくは、炭素を1.00質量%以上、かつ、Cr(クロム)を0.10〜0.40質量%を含む高炭素鋼である。炭素を1.00質量%以上、かつ、Cr(クロム)を0.10〜0.40質量%を含む高炭素鋼の鋼線材を材料として用いることにより、破断強力が3000MPa以上という高強度でかつ、直径が0.5mm以上という太線のスチールワイヤを製造することができる。また、鋼線材の直径も特に限定しないが、例えば5.5mm程度のものを用いることができる。   Although it does not specifically limit about the steel wire used for primary wire drawing, A steel wire, a stainless steel wire, a high carbon steel wire, etc. can be used. Preferably, it is a high carbon steel containing 1.00% by mass or more of carbon and 0.10 to 0.40% by mass of Cr (chromium). By using as a material a steel wire of high carbon steel containing 1.00% by mass or more of carbon and 0.10 to 0.40% by mass of Cr (chromium), the fracture strength is as high as 3000 MPa or more and A thick steel wire having a diameter of 0.5 mm or more can be produced. Moreover, although the diameter of a steel wire is not specifically limited, For example, the thing of about 5.5 mm can be used.

鋼線材に施す一次伸線は、従来と同様の伸線条件により、乾式伸線機により行うことができる。この一次伸線後の鋼線の線径は、例えば2.6mmφ程度とすることができる。   The primary wire drawing performed on the steel wire can be performed by a dry wire drawing machine under the same wire drawing conditions as in the prior art. The wire diameter of the steel wire after the primary wire drawing can be set to, for example, about 2.6 mmφ.

一次伸線後のスチールコードは、従来の鋼線の製造方法と同様に、一次熱処理(パテンティング)及び二次伸線を行ってから、熱処理をし、めっき処理を行うことができる。また、この一次熱処理及び二次伸線を行うことなく、一度の熱処理とそれに引き続くめっき処理を行うこともできる。一次熱処理及び二次伸線を省略することにより、換言すれば最終伸線の前に、一次伸線後の鋼線にパテンティングを一度のみ行うことにより、ゴム物品補強用鋼線の製造を、より省エネルギーで実施することができる。したがって、一次伸線後の鋼線にパテンティングを一度のみ行うことが好ましい。   The steel cord after the primary wire drawing can be subjected to a heat treatment and a plating treatment after performing a primary heat treatment (patenting) and a secondary wire drawing in the same manner as in the conventional method for producing a steel wire. Further, a single heat treatment and a subsequent plating treatment can be performed without performing the primary heat treatment and the secondary wire drawing. By omitting the primary heat treatment and the secondary wire drawing, in other words, before the final wire drawing, by performing patenting on the steel wire after the primary wire drawing once, More energy saving can be implemented. Therefore, it is preferable to perform patenting only once on the steel wire after the primary wire drawing.

また、鋼線の製造工程において、一次熱処理、及びこの一次熱処理後の二次伸線を省略することにより、太径、例えば直径が0.5mm以上であるスチールワイヤを容易に製造することができる。これは、空気入りタイヤのカーカスやベルトの補強用に用いられるスチールコードとして、無撚りのスチールワイヤの一本又は複数本を用いる場合の当該スチールワイヤに特に有利に適合する。したがって、最終伸線後の鋼線の直径が0.5mm以上であるスチールワイヤを製造する場合、パテンティングを一度のみ行うことは好ましい。   Moreover, in the manufacturing process of the steel wire, a steel wire having a large diameter, for example, a diameter of 0.5 mm or more can be easily manufactured by omitting the primary heat treatment and the secondary wire drawing after the primary heat treatment. . This is particularly advantageously adapted to the steel wire when one or more untwisted steel wires are used as the steel cord used for reinforcing the carcass or belt of the pneumatic tire. Therefore, when manufacturing a steel wire having a diameter of 0.5 mm or more after the final wire drawing, it is preferable to perform patenting only once.

最終伸線の前に、一次伸線後の鋼線にパテンティングを一度のみ行う場合に、その熱処理は、従来の一般的なスチールコードの製造方法における、めっき処理前の熱処理工程と同じ熱処理装置を用いて、従来と同様の熱処理条件で行うことができる。これにより一次伸線後のスチールコードのパテンティング処理、すなわち、鋼線材を加熱してオーステナイト化した後に冷却して微細パーライト組織とする処理を実施することができる。   When the patenting is performed only once on the steel wire after the primary wire drawing before the final wire drawing, the heat treatment is the same heat treatment device as the heat treatment step before the plating treatment in the conventional general steel cord manufacturing method. Can be performed under the same heat treatment conditions as in the prior art. Thereby, the patenting process of the steel cord after the primary wire drawing, that is, the process of heating the steel wire to austenite and then cooling it to a fine pearlite structure can be performed.

