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JP2011233674A - Method for mounting electronic component and electronic component mounter - Google Patents

Method for mounting electronic component and electronic component mounter Download PDF

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Publication number
JP2011233674A
JP2011233674A JP2010102016A JP2010102016A JP2011233674A JP 2011233674 A JP2011233674 A JP 2011233674A JP 2010102016 A JP2010102016 A JP 2010102016A JP 2010102016 A JP2010102016 A JP 2010102016A JP 2011233674 A JP2011233674 A JP 2011233674A
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Japan
Prior art keywords
electronic component
lens
component
illumination light
unit
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JP2010102016A
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Japanese (ja)
Inventor
Shuichi Baba
修一 馬塲
Masahiro Watanabe
正浩 渡辺
Ikuo Takemura
郁夫 竹村
Yoshinori Ikeda
善紀 池田
Kunimune Komaike
国宗 駒池
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Hitachi High Tech Corp
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Hitachi High Tech Instruments Co Ltd
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Priority to JP2010102016A priority Critical patent/JP2011233674A/en
Priority to KR1020110038702A priority patent/KR101242306B1/en
Priority to CN2011101125617A priority patent/CN102245011A/en
Publication of JP2011233674A publication Critical patent/JP2011233674A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

【課題】
電子部品装着装置(マウンタ)の部品認識カメラによる撮像画像は、通常部品リード先端部が映ったものであるが、リード先端の傾きが大きいとリード先端部が撮像画像に映らず、吸着姿勢算出の際の画像処理で部品認識エラーが生じるという問題が生じる。
【解決手段】
部品認識カメラの結像系視野外の領域にのみ照明用のレンズ、もしくは補助光源を設置し、従来光学系では部品表面まで到達しなかった角度の照明光を部品表面に導くことにより、観察対象の表面傾き角(リード先端傾き角)への対応範囲を拡大する。 結像系視野外の領域のみにレンズ、光源を設置するため、結像系には影響を与えることがなく照明系の能力を向上させることが可能となる。
【選択図】図8
【Task】
The image captured by the component recognition camera of the electronic component mounting device (mounter) usually shows the lead end of the component lead. However, if the inclination of the lead tip is large, the lead tip does not appear in the captured image, and the suction posture calculation is performed. This causes a problem that a component recognition error occurs in the image processing.
[Solution]
A lens or auxiliary light source for illumination is installed only in an area outside the field of view of the imaging system of the component recognition camera. By illuminating the illumination light at an angle that did not reach the component surface with conventional optical systems, the object to be observed The range corresponding to the surface tilt angle (lead tip tilt angle) is expanded. Since a lens and a light source are installed only in a region outside the imaging system field of view, it is possible to improve the performance of the illumination system without affecting the imaging system.
[Selection] Figure 8

Description

本発明は電子部品装着方法及びその装置に関するものであり、特に多数のリード電極を有する部品を基板上に実装するのに適した電子部品装着方法及びその装置に関する。   The present invention relates to an electronic component mounting method and apparatus, and more particularly to an electronic component mounting method and apparatus suitable for mounting a component having a large number of lead electrodes on a substrate.

電子部品装着装置(マウンタ)は、部品供給部から供給される電子部品を装着ヘッド部の吸着ノズルで吸着し、搬送されてくる回路基板上に実装する。その際、照明装置より射出される光を吸着した部品に照射して部品認識カメラで撮像し、画像処理で部品の吸着姿勢(吸着中心と部品中心のずれ、吸着角度のずれ)を算出後、吸着姿勢を補正して回路基板上の所定位置に実装する。この際の照明方法は、QFP(Quad Flat Package)、SOP(Small Outline Package)のようなリード電極を有する場合、リード部を光らせるように同軸照明によって垂直方向から照明し、BGA(Ball Grid Array)のようなバンプ電極を有する場合、斜方照明によって斜め方向から照明を行っている。このようなリード電極を有する電子部品を装着する装置に関しては、例えば特許文献1乃至4に記載されている。   An electronic component mounting apparatus (mounter) sucks an electronic component supplied from a component supply unit with a suction nozzle of a mounting head unit, and mounts the electronic component on a conveyed circuit board. At that time, the light emitted from the illuminating device is irradiated to the picked-up component and imaged by the component recognition camera, and after calculating the suction posture of the component (shift between the suction center and the component center, shift in the suction angle) by image processing, The suction posture is corrected and mounted at a predetermined position on the circuit board. In this case, when the lead electrode such as QFP (Quad Flat Package) or SOP (Small Outline Package) is provided, the illumination is performed from the vertical direction by coaxial illumination so that the lead portion is illuminated, and BGA (Ball Grid Array). When the bump electrode is provided, illumination is performed obliquely by oblique illumination. An apparatus for mounting an electronic component having such a lead electrode is described in Patent Documents 1 to 4, for example.

特開2009−135266号公報JP 2009-135266 A 特開平11−289199号公報Japanese Patent Laid-Open No. 11-289199 特開2008−227069号公報JP 2008-227069 A 特開2009−130034号公報JP 2009-130034 A

QFP(Quad Flat Package)やSOP(Small Outline Package)のような多数のリード電極を有する電子部品を基板上に実装する電子部品実装装置では、部品供給部から供給されてくる電子部品をヘッド部の吸着ノズルで吸着し、搬送されてくる回路基板上に実装する。その場合、吸着部品を部品認識カメラで撮像し、画像処理で部品の吸着姿勢(吸着中心と部品中心のずれ、吸着角度のずれ)を算出後、吸着姿勢を補正して回路基板上の所定位置に実装する。このとき照明により光った多数のリード電極を部品認識カメラで撮像して撮像画像を得て、この光った多数のリード位置から吸着姿勢の算出を行うが、この多数のリード電極の先端は必ずしも全てが同じ平面内にあるとは限らず、一部のリード電極が他のリード電極に対して傾いて成形されている場合がある。この傾き角が大きいと、部品認識カメラで撮像したときにこの傾いて成形されたリード電極の先端部分が光らず、撮像した画像から吸着ノズルで吸着された電子部品の姿勢を算出する際に、部品認識エラーを生じてしまう場合がある。   In an electronic component mounting apparatus that mounts electronic components having a large number of lead electrodes on a substrate, such as QFP (Quad Flat Package) and SOP (Small Outline Package), the electronic components supplied from the component supply unit are connected to the head unit. It is sucked by the suction nozzle and mounted on the circuit board that is being transported. In that case, after picking up the picked-up part with the part recognition camera and calculating the picking posture of the part (deviation between the picking center and the part center, picking angle deviation) by image processing, correct the picking posture and fix the predetermined position on the circuit board. To implement. At this time, a large number of lead electrodes illuminated by illumination are picked up by a component recognition camera to obtain a picked-up image, and the suction posture is calculated from the many lead positions illuminated. Are not necessarily in the same plane, and some lead electrodes may be formed to be inclined with respect to other lead electrodes. When this inclination angle is large, the tip of the lead electrode formed in an inclined shape is not illuminated when picked up by the component recognition camera, and when calculating the posture of the electronic component sucked by the suction nozzle from the picked-up image, A component recognition error may occur.

つまり、リード電極の表面で反射した照明光を部品認識カメラに到達させるには、一部のリード電極の表面の傾き角が大きくなるのに伴って、リード電極表面への照明光の入射角の範囲も大きくする必要がある。しかし、特許文献1に記載されているような構成では、リード電極先端部の傾き角が装置構成で決まる上限値を超えてしまうと、照明光を部品認識カメラに到達させるためのリード電極表面への照明入射角度の範囲が上記条件を満たさず、一部のリード先端部が撮像画像に映らなくなってしまう場合が生じてしまう。このような場合、吸着姿勢算出の画像処理においてエラーが生じてしまうため、リード電極先端部の画像から部品の傾きを認識する場合には、リード電極先端傾きへの対応力向上(つまり、観察対象の表面傾き角に対する対応範囲の拡大)が求められることになる。しかし、特許文献1乃至4に記載されている発明においては、何れもこの点については配慮されていなかった。   In other words, in order for the illumination light reflected on the surface of the lead electrode to reach the component recognition camera, the incident angle of the illumination light on the surface of the lead electrode increases as the tilt angle of the surface of some of the lead electrodes increases. The range also needs to be increased. However, in the configuration described in Patent Document 1, when the inclination angle of the lead electrode tip exceeds an upper limit determined by the device configuration, the illumination light is directed to the surface of the lead electrode for reaching the component recognition camera. In this case, the range of the illumination incident angle does not satisfy the above condition, and a part of the tip of the lead may not be reflected in the captured image. In such a case, an error occurs in the image processing of the suction posture calculation. Therefore, when recognizing the tilt of the component from the image of the lead electrode tip, the ability to cope with the lead electrode tip tilt is improved (that is, the observation target). Expansion of the corresponding range with respect to the surface tilt angle). However, none of the inventions described in Patent Documents 1 to 4 considers this point.

本発明は、上記した従来技術の課題を解決して、リード電極先端の傾き角度のばらつきへの対応力を向上させた電子部品実装方法及びその装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to solve the above-described problems of the prior art and to provide an electronic component mounting method and apparatus for improving the ability to cope with variations in the tilt angle of the lead electrode tip.

本発明では、部品認識部の結像系視野外の領域にのみ照明用のレンズ、もしくは補助光源を設置し、従来光学系では照射できなかった照明角度で部品を照明することにより、観察対象の表面傾き角(リード先端傾き角)への対応範囲を拡大できるようにした。その結果、結像系視野外の領域のみにレンズ、光源を設置するため、結像系には影響を与えることがなく照明系の能力を向上させることを可能にした。   In the present invention, an illumination lens or an auxiliary light source is installed only in a region outside the imaging system field of the component recognition unit, and the component is illuminated at an illumination angle that could not be illuminated by the conventional optical system, thereby The range corresponding to the surface tilt angle (lead tip tilt angle) can be expanded. As a result, since the lens and light source are installed only in the area outside the imaging system field of view, the ability of the illumination system can be improved without affecting the imaging system.

即ち、上記目的を達成するために、本発明では、電子部品を供給する部品供給部と、部品供給部から供給された電子部品を保持する部品保持手段と、部品保持手段で保持された電子部品を撮像する撮像手段と、撮像手段で撮像して得られた電子部品の部品保持手段に保持された姿勢を補正する部品姿勢補正手段と、部品姿勢補正手段で姿勢を補正された電子部品を基板上の所定の位置に搬送して装着する部品装着手段とを備えた電子部品を基板上の所定の位置に実装する装置において、撮像手段は、部品保持手段に保持された電子部品にレンズを介して照明光を照射する光照射部と、光照射部により光が照射された電子部品からの反射光による像をレンズを介して撮像する撮像部とを有し、光照射部は、レンズを介してレンズの中央部と周辺部とで電子部品に対して異なる入射角度で照明光を照射するようにした。   That is, in order to achieve the above object, in the present invention, a component supply unit that supplies an electronic component, a component holding unit that holds an electronic component supplied from the component supply unit, and an electronic component that is held by the component holding unit An image pickup means for picking up an image, a component posture correction means for correcting the posture of the electronic component obtained by picking up the image with the image pickup means, and an electronic component whose posture is corrected by the component posture correction means In an apparatus for mounting an electronic component having a component mounting unit that is transported to and mounted on a predetermined position on a substrate at a predetermined position on the substrate, the imaging unit is connected to the electronic component held by the component holding unit via a lens. A light irradiating unit that irradiates illumination light, and an imaging unit that captures an image of reflected light from an electronic component irradiated with light by the light irradiating unit via a lens. The center and periphery of the lens And to irradiate the illumination light at different incident angles with respect to the electronic components in the.

また、上記目的を達成するために、本発明では、電子部品を供給する部品供給部と、部品供給部から供給された電子部品を保持する部品保持手段と、部品保持手段で保持された電子部品を撮像する撮像手段と、撮像手段で撮像して得られた電子部品の部品保持手段に保持された姿勢を補正する部品姿勢補正手段と、部品姿勢補正手段で姿勢を補正された電子部品を基板上の所定の位置に搬送して装着する部品装着手段とを備えた電子部品を基板上の所定の位置に実装する装置において、撮像手段は、部品保持手段に保持された電子部品にレンズを介して照明光を照射する光照射部と、光照射部により光が照射された電子部品からの反射光による像をレンズを介して撮像する撮像部とを有し、レンズの表面は中央部に対して周辺部が小さい曲率半径を有し、光照射部は、レンズを介してレンズの中央部と周辺部とで電子部品に対して異なる入射角度で照明光を照射するようにした。   In order to achieve the above object, according to the present invention, a component supply unit that supplies an electronic component, a component holding unit that holds an electronic component supplied from the component supply unit, and an electronic component that is held by the component holding unit An image pickup means for picking up an image, a component posture correction means for correcting the posture of the electronic component obtained by picking up the image with the image pickup means, and an electronic component whose posture is corrected by the component posture correction means In an apparatus for mounting an electronic component having a component mounting unit that is transported to and mounted on a predetermined position on a substrate at a predetermined position on the substrate, the imaging unit is connected to the electronic component held by the component holding unit via a lens. A light irradiating unit that irradiates illumination light, and an imaging unit that captures an image of reflected light from an electronic component irradiated with light by the light irradiating unit through a lens, and the surface of the lens is directed toward the central part. The curvature at the periphery is small Has a diameter, the light irradiation unit was to irradiate the illumination light at different incident angles with respect to the electronic parts and the peripheral portion the central portion of the lens through the lens.

更に、上記目的を達成するために、本発明では、部品供給部から供給された電子部品を保持手段で保持し、保持手段で保持された電子部品を撮像し、撮像して得られた電子部品の画像に基づいて電子部品の姿勢を補正し、姿勢を補正された電子部品を基板上の所定の位置に搬送して基板に装着する電子部品の実装方法において、保持手段で保持された電子部品を撮像するステップにおいて、レンズを介してレンズの中央部と周辺部とで電子部品に対して異なる入射角度で照明光を照射し、照明光が照射された電子部品からの反射光による像をレンズを介して撮像するようにした。   Furthermore, in order to achieve the above object, in the present invention, the electronic component supplied from the component supply unit is held by the holding unit, the electronic component held by the holding unit is imaged, and the electronic component obtained by imaging In the electronic component mounting method for correcting the posture of the electronic component based on the image and transporting the corrected electronic component to a predetermined position on the substrate and mounting the electronic component on the substrate, the electronic component held by the holding unit In the step of imaging, the illumination light is irradiated to the electronic component at different incident angles at the central portion and the peripheral portion of the lens through the lens, and an image of the reflected light from the electronic component irradiated with the illumination light is It was made to image through.

本発明によれば、リード電極先端の傾き角度のばらつきへの対応力を向上させた電子部品実装装置を実現することができた。さらに、電子部品表面の傾き角に対する対応範囲を拡大することが可能になり、部品認識画像の質が向上し、部品認識時の電子部品装着装置の部品認識率向上(認識エラーの低減)に寄与するという効果を得られるようになった。   According to the present invention, it is possible to realize an electronic component mounting apparatus with improved ability to cope with variations in the inclination angle of the lead electrode tip. In addition, it is possible to expand the range of response to the tilt angle of the electronic component surface, improve the quality of the component recognition image, and contribute to improving the component recognition rate (reducing recognition errors) of the electronic component mounting device during component recognition. You can get the effect of doing.