熱処理後は、ゴムとの密着性を向上させるために、めっき処理を行う。このめっき処理は、銅、亜鉛、ニッケル等の金属あるいは合金めっきを鋼線の表面に被覆させる処理であり、一例としてブラス(黄銅)めっきを適用することができる。このめっき処理の条件は、従来のスチールワイヤのめっき処理と同様の条件で行うことができる。例えば、ブラスめっきの場合は、銅めっきと亜鉛めっきとを順次に行ったのち、拡散熱処理を行うことにより、銅と亜鉛の合金であるブラスめっきを鋼線表面上に形成させることもできる。   After the heat treatment, a plating process is performed in order to improve the adhesion to the rubber. This plating treatment is a treatment for coating the surface of a steel wire with a metal or alloy plating such as copper, zinc, or nickel, and brass (brass) plating can be applied as an example. The conditions for the plating process can be the same as those for the conventional steel wire plating process. For example, in the case of brass plating, brass plating which is an alloy of copper and zinc can be formed on the surface of the steel wire by performing diffusion heat treatment after sequentially performing copper plating and zinc plating.

次いで最終伸線(ステップS1)を行う。最終伸線(ステップS1)は、本発明に従い、前段に複数段よりなる乾式伸線(ステップS11)を含み、この乾式伸線(ステップS11)後に湿式伸線(ステップS12)を行うようにする。   Next, final wire drawing (step S1) is performed. In accordance with the present invention, the final wire drawing (step S1) includes a plurality of dry wire drawing (step S11) in the previous stage, and after this dry wire drawing (step S11), the wet wire drawing (step S12) is performed. .

図2に、上記の最終伸線に好適な、最終伸線装置の模式図を示す。図2に示す最終伸線装置1は、乾式伸線装置2と、湿式伸線装置3との組み合わせよりなる。乾式伸線装置2では、巻き出された鋼線を複数のダイスに通して順次に伸線する。乾式伸線後は鋼線を巻き取り、適当な長さでカットした後、湿式伸線装置3の巻き出しに仕掛けて湿式伸線を行う。   In FIG. 2, the schematic diagram of the final wire drawing apparatus suitable for said final wire drawing is shown. The final wire drawing device 1 shown in FIG. 2 is a combination of a dry wire drawing device 2 and a wet wire drawing device 3. In the dry wire drawing device 2, the unwound steel wire is drawn sequentially through a plurality of dies. After the dry wire drawing, the steel wire is wound up and cut to an appropriate length, and then wet drawing is performed by unwinding the wet wire drawing device 3.

乾式伸線(ステップS11)は複数パス、例えば4パス以上6パス以下で含むことが好ましい。そのために図2の乾式伸線装置2では、巻き出された鋼線を通して順次に伸線する複数のダイスのうち、後段の4個以上6個以下のダイスを用いることが好ましい。前段で複数パスの乾式伸線を実施することにより、湿式伸線での減面率を低下させることができ、これにより、スチールワイヤの延性の低下を抑制することができる。乾式伸線を実施するパス数は、4パス以上とすることにより、乾式伸線の効果を発揮させることができ、また、乾式伸線後のめっき鋼線の線径を小さくすることにより湿式伸線を太物専用の湿式伸線機以外の、細・中物用の湿式伸線機でも伸線を実施することが可能となる。また、乾式伸線を6パス以下とすることにより、また、鋼線表面に形成されためっきの脱落を抑制することができる。この乾式伸線は、最終伸線前の前段伸線加工の数パスに適用することができる。   The dry wire drawing (step S11) preferably includes a plurality of passes, for example, 4 passes or more and 6 passes or less. Therefore, in the dry wire drawing device 2 of FIG. 2, it is preferable to use 4 or more and 6 or less dies in the subsequent stage among a plurality of dies that are sequentially drawn through the unwound steel wire. By performing a plurality of passes of dry wire drawing in the previous stage, the area reduction rate in wet wire drawing can be reduced, and thereby the reduction in ductility of the steel wire can be suppressed. The number of passes for dry drawing can be increased to 4 or more to demonstrate the effect of dry drawing, and wet drawing can be achieved by reducing the diameter of the plated steel wire after dry drawing. The wire can be drawn even with a wet wire drawing machine for fine and medium products other than a wet wire drawing machine dedicated to thick materials. Moreover, by making the dry wire drawing 6 paths or less, it is possible to suppress dropping of the plating formed on the surface of the steel wire. This dry drawing can be applied to several passes of the former drawing before the final drawing.

最終伸線(ステップS1)の乾式伸線(ステップS11)後の加工量は、乾式伸線後の鋼線の直径をD0(mm)、最終湿式伸線後の鋼線の直径をD1(mm)とするとき、次の(1)式:
ε=2・ln(D0/D1) (1)
で表わされるεが2.7以下を満たす加工量であることが好ましい。このεが2.7以下であることにより、湿式伸線における発熱量を抑制することができ、これにより、最終伸線後の鋼線の延性を、いっそう向上させることができるという効果がある。
The amount of processing after the final wire drawing (step S1) after the dry wire drawing (step S11) is as follows. The diameter of the steel wire after the dry wire drawing is D0 (mm), and the diameter of the steel wire after the final wire drawing is D1 (mm). ), The following formula (1):
ε = 2 · ln (D0 / D1) (1)
It is preferable that the processing amount satisfying ε represented by When ε is 2.7 or less, the amount of heat generated in wet wire drawing can be suppressed, and this has the effect that the ductility of the steel wire after the final wire drawing can be further improved.