図1は、リード先端の傾きが小さい場合における電子部品の部品認識カメラによる撮像画像である。FIG. 1 is an image captured by a component recognition camera of an electronic component when the inclination of the lead tip is small. 図2は、リード先端の傾きが大きい場合における電子部品の部品認識カメラによる撮像画像である。FIG. 2 is an image captured by the component recognition camera of the electronic component when the inclination of the lead tip is large. 図3は、電子部品の側面図である。FIG. 3 is a side view of the electronic component. 図4は、電子部品表面に傾きがない場合、照明光線の経路を示す光学系の正面図である。FIG. 4 is a front view of the optical system showing the path of the illumination light when the surface of the electronic component is not inclined. 図5は、電子部品表面に傾きがある場合、照明光線の経路を示す光学系の正面図である。FIG. 5 is a front view of the optical system showing the path of the illumination light when the surface of the electronic component is inclined. 図6は、(a)電子部品装着装置の平面図と(b)装着ヘッド部の斜視図である。6A is a plan view of the electronic component mounting apparatus, and FIG. 6B is a perspective view of the mounting head portion. 図7は、電子部品装着装置の制御部の概略の構成を示すブロック図である。FIG. 7 is a block diagram illustrating a schematic configuration of a control unit of the electronic component mounting apparatus. 図8は、補助レンズを物体側レンズの前方に設置した部品認識部の光学系の概略の構成を示す正面図である。FIG. 8 is a front view showing a schematic configuration of the optical system of the component recognition unit in which the auxiliary lens is installed in front of the object side lens. 図9は、補助レンズを物体側レンズの後方に設置した部品認識部の光学系の概略の構成を示す正面図である。FIG. 9 is a front view showing a schematic configuration of the optical system of the component recognition unit in which the auxiliary lens is installed behind the object side lens. 図10は、電子部品装着装置による電子部品実装の手順を示すフロー図である。FIG. 10 is a flowchart showing the procedure of electronic component mounting by the electronic component mounting apparatus. 図11は、(a)補助レンズの平面図と、(b)補助レンズの側面図である。11A is a plan view of the auxiliary lens, and FIG. 11B is a side view of the auxiliary lens. 図12は、(a)一体で構成したレンズの平面図と、(b)一体で構成したレンズの側面図、(c)段差をなくして一体で構成したレンズの側面図である。FIG. 12A is a plan view of a lens configured integrally, FIG. 12B is a side view of the lens configured integrally, and FIG. 12C is a side view of a lens configured integrally without a step. 図13は、補助レンズに替えて補助照明光源を設置した部品認識部の光学系の概略の構成を示す正面図である。FIG. 13 is a front view showing a schematic configuration of an optical system of a component recognition unit in which an auxiliary illumination light source is installed instead of the auxiliary lens. 図14は、補助照明用LEDの配置を示す補助照明光源の平面図である。FIG. 14 is a plan view of an auxiliary illumination light source showing the arrangement of the auxiliary illumination LEDs.

以下、本発明による電子部品装着装置の実施例を図面を用いて説明する。
図1に、電子部品装着装置の部品認識カメラで電子部品を撮像して得た画像101を示す。電子部品を撮像して得た画像101は、通常、照明光によって部品リード先端部102が映った画像であり、画像上のリード先端部102の位置から上で述べた吸着姿勢の算出を行うことができる。しかし、実際にはリード先端部に傾き角度(図3におけるθ)のばらつきが存在することが知られており、この傾き角度のばらつきが大きいと、1つの撮像画面に中に全てのリード先端部からの正反射光による像を写すことが難しくなり、図2に示すように一部のリード先端部が映らなくなってしまうという問題が生じる。これについて図4及び図5を用いて説明する。
Embodiments of an electronic component mounting apparatus according to the present invention will be described below with reference to the drawings.
FIG. 1 shows an image 101 obtained by imaging an electronic component with a component recognition camera of the electronic component mounting apparatus. The image 101 obtained by imaging the electronic component is usually an image in which the component lead tip 102 is reflected by illumination light, and the above-described suction posture calculation is performed from the position of the lead tip 102 on the image. Can do. However, it is known that there is actually a variation in tilt angle (θ in FIG. 3) at the lead tip, and if this variation in tilt angle is large, all the lead tips in one imaging screen. As a result, it is difficult to capture an image of the regular reflection light from the lead, and as shown in FIG. This will be described with reference to FIGS.

図4及び図5は、それぞれ部品表面のP点が傾き角を有しない場合と有する場合において、P点で反射した光線が撮像面に到達する経路を示している。部品表面はほぼ鏡面体(P点における光の入射角と反射角は等しい)であり、P点で反射した照明光で撮像面に到達する光は、結像系の構成からそれぞれ図に示される経路をとるものとする。   4 and 5 show paths through which the light beam reflected at the point P reaches the imaging surface when the point P on the component surface has and does not have an inclination angle, respectively. The surface of the component is almost a mirror surface (the incident angle and reflection angle of light at the point P are equal), and the light that reaches the imaging surface by the illumination light reflected at the point P is shown in the figure from the configuration of the imaging system. The route shall be taken.

部品表面のP点が傾き角を有しない図4の場合、撮像面807に到達する光線402を撮像面807から逆に辿ると、照明光源803から射出されていることがわかる。このことから、照明光源803から射出してハーフミラー802で一部が反射して対物レンズ801を透過してリード電極401のP点で反射した光のうち、再び物体側レンズ801を透過してハーフミラー802を透過した光が撮像面807に到達している(照明光源803から射出した照明光によってP点から正反射した光によるP点の像が撮像面807で撮像される画像の中に入る)ことが確認できる。   In the case of FIG. 4 where the point P on the component surface does not have an inclination angle, it can be seen that the illumination light source 803 is emitted when the light ray 402 reaching the imaging surface 807 is traced back from the imaging surface 807. Therefore, out of the light emitted from the illumination light source 803, partially reflected by the half mirror 802, transmitted through the objective lens 801, and reflected at the point P of the lead electrode 401, it is transmitted again through the object side lens 801. The light transmitted through the half mirror 802 reaches the imaging surface 807 (the image of the P point by the light that is regularly reflected from the P point by the illumination light emitted from the illumination light source 803 is included in the image captured on the imaging surface 807. Can be confirmed.

一方、部品表面のP点が傾き角を有する図5の場合、撮像面807に到達する光線502a(点線の光路)を撮像面807から逆に辿ると、物体側レンズ801から外れてしまい照明光源803に到達しない。実際に照明光源803から射出された光のうち対物レンズの一番端に入射する光線502b(実線の光路)は、物体側レンズ801による屈折が十分でないため、P点まで到達できないことがわかる。このことは、光源803から発射されてハーフミラー802で反射して物体側レンズ801を透過し、P点で正反射した照明光のうちで、撮像面807に到達する光は存在しない(照明光によってP点は撮像画像に映らない)ことを示している。   On the other hand, in the case of FIG. 5 where the P point on the component surface has an inclination angle, if the light ray 502a (dotted light path) reaching the imaging surface 807 is traced back from the imaging surface 807, it is detached from the object side lens 801 and the illumination light source. 803 is not reached. It can be seen that the light beam 502b (solid line optical path) incident on the extreme end of the objective lens among the light actually emitted from the illumination light source 803 cannot reach the point P because the refraction by the object side lens 801 is not sufficient. This is because there is no light that reaches the imaging surface 807 among the illumination light emitted from the light source 803, reflected by the half mirror 802, transmitted through the object side lens 801, and regularly reflected at the point P (illumination light). (P point is not reflected in the captured image).

尚、図5(b)には、図5(a)の503(点線で囲んだ領域)の拡大図を示すが、部品吸着面806に垂直な軸504に対して角度αの方向に反射した光線502aが撮像面807に到達する場合、前記光線502aの部品表面P点(表面傾き角θ)への入射角(部品吸着面に垂直な軸504に対する角度)は(2θ+α)となる。つまり、部品表面のP点で反射した照明光が撮像面807に到達するには、部品表面のP点の傾き角に比例して、部品表面P点への照明光502bの入射角も大きくする必要がある。)
このため、リード先端部の傾き角が大きい場合、部品表面への照明光の入射角が上記条件を満たさず、リード先端部が撮像画像に映らなくなってしまう。このような場合、吸着姿勢算出の画像処理エラーとなってしまうため、部品認識部においては、リード先端傾きへの対応力向上(つまり、観察対象の表面傾き角に対する対応範囲の拡大)が求められることになる。
FIG. 5B shows an enlarged view of 503 (region surrounded by a dotted line) in FIG. 5A, and the light is reflected in the direction of the angle α with respect to the axis 504 perpendicular to the component suction surface 806. When the light ray 502a reaches the imaging surface 807, the incident angle (angle with respect to the axis 504 perpendicular to the component suction surface) of the light ray 502a to the component surface P point (surface inclination angle θ) is (2θ + α). That is, in order for the illumination light reflected at the point P on the component surface to reach the imaging surface 807, the incident angle of the illumination light 502b on the component surface P point is also increased in proportion to the inclination angle of the point P on the component surface. There is a need. )
For this reason, when the inclination angle of the lead tip is large, the incident angle of the illumination light to the component surface does not satisfy the above condition, and the lead tip is not reflected in the captured image. In such a case, an image processing error in the suction posture calculation results, and the component recognition unit is required to improve the ability to cope with the inclination of the tip of the lead (that is, to expand the correspondence range with respect to the surface inclination angle of the observation target). It will be.

本発明は、このリード先端傾きへの対応力を向上させた照明光学系をそなえた電子部品装置提供を関するものである。   The present invention relates to the provision of an electronic component device provided with an illumination optical system that improves the ability to cope with the inclination of the lead tip.

以下に、本発明の実施例を、図を用いて説明する。
図6(a)は、電子部品装着装置の平面図を示している。電子部品装着装置601は、種々の電子部品を供給する部品供給部602、プリント基板607を搬送・位置決めする搬送部603、電子部品608を吸着し、プリント基板上に装着する装着ヘッド部604、装着ヘッド部の駆動を行う装着ヘッド駆動部605、電子部品608の装着ヘッドへの吸着状態を認識する部品位置認識部606を有している。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 6A shows a plan view of the electronic component mounting apparatus. The electronic component mounting apparatus 601 includes a component supply unit 602 that supplies various electronic components, a transport unit 603 that transports and positions the printed circuit board 607, a mounting head unit 604 that sucks and mounts the electronic component 608 on the printed circuit board, and mounting A mounting head driving unit 605 that drives the head unit, and a component position recognition unit 606 that recognizes the suction state of the electronic component 608 to the mounting head are provided.

前記部品供給部602は、電子部品装着装置の装置本体に取り付けられるフィーダベース602aとフィーダベース602a上に複数設置され、種々の電子部品608を夫々その部品取出し部(部品吸着位置)に1個ずつ供給する部品供給ユニット602b群とから構成される。   A plurality of the component supply units 602 are installed on the feeder base 602a and the feeder base 602a attached to the apparatus main body of the electronic component mounting apparatus, and various electronic components 608 are placed one by one in the component take-out unit (component suction position). The component supply unit 602b group to supply.

前記搬送部603は上流からプリント基板607を受け、上流から受けたプリント基板607を位置決め部(図示せず)に搬送し、位置決め部に位置決めされたプリント基板上に電子部品608が装着された後、基板を下流へ排出する。   The transport unit 603 receives the printed circuit board 607 from the upstream, transports the printed circuit board 607 received from the upstream to a positioning unit (not shown), and after the electronic component 608 is mounted on the printed circuit board positioned by the positioning unit. The substrate is discharged downstream.

図6(b)は、電子部品装着装置における装着ヘッド部604の斜視図を示している。前記装着ヘッド部604は電子部品を吸着する吸着ノズル604aを複数備え、この複数の吸着ノズル604aを個別に上下動させるための各吸着ノズル604aに対応した上下軸モータ604b、複数の吸着ノズル604aを鉛直軸周りに回転させるためのθ軸モータ604cを具備し、各吸着ノズル604aはX軸ガイド605cに沿ったX軸方向、Y軸ガイド605dに沿ったY軸方向への移動に加えて、θ軸モータ604cで駆動される鉛直軸回りの回転、かつ上下軸モータ604bで駆動される上下動が可能となっている。 さらに、装着ヘッド部604は、X軸駆動モータ605a、Y軸駆動モータ605bによってX軸のガイド605c、及びY軸の605dに沿って移動が可能となっており、部品供給部602から供給された電子部品608を吸着ノズル604aによって吸着した後、位置決め部で位置決めされたプリント基板607上へ移動し、電子部品をプリント基板607に実装する。   FIG. 6B shows a perspective view of the mounting head unit 604 in the electronic component mounting apparatus. The mounting head portion 604 includes a plurality of suction nozzles 604a that suck electronic components, and includes a vertical axis motor 604b and a plurality of suction nozzles 604a corresponding to the suction nozzles 604a for individually moving the plurality of suction nozzles 604a up and down. A θ-axis motor 604c for rotating around the vertical axis is provided, and each suction nozzle 604a moves in the X-axis direction along the X-axis guide 605c and in the Y-axis direction along the Y-axis guide 605d, Rotation about a vertical axis driven by the shaft motor 604c and vertical movement driven by the vertical shaft motor 604b are possible. Further, the mounting head unit 604 can be moved along the X-axis guide 605c and the Y-axis 605d by the X-axis drive motor 605a and the Y-axis drive motor 605b, and is supplied from the component supply unit 602. After the electronic component 608 is sucked by the suction nozzle 604a, the electronic component 608 is moved onto the printed circuit board 607 positioned by the positioning unit, and the electronic component is mounted on the printed circuit board 607.

前記装着ヘッド駆動部605は、X軸の駆動モータ(605a)、Y軸の駆動モータ(605b)、及びX軸の駆動ガイド(605c)、Y軸の駆動ガイド(605d)を備えて構成され、XY平面内における装着ヘッド部604の駆動を行う。   The mounting head drive unit 605 includes an X-axis drive motor (605a), a Y-axis drive motor (605b), an X-axis drive guide (605c), and a Y-axis drive guide (605d). The mounting head unit 604 is driven in the XY plane.

前記部品位置認識部606は、例えば図8にその構成を示したように、照明光源を含む照明光学系810、及び部品撮像用カメラ(結像光学系)820を備えて構成され、電子部品608を前記吸着ノズル604aに吸着した際、前記電子部品608が吸着ノズル604aの中心に対してどれだけ位置ずれして吸着保持されているかを認識するために電子部品608の撮像を行う。   For example, as shown in FIG. 8, the component position recognizing unit 606 includes an illumination optical system 810 including an illumination light source and a component imaging camera (imaging optical system) 820, and an electronic component 608. Is picked up by the suction nozzle 604a, the electronic component 608 is imaged to recognize how much the electronic component 608 is displaced and held with respect to the center of the suction nozzle 604a.

図7は本装置の制御部の構成を示すブロック図である。700は中央制御部で、CPU701,RAM702、ROM703を備えている。CPU701は本装置の装着に係る動作を統括制御する。CPU701にはバスライン7001を介して、部品装着に係る装着データ(プリント基板内でのX方向、Y方向の位置情報の他、電子部品のサイズや部品認識における照明方式等)が格納されたRAM(ランダム・アクセス・メモリ)702、プログラムが格納されたROM(リード・オンリー・メモリ)703に接続されている。そして、中央制御部700のCPU701は、前記RAM702に記憶されたデータに基づき、前記ROM703に格納されたプログラムに従って、電子部品装着装置601の部品装着動作に係る動作を制御する。即ちCPU701は、X軸Y軸モータ制御部705を介してX軸駆動モータ駆動部705aで駆動されるX軸駆動モータ605a、Y軸駆動モータ駆動部705bで駆動されるY軸駆動モータ605bを制御する。   FIG. 7 is a block diagram showing the configuration of the control unit of this apparatus. A central control unit 700 includes a CPU 701, a RAM 702, and a ROM 703. The CPU 701 performs overall control of operations related to mounting of this apparatus. The CPU 701 stores the mounting data related to component mounting (position information in the X and Y directions in the printed circuit board as well as the size of the electronic component and the illumination method for component recognition) via the bus line 7001. (Random access memory) 702 and a ROM (Read Only Memory) 703 in which a program is stored are connected. Then, the CPU 701 of the central control unit 700 controls the operation related to the component mounting operation of the electronic component mounting apparatus 601 according to the program stored in the ROM 703 based on the data stored in the RAM 702. That is, the CPU 701 controls the X-axis drive motor 605a driven by the X-axis drive motor drive unit 705a and the Y-axis drive motor 605b driven by the Y-axis drive motor drive unit 705b via the X-axis Y-axis motor control unit 705. To do.