最終伸線(ステップS1)においては、湿式伸線機の後段における個々のパスの減面率を、当該パスの直前のパスの減面率よりも低くすること、すなわち、後半部分の減面率を漸減することが好ましく、より好ましくは湿式伸線(ステップS12)の最終パス及びこの最終パスから遡る数パスは、直前のパスよりも減面率を低くする。上述したような、鋼線材に炭素を1.00質量%以上、かつ、Cr(クロム)を0.10〜0.40質量%を含む高炭素鋼を用いる場合には、最終伸線工程の後段の減面率が大きいと、伸線時に鋼線が高温となり、最終伸線後の延性が低下するおそれがある。発明者の研究によれば、このような最終伸線後の延性低下は、最終パス及びこの最終パスから遡る数パス、例えば湿式伸線が17パスである場合に12〜17パスを、直前のパスよりも減面率を低くすることにより、より抑制することができる。   In the final wire drawing (step S1), the area reduction rate of each pass in the subsequent stage of the wet wire drawing machine is made lower than the area reduction rate of the pass immediately before the pass, that is, the area reduction rate in the latter half part. Is preferably gradually decreased, and more preferably, the final pass of the wet wire drawing (step S12) and several passes back from the final pass have a lower surface reduction rate than the immediately preceding pass. In the case where a high carbon steel containing 1.00% by mass or more of carbon and 0.10 to 0.40% by mass of Cr (chromium) is used for the steel wire as described above, the latter stage of the final wire drawing step. If the area reduction ratio is large, the steel wire becomes high temperature during wire drawing, and the ductility after the final wire drawing may decrease. According to the inventor's research, such a ductility decrease after the final drawing is performed by changing the last pass and several passes back from the final pass, for example, 12 to 17 passes when the wet drawing is 17 passes, It can suppress more by making a surface-reduction rate lower than a path | pass.

図3(a)に、最終伸線時において湿式伸線の前に乾式伸線を4パス行い、次いで湿式伸線の全17パス中、第12パス〜第17パスを直前のパスよりも減面率を低くして高炭素鋼を伸線したときの、各パスの減面率を示し、同図(b)に、そのときの鋼線の平均温度をグラフで示す。また、参考のために図4(a)に、最終伸線時において乾式伸線を行わず、湿式伸線の全17パス中、第14パス〜第19パスのみを直前のパスよりも減面率を低くして高炭素鋼を伸線したときの、各パスの減面率を示し、同図(b)に、そのときの鋼線の平均温度をグラフで示す。   In FIG. 3 (a), dry drawing is performed 4 passes before wet drawing at the time of final drawing, and then the 12th to 17th passes are reduced from the previous pass in all 17 passes of wet drawing. The area reduction rate of each pass when the surface area is lowered and the high carbon steel is drawn is shown, and the average temperature of the steel wire at that time is shown in a graph in FIG. For reference, in FIG. 4A, dry drawing is not performed at the time of final drawing, and only 14th to 19th passes are reduced from the previous pass in all 17 passes of wet drawing. The area reduction rate of each pass when the high-carbon steel is drawn at a low rate is shown, and the average temperature of the steel wire at that time is shown in a graph in FIG.

図3と図4との対比から、湿式伸線の前に乾式伸線を行った場合の図3の例は、湿式伸線の前に乾式伸線を行わなかった場合の図4の例よりも最終伸線時の鋼線の平均温度のピーク値が低く、かつ、最終伸線の後段における鋼線の平均温度が低い。このことにより、湿式伸線の前に乾式伸線を行った場合には、湿式伸線中の鋼線の発熱が抑制され、鋼線の脆化が抑制されるために、鋼線の延性の低下を抑制することができるものと考えられる。   From the comparison between FIG. 3 and FIG. 4, the example of FIG. 3 when dry drawing is performed before wet drawing is more than the example of FIG. 4 when dry drawing is not performed before wet drawing. Also, the peak value of the average temperature of the steel wire at the time of final drawing is low, and the average temperature of the steel wire at the stage after the final drawing is low. As a result, when dry drawing is performed before wet drawing, heat generation of the steel wire during wet drawing is suppressed, and embrittlement of the steel wire is suppressed. It is considered that the decrease can be suppressed.

上述のように湿式伸線の最終パス及びそれ以前のパスの減面率を低下させるとき、その最終パスの減面率は、6%以下であることが、より好ましい。最終パスの減面率を極力低下させて6%以下とすることにより、最終伸線終了時の鋼線の温度を低下させることで、得られた鋼線の延性をいっそう向上させることができる。   As described above, when the area reduction rate of the final pass of the wet wire drawing and the previous pass is lowered, the area reduction rate of the final pass is more preferably 6% or less. By reducing the area reduction rate of the final pass as much as possible to 6% or less, the ductility of the obtained steel wire can be further improved by reducing the temperature of the steel wire at the end of final drawing.