またCPU701は、モータ・真空ポンプ制御部704を介して装着ヘッドの上下軸駆動モータ駆動部704aで駆動される上下軸駆動モータ604b、装着ヘッドのθ駆動モータ駆動部704bで駆動されるθ駆動モータ604c、真空ポンプ駆動部704cで駆動される電子部品608の吸着をON/OFFする真空ポンプ620を制御する。更に、CPU701は、カメラ・照明制御部706を介して照明制御回路部706aで作動する照明光源部810、部品撮像用カメラ制御回路部706bで作動する撮像素子811を制御する。更に、CPU701は、撮像素子811からの画像信号を受けて部品認識処理を行う画像処理部707の制御を行う。   The CPU 701 also includes a vertical drive motor 604b driven by a vertical drive motor drive unit 704a of a mounting head via a motor / vacuum pump control unit 704, and a θ drive motor driven by a θ drive motor drive unit 704b of the mounting head. The vacuum pump 620 for turning ON / OFF the suction of the electronic component 608 driven by the vacuum pump driving unit 704c is controlled. Furthermore, the CPU 701 controls the illumination light source unit 810 that operates in the illumination control circuit unit 706a and the image sensor 811 that operates in the component imaging camera control circuit unit 706b via the camera / illumination control unit 706. Further, the CPU 701 controls an image processing unit 707 that receives an image signal from the image sensor 811 and performs component recognition processing.

以上の構成に基づき部品の搭載動作について図10を用いて説明する。
先ずプリント基板607が上流側装置より搬送部603に搬送され、図示していない位置決め機構により位置決め固定される(S1001)。
A component mounting operation based on the above configuration will be described with reference to FIG.
First, the printed circuit board 607 is transported from the upstream device to the transport unit 603 and positioned and fixed by a positioning mechanism (not shown) (S1001).

次に、CPU201はRAM702に格納されている装着データ(電子部品の装着順序毎にプリント基板内でのX方向、Y方向及び角度位置情報や各部品供給ユニットの配置番号情報等から成る)を読み出し(S1002)、吸着ノズル604aで装着すべき電子部品608を所定のフィーダ602bから吸着して取出す(S1003)。その際、駆動回路によって上下軸モータ706が駆動し、前記各吸着ノズル604aが下降して部品を吸着し取出す。   Next, the CPU 201 reads out mounting data stored in the RAM 702 (consisting of X-direction, Y-direction and angular position information in the printed circuit board and arrangement number information of each component supply unit for each electronic component mounting order). (S1002) The electronic component 608 to be mounted by the suction nozzle 604a is sucked and taken out from the predetermined feeder 602b (S1003). At that time, the vertical axis motor 706 is driven by the drive circuit, and the respective suction nozzles 604a descend to suck and take out the components.

次に、駆動回路によって上下軸モータ604bが駆動して吸着ノズル604aが上昇し、装着ヘッド604はX軸駆動モータ605a、Y軸駆動モータ605bによってプリント基板の上方位置に移動開始する(S1004)。   Next, the vertical axis motor 604b is driven by the drive circuit to raise the suction nozzle 604a, and the mounting head 604 starts to move to the upper position of the printed board by the X-axis drive motor 605a and the Y-axis drive motor 605b (S1004).

この移動途中で、前記部品位置認識部606上方位置において、電子部品608を撮像し(S1005)、前記撮像された画像をもとに画像処理部707が認識処理を行うことによって、電子部品608が吸着ノズル604aに対してどれだけ位置ずれして吸着保持されているかが認識される(S1006)。
前記認識された位置ずれ量はCPUに送られ、これに基づいて、RAM702に格納された装着すべきXY座標位置、鉛直軸線回りへの回転角度位置に補正を加える(S1007)。即ち、部品のXY方向の位置ずれはX軸モータ605a、Y軸モータ605bによって補正し、部品の回転ずれはθ軸モータ604cによって補正することで、部品を搭載位置に装着する(S1008)。
In the middle of this movement, the electronic component 608 is imaged at a position above the component position recognition unit 606 (S1005), and the image processing unit 707 performs recognition processing based on the captured image, whereby the electronic component 608 is It is recognized how much the position is shifted with respect to the suction nozzle 604a and held by suction (S1006).
The recognized positional deviation amount is sent to the CPU, and based on this, the XY coordinate position to be mounted and the rotational angle position about the vertical axis stored in the RAM 702 are corrected (S1007). That is, the positional deviation of the parts in the XY directions is corrected by the X-axis motor 605a and the Y-axis motor 605b, and the rotational deviation of the parts is corrected by the θ-axis motor 604c, so that the parts are mounted at the mounting position (S1008).

以上を装着データに記録された部品全てに対し順次実行し(S1009)、全ての部品の搭載を終了したらプリント基板607を搬送部603によって下流側装置に搬送する。   The above is sequentially executed for all the components recorded in the mounting data (S1009), and when the mounting of all the components is completed, the printed circuit board 607 is transported to the downstream apparatus by the transport unit 603.

次に、本発明における部品位置認識部606の光学系について、図8(前記部品位置認識部606を側面方向からみた断面図)を用いて詳細に説明する。上記光学系は、大きく、物体側レンズ801、ハーフミラー802、照明光源部810(同軸照明ユニット803、斜方照明ユニット804)、部品認識カメラ820(絞り809、カメラレンズ805、撮像素子807)を備えて構成され、照明光を照射された物体面806上の電子部品608の表面からの反射光がハーフミラー802を通過し、カメラレンズ805を介して撮像素子807上に結像することにより、電子部品608の像を撮像する。上記照明光源部810は同軸照明ユニット803、及び斜方照明ユニット804の組み合わせによって構成される。   Next, the optical system of the component position recognizing unit 606 according to the present invention will be described in detail with reference to FIG. 8 (a cross-sectional view of the component position recognizing unit 606 as viewed from the side). The optical system is large and includes an object side lens 801, a half mirror 802, an illumination light source unit 810 (coaxial illumination unit 803, oblique illumination unit 804), and a component recognition camera 820 (aperture 809, camera lens 805, image sensor 807). The reflected light from the surface of the electronic component 608 on the object surface 806 irradiated with illumination light passes through the half mirror 802 and forms an image on the image sensor 807 via the camera lens 805, An image of the electronic component 608 is taken. The illumination light source unit 810 is configured by a combination of a coaxial illumination unit 803 and an oblique illumination unit 804.

同軸照明ユニット803は多数のLED803aが同一面内に並べられた構成で、同軸照明ユニット803から射出された光の半分がハーフミラー802によって反射された後、物体側レンズ801を通って物体面806上に有る電子部品608に照射される。   The coaxial illumination unit 803 has a configuration in which a large number of LEDs 803a are arranged in the same plane. After half of the light emitted from the coaxial illumination unit 803 is reflected by the half mirror 802, the object plane 806 passes through the object side lens 801. The electronic component 608 on the top is irradiated.

また、斜方照明ユニット804は、例えば特許文献1に開示されているような、物体側レンズ801と物体面806のスペースに多数のLED804aが複数段に亘って同心円状に並べられた構成とし、斜方照明用LED804aから射出された光は、電子部品に対して斜め方向から照射される。   Further, the oblique illumination unit 804 has a configuration in which a large number of LEDs 804a are concentrically arranged in a plurality of stages in the space between the object-side lens 801 and the object surface 806, as disclosed in Patent Document 1, for example. Light emitted from the oblique illumination LED 804a is applied to the electronic component from an oblique direction.

更に、本実施例では物体側レンズ801に隣接する結像系視野外の範囲にのみ同軸照明用の補助レンズ808を物体側レンズ801の前方(物体に近い方)、もしくは、物体側レンズ801の後方(撮像素子に近い方)に設置する。補助レンズ808を設置する目的は、図5でP点に導くことのできなかった同軸照明光(図5(b)に示す入射角の条件を満たす照明光)をP点に導くことであり、補助レンズを結像系視野外の範囲にのみ設置する理由は、補助レンズが結像系に影響を与える(撮像画像を歪ませる)ことなく、上記目的にのみ機能するためである。   Further, in this embodiment, the auxiliary lens 808 for coaxial illumination is placed in front of the object side lens 801 (the one closer to the object) only in the range outside the imaging system field of view adjacent to the object side lens 801 or the object side lens 801. Installed behind (the one closer to the image sensor). The purpose of installing the auxiliary lens 808 is to guide the coaxial illumination light (illumination light satisfying the condition of the incident angle shown in FIG. 5B) that could not be guided to the point P in FIG. 5 to the point P. The reason for installing the auxiliary lens only in the range outside the field of the imaging system is that the auxiliary lens functions only for the above purpose without affecting the imaging system (distorting the captured image).

補助レンズ808を物体側レンズ801の前方に設置した構成を図8、補助レンズ808を物体側レンズ801の後方に設置した構成を図9に示す。   FIG. 8 shows a configuration in which the auxiliary lens 808 is installed in front of the object side lens 801, and FIG. 9 shows a configuration in which the auxiliary lens 808 is installed in the rear of the object side lens 801.

図8の構成において、同軸照明ユニット803の多数のLED803aのうちの一つのLED803a1から発射された光線8101はハーフミラー802で光量の半分が反射されて光線8102として補助レンズ808を透過し、次に物体側レンズ801を透過して光線8103となって物体面806において吸着ノズル604aにより傾き角θで吸着されている電子部品608のP点に入射する。P点からは反射光8104が発生して物体側レンズ801を透過して光線8105となり、ハーフミラー802に入射する。ハーフミラー802では入射した光線8105の光量の半分が透過して光線8106となり、迷光を遮断するための絞り809を通過してカメラレンズ805により撮像素子811の受光面807上に結像される。物体側レンズ801は、透過した光線8105のうちハーフミラー802を透過した光線8106が、絞り809の位置に集光するように調整されている。   In the configuration of FIG. 8, a light beam 8101 emitted from one LED 803 a 1 of the many LEDs 803 a of the coaxial illumination unit 803 is reflected by a half mirror 802, and is transmitted through the auxiliary lens 808 as a light beam 8102. The light beam 8103 passes through the object side lens 801 and enters the point P of the electronic component 608 sucked by the suction nozzle 604a at the tilt angle θ on the object surface 806. Reflected light 8104 is generated from point P, passes through the object side lens 801, becomes a light beam 8105, and enters the half mirror 802. In the half mirror 802, half of the light amount of the incident light beam 8105 is transmitted to become a light beam 8106, passes through a diaphragm 809 for blocking stray light, and is imaged on the light receiving surface 807 of the image sensor 811 by the camera lens 805. The object side lens 801 is adjusted so that the light beam 8106 transmitted through the half mirror 802 out of the transmitted light beam 8105 is condensed at the position of the stop 809.

上記したように、同軸照明ユニット803から発射されてハーフミラー802で反射した光線8102は、補助レンズ808と物体側レンズ801との2枚のレンズを通過して光線8103となるため、図5(a)に示したような物体側レンズ801のみを通過した光線502b1(実線の光路)と比べて大きく屈折し、従来は照射できなかった大きな入射角の照明光(図5(b)に点線の光路502b2で示す入射角の条件を満たす照明光)を電子部品608の表面に照射することができるようになる。この結果、図5と同じ表面傾きを有するP点からの反射光を撮像素子の撮像面807に到達させる(照明光によってP点を光らせる)ことが可能となる。   As described above, the light beam 8102 emitted from the coaxial illumination unit 803 and reflected by the half mirror 802 passes through the two lenses of the auxiliary lens 808 and the object-side lens 801 and becomes the light beam 8103. As shown in FIG. 5B, illumination light having a large incident angle (a dotted line in FIG. 5 (b)) is refracted greatly compared to the light ray 502b1 (solid line optical path) that has passed through only the object-side lens 801 as shown in FIG. It becomes possible to irradiate the surface of the electronic component 608 with illumination light that satisfies the condition of the incident angle indicated by the optical path 502b2. As a result, the reflected light from the point P having the same surface inclination as in FIG. 5 can reach the image pickup surface 807 of the image pickup device (the point P is lit by illumination light).

図9に示した構成においても、図8の場合と同様に、同軸照明ユニット803の多数のLED803aのうちの一つのLED803a1から発射された光線8101はハーフミラー802で光量の半分が反射されて光線8102として物体側レンズ801を透過し、次に補助レンズ808を透過して光線8113となって物体面806において吸着ノズル604aにより傾き角θで吸着されている電子部品608のP点に入射する。P点からは反射光8114が発生して物体側レンズ801を透過して光線8115となり、ハーフミラー802に入射し、光量の半分が透過して光線8116となり、絞り809を通過してカメラレンズ805により撮像素子811の受光面807上に結像される。   Also in the configuration shown in FIG. 9, as in the case of FIG. 8, the light beam 8101 emitted from one LED 803a1 of the many LEDs 803a of the coaxial illumination unit 803 is reflected by the half mirror 802 and half of the light amount is reflected. 8102 passes through the object side lens 801 and then passes through the auxiliary lens 808 to become a light ray 8113 and enters the point P of the electronic component 608 sucked by the suction nozzle 604a at the inclination angle θ on the object surface 806. Reflected light 8114 is generated from the point P and is transmitted through the object side lens 801 to be a light ray 8115, is incident on the half mirror 802, and half of the light quantity is transmitted to become a light ray 8116, passes through the aperture 809, and passes through the camera lens 805. As a result, an image is formed on the light receiving surface 807 of the image sensor 811.

次に補助レンズ808の形状について図11を用いて説明する。図10(a)には補助レンズ808の上面図、図11(b)には補助レンズ808の側面図を示す。補助レンズ808は、上に述べたように物体側レンズ801とカメラレンズ805で構成される結像系の視野外の範囲にのみ設置するため、結像系の視野が円形の場合、図11(a)に示すとおり補助レンズ808の上面図は環状とする。また、図11(b)における、808a面、808b面は、本補助レンズ808と物体側レンズ801で屈折した同軸照明光が、図5(b)に示す入射角となるような曲率半径の組み合わせにする。   Next, the shape of the auxiliary lens 808 will be described with reference to FIG. FIG. 10A shows a top view of the auxiliary lens 808 and FIG. 11B shows a side view of the auxiliary lens 808. Since the auxiliary lens 808 is installed only in a range outside the field of view of the imaging system constituted by the object side lens 801 and the camera lens 805 as described above, when the field of view of the imaging system is circular, FIG. As shown in a), the top view of the auxiliary lens 808 is annular. In FIG. 11B, the surfaces 808a and 808b are combinations of radii of curvature so that the coaxial illumination light refracted by the auxiliary lens 808 and the object side lens 801 has an incident angle shown in FIG. 5B. To.

また、図8及び図9の例で示した物体側レンズ801と補助レンズ808を別々に配置する構成の他、物体側レンズ801と補助レンズ808を一体化して一枚の物体側レンズとして置き換えることも可能である。この際の一体化した物体側レンズ1201の上面図を図12(a)に、また側面図を図12(b)に示す。   In addition to the configuration in which the object side lens 801 and the auxiliary lens 808 shown in the examples of FIGS. 8 and 9 are separately disposed, the object side lens 801 and the auxiliary lens 808 are integrated and replaced as a single object side lens. Is also possible. FIG. 12A shows a top view and FIG. 12B shows a side view of the object-side lens 1201 integrated at this time.

一体化した物体側レンズ1201の形状は、図12(b)に示すとおり、電子部品608の像を撮像面807に結像させることを目的とするレンズ中央部1201a(結像系視野内の領域)と撮像面807に照明光を導くことを目的とするレンズ周辺部1201b(結像系視野外の領域)で曲率半径が異なる側面形状であり、レンズ周辺部1201bは、本物体側レンズ1201で屈折した同軸照明光502b2が、図5(b)に示す入射角(2θ+α)となるような曲率半径にする。また、図12(b)のように補助レンズを物体側レンズと一体化するだけでなく、図12の(c)のように、レンズ中央部1201a部とレンズ周辺部1201b部の表面の段差をなくして、1201a部と1201b部の間で曲率のみ図12(b)に示した構造と同様に変化するようにしてもよい。   As shown in FIG. 12B, the shape of the integrated object-side lens 1201 is a lens central portion 1201a (region in the imaging system field of view) for the purpose of forming an image of the electronic component 608 on the imaging surface 807. ) And the lens peripheral portion 1201b (region outside the imaging system field of view) for the purpose of guiding illumination light to the imaging surface 807, and the lens peripheral portion 1201b is refracted by the object-side lens 1201. The coaxial illumination light 502b2 has a curvature radius such that the incident angle (2θ + α) shown in FIG. Further, not only the auxiliary lens is integrated with the object side lens as shown in FIG. 12B, but also the level difference between the surface of the lens central portion 1201a and the lens peripheral portion 1201b as shown in FIG. 12C. Alternatively, only the curvature may be changed between the 1201a portion and the 1201b portion in the same manner as the structure shown in FIG.