なお、本実施形態に従い、最終パス及びこの最終パスから遡る数パスを、直前のパスよりも減面率を低くしたとしても、最終伸線時の前段で複数パスの乾式伸線を実施する伸線パススケジュールを組むことにより、最終伸線における合計の減面率を従来と同じにすることができる。これにより、湿式伸線を中・細物伸線機を用いて伸線加工することが可能となる。よって太物伸線機を新たに設ける設備投資が不要となるという絶大な効果が得られる。   Note that, according to this embodiment, even if the area reduction rate of the final pass and several passes back from this final pass is lower than that of the immediately preceding pass, a multi-pass dry drawing is performed in the previous stage at the final drawing. By creating a line pass schedule, the total area reduction rate in the final wire drawing can be made the same as the conventional one. Thereby, it becomes possible to carry out the wire drawing of the wet wire drawing using a medium / fine wire drawing machine. Therefore, the great effect that the capital investment which newly installs a thick wire drawing machine becomes unnecessary is acquired.

本発明に従う最終伸線を経て、好ましくは線径0.5mm以上のスチールワイヤを得ることができる。最終伸線後の鋼線は、破断強力が3000MPa以上であることが好ましく、より好ましくは破断強力が3500MPa以上である。直径が0.5mm以上であり、破断強力が3000MPa以上の鋼線は、無撚りのスチールコードに好適に用いられる。   Through the final wire drawing according to the present invention, a steel wire having a wire diameter of preferably 0.5 mm or more can be obtained. The steel wire after the final wire drawing preferably has a breaking strength of 3000 MPa or more, and more preferably has a breaking strength of 3500 MPa or more. A steel wire having a diameter of 0.5 mm or more and a breaking strength of 3000 MPa or more is suitably used for an untwisted steel cord.

最終伸線後は、鋼線がコイルに巻かれ、その後に例えばタイヤのカーカスプライやベルト用に供されるが、この最終伸線後に、鋼線の表面に圧縮応力を残留させる矯正処理を行うこともできる。   After the final wire drawing, the steel wire is wound around a coil and then used for, for example, a carcass ply or a belt of a tire. After this final wire drawing, a straightening process is performed to leave compressive stress on the surface of the steel wire. You can also.

図5に、この最終伸線後に行う矯正処理に用いて好適な、矯正装置10の一例の模式図を示す。同図において、Dは最終伸線の伸線機であり、Dは最終伸線工程の最終ダイス、11は最終伸線後のブラスめっき鋼線Wが巻きかけられてこのブラスめっき鋼線Wに引き抜き力を与える駆動キャプスタンである。12は、ブラスめっき鋼線Wの表面に圧縮応力を加えるための矯正加工ロールである。この矯正加工ロール12は、第1の矯正部12Aと第2の矯正部12Bとを備え、各矯正部12A、12Bは、千鳥状に配置された複数のローラ12aを有している。ブラスめっき鋼線Wを、駆動キャプスタンに巻き付けずに直接的に矯正加工ロール12に入線してこれらのローラ12a間を通過させると、ブラスめっき鋼線Wは、各ローラの周面と接して曲げ応力が交互に加えられる。第1の矯正部12Aのローラ12aと第2の矯正部12Bのローラ12aとは、互いにブラスめっき鋼線Wを中心に90°回転させた位置関係で配置されているので、ブラスめっき鋼線Wの表面には、四方から引張応力及び曲げ応力が加えられ、圧縮応力が残留する。 FIG. 5 shows a schematic diagram of an example of the straightening device 10 suitable for use in the straightening process performed after the final wire drawing. In the figure, D is wire drawing machine final drawing, D L is the final drawing step of the final die, 11 the brass-plated steel wire wound around the brass-plated steel wire W after final drawing W It is a drive capstan that gives the pulling force to the. Reference numeral 12 denotes a straightening roll for applying a compressive stress to the surface of the brass-plated steel wire W. This straightening roll 12 includes a first straightening portion 12A and a second straightening portion 12B, and each straightening portion 12A, 12B has a plurality of rollers 12a arranged in a staggered manner. When the brass-plated steel wire W directly enters the straightening roll 12 without being wound around the drive capstan and passes between these rollers 12a, the brass-plated steel wire W comes into contact with the peripheral surface of each roller. Bending stress is applied alternately. The roller 12a of the first straightening section 12A and the roller 12a of the second straightening section 12B are arranged in a positional relationship that they are rotated by 90 ° around the brass-plated steel wire W. Therefore, the brass-plated steel wire W Tensile stress and bending stress are applied to the surface of the material from four directions, and compressive stress remains.

図5に示した矯正装置1では、最終ダイスDからのブラスめっき鋼線Wは、駆動キャプスタンに巻きかけることなく、直接的に矯正加工ロール12に導かれる。ブラスめっき鋼線Wが、直接的に矯正加工ロール12に導かれることにより、最終ダイスDでの引き抜き力が、直接的に矯正加工ロール12での矯正入力として加わるため、矯正加工ロール12にてブラスめっき鋼線Wに大きな圧縮残留応力が容易に得られる。 In correction device 1 shown in FIG. 5, brass-plated steel wire W from final die D L, without imposing around the driving capstan, it is guided to directly straightening rolls 12. Brass-plated steel wire W is, by being directed directly to the straightening rolls 12, since the pulling force at the final die D L is added as correction input directly in straightening rolls 12, the straightening rolls 12 Thus, a large compressive residual stress can be easily obtained in the brass-plated steel wire W.