図13には、補助レンズ808を設置せず、物体レンズ801の後方(撮像素子面807に近い方)で物体レンズ801とカメラレンズ805とで形成される結像系視野の外の範囲に補助照明1301を設置し、補助照明1301からの照明光を部品表面P(表面傾き角θ)に導く構成を示す。更に図13には、補助照明1301から射出された光線の光路1311を示す。物体側レンズ801の直ぐ後方(物体側レンズ801に対して部品認識カメラ820の側)に補助照明1301を設置することによって、図13に示す同軸照明ユニット803から発射された光の光路502b(点線の光路)に比べて、S点(物体側レンズ801の開口部の端の部分)で物体側レンズ801に入射する同軸照明光1311(実線の光路)の入射角を小さくでき、物体側レンズ801による屈折のみで、図5(b)に示す照明光502b2の入射角で電子部品に照射できるようになる。その結果、図5(b)と同じ表面傾きを有するP点からの反射光を撮像面に到達させることが可能となる。尚、図13に示した光学系において、補助照明以外の光学系の構成は、図8に示した構成と同じである。   In FIG. 13, the auxiliary lens 808 is not provided, and the auxiliary lens 808 is behind the object lens 801 (closer to the image sensor surface 807) and is auxiliary to a range outside the imaging system visual field formed by the object lens 801 and the camera lens 805. A configuration in which the illumination 1301 is installed and the illumination light from the auxiliary illumination 1301 is guided to the component surface P (surface inclination angle θ) is shown. Further, FIG. 13 shows an optical path 1311 of a light beam emitted from the auxiliary illumination 1301. By installing the auxiliary illumination 1301 just behind the object side lens 801 (on the component recognition camera 820 side with respect to the object side lens 801), the optical path 502b (dotted line) of the light emitted from the coaxial illumination unit 803 shown in FIG. The incident angle of the coaxial illumination light 1311 (solid line optical path) incident on the object side lens 801 at the point S (the end portion of the opening of the object side lens 801) can be made smaller than the optical path of the object side lens 801. Only by the refraction by, the electronic component can be irradiated at the incident angle of the illumination light 502b2 shown in FIG. As a result, the reflected light from the point P having the same surface inclination as in FIG. 5B can reach the imaging surface. In the optical system shown in FIG. 13, the configuration of the optical system other than the auxiliary illumination is the same as the configuration shown in FIG.

補助照明1301は、補助レンズ808の場合と同様、結像系視野外の範囲にのみ設置する必要があるため、図14の環状の領域1401に各LED1401aを同心円状に配置する(図にはLEDを3列に並べた例を示すが、LEDの数は3列に限定されるものではない)。このように、結像系の視野外にのみ補助照明を配置することによって、補助レンズ808と同様、カメラの撮像画像に影響を与えることなく、部品表面傾き角への対応力を向上させることが可能となる。   As in the case of the auxiliary lens 808, the auxiliary illumination 1301 needs to be installed only in a range outside the field of the imaging system field. Therefore, the LEDs 1401a are arranged concentrically in the annular region 1401 in FIG. Are shown in three rows, but the number of LEDs is not limited to three rows). As described above, by arranging the auxiliary illumination only outside the field of view of the imaging system, like the auxiliary lens 808, it is possible to improve the ability to cope with the component surface tilt angle without affecting the captured image of the camera. It becomes possible.

101・・・電子部品の撮像画像 102…リード先端部 601・・・電子部品装着装置 602・・・部品供給部 602a・・・フィーダベース 602b・・・部品供給ユニット 603・・・搬送部 604・・・装着ヘッド部 604a・・・吸着ノズル 604b・・・上下軸駆動モータ 604c・・・θ駆動モータ 605・・・装着ヘッド駆動部 605a・・・X軸駆動モータ 605b・・・Y軸駆動モータ 605c・・・X軸ガイド 605d・・・Y軸ガイド 606・・・部品位置認識部 607・・・プリント基板 608・・・電子部品 620・・・真空ポンプ 700・・・中央制御部 701・・・CPU 702・・・RAM 703・・・ROM 704・・・モータ・真空ポンプ制御部 705・・・X軸Y軸モータ制御部 706・・・カメラ・照明制御部 707・・・画像処理部 800・・・光学系 801・・・物体側レンズ 802・・・ハーフミラー、803…同軸照明ユニット 803a…LED 804…斜方照明ユニット 804a・・・LED 805・・・カメラレンズ 807・・・撮像素子 808・・・補助レンズ 810・・・照明光源部 820・・・部品認識カメラ 1201・・・物体側レンズ 1301・・・補助照明 1401a・・・LED。   DESCRIPTION OF SYMBOLS 101 ... Captured image of electronic component 102 ... Lead tip 601 ... Electronic component mounting device 602 ... Component supply unit 602a ... Feeder base 602b ... Component supply unit 603 ... Conveying unit 604 ..Mounting head portion 604a ... Suction nozzle 604b ... Up / down axis drive motor 604c ... θ drive motor 605 ... Mounting head drive portion 605a ... X-axis drive motor 605b ... Y-axis drive motor 605c ... X-axis guide 605d ... Y-axis guide 606 ... component position recognition unit 607 ... printed circuit board 608 ... electronic component 620 ... vacuum pump 700 ... central control unit 701 ... CPU 702 ... RAM 703 ... ROM 704 ... Data / vacuum pump control unit 705 ... X-axis / Y-axis motor control unit 706 ... Camera / illumination control unit 707 ... Image processing unit 800 ... Optical system 801 ... Object side lens 802 ... Half mirror 803 Coaxial illumination unit 803a LED 804 Oblique illumination unit 804a LED 805 Camera lens 807 Image sensor 808 Auxiliary lens 810 Illumination light source unit 820 ..Part recognition camera 1201 .. Object side lens 1301... Auxiliary illumination 1401 a.

Claims (13)