矯正加工ロール12を経たブラスめっき鋼線Wは、ガイドローラ13により移動方向を変えられた後、溝付きの多条プーリ14と駆動キャプスタン11との間で多条に巻きかけられる。多条プーリ14を経たブラスめっき鋼線Wは、ボビンBに巻き取られる。   The brass-plated steel wire W that has passed through the straightening roll 12 is wound around a multi-strand between the grooved multi-pulley 14 and the drive capstan 11 after the moving direction is changed by the guide roller 13. The brass-plated steel wire W that has passed through the multi-row pulley 14 is wound around the bobbin B.

矯正装置10では、多条プーリ14と駆動キャプスタン11との通線方法の調整と、多条プーリ14の傾き調整とによって、ブラスめっき鋼線Wの回転性、すなわちトーションが改善される。また、矯正加工ロール12での噛み量の調整によってブラスめっき鋼線Wの真直性、すなわちストレートネスが改善される。   In the straightening device 10, the rotation of the brass-plated steel wire W, that is, the torsion, is improved by adjusting the way of passing between the multi-row pulley 14 and the drive capstan 11 and adjusting the inclination of the multi-row pulley 14. Further, the straightness, that is, the straightness of the brass-plated steel wire W is improved by adjusting the amount of biting by the straightening roll 12.

したがって、最終伸線後のブラスめっき鋼線Wに矯正装置10によって矯正処理を行うことによって、ブラスめっき鋼線Wは矯正加工ロールに直接的に入線されて鋼線の表面に大きな圧縮応力が残留することでブラスめっき鋼線Wの延性を向上させることができる。また、ブラスめっき鋼線Wは矯正加工ロール12での矯正加工により真直性が改善され、更に、多条プーリ14と駆動キャプスタン11とでの多条巻きかけによりブラスめっき鋼線Wの回転性が改善されるので、タイヤのトリートのカールや反りを防ぐことができる。   Accordingly, by performing straightening treatment on the brass-plated steel wire W after the final wire drawing by the straightening device 10, the brass-plated steel wire W is directly inserted into the straightening roll and a large compressive stress remains on the surface of the steel wire. By doing so, the ductility of the brass-plated steel wire W can be improved. Further, the straightness of the brass-plated steel wire W is improved by straightening with the straightening roll 12, and the rotational property of the brass-plated steel wire W is further increased by the multi-strand winding of the multi-pulley 14 and the drive capstan 11. As a result, curling and warping of the tire treat can be prevented.

本発明のゴム物品補強用鋼線の製造方法で製造されたゴム物品補強用鋼線は、その一本をそのままで、又は複数本を撚り合わせずに束ねて、ゴム補強用スチールコードとすることができる。なお、従来と同様に、撚線のスチールコードに用いてもよい。このゴム補強用スチールコードは、空気入りタイヤのプライコードベルト及びコードの少なくとも一方に用いることができる。   A steel wire for reinforcing rubber articles manufactured by the method for manufacturing a steel wire for reinforcing rubber articles according to the present invention is used as a rubber reinforcing steel cord by bundling one of them as it is or without twisting them together. Can do. In addition, you may use for the steel cord of a stranded wire similarly to the past. This rubber reinforcing steel cord can be used for at least one of a ply cord belt and a cord of a pneumatic tire.

(実施例1)
炭素を1.0質量%、クロムを0.2質量%を含む直径5.5mmの線材に一次伸線を行って線径2.6mmとした。次に、熱処理としてオーステナイト相(約940℃)に加熱後、きれいな微細パーライト組織が得られる条件で500℃までパテンティング冷却した。次に、めっき処理として銅めっきを鋼線表面に形成し、次いで亜鉛めっきを、銅めっきされた鋼線表面に形成した後、拡散熱処理を行って厚さ3〜4μmのブラスめっきを得た。
Example 1
Primary wire drawing was performed on a wire having a diameter of 5.5 mm containing 1.0% by mass of carbon and 0.2% by mass of chromium to obtain a wire diameter of 2.6 mm. Next, after heating to an austenite phase (about 940 ° C.) as a heat treatment, patenting cooling was performed to 500 ° C. under the condition that a clean fine pearlite structure was obtained. Next, copper plating was formed on the surface of the steel wire as the plating treatment, and then zinc plating was formed on the surface of the steel wire plated with copper, followed by diffusion heat treatment to obtain a brass plating having a thickness of 3 to 4 μm.

次に、最終伸線を行った。この最終伸線は、最初に乾式伸線により4パスで線径を2.60mmから、1.86mmまで減面した後、湿式伸線により全15パスで行い、直径0.52mmの鋼線とした。なお、この乾式伸線における前記(1)式で表わされるεの値は2.55であった。この最終伸線時の伸線条件と、そのときの鋼線の線温を表1に示し、また、これらを図6(a)、(b)にグラフで示す。   Next, final wire drawing was performed. This final wire drawing is performed by dry wire drawing in 4 passes, reducing the wire diameter from 2.60 mm to 1.86 mm, followed by wet drawing in 15 passes, and a steel wire having a diameter of 0.52 mm did. In this dry wire drawing, the value of ε represented by the formula (1) was 2.55. The wire drawing conditions at the time of the final wire drawing and the wire temperature at that time are shown in Table 1, and these are shown in graphs in FIGS. 6 (a) and 6 (b).

Figure 2012045580
Figure 2012045580

得られた鋼線の特性について調べたところ、鋼線の延性を評価するための繰り返し捻り試験の結果は、RT値が10回であり、また、破断強力は3540MPaであり、延性及び強度に優れていた。
上記繰り返し捻り試験は、繰り返し捻り試験装置を用いて、軸線が直線となるように保持した鋼線に、鋼線の直径の100倍の長さ当たり3回に相当する量の捻りを繰り返し与え、鋼線にクラックを発生させる試験である。試験中の鋼線の軸線を直線に保持するためには、鋼線の軸線方向に軽く張力を掛けておく。この鋼線をまず所定回数N回捻り、この時点から逆方向に同量だけ捻り戻すことによりもとの状態に戻す。これを1サイクルとして繰り返し、鋼線にクラックを発生させる。ここで、所定回数Nとは鋼線の直径の100倍の長さ当たり3回に相当する捻り回数であり、捻りに供される鋼線の長さをL(mm)、鋼線の直径をD(mm)とすれば、式N=3×(L/100D)で表される値である。
この繰り返し捻り試験に際し、鋼線試料長Lを100mmとし、荷重には2.0kgの重りを用いた。鋼線の線径dの100倍の長さ当たり3回に相当する回転数Nは、N=3×(L/100d)の計算式により、N=6.0回である。そこで、各鋼線試料に時計方向及び反時計方向に6回転させることを繰り返し与えて、クラックが入るまでの繰り返し回数を数えた。なお、回転速度は約60回転/分とした。
RT値は、数値が大きいほどRT値が良好であることを示す。
As a result of examining the characteristics of the obtained steel wire, the results of the repeated twist test for evaluating the ductility of the steel wire have an RT value of 10 times and a breaking strength of 3540 MPa, which is excellent in ductility and strength. It was.
In the repeated twist test, a repeated twist test apparatus is used to repeatedly give an amount of twist equivalent to three times per 100 times the diameter of the steel wire to the steel wire held so that the axis is a straight line, This is a test for generating cracks in a steel wire. In order to keep the axis of the steel wire under test in a straight line, light tension is applied in the axial direction of the steel wire. The steel wire twisting first predetermined number N 0 times, returning to the original state by returning twist by the same amount in the opposite direction from that point. This is repeated as one cycle to generate cracks in the steel wire. Here, the predetermined number N 0 is the number of twists corresponding to 3 times per 100 times the diameter of the steel wire, and the length of the steel wire subjected to the twist is L (mm), the diameter of the steel wire. Is D (mm), this is a value represented by the formula N 0 = 3 × (L / 100D).
In this repeated twist test, the steel wire sample length L was set to 100 mm, and a weight of 2.0 kg was used as a load. The number of rotations N 0 corresponding to 3 times per 100 times the wire diameter d of the steel wire is N 0 = 6.0 times according to the calculation formula of N 0 = 3 × (L / 100d). Therefore, the steel wire samples were repeatedly given six rotations in the clockwise and counterclockwise directions, and the number of repetitions until a crack was generated was counted. The rotation speed was about 60 rotations / minute.
The RT value indicates that the larger the numerical value, the better the RT value.

(比較例)
最終伸線を湿式のみで全19パスで行った以外は実施例1と同様にして鋼線を得た。この最終伸線時の伸線条件と、そのときの鋼線の線温を表2に示す。この伸線条件は、図4に示したような、湿式伸線による全19パスの、一般的な最終伸線条件である。
(Comparative example)
A steel wire was obtained in the same manner as in Example 1 except that the final wire drawing was performed only in a wet manner with a total of 19 passes. Table 2 shows the wire drawing conditions at the time of the final wire drawing and the wire temperature of the steel wire at that time. These wire drawing conditions are general final wire drawing conditions for all 19 passes by wet wire drawing as shown in FIG.

Figure 2012045580
Figure 2012045580

得られた鋼線の特性について調べたところ、RT値が2回であり、破断強力は3520MPaであり、延性が実施例1に比べて劣っていた。   When the characteristics of the obtained steel wire were examined, the RT value was 2 times, the breaking strength was 3520 MPa, and the ductility was inferior to that of Example 1.