電子部品を供給する部品供給部と、
該部品供給部から供給された電子部品を保持する部品保持手段と、
該部品保持手段で保持された電子部品を撮像する撮像手段と、
該撮像手段で撮像して得られた前記電子部品の前記部品保持手段に保持された姿勢を補正する部品姿勢補正手段と、
該部品姿勢補正手段で姿勢を補正された前記電子部品を基板上の所定の位置に搬送して装着する部品装着手段と、
を備えた電子部品を基板上の所定の位置に実装する装置であって、
前記撮像手段は、前記部品保持手段に保持された電子部品にレンズを介して照明光を照射する光照射部と、該光照射部により光が照射された前記電子部品からの反射光による像を前記レンズを介して撮像する撮像部とを有し、前記光照射部は、前記レンズを介して前記レンズの中央部と周辺部とで前記電子部品に対して異なる入射角度で前記照明光を照射することを特徴とする電子部品実装装置。
A component supply unit for supplying electronic components;
Component holding means for holding electronic components supplied from the component supply unit;
Imaging means for imaging the electronic component held by the component holding means;
Component posture correction means for correcting the posture held by the component holding means of the electronic component obtained by imaging with the imaging means;
Component mounting means for transporting and mounting the electronic component whose posture has been corrected by the component posture correcting means to a predetermined position on the substrate;
A device for mounting an electronic component having a predetermined position on a substrate,
The imaging unit is configured to irradiate an electronic component held by the component holding unit with illumination light through a lens, and an image of reflected light from the electronic component irradiated with light by the light irradiation unit. An imaging unit that captures an image through the lens, and the light irradiation unit irradiates the illumination light at different incident angles with respect to the electronic component at a central portion and a peripheral portion of the lens through the lens. An electronic component mounting apparatus characterized by:
前記光照射部は、前記レンズの中央部を介して前記電子部品に照射する照明光の該電子部品に対する入射角度よりも大きい入射角度で前記レンズの周辺部を介して前記電子部品に照明光を照射することを特徴とする請求項1記載の電子部品実装装置。   The light irradiation unit emits illumination light to the electronic component through the peripheral portion of the lens at an incident angle larger than an incident angle of illumination light applied to the electronic component through the central portion of the lens. 2. The electronic component mounting apparatus according to claim 1, wherein irradiation is performed. 前記光照射部の前記レンズは、第1の凸レンズと、中央部が空洞な第2の凸レンズとを組合せて構成されたものであることを特徴とする請求項2記載の電子部品実装装置。   3. The electronic component mounting apparatus according to claim 2, wherein the lens of the light irradiation unit is configured by combining a first convex lens and a second convex lens having a hollow central portion. 前記第2の凸レンズの中央部の空洞は、前記撮像部の撮像の視野よりも大きいことを特徴とする請求項3記載の電子部品実装装置。   4. The electronic component mounting apparatus according to claim 3, wherein a cavity in a central portion of the second convex lens is larger than a field of view of imaging of the imaging unit. 前記光照射部は、前記レンズの中央部を介して前記電子部品に照明光を照射する第1の照明光源と、前記レンズの周辺部を介して前記電子部品に対して前記第1の照明光源よりも大きい入射角度で照明光を照射する第2の照明光源とを有することを特徴とする請求項1記載の電子部品実装装置。   The light irradiation unit includes a first illumination light source that irradiates the electronic component with illumination light through a central portion of the lens, and the first illumination light source with respect to the electronic component through a peripheral portion of the lens. 2. The electronic component mounting apparatus according to claim 1, further comprising: a second illumination light source that irradiates illumination light at a larger incident angle. 前記撮像手段は、前記部品保持手段に保持された電子部品に前記レンズの外側から照明光を照射する斜方照明部を更に備えたことを特徴とする請求項1記載の電子部品実装装置。   The electronic component mounting apparatus according to claim 1, wherein the imaging unit further includes an oblique illumination unit that irradiates the electronic component held by the component holding unit with illumination light from the outside of the lens. 電子部品を供給する部品供給部と、
該部品供給部から供給された電子部品を保持する部品保持手段と、
該部品保持手段で保持された電子部品を撮像する撮像手段と、
該撮像手段で撮像して得られた前記電子部品の前記部品保持手段に保持された姿勢を補正する部品姿勢補正手段と、
該部品姿勢補正手段で姿勢を補正された前記電子部品を基板上の所定の位置に搬送して装着する部品装着手段と、
を備えた電子部品を基板上の所定の位置に実装する装置であって、
前記撮像手段は、前記部品保持手段に保持された電子部品にレンズを介して照明光を照射する光照射部と、該光照射部により光が照射された前記電子部品からの反射光による像を前記レンズを介して撮像する撮像部とを有し、前記レンズの表面は中央部に対して周辺部が小さい曲率半径を有し、前記光照射部は、該レンズを介して前記レンズの中央部と周辺部とで前記電子部品に対して異なる入射角度で前記照明光を照射することを特徴とする電子部品実装装置。
A component supply unit for supplying electronic components;
Component holding means for holding electronic components supplied from the component supply unit;
Imaging means for imaging the electronic component held by the component holding means;
Component posture correction means for correcting the posture held by the component holding means of the electronic component obtained by imaging with the imaging means;
Component mounting means for transporting and mounting the electronic component whose posture has been corrected by the component posture correcting means to a predetermined position on the substrate;
A device for mounting an electronic component having a predetermined position on a substrate,
The imaging unit is configured to irradiate an electronic component held by the component holding unit with illumination light through a lens, and an image of reflected light from the electronic component irradiated with light by the light irradiation unit. An imaging unit that captures an image through the lens, and the surface of the lens has a small radius of curvature at a peripheral part with respect to a central part, and the light irradiation unit is in the central part of the lens through the lens. The electronic component mounting apparatus irradiates the illumination light at a different incident angle with respect to the electronic component between the peripheral portion and the peripheral portion.
前記光照射部は、前記レンズの中央部を介して前記電子部品に照射する照明光の該電子部品に対する入射角度よりも大きい入射角度で前記レンズの周辺部を介して前記電子部品に照明光を照射することを特徴とする請求項7記載の電子部品実装装置。   The light irradiation unit emits illumination light to the electronic component through the peripheral portion of the lens at an incident angle larger than an incident angle of illumination light applied to the electronic component through the central portion of the lens. The electronic component mounting apparatus according to claim 7, wherein irradiation is performed. 部品供給部から供給された電子部品を保持手段で保持し、
該保持手段で保持された電子部品を撮像し、
該撮像して得られた前記電子部品の画像に基づいて前記電子部品の姿勢を補正し、
該姿勢を補正された前記電子部品を基板上の所定の位置に搬送して該基板に装着する
電子部品の実装方法であって、
前記保持手段で保持された電子部品を撮像するステップにおいて、レンズを介して該レンズの中央部と周辺部とで前記電子部品に対して異なる入射角度で照明光を照射し、該照明光が照射された前記電子部品からの反射光による像を前記レンズを介して撮像する
ことを特徴とする電子部品実装方法。
Hold the electronic component supplied from the component supply unit with the holding means,
Image the electronic component held by the holding means,
Correcting the posture of the electronic component based on the image of the electronic component obtained by imaging,
An electronic component mounting method for transporting the electronic component whose posture has been corrected to a predetermined position on a substrate and mounting the electronic component on the substrate,
In the step of imaging the electronic component held by the holding means, illumination light is irradiated to the electronic component at different incident angles at the central portion and the peripheral portion of the lens through the lens, and the illumination light is irradiated. An electronic component mounting method, wherein an image of reflected light from the electronic component is picked up through the lens.
前記レンズを介して該レンズの中央部と周辺部とで前記電子部品に対して異なる入射角度で照明光を照射することを、前記レンズの中央部を介して前記電子部品に照射する照明光の該電子部品に対する入射角度よりも大きい入射角度で前記レンズの周辺部を介して前記電子部品に照明光を照射することを特徴とする請求項9記載の電子部品実装方法。   The illumination light irradiated to the electronic component through the central portion of the lens is irradiated with illumination light at different incident angles to the electronic component at the central portion and the peripheral portion of the lens through the lens. The electronic component mounting method according to claim 9, wherein the electronic component is irradiated with illumination light through a peripheral portion of the lens at an incident angle larger than an incident angle with respect to the electronic component. 前記レンズを介して該レンズの中央部と周辺部とで前記電子部品に対して異なる入射角度で照明光を照射することを、第1の凸レンズと、中央部が空洞な第2の凸レンズとを組合せて構成されたレンズを介して照明光を照射することを特徴とする請求項10記載の電子部品実装方法。   Irradiating illumination light to the electronic component at different incident angles at the central part and the peripheral part of the lens through the lens, a first convex lens and a second convex lens having a hollow central part 11. The electronic component mounting method according to claim 10, wherein illumination light is irradiated through a lens configured in combination. 前記第2の凸レンズの中央部の空洞は、前記撮像部の撮像の視野よりも大きいことを特徴とする請求項11記載の電子部品実装方法。   12. The electronic component mounting method according to claim 11, wherein a cavity at a center portion of the second convex lens is larger than a field of view of imaging of the imaging unit. 前記保持手段で保持された電子部品を撮像するステップにおいて、前記レンズの外側からも前記電子部品に照明光を斜方照明した状態で前記電子部品からの反射光による像を前記レンズを介して撮像することを特徴とする請求項9記載の電子部品実装方法。   In the step of imaging the electronic component held by the holding unit, an image of the reflected light from the electronic component is captured through the lens in a state where the electronic component is obliquely illuminated from the outside of the lens. The electronic component mounting method according to claim 9.
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