(実施例2)
湿式伸線において、最終のパス及びその最終パス前の5パスを、そのパスの直前のパスの減面率よりも低く、かつ、最終パスの減面率が6%以下である5.53%とした以外は、実施例1と同様にして鋼線を得た。この最終伸線時の伸線条件と、そのときの鋼線の線温を表3に示す。この伸線条件は、図3に示した伸線条件である。
(Example 2)
In wet wire drawing, the final pass and five passes before the final pass are lower than the area reduction rate of the pass immediately before the pass, and the area reduction rate of the final pass is 63% or less 5.5% A steel wire was obtained in the same manner as in Example 1 except that. Table 3 shows the wire drawing conditions at the time of the final wire drawing and the wire temperature of the steel wire at that time. This wire drawing condition is the wire drawing condition shown in FIG.

Figure 2012045580
Figure 2012045580

得られた鋼線の特性について調べたところ、RT値が20回であり、破断強力は3520MPa)であり、実施例1よりも延性が優れていた。   When the properties of the obtained steel wire were examined, the RT value was 20 times, the breaking strength was 3520 MPa), and the ductility was superior to that of Example 1.

(実施例3)
最終伸線後、図5に示す矯正装置を通過させた他は、実施例1と同様にして鋼線を製造した。得られた鋼線は、実施例1の鋼線のRT値が10回であったのに対して、実施例3の鋼線は、RT値が18回であり、実施例1の鋼線に比べて延性が向上していた。
(Example 3)
After the final wire drawing, a steel wire was produced in the same manner as in Example 1 except that the straightening device shown in FIG. The steel wire obtained had an RT value of 10 times for the steel wire of Example 1, whereas the steel wire of Example 3 had an RT value of 18 times. Compared with the ductility.

(実施例4)
最終伸線後、図5に示す矯正装置を通過させた他は、実施例2と同様にして鋼線を製造した。得られた鋼線は、実施例2の鋼線のRT値が20回であったのに対して、実施例4の鋼線は、RT値が35回であり、実施例2の鋼線に比べて延性が向上していた。
Example 4
After the final wire drawing, a steel wire was produced in the same manner as in Example 2 except that the straightening device shown in FIG. The obtained steel wire had an RT value of 20 times for the steel wire of Example 2, whereas the steel wire of Example 4 had an RT value of 35 times. Compared with the ductility.

以上、本発明のゴム物品補強用鋼線の製造方法を、実施例を用いて具体的に説明したが、本発明はこれらの実施例によって限定されることはなく、本発明の趣旨を逸脱しない範囲で幾多の変形が可能であることは、いうまでもない。   As mentioned above, although the manufacturing method of the steel wire for rubber article reinforcement of this invention was concretely demonstrated using the Example, this invention is not limited by these Examples and does not deviate from the meaning of this invention. It goes without saying that many variations are possible in the range.

1 最終伸線装置
2 乾式伸線装置
3 湿式伸線装置
10 矯正装置
11 駆動キャプスタン
12 加工ロール
14 多条プーリ
DESCRIPTION OF SYMBOLS 1 Final wire drawing device 2 Dry type wire drawing device 3 Wet wire drawing device 10 Straightening device 11 Drive capstan 12 Processing roll 14 Multi-row pulley

Claims (11)

めっき処理後の高炭素鋼線に最終伸線を行うゴム物品補強用鋼線の製造方法において、
この最終伸線は、前段に複数段よりなる乾式伸線を含み、この乾式伸線後に湿式伸線を行うことを特徴とするゴム物品補強用鋼線の製造方法。
In the method for producing a steel wire for reinforcing rubber articles, in which the final drawing is performed on the high carbon steel wire after the plating treatment,
The final wire drawing includes a dry wire drawing composed of a plurality of stages in the previous stage, and the wet wire drawing is performed after the dry wire drawing.
前記湿式伸線は、乾式伸線後の鋼線の直径をD0(mm)、最終湿式伸線後の鋼線の直径をD1(mm)とするとき、次の(1)式:
ε=2・ln(D0/D1) (1)
で表わされるεが2.7以下を満たす湿式伸線加工量を有することを特徴とする請求項1記載のゴム物品補強用鋼線の製造方法。
When the diameter of the steel wire after the dry drawing is D0 (mm) and the diameter of the steel wire after the final wet drawing is D1 (mm), the wet drawing is performed by the following formula (1):
ε = 2 · ln (D0 / D1) (1)
The method for producing a steel wire for reinforcing rubber articles according to claim 1, wherein ε represented by the formula (1) has a wet wire drawing amount satisfying 2.7 or less.
前記最終伸線は、後段において個々のパスの減面率が、当該パスの直前のパスの減面率よりも低く、かつ、最終パスの減面率が6%以下であることを特徴とする請求項1又は2に記載のゴム物品補強用鋼線の製造方法。   The final wire drawing is characterized in that, in the subsequent stage, the area reduction rate of each pass is lower than the area reduction rate of the pass immediately before the pass, and the area reduction rate of the final pass is 6% or less. The manufacturing method of the steel wire for rubber article reinforcement of Claim 1 or 2. 前記最終伸線を行う鋼線は、炭素を1.00質量%以上、クロムを0.10〜0.40質量%含むことを特徴とする請求項1〜3のいずれか1項に記載のゴム物品補強用鋼線の製造方法。   4. The rubber according to claim 1, wherein the steel wire that performs the final wire drawing contains 1.00% by mass or more of carbon and 0.10 to 0.40% by mass of chromium. Manufacturing method of steel wire for article reinforcement. 前記最終伸線後の鋼線は、直径が0.5mm以上であり、破断強力が3000MPa以上であることを特徴とする請求項1〜4のいずれか1項に記載のゴム物品補強用鋼線の製造方法。   The steel wire for reinforcing rubber articles according to any one of claims 1 to 4, wherein the steel wire after the final drawing has a diameter of 0.5 mm or more and a breaking strength of 3000 MPa or more. Manufacturing method. 前記最終伸線の前に、一次伸線後の鋼線にパテンティングを一度のみ行うことを特徴とする1〜5のいずれか1項に記載のゴム物品補強用鋼線の製造方法。   The method for producing a steel wire for reinforcing rubber articles according to any one of claims 1 to 5, wherein patenting is performed only once on the steel wire after the primary wire drawing before the final wire drawing. 前記最終伸線後に、鋼線の表面に圧縮応力を残留させる矯正処理を行うことを特徴とする請求項1〜6のいずれか1項に記載のゴム物品補強用鋼線の製造方法。   The method for manufacturing a steel wire for reinforcing rubber articles according to any one of claims 1 to 6, wherein after the final wire drawing, a straightening treatment is performed to leave compressive stress on the surface of the steel wire. 請求項1〜7のいずれか1項に記載の製造方法により製造されたゴム物品補強用鋼線の一本又は複数本を撚り合わせずに束ねてなるゴム補強用スチールコード。   A steel cord for reinforcing rubber made by bundling one or more steel wires for reinforcing rubber articles manufactured by the manufacturing method according to any one of claims 1 to 7 without twisting them. 請求項1〜7のいずれか1項に記載の製造方法により製造されたゴム物品補強用鋼線からなるゴム物品補強用スチールコードをプライコード及びベルトコードの少なくとも一方に用いたことを特徴とする空気入りタイヤ。   A steel cord for reinforcing rubber articles made of a steel wire for reinforcing rubber articles manufactured by the manufacturing method according to any one of claims 1 to 7 is used for at least one of a ply cord and a belt cord. Pneumatic tire. めっき処理後の鋼線に最終伸線を行う伸線装置を備えるゴム物品補強用鋼線の製造装置おいて、
この伸線装置は、乾式伸線機と湿式伸線機との組み合わせからなり、この湿式伸線機の後段における個々のパスの減面率を、当該パスの直前のパスの減面率よりも低くしたことを特徴とするゴム物品補強用鋼線の製造装置。
In an apparatus for manufacturing a steel wire for reinforcing rubber articles, comprising a wire drawing device that performs final wire drawing on a steel wire after plating treatment,
This wire drawing device comprises a combination of a dry wire drawing machine and a wet wire drawing machine, and the area reduction rate of each pass in the subsequent stage of this wet wire drawing machine is set to be smaller than the area reduction rate of the pass immediately before the pass. An apparatus for producing a steel wire for reinforcing rubber articles, characterized by being lowered.
前記伸線装置により伸線された鋼線の表面に圧縮応力を残留させる矯正装置を備えることを特徴とする請求項10記載のゴム物品補強用鋼線の製造装置。   11. The apparatus for manufacturing a steel wire for reinforcing rubber articles according to claim 10, further comprising a straightening device that causes compressive stress to remain on the surface of the steel wire drawn by the wire drawing device.
JP2010190119A 2010-08-26 2010-08-26 Method for manufacturing steel wire for reinforcement of rubber article, device for manufacturing the same, steel cord for reinforcement of the rubber article, and pneumatic tire Withdrawn JP2012045580A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013231250A (en) * 2012-04-27 2013-11-14 Bridgestone Corp Steel wire, manufacturing method of steel wire and evaluation method of steel wire
CN104602833A (en) * 2012-09-07 2015-05-06 米其林集团总公司 Wire drawing method
KR20180001126A (en) * 2016-06-27 2018-01-04 금호타이어 주식회사 Manufacturing method of steel cord for improving adhesion at humidity aging condition
CN109174985A (en) * 2018-08-14 2019-01-11 江阴法尔胜泓昇不锈钢制品有限公司 Promote the cold-drawing process of stainless steel wire tensile strength

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013231250A (en) * 2012-04-27 2013-11-14 Bridgestone Corp Steel wire, manufacturing method of steel wire and evaluation method of steel wire
CN104602833A (en) * 2012-09-07 2015-05-06 米其林集团总公司 Wire drawing method
KR20180001126A (en) * 2016-06-27 2018-01-04 금호타이어 주식회사 Manufacturing method of steel cord for improving adhesion at humidity aging condition
CN109174985A (en) * 2018-08-14 2019-01-11 江阴法尔胜泓昇不锈钢制品有限公司 Promote the cold-drawing process of stainless steel wire tensile strength

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